BG25 / 2254

BH 70
VT 5

IND
Drawn by
Checked

REVISION

NAME

Date

etb

01.04.2009

DATE

Equipment Model /
Construct. No. : BG25 / 2254
Base Machine : BH 70

Date

knm

10.03.2011
951.180.00.22.54-3
Sheets:

68

Sheet:

00

W202.00

B100

W214.00
J1939

B211

MPC Monitor
AT3

AT3320-Bildschirm
DTR-Modul GSM
Data transfer

JS/JP004.00

Option MPC

JS/JP004.52

JS/JP004.51

JS/JP004.50

JS/JP004.43

JS/JP004.42

JS/JP004.41

JS209.00

JS/JP004.40

Control panel

JS210.00

A001
Control cabinet

Hyundai engine
diagnostics

B136
JS202.00
on finish cable

Service connecter Cummins Right console in the front

W704.00

B102

W004.00
W004.52

W211.00

W211.01

Optional

A030

C2C-Modul

B210
Antenna

JS211.01

JP/JS211.00

W003.01(Hyundai interface battery minus)

W003.01(Hyundai interface battery plus)

W004.51
W004.42
W004.41
W209.00
W210.00
Pilot control On/Off

Ground

S039

KDK
fast

(KDK
dumping)

JS009.11

S040

0 = Lifting 1

S096

KFZ Horn

JS/JP009.10

Hyundai

3 x 2pol.

JS019.05
JS019.06

Hella
JS019.07
compakt

(Breaker)

(Slack rope
switch-off)

JS009.07
JS/JP009.39

01-5

G002

OEM/J2
OEM/J1

W708.00

G010

W705.00

Electric generator

A700
Controller
Cummins

Hyundai BU/WH

Start - Stop
Hyundai

OEM/J3

CAN-Connection Hyundai
CR24

G001

W703.00

CR79/A
Coolent
W706.00
level
sensor JS/JP706.00

J1939
Service-connector
Cummins 9pol.

Ground
Battery

W701.00

Pre-heater

01-7

JS008.06

free

Hyundai
(Power
supply)

J1939

OEM/J2
Controller
Cummins

JS019.04
0 1 ON

Engine speed adjustment(HY)

JS/JP019.03

JS009.06

Hyundai - CN142

S701Diagnostics

(Crowd speed
limitation)

JS/JP019.09
Hyundai - CS05
Hyundai - CN26

JS/JP019.02

JS019.01

JS019.00

JS/JP019.08
Hyundai - CS26

Right console behind

JP008.00

R006

S702Diagnostics

JP019.01

Optional

JS008.01
Hyundai - CS19

JS008.07
Hyundai - CS29

JP008.03
One Touch
Hyundai - CN19

Decel = free

JP008.02
Power Max
Hyundai - CN29

Hyundai - CS04

= Freewheel

Optional R007

S041
Auger
cleaner

Right console in the front

Swing brake
secure

Q011

40A
Main fuse

main switch

Resistor

JS009.72

Swing brake
unlock

foot switch

S062

JP009.71

S043

F001.00

25A
Main fuse

Terminal strip
X101/X102

W024.01

S172

Emergency STOP
JS/JP009.37

Winch 1 FW

JS009.74

Fast
crowd

JS/JP022.00

JS008.02

S171

S037

S044
Enable
freewheel

JS009.73

S042

W022.01

W709.00

S038

Hyundai - CS04

F001.01

120Ohm

R002

Ground strap
W003.05

Ground

OEM/J4

Options

Optional
Central lubrication

Acceptor

W043.00

Concrete quantity

W022.00
W019.00
W008.00

W171.00

B060

JS/JP171.00
NAME
Drawn by

etb

DATE

IND

DATE

REVISION

Name

Location

01.04.2009
Group

Checked

knm

10.03.2011

2_BLOCK DIAGRAM

Block wiring diagram

Drawing No.: 951.180.00.22.54-3

Overview cab

Equipment Model/
: BG25
Construct. No.

BAUER Maschinen GmbH D-86529 Schrobenhausen

Base Machine : BH 70

All rights reserved: no part of this print may be exhibited, displayed, redesigned, reproduced or transmitted in any form or by any means, without the prior written permission of Bauer Maschinen GmbH.

/ 2254

Sheet

01
Sheets

04

A001
Control cabinet

+KFZ Travel

H164.01

W008.03

signal, left
+KFZ Worklight,
rear left

H112

B102

JS/JP008.30

W013.01

NC

FI001

Oilfilter freewheel

W013.06

NC

FI006

Oilfilter return

W017.00

DS008

Engine running

W012.02

DS023

Right control lever forward

W012.03

DS024

Right control lever back

W012.04

DS025

Left control lever forward

W012.05

DS026

Left control lever back

W012.06

DS027

KDK rotate

W012.11

DS019

Uppercar swing

W006.00

DS039

Winch 1 freewheel

W044.11

Travel signal left

H113

+KFZ Worklight,
rear right

+KFZ Travel
signal, right

H165

+KFZ Travel

H164.02

W008.04
JS/JP008.40

Cab-roof

H110

worklights
JS/JP008.60

signal, right
Travel signal right

H111

W008.61

+KFZ Cab-roof
worklights right

JS/JP008.61 JS/JP008.62

ES018

W718.00

Y230

free

Y467

free

Quantity
reduction pump 2

W008.05
W702.00

JS008.50

CD-6

Frequency converter

knm

Winch 1
X-triggering

W012.81

NC

DS169

JP/JS012.08

(Compressor
opens at 8bar)

Optional

W150.00

Optional CO-extension

DATE

IND

DATE

W707.00

2200
1/min
Emergency
Limit P1/P2

Constant
rotary speed

REVISION

Name

Location

01.04.2009
Group

Feed to winch
1 lifting

B700

S703 S063

Travel
PS drive

Checked

sensor winch 2 up

JS150.00

etb

Y227

Pressure

free

Y159

NAME

WY227.00

W012.08

Emergency STOP

Y228.01

WY467.00

Power-Max

Drawn by

WY228.01

WY230.00

JP008.50

I B042

WY299.00

JP008.51

Limit
pump 1

W710.00

Hyundai
electric-distribution

Hyundai

Y299
Pressure crowd
switch off

A5.0

Terminal strip
X101/X102

+KFZ Cab-roof
worklights left

10.03.2011

2_BLOCK DIAGRAM

Block wiring diagram

Drawing No.: 951.180.00.22.54-3

Overview Base machine

Equipment Model/
: BG25
Construct. No.

BAUER Maschinen GmbH D-86529 Schrobenhausen

Base Machine : BH 70

All rights reserved: no part of this print may be exhibited, displayed, redesigned, reproduced or transmitted in any form or by any means, without the prior written permission of Bauer Maschinen GmbH.

/ 2254

Sheet

02
Sheets

04

A001
Control cabinet

WY279.00

B102

WY194.00
WY215.00
WY216.00
WY196.00
WY278.00

Y279

Select fast
crowd down

Y244

Pressure discharge
arrest winch 1

Y190

Select left backstay

cylinder extend

Y194

Select right backstay

cylinder extend

Y286

Swing brake
unlock

Y219

Select main
winch down

Y215

Select slow
crowd down

Y245

Activation
P1-Vg max

Y213

Select aux.
winch down

Y216

Select slow
crowd up

Y433

Quick movement
crowd fast down

Y214

Select aux.
winch up

Y196

Select right backstay

cylinder retract

Y228

Winch 1 lifting
pressure stage

Y220

Select main
winch up

Y278

Select fast
crowd up

Y192

Select left backstay

cylinder retract

WY244.00
WY286.00
WY245.00

Terminal strip
X101/X102

WY433.00

(Mast prop
extend/retract)

WY228.00

Boom cyl.
retract / extend

Enable pressureless
circulation

WY190.00
WY219.00

Y124/125

WY213.00
WY214.00
WY220.00
WY192.00

Y217/218

Y124 = extend

Y217 = retract

Y125 = retract

Y218 = extend

Left backstay cylinder

extend/retract

Right backstay cylinder

extend/retract

Y115

WY124.00

WY217.00
WY115.00
WY130.00
WY112.00
WY110.00
WY144.00
WY169.00
WY001.00
WY193.00

WY118.00

(Auger cleaner
extend/retract)

free

Y118/119
Y118 = extend
Y119 = retract

(Compressor)

Y001/002
(Crowd pressure
regulation)

Y169/003

Crawlers
extend/retract
Y144/145

Y110/111

Rope tensioner
retract/extend

Y112/113

Y130/131

Y169 = on/off

Y144 = extend

Y110 = extend

Y112 = extend

Y130 = extend

Y003 = free

Y145 = retract

Y111 = retract

Y113 = retract

Y131 = retract

Y193
Optional

NAME
Drawn by

etb

DATE

IND

DATE

REVISION

Name

Location

01.04.2009
Group

Checked

knm

10.03.2011

2_BLOCK DIAGRAM

Block wiring diagram

Drawing No.: 951.180.00.22.54-3

Overview Base machine

Equipment Model/
: BG25
Construct. No.

BAUER Maschinen GmbH D-86529 Schrobenhausen

Base Machine : BH 70

All rights reserved: no part of this print may be exhibited, displayed, redesigned, reproduced or transmitted in any form or by any means, without the prior written permission of Bauer Maschinen GmbH.

/ 2254

Sheet

03
Sheets

04

W085.00

HS001

Hoist limiter 1

Terminal strip

W086.00

HS002

Hoist limiter 2

X100 Masthead

W088.00

LDC winch up

W091.03

s- s+

B011 Crowd depth

(concrete pressure)
Optional

DS009 KDK leakoil

Y290

WY290.00

W071.00

Winch 1 freewheel

Y151.02

B026

WY151.02

JS/JP072.01

Winch 1 freewheel

KDK mto medium

Y151.01

KDK mto high G

WY151.01

W072.00

W082.01

JS090.01

Terminal strip
X101/X102

Winch 1 freewheel

Y195

Terminal strip
X098 Freewheel

Y151

Y133

A012

WY151.00

KDK slow X

End limiter
boom cyl.

Y114

W082.02

ES003

JS/JP082.02

W056.00

I B002

Rotary speed

I B006 Winch 1 load measuring

W067.00

F
JS/JP088.00

JS/JP067.00

B102

A006

A001
Control cabinet

JS/JP091.01
WY195.00

Y166

WY133.00
WY114.00

Inclination
W093.00

JS/JP061.21

JS/JP166.00
JS/JP166.01
WY166.00
W166.00
W166.01

strip X080 KDK

45

B004

W093.01
JS/JP093.00

W061.00

A005

JS/JP061.01

W081.01
JS/JP081.01

JS/JP081.02

Optional concrete pres

Endless extension

W061.01
W089.03

W089.00
W081.00

Terminal

Terminal strip X099

Lower mast section

s- s+

B005

Winch 1 depth

JS/JP089.00

W012.24

DS010

Prop cyl.
extended

W061.05

JP061.05
(24pol.)

NAME
Drawn by

etb

DATE

IND

DATE

REVISION

Name

Location

01.04.2009
Group

Checked

knm

10.03.2011

JP061.23

(Exclude
enabling
auger cleaner)

A007

JP061.22

JS/JP091.00

Optional by CFA

W091.00

W090.00

W082.00

JS/JP082.01

2_BLOCK DIAGRAM

Block wiring diagram

Adapter for 16-pole distribution

JP061.06
JS061.05

Socket for

(16pol.)

Plug into blind socket

Drawing No.: 951.180.00.22.54-3

Overview mast

Equipment Model/
: BG25
Construct. No.

BAUER Maschinen GmbH D-86529 Schrobenhausen

Base Machine : BH 70

All rights reserved: no part of this print may be exhibited, displayed, redesigned, reproduced or transmitted in any form or by any means, without the prior written permission of Bauer Maschinen GmbH.

/ 2254

Sheet

04
Sheets

04

Press and turn the button = contrast

Press and push the button = lightning
Press and push the button = lightning

CAL

T=0
C

AT

Menu-selection and

editing selection verify

NAME
Drawn by

etb

DATE

IND

DATE

REVISION

Name

Location

01.04.2009

AT3320 - Monitor

Group
Checked

knm

10.03.2011

3_MONITOR

BAUER Maschinen GmbH D-86529 Schrobenhausen

All rights reserved: no part of this print may be exhibited, displayed, redesigned, reproduced or transmitted in any form or by any means, without the prior written permission of Bauer Maschinen GmbH.

Drawing No.: 951.180.00.22.54-3

Equipment Model/
: BG25
Construct. No.

Base Machine : BH 70

/ 2254

Sheet

01
Sheets

01

KDK

145

S1

free

S2

free

S3

KDK

KDK

S4

S5

S7

S6

S15

95

S16

S17
free

30

33,5

66,5

S10
99,5

S11

132,5

165.5

S12

S13

198,5

S14

231,5

265

H18

H19

H20

KDK

S9

KDK

free

KDK

S8

free

S22

H23

S24

free

S25

free

S26

H21

H27

H28

d=22,5mm

NAME
Drawn by

etb

DATE

IND

DATE

REVISION

Name

Location

01.04.2009
Group

Checked

knm

10.03.2011

4_CONTROL PANEL

Control panel

Drawing No.: 951.180.00.22.54-3

Overview

Equipment Model/
: BG25
Construct. No.

BAUER Maschinen GmbH D-86529 Schrobenhausen

Base Machine : BH 70

All rights reserved: no part of this print may be exhibited, displayed, redesigned, reproduced or transmitted in any form or by any means, without the prior written permission of Bauer Maschinen GmbH.

/ 2254

Sheet

01
Sheets

02

95

145

Rigging/
Drilling mode

Select
Winch 1/2

S1

S2

Boom
cylinder
retract

30

Boom
cylinder
extend

S8
33,5

S3

S4

S10
99,5

S5

165.5

Backstay
cylinder
right
extend

S6

S7
Backstay
cylinder
right
retract

Backstay
cylinder
left
retract

Rope tensioner
extend

S11

132,5

Backstay
cylinder
left
extend

free

Crawlers extend-retract
Rope tensioner
extend/
retract
retract

S9
66,5

free

free

S12

S13

198,5

S14

231,5

265

mto
small

mto
medium

S15
KDK
fast/
slow

S16
KDK
fast

S22

mto
big

S17
free

H23

S24

Filtercontamination
Free-fall

Filtercontamination
Return

H18

H19

free

S25

free

S26

KDKLeakoilpressure
to high

free

H20
Freewheel
Winch 1
activ

H21
Swingbrake
ensure/
assured

S27

S28

d=22,5mm

NAME
Drawn by

etb

DATE

IND

DATE

REVISION

Name

Location

01.04.2009
Group

Checked

knm

10.03.2011

4_CONTROL PANEL

Control panel

Drawing No.: 951.180.00.22.54-3

Description

Equipment Model/
: BG25
Construct. No.

BAUER Maschinen GmbH D-86529 Schrobenhausen

Base Machine : BH 70

All rights reserved: no part of this print may be exhibited, displayed, redesigned, reproduced or transmitted in any form or by any means, without the prior written permission of Bauer Maschinen GmbH.

/ 2254

Sheet

02
Sheets

02

Control cabinet

Cover

32mm

K032
K033
K034
K035
K036
K037
K038
K039

K022
K023
K024
K025
K026
K027
K028
K029
K030
K031

K002
K003
K004
K004.01
K005
K006
K007
K008
K009
K010
K011
K012
K013
K014
K015
K015.01
K019
K020
K021

K040
K041
K042
K043
K044
K045
K046
K047
K048
K049
K050
K051
K052
K053
K054
K055
K056
K057
K058
K059
K060
K061
K062
K063
K064
K065
K066
K067

433

2NO

Duct 66 x 100 x 505

knm

342
200
130

S052

K077
K078
K079
K080
K081
K082
K083
K084
K085
K086
K087

50

Duct 30 x 66 x 220

DATE
01.04.2009

IND

DATE

REVISION

Name

Location

A001

249

Cabinet A001

Group
:

32mm

123

B102

JS102.00

M4
2 x screw terminal 10sqmm 1x330 / 1x331
4 - pole terminals - 45pcs. 1-19 15x1/2x3/2x4/8x7/2x8/2x12/2x19
2-storey terminals - 19pcs. down: 20-34 2x22/2x24/2x25/2x27
above: 35-47 2x35/2x36/2x37/2x40/2x41/2x43

Duct 30 x 66 x 145

186

Duct 45 x 86 x 470

65

Checked

275

8A 8A 8A 8A 8A 5A 8A 8A 5A 8A 8A 16A 8A 8A 8A 1A 1A 2A 16A 1A 1A 2A

Duct 45 x 86 x 535

white

etb

K068
K069
K070
K071
K072
K073
K074
K075
K076
K037.01
K037.02

F023

F022

F021

F020

F019

F018

F017

F016

F015

F014

F013

F012

F011

F010

F009

F008

F007

F006

F005

F004

F003

F002

K001

2-storey terminals - 65 pcs. down: 48-96 2x51/2x52/2x53/2x54/2x55

2x59/2x60/2x62/2x64/2x66
2x71/2x79/2x82/2x85/2x86/2x89/2x90
above: 97-154 2x102/2x105/2x106/2x107/3x108/2x145

1W 1W

Duct 30 x 86 x 490

S077

249

Duct 45 x 86 x 310

Duct 45 x 86 x 470

Duct 45 x 86 x 410

V004.00

V003.00

4 - pole terminals - 9pcs. 2x1/2x2/2x18/3x19

2-storey terminals - 34pcs. down: 20-51 2x30/2x49
above: 52-80 2x54/2x55/2x58/2x59/2x60

V002.00

blue

V001.00

X102

R001

Duct 45 x 86 x 485

430

RV

Duct 30 x 86 x 470

312

375

537

556
493

AV

X101

NAME

= Legend: white
= Legend: blue

Duct 30 x 86 x 490

white

Duct 30 x 86 x 470

X101

Info:
F002 - F019
F020 - F023

K016 K017 K018

Drawn by

Cable duct approx 0.5cm

above mounting plate
fasten

Cable duct approx 0.5cm

above mounting plate
fasten

10.03.2011

5_CABINET

466

BAUER Maschinen GmbH D-86529 Schrobenhausen

All rights reserved: no part of this print may be exhibited, displayed, redesigned, reproduced or transmitted in any form or by any means, without the prior written permission of Bauer Maschinen GmbH.

