Technical description of scope of

supply for
Bellmer Contract No 27 4154
El Marg

Mechanical sludge dewatering with

2 x "Bellmer-Winklepress WPN-G 3
incl. high pressure section
for the dewatering of sludge
from a drinking water palnt

Project: no. 1.25187 -07

El Marg P.W.T.P, Egypt

X:\U\K_I\Deutschland\Bamag_K\El Marg_gypten_K\04AUFTRAG\27 4154 technical description of plant.doc

page 2 of technical specs El Marg 27 4154

TECHNICAL DESCRIPTION

2 BELLMER WINKLEPRESS WPN-G 3

consisting of the following main components:
1 Safety-Precision-Frame (SPF)
in steel hot dip galvanized
1 Set of safety flaps
in stainless steel 1.4571 (AISI 316)
1 Sludge feed nozzle with standard flange
in stainless steel 1.4541 (AISI 321)
Stage 1:

1 Pre dewatering section with Bellmer Chicanes

Belt support, framework
stainless steel 1.4541 (AISI 321)
Sliding strips
plastic PE
Retention plate
plastic PE
Calibrating plates,
stainless steel 1.4541 (AISI 321)
catchment ledges
Lateral retention plates
stainless steel 1.4541 (AISI 321)
Seals
rubber profile, pluggable
Chicane wedge
plastics PE
Chicane body
grey cast iron hot galvanized
Set collars
stainless steel
Transverse shaft
stainless steel 1.4541 (AISI 321)

Stage 2:

1 Wedge-shaped section
Sealing

Stage 3:

1 Low pressure section with dandy roller

Shovel dandy roller
steel hot galvanized

Stage 4:

1 Press section
Press rollers

Stage 5:

1 High pressure section

Press rollers

rubber/plastics PE

steel tube body coated with

Vestosint up to the bearings.
steel tube body coated with
Vestosint up to the bearings.

Furthermore:
1 Set of belt guide rollers
Belt guide rollers

Steel tube body coated with

Vestosint up to the bearings.

page 3 of technical specs El Marg 27 4154

2 Belt tensioning devices

Hydraulic cylinder
Piston rods
Transverse shafts
Toothed wheels
Toothed racks

steel electrogalvanized, coated

stainless steel hard-chrome plated
stainless steel 1.4541 (AISI 321)
stainless steel 1.4571 (AISI 316)
stainless steel 1.4571 (AISI 316)

2 Automatic belt alignment devices type "Bellmer Weasel"

Piston body
bonvarite - cast
Piston rods of hydr. cylinder
steel hard-chrome plated
Swivelling bearing
steel hot galvanized
Sensor plate
stainless steel 1.4571 (AISI 316) /
ceramic strip
Hydraulic switch
brass
1 Set of high performance bearings for the rollers
Bearing housings
steel hot galvanized
Labyrinth rings
plastics PE
Lubricating nippel flat headed
according to DIN 3404
brass
2 Belt cleaning devices for manual operation
Spray water box and spray pipe
stainless steel 1.4541 (AISI 321)
Brush shafts
brass with phosphor bronze wire
Valves
brass / red bronze
1 Set of collecting and drainage troughs (without ground trough)
Collecting troughs
stainless steel 1.4541 (AISI 321)
Support tubes
steel hot galvanized
2 Sludge scrapers
Scraper blade
Scraper body and cover sheet

plastics PE glass fibre reinforced

steel hot galvanized

1 Hydraulic unit and hoses

Standard design, ready for connection to the Winklepress, motor
0,55 kW, 230 / 400 V, 50 Hz, IP 55 with tank, pumps and hydraulic valves
for operating the hydraulic cylinders and belt aligning device hydraulic
hoses leading to the Winklepress
Tank
aluminium cast
Piping
plastics/rubber
Fittings, hose connection pipes
stainless steel 1.4571 (AISI 316)
1 Set of pipings
Spray water pipe
Drainage pipe

