Diesel Engine
V 2000 M72
Application Group 1B
MS50194/01E
Engine model
kW/cyl.
Application group
8V2000M72
90 kW/cyl.
10V2000M72
90 kW/cyl.
12V2000M72
90 kW/cyl.
16V2000M72
90 kW/cyl.
Table 1: Applicability
Table of Contents
1 Maintenance Schedule
Preface
Allocation matrix application group 1B
Maintenance schedule matrix 18,000h
Maintenance tasks 18,000h
Maintenance schedule matrix 16,000h
4
5
6
11
13
18
20
23
25
28
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.9
1.10
1 Maintenance Schedule
1.1 Preface
In the case of emission-certified products, nonobservance of the maintenance specifications can result
in a violation of the statutory emission regulations. Modification or removal of mechanical or electronic
components or the installation of additional components as well as the execution of calibration processes that might affect the emission characteristics of the product are prohibited by emission regulations. Components relevant to emissions, e.g. control units, sensors, cylinder heads, injectors and exhaust flaps can only be serviced, replaced or repaired if components approved by MTU, or equivalent
components, are used.
The MTU maintenance system is based on a preventive maintenance concept. Preventive maintenance
facilitates advance planning and ensures a high degree of equipment availability. The maintenance intervals and required maintenance scopes are based on operational experience and must therefore be
regarded as recommendations. In the event of difficult operational and ambient conditions, additional
maintenance tasks and/or changes to the maintenance intervals may be necessary.
The intervals according to which the maintenance tasks have to be carried out are specified as operating hours and time limits. The limit which occurs first is applicable.
The individual maintenance intervals are assigned to the qualification levels QL1 to QL4.
QL1: Operational monitoring and maintenance work which does not require disassembly of the product.
QL2: Component replacement (corrective, and thus not an element of the maintenance schedule).
QL3: Maintenance work that requires partial disassembly of the product.
QL4: Maintenance work that requires complete disassembly of the product.
This maintenance schedule does not apply to engines with an EPA/CARB emission certificate.
35
90 (80-90)
80 (65-80)
65 (50-65)
10
50 (30-50)
30 (5-30)
10
Idle (0-5)
45
110 (100-110)
100 (90-100)
40
90 (80-90)
10
80 (65-80)
65 (50-65)
15
50 (30-50)
30 (5-30)
10
Idle (0-5)
25
110 (100-110)
100 (90-100)
55
90 (80-90)
80 (65-80)
65 (50-65)
10
50 (30-50)
30 (5-30)
15
Idle (0-5)
15
110 (100-110)
100 (90-100)
75
90 (80-90)
80 (65-80)
65 (50-65)
50 (30-50)
30 (5-30)
10
Idle (0-5)
15
100 (90-100)
110 (100-110)
0 - 90 kW/cyl.
Time
%
Load indicator %
Load %
Load factor %
V 2000 M72
Load profile
0 - 47
36
18,000
48 - 63
44
16,000
64 - 71
57
14,000
Standard 1B
72 - 79
76
12,000
2,000
2,500
3,000
3,500
4,000
4,500
5,000
5,500
6,000
6,500
7,000
7,500
8,000
8,500
9,000
9,500
10,000
10,500
11,000
