TTC-1000 3 Probe Transformer Temperature Controller Instruction & Operation Manual

TTC-1000
3 Probe Transformer Temperature Controller

Instruction & Operation Manual
Advanced Power Technologies
215 State Route 10, Building 2

Randolph, NJ 07869
Phone: (973) 328-3300
Fax:
(973) 328-0666
Website: advpowertech.com
e-mail: info@advpowertech.com
V1.00, August 30, 2004
Table of Contents
1
INTRODUCTION ...........................................................................................1
PRODUCT DESCRIPTION............................................................................3
2.1 Controls & Indicators..................................................................................3
2.2 Connection Overview .................................................................................5
2.3 Specifications .............................................................................................6
2.4 Part Number Details...................................................................................8
INSTALLATION and CONNECTIONS...........................................................9

3.1 Mounting ....................................................................................................9
3.2 Power Hookup..........................................................................................11
3.3 Temperature Probes ................................................................................11
3.3.1 TTC-PROBE-01 Installation ..............................................................12
3.3.2 TTC-PROBE-11 Installation ..............................................................13
3.3.3 Magnetic Mount Probe (TTC-PROBE-02) Installation.......................13
3.3.4 Probe Lead Connections...................................................................16
3.4 Auxiliary CT Input for Calculated Winding Temperature ..........................18
3.5 Cooling Control and Condition Alarm Connections ..................................19
3.6 Unit Alarm Connections ...........................................................................20
3.7 Telemetry Connections ............................................................................21
3.7.1 RS-232 Terminal Connections ..........................................................21
3.7.2 Analog Outputs .................................................................................22
3.7.3 RS-485 for DNP3.0 Communications ...............................................22
3.8 Optically Isolated Inputs ...........................................................................24
3.9 Heater Connections .................................................................................25
SETTINGS...................................................................................................26
4.1 Programming Settings Through Front Panel ............................................26
4.2 Programming Settings Through a PC ......................................................26
4.3 Settings for Calculated Winding Temperature..........................................29
4.3.1 CT RATIO .........................................................................................30
4.3.2 Rated Load .......................................................................................31
4.3.3 Hot Spot Rise over Top Oil ...............................................................31
4.3.4 Winding Rise Time Constant.............................................................32
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Table of Contents
4.3.5 Calculated Winding Exponent Setting...............................................32
4.3.6 Checking Winding Temperature........................................................33
4.4 Setting Probe Names ...............................................................................33
4.5 Temperature Set Points ...........................................................................35
4.5.1 Setting Liquid Pickup and Drop Out Temperatures...........................38
4.5.2 Setting Calculated Winding Pickup and Drop Out Temperatures......39
4.6 LTC Condition Monitoring.........................................................................40
4.6.1 Setting LTCDIFF Set Point................................................................42
4.6.2 Setting LTCDIFF Pickup Timer .........................................................43
4.7 Load Pickup Set Points ............................................................................43
4.7.1 Setting Load Pickup Set Point...........................................................45
4.7.2 Setting Load Pickup Timer ................................................................46
4.8 Optically Isolated Input Settings ...............................................................46
4.9 Programmable Logic Settings ..................................................................48
4.9.1 Assigning Liquid Temperature Set Points .........................................49
4.9.2 Assigning Winding Temperature Set Points......................................51
4.9.3 Assigning LTCDIFF for LTC Condition Monitoring Alarm..................52
4.9.4 Assigning Load Pickup Set Points ....................................................54
4.9.5 Assigning IN1 and IN2 ......................................................................55
4.9.6 Assigning OUT1, OUT2, OUT3 and OUT4 .......................................56
4.9.7 Time Set Points.................................................................................58
4.9.8 Setting Output Timers .......................................................................60
4.9.9 Setting Output Invert .........................................................................60
4.9.10 Application Examples........................................................................61
4.10
Setting Output Control With Alarm........................................................64
4.11
Alternate Fan Banks .............................................................................65
4.12
Auto and Manual Control ......................................................................66
4.13
Setting Control of Unit Alarm ................................................................67
4.13.1 Device Alarm Setting.........................................................................68

4.13.2 Temperature Probe Alarm Setting ....................................................68
4.13.3 Manual Mode Alarm Setting..............................................................69
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Table of Contents
4.13.4 Winding Circuit Alarm Setting ...........................................................69
4.14
Setting Date and Time ..........................................................................70
4.14.1 Setting Time and Date Via the Front Panel.......................................71

4.14.2 Setting Time and Date Via the PC ....................................................72
4.15
5
Setting Password..................................................................................72
TELEMETRY OPTIONS ..............................................................................74

5.1 Analog Outputs ........................................................................................74
5.2 DNP3.0 ....................................................................................................74
5.2.1 Setting BAUD Rate ...........................................................................76
5.2.2 Setting NODE Address .....................................................................76
5.2.3 Setting Remote Blocking...................................................................77
5.3 Telemetry Via RS232 ...............................................................................78
VIEW TEMPERATURES .............................................................................79

6.1 Single Probe.............................................................................................79
6.2 Dual Probe ...............................................................................................80
Three Probe ....................................................................................................81
6.4 Single Probe With Calculated Winding.....................................................82
6.5 Dual Probe With Calculated Winding .......................................................83
6.6 Reset Min/Max .........................................................................................84
VIEW SETTINGS.........................................................................................85
7.1 View Settings Via Front Panel..................................................................85
7.2 View Settings Via PC ...............................................................................85
STATUS ......................................................................................................88
8.1 View Status Via Front Panel.....................................................................88
8.2 View Status Via PC ..................................................................................88
SETTING FILES ..........................................................................................90

9.1 Upload Setting Files .................................................................................90
9.1.1 Upload Settings Using HyperTerminal ..............................................90
9.1.2 Upload Settings Using Procomm ......................................................94
9.2 Download Setting Files ............................................................................98
9.2.1 Download Settings Using HyperTerminal..........................................98
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Table of Contents
9.2.2 Download Settings Using Procomm................................................101
10 DATA LOGGING .......................................................................................105
10.1
Data Storage ......................................................................................105
10.2
Data Points .........................................................................................106
10.3
Setting the Time Base ........................................................................106
10.4
Selecting Data Points .........................................................................107
10.4.1 Add or Delete P1 From Log ............................................................107

10.4.4 Add or Delete Calculated Winding From Log ..................................108
10.4.5 Add or Delete Load From Log.........................................................109
10.5
Retrieving Data Log............................................................................110
10.5.1 Saving the Data Log as a Text File Using HyperTerminal...............111

10.5.2 Saving the Data Log as a Text File Using ProComm......................114
10.6
Import to Excel....................................................................................117
11 DOWNLOAD PROGRAM UPDATES ........................................................121

11.1
Download Firmware Using HyperTerminal .........................................122
11.2
Download Firmware Using Procomm .................................................126
12 SETTINGS WORKSHEETS ......................................................................132

12.1
Front Panel Setting Sheets.................................................................133
12.2
PC Setting Sheets ..............................................................................147
13 DNP3.0 PROFILE DOCUMENT ................................................................165
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Table of Figures
Figure 2. 1a: Front Panel, Panel Mount Version ...................................................3
Figure 2.1b: Front Panel, NEMA 4 Version...........................................................3
Figure 2.2: Connection Overview..........................................................................5
Figure 3.1: Panel Mount Version Physical Dimensions and Panel Cutout ............9
Figure 3.2: NEMA 4X Mounting ..........................................................................10
Figure 3.3: Mounting Bracket..............................................................................10
Figure 3.4: Power Connections..........................................................................11
Figure 3.5: PROBE-01 Installation ......................................................................12
Figure 3.6: PROBE-11 Installation ......................................................................13
Figure 3.7: Magnetic Mount, Application of Thermal Compound ........................14
Figure 3.8: Magnetic Mount, Side View ..............................................................15
Figure 3.9: Magnetic Mount, Application of RTV.................................................16
Figure 3.10: Probe Connections .........................................................................17
Figure 3.11: Temperature Probe Shield Grounding ............................................18
Figure 3.12: Split Core CT Installation ................................................................18
Figure 3.13: Auxiliary CT Connections................................................................19
Figure 3.14: Connections to Relay Outputs ........................................................20
Figure 3.15: Connections to Relay Outputs in Models 3XX2 ............................20
Figure 3.16: Connections to Unit Alarm ..............................................................21
Figure 3.18: Location of J2 RS-485 Bus Termination Jumper ............................23
Figure 3.19: Panel Mount and NEMA 4 RS-485 Connections ............................24
Figure 3.20: Four Wire RS-485 Connections ......................................................24
Figure 3.21: Optically Isolated Input Connections...............................................25
Figure 4.1: Over Temperature Operation............................................................36
Figure 4.2: Under Temp Operation .....................................................................37
Figure 4.3: LTC Differential Set Point Operation.................................................40
Figure 4.4: Load Pickup Set Point Operation......................................................44
Figure 4.5: Input Set for LEVEL ..........................................................................47
Figure 4.6: Input Set for PULSE .........................................................................47
Table 4.7: Operands ...........................................................................................48
Table 10. 1: Maximum Records ........................................................................105
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Table of Figures
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V1.00, August 30, 2004
Warranty
All new products sold to customers are warranted against defects in design, materials, and workmanship for
the life of their use to the original end user. If it is determined that the new product defect is covered under
this warranty, Advanced Power Technologies, LLC (the Company) will repair, replace, or substitute an
identical unit at its own discretion to the customer at no charge. The Company requires the customer to ship
the unit back to the factory for diagnosis under all circumstances. In such event, the Company may, at its
own discretion, decide to provide the customer with a substitute unit which may be sent to the customer
either from the Companys factory or from an authorized representative or distributor from their inventory. All
expenses related to the shipment of defective units back to the Company or the provision of a substitute unit
to the customer are the responsibility of the customer. This expense may include, but is not limited to,
freight, insurance, Customs clearance, and duties. All expenses related to the shipment of repaired units
back to customers (or the provision of a new unit to the customer) will be borne by the Company.
Product Upgrade Policy
From time to time, the Company makes product upgrades to add or enhance the performance of the
products. Customers of a particular product being issued an upgrade will be notified either by the Company
directly or through its authorized representatives or distributors. Customers who have purchased an annual
upgrade policy will receive all upgrades during the calendar year free of charge. Customers who did not
purchase the annual upgrade policy may purchase each unit upgrade individually. The annual upgrade
policy can be purchased at any time. Regardless of whether the upgrade policy is purchased, the Company
will make reasonable efforts to notify all customers of all available upgrades.
Equipment Repair and Warranty
Repair costs of products not covered under this warranty are paid for by customers. Customers are
responsible for the cost of shipping the products to the Company located at: 240 Dr. MLK Jr. Blvd., Newark,
NJ 07102, USA. All products repaired by the Company will continue to be warranted against defects in
material and workmanship for its installed life at the original end user.
Limitations
The Company's warranty does not extend to (A) The Company's products subject to (i) improper installation,
connection, operation, maintenance, or storage; (ii) accident, damage, abuse, or misuse; (iii) abnormal or
unusual operating conditions or applications outside the specifications for the product; (iv) a purpose or
application in any way different from that for which the products were designed; (v) repairs conducted by
persons other than the Company employees or an authorized representative or distributor; or (vi)
modifications made to the product by the customer or end user, (B) Equipment and products not
manufactured by the Company. Such equipment and products may be covered by a warranty issued by the
respective manufacturer. This warranty is in lieu of any other warranties, express or implied, including
without limitation, any warranty of merchantability or fitness for a particular purpose, and is in lieu of any and
all other obligations or liability of the Company. Under no circumstances shall the Company be liable for any
accidental or consequential damages or for any other loss, injury, damage, or expense of any kind including
loss of profits arising hereunder. To the extent any court, arbitration panel, or other governmental body of
competent jurisdiction shall declare any provision of this warranty invalid or unenforceable by reason of a
rule of law or public policy, all the other provisions hereof shall remain in full force and effect.
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V1.00, August 30, 2004
INTRODUCTION
The TTC-1000, 3 Probe Transformer Temperature Controller is a mission

specific programmable controller that measures up to three different probe
temperatures, load and calculated winding temperature. The user can program
four (4) independent outputs based on the state of pre-programmed temperature
set points, time set points, load set points or the outputs themselves. The
controller can measure any two of top oil, winding, LTC tank, or ambient
temperature to accuracy of 1 C and does not require calibration. Calculated
winding temperature is based on the methods of ANSI C57.91 and uses
measured top oil temperature and load current.
The outputs can be used to:
Control cooling fans and pumps.
Provide high temperature, LTC condition, and cooling system performance

alarms.
Provide a trip output.
The TTC-1000 is substation hardened and designed to operate over a wide

temperature range of 35 to 85 C suitable for installation in outdoor cabinets.
The TTC-1000 contains many features including:
Measures temperature from 0 to 160 C.
Does not require calibration.
Optional 0-1 or 4 - 20 mA analog outputs.
Optional dual probe version for top oil and the heated well.
Optional aux CT input for calculated winding temperatures.
Load pickup set points for early activation of cooling based on sudden
increases in load.
Differential temperature set point control for LTC condition monitoring.
Universal probe kit includes thermo well fitting adapters and probe sleeves.
Optional magnetic mount temperature probe when a thermo well is not

available.
Reports Min and Max Temperatures, time stamped with date and time.
Data logging.
Periodic exercise of cooling fans.
Automatic swapping of lead and lag fan banks.
Four independent temperature set points per probe.

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V1.00, August 30, 2004
Cooling system performance monitor to alarm when cooling is commanded

but the current draw of the cooling fans or pumps is outside a specified
range.
Four scheme logic programmable form C relay outputs, all trip duty rated.
Dedicated programmable form B alarm relay.
Remote/Local Comms through RS-232, no special software required.
Flash memory for convenient firmware upgrades.
Same unit operates from 38 to 160VDC or 120VAC and is immune to

reversal of battery voltage polarity.
Available in either compact panel mount or a 304 Stainless Steel NEMA 4X

enclosure.
Optional DNP3.0 Level 1 communications for reading analogs plus status

and remotely commanding cooling.
Two optional optically isolated inputs for remote cooling control by SCADA,
reporting status from liquid level or sudden pressure alarms over DNP3.0, or
for selective blocking of outputs.
Each TTC-1000 is burnt-in for a total of 48 hours prior to shipping and comes
with a lifetime warranty.
V1.00, August 30, 2004
PRODUCT DESCRIPTION
The following section describes the front panel display, indicators, and switches,
connection points, mounting, physical size and panel cutout requirements
2.1 Controls & Indicators
Figure 2.1a and 2.1b show the front panel displays, indicators, and switches for
both panel mount and NEMA 4 versions:
TTC-1000
CLEAR WINDOW NO TEXTURE
ALARM
ACTIVE
"
YES
NO
RS-232
10
1
Figure 2. 1a: Front Panel, Panel Mount Version
TTC-1000
ALARM
ACTIVE
"
YES
NO
RS-232
10
1
Figure 2.1b: Front Panel, NEMA 4 Version
V1.00, August 30, 2004
UP arrow button for navigating forward into menu categories and

increasing settings.
DOWN arrow button for navigating backward into menu categories and
decreasing settings.
LEFT arrow button used for moving to the next character to the left when
changing settings.
RIGHT arrow button used for moving to the next character to the right
when changing settings.
YES button is used to enter a menu category, request to change a setting,

and acknowledge a setting change.
NO button is used to leave a menu category or abort a setting change.
ACTIVE indicator is a green LED that illuminates when power is applied.
ALARM indicator is a red LED that illuminates whenever an alarm

condition is present. Alarms can be caused by a failure detected in the
electronics, or a broken temperature probe. In NEMA 4 mounting models,
this indicator will flash when using the light activated Min/Max reset
feature.
16 character by 2 line Liquid Crystal Display.
10
9 pin 15KV ESD protected RS-232 interface.
V1.00, August 30, 2004
2.2 Connection Overview

The Figure 2.2 describes the available connections.
OUT4
OUT3
OUT2
OUT1
NC
12
COM
11
NO
10
NC
COM
NO
NC
COM
NO
NC
COM
NO
Probe #1
WHT
RED
BLK
12
COM
11
TMP
10
Ref Resistor
RTD
WHT
RTD
Probe #2 (optional)
RED
Temperature Probe
TTC-PROBE-YY-XXX
WHT
BLK
Ref Resistor
COM
CTS
RTS
N/C
R
S
GROUND
N/C
Tx
Rx
N/C
2
3
2
TMP
REF
BLK
Ref Resistor
Probe #3
REF
D
B
9
RED
Temperature Probe
TTC-PROBE-YY-XXX
TB1
Temperature Probe
TTC-PROBE-01-XXX
RTD
TTC-1000-XXX
ALARM
NO
NC
COM
TB2
Aux CT
Connection
(Use CT
Supplied)
4
3
2-Wire RS-485
DNP 3.0
Interface
Power In
38 to 160VDC or 120VAC
TB3
TB4
DO/ DO/
RI RI
Figure 2.2: Connection Overview
V1.00, August 30, 2004
2.3
Specifications
Power Supply Input Operating Range:

38 VDC to 160 VDC or 120VAC 10%, 3 Watts max
Operating Temperature Range:
-35 C to +85 C
Liquid Temperature Measurement Range:
0 C to +160 C
LTC Differential Temperature Measurement Range:
-20 to +20 C
Winding Temperature Measurement Range:
0 to 180 C
Temperature Measurement Accuracy:
Average error over the entire measurement range of 1 C; absolute error at
any temperature 1.5 C
Current Measurement Range:
Instantaneous 0 to 10 A RMS. Measurement accuracy 3.5%. Using split core
CT provided.
Output Contact Rating:
30 amps make for 250 msec.
10 amps continuous at 230VAC
0.4 amps break at 160VDC. See Section 4.3 for note on breaking under load
Alarm Contact Rating:
0.15 amp continuous at 160VDC
Analog Output:
Selectable, 0 to 1 mA or 4 to 20 mA current source referenced to chassis
ground
Maximum load 9,500 ohms for 0 to 1 mA and 450 ohms for 4 to 20 mA
Dimensions:
Panel Mount: 5.32 W x 2.61 H x 6 D. Aluminum
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NEMA 4X: 10 H x 6 W x 3.25 D. 304 Stainless Steel

Surge Withstand/Fast Transient:
Relay outputs, and station battery inputs: ANSI C37.90.1
EMI Withstand:
ANSI C37.90.2
Dielectric Withstand:
1500 VDC for 10 seconds
Electrostatic Discharge:
IEC 801-2
Timers:
Output and Load Pick Up Timer: 0 to 255 seconds (actual minimum delay 32
msec)
Optically Isolated Inputs:
External wetting required. Picks up between 38 and 160 VDC. Maximum input
160 VDC.
V1.00, August 30, 2004
2.4
Part Number Details

TTC-
1000-
Panel Mounting 0
NEMA 4X Enclosure 3
NEMA 4X w/Heater 4
No telemetry outputs
Single analog output
Dual analog output
RS485w/Dnp3 Level 1
RS485w/Dnp3 Level 1 & sngl analog output (NEMA only)
RS485w/Dnp3 Level 1 & dual analog outputs (NEMA only)
TTC-
PROBE-
z
4 form C
1 6 form C
2 4 form C
3 6 form C
0
2
3
5
6
7
1
2
3
4
6
7
Outputs,
Outputs,
Outputs,
Outputs,
No inputs
No inputs
2 inputs
2 inputs
Single Probe
Dual Probe
AUX CT, Single Probe
AUX CT, Dual Probe
Three Probe
AUX CT, Three Probe
t -zzz
Probe lead length, zzz=10 to 250 ft
Universal Thermowell Probe
Magnetic Surface Mount Probe
Universal Well Probe Liquid Tight Rdy
NOTE: Consult the factory for other options not listed.
V1.00, August 30, 2004
INSTALLATION and CONNECTIONS
The following section gives information on hookup of power, temperature probes,

split core CT, outputs, optically isolated inputs, analog outputs along with
connections to RS232 and RS485 for DNP3.0 communications.
3.1 Mounting
There are two mounting configurations available. Panel Mount is intended for
installation inside the transformer control cabinet and NEMA 4X for mounting
either inside or outside the control cabinet. Figure 3.1 shows the outline & cutout
required for panel mounting.
5.70 in.
TTC-1000
2.83 in.
ALARM
ACTIVE
"
YES
NO
RS-232
Set
Screw
0.52 in.
6.10 in.
2.63 in.
0.32 in.
2.65 in.
5.35 in.
Figure 3.1: Panel Mount Version Physical Dimensions and Panel Cutout
V1.00, August 30, 2004
Figure 3.2 shows the outline of the NEMA 4X enclosure. A mounting bracket,
P/N:80001000126, suitable for retrofit or new applications is shown in Figure 3.3.
The bracket is constructed from 1/8 THK 5052 Aluminum.
Oblong
0.312 X 0.500
5.00
Lexan Window
13.0
Probe Cable
Fitting, Included
3.312
1.500
0.000
0.00
1.50
3.00
4.50
3/4 inch DIA

2 PLACES
Liquid-Tight
Cable Strain Relief
Figure 3.2: NEMA 4X Mounting

0.312
1.000
4 PLACES
0.000
2.122
9.250
7.122
8.250
14.000
13.375
12.628
10.753
0.516
10 PLACES
7.000
6.000
5.000
4.250
2.375
45.0
2 PLACES
0.625
0.000
0.000
2.000
Figure 3.3: Mounting Bracket
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V1.00, August 30, 2004
3.2 Power Hookup

The TTC-1000 can be powered from either DC substation battery between
voltages of 38 to 160 VDC or from AC voltage of 120 10% VAC. On panel
mount units (Figure 3.4a) power is connected to terminals 1 and 2 of barrier style
terminal block TB1. On NEMA units (Figure 3.4b) power is connected to
terminals 1 and 2 on TB-3. The TTC-1000 is not sensitive to polarity because it
uses a bridge rectifier on the power input. This feature eliminates the risk of
damage due to the reversal of power applied to this input.
Aux CT
TB2
Power
TB3
TB1
4
3
Aux CT
2
1
Power
a) Panel Mount
b) NEMA 4
Figure 3.4: Power Connections

NOTE:
1. It is strongly recommended that the chassis of the panel mount unit or
NEMA 4 enclosure be bonded to ground. It is especially important to
ground the unit when operating from 120 VAC.
2. For NEMA 4 units it is strongly recommended that the external -20
ground stud be utilized for proper grounding.
3. When powering from AC substation service, it is essential that
appropriate surge suppression is installed on the AC mains feeding the
unit.
WARNING:
NEVER CONNECT POWER TO TERMINALS DESIGNATED FOR THE AUX
CT. SERIOUS DAMAGE WILL OCCUR.
3.3 Temperature Probes
The TTC-1000 can be equipped with up to three probes. Universal thermowell
probe types TTC-PROBE-01 and TTC-PROBE-11 are each provided with three
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V1.00, August 30, 2004
thermometer well adapter fittings: 7/8-UNF (ANSI/IEEE C57 thermometer well),