517

40 67

535

Drawing No.: 951.180.00.22.54-3

Equipment Model/
: BG25
Construct. No.

Base Machine : BH 70

/ 2254

Sheet

01
Sheets

01

AM070

Mechanical
components

M.OUT

+24VDC

CANL

CANH

GND (24V)

B211

CAN-GND

AT3320

Adjust end resistance

for BUS-net

JS004.00

by DIP switch.
6

Flat connector insulated

106
24

2
L4
06

Flat connector insulated

WH

BN

GN

YE

GY

PK

SHIELD

L4
06

10
624

10
624

10
624

L4
06

L2
06

L1
06

W004.00

B014
Buzzer

NAME
Drawn by

etb

DATE

IND

DATE

REVISION

Name

7_BM\\
04-7
X101-01

Minus

7_BM\\
04-4
X101-19

F019/2A

7_BM\\
04-7
X101-01

Minus

7_BM\\
04-4
X101-19

F019/2A

7_BM\\
04-7
X101-01

Minus

7_BM\\
38-2
X102-02

CAN-BUS D+

7_BM\\
X102-01

CAN-BUS D-

38-1

Location

01.04.2009

AT3320 Monitor

Group
Checked

knm

10.03.2011

6_CABIN

BAUER Maschinen GmbH D-86529 Schrobenhausen

All rights reserved: no part of this print may be exhibited, displayed, redesigned, reproduced or transmitted in any form or by any means, without the prior written permission of Bauer Maschinen GmbH.

Drawing No.: 951.180.00.22.54-3

Equipment Model/
: BG25
Construct. No.

Base Machine : BH 70

/ 2254

Sheet

01
Sheets

11

Optional B100 MPC monitor

6

WH

BN

W210.00

SHIELD

JS202.00

106
24

WH

BN

GN

YE

GY

PK

BU

RD

BK

W202.00

Shield

L1
207

10
624

10
624

L1
643

L1
543

L1
43

L8
43

L2
43

L9
43

L1
007

10
624

JS210.00

L2
643

W209.00

L2
06

L4
06

L1
06

JS209.00

NAME
Drawn by

etb

DATE

IND

DATE

REVISION

Name

Location

01.04.2009
Group

Checked

knm

10.03.2011

6_CABIN

montiert

Schirm am Gehuse

7_BM\\
38-7
JS211.00-24

COM1/9

7_BM\\
38-7
JS211.00-23

COM1/8

7_BM\\
38-7
JS211.00-22

COM1/7

7_BM\\
38-7
JS211.00-21

COM1/6

7_BM\\
38-6
JS211.00-20

COM1/5

7_BM\\
38-6
JS211.00-19

COM1/4

7_BM\\
38-6
JS211.00-18

COM1/3

7_BM\\
38-6
JS211.00-17

COM1/2

7_BM\\
38-6
JS211.00-16

COM1/1

7_BM\\
01-1
X102-18

(minus)

7_BM\\
38-2
X102-02

Minus

Minus

(CAN-BUS D+)

7_BM\\
38-1

(CAN-BUS D-)

X102-01

7_BM\\
04-8
X101-01

7_BM\\
04-4
X101-19

F019/2A

7_BM\\
04-6
X101-14

F014/8A

7_BM\\
X101-01

04-8

MPC Monitor

Drawing No.: 951.180.00.22.54-3

Optional

Equipment Model/
: BG25
Construct. No.

BAUER Maschinen GmbH D-86529 Schrobenhausen

Base Machine : BH 70

All rights reserved: no part of this print may be exhibited, displayed, redesigned, reproduced or transmitted in any form or by any means, without the prior written permission of Bauer Maschinen GmbH.

/ 2254

Sheet

02
Sheets

11

Optional
Mast prop

1 0 2

S001

S002

- Rigging
/
- Drilling mode

Select
- winch 1/2
- -

10
107

--

S003
Confirmation
CFA with
main winch

--

H003

--

H004

S004
(Mast prop
extend)

isoliert

1 02

free

H005

S005
(Mast prop
retract)

--

H006

S006
Backstay
cylinder
left
extend

--

H007

S007
Backstay
cylinder
right
extend

106
24

106
24

04-1
04-1
04-1

JP004.41

7 JP004.42

JP004.43

JS004.41

7 JS004.42

JS004.43

11

12

13

14

15

16

1 2

10

JP004.45-7
JP004.45-5

10
107

10
624

C W004.41

H008

etb

IND

DATE

Location

knm

10.03.2011

6_CABIN

BAUER Maschinen GmbH D-86529 Schrobenhausen

All rights reserved: no part of this print may be exhibited, displayed, redesigned, reproduced or transmitted in any form or by any means, without the prior written permission of Bauer Maschinen GmbH.

7_BM\\
20-8

7_BM\\
20-6

Control panel left above

Group
Checked

s Right backstay cylinderX101-75

extend

7_BM\\

s Left backstay cylinder X101-73

extend

F004/8A

s Mast prop retract

X101-113

29-1

7_BM\\
03-2
X101-04

7_BM\\
29-1
X101-114

s Mast prop extend

7_BM\\
18-3
X101-52

isoliert

7_BM\\
15-3
X101-126
Name

01.04.2009

+ Mast prop extend

+ Preselection
drilling mode

s Preselection
drilling mode
free

7_BM\\
15-2

REVISION

X101-125

7_BM\\
10-3
X101-35

s Select Winch 1

7_BM\\
10-1
X101-36

s Select Winch 2

7_BM\\
11-3

DATE

X101-39

7_BM\\
11-2

X101-38

s Select rigging mode

+ Select Winch 1/2

7_BM\\
09-1

NAME
Drawn by

X101-37

7_BM\\

s Select drilling mode

7_BM\\

03-3

X101-01
Minus
+ Rigging/Drilling mode X101-07

04-8

Drawing No.: 951.180.00.22.54-3

Equipment Model/
: BG25
Construct. No.

Base Machine : BH 70

/ 2254

Sheet

03
Sheets

11

03-8

H007

S010

Crawlers

--

extend/retract

106
24

--

H010
S011
Rope tensioner
retract

H011
4

free

H009

--

H012

S012
Rope tensioner
extend

--

H013

S013
Backstay
cylinder
left
retract

--

H014

S014
Backstay
cylinder
right
retract

106
24

03-8

S006

03-8

S007

H008
S009
Boom cylinder
extract

1 0 2

isoliert

S008
Boom cylinder
retract

--

isoliert

--

free

JP004.44

JP004.45

JS004.44

JS004.45

10

11

12

13

14

15

16

W004.42

NAME
Drawn by

etb

DATE

IND

REVISION

Name

Control panel left bottom

Group
Checked

knm

10.03.2011

6_CABIN

BAUER Maschinen GmbH D-86529 Schrobenhausen

All rights reserved: no part of this print may be exhibited, displayed, redesigned, reproduced or transmitted in any form or by any means, without the prior written permission of Bauer Maschinen GmbH.

7_BM\\

7_BM\\

03-6

20-8

F009/8A

X101-09

s Right backstay cylinderX101-74

retract

7_BM\\
20-6

s Left backstay cylinder X101-72

retract

7_BM\\
03-6

F009/8A

X101-09

7_BM\\
30-1
X101-111
s Rope tensioner extend

isoliert

free

7_BM\\
30-1

s Rope tensioner retractX101-112

7_BM\\
03-6

F009/8A

X101-89
s Crawlers extend-retract
retract
Location

01.04.2009

X101-09

7_BM\\
27-1

7_BM\\
27-1
X101-90
s Crawlers extend-retract
extend

7_BM\\
isoliert

free
X101-44
+ Crawlers extend-retract

X101-85

s Boom cyl extend

DATE

11-7

7_BM\\
18-6

7_BM\\
18-2
X101-57

7_BM\\
18-6
X101-86

+ Boom cyl extend

s Boom cyl retract

+ Boom cyl retract

X101-52

18-3

7_BM\\

Drawing No.: 951.180.00.22.54-3

Equipment Model/
: BG25
Construct. No.

Base Machine : BH 70

/ 2254

Sheet

04
Sheets

11

Optional
lubeoil pressure

H021

Freewhell filter
contamination

Return filter
contamination

free

KDK leakoil
pressure
to high

BK

free

H020

RD

free

H019

RD

RD

106
24

isoliert

H018

free

H017

S017
High torque

isoliert

H016

S016
mto medium

--

isoliert

H015

S015
mto low

--

isoliert

--

free

06-1

106
24

JP004.51

JP004.52

JS004.51

JS004.52

10

11

12

13

14

1 2

15

16

10
624

C W004.51

H022

NAME
Drawn by

etb

DATE

IND

DATE

REVISION

Name

Control panel right above

Group
Checked

knm

10.03.2011

6_CABIN

BAUER Maschinen GmbH D-86529 Schrobenhausen

All rights reserved: no part of this print may be exhibited, displayed, redesigned, reproduced or transmitted in any form or by any means, without the prior written permission of Bauer Maschinen GmbH.

isoliert

isoliert

isoliert

isoliert

7_BM\\
25-2

free

free

free

free

+ KDK leakoil to high

X101-69

7_BM\\
25-4

free

+ Return filter
contamination

X101-105

7_BM\\
26-7

Location

01.04.2009

X101-102

7_BM\\
26-6
X101-98

+ Freewhell filter
contamination

7_BM\\
01-2
X102-27

free

s mto low

s mto low

Minus
F007/5A

s High torque

7_BM\\
01-7
X102-71

s High torque

7_BM\\
01-2
X102-26

free

7_BM\\
X102-70

01-6

7_BM\\
24-2
X102-30

7_BM\\
01-6
X102-69

7_BM\\
X101-78

7_BM\\

24-1

X101-01

04-8

Drawing No.: 951.180.00.22.54-3

Equipment Model/
: BG25
Construct. No.

Base Machine : BH 70

/ 2254

Sheet

05
Sheets

11

H022

05-8

H021

S024

YE

KDK
fast

(Enable
CO)

(CO
On)

S026
(Compressor)

X1

H027
4

X1

H028

YE
X2

FW winch 1 active

RD
X2

Swing brake
secure

106
24

L3
06

106
24

H025

S025

JP004.53

JP004.54

JS004.53

JS004.54

10

11

12

13

14

15

16

L3
06

10
624

10
107

W004.52

10
107

H023

10
107

S022
KDK
fast/slow

1 0 2

Optional
Compressor

NC --> in Position 1 opend

1 = FW
0 = CO
2= CO + Freewheel

Info:

Optional Casing
oscillation

--

isoliert

isoliert

NAME
Drawn by

etb

IND

Name

Location

01.04.2009

knm

10.03.2011

6_CABIN

All rights reserved: no part of this print may be exhibited, displayed, redesigned, reproduced or transmitted in any form or by any means, without the prior written permission of Bauer Maschinen GmbH.

isoliert

isoliert

7_BM\\
28-4

Drawing No.: 951.180.00.22.54-3

Equipment Model/
: BG25
Construct. No.

Base Machine : BH 70

/ 2254

free

free

s Swing
brake secure

X101-96

BAUER Maschinen GmbH D-86529 Schrobenhausen

free

free

Control panel right bottom

Group
Checked

isoliert

isoliert

7_BM\\
09-4

s FW winch 1 active

free

X101-27

isoliert

7_BM\\
35-1

F007/5A

s Compressor

X101-50

7_BM\\
03-4
X101-07

7_BM\\
37-4
X101-116

s (for S025)

X101-119
REVISION

s (for S024)

F007/5A
NC (for S024) only
by CO to X101/115
DATE

37-2

7_BM\\

7_BM\\
03-4
X101-07

isoliert

7_BM\\
X101-93

23-3
DATE

+ KDK fast

7_BM\\
23-2

s KDK fast/slow

X101-61

7_BM\\

+ KDK fast/slow

X101-15

04-2

Sheet

06
Sheets

11

Left control
lever
left

Hyundai One
Touch Decel

S042
Enable
freewheel

S038
Pilot control On/Off

Optional

F/5A

CS20
Saftey S.W.

13

(Crowd speed
limitation)

A2

CS04

CS04

CN29

JP008.00

JS008.01

JS008.02

JP008.02

JP008.03

CN19

GY
2

JS008.06

JP008.07

JS008.07

11

12

13

14

10

10
280

10
107

10
107

10
624

JP008.06
2

10
107

CS29

free

free

GY

BK

BK

GN

VT

CS19

W008.00

S172
Swing brake
secure

R006
2

G7

G8

50R OG

GN

YE

BK

BK

BK

RD

RD

A1

S171
Swing brake
unlock

Y159
Emergency STOP

YE

Left control
lever
right

isoliert

S041
Auger
cleaner

11

109R

12

isoliert

free

Hyundai
Power Max

BU

Hyundai

BU

Left control
lever
forward

15 16

10
107

Left control
lever on
the top

GY

Plus

NAME
Drawn by

etb

DATE

DATE

REVISION

Name

Location

01.04.2009
Group

Checked

knm

10.03.2011

6_CABIN

Pilot

BAUER Maschinen GmbH D-86529 Schrobenhausen

All rights reserved: no part of this print may be exhibited, displayed, redesigned, reproduced or transmitted in any form or by any means, without the prior written permission of Bauer Maschinen GmbH.

Equipment Model/
/ 2254
: BG25
control
control
/ Joystick
Construct. No. Pilot

Base Machine : BH 70

isoliert

isoliert

7_BM\\
28-1
X101-94

s Swing
brake secure

7_BM\\
03-5
X101-07

+ Swing brake secure

7_BM\\
28-2
X101-95

s Swing
brake unlock

7_BM\\
03-5
X101-07

Drawing No.: 951.180.00.22.54-3

Left console in the front

Pilot control / Joystick

+ Swing brake unlock

7_BM\\
01-7
X102-75

7_BM\\
01-8

X102-80

7_BM\\
04-8

X101-01

Minus
Plus B102
s pot. R007 0-8,5V

7_BM\\
14-2
X101-108

s Power Max

7_BM\\
14-2
X101-107

Minus

7_BM\\
X101-21

06-2
IND

- Pilot control On/Off

7_BM\\
09-2
X101-34

s Enable Freewheel

7_BM\\
03-4
X101-07

+ Enable freewheel

7_BM\\
31-2
X101-68

s Auger cleaner

7_BM\\
X101-07

+ Auger cleaner

03-4

Sheet

07
Sheets

11

On

free

free

L3
203

10
124

R007

S039
Winch 1 FW
-foot switch

S037
Emergency STOP

isoliert

S040
0 = Lifting 1
-= Freewheel

isoliert

isoliert

(Slack rope
switch-off)

free

Optional

--

JS009.06

JP009.10

JS009.10

JS009.11

free

free

free

free

free
JP009.06

W022.01

JP009.37

JP022.00

JS009.37

JS022.00

106
24

10
107

106
24

09-2
09-6

101
07

JS009.39-2

isoliert

JS009.07-1

14

15

16

W022.00

L3
203

10

10
124

9
10
124

13

10
107

10
624

10
280

2
L3
303

1 11 12

W043.00

NAME
:

etb

DATE

DATE

knm

10.03.2011

Location

6_CABIN

Right console in the front

7_BM\\
09-4
X101-67

s Foot switch FW

7_BM\\
09-2
X101-24

+ Foot switch FW

isoliert

free

isoliert

free

7_BM\\
05-2
X101-20

s Emergency STOP

7_BM\\
05-2
X101-53

free

free

free

+ Emergency STOP

isoliert

isoliert

isoliert
Name

01.04.2009
Group

Checked

isoliert

7_BM\\
09-2
X101-24
REVISION

free

+ Freewheel
IND

s Freewheel

7_BM\\
X101-23

X102-74

06-4

7_BM\\

7_BM\\

01-7

03-4

X101-07

7_BM\\
01-7
X102-76

7_BM\\

F007/5A
s pot. R007 +24V

Drawn by

X102-80

7_BM\\

01-7

Minus
Plus B102
s pot. R007 0-8,5V

X101-01

04-7

Drawing No.: 951.180.00.22.54-3

Freewheel

Equipment Model/
: BG25
Construct. No.

BAUER Maschinen GmbH D-86529 Schrobenhausen

Base Machine : BH 70

All rights reserved: no part of this print may be exhibited, displayed, redesigned, reproduced or transmitted in any form or by any means, without the prior written permission of Bauer Maschinen GmbH.

/ 2254

Sheet

08
Sheets

11

2 3

5 6

START KEY S/W

ST
C

H 0 1 2

BR
ACC

Optional central lubrication

CS02
Start key s/w - Hyundai

6
JS009.72

JS009.73

JS009.74

BR21

JP009.71

R22

V23

W24

8
L2
905

6
L2
705

L2
605

L2
505

L2
405

Ma
ss
e(1)

W024.01

CN08

10

11

12

CN08

10

11

12

Optional central lubrication

CN125

CN125

CN125

CN125

to service
connector cummins

JS009.07

JS009.39

106
24

7_BM\\
05-1
(HY)F001-2

7_BM\\
05-4
DO02

Battery RY

7_BM\\
05-7
CR35

Power RY

7_BM\\
33-4
ES018

Safety RY

10
107

JS009.06-4

08-7

10
624

6_CABIN\\
08-7
JS009.37-4

L2
805

7_BM\\
03-8
X101-12

6_CABIN\\

W043.00

NAME
Drawn by

etb

DATE

IND

DATE

REVISION

Name

Location

01.04.2009
Group

Checked

knm

10.03.2011

6_CABIN

Right console behind

Drawing No.: 951.180.00.22.54-3

Central lubrication

Equipment Model/
: BG25
Construct. No.

