MAGAZINE
2014 | ISSUE 1
INSIDE
THISEDITION
Page 12
Corporate News
Page 18
Unleashing Creativity
Page 30
Product News
Enabling the Lean Construction Revolution
Customer News
Cover story: KOSPOs Use of AVEVA NET for Power Projects
Page 33
Page 22
Cover photograph:
The Samcheok Thermal Power Project, South Korea.
Image courtesy of KOSPO - rendered using 3D MAX.
Copyright 2014 AVEVASolutions Limited and its subsidiaries.
All rights reserved.
No part of this publication may be reproduced or transmitted in any form or by any
means, electronic or mechanical, including photocopy, recording or any information
storage and retrieval system, without the express written consent of the copyright
holders. Licences issued by the Copyright Licensing Agency Limited or any other
reproduction rights organisation do not apply to AVEVA World Magazine.
Page 8
Page 26
The views expressed in AVEVA World Magazine by any contributor are not necessarily
those of AVEVA. Continued product development means that information relating to
AVEVAs products is subject to change. No responsibility can be accepted by AVEVA for
action taken as a result of information contained in this publication.
Editors Magnus Feldt, Senior Marketing Specialist, AVEVA
Camille Nedelec-Lucas, Editor and PR Specialist, AVEVA
twitter.com/avevagroup
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Page 42
youtube.com/avevagroup
Unleashing Creativity
Watching an advertisement for a latest-generation
video game recently, I reflected on how far and how
fast these technologies have advanced to become
mainstream culture. But whereas a game is an end
in itself, AVEVA products in contrast are enablers;
they unleash creativity right across the engineering
industries, often in ways that were never envisaged
when we first created the software.
The video game caught my attention because I had just witnessed a
colleague demonstrating our new AVEVA Activity Visualisation Platform
(AVEVA AVP) product, which uses industrial gaming technology to
enable simulation-based training. This is an enabling technology that
not only meets an immediate and very real need to improve operational
efficiency and safety by fostering excellence in training, but will also
undoubtedly lead to many unforeseen innovations as its user community
grows. While the benefits of a video game are short-lived, AVEVAs
technology and the projects it enables deliver value for decades.
Richard Longdon
Chief Executive
AVEVA Group plc
03
Integrated Information
Management for Power Projects
How AVEVA NET is enabling efficient data management for the construction,
operation and maintenance of one of Koreas most advanced thermal power plants
Koreas energy demands, post-industrialisation, have rocketed since the 1980s and the
country remains a major energy importer; as a result, energy supply continues to be high on
the political agenda. Accordingly, its power sector is almost entirely controlled by the state. The
South Korean government owns a 51% share in the Korea Electric Power Corporation (KEPCO)
which is responsible for 93% of the countrys electricity generation. Korea Southern Power Co.
Ltd. (KOSPO), a subsidiary of KEPCO, is one of the countrys biggest domestic power providers.
KOSPO is today responsible for ten facilities in the country which, with a total generating capacity
of 9,240 MW, provide about 11.2% of South Koreas energy. At the 2013 AVEVA World Summit, Mr
HeeJong Kim, a senior manager in charge of the deployment of KOSPOs Integrated Construction
Management System (ICMS) for power plant construction projects gave a presentation on KOSPOs
use of AVEVA NET. We spoke to him afterwards to learn more about the system and the future
projects it will facilitate.
Janis Choi
Senior Marketing Specialist, AVEVA Korea
Aerial view of the Samcheok Thermal Power Project, South Korea. Image courtesy of KOSPO.
04
As an integrated
Information Management
system, AVEVA NET Portal
was appealing to KOSPO
for its cost-effectiveness,
simple installation and
easy-to-use interface...
Choosing AVEVA software
On a project of this size, a large number of EPCs are involved, generating
a huge quantity of data that it is vital for KOSPO to manage effectively.
The company required a centralised Information Management solution
that could handle large volumes of data from any source, and could also
provide the ability to clearly visualise this information. Throughout a
power plants life cycle, about 80% of its technical information comes
from EPCs; seamless data management will enable KOSPO to use this
information effectively to operate and maintain the plant to maximise its
life span.
POMIT (www.pomit.co.kr), a system developer and provider of plant IT
solutions, is a trusted business partner of KOSPO and they were asked
to suggest a solution. Already a successful customer of AVEVA, having
used both AVEVA PDMS and AVEVA NET since 2009, POMIT recommended
AVEVA NET Portal and subsequently played a key role in installing it.
Cut-away model of the Samcheok Thermal Power Project. Image courtesy of KOSPO.
05
Plan view of the Samcheok Thermal Power Project. Image courtesy of KOSPO.
KOSPOs Cyber ATP-1000 system uses AVEVA NET to integrate and provide access to all types of asset information.
Graphic courtesy of KOSPO.
Navigating between different information sources using AVEVA NET. Graphic courtesy of KOSPO.
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Samcheoks future
When KOSPO began the project, it decided to implement AVEVA NET to
manage the huge quantity of data that such enormous energy complexes
involve. AVEVA NET Portal technology is now the mandatory Information
Management system for this important project.