11,500
12,000
12,500
13,000
13,500
14,000
14,500
1a
W1246
1a
W1244
2a
W1008
2a
W0500
W0501
W0502
W0503
W0505
W0506
W0507
W0508
W1009
2a
W1001
2a
W1675
2a
W1207
2a
W1003
2a
W1036
2a
W1005
3a
W1006
9a
W1011
9a
W1055
2a
W1140
2a
W1038
18 a
W1472
18 a
W2000
9a
W2002
9a
W2003
9a
W2006
9a
W2009
9a
W2017
9a
W2018
9a
W2036
9a
W2059
9a
W2062
9a
W2074
9a
W2110
9a
W2111
9a
W2112
9a
W1063
9a
W3000
18 a
W3001
18 a
Daily
W1245
Limit
1,000
Task
Engine
w = weeks
m = months
a = years
X
X
X
X
X
X
X
X
9,000
9,500
10,000
10,500
11,000
11,500
12,000
12,500
13,000
13,500
14,000
14,500
24,000
24,500
25,000
25,500
26,000
26,500
27,000
27,500
28,000
28,500
29,000
29,500
2a
W1001
2a
W1675
2a
W1207
2a
W1003
2a
W1036
2a
W1005
3a
W1006
9a
W1011
9a
W3056
18 a
W3057
18 a
W3108
18 a
W1331
18 a
W1205
18 a
8,500
23,500
W1009
18 a
8,000
23,000
18 a
W3043
7,500
22,500
W0508
18 a
W3042
7,000
22,000
W0507
W3041
6,500
21,500
18 a
6,000
21,000
W0506
18 a
W3013
5,500
20,500
W0505
18 a
W3012
5,000
20,000
W0503
W3011
4,500
19,500
18 a
4,000
19,000
W0502
18 a
W3007
3,500
18,500
W0501
W3006
3,000
18,000
W0500
18 a
2,500
17,500
2a
18 a
W3005
2,000
17,000
2a
W1008
18 a
W3004
1,500
16,500
W1244
W3003
1,000
16,000
1a
18 a
500
1a
W1246
W3002
Daily
W1245
Limit
15,500
15,000
Task
w = weeks
m = months
a = years
Task
Engine
X
X
X
X
w = weeks
m = months
a = years
W1055
2a
W1140
2a
W1038
18 a
W1472
18 a
W2000
9a
W2002
9a
W2003
9a
W2006
9a
W2009
9a
W2017
9a
W2018
9a
W2036
9a
W2059
9a
W2062
9a
W2074
9a
W2110
9a
W2111
9a
W2112
9a
W1063
9a
W3000
18 a
W3001
18 a
W3002
18 a
W3003
18 a
W3004
18 a
W3005
18 a
W3006
18 a
W3007
18 a
W3011
18 a
W3012
18 a
W3013
18 a
W3041
18 a
W3042
18 a
W3043
18 a
W3056
18 a
W3057
18 a
W3108
18 a
W1331
18 a
W1205
18 a
29,500
29,000
28,500
28,000
X
X
w = weeks
m = months
a = years
27,500
27,000
26,500
26,000
25,500
25,000
24,500
24,000
23,500
23,000
22,500
22,000
21,500
21,000
20,500
20,000
19,500
19,000
18,500
18,000
17,500
17,000
16,500
16,000
15,500
15,000
Task
31,500
32,000
32,500
33,000
33,500
34,000
34,500
35,000
35,500
36,000
W1245
1a
W1246
1a
W1244
2a
W1008
2a
W0500
W0501
W0502
W0503
W0505
W0506
W0507
W0508
W1009
2a
W1001
2a
W1675
2a
W1207
2a
W1003
2a
W1036
2a
W1005
3a
W1006
9a
W1011
9a
W1055
2a
W1140
2a
W1038
18 a
W1472
18 a
W2000
9a
W2002
9a
W2003
9a
W2006
9a
W2009
9a
W2017
9a
W2018
9a
W2036
9a
W2059
9a
W2062
9a
W2074
9a
W2110
9a
W2111
9a
W2112
9a
W1063
9a
W3000
18 a
W3001
18 a
W3002
18 a
W3003
18 a
Limit
30,500
Task
Engine
X
X
w = weeks
m = months
a = years
36,000
35,500
35,000
34,500
34,000
33,500
33,000
32,500
32,000
31,500
31,000
30,500
30,000
Task
W3004
18 a
W3005
18 a
W3006
18 a
W3007
18 a
W3011
18 a
W3012
18 a
W3013
18 a
W3041
18 a
W3042
18 a
W3043
18 a
W3056
18 a
W3057
18 a
W3108
18 a
W1331
18 a
W1205
18 a
w = weeks
m = months
a = years
Qualification
level
Interval
Limit
Item
Maintenance tasks
Option
W1245
[h]
Engine
QL1
1a
W1246
QL1
2a
W1244
QL1
2a
Fit new engine oil filters each time the engine oil is changed or, at the
latest, on expiry of the time limit (given in years).