BAUER Maschinen GmbH D-86529 Schrobenhausen

Base Machine : BH 70

All rights reserved: no part of this print may be exhibited, displayed, redesigned, reproduced or transmitted in any form or by any means, without the prior written permission of Bauer Maschinen GmbH.

/ 2254

Fuse

F007/5A

Minus

F012/8A

Sheet

09
Sheets

11

Right control
lever on
the top

Right
control
lever left

Right
control
lever forw.

Right
control
lever right

Hyundai

S044
Fast
crowd

S043
KDK
fast

+5V
Signal
Minus

Gaspoti
Hyundai

S096
KFZ Horn

JS019.02
Push-on contact 8 pole Hella
250139

JS019.03
Push-on contact 8 pole Hella
250139

JS019.04
Push-on contact 8 pole Hella
250139

S062
(KDK
dumping)

JS019.05
Push-on contact 2 pole Hella
250285

JS019.06
Push-on contact 2 pole Hella
250285

JS019.07
Push-on contact 2 pole Hella
250285

C
CS26

JP019.08

CS05

JS019.00

JS019.08

CS05

2 CS27

to S701 and S702 enginediagnostic

CN142

CN142

JS019.01

C JP019.01

C JS019.02

JS019.05

JS019.03

1 JS019.06

JS019.04

1 JS019.07

BU

BU

GN/OG
WH
BK

BK

WH

RD

Hyundai
(Breaker)

RD

RD

GY

GY

BK

BK

JP019.09

JS019.09

15

16

Adapter only with

engine modification

NAME
:

etb

DATE

IND

DATE

REVISION

knm

10

11 12

10.03.2011

Engine control system /

13 14

Base Machine : BH 70

/ 2254

X101 120
free

7_BM\\
03-4
X101-07

+ KDK dumping

7_BM\\
32-5
X101-55

7_BM\\
04-7

X101-01

7_BM\\

Minus lamp
+ Lighting On

7_BM\\

34-2

Drawing No.: 951.180.00.22.54-3

Equipment Model/
JoystickConstruct. No. : BG25

BAUER Maschinen GmbH D-86529 Schrobenhausen

All rights reserved: no part of this print may be exhibited, displayed, redesigned, reproduced or transmitted in any form or by any means, without the prior written permission of Bauer Maschinen GmbH.

34-1

X101-149

free
free

s Diagnostics
Right console behind

X101-150

7_BM\\

7_BM\\
34-3

34-1

7_BM\\
34-2

6_CABIN

X101-148

7_BM\\
34-3

Location

X101-145
+ Engine-start/Diagnostic
X101-146
s Engine-start
X101-147
s Engine-start

7_BM\\
33-6

0V Gaspoti Hyundai

X101-142

7_BM\\
Name

01.04.2009
Group

Checked

33-6
X101-143

s Gaspoti Hyundai

7_BM\\
23-2
X101-61

s KDK fast

7_BM\\
04-2
X101-15

+ KDK fast

7_BM\\
21-1
X101-58

s Fast crowd

7_BM\\
03-4
X101-07

Drawn by

10
624

W019.00

10
107

10
107

Hyundai
2

+ Fast crowd

Signal

+5V

106
24

Sheet

10
Sheets

11

J1939
Service-connector Cummins 9pol.
A

Warningengine

Stopengine

Pre-heater
Switchbox generally
406367

Switchbox generally
357023

Shield

Datalink -

GND

+24 VDC

Datalink +

R120Ohm

L17
32

L19
32

7_BM\\

38-8

7_BM\\

38-8

7_BM\\

38-8

H702
YE

JS211.00-7

H701
RD

Symbolelement Engine start

430568

H700
YE

Symbolelement diagnostic history

430569

JS211.00-8
W214.00

L19
32

isoliert

isoliert

isoliert

isoliert

isoliert

isoliert

L17
32

W709.00

WH

BN

SHIELD

I 0 II

W708.00

W704.00

S702
Diagnostics

10 5

10

S701
Diagnostics

10

Optional Hella
compact connector

C
1

JP019.02

JP019.05

JP019.03

1 JP019.06

L1
732

L1
932

JP009.39

NAME
Drawn by

etb

DATE

IND

REVISION

7_BM\\
Location

01.04.2009
Group

Checked

knm

10.03.2011

6_CABIN

Hyundai engine diagnostics

Minus lamp
+ Lighting On

s Diagnostics

+ Engine-start/Diagnostic

Minus lamp
+ Lighting On

s Engine-start
s Engine-start

+ Engine-start/Diagnostic

34-3

Name

s Preheater
- Cummins

X101-153

isoliert

isoliert

isoliert

7_BM\\
34-3
X101-152

s Stop engine
- Cummins

isoliert

isoliert

7_BM\\
34-3

isoliert

X101-151

F016/8A

s Warning
engine - Cummins

7_BM\\
04-3

DATE

X101-16

7_BM\\
34-7
OEMJ2-37

CAN-BUS Shield

7_BM\\
OEMJ2-47

CAN-BUS D-

34-6

OEMJ2-46

F007/5A

Minus

CAN-BUS D+

34-6

7_BM\\

Drawing No.: 951.180.00.22.54-3

Engine modification

Equipment Model/
: BG25
Construct. No.

BAUER Maschinen GmbH D-86529 Schrobenhausen

Base Machine : BH 70

All rights reserved: no part of this print may be exhibited, displayed, redesigned, reproduced or transmitted in any form or by any means, without the prior written permission of Bauer Maschinen GmbH.

/ 2254

Sheet

11
Sheets

11

Drawn by

Checked
:

X101-01

NAME

etb

knm

106
24

02-7
DATE

10.03.2011
IND
DATE
REVISION
Name

01.04.2009
Location

Group

7_BM

All rights reserved: no part of this print may be exhibited, displayed, redesigned, reproduced or transmitted in any form or by any means, without the prior written permission of Bauer Maschinen GmbH.

Function processor B102

JS008.06-2

14-1

07-6

08-1

08-1

07-6

08-2

09-1

24-1

05-3

05-2

05-1

14-8

07-2

07-6

07-6

07-3

07-3

07-4

10
280

L3
303

99
B3

L26
402

L150
901

L150
801

L1
501

L1
401

Si g
na
l9

X102
X102
X102
X102
X102
X102
X102
X102
X102
X102
X102
X102
X102
X102
X102
X102
X102
X102
X102
X102

61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80

X102 59
L15
2501

10
280

L3
303

99
B3

L26
402

L15
0901

L15
0801

L1
501

L1
401

Si g
na
l9

23

68

33

67

32

31

30

29

66

51

50

11

45

10

52

19

41

18

40

AUO 1

frei

frei

frei

AI 8

AI 7

AI 6

AI 5

AI 3
AI 4

AI 2

AI 1

frei

AII 12

AII 11

AII 10

II 2
AII 9

II 1

DI 16

DI 15

DI 14

DI 13

DI 12

DI 11

DI 10

8,5V

4-20mA

JS009.06-2

10
280

L15
2401

DI

JS009.06-3

JS008.06-3

JS009.06-5

X101-37

S077-2

JS004.51-7

JS004.51-5

JS004.51-3

B042-2

12-2
07-4

17

DI

JS081.01-3

JS081.01-28

JS081.01-27

JS081.01-9

L152
401

L4
01

39

DI

DI

DI

DI

Drehzahleingnge

ESX 2
B102

JS081.01-10

JS081.01-15

X102-60

JS081.01-13

X102-58

X102 56
X102 57

16

15

37

14

36

38

18-4

18-5

50
51
52
53

X102-55

X102-54

X102
X102
X102
X102

DI

DI

DI

12 Bit

13

35

12

frei

4,0A

4,0A

4,0A
4,0A

4,0A

4,0A

4,0A

4,0A

2,5A

2,5A

2,5A

2,5A

4-20mA

22-4

10
ND
G

34

53

frei

II2 2

II2 1

AII 16

AII 15

AII 14

AII 13

PWM 5

PWM 4

PWM 2
PWM 3

PWM 1

DHO 3

DHO 2

DHO 1

DLO 4

DLO 3

DLO 2

DLO 1

RS 232 TxD

RS 232 RxD

CAN-Bus D+

X102-49

08-4

ND
G

V003.04

65

22

44

21

43

20

42

64

49

48

47

46

63

62

61

25

24

CAN-Bus D-

24V D+

24V Ue

24V Ub VCC

24V Ub VCC

24V Ub VCC

24V Ub VCC

Digital Ground
24V Ub VCC

Babyboard

JS081.01-48

36-5

10
2B46

L2
22

L1
22

L26
502

JS171.00-6

10
2B46

L2
22

08-3

07-5

07-5

L1
22

L26
502

32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48

24
25
26
27
28
29

27

26

28

54

60

59

58

57

56

Analog Ground

JS081.01-46

JS081.01-19

JS081.01-20

08-4

22-8

20-3

20-4

20-1

X102
X102
X102
X102
X102
X102
X102
X102
X102
X102
X102
X102
X102
X102
X102
X102
X102

X102
X102
X102
X102
X102
X102

L2
06

L1
06

F023

JS081.01-49

Y193

K035

K036

20-2

12-6

18-1

24-2

24-4

24-3

05-4

05-3

38-2

38-1

04-5

04-7

04-5

04-5

1
55

K033

K034

K043

X102-31

X102-30

K042

K041

JS004.51-8

JS004.51-6

X102-02

X102-01

X102-21

X102-20

X102-19

X102-19

04-5

04-5

2A

X102-19

04-5

B102

X102-19

X102-19

X102 18
X102 18
X102 18

JS102.00

F020
F020
F020
F020
F020
F021
F022
CAN-BUS DCAN-BUS D+
free
free
Lamp H016 mto middle
Lamp H016 mto large
Y195 medium mto switch-off
Y133 high mto switch-off
Lamp H006 mto low
Enable drilling mode
(Slack rope switch-off)
Y110 Left backstay cylinder extend
Y111 Left backstay cyl. retract
Y112 Right backstay cylinder extend
Y113 Right backstay cylinder retract
Y193 Crowd pressure regulation
B002 Signal 4-20mA concrete pressure
free
free
free
(B011 Crowd winch depth)
(B011 Crowd winch depth)
free
free
B026 Rotary speed KDK
(Concrete quantity)
(B002 signal concrete pressure connected)
DS027 Right control lever left
(ES010 NC signal lengthw. inclination under 5)
(ES010 NO signal lengthw. inclination under 5)
(ES002 NC signal sideward inclination left)
(ES002 NO signal sideward inclination left)
ES003 NC Signal Boom cylinder extracted
ES003 NO Signal Boom cylinder extracted
(ES004 NC signal sideward inclination right)
(ES004 NO signal sideward inclination right)
HS001 NC Signal hoist limiter 1
HS001 s Signal Hoist limiter 1
HS002 NC Signal hoist limiter 2
HS002 s Signal Hoist limiter 2
B005 Signal Main winch depth
B005 Signal Main winch depth
B004 4-20mA Signal Inclination X-Achse
B004 4-20mA Signal Inclination Y-Achse
B006 4-20mA Signal Load measuring Main winch
B042-20mA Signal Pressure sensor winch 2 up
free
S015 s Signal mto low
S016 s Signal mto medium
S017 s Signal High torque
S077 NO Signal torque limitation to kelly
S001 Select drilling mode
(R007 On)
(R006 Signal crowd speed limitation)
(R007)
free
ES003 NC Signal Boom cylinder extracted
free
(plus R007)
(plus R006)

10
624

10
624

02-4

X101 01

W210.00

X102 22
X102 23

1
7
8

Babyboard
2

12 Bit

106
24

Base machine
Equipment Model/
: BG25
Construct. No.

BAUER Maschinen GmbH D-86529 Schrobenhausen

Base Machine : BH 70

05-1

Drawing No.: 951.180.00.22.54-3

/ 2254

X101-01
Sheet

Sheets

01
40

A
1 x 10qmm
03-1

K001

Base machine

X101-01

Base machine

X101-01

Cabine

3 x 2,5 mm
106
24

W003.01

X101 01

X101 01

X101 01

X101 331

BK

W003.00

01-1

106
24

BN

04-1

106
24

Fusebox
basemachine

1 x 2,5qmm

Q011

G001

A1

A2

A1

K059
free

A2

A1

K060
free

A2

7
8

V004.05

V004.03

V004.00

X101 53
G002

Control cabinet

V002.04

A001

Bridge engine modific.

33-2 7_BM\\
F001.01

X101 154

Battery
main switch

Processor
mounting
plate ground

X101 138
X101 139

Main fuse

X101 87
X101 88

40A

X101 82

F001.00
D

121
122
123
124

X101
X101
X101
X101

Minus screw terminal

X101 330

Plus screw terminal

12
11

A1

K061
free

A2

A1

K062
free

A2

K063
free

A001
NAME
Drawn by

etb

DATE

IND

DATE

REVISION

Name

Location

01.04.2009
Group

Checked

knm

10.03.2011

7_BM

Power supply

Drawing No.: 951.180.00.22.54-3

Base machine

Equipment Model/
: BG25
Construct. No.

BAUER Maschinen GmbH D-86529 Schrobenhausen

Base Machine : BH 70

All rights reserved: no part of this print may be exhibited, displayed, redesigned, reproduced or transmitted in any form or by any means, without the prior written permission of Bauer Maschinen GmbH.

/ 2254

Sheet

02
Sheets

40

Drawn by

Checked
:

NAME

etb

knm
DATE

10.03.2011
IND
DATE
REVISION
Name

01.04.2009
Location

Group

7_BM

All rights reserved: no part of this print may be exhibited, displayed, redesigned, reproduced or transmitted in any form or by any means, without the prior written permission of Bauer Maschinen GmbH.

Fuses

L2
805

Base machine
Equipment Model/
: BG25
Construct. No.

BAUER Maschinen GmbH D-86529 Schrobenhausen

Base Machine : BH 70

/ 2254

X101 12

8A

1,5qmm

11-7

K017

Central lubrication

1 x 2,5qmm

K014

L2
805

L2
805

X101 12
L2
805

09-2

09-8

F011

JS009.07-2

X101 11

1,5qmm

31-5

Crawler/ Auger cleaner

8A

K030

X101 11

14-4

X101 10

X101 10

F010

11-7

L1
606

KDK
1

K015.01

26-3

L1
606

L1
606

K017

FI006

32-2

X101 10

1,5qmm

K050

L1
606

5A

JS081.01-47

L1
606

08-3

25-3

X101 09

K029

07-3
04-4

End limiter/Hoist limiter on mast

F009

JS004.45-1

1,5qmm

JS081.01-11

X101 09

1,5qmm
8A

04-7

04-6

JS004.45-7

JS004.45-5

X101 08

8A

33-7

26-6

Swing brake/ Oilfilter 2

F008

S703

X101 08

X101 07

X101 07

K048

10
107

X101 07

X101 07

X101 07

X101 07

28-4

07-8

10
107

10
107

10
107

10
107

10
107

10
107

10
107

10
107

10
107

F007

K044

JS008.07-3

JS008.07-1

07-7

06-5

26-1

28-6

24-2

22-3

19-2

18-4

10-4

07-1

X101 07

DS008

FI001

K046

K032

DS027

DS023

ES003

DS026

JP008.00-1

10
107

10
107

X101 07

87

07-2

10
107

10
107

X101 07

02-7

JS008.01-1

10-1

06-3

06-5
10
107

10
107

JS019.00-1

JS004.53-4

JS004.53-8

08-1

1,5qmm

JS009.06-4

10
107

10
107

Buttom/Filter/End limiter/PS/Service/CO

5A

10-8

X101 07

JS019.09-1

10
107

03-1

X101 06

F006

JS004.41-2

13-6

1,5qmm

K066

1,5qmm
8A

28-5

K067

S052

8A

Emergency STOP valve/Freewheel

F005

X101 06

15-1

06-3

Rigging backstay cylinder

K002

X101 05

11-6

F004

K017

X101 04

1,5qmm

18-2

Drilling mode

8A

K026

X101 04

1,5qmm

03-5

11-4

K016

F003

JS004.43-3

X101 03

8A

36-5

K039

JS171.00-1

Crowd / Concrete quantity

8A

X101 03

Winches

20-6

X101 02

F002

11-5

11-3

X101-330

K016

K016

1
8

Info: F002-F019

= white
F020-F023 = blue

1 x 10qmm
2 x 2,5qmm
04-1

04-1

04-1

04-1

Drawing No.: 951.180.00.22.54-3

F021

F014

30

K001
2 x 2,5qmm

B
F019

F013

F012
2

1,5qmm

Sheet

Sheets

03
40

05-2

Drawn by

Checked
:

NAME

etb

knm
DATE

10.03.2011
IND
DATE
REVISION
Name

01.04.2009
Location

Group

7_BM

All rights reserved: no part of this print may be exhibited, displayed, redesigned, reproduced or transmitted in any form or by any means, without the prior written permission of Bauer Maschinen GmbH.

Fuses

Base machine
Equipment Model/
: BG25
Construct. No.