Scheduled to be fully operational by December 2015, the facility is a
step towards meeting South Koreas target of a 30% reduction in carbon
emissions by 2020. The long-term vision for the facility is exciting:
Samcheok aims to deliver 5,000 MW by 2020 from a wide range of sources.
About KOSPO
Established in 2001, KOSPO, a state-owned company, continues to
increase capacity and is currently committed to the construction of six
future projects, including coal-fired, combined-cycle and wind plants. Its
current generation capacity is divided across a number of energy sources,
including 48.1% LNG (4,448 MW), 43.3% coal (4,000 MW), 8.06% oil (745
MW), and 0.51% renewable (47 MW).
Headquartered in Seoul, KOSPO is stepping into the global market as a
top-class energy company with up-to-date power generation technology,
and is actively seeking projects in Chile, India, Vietnam and Turkey. KOSPO
expects that Samcheok will set an example for future coal-fired power
plants around the world. The company is also focusing on developing
green energy projects and exploring alternative fuel resources.
Picture shows, left to right: Jass Sarai, UK Leader Technology Industry Group, PwC;
Sean Duffy, Head of Technology, Media and Telecoms, Barclays; Richard Longdon, CEO,
AVEVA Group plc; and Lara Lewington (awards presenter). Photo courtesy of UK tech
awards.
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Enabling the
Lean Construction
Revolution
How mobile devices and new AVEVA technology
support zero tolerance to wastage of time and effort
The development of Lean
business processes first began
in the Japanese automotive
industries. It contributed to the
industrys dominance on the
global stage in the 1990s, and
went on to transform efficiency
and product quality in the volume
manufacturing industries.
One key tenet of the Lean philosophy is a zero-tolerance approach to any form of inefficiency
or wastage. This embraces not only materials wastage but all facets of a project, including the
wastage of time and effort, which can be the greater source of budget and delivery overruns.
Currently, telephone and email are heavily used in keeping the design process moving forward,
but these have significant limitations. Not only is the quantity and quality of information
communicated very limited, but there is also no permanent, unambiguous record of any decisions
made. For example, a telephone conversation agreeing to avoid a clash by moving an access ladder
to another location would not be recorded as part of the project models dataset. The ladder would
suddenly reappear in a different place. For partners in the supply chain or other design disciplines
this change would have happened without explanation, and with no record of who made the
decision, and why.
08
515% of a design leaders time is wasted due to their being unavailable to make timely decisions;
the equivalent of up to three lost working days every month. This is generally because such
individuals are highly mobile; if one could make the design approval process also mobile these
decision makers would no longer be out of the loop when out of the office. Approval delays could
be avoided or minimised, maintaining the project workflow and eliminating many causes of wasted
time and effort.
In the fast-moving, change-intensive processes of plant design, even minor delays created by
such seemingly simple changes can add up to significant overall inefficiency. Where formal change
approval by multiple discipline managers is involved, the potential for delays becomes even greater.
There is clearly a need for a more effective process. This process is now made possible by the
development of new software that exploits the capabilities provided by powerful tablet devices.
The solution
AVEVA E3D Insight is a Windows 8.1 app that meets these requirements, enabling project decision
makers to view and approve AVEVA Everything3D (AVEVA E3D) designs, using a touch-enabled
device, from anywhere in the world.
Developed in collaboration with Microsoft, AVEVA E3D Insight streamlines the design review and
approvals process to support Lean business practices. It maximises project efficiency by providing
authorised users with direct access to the live AVEVA E3D design model, regardless of their location,
24 hours a day.
AVEVA E3D Insight enables users on the move to:
Visualise The user can see the current project model and its associated information
quickly and clearly.
Inspect The user can inspect, manipulate and measure the model to check for
potentially critical issues such as clashes, poor accessibility or non-compliance with
design standards.
Comment The user can liaise directly with the projects design team and leave
a permanent record of feedback in the AVEVA E3D database. No more collating of
comments is required and key decisions are permanently recorded.
Approve Authorised users can set model status to customer-defined approval levels.
With the potential this technology offers for reducing that 15% of time wastage, and the even
greater benefits to project progress, it is not surprising that leading EPCs and OOs are taking a keen
interest in it. However, for AVEVA E3D Insight to be considered as a viable business tool, a number
of essential practical features had to be included.
09
10
With AVEVA E3D Insight, you can add markups to the model to help explain issues.
11
Offshore Asset
Management
How AMEC gains the AVEVA
advantage in the North Sea
Rosey Cox
Marketing Specialist, AVEVA
12
WorkMate is absolutely
critical for a well-planned and
prepared shutdown. In years
gone by we used spreadsheets,
which worked, but WorkMate
is so much more effective.
Planning and preparation has
moved into a new era...
AMECs Shutdown Coordinator, Jim Barber, explained: WorkMate is
absolutely critical for a well-planned and prepared shutdown. In years
gone by we used spreadsheets, which worked, but WorkMate is so much
more effective. Planning and preparation has moved into a new era. The
benefits from using WorkMate are quite important as we have everything
in one place. We have the task details and the resources and the maths
behind that, that actually tells us the duration of the shutdown in terms
of planning. We can export these Task and Work Order details straight
from WorkMate across to P6 for planning; thats absolutely perfect in
terms of scheduling.
