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GROUP 2 ELECTRICAL CIRCUIT (1/2)

ECM POWER RY

H0 I

153
21E

Or

B
C

B
V
52F

A
G
53G

1
W

CN-26

RW
27A

115

CD-26

V
125

CN-98

Pa

Pa
2

126

70A

CD-3

BRAKE PS
1

70E B

STEERING P/P PS

PARKING SIG
2

WASH SIG

WIPER INT SIG

RIDE CONT. ON

RIDE CONT. AUTO

AGRICULTUAL CONDENSOR

TACHO SENSOR+
9

BW

WOr

GOr

AIR FILTER

CLUTCH CUT-OFF SW

10
W

LW

AUTO SEL.SW
11

MAIN PUMP PS

IG 24V
12

GrW

RW

AUTO SEL.TCU

TACHO SENSOR-

ELEC.STEERING
14

BOr

13

CAN-H

17

16
15

18

GOr

Or

Or

FAN CLUTCH+

GND

SPEEDMETER SIG.

CAN-L

BUZZER
21

20

22

19
G

HYD TEMP SENDER

23

FAN CLUTCH-

ALT LEVEL

24

FUEL SENDOR

COOLANT TEMP

27

26

28

25

YW

Br

WIPER RY

CLUTCH CUT-OFF PS

29

PREHEATER

SERIAL-H

SERIAL-L
30

SAFETY RY

STEERING RY

NC

31

FUEL HEATER

BOr

REVERSE FAN SOL

NEUTRAL SIG

REVERSE FAN SIG

33

GND

32

RS232 TX

126

124

125

192

69A

122

121

120

188

118

27

117

183

116

70

55

52

53

57

115

175

114

113

112

111

110

109

108

107

106

105

104

73

143

123

160

103

102

101

100

CN-126

POWER IG(NC)

34

RS232 RX

GOr

PROGRAM DUMP

7
L

OrW

OPTION PS 1

Bat24V

17

35

OPTION PS 2

Or

OPTION

10

HOUR METER

18

36

OPTION

11

BOr

OPTION

12

GW

OPTION

13

Or

MECHANICAL ENG(GND)

14

ODP1
20

19

24A ROr

ODP2
21

CS-75

STOP LAMP PS

OTMP1

23

CN-59

72A Br

POWER IG(NC)
16

10
9

10

B
G43

G41

15

116

SH 182

SH 187
GrW 118

AUTO/MANUAL SW

START SWITCH

CR-33
30

BW

191
BrW 176
L
9G
L
9F

85
87
85

87 87a

86
30

CN-92A

86

87a

AC CONDENSOR FAN RY

AC CONTROLLER B+

AC COMP

AC CONDENSOR FAN

ILLUMINATION

VW
L
L

30

AIR-CON RY
CR-26
86

87a

30

87
86

87 87a

30

87a
85
87

85

86

87 87a

Or
W

70

154

GW

2H

68

G23

30

G24

177

7A

ROr

6A

RW

134

GW

67

66

Or

152

BW

144

BOr
2B

36

CN-92B

CN-148
54E
53F
52E

B
G
V

C
B
A

172
163

52A

14A

53A

CN-7

54A

SH

55

Or

30

56

OrW

RW

171

57

20

58

BW

LW

169

59

Or

183

60

178

74

Br

28

L
BOr

9
10

3B

179

75

178A

76

G1

77

5A

78

Gr

179A

79

GOr

80

Br

81

LW

82

GrW

83

84

Gr

85

22

63

CN-8
L

14
166

165

86

BOr

Or

164

87

Or

168

BW

88

BOr

89

WOr

90

LW

91

OrW

VW

92

CR-3

86
30

G16

RW

171

170

Gr

15

87
86
30

G17

63

180

Gr

WORK LAMP REAR

CS-36
10
9

75

BOr

48

37

I 0

2
1

VPS1-GEAR BOX VPS1(+)

13

VPS1-GEAR BOX VPS1(+)

15

SDDK-DIAGNOSTIC

17

ER3-SW FILTER RESTRICTION

49

ER2-SENSOR TEMP CONVERTER

18

EUPR-DIAGNOSTIC

19

EF1-SPEED PICK-UP ENG

20

ED3-SHIFT LEVER-X1A-B3

21

ED10-PARKING BRAKE SW(+)

22

ED7-SHIFT LEVER-X1D-KD

23

VPE1-CONTINUANCE 24V

25

CANF_H

26

CANF_L

27

CANF_T

28

VGS-CAN SHIELD

29

ED11-SW AUTO/MANU SIG(+)

32

AIP3-GEAR BOX Y3

36

SD4-SPEED METER CLUSTER

39

ER1-GEAR BOX TEMP

41

EF2-SPEED PICK-UP TURBIN

42

EF3-SPEED PICK-UP GEAR

43

ED4-SHIFT LEVER X2B-FWD

45

VPI-POWER IG

46

VMGA2-GEAR BOX TEMP(COM)

51

AIP6-GEAR BOX Y6

55

AIP4-GEAR BOX Y4

56

AIP1-GEAR BOX Y1

57

ADM5-RY RIDE CONT.(-)

62

EF4-SPEED SENSOR(SIG)

63

ED1-SHIFT LEVER X1C-B1

64

ED5-SHIFT LEVER X2C-REV


ED2-SHIFT LEVER X1B-B2
ED9-CLUTCH CUT-OFF SW(+)
ED6-SHIFT LEVER X2D-NEU

68

VPE2-CONTINUANCE 24V

44

ED8-FWD-JOYSTICK

31

ED13-REV-JOYSTICK

30

ED12-NEU-JOYSTICK

52

ADM1-START INTERLOCK RY(-)

ADM4-REVERSE DRIVE RY(-)

ADM2-JOYSTICK SELECT LAMP(-)

59

ADM5-JOYSTICK SELLECTER(+)

NC

GEAR BOX -TEMP(COM)

ENG.PICK-UP SENSOR

ENG.PICK-UP SENSOR

FILTER RESTRICTION

BOr

TEMP CONVERTER

NC

BW

76

GEAR BOX -TEMP

40

LW

77

78

Gr

1G

43

41

YW

170

1F

180

1E

WORK LAMP
CS-21
B

10

G35
1H

70F

111

Br

117

BOr

110

59

37A

38

BOr

80

Br

28F

8
7

35

YW

11

6
5
4
3

I 0

ADM3-TM ERROR

12

WOr

OrW

37E

60

GEAR BOX -Y6

10

10

GEAR BOX -Y5

11

11

GEAR BOX -Y4

12

12

GEAR BOX -Y3

13

13

GEAR BOX -Y2

14

14

GEAR BOX -VPS1+

15

15

GEAR BOX -Y1

NC

GND-MCU

HYD TEMP SENSOR

AIR CLEANER SW

FUEL SENDOR

TURBIN PICK-UP SENSOR

NC

SPEED SENSOR-VMG2

10

10

SPEED SENSOR-EF4(2)

11
12

11

SPEED SENSOR-24V

13

13

INTER GEAR PICK-UP SENSOR

14
15

14

NC

15

NC

176

BrW

16G

GrW

G52

123

GW

LW

169

145

Or

64

146

VW

92

147

VW

148

ILL.HEAD LAMP
CR-56
1
2
3
4

MIRROR HEAT

CN-138
A

VW

13A

G53

Or

12

TURBIN PICK-UP SENSOR

INTER GEAR PICK-UP SENSOR

CN-4

161
W
OrW 10

66A

Or

ROr

67A

72

167

RW

Br

DC/DC CONVERTER

AC CONDENSOR FAN

FAN REVERSE SOL

FAN REVERSE SOL

AC R/DRYER

AC R/DRYER

AC COMP

BACK BUZZER

10

10

ILLUMINATION

11

11

RH TURN LAMP

12

12

ILLUMINATION

13

13

LH TURN LAMP

14

14

WORK LAMP

15

15

STOP LAMP

ECU

FUEL HEATER

CN-3

CN-139
2
1

Or

167

G32

12V SOCKET
CL-2

G31

Or

149

LW

185

BOr

151

BW

112

YW

187

SH

150

153

114

113

23

ALT I

SHIELD

PRE-HEAT RY

NC

BATT.RY (DO-1)

10

10

FAN PROPORTIONAL V/V

11
12

11

FAN PROPORTIONAL V/V

12

3.0W

NC

13

13

NC

14
15

14

ECM Bat 24V

15

NC

ECU
START RY

CN-1
34

3R

33

5W

MASTER SW

FUSIBLE LINK

CN-2

G 150

Gr 4

LW 135

BW136

144

152

2A

131

61

BOr

BW

132

62

Br

BUCKET

87

30

86
87 87a
85

85

87a
30
86

30

CR-36

87

85

86

CR-40

87a
30

87 87a
85

86

87

BOOM UP

30

85

86
87 87a
85

87a
30
86

CR-41

L
1

DO-4

G12
2G

62A

2E

61A

2F

W
1

2
REV

24V(DETEND)

FWD

NEUTRAL

BOOM(-)

BUCKET(-)

DO-5

11

JOYSTICK SELECT 10

KICK DOWN

GND

168

86

87
Or

BOr

BW

62

61
W

17E

G62
B

VOr 51A

1V
R
12

CN-114

OrW 91

184
Or
1

ECONO SW

5
5
7

10
10

CS-80

30

86
87 87a
85

FUEL WARMER

BOr 185

G40

1L

4E
Gr

LW 149

4A

156
Br

Gr
87

85

30

86

87a

CR-46

30

87 87a

86

85

87

85

87a
30
86

CR-59

3
7

RIDE CONTROL
RIDE CONTROL

- +

BOr 143

10

10

CS-55

87

30

85

86
87 87a

87a
30
86

87

30

85

86

87a

CR-38

87 87a

87

30

85

87a

86
87 87a

30

85

86

85

85

CR-5

86

30

ROr 39

GOr 121

GOr 79
Or 133

130
LW

GrW 16E

GrW 16

156
Br

G39

1S
R

WOr 122

148

LW 12

LW 12A

17
G

17A
G

WOr 89

BOr 73

BOr 88

104

GrW 157

BOr 73A

BW 151

Or

WOr 3F

WOr 3E

YW 50

127

G34

1R

10
10

CS-17

5
5

7
6

10
10

CS-42

3
E

CR-58

BACK-UP RY

24V(HANDLE)

NEUTRAL

NC

- +

PARKING

SAFETY RY

HORN RY

FLASHER
UNIT

CLUTCH CUT-OFF
STOP
LAMP

OrW 119

WOr 3A

1N

G38
B

G51

19

158

BrW

1
L

CR-11

R
2

CD-5

30

87

Pa

87 87a
85

30
86

86

85

87a

CR-2

2
M

30

CN-22

87 87a
85

190

189

129
V

G18

13
GY 159

VW

G2

69

Gr

LW 12H

72

193

87

85

86

87a
86

30

CR-63

STOP LAMP RY

CLUTCH
CUT-OFFF

Pa

CD-4

LW 12E

194
Or

Pa

FRONT
WASHER

G72

L
6

CD-4A

G74
B

LW 12G

195
Or

R 190
L 189
Gr 84
G 109
W 188
OrW 119
WOr 3H

CN-71

CN-246

SEAT HEAT SW

Br

127
Y

C B A

ILLUMINATION

PARKING

C B A

G25
B

G7
B
1

Br

CN-170

Br

189

189

64F
Or
5

7
6

SEAT
HEATER
9

REAR WIPER

G42

Br

10

189A

Or 194

Gr

G73

Gr 193B

DO-16

Lo 5

3
1

Hi 4

Pf

R/WASHER

Gr 193A
Or 195

CS-82

G4
B

165

164

Or

14E
1

3
E

166

G3

DO-17

10

1T

CN-102

184

64A

CN-103

Or

CIGAR

AIP2-GEAR BOX Y2

56

AIP5-GEAR BOX Y5

10

CN-5

VPS2-RIDE CONT. RY(+)