W1008
QL1
Daily
Engine operation
W0500
Carry out visual inspection of engine for general condition and leaks.
W0501
W0502
W0503
W0505
Check for abnormal running noises, exhaust gas color and vibration.
W0506
W0507
W0508
QL1
500
2a
Check thickness of oil residue layer. Clean. Fit new sleeve, at the latest, each time the engine oil is changed.
W1009
QL1
500
2a
Fuel filter
QL1
500
2a
Fuel prefilter
W1675
QL1
2000
2a
Valve gear
Check valve clearance, adjust if required. ATTENTION! Initial adjustment after 1,000 operating hours and subsequently 1,000 operating
hours after each cylinder-head overhaul..
QL1
2000
2a
Belt drive
QL1
4500
2a
Coolant filters
W1036
QL1
4500
3a
Air filters
W1005
QL1
6000
9a
Fuel injectors
W1006
QL1
6000
9a
Combustion chambers
W1011
QL1
9000
2a
Crankcase breathers
W1055
W1140
QL3
6000
18 a
Turbochargers
Overhaul turbochargers.
W1038
W1472
Before starting maintenance work, drain the coolant and flush the
cooling systems.
W2000
W2002
W2003
W2006
9000
9a
Component maintenance
QL3
QL3
18000
9a
Cylinder heads
W1001
W1207
W1003
W2009
W2017
W2018
W2036
W2059
W2062
Inspect rocker arms, valve bridges, pushrods and ball joints for wear.
W2074
W2110
W2111
W2112
Overhaul cylinder heads. Visually inspect piston crowns and wear pattern on cylinder liner running surfaces.
W1063
w = weeks
m = months
a = years
Interval
QL4
18000
Limit
Item
Maintenance tasks
18 a
W3000
W3001
W3002
W3003
W3004
[h]
Option
Qualification
level
Task
W3005
X
W3006
W3007
W3011
W3012
W3013
Overhaul starter.
W3041
W3042
W3043
W3056
W3057
W3108
QL4
18000
18 a
W1331
QL4
36000
18 a
W1205
w = weeks
m = months
a = years
2,000
2,500
3,000
3,500
4,000
4,500
5,000
5,500
6,000
6,500
7,000
7,500
8,000
8,500
9,000
9,500
10,000
10,500
11,000
11,500
12,000
12,500
13,000
13,500
14,000
14,500
1a
W1246
1a
W1244
2a
W1008
2a
W0500
W0501
W0502
W0503
W0505
W0506
W0507
W0508
W1009
2a
W1001
2a
W1675
2a
W1207
2a
W1003
2a
W1036
2a
W1005
3a
W1006
9a
W1011
9a
W1055
2a
W1140
2a
W1038
18 a
W1472
18 a
W2000
9a
W2002
9a
W2003
9a
W2006
9a
W2009
9a
W2017
9a
W2018
9a
W2036
9a
W2059
9a
W2062
9a
W2074
9a
W2110
9a
W2111
9a
W2112
9a
W1063
9a
W3000
18 a
W3001
18 a
Daily
W1245
Limit
1,000
Task
Engine
X
X
X
X
X
w = weeks
m = months
a = years
9,000
9,500
10,000
10,500
11,000
11,500
12,000
12,500
13,000
13,500
14,000
14,500
24,000
24,500
25,000
25,500
26,000
26,500
27,000
27,500
28,000
28,500
29,000
29,500
2a
W1001
2a
W1675
2a
W1207
2a
W1003
2a
W1036
2a
W1005
3a
W1006
9a
W1011
9a
W3056
18 a
W3057
18 a
W3108
18 a
W1331
18 a
W1205
18 a
8,500
23,500
W1009
18 a
8,000
23,000
18 a
W3043
7,500
22,500
W0508
18 a
W3042
7,000
22,000
W0507
W3041
6,500
21,500
18 a
6,000
21,000
W0506
18 a
W3013
5,500
20,500
W0505
18 a
W3012
5,000
20,000
W0503
W3011
4,500
19,500
18 a
4,000
19,000
W0502
18 a
W3007
3,500
18,500
W0501
