AUTOPLATINER SPO
=>
<=
00142377
25.04.2007
A00 00 1
=>
AUTOPLATINER SPO
AUTOPLATINER SPO
=>
<=
34
=>
<=
AUTOPLATINER SPO
34
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<=
<=
MANUAL NUMBER
AUTOPLATINER SPO
34
00142378
25.04.2007
A00 00 2A
AUTOPLATINER SPO
Summary
Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12
26
Cutting die . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
44
82
00142379
25.04.2007
Somm
AUTOPLATINER SPO
Summary
060009 3452 0204
00142380
25.04.2007
Somm2
AUTOPLATINER SPO
Preface
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Reserve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Readers comments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Additional orders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6
6
6
6
6
7
7
7
Preface
060009 3452 0204
00142381
25.04.2007
A00 01 1
AUTOPLATINER SPO
General
We reserve all rights in this document and in the subject
thereof. By acceptance of the document the recipient
acknowledges these rights and undertakes not to publish the
document nor the subject thereof in full or in part, nor to make
them available to any third party without our prior express
written authorization, nor to use it for any purpose other than
for which it was delivered to him.
Safety
The instructions regarding the safety are described in a chapter printed on yellow paper. Before proceeding to any operation on or with the machine, operators, operator helpers,
mechanics, electricians, persons responsible of the machine
and its production or anyone else who comes into physical
contact with the machine are imperatively asked to read this
chapter.
Reserve
Some of the items shown in this manual are available as
options. Only those items will be supplied which figure in the
order confirmation of BOBST SA.
Readers comments
Please submit any remarks or suggestions that might help us
to improve this manual.
When applying to us, please do not omit to mention the
manual number.
m Make a photocopy of each page concerned, noting your
remarks or suggestions.
m Send these pages together to the address indicated
below.
Additional orders
To purchase other copies of this document, contact the
BOBST Technical Documentation at the address indicated,
specifying the manual number.
00108349
04.02.2004
A01 01 1C
AUTOPLATINER SPO
Dimensions
All dimensions of illustrations, diagrams and tables are
given in millimetres (mm). A table for conversion of metric
units (mm) into US units (inches) is provided at the end of the
manual in chapter Various information.
Symbols
This manual uses symbols to make certain illustrations easier to understand.
Correct
Abbreviations
os
operators side
oos opposite operators side
Wrong
SP/SPO Standard
Machine running direction
Preface
060009 3452 0204
00095265
28.11.2002
A01 02 1
AUTOPLATINER SPO
9
9
9
10
10
11
00142382
25.04.2007
B00 01 1
AUTOPLATINER SPO
00064305
28.10.1999
B01 01 1
AUTOPLATINER SPO
m
m
never put your hands, feet or any other part of your body
inside the machine or near moving parts while the
machine is in operation.
never climb onto the machine while the machine is in
operation.
make sure the work area around the machine and the
machine itself are clean and neat. Grease, oil, and other
slippery substances are dangerous and should be
cleaned up immediately. Do not leave any tools or other
objects on the floor, platform or in other working areas.
make sure that the machine is serviced according to
manufacturers directions given in the maintenance
manual.
make sure that the worker is not putting himself in such
a state (alcohol, narcotics, etc.) that he might put himself
or other workers in danger.
Switch cabinets
Only a qualified person is authorized to intervene inside the
switch cabinets.
00104743
12.09.2003
B01 02 1
10
AUTOPLATINER SPO
Warning
Depending on the machines, the safety instructions are in a
chapter Safety and environment of certain manuals, or in a
separate Safety and environment manual.
Chapter Safety and environment
Before carrying out work on the machine, it is essential to
read the safety instructions given in the Machine controls,
Machine operation and General maintenance manuals
before intervening in a machine and to adhere to them during
intervention. The instructions can be found in chapter Safety
and environment of these manuals. Watch the validities if
there are several machines of the same kind.
The chapter Safety and environment of these manuals contains:
m a section General safety instructions, which exists also
in this manual.
m a section Personnel protection.
m a section Safety instructions for operators and operators helpers.
m a section Safety instructions for maintenance personnel.
m a section Protection of the environment.
m a section Noise levels.
00108479
04.02.2004
B01 03 1
11
AUTOPLATINER SPO
General
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Description of the converting tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Description of the converting equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
The Power Register marks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gripper position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Job without front trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Centerline system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Position of the converting tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
converting tool standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13
14
15
16
17
19
20
21
22
23
General
060009 3452 0204
00142383
25.04.2007
C00 01 1
12
AUTOPLATINER SPO
Introduction
Productivity
Three criteria are necessary for obtaining a good level of productivity with the AUTOPLATENR SPO press:
High level of production
The production phase concerns the press operator, first and
foremost.
His job is to achieve the maximum production rate with a
minimum number of stops. If there are stops, he has to determine their causes and remedy them quickly.
Good flexibility
Production flexibility is the ability to manufacture small
batches easily. The best way of achieving this is to reduce the
time needed to change jobs.
To guarantee a good flexibility and a high production rate, the
job change phase must be as short as possible so that the
machine downtime is kept to a minimum.
Assured quality
Total quality is obtained when quantities are observed, delivery times are met, the packaging is appropriate and the product conforms.
High, steady
production rate
Flexibility
Productivity
Quality
General
060009 3452 0204
00095268
28.11.2002
C00 02 1
13
P103
P105
AUTOPLATINER SPO
Cutting die
4
2
P9599
D1504
P331
P6808
00095269
28.11.2002
C00 03 1
14
AUTOPLATINER SPO
2
3
P7558
P9503
D1504
Supporting plate
(with or without adjustable centerings)
General
060009 3452 0204
00095270
28.11.2002
C00 04 1
15
AUTOPLATINER SPO
16,7
min. 12
min. 2
max. 15
8,35
min. 2
Centerline
Cell axis
(26,667)
275
323
275
323
General
060009 3452 0204
00142384
25.04.2007
C00 05 1
16
AUTOPLATINER SPO
Technical data
SPO
1575-EEG
SPO 1600
SPO 160-ER
MATIC
SPO 160 A /
matic / Power
Register
SPO 160-S
SPO
160 VISION /
Power
Register
MASTERCUT 1.7
Corrugated board up to
mm
mm
0,75 / 1
0,75 / 1
0,75 / 1
0,75
Production speed up to
s/h
4500
6000
7500
6500
Power Register
5500
4500
7500
mm
1575 x 1055
1600 x 1100
1600 x 1100
1600 x 1100
1600 x 1100
1600 x 1100
1700 x 1300
mm
600 x 400
600 x 520
600 x 520
700 x 520
Power Register
600 x 400
700 x 400
Power Register
700 x 520
mm
1575 x 1026
1600 x 1075
1600 x 1075
1600 x 1075
1600 x 1075
1600 x 1075
1700 x 1275
mm
23,8 / 28,6
23,8 / 28,6
23,8 / 28,6
23,8 / 28,6
23,8 / 28,6
23,8
23,8
mm
15 3
15 3
15 3
15 +36
15 +36
15 +3-4
15 +34
MN (t)
3,5 (350)
4 (400)
4 (400)
4 (400)
3,5 (350)
3 (300)
4,5 (450)
6750
600 x 520
600 x 400
0000/0035 = 15 3
0000/0020 = 15 3
General
060009 3452 0204
00142385
25.04.2007
C00 06 1
17
AUTOPLATINER SPO
SPO 2000
SPO 203 A /
matic / Power MASTERCUT 2.1
Register
Corrugated board up to
mm
mm
0,75 / 1
0,75
Production speed up to
s/h
5000
6250
Power Register
7000
mm
2032 x 1270
2032 x 1270
2100 x 1300
mm
600 x 520
700 x 520
Power Register
700 x 520
mm
2032 x 1245
2032 x 1245
2100 x 1275
mm
23,8 / 28,6
23,8 / 28,6
23,8
mm
15 3
15 +36
15 +34
MN (t)
5,5 (550)
5,5 (550)
4,5 (450)
5500
600 x 520
00142386
25.04.2007
C00 06 2
18
AUTOPLATINER SPO
Gripper position
The standard position of the grippers with respect to the Centerline axis of the machine is shown in the table below by the letters
a - b - c - d - e - f - g.
o
SPO 1575-EEG
65
195
325
455
585
725
30
SPO 1600
65
195
325
455
585
715
30
65
195
325
455
585
715
30
65
195
455
585
715
30
SPO 160-S
100
300
480
660
30
100
300
480
660
40
65
430
660
40
120
300
438
576
714
SPO 2000
65
195
340
485
630
775
920
30
65
195
340
485
630
775
920
30
65
195
485
630
775
920
30
195
Grippers down
50
MASTERCUT 1.7
223
420
590
760
31,4
MASTERCUT 2.1
223
420
590
760
960 31,4
g
General
00142387
25.04.2007
C00 07 1
19
AUTOPLATINER SPO
General
060009 3452 0204
00124412
22.03.2005
C00 08 1
20
AUTOPLATINER SPO
Centerline system
The Centerline system is used to reduce the time needed to
put jobs into operation on AUTOPLATENR presses. This
register control device, aligned in the machine axis, offers the
following advantages:
m The converting tools are prepared and set outside the
machine.
m The preset equipment is positioned quickly and accurately.
m The defined settings are reused for repetitive jobs.
m The main machine sections are quickly preset to the new
format.
1 Lateral guides
2 1 mm plate
3 Cutting die
4 Makeready sheet
5 Upper stripping tool
6 Central stripping board
7 Lateral joggers
8 Front waste separator
=
Centerline
=
D1509
7
2
Centerline
P13
Centerline
P13
Centerline
P13
General
060009 3452 0204
00095273
28.11.2002
C00 09 1
21
AUTOPLATINER SPO
P13
11,5
P13
13
20
58
180
1,52,5
First rule
Centerline
P13
4
General
060009 3452 0204
00098354
11.02.2003
C00 10 1
22
AUTOPLATINER SPO
Existing converting tools can be modified to become compatible with the Standard or, as the case may be, be placed
in specific converting equipment to ensure their compatibility.
= SP/SPO Standard
General
SP
SPO
mm
9 - 17
9 - 18
9 - 17
mm
13
13
13
mm
18
15 (18)
15 or 18
Centerline notch
mm
15 x 8
pins
15 x 8
mm
5,2
10 (6)
5.2 or 10
SP
SPO
SP or SPO
23,8
23,8 (28,6)
23,8
Gripper margin
Cutting die
mm
First rule at 20 mm on the old tools.
According to board thickness.
General
060009 3452 0204
00095275
28.11.2002
C00 11 1
23
AUTOPLATINER SPO
SP
SPO
mm
mm
12
Centerline notch
mm
15 x 8
22 x 20
mm
25
50
35
mm
20
20
20
mm
Centerline notch
mm
15 x 8
22 x 20
mm
7,5
70 x 20
mm
15
50
General
060009 3452 0204
00124413
22.03.2005
C00 11 2
24
AUTOPLATINER SPO
SP
Height of pins
SPO
mm
115
mm
12
15
15
mm
20
mm
18
15
18
Centerline notch
mm
15 x 8
22 x 20
mm
7,5
70 x 20
mm
20
73
General
060009 3452 0204
00124414
22.03.2005
C00 11 3
25
AUTOPLATINER SPO
28
Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
29
29
30
31
32
33
Sharp corners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Small size waste . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Narrow waste . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
33
33
34
36
28
36
36
37
37
38
00142388
25.04.2007
D00 01 1
26
AUTOPLATINER SPO
Waste separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
38
39
39
43
00142389
25.04.2007
D00 01 2
27
AUTOPLATINER SPO
General
Characteristics of corrugated board
e
P
Flute profile
Type
e (mm)
H (mm)
P (mm)
Large flute
4,5
8,9
Small flute
2,3
2,8
6,5
Medium flute
3,5
1,2
1,6
3,2
0,75
1,2
2,4
G/N
0,4
0,8
1,8
0,3
0,7
1,1
Microflute
BC
6,5
BE
4,5
BF
3,8
EF
2,6
Double wall
00095281
28.11.2002
D01 01 1
28
AUTOPLATINER SPO
Layout
Front, lateral and rear waste
Front waste
The normal width of the front waste, from the sheet edge to
the first rule is 15 mm.
min. 10
min.10
min.10
P13
d1523
min. 15
Design and layout
060009 3452 0204
00095283
28.11.2002
D02 01 1
29
AUTOPLATINER SPO
D1522
D1527
00142390
25.04.2007
D02 02 1
30
AUTOPLATINER SPO
D1528
00095285
28.11.2002
D02 03 1
31
AUTOPLATINER SPO
Overlapping blanks
The blanks should be overlapped as far as possible depending on their shapes so as to allow the maximum number of
single cuts and reduce board waste. This also allows a sufficient number of nicks to be provided to ensure the rigidity and
resistance of the sheet at high production speed.
