Gage Repeatability and Reproducibility Data Collection Sheet

PART

Appraiser

Average

10

0.4962

0.4973

0.4947

0.4936

0.4973

0.4916

0.4949

0.4971

0.4973

0.4957

0.4956

0.4941

0.4987

0.4934

0.493

0.4967

0.4963

0.4968

0.4966

0.4938

0.4968

0.4956

0.4976

0.4954

0.4961

0.4933

0.4929

0.4931

0.496

0.495

0.4954

0.4942

0.4949

Average
Range

0.4960

0.4971

0.4947

0.4933

0.4956

0.4937

0.4959

0.4962

0.4955

0.4956 Xa = 0.4954

0.0035

0.0033

0.0027

0.0006

0.0044

0.0047

0.0019

0.0021

0.0035

0.0026 Ra = 0.0029

PART

Appraiser

Average

10

0.4957

0.4989

0.4951

0.498

0.4965

0.4937

0.4951

0.493

0.4959

0.4919

0.4954

0.4926

0.4937

0.4928

0.495

0.497

0.495

0.4937

0.4951

0.495

0.4969

0.4947

0.4938

0.498

0.4958

0.4962

0.499

0.4957

0.4968

0.493

0.495

0.4932

0.4957

Average

0.4940

0.4969

0.4946

0.4964

0.4975

0.4948

0.4952

0.4937

0.4953

0.4940 Xb = 0.4952

Range

0.0031

0.0052

0.0030

0.0030

0.0025

0.0020

0.0031

0.0021

0.0009

0.0050 Rb = 0.0030

PART

Appraiser

Average

10

0.4985

0.4967

0.4951

0.4981

0.4939

0.4948

0.4962

0.4971

0.4959

0.497

0.4963

0.4961

0.4968

0.4959

0.4928

0.4963

0.4971

0.4953

0.4936

0.498

0.4919

0.4954

0.4959

0.4937

0.4925

0.4957

0.4936

0.4949

0.4929

0.4956

0.4961

0.4955

0.4946

Average

0.4968

0.4957

0.4945

0.4955

0.4946

0.4956

0.4948

0.4954

0.4967

0.4948 Xc = 0.4955

Range

0.0026

0.0031

0.0034

0.0053

0.0027

0.0023

0.0033

0.0035

0.0021

0.0051 Rc = 0.0033

0.4956

0.4966

0.4946

0.4951

0.4959

0.4947

0.4953

0.4951

0.4958

0.4948 X=

0.4954

0.4956

0.4966

0.4946

0.4951

0.4959

0.4947

0.4953

0.4951

0.4958

0.4948 Rp=

0.0020

Part
Average

(Ra +Rb +Rc ) / No. OF APPRAISERS=

Max X - Min X = X DIFF

Upper Control Limit = UCLR = R x D4

No.Trials=

R=

0.0031
0.0002

D4 = 3.27 for 2 trials and 2.58 for 3 trials

0.0080

GAGE REPETIBILITY AND REPRODUCIBILITY REPORT

Part No. Tornillo
Characteristic:
Specifications: N/A
LSL:

Gage Name:
Gage no.
Gage Type:

Micrmetro
N/A
N/A
Number of
Trials:

Number of
Samples:

10

USL:

R=

Date:
Performed By:

7/14/2004
0

Number of
Appraisers:

3
Rp=

0.0031
X DIFF=
0.0002
MEASUREMENT UNIT ANALYSIS

R = 0.0030867

0.0020
% TOTAL VARIATION

Repeatability - Equipment Variation (EV)

%EV =
EV

100 [ EV / TV]

K1

0.0031 X

0.49562

EV = 0.00182

Trials
2

K1
0.49557

0.49562

93.41%

Reproducibility - Appraiser Variation (AV)

AV

(X DIFF x K2) ^2 - (EV^2/ (nr)

%AV =

0.0003136838

AV =
n = parts

100 [ AV / TV]
=

r=trials

Appraisers

K2

0.4958

0.4956

Parts
2

K3
0.4949

0.4968

0.496

5
6
7
8
9

0.4971
0.4966
0.495
0.4962
0.4941

10

0.4976

16.07%

Repeatibility & Reproducibility (GRR)

GRR

GRR

EV^2

AV^2
0.0018504

Part Variation (PV)

PV =

RP

K3

0.0020 x

0.4976

%GRR = 100 [ GRR / TV]

=

%PV =
=

94.78%

100 [ PV / TV]

31.87%

0.0006222

PV =

Total Variation (TV)

ncd =
TV =

GRR^2

=
TV =

1.41 [ PV / GRR]

PV^2

0.0019522

0.47 = 0