W3006
3,000
18,000
W0500
18 a
2,500
17,500
2a
18 a
W3005
2,000
17,000
2a
W1008
18 a
W3004
1,500
16,500
W1244
W3003
1,000
16,000
1a
18 a
500
1a
W1246
W3002
Daily
W1245
Limit
15,500
15,000
Task
w = weeks
m = months
a = years
Task
w = weeks
m = months
a = years
Engine
W1055
2a
W1140
2a
W1038
18 a
W1472
18 a
W2000
9a
W2002
9a
W2003
9a
W2006
9a
W2009
9a
W2017
9a
W2018
9a
W2036
9a
W2059
9a
W2062
9a
W2074
9a
W2110
9a
W2111
9a
W2112
9a
W1063
9a
W3000
18 a
W3001
18 a
W3002
18 a
W3003
18 a
W3004
18 a
W3005
18 a
W3006
18 a
W3007
18 a
W3011
18 a
W3012
18 a
W3013
18 a
W3041
18 a
W3042
18 a
W3043
18 a
W3056
18 a
W3057
18 a
W3108
18 a
W1331
18 a
W1205
18 a
29,500
29,000
28,500
28,000
27,500
27,000
26,500
26,000
25,500
25,000
24,500
24,000
23,500
23,000
22,500
22,000
21,500
21,000
20,500
20,000
19,500
19,000
18,500
18,000
17,500
17,000
16,500
16,000
15,500
15,000
Task
X
X
w = weeks
m = months
a = years
31,500
32,000
W1245
1a
W1246
1a
W1244
2a
W1008
2a
W0500
W0501
W0502
W0503
W0505
W0506
W0507
W0508
W1009
2a
W1001
2a
W1675
2a
W1207
2a
W1003
2a
W1036
2a
W1005
3a
W1006
9a
W1011
9a
W1055
2a
W1140
2a
W1038
18 a
W1472
18 a
W2000
9a
W2002
9a
W2003
9a
W2006
9a
W2009
9a
W2017
9a
W2018
9a
W2036
9a
W2059
9a
W2062
9a
W2074
9a
W2110
9a
W2111
9a
W2112
9a
W1063
9a
W3000
18 a
W3001
18 a
W3002
18 a
W3003
18 a
Limit
30,500
Task
Engine
X
X
w = weeks
m = months
a = years
32,000
31,500
31,000
30,500
30,000
Task
W3004
18 a
W3005
18 a
W3006
18 a
W3007
18 a
W3011
18 a
W3012
18 a
W3013
18 a
W3041
18 a
W3042
18 a
W3043
18 a
W3056
18 a
W3057
18 a
W3108
18 a
W1331
18 a
W1205
18 a
w = weeks
m = months
a = years
Qualification
level
Interval
Limit
Item
Maintenance tasks
Option
W1245
[h]
Engine
QL1
1a
W1246
QL1
2a
W1244
QL1
2a
Fit new engine oil filters each time the engine oil is changed or, at the
latest, on expiry of the time limit (given in years).
W1008
QL1
Daily
Engine operation
W0500
Carry out visual inspection of engine for general condition and leaks.
W0501
X
W0502
W0503
W0505
Check for abnormal running noises, exhaust gas color and vibration.
W0506
W0507
W0508
QL1
500
2a
Check thickness of oil residue layer. Clean. Fit new sleeve, at the latest, each time the engine oil is changed.
W1009
QL1
500
2a
Fuel filter
QL1
500
2a
Fuel prefilter
W1675
QL1
2000
2a
Valve gear
Check valve clearance, adjust if required. ATTENTION! Initial adjustment after 1,000 operating hours and subsequently 1,000 operating
hours after each cylinder-head overhaul..
QL1
2000
2a
Belt drive
QL1
4000
2a
Coolant filters
W1036
QL1
4000
3a
Air filters
W1005
QL1
6000
9a
Fuel injectors
W1006
QL1
6000
9a
Combustion chambers
W1011
QL1
8000
2a
Crankcase breathers
W1055
W1140
QL3
6000
18 a
Turbochargers
Overhaul turbochargers.
W1038
W1472
Before starting maintenance work, drain the coolant and flush the
cooling systems.
