AMENDMENT RECORD
Amd No
Date
Text Affected
REVISION NOTE
This standard is raised to Issue 1 to update its content.
HISTORICAL RECORD
This standard supersedes the following:
Naval Engineering Standard (NES) 729 Part 1 Issue 2 dated November 1991.
Ministry of Defence
NES 729
Part 1
Issue 2 (Reformatted)
November 1991
Record of Amendments
AMDT
1
2
3
4
5
6
7
8
9
10
INSERTED BY
DATE
ECROWN COPYRIGHT
Published by:
Director of Naval Architecture
Procurement Executive, Ministry of Defence
Sea Systems, Foxhill, Bath BA1 5AB
i
ii
NES 729
Part 1
Issue 2 (Reformatted)
SCOPE
1.
This part of NES 729 covers the minimum requirements for the radiographic examination
method used to detect internal discontinuities in welded joints and metallic materials
including casting, pipes and fabrication.
2.
The NES applies to all items for which specifications, standards, drawings, or refit/repair
instructions require radiographic examination, by x-ray or gamma-ray techniques.
3.
The NES also covers the Quality Assessment of Examining Authorities who perform
radiographic examination.
4.
The extent to which radiographic examination is required is not included herein but will be
found in the relevant Contract Documents.
5.
6.
The NES does not apply to the examination of nuclear plant and machinery.
iii
NES 729
Part 1
Issue 2 (Reformatted)
iv
NES 729
Part 1
Issue 2 (Reformatted)
FOREWORD
Sponsorship
1.
This Naval Engineering Standard (NES) is sponsored by the Procurement Executive, Ministry
of Defence, Director Naval Architecture (Submarines) (DNA(SM)), Section NA 133.
2.
3.
Radiographic
Part 2
Magnetic Particle
Part 3
Eddy Current
Part 4
Liquid Penetrant
Part 5
Ultrasonic
4.
5.
Any user of this NES either within MOD or in industry may propose an amendment to it.
Proposals for amendments which are:
a.
not directly applicable to a particular contract are to be made to the Sponsor of the NES;
b.
6.
7.
Unless otherwise stated, reference in this NES to approval, approved, authorized or similar
terms, means by the Procurement Executive, Ministry of Defence.
8.
Any significant amendments that may be made to this NES at a later date will be indicated
by a vertical sideline. Deletions will be indicated by 000 appearing at the end of the line
interval.
9.
This NES has been reissued to reflect the changes in nomenclature and technical
requirements in line with current policy.
NES 729
Part 1
Issue 2 (Reformatted)
Conditions of Release
General
10.
This Naval Engineering Standard (NES) has been prepared for the use of the Crown and of
its contractors in the execution of contracts for the Crown. The Crown hereby excludes all
liability (other than liability for death or personal injury) whatsoever and howsoever arising
(including but without limitation, negligence on the part of the Crown, its servants or agents)
for any loss or damage however caused where the NES is used for any other purpose.
11.
This document is Crown Copyright and the information herein may be subject to Crown or
third party rights. It is not to be released, reproduced or published without written permission
of the MOD.
12.
The Crown reserves the right to amend or modify the contents of this NES without consulting
or informing any holder.
This NES is the property of the Crown and unless otherwise authorized in writing by the MOD
must be returned on completion of the contract, or submission of the tender, in connection
with which it is issued.
14.
When this NES is used in connection with a MOD tender or contract, the user is to ensure that
he is in possession of the appropriate version of each document, including related documents,
relevant to each particular tender or contract. Enquiries in this connection may be made of
the local MOD(PE) Quality Assurance Representative or the Authority named in the tender
or contract.
15.
When NES are incorporated into MOD contracts, users are responsible for their correct
application and for complying with contracts and any other statutory requirements.
Compliance with an NES does not of itself confer immunity from legal obligations.
Related Documents
16.
In the tender and procurement processes the related documents listed in each section and
Annex A can be obtained as follows:
a.
British Standards
b.
Defence Standards
c.
d.
Other documents
All applications to Ministry Establishments for related documents are to quote the relevant
MOD Invitation to Tender or Contract Number and date, together with the sponsoring
Directorate and the Tender or Contract Sponsor.
18.
Prime Contractors are responsible for supplying their subcontractors with relevant
documentation, including specifications, standards and drawings.
vi
NES 729
Part 1
Issue 2 (Reformatted)
This NES may call for the use of processes, substances and/or procedures that may be injurious
to health if adequate precautions are not taken. It refers only to technical suitability and in
no way absolves either the supplier or the user from statutory obligations relating to health
and safety at any stage of manufacture or use. Where attention is drawn to hazards, those
quoted may not necessarily be exhaustive.
Safety
20.
21.