45

GND

VMG2-SPEED SENSOR OUTPUT

46

G36

VMG1-SPEED PICK-UP COM

58

8
7

VM2-GND

TM CONTROLER

CR-55
85

VM1-GND

CN-6

WORK LAMP FRONT


87a

67

87

2
1

66

85

65

87a

B
Gr
L

Br

BW

28E

15

HEAD LIGHT GND

15

44

VOr

15

TURN LAMP LH

CN-134

22A

14

ILLUMINATION LH
HEAD LIGHT Lo

14

14

51

14

12V

13

G13

WORK LAMP REAR

12V

13

13

24V

GND STD

13

24V

12

YW

NC

4
OUT

12

50

12

GND 1

GND TM

8E

11

11

12

IG

TURN LAMP RH

11

RW

NC

SW2

10

49

11

10

10

7
5

48

BEACON SW

BW

173

GND

47

10

BOr

ILLUMINATION RH

46

45

8A

GND

7
5

PROXIMITY SW(GND)

WOr

GND

Gr

GND

44

ILLUMINATION

10

HEAD LIGHT Hi

3
4
5

43A

87 87a

PROXIMITY SW 24V

GND (CASSETTE)

85

43

BOOM KICK OUT

YW

BUCKET LEVELER

41

30

ATT. LOCK SOL

LW

86

STEERING PS(GND)

12

ROr

87 87a

11

BOr

85

11
12

MIRROR HEATER SW

30

ATT. UNLOCK SOL

MCU

86

10

40

STEERING SW

BOOM DOWN PS

10

39

STEERING SW

38

MIRROR HEATER

36A

WORK LAMP FRONT

WIPER SW-ON

37

WIPER SW-PF

9E
9A

WIPER SW-WASHER

146
147

CASSETTE IG24V

REAR WIPER 24V

BOOM DOWN PS

CN-157

162

TO: CABIN HARNESS

ELEC.STEERING

HORN

1A

WIPER RY HI

CASSETT B+/ROOM LAMP

CN-10

DATA LINK

CR-4
30

133
155

NC

36E

WIPER RY LO
86

Br

NC

15

GOr 105

85

85

132

STEERING PUMP PS

47

CN-92
V

87
86

87 87a

BW 192

85

85

131

MAIN PUMP PS

BW186

87a

30

LW

CR-7
86

130

96A
96
2L 9
Or 160
R 25
Y 145

REVERSE FAN SIGNAL

AC 24V

129

TO: FRONT HARNESS

1
2

BLOWER MOTOR GND

OrW

36

CN-11
AC CONTROLLER GND

G
GrW

128

G21

CN-9

GOr

124
16B

DIAGNOSTIC

ST C

0, I

G23
177

65

RESISTER

WOr 3

2
G

1K

WARNING
BUZZER

GrW 157

BR ACC

G37

PARKING
PS

TO:PC

3
2

1V

3
6

CS-2

BRAKE PS

G21

10
9

6
5

CR-37

G
174

CS-59
10

22

85

86
30

87a 87

30

87a

85

87

86

GrW

G
174

OrW

OrW

16A

G19 B

128

NC

106

ATT. SW COM

1
1

2
GrW

16K

W
155

PUMP MOTOR SW

CN-163

RETURN

ATT. UNLOCK SW
3

GW
154

BOr
137

OFF IDLE

ATT. LOCK SW

NC
5
5

ON IDLE

GOr
138

ACCEL SUPPLY

ACCEL SIGNAL

ACCEL RETURN

NC
6

7
7

10

11

OrW
139

Gr
140

10

141

11

X2A-VP

12

X2C-REV-ED5

X2D-NEU-ED6

142

12

CN-17

1
1

X1A-AD3-ED3

X1B-AD2-ED2

X1C-AD1-ED1

X2B-FWD-ED4
2

L
28A

3
GrW

Br

82

W
85

74

X1D-KD-ED7

RW

WIPER MOTOR B

GND

WIPER MOTOR Hi

NC

49

5
5

7
7

L
83

LW
81

11

12

10

10

11

12
G

VOr

G61 B

51

172

TURN LAMP LH

WIPER MOTOR Lo

NC
14

13
R

173

14

Y
67

13

TURN LAMP RH

NC
15

TURN LAMP COM

MULTI SW- Hi IG

Or

15

CN-16

LIGHT Hi BEAM

BrW

66

LIGHT Lo BEAM

YW
11E

158

MULTI SW- COM

MULTI SW- LIGHT COM

V
68

NC

GW
134

MULTI SW- WIPER Hi

W
161

MULTI SW- WASHER

MULTI SW- WIPER Lo

MULTI SW- HORN

NC

IG 24V

MULTI SW- INT

14F

10

G
162

10

11

12

163

11

Gr

Br

69

12

14

15

13
13

GY
LW
120

159

14

MIRROR HEATED

BATT. 24V

NC

W
29

15

CN-15

CLUSTER SERIAL Hi

ROr
24

CLUSTER HIGH BEAM

CLUSTER GND

VW
92A

JOYSTICK F/R

NC

Y
107

4
4

ILLUMINATION

B
181

CLUSTER SERIAL GND

V
68A

8
LW

90

ROr
7E

12

11

CLUSTER SERIAL-Lo

10

SH
182

11

CN-156

12
L

G5 B
12F LW

RW
6

108

ROr
7

SEAT

10

28

27

26

25

24

G
30

5A

W
29

ILLUMINATION LAMP

23

L
28

5A

RW
27

ILLUMINATION LAMP

22

R
2

10A

10A

WOr
26

CASSETTE

21

R
25

CLUSTER

10A

20

19

ROr
24

TCU

10A

MCU

10A

3W

RCV

ECM

17

16

15

18

20A

AIR-CON/HEATER

10A

10A

CLUSTER/MCU

10A

14

23

ECM

10A

R
22

TCU

13

3Or

5A

30A

30A

21

20A

START KEY

R
19

20

CASSETTE/ROOM LAMP

Gr
4

TURN LAMP

G
17

PRE-HEATER

12

GrW
16

NEUTRAL RY/JOYSTICK F/R10A

11

Gr
15

EM'CY STEERING/RIDE

10
20A
CON.

L
14

30A

WOr
3

FRONT WORK LAMP

Or
64

20A

2L
9

WIPER

30A

VW
13

30A

LW

SWITCH

YW

12

CIGARLIGHTER/MIRROR

OrW
10

11

30A

1
20A

EM'CY
STEERING RY

R 35

AIR-CON/HEATER

21A

30A

65

Or

87
30

HORN/CONVERTER

32

85
86

31
32

87 87a

10A

G15

3Y

87a

30

85

20A

CR-25
86

BACK.STOP LAMP

65A
21

HEAD LAMP

3Or

ILL.LAMP

31

POWER RY

20A
BEACON/REAR WORK LAMP

1
3Br

CN-36

30

G11 B
64E Or

87
86

87 87a

G14

85

CN-170

87a

30

85

SPARE
CR-35
86

MCU

33
34

3R
3Y

CN-58

5W
3Br

52

53

54

SH

135

LW

136

BW

26

WOr

137

BOr

138

GOr

139

OrW

140

Gr

141

142

ECM-J1939+

ECM-J1939-

SHIELD

ECM-AIR HEATER OUT

ECM-AIR HEATER RETURN

POWER IG

ECM-SW RETURN

ECM-OFF IDLE

ECM-ON IDLE

10

10

ECM-ACCEL POS SUPPLY

11

11

ECM-ACCEL POS SIG

12

12

ECM-ACCEL POS RETURN

PREHEAT RY

STOP
LAMP

HL7407 1WIRG1

7-3

HL740-7A ELECTRIC CIRCUIT(2/2)


2

BEACON LAMP

ELEC. STEERING

MIRROR HEATER
CN-99

Or
BOr

21

BOr

LW

G2

WORK LAMP RY FRONT

FUSE-CASSETTE/ROOM LAMP

MIRROR HEATER CONT.

NC

GND

ILLUMINATION

GND

NC

10

GND

10

FUSE BOX

11

GND

12

11
12
13

MCU

13

14

WORK LAMP REAR

14

AIR COMP.

20

START RY.
CR-23

0.85
1

CN-80

CR-24
15R

G21

G1

G27

10

13

REAR WASHER

WIPER PF

WIPER ON SIG

NC

MIRROR HEAT TIMER

14

15

Or

16

STEERING SW

FUSE

5W

69

5W

2B

YW

RY

BG

RY

YB

13

36

32

35

6A

28

33A

36

6B

33

29

11

8
7

2
1

66A

G
B

1,2
32
6
10
33
30
31
5

2
1

PRE-HEAT RY OUT

NC

START KEY SW-br

10

MCU-FAN CLUTCH+

10

11

MCU-FAN CLUTCH-

11

12

NC

13

NC

14

FUSE-Bat24V

14

15

NC

15

8
GB 9
GB 10

CS-23

B
G1

CL-7
GY
22

10
10

G7 B

6
8
7H

G
9

10

GY
22

10

B
G5

6
8

7F

11

W
8

CS-76

10

B
G4

DESTINATION

1
2
3
4
5
6
7
8

GND(CONTROLLER)
GND(BLOWER)
FUSE(IG)
MCU
FUSE(Battery)
DPS(COMPRESSOR)
CONDENSOR FAN
ILLUMINATION

RW

2R

LW

LY

7
8

G29
B
1

CL-22

10E

G30

26

BOr

YW

27

27

YW

LW

LW

28

28

29

29

LW

30

30

LW

WOr

31

31

WOr

BW

32

32

BW

GY

33

33

GY

34

34

35

35

BOr

36

36

37

37

BW

38

38

BW

39

39

WOr

WOr

18
17

CONDENSER FAN
COMPRESSOR(DPS)

16
15

BLOWER RELAY(HI)

14

BLOWER RELAY(M2)

13

BLOWER RELAY(M1)

12

BLOWER RELAY(LO)
MODE M/ACT(PBR)

11
10

MODE M/ACT(M-)

MODE M/ACT(M+)

MODE M/ACT(FOOT)

MODE M/ACT(DEF)

MOTOR ACT(REF)
TEMP M/ACT(PBR)

BOr

TEMP MOTOR ACT(-)

3 TEMP MOTOR ACT(+)


2

INLET MOTOR(FRE)

INLET MOTOR(REC)

AC-2
14

14
13

NC

13

12

NC
NC

12

11
10
9
8

GW

40

40

GW

GW

40

40

GW

BW

41

41

BW

7
6

1.25LgB

10F
R

B
1

2
1

CN-149

26

AC-22

1.25G

CL-23

12A

G10
B

VW

12

G9

VW

CL-33

CL-32

CL-36

CL-35

CL-6

CL-5

CN-150

G26
B

G25

10A

10
R

G24
B

RW 2F

G23
B

RW 2E

G22
B

RW 2A

RW 2

BOr

14

13

12

11

10

G21

13

14

15

V
3

7A

16
Or

YW

2
1

11

42

42

43

43

44

44

RW

RW

45

45

RW

BrW

46

46

BrW

BrW

47

47

BrW

NC

DUCT SENSOR(GND)

DUCT SENSOR(+)