D1529
00095286
28.11.2002
D02 04 1
32
AUTOPLATINER SPO
00095288
28.11.2002
D03 01 1
33
AUTOPLATINER SPO
Narrow waste
Avoid narrow waste pieces wherever possible as they are difficult to strip. Their width should not be less than the flute
pitch and at least 5 mm.
min. 5
00095289
28.11.2002
D03 02 1
34
AUTOPLATINER SPO
10
a
00095290
28.11.2002
D03 02 2
35
AUTOPLATINER SPO
Right-angled joins
To join two rules at a right angle, a joined mitre has to be made
on one of the two rules. This mitre will allow the rules to be
adjusted so that the cutting edges fit each other perfectly. The
shape of the mitre should correspond to the profile of the rule.
d1600
00095292
28.11.2002
D04 01 1
36
AUTOPLATINER SPO
r
b
Example: r = 10 mm a = 0,8 x 10 = 8 mm
00095293
28.11.2002
D04 02 1
37
AUTOPLATINER SPO
00095295
28.11.2002
D05 01 1
38
AUTOPLATINER SPO
Waste separator
Position of the waste separating rules
85-150
40
1
3
41
3 4
A
42
5
50-100
6
4
7
3
P13
00142391
25.04.2007
D06 01 1
39
AUTOPLATINER SPO
85-150
A
2
50-100
20
25 (15*)
P13
1
Design and layout
060009 3452 0204
00142392
25.04.2007
D06 01 2
40
AUTOPLATINER SPO
4
5
5
P13
4
Design and layout
060009 3452 0204
00142393
25.04.2007
D06 01 3
41
AUTOPLATINER SPO
6
7
00098357
11.02.2003
D06 01 4
42
AUTOPLATINER SPO
min. 25
Separating rule
min. 5
P13
00095301
28.11.2002
D06 02 1
43
AUTOPLATINER SPO
Cutting die
Dimensions of the wooden board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Characteristics of the wooden board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Position of the first rule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Centering notches and Centerline notches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fastening holes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Compensation to balance out the load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cutting rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Creasing rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bridges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nicks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rubbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Makeready sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
45
46
46
47
48
55
57
61
68
69
75
80
Cutting die
060009 3452 0204
00142394
25.04.2007
E00 01 1
44
AUTOPLATINER SPO
D1514
SPO 1575-EEG
x max.
1043
1580
1103
1620
x min.
SPO 1600
mm
680
13
SPO 2000
SPO 203 A / matic / Power Register
P13
1273
MASTERCUT 1.7
MASTERCUT 2.1
2060
1720
1303
2120
Cutting die
00142395
25.04.2007
E00 02 1
45
AUTOPLATINER SPO
13
P13
D1514
18
15
15
D1592
11
Cutting die
060009 3452 0204
00095305
28.11.2002
E00 03 1
46
AUTOPLATINER SPO
D1565
195
455
455
13
P13
8
13
4,6
11,5
P13
195
+ 0,2
1,5
15 0
Cutting die
060009 3452 0204
00142396
25.04.2007
E00 04 1
47
AUTOPLATINER SPO
Note
The length of the fastening screws depends on the thickness
of the wooden board. For a chase with a threaded bottom
plate (Fig. 2), the screws must not, under any circumstances, project from the protection plate.
M5 x 20 ( x = 15 mm)
M5 x 25 ( x = 18 mm)
Fastening holes
Lay out five to ten through-holes over the surface of the
wooden board. The hole diameter depends on the type of
chase used:
Fig. 1. Chase with drilled bottom plate: the hole diameter is
6 mm.
Fig. 2. Chase with tapped bottom plate (new method): the
hole diameter is 10 mm.
T-nuts are driven into these holes. They are used to screw the
cutting die to the chase.
BOBST 1005-0099
(batch of 100 pieces)
M5
10
Make sure that the holes chosen do not coincide
with the rules or the rubber!
BOBST 1005-0100
(batch of 100 pieces)
Cutting die
060009 3452 0204
00098359
11.02.2003
E00 05 1
48
AUTOPLATINER SPO
73
104
60
71
32
43
31
21
19
28
18
10
5
16
Y+
15
1
105
7
2
109
X+
74
35
23
13
61
48
24
14
62
49
36
oos
63
50
37
84
75
64
38
25
8
3
65
51
26
85
76
52
39
27
17
77
53
40
92
86
66
41
98
93
87
78
67
54
29
11
79
55
99
94
88
68
42
30
20
89
69
56
102
100
95
80
57
44
12
70
103
101
96
90
81
58
33
MASTERCUT 1.7
47
106
34
22
108
P13
D1569
13
82
59
45
97
91
72
46
os
107
83
Y
Cutting die
060009 3452 0204
00142397
25.04.2007
E00 05 2
49
AUTOPLATINER SPO
X (mm)
Y (mm)
X (mm)
Y (mm)
X (mm)
Y (mm)
X (mm)
Y (mm)
X (mm)
Y (mm)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
894,6
559,8
689,7
819,6
949,5
225,0
354,9
484,8
614,7
744,6
874,5
1004,4
109,8
20,1
150,0
279,9
409,8
539,7
669,6
799,5
924,4
444,6
314,7
184,8
127,9
107,8
182,8
257,8
332,8
87,7
162,7
237,7
312,7
387,7
462,7
537,7
67,6
142,6
217,6
292,6
367,6
442,6
517,6
592,6
667,6
47,5
122,5
197,5
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
54,9
75,0
204,9
334,8
464,7
594,6
724,5
854,4
984,3
649,5
519,6
389,7
259,8
129,9
0,0
129,9
259,8
389,7
519,6
649,5
779,4
909,3
854,4
724,5
272,5
347,5
422,5
497,5
572,5
647,5
722,5
797,5
872,5
102,4
177,4
252,4
327,4
402,4
477,4
552,4
627,4
702,4
777,4
852,4
927,4
1002,4
157,3
232,3
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
594,6
464,7
334,8
204,9
75,0
54,9
184,8
314,7
444,6
574,5
704,4
834,3
929,4
799,5
669,6
539,7
409,8
279,9
150,0
20,1
109,8
239,7
369,6
499,5
307,3
382,3
457,3
532,3
607,3
682,3
757,3
832,3
907,3
982,3
1057,3
1132,3
287,2
362,2
437,2
512,2
587,2
662,2
737,2
812,2
887,2
962,2
1037,2
1112,2
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
629,4
874,5
744,6
614,7
484,8
354,9
225,0
95,1
34,8
164,7
294,6
949,5
819,6
689,7
559,8
429,9
300,0
170,1
40,2
894,6
764,7
634,8
504,9
375,0
1187,2
492,1
567,1
642,1
717,1
792,1
867,1
942,1
1017,1
1092,1
1167,1
622,0
697,0
772,0
847,0
922,0
997,0
1072,0
1147,0
826,9
901,9
976,9
1051,9
1126,9
97
98
99
100
101
102
103
104
105
106
107
108
109
245,1
969,6
839,7
709,8
579,9
914,7
784,8
964,2
764,7
984,3
89,7
779,4
429,9
1201,9
956,8
1031,8
1106,8
1181,8
1161,7
1236,7
1207,3
52,9
82,3
1222
27,4
32,8
Cutting die
060009 3452 0204
00142398
25.04.2007
E00 05 3
50
AUTOPLATINER SPO
Drill bushings
Crossbar
00124421
22.03.2005
E00 05 4
51
AUTOPLATINER SPO
Cutting die
060009 3452 0204
00124422
22.03.2005
E00 05 5
52
AUTOPLATINER SPO
9,5
6
10
00124423
22.03.2005
E00 05 6
53
AUTOPLATINER SPO
Cutting die
060009 3452 0204
00124424
22.03.2005
E00 05 7
54
AUTOPLATINER SPO
Rule to apply
If the length of the blank in running direction is less than the
machine size, compensating rules are recommended. They
must be fitted directly on the cutting die using rubber of the
same quality as the one used for the cutting rules. The compensating rules must be replaced each time there is a complete change of cutting rules.
Cutting die
00124425
22.03.2005
E00 06 1
55
AUTOPLATINER SPO
min. 15
B
2
A
1
D1514
Formula
1 Cutting zone
2 Compensating zone
c Maximum diecutting length of the machine
a Total length of cutting rules in the cutting zone
b Length of the compensating zone
d Width of the cutting and compensating zones
e Length of the cutting zone
N Number of cutting rules of length d, to be arranged regularly over the die in zone b.
Note: Correct the result to the nearest value.
If N = 3.4; round down to 3
If N = 3.6; round up to 4
N=
axb
exd
Example of calculation:
N=
a x b
e x d
10995 x 166
= 3,8
554 x 880
Cutting die
00095311
28.11.2002
E00 06 2
56
AUTOPLATINER SPO
Cutting rules
Certain dimensions relating to the wooden board, cutting
rules and rubber depend on the thickness and type of the
cardboard to be cut. The table below indicates these dimensions for three types of job.
Note
There are two types of upper chases: the standard model for
cutting rules with a height of 23.8 mm and one for double wall
board for cutting rules with a height of 28.6 mm.
c
a
b
d
D1653
e
Never mount a 28.6 mm rule on a standard
chase, otherwise severe damage might
ensue.
a
A-B-C-flute
E-flute
F-G-N-flute
Double wall
thickness 6 mm or
more
1,5-2
c (pt)
11
12-15
12 15
2 pts.
8-10
3-4 pts. *
15
12-15
1 pt = 0,35 mm
15
3 pts.
15 -18 23,8
,
18
mm
15 28,6
2-3 pts.
00142399
25.04.2007
E00 07 1
57
AUTOPLATINER SPO
D1599
Cutting die
060009 3452 0204
00095313
28.11.2002
E00 07 2
58
AUTOPLATINER SPO
Cutting die
060009 3452 0204
00095314
28.11.2002
E00 07 3
59
AUTOPLATINER SPO
2
2
Cutting die
060009 3452 0204
00095315
28.11.2002
E00 07 4
60
AUTOPLATINER SPO
Creasing rules
Creasing without counterpart
Generally, the active part of the creasing rules has a rounded
top. However, we noted that folds through 180 need better
defined creases. To this aim, it is recommended to fit creasing rules upside down.
To avoid bursting of the cardboard, rubber strips are glued
on both sides of the rule. The type and the hardness of the
rubber depend on the quality of the worked material.
25-30 Shore
1
Rules and rubbering at
equal height
70 Shore
Cutting die
060009 3452 0204
00095316
28.11.2002
E00 08 1
61
AUTOPLATINER SPO
A-B-C-E-F-G-N-O
A-B-C-E-F-G-N-O
e = 3 pts
90
e = 6-8 pts
180
e = 6-8 pts
e = 3 pts
Cutting die
060009 3452 0204
00142400
25.04.2007
E00 08 2
62
AUTOPLATINER SPO
Wide creasing
In order to obtain a certain width of the creases, it is possible
to use creasing rules whose creasing section is wider than
the body of the rule.
Do not use two creasing rules mounted side by side.
Double creasing
Double creasing is provided for facilitating the folding at
180 degrees.
Distance x, separating the two rules, has to correspond to
about 2 or 3 times the thickness of the cardboard (verify this
method before adopting it).