All equipment involving the use of main electrical supply is to conform to the relevant
statutory requirements and safety regulations.
22.
All examinations referred to in this NES are to be carried out with due regard to applicable
statutory requirements, safety regulations and Codes of Practice.
vii
NES 729
Part 1
Issue 2 (Reformatted)
viii
NES 729
Part 1
Issue 2 (Reformatted)
CONTENTS
Page No
TITLE PAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SCOPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
iii
FOREWORD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sponsorship . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Conditions of Release . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MOD Tender or Contract Process . . . . . . . . . . . . . . . . . . . . . . . . . .
Related Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Health and Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
v
v
vi
vi
vi
vi
vii
vii
vii
CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ix
SECTION
1.
ACCEPTANCE STANDARDS . . . . . . . . . . . . . . . . .
1.1
SECTION
2.
INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1
SECTION
3.
3.1
3.2
APPROVAL REQUIREMENTS . . . . . . . . . . . . . . . .
Personnel Qualification . . . . . . . . . . . . . . . . . . . . . . .
Radiographic Procedures . . . . . . . . . . . . . . . . . . . . . .
TABLE 3.1 MATERIAL GROUPING FOR
RADIOGRAPHIC PROCEDURES . . . . . . . . . . . . .
Radiographic Equipment Qualification . . . . . . . . . .
FIGURE 3.1 TYPICAL STANDARD
RADIOGRAPHIC REPORT . . . . . . . . . . . . . . . . . . .
FIGURE 3.2 MINIMUM FOCUS OR
SOURCE-TO-FILM DISTANCE v EFFECTIVE
SOURCE SIZE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 3.3 RECOMMENDED X-RAY
VOLTAGES AND RADIO-ISOTOPE SOURCES
FOR USE WITH VARIOUS STEELS AND
SIMILAR ALLOYS 2% SENSITIVITY LEVEL . .
FIGURE 3.4 RECOMMENDED X-RAY
VOLTAGES AND RADIO-ISOTOPE SOURCES
FOR USE WITH COPPER BASE AND
SIMILAR ALLOYS 2% SENSITIVITY LEVEL . .
3.1
3.1
3.1
3.3
3.1
3.3
3.4
3.5
3.6
3.7
SECTION
4.
SURFACE PREPARATION . . . . . . . . . . . . . . . . . . .
4.1
SECTION
5.
5.1
5.2
RADIATION SOURCES . . . . . . . . . . . . . . . . . . . . . .
Thickness Limitations . . . . . . . . . . . . . . . . . . . . . . . .
Source Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1
5.1
5.1
ix
NES 729
Part 1
Issue 2 (Reformatted)
SECTION
6.
6.1
6.2
6.3
6.4
6.5
6.6
6.7
6.8
6.9
6.10
6.11
6.12
6.13
SECTION
7.
PRODUCTION RADIOGRAPHY . . . . . . . . . . . . . .
Direction of Radiation . . . . . . . . . . . . . . . . . . . . . . . .
Image Quality Level . . . . . . . . . . . . . . . . . . . . . . . . . .
Screens and Filters . . . . . . . . . . . . . . . . . . . . . . . . . . .
Film . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Film Quality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 6.1 SELECTION OF IQI WIRE
NUMBER FOR PERCENTAGE SENSITIVITY:
WIRE TYPE BS 3971 . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 6.2 SELECTION OF IQI WIRE NUMBER
FOR PERCENTAGE SENSITIVITY: WIRE
TYPEDIN 54109 . . . . . . . . . . . . . . . . . . . . . . . . . . .
TABLE 6.1 SCREENS AND FILTERS . . . . . . . . . .
Cassettes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Film Density . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Multiple-Film Technique . . . . . . . . . . . . . . . . . . . . . .
Filmless Techniques . . . . . . . . . . . . . . . . . . . . . . . . . .
Focus/Source to Film Distance . . . . . . . . . . . . . . . . .
TABLE 6.2 SOURCE-TO-FILM DISTANCE
FOR THE RADIOGRAPHY OF PIPE WELDS
USING GAMMA RAYS AND DOUBLE-WALL
DOUBLE-IMAGE TECHNIQUE . . . . . . . . . . . . . . .
Diagnostic Film Length . . . . . . . . . . . . . . . . . . . . . . .
Radiograph Location Markers . . . . . . . . . . . . . . . . .
Film Identification . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.1
6.1
6.1
6.1
6.1
6.1
6.2
6.3
6.4
6.4
6.4
6.5
6.5
6.5
6.5
6.6
6.7
6.7
7.1
SECTION
8.
DARKROOM FACILITIES . . . . . . . . . . . . . . . . . . .
8.1
SECTION
9.
9.1
SECTION
10.