Planning maintenance effectively and executing it on schedule is vital
also because of the requirement for materials. Not only is materials
provisioning to remote offshore locations time consuming and costly,
there is also very limited storage space on site. Efficient task coordination
must be accompanied by equally efficient scheduling of materials
deliveries.
13
Ive got all the information I need at my fingertips to be sure that the jobs
work together, and that the right materials are in place ready for people with
the right qualifications and skills for each particular job...
14
Authoritative
Insights on
Shift
Handover
Camille Nedelec-Lucas
Editor and PR Specialist, AVEVA
15
Dr Sam Mannan, Director, The Mary Kay OConnor Process Safety Center (MKOPSC).
Photograph courtesy of MKOPSC.
A commitment to best-practice
safety culture must begin
with leadership and a clear,
consistent safety message that is
implemented from the top down.
The manager on site cannot
preach about safety matters one
minute and then urge engineers
to cut corners for speed the
next; this simply undermines
the message. For safety to be
fostered as a core value, safety
tasks must not be seen as
separate from operational tasks;
they are interrelated...
16
17
Playing
It Safe
How video game technology is
transforming operator training
in the plant industries
Dave Coppin
Executive Vice President, AVEVA
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G. Hofstede, J. de Caluwe, V. Peters. Why Simulation Games Work In Search of the Active Substance: A Synthesis. Simulation & Gaming, Vol. 41, Number 6, 2010.
New South Wales Mines Rescue Services: Application of Virtual Reality Training for the Mining Industry Training for Tomorrow. Bruce Dowsett, Manager VR
Services, Regulation & Compliance, Coal Services Pty Limited. Mechanical Engineering Seminar, 5th August, 2009.
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2
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The AVP virtual plant has a much more realistic look and feel than
an idealised review model. Lighting can be accurately simulated
through the 24-hour cycle of daylight and artificial lighting. Objects
can be realistically hidden by shadows either from the sun or from
luminaires to show potential practical hazards that might otherwise
go unrecognised. Non-designed objects such as ladders, tools or moving
vehicles can be used in the simulation.
The forthcoming ISO 55000 regulations will make safety training a central
pillar of operational readiness and Process Safety Management (PSM),
while the OSHA 1910.119(g)(1) regulation lists the following training
topics as a minimum:
z Lock-out/tag-out
z Hot work
z Line and equipment opening
z Confined space entry
z Emergency response
z Operating procedures.
All these can be trained for, rehearsed and evaluated effectively within a
safe and lifelike environment, using the capabilities of AVEVA AVP.
Widening the use cases
Like any enabling technology, AVEVA AVP fosters creativity in finding
further ways to exploit it. For example, we can expect to see it also being
used in:
z Control of Work activities visualising and analysing hazards as part
of Safe Job Analysis, visualising work permit locations and equipment
associated with permits.
z Construction simulation and management testing proposed new
working methods.
z Remote problem solving enabling teams to review and rehearse
scenarios before arrival at a remote site.
z Enabling certification authorities to undertake virtual plant walkthroughs, view punch-lists and compare against the design intent well
before going to site.
z Complex storytelling create a sequence of individually-driven,
interactive, animated environments or videos to demonstrate
particular activities associated with field operations or maintenance,
such as for safety incident review or executive project concept review.
The need is clear and real. Ever more stringent regulatory requirements
and the need to continually improve operational efficiency and safety
will make industrial gaming an essential tool for the plant and offshore
industries. The technology now exists; it is not only practical and
affordable to use, but also offers considerable potential for the long-term
development of more efficient working methods.
To find out more about AVEVA AVP, visit www.aveva.com/aveva_avp.
21
An Ice-breaking Innovation:
Arctech builds
Baltika
Camille Nedelec-Lucas
Editor and PR Specialist, AVEVA
How AVEVA Marine has helped to create the worlds first oblique icebreaker
Helsinki shipbuilders have built 60% of the worlds
icebreakers currently in operation. Three years ago Arctech,
one of the most innovative of this community of specialists,
took the far-sighted decision to focus purely on icebreaking
technology at a time when other shipyards were diversifying.
It was a strategic decision, recognising that growth in Arctic
oil & gas production would create increased demand for
high-tech, multi-purpose vessels to open up these remote
locations.
AVEVA met Tapani Skarp, Vice President of Arctech, in charge
of design and project design, in his Helsinki office to learn
more about this shipyards big vision, how AVEVA technology
is helping to make it a reality, and Arctechs latest innovation
the oblique ice-breaker.
22
The icebreaking rescue and emergency vessel NB 508. Photo courtesy of Arctech.
This block clearly shows the asymetrical profile of the hull. Photo courtesy of Arctech.
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Baltikas sideways operating mode enables her to act like a broom, said
Skarp. She has a collection capacity of 750m3 and in the event of a spill
she can be deployed quickly because she will already be present assisting
the tankers.
How to develop a world first: migration to AVEVA Marine
Not surprisingly, developing such an innovative vessel brought many
challenges, not least its asymmetry, which took Arctechs designers into
quite unfamiliar territory. She is also a very crowded vessel, making 3D
design the only practical solution.