-NPT and -NPT and three probe sleeves: 0.481, 0.625 and 0.675 OD.
Temperature probes are interchangeable and do not require calibration. The
temperature probes and measurement circuitry are intrinsically accurate to the
stated accuracy specification. The probe leads are connected to a plug gable
compression style terminal block. A terminal block is supplied with each unit and
plugs into TB2.
3.3.1 TTC-PROBE-01 Installation
Probe type TTC-PROBE-01 is provided with a strain relief that seals the
thermometer well and holds the probe from pulling out of the well. Figure 3.5
shows the outline drawing for this probe type.
Snap Elbow
Probe
Probe Cable
Probe
Sleeve
(Included)
Thermometer Well
Brass Fittings
(Included)
Figure 3.5: PROBE-01 Installation

To install the probe into the thermo well:
1. Select the appropriate thermo well adapter fitting and either wrap the male
threads with Teflon tape or coat with suitable pipe dope compound. Once
the male threads are prepared, thread the adapter fittings into the thermo
well.
2. If the probe wells ID is greater than 0.390 select the appropriate probe
sleeve and slide over the probe. Tighten the set screw with the
accompanying Allen Key.
3. Slide the probe into the thermo well.
4. Ensure that the snap elbow fitting is fully open. Apply Teflon tape to the
male threads of the snap elbow fitting. Thread the snap elbow into the
female threads of the thermo well adapter fitting.
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V1.00, August 30, 2004
5. Close the elbow, forming a 90 degree right angle. Tighten the domed
strain relief until the insert is tight against the probe cable.
3.3.2 TTC-PROBE-11 Installation
Probe type TTC-PROBE-11 allows coupling of flexible conduit directly to the
thermometer well adapter fittings provided. Its unique design allows the probe to
be held in the well. Figure 3.6 illustrates this assembly.
1/2 NPT
Liquid Tight
Fitting
Washer
Not Included (Included)
Spring
(Included)
Washer
(Included)
Probe
Flexible Conduit
Not Included
Probe
Sleeve
(Included)
Thermometer Well
Brass Fittings
(Included)
Figure 3.6: PROBE-11 Installation

To install the probe into the thermo well:
1. Select the appropriate thermo well adapter fitting and either wrap the male
threads with Teflon tape or coat with suitable pipe dope compound. Once
the male threads are prepared, thread the adapter fittings into the thermo
well.
2. If the probe wells ID is greater than 0.390 select the appropriate probe
sleeve and slide over the probe. Tighten the set screw with the
accompanying Allen Key.
3. Slide the probe into the thermo well.
4. Thread the appropriate brass fitting into the thermometer well. This
compresses the spring and holds the probe at the end of the well.
5. Thread the appropriate conduit fitting into the -NPT female threads.
3.3.3 Magnetic Mount Probe (TTC-PROBE-02) Installation
A magnetic mount probe (P/N: TTC-PROBE-02-xxx) is available for surface
mounting to the LTC or transformer tank when a thermo well is unavailable.
To mount the probe you will need:
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V1.00, August 30, 2004
RTV silicone sealant suitable for the outdoor applications and rated for the
maximum operating temperature.
Thermal grease (supplied with probe).
To install the probe:

1. Coat center probe area with a liberal coating of thermal grease as shown in
Figure 3.7.
Apply a liberal coating of
Thermal Grease
Figure 3.7: Magnetic Mount, Application of Thermal Compound

2. Place probe on the wall of the transformer or LTC tank to be monitored. The
location should be as high as possible on the tank, but bellow the top level of
the transformers or LTC tanks oil level. It is recommended that the probe be
installed on the LTC tank wall away from direct exposure to the sun. Direct
exposure of the tank to sunlight can cause the surface to be at a slightly
elevated temperature above normal, which may cause the differential
temperature to be in error. See Figure 3.8.
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V1.00, August 30, 2004
Tank Wall
Figure 3.8: Magnetic Mount, Side View

3. Place a bead of RTV silicone or other suitable sealing compound around the
perimeter of the probe to seal the probe surface from moisture. See Figure
3.9.
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V1.00, August 30, 2004
RTV Seal
Tank Wall
Figure 3.9: Magnetic Mount, Application of RTV

3.3.4 Probe Lead Connections
The probe leads are color-coded and are inserted into the terminal block in the
following sequence:
Probe
Panel Marking
Wire Color
Terminal #
COM
White
12
TMP
Red
11
REF
Black
10
COM
White
TMP
Red
REF
Black
COM
White
TMP
Red
REF
Black
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V1.00, August 30, 2004
The resistance from the white to black probe leads is 1000 ohms and from white
to red leads is 1000 ohms at 23 C and increases as a function of temperature.
Figure 3.10 shows the probe connections for NEMA units.
Probe 1
Probe 2 Probe 3
C T R C
O M E O
M P F M
12 11 10 9 8 7 6
C T R
O M E
M P F
T R
M E
P F
Alarm
5 4
TB2
TB1
Figure 3.10: Probe Connections
NOTE:
For dual or three probe units, you must use all temperature probes for
proper operation. The unit will continuously alarm if you fail to use both
probes.
If an addtional probe is unavailable, you can use two 1,000 ohm resistors.
One end of one resistor to REF, the end of the second resistor to TMP. Tie
the loose end of both resistors to COM.
It is noted that probes can be supplied from lengths of 10 foot to 250 feet. When
using existing substation wiring with probe lengths less than 250 feet, it is
important to connect the probes shield drain wire to the shield the cable and
observe that the total wiring length does not exceed 250 feet. Also it is important
to ensure that the TTC-1000s chassis is grounded to a point close to where the
shield drain wire terminates as shown in Figure 3.11.
Temperature
Probe
Substation
Cable
SHIELD
TB3
OUT4
OUT3
OUT2
OUT1
GND
TB2
PROBE #1
PROBE #2
C
O
M
C
O
M
T
M
P
R
E
F
T
M
P
R
E
F
TB1
A1
A2
ALARM
4
3
Aux CT
2
1
Power
Probe Drain
Wire
Cable's
Drain Wire
Local
Ground Bus
17
V1.00, August 30, 2004
Figure 3.11: Temperature Probe Shield Grounding

3.4 Auxiliary CT Input for Calculated Winding Temperature
Models TTC-1000-xx3x and TTC-1000-xx4x are equipped with an auxiliary CT
input. A split core CT is supplied with these models and is intended to be applied
over the secondary leads from the bushing CT. To apply the CT, first open the
window by inserting a small screwdriver in the clasp holding the core halves
closed. Select a CT secondary tap ensuring that it is either shorted or already in
use. It is recommended that B phase CT be used for this purpose. Wrap the wire
with several layers of electrical tape and apply the split core CT over the wire and
snap it closed. It is highly recommended that a cable tie be applied under the
split core CT to keep it from sliding down against the lug. Figure 3.12 illustrates
the assembly of the split core CT onto the bushing CT secondary.
BUSHING CT
SECONDARY
SPLIT CORE
CT
ELECTRICAL
TAPE
CABLE
TIE
Figure 3.12: Split Core CT Installation

Figure 3.13a illustrates the CT connections to TB1 for Panel Mount models while
Figure 3.13b illustrates the connections to TB2 of the NEMA 4X models.
18
V1.00, August 30, 2004
Aux CT
TB2
Power
TB3
TB1
4
3
Aux CT
2
1
Power
a) Panel Mount
b) NEMA 4
Figure 3.13: Auxiliary CT Connections

WARNING: SEVERE DAMAGE WILL RESULT IF THE SECONDARY LEADS
OF THE BUSHING CT ARE CONNECTED DIRECTLY TO THE UNIT.
3.5 Cooling Control and Condition Alarm Connections

Figure 3.14a illustrates the connections of the (4) form c dry relay contacts for
panel mount models. Figure 3.14b shows these connections on NEMA 4 models.
Each relay is capable of carrying 10 Amps at 230 VAC. Configure these contacts
for cooling control, high temperature alarms, or LTC condition alarm.
Programming these contacts will be discussed in Section 4.9.
NOTE: The ability for these contacts to break its load is based on a number
of factors including voltage applied and the type of load. In general, there is
a higher tendency for contacts to become welded shut at higher voltages.
Therefore, protection devices, such as MOVs are highly recommended if
these contacts will be required to break more load current than that shown
in the Specifications.
19
V1.00, August 30, 2004
SHIELD
TB3
OUT4
OUT3
OUT2
OUT1
a) Panel Mount
TB1
NC C
NO NC C
OUT4
NO NC
OUT3
NO NC C
OUT2
NO
OUT1
b) NEMA 4
Figure 3.14: Connections to Relay Outputs

NEMA 4 models equipped with optically isolated inputs used a 16 position plug-in
terminal block for TB1. Connections to TB1 are shown in Figure 3.15.
TB1
16 15 14 13 12 11 10
- + - +
IN2
IN1
OUT4
OUT3
OUT2
OUT1
Figure 3.15: Connections to Relay Outputs in Models 3XX2

3.6
Unit Alarm Connections
The single form B relay is utilized to provide a dry contact closure for alarm
conditions. While the unit is energized, the alarm relay is energized. This allows
20
V1.00, August 30, 2004
the unit to provide an alarm should the device lose DC power or becomes deenergized.
The TTC-1000 monitors five conditions: Processor (DEVICE), Temperature
(TPROBE), Winding (WNDG), Communications Processor (CPROC) and Manual
Mode (MANUAL). The TTC-1000 allows the user to enable or disable any or all
of the alarm conditions, except the Communications Processor alarm, through
programming. The user can also program how each output reacts when an
alarm occurs.
Figure 3.16a illustrates the connections to panel mount models and Figure 3.16b
illustrates connections to NEMA 4 models. Three probe units bring the NO
contact out of the Alarm relay on TB2-3.
C T
O M
M P
12 11
TB2 PROBE #1 PROBE #2
C T R C T R
O M E O M E
M P F M P F
R
E
F
10
C
O
M
9
T
N
F
8
Alarm
R
E
F
7 6 5 4 3 2 1
TB2
ALARM
a) Panel Mount
b) NEMA 4
Figure 3.16: Connections to Unit Alarm

The user can program each output in how it reacts when either a Processor or
Temperature alarm occurs. The user can set an output to pick up, drop out, or
stay in its current state when either alarm occurs.
3.7 Telemetry Connections
TTC-1000 provides a 9 pin female subminiature D connector on all models.
Panel mount models can either have analog outputs or an RS-485 interface for
DNP3.0 communications. NEMA 4 models can be equipped with both analog
interfaces and an RS-485 interface for DNP3.0 communications.
3.7.1 RS-232 Terminal Connections
Connection to this interface is through the front panel mounted DB-9 connector.
When connecting to a standard RS-232 port in a PC, either desktop or laptop,
use a 9 pin female to 9 pin male null modem cable. The following table lists the
pin connections to the DB-9 connector.
21
V1.00, August 30, 2004
PIN
FUNCTION
No connection
Receive Data
Transmit Data
No connection
Ground
No connection
Request to send
Clear to send
No connection
3.7.2 Analog Outputs

The three probe version of the TTC-1000 is not available with analog outputs at
this time.
3.7.3 RS-485 for DNP3.0 Communications
Units equipped with the optional DNP3.0 communications interface contain a
plug-in Communications Processor module. The module contains a separate
microprocessor to handle all overhead functions associated with the DNP3.0
protocol without affecting operation of the transformer cooling control and
monitoring. The standard module used in panel mount and NEMA 4 models
contains a half duplex RS-485 asynchronous communications interface capable
of supporting multi-drop topologies with a single shielded twisted pair cable.
NEMA 4 models can be optionally equipped with a four wire isolated RS-485
interface. RS-485 interfaces differ from RS-232 in that RS-485 uses a differential
receiver and transmitter pair. This permits RS-485 links to send and receive data
over much greater distances as long as some simple rules are followed.
A jumper, J2, can be selectively installed if the TTC-1000 is either the first or last
device on the two wire communications bus. Figure 3.18 illustrates the location of
J2 on the Communications Processor Module. Jumper J2 must be installed if the
TTC-1000 is either the first or last device on the multi-drop communications bus.
Installation of the jumper connects a 120 ohm termination resistor. Termination is
vital to reduce reflections which affect proper operation when the length of the
communications bus is long and/or there are many devices connected. The two
wire module uses a fail-safe RS-485 transceiver that insures that incorrect
operation does not occur due to an open or short circuit on the communications
bus. While the TTC-1000 is immune from shorted or open communications link,
other devices may require the use of bias resistors.
22
V1.00, August 30, 2004
J2
TB4
Figure 3.18: Location of J2 RS-485 Bus Termination Jumper

NOTE: For panel mount versions, the unit contains the jumper but it is not
installed. To install jumper J2, the unit must be disassembled. The Relay
Board must be removed to gain access to the Communications Processor
Module. J2 is located on the Communications Processor Module. It is noted
that an 120 ohm resistor (a carbon or metal film resistor recommended)
may be installed externally between rear panel terminals A & B on the plugin terminal block TB2.
The use of shielded twisted pair wire or cable is essential between nodes of the
communications bus. Connection of devices on the bus should carefully
considered. Every device on the bus must be connected in a daisy chain fashion
like a string of Holiday lights. The devices on the bus should never be connected
in a star configuration. Polarity of the connections are also critical and should be
carefully observed and followed. For example, the A connection also known as
the TD/RD should be connected to every other nodes A connection. Likewise
for the B or the not TD/RD line. Figures 3.19a and 3.19b illustrates connections
to panel mount and NEMA 4 models. Figure 3.20 illustrates connection to the
four wire interface on NEMA 4 models.
23
V1.00, August 30, 2004
PROBE #1 PROBE #2
J2
TB2
C
O
M
T
M
P
R
E
F
C
O
M
T
M
P
R
E
F
A G
N
D
DODO
/RI /RI
G
N ALARM
D
TB4
A B
a) Panel Mount
b) NEMA 4
Figure 3.19: Panel Mount and NEMA 4 RS-485 Connections
J2
Tx Tx Rx Rx
Figure 3.20: Four Wire RS-485 Connections

There are many good references on implementing multi-drop RS-485
communication links from the semiconductor divisions of Texas Instruments,
National Semiconductor, and MAXIM Integrated Products.
3.8 Optically Isolated Inputs
Models equipped with inputs contain two optically isolated inputs, IN1 and IN2.
These inputs must be wetted from an external power supply between 38 and 160
VDC. Connections are made through plug-in terminal block TB1. These optically
isolated inputs may be used by the programmable logic to control or supervise
any output. These inputs can also be used to communicate status information
from devices such as the liquid level alarm or sudden pressure over DNP3.0. IN1
24
V1.00, August 30, 2004
and IN2 can be programmed to be LEVEL or PULSE active. Figure 3.21

illustrates these connections. The use of shielded cable is recommended.
TB1
16 15 14 13 12 11 10
- + - +
IN2
IN1
OUT4
OUT3
OUT2
OUT1
Figure 3.21: Optically Isolated Input Connections

3.9 Heater Connections
NEMA 4X Models, TTC-1000-4XX, are equipped with a 13 Watt thermostatically
controlled heater and a specially designed vent that allows moisture to escape
and does not allow moisture to re-enter. The heater can be operated from DC
voltages of 38 to 160 or at 120 VAC. For convenience, the heater circuit is
connected to TB3 terminals 1 and 2. However, the user can connect the heater
to a separate power source.
The thermostat turns off the heater circuit when the internal ambient temperature
rises above 86 F (30 C) +/-10 F. The thermostat turns the heater back on at an
internal ambient temperature between 80 to 75 F.
25
V1.00, August 30, 2004
SETTINGS
Settings can be made either through the front panel or using a PC equipped with
terminal emulation software. Proper operation of the TTC-1000 has been verified
with Windows Terminal, HyperTerminal and Procomm. For settings through a PC
you will need a female to male DB-9 null modem cable. The TTC-1000 is fixed to
communicate at 9600 bits/sec with 8 bits, no parity and one stop bit.
Setting sheets for programming from the front panel are in Section 12.1. Setting
sheets for programming from a PC is in Section 12.2. The user should thoroughly
familiarize themselves with the necessary settings and record their desired
settings on the sheets provided.
4.1 Programming Settings Through Front Panel
To access the PROGRAM menu press the % or &arrow buttons two times from
the scrolling temperature display until the display reads:
ENTER PROGRAM
PASSWORD=0
You cannot enter PROGRAM unless you enter the correct password. The TTC1000 recognizes two passwords, one programmed and a super user password.
The password programmed at the factory is 0000. The super user password is
0905 and cannot be changed.
First, you must press YES to begin entering the password. The zero will flash.
Use the ' or (buttons to scroll between the digits. Each digit moved to will
flash. Use the % or &arrow buttons to scroll through the digits 0 9. Press YES
after you have entered all four digits.
If the password is correct, you will see the 1st setting, SP11PICKUP. Pressing the
NO button at any time will bounce you back to the password entry display.
If the password is incorrect the display will read:
WRONG PASSWORD
PASSWORD=0
There is no limit to the number of times you may try to enter a password.
4.2 Programming Settings Through a PC
Data communications from the TTC-1000 is implemented through the front panel
mounted DB-9 connector at a fixed data rate of 9600 bits per second, 8 bits of
data, no parity, and one stop bit. Operation has been verified Windows Terminal
3.1, Procomm Plus and HyperTerminal. It is recommended that the terminal
26
V1.00, August 30, 2004
emulation be set for either ANSI or TTY. The pin out of this port is designed to
use a 9 pin female to 9 pin male null modem cable. You will need to configure
your terminal emulation program before you get started.
Press the Enter key and observe that the Main Menu is displayed. On the
Enter Code: line type 2/ followed by the four password digits. If this is a new
unit type 2/0000) . If you are unsure if a password has been programmed, or
you are having trouble type 2/0905) for the super user password. The list of
settings will scroll on the screen as follows:
PROGRAM
01 SP11 PICKUP=60 C
02 SP11 DRPOUT=55 C
03 SP12 PICKUP=65 C
04 SP12 DRPOUT=60 C
05 SP13 PICKUP=100 C
06 SP13 DRPOUT=95 C
07 SP14 PICKUP=00 C
08 SP14 DRPOUT=00 C
09 SP21 PICKUP=00 C
10 SP21 DRPOUT=00 C
11 SP22 PICKUP=00 C
12 SP22 DRPOUT=00 C
13 SP23 PICKUP=00 C
14 SP23 DRPOUT=00 C
15 SP24 PICKUP=00 C
16 SP24 DRPOUT=00 C
17 SP31 PICKUP=00 C
18 SP31 DRPOUT=00 C
19 SP32 PICKUP=00 C
20 SP32 DRPOUT=00 C
21 SP33 PICKUP=00 C
22 SP33 DRPOUT=00 C
23 SP34 PICKUP=00 C
24 SP34 DRPOUT=00 C
25 WSP1 PICKUP=80 C
26 WSP1 DRPOUT=75 C
27 WSP2 PICKUP=85 C
28 WSP2 DRPOUT=80 C
29 WSP3 PICKUP=130 C
30 WSP3 DRPOUT=125 C
31 WSP4 PICKUP=00 C
32 WSP4 DRPOUT=00 C
33 LTCDIFF1 PICKUP=05 C
34 LTCDIFF1 DRPOUT=00 C
35 LTCDIFF2 PICKUP=05 C
36 LTCDIFF2 DRPOUT=00 C
37 LTCDIFF PICKUPTMR1=480 MIN
38 LTCDIFF PICKUPTMR2=480 MIN
39 LSP1 PICKUP=4.0 A
40 LSP1 DRPOUT=3.5 A
41 LSP2 PICKUP=5.0 A
42 LSP2 DRPOUT=4.5 A
43 LOAD PICKUP TMR1 =180 sec
44 LOAD PICKUP TMR2 =120 sec
45 IN1 CTRL=LEVEL (0)
46 IN2 CTRL=LEVEL (0)
47 OUT1 PICKUP TMR=00 sec
48 OUT1 AUTO (0)
49 OUT1 SUPVS (2) w/ALRM
27
V1.00, August 30, 2004
51 OUT2 AUTO (0)

52 OUT2 SUPVS (2) w/ALRM
54 OUT3 AUTO (0)
55 OUT3 UNCHG (0) w/ALRM
57 OUT4 AUTO (0)
58 OUT4 UNCHG (0) w/ALRM
59 SP11 + TO OUT1
60 SP12 + TO OUT2
61 SP13 + TO OUT3
62 SP14 Not Assigned
71 LTC1 * TO OUT4
72 LTC2 * TO OUT4
73 WSP1 + TO OUT1
74 WSP2 + TO OUT2
75 WSP3 + TO OUT3
76 WSP4 Not Assigned
77 LSP1 + TO OUT1
78 LSP2 + TO OUT2
79 OUT1 Not Assigned
83 IN1 Not Assigned
84 IN2 Not Assigned
85 TIME1 02:00 TO 02:15 Assigned TO OUT1
86 TIME2 02:30 TO 02:45 Assigned TO OUT2
87 TIME3 00:00 TO 00:00 Not Assigned
88 OUT1 =INVERT (1)
89 OUT2 =INVERT (1)
90 OUT3 =Not INVERT (0)
91 OUT4 =Not INVERT (0)
92 CT RATIO=00
93 RATED LOAD=00 A
94 WINDING RISE @ RATED LOAD=20 C
95 WINDING TC=06 MIN
96 COOLING TYPE=Not DIRECTED FOA (0)
97 TPROBE1 NAME=TOPOIL1 (5)
100 ALTERNATE=DSABL (0)
101 ANALGOUT=N/A
102 A1 SOURCE=P1
(0)
103 A2 SOURCE=WINDING (2)
104 BAUD RATE= 1200 (0)
105 NODE ADDR=00
106 REMOTE BLK=DSABL (0)
107 TIMEBASE=15 sec
108 INCLUDE P1 IN LOG=YES (1)
109 INCLUDE P2 IN LOG=NO (0)
111 INCLUDE WINDING IN LOG=NO (0)
112 INCLUDE LOAD IN LOG=NO (0)
113 TIME=07:58
114 DATE=07/09/03
28
V1.00, August 30, 2004
115
116
117
118
119
120
WNDCKT ALRM ENABLED (0)

DEVICE ALRM ENABLED (0)
TEMPERATURE ALRM ENABLED (0)
MANUAL ALRM ENABLED (0)
TIME SP CNTR=00
PASSWORD=0000
Enter Code:
4.3 Settings for Calculated Winding Temperature