INTERPRETATION OF RADIOGRAPHS . . . . . . .
FIGURE 10.1 METHOD OF MARKING WELDS
FOR RADIOGRAPHY . . . . . . . . . . . . . . . . . . . . . . .
10.1
10.2
SECTION
11.
11.1
11.2
11.3
11.4
11.5
11.1
11.1
11.1
11.1
11.1
11.2
SECTION
12.
IQI LOCATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TABLE 12.1 IQI LOCATION FOR
CIRCUMFERENTIAL WELDS . . . . . . . . . . . . . . . .
12.1
13.1
13.1
13.1
13.1
SECTION
13.
13.1
13.2
13.3
12.2
NES 729
Part 1
Issue 2 (Reformatted)
SECTION
14.
14.1
SECTION
15.
SIMULTANEOUS EXPOSURES . . . . . . . . . . . . . . .
15.1
SECTION
16.
16.1
SECTION
17.
17.1
SECTION
18.
18.1
18.2
RADIOGRAPHY OF CASTINGS . . . . . . . . . . . . . .
Techniques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Technique Shot Films . . . . . . . . . . . . . . . . . . . . . . . . .
18.1
18.1
18.1
ANNEX
A.
RELATED DOCUMENTS . . . . . . . . . . . . . . . . . . . .
A.1
ANNEX
B.
B.1
ANNEX
C.
C.1
ALPHABETICAL INDEX
xi
NES 729
Part 1
Issue 2 (Reformatted)
xii
NES 729
Part 1
Issue 2 (Reformatted)
1.
ACCEPTANCE STANDARDS
a.
1.1
NES 729
Part 1
Issue 2 (Reformatted)
1.2
NES 729
Part 1
Issue 2 (Reformatted)
2.
INSPECTION
a.
It is not the intent of this part of NES 729 to exclude proven radiographic
inspection procedures which can be demonstrated to meet the quality
requirements. However prior MOD(PE) approval is to be obtained before such
procedures are used.
b.
c.
d.
2.1
NES 729
Part 1
Issue 2 (Reformatted)
2.2
NES 729
Part 1
Issue 2 (Reformatted)
3.
APPROVAL REQUIREMENTS
3.1
Personnel Qualification
3.2
a.
b.
Radiographic Procedures
a.
b.
c.
The relevant contract documents are to define the extent of the radiographic
examination and the appropriate acceptance standards to be applied.
d.
e.
GROUP NO
1
2
g.
(2)
material group;
(3)
material;
(4)
(5)
(b)
(c)
3.1
NES 729
Part 1
Issue 2 (Reformatted)
(6)
isotope information:
(a)
type of isotope;
(b)
source dimensions;
(7)
(8)
(9)
the MOD(PE) has reason to believe that the Examining Authority cannot
meet the required radiographic quality levels in production radiography
using the previously approved procedure;
(2)
an isotope of larger physical size, or X-ray tube of larger focal spot size,
than that used in the approved procedure is to be used, unless the
source-to-film distance (SFD) or focus-to-film distance (FFD) is
maintained within the limits of FIGURE 3.2;
(3)
(4)
(5)
the X-ray equipment voltage is greater than that used during initial
qualification and greater than the maximum value permissible in
FIGURE 3.3 and FIGURE 3.4 for the material thickness under
examination;
(6)
(7)
(8)
(9)
3.2
NES 729
Part 1
Issue 2 (Reformatted)
i.
(2)
(3)
(4)
contractual details;
(5)
(6)
film coverage;
(7)
NOTE:
3.3
3.3
NES 729
Part 1
Issue 2 (Reformatted)
Procedure No . . . . . . . . . . . . . . . . .
Issue No . . . . . . . . . . . . . . . . . .
Company . . . . . . . . . . . . . . . . . . .
...................
...................
Radiographed by . . . . . . . . . . . . .
Procedure drafted by . . . . . . . . . . . . . . . . . . . . . . . . . .
Approved by . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Date . . . . . . . . . .
Radiographic Report No . . . . . . . . . . . . . . . . . . . . . . . .
COMPONENT DESCRIPTION
Title . . . . . . . . . . . . . . . . . . . . . . .
Drg No . . . . . . . . . . . . . . . . . . . . .
Material Spec No . . . . . . . . . . . . .
Location . . . . . . . . . . . . . . . . . . . .
TECHNIQUE DETAILS
1.
Radiation Source
X-ray . . . . . . . . . . . . . . . . .
Gamma-ray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Kilovoltage . . . . . . . . . . . .
Isotope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Anode current . . . . . . . . .
mA/Source strength . . . . . . . . . . . . . . . . . . . . . . . . . .