Class design was carried out creating a 3D model of the ship using
Tribon at that time then the model was further refined by the
subcontractors, for whom a 3D product model is far more effective than
drawings, for detail design of the hull.
Arctech migrated to AVEVA Marine in June 2012 and the rest of the vessel
was designed in AVEVA Marine. We found that the hull design was very
easy to migrate into AVEVA Marine, said Skarp. We chose AVEVA Marine
because of the design network in Finland and Russia. AVEVA Marine is
very widely used and for liaising on projects it is easier to adopt the same
software that contractors and partners are using.
What I like about AVEVA Marine is that all the design disciplines are
on the same level, so you can manage HVAC, cabling and machinery all
within one database. This is of huge benefit because you dont have to
translate data; in the past we had to create a lot of interface modules to
achieve this. For example, with materials handling, the new ERM system,
AVEVA Mars, is compatible with AVEVA Marine. Arctech is not currently a
user of AVEVA ERM, but we are investigating the option. It would give the
possibility to achieve complete material handling, from design through
to procurement and production, in the same database. When I joined
the industry in the 1970s this was only a dream; now it is reality, he
concluded.
While the adoption of AVEVA Marine went smoothly, the biggest challenge
for Arctech has been introducing the software to people who have only
ever used either AutoCAD or 3D mechanical CAD systems, without risking
delays to other, more urgent, projects. The design capabilities of the
organisation had to be redeveloped after a period of design outsourcing,
during a lull in activity at the shipyard.
Skarp explained that Arctech regards training as a continuing, long-term
commitment towards achieving its vision.
Towards Lean Construction
Skarp has a very clear vision of the way in which he wants the shipyard to
be managed. As in many industries, design and production are more and
more made of interconnected and parallel tasks. The yard must adapt its
operations accordingly.
The time between design and delivery is becoming ever tighter and our
internal processes must reflect this, said Skarp. The production team
want to start production as soon as possible to meet the delivery date,
but clients want to delay their order until the last minute. So the concept
must be ready and waiting in AVEVA Marine well before the contract
for the ship is signed, and we must achieve more overlap in the project
schedule.
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A promising future
Arctech has had a lot of interest from Russia in the oblique icebreaker;
once the success of Baltika has been proven, it will be interesting to see
how the maritime sector reacts to this innovation. In the meantime,
AVEVA and Arctech continue to be at the forefront of their respective
industries by developing and delivering world firsts.
About Arctech
The Helsinki shipyard has been in operation since 1865, and has
been operating under its current name, Arctech, since 2011. It is a
joint venture between STX Finland and Russias United Shipbuilding
Corporation. With a great deal of untapped Arctic oil & gas within Russian
waters, Arctech is set to be a leading supplier to a growing industry. To
find out more, please visit www.arctech.fi.
25
Embracing
Change
26
27
Compare and Update between the 3D model and the P&ID. Checking design in this way
reduces the number of change/revision iterations, ensures consistency before issuing
fabrication deliverables and increases the consistency of information at handover.
Managing change
Projects involve a hierarchy of change, from major contract-level changes
right down to the huge numbers of incremental adjustments negotiated
continually between engineers and designers. Controlling all these
changes and enabling every project participant to work with information
of known quality and status requires tight integration between all the
various engineering and design applications used. It is precisely such
integration underpinning AVEVA Plant that achieves this and, in turn,
enables the design spiral to be realised as a robust and efficient business
model.
AVEVAs Integrated Engineering & Design solution is built on the solid
foundation of a coherent dataset that integrates all engineering
and design data, from the moment of its creation, into a definitive
and change-managed description of the project that is shared by all
participants. The practical effect of this is that a process engineer, piping
layout designer and structural designer can collaborate in real time to
efficiently create a clash-free overall design.
This information integration also underpins AVEVAs powerful Compare &
Update capability, enabling the various disciplines to work efficiently at
their own pace while frequently reconciling their work with each others
to implement well-controlled design updates and keep the different
sectors of the design spiral in step. This is in marked contrast to trying to
achieve right-first-time design at a single pass.
To understand why, consider a typical scenario. A process engineer
working on the FEED of a new plant provisionally estimates flow rates
through the system. A mechanical engineer uses this information to
identify suitable pumps and makes a provisional selection. A piping layout
designer and a structural engineer collaborate to create a provisional
layout. First steps around the design spiral have been taken.
Other disciplines make their contributions, any of which may require
others to revise their initial work. For example, a reliability engineer
carries out an initial Failure Mode Analysis and requires one particular
pump to be replaced by two in a dual-redundant configuration. Evidently,
this has an impact on the P&ID, the piping layout, the structural design
and the Electrical & Instrumentation system. A second iteration around
the spiral begins.
28
Change highlighting and ease of comparison and updating keep disciplines in step while permitting freedom of each to work in an efficient manner.
29
Magnus Feldt
Editor, AVEVA World Magazine
Safety first
OKGs aim is that the reactors should operate at the highest possible
safety level for at least 60 years, and each reactor is shut down every
year for three to six weeks for maintenance, safety system control
and replacement of 20% of the fuel elements. These planned outages
normally occur between May and September.