W2000
W2002
W2003
W2006
QL3
QL3
8000
16000
9a
9a
Component maintenance
Cylinder heads
W1001
W1207
W1003
W2009
W2017
W2018
W2036
W2059
W2062
Inspect rocker arms, valve bridges, pushrods and ball joints for wear.
W2074
W2110
W2111
W2112
Overhaul cylinder heads. Visually inspect piston crowns and wear pattern on cylinder liner running surfaces.
w = weeks
m = months
a = years
W1063
Interval
[h]
QL4
16000
Limit
Item
Maintenance tasks
18 a
W3000
W3001
W3002
W3003
W3004
Option
Qualification
level
Task
W3005
X
W3006
W3007
W3011
W3012
W3013
Overhaul starter.
W3041
W3042
W3043
W3056
W3057
W3108
QL4
16000
18 a
W1331
QL4
32000
18 a
W1205
w = weeks
m = months
a = years
2,000
2,500
3,000
3,500
4,000
4,500
5,000
5,500
6,000
6,500
7,000
7,500
8,000
8,500
9,000
9,500
10,000
10,500
11,000
11,500
12,000
12,500
13,000
13,500
14,000
14,500
1a
W1246
1a
W1244
2a
W1008
2a
W0500
W0501
W0502
W0503
W0505
W0506
W0507
W0508
W1009
2a
W1001
2a
W1675
2a
W1207
2a
W1003
2a
W1036
2a
W1005
3a
W1006
9a
W1011
9a
W1055
2a
W1140
2a
W1038
18 a
W1472
18 a
W2000
9a
W2002
9a
W2003
9a
W2006
9a
W2009
9a
W2017
9a
W2018
9a
W2036
9a
W2059
9a
W2062
9a
W2074
9a
W2110
9a
W2111
9a
W2112
9a
W1063
9a
W3000
18 a
W3001
18 a
Daily
W1245
Limit
1,000
Task
Engine
w = weeks
m = months
a = years
X
X
X
X
X
X
W3002
18 a
W3003
18 a
W3004
18 a
W3005
18 a
W3006
18 a
W3007
18 a
W3011
18 a
W3012
18 a
W3013
18 a
W3041
18 a
W3042
18 a
W3043
18 a
W3056
18 a
W3057
18 a
W3108
18 a
W1331
18 a
W1205
18 a
14,500
14,000
13,500
13,000
12,500
12,000
11,500
11,000
10,500
10,000
9,500
9,000
8,500
8,000
7,500
7,000
6,500
6,000
5,500
5,000
4,500
4,000
3,500
3,000
2,500
2,000
1,500
1,000
500
Daily
Task
w = weeks
m = months
a = years
16,500
17,000
17,500
18,000
18,500
19,000
19,500
20,000
20,500
21,000
21,500
22,000
22,500
23,000
23,500
24,000
24,500
25,000
25,500
26,000
26,500
27,000
27,500
28,000
W1245
1a
W1246
1a
W1244
2a
W1008
2a
W0500
W0501
W0502
W0503
W0505
W0506
W0507
W0508
W1009
2a
W1001
2a
W1675
2a
W1207
2a
W1003
2a
W1036
2a
W1005
3a
W1006
9a
W1011
9a
Limit
15,500
Task
Engine
X
X
w = weeks
m = months
a = years
28,000
27,500
27,000
26,500
26,000
25,500
25,000
24,500
24,000
W1055
2a
W1140
2a
W1038
18 a
W1472
18 a
W2000
9a
W2002
9a
W2003
9a
W2006
9a
W2009
9a
W2017
9a
W2018
9a
W2036
9a
W2059
9a
W2062
9a
W2074
9a
W2110
9a
W2111
9a
W2112
9a
W1063
9a
W3000
18 a
W3001
18 a
W3002
18 a
W3003
18 a
W3004
18 a
W3005
18 a
W3006
18 a
W3007
18 a
W3011
18 a
W3012
18 a
W3013
18 a
W3041
18 a
W3042
18 a
W3043
18 a
W3056
18 a
W3057
18 a
W3108
18 a
W1331
18 a
W1205
18 a
w = weeks
m = months
a = years
23,500
23,000
22,500
22,000
21,500
21,000
20,500
20,000
19,500
19,000
18,500
18,000
17,500
17,000
16,500
16,000
15,500
15,000
Task
Qualification
level
Interval
Limit
Item
Maintenance tasks
Option
W1245
[h]
Engine
QL1
1a
W1246
QL1
2a
W1244
QL1
2a
Fit new engine oil filters each time the engine oil is changed or, at the
latest, on expiry of the time limit (given in years).