PVC - hard ND 16
PP

page 4 of technical specs El Marg 27 4154

1 Electrical equipment, including:

1 sludge control switch
2 belt misalignment limit switches
2 belt breakage switches
1 Terminal box
(with emergency stop push button)
Fixing and actuating lever
Minimum degrees of protection
for all electrical switch gear and
control elements
Control voltage

plastics
plastics
plastics
aluminium
stainless steel 1.4571 (AISI 316)
IP 55
230 V, 50 Hz

2 Bellmer shaft-mounted gear box

Drive power each 2,2 kW, 230 / 400 V, 50 Hz, IP 55 , provided for FC
1 Set of wiring material
1 Bellmer mixing device, including:
1 Complete injection ring
1 Bellmer inlet mixer

plastics
aluminium cast

1 Set of bolts, screws and nuts

stainless steel

Painting of hydraulic unit, gears

and motors

primer, intermediate,
upper layer
colour RAL 5002 (blue)

TECHNICAL SPECIFICATION WPN-G 3

Length
5.000
Length with cover over belt tensioning 5.500
Width without drive (for transport)
3.085
Width with drive
3.775
Operating width at inlet
2.000
Operating width at discharge
2.100
Height (also for transport)
1.800
Weight, empty
8.500
Operating speed
0,75 - 4,5
Water consumption for belt cleaning
14
Water pressure
6
1 Set of Winklebelts
Belt width upper belt 2.200mm /
Belt width lower belt: 2.200mm /
Material:
3 seam wires
Belt-no upper belt:
Belt-no lower belt:
Belt-type / Norm.no:

mm
mm
mm
mm
mm
mm
mm
kg
m/min
m/h
bar

belt length: to be defined

belt length: to be defined
polyester, with seam wire
per belt, mat. 1.4571 (AISI 316)
14993; 14994
14995; 14996
to be defined

page 5 of technical specs El Marg 27 4154

1 ELECTRICAL CONTROL UNIT FOR

2 WINKLEPRESS INCL. PLC WITH PUSHBUTTON
installed in a control panel made of sheet metal according to the rules
of VDE (Society of German Electrical Engineers) for floor mounting
painted in RAL 7035, Switch gear and further parts make Moeller or similar,
according to Bellmers choice, basically consisting of:
1 Power supply for complete control including master switch for
entire power supply and transformer 400/230 V, 50 Hz and
24 V DC for control voltage and external "Emergency Stop".
"On - Off" push buttons for the complete plant with signal lamp.
"On - Off". Push buttons for the polyelectrolyte preparation unit
with signal lamp
Emergency alarm with push button "Emergency - Off", signal lamp
and external horn
Switch gears with cam switch, relay and thermal trip for drives
speed variable by frequency converter
Connection for belt travel sensors
Switch gears for each hydraulic unit
Switch gears for belt travel sensors and belt break switches
Switch unit for sludge thickness sensors
Switch gear for each wash water pump, capacity constant
Dry-running protection for wash water pump by pressure switch
in the process water inlet
Switch gear for each sludge pump, incl.
connection for dry running protection and over pressure protection,
speed variable by frequency converter
Switch gear for each dosing pump, incl.
connection for dry running protection and over pressure protection,
speed variable by frequency converter

page 6 of technical specs El Marg 27 4154

1 SWITCH UNIT FOR FULLY AUTOMATIC

POLYELECTROLYTE PREPARING UNIT, CONSISTING OF:
Switch unit for dosing unit for powdered polyelectrolyte
Switch unit for float switch
Switch units for 3 agitators
Switch gear to switch off the Cascade after preset time with cam
switch and time relay 0 - 24 h.
1 Siemens SPS S7-300 including bus connection (Profibus DB)
(other execution on demand against additional charge after technical check-up)
Operation- and emergency control put on potential-free contact
Climate control unit
Potential compensation by customer
Since dust deposition on the circuit boards can lead to creeping distances
the air of the switch room must be free of dust, aggressive gas and fume.
Aggressive gas and fume destroy the electronic components by corrosion
and this leads to machine failure.
Performance of the equipment inside the electrical control unit for
normal strain, according to:
- Environmental class:
DIN EN 60721 chapter 3-3
- Relative humidity:
75 % average p.a.
- Moisture condensation:
inadmissible
In case of bad environmental conditions the electrical control unit has
to be aerated with fresh air respectively instrument air by customer.
Please let us know if a welsh plug has to be planned for that.

