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Formulir VKI-1

I. Gambaran Umum

)*1

Kantor Pusat
Alamat
No. Telepon
No. Fax
E - Mail
Website
Pimpinan
Contact Person
NPWP

:
:
:
:
:
:
:
:

Menara Thamrin 16th Floor, Jl. M.H. Thamrin Kav. 3, Jakarta


62-213904393
62-213900580

Indra S Priyatna
02.528.895.2-125.000

Pabrik/Workshop/lainnya sesuai karakteristik perusahaan

*2

Alamat
No. Telepon
No. Fax
E - Mail
Website
Contact Person

: Jl. PulauTanah Massa KIM Tahap II, Saentis - Percut Sei Tuan, Deli Serdang
: 62-61-6871955
: 62-61-6871955
:
:
:

Status Usaha

: PMA/PMDN/BUMN/dll
* Dokumen Pendukung Status Usaha

Sertifikat Manajemen Mutu *3


Standar
No. Sertifikat
Berlaku s/d
Badan Sertifikasi

:
:
:
:

Sertifikat Produk Pengguna Tanda SNI


285/BBIA/ABI-Pro
10 Oktober 2016
Balai Besar Industri Agro (ABI-Pro)

Standar
No. Sertifikat
Berlaku s/d
Badan Sertifikasi

:
:
:
:

Sertifikat Halal
00230066791013
22 Oktober 2015
LPPOM MUI

Jakarta,.. - . - ..
Yang Menyatakan,
(

Disi tanggal
penyerahan

)*1
Diisikan Nama Orang
yang mengisi Form
Kemampuan Produksi

()
()

Diisikan Jabatan Orang


yang mengisi Form
Kemampuan Produksi

*1

Diisi nama perusahaan, sesuai dengan akte pendirian perusahaan

*2

Coret yang tidak perlu, Jika Lebih dari satu isikan pada Sheet "Lamp. Pabrik"

*3

Dapat diisi lebih dari satu

Formulir VKI-2

II. KEMAMPUAN PRODUKSI BARANG/JASA


2.1 Kemampuan Barang
Kategori Barang :
No

Hasil Produksi

1 Gula Rafinasi

Jenis Produksi
Refinasi

Spesifikasi

Standar

0.4 - 1.2 mm

SNI.3140.2.2
011.A.4

Spesifikasi

Standar

Aktual
46,194,550

Kapasitas
Normal
56,918,000

Terpasang

75,000,000 SNI & Halal

2. 2 Kemampuan Jasa
Kategori Jasa :
No

Bidang Jasa

Kemampuan

Kapasitas

Akreditasi/
Sertifikasi

Akreditasi/
Sertifikasi

Ket

Merk
Dagang

Ket

Formulir VKI-3

III. DAFTAR BAHAN BAKU


No.
1

Nama Bahan Baku


Raw sugar

Spesifikasi
Pol (%) : 97 Min
Color (IU) : 3500 Max
Moiture (%) : 0.50 Max
Ash (%) : 0.50 Max

Negara Asal
Thailand & Australia

Kapur Power
(Hydrated lime)

% CaO : 68 Min
% Ca(OH)2 : 90 Min
pH : 11 - 13
Visual : White, dry, powder
Material

Indonesia

Kautik Soda (NaOH)


(Cair)

Purity : 48 % Min
Appearance : Clear

Indonesia

Garam (Brine)
NaCl

Purity : 90 % Min
Appearance : Putih and Solid

Indonesia

HCl Cair

Purity : 32 % Min
Appearance : Clear

Indonesia

Isoprophyl Alkohol

Refractive Index : 1.376 - 1.378


Appearance : Jernih & Bersih

Indonesia

CO2

Purity ; 8% Min

Indonesia

Resin (Purelite A502PS)

% Water : 40 - 80
Ion Form : Chloride (Cl-)
(Verifikasi document)

China

NO

AREA

Power Plant

Power Plant

Process

Process

Process

Process

Process & Power Plant

Process

Process

10

Process

11

Process & Power Plant

12

Process & Power Plant

13

Process & Power Plant

14

Process & Power Plant

15

Process & Power Plant

16

Process & Power Plant

17

Process & Power Plant

18

Process & Power Plant

19

Process & Power Plant

20

Process & Power Plant

21

Process & Power Plant

22

Process & Power Plant

23

Process & Power Plant

24

Process & Power Plant

25

Process & Power Plant

26

Process

27

Process

28

Power Plant

29

Process

30

Process

31

Process

32

Power Plant

33

Power Plant

34

Process

35

Process

36

Process

37

Process

38

Process

39

Process

40

Process

41

Process

42

Process

43

Process

44

Process

45

Process

46

Power Plant

47

Power Plant

48

Power Plant

49

Power Plant

50

Power Plant

51

Power Plant

52

Power Plant

53

Power Plant

54

Power Plant

55

Power Plant

56

Bagging

57

Process

58

Process

59

Power Plant

60

Power Plant & Proses

61

Power Plant

62

Utility

63

Process

64

Process

65

Process

DAFTAR MESIN
Nama Mesin

Specification

Generator

6MW,6.3kV,1500rpm

Turbin

6,000 KW Steam Turbine with


Generator

Motor Induksi 3P,0.25kw

380V, 150rpm,4P

Motor Induksi 3P,0.4kw

380V, 150rpm,4P

Motor Induksi 3P,0.75kw

380V, 150rpm,4P

Motor Induksi 3P,1.5kw

380V, 150rpm,4P

Motor Induksi 3P,2.2kw

380V, 150rpm,4P

Motor Induksi 3P,3kw

380V, 150rpm,4P

Motor Induksi 3P,3.7kw

380V, 150rpm,4P

Motor Induksi 3P,4kw

380V, 150rpm,4P

Motor Induksi 3P,5.5kw

380V, 150rpm,4P

Motor Induksi 3P,7.5kw

380V, 150rpm,4P

Motor Induksi 3P,11kw

380V, 150rpm,4P

Motor Induksi 3P,15kw

380V, 150rpm,4P

Motor Induksi 3P,18.5kw

380V, 150rpm,4P

Motor Induksi 3P,22kw

380V, 150rpm,4P

Motor Induksi 3P,30kw

380V, 150rpm,4P

Motor Induksi 3P,37kw

380V, 150rpm,4P

Motor Induksi 3P,45kw

380V, 150rpm,4P

Motor Induksi 3P,55kw

380V, 150rpm,4P

Motor Induksi 3P,75kw

380V, 150rpm,4P

Motor Induksi 3P,90kw

380V, 150rpm,4P

Motor Induksi 3P,132kw

380V, 150rpm,4P

Motor Induksi 3P,160kw

380V, 150rpm,4P

Motor Induksi 3P,250kw

380V, 150rpm,4P

TRAFO 1,2500kVA

6.3/0.4 kV, 3 Phase, 50 Hz


,Dyn-5, ONAN

TRAFO 2,1600kVA

6.3/0.4 kV, 3 Phase, 50 Hz


,Dyn-5, ONAN

TRAFO 6, 1250kVA

20/0.4 kV, 3 Phase, 50 Hz ,Dyn11, ONAN

Panel MDB 1

Panel 380 Volt

Panel MDB 2

Panel 380 Volt

Panel MDB 3

Panel 380 Volt

Panel MDB 4

Panel 380 Volt

Panel MDB 5

Panel 380 Volt

Panel MCC 1-1

Panel 380 Volt

Panel MCC 1-2

Panel 380 Volt

Panel MCC 1-3

Panel 380 Volt

Panel MCC 1-4

Panel 380 Volt

Panel MCC 1-5

Panel 380 Volt

Panel MCC 1-6

Panel 380 Volt

Panel MCC 3-1

Panel 380 Volt

Panel MCC 3-2

Panel 380 Volt

Panel MCC 3-3

Panel 380 Volt

Panel MCC 3-4

Panel 380 Volt

Panel MCC 3-5

Panel 380 Volt

Panel MCC 3-6

Panel 380 Volt

Panel MCC 4-1

Panel 380 Volt

Panel MCC 4-2

Panel 380 Volt

Panel MCC 4-3

Panel 380 Volt

Panel MCC 4-4

Panel 380 Volt

Panel MCC 4-5

Panel 380 Volt

Panel MCC 5-1-1

Panel 380 Volt

Panel MCC 5-1-2

Panel 380 Volt

Panel Feeder

Panel 6000 Volt

Panel Boiler

Panel 380 Volt

Panel Fuel Handling

Panel 380 Volt

Timbangan Bagging

Semi Automatic Bagging Machine

Timbangan Raw Sugar

Satorius

Timbangan Final Mollases

Satorius

Timbangan Cangkang
Jembatan Timbang ( Truck Scale )

Belt Pro
60 ton

Diesel Generator 1.350 KVA

1350KVA,380 Volt

Air Condition

Mc. Quay

Centrifugal Affination

FIVES FLETCHER LTD

Centrifugal Refenery

FIVES FLETCHER LTD

Continuous Centrifugal

N
MEREK

QTY

Nishishiba

Shinko

Sumito

Sumito

Sumito

23

Sumito

22

Sumito

16

Sumito

Sumito

Sumito

21

TECO

29

TECO

15

TECO

20

TECO

27

TECO

27

TECO

26

TECO

15

TECO

TECO

TECO

LEROY SOMER

12

LEROY SOMER

TECO

TECO

TECO

TRAFINDO

TRAFINDO

MOROWA

Cipta Electric

Cipta Electric

Cipta Electric

Cipta Electric

Cipta Electric

Cipta Electric

Cipta Electric

Cipta Electric

Cipta Electric

Cipta Electric

Cipta Electric

Cipta Electric

Cipta Electric

Cipta Electric

Cipta Electric

Cipta Electric

Cipta Electric

Cipta Electric

Cipta Electric

Cipta Electric

Cipta Electric

Cipta Electric

Cipta Electric

Cipta Electric

Unimakmur

Mackenzie

Mackenzie

Cronos

Satorius

Satorius

Belt Pro
INDOSCALE INSTRUMENT CV.

