The Isolated Power Supply A Tutorial

power-supply-designer.com/2011/05/isolation/

Bob Stowe
This tutorial installment is: The Isolated Power Supply. This topic answers the following questions:
What is power supply isolation?
What are the main purposes of power supply isolation?
What are the methods of power supply isolation?
What are power supply isolation parasitics?
How is power supply isolation measured?
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What is Power Supply Isolation?

In the context of power supply design, isolation is the electrical and sometimes magnetic separation between two
circuits in close proximity to each other.

Main Purposes of Power Supply Isolation

There may be many purposes for isolation. Some of the most common are:

Safety
Electronic power supplies commonly process dangerous voltages with low impedances. Isolation is often required to
prevent operator contact with dangerous voltages. Transformers used within power supplies function as a safety
isolation transformer.

Voltage Level Shifting

Power supply designs must often accommodate loads at different potential voltages than the source. Isolation is
often required to achieve the potential level shifting. Within the power supplies themselves, voltage level shifting
devices may be required to couple energy or signals to circuits at two or more different voltages. Such an example is
a gate drive transformer used for high side switch control.

Enable Step-Up Conversion Using Buck Derived Topologies

The buck converter has a conversion ratio that is a linear function of duty. This characteristic is very desirable.
However, the buck converter is a step-down converter only. To achieve a conversion ratio greater than one without a
transformer, one must use a converter topology such as a boost, buck-boost, non-inverting buck-boost, Cuk,
SEPIC, etc. However, these topologies all have non-linear conversion ratios. To achieve conversion ratios greater
than one with a linear conversion ratio, a transformer isolated derivative of the buck converter can be used. This

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type of converter can even be used to achieve a buck-boost type characteristic where the input voltage can range
greater or less than the output voltage.
Non-buck derived topologies with non-linear conversion characteristics can also use transformers for isolation and
assisting with step-up and step-down conversion. The most common example is the flyback topology (the
transformer in the flyback more correctly functions as a multiple winding inductor).

Obtaining Multiple Output Converters

The isolating characteristics of a transformer also allow the design of power supplies with multiple outputs by adding
windings to the transformer along with rectifier and filter components. A very common example of this type of power
supply is the desktop computer supply with +12, +5, and +3.3 volt outputs.

Ground Loop Prevention

Isolation between circuits can also be used for the purpose of preventing ground loops. Ground loops occur when
two or more circuits share a common return path. When ground loops occur, there is the high likelihood that the
signal voltage developed by current from one of the circuits on the return path will disrupt the operation of the other
circuit.

Providing Galvanic Isolation

Electrical isolation inherently provides galvanic isolation since galvanic corrosion depends on the conduction of
electrical charge.

Power Supply Isolation Methods

There are at least three methods for achieving isolation in power supplies:

Physical Separation
The most obvious form of power supply isolation is simple physical separation used when there is no electrical,
magnetic, or thermal interaction desired. The separation may employ different types of dielectric mediums between
the conducting surfaces.

Transformers
Transformers provide electrical isolation, but allow power to be magnetically coupled through from primary to
secondary. They are used when it is desired to transfer power across the power supply isolation boundary and can
be designed for safety isolation, voltage level translation, step-up, step-down functions, and for obtaining multiple
outputs.

Optocouplers
Opto-couplers are used to transfer signals across different voltage levels, and without introducing significant
parasitics across the boundary. There are at least two basic types:

IC Package
The optocoupler in an IC package consists of a light emitting device and a light receiving device inside the same IC
package. Both are semiconductor devices. The efficiency of transfer is described by the Current Transfer Ratio

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(CTR). The CTR ages with input drive level and with operating temperature making careful design with these
devices important. In power supplies, they are commonly used to transfer feedback from the secondary to the
primary across the power supply isolation boundary. Typical isolation voltages for this type of device are on the order
of 3kV.

Optical Fibers
High voltage power supplies can make use of optocouplers with a data transmission fiber between the transmitter
and the reciever. This form of optocoupler can achieve tens and even hundreds of kilovolts of isolation while
processing control and data signals.

Power Supply Isolation Parasitics

Isolation is never perfect. It is a poor practice to assume that if conductors do not touch, then they are isolated. The
following parasitic parameters are responsible for undesirable isolation boundary performance:

Imperfect Insulators
All insulators have some degree of conductivity, resulting in leakage current.

Surface Tracking
Surface tracking is caused by conduction contaminants on the insulator surfaces between conductors. This type of
parasitic is commonly responsible for circuits with extremely high lumped resistance values not working as planned.
The greater the voltage potential between the conductors, the greater is the tracking current. If the combination of
contaminant surface density is great enough or the voltage potential is great enough, an arc will occur leaving a
carbon trail which is difficult to remove. Once the carbon trail is formed, the voltage holdoff capability at that location
is compromised.

Dielectric Breakdown
Dielectric breakdown occurs when the electric field strength across a dielectric medium is great enough to cause
electrons to be stripped from their normal orbiting locations around the atoms. If the dielectric is not renewable, the
reliability of the part is compromised. If the dielectric breakdown occurs along an insulation surface between two
conductors, a carbon path is left which will result in surface tracking at that location.

Stray Capacitance
Every insulator material used in isolation applications exhibits capacitance which is a function of the area of and
distance between the effective conducting surfaces, as well as the dielectric constant of the material. At frequencies
greater than DC, there will be some current flowing through the effective capacitor. This effect causes two circuits to
be DC isolated but not AC isolated. If the circuits are physically close enough to each other, and the frequency
components are high enough, one circuit will be able to disrupt the operation of the other circuit. This is known as
crosstalk. Stray capacitance between primary and secondary windings is a common source of objectionable
common mode currents and can cause power supplies to fail emissions testing.

Leakage Inductance
Transformers will always have a parasitic called leakage inductance. It is caused by flux from one winding not
linking with the other winding(s). Leakage is typically seen as an undesirable parasitic that should be minimized. In
resonant supplies it is possible to use it advantageously.

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Mutual Inductance
Mutual inductance causes undesired linking between two different circuits. This is usually a problem when there are
large magnitude currents with rapid switching transients in close proximity to sensitive nodes of other circuits.

Measurement of Power Supply Isolation

There are at least two methods of measuring isolation quality:

Resistance Measurement
One method of measuring isolation quality is to measure the resistance between two isolated circuits.

Hi-Pot Test
Another method of measuring isolation quality is to perform a Hi-Pot test. This test applies either a DC or an AC
voltage across two isolated circuits. The resulting leakage current is measured. If the leakage current fail exceeds a
specified value, the device under test fails.

Next Topic
The next tutorial installment is Power Supply Topologies. This topic answers the following questions:
What is a power supply topology?
What are the most basic topologies?
What are the derivative topologies of the most basic topologies?
What are the other topologies in use?
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Thank you for reading this tutorial article entitled Power Supply Isolation
Next topic: Power Supply Topologies
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