Models equipped with the Aux CT input are supplied with a split core CT which is
snapped over the secondary leads from the bushing CT. You may skip this
section if your model does not contain this feature. The winding hot spot
temperature is calculated using the measured load current and top oil
temperature along with certain settings including the primary CTs ratio, hot spot
rise over top oil temperature at rated load, rated load current, winding rise time
constant and if the transformer cooling is directed FOA or FOW.
The ranges for these settings are:
Setting
Setting Range
Comments
CT Ratio
1:1 to 9999:1
Can be set to 0
Hot Spot Rise over Top Oil
0 to 99 C
18 to 22 C
Rated Load Current
0 to 65,535 A
Enter top rating
Winding Rise Time Constant
0 to 999 minutes Minimum 32msec
m Constant
0.8 or 1
The steady state winding temperature is calculated based on the following

equation1:
TWindingU = TRTO (Load CTRatio / RatedLoad )
2m
+ TTopOil
[1]
Where:
TWindingU = Ultimate calculated winding temperature
TRTO = Hot Spot Rise over Top Oil temperature at rated load
Load = Measured load current
CTRatio = Primary CT ratio
Rated Load = Rated load current
m = 1.0 for directed FOA or FOW, 0.8 for all other cooling
ANSI C57.91-1995
29
V1.00, August 30, 2004
TTopOil = Measured Top Oil temperature

It is noted that the Hot Spot Rise over Top Oil at rated load is not always
available. In this case we recommend subtracting the Top Oil Rise from the
average conductor rise at rated load and add between 18 to 22 C to the
difference to obtain the hot spot rise over top oil at rated load.
To accommodate the transient affect of changing load current, the winding
temperature can be estimated at any point in time by entering the winding time
constant. Therefore, the displayed winding temperature is calculated as follows:
TWinding (t ) = (TWindingU TWinding I )(1 e t / W ) + TTopOil
[2]
Where:
TWinding(t) = Winding temperature at time t
TWindingU = Ultimate winding temperature using equation [1] above
TWindingI = Initial winding temperature using equation [1] above
W = Winding time constant in minutes

TTopOil = Measured Top Oil temperature
Because data to calculate W may not be available, the recommended setting for
the winding time constant is between 5 to 10 minutes.
4.3.1 CT RATIO
The CT RATIO is the CT ratio of the bushing CT which the split core CT is
applied to. The CT ratio must be relative to 1. Therefore, if the CT ratio is 240:5
the CT ratio to enter is 48.
Programming from the front panel, press the % arrow button until the setting 025
is displayed:
PRGM SETTING 025

CT RATIO=0000
Press the YES button. The first digit will flash. Use the % or &arrow buttons to
scroll through the digits 0 9. Use the ' or (buttons to scroll between the
digits. Each digit moved to will flash. Press YES after you have entered all four
digits.
For programming from a PC just type the CT ratio on the Enter: line as follows:
Enter:92/48)
30
V1.00, August 30, 2004
4.3.2 Rated Load

The Rated Load setting is the top name plate rating in Amps. If the nameplate
indicates ratings of 1000/1200/1400, use 1400 as the rated load. On some
transformers the nameplate might only list the rating in MVA. In this case you will
need to divide the top MVA rating by the voltage of winding monitored with the
CT. The rated load is calculated as follows:
Rated Load = MVA / (Voltage x 1.732)
is displayed:
PRGM SETTING 026

RATED LOAD=00000
digits. Each digit moved to will flash. Press YES after you have entered all digits.
For programming from a PC just type the Rated Load on the Enter: line as
follows:
Enter:93/1473)
This will program the Rated Load to 1473 Amps.
4.3.3 Hot Spot Rise over Top Oil
The Hot Spot Rise over Top Oil setting is either a number that can be obtained
from the transformer manufacturer, deduced from heat run data or estimated in
the range of 18 to 22 C.
is displayed:
PRGM SETTING 027

WINDINGRISE=00 C
For programming from a PC just type the Winding Rise @ Rated Load on the
Enter: line as follows:
31
V1.00, August 30, 2004
Enter:94/20)
This will program the hot spot rise to 20 degrees Celsius.
4.3.4 Winding Rise Time Constant
The Winding Rise Time Constant is the amount of time, in minutes, for the
winding hot spot temperature to reach 67 percent of its final value. A number of
factors including the volume and type of oil used and the mass of the transformer
are factors that influence this setting. Because calculating this value is
cumbersome, we recommend a setting from 5 to 10 minutes.
is displayed:
PRGM SETTING 028

WINDINGTC=000MIN
For programming from a PC just type the Winding TC on the Enter: line as
follows:
Enter:95/7)
This will program the winding rise time constant to 7 minutes.
4.3.5 Calculated Winding Exponent Setting
The m exponent used to calculate winding temperature can be modified. The two
choices are 0.8 for non-directed FOA type transformers and 1.0 for directed FOA
or FOW types.
is displayed:
PRGM SETTING 029

DIRECTED FOA=NO
Press the YES button. The first character will flash. Use the % or &arrow buttons
to scroll between NO and YES. Press YES when you have made the correct
selection.
For programming from a PC just type the Cooling Type on the Enter: line as
follows:
32
V1.00, August 30, 2004
Enter:80/1)
This will program the Cooling Type to directed FOA/FOW. Enter 0 for all other
cooling types.
4.3.6 Checking Winding Temperature
A built in WNDGCAL test function is provided to verify proper operation of the
calculated winding temperature function. All settings described in Sections 4.3.1
through 4.3.5 must be made before performing this check. To verify correct
operation of calculated winding temperature:
Connect the split core CT to the unit as described in Section 3.3.
Loop a conductor from a suitable test set capable of generating 5.0 Amps
RMS through the window of the split core CT.
Press the % arrow button until the display reads:
WNDG TEMP AT 5A
WNDGCAL=45C
Record this number.
Press the &arrow button once. The display will read:
07/21/03 13:35
TOPOIL=23C
Wait until the display scrolls to winding temperature:
07/21/03 13:35
WINDING=45C
Check the measured winding temperature against the WNDGCAL value. If

the winding temperature is not within three degrees, re-check the connections
to the split core CT and the current passing through the CTs primary.
4.4 Setting Probe Names

After connecting the probe or probes and verifying that they are measuring
temperature, you can choose one of the following names for each probe:
TOP OIL
WINDING
33
V1.00, August 30, 2004
AMBIENT
LTCDIFF
BOTMOIL
TOPOIL1
TOPOIL2
TOPOIL3
LTCDIF1
LTCDIF2
NOTE: The MIN/MAX log should always be reset after changing probe
names. This is especially critical for the LTCDIFF as its range is different
from the TOP OIL, WINDING, BOTMOIL and AMBIENT temperatures.
Programming from the front panel, press the & arrow button until the setting 090
is displayed:
PRGM SETTING 090

P1 NAME=TOP OIL
or
PRGM SETTING 091

P2 NAME=LTCDIFF
to scroll through the available names. Press YES after you have made your
selection.
When programming from a PC the following are the valid codes for the probe
names available:
0...... TOP OIL
1...... WINDING
2...... AMBIENT
3...... LTCDIFF
4...... BOTMOIL
34
V1.00, August 30, 2004
5...... TOPOIL1
6...... TOPOIL2
7...... TOPOIL3
8...... LTCDIF1
9...... LTCDIF2
Therefore to display TOPOIL for probe 1 type:
Enter:97/0)
This will program the probe 1s name to TOPOIL. To program probe 2s name to
LTCDIFF type:
Enter:98/3)
4.5 Temperature Set Points
The TTC-1000 has four independent temperature set points per temperature
probe and four calculated winding set points. Three probe units with calculated
winding temperature have a total of 16 temperature set points. Each set point
has its own pick up and drop out temperatures. The pick up and drop out
temperature can be set at different temperatures and allows the controller to
operate as either an under or over temperature controller. The following two
equations describe how the controller reacts depending on the setting of the pick
up and drop out temperature for liquid temperature probes:
If SPpn Pick UP > = SPpn Drop Out then operate as over temperature
If SPpn Pick UP < SPpn Drop Out then operate as under temperature
Where: p = Probe # (1, 2 or 3) & n = Set point # (1, 2, 3, 4)
The equation for winding temperature pickup and drop temperatures are:
If WSPn Pick UP > = WSPn Drop Out then operate as over temperature
If WSPn Pick UP < WSPn Drop Out then operate as under temperature
Where: n = Set point # (1, 2, 3, 4)
The over temperature set point is ideal for handling the pickup of fans or pumps
as well as generating over temperature alarms and trip signals. The under
temperature feature is useful to block the operation of pumps at low
temperatures.
Figure 4.1 and 4.2 show when the SP picks up and drops out for when the
controller is configured to operate in the over and under temperature modes
respectively.
35
V1.00, August 30, 2004
Temperature
SPpn Pick Up
Temperature
SPpn Drop Out

Temperature
Time
SPpn
Figure 4.1: Over Temperature Operation
36
V1.00, August 30, 2004
Temperature
SPpn Drop Out

Temperature
SPpn Pick
Up
Temperature
Time
SPpn
Figure 4.2: Under Temp Operation

Once a set point has picked up, it will not drop out until the pre-programmed
conditions are met. This feature is especially useful to allow the fans to continue
to run until the top oil temperature drops to some lower temperature.
Each output can be controlled directly by a temperature set point. The flexible
programmable logic allows simple configuration to handle more complicated
tasks.
You will need to set pickup and drop out temperatures for each set point you
wish to use. Once set, temperature set points take up to 16 seconds to take
affect. Once you have established the pickup and drop out settings you are ready
to assign the set points to a specific output. A set point will not pickup an output
until you assign it to OUT1, OUT2, OUT3, or OUT4.
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1. When changing pickup or drop out temperature set points, the new
value takes effect the next time temperature data is updated which
occurs every 16 seconds. However, once a SP is picked up, changing
the pickup temperature to a higher (if over temperature) or lower (if
under temperature) value will not cause the SP to drop out. Once a
temperature set point is picked up, the only way it can drop out is if the
drop out condition is met.
2. SP21, SP22, SP23, SP24, SP31, SP32, SP33, SP34 drop out and pick up
are settable in single probe models, but do not have any function.
3. WSP1, WSP2, WSP3, WSP4 drop out and pick up are settable in models
without the calculated winding feature, but do not have any function.
4.5.1 Setting Liquid Pickup and Drop Out Temperatures
These settings are used to start a stage of cooling or indicate a high temperature
alarm for either probe 1 or probe 2 liquid temperatures. Models with a single
probe channel measuring either Top Oil temperature or Winding temperature
through a heated well will use SP11, SP12, SP13 & SP14. Models with two
probe channels where one probe measures Top Oil and the second probe
measures the winding temperature using a heated well may use SP11, SP12,
SP13, SP14, SP21, SP22, SP23, SP24, SP31, SP32, SP33, SP34.
Programming liquid set points from the front panel, press the % or &arrow
buttons until the setting 001 is displayed:
PRGM SETTING 001

SP11PICKUP= 60C
scroll through the digits. Use the ' or (buttons to scroll between the digits.
Each digit moved to will flash. The first digit will scroll 0 1. The second digit will
scroll 0 9 if the first digit is 0, 0 6 if the first digit is 1 and last digit is 0, 0 5 if
the first digit is 1 and the last digit is greater than 0. The last digit will scroll 0 9
if the first two digits are less than 16. Press YES after you have entered all digits.
After setting the pickup temperature, press the % arrow button once:
PRGM SETTING 002

SP11 DRPOUT= 55C
Use the procedure described above to change the drop out setting.
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The remaining liquid set points can be changed by pressing the % arrow button
and following the above procedure.
For programming from a PC just type the desired temperature on the Enter: line
as follows:
Enter:1/75)
This will program SP11 pickup to 75C.
Enter:2/70)
This will program SP11 drop out to 70C.
4.5.2 Setting Calculated Winding Pickup and Drop Out Temperatures
Four separate set points are allocated for units equipped with calculated winding
temperature. It is important that the winding calculation be set as per Section
4.3.1 through 4.3.5 and checked prior to making these settings as per Section
4.3.6.
Set points WSP1, WSP2, WSP3 and WSP4 pickup and drop out temperatures
can be set by the front panel by using the % or &arrow buttons until the setting
030 is displayed:
PRGM SETTING 030

WSP1PICKUP= 75C
Each digit moved to will flash. The first digit will scroll 0 1. The second digit will
scroll 0 9 if the first digit is 0, 0 6 if the first digit is 1 and last digit is 0, 0 5 if
the first digit is 1 and the last digit is greater than 0. The last digit will scroll 0 9
if the first two digits are less than 16. Press YES after you have entered all digits.
PRGM SETTING 031

WSP1DRPOUT= 80C
The remaining liquid set points can be changed by pressing the % arrow button
and following the above procedure.
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as follows:
Enter:25/85)
This will program WSP1 pickup to 85C.
4.6 LTC Condition Monitoring
The TTC-1000 has up to two set points that the user can employ for LTC
conditioning monitoring. The LTC differential, or LTCDIFF, is the mathematical
difference between the LTC tank and top oil temperatures and therefore is only
available in dual temperature probe units. The range of the LTCDIFF is from 20
to +20 C. A timer can be employed to supervise the pickup of the LTCDIFF set
point to allow setting with greater sensitivity and security.
NOTE: When using LTC condition monitoring, it is important to remember
to name one of the probes LTCDIFF, LTCDIF1 or LTCDIF2. Evaluation of the
LTC set point is not done unless one of the probes is named LTCDIFF.
Figure 4.3 illustrates how the LTC differential set point operates for LTC condition
monitoring.
Temperature
Top Oil Temperature

LTC Tank Temperature
LTC DIFF Pickup
LTC DIFF Drop Out
Time
LTC Tank Temp - Top Oil Temp
LTC Pickup Timer
LTC Set Point
Figure 4.3: LTC Differential Set Point Operation

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The TTC-1000 uses an LTC pickup timer settable from zero to 999 minutes to
supervise the LTC set point. The above example shows that the LTCDIFF set
point does not pickup until after the timer is complete. If the differential
temperature drop down below the pick up temperature while the timer is in
progress, the timer will reset. This timer allows the LTCDIFF set point to ride
through daylight heating and hence permits a more sensitive setting. The above
example shows that the LTC set point does not drop out because the difference
between the LTC Tank temperature and the Top Oil temperature does not drop
down to the LTCDIFF drop out temperature set point.
NOTE: The LTCDIFF temperature displayed is the calculated differential.
The corresponding analog output tracks this differential temperature.
The LTCDIFF temperature is designed to read negative, because sometimes the
LTC tank runs cooler than the top oil temperature. It is recommended that you
monitor the LTCDIFF temperature for a period of time to determine the normal
operating differential for the transformer. A good rule of thumb is to set the
LTCDIFF pickup temperature from 3 to 7 degrees higher than the observed
operating differential. The sensitivity of this setting can be improved through the
use of the LTC pickup timer (LTCPUTMR) setting. The recommended setting for
the LTCPUTMR is between 360 to 480 minutes ( 6 to 8 hours ) to ignore the
affects of daylight heating on a lightly load transformer. The LTCPUTMR can be
set up to 999 minutes ( 16 hours 39 minutes ).
To use this feature you must first make sure one of the two probes has been
named LTCDIFF. Next, program the LTCDIFF PU (pickup) and LTCDIFF DO
(drop out) temperatures. As mentioned earlier, it is a recommended that the
LTCDIFF temperature be monitored to determine the transformers normal
operating point. Finally, the LTCPUTMR can be set once the transformers normal
operating condition is determined. Setting the LTCPUTMR to zero permits the
LTCDIFF set point to pickup as soon as the LTCDIFF PU temperature is
reached. Setting the LTCPUTMR to some time other than zero will delay the
pickup of the LTCDIFF set point as long as the LTCDIFF temperature is equal to
or above the LTCDIFF PU temperature.
NOTE: The LTCPUTMR will not change while in progress. New settings will
take effect after the set point drops out or if the LTCDIFF temperature were
to drop below the LTCDIFF PU temperature while the timer is in progress.
Once you have established the pickup and drop out settings you are ready to
assign the LTC set point to a specific output. This set point will not pickup an
output until you assign it to OUT1, OUT2, OUT3, or OUT4.
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NOTE:
1. In single probe versions, the LTCDIFF pickup and dropout settings
display N/A.
2. Be careful to check that the LTCDIFF pickup and dropout set points are
never set to greater than 20 or less than 20. Erroneous operation of the
LTCDIFF pickup or dropout will result if these set points are set beyond
the stated range.
4.6.1 Setting LTCDIFF Set Point
Programming LTCDIFF1 and LTCDIFF2 set points from the front panel, press
the % or &arrow buttons until the setting 038 is displayed:
PRGM SETTING 038

LTCDIFFPU1= 05C
Press the YES button. Use the % or &arrow buttons to scroll through the digits.
Use the ' or (buttons to scroll between the digits. Each digit moved that is
displayed will flash. Digits not displayed will not flash. The first digit is dedicated
to display a minus (-) sign. Press YES after you have entered all digits.
PRGM SETTING 039

LTCDIFFDO1= 00C
as follows:
Enter:33/3)
This will program LTCDIFF pickup to 3C.
Enter:34/-3)
This will program LTCDIFF drop out to -3C.
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4.6.2 Setting LTCDIFF Pickup Timer

Programming LTCDIFF1 and LTCDIFF2 pick up timers from the front panel,
press the % or &arrow buttons until the setting 042 is displayed:
PRGM SETTING 042

LTCPUTMR1=480MIN
For programming from a PC just type the LTC pickup timer value on the Enter:
line as follows:
Enter:37/480)
This will program the LTCDIFF pickup timer to 480 minutes.
4.7 Load Pickup Set Points
Load current is measured with an external split core Aux CT supplied with
models equipped with this feature. The Aux CT is not intended for direct
exposure to the elements and should be installed within a NEMA 4 enclosure.
Units equipped with this feature have two load set points. Apply these set points
to activate cooling earlier based on a sudden increase in load current due to
normal switching operations. Each set point has a load pickup timer settable from
0 to 255 seconds. The timer operates to block inadvertent load set point pickup
due to fault conditions or inrush.
Each load set point has its own pickup and drop out current setting. Each setting
is adjustable from 0 to 9.9 Amps in 0.1 Amp increments. These settings are
based on the primary current measured by the split core CT. Figure 4.4 illustrates
the operation of the Load Pickup Set Points.
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LOAD
Load Pick Up
Current
Load Drop Out
Current
Time
Timer Resets
Load Pickup
Timer
Load Pickup
Set Point
Figure 4.4: Load Pickup Set Point Operation

The first case shows that the load current remains above the pickup set point for
the full duration of the load pickup timer. In this case the load pickup set point will
be picked up. The second case shows a transient load or external fault wherein
the load current drops below the pickup point soon after the timer starts. This
causes the timer to reset and the load pickup set point remains dropped out.
NOTE: When load current is present, it is important to set the load dropout
set point before the load pickup set point. If load pickup set point is set
first, the load set point may be already picked up when this setting is made
and will not drop out.
The load set points can also be used to generate an alarm should the controller
command cooling and the cooling system is drawing too little or too much
current. For example, if the pickup current is set lower than the drop out
temperature, the set point operates as an under load detector. Conversely,
setting the pickup point higher than the dropout point allows the set point to
operate as an overload detector. Setting one set point for under load and the
other as overload permits detection of the cooling systems load current sweet
spot.
NOTE: The calculated winding temperature feature will not function
correctly when monitoring the cooling systems load current.
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4.7.1 Setting Load Pickup Set Point

These settings are used to start a stage of cooling based on a sudden increase
in load current. Two set points LSP1 and LSP2 are available to start up to two
stages of cooling. As with temperature set points, load set points can be
configured to operate in under current mode. To operate in under current the
drop out current must be greater than the pick up current.
Programming load set points from the front panel, press the % or &arrow buttons
until the setting 044 is displayed:
PRGM SETTING 044

LOADPUSP1= 4.0
Each digit moved to will flash. Press YES after you have entered all digits.
After setting the pickup current, press the % arrow button once:
PRGM SETTING 045

LOADDOSP1= 3.3
The second load set point, LSP2, can be changed by pressing the % arrow
button and following the above procedure.
For programming from a PC just type the desired load current set point value on
the Enter: line as follows:
Enter:39/4.0)
This will program LSP1 pickup to 4.0A.
Enter:40/3.3)
This will program LSP1 drop out to 3.3A.
NOTE: Load pickup and drop out set points are the CT busing secondary
current and must always be entered with a decimal point and trailing 1/10s
digit. For 3 amps you must enter 3.0. For .5 amps you must enter 0.5.
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4.7.2 Setting Load Pickup Timer

Programming Load Pickup Timer from the front panel, press the % or &arrow
PRGM SETTING 048

LSP1PUTMR=120sec
The LSP2 Pickup Timer, can be changed by pressing the % arrow button and
following the above procedure.
For programming from a PC just type the load set point pickup timer value on the
Enter:43/120)
This will program the Load pickup timer to 120 seconds.
4.8 Optically Isolated Input Settings
The TTC-1000 may be optionally equipped with two optically isolated inputs.
Each input contains a limiting resistor that allows these inputs to recognize a
wide range of input voltage of 38 to 160 VDC as being picked up. Inputs are
scanned every 32 milliseconds. Contact chatter is debounced by requiring the
input be stable for two scans before the new state is recognized. Inputs may be
assigned to any output using the programmable logic.
Each of the digital inputs can be set either as level active, LEVEL MODE or
positive edge active, PULSE MODE. For LEVEL MODE, the recognized state of
IN1 or IN2 follows the voltage applied to the input. There is a built-in 64
millisecond debounce time on all low to high voltage transitions. There is no
debounce delay on high to low transitions. For PULSE, the recognized state of
the input toggles every low to high voltage transition. High to Low transitions will
not change the recognized state of IN1 or IN2 in PULSE mode. There are
separate settings of LEVEL or PULSE for IN1 and IN2. Figure 4.5 illustrates the
operation of inputs set to LEVEL and Figure 4.6 illustrates the operation inputs
set to PULSE.
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Signal
Applied to
Input n
Debounce
Timer
INn
Figure 4.5: Input Set for LEVEL
Signal
Applied to
Input n
Debounce
Timer
INn
Figure 4.6: Input Set for PULSE

is displayed:
PRGM SETTING 050

IN1=LEVEL
to scroll between LEVEL and PULSE. Press YES when you have made the
correct selection.
The second input, IN2, can be changed to LEVEL or PULSE MODE by pressing
the % arrow button and following the above procedure.
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For programming from a PC just type the input detection, IN1 or IN2 CNTRL,
mode on the Enter: line as follows:
Enter:45/1)
This will program the IN1 CNTRL to PULSE MODE. Type 0 for LEVEL MODE.
4.9 Programmable Logic Settings
The TTC-1000 utilizes a simple scheme to control the four relay outputs. Each
output can be configured to be picked up or dropped out by assigning any of the
available operands to a specific output. Table 4.7 illustrates the available
operands.
Type
Quantity
Description
Temperature Set Points

(Probe 1: SP11,SP12,SP13,
SP14; Probe 2: SP21,SP22,
SP23,SP24; Probe 3: SP31,
SP32,SP33,SP34)
4 for Single Probe,