1
2

Mhisubisi

Mc. Quay

54

FIVES FLETCHER LTD

FIVES FLETCHER LTD

FIVES FLETCHER LTD

Formulir VKI-4

IV. DAFTAR MESIN


No.
00.1.01
00.1.02
00.1.03

Nama Mesin
Spesifikasi
Jumlah
RAW SUGAR UNLOADING SYSTEM
Rectangular tanks with inverted pyramidal bottom.
1
1
Size: 6,500
Troughed
carrying
mm.(W)
idlers
x 4,500
typemm.(L)
belt conveyor
x 3,650 mm.(H)
Material: Mild
steelidlers
fabricated.
Conveyor
Troughed
carrying
inclination
= 12type
Degrees
belt conveyor
1
Capacity: 500 tons/hr.
127,000
mm.(L)
Size: 1,200
Troughed
carrying
mm.(W)
idlers
x 24,500,000
type belt
conveyor
mm.(L)
1
Driven by 500
Capacity:
electric
tons/hr.
geared motor
Belt Speed
=mm.(W)
85 meters
/type
minute
Size:
Troughed
1,200
carrying
idlers
x 106,000
belt
mm.(L)
conveyor
1
Provided
Driven
bywith
electric
backstop
gearedsystem
motor
Capacity:
60
tons/hr.
Provided
Size:
750
with
mm.(W)
motor
x driven
106,000
traveling
mm.(L)
Discharge Bucket Elevator (from Raw Sugar
Double
strands
chain
and bucket
typesugar tripper
BE Warehouse)
Driven by 60
Capacity:
electric
tons/hr.
geared motor
1
Elevator height 21,200 mm. (approx.)
Material: Mild
steelidlers type belt conveyor
BC Buffer Bin Feed Conveyor #1
Troughed
carrying
1
Driven by 60
electric
geared motor through v-belts and
BC Buffer Bin Feed Conveyor #1
Capacity:
tons/hr.
1
pulleys
RAW SUGAR HANDLING, AFFINAT
Size:
ION
750
AND
mm.(W)
MELT
x ING
25,000 mm.(L)
BI Raw Sugar Receiving Bin
BC Raw Sugar Receiving Belt Conveyor
BC Raw Sugar Receiving Belt Conveyor

00.1.04

BC Raw Sugar distribution belt conveyor in Warehouse

00.1.05

BC Raw Sugar discharge belt conveyor

00.1.06
00.1.07
00.1.08

BI Raw Sugar Buffer Bin

Vertical cylindrical tanks with conical bottom


Capacity: 200 tons
Size: 5,800 mm.(D) x 8,500 mm.(H)
Material: Mild steel fabricated.

BC Raw Sugar Belt Conveyor

Troughed carrying idlers type belt conveyor


Capacity: 60 tons/hr.
Size: 750 mm.(W) x14,000 mm.(L)
Driven by electric geared motor

01.1.03

BE Raw Sugar Bucket Elevator

Double strands chain and bucket type


Capacity: 60 tons/hr.
Elevator height 21,500 mm. (approx.)
Material: Mild steel
Driven by electric geared motor through v-belts and
pulleys

01.1.04

WE Raw Sugar Weigher

Fully automatic, hopper type


Capacity: 60 tons/hr.
Batch weighing with load cell, Self tarring, with
weight indicator ,totalizer and printer

01.1.01

01.1.02

01.1.05

BI Raw Sugar Receiver

Rectangular shaped with long tapered bottom


Capacity: 5 m3 (approx.)
Size: 4,000 mm.(L) x 1,000 mm.(W) x2,400mm.(H)
Material: Mild steel fabricated.

01.1.06

SC Weighed Sugar Screw Conveyor

Helicoidal flight type conveyor


Capacity: 60 tons/hr.
Size: 600 mm.(W) x 5,300 mm.(L)
Driven by electric geared motor

01.1.07

HT Affination run-off heater

Plate type heat exchanger


Material: Plate Stainless steel

01.1.08.1

PM Affination Mingler

U-shape horizontal trough


Size: 1,400 mm.(W) x 7,000 mm.(L)
Driven by electric geared Motor
Material: Mild steel fabricated

Stirrer with ribbon and paddles for mingling


Driven by electric geared motor through chain and
sprockets
O - shape with agitator
Size: 970 mm.(D) x 6,400 mm.(L)
Driven by 3.7 kW 112 rpm electric geared motor
through worm gear and wheel set
Material: Welded mild steel construction with
supports, agitator with central shaft carrying the
stirrer blades

01.1.08.2

ST Stirrer for Affination Mingler


K

01.1.09

PM Feed T rough for Affination Centrifugals

01.1.10.1
01.1.10.2
01.1.10.3
01.1.11

SC Screw Conveyor for Affined Sugar

01.1.12.1
01.1.12.2

CT Affination Centrifugals

Batch type fully automatic centrifugals


Capacity: 1,250 kgs massecuite/charge, No. of cycle
per hour: 24
Driven by direct
couple
vertical motor with sequence
Helicoidal
flight type
conveyor
Capacity: 65 tons/hr.
Size: 900 mm.(D) x 8,000 mm.(L)
Driven 75 rpm electric geared motor

T K Affination Run-off (Wash Molasses) Receiving Tanks Vertical cylindrical tank


Capacity: 3.5 m
Size: 1,450
ST Stirrer for Affination Run-off Receiving T ank
Turbine
typemm.(D)
stirrer x 2,250 mm.(H)
Material:
fabricated.
K
Driven
byMild
1.5 steel
kW, 96.7
rpm vertically mounted
electric geared motor

01.1.13.1
01.1.13.2

CP Affination Run-Off Pumps

01.1.14.1

T K Green Molasses Receiving T anks

Centrifugal type pumps


Capacity: 20 m3/hr.at 35 m. TDH
Driven by electric motor
Material: carbon steel Casing, stainless
steelImpeller/Shaft/Sleeve and carbon steel
Vertical cylindrical tank
Capacity: 3.5 m
Size: 1,450 mm.(D) x 2,250 mm.(H)
Material: Mild steel fabricated.

1
1

1
1

01.1.14.2.1 ST K Stirrer for green Molasses Receiving T ank


01.1.14.2.2
01.1.15.1
PV Green Molasses Pumps
01.1.15.2
01.1.16.1
PM Raw Sugar Melter

Turbine type stirrer


Driven by 1.5 kW, 96.7 rpm vertically mounted
electricgear/
geared
motor
Rotary
progressive
cavity (mono) type pumps
Capacity: 25 m/hr. at 35 m. TDH
Driven by electric
geared
U-shaped
shell with
threemotor
compartments and stirrers
with draft tubes
Capacity: 30 m (approx.)
Size: 2,800 mm.(W) x 8,000 mm.(L) x 2,300 mm.(H)
Material: Mild steel fabricated

01.1.16.2.1 ST K Stirrer for Raw Sugar Melter


01.1.16.2.2
01.1.16.2.3
01.1.17
HT Heater for Melter

Propeller type stirrer


Drive by Vertically mounted electric geared motor
7.5 kW x 112 rpm
Direct Contact type
Flow rate 240 m3 /hr.
Temperature at inlet 46 Degree C
Temperature at outlet 75 Degree C
Size: 1,800 mm.(D) X 3,500 mm.(H)
Material: Stainless steel fabricated
Heating medium Vapor-1 Temp = 105 C

01.1.18.1
01.1.18.2
01.1.18.3
01.1.19

Centrifugal type pumps


Capacity: 240 m3/hr. at 20 m. TDH
Driven electric motor
Material: carbon
steelTank
Casing, stainless
U-shaped
Horizontal
Capacity: 9,0 m 3
Size :1,500 mm.(W) x 3,000 mm.(L) x2,000 mm.(H)
Material: Mild steel fabricated with stainless steel
perforated screen and liquor distribution gutter

CP Circulation pump for Direct contact heater

T K Remelt Receiving T anks

2
2
1

01.1.20.1
01.1.20.2
01.1.20.3
01.1.21.1
01.1.21.2
01.1.21.3
01.1.22

CP Raw Liquor Pumps

Centrifugal type pumps


Capacity: 45 m3/hr. at 30 m. TDH
Driven by electric motor

SS Liquor strainer

T K Amylase T ank

Inline basket type strainer


Capacity: 240 m3/hr.
Screen Opening 6 mm.(D)
Screen material:
SS plate of woven SS
Vertical
cylindricalperforated
Tank
Capacity: 1 m3
Size: Dimensions 1,000 mm. (D) x 1,300 mm. (H)
Material: HDPE

01.1.23

PV Amylase Dosing Pump

Chemical Dosing Pump


Capacity: 10-100 liters/hr. Head 15 meters.

01.1.24

LE Crane for Centrifugals

Traveling crane type Lifting,


Capacity: 10 tons, lifting height 15 meters

01.1.25

LE Hoist for Centrifugals

Electric hoist Lifting,


Capacity: 10 tons,Lifting height 15 meters

RAW LIQUOR AND CO2 GAS PURIFICAT ION


Rotary bucket (wheel) type
Driven by 0.4 kw variable speed motor drive
Material: Welded mild steel construction

02.1.01

LU Liquor Liming Unit

02.1.02.1
02.1.02.2

T K Raw Liquor Liming T ank


ST Stirrer for Raw Liquor Liming T ank
K

02.1.03.1
T K Carbonators
02.1.03.2
02.1.03.3
02.1.03.1.1 CP Carbonator Circulation Pumps
02.1.03.1.2
02.1.03.1.3
02.1.04.1
T K Carbonated Liquor T ank

Vertical cylindrical with conical bottom


Capacity:
1.5stirrer
m 3 (approx.)
Turbine
type
Size: 1,200
mm.(D)
x 1,530mounted
mm.(H) electric geared
Driven
by 1.5
kW vertically
Material: Mild steel fabricated.
motor

1
1

Verticle cylindrical tank


Capacity 55 m3.(approx.),
Size: 2,900 (D) x 8,600 (H),
Material: Mild
steel fabricated
Centrifugal
Pump
Capacity: 180 m3/ hr. Head 15 meters

Vertical cylindrical type


Capacity: 34 m
Size: 3,400mm.(D) x 3,810 mm.(H)

02.1.04.2

ST Stirrer for Carbonated Liquor T ank


K

Turbine type stirrer


Driven by 4.0 kW vertically mounted electric geared
motor

02.1.05

CY CO2 Gas -Cyclone separator

Horizontal cylindrical vessel with long conical bottom


Gas Solid Separator
Stainless steel 316 fabricated
with Rotary discharge valve
Dimensions: 1,450 mm.(D) x 5,915 mm.(H) total
shell length

Vertical cylindrical tank with conical bottom and

02.1.06

GS Gas Scrubber

02.1.07

T K Scrubber water reviving tank

02.1.08.1
02.1.08.2
02.1.09.1
02.1.09.2
02.1.10.1
02.1.10.2

CP Scrubber Water Pump to Cooling T ower

02.1.11.1
02.1.11.2
02.1.11.3
02.1.12

GP CO2 Gas Compressors with Gas Separator

02.1.13.1
02.1.13.2
02.1.13.3
02.1.14.1
02.1.14.2
02.1.14.3
02.1.15

CP Sealing water pump to cooling tower

venturi type scrubber


Size: 1,450 mm.(D)
x 6,000
mm.(H)
Rectangular
reinforced
concrete
tank with overflow
Dimensions:
1,450 mm.(D) x 6,025 mm.(H)
baffle
Material: Stainless
fabricated
with internal
Dimensions:
6,400 steel
mm.(L)
x 1,400 mm.(W)
x 1,000
spray nozzle and mist separator cyclone Mist
mm.(H)
separator