2-3 pts
D1747
D1746
4-8 pts
Cutting die
060009 3452 0204
00095318
28.11.2002
E00 08 3
63
AUTOPLATINER SPO
D1748
0,1-0,2
Cutting die
060009 3452 0204
00095319
28.11.2002
E00 08 4
64
AUTOPLATINER SPO
d1553
d1553
Cutting die
060009 3452 0204
00095320
28.11.2002
E00 08 5
65
AUTOPLATINER SPO
*a=bc
*
D1750
D1749
* a = b (c+d)
00095321
28.11.2002
E00 08 6
66
AUTOPLATINER SPO
Counterpart sizes
e
g=c
c
f = (2xc) + e
Cutting die
060009 3452 0204
00095322
28.11.2002
E00 08 7
67
AUTOPLATINER SPO
Bridges
For straight cuts, leave a bridge approximately every 100 to
150 mm. If possible, avoid placing bridges in curved sections. If, however, they are necessary, place them every 80
to 100 mm.
Do not make bridges where rules intersect, as this diminishes the strength of the joins.
0,5
Dimension of notches
Height a of the notches should be 0.5 mm higher than the
thickness of the wooden board in order to take account of the
thickness variations in the wood. This allows you to see the
position of the bridges when you make the notches for the
nicks.
Length b of the bridges is generally 5 mm to 8 mm.
a
b
Cutting die
060009 3452 0204
00095323
28.11.2002
E00 09 1
68
AUTOPLATINER SPO
Nicks
The die-maker must make the notches for the nicks before
placing the rubber. Use a grinder to make these notches.
In case you add nicks, remove rubbers on both side of the
rule and use a grinder to move rubbers aside.
Cutting die
060009 3452 0204
00095324
28.11.2002
E00 10 1
69
AUTOPLATINER SPO
Board
a (mm)
b (mm)
E-flute
0,6 - 1,5
c + 0,5
A, B und C-flute
2 - 2,5
c + 0,5
Double wall
2-3
d + 0,5
c
Do not forget that it is easier to
add nicks than to remove them.
Cutting die
060009 3452 0204
00142401
25.04.2007
E00 10 2
70
AUTOPLATINER SPO
Number of nicks
The number, position and size of the nicks depends on the
type of box made. However, the following rules must be
respected:
Connection of the blanks to the front waste
1 Start by making a nick on the flaps, at 10 mm from the
edge (These nicks will not necessarily fall opposite the
grippers). This manner will enable a better sheet transport.
2 If possible, make two nicks opposite each gripper. Leave
a distance of approx. 10 mm between the two nicks.
D1752
10
10
1
2
Cutting die
00098362
11.02.2003
E00 10 3
71
AUTOPLATINER SPO
3-5
5
D1752
0,8
5
D1757
Cutting die
060009 3452 0204
00142402
25.04.2007
E00 10 4
72
AUTOPLATINER SPO
D1752
Cutting die
060009 3452 0204
00098364
11.02.2003
E00 10 5
73
AUTOPLATINER SPO
Front waste
Nicks can also be placed between the grippers. Rubber can
then be placed on either side of the rule to improve the resistance of the nick.
D1646
Cutting die
060009 3452 0204
00095329
28.11.2002
E00 10 6
74
AUTOPLATINER SPO
Rubbers
Generally, the rubber height should exceed that of the
cutting rules by about 1.5 to 2 mm. Rubber hardness
depends on its position and of the worked cardboard. Use
rubber which returns quickly to its initial shape once it is
decompressed.
Be sure to leave a minimum clearance of 1 mm between
rubber lining and cutting rules.
If rubber lining touches cutting rules, it cannot be squeezed
properly, resulting in breaking nicks. Moreover, the rubbing
of the rubber lining against the rule will slow it down as it
returns to its initial shape.
The use of self-adhesive rubber enables to remove it more
easily in case that additional nicks are added.
D1653
1,5 - 2
D1760
Cutting die
060009 3452 0204
00095330
28.11.2002
E00 11 1
75
AUTOPLATINER SPO
Special profiles
There are different profiles and rubber hardnesses whose
use is specific for certain jobs.
Cutting die
060009 3452 0204
00095331
28.11.2002
E00 11 2
76
AUTOPLATINER SPO
Arrangement
As shown in the illustration, we recommend rubbers of different profile and hardness according to their position and
depending on the function of the worked cardboard:
1 Solid profiled rubber of more then 30 Shore near nicks.
2 Foam rubber of 20 to 25 Shore at other cutting rules.
3 Solid rubber of 35 to 40 Shore in slots.
4 In some cases, it may be necessary to place strips of 25
Shore foam rubber inside the blanks to improve stability
and cutting precision.
15
b
11
11
1,52
12
0,5
1,52
Cutting die
060009 3452 0204
00095332
28.11.2002
E00 11 3
77
AUTOPLATINER SPO
IMPORTANT
Never place any rubber lines in gripper areas in front of
the first rule!
D1763
D1646
150
Cutting die
060009 3452 0204
00095333
28.11.2002
E00 11 4
78
AUTOPLATINER SPO
20-25 Shore
2
40 Shore
0,5
D1648
Cutting die
060009 3452 0204
00095334
28.11.2002
E00 11 5
79
Makeready sheet
A makeready sheet is a sheet of paper bearing the layout of
the cutting die. It is specific to one job and one machine and
must be used systematically with its corresponding cutting
die. To do so, it is recommended to identify the machine on
the makeready sheet.
The makeready consists in pasting strips of paper on to the
sheet in the places where weaknesses of cut are apparent in
order to obtain uniform cutting quality without a significant
increase in cutting force.
m Reduced wear of cutting rules
m Accuracy and evenness of cutting
A new makeready sheet must be made whenever any
cutting rules or the converting equipment (cutting plate,
thin plate, supporting plate, chase bottom plate, etc...)
are replaced.
P2457
AUTOPLATINER SPO
IMPORTANT
One makeready sheet per
job and machine!
Cutting die
060009 3452 0204
00098365
11.02.2003
E00 12 1
80
AUTOPLATINER SPO
Dimensions
The dimensions of the makeready sheet must correspond to
the dimensions of the wooden board of the cutting die, including the compensating rules.
Note: Fig. 1 and 2. In order to facilitate the register of the
makeready sheet on the chase, it is recommended to continue the line of the 1st rule and the Centerline axis until the
sheet edge.
Thickness
Use a 0.1 mm thick paper (max. 0.15 mm) with a tolerance
that does not exceed 0.01 mm.
Quality
The paper used for the makeready sheet should have the following properties: incompressibility, resistance to humidity, dimensional stability and evenness of thickness. We
strongly recommend the special papers for offset printers
(calibrated papers) and plasticized papers.
Imprint
If a converting tool is not designed with CAD, the outline of
the cutting die can be reproduced on the makeready sheet
using carbon paper directly on the machine (See chapter
Starting up a job).
Cutting die
060009 3452 0204
00095336
28.11.2002
E00 12 2
81
AUTOPLATINER SPO
00142403
25.04.2007
F00 01 1
82
AUTOPLATINER SPO
Notes
When using a maximum size y, reduce the rear distance of
the board to 22 mm.
In order to pre-position the clamping device and thus to facilitate the fitting of the tool, it is recommendable to engrave distance y on the front side of the board.
15
40 (22)
SPO 1575-EEG
x max
y max.
1605
1065
1630
1117
2062
1287
y min.
SPO 1600
SPO 160-ER MATIC
SPO 160 A / matic / Power Register
40
40
SPO 160-S
20
mm
P13
545
MASTERCUT 1.7
1730
MASTERCUT 2.1
2130
1315
640
545
D1582
x
Upper stripping tools
060009 3452 0204
00142404
25.04.2007
F00 02 1
83
AUTOPLATINER SPO
Centerline II
Notch for centering stop
Add a 20 x 22 mm notch for engaging the Centerline II centering stop.
Centering stop
Place the centering stop in the Centerline notch with the shoulder on the reinforcement side and fasten it by means of wood
screws.
BOBST 502QV
(batch of 20 pieces)
D1583
19
20
50
P13
+ 0,2
0
22
P353
00098367
11.02.2003
F00 03 1
84
AUTOPLATINER SPO
Anti-vacuum apertures
It is important to provide large apertures in the wooden panel
in order to avoid the sheets being sucked up during waste
stripping. However, be careful not to weaken the resistance
of the stripping die with excessive apertures.
D1589
00095359
28.11.2002
F00 04 1
85
AUTOPLATINER SPO
49
331
530
729
854
1046
19
695
4 x 100
89
268
450
610
791
971
1121
535
1171
24 x 125
287
127
Centerline
4 x 125
16 x 100
8 x 140
Upper stripping tools
00095360
28.11.2002
F00 04 2
86
AUTOPLATINER SPO
Types of strippers
Stripping rules
The stripping rules are simple profiles of drawn steel with a
thickness of 3 points (= approx. 1 mm) and a height of
50 mm. For certain types of waste, it is possible to use different profiles in order to increase the contact surface with the
waste.
Stripping pins
There are 2 main systems for using stripping pins: Insertion
in holes cut by laser, pressing in the wood. It is essential for
these cylindrical pins to have a shoulder to prevent them
being pressed in the wooden board.
35
50
3 pts
D1668
10
Upper stripping tools
00095361
28.11.2002
F00 05 1
87
AUTOPLATINER SPO
1,5-2
35
Blocks of wood
Use wood with a height of 35 mm. Screw (or nail) and glue
the wooden blocks onto the board.
1,5-2
D1795
00095362
28.11.2002
F00 05 2
88
AUTOPLATINER SPO
50 mm
Pointed strippers
This system is also known as dynamic stripping. The inner
waste is forced by pointed strippers mounted on the upper
stripping tool through the central stripping board whose
openings in some places are smaller than the waste to be
stripped.
This type of stripper goes for waste with a maximum size of
50 x 50 mm. If it is bigger, use conventional stripping.
For more information, please consult the companies specialized in the manufacturing of converting tools.
00095363
28.11.2002
F00 05 3
89
AUTOPLATINER SPO
Position of strippers
Conventional stripping
The distance between the upper tools and the apertures
which are made into the central board has to be 2 to 3 mm
(0.5 to 1.5 mm with respect to the center of the cutting rule).
This distance also goes for the circumference of the board.
x max.
x max.
SPO 160-ER MATIC
D1824
23
0,51,5
1614
SPO 160-S
SPO 160 VISION / Power Register
mm
23
2040
0,51,5
MASTERCUT 1.7
1714
MASTERCUT 2.1
2114
00142405
25.04.2007
F00 06 1
90
AUTOPLATINER SPO
Dynamic stripping
If the aperture in the central stripping board is smaller than
the waste to be pushed through, leave approx. 6 mm additional space between waste edge and stripper. This will
enable the waste to be bent and stripped correctly.
D1798
00095365
28.11.2002
F00 06 2
91
AUTOPLATINER SPO
1,5
1,5
D1811
D1587
D1581
00095366
28.11.2002
F00 06 3
92
AUTOPLATINER SPO
Rear strippers
Leave a clear area x between the last stripper and the rear
edge of the wooden panel to ensure a correct tightening of
the Centerline system.
x
SPO 1575-EEG
SPO 1600
SPO 160 A / matic / Power Register
15
SPO 160-S
12 *
SPO 2000
SPO 203 A / matic / Power Register
D1808
15
MASTERCUT 1.7
MASTERCUT 2.1
x
* 15 mm if the tools are used on other
machines
00142406
25.04.2007
F00 07 1
93
AUTOPLATINER SPO
min. 5
40
Stripping foam
Use polyester foam with a density of 30 to 40 kg/m3, elastic
enough to return to its initial shape after crushing
(BOBST 502 175 102). The section of each piece of foam is
40 x 40 mm.
The height of the foam pieces must exceed the strippers by
5 mm. Maintain a minimum distance of 5 mm between the
pieces of foam and the strippers.
40
min. 5
00095368
28.11.2002
F00 08 1
94
AUTOPLATINER SPO
Position
Place the pieces of foam at the side of and behind the inside
waste strippers, at least 5 mm from the outside of the waste.
Avoid placing too many pieces of foam (too much support on
the central board).
min. 5
Never place pieces of foam in
front of the strippers!