Jan Backlund
Account Manager, AVEVA
Oskarshamns Nuclear Power Plant. OKG, a company in the E.ON group, owns and operates three boiling water reactors, Oskarshamn 1, 2 and 3. The nuclear power plant is located on the
Swedish east coast, 30km north of Oskarshamn. Photograph courtesy of OKG.
30
From left, Peter Karlsson, Part-project Leader for electrical design, ONE Nordic, and Claes-Gran
Wrmke, Project Manager at OKG, and project leader for the O3 modernisation project.
Photograph courtesy of OKG.
When AVEVA visited OKG, the O2 plant had been shut down for a huge,
complex modernisation project to upgrade the turbine plant, installing
many heavy items of equipment and involving demanding installation
activities for vital safety systems.
O3 modernisation project
The O3 plant is due to be modernised in June 2014. One of the key aspects
of this modernisation will be the replacement of the electrical cabling
that passes through the concrete containment walls and connects to
equipment inside the containment area. The modernisation includes, not
only the cables themselves, but also the penetration assemblies that fit
into the wall. These penetration assemblies are important to the overall
safety of the reactor as they must prevent radiation and radioactive
materials from passing through the penetrations in the wall in any
emergency situation.
Conventional design and installation of cables and electrical components
would take between 120 and 150 days, causing a long outage and
significant loss in production. When similar modernisation programmes
were performed for the O1 and O2 plants a few years ago, OKG succeeded
in reducing the outage to 80 days by partially prefabricating the electric
cables and connectors.
Based on their experiences from the O1 and O2 projects, E.ON IT and OKG
have found areas which could enable the installation to be achieved even
more efficiently. OKGs goal for the O3 project is now to further reduce the
outage to 58 days.
Planning for the O3 project started in 2012, and OKG expects nearly 300
electrical fitters to be working in parallel in the containment areas at
peak times.
The extent of prefabrication will be even greater than for the equivalent
O1 and O2 projects. All electrical cables and connectors will be
prefabricated externally, similar to the way in which they are made in
modern automobile manufacturing processes. This offers an opportunity
to cut on-site work, which will considerably reduce outage time. The
cables will be prefabricated at both ends, with their connectors, and
pretested in a radiation-free area, so that it will be possible to install the
whole cabling system in a single step.
The quality and accuracy required is very high, with the tolerance in cable
lengths to within a few centimetres. In total there are 36 penetrations
for the electrical cables and 1,800 cables with a total length of 30,000
metres. These cables connect to almost 2,000 items including electrical
cabinets, contact and magnetic breakers, limit switches, temperature and
pressure switches.
OKG decided to model the new cables, penetration assemblies and
electric components in a 3D system, and to laser scan the inside of the
reactor containment. The laser data will then be integrated with the 3D
model to enable highly accurate design work and to allow views to be
prepared showing exactly how the fitting task should be performed.
After a thorough evaluation, AVEVA PDMS combined with AVEVA Laser
Model Interface was chosen in 2012 as the system that best met
OKGs requirements. A highly-photorealistic resolution 3D laser scan of
the inside of the reactor containment was carried out from about 150
measurement locations, during the normal outage in 2012.
When AVEVA E3D was launched, OKG realised that they could use it
to further improve the efficiency of the design work and to cause the
photorealistic installation images and printouts used by the installation
teams to be of an even higher quality and more intuitive. Having
implemented AVEVA E3D, and after a short training course, they were
able to continue with the modelling tasks. The 3D model in AVEVA PDMS
was easily reusable with AVEVA E3D, as the two applications are fully
interoperable.
A significant feature of AVEVA E3D is the seamless integration of design
and real-world conditions, through the fusion of laser scan data into the
design environment. This is enabled by allowing engineers to work within
the laser data BubbleView. BubbleView technology is unique to LFM
Software Ltd, an AVEVA Group company. It produces a high-resolution,
photorealistic 3D image in a lightweight usable format whilst connecting
back to the massively rich dataset.
When the BubbleView data was integrated in the AVEVA E3D model
the results proved to be excellent, with high-quality photorealistic
installation printouts. In total, OKG plans to generate at least 4,000
installation printouts.
AVEVA World Magazine 2014|Issue 1
31
About OKG
OKG was founded in 1965 and has
approximately 850 employees and an annual
turnover of around SEK 3 billion.
OKG is owned by E.ON, one of the worlds most
geographically diversified power producers,
with major asset positions in Germany, the
United Kingdom, Sweden, Russia, the US, Italy,
Spain, France and the Benelux countries. Visit
www.okg.se for more information.
AVEVA World
Summit 2013
Hits a Home
Run in Boston!
When we scheduled 2013s AVEVA World Summit in
Boston, we had no idea that the Boston Red Sox baseball
team would win the final game of the World Series while
we were in the city. The exuberant victory celebrations in
the streets certainly gave Boston an exciting atmosphere.
While our Summit could not compete with that, all agreed
that the event did hit a home run for delegates, sponsors
and speakers alike.