8 for Dual Probe,
12 for Three
Probe
Each has its own pickup and dropout

temperatures settable from 0 to 160 C.
LTC DIFF Set Point (Not

available in single probe ver.)
Has its own pickup and dropout

Winding Set Points: WSP1,

WSP2, WSP3, WSP4

Load Set Points: LSP1, LSP2

currents settable from 0.0 to 9.9 Amps
Outputs
(OUT1,OUT2,OUT3,OUT4)
Outputs can be assigned to either itself or

any other output.
TIME (TIME1, TIME2, TIME3)
Settable pickup and dropout times. Each

settable from 00:00 to 23:59
INPUT (IN1, IN2)
From optically isolated inputs, if equipped.
Table 4.7: Operands

An operand can only be assigned to a specific output and cannot be assigned to
another output as long as it is assigned. For example, SP11 cannot be assigned
to OUT2 and OUT3; it can only be assigned to either OUT2 or OUT3. IN1 or IN2
may be assigned like any other operand.
Any of the temperature set points or outputs can be inverted when assigned. For
example inverting SP11 will cause SP11 to be recognized as true whenever it is
de-asserted. Also, these specific operands can be either ANDed (!) or ORed
(+) to a specific output. In evaluating a specific output, the TTC-1000 groups all
of the ORed terms together and all of the ANDed terms together. As an
example by assigning SP11 + and SP21 + to OUT3 will result in the following
Boolean expression for OUT3:
OUT3 = SP11 + SP21
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Assigning SP11 ! to OUT3 and SP21 ! and SP12 + to OUT3 will result in the
following Boolean expression:
OUT3 = SP12 ! SP11!SP21
Note, the OR operator plays no roll in the evaluation of the above expression.
The TIME operands cannot be inverted and can only be ORed to the other terms
assigned to the same output. As an example, if TIME2 is assigned to OUT3 in
addition to the operands SP1, SP2 and OUT1 as shown above, the Boolean
expression will be evaluated as:
OUT3 = (TIME2 + SP12) ! SP11!SP21
TIME set points are evaluated as true at any time the real time clock date is
within the specified pickup or drop out range of these set points.
NOTE: Do not use the inversion operator on individual set points when
remote control through DNP3.0 and fail-safe cooling control is desired. The
INVERT setting must be used on each output requiring fail-safe cooling
control when remote cooling control through DNP3.0 is required. The use
of the inversion operator on a set point will not be recognized by the
remote control functions resulting in the cooling to be de-energized.
There are additional settings available that enhance the flexibility of the
programmable logic. These functions include:
Output Timers for delaying pickup of the output relays.
Output Inversion that permits overall inversion of logic equations controlling

outputs. This is particularly useful for fail safe operation.
NOTE: Fail safe operation is strongly recommended. Fail safe operation

ensures that the cooling system picks up whenever the TTC-1000 becomes
de-energized or encounters a failure.
Fail safe requires the output relay controlling the cooling stage to drop out
instead of picking up. This requires that each of the individual terms
operating an output to drop out and be ANDed to every term or each term
is ORed and the overall output invert used to drop out the relay. Please
remember to connect the contactor coil to the normally closed contact of
the TTC-1000s output relay.
4.9.1 Assigning Liquid Temperature Set Points
Liquid temperature set points must be assigned to a specific output to start a
stage of cooling, generate high temperature alarms, and generate high
temperature trips. For more complicated applications, these set points can be
assigned to block a stage of cooling.
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NOTE: DO NOT ASSIGN SP21, SP22, SP23, SP24, or SP31,SP32,SP33,SP34

IF ASSIGNING THE LTCDIFF SET POINT.
To assign a liquid set point (SP11, SP12, SP13, SP14, SP21, SP22, SP23,
SP24, SP31, SP32, SP33, SP34) to an output from the front panel, press the %
or &arrow buttons until the setting 056 is displayed:
PRGM SETTING 056

SP11 TO OUT0
Press the YES button.
The first character is the inversion operator. Use the % or &arrow buttons to scroll
between the inversion operator, !, and a blank space. While the inversion
operator is displayed, the ! character will flash.
PRGM SETTING 056

! SP11 TO OUT0
Use the ' or (buttons to scroll to the AND/OR logic operator. The operator will
flash. Use the % or &arrow buttons to scroll between the and + operators.
Selecting will AND SP11 with any other set point or operand controlling the
same output. Use to permit or block an output from operating. Selecting + will
OR SP11 with any other set point or operand controlling the same output. Use +
when you have a number of operands which can command the same output:
PRGM SETTING 056

SP11 + TO OUT0
Use the ' or (buttons to scroll to the output #. The output number will flash.
Use the % or &arrow buttons to scroll from 0 to 4. Setting the output number to
zero will have the effect of de-assigning the set point. The following illustrates the
change to output 1:
PRGM SETTING 056

SP11 + TO OUT1
Press YES after you have set the inversion, AND/OR and output number.
The remaining set points, SP12, SP13, SP14, SP21, SP22, SP23 and SP24 can
be assigned by pressing the % arrow button and following the above procedure.
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For programming from a PC just type the SP11 assignment on the Enter: line
as follows:
Enter:59/0/1/1)
This will assign SP11 Ored to OUT1. To assign !SP11 Anded OUT1:
Enter:59/1/0/1)
Consult the setting sheets to assign the remaining temperature set points SP12
through SP24.
4.9.2 Assigning Winding Temperature Set Points
Winding temperature set points must be assigned to a specific output to start a
stage of cooling, generate high temperature alarms, and generate high
temperature trips. To assign a winding set point (WSP1, WSP2, WSP3, WSP4)
to an output from the front panel, press the % or &arrow buttons until the setting
070 is displayed:
PRGM SETTING 070

WSP11 TO OUT0
PRGM SETTING 070

! WSP1 TO OUT0
Selecting will AND WSP1 with any other set point or operand controlling the
OR WSP1 with any other set point or operand controlling the same output. Use +
PRGM SETTING 070

WSP11 + TO OUT0
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zero will have the effect of de-assigning the set point. The following illustrates the
change to output 1:
PRGM SETTING 070

WSP1 + TO OUT1
The remaining set points, WSP2, WSP3 and WSP4 can be assigned by pressing
For programming from a PC just type the WSP1 assignment on the Enter: line
as follows:
Enter:73/0/1/1)
This will assign WSP1 ORed to OUT1. To assign !WSP1 Anded OUT1:
Enter:73/1/0/1)
Consult the setting sheets to assign the remaining temperature set points WSP2
through WSP4.
4.9.3 Assigning LTCDIFF for LTC Condition Monitoring Alarm
The LTCDIFF set point must be assigned to a specific output to generate an LTC
condition alarm. You may dedicate a single output or group it with other high
temperature alarms by Oring it to the output used to indicate high temperature
alarms. To assign the LTCDIFF set point to an output from the front panel, press
the % or &arrow buttons until the setting 068 is displayed:
PRGM SETTING 068

LTC1 TO OUT0
PRGM SETTING 068

! LTC1 TO OUT0
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Selecting will AND LTC with any other set point or operand controlling the
OR LTC with any other set point or operand controlling the same output. Use +
PRGM SETTING 068

LTC1 + TO OUT0
zero will have the affect of de-assigning the set point. The following illustrates the
change to output 4:
PRGM SETTING 068

LTC1 + TO OUT4
For programming from a PC just type the LTCDIFF1 assignment on the Enter:
line as follows:
Enter:71/0/1/4)
This will assign LTCDIFF1 ORed to OUT4. To assign LTCDIFF1 Anded OUT4:
Enter:71/0/0/4)
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4.9.4 Assigning Load Pickup Set Points

Load pickup set points must be assigned to a specific output to start a stage of
cooling based on a sudden increase in load current. To assign a load pickup set
point (LSP1 and LSP2) to an output from the front panel, press the % or &arrow
PRGM SETTING 074

LSP1 TO OUT0
PRGM SETTING 074

! LSP1 TO OUT0
Selecting will AND LSP1 with any other set point or operand controlling the
OR LSP1 with any other set point or operand controlling the same output. Use +
PRGM SETTING 074

LSP1 + TO OUT0
change to output 1:
PRGM SETTING 074

LSP1 + TO OUT1
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LSP2 can be assigned by pressing the % arrow button and following the above
procedure.
For programming from a PC just type the LSP1 assignment on the Enter: line
as follows:
Enter:77/0/1/1)
This will assign LSP1 ORed to OUT1. To assign !LSP1 Anded OUT1:
Enter:77/1/0/1)
Consult the setting sheets to assign LSP2.
4.9.5 Assigning IN1 and IN2

The IN1 and IN2 can be incorporated into the programmable logic by assigning
these points to a specific output. IN1 and IN2 are useful if you wish to start a
stage of cooling through a switch on the control panel or even from your RTU. It
can also be used to block an output relay should the need arise. One such
application could be the blocking of a high temperature trip. To assign the IN1 or
IN2 to an output from the front panel, press the % or &arrow buttons until the
setting 076 is displayed:
PRGM SETTING 076

IN1 TO OUT0
PRGM SETTING 076

! IN1 TO OUT0
Selecting will AND IN1 with any other set point or operand controlling the same
output. Use to permit or block an output from operating. Selecting + will OR IN1
with any other set point or operand controlling the same output. Use + when you
have a number of operands which can command the same output:
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V1.00, August 30, 2004
PRGM SETTING 076

IN1 + TO OUT0
change to output 1:
PRGM SETTING 076

IN1 + TO OUT1
IN2 can be assigned by pressing the % arrow button and following the above
procedure.
For programming from a PC just type the IN1 assignment on the Enter: line as
follows:
Enter:83/0/1/1)
This will assign IN1 ORed to OUT1. To assign !IN1 Anded OUT1:
Enter:83/1/0/1)
Consult the setting sheets to assign IN2.
4.9.6 Assigning OUT1, OUT2, OUT3 and OUT4
The OUT1, OUT2, OUT3 and OUT4 can be incorporated into the programmable
logic by assigning these points to another output. This enhances the ability of the
programmable logic. It should be noted that an output should not be assigned to
itself unless a latching function is desired. To assign OUT1, OUT2, OUT3 or
OUT4 to an output from the front panel, press the % or &arrow buttons until the
setting 078 is displayed:
PRGM SETTING 078

OUT1 TO OUT0
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PRGM SETTING 078

! OUT1 TO OUT0
Selecting will AND OUT1 with any other set point or operand controlling the
OR OUT1 with any other set point or operand controlling the same output. Use +
PRGM SETTING 078

OUT1 + TO OUT0
change to output 2:
PRGM SETTING 078

! OUT1 * TO OUT2
OUT2, OUT3, and OUT4 can be assigned by pressing the % arrow button and
following the above procedure.
For programming from a PC just type the OUT1 assignment on the Enter: line
as follows:
Enter:79/0/1/2)
This will assign OUT1 ORed to OUT2. To assign !OUT1 Anded OUT2:
Enter:79/1/0/2)
Consult the setting sheets to assign OUT2, OUT3 or OUT4.
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4.9.7 Time Set Points

The time set points allow the user additional flexibility to activate events between
specific times. There are three time set points available.
Time set points are useful to exercise a bank of fans periodically. For example,
the user can set the device to pick up an output at 03:00 hours and drop out at
04:00 hours. Time set points can be used in conjunction with the temperature set
points to control an output. Therefore, when controlling a bank of fans for the
purpose of exercising them daily, it is necessary to OR (+) the temperature set
point to the same output as the time set point. Time set points are by default,
ORed to any other operand assigned to the same output.
A counter is provided to set the frequency at which the time set points will
operate. For example, setting the counter to 7 will operate the time set points
every 7th day.
Time set points use a 24 hour clock.
When using time set points in conjunction with temperature set points for the
purpose of picking up a cooling bank in fail-safe mode, both set points should be
assigned as usual. To operate in fail-safe, apply the OUT INVERT to the specific
output.
4.9.7.1 Time Set Point Settings
To set and assign the TSP1 (TIME1), TSP2 (TIME2), TSP3 (TIME3) to an output
from the front panel, press the % or &arrow buttons until the setting 082 is
displayed:
PROGRAM TSP1 082

00:00-00:00>OUT0
The first time, 00:00 is the pickup time. The second time, 00:00 is the drop out
time. OUT0 is the output the time set point is assigned to. In this case TSP1 is
not assigned.
Press the YES button. The 10s hour digit will flash. Use the % or &arrow buttons
to set this digit. Use the ( button to move to the 1s hour digit and observe that
it flashes. Again use the % or &arrow buttons to set this digit. Scroll to the 10s
minute digit by pressing the ( button and observe that it flashes. Use the % or
&arrow buttons to set this digit. Scroll to the 1s minute digit and observe that it
flashes. Use the % or &arrow buttons to set this digit. Scroll once more to the
output number by pressing the ( button. Use the % or &arrow buttons to set the
output number from 0 to 4.
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The following shows TSP1 set to pickup output 1 at 14:00 and drop out output 1
after 14:15:
PROGRAM TSP1 082

14:00-14:15>OUT1
TSP2 and TSP3 are set using the same procedure described above.
For programming from a PC just type the TIME1 setting and assignment on the
Enter:85/09:00/09:15/2)
This will assign TIME1 ORed to OUT2. Consult the setting sheets to assign
TIME2 and TIME3.
NOTE:
1. ALL 4 DIGITS OF THE TIME SET POINT PICKUP AND DROP OUT TIMES
MUST BE ENTERED TO SET THE CORRECT TIME.
2. IF USING ALTERNATE, THE STOP TIME OF THE FIRST SET POINT
MUST OVERLAP THE START TIME OF THE SECOND SET POINT.
4.9.7.2 Time Set Point Counter Setting
The time set point counter sets the frequency which the time set points will be
allowed to pick up. It is settable from 0 to 255. A setting of 0 or 1 will operate the
time set points on a daily basis.
Programming time set point counter from the front panel, press the % or &arrow
PRGM SETTING 117

TIME SP CNTR=000
For programming from a PC just type the time set point counter value on the
Enter:119/30)
This will set all of the time set points programmed to pickup every 30th day.
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4.9.8 Setting Output Timers

Setting the output timers delays the pickup of the output by the number of
seconds set. Each output has its own timer capable of being set from 0 to 255
seconds. A setting of 0 will permit the output to pickup as soon as all of the
programmable logic criteria are met. The output timer is only used in conjunction
with the programmable logic and has no effect in manual, remote or alarm
control.
Programming the time set point counter from the front panel, press the % or
&arrow buttons until the setting 052 is displayed:
PRGM SETTING 052

O UT 1PUTMR=0 0 0sec
For programming from a PC just type the output timer value on the Enter: line
as follows:
Enter:47/15)
This will set the delay to pickup output 1 by 15 seconds. Consult the setting
sheets to program the pickup timers for OUT2, OUT3, and OUT4.
4.9.9 Setting Output Invert
The output invert enhances the flexibility of the programmable logic by providing
an overall output inversion for an entire logic equation. This is particularly useful
for fail safe operation of the controller. Fail safe operation is highly recommended
as it allows your cooling system to be activated should the TTC-1000 become
de-energized or a device or temperature probe alarm is detected. Fail safe
operation is achieved by ensuring the output relay drops out when the necessary
set points are satisfied to command a stage of cooling. In fail safe it is vital to
remember to wire the contactor controlling the fan bank between the common
and normally closed contact.
Programming from the front panel, press the %or & arrow button until the setting
085 is displayed:
PRGM SETTING 085

INVERT OUT1=OFF
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to scroll between OFF and ON. Selecting ON will invoke the overall invert
function. Press YES when you have made the correct selection.
INVERT OUT2, INVERT OUT3, and INVERT OUT4 can be selected by pressing
For programming from a PC just type the setting for output invert on the Enter:
line as follows:
Enter:88/1)
This will set OUT1 to INVERT. Type 0 for OUT1 not INVERT.
Consult the setting sheets to change INVERT OUT2, INVERT OUT3 or INVERT
OUT4.
4.9.10 Application Examples
Any of the operands (temperature set points, load set points, inputs, time set
points, LTCDIFF set points or the outputs themselves) can be assigned to OUT1,
OUT2, OUT3, or OUT4. When assigning the temperature, LTCDIFF, and output
operands you have the option of inversion (!) and either logically ANDing (*) or
ORing (+) the operand with other assigned operands to control a specific output.
For example, you can assign two temperature set points with the AND (*)
operator to OUT2. When both operands are picked up at the same time, the
OUT2 picks up, after a settable pickup timer has timed out. If the OUT2 pickup
timer is set to zero, OUT2 will pickup in 32 milliseconds once both temperature
set points are picked up. OUT2 will remain picked up until either of the two
temperature set points drop out.
Using the inversion operator with a temperature set point programmed for over
temperature, is particularly useful when it is desirable to run the fans if the
controller becomes de-energized. When using the inversion operator for this
purpose, it is necessary to use the B contact of the output relay.
Time set points are also operands that can be assigned to OUT1, OUT2, OUT3
or OUT4. However, time set points do not use the inversion (!) operator and are
always assigned with the OR (+) operator.
An INVERT setting is available for each output to allow the entire equation to be
inverted. This is especially useful when using temperature and time set points
together in fail-safe.
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The following are some applications examples:
Commanding the cooling fans:
The simplest application is using an output to control a cooling bank. First,
program the Pickup and Dropout temperature set point. Second, assign the set
point to an output as follows:
Using the LCD:
Using RS232:
SPkl OUTn where kl= 11,12,13,14,21,22,23,24 and n=1,2,3,4

kk/0/0/n
where k=Parameter # and n=1,2,3,4
The Boolean equation to control the same bank from two different set points is
expressed as follows:
OUTn = Temperature Set Pointkp1 + Temperature Set Pointk2l2
Using the LCD: SPkp1+ OUTn where kp1=11,12,13,14,21,22,23,24 and n=1,2,3,4
SPkp2+ OUTn where kp2=11,12,13,14,21,22,23,24 and n=1,2,3,4
Using RS232:
kk1/0/1/n
where kk1=Parameter # and n=1,2,3,4
Kk2/0/1/n
To control a bank in fail-safe, simply invert each setting as follows:

Using the LCD: !SPkl OUTn where kl= 11,12,13,14,21,22,23,24 and n=1,2,3,4
Using RS232:
kk/1/0/n
where k=Parameter # and n=1,2,3,4
To control a bank using two set points in fail-safe:
Using the LCD: SPkp1+ OUTn where kp1=11,12,13,14,21,22,23,24 and n=1,2,3,4
SPkp2+ OUTn where kp2=11,12,13,14,21,22,23,24 and n=1,2,3,4
Using RS232:
kk1/0/1/n
Kk2/0/1/n

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Use the INVERT OUTn setting to cause the output relay to drop out when either
temperature set point is achieved. The resulting Boolean equation is:
OUTn = !(Temperature Set Pointkp1 + Temperature Set Pointkp2)
Periodic exercise of cooling fans:
Use a time set point with the temperature set point, controlling the cooling fans,
to exercise the fans on a daily basis. This is especially useful in areas where you
might be running the fans continuously during the cooler months of the year. The
Boolean equation to accomplish this task is:
OUTn = Time Set Pointm + Temperature Set Pointkl
Therefore, the cooling fans will come on when either the over temperature
condition is achieved or the time of day is in between 02:00 to 03:00 hours.
To program the controller simply assign the time and temperature set points as
follows:
Using the LCD:
02:00 to 03:00 > OUTn

SPk + OUTn
Using RS232:
mm/02:00/03:00/n where mm=parameter # and n=1,2,3,4

Kk/0/1/n
where k=parameter # and n=1,2,3, 4
To operate the output in fail-safe, just invert the expression using the output
INVERT setting. Remember to use the B contact of the output relay.
Cooling Fan Alarm:
This example shows how to generate an alarm when cooling is commanded but
the measured current as sensed by the Aux CT is not within a specified range.
The Boolean equation for this function is expressed as:
OUTn1 = (Load Set Pointm1 + Load Set Pointm2) OUTn2
First you must program Load Set Pointm1 for an underload condition, that is the
pickup current less than dropout, and Load Set Pointm2 for overload. Once these
are programmed the two load set points must be assigned as OR to OUTn1 as
follows:
Using the LCD:
LSPm1+ OUTn1 where m1=1,2 and n1=1,2,3,4

LSPm2+ OUTn1 where m2=1,2 and n1=1,2,3,4
Using RS232:
mm1/0/1/n1
where mm1=Parameter # and n1=1,2,3,4
mm2/0/1/n1
where mm2=Parameter # and n1=1,2,3,4
Then assign the output, OUTn2, commanding cooling to OUTn1 as follows:

Using the LCD:
OUTn2 OUTn1
Using RS232:
n1/0/0/n2
where n1=1,2,3,4 and n2=1,2,3,4
where n1=Parameter # and n2=1,2,3,4

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4.10 Setting Output Control With Alarm

The TTC-1000 monitors two critical conditions: processor (DEVICE) and
temperature (TPROBE) and allows the user to control how each output reacts
when an alarm occurs. A DEVICE alarm occurs anytime the microprocessor
detects a failure in any of the peripheral hardware including the non-volatile E2
memory, the real time clock, analog outputs, corruption of stored data and power
supply brown out.
The TPROBE alarm is generated anytime the processor is unable to obtain
reliable temperature information. This failure can be due to a discontinuity in the
leads connected to the temperature probe or with any of the internal circuitry
associated with the analog to digital conversion process. All temperature set
point evaluations are suspended until the alarm condition is cleared.
The TTC-1000 allows you to program how an output will react whenever there is
a DEVICE or TPROBE alarm. There are three (3) ways an output can react
whenever there is a DEVICE or TPROBE alarm:
1. Unchanged (UNCHG): the output remains as it was prior to the
alarm.
2. Picked Up (PCKUP): the output picks up when alarm occurs.
3. Supervised (SUPVS): the output drops out when alarm occurs.
The TTC-1000 output control default is UNCHG for each output.
The user should decide how they wish each output to operate whenever there is
either a DEVICE or TPROBE alarm. For example if OUT1 and OUT2 control two
separate banks of fans, it might be desirable to have OUT1 and OUT2 pickup as
soon as a DEVICE or TPROBE alarm occur. This insures that the fans are
running even though there might be a device or temperature probe failure.
NOTE: It is strongly recommended to set output control to supervised
(SUPVS) for all outputs controlling cooling fans in fail-safe mode.
However, if OUT3 is used for a trip signal, it may be desirable to use the DEVICE
or TPROBE alarm to supervise OUT3. This will insure that a trip signal is blocked
whenever a DEVICE or TPROBE alarms occur.
Also, if OUT4 is used for a high temperature alarm, it may be desirable for OUT4
to remain unchanged if a DEVICE or TPROBE alarm occurs. This will insure that
a high temperature alarm continues to be reported.
Programming from the front panel, press the %or &arrow button until the setting
113 is displayed:
PRGM SETTING 113