D1820
00095369
28.11.2002
F00 08 2
95
AUTOPLATINER SPO
Position of the suspension notches for fastening hooks, SPO 160 A / matic / Power Register
The plan indicates the position of the notches which are possible to be made, os and oos, in order to correspond to those
with the bottom plate of the upper frame.
P13
447
613
20
15
15
(4x)50
727
567
493
30
30
Centerline
509
530
610
(6x)90
10
0
Upper stripping tools
060009 3452 0204
00142407
25.04.2007
F00 09 1
96
AUTOPLATINER SPO
530
460
600
20
775
15
15
(4x)100
10
567
30
30
610
(4x)90
493
555
45
660
460
455
400
Centerline
45
(8x)60
0
Upper stripping tools
060009 3452 0204
00142408
25.04.2007
F00 10 1
97
AUTOPLATINER SPO
Position of the suspension notches for fastening hooks, SPO 160 VISION / Power Register
The plan indicates the position of the notches which are possible to be made, os and oos, in order to correspond to those
with the bottom plate of the upper frame.
P13
460
600
20
775
(4x)100
15
15
10
567
30
30
506
30
30
411
Centerline
610
(8x)90
493
00142409
25.04.2007
F00 11 1
98
AUTOPLATINER SPO
P13
621
821
961
10,5
776
15 15
891
(33x) 100
676
15
10
477
15
626,5
581,5
551
550,5
750,5
890,5
15 15
650,5
960,5
45
Centerline
820,5
242
410,5
00142410
25.04.2007
F00 12 1
99
AUTOPLATINER SPO
P13
621
821
961
10,5
977
15 15
891
(33x) 100
676
15
10
476
15
726,5
581,5
551
550,5
750,5
890,5
15 15
650,5
960,5
45
Centerline
820,5
242
410,5
00142411
25.04.2007
F00 13 1
100
AUTOPLATINER SPO
70
Position of the suspension notches for the lever device, SPO 203 A / matic / Power Register, MASTERCUT 1.7
and MASTERCUT 2.1
A lever device can be used to secure the upper stripping die without entering the machine. Provide 20 x 70 mm apertures
for inserting the tightening hooks.
20
300
300
L1
449
x
x
SPO 203 A / matic / Power Register
P13
804
20
MASTERCUT 2.1
921
mm
MASTERCUT 1.7
449
793
P18308
L2
130
1004
00142412
25.04.2007
F00 14 1
101
AUTOPLATINER SPO
L1 / L2
L1 / L2
00142413
25.04.2007
F00 14 2
102
AUTOPLATINER SPO
104
104
106
107
108
109
110
112
00142414
25.04.2007
G00 01 1
103
AUTOPLATINER SPO
Wooden board
Use 12 mm thick plywood.
Note: Using a board with varnished surfaces facilitates the
cardboard transport and avoids streaks on the printing.
12
P13
D1575
00095339
28.11.2002
G00 02 1
104
AUTOPLATINER SPO
0,5 -1,5
D1576
00095340
28.11.2002
G00 02 2
105
AUTOPLATINER SPO
Inner apertures
Dynamic stripping
The inner apertures should be slightly larger than the
waste. If the waste is small in size, the angles and ends of
the aperture should be shorter than the waste. This is to avoid
the waste from rising up through the aperture again (suitable
for O, N, G, F, E, B and C-flute).
1,5-2
Conventional stripping
If lower stripping pins are used, leave a gap of 0.5 to
1.5 mm on all sides of the waste (including the angles and
ends).
1,5-2
1,5-2
D1577
0,5-1,5
0.5-1,5
1,5-2
0,5-1,5
D1578
D1578
(1/2)
00095341
28.11.2002
G00 03 1
106
AUTOPLATINER SPO
Supporting irons
It is important to provide supporting irons a within large-size
inner and side apertures. Fastening slots with a length of
15 to 20 mm are used for securing them to the female board.
If necessary, add perforating rules b in the cutting die to facilitate the fall of large waste.
min. 10
15-20
a
b
b
11
max. 15
d1658
1-2
Central stripping board
060009 3452 0204
00095342
28.11.2002
G00 04 1
107
AUTOPLATINER SPO
50*
62
Wooden reinforcements
The height of wood must be 50 mm and its width 15 to
20 mm. The reinforcement must be 3 mm shorter than the
board. Saw off the back of the reinforcement at 30 to allow
the rear waste to drop off more easily.
min. 75
min. 75
15-20
26,5
2-3
D1776
15
D1575
30
00142415
25.04.2007
G00 05 1
108
AUTOPLATINER SPO
Chamfers
Bevel the upper section of the apertures in the direction of
sheet passage. This prevents the sheet from catching the
rear edge or the board apertures as it is transferred.
The more distinct the aperture is, the bigger the chamfer will
be.
D1646
45
45
00095344
28.11.2002
G00 06 1
109
AUTOPLATINER SPO
80
40
Centerline I
Four to six 80 mm long aluminium profiles are used for
securing the board to the machine. These profiles are distributed over the board and secured against the outer edge of the
reinforcement. Turn the opening of the U towards the outside.
The profiles secured to the front of the board should be
situated 3 mm from its edge. Leave a clearance of at least
40 mm from the side edge so as not to interfere with dropping waste.
To use a board with profile aluminium bars on a machine
equipped with EASYSET, arrange the rear profiles so that
they project by 25 mm over the separating line for side
and rear waste.
25
50
25
D1677
00095345
28.11.2002
G00 07 1
110
AUTOPLATINER SPO
min. 50
24
Upper tool
Central board
BOBST 1004-436
24
D6021
00098366
11.02.2003
G00 07 2
111
AUTOPLATINER SPO
Centerline I and II
Notch for centering stop
Add a 20 x 22 mm notch for engaging the Centerline centering stop.
Centering stop
Place the centering stop in the Centerline notch with the shoulder on the stripper side and fasten it by means of wood screws.
BOBST 502QU
(batch of 20 pieces)
D1589
20
17,5
50
+ 0,2
0
22
00098373
11.02.2003
G00 08 1
112
AUTOPLATINER SPO
Restricted zones
Do not put strippers in the hatched zone of the Centerline
locking system.
25
D1583
P13
70
00095348
28.11.2002
G00 08 2
113
AUTOPLATINER SPO
Separating rules
Provide two grooves with a length of 30 mm and a thickness
of 2 mm as well as fastening holes with a diameter of 6 mm
to secure the separating rules. The position of both these
grooves is given by the separating line A for side and rear
waste.
D1581
x max.
BOBST 502-QW
(batch of 20 pieces)
x max.
SPO 160 A / matic / Power Register
1614
SPO 160-S
SPO 160 VISION / Power Register
22
mm
2040
MASTERCUT 1.7
1714
MASTERCUT 2.1
2114
12,5 12,5
30
00142416
25.04.2007
G00 08 3
114
AUTOPLATINER SPO
Clamping jaws
The central stripping board is secured in the machine using
clamping jaws. Position a sufficient number of jaws to ensure
that the board is rigid.
BOBST 502-QX
(batch of 20 pieces)
2 claws
2 to 3 claws
3 to 4 claws
00098369
11.02.2003
G00 08 4
115
AUTOPLATINER SPO
P13
x
15
40
40
15
min.40
12
D1585
15
40
00095351
28.11.2002
G00 08 5
116
AUTOPLATINER SPO
Minimum size
Maintain a minimum distance x between the front edge of the
central stripping board (first rule) and the theoretical separating line A for side and rear waste.
P13
x
x
SPO 1600
280
min.40
410
SPO 160-S
mm
SPO 2000
SPO 203 A / matic / Power Register
410
MASTERCUT 1.7
MASTERCUT 2.1
00142417
25.04.2007
G00 08 6
117
AUTOPLATINER SPO
20
3
6
6,5
50
23
25
BOBST 1005-0099
(batch of 100 pieces)
00098371
11.02.2003
G00 08 7
118
AUTOPLATINER SPO
50
26,5
Wooden reinforcements
The front section of the wooden reinforcements should allow
the central stripping board to press against the bar of the
female board carrier frame.
Fig. 4. Make a recess in this part of the reinforcement.
Fig. 5. In order to modify the old tool of Centerline II, shorten
the reinforcement by 20 mm in order to fit the supporting
plates (BOBST 502-2094).
Note: On principle, do not fit any reinforcements in the
Centerline axis. If there is no other possibility, decrease the
aperture of the reinforcement from 26.5 mm to 20 mm.
15
20
00095354
28.11.2002
G00 08 8
119
AUTOPLATINER SPO
00142418
25.04.2007
H00 01 1
120
AUTOPLATINER SPO
Introduction
Lower stripping pins are used to facilitate the stripping of difficult waste (small size, narrow side waste) or for ensuring
100% stripping.
Keep the use of stripping pins down to the absolute minimum
necessary!
00095377
28.11.2002
H00 02 1
121
AUTOPLATINER SPO
Small-size waste
Place the pin in front of the waste that it will tilt and fall down.
10
00095378
28.11.2002
H00 02 2
122
AUTOPLATINER SPO
10
1/
2/
10
00095379
28.11.2002
H00 02 3
123
AUTOPLATINER SPO
Side waste
Depending on the shape of the waste, it is possible to place
a pin beside the separating rules.
00095380
28.11.2002
H00 02 4
124
AUTOPLATINER SPO
Lower tool
(SPO 160 VISION / Power Register, MASTERCUT 1.7 and MASTERCUT 2.1) . . . . 129
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
Fastening holes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
Fastening . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
00142419
25.04.2007
I00 01 1
125
AUTOPLATINER SPO
Dimensions
Draw the outline of the frontal cut by keeping a distance x
inside of it depending on the type and the quality of the cardboard. As a general rule, the more rigid the cardboard is, the
longer the distance will be.
Use 15 mm thick plywood.
15
Upper tool
D1590
Board
x (mm)
E-flute
1,5
A, B und C-flute
Double wall
2,5
180
00095383
28.11.2002
I01 01 1
126
AUTOPLATINER SPO
Fastening holes
Depending on the size, between 2 and 6 fastening holes
measuring 9.5 mm in diameter should be provided. These
holes are to be located 58 mm from the first cutting rule.
MASTERCUT 1.7
MASTERCUT 2.1
1,52,5
9,5
58
D1591
P13
950
513
410
265 180
180 265
410
513
00142420
25.04.2007
I01 02 1
127
AUTOPLATINER SPO
Fastening
The front waste separator 1 is fastened onto a supporting bar
3 outside the press using fastening elements 2 and nuts 4.
The device is then secured into place from outside the
machine.
3
2
1
BOBST 1005-0089
(batch of 100 pieces)
P9611
00124438
22.03.2005
I01 03 1
128
AUTOPLATINER SPO
Lower tool (SPO 160 VISION / Power Register, MASTERCUT 1.7 and MASTERCUT 2.1)
Chamfer the upper part of the ends a of the lower tool in the
running direction. This avoids the sheet being tripped during
its transport.
15
Dimensions
Design the outline of the front waste keeping 1.5 mm inside it.
Use 15 mm thick plywood.
D1590
1,5
21,5
1,5
P13
a
a
00142422
25.04.2007
I02 01 1
129
AUTOPLATINER SPO
Fastening holes
Depending on the size, between 3 and 7 fastening holes.
11,5
1,5
11,5 x 90
P13
MASTERCUT 1.7
1020
MASTERCUT 2.1
840
300
300
840
1020
00142423
25.04.2007
I02 02 1
130
AUTOPLATINER SPO
Fastening
Fit and screw the lower tool on the front jogger 1. Depending
on the lenght of the outline, it is recommended to fit a reinforcing angle 2 to rigidify the tool.
P13
1,52,5
M6 x 16
2
1
P16446
1,5
00095389
28.11.2002
I02 03 1
131
AUTOPLATINER SPO
Centerline system
Centerline II adaptation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
EASYSET system to Centerline II tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
Centerline system
060009 3452 0204
00142424
25.04.2007
J00 01 1
132
AUTOPLATINER SPO
Centerline II adaptation
A. Tools without registering system
Centerline II adaptation concerns the cutting die, the upper
stripping tool and the central stripping board as well as the
manufacture of the front waste separator.