BAUER Maschinen GmbH D-86529 Schrobenhausen

Base Machine : BH 70

/ 2254

JS209.00-1

JS008.06-1

JS004.51-1

JS004.41-1

W004.00

JS019.07-1

10
624

02-1 6_CABIN\\

10
624

02-2 6_CABIN\\

10
624

07-6 6_CABIN\\

10
624

05-1 6_CABIN\\

10
624

03-1 6_CABIN\\

10
624

01-5 6_CABIN\\

10
624

10-8 6_CABIN\\

10
624

01-4 6_CABIN\\

X101 01

X101 01

X101 01

X101 01

10
624

F021

JS004.00-2

X101 01

1,5qmm

10
624

1,0qmm
1A

JS009.06-1

10
624

08-1 6_CABIN\\

F014

01-4 6_CABIN\\

Processor B102 UE

JS004.00-2

2,5qmm
8A

X102 20

01-2

F022

JS102.00

JS209.00-2

1A

DTR

02-1 6_CABIN\\

L1
007

L1
007

X101 14
L1
007

38-3

Processor B102 D+

JS211.00-2

X102 21

01-2

F020

JS102.00

X102 19

X102 19

01-2

01-1

JS102.00

JS102.00

1,0qmm

01-1

16A

JS102.00

Processor B102 UB

JS102.00

X102 19

01-1

1,0qmm

01-1

F019

JS102.00

2A

X101 19

L4
06

02-2 6_CABIN\\

Monitor

02-7

JS209.00-3

L4
06

JS004.00-6

1,0qmm

X101 19

Depth

F018

L4
06

L4
06

L1
419

01-4

X101 18

1A

01-4

L1
419

07-3

X101 17

JS004.00-6

06
003

F017

JS081.01-8

14-7

1A

B042

06
003

X101 17 Pressure sensor/Inclination/Load measuring

06
003

F016

JS081.01-2

06
003

07-6

07-1

X101 16

1,5qmm

11-3

Engine electronic

JS081.01-26

1,5qmm

H702

X101 16

37-5

8A

33-5

B700

JS150.00-2

X101 15

23-5

X101 15

F015

K037.02

10-2

24-6

2,5qmm

K042

8A

JS019.08-1

KDK fast/slow / mto

X101 15

16A

06-1

F013

23-3

K028

F012-1

JS004.53-1

K001-87

X101 13

K001-30

32-8

Worklights / Revolving light

K001-30

X101 13

B
X101-01

32-7

Cabine

K064

K051

1
7
8

A
106
24

03-8
2 x 2,5qmm

03-8

03-8
1 x 2,5qmm

03-8

1,0qmm

Drawing No.: 951.180.00.22.54-3

Sheet

Sheets

04
40

A5.0

Distribution Hyundai

87

CR01
05-5

30

CN36 Fusebox
Hyundai

(HY)F012
30A fuses
Hyundai

BU/WH

87

87

CR05

X101-01
NAME
Drawn by

etb

09-8

isoliert

CN02

CN51

DATE

knm

CN50
Anti-Restart
RY Hyundai

W718.00

REVISION

Name

Location

7_BM

86

CR05
Safety RY starter
helprelay

CN92
Ground
Hyundai

85

CR35
Power RY
ignition
on

Ground
Hyundai

33-4 7_BM\\

106
24

Emergency STOP control

R22 Start key CS02

ES018

33-4 7_BM\\

ES018 engine
modification

X101 01

Alt Level / CPU Controller

BR21 Start key CS02

106
24

ES018

ES018

33-4 7_BM\\
DATE

K001
Pilot
control On
Fuse
Start Safety RY
Minus

X101 01

A2

Minus
Engine Start Signal
Alt Level

86

IND

85

Ground
Hyundai

01.04.2009
10.03.2011

85

Group
Checked

85

KFZ-K001
Shut down magnet

isoliert

X101 20
08-6 6_CABIN\\

isoliert

X101 53
08-6 6_CABIN\\
106
24

isoliert

JS009.37-2
s S037 Emergency STOP

01-8

CN79

Shut down
magnet Hyundai

JS009.37-1
+ S037 Emergency STOP

W24 Start key CS02

isoliert

isoliert

09-8

87a

W710.00

30

05-5

CN08-11

6_CABIN\\

KFZ-K001

Ground
Hyundai

86

CR01
Batt RY
battery
relay

6_CABIN\\

30

CN08-12

86

05-7

30

09-8

05-8

CN125-4

CR35

DO01
DO02
DO03

6_CABIN\\

(HY)F001
20A fuses
Hyundai

Drawing No.: 951.180.00.22.54-3

Base machine

Equipment Model/
: BG25
Construct. No.

BAUER Maschinen GmbH D-86529 Schrobenhausen

Base Machine : BH 70

All rights reserved: no part of this print may be exhibited, displayed, redesigned, reproduced or transmitted in any form or by any means, without the prior written permission of Bauer Maschinen GmbH.

06-1

/ 2254

X101-01
Sheet

05
Sheets

40

JS009.10-1

isoliert

Minus

DS008

Plus

Signal

6_CABIN\\

7_BM\\

W017.00

08-3

15-7

K069

S040/1

K069/11

Engine running

12

14

12

K002

K003

06-2

11

X101-01
NAME
Drawn by

etb
knm

38-4
JS211.00-6

106
24

DATE

IND

DATE

REVISION

Name

Location

01.04.2009
10.03.2011

07-1

106
24

Group
:

X101 01

05-8

F007/5A

DTR-Modul

X101-06

F006/8A

X101-07

JS008.02-C

03-5

K002
Pilot
control ON

S038/11

09-1

11

03-3

07-3 6_CABIN\\

A1

Checked

isoliert

X101 66

10
107

14
10
624

X101 23

X101 22

X101 21

7_BM

Pilot control

Drawing No.: 951.180.00.22.54-3

Base machine

Equipment Model/
: BG25
Construct. No.

BAUER Maschinen GmbH D-86529 Schrobenhausen

Base Machine : BH 70

All rights reserved: no part of this print may be exhibited, displayed, redesigned, reproduced or transmitted in any form or by any means, without the prior written permission of Bauer Maschinen GmbH.

/ 2254

X101-01
Sheet

06
Sheets

40

X101-01

Drawn by

Checked
:

NAME

etb

knm
06-8
DATE

10.03.2011
IND
DATE
X102-62
X101-09
X102-58
X102-59
X102-60
X102-61

B102/II-2
F009/8A
K023/A1
B102/DI-14
K024/A1
B102/DI-16

REVISION
Name

01.04.2009
Group

7_BM

106
24

Location

All rights reserved: no part of this print may be exhibited, displayed, redesigned, reproduced or transmitted in any form or by any means, without the prior written permission of Bauer Maschinen GmbH.

Distribution A005

33

33

Lower mast section

Equipment Model/
: BG25
Construct. No.

BAUER Maschinen GmbH D-86529 Schrobenhausen

Base Machine : BH 70

isoliert

L1
909

32

09-4

32

free

X101-28

K010/14

L1
809

31

09-4

30

X101-27

31

K011/14

10
624

29

isoliert

30

free

28
L1
609

29

isoliert

27

+ (Y255 Winch 2 free-fall)

+ Y290 LDC winch up

+ Y151/Y151.01/Y151.02 Freewheel Winch 1

free

free

s (ES001 NO Lengthw. inclination)

s (ES001 NC Lengthw. inclination)

s Inclination in Y-axis

s Inclination in X-axis

+ Inclination sender B004

free

L1
509

28

isoliert

27

free

26

01-6

26

isoliert

X102-65

B102/AII-10

L150
901

25

01-6

25

free

X102-64

B102/AII-9

L150
801

24

04-3

24

X101-17

free

s (ES004 NO)

s (ES004 NC)

s (ES002 NO)

s (ES002 NC)

s (Crowd depth sender B011)

F017/1A

06
003

23

isoliert

23

free

L2
609

22

isoliert

22

free

L152
301

21

isoliert

21

free

20
10
256

19

isoliert

20

free

18
L2
301

19

isoliert

10
252

18

01-4

s (Crowd depth sender B011)

s (B066 Pressure sensor Charge pressure Winch 1)

+ (B066 Pressure sensor Charge pressure Winch 1)

free

s Hoist limiter 2 (NO)

s Hoist limiter 2 (NC)

s Hoist limiter 1 (NO)

s Hoist limiter 1 (NC)

+ HS.../ES.../DS...

free

X102-42

B102/II2-1

L1
22

17

01-4

16

X102-43

17

B102/II2-2

L2
22

15

isoliert

14

16

free

13

15

L1
701

12

14

isoliert

11

13

free

10

12

10
102

L1
209

11

01-6

8
10

Si g
na
l9

14-1

L152
501

s Main winch depth sender B005

01-5

+ Main winch/Crowd winch B005/B011 depth sender

L152
401

- Main winch/Crowd winch B005/B011 depth sender

12-2

free

L4
01

s (4-20mA B007 Load measuring) aux. winch)

03-6

free

s Main winch depth sender B005

s 4-20mA B006 Main winch load measuring

01-6
L1
401

01-6
L1
501

+ Plus load measuring B006/007

isoliert

X102-63

B102/II-1

04-4

- Minus

free

X101-18

F018/1A

L1
419

X101 01

isoliert
L3
09

free

isoliert

free

L2
09

isoliert

01-6

free

X102-66

L26
402

W081.00

B102/AII-11

04-3
06
003

JS081.01

X101-17

10
624

F017/1A

X101 01

1
7
8

to JP081.01 on mast
(Mast module)

34
35

34
35

106
24

/ 2254

09-1

Drawing No.: 951.180.00.22.54-3

X101-01
Sheet

Sheets

07
40

Drawn by

Checked
:

NAME

etb

knm
DATE

10.03.2011
IND
DATE
REVISION
Name

01.04.2009
Location

Group

7_BM
X101-65
X101-84

K056/12
(K055/A1) - K037/A1

All rights reserved: no part of this print may be exhibited, displayed, redesigned, reproduced or transmitted in any form or by any means, without the prior written permission of Bauer Maschinen GmbH.

Distribution A005

Lower mast section

Equipment Model/
: BG25
Construct. No.

BAUER Maschinen GmbH D-86529 Schrobenhausen

Base Machine : BH 70

/ 2254

Drawing No.: 951.180.00.22.54-3

isoliert

isoliert

isoliert

isoliert

isoliert

isoliert

isoliert

isoliert

isoliert

isoliert

isoliert

isoliert

isoliert

isoliert

isoliert

L1
210

L1
110

isoliert

isoliert

isoliert

isoliert

L1
010

L9
10

L8
10

L7
10

L6
10

L5
10

free
free
free
free
free
free
free
free
free
free
free
free
free
free
free
free
free
free
free

s (Exclude enabling auger cleaner)

free

isoliert

isoliert

isoliert

isoliert

isoliert

isoliert

61
L4
10

L3
10

61

isoliert

60

isoliert

L2
10

60

free
free
free
free
free
free
free
free
free
free
free
free
free
free
free
free
free
free
free

X101 81

59

K081

58

K081/A1

59

17-4

58

isoliert

free

+ (Y298 Spin-off)

s (B061 Auger in position for inclination)

s (Auger concrete pressure B002.01 4-20mA)

s (CFA auger On B002.01)

free

L2
310

57

isoliert

57

free

L2
210

56

isoliert

56

free

L1
404

55

isoliert

55

free

L5
01

54

isoliert

54

free

53
L26
602

52

s (DS052 KDK lubeoil pressure)

+ Y195 Medium mto/(Y383 Freewheel of constant KDK)

+ (Y241 Low mto)

s (FI002 KDK lubrication)

s DS009 KDK leakoil pressure

free

L26
802

51

53

isoliert

L4
503

50

52

25-3

49

51

24-7

50

24-6

49

X101-106

X101-101

K058/A1

48
11
074

48

26-5

s (concrete pressure sensor B002 4-20mA)

K049/A1

X101-70

K029/A1

L25
702

s CFA On Concrete pressure B002

+ Plus for B.../DS.../FI...

s B026 KDK speed

+ Y114 KDK slow

s (Y109 FOW casing tube)

3

25-2

47

X102-38

L26
502

46

01-3

47

B102/AII-13

X102-48

B102/DI-3

ND
G

46

01-4

45

X101-10

L1
606

44

03-7

45

F010/5A

X102-46

B102/DI-1

10
2B46

44

01-4

43

X101-64

43

K028/A1

L151
601

s (Y129 FOW drill auger)

+ Y133 high mto

s DS010 Prop cyl. extended

s (ES016 NO Main winch up switch-off)

s (ES016 NC Main winch up switch-off)

s (ES015 NO Crowd up switch-off)

s (ES015 NC Crowd up switch-off)

+ (Y256 Winch 2 delayed free-fall)

23-4

42

free

41
L6
04

42

isoliert

41

free

L1
504

40

24-5

40

isoliert

X101-63

K056/12

E
X101-135

39

K079/A1

10
358

39

17-1

38

free

11
053

38

isoliert

37

free

11
052

37

isoliert

36

free

W081.00
11
051

36

isoliert

11
050

L2
010

JS081.01

isoliert

isoliert

free

free

1
8

to JP081.01 on mast
(Mast module)

Info:
Wire 53 --> by constant KDK Y383
lay on X101/119
Wire 53 --> by switchable KSK Y195
lay on X101/84

62 63 64 65 66 67 68 69 70 71 72

62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80

Sheet

Sheets

08
40

Feed to winch
1 lifting

A1

10-8

13-2

7_BM\\

7_BM\\

X101 25

X101 25

Pressure discharge
arrest winch 1

Y228.01

A1

A2

V001.03

08-8

DS039

07-7
7_BM\\

6_CABIN\\

X101 27
X101 67

A2

WY228.01

Y244

WY244.00

L3
203

06-6

10
624

K066/A1

DS039/+

Y151/Y151.01
S039/4
JS022.00-2

JS081.01-33

K069/14
H027/X2
JS004.54-3

15-7

L1
809

10
624

7_BM\\

6_CABIN\\

X101 27

K069-14

Y290
JS081.01-34
10
624

07-8
7_BM\\

K077

K065/A1
K077/14

K065

15-7

DS039/NO
DS039-Signal
10-8
7_BM\\

X101 26

13-3

S039/3
JS022.00-1
08-8
6_CABIN\\

X101 24

7_BM\\

S040/2
JS009.10-2
08-3
6_CABIN\\

X101 24

10
124

07-2
6_CABIN\\

X101 34

10
124

11-1
7_BM\\

7_BM\\

S042/3
JS008.01-2

01-7

K016

03-1

7_BM\\

X102-73

S001/3
B102/AI-5
K016/A1

6_CABIN\\

JS004.41-3

X101 91

15

X101 28

16

X101 29

X101 29

V001.07

X101 37

12

14

12

12

14

14

12

14

L1
809

K004

K004.01

10
624

09-2

11

09-6

K068
13-2

11

K014
10-6

11

11

10
124

L28
05

14

12

14

12

12

14

14

K011
11

10-7

12

14

K006

10-2

07-8

NAME
Drawn by

etb

10-1

A2

knm

18

K008

09-2

11

A1

15

A1

K008
Aktivation
delayed T=0,1/xT=8

A2

A1

K004.01
Catch foot
switch freewheel

A2

A1

K009
Wind up
winch 1

A2

A1

K010
Wind up
winch 1

A2

106
24

DATE

IND

DATE

REVISION

Name

Location

01.04.2009
Group

16

K005
11

106
24

X101-01

12

X101 01

A2

B1

K004
Freewheel
Button S042

X101 01

A2

A1

K003
Select
drilling mode

11

X101 01

A1

Checked

K007
11

L2
805

09-8

03-8

09-7

10.03.2011

7_BM

K011
Freewheel
winch 1 active

F012/8A

14

11

X101-12

K010

09-6

X101 01

K009

7_BM\\

L3
203

12

106
24

Winch 1 freewheel

Drawing No.: 951.180.00.22.54-3

Base machine

Equipment Model/
: BG25
Construct. No.

BAUER Maschinen GmbH D-86529 Schrobenhausen

Base Machine : BH 70

All rights reserved: no part of this print may be exhibited, displayed, redesigned, reproduced or transmitted in any form or by any means, without the prior written permission of Bauer Maschinen GmbH.

10-1

/ 2254

X101-01
Sheet

09
Sheets

40

V004.04/9

V002.03/P

K015/A1

2
12-7

16-2
7_BM\\

V004.04-9

W006.00

15-5

Signal

7_BM\\

7_BM\\

12-5
7_BM\\

X101 35

W012.05

7_BM\\

03-3
6_CABIN\\

X101 35

Minus

Plus

10
107

14-6
7_BM\\

W012.04

P
DS039

V002.02

18-7

DS026

Signal

7_BM\\

Minus

Plus

K079

K072

Signal

Winch 1 freewheel

K015

Minus

Plus

Left control lever back

isoliert

K072/A1

K018/21

03-2

K018

JS004.41-7

S002/2

K018/31

P
DS025

6_CABIN\\

JS004.41-6

K024

S002/4

Left control lever forward

isoliert

K079/11

16-6

isoliert

L15
1901

isoliert

X101 33

isoliert

X101 33

isoliert

X101 32

X101 36

L15
1901

L15
1901

4
3

P
2

V003.03

8
7

10
107

V002.01

V003.01

V002.00

V003.02

10
624

12

X101-01
NAME
Drawn by

etb

knm

7_BM\\
09-2
X101-26

K008/A1

7_BM\\
09-5
A2

K007
Freewheel
deactivate

106
24

X101 01

7_BM\\
03-4

A2

A1

K014
Switch-off
Boom
retract

X101 01

A2

A1

K013
Select
winch 1

11-1
106
24

DATE

IND

DATE

REVISION

Name

Location

01.04.2009
Group

Checked

11

X101 01

A2

10-3

A1

K012
Select
winch 1

K054/A1

09-8

X101 01

A2

A1

K006
Shift between
winch 1 and 2

X101 01

A2

A1

K005
Shift between
winch 1 and 2

F007/5A

A1

K013
11

X101-07

7_BM\\
K054

22-4

10-3

12

X101-25

K012

14

K004/14

14

10.03.2011

7_BM

Winch 1 freewheel

Drawing No.: 951.180.00.22.54-3

Base machine

Equipment Model/
: BG25
Construct. No.