Effective source-size . . . .
mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . mm
Exposure time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Equipment manufacturer . . . . . . . . . . . . . . . . . . . Model or type . . . . . . . . . . . . . . . .
2.
Geometry
Source film distance . . . . . . . . . . . . . . . mm
Principal beam angulation . . . . . . . . . . . . . . . . . to normal
Area examinedsize . . . . . . . . . . . . . . mm . . . . . . . . . . mm
IQI-Type . . . . . . . . . . . . . . . . . . . Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Required sensitivity . . . . . . . . %
Sensitivity achieved . . . . . . . . . %
3.
Photographic Details
Film: Make . . . . . . . . . . . . . . . . .
Size . . . . . . . . . . . . . . . . . . . . . . .
ScreensType . . . . . . . . . . . . . .
Backscatter control . . . . . . . . . . .
Processing: Type . . . . . . . . . . . . .
Density required . . . . . . . . . . . . .
Density achieved . . . . . . . . . . . . .
4.
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
mm . . . . . . . . . . . . . . . . . . . mm
Thickness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Block medium . . . . . . . . . . . . . . . . . . . . . . . . . . .
Time . . . . . . . . . . . . . . . .
Temp . . . . . . . . . . .
Coverage
No of films . . . . . . . . . . . . . . . . .
Marking system etc, shown separately in attached sketch . . . . . . . . . . . . . . . . . . . . .
5.
6.
Other information
7.
Results of examination
Shooting sketches to be added as necessary
FIGURE 3.1 TYPICAL STANDARD RADIOGRAPHIC REPORT
3.4
NES 729
Part 1
Issue 2 (Reformatted)
3.5
NES 729
Part 1
Issue 2 (Reformatted)
3.6
NES 729
Part 1
Issue 2 (Reformatted)
3.7
NES 729
Part 1
Issue 2 (Reformatted)
3.8
NES 729
Part 1
Issue 2 (Reformatted)
4.
SURFACE PREPARATION
a.
4.1
NES 729
Part 1
Issue 2 (Reformatted)
4.2
NES 729
Part 1
Issue 2 (Reformatted)
5.
RADIATION SOURCES
a.
Gamma-Ray Isotopes
The following gamma-ray isotopes may be used.
Thulium
(Tm) 170
Iridium
(Ir)
Caesium
(Cs) 137
Cobalt
(Co)
192
60
X-Ray Sources
X-ray sources may be used providing the values of the kilovoltage against
material type and thickness complies with those recommended in FIGURE 3.3
and FIGURE 3.4.
5.1
Thickness Limitations
a.
5.2
Source Dimensions
a.
A cylindrical isotope source whose length is greater than its diameter will have
a greater effective radiation sources dimension when oriented coaxially in the
centre of a pipe for a panoramic exposure than when the axis of the source is
positioned at right angles to the pipe. For a focal spot projected as a square image
the diagonal of the square is to be used for calculation.
5.1
NES 729
Part 1
Issue 2 (Reformatted)
5.2
NES 729
Part 1
Issue 2 (Reformatted)
6.
PRODUCTION RADIOGRAPHY
6.1
Direction of Radiation
a.
6.2
6.3
6.4
Film
a.
6.5
Film Quality
a.
(2)
(3)
(4)
6.1
NES 729
Part 1
Issue 2 (Reformatted)
6.2
NES 729
Part 1
Issue 2 (Reformatted)
FIGURE 6.2 SELECTION OF IQI WIRE NUMBER FOR PERCENTAGE SENSITIVITY: WIRE
TYPEDIN 54109
6.3
NES 729
Part 1
Issue 2 (Reformatted)
SCREEN THICKNESS
SCREEN
MATERIAL
FRONT (MM)
BACK (MM)
Lead
none
0.1 minimum
Lead
0.025 to 0.125
0.1 minimum
Lead
0.05 to 0.16
0.1 minimum
Lead or
Copper
Lead,
Tantalum or
Tungsten
1 to 1.6
1 to 1.6
1 to 1.6
None
Lead
0.05 to 0.16
0.15 minimum
Lead, Steel or
Copper
Lead
0.5 to 2.0
0.25 to 1.0
0.05 to 0.16
0.1 minimum
Lead
0.02
0.02
RADIATION
X-rays 1 to 8 MeV
X-rays above 8 MeV
6.6
6.7
1.
2.
Back Filters. Lead filters are to be used behind the film holder to
prevent scattered radiation from the floor, walls, air or surrounding
objects from fogging the film. Each film holder is to have a lead letter
B, a minimum of 12mm high and a minimum of 1.5mm thick,
fastened to the back of the film holder within the area of film to be
read. An image of the lead letter, appearing on the film, indicates
that additional back filter thickness is required and is to be cause for
rejection of the radiograph.
3.