OUT 1UNCHGw/ALRM
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to scroll between PCKUP, SUPVS or UNCHG.
Press YES when you have made the correct selection.
For programming from a PC just type the setting for Output Control with Alarm on
PRGM SETTING 113

OUT 1SUPVSw/ALRM
the Enter: line as follows:
Enter:49/2)
This will set OUT1 supervised with a Device or Temperature Probe Alarm. Type
1 to pickup OUT1 with a Device or Temperature Probe Alarm, or 0 to leave the
output unchanged with a Device or Temperature Probe Alarm.
Consult the setting sheets to change output control for OUT2, OUT3, and OUT4.
4.11 Alternate Fan Banks
The TTC-1000 can be programmed to alternate the energization between two
outputs. This feature is particularly useful when it is desirable to insure a fan
bank is regularly exercised.
You can choose between seven (7) alternate options:
1. Disabled (DSABL)
2. Alternate between OUT1 and OUT2 (1 2)
As an example, if Alternate between OUT1 and OUT4 is selected, the first time
OUT1 picks up, the output relay associated with OUT1 will pick up. If OUT4 picks
up while OUT1 is picked up, the relay associated with OUT4 will pick up.
Once both OUT1 and OUT4 drop out, the next time OUT1 picks up the relay
associated with OUT4 will pick up. If at sometime in the future OUT4 picks up
when OUT1 is already picked up, the relay associated with OUT1 will pick up.
The cycle repeats when both OUT1 and OUT4 have dropped out.
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Programming from the front panel, press the %or &arrow button until the setting
089 is displayed:
PRGM SETTING 089

ALTERNATE DSABL
to scroll between 1 2, 1 3, 1 4, 2 3, 2 4, 3 4, or DSABL:
PRGM SETTING 089

ALTERNATE 1 - 2
For programming from a PC just type the setting for ALTERNATE on the Enter:
line as follows:
Enter:100/1)
This will set ALTERNATE=1-2. Type 2 to ALTERNATE=1-3, 3 to
ALTERNATE=1-4, 4 to ALTERNATE=2-3, 5 to ALTERNATE=2-4, or 6 to
ALTERNATE=3-4. Type 0 to disable alternate.
4.12 Auto and Manual Control
The TTC-1000 supports direct manual control of any output relay directly from
the front panel. When commanded ON, the relay picks up and commanded OFF
the relay drops out. Manual control is important for two reasons. First, it gives the
user a simple method to test the connections to the output relays when
commissioning the unit. Second, it gives the user the ability to manually override
both automatic or remote control should the operator desires to command
cooling on a continuous basis. It can also be used to prevent an output from
picking up.
Manual mode can be exerted by communicating through the RS-232 interface,
but it is impossible to control the output relay using this method. This setting
should only be used when it is desired to block remote control of a specific output
relay. Also, the TTC-1000 will leave the output relay whatever state it happened
to be at the time manual control is exerted through the RS-232 interface.
The TTC-1000 will cause the Device Alarm contacts to pick up when an output is
put into the manual mode. In addition the ALARM LED on the front panel will
illuminate. The user can block this alarm by using the manual mode alarm
disable setting shown in Section 4.13.
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Once in Manual Mode any output relay will be de-energized if power is removed
upon re-energization. The output remains in Manual Mode and cannot be reenergized without physically going to the device and turning the output on in the
manual mode.
Setting from the front panel, press the %or &arrow button until the setting 118 is
displayed:
PRGM SETTING 118

OUT1CTRL=AUTO
to scroll between MAN OFF, MAN ON or AUTO.
PRGM SETTING 118

OUT 1CT RL= MAN ON
Press YES when you have made the correct selection. In this example, OUT1
will be picked up.
Setting outputs from AUTO to MANUAL from a PC will only allow the output to be
dropped out. It is not possible to pickup an output when setting from a PC. To
change from AUTO to MANUAL using a PC just type the setting for auto or
manual on the Enter: line as follows:
Enter:48/1)
This will set OUT1 to MANUAL OFF. Type 0 to return OUT1 to AUTO.
Consult the setting sheets to change AUTO to MANUAL for OUT2, OUT3, and
OUT4.
4.13 Setting Control of Unit Alarm
The single form B relay is utilized to provide a dry contact closure for alarm
conditions. While the unit is energized, the alarm relay is energized. This allows
the unit to provide an alarm should the device lose DC power or becomes deenergized.
The TTC-1000 monitors five conditions: Processor (DEVICE), Temperature
(TPROBE), Manual Mode (MANUAL), Winding (WNDCKT), DNP3.0
Communications (CPROC). The TTC-1000 allows the user to enable or disable
all of the alarm conditions, except the DNP3.0 Communications (CPROC),
through programming.
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4.13.1 Device Alarm Setting

A DEVICE alarm occurs anytime the microprocessor detects a failure in any of
the peripheral hardware including the non-volatile E2 memory, the real time clock,
analog outputs or corruption of stored data.
displayed:
PRGM SETTING 109

DEVICEALRM=ENABL
to scroll between ENABL (enable) and DSABL (disable).
PRGM SETTING 109

DEVICEALRM=DSABL
Press YES when you have made the correct selection. Selecting DSABL will
block the device alarm relay and the front panel alarm LED from illuminating.
However, the front panel will display the device alarm if present.
For programming from a PC just type the setting for device alarm enable on the
Enter:116/1)
This will disable the device alarm. Type 0 to enable the device alarm.
4.13.2 Temperature Probe Alarm Setting
The TPROBE alarm is generated anytime the processor is unable to complete an
A/D conversion. This can be due to a discontinuity in the leads connected to the
temperature probe or with any of the internal circuitry associated with the analog
to digital conversion process. All temperature set point evaluations are
suspended until the alarm condition is cleared.
displayed:
PRGM SETTING 110

TPROBEALRM=ENABL
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PRGM SETTING 110

TPROBEALRM=DSABL
However, the front panel will display the alarm if present.
For programming from a PC just type the setting for temperature probe alarm
enable on the Enter: line as follows:
Enter:117/1)
This will disable the temperature probe alarm. Type 0 to enable the alarm.
4.13.3 Manual Mode Alarm Setting
The MANUAL alarm occurs anytime any of the four outputs is programmed from
Auto Mode to Manual Mode, independent of whether the output is picked up or
dropped out. The Manual Mode alarm is for reporting only and does not
supervise any of the control functions.
displayed:
PRGM SETTING 111

MANALRM=ENABL
For programming from a PC just type the setting for manual mode alarm enable
on the Enter: line as follows:
Enter:118/1)
This will disable the manual mode alarm. Type 0 to enable the alarm.
4.13.4 Winding Circuit Alarm Setting
The WNDCKT alarm occurs anytime the TOP OIL temperature exceeds 54C in
units that are equipped to measure load current. These are models XX3X or
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XX4X. This alarm is for reporting only and does not supervise any of the control
functions.
displayed:
PRGM SETTING 112

WNDCKTALRM=ENABL
PRGM SETTING 112

WNDCKTALRM=DSABL
For programming from a PC just type the setting for the winding circuit alarm
enable on the Enter: line as follows:
Enter:115/1)
This will disable the winding circuit probe alarm. Type 0 to enable the alarm.
4.14 Setting Date and Time
The TTC-1000 utilizes a real time clock to maintain date and time. This device
has two functions. It supplies precise 32 millisecond time ticks for the Real Time
Interrupt and it keeps track of the time, date and day of the week. Also, the time,
date, and day are maintained even while the unit is unpowered for 5 days at
85C. The TTC-1000 powers the RTC through the use of large value that
eliminates the need for battery backup and is designed to operate over the entire
temperature range.
Time and date are used to evaluate the TIME set points and data logging.
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4.14.1 Setting Time and Date Via the Front Panel

displayed:
PRGM SETTING 105

TIME=00:05
Press the YES button. The 10s hour digit will flash. Use the % or &arrow buttons
to set this digit. Use the ( button to move to the 1s hour digit and observe that
it flashes. Again use the % or &arrow buttons to set this digit. Scroll to the 10s
minute digit by pressing the ( button and observe that it flashes. Use the % or
&arrow buttons to set this digit. Scroll to the 1s minute digit and observe that it
flashes. Use the % or &arrow buttons to set this digit. Press the YES button after
entering the time.
Press the % arrow button to set the month:
PRGM SETTING 106

MONTH=00
Press the YES button. The 10s month digit will flash. Use the % or &arrow
buttons to set this digit. Use the ( button to move to the 1s month digit and
observe that it flashes. Again use the % or &arrow buttons to set this digit. Press
the YES button after entering the month.
Press the % arrow button to set the day of the month:
PRGM SETTING 107

DAY=00
Press the YES button. The 10s day digit will flash. Use the % or &arrow buttons
to set this digit. Use the ( button to move to the 1s day digit and observe that it
flashes. Again use the % or &arrow buttons to set this digit. Press the YES button
after entering the day.
Press the % arrow button to set the year:
PRGM SETTING 108

YEAR=00
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Press the YES button. The 10s year digit will flash. Use the % or &arrow buttons
to set this digit. Use the ( button to move to the 1s year digit and observe that
it flashes. Again use the % or &arrow buttons to set this digit. Press the YES
button after entering the year.
4.14.2 Setting Time and Date Via the PC
For setting time from a PC just type the current time on the Enter: line as
follows:
Enter:113/08:05)
This will set the time to 8:05AM. The time entered must be a 4 digit international
time.
For setting the date from a PC just type the current date on the Enter line as
follows:
Enter:114/07/28/03)
This will set the date to July 28, 2003. The date must be entered with a total 6
digits. A date entered of 5/3/03 will not register correctly. The correct entry for
May 3, 2003 is:
Enter:114/05/03/03)
4.15 Setting Password
A four digit password can be entered to restrict access to programming settings,
downloading of setting files, and downloading of firmware upgrades. The super
user password of 0905 is permanently recorded and cannot be changed.
Programming from the front panel, press the % or &arrow buttons until the setting
121 is displayed:
PRGM SETTING 121

PASSWORD=0000
digits.
For programming from a PC just type the new password on the Enter: line as
follows:
Enter:120/2767)
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It is important to remember to enter the password as a four digit number. Failure

to enter a four digit number will result in an incorrect password.
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TELEMETRY OPTIONS
This section will discuss the various telemetry options available, their use and
any relevant settings. The TTC-1000 can be optionally equipped with either
current loop outputs and a RS-485 DNP3.0 communications interface. All TTC1000s come equipped with a 9 pin DB-9 connector for RS-232 ASCII
communications. Temperature information can be retrieved through the RS-232
interface.
5.1 Analog Outputs
The 3 Probe Version of the TTC-1000 is currently unavailable with analog
outputs. This option will be a plug-in that will be available shortly.
5.2
DNP3.0
Units equipped with the optional DNP3.0 communications interface contain a

plug-in Communications Processor module. The module contains a separate
microprocessor to handle all overhead functions associated with the DNP3.0
protocol without affecting operation of the transformer cooling control and
monitoring. The module contains either a half duplex or full duplex isolated RS485 asynchronous communications interface capable of supporting multi-drop
topologies. RS-485 interfaces differ from RS-232 in that RS-485 uses a
differential receiver and transmitter pair. This permits RS-485 links to send and
receive data over much greater distances as long as some simple rules are
followed. See Section 3.7.3 for connections and jumper settings.
After making the proper connections to the TTC-1000, there are only two settings
that need to be made: Node Address and Baud Rate. Node Addresses can be
any number from 0 to 65535. Please consult the DNP3.0 reference materials as
some higher order addresses are reserved for broadcast messages.
Baud Rates can be set to either 1200, 2400, 9600 or 19200. It is recommended
that both Node Address and Baud Rate settings be made before attempting to
communicate, however these settings can be changed on-the-fly without
powering down the TTC-1000.
The TTC-1000 implements DNP3.0 Level 1 communications. This includes Class
0 polls (Object 60 Variation 1) of analog and binary output points. The TTC-1000
supports Object 1 Variation 2 binary outputs. Binary outputs include all
temperature and load set points along with the state of each output relay.
Because Variation 2 is supported, the TTC-1000 communicates whether or not
an output relay is under manual control by exerting the forced status bit for
these points only. The forced status bit is located in bit 4 of each binary output
octet transmitted to the Master. For Analog Outputs, the TTC-1000 supports
Object 30 Variation 4. These are 16 bit signed analog quantities without status.
Included in the Analog Output points are all temperatures equipped plus load
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data if available. Also, the TTC-1000 uses two points to identify whether or not
the probe is measuring Top Oil, Heated Well, LTC Differential or Ambient
temperature. This is particularly useful for dual probe units. It is noted that Object
1 Variation 2 and Object 30 Variation 4 points cannot be read individually and
can only be read by a Class 0 poll.
In addition, the TTC-1000 supports the remote control of the four output relays.
The TTC-1000 supports both direct control (Object 10 Variation 0) and Select
Before Operate control (Object 12 Variation 1). The TTC-1000 permits the user
to command an output relay to pickup. It cannot be used to dropout an output
relay. If the Binary Input point is turned off, it merely returns the device to local
automatic control. Once the unit accepts the remote control command, the
remote forced bit will become a logic 1. The remote forced bit will remain a
logic 1 until that point is dropped out by the DNP Master.
Remote control can be blocked through the use of the REMOTE BLK setting.
Enabling this setting will prevent all output points from picking up through remote
control. Also, enabling the REMOTE BLK setting after an output has been
commanded to remotely pickup but before remote control is returned to local
control, will cause all output points to revert back to local automatic control. The
remote forced bit will remain logic 1 until the point is returned back to local
automatic control. Remote control will be immediately re-enabled once the
REMOTE BLK setting is disabled.
In addition, local manual control overrides remote control. The user should
observe the status of the local forced bit in the appropriate Binary Output point,
as noted above, before attempting to exert control as the TTC-1000 will
remember that the bit has been exerted even though the TTC-1000 is in Manual
Mode. Once an output is released from Manual Mode, the output will either
return to automatic or remote control. If the point had been commanded
remotely, the output will pickup as soon as the field personnel remove local
manual control. This could result in an undesired operation of the specific output
relay. Users of remote control should always remember to turn off a Binary Input
once they have turned it on to insure a return to local automatic control. This is
why Users should observe the local forced and remote forced bits.
To maintain compatibility with Fail-Safe operation of the cooling system, remote
commanding of cooling operates in conjunction with the INVERT setting for each
output. For example, if the INVERT bit is set for OUT1, then the OUT1 relay will
drop out. This is an important point to remember when setting the programmable
logic as Fail-Safe cooling will not be observed under remote control if the user
implements Fail-Safe cooling by assigning a set point using the inversion
operator.
Finally, the user should not expect instantaneous report of updated temperature
and status from the TTC-1000. The use of a separate Communications
Processor does not guarantee instantaneous reporting of data. The philosophy of
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implementation is that the top priority of the Main microprocessor is for control
and monitoring and the Communications Processor is to receive potentially highspeed request messages from the DNP Master and to respond to these requests
without delay. While higher polling rates are possible, it is highly recommended
that the polling rate be between 1,000 to 10,000 milliseconds, but should be no
faster than 500 milliseconds.
Please refer to the DNP3.0 Profile Document in Section 13 for additional details
and specific definitions of all points supported.
5.2.1 Setting BAUD Rate
The BAUD rate of the RS-485 interface can be changed in steps of 1200, 2400,
9600, or 19200.
To change this setting, enter PROGRAM mode from the front panel as discussed
in Section 4.1. To set the BAUD RATE from the front panel, press the %or
&arrow button until the setting 096 is displayed:
PRGM SETTING 096

BAUD RATE= 1200
to scroll between 1200, 2400, 9600 and 19200.
PRGM SETTING 096

BAUD RATE= 9600
For programming from a PC, enter PROGRAM through the main menu as
discussed in Section 4.2. Once in PROGRAM, type the setting for the BAUD
RATE on the Enter: line as follows:
Enter:104/2)
This will change the BAUD RATE to 9600. Type 0 to change the BAUD RATE to
1200, 1 to change to 2400, or 3 to change to 19200.
5.2.2 Setting NODE Address
A unique node address of 0 to 65535 can be entered. Please refer to your
DNP3.0 Technical Reference documents as certain node addresses are
reserved.
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in Section 4.1. To set the node address from the front panel, press the %or
PRGM SETTING 097

NODE ADDR=00000
digits.
discussed in Section 4.2. Once in PROGRAM, type the setting for the node
address on the Enter: line as follows:
Enter:105/7)
This will set the node address to 7.
5.2.3 Setting Remote Blocking
Remote block is useful if it is necessary to block remote control of any of the
output relays. This is only necessary if Objects 10 and 12 have been
implemented to permit Supervisory and Control to command cooling remotely.
To change this setting, enter PROGRAM mode from the front panel as
discussed in Section 4.1. To set the node address from the front panel, press the
%or &arrow button until the setting 098 is displayed:
PRGM SETTING 098

REMOTE BLK=DSABL
to scroll between DSABL (disable) and ENABL (enable).
PRGM SETTING 098

REMOTE BLK =ENABL
Press YES when you have made the correct selection. Selecting ENABL will
block the remote control of the output relays.
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discussed in Section 4.2. Once in PROGRAM, type the setting for remote block
Enter:106/1)
This will enable remote block. Type 0 to disable remote block.
5.3 Telemetry Via RS232

Asynchronous data communications is implemented through the front panel
mounted DB-9 connector at a fixed data rate of 9600 bits per second, 8 bits of
data, no parity, and one stop bit. We have verified operation of the interface with
Procomm Plus, HyperTerminal and Windows Terminal 3.1. It is recommended
that the terminal emulation be set for either ANSI or TTY. The pin out of this port
is designed to use a 9 pin female to 9 pin male null modem cable.
The TTC-1000 permits remote reporting of temperature or resetting of the time of
day by sending a forward slash / followed by either the characters T
(temperature) or R (reset) followed by an ASCII carriage return character (13
Hex).
Sending the string: /T) causes the TTC-1000 to reply with the ambient
temperature. The temperature reported will be in the units (Celsius or Fahrenheit)
that the TTC-1000 was programmed to display temperature. Units are not
transmitted. It is noted that the command /T is echoed back to the host computer
along with the measured temperature without a carriage return character. For
example, if the TTC-1000 is measuring an ambient temperature of 68 F, the
exact format of the reply for a single probe unit is:
/T68
For dual probe versions, the display will read:
/T68/93
Where the first temperature is probe #1 and the second is probe #2.
Sending the string /R) causes the TTC-1000 to reset the real time clock to
00:00:00 hours. The date is not changed. It is noted that the characters /R are
echoed back to the host computer.
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VIEW TEMPERATURES
The temperature & time display will be the first display you see upon power up.
Date, time, and temperature are updated when fresh data is available. The
display will continuously scroll through a set sequence. The sequence will
depend on the number of liquid temperature probe channels and if the unit is
equipped to measure calculated winding temperature. Automatic scrolling can be
interrupted at any time by pressing the YES button. Once automatic scrolling is
stopped, pressing the % or &arrow buttons will permit manual scrolling to the
various displays. To resume automatic scrolling, press the NO button.
NOTE: The unit will return to the automatic scrolling from any menu after
one minute of inactivity. Activity is defined as any button being pressed.
6.1 Single Probe
For single probe units, model number XX1X the display sequence will appear
as follows:
07/29/03 13:15
P1 TOP OIL
45C
TOP OIL MIN= 35C

@ 03:15 07/29/03
TOP OIL MAX= 65C

@ 17:42 07/18/03
RST MIN/MAX
PUSH YES TO RST
The name set for P1 will appear on the display as shown above.
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6.2 Dual Probe

For dual probe units, model number XX2X the display sequence will appear as
follows:
07/29/03 13:15
P1 TOP OIL
45C
07/29/03 13:15
P2 WINDING
58C
TOP OIL MIN= 35C
@ 03:15 07/29/03
TOP OIL MAX= 65C
@ 17:42 07/18/03
WINDING MIN= 43C
@ 03:15 07/29/03
WINDING MAX= 83C
@ 17:42 07/18/03
RST MIN/MAX
PUSH YES TO RST
The name set for P1 and P2 will appear on the display as shown above.
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6.3
Three Probe
07/29/03 13:15
P1 TOPOIL1
45C
RST MIN/MAX
PUSH YES TO RST
07/29/03 13:15
P2 TOPOIL2
47C
TOPOIL3 MAX= 64C

@ 17:42 07/18/03
07/29/03 13:15
P3 TOPOIL3
46C
TOPOIL3 MIN= 34C

@ 03:15 07/29/03
TOPOIL1 MIN= 35C

@ 03:15 07/29/03
TOPOIL2 MAX= 64C

@ 17:42 07/18/03
TOPOIL1 MAX= 65C

@ 17:42 07/18/03
TOPOIL2 MIN= 33C

@ 03:15 07/29/03
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6.4 Single Probe With Calculated Winding

For single probe units with calculated winding temperature, model number
XX3X the display sequence will appear as follows:
07/29/03 13:15
P1 TOP OIL
45C
07/29/03 13:15
WINDING
58C
07/29/03 13:15
LOAD
453 A
TOP OIL MIN= 35C
@ 03:15 07/29/03
TOP OIL MAX= 65C
@ 17:42 07/18/03
WINDING MIN= 43C
@ 03:15 07/29/03
WINDING MAX= 83C
@ 17:42 07/18/03
RST MIN/MAX
PUSH YES TO RST
The name set for P1 will appear on the display as shown above.
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6.5 Dual Probe With Calculated Winding

For dual probe units with calculated winding temperature, model number XX4X
the display sequence will appear as follows:
07/29/03 13:15
P1 TOP OIL
45C
07/29/03 13:15
P2 LTCDIFF - 03C
07/29/03 13:15
LOAD
453 A
07/29/03 13:15
WINDING
58C
TOP OIL MIN= 35C

@ 03:15 07/29/03
TOP OIL MAX= 65C

@ 17:42 07/18/03
LTCDIFF MAX= 02C

@ 17:42 07/18/03
LTCDIFF MIN= -08 C

@ 03:15 07/29/03
WINDING MIN= 43C

@ 03:15 07/29/03
WINDING MAX= 83C

@ 17:42 07/18/03
RST MIN/MAX
PUSH YES TO RST
The name set for P1 and P2 will appear on the display as shown above.
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6.6 Reset Min/Max