Steve Tongish
VP of Marketing, AVEVA
This was the second year that AVEVA has held a single global Summit,
attracting project managers, senior management and decision makers
from around the world and across a range of industries.
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The Summit provides a dedicated forum, both for the exchange of ideas and for sharing
AVEVAs latest product and solution strategies. Its programme remains focused on a mid-level
management audience, providing them with strategies and insights that help to optimise their
companies projects and improve the efficiency of asset operations.
New product launches
Readers who attended the 2012 Summit in Paris will recall the exciting world debut of AVEVA Everything3D
(AVEVA E3D). That is a hard act to follow, but the Summits high standard was definitely maintained with the launch
of the visually stunning AVEVA Activity Visualisation Platform (AVEVA AVP) and AVEVA E3D Insight products, along
with the equally important AVEVA Information Standards Manager.
AVEVA Information Standards Manager is a web-based tool that enables the management of a set of information standards that
consistently describe the information needed to execute any project. Importantly, it also enables those information standards to be
shared with third parties so that everyone involved in a project operates to a common set of standards. It meets a widely expressed
need to increase project efficiency through the more rigorous management and efficient sharing of information.
The second launch was of AVEVA AVP, which enables the creation and use of a fully interactive, multi-user virtual plant
environment in which workers can practise tasks either alone or as a team in perfect safety. The plant industrys
equivalent of a flight simulator, AVEVA AVP applies video gaming technology to create visually and functionally
realistic virtual environments in which every type of routine or unusual maintenance task, from the simplest
to the most complex, can be communicated and rehearsed. Industrial gaming using AVEVA AVP improves
understanding, enables operators to quickly reach and maintain high levels of competence, and provides a
tool for evaluating and practising activities that would be prohibitively costly or hazardous to perform on
a real plant. AVEVA AVP is such a visual and engaging application that when delegates were invited to
play an AVEVA AVP game against each other during breaks in the programme, it was hard to drag
some of them away!
But the new product that really stole the show in Boston was AVEVA E3D Insight. This is
AVEVAs first Windows 8.1 app and is designed to help decision makers in the power,
process plant and mining industries to view and approve AVEVA E3D designs from
a mobile tablet device. For the first time ever, it is possible for someone on
a construction site to contribute directly to an evolving 3D plant design.
AVEVA E3D Insight anticipates changing customer needs by offering
the ability to inspect, comment upon, and approve designs at any
time, from anywhere around the world. The launch was followed
by a series of demonstrations that gave everyone a hands-on
experience of this impressive new app. (Read more about
AVEVA E3D Insight on page 8.)
Delegates from
20
3
countries
Customer speakers
Agenda
streams
96%
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Product
launches
of delegates
would recommend
the Summit
98%
NEW!
agreed it was
valuable to their
business priorities
Customer presentations
One of the most important and popular aspects of the Summit is the
customer presentations: this year, 20 companies generously gave their
time to prepare presentations and share their experiences with the wider
AVEVA World Community. The sheer diversity of these excellent presentations
makes them difficult to summarise, coming from the process plant, power, mining,
oil & gas, marine, and offshore industries, and covering topics ranging from adoption
strategies for new technologies to managing megaprojects and improving operation
efficiency. The speakers made an impressive contribution to making the AVEVA World Summit
such a unique and high-value event.
Dedicated agendas
The Summit programme continues to evolve to meet the changing needs and interests of delegates. To
offer the most appropriate content for each individual, the Boston programme was divided into three separate
agendas for the respective needs of Owner Operators, EPCs and shipbuilders. Each agenda covered a range of
topics, comprising presentations both from senior AVEVA specialists and from customers, who provided relevant
real-world experiences. Although the agendas were designed for particular audiences, it was pleasing to see how
many delegates moved between them to learn from these different industry sectors. Enabling such cross-fertilisation
between industries was a key objective of the single Summit format; judging by observation and the positive
comments from delegates, this clearly works well. We plan to make the multi-track agenda a key feature of future
AVEVA World Summits.
Summary
If you had to summarise the theme of the Summit in a single word, it would be visualisation. It began with the
keynote speaker, Dan Roam, who provided inspiration on how to communicate complex concepts through simple
drawings. Visualisation is at the heart of AVEVA AVPs and AVEVA E3D Insights technology. It was also the primary
theme both for CEO Richard Longdons business overview and CTO Dave Wheeldons view into the future.
As our world becomes increasingly complex, we need new strategies to manage the information around us; AVEVA
believes that visualisation technology will play a strategic role in achieving this. The 2013 Summit in Boston
opened a window into this exciting new world which will continue to evolve over the years ahead. This is
what AVEVA World Summits are all about: a fusion of vision, strategy, technology and meeting real-world
challenges.
Just like the Boston Red Sox at the beginning of last season, we all have a challenging year
ahead. But we are sure that, with the vision and experience that was shared at the Summit,
we will all be knocking balls out of the park in 2014! We look forward to seeing you at this
years AVEVA World Summit.