For Cobalt 60 the use of copper or steel screens produces the best
flaw sensitivity but a longer exposure time is required than with lead
screens (in the order of 2 to 1).
4.
Cassettes
a.
Cassettes may be rigid or flexible types with the exception of Ytterbium 169
technique. They are to be light tight and able to maintain close film-to-screen
contact.
b.
For Ytterbium 169 radio-isotope sources only plastic cassettes/ film holders are
to be used. Vacuum loading techniques are preferred to ensure positive screen
to film contact.
Film Density
a.
The optical density of individual films is normally to be between 2.0 and 3.0 in
the area being examined. Densities in excess of 3.0 may be accepted for viewing
only if adequate high intensity viewing facilities are available.
6.4
NES 729
Part 1
Issue 2 (Reformatted)
6.8
Multiple-Film Technique
a.
6.9
Filmless Techniques
a.
6.10
When the thickness of the part varies considerably in the area under
examination, two or more films, of either equal or different speeds as employed
during procedure qualification, may be exposed simultaneously in the same film
holder and the resultant radiographs submitted for interpretation as single
films. This technique is to employ the use of a centre screen placed between the
films to be exposed in addition to the required front and back screens.
b.
c.
OUTSIDE
DIAM OF
PIPE
MM
1mm 1mm
1.3mm 1.3mm
Side on
2mm 2mm
End on
Side on
9.13
12.217
10
3 to 4
3.85.5
57
6.69
6.28.6 8.211.5
20
34
3.85.5
57
6.69
30
34
3.85.3
57
6.69
40
34
3.85.3
56.8
6.69
50
34
3.85.2
56.8
6.69
12.217
60
34
3.85.2
56.8
6.69
6.28.6 8.211.7
912
12.217
70
34
3.85.1
56.7
6.69
6.28.6 8.211.7
912
12.215.5
80
34
3.85.1
56.7
6.69
6.28.6 8.211.7
912
12.215
90
34
3.85.1
56.7
6.69
6.28.6 8.211.7
911
12.215
NOTE
The figures in the above table are based on geometric unsharpness values not
exceeding 0.25mm.
Wherever possible the longer source-to-film distance is used.
TABLE 6.2 SOURCE-TO-FILM DISTANCE FOR THE RADIOGRAPHY OF PIPE
WELDS USING GAMMA RAYS AND DOUBLE-WALL DOUBLE-IMAGE TECHNIQUE
6.5
NES 729
Part 1
Issue 2 (Reformatted)
d.
The following factors are also to be taken into account in SFD calculations:
(1)
(2)
where a gap unavoidably exists between the film and the item the
maximum gap width is to be added to the specimen thickness for the
calculation of the SFD;
(3)
sides;
6.11
(4)
(5)
the effective size of the focal spot for each X-ray tube is to be established
using the pinhole method and checked at least once per year throughout
its working life;
(6)
(7)
(8)
The diagnostic film length of the weld or part under examination is to be such
that the thickness of the material at the extremities of the exposed area
measured in the direction of the incident beam at that point, does not exceed
the actual thickness (T) at that point by more than the relevant value stated
below:
(1)
X-ray techniques with ultra-fine grain and fine grain high contrast
direct-type film
max incident thickness =
(2)
T + 6%
(3)
Gamma-ray techniques with ultra-fine grain and fine grain high contrast
direct-type film
max incident thickness = T + 10%
b.
The diagnostic film length for pipe welds, pipes and castings of small radius and
with thickness variation will generally determine the number of exposures
required for full coverage of the weld examined.
6.6
NES 729
Part 1
Issue 2 (Reformatted)
6.12
6.13
The images of the location markers used to correlate the part with the film are
to confirm complete coverage without interfering with the interpretation.
Marker positions are to be marked on the part and maintained on the part
throughout radiography. When radiographing a weld, the edge of the marker
image is to be approximately 3mm from the edge of the weld wherever possible.
Film Identification
a.
A system of positive identification of the film and the IQI type used is to be
provided.
(1)
(2)
(b)
(c)
(d)
(b)
6.7
NES 729
Part 1
Issue 2 (Reformatted)
6.8
NES 729
Part 1
Issue 2 (Reformatted)
7.
Radiographs and radiographic records are to be retained for seven years from
completion of a fixed term contract. Where work is performed under continuing
contract, or on other than a contractual basis, these are to be retained for seven
years from the date on which the work was performed. Technique details,
including radiographic inspection location sketches, evaluation and disposition
sheets are to be included in the records retained. At the end of the seven-year
period, the Organization is to ask MOD(PE) whether the records are to be
destroyed, forwarded to MOD(PE) or retained by the Organization for a further
period.
b.