R
RW

NC

10

NC
POWER IG

ILLUMINATION

BATTERY(+)

BATTERY(+)

GND

GND

1
2
3
RW 4
G
5
RY 6
BR

BR

RW

18

17

LY

LW

16

15

YB

14

13

BG

YBr

LG

12

YB

11

10

LB

WR

GW

GL

BG

BG

17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
LR

BrR

NC

NC

NC

SHIELD

LW

25

CABIN HARNESS
NC

MCU-ALT

24

25

REVERSE FAN SIG

ANTI-RESTART RY

DUCT SENSOR(GND)

ECONO SW

14

DUCT SENSOR(+)

NC

13

POWER IG

FUEL HEATER RY OUT

12

ILLUMINATION

Gr

BATTERY(+)

12

OrW 11

BATTERY(+)

ECONO SW

GOr 10

GND

ACCEL RETURN

GND

12

CONDENSER FAN

11

BLOWER RELAY(HI)

10

ACCEL SIG

COMPRESSOR(DPS)

ACCEL-SUPPLY

11

BLOWER RELAY(M2)

THROTTLE ON-IDLE

10

BLOWER RELAY(M1)

THROTTLE OFF-IDLE

BLOWER RELAY(LO)

THROTTLE RETURN

MODE M/ACT(PBR)

BOr 9

MODE M/ACT(M-)

WOr 8

MODE M/ACT(M+)

FUSE-IG

MODE M/ACT(FOOT)

BW

MODE M/ACT(DEF)

LW

MOTOR ACT(REF)

AIR-HEATER RY RETURN

SH

TEMP M/ACT(PBR)

TEMP MOTOR ACT(-)

1
2

INLET MOTOR(FRE)

AIR-HEATER RY+

INLET MOTOR(REC)

SHIELD

BW 16

WB 15

DO-1

J1939-

NO.

1
2

RY

AIR CON

CN-2
J1939+

CN-11

2B

22

5W 2

BR

TEMP MOTOR ACT(+)

23

24

DO-2
66

23

4
2

G13

TO STARTER

Or

MIRROR HEATER

YW

BATTERY

10
9

4
Hi
4

15

12

BATT. RY

CS-1

AC-1

14

G12 B

WORK LAMP REAR

WORK LAMP REAR

WORK LAMP FRONT

LW

17

FUSIBLE LINK

CR-1
66

WORK LAMP F

OPTION

CN-95

BLOWER
18

YW
35

GB
9B

LG

YB

26

LB

25

GW
21

24

GB
9A

GL
19

20A

BG
18

BG

Y
20

WR

LR
17

22

WB
15

23

BW

16

5R

0 I

RELAY(M2)

10

10

DUAL PEDAL

16
1

FUSE BOX

Or

CN-246B

36A

RELAY(HI)

ML 2

YBr

27

MH 3

MASTER SW

3E
21A
G3

AC-11
Lo 1

RESISTOR

MODE(VENT)

ENGINE HARNESS

MODE(D/FOOT)

TEMP M/ACT

INLET M/ACT

5R

REAR WIPER

RS-1

CN-60

GrW 11

YW 18

CS-74

FUSE BOX

GND

VW 12

3W/300

ALT

S.R-

ROOM LAMP
CL-30

21

R
YW

22
18A

BRAKE PEDAL TYPE

22

Or

G2

CS-35
FROM BATT.RY

15 R

7E

21

CN-246A

PREHEATER RY.

ONE PEDAL

B+

G1

BW 17

B+

CN-1

3A

STARTER

CL-1

1
2

S.R+
ILLS.L-

PREHEATER

FI
NC

Y
GY

LW 4

CN-45

FUSE BOX

2
4

~3

3
20

ACC
ILL+

DOOR SW

DO-7

1
3

S.L+

2
3
5

15

15

FUEL HEATER

18

1
2

CN-96

B+

CN-8

23

CN-74

6A

20

G
R
OR

RW 2

VW

FUSE-CASSETTE

G8

G3
G1

LW

1
7

21lh-30140

CN-28
19

CN-114

CN-160

24V

REV

FWD

NEUTRAL

BOOM(-)

BUCKET(-)

GND

11

KICK DOWN

JOYSTICK SELECT 10

COM

12

CN-160

7A

VOr 6

OrW 5
1

3
7REV

10
Or

BW 8

BOr 9

1
R

7
2KD

6FWD

1A
R

9
1ON

1E
R

CN-114

5NEU

JOY STICK

CUMMINS CONNECTER

NC

ILLUMINATION

CN-114

CN-160

24V

REV

FWD

NEUTRAL

BOr
9

10 Or

BOOM(-)

BW
8

11

7
GND

BUCKET(-)

KICK DOWN

12

JOYSTICK SELECT 10

NC

ILLUMINATION

CN-114

CN-160

24V

F/R COM

VOr

4COM

WIF RETURN

WIF SIGNAL

47

21lh-30121

19

14

18

21lh-30111

STD

1
2

Gr

17

VW

CN-27
W

7
19

CASSETTE RADIO

3
3A 0.85

12

Br

YW

CN-7

11

24

BW

SPEAKER RH

TWO LEVER

0.85

GY

BK+ 1

5 BK-

0.85

OR

20

17

20

10

25

23A

BO+ 2

B
B

23

LW

FL+ 3

6 BO-

ROr
L

VW

WIF

LW

FL+ 1

GrW

YW

REV

7 FL-

0.85
0.85

BW

19
34

OrW

CD-45

Br

BO+ 2

BATT (-)

4 FL-

BATT (-)

5 BO-

BATT (+)

BATT (+)

2
3

18

G21
G22

19

WIF SENSOR

24
25

CN-24

LW

CN-114

LW

CN-13

16A

FWD

COOLANT LEVEL RETURN

COOLANT LEVEL

32

16

ALT TORQUE

28

POWER IG

31

W 3

13E W

16

18

SPEAKER LH

CN-110

CN-94

13A W
15

39

WOr

21

12
26

13
21A

AIR-HEATER RETURN

12
26

W
BOr

42

WOr
Or

AIR-HEATER OUTPUT

15

40

BK+ 3

14

BW

J1939 SHIELD

6 BK-

13

11

J1939(-)

37

CN-114

12

LW

J1939(+)

47

11

BW

11

10

SWITCH RETURN

46

NEUTRAL

10

ACCEL POSITION SUPPLY

34

LW

22

SH

W
BOr

FL+ 1

WOr
Or

15
68

BOr

SH

4 FL-

8
67

BW

ACCEL POSITION SIGNAL

10

BOr

BO+ 2

LW

Gr

5 BO-

BOOM(-)

ACCEL POSITION RETURN

BUCKET(-)

Gr

23

ON IDLE SW

BK+ 3

SH

OFF IDLE SW

11

6 BK-

11

GND

BOr

OrW

12

GOr

JOYSTICK SELECT 10

Gr

KICK DOWN

12

CN-93

OrW

GOr

COM

NC

13

ILLUMINATION

OrW

14

0,

GOr

11

6E

CN-12
10

CS-80

8A

CN-110

7A

CN-23

17

BEACON
LAMP

DUCT
SENSOR

AC&HEATER CONTROLLER

CN-3
16

BOr 68
BW 18

FROM BATT. RY

YW 19

1
2

65
58A

BOr

57

BOr

36

CD-49
2

RW

37

Or

G4

41

Br

BW

REAR COMBI RH

64

59
60

G
LW

61

62

OrW

65

YW

63

Gr

TRANSMISSION

CL-15

16
9

TEMP

TEMP

VPS1(+)

Y6

Y5

Y4

Y3

2
1

Y2
Y1

REV
FWD
1 2 3 4 1 2 3
Y5
Y2
Y3
Y6
Y4
Y1

GEARBOX

38

ROr

39

G6

41A

Br

Pf

B
1
3

OUTPUT SIGNAL

4 3

VOr

W
28

38

B
G1

26

2 1
4 3
2 1
4 3

X1

A
RW
32

L
31

LW
30

CN-158

VOr
29

X2

L
36

Br
35

GrW
34

CN-159

10

10

33
B

ROr

6
BrW

5
5

CS-41

EARTH1

FRAME HARNESS

G2

GW

GrW

42
W
1

GrW 41

G3 B

Pa
CD-41

1
Or

Or
2

LW

3A

Pa

CN-18
1

LW

1A

LW
B

1
2

LW

Or

15A

G1

12A

14

G32

CL-3
GW

Lo

Hi

B
Y

GW

1
2

CL-24
1
2

COMBI LH

CN-140

GW

18

19

G14

QUICK COUPLER

ATT. UNLOCK

9
10

10

MCU

MCU

NC

NC

HORN RY

RIDE CONTROL SW

BUCKET RY

10

BOOM UP RY
RIDE CONT. RY

8
9

10

ATT. UNLOCK SW

10

11

GND(MCU)

11

ATT. LOCK SW

12

12

10

CN-9

ATT.UNLOCK
CN-163

44

45
Or

GW 43

49

BOr 46

50

Gr

GOr 47

51

OrW 48

10

11

12

36
1

CN-17

35
Br

GrW 34

L
2

33
W

32

30

RW

29

LW

31

28

VOr

10

11

27

G1

26

12

13

14

15

1
Y

CN-16

VM

VP
F

AD1

ED
2 1

B1

AD3

AD4
V

B3

AD5
R

AS

AD6

AD7

AD3

X1
D

AD2

AD7(KD)

ED1(VP)

AD1

B
AD4(F)

AD6(N)

X2

AD5(R) C

W
6
1

Y
1

CS-11

Or

2
2
Or

25
YW

BrW 3

24
V

23
GW

22
W

21

20
G

19
Br

10

11

18
Gr

13

17
LW

12

16
GY

14

15

6
B
1

15
R

BrW 14

REAR COMBI LH

CL-16

TEMP CONVERTER
CN-112
BOr

53

Lo Hi F

R
O
L
B+

C
Hi

BWG C
4
5

YW
25

BrW

V
24

B 5

WB 8

Y 7
Lo

BW 2

BG 3
R
\U+f058
O J
O
I

G \U+f058
5

CS-12

BVi

J
4

C
BY

Gr

RW

HO

CS-5

W
12A

ROr

Or
Y

12

1E

2E

11

6
V
10

11

10

BrW

V
40

13

14

13

12

14

15

IG 24V

BATT. 24V

CN-56

LH TURN

IG 24V

RH TURN

RS232 TX

HIGH BEAM

GND

MIRROR HEATED

PROGRAM DUMP

NC

SERIAL_L

GND

NC

ILLUMINATION

SERIAL_H

NC

BACK BUZZER

Pa

ACCEL RETURN
ACCEL SIG
ACCEL SUPPLY
IDLE ON
IDLE OFF
RETURN
NC
NC
ATT.LOCK SOL
ATT.UNLOCK SOL
FUSE BOX
NC

BOr

12
11
10
9
8
7
6
5
4
3
2
1

WOr

58E

DESTINATION

56

13

CN-65

FILTER RESTRICTION

58

ROr

7H ROr

NC
NC
WIPER RY-Lo
WIPER RY-Hi
GND
NC
WIPER RY-Hi&Lo
TM CONTROLER(KD)
TM CONTROLER(ED1)
TM CONTROLER(ED2)
TM CONTROLER(ED3)
TM CONTROLER(ED6-NEU)
TM CONTROLER(ED5-REV)
TM CONTROLER(ED4-FWD)
FUSE BOX

YW

35

FUEL SENDER

B
GOr

G11

G12

5A

CN-20
1
2

HORN
CN-25
1
2

8
7F

15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

64

ATT.LOCK

NO.