The minimum and maximum registers may be reset by pressing the YES button
when the display is showing:
RST MIN/MAX
PUSH YES TO RST
To confirm that the min/max values are reset, the display will read:
MIN/MAX IS RST
New data will be recorded as soon as the data is ready.
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VIEW SETTINGS
View allows display of settings without entering PROGRAM. Settings may be

viewed from the front panel or via a PC.
7.1 View Settings Via Front Panel
To view settings from the front panel, first press the % or &arrow buttons until the
VIEW Settings screen is displayed:
VIEW SETTINGS
PUSH YES TO VIEW
Pressing the YES button will allow you to scroll through each parameter by using
the % or &arrow buttons. By pressing NO you will bounce back to the above
display.
7.2 View Settings Via PC
To view settings via a PC, first press the Enter key to display the Main Menu.
When the user presses 1 followed by the Enter key, the user will see the
following display:
VIEW
01 SP11
02 SP11
03 SP12
04 SP12
05 SP13
06 SP13
07 SP14
08 SP14
09 SP21
10 SP21
11 SP22
12 SP22
13 SP23
14 SP23
15 SP24
16 SP24
17 SP31
18 SP31
19 SP32
20 SP32
21 SP33
22 SP33
23 SP34
24 SP34
25 WSP1
26 WSP1
27 WSP2
28 WSP2
29 WSP3
30 WSP3
31 WSP4
32 WSP4
PICKUP=60 C
DRPOUT=55 C
PICKUP=65 C
DRPOUT=60 C
PICKUP=100 C
DRPOUT=95 C
PICKUP=00 C
DRPOUT=00 C
PICKUP=00 C
DRPOUT=00 C
PICKUP=00 C
DRPOUT=00 C
PICKUP=00 C
DRPOUT=00 C
PICKUP=00 C
DRPOUT=00 C
PICKUP=00 C
DRPOUT=00 C
PICKUP=00 C
DRPOUT=00 C
PICKUP=00 C
DRPOUT=00 C
PICKUP=00 C
DRPOUT=00 C
PICKUP=80 C
DRPOUT=75 C
PICKUP=85 C
DRPOUT=80 C
PICKUP=130 C
DRPOUT=125 C
PICKUP=00 C
DRPOUT=00 C
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33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
LTCDIFF1 PICKUP=05 C
LTCDIFF1 DRPOUT=00 C
LTCDIFF2 PICKUP=05 C
LTCDIFF2 DRPOUT=00 C
LTCDIFF PICKUPTMR1=480 MIN
LTCDIFF PICKUPTMR2=480 MIN
LSP1 PICKUP=4.0 A
LSP1 DRPOUT=3.5 A
LSP2 PICKUP=5.0 A
LSP2 DRPOUT=4.5 A
LOAD PICKUP TMR1 =180 sec
LOAD PICKUP TMR2 =120 sec
IN1 CTRL=LEVEL (0)
IN2 CTRL=LEVEL (0)
OUT1 PICKUP TMR=00 sec
OUT1 AUTO (0)
OUT1 SUPVS (2) w/ALRM
OUT2 AUTO (0)
OUT2 SUPVS (2) w/ALRM
OUT3 AUTO (0)
OUT3 UNCHG (0) w/ALRM
OUT4 AUTO (0)
OUT4 UNCHG (0) w/ALRM
SP11 + TO OUT1
SP12 + TO OUT2
SP13 + TO OUT3
SP14 Not Assigned
SP21 Not Assigned
SP22 Not Assigned
SP23 Not Assigned
SP24 Not Assigned
SP31 Not Assigned
SP32 Not Assigned
SP33 Not Assigned
SP34 Not Assigned
LTC1 * TO OUT4
LTC2 * TO OUT4
WSP1 + TO OUT1
WSP2 + TO OUT2
WSP3 + TO OUT3
WSP4 Not Assigned
LSP1 + TO OUT1
LSP2 + TO OUT2
OUT1 Not Assigned
OUT2 Not Assigned
OUT3 Not Assigned
OUT4 Not Assigned
IN1 Not Assigned
IN2 Not Assigned
TIME1 02:00 TO 02:15 Assigned TO OUT1
TIME2 02:30 TO 02:45 Assigned TO OUT2
TIME3 00:00 TO 00:00 Not Assigned
OUT1 =INVERT (1)
OUT2 =INVERT (1)
OUT3 =Not INVERT (0)
OUT4 =Not INVERT (0)
CT RATIO=00
RATED LOAD=00 A
WINDING RISE @ RATED LOAD=20 C
WINDING TC=06 MIN
COOLING TYPE=Not DIRECTED FOA (0)
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100 ALTERNATE=DSABL (0)
101 ANALGOUT=N/A
102 A1 SOURCE=P1
(0)
103 A2 SOURCE=WINDING (2)
104 BAUD RATE= 1200 (0)
105 NODE ADDR=00
106 REMOTE BLK=DSABL (0)
107 TIMEBASE=15 sec
108 INCLUDE P1 IN LOG=YES (1)
111 INCLUDE WINDING IN LOG=NO (0)
112 INCLUDE LOAD IN LOG=NO (0)
113 TIME=07:58
114 DATE=07/09/03
115 WNDCKT ALRM ENABLED (0)
116 DEVICE ALRM ENABLED (0)
117 TEMPERATURE ALRM ENABLED (0)
118 MANUAL ALRM ENABLED (0)
119 TIME SP CNTR=00
After transmitting the data to the host computer, the TTC-1000 automatically logs
off. The user must press the Enter key to re-display the Main Menu.
NOTE: In single probe units, TEMP PROBE2 NAME=N/A.
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STATUS
STATUS allows you to take a snapshot of the recognized state of any output,
temperature set points, LOAD, LTCDIFF set points, time set points and optically
isolated inputs. In the case of outputs, this will be the state of the programmable
logic. This may not be the state of the output relay as it may be controlled either
manually or remotely.
8.1 View Status Via Front Panel
To view settings from the front panel, first press the % or &arrow buttons until the
VIEW Status screen is displayed:
VIEW STATUS
PUSH YES TO VIEW
To view the status of each operand you must first press YES. After pressing YES
you can use the % or &arrow buttons to scroll between the operands. Pressing
NO at any time will bounce you out of the display of status.
8.2 View Status Via PC
To view settings via a PC, first press the Enter key to display the Main Menu.
When the user presses 3 followed by the Enter key, the user will see the
following display:
STATUS
TEMPERATURE TOPOIL1/TOPOIL2/TOPOIL3 23/23/23 C
LOAD=00 A
TOPOIL1 MIN=23 C @ 16 07/29/03
TOPOIL1 MAX=23 C @ 16:49 07/29/03
TOPOIL2 MIN=23 C @ 16:49 07/29/03
TOPOIL2 MAX=23 C @ 16:49 07/29/03
TOPOIL3 MIN=23 C @ 16:49 07/29/03
TOPOIL3 MAX=23 C @ 16:49 07/29/03
SP11=PICKED UP
SP12=PICKED UP
SP13=PICKED UP
SP14=PICKED UP
SP21=PICKED UP
SP22=PICKED UP
SP23=PICKED UP
SP24=PICKED UP
SP31=DRPD OUT
SP32=PICKED UP
SP33=DRPD OUT
SP34=PICKED UP
LTC1=PICKED UP
LTC2=DRPD OUT
WSP1=PICKED UP
WSP2=PICKED UP
WSP3=PICKED UP
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WSP4=PICKED UP
LSP1=PICKED UP
LSP2=PICKED UP
IN1=DRP'D OUT
IN2=DRP'D OUT
OUT1=PICKED UP
OUT2=DRP'D OUT
OUT3=DRP'D OUT
OUT4=DRP'D OUT
TIME1=DRP'D OUT
TIME2=DRP'D OUT
TIME3=DRP'D OUT
You must press the Enter key on your keyboard to display the Main Menu.
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SETTING FILES
Uploading and downloading of setting files can only be accomplished through

connection from a PC directly connected to the TTC-1000. To save a setting file
on your PC use Upload Setting file. To transfer a previously stored setting file
from your PC to the TTC-1000, use Download Setting file.
9.1 Upload Setting Files
Upload settings transfers the binary settings to a designated file in a PC
connected through the RS232 communications port. The TTC-1000 uses the
XMODEM protocol which is supported by HyperTerminal and Procomm, as well
as other terminal emulation programs. Check sum error checking is employed.
9.1.1 Upload Settings Using HyperTerminal
The procedure to upload a setting file is as follows:
1. Press Enter to display the Main Menu. Press 4 and then Enter:
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2. After pressing 4 and Enter:
3. Click on Transfer and click Receive File:
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4. Select from the Use receiving protocol list box Xmodem protocol. If the
folder listed is incorrect, click Browse to select the folder where the
received setting file is to be placed. Click Receive:
5. Enter the file name and click OK:
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6. Uploading will begin. There will be two retries. Click Cancel if more than 3
retries are attempted:
7. At the conclusion of the upload, the Main Menu will display.

NOTE: Upload can be terminated by pressing the Esc key on your PC prior
to starting the file transfer.
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9.1.2 Upload Settings Using Procomm

The procedure to upload a setting file is as follows:
1. Press Enter to display the Main Menu. Press 4 and then Enter:
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2. Click on Data. Click on Receive File:
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3. Select a folder and Type the file name. Click Save:
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4. The file transfer window will open indicating progress. 128 will be recorded in
Byte count if successful:
5. At the conclusion of the upload, the Main Menu will display.

NOTE: Upload can be terminated by pressing the Esc key on your PC prior
to starting the file transfer.
NOTE: HyperTerminal and Procomm first use CRC error checking for the
first two message packet reception tries. A good packet should be received
on the 2nd, 3rd or 4th try as both programs automatically switch to Check
Sum error checking. The TTC-1000 has a built in 60 second delay to wait for
retries. Should you wish to abort the reception, close all active terminal
emulation receive windows and press the ESC key followed by the Enter
key on your PC.
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9.2 Download Setting Files

Download settings transfers the binary setting file on your PC to the TTC-1000
connected through the RS232 communications port. The TTC-1000 uses the
XMODEM protocol which is supported by HyperTerminal and Procomm, as well
as other terminal emulation programs. Check sum error checking is employed.
NOTE: ONLY DOWNLOAD SETTING FILES CREATED BY ANOTHER UNIT.
DOWNLOADING OTHER TYPES OF FILES WILL CAUSE THE UNIT TO STOP
WORKING CORRECTLY. CONTACT THE FACTORY IF YOU SHOULD
ACCIDENTALLY DOWNLOAD AN INCORRECT FILE.
9.2.1 Download Settings Using HyperTerminal
The procedure to download a setting file is as follows:
1. Press Enter to display the Main Menu and Type 5 followed by / followed
by the 4 digit password:
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2. Click Transfer then click Send File:
3. Select the Folder by clicking Browse to locate folder where the file is to be
stored and enter the file name. Select Xmodem protocol:
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4. The following screen will show the download progress:
5. If successful, the following screen will display:
NOTE: Download may be terminated prior to the transfer by pressing any

key on the keyboard
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9.2.2 Download Settings Using Procomm

Check settings to insure Xmodem protocol is selected. To download a setting file:
1. Press Enter to display the Main Menu and type 5 followed by / followed by the
4 digit password:
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2. Click Data and click Send File:
3. Select Folder, type file name and click Open:
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4. Progress will be indicated:
5. The following screen will be displayed when complete:
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NOTE: The TTC-1000 will suspend all measurements and calculations once
downloading is selected. The outputs will also be blocked during this time.
The TTC-1000 transfers the new settings to a buffer register and will
transfer the settings to E2 memory only after the checksum test is passed.
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10 DATA LOGGING
Data logging permits storage of time stamped temperature and load data. The
user has the ability to change the time base used for time stamping from 1 to
9999 seconds. Setting the time base to zero erases the log and prevents records
from being recorded. The user can select which points to record. Points which
can be recorded include probe P1s temperature, P2s temperature, P3s
temperature, calculated winding temperature, and load. Once the log is full, the
oldest records are over written with the newest records. Since the records are
stored in non-volatile memory, records are never lost even in the event of a
power interruption.
10.1 Data Storage
There are 32,512 bytes available for storage of data records. A byte is defined as
an 8 bit quantity. Each record is time stamped at an interval defined as the Time
Base. A data record is defined as a set of data points. Data points can include
probe P1s temperature, P2s temperature, calculated winding temperature, and
load. All temperatures are stored as a single byte. Load is stored as a two byte
quantity. There are two additional bytes per record to assist the firmware in
storing and retrieving the data log. A record can be anywhere from 3 bytes to 7
bytes in length. The following table summarizes the available data points and the
maximum number of records that can be stored:
Points Recorded
Bytes/Record
Max Records
P1, or P2, or Calculated Winding
10,837
Any two temperatures
8,128
Any one temperature and Load
6,502
P1 and P2 and Calculated Winding
5,418
Any two temperatures and Load
5,418
All three temperatures and Load
4,644
Table 10. 1: Maximum Records

After selecting the data points to log, it is simple to figure out the length of time
data can be recorded. For example if 30 minutes time stamping is required, Time
Base=1800, and all four points (P1, P2, Winding & Load) are required, the
maximum time that data can be recorded in days is equal to 4,644 divided by 48
records per day or 96 days. This can be extended to up to 1254 days if only one
temperature is recorded every 9999 seconds or ~2.75 hours. Practically
speaking, a temperature and load will be logged every hour or 3600 seconds. In
this case the log will hold 270 days of data.
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There is one limitation, in the event that power is interrupted, the time stamp is
stored as a data record. Time stamp records consume a total of 8 bytes. This is a
non-factor if power is never interrupted, but if the device is AC powered, it could
reduce the number of records by a small amount.
10.2 Data Points
Data recorded can be selected for logging. For P1, P2, or P3 the data recorded
takes the name chosen for the specific temperature probe. If P1, P2 or P3 is
chosen as LTCDIFF, the data recorded is the differential between the LTC tank
temperature and the Top Oil probe. All other temperature points are recorded as
the absolute value of the measured temperature.
The load current reported is the average or demand logged for the period
between samples. If a Time Base of 15 minutes is selected, the load current is
the average value over 15 minutes. For Time Base settings less than 16
seconds, the load current reported will be the actual load current.
10.3 Setting the Time Base
Time Base can be entered from 0 to 9999 seconds. Setting the Time Base to
zero will reset the log and no records will be logged. Changing the Time Base will
erase the log and commence recording with the new Time Base.
in Section 4.1. To set the time base from the front panel, press the %or & arrow
button until the setting 099 is displayed:
PRGM SETTING 099

TIMEBASE=0000sec
digits.
discussed in Section 4.2. Once in PROGRAM, type the setting for the time base
Enter:107/3600)
This will set the Time Base to 3600 seconds.
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10.4 Selecting Data Points

Any or all of the data points can be selected for logging. Change the number of
points or the points recorded will erase the log. If no points are selected the log
will be erased and no data logged. There are four points that can be added to the
log: P1, P2, Calculated Winding, and Load. The heading names for probes P1
and P2.in the data log will be as displayed on the front panel.
10.4.1 Add or Delete P1 From Log
in Section 4.1. To set the P1 RECORD from the front panel, press the %or
PRGM SETTING 100

P1 RECORD =NO
to scroll between YES and NO.
discussed in Section 4.2. Once in PROGRAM, type the setting for P1 RECORD
Enter:108/1)
This will add P1 to the log. Type 0 to remove from the log.
PRGM SETTING 101

P2 RECORD =NO
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Enter:109/1)
PRGM SETTING 102

P3 RECORD =NO
Enter:110/1)
10.4.4 Add or Delete Calculated Winding From Log
in Section 4.1. To set the WNDGRECORD from the front panel, press the %or
PRGM SETTING 103

WNDGRECORD =NO
discussed in Section 4.2. Once in PROGRAM, type the setting for Calculated
Winding Record on the Enter: line as follows:
Enter:111/1)
This will add Calculated Winding to the log. Type 0 to remove from the log.
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10.4.5 Add or Delete Load From Log

in Section 4.1. To set the LOAD RECORD from the front panel, press the %or
PRGM SETTING 104

LOADRECORD =NO
discussed in Section 4.2. Once in PROGRAM, type the setting for LOAD
RECORD on the Enter: line as follows:
Enter:112/1)
This will add Load to the log. Type 0 to remove from the log.
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10.5 Retrieving Data Log

The data log can be downloaded to a PC through the RS-232 interface.
Downloading the data log does not erase the log. The data log is downloaded as
a comma delimited ASCII data suitable for importing into Microsoft Excel.
To download the log via a PC, open your terminal emulation program. Operation
has been verified Windows Terminal 3.1, Procomm Plus and HyperTerminal. It is
recommended that the terminal emulation be set for either ANSI or TTY. The pin
out of this port is designed to use a 9 pin female to 9 pin male null modem cable.
You will need to configure your terminal emulation program before you get
started.
First press the Enter key to display the Main Menu:
Advanced Power Technologies, LLC; (C) 2001-2003
Transformer Temperature Controller V4.3XX
Select:
1. VIEW
2. PROGRAM (2/XXXX)
3. STATUS
4. UPLOAD SETTINGS
5. DOWNLOAD SETTINGS (5/XXXX)
6. DOWNLOAD DATA LOG
7. DOWNLOAD SOFTWARE PATCH, DATA LOG WILL BE ERASED (7/XXXX)
8. LOG OFF
Enter Code:
Press 6 followed by the Enter key. If no data is logged the data reported through
the terminal emulation program will show:
NO DATA
END OF REPORT. STOP TEXT CAPTURE & PRESS 'Enter'
Should the log contain data, the terminal emulation program will show:
DATE,TIME,TOP OIL,WINDING,LOAD
07/31/03,08:46:03,49 ,49 ,930

07/31/03,08:36:03,49 ,49 ,931
07/31/03,08:26:03,49 ,49 ,932
07/31/03,08:16:03,49 ,49 ,934
07/31/03,08:06:03,49 ,49 ,937
07/31/03,07:56:03,49 ,49 ,940
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END OF REPORT. STOP TEXT CAPTURE & PRESS 'Enter'
The first line is the header for the data reported. The last character is a carriage
return (CR) character, hex 013, and line feed (LF), hex 011. Each subsequent
line is the comma delimited data followed by a CR and LF characters.
10.5.1 Saving the Data Log as a Text File Using HyperTerminal
To save the data log in HyperTerminal:
1. Press 6 on the Enter line of the Main Menu. DO NOT PRESS Enter key.
2. Click on Transfer on the HyperTerminal Toolbar:
111
V1.00, August 30, 2004
3. Click on Capture Text. A window will open to select the Folder where the text
file is to be stored:
4. Click Browse to find a Path to store the download and enter a file name and
click the Save button:
112
V1.00, August 30, 2004
5. Press enter after the 6 in the Main Menu:
6. Click on Transfer, Capture Text and click Stop to halt the data capture:
113
V1.00, August 30, 2004
10.5.2 Saving the Data Log as a Text File Using ProComm

1. Press 6 on the Enter line of the Main Menu and press the Enter key:
114
V1.00, August 30, 2004
2. Highlight the data from the screen to be stored as a text file:
115
V1.00, August 30, 2004
3. Select the Path and file name for the text file. Click Save:
116
V1.00, August 30, 2004
10.6 Import to Excel

The text file captured can be imported into excel for plotting and sorting. It is a
good idea to open the text file in Notepad to delete any extra characters before
trying to import the file into excel.
1. Open Excel. Click on File and click on Open:
117
V1.00, August 30, 2004
2. Go to the Path where the text file is stored and select Files of Type: Text
Files, Double Click the file name and Click Open:
3. Click the Delimited button and click Next:
118
V1.00, August 30, 2004
4. Check the Comma box in Delimiters. Make sure all other boxes are
unchecked:
5. Click the General button in the Column data format and click Finish:
119
V1.00, August 30, 2004
6. After closing the import wizard, the text data will display:
The data is now ready for graphing.
120
V1.00, August 30, 2004
11 DOWNLOAD PROGRAM UPDATES

The TTC-1000 firmware contains a boot loader that allows the user to download
new firmware. Downloading firmware will erase the data log. Firmware can be
downloaded to a PC through the RS-232 interface. Firmware patches must be
obtained from Advanced Power Technologies and are only available for units
with TTMV4.XX firmware.
To download firmware via a PC, open your terminal emulation program.
Operation has been verified Windows Terminal 3.1, Procomm Plus and
HyperTerminal. It is recommended that the terminal emulation be set for either
ANSI or TTY. The pin out of this port is designed to use a 9 pin female to 9 pin
male null modem cable. You will need to configure your terminal emulation
program before you get started.
First press the Enter key to display the Main Menu:
Advanced Power Technologies, LLC; (C) 2001-2003
Transformer Temperature Controller V4.3XX
Select:
1. VIEW
2. PROGRAM (2/XXXX)
3. STATUS
4. UPLOAD SETTINGS
5. DOWNLOAD SETTINGS (5/XXXX)
6. DOWNLOAD DATA LOG
7. DOWNLOAD SOFTWARE PATCH, DATA LOG WILL BE ERASED (7/XXXX)
8. LOG OFF
Enter Code:
Type 7/ followed by the password programmed or the super user password.