7.1
NES 729
Part 1
Issue 2 (Reformatted)
7.2
NES 729
Part 1
Issue 2 (Reformatted)
8.
DARKROOM FACILITIES
a.
8.1
NES 729
Part 1
Issue 2 (Reformatted)
8.2
NES 729
Part 1
Issue 2 (Reformatted)
9.
b.
c.
(2)
(3)
(4)
9.1
NES 729
Part 1
Issue 2 (Reformatted)
9.2
NES 729
Part 1
Issue 2 (Reformatted)
10.
INTERPRETATION OF RADIOGRAPHS
a.
b.
number of films;
(2)
(3)
(4)
(5)
(6)
(7)
(8)
10.1
NES 729
Part 1
Issue 2 (Reformatted)
NOTES
1.
2.
Marker arrows that denote the length of weld under examination may also
be used to point to the appropriate IQI wire corresponding to the sensitivity
value required.
3.
10.2
NES 729
Part 1
Issue 2 (Reformatted)
11.
11.1
General
a.
11.2
Wire complying with BS 3971 or DIN 54109 IQI are to be used to assist in
determining the quality level of all radiographs (see FIGURE 6.1 and
FIGURE 6.2).
IQI Materials
a.
11.3
Material Group
IQI Series
FE
CU
AL
(2)
(3)
(4)
for welds made between dissimilar metals not of the same group per
TABLE 3.1, one IQI corresponding to the relevant group or of a lower
absorption coefficient as in (1) is placed on each side of the joint;
(5)
for welds with weld metal of a different group for the base material(s), an
additional IQI corresponding to the weld metal composition or of a lower
absorption coefficient as in (1) is to be used.
11.4
materials are grouped as shown in TABLE 3.1. The correct IQI series for
each material group under examination is given below and is to be used
wherever possible. If the correct IQI is not available, then an IQI of a lower
absorption coefficient, at the lowest energy level to be used, may be
substituted provided the same measured quality level is attained;
Each material group is covered by three IQI models which together contain a
series of 16 wires. Each IQI model contains seven wires numbered respectively
17, 612 and 1016. Wire diameters range from 1mm (wire No 1) to 0.1mm
(wire No 16).
Each material group is covered by four IQI models which together contain a
series of 21 wires. Each IQI model contains seven wires numbered respectively
17, 410, 915 and 1521. An additional model is included in the BS range
which contains all 21 wires. Wire diameters range from 0.032mm (wire No 1)
to 3.2mm (wire No 21).
11.1
NES 729
Part 1
Issue 2 (Reformatted)
11.5
IQI Identification
a.
DIN62Fe or Cu or Al
1 ISO 7 or 6 ISO 12 or 10 ISO 16
Fe or Cu or Al or Mg
17 or 410 or 915 or 1521 or 121
11.2
NES 729
Part 1
Issue 2 (Reformatted)
12.
IQI LOCATION
a.
One IQI is to represent an area within which radiographic densities do not vary
more than from +30% to 15% from the density measured adjacent to the IQI.
At least one IQI per radiograph is to be used except as specified in Clause 11.5g.
When the film density variation is more than above, two IQIs used as follows
will be satisfactory; if one IQI shows an acceptable sensitivity at the most dense
portion of the radiograph and the second IQI, placed in accordance with the
other requirements of this NES, shows an acceptable sensitivity at the least
dense portion of the radiograph, these two IQIs are to serve to qualify the
radiograph within these density limits.
b.
The IQI is to be located on the source side of the section being examined
wherever possible.
c.
For weld examination the IQI is to be placed at one or both ends of each length
to be radiographed. The wires are to lie transversely across the weld with the
thinnest wire remote from the centre beam.
d.
For double-wall, double-image exposures (eg on pipe welds) the IQI is, where
practicable, to be placed on the outside of the pipe across the weld nearest to the
source of radiation. The selected wire is to be placed over the centre line of the
weld.
e.
For double-wall, single-image exposures in which only the portion of the weld
next to the film is viewed, the radiographic technique is to be demonstrated on
a similar test section with the applicable IQI placed on the inside compared with
an IQI placed on the film side. The demonstrated radiographs are to be
identified and included with the production radiographs when these are
presented for interpretation.
f.
Where a gap necessarily exists between the item under examination and the
film, the IQI is to be placed on that part of the item furthest from the film.
g.
For circumferential pipe welds, the number and location of IQIs are to be in
accordance with TABLE 12.1.
h.
For longitudinal pipe welds, one IQI is to be placed at each extremity of each film
along the weld, and only the weld image that appears between the thinnest
visible wires of the IQIs is to be assessed.