BAUER Maschinen GmbH D-86529 Schrobenhausen

Base Machine : BH 70

All rights reserved: no part of this print may be exhibited, displayed, redesigned, reproduced or transmitted in any form or by any means, without the prior written permission of Bauer Maschinen GmbH.

/ 2254

X101-01
Sheet

10
Sheets

40

K025

JS004.44-6

S010/3

K025/11

K027/11

6_CABIN\\

04-3

19-6

18-3
7_BM\\

X101 40

7_BM\\

03-2
6_CABIN\\

X101 39

21-3

19-1
7_BM\\

7_BM\\

03-2
6_CABIN\\

X101-41

K019/11

K019

JS004.41-5

K020/A1

09-1

K020

S001/2
JS004.41-4

7_BM\\

X101-37

S002/1/3

K003/A1

14

C
12

14

K016

22

24

K016

11-1

11

11-1

12

12

K083
15-4

15-5

12
11

32

14

K017

22

24

K017

11-2

21

X101 44

14

K084
11

X101 43

X101 42

X101 41

X101 38

11

34

32

34

K017

11-2

21

11-2

31

K016
11-1

7_BM\\
03-7
X101-11

F011/8A

7_BM\\
03-8
X101-12

F012/8A

7_BM\\
03-3
X101-05

F005/8A

7_BM\\
03-2
X101-03

F003/8A

7_BM\\
03-2
X101-04

7_BM\\

F004/8A

A2

X101-02
A1

F002/8A

03-1

L2
805

31

A1

K016
Select
drilling mode

A2

K017
Select
rigging mode

106
24

X101-01
NAME
Drawn by

etb

10-8

X101 01

106
24

DATE

IND

DATE

REVISION

Name

Location

01.04.2009
Group

Checked

knm

12-1

106
24

10.03.2011

7_BM

Rigging / Drilling mode

Drawing No.: 951.180.00.22.54-3

Base machine

Equipment Model/
: BG25
Construct. No.

BAUER Maschinen GmbH D-86529 Schrobenhausen

Base Machine : BH 70

All rights reserved: no part of this print may be exhibited, displayed, redesigned, reproduced or transmitted in any form or by any means, without the prior written permission of Bauer Maschinen GmbH.

/ 2254

X101-01
Sheet

11
Sheets

40

V001.02/5

V002.01/P

V001.02-5

V002.01-P

7_BM\\
L15
1901

X101 46

L15
1901

X101 131

X101 56

24

10
624

12

29-1

10-6

WY220.00

7_BM\\

01-5
7_BM\\

JS102.00

JS081.01-12

A2

WY219.00

Y220

L4
01

07-3

A1

A2

X102 58

L4
01

7_BM\\

Optional By-pass hoist limiter001

X101 45

Select main
winch up
Y219

A1

X102-32

B102/DI-13

Select main
winch down

B102/DHO-3

01-3

7_BM\\

HS001/NC

12

14

K043

K075
16-5

11

22

K018
11

12

14

K023

12-1

21

12-2

11

V001.06

14
13

X101-35

L151
901

10-3

7_BM\\

L4
01

12-6

14

X101-01
NAME
Drawn by

etb

11-8

A2

106
24

knm

A1

A2

A1

K015
Enable pressureless
A2
circulation

DATE

IND

DATE

REVISION

Name

Location

01.04.2009
10.03.2011

7_BM

Main winch

Drawing No.: 951.180.00.22.54-3

Base machine

Equipment Model/
: BG25
Construct. No.

BAUER Maschinen GmbH D-86529 Schrobenhausen

Base Machine : BH 70

All rights reserved: no part of this print may be exhibited, displayed, redesigned, reproduced or transmitted in any form or by any means, without the prior written permission of Bauer Maschinen GmbH.

K015.01
Activation
P1-Vg max

13-1

106
24

Group
Checked

K043
(Slack rope
switch-off)

K012/A1

X101 01

A2

A1

K023
Hoist limiter 1

X101 01

A2

A1

K018
(By-pass
hoist)

X101 01

A1

/ 2254

X101-01
Sheet

12
Sheets

40

K086/12

09-5

09-3

15-8

7_BM\\

7_BM\\

7_BM\\

Winch 1 lifting

Winch 1

Quantity

X-triggering

reduction pump 2

Y228

A1

WY227.00

A1

Y467

A2

A2

Y227

A1

A2

WY228.00

pressure stage

K086-12

15-6

X101-29

K004/14

7_BM\\

X101-25

V004.02-5

K009/14

V004.02-5

JP467.00

JS467.00

2
2

WY467.00

X101 132

X101 130

X101 134
10
624

X101 137

12

14

14

12

K065

03-3
X101-01
NAME

Drawn by

etb

106
24

106
24

DATE

IND

DATE

REVISION

Name

Location

01.04.2009
Group

Checked

knm

10.03.2011

7_BM

Main winch

14-1

Drawing No.: 951.180.00.22.54-3

Base machine

Equipment Model/
: BG25
Construct. No.

BAUER Maschinen GmbH D-86529 Schrobenhausen

Base Machine : BH 70

All rights reserved: no part of this print may be exhibited, displayed, redesigned, reproduced or transmitted in any form or by any means, without the prior written permission of Bauer Maschinen GmbH.

K058-14

V003.06/13

A2

K067
Limit
pump 1

X101 01

A2

A1

K065
Pressure
reduction
80 bar

F006/8A

12-8

X101 01

A2

A1

K068
Pressure

X101 01

A2

A1

K066
Qmin
winch 1

X101 01

A1

V003.06-13

X101-06

7_BM\\

11

15-6

13-3

K085-14

11

7_BM\\

13-1

33-8

K066

7_BM\\

V001.03

/ 2254

X101-01
Sheet

13
Sheets

40

Activation

Select aux.

P1-Vg max

winch down

Select aux.
winch up

Pressure
sensor winch 2 up
P

A2

A1

A2

WY213.00

mA
4 20

Y214

A1

A2

WY214.00

W044.11

B042

isoliert

6_CABIN\\

WY245.00

Y213

isoliert

A2

WY115.00

Y245

A1

isoliert

Y115

A1

99
B3

06
003

X101 47

X101 79

10
624

X101 92

X101 108

X102 60

X101 107

L15
2501

isoliert

Power Max(HY)
JP008.03-2

Enable pressureless
circulation

07-5

Minus (HY)
07-5
6_CABIN\\

JP008.03-1

01-6
7_BM\\

B102/DI-15

07-4
L15
2501

7_BM\\

JS081.01-14

JS102.00

HS002/

14

12

K038

14

K015

12-8

11

32

34

K015.01

12-7

11

12

K018

12

K024

12-1

11

14

14-1

31

11

X101-01
NAME
Drawn by

etb

106
24

knm

7_BM\\
01-6
X102-67

B102/AII-12

7_BM\\
04-3
X101-17
106
24

DATE

IND

DATE

REVISION

Name

Location

01.04.2009
Group

Checked

K005/A1

X101 01

13-8

X101 01

A2

K038
Power
Max

X101 01

A2

A1

K024
Hoist limiter 2

F011/8A

A1

F017/1A

7_BM\\
10-1

X101-11

X101-36

03-7

7_BM\\

L152
501

14-3

12

14

10.03.2011

7_BM

Aux. winch

Drawing No.: 951.180.00.22.54-3

Base machine

Equipment Model/
: BG25
Construct. No.

BAUER Maschinen GmbH D-86529 Schrobenhausen

Base Machine : BH 70

All rights reserved: no part of this print may be exhibited, displayed, redesigned, reproduced or transmitted in any form or by any means, without the prior written permission of Bauer Maschinen GmbH.

15-1

/ 2254

X101-01
Sheet

14
Sheets

40

K067/A1

K009/14

K067
13-4
7_BM\\

09-3
7_BM\\

09-4
7_BM\\

X101-29

K011/14

X101-27

X101-137

13-8

13-1

X101-132

Y467

K066/A1

7_BM\\

7_BM\\

10-7

K077
7_BM\\

16-6

K007

S003/4
03-4
6_CABIN\\

X101 126

7_BM\\

JS004.42-2

03-3
6_CABIN\\

X101 125

JS004.42-1

K007/A1

K077/A1

S003/3

16-2

K070
15-3

10

4
3

6
5
14

11
14

11

V004.02

K072

12

V004.01

14

V004.04

--

Drilling mode
CFA w. main
winch On/Off

X101 129

12

14

S052
C

X101 128

X101 127

10
624

12

14

K071

K073
16-3

12

K074
11

16-5

14

K085

12

17-4

K082
11

16-4

K069
11

NAME
Drawn by

etb

106
24

knm

15-6

A2

A1

K084
Enable
crowd

11

A2

A1

K086
Quantity
reduction CFA
w. main winch

A2

K087
Enable
automativ

DATE

IND

DATE

REVISION

16-1

106
24

Name

Location

01.04.2009
10.03.2011

K002/14

A2

A1

K083
Enable CFA
with main winch

106
24

Group
Checked

K086
11

X101-22
A2

A1

K076
Clamp contact
CFA w main winch

X101 01

F006/8A

A1

K070
Clampcontact
CFA w. main winch

X101 01

A2

X101 01

A1

K069
Winch 1
freewheel

X101 01

A2

14-8

12

06-3

03-3

A1

X101-01

16-6

14

11

X101-06

K077

15-2

11

12

14

7_BM\\

11

14

12

14

7_BM\\

16-1

12

12

7_BM

CFA with main winch

Drawing No.: 951.180.00.22.54-3

Base machine

Equipment Model/
: BG25
Construct. No.

BAUER Maschinen GmbH D-86529 Schrobenhausen

Base Machine : BH 70

All rights reserved: no part of this print may be exhibited, displayed, redesigned, reproduced or transmitted in any form or by any means, without the prior written permission of Bauer Maschinen GmbH.

/ 2254

X101-01
Sheet

15
Sheets

40

K074/14

10-6
7_BM\\

X101-33

X101-129
15-4

19-3
7_BM\\

7_BM\\

19-2
7_BM\\

DS26/NO

X101-31

10-3
7_BM\\

X101-30

K012/A1

18-3

X101-35

DS24/NO

7_BM\\

X101-52

DS23/NO

K039/A1

12

14

14

K078

12

K079

16-7

17-1

11

14

11

12

K087
15-6

11

X101-01
NAME
Drawn by

etb

A2

A1

K073
Crowd down CFA
with main winch

A2

A1

K082
Freewheel
deactivate

106
24

knm

A2

A1

K075
Crowd up CFA
with main winch

A2

A1

K077
Feed to winch
1 lifting

106
24

DATE

IND

DATE

REVISION

Name

Location

01.04.2009
10.03.2011

A2

K078
DS026 CFA with
main winch

17-1

106
24

Group
Checked

A2

A1

K074
Crowd up CFA
with main winch

X101 01

15-8

X101 01

A2

A1

K072
Select
winch 1

X101 01

A2

A1

K071
Drilling
mode reached

X101 01

A1

7_BM

CFA with main winch

Drawing No.: 951.180.00.22.54-3

Base machine

Equipment Model/
: BG25
Construct. No.

BAUER Maschinen GmbH D-86529 Schrobenhausen

Base Machine : BH 70

All rights reserved: no part of this print may be exhibited, displayed, redesigned, reproduced or transmitted in any form or by any means, without the prior written permission of Bauer Maschinen GmbH.

/ 2254

X101-01
Sheet

16
Sheets

40

Y216

7_BM\\

21-4

X101-59
21-4
7_BM\\

X101-133

Y215

K027/A1
21-2
7_BM\\

X101-58

Y166
08-6

X101-81

7_BM\\

X101-49
31-3
7_BM\\

31-2

21-7
7_BM\\

7_BM\\

08-2

10
358

7_BM\\

X101-48

K031/2

K027/14

X101-60

JS081.01-41

K031/4

DS010/NO

X101 135

12

14

11

V004.07

15-3

V004.06

K076
14
13

12

14
16

K080
17-2

15

14

11

12

10
358

K081
17-3

11

A1

X101-01
NAME
Drawn by

etb

16-8

X101 01

A2

A1

K080
Activation
crowd

A2

A1

K081
Activation
auger
cleaner

106
24

106
24

DATE

IND

DATE

knm

REVISION

Name

Location

01.04.2009
10.03.2011

18-1

106
24

Group
Checked

A2

K085
Enable automativ

X101 01

A2

A1

K079
DS010 CFA with
main winch

7_BM

CFA with main winch

Drawing No.: 951.180.00.22.54-3

Base machine

Equipment Model/
: BG25
Construct. No.

BAUER Maschinen GmbH D-86529 Schrobenhausen

Base Machine : BH 70

All rights reserved: no part of this print may be exhibited, displayed, redesigned, reproduced or transmitted in any form or by any means, without the prior written permission of Bauer Maschinen GmbH.

/ 2254

X101-01
Sheet

17
Sheets

40

V002.06/P

A1

Y217/218
extend
B2
GN

V002.06

B1
retract
RD
1

L15
1901

X101 85

LED connector
on cable

X101 86

S008/4

A2

WY217.00

X102 54

Boom cyl.
retract / extend

19-4

JS004.44-2
6_CABIN\\

7_BM\\

S009/4
JS004.44-4
04-3
6_CABIN\\

04-2

B102/DI-9
01-5
7_BM\\

01-5
7_BM\\
3

X102 55

X101 52
12

10
107

X101 52

X101 57

X102 31

14

16-1

1 2

W056.00

K071

JS102.00

ES003

B102/DI-10

End limiter
boom cyl.

JS102.00

K071/A1

7_BM\\

S004/3
JS004.43-1
03-4
6_CABIN\\

6_CABIN\\

04-1

JS004.44-1

S009/3
6_CABIN\\

7_BM\\

04-2

01-3

JS004.44-3

JS102.00-62

S008/3

B102/DHO-2

K026

K019

18-5

18-1

11

11

V002.03

12

14

V002.02

3
P

4
P

X101-01
NAME
Drawn by

etb

106
24

knm

7_BM\\
L151
901

10-6
V002.01-P

7_BM\\
03-4

X101 01

106
24

DATE

IND

DATE

REVISION

Name

Location

01.04.2009
10.03.2011

19-1

106
24

Group
Checked

A2

K026
Enabling
boom
extend
V002.01/P

7_BM\\
11-4

A2

A1

K025
Enable boom
retract

X101 01

F004/8A

17-8

X101 01

A2

A1

K039
Drilling
mode reached

K016/24

A2

A1

K019
Drilling
mode reached

F007/5A

A1

X101-07

X101-04

X101-40

03-2

7_BM\\

L15
1901

7_BM

Rigging Boom cyl.

Drawing No.: 951.180.00.22.54-3

Base machine

Equipment Model/
: BG25
Construct. No.

BAUER Maschinen GmbH D-86529 Schrobenhausen

Base Machine : BH 70

All rights reserved: no part of this print may be exhibited, displayed, redesigned, reproduced or transmitted in any form or by any means, without the prior written permission of Bauer Maschinen GmbH.

/ 2254

X101-01
Sheet

18
Sheets

40

Minus

Plus

Minus

Plus

DS024

Signal

Select left backstay

cylinder retract

Y190

A1

A1

Select right backstay

cylinder retract

Y194

A1

Y196

A2

A2

K082

A2

W012.03

WY190.00

WY192.00

WY194.00

WY196.00

7_BM\\

16-4

W012.02

10
107

16-3
7_BM\\

K073

22-1
7_BM\\

K054

11-2

Select right backstay

cylinder extend

Y192

A1

A2

7_BM\\

X101-38

DS023

Signal

Select left backstay

cylinder extend

isoliert

Right control lever back

K082/A1

isoliert

K073/A1

K054/11

S001/2

Right control lever forward

X101 77

X101 76

isoliert

X101 31

X101 31

isoliert

X101 30

X101 30

10
624

L151
901

V002.06

P
6

K025
18-4

L151
901

12

14

11

11-6
X101-42

106
24

X101-01
NAME
Drawn by

etb

knm

20-1

106
24

DATE

IND

DATE

REVISION

Name

Location

01.04.2009

Rigging backstay cylinder

Group
Checked

X101 01

K017/14

X101 01

V002.03/P

18-8

K021
Enable backstay
cylinder

F007/5A

A2

X101 01

A2

11

A1

K020
Enable backstay
cylinder

X101 01

A1

19-2

V002.02-P

03-5
X101-07

K021

18-6

19-1

7_BM\\

7_BM\\

K020

11

12

7_BM\\

14

12

14

10
107

V002.05

10.03.2011

7_BM

BAUER Maschinen GmbH D-86529 Schrobenhausen

All rights reserved: no part of this print may be exhibited, displayed, redesigned, reproduced or transmitted in any form or by any means, without the prior written permission of Bauer Maschinen GmbH.

Drawing No.: 951.180.00.22.54-3

Equipment Model/
: BG25
Construct. No.