CP Spray Water Pumps to Scrubber


T K Soda Ash Solution Preparation T ank
ST Stirrer for Soda Ash Solution Preparation T ank
K

T K Sealing water receiving tank

CP Sealing water pump to gas compressor


T K Inline Water-Gas Separator

Liquid ring compressor type,


Capacity: 80 m/min. at 1 Bar-G.
Driven by 260 kW electric motor through V-belts and
pulleys
Vertical cylindrical tank
Capacity: 1 m3
Size: 1,450 mm.(D) x 780 mm.(H)
Material: Mild steel fabricated

Centrifugal type pumps


Capacity: 30 m3/hr at 15 m. TDH
Driven by electric motor
Centrifugal type pumps
Capacity: 30 m3/hr at 15 m. TDH
Driven by electric motor

Vertical cylindrical tank


LIQUOR AND MUD FILT
RAT
ION
Size:
970
mm.(D) x 1,500 mm.(H)
Material: Mild
steel
fabricated w/ conical bottom and
Centrifugal
type
pumps
cover
Capacity:
30 m3/hr. at 50 m. TDH
Driven by electric motor

03.1.01.1
CP Carbonated Liquor Pump
03.1.01.2
03.1.01.3
03.1.02.1.1 HT Carbonated liquor heater
01.1.04
03.1.04.1
FI Pressure Filters for First Filtration
03.1.04.2
03.1.04.3

1
1

Centrifugal type pumps


Capacity: 40 m3/hr. at 20 m. TDH
Driven by electric
motor
Centrifugal
type pumps
Capacity: 40 m3/hr. at 20 m. TDH
Driven by
electric motor
Vertical
cylindrical
with conical bottom
Capacity:
2.5stirrer
m3
Turbine
type
Size: 1,450
mm.(D)
x 1,540mounted
mm.(H) electric geared
Driven
by 1.5
kW vertically
Material: Mild steel fabricated.
motor

2
1
1

3
1
3

Shell and Tube Heat Exchanger


Heating surface area: 200 m2
Chamber Filter Press
Filtering area 90 m2

Vertical cylindrical tank with flat bottom


Capacity: 34m3 (approx.)
Size: 3,400 mm.(D) x 3,810 mm.(H)
Material: Welded mild steel construction.

03.1.05

T K Brown Liquor-1 T ank

03.1.06.1
03.1.06.2

CP Brown Liquor-1 Pump

Centrifugal type pumps


Capacity: 45 m3/hr. at 50 m. TDH
Driven by electric motor

03.1.07

BI Cake Hopper

Fabricated mild steel hopper V-shaped or inverted


pyramid

03.1.10.1
03.1.10.2
03.1.11.1

FI Pressure Filters for Second Filtration

Pressure Leaf filter


Filtering area 200 m 2
Driven
geared motor
through
worm gear. Includes
Verticalby
cylindrical
tank with
flat bottom
Capacity: 34 m (approx.)

T K Brown Liquor-2 T ank

Size: 3,400 mm.(D) x 3,810 mm.(H)


Material: Welded mild steel construction
03.1.12.1
03.1.12.2
03.1.13.1

Centrifugal type pumps


Capacity: 45 m3/ hr. at 50 m. TDH
Driven by
electric motor
Vertical
cylindrical
tank

CP Brown Liquor-2 Pump


T K Pre-Coat T ank

Capacity: 34 m (approx.)
Size: 3,400
mm.(D)
Turbine
Type
stirrer x 3,810 mm.(H)
Material:
steel mounted
construction
Driven
byWelded
3.7 kW mild
vertically
electric geared
motor
3

03.1.13.2

ST Stirrer for Pre-Coat T ank


K

03.1.14.1
03.1.14.2
03.1.15.1

CP Pre-Coat Pump

03.1.15.2

ST Stirrer for Sweet Sludge T ank


K

03.1.16.1
03.1.16.2
03.1.17.1
03.1.17.2
03.1.18.1

CP Hot Water Pump for Filter Press

T K Sweet Sludge T ank

CP Sweet Sludge Pump

T K Filter Clothes Bath T ank

3
1
1

Centrifugal type pumps


Capacity: 100 m 3/hr. at 25 m TDH
Driven by
electric motor
Vertical
cylindrical
tank
Capacity: 34 m3 (approx.)
Size: 3,400
mm.(D)
Turbine
Type
stirrer x 3,810 mm.(H)
Material:
steel mounted
construction
Driven
byWelded
3.7 kW mild
vertically
electric geared
motor

Centrifugal type pumps


Capacity: 30 m3/hr. at 50 mT DH
Driven by electric
motor
Centrifugal
type pumps
Capacity: 30 m3/hr. at 50 m. TDH
Driven by electric motor
Rectangular Tank
Capacity: 4.4 m 3
Size: 1,500 mm.(W) x 2,200 mm.(L) x 1,700 mm.(H)
Material: Mild steel fabricated with epoxy coating

Traveling crane type


Capacity: 3 tons lifting height 10 meters
MILK OF LIME PREPARAT ION

1
1

03.1.19

LE Crane for Filter Press

04.1.01

BI Quick Lime Buffer Bin

Vertical Cylindrical Tank with conical Bottom and


gate
Capacity :.. M3
Size: 2,150 mm. (Dia.) x 1,500 mm.(Str.H)
Material: Mind Steel

04.1.02.1

SC Screw Feeder for Quick Lime

Type: Helical Type Screw


Size: 300 mm (D) x 600 mm (L)
Driven by Geared Motor

04.1.02.2

LS Lime Slaker

Type: Rotary horizontal cylindrical shell with internal


plates for mixing.
Capacity: 15 t/hr
Shell Dimensions: 970 mm (D) x 4,500 mm (L)
Material: Carbon steel
Drive: .... kW electric geared motor through chain
and sprocket

04.1.03

SS Milk of Lime Screen

Type: Vibrating wire mesh screen


Capacity: 20 m 3 / hr.
Material:
stainless steel Screen, Mind Steel Body
Fluid : milk of lime 15 Be'
Driven by Geared Motor through belt and pulley

04.1.04

T K Milk of Lime Receiving T ank

04.1.04.1

ST Stirrer for Milk of Lime Receiving T ank


K

04.1.05.1

CP Milk of Lime T ransfer Pump

Vertical cylindrical tank,

Capacity 1.4 m3,


Size: 1,200 mm (D) x 1,500 mm (H) ,
Stirrer,
Driven by
by 1.5
1.5 kW
kW electric
electric geared
geared motor
motor provided
Driven
with grit removal system of screw conveyor type.
Centrifugal type pumps,
Capacity: 25 m/hr at 15 m TDH,
Driven by electric motor

04.1.05.2
04.1.06.1.1 T K Milk of Lime Holding T ank
04.1.06.1.2
04.1.06.2.1 ST K Stirrer for Milk of Lime Holding T ank

Vertical cylindrical tank


Capacity: 158 m 3 (approx.)
Size: 5,800
mm.(D)
Turbine
Type
stirrer x 6,000 mm.(H)
Material:
steel mounted
construction.
Driven
byWelded
7.5 kW mild
vertically
electric geared
motor
04.1.06.2.2
Centrifugal type pumps
04.1.07.1
CP Milk of Lime Supply Pump
Capacity: 10 m3/hr. at 25 m. TDH
04.1.07.2
Driven by crane
electric
motor
Traveling
type
04.1.08.1
LE Crane for Lime Bag
Capacity: 1.5 tons lifting height 8 meters
Electric hoist Lifting,
04.1.08.2
LE Hoist for Lime Bag
LIQUOR DECOLORIZAT
ION 1.5 tons,Lifting height 12 meters
Capacity:
Double bed type
05.1.01.1
IE Ion Exchange Resin Columns
Vertical cylindrical shell with 2 compartments
05.1.01.2
Material: Stainless steel construction
05.1.01.3
Domestyrene
shaped
top and
bottom
provided
with
Poly
5,500
Liters
and Acrylic
resin
5,500
05.1.02.1
IE Ion Exchange Resin
Liters
05.1.02.2
05.1.02.3

1
1

2
2
2
1
1
3
3

05.1.03

IE Inert resin

Inert resin for IER 3 columns 9,200 Liters

05.1.04.1

FI Safety Filters

05.1.04.2
05.1.05.1
05.1.05.2

FI Check Filters

Bag type filters


Capacity: 75 m3/hr.
Material: Stainless steel fabricated shell
Provided
Bag
type with
filterspressure gauge and air release valve
Capacity: 75 m3/hr.
Material: Stainless steel fabricated shell
Provided with
pressure gauge and air release valve
Stationary
screen
Capacity: 45 m3/ hr.
Size: 3,500 mm.(L) x 1,750mm. (W) x 1,500 mm. (H)
Material: All liquor contact parts made from stainless
steel

Vertical cylindrical tank


Capacity: 34 m (approx.)

05.1.05.1.1 SS Fine Liquor Screen

05.1.06.1

T K Fine Liquor T ank

Size: 3,400 mm.(D) x 3,810 mm.(H)


Material: Mild
steel
fabricated with stainless steel
Centrifugal
type
pumps
interior lining
Capacity:
45 m3/hr. at 35 m. TDH
Driven by electric motor
Material:cylindrical
carbon steel
Vertical
tankCasing,
with flatstainless
bottom
Capacity: 34 m3 (approx.)
Size: 3,400mm.(D) x 3,810 mm.(H)
Material: Mild steel fabricated with flat bottom

05.1.06.2
05.1.07.1
05.1.07.2

CP Fine Liquor Pump

05.1.08

T K Sweet Water T ank

05.1.09.1
05.1.09.2

CP Sweet Water Pump

05.1.10

T K Resin T rap / Backwash water tank

05.1.11.1
05.1.11.2
05.1.12.1

T K Caustic Soda Preparation T ank

CP Backwash Water Pump


& Sweet water tank)

( to milk of lime preparation

05.1.12.2

ST Stirrer for Caustic Soda Preparation T ank


K

05.1.13

T K Caustic Soda Solution Holding T ank

05.1.14.1
05.1.14.2

CP Caustic Soda Solution Pump

05.1.15

T K Hydrochloric Acid Solution T ank

05.1.16.1
05.1.16.2

CP Hydrochloric Acid Pumps

05.1.17

T K Brine Preparation/Storage T ank

05.1.18.1
05.1.18.2
05.1.19

CP Brine Solution Pump

05.1.20

T K Regenerant Mixture T ank

FI Sand Filter for Brine after Rectangular tank

05.1.21.1
05.1.21.1
05.1.22

CP Regenerant Mixture Pump

05.1.23

T K Recycled Regenerant T ank

05.1.24.1

CP Recycled Regenerant Pump

05.1.24.2
05.1.25.1
05.1.25.2
05.1.26.1

FI Sand Filter for Regenerant

CP Hot water pump to IER


EV Fine Liquor Evaporator

Centrifugal type pumps


Capacity: 35 m3/hr. at 25 m. TDH
Driven by electric motor
Material:cylindrical
carbon steel
Vertical
tankCasing,
with flatstainless
bottom
Capacity: 34 m3 (approx.)
Size: 3,400 mm.(D) x 3,810 mm.(H)
Material: Welded mild steel construction

Centrifugal type pumps


Capacity: 35 m3/hr. at 25 m. TDH
Driven by
electric motor
Vertical
cylindrical
tank
Capacity: 2 m3
Size: 1,450 mm.(D) x 1,500 mm.(H)
Material: Mild steel fabricated.