We recommend the use of an EASYSET drilling jig for converting older tools. They must first be adapted for the EASYSET system, then for the Centerline system. The upper stripping tool must be provided with a front compensating bar.
Note
If you do not have an EASYSET drilling jig to convert your
older tools, contact the BOBST After-Sales Service for more
detailed information.
Centerline system
060009 3452 0204
00095392
28.11.2002
J00 02 1
133
AUTOPLATINER SPO
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
OPTIONAL
Centerline system
060009 3452 0204
00095393
28.11.2002
J00 03 1
134
AUTOPLATINER SPO
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
Position the adapter jig 490-BG onto the central stripping board
Insert the 2 pins for centering the jig
Check the alignment between the front edge of the board (1st rule) and the jig
If the front edge projects beyond the jig, trace out the position of the 1st rule
If the front edge is shorter than the jig, provide front stops
Trace out the position of the Centerline notch: 20 x 22 mm
Drill 2 fastening holes for the Centerline stop: 2 x 2 mm
Position the mobile arm carriage on the marking of a separating rule
Trace out the position of the grooves for the separating rules (os and oos): 30 x 2 mm
Drill the fastening holes for the separating rules (os and oos) 6 mm
Position the mobile arm of the jig near the reinforcements
Drill 2 fastening holes for each clamping claw: 2 x 6 mm
Remove the centering pins and remove the adaptation jig
Bezel the holes according to the fastening system used
Cut out the grooves for the separating rules (os and oos): 30 x 2 mm
Saw the front edge of the board at the 1st rule
Cut out the Centerline notch
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
Ok . 23
OPTIONAL
Centerline system
060009 3452 0204
00095394
28.11.2002
J00 03 2
135
AUTOPLATINER SPO
35
36
37
38
39
40
41
42
D
D
D
D
D
D
D
D
35
36
37
38
Other possibility
Remove the wooden reinforcements on the central stripping board
Manufacture reinforcements with a recessed front end
Trace out the front position of the wooden reinforcements: 3 mm back from the 1st rule
Fasten (nail and glue) the wooden reinforcements while observing the tracing
D
D
D
D
D
OPTIONAL
Centerline system
060009 3452 0204
00095395
28.11.2002
J00 03 3
136
AUTOPLATINER SPO
10
11
12
Centerline system
060009 3452 0204
00095396
28.11.2002
J00 03 4
137
AUTOPLATINER SPO
13
14
Check the presence of anti-vacuum apertures and provide such apertures where
necessary.
17
15
16
18
19
20
OK
21
. 33
22
23
. 40
If the front edge is shorter than the jig, provide front stops.
. 23
24
Centerline system
060009 3452 0204
00095397
28.11.2002
J00 03 5
138
AUTOPLATINER SPO
25
26
29
27
30
33
31
28
34
32
35
36
20
Saw the front edge of the board at the 1st
rule.
Centerline system
060009 3452 0204
00095398
28.11.2002
J00 03 6
139
AUTOPLATINER SPO
37
38
39
40
3
Trace out the position of the support plates:
3 mm back from the 1st rule.
41
42
36
Other possibility
37
15
38
26,5
35
Fasten (nail and glue) the wooden reinforcements while observing the tracing.
Centerline system
060009 3452 0204
00095399
28.11.2002
J00 03 7
140
AUTOPLATINER SPO
Productivity
The T.O.P concept . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Job planning and follow-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Logistics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Organization of the work place . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Retrofit PIP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Training aids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
142
143
145
150
152
154
155
157
Productivity
060009 3452 0204
00142425
25.04.2007
K00 01 1
141
AUTOPLATINER SPO
T.O.P.
Technique
People
Organization
Technique
The productivity of the AUTOPLATENR press is undeniably
linked to the technical characteristics of the machine. The
most important of these are:
m Machine configuration (equipment, improvements,
peripherals, etc.)
m Operating conditions of the machine
m Quality of the converting tools
m Available handling resources
m Flow processing equipment
Organization
The organization of the machine environment has a direct
effect on its productivity. A number of different points are
involved, the most important of which are the following:
m Location of the machines and links with the different sectors of the enterprise
m Job planning and follow-up
m Management of converting tools
m Cleanliness and organization of the workplace
m Working and inspection procedures
m Maintenance schedule and policy
People
Finally, it is self-evident that staff with a profile appropriate to
the work play a crucial role in the optimum utilization of the
AUTOPLATENR press. The essential characteristics that
operators must possess are:
m Skill, knowledge and experience
m Behaviour and motivation
m The will to progress
Productivity
060009 3452 0204
00095402
28.11.2002
K00 02 1
142
AUTOPLATINER SPO
Machine allocation
Machines are of course allocated to an order in accordance
with their availability and the order deadline. Certain parameters with an indirect influence on the machines productivity
also have to be taken into account:
m Using the same machine for the same order (no need
to remake a makeready sheet and possibility of reusing
the setting data)
m Run duration according the machines equipment
(short runs should be allocated to machines
with equipment adapted to quick job changes)
m Working format of machine appropriate to format of
job (avoids conversion problems linked to balancing of
the load)
D4334
D7250
Productivity
060009 3452 0204
00095403
28.11.2002
K00 03 1
143
AUTOPLATINER SPO
Job sheet
The operator of the SPO AUTOPLATENR diecutting press
fills out a job sheet when an order is first executed. He then
stores and files the sheet near the machine or attaches it to
the tools at the end of the job.
The sheet contains all the various setting values for the job
as well as any other information likely to save time once the
next job is set up.
00095404
28.11.2002
K00 03 2
144
AUTOPLATINER SPO
Logistics
Sheet pile transport
There are different ways of transporting piles between the
corrugator outlet, intermediate storage and the SPO AUTOPLATENR diecutting press. The system best suited is automatic conveying on rollers. Its advantages are as follows:
m Flatter sheets
m Considerable reduction in pile deformation
m Fewer sheets damaged by fork lift
Productivity
060009 3452 0204
00095405
28.11.2002
K00 04 1
145
AUTOPLATINER SPO
Sheet supply
The machine has to be continuously supplied to prevent any
production stoppages due to a lack of sheets. If the machine
is not part of a production line (off-line), make provisions for
an automatic loader or an elevating table.
A constant store of sheets ensures that the machine is continuously supplied.
Productivity
060009 3452 0204
00095406
28.11.2002
K00 04 2
146
AUTOPLATINER SPO
m
m
m
Productivity
060009 3452 0204
00095407
28.11.2002
K00 04 3
147
AUTOPLATINER SPO
D3034
Productivity
060009 3452 0204
00095408
28.11.2002
K00 04 4
148
AUTOPLATINER SPO
Adjacent workshop
A small adjacent workshop shared by 2 or 3 machines allows
operators to carry out small urgent repairs (changing a rule,
rubber, stripper, etc.). This workshop is essential for night
shifts, when diemakers are not available.
It consists simply of a workbench equipped with the following
tools:
m vice, fixed grinder, single shears and hooked shears,
bridge punch, rule bender, special cutter for counterparts,
wood and metal saws, screwdrivers.
A stock of diecutter supplies is also close to hand (cutting and
creasing rules, rubbers, stripping foams, strippers, creasing
counterparts, wood screws, nails, glue, etc.).
Productivity
060009 3452 0204
00095409
28.11.2002
K00 04 5
149
AUTOPLATINER SPO
Nylon hammer
File
Measure tape
Scissors
Spatula
Goggles
Nick grinder
Drill/screwdriver
(battery powered)
Hand grinder
Cleaning agents
Rubber glue
Adhesive tape
Makeready paper
tape
Productivity
060009 3452 0204
00095410
28.11.2002
K00 05 1
150
AUTOPLATINER SPO
Work table
A work surface of sufficient size and adequately illuminated
must be provided so that the operator can carry out his work,
quality control, etc. properly.
Storage unit
To avoid waste of time spent looking for equipment, provide
a small storage rack on the platform or beside the machine.
It should provide space for job and tool order sheets, the
operators equipment, the technical documentation and a
few personal effects.
Productivity
060009 3452 0204
00095411
28.11.2002
K00 05 2
151
AUTOPLATINER SPO
Maintenance
In a context of production with reduced stocks and work in
progress, maintenance takes on considerable importance. It
should not be forgotten that the aim of just in time is the
systematic fight against waste, of which stocks and work in
progress form a part. A machine that breaks down can then
stop an entire production line if buffer stocks have not been
provided to ensure supply to the next stage of production.
Types of maintenance
There are several types of maintenance, the most common
types being:
m Preventive maintenance (active maintenance)
m Reactive maintenance (troubleshooting)
Preventive maintenance
A modern maintenance system gives preference to preventive maintenance in order to reduce troubleshooting operations. It is carried out outside production hours and only shuts
down the machines for a short time.
Lack of preventive maintenance results in production stoppages, troubleshooting and prolonged machine stoppages.
It is therefore important to observe the operation instructions
and intervals described in the maintenance manuals supplied with the machine.
Productivity
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Reactive maintenance
Since preventive maintenance reduces the number of breakdowns, it becomes easier to clear them efficiently. If a breakdown occurs, reaction must be rapid to limit machine downtime.
This is the responsibility of the maintenance team or, in the
case of complex or major breakdowns, BOBST technicians.
Spare part stocks
A minimum of spare parts should be kept on hand in the factory for quick replacement of wearing parts (brushes, rollers,
suction cups, etc.) or damaged parts.
Original spares
By ordering your spares through the BOBST organization,
you gain the following advantages:
m Services: our technical advisers will analyse your orders
according to your machine file and will propose you
advantageous options.
m Availability: 90% of parts ordered are available immediately.
m Quality: all our spares respect the original characteristics of the parts and are guaranteed for 1 year.
m Speed: urgent orders recorded before 4 p.m. can be despatched the same day.
Productivity
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AUTOPLATINER SPO
Retrofit PIP
The Retrofit PIP programme enables customers possessing machines of former design to benefit from the technical
development of BOBST products.
The advantage of this programme is the opportunity it provides to select improvements adapted to needs. For short
runs, choose equipment which reduces the job change time.
For long jobs, equipment which increases the speed and performance of the machine should be favoured.
Example:
Motorized lateral guides
The primary objective of this product is to reduce the job
change time. Its chief advantages are:
m Fast and accurate positioning of lateral guides according
to the sheet size
m Digital display of the lateral guide position
m Possibility to preset the sheet size of the next job
P3027
P3029
00095414
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AUTOPLATINER SPO
Training
The increasing importance of training
People are still the central element in any production center
and their responsibility in terms of productivity is considerable. The best way to assure the future of any enterprise is
to possess an efficient team able to collaborate, improve and
innovate in order to meet with the perpetually growing
requirements of the customer.
This is even more true today now that techniques, reflecting
markets, are developing more and more rapidly.
Training programme
The BOBST training department offers a complete programme of courses on its premises in Switzerland to improve
the level of knowledge of staff and the working efficiency of
everyone.
Participants are grouped by language and level of knowledge
into groups of 4 to 6 people. Courses are given in French,
English and German (Italian and Spanish on request) in the
following fields:
m Executives and production managers
m Operators
m Maintenance mechanics
m Maintenance electricians
m Manufacturing converting tools
m Flexographic printing
Productivity
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On-site training
Training courses can also be organized on your company. In
such cases, the BOBST instructor travels to your factory to
provide further training in the fields of your choice. This type
of course offers the following advantages:
m Customized training adapted to practical cases
m All persons in the company can get into contact with the
instructor
m Advice and answers to questions from your staff
Productivity
060009 3452 0204
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AUTOPLATINER SPO
Training aids
DOCtraining aids are to spead and improve the know-how of
converting and packaging professionals. The aids contain
the technical information enabling you to make the most of
your BOBST machine and equipment.
They are generally available in the form of manuals, guides
and CD-ROM.
Document categories
The documents address the following subjects targeted at
the activities and skills of the user:
m Design and manufacturing mainly intended for packaging designers, tool makers and operators.
m Production methods for production managers, workshop managers and operators.
m General training for everyone interested in the packaging market.