Base Machine : BH 70

/ 2254

X101-01
Sheet

19
Sheets

40

Left backstay cylinder

extend/retract

B102/PWM-3

B102/PWM-4

B102/PWM-1

B102/PWM-2

A2

A2

Y110/111

A1

Right backstay cylinder

extend/retract

extend

Y112/113

A1

extend
B2
GN

B1

LED connector

X101 73

14

12

K034

WY112.00

12

14

K033
11

12

K036

20-1

20-4

11

on cable

12

14

K035
11

20-3

11

10
624

20-2

14

LED connector

RD

on cable

X101 75

WY110.00

retract

X101 74

RD
1

B1

retract

X101 72

01-3
7_BM\\

X102-35

01-3
7_BM\\

X102-36

01-3
7_BM\\

X102-33

01-3
7_BM\\

X102-34

B2
GN

12

14

NAME
Drawn by

etb

IND

DATE

REVISION

Name

Location

01.04.2009
Group

Checked

knm

10.03.2011

6_CABIN\\
03-8
JS004.43-6

6_CABIN\\
21-1

106
24

DATE

S007/4

X101 01

106
24

X101-01

JS004.45-8

6_CABIN\\
03-7
JS004.43-5

S006/4

6_CABIN\\
04-7
JS004.45-6

A2

K036
Right backstay
cylinder extend

F003/8A

19-8

A2

A1

K035
Right backstay
cylinder retract

X101 01

A2

A1

K034
Left backstay
cylinder extend

X101 01

A2

A1

K033
Left backstay
cyl. retract

X101 01

A1

S013/4

7_BM\\
03-2
X101-03

11

S014/4

18-2

04-8

K039

7_BM

Backstay cyl.

Drawing No.: 951.180.00.22.54-3

Base machine

Equipment Model/
: BG25
Construct. No.

BAUER Maschinen GmbH D-86529 Schrobenhausen

Base Machine : BH 70

All rights reserved: no part of this print may be exhibited, displayed, redesigned, reproduced or transmitted in any form or by any means, without the prior written permission of Bauer Maschinen GmbH.

/ 2254

X101-01
Sheet

20
Sheets

40

K083/12

17-4

11-5

7_BM\\

7_BM\\

Select slow
crowd up

crowd down
Y215

A1

A1

A2

X101-41

10-1
6_CABIN\\

K085

JS019.00-2

K085/A1

S044/4

Select slow

WY215.00

Select fast
crowd up
Y216

A1

A2

WY216.00

Select fast

Pressure crowd
switch off

crowd down
Y278

A2

WY278.00

Y279

A1

A2

A2

WY279.00

Y299

A1

JP299.00

JS299.00

2
2

WY299.00

X101 60

X101 60

X101 133

X101 59
10
624

X101 41

X101 58

*Bridge

12

14

K027

7_BM\\
17-2
K076

K076/11

7_BM\\
22-6
K053

K053/11

7_BM\\
17-6
K080-12

K081

7_BM\\

11

17-5

21-1

NAME
Drawn by

etb

knm

X101 01

106
24

106
24

DATE

IND

DATE

REVISION

Name

Location

01.04.2009
Group

Checked

K080/12

K081 and K080 only w. CFA,

otherwise direct connection
from X101-59 to X101-133
K081/11

20-8

X101-01

Info:

Only by rope-crowd
Bridge from X101/41 to X101/59
= Add fast crowd down

X101 01

Info:

X101 01

A2

K027
Fast
crowd

X101 01

A1

10.03.2011

7_BM

Crowd slow/fast

Drawing No.: 951.180.00.22.54-3

Base machine

Equipment Model/
: BG25
Construct. No.

BAUER Maschinen GmbH D-86529 Schrobenhausen

Base Machine : BH 70

All rights reserved: no part of this print may be exhibited, displayed, redesigned, reproduced or transmitted in any form or by any means, without the prior written permission of Bauer Maschinen GmbH.

22-1

/ 2254

X101-01
Sheet

21
Sheets

40

24-4

7_BM\\

01-4

W012.06

A1

B1
2

WY433.00

X101 109

on cable

10
624

X102 49

isoliert

Spare
LED connector

RD
1

WY193.00

X102 49

Y193

GN

10
107

Y193

B2

A2

7_BM\\

Y433

A1

JS102.00

Signal

A2

K032

Plus

DS027

K032/A1

B102/DI-4

isoliert

Minus

(Crowd pressure
regulation)

Quick movement
crowd fast down

KDK rotate

V003.00

C
12

2
1

K053

X101-01
NAME
Drawn by

etb

knm

X102-37

isoliert

B102/PWM-5

by rope-crowd Y433
Not connected !

106
24

23-1

106
24

DATE

IND

DATE

REVISION

Name

Location

01.04.2009
Group

Checked

01-3

7_BM\\

7_BM\\
10-4

21-7
X101-60

7_BM\\
03-5

Info:

F007/5A

DS023/s

21-8

X101 01

A2

K054
Quick movement
crowd fast down

X101 01

A2

11

A1

K053
Quick movement
crowd fast down

V003.01/3

A1

V003.01-3

X101-30

X101-07

19-1

7_BM\\

22-2

7_BM\\

11

K027/14

22-3

12

14

K054

X101 01

14

10.03.2011

7_BM

Quick movement crowd fast

Drawing No.: 951.180.00.22.54-3

Base machine

Equipment Model/
: BG25
Construct. No.

BAUER Maschinen GmbH D-86529 Schrobenhausen

Base Machine : BH 70

All rights reserved: no part of this print may be exhibited, displayed, redesigned, reproduced or transmitted in any form or by any means, without the prior written permission of Bauer Maschinen GmbH.

/ 2254

X101-01
Sheet

22
Sheets

40

Y114

H023/X1

S022/4
S043

JS081.01-45
08-3
7_BM\\
L15
1601

06-2
6_CABIN\\

JS004.53-3

10-2
6_CABIN\\

JS019.08-2

06-1
6_CABIN\\

JS004.53-2

X101 64

X101 93

X101 61

C
12

14

2
12

K022

K028
23-4

23-2

K037.02

24-8

11

NAME
Drawn by

etb

7_BM\\
04-2
X101-15

7_BM\\
24-5

A1

106
24

K037/12

X101 01

A2

F015/8A

X101 01

K022
KDK
fast/slow

106
24

DATE

IND

DATE

REVISION

knm

Name

Location

01.04.2009
10.03.2011

24-1

106
24

Group
Checked

K028
KDK slow

F015/8A

A1
2

22-8

X101-62

X101-15

V001.00

A2

X101-01

7_BM\\

04-2

L151
601

11

14

7_BM

KDK fast/slow

Drawing No.: 951.180.00.22.54-3

Base machine

Equipment Model/
: BG25
Construct. No.

BAUER Maschinen GmbH D-86529 Schrobenhausen

Base Machine : BH 70

All rights reserved: no part of this print may be exhibited, displayed, redesigned, reproduced or transmitted in any form or by any means, without the prior written permission of Bauer Maschinen GmbH.

/ 2254

X101-01
Sheet

23
Sheets

40

Y195

Wire 53 --> by constant KDK Y383

lay on X101/119
Wire 53 --> by switchable KSK Y195
lay on X101/84

7_BM\\

08-5

JS081.01-53

Y241
JS081.01-52
7_BM\\

08-3
7_BM\\

X101 63

08-4

JS081.01-42

Y133

K022/1
K022
23-4

22-5
7_BM\\

7_BM\\

01-3
7_BM\\

X101 62

01-2
7_BM\\

X102-49

01-3
7_BM\\

X102 30

Info:

DS027/NO

B102/DLO-4

05-2

X102-29

B102/DLO-3

6_CABIN\\

X102-28

JS102.00-61

H015/X1

X102 30

JS004.51-4

S015/3
JS004.51-2
6_CABIN\\

7_BM\\

05-1

01-7

X102-72

B102/DHO-1

B102/AI-4

--

Torque
limitation
to kelly

14

C
14

24-7

K032
24-4

12

K037

10
107

12

12

14

12

K037.01
11

X101 84

S077

X101 65

X101 78

14

K056

24-7

37-3

11

11

11
12

14

K055
37-2

7_BM\\

11
14

12

14

14

12

10
107

12

03-5

K042

NAME
Drawn by

etb

knm

K041
11

24-3

11

04-2

F015/8A

106
24

A1

A2

A1

K037
mto medium

A2

A1

K037.01
mto medium

X101 01

A2

K032
Interlock
rotary
speed shift

X101 01

A2

A1

K042
Switch-off
High torque

106
24

DATE

IND

DATE

REVISION

Name

Location

01.04.2009
Group

Checked

24-2

7_BM\\
A2

A1

K041
Switch-off
mto medium

X101 01

F007/5A

23-8

A1

K040
Switch-off
mto low

X101 01

A2

X101-01

11

X101-15

A1

K040

24-4

X101-07

10.03.2011

7_BM

K037.02
mto mediu

A2

25-1
106
24

KDK mto

Drawing No.: 951.180.00.22.54-3

Base machine

Equipment Model/
: BG25
Construct. No.

BAUER Maschinen GmbH D-86529 Schrobenhausen

Base Machine : BH 70

All rights reserved: no part of this print may be exhibited, displayed, redesigned, reproduced or transmitted in any form or by any means, without the prior written permission of Bauer Maschinen GmbH.

/ 2254

X101-01
Sheet

24
Sheets

40

(H020/X1)

H021/X1

DS052/NO

DS009/NO

Optional DS052

05-6
6_CABIN\\

JS004.52-3

JS081.01-54
08-5
7_BM\\

05-7
6_CABIN\\

L4
503

08-4
L25
702

7_BM\\

JS004.52-4

JS081.01-50

X101 104

X101 105

X101 106

X101 69

X101 70

C
12

14

12

K029

14

K049

25-2

25-3

11

03-7

7_BM\\

L1
606

L4
503

L25
702

11

X101-10

A1

X101-01
NAME
Drawn by

etb

F010/5A

24-8

X101 01

A2

106
24

K049
KDK lubeoil
pressure

X101 01

A2

A1

K029
KDK
leakoil

106
24

DATE

IND

DATE

REVISION

Name

Location

01.04.2009
Group

Checked

knm

10.03.2011

26-1

106
24

7_BM

KDK leakoil

Drawing No.: 951.180.00.22.54-3

Base machine

Equipment Model/
: BG25
Construct. No.

BAUER Maschinen GmbH D-86529 Schrobenhausen

Base Machine : BH 70

All rights reserved: no part of this print may be exhibited, displayed, redesigned, reproduced or transmitted in any form or by any means, without the prior written permission of Bauer Maschinen GmbH.

/ 2254

X101-01
Sheet

25
Sheets

40

Optional filter contamination KDK

H019/X1
JS004.52-2

JS004.52-1

3
05-5

11
074

6_CABIN\\

W013.06

05-4

7_BM\\

08-4

H018/X1

isoliert

FI006

6_CABIN\\

W013.01

Oilfilter return

isoliert

FI001

FI002/NC

Oilfilter freewheel

JS081.01-51

X101 100

X101 102

X101 98

X101 101

isoliert

X101 103

L1
606
10
624

isoliert

X101 99

10
107

12

14

14

K047

12

K048

26-2

26-3

12

K058
11

26-5

11

X101-08

03-6

7_BM\\

L1
606

7_BM\\
03-7

X101-01
NAME
Drawn by

etb

F010/5A

F007/5A

25-8

X101 01

A2

A1

K048
Oilfilter
return

A2

X101 01

A2

A1

K047
Oilfilter
freewheel

106
24

knm

27-1

106
24

DATE

IND

DATE

REVISION

Name

Location

01.04.2009
Group

Checked

K058
(Oilfilter
KDK lube)

X101 01

A1

F008/8A

X101-07

X101-10

03-5

7_BM\\

10
107

11
074

11

14

10.03.2011

7_BM

Oilfilter

Drawing No.: 951.180.00.22.54-3

Base machine

Equipment Model/
: BG25
Construct. No.

BAUER Maschinen GmbH D-86529 Schrobenhausen

Base Machine : BH 70

All rights reserved: no part of this print may be exhibited, displayed, redesigned, reproduced or transmitted in any form or by any means, without the prior written permission of Bauer Maschinen GmbH.

/ 2254

X101-01
Sheet

26
Sheets

40

A2
A1

Y144/145
extend
B2
GN
B1

LED connector

RD
1

WY144.00

X101 90

retract

on cable

X101 89

S010/4
JS004.44-7
04-4
6_CABIN\\

S010/4
04-4
6_CABIN\\

JS004.44-8

Crawlers
extend/retract

10
624

X101-01
NAME
Drawn by

etb

26-8

X101 01

106
24

DATE

IND

DATE

REVISION

Name

Location

01.04.2009
Group

Checked

knm

10.03.2011

28-1

106
24

7_BM

Crawlers extend-retract

Drawing No.: 951.180.00.22.54-3

Base machine

Equipment Model/
: BG25
Construct. No.

BAUER Maschinen GmbH D-86529 Schrobenhausen

Base Machine : BH 70

All rights reserved: no part of this print may be exhibited, displayed, redesigned, reproduced or transmitted in any form or by any means, without the prior written permission of Bauer Maschinen GmbH.

/ 2254

X101-01
Sheet

27
Sheets

40

JS004.54-6

JP230.00

JS230.00

WY230.00

Minus

DS019

W012.11

Plus

NC

NO

L3
06

WY286.00

Y230

A1

06-8

A2

Uppercar swing

A2

6_CABIN\\

07-7
6_CABIN\\

X101 95

Y286

A1

Limit
pump 1

H028/X2

S171

07-8
6_CABIN\\

X101 94

JS008.07-4

JS008.07-2

S172

Swing brake
unlock

X101 83

X101 82

10
107

X101 110

X101 96
L3
06

X101 97

12

K045

11

NAME
Drawn by

etb

knm

7_BM\\
32-1
K051

7_BM\\
03-5

A1

K057
Limitation
uppercariage
swing

A2

X101 01

A2

A1

K046
Exclude
closing
swing brake

X101 01

K051/A1

F007/5A

V003.05/11

F006/8A

RV T=0,5s
xT=
3

106
24

106
24

DATE

IND

DATE

REVISION

Name

Location

01.04.2009
Group

Checked

X101-07

B1

K044
Swing
brake
open

F008/8A

27-8

A2

10
107

7_BM\\
33-8

X101-08
X101-01

11

A1

K045
Swing
brake
close

X101 01

13-4

11

X101 01

A2

K067
11

12

A1

28-8

V003.05-11

15

K057

28-2

7_BM\\

V001.05

K046

28-7

K044
11

12

14

03-3

28-1

12

X101-06

18

14

7_BM\\

16

12

14

14

03-6

10
624

10.03.2011

7_BM

Swing brake open/close

Drawing No.: 951.180.00.22.54-3

Base machine

Equipment Model/
: BG25
Construct. No.

BAUER Maschinen GmbH D-86529 Schrobenhausen

Base Machine : BH 70

All rights reserved: no part of this print may be exhibited, displayed, redesigned, reproduced or transmitted in any form or by any means, without the prior written permission of Bauer Maschinen GmbH.

29-1

/ 2254

X101-01
Sheet

28
Sheets

40

K015.01/A1

A2
A1

Y124/125
extend

GN

V001.06

B1

LED connector

RD
1

WY124.00

L15
1901

X101 114

retract

on cable

X101 113

12-8
7_BM\\

S005/4
03-6
6_CABIN\\

JS004.43-4

03-5

S004/4

(Mast prop
extend/retract)

B2

6_CABIN\\

JS004.43-2

6
5

V001.01

10
624

V001.02

C
4
3

L15
1901

X101-01
NAME
Drawn by

etb

28-8

X101 01

106
24

DATE

IND

DATE

REVISION

Name

Location

01.04.2009
Group

Checked

knm

10.03.2011

30-1

106
24

7_BM

Mast prop

Drawing No.: 951.180.00.22.54-3

Base machine

Equipment Model/
: BG25
Construct. No.

BAUER Maschinen GmbH D-86529 Schrobenhausen

Base Machine : BH 70

All rights reserved: no part of this print may be exhibited, displayed, redesigned, reproduced or transmitted in any form or by any means, without the prior written permission of Bauer Maschinen GmbH.

/ 2254

X101-01
Sheet

29
Sheets

40

A2
A1

Y130/131
extend
B2
GN
B1

LED connector

RD
1

WY130.00

X101 111

retract

on cable

X101 112

S012/4
JS004.45-4
04-6
6_CABIN\\

S011/4
04-5
6_CABIN\\

JS004.45-2

Rope tensioner
retract/extend

10
624

X101-01
NAME
Drawn by

etb

29-8

X101 01

106
24

DATE

IND

DATE

REVISION

Name

Location

01.04.2009
Group

Checked

knm

10.03.2011

31-1

106
24

7_BM

Rope tensioner

Drawing No.: 951.180.00.22.54-3

Base machine

Equipment Model/
: BG25
Construct. No.

BAUER Maschinen GmbH D-86529 Schrobenhausen

Base Machine : BH 70

All rights reserved: no part of this print may be exhibited, displayed, redesigned, reproduced or transmitted in any form or by any means, without the prior written permission of Bauer Maschinen GmbH.

/ 2254

X101-01
Sheet

30
Sheets

40

K081/A1

K081/A1

A2
A1

Y118/119
extend
B2
GN

17-4
7_BM\\

B1

retract
LED connector

RD
1

WY118.00

K031
1

31-2

10
624

31-2

on cable

K031

X101 48

X101 68

X101 49

17-3
7_BM\\

V004.07

07-1
6_CABIN\\

JP008.00-2

V004.06

S041/4

(Auger cleaner
extend/retract)

12

14

K030
31-3

03-7

7_BM\\

11

V001.04

X101-11

X101-01
NAME
Drawn by

etb

F011/8A

30-8

X101 01

A2

K030
Auger cleaner

X101 01

A2

A1

K031
Auger cleaner

X101 01

A1
10

106
24

DATE

IND

DATE

REVISION

Name

Location

01.04.2009
Group

Checked

knm

32-1

106
24

10.03.2011

7_BM

Auger cleaner

Drawing No.: 951.180.00.22.54-3

Base machine

Equipment Model/
: BG25
Construct. No.

BAUER Maschinen GmbH D-86529 Schrobenhausen

Base Machine : BH 70

All rights reserved: no part of this print may be exhibited, displayed, redesigned, reproduced or transmitted in any form or by any means, without the prior written permission of Bauer Maschinen GmbH.