63

NC
HORN RY
MCU (INT SIG)
MCU&FRONT WASHER
WIPER RY-Hi
WIPER RY-Lo
NC
FUSE BOX
LIGHT SW
HEAD LAMP-Lo
HEAD LAMP-Hi
FUSE BOX
FLASHER UNIT(L)
TURN LAMP (R)
TURN LAMP (L)

61

Gr

G5

CD-48

OrW 62

CN-177

15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

45

ENG. PICK-UP

5
4

16

ATT. LOCK

Pa

EMERGENCY STR

GW 1

15

60

41

CN-169

TCU-AIP2

12

LW

W
B

CN-178

2
1

CD-39

G2

CN-15

15

11

CD-17
54
55

41A GrW

HEAD LIGHT LH

1
L

12

14

59

42E

5A
3

STR PUMP PS

RIDE CONTROL

SPARE

CD-2

13

TCU-VPS1

TURBIN PICK-UP

GOr

1
2
3
4
5

10

NUMBER PLATE LAMP

TCU-AIP1

14

53

40

TCU-AIP3

13

BW

RW

G1

WOr 56
BOr 57

36A

TCU-AIP4

12

11

47

55

ROr 11

10

54

TCU-AIP5

46

10

1A

INTER GEAR PICK-UP


CD-27(GRAY)
BOr 58

GrW
G

MAIN PUMP PS

CS-77
44

GOr

OrW

ROr

G5 B

CL-21

TCU-AIP6

7E

1
2
3

TCU-ER1

GrW
G

NC

37

TCU-ER2

Or

10

43

TCU-ER3

45

TCU-VMG1

FRONT WIPER

CS-78

3
4

OrW

4
2
10

SPEED SENSOR OUTPUT


CD-47(BLACK)

3E

52

BrW

Br

50

51

42

G4 B
3A

49

50

Or

49

BOOM DOWN

CS-79

1
2A

Br

BOr

Or

TCU-EF1

Pa

TCU-VMGA2

CD-10

AIR-CLEANER

48

G1

NC

HAZARD SW

CD-46
BOr 48

CN-6
1

GW

52

23

15

NC

51

22

14

NC

VOr

14

21

13

38

12

TCU-EF3

47

TCU-VMG1

13

20

FUSE-TCU

12

Br

TCU-EF4

11

42A

46

Gr

10

BOr

45

LW

44

19

TCU-VMG2

BOr 44

18

NC

15

17

TCU-VMG1

11

2 C

GY

10

CD-1

16

TCU-EF2

HYD. TEMP

MCU-FUEL SENDOR

Br

42

43

43

37

Br

MCU-AIR CLEANER

72

MCU-HYD TEMP

G21

GND-MCU

42

G11

73

37A

CN-5

R/DRY

NC

41

10

Br

GND

15

F/R SIGNAL

STOP LAMP SW

40

Pa

16

15

14

33

NC

39

ROr 7

14

11

13

32

RS232 RX

MULTI-FUNCTION SW -LH

CN-29

ROr 38

17

13

AC COND FAN

37

19

12

1
2

RW 36
Or

CN-83

18

FUSE-ILLUMINATION

20

12

BrW

11

G11

MULTI-FUNCTION SW -RH

28

35

ROr

11

MULTI FUNCTION SWITCH

Or

10

34

CN-162

FUSE-ILLUMINATION

33

51

SHIFT LEVER

CLUSTER

32

VW

SOL
CONT.VALVE

10

FAN REVERSE SOL

50

GW 31
Y

49

BACK-UP RY OUT

THROTTLE ASSEMBLY

Gr

AC COMP RY OUT

GW

AC COMP RY

CN-19

47

OrW 48

3
1

OFF IDLE

CN-155(BLACK)

30
31

7A

AC CONTROLLER

30

MCU-revese sol

29

15

FUSE-beacon/steering

27

BrW 28

6A

12

NC

DESTINATION

AC CON FAN RY

MCU(SERAL-L)
SHIELD(GND)
ILLUMINATION
TM CONT.(ERROR)
F/R LAMP
MULTI-FUNCTION SW(Hi-BEAM)
GND
MCU(SERAL-H)
ELEC.STEERING
MIROR HEATED CON.
FUSE BOX(BATT 24V)
FUSE BOX(IG)

NC

GOr

5
4

2
1

FAN PROPORTIONAL V/V

CN-4
1

CN-154(GRAY)

AD2

B2

2
25
26

15

CD-40

46

BOr

CN-136

ROr 23
W

MOTOR RY

4
1

27

26

4 Hi

25

22

6
ON IDLE

5 Lo

20

BrW 21

24

CN-21

SH

12
11
10
9
8
7
6
5
4
3
2
1

12
13

67

LW

NO.

Or

GOr
G

FUSE

MULTIFUNCTION SW

GND

GND

GND

ILLUMINATION(FUSE)

ILLUMINATION(FUSE)

MULTIFUNCTION SW

MULTIFUNCTION SW

10

MULTIFUNCTION SW

10

11

GND TM

11

12

GND STD

12

13

NC

13

14

GND

14

15

NC

15

15

12

13

ROr

G31

LW

Br

G3

Or

17

Or

19

Lo
Hi
C

CL-25
1
2

COMBI RH

10
18

11

11

12

G21

G1

Br

G11

G21

ROr

13

RW

14

GW

15

11A

16

G22

Or

17

Or

17

G31

FRONT HARNESS

1
2
3

HEAD LIGHT RH

GW

CN-10
1

GW

OrW
GrW

CL-4

CN-100
1

BOOM KICK OUT


CN-101
1

BUCKET LEVELER

HL740TM-7A ELECTRIC CIRCUIT


9

BEACON LAMP

ELEC. STEERING

MIRROR HEATER
CN-99

Or
BOr

21

BOr

CN-160

7A

VOr 6

OrW 5
1

3
7REV

10

BW 8

BOr 9

Or

1
R

5NEU

2KD

6FWD

9
1ON

1A
R

CN-114

1E
R
3

4
B
4

2
L

WORK LAMP RY FRONT

FUSE-CASSETTE/ROOM LAMP

MIRROR HEATER CONT.

NC

GND

ILLUMINATION

GND

21lh-30121

JOY STICK

21lh-30140

VW

8
9

NC

10

GND

10

11

FUSE BOX

11

12

GND

12

13

MCU

13

14

WORK LAMP REAR

14

LW
B

AIR COMP.

DO-7

1
2

CN-80

CR-24
15R

G21

G1

G27

10

13

FUSE BOX

REAR WASHER

14

15

WIPER PF

WIPER ON SIG

NC

MIRROR HEAT TIMER

STEERING SW

FUSE

Or

5W

69

5W

2B

YW

RY

BG

36

32

35

6A

36

28

33A

6B

33

29

2
1

1,2
32
6
10
33
30
31
5

2
1

INTER GEAR PICK-UP


CD-27(GRAY)

8
GB 9
GB 10

M
B

CL-7
GY
22

G1

10
10

G7 B

7H

CS-23

6
8

G
9

GY
22

B
G5

R
7F

10
9

10

CS-80

6
6

B
11

W
8

1.25LgB

G29
B

G30

10E
R

10F
R

G10

CL-22

2
1

CN-149

CL-23

G9

12A

VW

12
VW

CL-33

CL-32

CL-36

CL-35

CL-6

CL-5

CN-150

10A

G26

G25

10
R

G24

RW 2F

G23
B

RW 2E

G22
B

RW 2A

G21
B

RW 2

L
1

13

14

16
Or
6
6
8

GW

40

40

GW

BW

41

41

BW

42

42

7
6

1.25G

MODE M/ACT(DEF)

MOTOR ACT(REF)
TEMP M/ACT(PBR)

5
4

TEMP MOTOR ACT(-)

3 TEMP MOTOR ACT(+)


2

INLET MOTOR(FRE)

INLET MOTOR(REC)

14

NC

13

NC
NC

43

43

RW

44

44

RW

RW

45

45

RW

BrW

46

46

BrW

47

47

BrW

BrW

11

NC

10

NC

DUCT SENSOR(GND)

DUCT SENSOR(+)

7
6
5

NC
POWER IG
ILLUMINATION

BATTERY(+)

BATTERY(+)

GND

GND

14

13

12

11

10

NC

NC

NC

NC

REVERSE FAN SIG

9
DUCT SENSOR(GND)

DUCT SENSOR(+)

NC

RY
6

5
ILLUMINATION

POWER IG

4
BATTERY(+)

BrR

1
2
3
4
5
6
RW

BR

BR

RW

GND

GND

CONDENSER FAN

BATTERY(+)

18

17

LY

LW

16

BLOWER RELAY(HI)

COMPRESSOR(DPS)

15

YB

BG

14
BLOWER RELAY(M2)

LG

YBr

13

12

MODE M/ACT(PBR)

BLOWER RELAY(LO)

BLOWER RELAY(M1)

YB

11

LB

WR

10
MODE M/ACT(M-)

GW

BOr

58A

BOr
BOr

CD-49
2

RW

37

Or

G4

41

Br

53

BW

64

4
3

REAR COMBI RH

59

60

LW

61

62

OrW

65

YW

63

Gr

TRANSMISSION

TEMP

VPS1(+)

Y6

Y5

Y4

3
2
1

Y3
Y2
Y1

1
Y5
Y2
Y3
Y6
Y4
Y1

GEARBOX

REV
FWD
2 3 4 1 2 3

38

ROr

39

G6

41A

Br

Pa

FRAME HARNESS

OUTPUT SIGNAL

4 3

3
1

Pf

4 Hi
5

5 Lo
6

VOr

Or

LW

Or
2

GOr

Pa

2
1

STR PUMP PS

3
4
5

CD-39
5

GOr

Pa

EMERGENCY STR
CN-18
1

LW

1A

LW
B

1
2

LW

Or

15A

G1

12A

14

G32

CL-3
GW

Lo

Hi

HEAD LIGHT LH

9
G2

CN-178
2

16

CN-177

19

G15

10

CL-24
1
2

COMBI LH

G14

ATT. LOCK

B
Y

GW 18

28

G1

RIDE CONTROL

5
38

27

26

CN-21

2 1

4 3
N

2 1
4 3

10

41A GrW

ROr

GW

GrW

ATT. UNLOCK

9
10

42

10

CN-9

10

MCU

MCU

NC

NC

HORN RY

RIDE CONTROL SW

BUCKET RY

BOOM UP RY

RIDE CONT. RY

8
9

10

ATT. UNLOCK SW

10

11

GND(MCU)

11

ATT. LOCK SW

12

12

ATT.UNLOCK
CN-163

44

GrW 41

45

G3 B

W
1

Or

GW 43

49

BOr 46

50

Gr

GOr 47

51

OrW 48

10

11

12

36
L
1

Br

GrW 34

35

33
W

32

30

RW
6

29

LW

31

28

VOr

10

11

27

G1

26

12

13

14

32

31

30

29

33

GOr

SPARE

44

MAIN PUMP PS

CS-77
K

X1

RW

X2

CN-158

LW

VOr

Br

GrW

10

10

G5 B

ROr

G2

15

1
Y

CN-16

2
Or

20
G

EARTH1

VM

VP

AD1
B1

ED

AD2
B2

AD3

2 1

AD4

AD5

B3

AD6

AD7

AS

A
AD3

X1
D

AD2

AD7(KD)

ED1(VP)

AD1

AD4(F)

AD6(N)