page 7 of technical specs El Marg 27 4154

1 SET OF FREQUENCY CONVERTER FOR DRIVES

4 x for WPN-G 3
3 x for sludge pump
3 x for dosing pump
each to be built into main control panel

2 SCREW CONVEYER FOR DISTRIBUTION OF

DEWATERED SLUDGE
Chute for distribution resp. conveying system

1 MOBILE WALKWAY FOR BOTH WPN-G 3

Platform with stairs, moveable via rollers, including railing

page 8 of technical specs El Marg 27 4154

3 Sludge Pumps
as eccentric screw pump in block assembly, make seepex
Capacity

Q1 = 7,5 m/hr at n1 = 75 1/min

Q2 = 34,0 m/hr at n2 = 335 1/min

Pressure head
Suction head

1,0 - 2,0 bar

0,3 - 0,4 bar or inlet

Suction branch
Pressure branch

DN 125 PN 16, DIN 2501

DN 100, PN 16, DIN 2501

Drive
construction B5

flanged speed gear motor

Pump speed

infinitely variable by frequency converter

Drive motor

P = 5,5 kW, n = 1450 1/min, 400 V,

50 Hz IP 55, 3 PTC, construction B5

Weight

approx. 219 kg

Material:
Housing parts in
contact with flow
Rotating parts in
contact with flow

grey cast iron 25

1.4021

Rotor
Stator and joint seal
Shaft seal:

1.2436
NBR
mechanical seal

Corrosion protection:

painted in RAL 5002

(1 primer, intermediate
1 Icosit-EG base and
finish coat each)

incl. dry running protection

incl. pressure switch (with flange) - to be built into piping by others

page 9 of technical specs El Marg 27 4154

SET OF INDUCTIVE FLOWMETERS

2 Inductive flowmeter for sludge feed flow (compact instrument)
Manufacturer:
Range:
Nominal width
Lining:
Electrodes:
Degree of protection:
Output:
incl. earthing electrode

E+H
approx. 0 - 30 m/h
ND 80, PN 10
hard rubber
1.4571
IP 67
4 - 20 mA

to be built into piping by others:

2 Inductive flowmeter for flocculant feed flow (compact instrument)
Manufacturer:
Range:
Nominal width
Lining:
Electrodes:
Degree of protection:
Output:
incl. earthing electrode

E+H
approx. 0 - 3 m/h
ND 15, PN 40
hard rubber
1.4571
IP 67
4 - 20 mA

integrated onto rack for wall mounting

page 10 of technical specs El Marg 27 4154

2 BELLMER MIXING UNIT BMU

FOR EFFICIENT POLYMER DOSAGE
consisting of:
1
Complete Injection device
with centralized polymer inlet and eightfold flow injector
for homogeneous and very gentle polymer feed in co-current flow for
effective utilization of the polymer
Material:
Nominal diameter:

PE
DN 100

1
Bellmer inline mixer
for mixing of sludge and organic polyelectrolyte
Material:
Nominal diameter:

Alu-cast, stainless steel

DN 100

page 11 of technical specs El Marg 27 4154

2 WASH WATER PUMPS

as horizontal, single stage centrifugal pump not self-priming,
make KSB or equivalent
Capacity
Pressure head
Suction head

16 m/h
6 bar
inlet

Suction branch
Pressure branch

DN 50, PN 10
DN 32, PN 10

Arrangement

max. 10 m away from

the Winklepress on the same level

Shaft seal

mechanical seal

Drive

three phase A.C. motor

P = 7,5 kW, n = 2900 1/min., 400 V,
50 Hz, IP 55, construction B3

Weight

approx. 152 kg

Corrosion protection:

painted in RAL 5002

1 primer, intermediate
1 Icosit-EG base
and finish coat each

incl. dry running protection Type MCS 11 or equal to be built into

piping by others

page 12 of technical specs El Marg 27 4154

1 AUTOM. POLYELECTROLYTE PREPARING UNIT size 2

FOR POWDERED POLYELECTROLYTE
Execution:
Capacity:

3 chamber pass through plant

2.000 l/hr

Fully automatic processing plant for Polyelectrolyte.