12.1
NES 729
Part 1
Issue 2 (Reformatted)
PIPE
DIAMETER
100mm up to but
not including
250mm
1 or 2
100mm up to but
not including
250mm
12.2
NES 729
Part 1
Issue 2 (Reformatted)
13.
13.1
Single-Wall Technique
a.
13.2
13.3
Exposures are made for the examination of the weld closest to the film. The
radiation beam is to be directed through the centre of the section being
examined and offset from the plane through the weld by the minimum distance
necessary to avoid superimposing images. The film is to be placed diametrically
opposite the radiation source in close contact with the weld. The SFD is to be
in accordance with Clause 6.10d. and FIGURE 3.2. The IQI sensitivity is to be
calculated relative to the single-wall thickness.
Exposures are made for the examination of both walls when double-wall
single-image exposures are not practicable. The centre line of the radiation
beam is to be directed through the centre of the pipe in the plane of the weld.
The source of radiation is to be offset only by the minimum amount necessary
to avoid superimposing images. The SFD is to be in accordance with
Clause 6.10d.(6) and TABLE 6.2. The IQI sensitivity is to be calculated relative
to the double-wall thickness. At least three exposures will be required to cover
a pipe butt joint in normal practice by this method.
b.
c.
13.1
NES 729
Part 1
Issue 2 (Reformatted)
13.2
NES 729
Part 1
Issue 2 (Reformatted)
14.
14.1
NES 729
Part 1
Issue 2 (Reformatted)
14.2
NES 729
Part 1
Issue 2 (Reformatted)
15.
SIMULTANEOUS EXPOSURES
a.
When a single film or series of films is exposed in a 360 degree radiation beam
on a single component, a minimum of one IQI is to be located in each quadrant.
If multiple components or parts are exposed simultaneously, at least one IQI is
to be required on each film plus, where relevant, additional IQIs as required by
Clause 11.5g.
15.1
NES 729
Part 1
Issue 2 (Reformatted)
15.2
NES 729
Part 1
Issue 2 (Reformatted)
16.
At the discretion of the MOD(PE) IQIs may not be required on each film when
radiographing small parts, or limited areas of larger parts, when location of the
IQI on the part would obscure part or all of the area of interest and where it
would not be practicable to place the IQI on a test section adjacent to the part.
However, an initial technique, shot, with the applicable IQI on the part, is to
demonstrate the specified IQI sensitivity. Subsequent exposure without an IQI
is to be made only if exposed in the same manner as the technique shot.
Whenever the arrangement is changed, additional technique shots are to be
made in proper sequence to ensure that the process is being properly controlled.
The technique shots are to accompany the subsequently exposed film when
presented for interpretation.
16.1
NES 729
Part 1
Issue 2 (Reformatted)
16.2
NES 729
Part 1
Issue 2 (Reformatted)
17.
When weld repairs to welded joints and metallic materials including castings or
forgings have been made, weld repair details are to accompany the radiographs
when offered for review. The original radiographs of the previously defective
area are also to be made available for review with the final acceptance
radiographs.
17.1
NES 729
Part 1
Issue 2 (Reformatted)
17.2
NES 729
Part 1
Issue 2 (Reformatted)
18.
RADIOGRAPHY OF CASTINGS
a.
18.1
(1)
(2)
Critical Test Regions and Test Regions in accordance with NES 745
Parts 1 and 2;
(3)
(4)
(5)
location of markers;
(6)
(7)
(8)
Techniques
a.
18.2
In addition to the information required in Clause 3.2i. and FIGURE 3.1, casting
radiographic reports are to include a suitable sketch or drawing which includes
the following information:
The production of films on the first casting are to be used to demonstrate the
adequacy of the radiographic technique. The MOD(PE) or contractor as agreed
is to approve the procedure when satisfactory quality is obtained on all films and
the extent of coverage required by the applicable specification or drawings has
been obtained.
18.1
NES 729
Part 1
Issue 2 (Reformatted)
18.2
NES 729
Part 1
Issue 2 (Reformatted)
ANNEX A.
RELATED DOCUMENTS
A.1
BS 2600
BS 2737
BS 2910
10.b.
BS 3683
B.1
BS 3971
11.1a., 11.4a.
BS 4080
18.1a.
DIN 54109
NES 745
DG Ships/G/10000B
(NES 773*)
Part 1:
Part 2:
Steel Castings
11.1a., 11.3a.
1.a., 4.a.,
18.a.
1.a., 4.a.
A.1
ANNEX A.
NES 729
Part 1
Issue 2 (Reformatted)
ANNEX A.
A.2
NES 729
Part 1
Issue 2 (Reformatted)
ANNEX B.
DEFINITIONS AND ABBREVIATIONS
B.1
Definitions contained in BS 499 Part 1 and BS 3683 Part 3 are to apply to the relevant
teems used in this NES. The following additional definitions are also to apply:
Maximum Effective Radiation
Source Dimension
Material Thickness
Examination Authority
B.1
ANNEX B.