Lengiproneftechim
MAN Diesel & Turbo
www.avevaworld.com
MILPO
Mitsui Engineering and
Shipbuilding
Pacific Rubiales
Promon
Sembawang Shipyard
Siemens
Sredne-Nevsky
Suncor
WorleyParsons
SINOPEC
SPK ERA Sdn BhD
Statoil
Technip
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In the same year, DSME delivered the worlds biggest offshore plant, BP
Thunder Horse. Its most recent claim to fame has been the delivery of the
worlds largest ship, the Maersk Triple E fleet of vessels.
The history of our relationship with DSME runs in parallel to DSMEs long
history of highly innovative projects that have created the shipyard as it
is known today, said Richard Longdon, CEO of AVEVA. AVEVA is proud to
have provided the design tools and Information Management systems that
made those kinds of projects possible.
From left to right: SangWook Ham, Vice President, AVEVA; EunJoo Park, Senior Vice President, AVEVA; HeungWon Suh, Director, DSME; Richard Longdon, CEO, AVEVA; Paul Eveleigh,
Executive Vice President, AVEVA; Dave Wheeldon, CTO, AVEVA.
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Gary Farrow
VP, 3D Data Capture
Business Management, AVEVA
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Above: 3D laser scan data from the flaring system on a heavy residues (H-Oil) processing facility for Lukoil
Neftochim Burgas. Image courtesy of Burgasnefteproekt.
About Burgasnefteproekt
LUKOIL-Nizhegorodniinefteproekt was established in 1951. It owns several design
branches, including Burgasnefteproekt, which was established in 2010. The company
focuses on engineering and design in the oil & gas and petrochemical industries and is
involved in many projects across Bulgaria and Russia. For more information visit
www.nneft.lukoil.ru.
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Tracey Nabe
Regional Marketing Lead, North America, AVEVA
These skills, together with a strong team culture, have enabled the
business to grow steadily. Today, its 80-strong team can handle
every project task and responsibility, including project management,
engineering, project controls, design, drafting and procurement. AVEVA
software has been a key enabler of this success.
Choosing AVEVA PDMS
Recognising the need for powerful, industry-standard engineering design
tools, OFD implemented AVEVA PDMS almost from the outset. From
experience at previous companies, OFDs founder and President, Mr Jay
Chen and the OFD team knew that PDMS would save time and energy in
training staff, as the tool is used by all disciplines for design and drawing
generation.
Since the purchase of its first seat of PDMS, OFD has had an outstanding
relationship with AVEVA. AVEVA has provided training and support to
OFD on several projects, has assisted with customised programming to
help OFD meet specific client requirements and continues to assist OFD
whenever the need arises.
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OFD has found that the most significant savings from the use of PDMS are made during
fabrication and construction, where the highest proportion of a projects cost is typically
incurred. Rework during the fabrication and construction phase of a project is generally
estimated to cost ten times more than during the initial design phase...
Early success
In 2003, OFD delivered its first PDMS project: a check model for a
Launcher/Receiver Skid. PDMS enabled the design team to work out
space issues in 3D to create a clash-free design that required no rework
in fabrication and which was delivered on schedule for a problem-free
installation.
Since then, the OFD team have used AVEVA PDMS on a wide variety of
projects, including the preliminary concept for the Texas Offshore Port
System (TOPS), a Tank Farm and Distribution system for TEPPCO, Helix
Producer I FPU, the Castor Gas Storage Facility, and a number of multi-leg
platform jackets for water depths ranging from 200 feet to over 1,150 feet.
Meeting the challenge
The Castor Gas Storage Facility, an offshore gas storage facility off the
coast of Spain, was a particularly noteworthy project, for which OFD was
the Engineering & Procurement (E&P) contractor. It comprised a 7,000ton main platform and associated wellhead platform. The facility is used
to store natural gas purchased during low-demand periods, for sale and
delivery during high-demand periods.
As E&P contractor, OFD partnered with fabrication contractor Kiewit
Offshore Services to execute the project. The platform is very large;
its engineering design included over 3,200 isometrics and around the
same number of individual pipe supports. OFD was in continuous direct
communication with Kiewit Offshore Services, sending over review models,
isometrics and pipe support drawings to Kiewit Offshore Services for
fabrication.
AVEVA played a key role in establishing this efficient process, working with
OFD to develop a database interrogation system which fed the required
design drawings and information direct to Kiewit Offshore Services. This
ensured that the fabricator had a complete materials database and could
review the 3D model in real time to verify that drawings were clash-free.
This proved of considerable value, enabling them to adhere closely to the
construction schedule.
Successful collaboration on this project led to OFD and Kiewit Offshore
Services partnering on the Helix Producer 1 project, which was of
significant importance during the clean-up of the Macondo oil spill in the
Gulf of Mexico. Also designed in PDMS, the main production unit of this
facility was used to process some of the oil and flare off gas during the
clean-up.
Today, OFD has several service contracts with Owner Operators to modify,
update and maintain the PDMS models of their various assets. These
3D models and associated databases are contract deliverables that are
handed over to the client at the end of each project.
Benefits from AVEVA PDMS
As an agile E&P service contractor with a philosophy of running Lean and
Mean OFD has gained considerable value from integrating AVEVA PDMS
into its operations.