Turbine Type stirrer


Driven by 1.5 kW vertically mounted electric geared
motor
Vertical cylindrical tank with flat bottom
Capacity: 34 m3 (approx.)
Size: 3,400 mm.(D) x 3,810 mm.(H)
Material: Welded mild steel construction

Metering type pumps


Capacity: 1000 liters/hr. at 25 m. TDH
Driven by electric motor
Material:cylindrical
carbon steel
Vertical
tankCasing, stainless
Capacity: 5 m3
Material: fiber glass fabricated
Metering type pumps
Capacity: 1000 liters/hr. at 25 m. TDH
Driven by electric motor
Material: carbon
steel Casing,
Rectangular
concrete
tank withstainless
tiles
Capacity: 40 m3
Size: 4,000 mm.(W) x 8,000 mm.(L) x 2,000 mm.(H)

Centrifugal type pumps


Capacity: 25 m3/hr. at 40 m TDH
Driven by
electric motor
Vertical
cylindrical
shell
Capacity: 1.2 m 3
Size: 1,000
mm.(D)tank
x 1,540
Vertical
cylindrical
with mm.(H)
flat bottom
Material: Welded
Capacity:
34 m3 steel construction with internal
rubber
lining
strainer
sandwith
andinternal
gravel filtering
Material:
Mildand
steel
fabricated
rubber
media
lining
Dimensions: 2,910 mm.(D) x 5,000 mm.(H)
Centrifugal type pumps
Capacity: 40 m3/hr. at 45 m. TDH
Driven by
electric motor
Vertical
cylindrical
vessel w/ parabolic ends
Capacity: 40 m3/hr.
Size: 1,900
mm.(D)tank
x 2,500
Vertical
cylindrical
with mm.(H)
flat bottom
Material:
Capacity:Welded
22 m3 mild steel construction with internal
rubber2,910
liningmm.(D)
sand and
gravel
filtering media
Size:
x 3,500
mm.(H)
Material: sus 316 fabricated / Rubber lined
Centrifugal type pumps
Capacity: 40 m3/hr. at 40 m. TDH
Driven by electric motor
Material: Stainless
steel construction
Centrifugal
type pumps

Capacity: 60 m3/hr. at 40 m. TDH


Driven
electric
motor with "Plate type"
Doubleby
effect
evaporator
External Heating elements
Pre-evap heater H.S = 88.32 m2
First Effect with 180 m2
Second Effect with 45 m2
Material: Stainless steel fabricated all liquor contact
parts

2
2
1

2
1
1

2
1

05.1.26.2

EV Vapor-Liquor Separator for evaporator

Double effect evaporator with "Plate type"


External Heating elements
Pre-evap heater H.S = 88.32 m2
First Effect with 180 m2
Second Effect with 45 m2
Material: Stainless steel fabricated all liquor contact
parts

05.1.27.1

CP Evaporator T ransfer Pumps


CP Circulation Pumps for first effect Evaporator

Centrifugal type pumps,


Capacity 40 m3/hr. at 20 m. TDH,
Material: Stainless steel construction
Driven by electric
motor.
Centrifugal
type pumps,

05.1.27.2
05.1.28.1
05.1.28.2
05.1.29.1
05.1.29.2
05.1.30.1
05.1.30.2
05.1.30.3

CP Circulation Pumps for Second effect Evaporator

CP Concentrated Liquor Pumps

05.1.31

T K Spent Regenerant tank

05.1.32.1
05.1.32.2

CP Spent Regenerant Pump

06.1.01.1
06.1.01.2
06.1.02

Capacity 40 m3/hr. at 20 m. TDH,


Material: Stainless steel construction
Driven
by electric
motor.
Centrifugal
type pumps,
Capacity 20 m3/hr. at 20 m. TDH,
Material: Stainless steel construction
Driven by electric motor.
Centrifugal type pumps
Capacity: 40 m3/hr. at 40 TDH
Driven by electric motor
Material: Stainless steel construction
Rectangular tank of Reinforced Concrete
construction
Dimensions: 3,600 mm.(W) x 7,000 mm.(L) x 2,000
mm.(H)

Centrifugal type pumps


Capacity: 20 m3/hr. at 20 m. TDH
Driven
by electric
REFINED SUGAR CRYST
ALIZAT
ION motor
Horizontal cylindrical tank
T K Fine Liquor Head T ank
Capacity: 54 m3
Size: 3,400cylindrical
mm.(D) xtank
6,000
mm.(L)
Horizontal
divided
into three (3)
T K R1, R2, R3 Run off Head T ank
compartments
Capacity: 120 m 3
Size: 3,400 mm.(D) x 13,500 mm.(L)
Material: Mild steel fabricated with all liquor
contacted parts lining of sus 304

2
2
1

06.1.03.1.1 BP Refined Massecuite Vacuum Pan


06.1.03.1.2
06.1.03.1.3
06.1.03.2.1 BP Shell for Refined Massecuite Vacuum Pan 50 cu.m.
06.1.03.2.2
06.1.03.2.3

Batch type vacuum pan with stirrer


Capacity: 50 m3 of massecuite,Heating surface 330
m2
DrivenforStirrer
45 kW
electric
motor
Shell
Batchbytype
vacuum
pan
50 cu.m.
Material: Mild steel fabricated with interior stainless
steel lining

06.1.04.1
06.1.04.2

CR R-Cutting T ank's body and support


ST Stirrer for R-Cutting T ank
K

0-shaped horizontal tank


Size: Shell Agitator
size 2,900 mm.(D) x 7,500 mm.(L)
Horizontal
Material:
be bended
at site,support
Driven
byMild
5.5 steel
kW 75torpm
electric geared
motor to
be fabricated
together with agitator and
through
wormand
gearinstall
and wheel.
parts thatMassecuite
SU-ENCO supply
and
lining
with
Material:
contactfrom
part BKK
made/
lined
with
SUS 304,steel
1.5 mm.thick
stainless

06.1.05.1
06.1.05.2
06.1.05.3
06.1.05.4
06.1.05.5
06.1.05.6
06.1.05.7
06.1.06.1
06.1.06.2
06.1.06.3
06.1.06.4
06.1.06.5
06.1.06.6
06.1.07.1.1
06.1.07.1.2
06.1.07.1.3
06.1.07.2.1
06.1.07.2.2
06.1.07.2.3
06.1.08

CO Condenser for Liquor Evaporator & Vacuum Pans Barometric type


Size: 3 units-970 mm.D (for Evaporator, B and C
pan)
Size: 1 unit -1,600 mm.D (for A pan)
Size: 3 units-1,750 mm.D (for R pan)
Material:Mild steel fabricated

GP Vacuum Pumps for Pans and Evaporators

Liquid ring type vacuum pumps


Capacity: 40 m3/min at -600 mm Hg.
Driven by electric motor through V-belts and pulleys

CR Refined Massecuite Receiver's body and support. U - shape


Capacity: 54 m3
Size: 2,800 mm.(D) x 7,500 mm.(L) x 2,900 mm.(H)
Material: Mild
steel fabricated with stainless steel
Horizontal
Agitator

ST K Stirrer for Refined Massecuite Receiver

Driven by 5.5 kW 75 rpm geared motor through worn


wheel and gear assembly
Rotary cylindrical container with steel balls,
Capacity: 35 liters/batch,mounted on two cylindrical
rollers,
Horizontal
cylindrical tank
Driven through
3
and sprockets by 0.75 kW
Capacity:
2.8 mchain
(approx.)
electric
geared
motorx 2,500 mm.(L)
Size:
1,200
mm.(D)
Material: Welded mild steel construction with
support, sight glass and level gauge.

BM Ball Mill for Slurry Preparation

3
3

1
1

1
1

06.1.09

T K Pan Condensate Receiving T ank

06.1.10.1
06.1.10.2
06.1.10.3

CP Condensate Pump

Centrifugal type pumps


Capacity: 35 m3/hr. at 35 m. TDH
Driven by electric motor

06.1.11

T K Hot Water Head T ank

Horizontal cylindrical tank


Capacity: 17 m3
Size: 1,940 mm.(D) x 6,000 mm.(L)
Material: Welded mild steel construction

06.1.12.1
06.1.12.2
06.1.13

CP Hot Water Pump for Pan Washing

Centrifugal type pumps


Capacity: 45 m3/hr. at 20 m. TDH
Driven by electric
motor
Horizontal
cylindrical
tank
Capacity: 17 m3
Size: 1,940 mm.(D) x 6,000 mm.(L)
Material: Welded mild steel construction

T K Service Water Head T ank

06.1.14

T K Hot Water Preparation T ank

06.1.15

HT Hot Water Heater

06.1.16.1
06.1.16.2
06.1.17.1
06.1.17.2
06.1.18

Vertical cylindrical tank


Capacity: 52 m3 (approx)
Size: 3,880
mm.(D)
Direct
contact
type x 4,500 mm.(H)
Material: Welded
mild steel construction
Capacity:
70 m3/hr.
Inlet Temperature = 81 o C , Outlet Temp = 95 oC
Size: 1200 mm.(D) x 3040 mm.(H)
Material: 3CR12

CP Hot water pump to DCH

CP Hot Water Supply Pumps to Head T ank


T K Pan Washing receiving tank

06.1.19

PM Refined Massecuite Feed Distributor

06.1.20.1
06.1.20.2
06.1.20.3
06.1.20.4
06.1.21

CT Refined Massecuite Centrifugals

06.1.22.1

T K Refinery Molasses Receiving T ank

06.1.22.2

ST Stirrer for Refinery Molasses Receiving T ank


K

BC Wet Refined Sugar Belt Conveyor

06.1.23.1
06.1.23.2
06.1.24

T K Centrifugal Washing Water Preparation T ank

CP Refined Molasses Pumps

06.1.25.1
06.1.25.2
06.1.26.1

T K Discard Sugar Melting T ank

CP Hot Water Pump for Centrifugal Washing

Centrifugal type pumps


Capacity: 200 m 3 / hr at 25 m. TDH
Driven by electric motor
Centrifugal type pumps
Capacity: 50 m3/hr. at 35 m. TDH
Driven by electric
motor
Horizontal
Cylindrical
tank
Capacity: 17 m3
Size: 1,940horizontal
mm.(D) xshell
6,000
mm.(L)
O-shaped
with
agitator
Material: Welded
Capacity:
6.0 m 3 mild steel construction
Size: 970 mm.(D) x 8,400 mm.(L)
Driven Agitator by 3.7 kW/112 rpm electric gear
motor through worm wheel and gear assembly
Material: Massecuite contact parts made from
stainless steel