W1008
QL1
Daily
Engine operation
W0500
Carry out visual inspection of engine for general condition and leaks.
W0501
W0502
W0503
W0505
Check for abnormal running noises, exhaust gas color and vibration.
W0506
W0507
W0508
QL1
500
2a
Check thickness of oil residue layer. Clean. Fit new sleeve, at the latest, each time the engine oil is changed.
W1009
QL1
500
2a
Fuel filter
QL1
500
2a
Fuel prefilter
W1675
QL1
2000
2a
Valve gear
Check valve clearance, adjust if required. ATTENTION! Initial adjustment after 1,000 operating hours and subsequently 1,000 operating
hours after each cylinder-head overhaul..
QL1
2000
2a
Belt drive
QL1
3500
2a
Coolant filters
W1036
QL1
3500
3a
Air filters
W1005
QL1
6000
9a
Fuel injectors
W1006
QL1
6000
9a
Combustion chambers
W1011
QL1
7000
2a
Crankcase breathers
W1055
W1140
QL3
6000
18 a
Turbochargers
Overhaul turbochargers.
W1038
W1472
Before starting maintenance work, drain the coolant and flush the
cooling systems.
W2000
W2002
W2003
W2006
7000
9a
Component maintenance
QL3
QL3
14000
9a
Cylinder heads
W1001
W1207
W1003
W2009
W2017
W2018
W2036
W2059
W2062
Inspect rocker arms, valve bridges, pushrods and ball joints for wear.
W2074
W2110
W2111
W2112
Overhaul cylinder heads. Visually inspect piston crowns and wear pattern on cylinder liner running surfaces.
W1063
w = weeks
m = months
a = years
Interval
QL4
14000
Limit
Item
Maintenance tasks
18 a
W3000
W3001
W3002
W3003
W3004
[h]
Option
Qualification
level
Task
W3005
X
W3006
W3007
W3011
W3012
W3013
Overhaul starter.
W3041
W3042
W3043
W3056
W3057
W3108
QL4
14000
18 a
W1331
QL4
28000
18 a
W1205
w = weeks
m = months
a = years
2,000
2,500
3,000
3,500
4,000
4,500
5,000
5,500
6,000
6,500
7,000
7,500
8,000
8,500
9,000
9,500
10,000
10,500
11,000
11,500
12,000
12,500
13,000
13,500
14,000
14,500
1a
W1246
1a
W1244
2a
W1008
2a
W0500
W0501
W0502
W0503
W0505
W0506
W0507
W0508
W1009
2a
W1001
2a
W1675
2a
W1207
2a
W1003
2a
W1005
3a
W1036
2a
W1055
2a
W1140
2a
W1006
9a
W1011
9a
W2000
9a
W2002
9a
W2003
9a
W2006
9a
W2009
9a
W2017
9a
W2018
9a
W2036
9a
W2059
9a
W2062
9a
W2074
9a
W2110
9a
W2111
9a
W2112
9a
W1038
18 a
W1472
18 a
W1063
9a
W3000
18 a
W3001
18 a
Daily
W1245
Limit
1,000
Task
Engine
X
X
X
X
X
X
X
X
w = weeks
m = months
a = years
W3002
18 a
W3003
18 a
W3004
18 a
W3005
18 a
W3006
18 a
W3007
18 a
W3011
18 a
W3012
18 a
W3013
18 a
W3041
18 a
W3042
18 a
W3043
18 a
W3056
18 a
W3057
18 a
W3108
18 a
W1331
18 a
W1205
18 a
14,500
14,000
13,500
13,000
12,500
12,000
11,500
11,000
10,500
10,000
9,500
9,000
8,500
8,000
7,500
7,000
6,500
6,000
5,500
5,000
4,500
4,000
3,500
3,000
2,500
2,000
1,500
1,000
500
Daily
Task
w = weeks
m = months
a = years
16,500
17,000
17,500
18,000
18,500
19,000
19,500
20,000
20,500