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Magnus Feldt
Editor, AVEVA World Magazine
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It was also important that the new system should be in wide use and
supported worldwide. Other key issues were that the hull and outfitting
disciplines should be fully integrated, and that engineers should be easily
able to adapt to the new software package.
Nicu Crapcenco continued, The AVEVA Marine solution, combining hull
and outfitting design modules with AVEVA Global, was selected after a
thorough evaluation. Not only does this solution incorporate many of the
valuable former Tribon features, especially for the hull design disciplines,
it also supports efficient multi-site engineering and design processes.
With this solution we can support early and basic design, through
detailed hull and outfitting design, to the creation of manufacturing
data and drawing documents.
Migrating to AVEVA Marine
AVEVA Marine was implemented at ICE in the spring of 2012, Nicu
Crapcenco told us. The migration training started in the second week
of March in the ICE offices, with a five-day project set-up and a basic
administration course. Over the following month, a three-day AVEVA
Hull upgrade course and a three-week course in AVEVA Outfitting
were held. All the training courses were carried out by AVEVA consultants.
It was particularly helpful that local AVEVA support consultants were
located close to us. We had regular meetings with them to exchange
information on the status of the project.
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More than 250 ICE engineers have been trained in AVEVA Marine, and
an additional 25 in AVEVA PDMS, which is used for stationary power
generation, chemical plants and related industries.
First project with AVEVA Marine delivered on time
ICEs first project using AVEVA Marine was for the design of a selfpropelled jack-up vessel (NG 2500X). The engineering contract was signed
in August 2012 and finalised on June 19, 2013. The vessel (Seajacks
Hydra) is currently under construction in one of offshore fabrication
specialist, Lamprell Energys yards in the United Arab Emirates, and will
be delivered to its owner, Seajacks UK Ltd, in Q3 of 2014. Seajacks is a
leading Owner Operator of purpose-built, self-propelled jack-up vessels.
The Seajacks vessels are designed specifically for year-round operation
in harsh environments and in full compliance with UK, Dutch and Danish
operating regulations. Seajacks Hydra is a wind turbine installation
vessel, capable of transporting offshore wind turbines and pylons to the
wind-farm site from shore under its own power, then quickly jacking itself
out of the water to provide a stable platform for installing the turbine
structure with a huge on-board crane. These operations will be carried
out without assistance from other vessels.
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The basic design was developed by Gusto MSC in the Netherlands and ICE
has updated the package with information received from other vendors.
AVEVA Marine was used for the complete detailed design, in line with the
yards construction philosophy, to a level of detail that allowed ICE to
automatically extract production information for all disciplines down to
NC cutting and pipe bending. It is interesting to note that Lamprell built
another NG 2500 vessel a couple of years earlier, using less developed
drawings and, based on that experience, Lamprell found it worthwhile
to rework the 3D model for the entire vessel, using AVEVA Marine to save
time in production and overall project costs.
It was a challenge to shift from one software environment to the other
and to be able to deliver the design on time, said Nicu Crapcenco, but all
deliveries were made on schedule.
Current projects
There are currently two projects in progress in ICEs Romanian office
where AVEVA Marine is used. Both projects are for the offshore market;
the first is a large Norwegian Continental Shelf (NCS) project and the
second is a drilling vessel for a Brazilian owner. Based on the engineering
package developed by ICE, six of these sister vessels will be built by
Estaleiro Enseada do Paraguau S.A. (EEP), which is going to be one of
the largest shipyards in Brazil.
These vessels are designed for worldwide operations and are able to
perform drilling operations in water depths of up to 3,000 metres.
The benefits gained from using the AVEVA Global application include
ensuring data integrity and efficiency when working with partners in
large complex projects, particularly with engineering teams located in
different parts of the world and different time zones.
One of the big gains weve found in moving to AVEVA Marine is its
comprehensive and powerful capability for customisation through the
PML scripting language. This facility is accessible even to those who do
not have a professional programming background. This means that we
were able to add specifically-built applications (plug-ins) to meet our
needs. Additionally, AVEVA Marines well-organised project structure
offers a very flexible way to set up a project.
In the end its all about using AVEVA Marine in every step: planning,
modelling and delivery; its all a matter of experience and finding out new
things about the software package and its capabilities, Nicu Crapcenco
concluded.
About ICE
With its head office on the Isle of Man, ICE has subsidiaries in Romania,
Cyprus, the UK and Norway. ICEs modern office complex in Galati, by
the river Danube, is today the companys main design and engineering
facility. Icepronav, a unique design, research and hydrodynamic test
facility, founded in 1966, played a key role in Romanias success in
entering the world business market in shipbuilding in the 1990s, after
the end of the communist era. They began to use the Tribon shipbuilding
system in 1993, while the Sutton Group independently implemented
Tribon in 1996 at their Newcastle office.
To find out more, please visit www.icedesign.info.
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www.aveva.com
AVEVAbelieves the information in this publication is correct as of its publication date. As part of continued product development, such information is subject to change without prior
notice and is related to the current software release. AVEVAis not responsible for any inadvertent errors. All product names mentioned are the trademarks of their respective holders.
Copyright 2014 AVEVASolutions Limited and its subsidiaries. All rights reserved. AWM/14/1