1
1

2
1
1

Batch type fully automatic centrifugals


Capacity: 1,250 kgs massecuite/charge
No. of cycle per hour: 24
Driven by direct couple vertical motor with sequence
control system
Troughed type belt conveyor with white food grade
endless conveyor belt
Capacity: 55 tons/hr.
Length approx. 13,200 mm.
Driven by electric geared motor.
provided with rotary brush belt cleaner

Vertical cylindrical tank


Capacity: 2.4 m 3
Size: 1,450
Turbine
typemm.(D)
stirrer x 1,540 mm.(H)
Material:
construction
with electric
stainlessgeared
lining
Driven
byMild
1.5 steel
kW vertically
mounted
motor

Centrifugal type pumps


Capacity: 50 m3/hr. at 40m. TDH
Driven by
electric motor
Vertical
cylindrical
tank with conical top and bottom
Capacity: 3.7 m 3
Size: 1,450 mm.(D) x 2,250 mm.(H)
provided with structural supports., Steaming coil for
direct heating of water

Vertical cylindrical tank with conical top and bottom


Capacity: 3.7 m 3
Size: 1,450
mm.(D)tank
x 2,250 mm.(H)
Vertical
cylindrical
Capacity: 2.4 m 3
Size: 1,450
Turbine
typemm.(D)
stirrer x 1,540 mm.(H)
Material:
Driven
byMild
1.5 steel
kW/97construction
rpm vertically mounted electric
geared motor

2
1

2
1

06.1.26.2

ST Stirrer for Discard Sugar Melting T ank


K

06.1.27.1

SS Melted Sugar Screen

06.1.27.2
06.1.28.1

In-line basket type


Size: 4" screen perforated stainless steel screen
perforation 4 mesh

CP Discard Melt Liquor Pumps

06.1.28.2
06.1.29.1

Centrifugal type pumps


Capacity: 40 m3/hr. at 25m. TDH
Driven by electric motor

CP Sump Pumps

06.1.29.2
06.1.30.1

CP Service water supply pump to Head T ank

Centrifugal submersible type pumps


Capacity: 20 m3/hr. at 20m. TDH
Driven by electric motor
Centrifugal type pumps
Capacity: 60 m3/hr. at 40m. TDH
Driven by electric motor

06.1.30.2
06.1.30.1.1 CP Process water supply pump to Head T ank
06.1.30.1.2
06.1.31.1
CP Process water supply pump to Head T ank
06.1.31.2
06.1.32.1
06.1.32.2
06.1.34

07.1.01
07.1.02

WT Cooling tower for condensers Injection water


T K Process Water Head T ank

Centrifugal type pumps


Capacity: 60 m3/hr. at 40m. TDH
Driven by electric motor

2
2

Centrifugal type pumps


Capacity: 60 m3/hr. at 40m. TDH
Driven by electric motor

Induce draft type Cap 2500 cu.m/hr.


Temperature drop = 120 C
Vertical cylindrical tank
Capacity: 20 m3
Size: 2,910 mm.(D) x 3,000 mm.(H)
Material: Mild steel fabricated

REFINED SUGAR DRYING, COOLING AND BAGGING


Ribbon type Screw Conveyor
SC Wet Refined Sugar Screw Conveyor to Rotary Dryer
Capacity: 55 tons/hr.
Size:
670 mm.(W)type
x3,500
Horizontal-Rotary
withmm.(L)
1,000 tons/day capacity
SD Rotary Sugar Dryer
Driven by set
75 rpm
electricof
geared
Complete
composed
rotarymotor
dryer with motor,
Provided
interior
stainless
steel
lining
rollers
forwith
drum,
air filter,
induced
and
forced draft
fans with motors, air duct, air heater and automatic
air temperature control system including discharge
belt conveyor

Induced and forced draft fans with motors, air duct

1
1

07.1.02.1
07.1.02.2
07.1.03

SD Fans Of Rotary Sugar Dryer


T K Scrubber/Dust collector for Dryer

Wet type sugar dust scrubber

07.1.03.1

T K Dust Melting T ank for Sugar Dryer

Vertical cylindrical tank


Capacity: 2 m3
Size: 1,450 mm.(D) x 1,540 mm.(H)
Stirrer driven bi 1.5 kW 96.7 rpm electric geared
motor
Material: Mild steel construction

07.1.03.2.1 SS Strainer for Spray Water Pumps for Dryer Scrubber In-line basket type strainers
Capacity: 20 m3/hr.
Screen opening 6 mm. (dia)
07.1.03.2.2
07.1.03.3.1 CP Spray Water Pump for Dryer scrubber
07.1.03.3.2
07.1.04
BE Dried Refined Sugar Elevator from Dryer

Type: Centrifugal Pump


Capacity: 20 m3/hr.
Total Discharge
Headand
40 meters
Double
strands chain
bucket type,
Capacity: 55 tons/hr.
Elevator height 25,200 mm. (approx.)
Material: Mild steel with stainless steel bucket.
Driven by electric geared motor through v-belts and
pulleys
Vibrating screen type
Screen Area : 3.6 m 2
Driven vibrating
motor
Fluidized
bed type
Cooler with 1,000 tons/day
capacity
Complete set composed of hopper with sugar screw
feeder, fluidize bed cooler, induced and forced draft
fans with motors, air duct

2
1

07.1.05

VS Lumps Sugar separator

07.1.06

SD Refined Sugar Cooler

07.1.06.1
07.1.06.2
07.1.07

SD Fans Of Sugar Coller


T K Scrubber/dust collector for Cooler

Vane Type scrubber with circulating water spray

07.1.07.1

T K Dust Melting T ank for Sugar Cooler

Vertical cylindrical tank


Capacity: 2 m3
Size: 1,450 mm.(D) x 1,540 mm.(H)
Stirrer driven bi 1.5 kW 96.7 rpm electric geared
motor
Material: Mild steel construction

In-line basket type strainers


Capacity: 20 m3/hr.
Screen opening 6 mm. (dia)

Induced and forced draft fans with motors, air duct

07.1.08.2.1 SS Strainer for Spray Water Pumps for Dust collector


scrubber
07.1.08.2.2
07.1.08.3.1 CP Spray Water Pump for Dust Collector scrubber
07.1.08.3.2
07.1.08.4
SD Fans Of Rotary Sugar Dryer
07.1.09
BE Dried Refined Sugar Elevator from Cooler

Type: Centrifugal Pump


Capacity: 20 m3/hr.
Total
Discharge
Head
40 meters
Induced
draft fans
with
motor
Double strands chain and bucket type,
Capacity: 55 tons/hr.
Elevator height 18,900 mm. (approx.)
Material: Mild steel with stainless steel bucket.
Driven by electric geared motor through v-belts and
pulleys

1
1

2
1
1

07.1.10

VS Screen for oversized sugar

Vibrating screen size to separate crystal size larger


than 1.2 mm.
Capacity: 50 tons / hr.
Material: All sugar contact parts made from stainless
steel

07.1.11

CH Sugar Chute from intermediate bin

Length (approx.) 20 m.

07.1.12

BI Dried Refined Sugar Storage


( intermediate bin)

Rectangular bin with five (5) compartments and


inverted pyramidal bottom
Material: Stainless steel interior lining with mild steel
fabricated
Individual rotary discharge valves

07.1.13

BC Blending Refined Sugar Conveyor

Troughed type belt conveyor, white food grade


endless conveyor belt
Capacity: 65 tons/hr.
Size: 750 mm.(W) x 12,200 mm.(L)
Driven by electric geared motor

07.1.13.1

BC Reject Sugar Conveyor to Melter

07.1.14

BE Blended Refined Sugar Bucket Elevator

Troughed type belt conveyor,


Capacity 65 tons/hr.,
Size: 750
mm. (W)
x 12,200
mm. type
(L),
Double
strands
chain
and bucket
Black conveyor
belt,
Capacity:
65 tons/hr.
Driven byheight
electric
geared
motor
Elevator
23,700
mm.
(approx.)
Material: Mild steel with stainless steel bucket.
Driven by electric geared motor through v-belts and
pulleys

07.1.15.1
07.1.15.2

VS Sugar Grader

07.1.17

BI Refined Sugar Packing Bin

07.1.18.1
07.1.18.2
07.1.18.3
07.1.18.4
07.1.18.5
07.1.18.6
07.1.18.7
07.1.20

MS Magnetic Separator

Permanent non-electric grate type,magnetic strength


range: 3,500 - 5,000 gauss
Material: Stainless steel housing, stainless steel
magnetic tubes and square flange connections

WE Bagged Sugar Checking Scale

Electronic platform scale with digital display for


checking of bagged sugar,
Capacity: 0 - 100 kgs

07.1.21

SM Bag Closing Machine

Double pass bag closing machine including belt


conveyor (complete set as spare unit)

Seiver for grain size separator ; 0.6-0.8 mm. and 0.8


to 1.0 mm.
Screening of dried sugar for separation
Capacity: 65 bin
tonswith
sugar/hr.
Rectangular
five (5) compartments having
inverted pyramidal bottoms
Capacity: 30 tons
Material: Stainless steel interior lining with mild steel
fabricated

07.1.22

BC Bagged Sugar belt conveyor

Length (approx.) 30 m.

07.1.22.1
07.1.23

MD Metal Detector for Bagged Sugar


BC Bagged sugar Belt conveyor in Process House

Size: 1,000 mm (W x 2.000 mm (L)


Flat belt type, Belt width = 750 mm. Length = 12,500
mm.
Flat belt type, Belt width = 750 mm. Length = 12,500
mm.
Flat belt type, Belt width = 750 mm. Length =
140,000 mm.
Vertical cylindrical tank
Capacity: 10.14 m3
Size: 609.5 mm.(D) x 500 mm.(L)
Material: Welded mild steel construction

1
1

Type: Centrifugal Pump


Capacity: 6 m3 /hr.
Total Discharge Head 40 meters
Horizontal cylindrical tank with stirrer
Driven stirrer by electric geared motor

In-line basket type Flow rate 45 m 3/hr.