NES 729
Part 1
Issue 2 (Reformatted)
ANNEX B.
B.2
NES 729
Part 1
Issue 2 (Reformatted)
ANNEX C.
PROCUREMENT CHECK LIST
Notes:
1.
This Check List is to ensure that certain aspects of this Naval Engineering
Standard are consulted when preparing a Statement of Technical
Requirements for a particular application.
Clauses where a preference for an option is to be used or where specific data is
to be added are included in the Check List.
List
Each item is to be marked either
2.
3.
= included
NA
= not applicable
CHECK
CHECK
No
1
Extent of radiographic examination
2
CLAUSE No
! or NA
SCOPE 4.
B.1
0502
C.1
ANNEX C.
NES 729
Part 1
Issue 2 (Reformatted)
ANNEX C.
C.2
NES 729
Part 1
Issue 2 (Reformatted)
ALPHABETICAL INDEX
A
Acceptance standards, 1.1
Approval requirements
equipment, 3.3
personnel, 3.1
Audit, 3.1
C
Cassettes, 6.2
Castings, 4.1, 17.1
Conditions of issue, vi
Consumable root inserts, 12.1
Contents, ix
Contractual documents, 3.1
Critical test regions, 17.1
D
Darkroom facilities, 8.1
Definitions, B.1
Densitometers, 9.1
Diagnostic film length, 6.4
Direction of radiation, 6.1
Double-wall, double-image radiography, 6.3, 6.4, 11.2, 12.1
Double-wall, single-image radiography, 6.4, 11.2, 12.1
E
Effective source dimensions, 6.4
Equipment qualification, 3.3
Equipment used for radiographic interpretation, 9.1
Examination, extent of, iii, 2.1
Examining Authority, 3.1, B.1
Exposures, vii, 12.1, 14.1
INDEX.1
INDEX
NES 729
Part 1
Issue 2 (Reformatted)
F
Film
density, 6.2
identification, 6.5
quality, 6.1
type, 6.1
viewing, 9.1
Filmless techniques, 6.3
Films, technique shot, 17.1
Filters, 6.1, 6.2
Focus to film distance, 3.5, 6.3
Fogging, 6.1
G
Gamma-ray isotopes, 5.1
Gamma-rays, 3.6, 3.7, 6.1
Geometric image unsharpness (UG), 6.3
H
Health and safety, ii, vii
I
Image quality indicators (IQI), 6.1, 6.2, 6.3, 11.1, 11.2
Image quality level, 6.1
Inspection, 2.1, 3.1
Interpretation, 10.1
IQI location, 11.2
Isotopes, 5.1
L
Location markers, 6.5
M
Marking welds, method, 10.2
Masking, 9.1
Material absorption, 3.1
Material grouping, qualification, 3.1
Material thickness, definition, B.1
Maximum effective radiation source dimension, B.1
Multiple-film techniques, 6.3, B.1
INDEX
INDEX.2
NES 729
Part 1
Issue 2 (Reformatted)
P
Personnel, qualification, 3.1
Pipe welds, 11.2, 12.1
Procedures, approval, 3.1
Procedure, standard radiographic, 3.4
Procurement check list, C.1
Q
Quality level, 6.1
R
Radiation, direction of, 6.1
Radiation sources, 5.1
Radiographic absorption, 3.1
Radiographic procedure, standard, 3.4
Radiographic records, 3.1
Radiographic sketch or drawing, 17.1
Radiographs, retention period, 7.1
Radiography of small parts, 15.1
Reapproval of radiographic procedure, 3.2
Register, 3.1
Related documents, A.1
Repair welds, 16.1
S
Safety, vii
Scope, iii
Screens, 6.1
Simultaneous exposures, 14.1
Single-wall, pipe welds, 12.1
Sketches, 10.1, 17.1
Small parts, 15.1
Source dimensions, 5.1
Source to film distance, 3.5, 6.3
Sources, gamma-ray, 5.1, 3.6, 3.7
Standards, acceptance, 1.1
Storage of radiographs and records, 7.1
Sub-contractor records, 7.1
Surface preparation, 4.1
INDEX.3
INDEX
NES 729
Part 1
Issue 2 (Reformatted)
T
Terminology, defects, 10.1
Test regions, 17.1
Thickness limitations, gamma-ray sources, 5.1
W
Welds
method of marking, 10.1, 10.2
pipe, 11.2, 12.1
repair, 16.1
with overlay cladding, 13.1
X
X-ray sources, 5.1
X-ray voltage, 3.6, 3.7, 5.1
INDEX
INDEX.4