Plant consists of:
3 chamber rectangle tank, Material PPH with lids,
Stirring work crossbeams,
Overflow connection,
Emptying connection and emptying valve
Bypass pipe
3 piece electric stirring work, waves made of high-grade steel 1.4571,
mixers from PP+GFK
Dry material feeding system from PPH with measuring out snail from 1.4571
Powder stock approx. 40 l
Drive engine 0,12 kW of facilities to the avoidance of bridge formation,
Dosing mouthpiece heating 220 V, 60 W
Connection of the flocculent with the pipe system, consisting of:
Vaccinating place, in chamber I
Three phase supply 0,25 kW
Switchover liquid/powder
Level sensor for Min and Max
Water equipment made of brass with Inlet connection,
Lock valve,
Dirt catcher,
Manometer pressure-reducing-valve,
Electro-Valve 24 V, DC
Flow meter for waters with add-on contact facilities
High performance mixture system with tangential disperser and Venturi nozzles

page 13 of technical specs El Marg 27 4154

Switch case assembled to the plant from GFK

electric cabling according to the valid VDE demands
Net 230/400 V, 50 Hz, IP 54, L1-L2 L3 zero pus and earth.
Monitoring lights, volume regulators for concentrate set-up.
Safety devices, contactors, relays.
Control System by Siemens S7 200 with text display TP 070 touch screen.
Set-point of the stirring work running time,
Check possibility of water, condensed extract and powder consumption.
Switch case size approx. 600 x 300 x 800 mm
Protection voltage 24 V DC
1 Storage container
for a storage capacity of approx. 100 kg, incl. bag support plate
Plant completely pre-assembled and with water tested.
Technical data:
Viscosity:
Mix concentration:
Stirring works:
Flowmeter:
Water connection:
Electrical connection:
Empty weight:
Contents dosing system:
Minimum water pressure:
Needed water quality:
Max. water pressure:
Dimensions
Total length:
Complete breadth:
Total amount:

max. 2.000 cp
max. 0,5%
0,55 kW, 900 Upm, IP54
300 3.000 l/hr
R1
approx. 2,5 kW
approx. 350 kg
approx. 40 l
approx. 2,5 bar
drinking water quality
10 bar
approx. 2.200 mm
approx. 1.000 mm
approx. 1.900 mm

1 RACK FOR WALL MOUNTING OF

THE 3 DOSING PUMPS AND
THE 2 POST DILUTION UNIT
rack made of PP for wall mounting
- for 3 dosing pumps
- for 2 Post-dilution unit
- for 2 inductive flow meters
including internal piping made of plastics, valves and integration of
measurement equipment

page 14 of technical specs El Marg 27 4154

3 POLYMER DOSING PUMPS

as eccentric screw pump in block assembly, make seepex or Netzsch

Capacity
Pressure head
Suction head
Arrangement:

Q1 = 235 l/h, n1 = 76 1/min

Q2 = 1350 l/h, n2 = 400 1/min
1,0 - 2,0 bar
0,3 - 0,4 bar or branch
horizontal, next to the polyelectrolyte
preparing unit max. 15 m away from the
injection unit

Suction branch
Pressure branch

G 1 , PN 10, DIN 228

G 1 , PN 10, DIN 228

Drive

flanged speed gear motor,

construction B 5

Pump speed

infinitely variable by frequency converter

Drive motor

P = 0,55 kW, n = 1450 rpm, 230/400 V,

50 Hz IP 55, 3 PTC, construction B5

Total weight

approx. 29 kg

material:
Housing parts in
contact with flow
Rotating parts in
contact with flow
Rotor
Stator and joint seal
Shaft seal
Corrosion protection:

grey cast iron 25

1.4021
1.2436
Perbunan
mechanical seal
painted in RAL 5002
1 primer, intermediate
1 Icosit-EG base and finish coat each

incl. dry running protection

incl. pressure switch (with flange) - installed onto dosing rack