Size: Screen opening 6 mm.(D)
Material: Screen Stainless Steel
Centrifugal type
Capacity: 40 m3/hr. at 30m.
Driven by
electric
motor
Square
hopper
with
sloping bottom
Size: 1,000 mm x 1,000 mm with gaid
Material: Mild steel fabricated

07.1.24

BC Bagged sugar Belt conveyor to Warehouse

07.1.25

BC Bagged sugar Belt conveyor to Warehouse

07.1.26

T K Condensate T ank for Sugar Dryer

07.1.27.1
07.1.27.2

CP

Condensate pump for sugar dryer

07.1.28

T K Reject Sugar Melter

07.1.29.1

SS Screen for Melted reject sugar

07.1.29.2
07.1.30.1
07.1.30.2
07.1.31

CP Reject melted sugar pumps to Brown Liquor-1 tank


BI Hopper for Reject Bagged Sugar

SUGAR RECOVERY
Horizontal cylindrical tank with 4 compartments
Capacity: 120 m 3
Size: 3,400 mm.(D) x 12,000 mm.(L)
Material: Welded mild steel construction

1
1
1

2
1

08.1.01

T K A, B, Green and R-4 Molasses Head T anks

08.1.02.1

BP A Vacuum Pan

Batch type vacuum pan with stirrer


Capacity: 50 m3 of massecuite,Heating surface 330
m2
Material: Stainless steel heating element, carbon
steel fabricated shell with interior stainless steel
lining
Stirrer driven by 45 kW electric motor

08.1.02.2

BP Shell of A Vacuum Pan 50 cu.m.

Shell for Batch type vacuum pan with stirrer


Capacity: 50 m3 of massecuite

08.1.03.1

CR B-Magma storage T ank

U-Shape horizontal with agitator


Capacity: 25 m3
Size: 2,400 mm.(W) x 4,500 mm.(L)

08.1.03.2

ST Stirrer for B-Magma storage T ank


K

Agitator
Driven by 2.2 kW electric geared motor through
worm wheel and gear set

08.1.04.1

CR C-Magma storage T ank

U-Shape horizontal with agitator


Capacity: 25 m3
Size: 2,400 mm.(W) x 4,500 mm.(L)

08.1.04.2

ST Stirrer for C-Magma storage T ank


K

Agitator
Driven by 2.2 kW electric geared motor through
worm wheel and gear set

08.1.05.1

CR A-Massecuite Strike Receiver

U-shaped horizontal trough


Capacity: 55 m3
Size: 2,800 mm.(W) x 7,500 mm.(L)

08.1.05.2

ST Stirrer for A-Massecuite Strike Receiver


K
PM A-massecuite Distributor

Agitator
Driven by 5.5 kW electric geared motor through
worm wheel
and gearshell
set with agitator
O-shaped
horizontal
Capacity: 2.50 m 3
Size: 970 mm.(D) x 4,400 mm.(L)
Driven Agitator by2.2 kW 112 rpm electric geared
motor
Material: Mild steel construction with supporting legs

08.1.07.1
08.1.07.2
08.1.08

CT A-Massecuite Centrifugal

Batch type, fully automatic


Capacity: 1,250 kgs. massecuite/charge
No. of charges/hr:
24screw conveyor U-shaped
Helicoidal
flight type
horizontal trough
Capacity: 20 tons/hr.
Size: 1,000 mm.(W) x 3,000 mm.(L)
Driven by 45 rpm electric geared motor

08.1.09.1

T K A-molasses Receiving T ank

Vertical cylindrical tank


Capacity: 2.4 m 3
Size:
1,450
Turbine
typemm.(D)
stirrer x 1,540 mm.(H)
Driven by 1.5 kW vertically mounted electric geared
motor

Rotary gear type pumps


Capacity: 15 m3/hr. at 35 m. TDH
DrivenforbyBatch
electric
geared
motor
Shell
type
vacuum
pan with stirrer
Capacity: 30 m3 of massecuite,

08.1.06

SC A-sugar Conveyor

1
1

08.1.09.2

ST Stirrer for A-molasses Receiving T ank


K

08.1.10.1
08.1.10.2
08.1.11.2

PV A-molasses Pumps

08.1.12.1

CR B-Massecuite Strike Receiver

U-shaped horizontal trough


Capacity: 35 m3
Size: 2,400 mm.(W) x 6,000 mm.(L) x 2,850.(H)

08.1.12.2

ST Stirrer for B-Massecuite Strike Receiver


K

Agitator
Driven by 3 kW electric geared motor trough worm
wheel and gear set

BP Shell for B Vacuum Pan 30 cu.m.

08.1.13

PM B-massecuite Distributor

O-shaped horizontal shell with agitator


Capacity: 2.50 m 3
Size: 970 mm.(D) x 4,400 mm.(L)
DrivenAgitator by 2.2 kW 112 rpm electric geared
motor
Material: Mild steel construction with supporting legs

08.1.14.1
08.1.14.2
08.1.15

CT B-massecuite Centrifugal

Continuous type centrifugal


Capacity: 8 - 10 tons massecuite/hr.
Stainless steel
Helicoidal
flightbasket,
type screw conveyor U-shaped
horizontal trough
Capacity: 20 tons/hr.
Size: 600 mm.(D) x 6,000 mm.(L)
Driven by 75 rpm electric geared motor

08.1.16

RP B-magma Pumps

Rotary vane type pump


Capacity: 10 m3/hr. at 40 m. TDH
Driven by electric geared motor

08.1.17.1

T K B-molasses Receiving T ank

Vertical cylindrical tank


Capacity: 2.4 m 3
Size:
1,450
mm.(D)
Turbine
Type
stirrer x 1,540 mm.(H)
Driven by 1.5 kW electric motor

Rotary gear type pumps


Capacity: 10 m3/hr. at 35 m. TDH
Driven by electric
geared
motortank
O-shaped
horizontal
cylindrical
Capacity: 20 m3
Size: 2,400 mm.(D) x 4,500 mm.(L)
Material: Welded mild steel construction.

SC B-sugar Conveyor / Mingler

08.1.17.2

ST Stirrer for B-molasses Receiving T ank


K

08.1.18.1
08.1.18.2
08.1.19.1

PV B-molasses Pumps

08.1.19.2

ST Stirrer for C-Seed Cutting T ank


K

Agitator
Driven by 2.2 kW electric geared motor through
worm wheel and gear

08.1.20.1

BP C Vacuum Pan

Batch type vacuum pan with stirrer


Capacity: 30 m3 of massecuite
Heating surface 124 m 2
Driven Stirrer by 22 kW electric motor
Material: Stainless steel heating element, carbon
steel fabricated shell with interior stainless steel
lining.

08.1.20.2

BP Shell for C Vacuum Pan 30 cu.m.

Shell for Batch type vacuum pan with stirrer


Capacity: 30 m3 of massecuite

08.1.21.1

CR C-massecuite Vertical Crystallizer

Internal parts of Vertical cylindrical tank with agitator


Capacity: 60 m (approx.)
Size: 4,850 mm.(D) x 5,000 mm.(H) ,(approx.)
Driven by electric motor and gear reducer

08.1.21.2

CR Shell for C-massecuite Vertical Crystallizer

08.1.22

PM C-Massecuite Pug Mill

Shell for Vertical cylindrical tank with agitator


Capacity: 60 m (approx.)
Size :4,850horizontal
mm.(D) xtrough
4,140 mm.(H) ,(approx.)
O-shaped
Capacity: 0.30 m 3
Size: 500 mm.(D) x 4,400 mm.(L)

08.1.23.1
08.1.23.2
08.1.24

SC C-Sugar Screw Conveyor / mingler

CR C-Seed Cutting T ank

Continuous type centrifugal


Capacity: 8 - 10 tons massecuite/hr.
Material: Stainless
basket,
backing
and working
Helicoidal
flight typesteel
screw
conveyor
U-shaped
horizontal trough
Capacity: 20 tons/hr.
Size: 600 mm.(D) x 6,000 mm.(L)
Driven by 75 rpm electric geared motor

CT C-Massecuite Centrifugal

2
1

08.1.25

RP C-Magma Pump

Rotary Vane type pump


Capacity: 10 m3/h.r at 40 m. TDH
Driven by electric geared motor

08.1.26

RP Spare Magma Pump

Rotary Vane type pump


Capacity: 10 m3/hr. at 40 m. TDH
Drive: No motor bare pump only

08.1.27

WE Final Molasses Weighing Scale

Automatic batch type weighing scale with electronic


load cell
Capacity:
5 tons/hr.tank with flat bottom Capacity 2.4
Vertical
cylindrical
One
3
supply
andmm.(D)
one weighing
with pneumatic
m
Size:
1,450
x 1,540tank
mm.(H)
dischargewelded
valves mild steel construction
Material:

08.1.28

T K Weighed Final Molasses T ank

Rotary gear type pumps


Capacity: 10 m3/hr. at 50 m. TDH
Driven by electric geared motor
Induce draft, type
Capacity: 120 cu.m/hr.
Temperature drop = 10 0 C

08.1.29.1
08.1.29.2

PV Final Molasses Pumps to Storage

08.1.30

WT Cooling tower for crystallizer and


vacuum pump

08.1.31.1
08.1.31.2
08.1.32

CP Cooling Water Pump for Crystallizer and Vacuum


Pumps
T K Drained Magma Receiving T ank

08.1.33

CP Drain Magma Melt Pump

08.1.34.1
08.1.34.2
08.1.34.3
08.1.35

LE Hoist for Vacuum Pans

14.1.01.1

AC Instrument Air Compressor

14.1.01.2
14.1.02.1

DR Compresses Air Dryer

14.1.02.2
14.1.03.1
14.1.03.2
14.1.04.1
14.1.04.2

2
1

Monorail electric hoist Lifting,


Capacity: 5 tons,lifting height 10 meters

1
1

Monorail electric hoist Lifting,


Capacity: 5 tons,lifting height 10 meters
AIR COMPRESSOR & ACCESSORIES

LE Hoist for Pressure filters

Reciprocating type air compressors Oil free


Capacity: 113 CFM
working pressure 7 bar g.
driven by electric
motor
Refrigerated
air dryer,

Capacity: 113 CFM,working pressure 7 bar g.,submicron filters that removes water and oil from
compressed
Reciprocatingair.
type air compressors,
Capacity: 64 CFM,working pressure 7 bar g.
Driven by 1000
electric
motor
Capacity:
liters

AC Air Compressor
T K Air receiver tank

Centrifugal type pumps


Capacity: 120 m 3/hr. at 35 m. TDH
Driven by
electric motor
Vertical
cylindrical
tank with flat bottom
Capacity: 2.4 m 3
Size: 970 mm.(D)
x 1,000 mm.(H)
Centrifugal
type pumps
Material: Mild
steel
3
Capacity:
20 m
/hr. construction
at 15 m. TDH
Driven by electric motor