21,000
21,500
22,000
22,500
23,000
23,500
24,000
W1245
1a
W1246
1a
W1244
2a
W1008
2a
W0500
W0501
W0502
W0503
W0505
W0506
W0507
W0508
W1009
2a
W1001
2a
W1675
2a
W1207
2a
W1003
2a
W1005
3a
W1036
2a
W1055
2a
W1140
2a
Limit
15,500
Task
X
X
X
X
w = weeks
m = months
a = years
X
X
Engine
24,000
23,500
23,000
22,500
22,000
21,500
21,000
20,500
20,000
19,500
19,000
18,500
18,000
17,500
17,000
16,500
16,000
15,500
15,000
Task
W1006
9a
W1011
9a
W2000
9a
W2002
9a
W2003
9a
W2006
9a
W2009
9a
W2017
9a
W2018
9a
W2036
9a
W2059
9a
W2062
9a
W2074
9a
W2110
9a
W2111
9a
W2112
9a
W1038
18 a
W1472
18 a
W1063
9a
W3000
18 a
W3001
18 a
W3002
18 a
W3003
18 a
W3004
18 a
W3005
18 a
W3006
18 a
W3007
18 a
W3011
18 a
W3012
18 a
W3013
18 a
W3041
18 a
W3042
18 a
W3043
18 a
W3056
18 a
W3057
18 a
W3108
18 a
W1331
18 a
W1205
18 a
w = weeks
m = months
a = years
Qualification
level
Interval
Limit
Item
Maintenance tasks
Option
W1245
[h]
Engine
QL1
1a
W1246
QL1
2a
W1244
QL1
2a
Fit new engine oil filters each time the engine oil is changed or, at the
latest, on expiry of the time limit (given in years).
W1008
QL1
Daily
Engine operation
W0500
Carry out visual inspection of engine for general condition and leaks.
W0501
X
W0502
W0503
W0505
Check for abnormal running noises, exhaust gas color and vibration.
W0506
W0507
W0508
QL1
500
2a
Check thickness of oil residue layer. Clean. Fit new sleeve, at the latest, each time the engine oil is changed.
W1009
QL1
500
2a
Fuel filter
QL1
500
2a
Fuel prefilter
W1675
QL1
2000
2a
Valve gear
Check valve clearance, adjust if required. ATTENTION! Initial adjustment after 1,000 operating hours and subsequently 1,000 operating
hours after each cylinder-head overhaul..
QL1
2000
2a
Belt drive
QL1
3000
3a
Air filters
W1005
QL1
4000
2a
Coolant filters
W1036
QL1
6000
2a
Crankcase breathers
W1055
W1140
W1001
W1207
W1003
QL1
6000
9a
Fuel injectors
W1006
QL1
6000
9a
Combustion chambers
W1011
QL3
6000
9a
Component maintenance
Before starting maintenance work, drain the coolant and flush the
cooling systems.
W2000
W2002
W2003
QL3
QL3
6000
12000
18 a
9a
Turbochargers
Cylinder heads
W2006
W2009
W2017
W2018
W2036
W2059
W2062
Inspect rocker arms, valve bridges, pushrods and ball joints for wear.
W2074
W2110
W2111
W2112
Overhaul turbochargers.
W1038
W1472
Overhaul cylinder heads. Visually inspect piston crowns and wear pattern on cylinder liner running surfaces.
W1063
w = weeks
m = months
a = years
Interval
[h]
QL4
12000
Limit
Item
Maintenance tasks
18 a
W3000
W3001
W3002
W3003
W3004
Option
Qualification
level
Task
W3005
X
W3006
W3007
W3011
W3012
W3013
Overhaul starter.
W3041
W3042
W3043
W3056
W3057
W3108
QL4
12000
18 a
W1331
QL4
24000
18 a
W1205
w = weeks
m = months
a = years