6
ROr

36

Y
1

7
6
BrW

35

Or
2

5
4

5
BrW

2
Or

34

BrW
3

CN-159

YW
25

X2
AD5(R) C

V
24

GW
23

W
22

L
21

CS-11

VOr
38
19
Br

REAR COMBI LH

CD-41

CN-136

1
C

CL-15

Lo Hi F

R
O
L
B+

C
Hi

BWG C
4
5

L
4

B 5

Y 7

WB 8

BW 2

BG 3
R
\U+f058
J
3

19

20

Gr
18

C
BY

Gr

RW

1
LW
17

Br

HO
Y
GY

CS-5

W
12A

ROr

Or
Y

12

1E

2E

11

6
V
10

11

10

BrW

V
40

13

14

13

12

37

37A

16

IG 24V

BATT. 24V

CN-56

LH TURN

IG 24V

RH TURN

RS232 TX

HIGH BEAM

GND

MIRROR HEATED

PROGRAM DUMP

SERIAL_L

GND

NC

ILLUMINATION

SERIAL_H

NC

Lo

CL-16

TEMP CONVERTER
16
TEMP

7E

BACK BUZZER

Pa
36

1
2

57

Or

ACCEL RETURN
ACCEL SIG
ACCEL SUPPLY
IDLE ON
IDLE OFF
RETURN
NC
NC
ATT.LOCK SOL
ATT.UNLOCK SOL
FUSE BOX
NC

WOr

58E

CN-112
BOr

45

12
11
10
9
8
7
6
5
4
3
2
1

56

FILTER RESTRICTION

58

FRONT WIPER

2
10

7H ROr

CN-17

CD-48

18

CN-65

Gr

35

FUEL SENDER

17

16

G5

ENG. PICK-UP

45

LW

W
B

GY

CD-17
54
55

42E

BOOM DOWN

ATT.LOCK

DESTINATION

65

G11

G12

5A

CN-20
1
2

HORN
CN-25
1
2

NC
NC
WIPER RY-Lo
WIPER RY-Hi
GND
NC
WIPER RY-Hi&Lo
TM CONTROLER(KD)
TM CONTROLER(ED1)
TM CONTROLER(ED2)
TM CONTROLER(ED3)
TM CONTROLER(ED6-NEU)
TM CONTROLER(ED5-REV)
TM CONTROLER(ED4-FWD)
FUSE BOX

YW

42

5A
3

CN-19

CS-79

7F

15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

64

CN-162

NO.

63

51

13

61

Gr

50

TURBIN PICK-UP

OrW 62

14

SOL
CONT.VALVE

41

15

60

49

Gr

NC
HORN RY
MCU (INT SIG)
MCU&FRONT WASHER
WIPER RY-Hi
WIPER RY-Lo
NC
FUSE BOX
LIGHT SW
HEAD LAMP-Lo
HEAD LAMP-Hi
FUSE BOX
FLASHER UNIT(L)
TURN LAMP (R)
TURN LAMP (L)

LW

47

OrW 48

15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

59

GOr

CD-40

46

BOr

CD-2

15

40

NUMBER PLATE LAMP

TCU-AIP2

12

53

15

15

11

BW

RW

G1

WOr 56
BOr 57

36A

14

13

TCU-VPS1

47

55

BrW 14

TCU-AIP1

14

54

TCU-AIP3

13

46

13

TCU-AIP4

12

BOr 58

11

MODE M/ACT(M+)

40

CN-169

10

MODE M/ACT(M-)
MODE M/ACT(FOOT)

BOr

GW

CL-21

CN-15

TCU-AIP5

WOr

12

10

39

TCU-AIP6

TCU-ER1

39

WOr

43

NC

BW

40

TCU-ER2

38

ROr 11

37

38

CS-78

TCU-ER3

36

37

TCU-VMG1

35

36

SPEED SENSOR OUTPUT


CD-47(BLACK)

TCU-EF1

35

MODE M/ACT(PBR)

CABIN HARNESS

52

3E

Br

50

51

3A

49

50

TCU-VMGA2

G
BOr
BW

G4 B
2A

49

CN-6
NC

1
1A

Br

52

NC

CD-46

15

Pa

BOr

48

51

34

HAZARD SW

CS-41

47

BOr 48

14

34

BLOWER RELAY(LO)

DUCT
SENSOR

CD-10

AIR-CLEANER

NC

15

NC

11

37

14

10

2 C

10

13

BOr

42A

46

CD-1

12

TCU-EF3

44

45

G1

TCU-VMG1

13

72

FUSE-TCU

12

43

Br

42

BOr 44

G21

TCU-EF4

11

Br

43

HYD. TEMP

G11

10

42

73

R/DRY

CN-5

GND

41

F/R SIGNAL

Br

33

Pa

RS232 RX

40

32

TCU-VMG2

39

NC

CN-29

14

TCU-VMG1

AC COND FAN

ROr 38
Y

37

Or

Or

CN-83

TCU-EF2

36

15

MCU-FUEL SENDOR

RW

BrW

MCU-AIR CLEANER

G11

MCU-HYD TEMP

28

35

10

34

16

33

VW

GND-MCU

32

SHIFT LEVER

CLUSTER

ROr 7

GY

MULTI FUNCTION SWITCH

11

NC

FAN REVERSE SOL

GW 31

17

OFF IDLE

19

15

33

BLOWER RELAY(M1)

12

12

THROTTLE ASSEMBLY

18

14

STOP LAMP SW

33

20

NC

15

GY

14

GW

Or

13

MULTI-FUNCTION SW -LH

12

BW

13

FUSE-ILLUMINATION

11

32

12

MULTI-FUNCTION SW -RH

10

32

11

FUSE-ILLUMINATION

BW

10

BACK-UP RY OUT

WOr

CN-155(BLACK)

30
31

6A

30

29

12

AC COMP RY OUT

MCU(SERAL-L)
SHIELD(GND)
ILLUMINATION
TM CONT.(ERROR)
F/R LAMP
MULTI-FUNCTION SW(Hi-BEAM)
GND
MCU(SERAL-H)
ELEC.STEERING
MIROR HEATED CON.
FUSE BOX(BATT 24V)
FUSE BOX(IG)

AC COMP RY

27

BrW 28

12
11
10
9
8
7
6
5
4
3
2
1

AC CONTROLLER

MCU-revese sol

31

13

AC-2

10

ROr

31

BLOWER RELAY(M2)

11

13

7A

FUSE-beacon/steering

7
8

FAN PROPORTIONAL V/V

MODE M/ACT(M+)

WB 15

1
INLET MOTOR(REC)
L

26

15

WOr

BLOWER RELAY(HI)

14

10

11

LW

12

NC

LY

DESTINATION

AC CON FAN RY

LW

CN-154(GRAY)

25

NO.

NC

2R

15

CN-4
1

30

14

2
W

BrW 3

15

LW

29

30

15

NC

YW

28

29

27

15

26

25

14

27

28

LW

AC-22

ROr 23

YW

13

FUSE-Bat24V

NC

14

RW

BOr

LW

YW

CONDENSER FAN
COMPRESSOR(DPS)

16

13

GND(CONTROLLER)
GND(BLOWER)
FUSE(IG)
MCU
FUSE(Battery)
DPS(COMPRESSOR)
CONDENSOR FAN
ILLUMINATION

26

26

18
17

ON IDLE

24

12

25

11

NC

22

MCU-FAN CLUTCH-

12

20

11

10

DESTINATION

1
2
3
4
5
6
7
8

BrW 21

23

MCU-FAN CLUTCH+

24

GW

10

SH

O J
O
I

START KEY SW-br

YW

YW 19

CS-12

25

BW 18

22

21

NC

PRE-HEAT RY OUT

SHIELD

25

AC&HEATER CONTROLLER

G \U+f058

MCU-ALT

16

ANTI-RESTART RY

67

LW

YW

BOr 68

Or

CN-3

10

ECONO SW

14

FUEL HEATER RY OUT

13

BVi

12

ECONO SW

Gr

ACCEL RETURN

OrW 11

11

12

12

GOr 10

12

11

BOr 9

BG

ACCEL SIG

11

7
8

MODE M/ACT(FOOT)

10

GW

ACCEL-SUPPLY

THROTTLE ON-IDLE

10

GL

THROTTLE OFF-IDLE

THROTTLE RETURN

WOr 8

MODE M/ACT(DEF)

FUSE-IG

MOTOR ACT(REF)

BW

TEMP M/ACT(PBR)

BG

AIR-HEATER RY RETURN

LW

TEMP MOTOR ACT(+)

AIR-HEATER RY+

SH

TEMP MOTOR ACT(-)

17
18
19
20
21
22
23
24
25
26
27
28
29
30
31

DO-1
3

NO.

1
2

RY

AIR CON

CN-2
V

CN-11

2B

LR

SHIELD

5W 2

BR

BW 16

LW

22

24

INLET MOTOR(FRE)

J1939-

23

24

DO-2
66

23

TO STARTER
B

15

G8

RY

YB

13
11

BOr

BATTERY

J1939+

10
9

1
2

4
Hi

ML 2

15

12

BATT. RY

66A

MIRROR HEATER
AC-1

14

G12 B

Or

WORK LAMP REAR

WORK LAMP REAR

LW

17

G13

WORK LAMP FRONT

BLOWER

FUSIBLE LINK

CR-1
66

WORK LAMP F

OPTION

18

36A

YW
35

GB
9B

LG

YB

26

LB

25

GW
21

24

GB
9A

BG

GL
19

BG
18

WR

Y
20

22

LR
17

23

WB
15

20A

BW

0 I

RELAY(M2)

CN-95

10

CS-35

CS-1

GrW 11

DUAL PEDAL

10

FUSE BOX

16
1

16

5R

RELAY(HI)

YBr

3
5

AC-11

MASTER SW

5R

Or

16

CN-246B

27

MH 3

Lo 1

RESISTOR

MODE(VENT)

ENGINE HARNESS

MODE(D/FOOT)

TEMP M/ACT

INLET M/ACT

CN-60

REAR WIPER

RS-1

YW 18

FUSE BOX

3E
21A

VW 12

3W/300

CS-74

ROOM LAMP
CL-30

DOOR SW

ALT

CN-1

GND

G3

21

R
YW

FI
NC

22
18A

22

BRAKE PEDAL TYPE

FROM BATT.RY

15 R

10

B
G4

Or

G2

7A

CN-246A

PREHEATER RY.