Productivity
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AUTOPLATINER SPO
159
159
160
161
162
163
00142427
25.04.2007
L00 01 1
158
AUTOPLATINER SPO
636 432
WORLD STAR
557 QI
A3
24.08.95
14.00
1+2
Damaged tools can have serious
repercussions on quality and productivity!
00095420
28.11.2002
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159
AUTOPLATINER SPO
00095421
28.11.2002
L00 03 1
160
AUTOPLATINER SPO
00095422
28.11.2002
L00 04 1
161
AUTOPLATINER SPO
Y1
Y2
Y3
D3034
X1
X2
X3
Preparing the converting tools
060009 3452 0204
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AUTOPLATINER SPO
A
See model page in chapter
Various information"
00095424
28.11.2002
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163
AUTOPLATINER SPO
165
166
167
168
169
170
171
172
173
00142428
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164
AUTOPLATINER SPO
Introduction
Job change preparations are very important for carrying out
the job change correctly and quickly. Preparations are made
next to the machine by the operator and his assistant(s).
The following conditions are essential for an effective preparation of a job change:
m Manufacturing order, cardboard, pallets and reject
have to be prepared before the end of the current production.
m A complete set of tools in good condition must be
available to the operator in good time.
m The preparation for the job change must be carried
out in masked time.
m The preparation must be completed before the end of
production on the preceding job.
Note
In this Section, we will be assuming that the SPO AUTOPLATENR press is equipped with a chase loader and the Centerline system, essential elements for an effective preparation
and a quick job change.
00095427
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AUTOPLATINER SPO
option
6
* non-Centerline tools
Element
1
2
Makeready sheet
4
5*
6
7
Creasing counterparts
Upper stripping tool
Front waste separator
Job sheet - Piles - Pallets
Action
Enter data
Placing on chase
Fixing
Pre-makeready
Placing of counterparts on creasing rules
Fixing front clamping bar
Preparing fixing elements
Checks
00095428
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AUTOPLATINER SPO
option
D1504
* non-Centerline tools
Element
1
2
Makeready sheet
4
5*
6
7
8
9
Creasing counterparts
Upper stripping tool
Central stripping board
Stripping pins
Front waste separator
Job sheet - Piles - Pallets
Action
Enter data
Placing on chase
Fixing
Pre-makeready
Placing of counterparts on creasing rules
Fixing front clamping bar
Fixing of Centerline II elements
Positioning and fixing
Fixing elements
Checks
00095429
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AUTOPLATINER SPO
MATIC
option
8
* non-Centerline tools
Element
1
2
3
4
5*
6
7
8
9
Action
MATIC system
Cutting die
Makeready sheet
Creasing counterparts
Upper stripping tool
Central stripping board
Stripping pins
Front waste separator
Job sheet - Piles - Pallets
00095430
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AUTOPLATINER SPO
2
Clean the chase bottom plate and the
back of the cutting die.
5
From underneath, screw 3 screws into
the T-nuts of the cutting die (for threaded
bottom plate, . 8).
Position the cutting die using the centering pins and the notches.
Threaded
bottom plate
8
Screw 5 to 10 countersunk head screws
into the bottom plate (access from
above), then turn the chase over.
00095431
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AUTOPLATINER SPO
00095432
28.11.2002
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AUTOPLATINER SPO
Pre-makeready
To cut down the start-up time for a job, we recommend that
you carry out a pre-makeready. This operation consists of
sticking makeready papers in places where the cutting rules
show cutting weaknesses (small radii, narrow slits, etc.).
00095433
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AUTOPLATINER SPO
00095434
28.11.2002
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AUTOPLATINER SPO
Clamping claws
P353
BOBST 502-2094
Separating rules
P656
BOBST 502-2138
00095435
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AUTOPLATINER SPO
175
176
178
180
182
00142429
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AUTOPLATINER SPO
Introduction
The following pages describe the procedure for carrying out
a job change with two persons in the shortest possible time.
The procedures differ depending on the machines equipment and options. Obviously, while we cannot deal with each
individual case, the most common cases are illustrated:
m EASYSET equipment with chase loader
m Centerline I equipment with options (or retrofit)
D chase loader
D motorized side guides
D 1 mm thin plate
D external adjustment of photocells
D direct reflection photocells
D quick change of front waste separator
D delivery device adjustable from the outside
D programmed stop
m Centerline II equipment
m Centerline II and MATIC equipment
Note
The operations listed in the following pages are described in
detail in the machine operation manuals. All that matters here
is the sequence in which these operations are carried out.
00095438
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AUTOPLATINER SPO
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
A
A
A
B
A
A
B
B
B
A
A
A
A
A
A
A
B
D
D
D
D
D
D
D
D
D
D
D
D
D
D
l
l
D
00095439
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AUTOPLATINER SPO
A = old job
B = new job
l = operation carried out inside the machine
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
B
B
A
A
A
A
A
A
B
B
B
B
B
B
l
D
D
D
D
D
D
l
l
l
D
D
D
D
00095440
28.11.2002
N00 03 2
177
AUTOPLATINER SPO
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
A
A
B
B
A
B
B
A
B
B
A
B
A
A
B
A
A
D
D
D
D
D
D
D
D
D
D
D
D
D
l
D
D
D
D
00095441
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178
AUTOPLATINER SPO
A = old job
B = new job
l = operation carried out inside the machine
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
D
D
D
D
D
D
D
D
B
B
B
B
B
A
B
B
B
B
D
D
D
l
D
D
D
l
l
l
00095442
28.11.2002
N00 04 2
179
AUTOPLATINER SPO
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
A
A
A
B
B
A
B
A
A
A
A
B
B
B
B
B
B
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
00095443
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180
AUTOPLATINER SPO
A = old job
B = new job
l = operation carried out inside the machine
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
B
B
A
B
B
B
D
D
D
D
D
D
00095444
28.11.2002
N00 05 2
181
AUTOPLATINER SPO
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
A
A
A
B
B
A
B
A
A
A
B
A
A
B
B
B
B
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
00095445
28.11.2002
N00 06 1
182
AUTOPLATINER SPO
A = old job
B = new job
l = operation carried out inside the machine
18 D
19 D
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
B
B
D
D
00095446
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183
AUTOPLATINER SPO
Setting up a job
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Protocol for the first execution of a job . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Protocol for repeat jobs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Imprint of the makeready sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Creasing counterparts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cutting force . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Makeready . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
185
185
186
187
188
189
191
194
Setting up a job
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AUTOPLATINER SPO
Introduction
Once the tool change and the size settings have been made,
the job can be started up. This consists of carrying out a
sequence of operations aimed at obtaining:
m highest possible production rate
m minimum production stoppages
m maximum production quality
Element
Action
1 * Makeready sheet
Imprint
2 * Creasing counterparts
Cutting force
Setting
Makeready
Gluing of tapes
Photocell adjustments
Checks
Preselection
* OPTIONAL
Setting up a job
060009 3452 0204
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AUTOPLATINER SPO
Element
Action
Cutting force
Setting
Photocell adjustments
Checks
Preselection
Setting up a job
060009 3452 0204
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AUTOPLATINER SPO
10. Check whether the imprint left by the cutting rules is sufficiently marked on the whole makeready sheet (if not,
repeat the imprint and slightly increase the cutting force).
11. Remove the thin board and the carbon paper.
12. The makeready sheet now contains the imprint of the cutting rules and can be fixed to the bottom plate of the upper
chase.
Note
If the imprint has to be made inside the machine, it is important not to place the creasing counterparts on the creasing
rules of the cutting die.
4
3
1
2
Setting up a job
060009 3452 0204
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AUTOPLATINER SPO
Creasing counterparts
Gluing
The counterparts can be glued to the 1 mm thin plate or to the
cutting plate, in which case they cannot be recovered once
the job is completed.
Method
Make sure the counterparts are correctly positioned on the
creasing rules and that all protective papers have been
removed.
1. Turn the chase over and insert it into the platen press.
2. Extract the cutting plate on its guides and clean it with a
degreasing agent.
Setting up a job
060009 3452 0204
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AUTOPLATINER SPO
Cutting force
Setting the cutting force is very important not only for the
quality of the converting but also for the machines productivity and the service life of the cutting die.
The cutting force should be high enough to cut the board correctly but also as low as possible not to damage the cutting
rules.
Rule buckling
An excessive cutting force causes the cutting rule to buckle
(Fig. 1), with the following repercussions:
m permanent deformation of the cutting rule (Fig. 2)
m reduction in cutting accuracy
m faster wear of the cutting rules (Fig. 3)
m bursting of the board due to a blunt rule (Fig. 4)
Angel hair
An excessive cutting force causes quicker wear of the cutting
rules. The rules cutting edge becomes flat. Instead of cutting
correctly, the rule first crushes the board before causing a
shearing effect due to the sharp angles of the flattened section.
The result is a very narrow strip of uncut board, commonly
referred to as angel hair, which often remains dangling
from the side of the die.
When the board bursts with the machine running at high speed, the nicks tend to break. This
results in many machine stoppages and/or a
limited production rate!
Setting up a job
060009 3452 0204
00095453
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O00 06 1
189
AUTOPLATINER SPO
Setting up a job
060009 3452 0204
00095454
28.11.2002
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AUTOPLATINER SPO
Makeready
The makeready consists of gluing strips of paper to the
makeready sheet in the places where cutting weaknesses
have appeared.
D1528
Setting up a job
060009 3452 0204
00095455
28.11.2002
O00 07 1
191
AUTOPLATINER SPO
3
1
2
Setting up a job
060009 3452 0204
00095456
28.11.2002
O00 07 2
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AUTOPLATINER SPO
Makeready strip
The use of a non-compressible makeready strip between
0.03 and 0.1 mm is recommended.
The use of transparent scotch tape is not advisable.
Rules to be observed
Always center the makeready strip in relation to the cutting
line.
Setting up a job
060009 3452 0204
00095457
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AUTOPLATINER SPO
Checks
Diecutting
Sample a sheet from the stripping station and check the cutting quality on all the cut lines (back of the sheet), particularly
the front edge of the sheet.
Remove the blanks and waste. There should not be any
tearing in the board.
Creasing
Fold each crease on each blank by hand to check that the
fold is perfectly straight, especially in the direction of the
flutes since the creasing can be affected by a jump in flute.
Fold each crease on each blank by hand to check that 180
degree folds can be made without problem. The outer
layer of the board should not tear.
Setting up a job
060009 3452 0204
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AUTOPLATINER SPO
Print-to-cut register
Check the precision of the register between the print and the
cut.
Print-to-crease register
Check the precision of the register between the print and the
creases.
If necessary, correct any register faults by adjusting the gripper margin or the lateral guides of the
SPO AUTOPLATENR press. In an ON-LINE
configuration, you can intervene directly on the
FLEXO printer.
Setting up a job
060009 3452 0204
00095459
28.11.2002
O00 08 2
195
AUTOPLATINER SPO
Production
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197
High production rate and minimum stoppages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197
Quality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198
Production
060009 3452 0204
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AUTOPLATINER SPO
Introduction
While a job is being produced, the tasks of the operator(s) are
as follows:
m Obtaining the highest possible production rate with
a minimum of stoppages
m Maintaining the required quality level
m Preparing the next change of job
m Logging the setting data of the current job
Production
060009 3452 0204
00095461
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197
AUTOPLATINER SPO
Quality
The operator must regularly check the quality of the cut, the
creasings and the register. A quality control body must check
production in statistical terms.
Visual sheet check
Check the flatness of the sheets to be converted and set
feeder 1 accordingly before a machine stop occurs.
3
2
1
5
4
Production
060009 3452 0204
00095462
28.11.2002
P00 03 1
198
AUTOPLATINER SPO
200
201
203
204
208
209
210
00142432
25.04.2007
Q00 01 1
199
AUTOPLATINER SPO
P9600
P6808
P3380
1
3
00095465
28.11.2002
Q00 02 1
200
AUTOPLATINER SPO
min. 3 x 320
max. 3 x 360
min. 2 x 320
max. 2 x 540
3 blanks
2 blanks
min. 430
max. 1075
1 blank
max. 320
5 blanks
min. 260
max. 400
min. 320
max. 530
min. 260
max. 400
4 blanks
3 blanks
2 blanks
00095466
28.11.2002
Q00 03 1
201
AUTOPLATINER SPO
Interlaced blanks
350
520
max. 300
max. 300
350
430
430
max. 300
max. 300
max. 300
430
max. 300
max. 300
max. 300
350
350
00095467
28.11.2002
Q00 03 2
202
AUTOPLATINER SPO
Universal tools
These types of tools are not manufactured specially for each
job. They are prepared before the change of job and are
therefore not stored for possible reuse.