Press the Enter key. If the terminal emulation screen clears, you have entered an
incorrect password. Otherwise the screen will display:
FIRMWARE FILE TRANSFER IN PROGRESS. PRESS Any KEY TO ABORT.
Also, the front panel display will show:
PLEASE WAIT
LOADING FIRMWARE
121
V1.00, August 30, 2004
The user has approximately 90 seconds to find the file and start the download
process. The user will see the following message on the PC if they are unable to
locate the file in the allotted time:
FIRMWARE FILE TRANSFER IN PROGRESS. PRESS Any KEY TO ABORT.
DOWNLOAD Not SUCCESSFUL. PRESS 'Enter' KEY
11.1 Download Firmware Using HyperTerminal

To download firmware using HyperTerminal:
1. Click Transfer on the toolbar and click Send File:
122
V1.00, August 30, 2004
2. Find the Path and file name. 90 seconds are allotted to find the file:
3. Select Xmodem from the Protocol pull down list. Enter the Filename if in the
Folder indicated or click the Browse button to find the file:
123
V1.00, August 30, 2004
4. Click on the file name and click open. Click Send:
5. The download will now begin. Clicking Cancel aborts the transfer:
124
V1.00, August 30, 2004
6. If the transfer is successful, the following screen will be displayed to wait 15

seconds for the transfer to be burned-in to the microprocessor:
7. Press the Enter key after 15 seconds to display the Main Menu:
8. If the Main Menu does not appear, check the front panel display to see if the
display is scrolling. If not de-energize the unit and re-energize. Wait 15
seconds. If the unit does not respond after 15 seconds call the factory at
(866) 563-6600 for assistance.
125
V1.00, August 30, 2004
11.2 Download Firmware Using Procomm

Make sure the Transfer Protocol is set for XMODEM. To download firmware
using Procomm:
1. Click Data on the toolbar and click Send File:
126
V1.00, August 30, 2004
2. Find the folder containing the file to be transferred.
127
V1.00, August 30, 2004
3. Click Open:
128
V1.00, August 30, 2004
4. The download will now begin. Clicking Cancel aborts the transfer:
129
V1.00, August 30, 2004
5. If the transfer is successful, the following screen will be displayed to wait 15

seconds for the transfer to be burned-in to the microprocessor:
130
V1.00, August 30, 2004
6. Press the Enter key after 15 seconds to display the Main Menu:
7. If the Main Menu does not appear, check the front panel display to see if the
display is scrolling. If not de-energize the unit and re-energize. Wait 15
seconds. If the unit does not respond after 15 seconds call the factory at
(866) 563-6600 for assistance.
131
V1.00, August 30, 2004
12 SETTINGS WORKSHEETS
The following worksheet is a comprehensive list of all the settings programmable
through the RS-232 interface and possible settings. A blank space is provided to
write-in the desired setting:
132
V1.00, August 30, 2004
12.1 Front Panel Setting Sheets

Setting #
001
Setting
SP11PICKUP
Purpose
Probe #1 pickup
Setting Range or
Factory
Values
Default
0 to 160 C
0 to 160 C
0 to 160 C
0 to 160 C
0 to 160 C
0 to 160 C
0 to 160 C
0 to 160 C
0 to 160 C
0 to 160 C
0 to 160 C
0 to 160 C
0 to 160 C
0 to 160 C
0 to 160 C
Program to
temperature
002
SP11DRPOUT
Probe #1 dropout
temperature
003
SP12PICKUP
Probe #1 pickup
temperature
004
SP12DRPOUT
Probe #1 dropout
temperature
005
SP13PICKUP
Probe #1 pickup
temperature
006
SP13DRPOUT
Probe #1 dropout
temperature
007
SP14PICKUP
Probe #1 pickup
temperature
008
SP14DRPOUT
Probe #1 dropout
temperature
009
SP21PICKUP
Probe #2 pickup
temperature
010
SP21DRPOUT
Probe #2 dropout
temperature
011
SP22PICKUP
Probe #2 pickup
temperature
012
SP22DRPOUT
Probe #2 dropout
temperature
013
SP23PICKUP
Probe #2 pickup
temperature
014
SP23DRPOUT
Probe #2 dropout
temperature
015
SP24PICKUP
Probe #2 pickup
temperature
133
V1.00, August 30, 2004
Setting #
016
Setting
SP24DRPOUT
Purpose
Probe #2 dropout
Setting Range or
Factory
Values
Default
0 to 160 C
0 to 160 C
0 to 160 C
0 to 160 C
0 to 160 C
0 to 160 C
0 to 160 C
0 to 160 C
0 to 160 C
Program to
temperature
017
SP31PICKUP
Probe #3 pickup
temperature
018
SP31DRPOUT
Probe #3 dropout
temperature
019
SP32PICKUP
Probe #3 pickup
temperature
020
SP32DRPOUT
Probe #3 dropout
temperature
021
SP33PICKUP
Probe #3 pickup
temperature
022
SP33DRPOUT
Probe #3 dropout
temperature
023
SP34PICKUP
Probe #3 pickup
temperature
024
SP34DRPOUT
Probe #3 dropout
temperature
025
CT RATIO
Sets Primary CT ratio
0 to 9999
026
RATED LOAD
Sets rated load current
0 to 65535 Amps
0 to 99 C
0 to 999 minutes
(functional only in
units equipped with
aux CT)
027
WINDINGRISE
Set hotspot rise above
(functional only in
top oil temperature at
units equipped with
rated load from
aux CT)
manufacturer's heat run

data
028
WINDINGTC
Sets winding time
(functional only in
constant from
units equipped with
manufacturer's heat run
aux CT)
data
134
V1.00, August 30, 2004
Setting #
029
Setting
Purpose
DIRECTED FOA
Sets cooling type to
(functional only in
direct FOA/FOW
Setting Range or
Factory
Values
Default
YES, NO
NO
0 to 180 C
0 to 180 C
0 to 180 C
0 to 180 C
0 to 180 C
0 to 180 C
0 to 180 C
0 to 180 C
-20 to 20 C
-20 to 20 C
-20 to 20 C
Program to
units equipped with

CT)
030
WSP1PICKUP
Calculated winding set

point pickup temperature
031
WSP1DRPOUT

point dropout
temperature
032
WSP2PICKUP

033
WSP2DRPOUT

point dropout
temperature
034
WSP3PICKUP

035
WSP3DRPOUT

point dropout
temperature
036
WSP4PICKUP

037
WSP4DRPOUT

point dropout
temperature
038
LTCDIFF1 PU (Not
LTC Differential pickup
functional in single
temperature
probe units)
039
LTCDIFF1 DO (Not
LTC Differential drop out
temperature
probe units)
040
LTCDIFF2 PU (Not
temperature
probe units)
135
V1.00, August 30, 2004
Setting #
041
Setting
Purpose
LTCDIFF2 DO (Not
LTC Differential drop out
temperature
Setting Range or
Factory
Values
Default
-20 to 20 C
0 to 999 Minutes
0 to 999 Minutes
Program to
probe units)
042
043
044
LTCPUTMR1 (Not
timer supervises
probe units)
LTCDIFF1 pickup
LTCPUTMR2 (Not
timer supervises
probe units)
LTCDIFF2 pickup
LOADPUSP1
Load pickup set point
0.0 to 9.9 Amps
0.0
Load dropout set point
0.0 to 9.9 Amps
0.0
Load pickup set point
0.0 to 9.9 Amps
0.0
Load dropout set point
0.0 to 9.9 Amps
0.0
Load pickup timer
0 to 255 seconds
Load pickup timer
0 to 255 seconds
(functional only in
units equipped with
aux CT)
045
LOADDOSP1
(functional only in
units equipped with
aux CT)
046
LOADPUSP2
(functional only in
units equipped with
aux CT)
047
LOADDOSP2
(functional only in
units equipped with
aux CT)
048
LSP1PUTMR
(functional only in
units equipped with
aux CT)
049
LSP2PUTMR
(functional only in
units equipped with
aux CT)
136
V1.00, August 30, 2004
Setting #
050
Setting
Purpose
Setting Range or
Factory
Values
Default
LEVEL or PULSE
LEVEL
LEVEL or PULSES
LEVEL
Delays activation of an
0 to 255 seconds (Note:
output
a 0 setting results in a
IN1=LEVEL or
Allows input to handle
PULSE
pulses
Program to
(functional only in
units equipped with
optically isolated
inputs)
051
IN2=LEVEL or
Allows input to handle
PULSE
pulses
(functional only in
units equipped with
optically isolated
inputs)
052
OUT1PUTMR
32msec delay)
053
OUT2PUTMR
output
32msec delay)
054
OUT3PUTMR
output
32msec delay)
055
OUT4PUTMR
output
0 setting results in
a 32msec delay)
056
(!) SP11 (*/+) TO
Assigns probe #1 set
OUTn
point to a specific output

using a defined AND or
SP11 * OUT n
SP11 *
OUT0
! SP11 * OUT n
SP11 + OUT n
OR logic operator
! SP11 + OUT n
where n=1,2,3,4
137
V1.00, August 30, 2004
Setting #
057
Setting
Purpose
(!) SP12 (*/+) TO
OUTn

Setting Range or
Factory
Values
Default
SP12 * OUT n
Program to
SP12 *
OUT0
! SP12 * OUT n
SP12 + OUT n
OR logic operator
! SP12 + OUT n
where n=1,2,3,4
058
(!) SP13 (*/+) TO
OUTn

SP13 * OUT n
SP13 *
OUT0
! SP13 * OUT n
SP13 + OUT n
OR logic operator
! SP13 + OUT n
where n=1,2,3,4
059
(!) SP14 (*/+) TO
OUTn

SP14 * OUT n
SP14 *
OUT0
! SP14 * OUT n
SP14 + OUT n
OR logic operator
! SP14 + OUT n
where n=1,2,3,4
060
(!) SP21 (*/+) TO
OUTn
(Not functional in
single probe units)
SP21 * OUT n
SP21 *
OUT0
! SP21 * OUT n
SP21 + OUT n
OR logic operator
! SP21 + OUT n
where n=1,2,3,4
061
(!) SP22 (*/+) TO
OUTn
(Not functional in
single probe units)
SP22 * OUT n
SP22 *
OUT0
! SP22 * OUT n
SP22 + OUT n
OR logic operator
! SP22 + OUT n
where n=1,2,3,4
138
V1.00, August 30, 2004
Setting #
062
Setting
Purpose
(!) SP23 (*/+) TO
OUTn
(Not functional in
single probe units)
Setting Range or
Factory
Values
Default
SP23 * OUT n
Program to
SP23 *
OUT0
! SP23 * OUT n
SP23 + OUT n
OR logic operator
! SP23 + OUT n
where n=1,2,3,4
063
(!) SP24 (*/+) TO
OUTn
(Not functional in
single probe units)
SP24 * OUT n
SP24 *
OUT0
! SP24 * OUT n
SP24 + OUT n
OR logic operator
! SP24 + OUT n
where n=1,2,3,4
064
(!) SP31 (*/+) TO
OUTn
(Not functional in
single probe units)
SP31 * OUT n
SP31 *
OUT0
! SP31 * OUT n
SP31 + OUT n
OR logic operator
! SP31 + OUT n
where n=1,2,3,4
065
(!) SP32 (*/+) TO
OUTn
(Not functional in
single probe units)
SP32 * OUT n
SP32 *
OUT0
! SP32 * OUT n
SP32 + OUT n
OR logic operator
! SP32 + OUT n
where n=1,2,3,4
066
(!) SP33 (*/+) TO
OUTn
(Not functional in
single probe units)
SP33 * OUT n
SP33 *
OUT0
! SP33 * OUT n
SP33 + OUT n
OR logic operator
! SP33 + OUT n
where n=1,2,3,4
139
V1.00, August 30, 2004
Setting #
067
Setting
Purpose
(!) SP34 (*/+) TO
Assigns probe #3set
OUTn
(Not functional in
single probe units)
Setting Range or
Factory
Values
Default
SP34 * OUT n
Program to
SP34 *
OUT0
! SP34 * OUT n
SP34 + OUT n
OR logic operator
! SP34 + OUT n
where n=1,2,3,4
068
(!) LTC1 (*/+) TO
Assigns the LTC1
OUTn
differential SP to a
(Not functional in
single probe units)
LTC1 * OUT n
specific output using a

defined AND or OR logic
operator
LTC1 *
OUT0
! LTC1 * OUT n
LTC1 + OUT n
! LTC1 + OUT n
where n=1,2,3,4
069
(!) LTC2 (*/+) TO
Assigns the LTC2
OUTn
differential SP to a
(Not functional in
single or dual probe
units)
LTC2 * OUT n

operator
LTC *
OUT0
! LTC2 * OUT n
LTC2 + OUT n
! LTC2 + OUT n
where n=1,2,3,4
070
(!) WSP1 (*/+) TO
Assigns calculated
OUTn
winding set points to a
(functional only in
units equipped with
aux CT)
WSP1 * OUT n

operator
! WSP1 * OUT n
WSP1 *
OUT0
WSP1 + OUT n
! WSP1 + OUT n
where n=1,2,3,4
071
(!) WSP2 (*/+) TO
Assigns calculated
OUTn
(functional only in
units equipped with
aux CT)
WSP2 * OUT n

operator
! WSP2 * OUT n
WSP2 *
OUT0
WSP2 + OUT n
! WSP2 + OUT n
where n=1,2,3,4
140
V1.00, August 30, 2004
Setting #
072
Setting
Purpose
(!) WSP3 (*/+) TO
Assigns calculated
OUTn
(functional only in
units equipped with
aux CT)
Setting Range or
Factory
Values
Default
WSP3 * OUT n

operator
! WSP3 * OUT n
Program to
WSP3 *
OUT0
WSP3 + OUT n
! WSP3 + OUT n
where n=1,2,3,4
073
(!) WSP4 (*/+) TO
Assigns calculated
OUTn
(functional only in
units equipped with
aux CT)
WSP4 * OUT n

operator
! WSP4 * OUT n
WSP4 *
OUT0
WSP4 + OUT n
! WSP4 + OUT n
where n= 1,2,3,4
074
(!) LSP1 (*/+) TO
Assigns load set points
OUTn
to a specific output using
(functional only in
units equipped with
a defined AND or OR
LSP1 * OUT n
LSP1 *
OUT0
! LSP1 * OUT n
LSP1 + OUT n
logic operator
! LSP1 + OUT n
aux CT)
where n=1,2,3,4
075
(!) LSP2 (*/+) TO
Assigns load set points
OUTn
to a specific output using
(functional only in
units equipped with
a defined AND or OR
LSP2 * OUT n
LSP2 *
OUT0
! LSP2 * OUT n
LSP2 + OUT n
logic operator
! LSP2 + OUT n
aux CT)
where n=1,2,3,4
076
(!) IN1 (*/+) TO
Assigns optically
OUTn
isolated input to a
(functional only in
units equipped with
optically isolated
IN1 * OUT n

operator
! IN1 * OUT n
IN1 *
OUT0
IN1 + OUT n
! IN1 + OUT n
inputs)
where n=1,2,3,4
141
V1.00, August 30, 2004
Setting #
077
Setting
Purpose
(!) IN2 (*/+) TO
Assigns optically
OUTn
isolated input to a
(functional only in
units equipped with
optically isolated
Factory
Values
Default
IN2 * OUT n

operator
Program to
IN2 *
OUT0
! IN2 * OUT n
IN2 + OUT n
! IN2 + OUT n
inputs)
078
Setting Range or
where n=1,2,3,4
(!) OUT1 (*/+) TO
Assigns an output to a
OUTn

OUT1 * OUT n
! OUT1 * OUT n
OUT1 *
OUT0
OUT1 + OUT n
operator
! OUT1 + OUT n
where n=1,2,3,4
079
(!) OUT2 (*/+) TO
OUTn

OUT2 * OUT n
! OUT2 * OUT n
OUT2 *
OUT0
OUT2 + OUT n
operator
! OUT2 + OUT n
where n=1,2,3,4
080
(!) OUT3 (*/+) TO
OUTn

OUT3 * OUT n
! OUT3 * OUT n
OUT3 *
OUT0
OUT3 + OUT n
operator
! OUT3 + OUT n
where n=1,2,3,4
081
(!) OUT4 (*/+) TO
OUTn

OUT4 * OUT n
! OUT4 * OUT n
OUT4 *
OUT0
OUT4 + OUT n
operator
! OUT4 + OUT n
where n=1,2,3,4
142
V1.00, August 30, 2004
Setting #
Setting
Purpose
Setting Range or Values
Factory
Program to
Default
082
TIMESETPOINT1
00:00-00:00 >
OR's a time range to
Pickup and Dropout range:
00:00-
a specific output
00:00 to 23:59 (Military
00:00>
time)
OUT0
00:00-
a specific output
00:00>
time)
OUT0
00:00-
a specific output
00:00>
time)
OUT0
OFF, ON
OFF
OFF, ON
OFF
OFF, ON
OFF
OFF, ON
OFF
DSABL, 1-2, 1-3, 1-4, 2-3,
DSABL
OUT0,1,2,3,4
083
TIMESETPOINT2
00:00-00:00 >
OUT0,1,2,3,4
084
TIMESETPOINT3
00:00-00:00 >
OUT0,1,2,3,4
085
INVERT OUT1
Master output
inversion
086
INVERT OUT2
Master output
inversion
087
INVERT OUT3
Master output
inversion
088
INVERT OUT4
Master output
inversion
089
ALTERNATE
Selects an output
pair to alternate
between to exercise
2-4, 3-4
fans
090
P1 NAME
Probe #1 name
TOP OIL, WINDING,
TOP OIL
AMBIENT, LTCDIFF,
BOTMOIL, TOPOIL1,
TOPOIL2, TOPOIL3,
LTCDIF1, LTCDIF2
091
P2 NAME
Probe #2 name
TOP OIL, WINDING,
TOP OIL
(optional)
AMBIENT, LTCDIFF,
(only in
BOTMOIL, TOPOIL1,
dual
TOPOIL2, TOPOIL3,
probe)
LTCDIF1, LTCDIF2
143
V1.00, August 30, 2004
Setting #
092
Setting
P3 NAME
Purpose
Setting Range or
Factory
Values
Default
Probe #3 name
TOP OIL, WINDING,
TOP OIL
(optional)
AMBIENT, LTCDIFF,
(only in
BOTMOIL, TOPOIL1,
dual
TOPOIL2, TOPOIL3,
probe)
Program to
LTCDIF1, LTCDIF2
093
ANALGOUT
Current loop current
0to1mA or 4to20mA
0to1mA
Sets source for analog
P1 (probe1), P2 (probe
P1
output A1
2), WINDING
range
094
A1 SOURCE
(calculated)
095
A2 SOURCE
Sets source for analog
P1 (probe1), P2
output A2
(probe2), WINDING
P1
(calculated)
096
097
BAUD RATE
NODE ADDR
Sets baud rate for RS-
1200, 2400, 9600,
485 interface
19200
1200
Sets the node address
0 65535
Blocks remote control
ENABL to block remote
DSBL
command
control or DSABL to
for DNP3.0
098
REMOTE BLK
allow remote control

099
TIMEBASE
Sets record time for data
0 - 9999
log
100
P1 RECORD
Sets P1 for data log
YES, NO
NO
101
P2 RECORD
YES, NO
NO
102
P3 RECORD
YES, NO
NO
103
WNDGRECORD
Sets Calculated Winding
YES, NO
NO
YES, NO
NO
(functional only in
Temperature for data log
units equipped with

aux CT)
104
LOADRECORD
Sets LOAD for data log
(functional only in
units equipped with
aux CT)
144
V1.00, August 30, 2004
Setting #
Setting
Purpose
Setting Range or
Factory
Values
Default
105
TIME
Sets military time
HH:MM
00:00
106
MONTH
Sets month
1 to 12
00
107
DAY
Sets day
1 to 31
00
108
YEAR
Sets Year
00 to 99
00
109
DEVICEALRM
Processor alarm enable
ENABL for enabled or
ENABL
Program to
DSABL for disabled

110
TPROBEALRM
Temperature
measurement alarm
DSABL for disabled
ENABL
enable
111
112
MANALRM
WNDCKTALARM
Manual mode alarm
enable
DSABL for disabled
Winding circuitry alarm
enable
113
ENABL
ENABL
DSABL for disabled
OUT1(Action)
Allows OUT1 to default
OUT1UNCHGw/ALRM
OUT1
w/ALRM
when a DEVICE or
does not allow OUT1 to
UNCHG
TPROBE alarm
change state when
w/ALRM
Action: UNCHG,
alarm
PCKUP,SUPV
OUT1PCKUPw/ALRM
causes OUT1 to pickup
when alarm
OUT1SUPVw/ALRM
drops out OUT1 when
alarm
114
OUT2 (Action)
OUT2UNCHGw/ALRM
OUT2
w/ALRM
when a DEVICE or
UNCHG
TPROBE alarm
change state when
w/ALRM
Action: UNCHG,
alarm
PCKUP, SUPV
OUT2PCKUPw/ALRM
when alarm
OUT2SUPVw/ALRM
drops out OUT2 when
alarm
145
V1.00, August 30, 2004
Setting #
115
Setting
Purpose
Setting Range or
Factory
Values
Default
OUT3(Action)
OUT3UNCHGw/ALRM
OUT3
w/ALRM
when a DEVICE or
UNCHG
TPROBE alarm
change state when
w/ALRM
Action: UNCHG,
Program to
alarm
PCKUP,SUPV
OUT3PCKUPw/ALRM
when alarm
OUT3SUPVw/ALRM
drops out OUT3 when
alarm
116
OUT4 (Action)
Allows OUT4 default
OUT4UNCHGw/ALRM
OUT4
w/ALRM
when a DEVICE or
UNCHG
TPROBE alarm
change state when
w/ALRM
Action: UNCHG,
alarm
PCKUP, SUPV
OUT4PCKUPw/ALRM
when alarm
OUT4SUPVw/ALRM
drops out OUT4 when
alarm
117
TIME SP CNTR
Sets time counter for
0 to 255
Permits manual control
AUTO, MAN OFF, MAN
AUTO
of OUT1
ON
AUTO, MAN OFF, MAN
of OUT2
ON
AUTO, MAN OFF, MAN
of OUT3
ON
AUTO, MAN OFF, MAN
of OUT4
ON
Allows access to
4 digits
Time Setpoints
operation
118
119
120
121
122
OUT1CTRL
OUT2CTRL
OUT3CTRL
OUT4CTRL
PASSWORD
146
AUTO
AUTO
AUTO
0000
V1.00, August 30, 2004
12.2 PC Setting Sheets

Setting #
Setting
Purpose
01
SP11 PICKUP
Probe #1 set point
1/nnn
#1 pickup
where nnn=0 to 160
temperature
02
SP11 DRPOUT
Probe#1 set point#1

dropout
SP12 PICKUP
Probe #1, set point

#2 pickup
SP12 DRPOUT
Probe #1 set point

#2 dropout
SP13 PICKUP
Probe #1, set point

#3 pickup
SP13 DRPOUT
Probe #1 set point

#3 dropout
SP14 PICKUP
Probe #1, set point

#4 pickup
SP14 DRPOUT
Probe #1 set point

#4 dropout
SP21 PICKUP
8/nnn
where nnn=0 to 160
temperature
09
7/nnn
where nnn=0 to 160
temperature
08
6/nnn
where nnn=0 to 160
temperature
07
5/nnn
where nnn=0 to 160
temperature
06
4/nnn
where nnn=0 to 160
temperature
05
3/nnn
where nnn=0 to 160
temperature
04
2/nnn
where nnn=0 to 160
temperature
03
Program to
Probe #2, set point

#1 pickup
9/nnn
where nnn=0 to 160
temperature
DO NOT SET IF SINGLE

PROBE
147
V1.00, August 30, 2004
Setting #
Setting
Purpose
10
SP21 DRPOUT
Probe #2 set point
10/nnn
#1 dropout
Program to
where nnn=0 to 160
temperature

PROBE
11
SP22 PICKUP
Probe #2, set point

#2 pickup
11/nnn
where nnn=0 to 160
temperature

PROBE
12
SP22 DRPOUT
Probe #2 set point

#2 dropout
12/nnn
where nnn=0 to 160
temperature

PROBE
13
SP23 PICKUP
Probe #2, set point

#3 pickup
13/nnn
where nnn=0 to 160
temperature

PROBE
14
SP23 DRPOUT
Probe #2 set point

#3 dropout
14/nnn
where nnn=0 to 160
temperature

PROBE
15
SP24 PICKUP
Probe #2, set point

#4 pickup
15/nnn
where nnn=0 to 160
temperature

PROBE
16
SP24 DRPOUT
Probe #2 set point

#4 dropout
16/nnn
where nnn=0 to 160
temperature

PROBE
17
SP31 PICKUP
Probe #3 set point

#1 pickup
17/nnn
where nnn=0 to 160
temperature
DO NOT SET IF SINGLE OR

DUAL PROBE
148
V1.00, August 30, 2004
Setting #
Setting
Purpose
18
SP31 DRPOUT
Probe #3 set point
18/nnn
#1 dropout
Program to
where nnn=0 to 160
temperature