/ 2254

X101-01
Sheet

31
Sheets

40

JP008.60

JP008.62

JS008.60

JS008.62

1
1

JP008.32

JP008.42

2 JP008.43

JP008.41

JS008.31

JS008.32

JS008.42

2 JS008.43

JS008.41

JP008.30

JP008.40

JS008.30

JS008.40

JP008.51

CN12

RD

s worklights hyundai

7_BM\\
04-2
X101-13

7_BM\\
04-2

F013/16A

S701/1

X101 01
DATE

REVISION

Name

Location

01.04.2009
10.03.2011

32-3

106
24

Group

knm

X101-13

10-8
JS019.07-2

X101-10

A2

F010/5A

A2

IND

32-2

K064
Worklights

106
24

DATE

K050

32-1

F013/16A

K064

A1

K050
Travel signal
deactivate

106
24

K051

L1
606

03-7

A1

K051
Enable
travel signal

X101 01

X101 01

A2

Checked

L1
606

7_BM\\

A5.0

A1

etb

W008.04

6_CABIN\\

Hyundai
distribution

11

NAME

isoliert

37-6

s FW ( deducted)

14

K052

BK
VT

BK

CD06

OG

BK

7_BM\\

JS008.50

W008.03

X101 80

X101 54

X101 54

X101-83

DS019/NO

28-6

X101 71

12

Drawn by

H164.02

JP008.31

X101 55

31-8

H165

isoliert

JS008.61

W008.05

X101-01

H113

X101 71

JP008.61

+KFZ Travel
signal, right

+KFZ Travel
signal, right

+KFZ Worklight,
rear right

H112

H164.01

GY/RD

BN

W008.61

JP008.50

2
2

+KFZ Worklight,
rear left

+KFZ Travel
signal, left

CD-6 P
Travel
Hyundai PS drive
CD06
distribution

H111

X101 55

H110

A5.0

RD

+KFZ Cab-roof
worklights right

BK

+KFZ Cab-roof
worklights left

7_BM

Travel signal/worklights

Drawing No.: 951.180.00.22.54-3

Base machine

Equipment Model/
: BG25
Construct. No.

BAUER Maschinen GmbH D-86529 Schrobenhausen

Base Machine : BH 70

All rights reserved: no part of this print may be exhibited, displayed, redesigned, reproduced or transmitted in any form or by any means, without the prior written permission of Bauer Maschinen GmbH.

33-1

/ 2254

X101-01
Sheet

32
Sheets

40

Deutsch connector
4pol at Cummins engine

Deutsch connector
3pol at Cummins engine

G010
1

OEMJ4

C
isoliert

10

11

12

13

14

15

Frequency converter
1

13

14

S703

B700

12 24

B-

16

1200 KHz

ES018
23 11

Electric generator

End limiter locking

cap hydraulic tank

B+

OEMJ3

S063

Power mode
switch

Emergency
Limit P1/P2

B
1

W701.00

W003.05

BK

3 1

W718.00

W702.00

W707.00

isoliert

isoliert

R002

X101 136

10
624

Resistor
120Ohm

X101 143

X101 142

F001.01

X101-01
NAME
Drawn by

etb

IND

DATE

REVISION

Name

Location

01.04.2009
Group

Checked

knm

10.03.2011

7_BM

Deutsch connector 4pol at

Base Machine : BH 70

35-1

/ 2254

isoliert

X101-144
isoliert

Cummins-Engine

34-2

V003.06

X101-132

Y467

13-8

13

28-5

11

X101-110

X101-08

14

Drawing No.: 951.180.00.22.54-3

Equipment Model/
: BG25
Cummins
engine
Construct.
No.

BAUER Maschinen GmbH D-86529 Schrobenhausen

All rights reserved: no part of this print may be exhibited, displayed, redesigned, reproduced or transmitted in any form or by any means, without the prior written permission of Bauer Maschinen GmbH.

03-6

V003.05
Cummins engine

12

Y230

106
24

F008/8A

34-3
X101-145

Cummins-Engine

6_CABIN\\
10-4
JS019.01-B
Signal Engine speed adjustment(HY)

6_CABIN\\
10-4
JS019.01-C
0V Engine speed adjustment(HY)

7_BM\\
34-2
X101-141

Cummins-Engine

7_BM\\
34-2
X101-140

X101 01

X101-16

7_BM\\

7_BM\\
05-6

04-3

7_BM\\
05-6

CR05-86

6_CABIN\\

7_BM\\

09-7

X101-53

Cummins-Engine

106
24

F016/8A

32-8
DATE

KFZ-K001

F001.00-2

02-2

Ground strap
electric
generator on BM

BR21 Start key CS02

F012(HY)/30A
Shut down magnet
Starter Relay

Fusebox
basemachine

F001.02

F001.00/40A

Ground
base frame
Fuses

40-2

7_BM\\

7_BM\\

05-6

CN08-9

Main fuse

25A

X101-01
Sheet

33
Sheets

40

Drawn by

Checked
:

NAME

etb

knm

DATE

10.03.2011
IND
DATE
REVISION
Name

01.04.2009
Location

Group

7_BM

A
B
C

OEMJS4
A
B
C

All rights reserved: no part of this print may be exhibited, displayed, redesigned, reproduced or transmitted in any form or by any means, without the prior written permission of Bauer Maschinen GmbH.

6_CABIN\\

11-2

L1
932

6_CABIN\\

11-2

J1939

OEMJP4
1

46

CAN-BUS Shield

W705.00
40

J1939

L1
732

42

6_CABIN\\

39

11-2

CAN-BUS D-

J1939

16

CAN-BUS D+

isoliert

isoliert

15

Hyundai - BK

14

Hyundai - WH

Hyundai - BU/WH

13
isoliert

isoliert

isoliert

isoliert

12

isoliert

11

isoliert

10

50

isoliert

X101 153

Pre heat

44

Start/Stop

6_CABIN\\

11-4

H700

X101 152

RD

43

H700

6_CABIN\\

11-3

34

H701

X101 151

YE

H701

6_CABIN\\

11-3

X101 145

H702

7_BM\\

33-7

25

S703

6_CABIN\\

10-5

JS019.02-3

X101 147

24

Engine-start/diagnotic
S703/4
H702

6_CABIN\\

10-5

JS019.02-1

X101 146

23

Engine-start

6_CABIN\\

10-5

JS019.02-7

X101 141

11

Engine-start

7_BM\\

33-5

B700-16

X101 150

B700/16

6_CABIN\\

10-7

JS019.04-1

X101 140

free

7_BM\\

33-5

B700-15

X101 144

B700/15

7_BM\\

33-8

X101 148

W703.00

S703-3

6_CABIN\\

10-6

X101 149
1

S703/3

6_CABIN\\

D
10-7

JS019.03-1

JS019.04-7

OEMJ2

Signal Diagnostics

free

1
6
7

47
37

W706.00

Pre Heat

Cummins engine

Deutschconnector 50pol. at Cummins engine

22

28

1
2

Deutsch connector 50pol.

Equipment Model/
: BG25
Construct. No.

BAUER Maschinen GmbH D-86529 Schrobenhausen

Base Machine : BH 70

32

Level
Coolent

LC

Drawing No.: 951.180.00.22.54-3

/ 2254

Sheet

Sheets

34
40

(Compressor
A2

opens at 8bar)

A1

Y169/003
Compressor
B2

GN

L25
602

DS169

JS004.54-1

(Compressor)

S026/4

Optional

free

10
108

B1

LED connector

JS012.08

2
2

X101 51

X101 50

WY169.00

X101 51

W012.08

on cable

isoliert

06-6

6_CABIN\\

RD
JP012.08

V003.07

10
624

15
16

X101-01
NAME
Drawn by

etb

X101 01

33-8

X101 01

106
24

DATE

IND

DATE

REVISION

Name

Location

01.04.2009
Group

Checked

knm

10.03.2011

36-1

106
24

7_BM

Compressor

Drawing No.: 951.180.00.22.54-3

Base machine

Equipment Model/
: BG25
Construct. No.

BAUER Maschinen GmbH D-86529 Schrobenhausen

Base Machine : BH 70

All rights reserved: no part of this print may be exhibited, displayed, redesigned, reproduced or transmitted in any form or by any means, without the prior written permission of Bauer Maschinen GmbH.

/ 2254

X101-01
Sheet

35
Sheets

40

Optional

B065
Acceptor

Sender on
concrete pump
B

JP171.00

10

JS171.00

10

L3
003

L14
2536

X101-01
NAME
Drawn by

etb

knm

DATE

IND

DATE

REVISION

L7
29

10

10
624

isoliert

isoliert

isoliert

isoliert

isoliert

isoliert

isoliert

X102-47

37-1

106
24

Name

Location

01.04.2009
10.03.2011

L6
29

L5
29

7_BM\\

L4
29

106
24

Group
Checked

B102/DI-2

35-8

X101 01

F003/8A

01-4

7_BM\\
03-2
X101-03

L3
29

L1
29

L2
29

W171.00

7_BM

Radio transmission

Drawing No.: 951.180.00.22.54-3

Base machine

Equipment Model/
: BG25
Construct. No.

BAUER Maschinen GmbH D-86529 Schrobenhausen

Base Machine : BH 70

All rights reserved: no part of this print may be exhibited, displayed, redesigned, reproduced or transmitted in any form or by any means, without the prior written permission of Bauer Maschinen GmbH.

/ 2254

X101-01
Sheet

36
Sheets

40

free

free

+ (Y145crawlers retract)
8

10

10

isoliert

isoliert

isoliert

+ (Y144 crawlers extend)

+ (Y143 CO on)

isoliert

X101 116

+ (Y140 CO unlocking)

X101 115

X101 115

X101 119

W150.00

X101 118

06-5
6_CABIN\\

- Minus

06-3
6_CABIN\\

JS150.00

+ (Y139 CO locking)

W004.52 - wire 5 isolated !

to JP150.00 optional CO
(CO module)

X101 117

Wire only connected, if

CO is available in the BG.

+ (Y138 BV selection lift cylinder)

Info:

JS004.53-6

S024/4

Wire 53 --> by constant KDK Y383

lay on X101/119
Wire 53 --> by switchable KSK Y195
lay on X101/84

S025/2

Info:

+ Plus for BV-socket

JS004.53-7

04-3

7_BM\\

10
624

A1

X101-01
NAME
Drawn by

etb

36-8

A2

K056
Interruption
Y133/Y241

X101 01

A1

K055
Interruption
Y133/Y241

knm

A2

K052
Travel
signal by CO
switch-off

106
24

DATE

IND

DATE

REVISION

Name

Location

01.04.2009
10.03.2011

38-1

106
24

Group
Checked

A1

X101 01

A2

F016/8A

X101-16

7_BM

Distribution A009

Drawing No.: 951.180.00.22.54-3

Base machine

Equipment Model/
: BG25
Construct. No.

BAUER Maschinen GmbH D-86529 Schrobenhausen

Base Machine : BH 70

All rights reserved: no part of this print may be exhibited, displayed, redesigned, reproduced or transmitted in any form or by any means, without the prior written permission of Bauer Maschinen GmbH.

/ 2254

X101-01
Sheet

37
Sheets

40

X101-01

Drawn by

Checked
:

NAME

etb

knm

37-8
DATE

10.03.2011
IND
DATE
REVISION
Name

106
24

01.04.2009
Location

Group

7_BM

All rights reserved: no part of this print may be exhibited, displayed, redesigned, reproduced or transmitted in any form or by any means, without the prior written permission of Bauer Maschinen GmbH.

JS202.00-3
JS202.00-4
JS202.00-5
JS202.00-6

COM1/3
COM1/4
COM1/5
COM1/6

106
24

6_CABIN\\
6_CABIN\\

02-6
02-6

20

Data transfer

L1
643

L1
543

19

106
24

JS202.00-9

6_CABIN\\

02-6

L1
43

18

COM1/9

6_CABIN\\

02-6

17

JS202.00-8

6_CABIN\\

02-6

R001

L8
43

isoliert

16

COM1/8

6_CABIN\\

02-5

L2
43

L9
43

L2
643

15

JS202.00-7

6_CABIN\\

02-5

L2
534

L2
501

L2
334

L2
232

L1
732

L1
932

to JP211.00 optional DTR-modul

(Module DTR)

21
22
23
24

Base machine
Equipment Model/
: BG25
Construct. No.

BAUER Maschinen GmbH D-86529 Schrobenhausen

Base Machine : BH 70

/ 2254

W214.00
BN

39-1

Drawing No.: 951.180.00.22.54-3

11-2

11-2

J1939-E

J1939-C

J1939-D

6_CABIN\\

11-2

6_CABIN\\

6_CABIN\\

B102-CAN High

B100-CAN High
B211-CAN High

B102-CAN Low

COM1/7

6_CABIN\\

02-5

14

JS202.00-2

13

COM1/2

12

14

6_CABIN\\

11

13

02-5

10

12

isoliert

11

JS202.00-1

10

COM1/1

isoliert

L2
134

L2
032

JS102.00-27

JS004.00-5

JS210.00-7

JS102.00-26

B100-CAN Low
B211-CAN Low

isoliert

isoliert

isoliert

isoliert

isoliert

isoliert

isoliert

isoliert

01-2

01-4

02-4

01-2

JS004.00-1

JS210.00-2

X101 01

7_BM\\

06-5

L1
007

isoliert

X101-66

DS008/NO

L1
06

L2
06

W211.00

7_BM\\

Resistor
120Ohm

04-6

7_BM\\
L2
06

L2
06

X102 02

6_CABIN\\
6_CABIN\\

JS211.00

X101-14

X102 02

L2
06

7_BM\\

L1
06

01-3

02-3

F014/8A

X101 01

C
L1
06

X102 01

B
6_CABIN\\

6_CABIN\\

X102 01

L1
06

1
8

WH
SHIELD

L19
32

L17
32

15 16

X101-01
Sheet

Sheets

38
40

free
A2

A1

Y001/002
Y193
B2
GN
B1

LED connector

RD
1

WY001.00

Spare

on cable

10
624

X101-01
NAME
Drawn by

etb

38-8

X101 01

isoliert

isoliert

106
24

DATE

IND

DATE

REVISION

Name

Location

01.04.2009
Group

Checked

knm

10.03.2011

7_BM

Spare valves

Drawing No.: 951.180.00.22.54-3

Base machine

Equipment Model/
: BG25
Construct. No.

BAUER Maschinen GmbH D-86529 Schrobenhausen

Base Machine : BH 70

All rights reserved: no part of this print may be exhibited, displayed, redesigned, reproduced or transmitted in any form or by any means, without the prior written permission of Bauer Maschinen GmbH.

/ 2254

Sheet

39
Sheets

40

B195
Park heating
A

Eberspcher
Airtronic D2

F2.7.1

F2.7.0

Kabine

Dosierpumpe

Eberspcher

Steuer-

Airtronic D2

gert

Temperatursensor

1x4qmm
RD

F001.02
2

33-2

7_BM\\

Main fuse

25A

Fusebox
basemachine

NAME
Drawn by

F001.01/25A

F001.01-2

etb

DATE

IND

DATE

REVISION

Name

Location

01.04.2009
Group

Checked

knm

10.03.2011

7_BM

Park heating

Drawing No.: 951.180.00.22.54-3

Base machine

Equipment Model/
: BG25
Construct. No.

BAUER Maschinen GmbH D-86529 Schrobenhausen

Base Machine : BH 70

All rights reserved: no part of this print may be exhibited, displayed, redesigned, reproduced or transmitted in any form or by any means, without the prior written permission of Bauer Maschinen GmbH.

/ 2254

Sheet

40
Sheets

40

Prop cyl.

B005

Inclination

Crowd depth
B011

S- S+

B004

S- S+

extended

45

DS010

mA
10 12 5

JS089.01

10 12 5

WH/GN BN/GN

W089.03

JS091.01

BN

GY

W091.03

10 12 5

Minus

Plus

Signal

WH/GN BN/GN

BN

GY

W093.01

JP089.00

JP091.00

JP093.00

JS089.00

JS091.00

JS093.00

BU

PK

BN

WH

BU

PK

BN

WH

W012.24

W093.00

L45
0801

L45
0601

L45
0901

SHIELD

L451
20501

W091.00

L451
20601

SHIELD

9B10

X99
B9

W089.00

isoliert

L45
1101

10 12 5

isoliert

Winch 1 depth

08001

A005
L45
0401

X099 29
X099 30

X099 11
X099 23
X099 24

X099 21
X099 22

X099 01

X099 01

X099 01

X099 41

X099 11

X099 25

X099 26

X099 28

X099 27

X099 20

X099 19

X099 10

X099 09

X099 08

101
04

X099 07

Lower mast
section, left side

080
01

L451
20301

L451
20201

L451
601

L451
501

L451
401

JP081.02

10

19

20

27

28

26

25

11

41

21 22

23 24

29 30

JS081.02

10

19

20

27

28

26

25

11

41

21 22

23 24

29 30

W081.01

02-1
03-1

100
B11

L451
301

L451
001

100
B11

JP081.01

10

19

10

19

20

27

20

27

28

28

26

26

25

25

11

11

41

41

21 22

21 22

23 24

Bridge
X099-01
X099-11

29 30

23 24

29 30

to JS081.01 (BM module)

E

NAME
Drawn by

etb

DATE

IND

DATE

REVISION

Name

Location

01.04.2009
Group

Checked

knm

10.03.2011

8_MAST

Distribution A005

Drawing No.: 951.180.00.22.54-3

Lower mast section

Equipment Model/
: BG25
Construct. No.

BAUER Maschinen GmbH D-86529 Schrobenhausen

Base Machine : BH 70

All rights reserved: no part of this print may be exhibited, displayed, redesigned, reproduced or transmitted in any form or by any means, without the prior written permission of Bauer Maschinen GmbH.