Lower universal blanking tool
The lower blanking tool consists of a frame and adjustable
metal bars. The position and choice of these bars depend on
the number, position and shape of the blanks.
P9600
P3385
P9612
P3380
00095468
28.11.2002
Q00 04 1
203
AUTOPLATINER SPO
Lower tool
Rules to be observed
For jobs processed in single-cut, the blanks must be capable
of being bent simultaneously in both directions without causing any folding or initial cracking.
00095469
28.11.2002
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204
AUTOPLATINER SPO
The grid bars are provided with steel blades which will provide correct guiding of the blanks when dropping onto the
pile.
After piling, all blanks are separated from one another by the
0.2 mm blade. This distance is to be increased by a clearance of 0.8 mm to ensure correct dropping. Consequently,
every blank will require a cumulative clearance of 1 mm
between the blades.
0,2
L + 0,8 mm
L + 1 mm
00095470
28.11.2002
Q00 05 2
205
AUTOPLATINER SPO
3-4
3-4
B
A + 1 mm
A + 1 mm
A + 1 mm
00095471
28.11.2002
Q00 05 3
206
AUTOPLATINER SPO
2-3
2-3
A
B + 2-3 mm
B + 2-3 mm
20-30
00095472
28.11.2002
Q00 05 4
207
AUTOPLATINER SPO
Upper tool
General rule
The blocks are positioned at a distance of approx. 10 mm
from the bars of the lower tool. For the front part of the blank,
reduce the distance to 5 mm from the first rule.
10
10
1st rule
00095473
28.11.2002
Q00 06 1
208
AUTOPLATINER SPO
2 3
MATIC
* non-Centerline tools
Element
1
2
3
4
5*
6
7
8
9
10
Action
MATIC system
Cutting die
Makeready sheet
Creasing counterparts
Upper stripping tool
Central stripping board
Stripping pins
Upper blanking tool
Lower blanking tool
Job sheet - Piles - Pallets
00095474
28.11.2002
Q00 07 1
209
AUTOPLATINER SPO
D
D
D
D
D
D
D
D
D
D
D
D
D
D
A
A
A
A
A
A
A
A
B
A
A
B
A
B
B
A
B
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
00095475
28.11.2002
Q00 08 1
210
AUTOPLATINER SPO
A = old job
B = new job
l = operation carried out inside the machine
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
B
B
B
B
B
B
B
D
D
D
D
D
D
D
00095476
28.11.2002
Q00 08 2
211
AUTOPLATINER SPO
213
214
221
229
00142433
25.04.2007
R00 01 1
212
AUTOPLATINER SPO
Foreword
This Section analyzes a few problems which the operator of
an AUTOPLATENR press may encounter during production.
Each problem mentioned is illustrated and provided with a list
of possible causes as well as the solutions needed to remedy
the problem.
The competence level for the interventions is indicated by the
following numbers:
operator
design and manufacture
organization
customer maintenance
00095478
28.11.2002
R00 02 1
213
AUTOPLATINER SPO
Feeder
Problem
Incorrect sheet
departure
Possible cause
Solution
Feeder overloaded.
Lateral guides and/or rear supports too tight. Adjust feeder so that sheets have a lateral
clearance of approx. 1 mm.
Adjust a sufficient lengthwise clearance so
that the sheets can come down freely onto
the support rollers and the oblique backstop.
00095479
28.11.2002
R00 03 1
214
AUTOPLATINER SPO
Problem
Incorrect sheet
departure (contd)
Possible cause
Solution
Incorrect sheet load on the oblique backstop. Adjust height of support rollers.
00142434
25.04.2007
R00 03 2
215
AUTOPLATINER SPO
Problem
Incorrect sheet infeed
into grippers
Possible cause
m
Solution
Height of suction plate and lateral tablets Check general condition of gripper bars
does not correspond to that of gripper coun(wear, deformation).
terplates.
Check height and level of suction plate in
relation to gripper counterplates.
Check os and oos guiding of gripper bars.
Check support rollers and gripper bar stops.
Check os and oos guiding of gripper bars.
Grippers damaged, bent or missing.
Check condition of grippers on each gripper
bar.
Gripper opening misadjusted.
Check gripper opening on each gripper bar
and adjust if necessary.
Check gripper opener control (rollers, pushers).
Check control of support rollers of gripper
bars.
Check tightness and synchronization of gripper opener control chain.
00095481
28.11.2002
R00 03 3
216
AUTOPLATINER SPO
Problem
Incorrect sheet infeed
into grippers (contd)
Possible cause
Solution
Travel of suction plate carriage misadjusted. Concerns machines without Power Register.
Adjust carriage travel so that suction plate
stops 5 mm from gripper counterplates.
00142435
25.04.2007
R00 03 4
217
AUTOPLATINER SPO
Problem
Incorrect sheet infeed
into grippers (contd)
Possible cause
Solution
00095483
28.11.2002
R00 03 5
218
AUTOPLATINER SPO
Problem
Sheets slip inside
grippers
Incorrect sheet
register
xxx
xxx
xxx
xxx
Possible cause
Solution
Check wear on grippers and gripper counterplates and replace if necessary.
Change board.
00095484
28.11.2002
R00 03 6
219
AUTOPLATINER SPO
Problem
Incorrect sheet
register (contd)
xxx
xxx
xxx
xxx
Possible cause
Solution
Vibrations when gripper bars stopped Check tightness of gripper bar chains.
(contd).
Check unobstructed passage of gripper bar
chains.
BOBST Technical Assistance.
00095485
28.11.2002
R00 03 7
220
AUTOPLATINER SPO
Platen press
Problem
Sheet separates
inside platen press
Possible cause
m
Solution
. Check cutting die in detail:
. Rubbers
Check condition and dimension of counterparts in relation to creasing rules and board
thickness.
Coat counterparts with talcum.
00095486
28.11.2002
R00 04 1
221
AUTOPLATINER SPO
Problem
Sheet separates
inside platen press
(contd)
Possible cause
m
Solution
Technical troubles:
m
ports if necessary.
00095487
28.11.2002
R00 04 2
222
AUTOPLATINER SPO
Problem
Irregular sheet
cutting or
insufficient register
xxx
xxx
xxx
xxx
Possible cause
Solution
General wear and tear of cutting die (shifting Manufacture a new die.
rules).
00095488
28.11.2002
R00 04 3
223
AUTOPLATINER SPO
Problem
Irregular sheet
cutting or
insufficient register
(contd)
Possible cause
Solution
Technical troubles:
xxx
xxx
xxx
xxx
00095489
28.11.2002
R00 04 4
224
AUTOPLATINER SPO
Problem
Irregular sheet
cutting or insufficient
register (contd)
xxx
xxx
Possible cause
Solution
Mechanical parts are worn, cracked or broken (frame, machine base, platen, crankshaft, toggle levers).
xxx
xxx
00095490
28.11.2002
R00 04 5
225
AUTOPLATINER SPO
Problem
Incorrect sheet
transport
Possible cause
Solution
Replace apron.
board.
m
00095491
28.11.2002
R00 04 6
226
AUTOPLATINER SPO
Problem
Sheet separates
inside stripping
station
Possible cause
Solution
m
m
m
m
00095492
28.11.2002
R00 04 7
227
AUTOPLATINER SPO
Problem
Sheet separates
inside stripping
station (contd)
Possible cause
Solution
Technical troubles:
m
00095493
28.11.2002
R00 04 8
228
AUTOPLATINER SPO
Delivery
Problem
Incorrect sheet
transport
Possible cause
m
Solution
00095494
28.11.2002
R00 05 1
229
AUTOPLATINER SPO
Problem
Blanks separate in
the delivery
Possible cause
Solution
00095495
28.11.2002
R00 05 2
230
AUTOPLATINER SPO
Problem
Blanks separate in
the delivery (contd)
Possible cause
Solution
00095496
28.11.2002
R00 05 3
231
AUTOPLATINER SPO
Various information
Job sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 233
Repair sheet for SPO converting tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 234
Various information
060009 3452 0204
00142436
25.04.2007
Z00 01 1
232
AUTOPLATINER SPO
Job sheet
F7 F8 F9 7
oos
JOB SHEET No:
MACHINE:
os
ORDER
Name of customer:
Order No.:
Tool No.:
Sheet format:
Number of blanks:
Type of board:
Thickness/basis weight:
Gripper margin:
Waste stripping
Front waste separation
CUBE
F7 Lateral blower
Pressing device
Preselecting sheet supports
Alignment mode
FLEXO + SPO coupling
Braking brush
Sheet supporting device
j YES
j YES
j NO
j NO
0
0
0
0
0
0
1
1
1
1
1
1
1
2
2
12345678910
RESET
NO
1 mm plate
NO
Die
NO
Die
1+2
1+2
MACHINE SETTINGS
A Lateral guide oos
Lateral guide os
Infeed gauge
Rear support carriage
mm
mm
mm
mm
MN
MN
mm
mm
mm
mm
mm
MP
mm
mm
mm
mm
Production rate:
Date:
Operator:
s/h
Various information
060009 3452 0204
00095498
28.11.2002
Z00 02 1
233
AUTOPLATINER SPO
NAME OF CUSTOMER: . . . . . . . . . . . . . . . . . . . . . . . .
ORDER No.: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TOOL No.: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
j
ORDER FINISHED:
ORDER IN PROGRESS:
j
URGENT:
j
j
j
j
j
Cutting rules
Creasing rules
Perforating rules
Rubber
POSITION
INSPECTION TICKET
j Makeready sheet
j Wooden board
j Fastenings
.........................
NAME OF CUSTOMER:
.......................
Cutting plate
j Counterparts
.........................
j Strippers
j Foam pieces
j Wooden board
j Fastenings
.........................
.........................
j Separators
j Reinforcements
j Wooden board
j Fastenings
.........................
.........................
j Pushers
j Telescopic pressers
j Wooden board
j Fastenings
.........................
.........................
j Stiffness
j Polyester films
j Fastenings
.........................
j Wooden board
j Fastenings
AUTOPLATINE SPO
ORDER NO.:
.......................
TOOL NO.:
.......................
TOOLS SUBMITTED ON:
.......................
COMMENTS
RETURN TO STORE
SCHEDULED FOR:
..................
..................
..................
..................
..................
.......................
DIE MAKER:
.......................
SIGNATURE:
.......................