ONE PEDAL

S.R-

G1

BW 17

B+

~3

CS-76

R
7E

21

STARTER

B
6E

3A

1
2

B+

PREHEATER

B+

S.L-

CL-1

LW 4

CN-45

0.85

FUEL HEATER

20

START RY.
CR-23

15

15

G2

S.R+
ILL-

RW 2

LW
4

CN-114

CN-160

24V

REV

FWD

NEUTRAL

BOOM(-)

GND

BUCKET(-)

11

KICK DOWN

12

JOYSTICK SELECT 10

COM

NC

ILLUMINATION

CN-114

CN-160

24V

REV

FWD
BOr
9

10 Or

BOOM(-)

NEUTRAL
BW
8

11

BUCKET(-)

GND

KICK DOWN

12

JOYSTICK SELECT 10

NC

ILLUMINATION

F/R COM
G

VOr

CN-114

1
WIF RETURN

FUSE-CASSETTE

2
4

CN-8

23

ACC
ILL+

CN-7

4
3

4COM

47

FL+ 1

WIF SIGNAL

CN-74

6
5

CN-28
19

CN-96

18

S.L+

2
3
4

CASSETTE RADIO

20

B
Y

6A

G1

G
R
OR

GY

G3

CN-27
W

7
19

19

12

18

VW

SPEAKER RH

20

Gr

11

YW

GY

3
3A 0.85

Br

14

24

21lh-30111

STD

0.85

20

10

OR

20

TWO LEVER

0.85

17

CN-24
19

CUMMINS CONNECTER

BW

17

5 BK-

BK+ 1

VW

BO+ 2

ROr
L

YW

34
G22

FL+ 3

6 BO-

0.85
0.85

19
G21

7 FL-

2
3

BW

23A

GrW

18

25

BO+ 2

16A

WIF

23

4 FL-

5 BO-

WIF SENSOR
LW
LW

CD-45

Br

W 3

BATT (-)

BK+ 3

BATT (-)

2
4

BATT (+)

24
25

LW

CN-114

BATT (+)

CN-13

LW

COOLANT LEVEL RETURN

32

COOLANT LEVEL

6 BK-

16

OrW

ALT TORQUE

28

POWER IG

31

AIR-HEATER RETURN

39

42

13E W

16

18

SPEAKER LH

CN-110

CN-94

13A W
15

AIR-HEATER OUTPUT

40

WOr

21

J1939 SHIELD

37

CN-114

12
26

13
21A

CN-160

26

12

Or
W
BOr

24V

WOr

BW

REV

11

11

FWD

BW

J1939(-)

NEUTRAL

LW

J1939(+)

47

10

SWITCH RETURN

46

10

ACCEL POSITION SUPPLY

34

LW

22

15

SH

14

13

12

BOr

SH

FL+ 1

11

BO+ 2

W
BOr

ACCEL POSITION SIGNAL

4 FL-

Or

15
68

BOr

5 BO-

WOr

67

10

Gr

BOOM(-)

BW

ACCEL POSITION RETURN

BUCKET(-)

Gr

23

GND

LW

BK+ 3

SH

ON IDLE SW

6 BK-

OFF IDLE SW

11

11

KICK DOWN

BOr

OrW

GOr

12

Gr

JOYSTICK SELECT 10

12

CN-93

OrW

GOr

COM

NC

13

OrW

14

0,

GOr

11

CN-12
10

ILLUMINATION

8A

CN-110

7A

CN-23

17

BEACON
LAMP

15

12

13

ROr

G31

LW

Br

G3

Or

17

Or

FUSE

MULTIFUNCTION SW

GND

GND

GND

ILLUMINATION(FUSE)

ILLUMINATION(FUSE)

MULTIFUNCTION SW

MULTIFUNCTION SW

10

MULTIFUNCTION SW

10

11

GND TM

11

GND STD

12

13

NC

13

14

GND

14

15

NC

15

12

CL-4
1

Lo

Hi

HEAD LIGHT RH

19

10

GW

18

11

11

12

G21

G1

Br

G11

G21

ROr

13

RW

14

GW

15

11A

16

G22

Or

17

G13

CN-10
1

GW

GOr

CL-25
1
2

COMBI RH

CN-100
1

BOOM KICK OUT


CN-101
1

BUCKET LEVELER
B

G31

FRONT HARNESS

MEMORANDUM

7-5

1. ILLUMINATION CIRCUIT
1) OPERATING FLOW
Fuse box (No.2)
Illumination switch [CS-21(1)]
Switch ON, 1st step
[CS-21(7)]
All switch indicator lamp ON
[CS-21(5)]
Fuse box(27)
I/conn [CN-4(12)]
LH Combi clearance lamp ON [CL-15(4)]
I/conn [CN-10(6)]
RH Head lamp ON [CL-4(3)]
I/conn [CN-15(10)]
Cluster [CN-56(17)]
All cluster gauge and
LCD lamp ON
Hazard switch indicator lamp ON
Fuse box(28)
I/conn [CN-4(10)
Number plate lamp ON [CL-21(2)]
RH Combi clearance lamp ON [CL-16(4)]
I/conn [CN-10(7)]
LH Head lamp ON [CL-3(3)]
2) CHECK POINT
Engine

Key switch

Check point

Voltage

- GND (Switch input)


- GND (Switch output)
OFF

ON

- GND (To light)


- GND (To cluster)

GND : Ground

7-6

20~25V

ILLUMINATION CIRCUIT

FUSE BOX
BEACON/RR WORKLAMP 20A
1

10 OrW

ILL.LAMP

20A

HEAD LAMP

20A

BACK/STOP LAMP

10A

2
3
4
24

CLUSTER

10A

CASSETTE

10A

7 ROr

ILLUMINATION LAMP

5A

6 RW

ILLUMINATION LAMP

5A

25
26
27
28

CN-36
R 35

3
2
B G35
R 1H
R 1
R 35

OrW 10

14 G
G32 B

3
13 ROr
G31 B

3
36A RW
G1 B

2
3
4
5
6
7
8
9
6 RW
10
11
7 ROr
12
13
14
CN-4

ALL SWITCH INDICATOR LAMP ON

12
11
7E ROr
10
9
8
7
6
5
4
3
2
1
CN-15

RH HEAD LIGHT
1 Lo
2 Hi
3 C
4 E
CL-4
NUMBERPLATE LAMP
2
1
CL-21

RH COMBI REAR
36 RW

4
3
2
1

G4 B

C
T
E
S

CL-16

RW 36

38 ROr
ROr 38
G6 B

LH COMBI REAR
4
3
2
1

C
T
E
S

CL-15

7A ROr

20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

CLUSTER
RS232 RX
GND
NC
ILLUMINATION
F/R SIGNAL
SERIAL-L
SERIAL-H
NC
GND
GND
RS232 TX
PROGRAM DUMP

NC
MIRROR HEATED

HIGH BEAM
RH TURN
LH.TURN
BATT 24V
IG 24V
IG 24V

CN-56

8
2
7
1

CS-41
10 10 7 ROr
9
8
6 7
6
5 5
4
3
2
1

II I 0

ILL & HEAD LAMP SW


9
10 10
9
4 8
2
7
7
1 6
5
5
4
3
2
1
CS-21

1
2
3
4
5
7A ROr
ROr 13
6
6A RW
RW 14
7
8
9
10
11
12
13
B G31
14
15
CN-10

LH HEAD LIGHT
1 Lo
2 Hi
3 C
4 E
CL-3

HAZARD SW

7607AEL03

7-7

2. HEAD LIGHT CIRCUIT


1) OPERATING FLOW
Fuse box(No.3)
Head light switch [CS-21(4)]
Light switch ON, 2nd step [CS-21(2)]
I/conn [CN-16(7)]
Multi function switch [CS-11(8)]
Multi function switch MIDDLE [CS-11(7)]
I/conn [CN-16(6)]
I/conn [CN-10(8)]
LH Head light low beam ON [CL-3(1)]
RH Head light low beam ON [CL-4(1)]
Multi function switch DOWN [CS-11(6)]
I/conn [CN-16(5)]
I/conn [CN-10(2)]
LH Head light high beam ON [CL-3(2)]
RH Head light high beam ON [CL-4(2)]
I/conn [CN-15(7)]
Cluster high beam pilot lamp ON [CN-56(6)]
2) CHECK POINT
Engine

Key switch

Check point

Voltage

- GND (Switch input)


- GND (Switch output)
- GND (Multi function input)
- GND (Multi function output)
OFF

ON

- GND (Multi function output)


- GND (Low beam)
- GND (High beam)
- GND (Passing B+)

GND : Ground

7-8

20~25V

HEAD LIGHT CIRCUIT

FUSE BOX
BEACON/RR WORK LAMP 20A
1

ILL.LAMP
11 YW

20A
2

HEAD LAMP

20A

BACK/STOP LAMP

10A

3
4
24

CLUSTER

10A

CASSETTE

10A

ILLUMINATION LAMP

5A

ILLUMINATION LAMP

5A

25
26
27
28

CN-36
LH HEAD LIGHT
1 Lo
2 Hi
3 C
G32 B
4 E

15A GW
12A V

7
ILL & HEAD LAMP SW
10 10
9
9
4 8
2
7
7
1 6
5
5
11 YW
4
3
161 W
2
1

68 V

II I 0

11E YW

134 GW

1
2
3
4
5
6
7
8
9

V 12

CL-3

6
GW 15

W
GW
V
YW

68A V

Lo
Hi
C
E

12
11
10
9
8
7
6
5
4
3
2
1
CN-15

10 V

20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

CLUSTER
RS232 RX
GND
NC
ILLUMINATION
F/R SIGNAL
SERIAL-L
SERIAL-H
NC
GND
GND
RS232 TX
PROGRAM DUMP

NC
MIRROR HEATED

HIGH BEAM
RH TURN
LH.TURN
BATT 24V
IG 24V
IG 24V

CN-56

C
3 BG

2 BW

7 Y Lo

8 WB

B+

5B

F
L
O
R

Hi

Lo

Hi

W6

BWG 4

8
7
6
5
4
3
2
1

CS-11

22
23
24
25

1
2
3
4

CL-4

2
3
4
5
6
7
8
9
CN-16

G31 B

13
B G31
14
15
CN-10

CS-21

15 GW
12 V

RH HEAD LIGHT

MULTI FUNCTION SW

7707AEL04

7-9

3. WORK LIGHT SWITCH


1) OPERATING FLOW
Illumination switch : ON position(1st step)
(1) Work lamp switch ON (1st step)
ILL & head lamp switch [CS-21(7)]
Work lamp switch indicate lamp ON
Work lamp switch [CS-36(1)(7)]
Front work lamp relay[CR-3(30)(87)]
I/conn [CN-7(2)]
RH Front work lamp ON [CL-5(2)]
LH Front work lamp ON [CL-6(2)]
(2) Work lamp switch (2nd step)
Work lamp switch [CS-36(4)(2)]
Rear work lamp relay [CR-55(30)(87)]
I/conn [CN-7(14)]
LH Rear work lamp ON [CL-22(2)]
RH Rear work lamp ON [CL-23(2)]
2) CHECK POINT
Engine

Key switch

Check point

Voltage

- GND (Work lamp power input)


- GND (Work lamp power output)
OFF

ON

- GND (Front work lamp)


- GND (Rear work lamp)

GND : Ground

7-10

20~25V

WORK LIGHT SWITCH

FUSE BOX
5 G

BEACON/RR WORK LAMP 20A

10 OrW

ILL.LAMP

1
20A
2

HEAD LAMP

20A

BACK/STOP LAMP

10A

HORN/CONVERTER

30A

AIR-CON/HEATER

30A

3
4
5
6

CIGAR LIGHTER/MIRROR 30A

15 Gr

SWITCH

30A

WIPER

20A

FR WORK LAMP

30A

EMER STEER/RIDE CON

20A

7
8
9
10
11

CN-36

OPT
FRONT WORK LAMP
2
1
CL-36
FRONT WORK LAMP
2
1
CL-35

RW 2F
B G24

2
FR WORK LAMP RY
87a
86 30
85
87
86
85 87 87a
30
CR-3

B G16
RW 171
G 170
Gr 15

2
RR WORK LAMP RY
87a
86 30
85
87
86
85 87 87a
30
CR-55

RW 2E
B G23

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

RW 2
RW 2A
B G22

3
B G21

R 10A
B G26

10E R
G29 B

II I 0

WORK LAMP SW
10 10
9
9
4 8
2
7
1 6
7
5
5
4
3
2
1
CS-36

9
2

II I 0

7
5

R 10
B G25

CN-7

B G17
R 63
L 180
Gr 5

B G36
R 1G

G 170

10F R
G30 B

R 1F

FRONT WORK
LAMP,RH
2
1
CL-5
OPT
REAR WORK LAMP
2
1
CL-32
REAR WORK LAMP
2
1
CL-33

RW 2
B G21

B G1

R 10

FRONT WORK
LAMP,LH
2
1
CL-6

REAR WORK
LAMP,LH
2
1
CL-22

REAR WORK
LAMP,RH
2
1
CL-23

L 180
R 1E

CS-21
10 10
9
4 8
R 1
7
1 6
5
4
3
2
OrW 10
1

ILL & HEAD LAMP SW : ON(1st step)