2
4

14.1.04.3
14.1.04.4
14.1.05.1
14.1.05.2
14.1.06
14.1.07
10.1.01.1
10.1.01.2
10.1.02.1
10.1.02.2
10.1.03
10.1.04
10.1.05
10.1.06
10.1.07
10.1.08

HT Air Pre Heater


EC Economizer

10.1.19
10.1.20.1
10.1.20.2
10.1.21
10.1.22
10.1.23
10.1.24.1
10.1.24.2
10.1.25.1
10.1.25.2
10.1.26.1
10.1.26.2
10.1.27
10.1.28
10.1.29.1
10.1.29.2
10.1.30
10.1.31
10.1.32
10.1.33
10.1.34
10.1.35.1
10.1.35.2
10.1.35.3
10.1.35.4
10.1.35.5
10.1.35.6
10.1.35.7
10.1.35.8
10.1.35.9
10.1.35.10
10.1.36.1
10.1.36.2
10.1.36.3
10.1.36.4
10.1.37

SC Screw Moving Floor

1
2
2

BC T rought belt conveyor


BC "V" profile trought belt conveyor @ 30 0 inclination
BC Fuel Distribution Scraper Bar Conveyor
BC Excess Fuel trourght conveyor 1
BC Excess Fuel trourght conveyor 2
GB Gear box screw conveyor

10.1.09

10.1.11

Capacity: 283 CFM,


working pressure
7 bar g.,
Capacity:
4000 liters

Refrigerated air dryer,


DR Compresses Air Dryer for filter press
T URBINE GENERAT ORCapacity:
AND BOILER
113 CFM,working pressure 7 bar g.,submicron filters that removes water and oil from
MF Moving Floor
W= 4m x H=air.
3m x L= 11m
compressed

10.1.10

10.1.12.1
10.1.12.2
10.1.13.1
10.1.13.2
10.1.14.1
10.1.14.2
10.1.15
10.1.16
10.1.17.1
10.1.17.2
10.1.18

Reciprocating type air compressors,

AC Air Compressor for Filter press


T K Air receiver tank for Filter press

BW= 1m x L=10m
Lebar Belt = 1000 mm x 29000 mm
SBW= 0.9m x H=0.7m L= 16m
BW=1m x L=16 m
BW=1m x L=8m
Tube material :BS1387 Combustion air inlet/outlet =
30
c/150oc; Flue
gas inlet/outlet
= 26self
oc/200
c
Construction
: Horizontal
multy loop,
draining
type,
Material : BS3059 Part 1.G.320 water
tempemperature inlet/outlet = 105oc/170o c; Flue gas
Vessel
Pressure 3.5
inlet/oulet =340oc/260o c
bar; Temprature
inlet water 70oc;
Centrifugal
Type of
Pump
Capacity =
60 m/h; Head Total = 48 m; Speed = 2900 rpm;
Power Motor = 160 KW; DE = 6317c3; NDE =
Centrifugal Type Pump
Capacity =
6317c3
150m3/h; Head Total = 50 m; Speed = 2943 rpm;
Power MotorType
= 30Pump
KW
Centrifugal
Capacity = 50
m/h; Haed Total = 3,5 m; Speed = 1450 rpm; Power
Motor = 11 KW
Squirrel Caged
Motor 75 kw, 960 rpm
Squirrel Caged
Motor 75 kw, 1450 rpm
Centrifugal Type Fan
160 kw ; 202,3 amp; 380 volt; 880 rpm IP 55
Centrifugal Type Fan
30 kw;
5,54 amp; 380 volt; 2950 rpm
Suction Centrifugal
15 kw;
400 rpm; 200oC; material spring SK-85; water flow
110 CU.m/hr
o

DE Deaerator
CP BFW Pump
CP Vibrating Cooling Pump
CP Boster deaerator pump
FDF Force Draft Fan
FDF Secondary Air Fan
IDF ID Fan
IDF Fuel feeder fan
VG Vibrating Grate

1
1
1
1
1
1
1

1
1
2
2
2
1
1
2
1
1

BC Ash Conveyor

3 kw; 380 volt; 87 amp; 50 hz

BC Ash Conveyor
SC screw ash conveyor
SC Dust collector ash conveyor

3 kw; 380 volt; 1420 rpm; 67 amp; 50 hz


2,2 kw; 380 volt; 1415 rpm; 5,0 amp; 50 hz
3 kw; 380 volt; 1420 rpm; 67 amp; 50 hz

1
1
1

BC Ash hopper conveyor air lock

2,2 kw; 380 volt; 1415 rpm; 5,0 amp; 51 ratting

DC
DC Dust collector air lock

0,75 kw; 1360 rpm; 60 hz; 380-415 volt; 1,8-2,1 amp

Vibrator motor

0,39 kw; 415 volt; 1500 rpm; 50 hz

AC Air compressor
GB Modulating gear motor

2,2 kw; 380-415 volt; 1430-1440 rpm;


60 w; 440 volt; 50 hz; 0,30 A; 1300 rpm/min

2
1
1

SG Sigh glass 1 steam

Borosilicate DIN 7081; MIL G 16356

SM Sumbrged
FA fuel auger conveyor 1A
FA fuel auger conveyor 2A
FA fuel auger conveyor 1B
FA fuel auger conveyor 2B

1420 rpm; 380-415 volt; 8,2-9,0 A; 4 kw


7,5 kw; 1430 rpm; 380-413 volt; 16,5 A; 50 hz
7,5 kw; 1430 rpm; 380-413 volt; 16,5 A; 50 hz
7,5 kw; 1430 rpm; 380-413 volt; 16,5 A; 50 hz
7,5 kw; 1430 rpm; 380-413 volt; 16,5 A; 50 hz

1
1
1
1
1

BL Sub blowing

0,75 kw; 380 volt; 1,92 A; 1405 rpm; 40 oc 50 hz

10

BL rotary sub blowing

1,1 kw; 380-413 volt; 2,82-2,58; 1415 rpm; 40o c; 50


hz
250 mm NB x(sch.140 and below) SA 106 B carbon
steel
Height
: 250 m
Diameter at top :210

HD Header

10.1.38

CM Chimney

10.1.39

T G Back pressure T urbine

Output=5000KW ;Turbine Speed = 8724 RPM;


Steam Press = 38 Kg /Cm 2 G; Output Shaft Speed =
1500 RPM; Steam Temp = 400 0C; Turbo Rotor
Critical Speed = 6500 RPM; Exhaust Press = 1,2
Kg /Cm2 G; Weight = 14200 Kg; Date = 09-2012

10.1.40

GV Governor

Woodward Type = UG10D; PN = B8527-213; SN =


18282599; Gov. Speed = 838-966 RPM

10.1.41
10.1.42
10.1.43

Speed input/output = 6946/1500 rpm; Service factor


= 1.1; Turning Device (driver type = electric motor
2.2kwx1500 rpm; AC 380V x 50Hz X 3 phase

Reduction gear
GB
GB T urning Device (Gear box T urning Gear)
OC

MFG NO = 12L3201000; Ratio = 1:60


Cooling surface = 25M2; Cooling water = 32 0 x 50m3;
weight = 660 kg

Oil Cooler

1
1
1

10.1.44

T K Oil Reservoir

Tank capacity = 1660ltr; Oil grade = Turbine oil ISO


VG 68 (shell turbo 68)

10.1.45

CP Main Oil Pump

Capacity X Discharge Pressure = 25m3/h x


8kg/cm2g; Material casing = Cast Iron; material
Gear = Carbon steel; Driver type = R/G shaft end
driven

10.1.46

CP Auxiliary Oil Pump

Rated output = 15 kw; 6 poles; 380 V; Frequensi 50;


975 rpm; Bearing L.S=6310zzc3; O.S= 6210zzc3

10.1.47

CP Emergency Oil pump

Capacity X Discharge Pressure = 6m3/h x


1,0kg/cm2g; Material casing = Cast Iron; material
Gear = Carbon steel; Driver type = Electric motor
1,5kw x 1800rpm DC 100V

10.1.48

FI Oil filter for control oil

Filtration = 150 mesh; material case = cast iron;


material element = stainless steel

GB Gear box cooling tower T G

Driving steam for ejector = 320kg/cm 2 x 385 0C x


59kg/h; cooling surface 5m2; cooling water = 32 0 C x
1
20 m3/h; weight = 320 kg
cooling capacity = 185 kw; flow rate of FW = 850
1
ltr/min;
Syn
generator;
date Agus
phase
2012= 3; poles = 4; output 6000kw;
1
RPM = 1500;
Rated Pressure = 0,93 Mpa; Rated Power = 22 kw;
1 UNIT
Capacity = 265 M3/Min; 380 v; 1430-1440 rpm
RPM = 1750; ratio = 5:1; service vactor = 2.0;
1
service rating = 64 hp

CP Cooling water pump T G

150 m3/h; 22 kw; Head 30 m; 1450 rpm

CP DEEPWEL 1
CP DEEPWEL 2
T K RAW WAT ER

Capacity : 200 m3

1
1
1

10.1.49

GC Gland Condenser

10.1.50
10.1.51

Air cooler generator


GF Generator T urbine

10.1.52
10.1.53
10.1.54.1
10.1.54.2
10.1.56
10.1.57
10.1.58
10.1.59.1
10.1.59.2
10.1.60.1
10.1.60.2
10.1.61
10.1.62.1
10.1.62.2
10.1.62.3
10.1.62.4
10.1.63.1
10.1.63.2
10.1.64.1
10.1.64.2
10.1.65.1
10.1.65.2
10.1.66.1
10.1.66.2
10.1.67
10.1.68
10.1.69
10.1.70
10.1.71
10.1.72
10.1.73
10.1.74
10.1.75
10.1.76
10.1.77
10.1.78
10.1.79
10.1.80
10.1.81
10.1.82
10.1.83
10.1.84
10.1.85

AC Air compressor

CP SAND FILT ER PUMP

CAPACIT Y 150 m3/h


Capacity : 75 m3

Capacity : 1100 m3

CP FILT ER WAT ER PUMP

Capacity : 60 m3/h

CP SOFT ENER BOST ER PUMP

CAPACITY : 25 m3/h; Pressure : 3bar; Motor 4


kw;2,900 Rpm; 380 V

CP SOFT ENER WAT ER PUMP

CAPACIT Y : 70 m3/h

SO SOFT ENENER 1

Capacity : 25 m3/h Material :

SO SOFT ENENER 2

Capacity : 70 m3/h Material :

TK
TK
TK
FI
FI
RO
RO
TK
CP
TK
TK
CP
TK
TK
TK
TK
TK
TK
TK

Capacity : 120 galon


capacity : 360 Galon
CAPACIT Y : 30 m3
CAPACIT Y : 25 m3/h; Material SS304
CAPACIT Y :
CAPACIT Y : 15 m3/h
CAPACIT Y : 30 m3/h
CAPACIT Y :
CAPACIT Y :
CAPACIT Y :
CAPACIT Y :
CAPACIT Y :
CAPACIT Y : 15 m3/h
CAPACIT Y : 30 m3/h
Capacity : 30 m3/h Material :

1
1
1
1
1
1
1

BRINE T ANK
BRINE T ANK
T ANK SOFT ENER
CAT RIDE FILT ER
CAT RIDE FILT ER
RO
RO
ANT I SCALAN T ANK
PH boster pump
CIP T ANK
ANT I SCALAN T ANK
PH boster pump
CIP T ANK
CIP T ANK
T ANK MIX BED
HCL T ANK
NoH T ANK
FEED T ANK
T ANK CONDENSAT

Capacity : 200 m3
CAPACIT Y : 200 m3
UT ILIT IES

T K Final Molasses T ank

Capacity: 2,500 cu.m.