Various information
00095500
28.11.2002
Z00 03 1
234
AUTOPLATINER SPO
Conversion table
mm
3
3,6
4
5
5,2
6
6.2
7,5
7
8
8,5
9
9,5
10
11
12
15
16,5
19
20
Inch
1/8
9/64
5/32
7/8
22
24
25
50
100
125
140
31/32
1
2
mm
0,01
0,02
0,03
0,05
0,07
0,1
0,15
0,2
0,25
0,3
0,4
0,5
0,6
0,7
0,8
0,9
1
1,1
4
5
5 1/2
13/64
13/64
1/4
1/4
19/64
19/64
5/16
11/32
23/64
3/8
3/8
7/16
15/32
5/8
mm
12
15
18
Inch
1/2
5/8
5/8
21/32
Inch
.0004
.0007
.0011
.0019
.0027
.004
.006
.008
.009
.011
.015
.020
.024
.027
.031
.035
.039
.043
1/32
1/32
3/64
3/64
1,2
1,4
1,5
1,6
1,7
1,8
2
2,3
2,4
2,5
2,6
2,7
2,8
3
3.2
3,6
3,8
4
4,5
4,6
5
5,5
.047
.055
.059
.062
.066
.071
.079
.090
.094
.098
.102
.106
.110
.118
.125
.141
.149
.157
.177
.181
.197
.217
3/64
1/16
1/16
1/16
1/16
5/64
5/64
3/32
3/32
3/32
7/64
7/64
7/64
1/8
1/8
9/64
5/32
5/32
11/64
3/16
7/32
7/32
3/4
25/32
Various information
060009 3452 0204
00095501
28.11.2002
Z01 00 1
235
AUTOPLATINER SPO
mm
6
6,35
6,5
7
7,5
8
9
9,5
10
11
11,5
12
12,5
13
14
15
15,5
16
16,5
Inch
.236
.249
.255
.276
.295
.315
.354
.374
.394
.433
.453
.472
.492
.512
.551
.591
.610
.629
.649
15/64
1/4
1/4
9/32
19/64
5/16
23/64
3/8
25/64
7/16
29/64
15/32
1/2
33/64
9/16
19/32
5/8
5/8
21/32
17
17,5
18
19
20
21
21,5
22
22,5
23
23,5
23,8
24
24,5
25
25,4
26
26,5
28
28,6
29
29,5
30
.669
.688
.709
.748
.787
.827
.846
.866
.885
.905
.925
.937
.945
.965
.984
1.000
1.023
1.043
1.102
1.125
1.141
1.161
1.181
11/16
11/16
23/32
3/4
25/32
53/64
27/32
7/8
7/8
29/32
15/16
15/16
15/16
31/32
1
1
1
1
1
1
1
1
1
3/64
1/8
1/8
9/64
5/32
3/16
31
31,5
32
33
34
35
36
36,5
37
38
40
41
42
44
45
46
48
49
50
54
55
56
60
1.220
1.240
1.259
1.299
1.338
1.378
1.417
1.437
1.457
1.496
1.575
1.614
1.653
1.732
1.772
1.811
1.890
1.929
1.969
2.125
2.165
2.204
2.361
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
2
2
7/32
1/4
1/4
19/64
11/32
3/8
7/16
7/16
15/32
1/2
9/16
5/8
21/32
47/64
3/4
13/16
7/8
59/64
1/8
11/64
3/16
23/64
61
62
63
65
70
71
72
73
74
75
80
81
82
84
85
86,5
87
88
89
90
90,5
91,5
96
2.401
2.440
2.480
2.559
2.755
2.795
2.834
2.874
2.913
2.953
3.150
3.188
3.228
3.307
3.346
3.405
3.425
3.464
3.504
3.543
3.562
3.602
3.779
2
2
2
2
2
2
2
2
2
2
3
3
3
3
3
3
3
3
3
3
3
3
3
7/16
7/16
1/2
9/16
3/4
25/32
27/32
7/8
29/32
15/16
5/32
3/16
7/32
5/16
11/32
7/16
7/16
15/32
1/2
9/16
9/16
5/8
25/32
Various information
060009 3452 0204
00095502
28.11.2002
Z01 00 2
236
AUTOPLATINER SPO
mm
96,5
99
100
105
106.5
107
111,5
115
118
120
120,5
121
122
125
126
127
128
130
131,5
Inch
3.799
3
3.898
3
3.937
3
4.134
4
4.192
4
4.212
4
4.389
4
4.527
4
4.645
4
4.724
4
4.744
4
4.763
4
4.803
4
4.921
4
4.960
4
4.999
5
5.039
5
5.118
5
5.177
5
25/32
27/32
15/16
1/8
3/16
7/32
3/8
17/32
21/32
23/32
3/4
3/4
13/16
5/16
31/32
1/32
1/8
3/16
132,5
138
140
141,5
145
146,5
148
150
151
153
154
155,5
157,5
170
170,5
171
171,5
175
180
181,5
189
195
200
5.216
5.433
5.512
5.570
5.709
5.767
5.826
5.905
5.944
6.023
6.063
6.122
6.200
6.693
6.712
6.732
6.751
6.890
7.087
7.145
7.440
7.677
7.874
5
5
5
5
5
5
5
5
5
6
6
6
6
6
6
6
6
6
7
7
7
7
7
7/32
7/16
1/2
9/16
23/32
25/32
13/16
15/16
15/16
1/32
1/16
1/8
7/32
11/16
11/16
3/4
3/4
7/8
3/32
5/32
7/16
11/16
7/8
204
205,5
206
208
210
214
215
220
221
228
230
235
240
250
253
260
265
268
270
285
287
295
296
8.031
8.090
8.110
8.188
8.267
8.425
8.464
8.661
8.700
8.976
9.055
9.252
9.449
9.843
9.960
10.236
10.433
10.551
10.629
11.220
11.299
11.614
11.653
8
8
8
8
8
8
8
8
8
9
9
9
9
9
10
10
10
10
10
11
11
11
11
1/32
1/8
1/8
3/16
1/4
7/16
15/32
21/32
23/32
1/16
1/4
15/32
7/8
1/4
7/16
9/16
5/8
7/32
19/64
5/8
21/32
300
302
305
310
315
317
320
321
330
331
340
343
345
346
350
360
365
370
371
375
388
390
400
11.811
11.889
12.007
12.204
12.401
12.480
12.598
12.637
12.992
13.031
13.385
13.503
13.582
13.622
13.780
14.173
14.370
14.566
14.606
14.764
15.275
15.354
15.748
11
11
12
12
12
12
12
12
13
13
13
13
13
13
13
14
14
14
14
14
15
15
15
7/8
7/8
7/32
13/32
15/32
19/32
5/8
1/32
3/8
1/2
19/32
5/8
3/4
3/16
3/8
9/16
5/8
3/4
9/32
3/8
3/4
Various information
060009 3452 0204
00095503
28.11.2002
Z01 00 3
237
AUTOPLATINER SPO
mm
410
411
412,5
420
425
428
430
433
434
441
445
447
449
450
455
456
460
465
470
Inch
16.141
16
16.181
16
16.240
16
16.535
16
16.732
16
16.850
16
16.929
16
17.047
17
17.086
17
17.362
17
17.519
17
17.598
17
17.677
17
17.717
17
17.913
17
17.952
18
18.110
18
18.307
18
18.503
18
1/8
3/16
1/4
17/32
3/4
7/8
15/16
1/16
3/32
3/8
1/2
19/32
11/16
3/4
29/32
7/64
5/16
15/32
471
478
480
493
496
500
506
509
510
512
513
520
521
530
535
540
541
545
546
551
552
555
560
18.543
18.818
18.897
19.409
19.527
19.685
19.921
20.039
20.078
20.157
20.196
20.472
20.511
20.866
21.062
21.259
21.299
21.456
21.496
21.692
21.732
21.850
22.047
18
18
18
19
19
19
19
20
20
20
20
20
20
20
21
21
21
21
21
21
21
21
22
9/16
13/16
57/64
13/32
17/32
3/4
59/64
1/32
1/16
5/32
3/16
15/32
1/2
55/64
1/16
1/4
5/16
7/16
1/2
11/16
3/4
55/64
1/16
567
570
572
580
595
600
610
613
617
620
621
630
635
640
650
655
660
670
671
680
685
690
695
22.322
22.520
22.440
22.835
23.425
23.622
24.015
24.133
24.291
24.409
24.448
24.803
25.000
25.196
25.590
25.787
25.984
26.378
26.417
26.771
26.968
27.165
27.362
22
22
22
22
23
23
24
24
24
24
24
24
25
25
25
25
25
26
26
26
26
27
27
11/16
1/2
7/16
3/4
3/8
5/8
9/64
5/16
17/32
7/16
13/16
3/16
19/32
25/32
63/64
3/8
13/32
25/32
31/32
3/16
32/64
699
700
702
710
705
708
711
714
715
717
720
722
723
725
727
729
730
735
740
744
745
746
750
27.519
27.559
27.637
27.953
27.756
27.873
27.992
28.110
28.150
28.228
28.346
28.425
28.465
28.543
28.621
28.700
28.740
28.937
29.134
29.291
29.330
29.370
29.527
27
27
27
27
27
27
28
28
28
28
28
28
28
28
28
28
28
28
29
29
29
29
29
1/2
1/2
41/64
31/32
3/4
7/8
1/8
5/32
7/32
3/8
7/16
15/32
9/16
5/8
45/64
3/4
15/16
1/8
9/32
5/16
3/8
17/32
Various information
060009 3452 0204
00095504
28.11.2002
Z01 00 4
238
AUTOPLATINER SPO
mm
755
760
770
774
775
776
777
785
791
797
803
805
813
820
830
840
850
854
860
Inch
29.724
29
29.921
30
30.314
30
30.472
30
30.511
30
30.551
30
30.590
30
30.906
30
31.141
31
31.377
31
31.614
31
31.692
31
32.007
32
32.283
32
32.677
32
33.070
33
33.465
33
33.621
33
33.858
33
23/32
5/16
15/32
33/64
9/16
19/32
29/32
9/64
3/8
5/8
11/16
9/32
11/16
1/16
1/2
5/8
1/8
865
867
870
876
880
900
905
907
910
915
919
920
921
925
930
935
950
971
1005
1010
1015
1017
1020
34.055
34.134
34.251
34.488
34.646
35.433
35.630
35.709
35.827
36.024
36.180
36.220
36.259
36.417
36.614
36.811
37.401
38.228
39.567
39.763
39.960
40.039
40.157
34
34
34
34
34
35
35
35
35
36
36
36
36
36
36
36
37
38
39
39
40
40
40
1/16
1/8
1/4
1/2
21/32
7/16
5/8
23/32
13/16
3/16
7/32
1/4
13/32
5/8
13/16
13/32
16/64
9/16
3/4
1/32
1/8
1025
1028
1030
1036
1040
1043
1046
1050
1054
1055
1060
1063
1065
1070
1075
1098
1100
1102
1103
1105
1108
1110
1114
40.354
40.472
40.551
40.787
40.945
41.062
41.180
41.339
41.495
41.535
41.732
41.850
41.929
42.126
42.322
43.228
43.307
43.386
43.425
43.504
43.622
43.700
43.858
40
40
40
40
41
41
41
41
41
41
41
41
41
42
42
43
43
43
43
43
43
43
43
11/32
15/32
1/2
25/32
1/16
3/16
11/32
1/2
17/32
3/4
1/8
15/16
1/8
5/16
7/32
5/16
3/8
7/16
1/2
5/8
11/16
7/8
1117
1120
1121
1123
1125
1130
1133
1140
1150
1160
1171
1185
1245
1250
1260
1270
1273
1280
1284
1287
1300
1320
1328
43.976
44.094
44.133
44.212
44.291
44.488
44.606
44.881
45.276
45.669
46.102
46.654
49.015
49.213
49.606
49.999
50.117
50.394
50.551
50.669
51.181
51.969
52.283
43
44
44
44
44
44
44
44
45
45
46
46
49
49
49
50
50
50
50
50
51
52
52
31/32
3/32
1/8
7/32
9/32
1/2
19/32
7/8
9/32
21/32
7/64
11/16
5/16
5/8
1/8
3/8
9/16
11/16
3/16
9/32
Various information
060009 3452 0204
00095505
28.11.2002
Z01 00 5
239
AUTOPLATINER SPO
mm
1350
1360
1415
1420
1430
1440
1448
1450
1480
1525
1575
1580
1587
1600
1605
1614
1620
1625
1630
Inch
53.149
53
53.543
53
55.709
55
55.906
55
56.299
56
56.693
56
57.007
57
57.087
57
58.267
58
60.039
60
62.007
62
62.204
62
62.480
62
62.991
63
63.188
63
63.543
63
63.780
63
63.976
64
64.173
64
5/32
9/16
23/32
7/8
9/32
11/16
3/32
1638
1648
1650
1670
1675
1680
2000
2032
2040
2060
2062
3050
64.488
64.881
64.961
65.748
65.944
66.141
78.739
79.999
80.314
81.102
81.180
120.078
64
64
65
65
65
66
78
80
80
81
81
120
1/2
7/8
3/4
15/16
1/8
3/4
5/16
1/8
3/16
1/16
1/4
1/32
7/32
1/2
3/16
17/32
3/4
3/16
Various information
060009 3452 0204
00095506
28.11.2002
Z01 00 6
240