7407AEL05

7-11

4. STARTING CIRCUIT
1) OPERATING FLOW
Battery(+) terminal
Fusible link [CN-60(1)(2)]
Master switch [CS-74]
I/conn [CN-1(1)]
Fuse box (No.15)
Start switch [CS-2(1)]
ECM power relay [CR-25(30)]
Power relay [CR-35(30)]
The gear selector lever is neutral position. It is necessary condition before the starting.
The gear selector has an output signal which is activated whenever the shift lever is in the neutral
position. This signal can be used to control a relay and prevent engine from starting whenever the shift
lever is not in the neutral position.
(1) When start key switch is in ON position
Start switch ON
Start switch [CS-2(2)]
I/conn [CN-3(9)]
Battery relay [CR-1]
Battery relay operating(All power is supplied with the electric component)
Start switch [CS-2(3)]
ECM power relay [CR-25(30)(87)]
Fuse box[No.21]
I/conn [CN-2(6)]
I/conn [CN-12(12)]
ECM[CN-93(39)]
Power relay[CR-35(30)(87)]
Fuse box[No.23]
MCU[CN-58(12)]
(2) When start key switch is in START position
Start switch START [CS-2(5)]
Start safety relay [CR-5(30)(87)]
I/conn [CN-3(4)]
+
I/conn[CN-13(7)]
Start relay [CR-23(2)]
Starter(Terminal B and M connector of start motor)
2) CHECK POINT
Engine

Key switch

Check point

Voltage

- GND (Battery B+)


- GND (Fusible link)
- GND (Start key B terminal)
- GND (Start key BR terminal)
Running

ON

- GND (I/conn CN-3(9))


- GND (Start key ST terminal)
- GND (Start safety relay output)
- GND (Start key ACC terminal)

GND : Ground
ECM : Electronic control module
MCU : Machine control unit

7-12

20~25V

STARTING CIRCUIT

11

CN-26

FUSE BOX
10

EMER STEER/RIDE CON 20A

115 W

27A RW

2
1

CLUTCH CUT-OFF SW

WARNING
BUZZER

17 G

10

12

ELEC STEERING
AIR FILTER
IG 24V
AUTO SEL.SW
13

27 RW

21

14

22

23

24

26

25

FUEL SENSOR
HYD TEMP SENDER
COOLANT TEMP
ALT LEVEL
FAN CLUTCH FAN CLUTCH +
GND
BUZZER
27

CLUTCH CUT-OFF PS
29

31
30

115 W

CN-157

32

33

NEUTRAL SIG
SAFETY RY
PREHEATER
WIPER RY
STEERING RY
SERIAL-H
SERIAL-L
35
34

36

ADM2-JOYSTICK SELECT LAMP(-)

ADM1-START INTERLOCK RY(-)

ADM4-REVERSE DRIVE RY(-)

ED14-NEU-JOYSTICK

ED13-REV-JOYSTICK

ED8-FWD-JOYSTICK

VPE2-CONTINUANCE 24V

ED6-SHIFT LEVER X2D-NEU

ED9-CLUTCH CUT-OFF SW(+)

ADM5-JOYSTICK SELLECTER(+)

73 BOr

A
B
C
D

67
68
44
31
30
52
5
7
59

ED2-SHIFT LEVER X1B-B2

B1
B2
B3
V
R
AS

65

OUTPUT SIGNAL
K
F
N
B
D
1 2 3 4 1 2 3 4 1 2 3 4

CN-58

BOr 73
BOr 88

X-2
A
B
C
D

A AD3

X1

1
W 33

CN-159
B AD2
C AD1
D AD7(KD)
A ED1(VP)

X2

D AD6
B AD4
C AD5

2
3
4
5
6
7
8
9
10
11
12
13
14
15
CN-17

12

PREHEATER

GrW 157

13
14
5A

CASSETTE/ROOM LAMP

15

21 3Or START KEY

16
10A

ECM

10A

CR-38

CLUSTER/MCU

10A

SAFETY RY

AC & HEATER

20A

30
85
86 87a 87
87
85
87a 30 86

BW 151
Or 104

3R 34

30A

TCU

BOr 73A

30A

TURN LAMP

30
85
86 87a 87
87
85
87a 30 86

11

NEUTRAL RY/JOYSTICK F/R 10A

NEUTRAL RY

G 17
G 17A

CN-158

17
18
19
20

26 WOr ECM

10A

RCV

10A

MCU

10A

TCU

10A

CLUSTER

10A

CASSETTE

10A

ILLUMINATION LAMP

5A

ILLUMINATION LAMP

5A

21
22

27 RW

CR-5

23
24
25
26
27
28

CN-36
MASTER SW
34 3R

1 5R

1
2

2
1
CS-74

CN-1

FUSIBLE LINK

2 5W

69 5W

CN-95

BATT RY

CN-60
BATTERY

66 G
G12 B

CR-1
1
2
3

153 L

21E Or

65 G

157 GrW

8
6

ECM POWER RY

2
3

C ST ACC BR

POWER RY

STARTER

START SWITCH

B+

BW 18
G 66A
B G13

2
1

DO-2
G 66
L 22

L 22

CN-45

2
START RY

DO-1

G1 B
17 BW

CN-3

0, I

87a
87
85

5
6

30
86

CR-25

87a 85 87 86 30

1
2
3
4
5
6
CS-2

21A Or
65 G
32 3Y

CR-35

30
86

87a
87
85

G15 B

21 3Or
65A G
31 3Br
G14 B
87a 85 87 86 30

4
5
6
7
8
9
10
11
12
13
14
15

H 0 I II

VM
VP
ED
AD1
AD2
AD3
AD4
AD5
AD6
AD7

X-1

85 W 66

GEAR SELECTOR LEVER

28

MCU

T/M CONTROL UNIT

4
5
6
7
8
9
10
11
12

5
6
7
8
9
10
11
12

1
2

CR-23

CN-13
8 WOr

9
10
11
12
13
14
15

ECM
46
47
37
40
42
12 WOr
39
31

J1939 (+)
J1939 (-)
J1939 SHIELD
AIR-HEATER OUTPUT
AIR-HEATER RETURN
POWER IG
ALT TORQUE

CN-93

CN-12

CN-2

7407AEL06

7-13

5. CHARGING CIRCUIT
When the starter is activated and the engine is started, the operator releases the key switch to the ON
position.
Charging current generated by operating alternator flows into the battery through the battery
relay(CR-1).
The current also flows from alternator to each electrical component and controller through the fuse
box.
1) OPERATING FLOW
(1) Warning flow
Altermator [CN-74(2)]
I/conn [CN-13(8)]
Cluster charge warning lamp ON

I/conn [CN-3(5)]

MCU[CN-58(25)]

(2) Charging flow


Alternator
Starter [CN-45(B+)]
Battery relay [CR-1]
Battery(+) terminal
Charging
Fusible link [CN-95(1)(2)]
I/conn [CN-1(2)]
Fuse box
2) CHECK POINT
Engine

Key switch

Check point

Voltage

- GND (Battery)
- GND (Battery relay)
Running

ON

- GND (Alternator B+)


- GND (Alternator 2)
- GND (MCU)
- GND (Fuse box)

GND : Ground
MCU : Machine control unit

7-14

20~28V

CHARGING CIRCUIT

FUSE BOX
BEACON/RR WORK LAMP 20A
1

ILL.LAMP

20A

HEAD LAMP

20A

BACK/STOP LAMP

10A

HORN/CONVERTER

30A

2
3
4
5

AIR-CON/HEATER

30A

CIGAR/MIRROR

30A

SWITCH

30A

MASTER SW

WIPER

20A

FR WORK LAMP

30A

34 3R
33 5W

1
2

10

EMER STEER/RIDE CON 20A

1 5R

2
1

11

FUSIBLE LINK
2 5W
2
69 5W
1

CS-74

CN-1

NEUTRAL RY/JOYSTICK F/R 10A

12

PREHEATER

30A

TURN LAMP

20A

13

CN-60
BATTERY

CN-95

BATT RY

14

CASSETTE/ROOM LAMP

5A
15

START KEY

30A

TCU

10A

16

CR-1

17

CN-36

STARTER

M
MCU

112 YW

5
4

TACHO SENSOR+
WIPER INT SIG
RIDE CONT. ON
RIDE CONT. AUTO
WASH SIG
BUZZER STOP
STEERING P/P PS
PARKING SIG
BRAKE PS
7

CLUTCH CUT-OFF SW

11

10

12

13

15
14

17

16

18

20

19

23

21

22

24

25

FUEL SENSOR
HYD TEMP SENDER
COOLANT TEMP
ALT LEVEL
FAN CLUTCH FAN CLUTCH +
GND
BUZZER
SPEEDMETER SIG.
CAN-L
CAN-H
AUTO SEL.TCU
TAHCO SENSOR MAIN PUMP PS
ELEC STEERING
AIR FILTER
IG 24V
AUTO SEL.SW
26

CLUTCH CUT-OFF PS

27

29

28

31
30

32

33

35
34

36

NEUTRAL SIG
SAFETY RY
PREHEATER
WIPER RY
STEERING RY
SERIAL-H
SERIAL-L

B+
CN-45

CN-58

1
2
3
1
2
3
112 YW

4
5
6
7
8
9
10
11
12

4
5
6
7
8
9
10
11
12

19 YW

CN-13

22 R
18A YW

YW 18

15 R
22 R

18 YW

13
14
15

2
3W/300
1
RS-1
CN-74

B+
G
1 P
3~
2 L
U
3 FI
4 NC

ALTERNATOR

CN-3

7407AEL07

7-15

6. ELECTRIC PARKING, DECLUTCH CIRCUIT


1) OPERATING FLOW
(1) Parking OFF
Fuse box (No.8)

Parking switch OFF

[CS-17(6)(8)]
Parking solenoid ON (Activated)
Parking brake released (By hydraulic pressure)
[CS-17(5)(7)]
T/M control unit[CN-157(21)]

(2) Parking ON
Fuse box (No.8)
Parking switch ON
Parking solenoid [CN-71] OFF
Parking brake applied [By spring force]
(3) Declutch ON
Fuse box (No.8)
Clutch cut-off switch ON
Clutch cut-off switch [CS-42(5)(1)]
MCU [CN-58(10)(29)]
Service brake applied
Service brake pressure switch
ON [CD-5]
T/M control unit [CN-157(66)]
Declutch
2) CHECK POINT
Engine

Key switch

Check point

Voltage

- GND (Parking switch input)


- GND (Parking switch output)
Running

ON

- GND (Parking switch input)


- GND (Parking switch output)
- GND (Parking solenoid)
- GND (Pressure switch clutch cut-off)