/ 2254

Sheet

01
Sheets

08

Drawn by

Checked
:

NAME

etb

knm
01-8

43

44

45

46

47

48

49

50

51

52

53

54

55

56

57

58

59

60

X099

X099

X099

X099

W081.01
1

JP081.01
1

DATE

10.03.2011

X099

42

42

IND

X099

X099

43

43

DATE
44

44

X099

X099

X099

X099

X099

X099

45

45

REVISION
46

46

X099

X099

X099

47

47

X099

Name

X099

48

48

080
01

49
50

49

01.04.2009
Location

Group

8_MAST
50
51
52

51
52

53

53

15

54

54

All rights reserved: no part of this print may be exhibited, displayed, redesigned, reproduced or transmitted in any form or by any means, without the prior written permission of Bauer Maschinen GmbH.

55

55

16

56

56

L26
702

L2
207

L28
902

L29
002

L29
102

L29
202

L29
302

57

57

L6
05

17

17

58

58

Distribution A005

L7
05

18

18

59

59

L8
05

19

19

Lower mast
section, left side

JP081.02
1
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60

JS081.02
1
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60

L29
402

20

20

L29
502

21

21

080
01

Lower mast section

Equipment Model/
: BG25
Construct. No.

BAUER Maschinen GmbH D-86529 Schrobenhausen

Base Machine : BH 70

L28
502

22

22

03-1

/ 2254

L28
602

23

isoliert

14

16

L28
602

13

15

isoliert

12

14

L28
502

11

13

L29
502

L28
702

12
07-8

07-8

07-8

07-8

07-7

07-7

07-7

07-7

07-6

07-6

07-5

06-4

06-3

07-4

07-3

07-7

07-6

07-3

JS061.21-24

JS061.21-23

JS061.21-22

JS061.21-21

JS061.21-20

JS061.21-19

JS061.21-18

JS061.21-17

JS061.21-16

JS061.21-15

JS061.21-14

JS061.21-13

JS061.21-12

JS061.21-11

JS061.21-10

JS061.21-9

JS061.21-8

JS061.21-7

JS061.21-6

free

free

free

free

free

free

+ (Y298 Spin-off)

s (B061 Auger proximity switch)

at position for inclination)

pressure B002.01 4-20mA)

s (Auger concrete

s (CFA auger On B002.01)

s (DS052 KDK lubeoil pressure)

+ Y195 Medium mto

+ (Y241 Low mto)

s (FI002 KDK lubrication)

s DS009 KDK leakoil pressure

s Concrete pressure B002 4-20mA

s CFA On Concrete pressure B002

+ B... / DS... / FI...

s B026 KDK speed

+ Y114 KDK slow

s (B048 / + Y109 FOW casing)

s (B047 / + Y129 FOW auger)

isoliert

A005
L29
402

10

11

L8
05

10

L7
05

L6
05

L29
302

L29
202

L2
8702
( 1)

07-2

JS061.21-5

JS061.21-4

JS061.21-3

+ Y133 high mto

- Minus

L29
102

L29
002

L28
802

06-3

06-2

06-2

JS061.21-2

JS061.21-1

L28
902

4
6

L2
207

L9
05

L26
702

3
4

L28
702

2
L26
002

L2
8702
( 1)

1
L25
902

L28
802

W061.00
1

L9
05

W061.01
06-2

06-1

L26
002

08
001

L25
902

08
001

isoliert

42

Bridge
X099-01

X099

01

X099

to distribution A007 (rotary drive)

7
8

24

JP061.01
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

JS061.01
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

23
24

Bridge
X099-01

60

60

to JS081.01 (BM module)

Drawing No.: 951.180.00.22.54-3
Sheet

Sheets

02
08

Bridge

X099-01

X099-11

NAME

Drawn by

Checked
:

etb

knm
02-8

W081.01

JP081.01

DATE

10.03.2011
2

IND

01-8

DATE
4

4
5

REVISION
6

Name
12

6
12

Location

01.04.2009
Group

8_MAST
13

13

080
01

14

14
15

15
16

16

All rights reserved: no part of this print may be exhibited, displayed, redesigned, reproduced or transmitted in any form or by any means, without the prior written permission of Bauer Maschinen GmbH.

31

31

32

32

35

35

36

36

L7
803

L7
703

37

37

Distribution A005

38

38

39

39

JP081.02
2
3
4
5
6
12
13
14
15
16
31
32
35
36
37
38
39
40

JS081.02
2
3
4
5
6
12
13
14
15
16
31
32
35
36
37
38
39
40

080
01

Lower mast section

Equipment Model/
: BG25
Construct. No.

BAUER Maschinen GmbH D-86529 Schrobenhausen

Base Machine : BH 70

04-1

04-1

/ 2254

22

Drawing No.: 951.180.00.22.54-3

L8
503

23

isoliert

L8
403

05-8

05-8

05-8

05-7

05-7

05-7

05-7

JS082.02-24

JS082.02-23

JS082.02-22

JS082.02-21

JS082.02-20

JS082.02-19

JS082.02-18

free

free

free

free

free

s (ES016 NO Main winch up switch-off)

s (ES016 NC Main winch up switch-off)

s (ES015 NO Crowd up switch-off)

s (ES015 NC Crowd up switch-off)

s HS002 (NO) Hoist limiter 2

free

21

L8
503

L8
303

22

isoliert

L8
403

L8
203

21

free

isoliert

20

free

L8
303

19

isoliert

L8
103

20

free

L8
003

19

L8
203

18

isoliert

17

18

free

L8
103

L7
903

17

L8
003

L7
903

JS082.02-17

JS082.02-16

JS082.02-15

s HS002 (NC) Hoist limiter 2

s HS001 (NO) Hoist limiter 1

s HS001 (NC) Hoist limiter 1

+ HS001/HS002/ES015/ES016

X099 40

X099 39

X099 38

X099 37

X099 36

X099 35

05-6

05-6

05-6

JS082.02-14

JS082.02-13

JS082.02-12

JS082.02-11

free

free

free

free

s (4-20mA B007 Load

measuring) aux. winch)
free

s 4-20mA B006 Main

winch load measuring
free

L9
403

L9
303

X099 32

16

X099 31

15

L8
803

16

isoliert

L8
703

15

L8
803

L8
703

L6
703

05-5

05-5

05-5

05-4

JS082.02-10

JS082.02-9

JS082.02-8

JS082.02-7

JS082.02-6

JS082.02-5

JS082.02-4

JS082.02-3

+ Plus

- Minus

free

isoliert

14

free

L8
903

14

X099 16

13

X099 15

L5
803

13

L6
703

12

X099 14

L9
103

12

L8
903

11

X099 13

10

11

L5
803

X099 12

10
10
0B11

05-4

05-4

05-3

05-3

05-3

05-3

05-2

05-2

JS082.02-2

JS082.02-1

L9
103

X099 11

10
0B11

free

isoliert

free

isoliert

free

L3
703

isoliert

isoliert

L3
603

free

X099 06

3
4

L3
703

2
L3
503

X099 05

L3
603

L9
003

D
05-2

05-1

L7
103

L6
803

Lower mast
section, left side
1

X099 04

W082.00
L3
503

W082.01

X099 03

08
001

X099 02

08
001

X099 01

to A006 masthead

24

JP082.01
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

JS082.01
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

23
24

A005

100
B11

X099-02

X099-01

40

40

to JS081.01 (BM module)

Sheet

Sheets

03
08

Winch 1 freewheel

Winch 1 freewheel

A2

WY151.00

WY151.01

WY151.02

A1

Y151.02
2

A2

A1

Y151.01

LDC winch up

A2

A1

Y151
1

Winch 1 freewheel

A2

A1

Y290
1

WY290.00

Optional
by CFA

(Exclude
enabling
auger cleaner)

A012
A2

Y166

Distribution winch
L92
03

X098 06

X098 06

X098 05

X098 01

X098 04

X098 03

X098 02

X098 06

A1

JP166.01

JS166.01

JS090.01

2
2

JP166.00

JS166.00

2
2

W166.00

L450
404

W090.00

W166.01

JP090.01

WY166.00

X099 61

X099 01

X099 01

X099 34

X099 33

X099 18

X099 17

free
080
01

080
01

free
free
free
free
free
free
free
free
free
free
free

03-8

JP081.02

17

18

33

34

61

62 63 64 65 66 67 68 69 70 71 72

JS081.02

17

18

33

34

61

62 63 64 65 66 67 68 69 70 71 72

JP081.01

17

18

33

34

61

L451
504

L451
404

62 63 64 65 66 67 68 69 70 71 73
L451
304

61

L451
204

34

L451
104

33

L451
004

18

L450
904

17

L450
804

W081.01

L450
704

X099-02

03-8

L450
604

X099-01

L450
504

Bridge
D

X099 02

Lower mast
section, left side

isoliert

A005

62 63 64 65 66 67 68 69 70 71 72

to JS081.01 (BM module)

NAME
Drawn by

etb

DATE

IND

DATE

REVISION

Name

Location

01.04.2009
Group

Checked

knm

10.03.2011

8_MAST

Distribution A005

Drawing No.: 951.180.00.22.54-3

Distribution A012

Equipment Model/
: BG25
Construct. No.

BAUER Maschinen GmbH D-86529 Schrobenhausen

Base Machine : BH 70

All rights reserved: no part of this print may be exhibited, displayed, redesigned, reproduced or transmitted in any form or by any means, without the prior written permission of Bauer Maschinen GmbH.

/ 2254

Sheet

04
Sheets

08

Winch 1 load measuring

Hoist limiter 1

B006

JP088.00

JS088.00

1 2

W085.00

1 2

W086.00

L6
703

W088.00

HS002

Hoist limiter 2

HS001

mA
4 20
+

10
0B11

L8
903

Masthead

X100 24

X100 23

X100 22

X100 21

X100 20

X100 19

X100 18

X100 17

X100 16

X100 15

X100 14

X100 13

X100 12

X100 11

X100 11

X100 11

X100 10

X100 09

X100 08

X100 07

X100 06

X100 05

X100 04

X100 03

X100 02

X100 02

X100 01

X100 01

X100 01

A006

W082.02

13

14

15

16

17

18

19

20

21

L8
503

L8
403

L8
303

L8
203

L8
103

L8
003

L7
903

L8
803

L8
703

12

22

23

24

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

03-8
JP082.01-24

03-8
JP082.01-23

03-8
JP082.01-22

03-8
JP082.01-21

03-7
JP082.01-20

03-7
JP082.01-19

03-7
JP082.01-18

03-5
JP082.01-17

03-5
JP082.01-16

03-4
JP082.01-15

03-4
JP082.01-14

03-4
JP082.01-13

L9
103

03-4

03-4
JP082.01-12

JP082.01-10

JP082.01-11

03-3

03-3
JP082.01-9

03-3
JP082.01-8

03-3
JP082.01-7

JP082.01-6

03-3

L3
603

03-3
JP082.01-5

03-2
JP082.01-4

03-2
JP082.01-3

JP082.01-2

03-2

08
001

03-2
JP082.01-1

L6
703

L8
903

L5
803

10
0B11

JS082.02

W082.01 to distribution A005 (by connector JS/JP082.01)

NAME
:

etb

DATE

IND

DATE

REVISION

Name

Location

01.04.2009
Group

Checked

11

JP082.02

Drawn by

10

L5
803

L9
103

L3
703

L3
603

L3
503

08
001

knm

10.03.2011

8_MAST

Distribution A006

Drawing No.: 951.180.00.22.54-3

Masthead

Equipment Model/
: BG25
Construct. No.

BAUER Maschinen GmbH D-86529 Schrobenhausen

Base Machine : BH 70

All rights reserved: no part of this print may be exhibited, displayed, redesigned, reproduced or transmitted in any form or by any means, without the prior written permission of Bauer Maschinen GmbH.

/ 2254

Sheet

05
Sheets

08

KDK slow X

KDK mto high G

KDK mto medium

A
A2

A2

A2

Y133

Y114

A1

WY133.00

Y195

A1

WY114.00

A1

08
001

WY195.00

A007
24-pole
KDK

07-1

L25
902

07-1

L26
002

07-1

01

02

03

04

05

12

01

13

X080

X080

X080

X080

X080

X080

X080

X080

L9
05

080
01

07-1

JP061.23-3
JP061.23-4
JP061.23-5
KDK

KDK

KDK

KDK

KDK

KDK

X080-01
0

12

13

X
X

Y114

JP061.21

Y195

JS061.21

12

13

Y133

possible

possible

not
possible

02-5

not
possible

Short torque
KDK fast

JP061.01-13

JP061.01-12

02-5

02-3
JP061.01-5

02-2
JP061.01-4

02-2
JP061.01-3

02-2
JP061.01-2

JP061.01-1

02-2

08
001

fast/
slow
Shift
with S022

Middle torque
KDK slow
Hight torque
KDK slow

Hight torque
KDK fast

W061.01 to distribution A005 (by connector JS/JP061.01)

Shift torque is possible by standstill KDK

NAME
Drawn by

etb

DATE

IND

DATE

REVISION

Name

Location

01.04.2009
Group

Checked

knm

10.03.2011

8_MAST

Distribution A007

Drawing No.: 951.180.00.22.54-3

KDK

Equipment Model/
: BG25
Construct. No.

BAUER Maschinen GmbH D-86529 Schrobenhausen

Base Machine : BH 70

All rights reserved: no part of this print may be exhibited, displayed, redesigned, reproduced or transmitted in any form or by any means, without the prior written permission of Bauer Maschinen GmbH.

/ 2254

Sheet

06
Sheets

08

Optional

B026

(concrete pressure)

KDK leakoil

Rotary speed

DS009

B002

mA
4 20

JS072.01

1 2

L1
07

L2
07

BK

JP072.01

W072.00

BU

BN

1
1

W071.00

JP067.00

JS067.00

Optional concrete pressure

for endless extension
JP061.23

10

A007
080
01

X080-03
X080-04
X080-05

06-5

L25
902

06-5

L26
002

06-5

L9
05

L28
802

L28
702

L26
702

24
X080

23
X080

22
X080

21
X080

20
X080

19
X080

18
X080

17
X080

09

08
X080

X080

07
X080

16

15
X080

X080

01

14
X080

X080

07

01
X080

X080

10
X080

11

07
X080

X080

07
01
06

X080
X080
X080

L22
07

L28
702(1)

L28
602

L28
502

L29
502

L29
402

L8
05

L7
05

L6
05

L29
302

L29
202

L29
102

10

11

14

15

16

17

18

19

20

21

22

23

24

JS061.21

10

11

14

15

16

17

18

19

20

21

22

23

24

02-8
JP061.01-24

02-8
JP061.01-23

02-8
JP061.01-22

02-7
JP061.01-21

02-7
JP061.01-20

02-7
JP061.01-19

02-6
JP061.01-18

02-6
JP061.01-17

02-4
JP061.01-9

02-4
JP061.01-8

02-6
JP061.01-16

02-6
JP061.01-15

02-5
JP061.01-14

L28
902

02-4
JP061.01-11

02-4
JP061.01-10

02-3
JP061.01-7

JP061.01-6

L29
002

JP061.21

02-3

L29
002

L28
902

06-5

L2
8702
( 1)

X080-01

080
01

W061.01 to distribution A005 (by connector JS/JP061.01)

Function lubeoil pressure control:

DS027 oder DS028 = 1 and

B035 > 120bar --->
it appears a self-explanatory message
at the monitor

NAME
Drawn by

etb

DATE

IND

DATE

REVISION

Name

Location

01.04.2009
Group

Checked

knm

10.03.2011

8_MAST

Distribution A007

Drawing No.: 951.180.00.22.54-3

KDK

Equipment Model/
: BG25
Construct. No.

BAUER Maschinen GmbH D-86529 Schrobenhausen

Base Machine : BH 70

All rights reserved: no part of this print may be exhibited, displayed, redesigned, reproduced or transmitted in any form or by any means, without the prior written permission of Bauer Maschinen GmbH.

/ 2254

Sheet

07
Sheets

08

s (Auger concrete pressure B002.01 4-20mA)

s (CFA auger On B002.01)

s DS052 KDK lubeoil pressure

+ Y195 Medium mto

+ Y241 Low mto

s FI002 KDK lubrication

s DS009 KDK leakoil pressure

s Concrete pressure sensor B002 4-20mA

s CFA On Concrete pressure B002

+ B... / DS... / FI...

s B026 KDK speed

+ Y114 KDK slow

- Minus

+ Y133 high mto

s (B048 / B004.01 / Y109)

s (B047 / B004.01 / Y129)

L38
08

JP061.06

10

11

12

13

14

15

16

JS061.05

10

11

12

13

14

15

16

JP061.05

10

11

12

13

14

Blind socket for plugging:

Bridges: 7-10/7-11

16
L3
006

15
L2
906

14
L2
806

13
L1
306

12
L1
206

11
L1
106

10
L3
908

9
L3
706

8
L3
606

7
L3
506

6
L3
406

5
L3
306

4
L2
706

3
L3
206

1
L3
106

W061.05

L1
706

15

16

17

18

19

20

21

22

23

24

Adapter cable W061.05 (16-pole) to distribution A007

NAME
Drawn by

etb

DATE

IND

DATE

REVISION

Name

Location

01.04.2009
Group

Checked

knm

10.03.2011

8_MAST

Distribution A007

Drawing No.: 951.180.00.22.54-3

Adapter cable to A007

Equipment Model/
: BG25
Construct. No.

BAUER Maschinen GmbH D-86529 Schrobenhausen

Base Machine : BH 70

All rights reserved: no part of this print may be exhibited, displayed, redesigned, reproduced or transmitted in any form or by any means, without the prior written permission of Bauer Maschinen GmbH.

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