18.1.01.1

PV Final Molasses Loading Pump

18.1.02

T K Raw water Storage T ank

Rotary Gear Pump


Capacity: 15 m3/ hr.
Discharge200
head
20 m LC.
Capacity:
cu.m.
Concrete Tank / Under ground with cover
Centrifugal pump
Capacity: 150 m3/hr.
(Spec
complete
beBoiler
given supplier
by boiler supplier)
to bespecs
giventoby

18.1.01

FI SAND FILT ER
T K FILT ER WAT ER T ANK

18.1.02.1
CP Raw water Pump to Sand Filters
18.1.02.2
18.1.02.02.1 FI Sand Filters

1
1
1
1
1
1
1
1
1
1
1
1

1
1
1
2
2

18.1.02.02.2
18.1.02.03

18.1.02.03
18.1.02.04
18.1.02.05
18.1.02.06
18.1.05.1

Vertical cylindrical tank


Capacity: 1,000 m3

T K Filtered water Storage T ank

CP Filtered Water pumps to Softener

Centrifugal pump
Capacity: 30 m3/hr.
( complete specs to be given by boiler supplier)

CP Filtered Water pumps to R.O. Plant

Centrifugal pump
Capacity: 30 m3/hr.
( complete
specs to
be given
by boiler
Vertical
cylindrical
tank
Capacity
=200supplier)
m3 mild
nsteel construction
One unit drivrn by electric motor and one
unit driven by diesel engine

T K Fire Hydrant water tank

18.1.05.2

CP Fire Fighting water Pumps

Centrifugal type, Capacity =100 m3/hr a 50 m THD

18.1.02.07

T K Soft Water T ank

Vertical cylindrical tank with conical cover


Capacity: 60 m3

Centrifugal pump
Capacity: 30 m3/ hr.
( complete specs to be given by boiler supplier)

Vertical cylindrical tank with conical cover


Capacity: 300 m 3

Centrifugal pump
Capacity: 30 m3/hr.
( complete specs to be given by boiler supplier )

18.1.02.09.1 CP R O Water pump to Feed Water T ank


18.1.02.09.2

18.1.02.10

T K Feed Water T ank

18.1.02.11.1 CP RO Water/Condensate pumps to Deaerator


18.1.02.11.2
18.1.02.12

T K Condensate Storage T ank

Vertical cylindrical tank with conical cover


Capacity: 300 m 3

18.1.08

WT Cooling Tower for CO2 Compressor sealing Water

Induced draught type


Capacity: 30 m3/hr.
Temperature Drop >10 C

18.1.09

PD Spray Pond for Gas Scrubber

14.1.01.1
14.1.01.2
14.1.01.3

AC

Instrument Air Compressor

DR

Compresses Air Dryer

AC

Air Compressor

TK

Air receiver tank

Capacity: 40 m3/ hr.


Concrete pond with slope towards pump suction pit
UT ILIT IESwith 4 spray nozzles size 1-1/2 inch.
Reciprocating ty pe air co mpresso rs Oil
free
Ca pa city: 113 CFM
work ing pressure 7 bar g.
driven by electric mo to r

14.1.01.4
14.1.02.1
14.1.02.2
14.1.03.1
14.1.03.2
14.1.04.1
14.1.04.2
14.1.04.3

Refrigerated a ir dry er,


Ca pa city: 150 CFM, wo rking pressure 7 ba r
g.,sub-micron filters that removes water
a nd oil from compressed
air.
Reciprocating
ty pe air co mpresso
rs,
Ca pa city: 64 CFM ,working pressure 7 ba r
g.
Ca pa city: 1000 liters

2
2

14.1.04.4
14.1.04.5
14.1.05.1
14.1.05.2
14.1.06

TK

14.1.07

DR

AC

Air Compressor for Filter press


Air receiver tank for Filter press

Compresses Air Dryer for filter press

Reciprocating ty pe air co mpresso rs,


Ca pa city: 283 C FM,
work
7 bar g.,
Ca
paing
city:pressure
4000 liters
Refrigerated a ir dry er,
Ca pa city: 113 CFM, wo rking pressure 7 ba r
g.,sub-micron filters that removes water
a nd oil from compressed air.

2
1

UT ILIT IES
18.1.01

TK Final Molasses Tank

Capacit y: 2,500 cu.m.

18.1.01.1

PV Final Molasses Loading Pump

Rotary Gear Pump


Capacity: 15 m3/ hr.
Discharge
head
20 m L C.
Capacit
y: 200
c u.m.
Concrete Tank / Under ground wit h c over
Centrif ugal pump
Capacity: 150 m 3/hr.
( c omplet e s pecs t o be given by boiler supplier)
Specs to be given by boiler supplier

Vertical cylindric al tank


Capacity: 1,000 m 3

18.1.02
18.1.02.01.
1
18.1.02.01.2
18.1.02.02.
1
18.1.02.02.
2
18.1.02.03

TK Raw water Storage Tank


CP Raw Water Pump to Sand Filters

FI

18.1.02.04.
1
CP Filtered Water pumps to Softener
18.102.04.2
18.1.02.05.
1
18.1.02.05. CP Filtered Water pumps to R.O. Plant
2
18.1.05.1

TK Fire Hydrant water tank

18.1.05.2.1
18.1.05.2.2

1
2

Sand Filters

TK Filtered water Storage Tank

Centrif ugal pump


Capacity: 30 m 3 /hr.
( c omplet e s pecs t o be given by boiler supplier)

Centrifugal pump
Capacit y: 30 m 3/ hr.
( c omplet e s pecs t o be given by boiler supplier)
Vertical cylindric al tank Capac it y =200 m3 mild
nsteel const ruct ion
One unit drivrn by elec tric motor and
one unit driven by diesel engine

Centrif ugal t ype, Capacity =100 m3/hr a 50 m THD

Vertical cylindric al tank with conic al cover


Capacity: 60 m 3

Centrifugal pump
Capacit y: 30 m 3/ hr.
( c omplet e s pecs t o be given by boiler supplier)
Vertical cylindric al tank with conic al cover
Capacity: 300 m 3

CP Fire Fighting water Pumps

18.1.02.07

TK Soft Water Tank

18.1.02.09.
1
18.1.02.09.
2

CP R O Water pump to Feed Water Tank

18.1.02.10

TK Feed Water Tank

18.1.02.11.
1
18.1.02.11.
2

CP RO Water/Condensate pumps to Deaerator

18.1.02.12

TK Condensate Storage Tank

Centrifugal pump
Capacit y: 30 m 3/ hr.
Vertical cylindric al tank with conic al cover
Capacity: 300 m 3

WT Cooling Tower for CO 2 Compress or sealing Wat er

Induc ed draught type


Capacity: 30 m 3 /hr.
Temperature Drop >10 C

18.1.08

PD Spray Pond for Gas Scrubber

Capacity: 40 m 3 / hr.
Concret e pond with slope towards pump s uc tion pit
with 4 s pray noz zles size 1- 1/ 2 inch.

18.1.09

15.1.01

AC Air Conditioners

Necessary air conditioning system for control


rooms and plant operation

15.1.02.1

LE Hoist for Vacuum Pans

Monorail electric hoist Lifting,


Capacity: 5 tons,lifting height 10 meters

AIR CONDITIONS AND LIFTING EQUIPMENTS

15.1.02.2
15.1.02.3
15.1.03

LE Hoist for Vacuum Pans

Monorail electric hoist Lifting,


Capacity: 5 tons,lifting height 10 meters

LE Hoist for Pressure filters

Monorail electric hoist Lifting,


Capacity: 5 tons,lifting height 10 meters

15.1.04.1

LE Crane for Centrifugals

Traveling crane type Lifting,


Capacity: 10 tons, lifting height 15 meters

15.1.04.2

LE Crane for Filter Press

Traveling crane type


Capacity: 3 tons lifting height 10 meters

15.1.05

LE Hoist for equipment floor 15m.

Electric hoist Lifting,


Capacity: 5 tons,Lifting height 20 meters

15.1.06

LE Crane for Lime Bag

Traveling crane type


Capacity: 1.5 tons lifting height 8 meters

15.1.07

LE Hoist for Lime Bag

Electric hoist Lifting,


Capacity: 1.5 tons,Lifting height 12 meters

lir VKI-5

V. DAFTAR PERSONIL
No.

Nama Departemen

Jumlah Karyawan
Indonesia
1 Electrical & Instrument
28
2 Engineering & Maintenanc
29
3 Finance & Accounting
2
4 HR & GA
15
5 Health Safety Environment
1
6 Imformation Technology
2
7 Marketing
3
8 Power Plant
33
9 Process
44
10 QA & Laboratory
31
11 Supply Chain Managemen
45
233

Asing
1
-

Formulir VKI-6

VI. DAFTAR PELANGGAN / PENGALAMAN KERJA


Daftar Pelanggan
No.

Nama Perusahaan

Alamat

No. Telepon

No. Fax

Contact Person

Nama Pemberi Kerja

Nilai Proyek
(US$)

Waktu
Pelaksanaan

Lokasi

Pengalaman Kerja
No.

Nama Pekerjaan

Formulir VKI-7

VII. JALUR PEMASARAN


Kantor Cabang
No.

Nama Kantor Cabang

Alamat

No. Telepon

No. Fax

Contact Person

Alamat
Jl. Prof.HM.Yamin SH
Jl. Pluit Raya No. 19

No. Telepon

No. Fax

Contact Person
Aan
Chandra Kurniawan

Melalui Distributor
No.
Nama Distributor
1 CV. Tetap Jaya
2 PT. Sumatera Sejahtera

Formulir VKI-8

VIII. LAMPIRAN PABRIK/WORKSHOP


No.

Nama Pabrik

Alamat

No. Telepon

No. Fax

Contact Person

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