GND : Ground

7-16

20~25V

II I 0

7
5

8
2

7
1

8
2

7
1
10 10
9
4 8
7
1 6
5
4
3
2
1

PARKING SW

10 10
9
8
6
7
6
5
5
4
3
2
1

CLUTCH CUT-OFF SW

WOr 3A

Y 127
B G25

19
20
21
22
23
25
26
27
28

Gr 84

CD-5

Pa

Pa

PARK PS

36 35 34 33 32 31 30 29 28

R 1R
Y 127
YW 50
WOr 3E
WOr 3F
125 V

119 OrW

109 G

TACHO +
WIPER INT SIG
RIDE CONT. ON
RIDE CONT. AUTO
WASH SIG
BUZZER STOP
STEERING P/P PS
PARKING SIG
BRAKE PS

CLUTCH CUT-OFF SW

AUTO SEL.SW

FUEL SENSOR

CLUTCH CUT-OFF PS

NEUTRAL SIG
SAFETY RY
PREHEATER
WIPER RY
STEERING RY
SERIAL-H
SERIAL-L

VPE2-CONTINUANCE 24V

ED6-SHIFT LEVER X2D-NEU

ED9-CLUTCH CUT-OFF SW(+)

CN-58

G 109

7-17

PARK
SOLENOID

70E B

1 2

125 V

OrW 119
ED2-SHIFT LEVER X1B-B2

ED5-SHIFT LEVER X2C-REV

ED1-SHIFT LEVER X1C-B1

VGS-CAN SHIELD

CANF_T

CANF_L

CANF_H

VPE1-CONTINUANCE 24V

ED7-SHIFT LEVER-X1D-KD

ED10-PARKING BRAKE SW(+)

ED3-SHIFT LEVER-X1A-B3

EF1-SPEED PICK-UP ENG

T/M CONTROL UNIT

CD-26

CS-42

CN-71

10 10
9
8
6
7
6
5
5
4
3
2
1

2
63
64
65
84 Gr
66
67
68

50 YW

ELECTRIC PARKING, DECLUTCH CIRCUIT


MCU

11 10 9 8

ILL & HEAD LAMP SW : ON(1st step)

B G34

3 WOr

7 6 5 4
3
2 1

CN-157

FUSE BOX[CN-36(2)]

R 1

OrW 10

FUSE BOX
BEACON/RR WORK LAMP 20A

ILL.LAMP
10A

HEAD LAMP
20A

BACK/STOP LAMP
10A

HORN/CONVERTER
30A

AIR-CON/HEATER
20A

CIGAR/MIRROR
20A

SWITCH
10A

WIPER
20A

CN-36

CS-17

B G38
R 1N

CLUTCH
CUT-OFF

7807AEL08

3
4

7
8

7. WIPER AND WASHER CIRCUIT


1) OPERATING FLOW
Fuse box (No.9)
Wiper relay [CR-4(30)(87a)]

I/conn [CN-17(9)]
Front wiper motor [CN-21(1)]
Wiper relay Lo [CR-26(86), (87)]
I/conn [CN-16(8)]
Multi function switch [CS-12(6)]
I/conn [CN-8(1)]
Rear wiper & washer switch [CS-35(1)]
Rear wiper motor [CN-102(1)]

(1) Front washer switch ON


Washer switch ON [CS-12(6)(2)]

Washer tank [CN-16(12)]


Washer operating
MCU [CN-58(5)(33)]
Front wiper relay Lo
[CR-26(87)(30)]
I/conn [CN-17(13)]
Front wiper motor [CN-21(5)]
Wiper motor operating(Low)

(2) Front wiper switch ON


INT position
Wiper switch ON [CS-12(6)(1)]
I/conn [CN-16(13)]
MCU [CN-58(8)(33)]
Wiper relay Lo [CR-26(87)(30)]
I/conn [CN-17(13)]
Front wiper motor [CN-21(5)]
Front wiper motor intermittently operating
Lo position
Wiper switch ON [CS-12(6)(4)]
I/conn [CN-16(10)]
Wiper relay Lo [CR-26(87a)(30)]
I/conn [CN-17(13)]
Front wiper motor [CN-21(5)]
Front wiper motor operating (Low)
Hi position
Wiper switch ON [CS-12(6)(3)]
I/conn [CN-16(11)]
Wiper relay Hi [CR-4(30)(87)]
I/conn [CN-17(12)]
Front wiper motor [CN-21(4)]
Front wiper motor operating(High)
(3) Auto-parking(When switch OFF)
Switch OFF
Fuse box (No.9)
Front wiper motor [CN-21(1)(2)]
Wiper relay Lo [CR-26(87a)(30)]
Wiper motor stop
(4) Rear wiper and washer switch
Wiper switch ON(1st step)
Wiper switch ON [CS-35(1)(6)]
Rear wiper motor operating
Washer switch ON(2nd step)
Washer switch ON [CS-35(1)(3)]
Washer operating

Wiper relay Hi [CR-4(30)(87a)]


I/conn [CN-17(9)]
Multi function switch [CS-12(5)(4)]
I/conn [CN-16(10)]
I/conn [CN-17(13)]
Front wiper motor [CN-21(5)]

I/conn [CN-8(4)]

Rear wiper motor [CN-102(5)]

I/conn [CN-8(2)]

Rear washer tank [CN-103(2)]

2) CHECK POINT
Condition

Engine : Stop
Key switch : ON
Voltage : 20~25V

Check point
- GND (Front wiper switch power input)

- GND (Wiper relay power input)

- GND (Rear wiper switch power input)

- GND (Front washer power output)

- GND (Wiper relay power input)

- GND (Rear washer power output)

- GND (Front wiper motor Lo power input)

- GND (Front wiper motor power output)

- GND (Front wiper motor High power input) - GND (Rear wiper motor power output)
GND : Ground

7-18

7-19
3 BG

2 BW

MULTI FUNCTION SWITCH


7 Y Lo

B+

0,I
II I 0
C

Hi

1
2
3
4
5
6

W
VOr
B
G
R

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
CN-17

CS-5

G61 B
172 G
173 R

8 W

28
38
G1
27
26

HO

10
11
12
13
14
15
CN-16

6
7
8
9

163 Br
69 Gr
120 LW

162 G

14F L

14 L

CN-21

C
W

CS-12
L 21
6
VOr 38
5
G 20
4
Br 19
3
Gr 18
2
LW 17
1

BY 1
RW 6
Gr 2

G 5
BVi 3
L 4

BWG 4

W6

CS-11

II
I
0
J 0
II
I

Lo

CN-103
B G3
M
1
V 166
2

CN-8

1
2
3
4
5
6
7
8

69A G

120 LW

105 GOr

5
4

10

11

12

13

15
14

16

17

18

19

20

21

22

23

24

25

26

27

28

29

31
30

32

33

35
34

36

TACHO SENSOR+
WIPER INT SIG
RIDE CONT. ON
RIDE CONT. AUTO
WASH SIG
BUZZER STOP
STEERING P/P PS
PARKING SIG
BRAKE PS

CLUTCH CUT-OFF SW

FUEL SENSOR
HYD TEMP SENDER
COOLANT TEMP
ALT LEVEL
FAN CLUTCH FAN CLUTCH +
GND
BUZZER
SPEEDMETER SIG.
CAN-L
CAN-H
AUTO SEL.TCU
TAHCO SENSOR MAIN PUMP PS
ELEC STEERING
AIR FILTER
IG 24V
AUTO SEL.SW

CLUTCH CUT-OFF PS

NEUTRAL SIG
SAFETY RY
PREHEATER
WIPER RY
STEERING RY
SERIAL-H
SERIAL-L

6 5 Lo
5 4 Hi
4
B G4
3 1B
W 165
2 2Pf
L 14E
1 3E
CN-102
Or 164

CN-58
5

ILL.LAMP
20A

HEAD LAMP
20A

BACK/STOP LAMP
10A

HORN/CONVERTER
30A

AIR-CON/HEATER
30A

CIGAR/MIRROR
30A

SWITCH
30A

WIPER
20A

FR WORK LAMP
30A

4 Hi
5 Lo

3E
2Pf
1B

L
O
R

Hi

REAR WASHER

8 WB

FRONT WASHER

5B

REAR WIPER & WASHER SW


CN-22
B G2
M
1
Gr 69
2

10

8
7
6
5
4
3
2
1

CS-35
B G8
10 10
9
W 15
8
3
7
Or 16
6
6
5
4
V 14
3
2
L 13
1

REAR WIPER

WIPER AND WASHER CIRCUIT

MCU

FUSE BOX
BEACON/RR WORK LAMP 20A
1

2
3
4

10

CN-36

173 R
8A W
8 W
105 GOr
162 G

WIPER RY LO
30
87a 87 85
86
87
85
30 86
87a

6
CR-26

14A L
163 Br
172 G
G13 B
BE W
WIPER RY HI
30
87a 87 85
86
87
85
30 86
87a
CR-4

1
7

FRONT WIPER

7707AEL09

HAZARD, TURN AND ROTARY CIRCUIT

66A Or
67A Y

1
2
3
4
5
6
7
8
9
10
11
12
13
14
CN-4

1
REAR COMBI RH
37 Or
G4 B

4
3

C
T

2
1

E
S

2
3
4
5
6
7
8
9
10
11
12
13
14
15

ILL & HEAD LAMP


SW : ON(1st step)

CL-16
REAR COMBI LH
39 Y
G6 B

4
3

C
T

2
1

E
S

CL-15

22 GY
G1 B

BEACON LAMP
FUSE BOX
5 G
CL-7

BEACON/RR WORK LAMP 20A


1

ILL. LAMP

20A

HEAD LAMP

20A

BACK/STOP LAMP

10A

HORN/CONVERTER

30A

AIR-CON/HEATER

30A

2
3
4
5

CN-7

CIGAR/MIRROR

30A

SWITCH

30A

WIPER

20A

FR WORK LAMP

30A

EMER STEER/RIDE CON

20A

7
8
9
10
11

NEUTRAL RY/JOYSTICK F/R 5A

12

FLASHER UNIT
BrW 158
1 L
R 19
2 B G
B G51
3 E

1
2
3
4
5
6
7
CN-16

30A

TURN LAMP

20A

13
14

RADIO/ROOM LAMP

5A

START KEY

30A

TCU

10A

15
16
17

CN-36

CR-11
7A ROr

2E Or
1E Y

20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

CLUSTER
RS232 RX
GND
NC
ILLUMINATION
F/R SIGNAL
SERIAL-L
SERIAL-H
NC
GND
GND
RS232 TX
PROGRAM DUMP

NC
MIRROR HEATED

HIGH BEAM
RH TURN
LH.TURN
BATT 24V
IG 24V
IG 24V

HAZARD SWITCH

BEACON LAMP SWITCH

BY 1
RW 6
Gr 2

Y
HO

1
2
3
4
5
6
7
8
67 Y
9
66 Or
10
11
12
CN-10

G2 B
16 Y

G3 B
17 Or

COMBI LH
1
2
CL-24

COMBI RH
1
2
CL-25

R
3 BG

2 BW

7 Y Lo

8 WB

L
O
R

B+

C
W

CS-5

CS-12
6
5
4
3
2
1
G 5
BVi 3
L 4
II
I
0
J 0
II
I

BWG 4
C

W6
Hi
Lo
Hi
F

5B

7
1

8
2

CS-11

22 GY

9 G

G7 B
7H R

CS-23
10
9
8
6
7
6
5
5
4
3
2
1
10

2A Or
1A Y

3E BrW
3A BrW
7
1

8
2

CS-41

10 10
9
8
6
7
6
5
5
4
3
2
1

G2 B
7 ROr

8
7
6
5
4
3
2
1

3 BrW
2 Or
1 Y

CN-56

ILL & HEAD LAMP


SW : ON(1st step)

1
2
3
4
5
6
7
8
9
10
11
12
CN-15

PREHEATER

MULTI FUNCTION SWITCH

7607AEL10

7-20

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