DUAL PROBE
19
SP32 PICKUP
Probe #3 set point

#2 pickup
19/nnn
where nnn=0 to 160
temperature

DUAL PROBE
20
SP32 DRPOUT
Probe #3 set point

#2 dropout
20/nnn
where nnn=0 to 160
temperature

DUAL PROBE
21
SP33 PICKUP
Probe #3 set point

#3 pickup
21/nnn
where nnn=0 to 160
temperature

DUAL PROBE
22
SP33 DRPOUT
Probe #3 set point

#3 dropout
22/nnn
where nnn=0 to 160
temperature

DUAL PROBE
23
SP34 PICKUP
Probe #3 set point

#4 pickup
23/nnn
where nnn=0 to 160
temperature

DUAL PROBE
24
SP34 DRPOUT
Probe #3 set point

#4 dropout
24/nnn
where nnn=0 to 160
temperature

DUAL PROBE
149
V1.00, August 30, 2004
Setting #
Setting
Purpose
25
WSP1 PICKUP
Calculated winding
25/nnn
pickup temperature
Program to
where nnn=0 to 180

SET ONLY IF Aux CT avail.
26
WSP1 DRPOUT
Calculated winding
dropout temperature
26/nnn
where nnn=0 to 180
27
WSP2 PICKUP
Calculated winding
pickup temperature
27/nnn
where nnn=0 to 180
28
WSP2 DRPOUT
Calculated winding
dropout temperature
28/nnn
where nnn=0 to 180
29
WSP3 PICKUP
Calculated winding
pickup temperature
29/nnn
where nnn=0 to 180
30
WSP3 DRPOUT
Calculated winding
dropout temperature
30/nnn
where nnn=0 to 180
31
WSP4 PICKUP
Calculated winding
pickup temperature
31/nnn
where nnn=0 to 180
32
WSP4 DRPOUT
Calculated winding
dropout temperature
32/nnn
where nnn=0 to 180
33
LTCDIFF1
LTC Differential 1
PICKUP
pickup temperature
33/-nn or 32/nn
where nn=0 to 20
PROBE
150
V1.00, August 30, 2004
Setting #
Setting
Purpose
34
LTCDIFF1
LTC Differential 1
34/-nn or 33/nn
DRPOUT
drop out
Program to
where nn=0 to 20
temperature

PROBE
35
LTCDIFF2
LTC Differential 2
PICKUP
pickup temperature
35/-nn or 34/nn
where nn=0 to 20
DUAL PROBE
36
LTCDIFF2
LTC Differential 2
DRPOUT
drop out
36/-nn or 35/nn
where nn=0 to 20
temperature

DUAL PROBE
37
LTCDIFF1
LTC1 Pickup Timer
PICKUPTMR
in minutes
37/nnn
where nnn=0 to 999
PROBE
38
LTCDIFF2
LTC2 Pickup Timer
PICKUPTMR
in minutes
38/nnn
where nnn=0 to 999
DUAL PROBE
39
LSP1 PICKUP
Load pickup current
39/n.n
where n.n=0.0 to 9.9
40
LSP1 DRPOUT
Load dropout
40/n.n
current

41
LSP2 PICKUP
Load pickup current
41/n.n
151
V1.00, August 30, 2004
Setting #
Setting
Purpose
42
LSP2 DRPOUT
Load dropout
42/n.n
current
Program to

43
LOAD PICKUP
Load pickup timer
TMR1
for LSP1
43/nnn
where n=0 to 255 seconds
44
LOAD PICKUP
Load pickup timer
TMR2
for LSP2
44/nnn
45
IN1 CTRL
Allows the input to

handle pulses
45/0: LEVEL
45/1: PULSE
SET ONLY IF Optically Isolated
Inputs avail.
46
IN2 CTRL
Allows the input to

handle pulses
46/0: LEVEL
46/1: PULSE
SET ONLY IF Optically Isolated
Inputs avail.
47
48
OUT1 PICKUP
Delays activation of
47/nnn
TMR
an output
OUT1
Operate Output in
48/0: AUTO (uses
AUTO/MANUAL
AUTO or MANUAL
programmable logic
control
48/1: MANUAL (control through

front panel)
49
OUT1 xxxxx (n)
Controls Behavior of
49/0: OUT1 UNCHG (0)
w/ALRM
output when Device
w/ALRM
or Temp Alarm
49/1: OUT1 PCKUP (1) w/ALRM

49/2: OUT1 SUPVS (2) w/ALRM
50
OUT2 PICKUP
TMR
an output
50/nnn
152
V1.00, August 30, 2004
Setting #
Setting
Purpose
51
OUT2
Operate Output in
51/0: AUTO (uses
AUTO/MANUAL
AUTO or MANUAL
programmable logic
control
Program to

front panel)
52
OUT2 xxxxx (n)
w/ALRM
output when Device
w/ALRM
or Temp Alarm

53
54
OUT3 PICKUP
53/nnn
TMR
an output
OUT3
Operate Output in
54/0: AUTO (uses
AUTO/MANUAL
AUTO or MANUAL
programmable logic
control

front panel)
55
OUT3 xxxxx (n)
w/ALRM
output when Device
w/ALRM
or Temp Alarm

56
57
OUT4 PICKUP
56/nnn
TMR
an output
OUT4
Operate Output in
57/0: AUTO (uses
AUTO/MANUAL
AUTO or MANUAL
programmable logic
control

front panel)
58
OUT4 xxxxx (n)
w/ALRM
output when Device
w/ALRM
or Temp Alarm

153
V1.00, August 30, 2004
Setting #
Setting
Purpose
59
(!) SP11 (*/+)
Programmable logic
59/0/0/0: SP11 not assigned
TO OUTn
for SP11
Program to
59/0/0/n: SP11 * to OUTn

59/1/0/n: !SP11 * to OUTn
59/0/1/n: SP11 + to OUTn
59/1/1/n: !SP11 + to OUTn
where n=1,2,3,4
60
(!) SP12 (*/+)
Programmable logic
TO OUTn
for SP12

60/0/0/n: SP12 * to OUTn
60/1/0/n: !SP12 * to OUTn
60/0/1/n: SP12 + to OUTn
60/1/1/n: !SP12 + to OUTn
where n=1,2,3,4
61
(!) SP13 (*/+)
Programmable logic
TO OUTn
for SP13

61/0/0/n: SP13 * to OUTn
61/1/0/n: !SP13 * to OUTn
61/0/1/n: SP13 + to OUTn
61/1/1/n: !SP13 + to OUTn
where n=1,2,3,4
62
(!) SP14 (*/+)
Programmable logic
TO OUTn
for SP14

62/0/0/n: SP14 * to OUTn
62/1/0/n: !SP14 * to OUTn
62/0/1/n: SP14 + to OUTn
62/1/1/n: !SP14 + to OUTn
where n=1,2,3,4
154
V1.00, August 30, 2004
Setting #
Setting
Purpose
63
(!) SP21 (*/+) TO
Programmable logic for
OUTn
SP21
Program to
63/0/0/n: SP21 * to OUTn
DO NOT USE FOR

SINGLE PROBE
63/1/0/n: !SP21 * to OUTn

63/0/1/n: SP21 + to OUTn
63/1/1/n: !SP21 + to OUTn
where n=1,2,3,4
64
(!) SP22 (*/+) TO
OUTn
SP22

64/0/0/n: SP22 * to OUTn
DO NOT USE FOR

SINGLE PROBE
64/1/0/n: !SP22 * to OUTn

64/0/1/n: SP22 + to OUTn
64/1/1/n: !SP22 + to OUTn
where n=1,2,3,4
65
(!) SP23 (*/+) TO
OUTn
SP23

65/0/0/n: SP23 * to OUTn
DO NOT USE FOR

SINGLE PROBE
65/1/0/n: !SP23 * to OUTn

65/0/1/n: SP23 + to OUTn
65/1/1/n: !SP23 + to OUTn
where n=1,2,3,4
66
(!) SP24 (*/+) TO
OUTn
SP24

66/0/0/n: SP24 * to OUTn
DO NOT USE FOR

SINGLE PROBE
66/1/0/n: !SP24 * to OUTn

66/0/1/n: SP24 + to OUTn
66/1/1/n: !SP24 + to OUTn
where n=1,2,3,4
155
V1.00, August 30, 2004
Setting #
Setting
Purpose
67
(!) SP31 (*/+) TO
OUTn
SP31
Program to
67/0/0/n: SP31 * to OUTn
DO NOT USE FOR

SINGLE OR DUAL
67/1/0/n: !SP31 * to OUTn

67/0/1/n: SP31 + to OUTn
PROBE
67/1/1/n: !SP31 + to OUTn

where n=1,2,3,4
68
(!) SP32 (*/+) TO
OUTn
SP32

68/0/0/n: SP32 * to OUTn
DO NOT USE FOR

SINGLE OR DUAL
68/1/0/n: !SP32 * to OUTn

68/0/1/n: SP32 + to OUTn
PROBE
68/1/1/n: !SP32 + to OUTn

where n=1,2,3,4
69
(!) SP33 (*/+) TO
OUTn
SP33

69/0/0/n: SP33 * to OUTn
DO NOT USE FOR

SINGLE OR DUAL
69/1/0/n: !SP33 * to OUTn

69/0/1/n: SP33 + to OUTn
PROBE
69/1/1/n: !SP33 + to OUTn

where n=1,2,3,4
70
(!) SP34 (*/+) TO
OUTn
SP34

70/0/0/n: SP34 * to OUTn
DO NOT USE FOR

SINGLE OR DUAL
70/1/0/n: !SP34 * to OUTn

70/0/1/n: SP34 + to OUTn
PROBE
70/1/1/n: !SP34 + to OUTn

where n=1,2,3,4
156
V1.00, August 30, 2004
Setting #
Setting
Purpose
71
(!) LTCDIFF1
Programmable
71/0/0/0: LTCDIFF not
(*/+) TO OUTn
logic for LTCDIFF1
assigned
DO NOT USE FOR
71/0/0/n: LTCDIFF * to OUTn
SINGLE PROBE
Program to
71/1/0/n: !LTCDIFF * to OUTn

71/0/1/n: LTCDIFF + to OUTn
71/1/1/n: !LTCDIFF + to OUTn
where n=1,2,3,4
72
(!) LTCDIFF2
Programmable
72/0/0/0: LTCDIFF not
(*/+) TO OUTn
logic for LTCDIFF2
assigned
DO NOT USE FOR
72/0/0/n: LTCDIFF * to OUTn
SINGLE PROBE
72/1/0/n: !LTCDIFF * to OUTn

72/0/1/n: LTCDIFF + to OUTn
72/1/1/n: !LTCDIFF + to OUTn
where n=1,2,3,4
73
(!) WSP1 (*/+)
Programmable
TO OUTn
logic for WSP1

SET ONLY IF Aux
CT avail.
73/0/0/0: WSP1 not assigned

73/0/0/n: WSP1 * to OUTn
73/1/0/n: !WSP1 * to OUTn
73/0/1/n: WSP1 + to OUTn
73/1/1/n: !SP23 + to OUTn
74
(!) WSP2 (*/+)
Programmable
TO OUTn
logic for WSP2

SET ONLY IF Aux
CT avail.
where n=1,2,3,4
74/1/1/n: !WSP2 + to OUTn
where n=1,2,3,4
157
V1.00, August 30, 2004
Setting #
Setting
Purpose
75
(!) WSP3 (*/+)
Programmable
TO OUTn
logic for WSP3

SET ONLY IF Aux
CT avail.
Program to

where n=1,2,3,4
76
(!) WSP4 (*/+)
Programmable
TO OUTn
logic for WSP4

SET ONLY IF Aux
CT avail.

where n=1,2,3,4
77
(!) LSP1 (*/+) TO
Programmable
OUTn
logic for LSP1

SET ONLY IF Aux
CT avail.
77/0/0/0: LSP1 not assigned

77/0/0/n: LSP1 * to OUTn
77/1/0/n: !LSP1 * to OUTn
77/0/1/n: LSP1 + to OUTn
77/1/1/n: !LP1 + to OUTn
where n=1,2,3,4
78
(!) LSP2 (*/+) TO
Programmable
OUTn
logic for LSP2

SET ONLY IF Aux
CT avail.
78/0/0/0: LSP2 not assigned

78/0/0/n: LSP2 * to OUTn
78/1/0/n: !LSP2 * to OUTn
78/0/1/n: LSP2 + to OUTn
78/1/1/n: !LP2 + to OUTn
where n=1,2,3,4
158
V1.00, August 30, 2004
Setting #
Setting
Purpose
79
(!) OUT1 (*/+)
Programmable
79/0/0/0: OUT1 not assigned
TO OUTn
logic for OUT1
Program to
79/0/0/n: OUT1 * to OUTn

79/1/0/n: !OUT1 * to OUTn
79/0/1/n: OUT1 + to OUTn
79/1/1/n: !OUT1 + to OUTn
where n=1,2,3,4
80
(!) OUT2 (*/+)
Programmable
TO OUTn
logic for OUT2

where n=1,2,3,4
81
(!) OUT3 (*/+)
Programmable
TO OUTn
logic for OUT3

where n=1,2,3,4
82
(!) OUT4 (*/+)
Programmable
TO OUTn
logic for OUT4

where n=1,2,3,4
159
V1.00, August 30, 2004
Setting #
Setting
Purpose
83
(!) IN1 (*/+) TO
Programmable
83/0/0/0: IN1 not assigned
OUTn
logic for IN1
Program to
83/0/0/n: IN1 * to OUTn
SET ONLY IF
Optically Isolated
83/1/0/n: !IN1 * to OUTn

83/0/1/n: IN1 + to OUTn
Input avail.
83/1/1/n: !IN1 + to OUTn

where n=1,2,3,4
84
(!) IN2 (*/+) TO
Programmable
OUTn
logic for IN2
84/0/0/0: IN2 not assigned

84/0/0/n: IN2 * to OUTn
SET ONLY IF
Optically Isolated
84/1/0/n: !IN2 * to OUTn

84/0/1/n: IN2 + to OUTn
Input avail.
84/1/1/n: !IN2 + to OUTn

where n=1,2,3,4
85
TIME1 xx:xx TO
Assigns TIME1
yy:yy Assigned
setpoint to OUTn
TO OUTn
85/xx:xx/yy:yy/n
where xx:xx= pickup time
yy:yy=dropout time
n=0,1,2,3,4
86
TIME2 xx:xx TO
Assigns TIME2
yy:yy Assigned
setpoint to OUTn
TO OUTn
86/xx:xx/yy:yy/n
yy:yy=dropout time
n=0,1,2,3,4
87
TIME3 xx:xx TO
Assigns TIME3
yy:yy Assigned
setpoint to OUTn
TO OUTn
87/xx:xx/yy:yy/n
yy:yy=dropout time
n=0,1,2,3,4
88
OUT1 INVERT
Inverts OUT1
88/0: Not INVERT

88/1: INVERT
160
V1.00, August 30, 2004
Setting #
Setting
Purpose
89
OUT2 INVERT
Inverts OUT2
89/0: Not INVERT
Program to
89/1: INVERT
90
OUT3 INVERT
Inverts OUT3
90/0: Not INVERT

90/1: INVERT
91
OUT4 INVERT
Inverts OUT4
91/0: Not INVERT

91/1: INVERT
92
CT RATIO
Sets ratio of
92/nnnn
primary CT
93
RATED LOAD
where nnnn= 0 to 6000
Sets rated load in

amps based on
mfgs data
94
WINDING RISE
Sets hotspot rise in
@ RATED LOAD
C over top oil at

rated load based
93/nnnnn
where nnnnn=0 to 65535
94/nn
where nn=0 to 99
on mfgs data
95
WINDING TC
Sets winding time

constant in minutes
based on mfgs
95/nnn
where nnn=0 to 999
data
96
COOLING TYPE
Sets cooling type
96/0: Not directed FOA/FOW

96/1: Directed FOA/FOW
97
TPROBE1 NAME
Names PROBE1
97/0: TOP OIL

97/1: WINDING
97/2: AMBIENT
97/3: LTCDIFF (dual probe)
97/4: BOTMOIL
97/5: TOPOIL1
97/6: TOPOIL2
97/7: TOPOIL3
97/8: LTCDIF1
97/9: LTCDIF2
161
V1.00, August 30, 2004
Setting #
Setting
Purpose
98
TPROBE2 NAME
Names PROBE2
98/0: TOP OIL
Program to
98/1: WINDING
98/2: AMBIENT
98/4: BOTMOIL
98/5: TOPOIL1
98/6: TOPOIL2
98/7: TOPOIL3
98/8: LTCDIF1
98/9: LTCDIF2
99
TPROBE3 NAME
Names PROBE3
99/0: TOP OIL

99/1: WINDING
99/2: AMBIENT
99/4: BOTMOIL
99/5: TOPOIL1
99/6: TOPOIL2
99/7: TOPOIL3
99/8: LTCDIF1
99/9: LTCDIF2
100
ALTERNATE
Alternate output
control
100/0: DSBL
100/1: 1 2
100/2: 1 3
100/3: 1 4
100/4: 2 3
100/5: 2 4
100/6: 3 - 4
101
ANALGOUT
NOT AVAILABLE
102
A1 SOURCE
NOT AVAILABLE
103
A2 SOURCE
NOT AVAILABLE
162
V1.00, August 30, 2004
Setting #
Setting
Purpose
104
BAUD RATE
Sets baud rate for
104/0: 1200 baud
RS-485 interface
Program to
104/1: 2400 baud

104/2: 9600 baud
104/3: 19200 baud
105
NODE ADDR
Sets the node

address for DNP3.0
communications
106
REMOTE BLK
Enables blocking of
remote control
commands through
105/xxxxx
where xxxxx=0 to 65535
106/0: Disables remote block
106/1: Enables remote block
DNP3.0
107
TIMEBASE
Sets record time for

data log
107/nnnn
where nnnn=0 to 9999
108
INCLUDE P1
IN LOG
109
INCLUDE P2
108/1: YES
IN LOG
110
INCLUDE P3
109/0: NO
109/1: YES
IN LOG
111
108/0: NO
110/0: NO
110/1: YES
INCLUDE
Sets Calculated
WINDING IN
Winding Temp. for
LOG
data log
111/0: NO
111/1: YES
112
INCLUDE LOAD
IN LOG
Sets LOAD for data

log
112/0: NO
112/1: YES
113
TIME
Sets time of day
113/xx:xx
where xx:xx= 00:00 to 23:59
114
DATE
Sets date
114/mm/dd/yr
where mm=01-12
dd=01-31
yr=00 to 99
163
V1.00, August 30, 2004
Setting #
Setting
Purpose
115
WNDCKT ALRM
Enables or disables
115/0: Enabled
winding circuit
alarm
116
DEVICE ALRM
Enables or disables
device alarm
117
TEMPERATURE
ALRM
118
MANUAL ALRM
Enables or disables
temperature
measurement
alarm
Enables or disables
Sets Time
PASSWORD
117/0: Enabled
117/1: Disabled
118/0: Enabled
119/nnn
Setpoints Counter
120
116/0: Enabled
118/1: Disabled
alarm
TIME SP CNTR
115/1: Disabled
116/1: Disabled
Manual Mode
119
Program to
Sets password
where nnn=0 to 255

120/xxxx
where xxxx=0000 to 9999
164
V1.00, August 30, 2004
13 DNP3.0 PROFILE DOCUMENT
DNP V3.00
DEVICE PROFILE DOCUMENT
Vendor Name:
Advanced Power Technologies, LLC
Device Name:
TTC-1000, Transformer Temperature Controller
Highest DNP Level Supported:
For Requests:
Device Function:
" Master
Level 1
# Slave
For Responses: Level 1
Notable objects, functions, and/or qualifiers supported in addition to the Highest DNP
Levels Supported (the complete list is described in the attached table):
See attached table.
Maximum Data Link Frame Size
(octets):
Transmitted:
70
Received
37
Maximum Application Fragment Size (octets):
Maximum Data Link Re-tries:
Transmitted:
51
Received:
22
Maximum Application Layer Re-tries:
# None
" Fixed at ____
# None
" Configurable
" Configurable from ___ to ____

Requires Data Link Layer Confirmation:
$ Never
" Always
" Sometimes
" Configurable as: Never
165
V1.00, August 30, 2004
DNP V3.00
Requires Application Layer Confirmation:

$ Never
" Always
" When reporting Event Data
" When sending multi-fragment responses
" Sometimes
" Configurable
Timeouts while waiting for:
Data Link Confirm:
$ None " Fixed at ____ "
Variable "
Configurable
Complete Appl. Fragment: #
None
" Fixed at ____
"
Variable
"
Configurable
Application Confirm:
$ None " Fixed at ____ "
Variable "
Configurable
Complete Appl. Response: #
None
" Fixed at ____
"
Variable
"
Configurable
Others:__________________________________________________
Sends/Executes Control Operations:
WRITE Binary Outputs
# Never " Always " Sometimes " Configurable
SELECT/OPERATE
" Never # Always " Sometimes " Configurable
DIRECT OPERATE
DIRECT OPERATE NO ACK
" Never
# Always
" Sometimes
" Configurable
Count > 1
$ Never " Always " Sometimes " Configurable
Pulse On
Pulse Off
Latch On
Latch Off
Queue
Clear Queue
166
V1.00, August 30, 2004
DNP V3.00
Reports Binary Input Change Events

when no specific variation requested:
Reports time-tagged Binary Input Change

Events when no specific variation requested:
# Never
# Never
" Only time-tagged
" Binary Input Change With Time
" Only non-time-tagged
" Binary Input Change With Relative Time
" Configurable
" Configurable (attach explanation)
Sends Unsolicited Responses:
Sends Static Data in Unsolicited Responses:
# Never
# Never
" Configurable
" When Device Restarts
" Only certain objects
" When Status Flags Change
" Sometimes (attach explanation)

" ENABLE/DISABLE
UNSOLICITED Function codes
supported
Default Counter Object/Variation:
No other options are permitted.
Counters Roll Over at:
# No Counters Reported
# No Counters Reported
" Configurable
" Configurable (attach explanation)
" Default Object: 20 and 21
" 16 Bits
" 32 Bits
Default Variation:
" Point-by-point list attached
" Other Value: _____

" Point-by-point list attached
Sends Multi-Fragment Responses:

" Yes
# No
167
V1.00, August 30, 2004
DNP V3.00
Sequential File Transfer Support:

"
Yes
# No
Custom Status Code Strings "
Yes
# No
"
Yes
# No
File Events Assigned to Class "
Yes
# No
"
Yes
# No
File Events Send Immediately "
Yes
# No
Multiple Blocks in a Fragment "
Yes
# No
Append File Mode
Permissions Field
File Events Poll Specifically
Max Number of Files Open 0
IMPLEMENTATION TABLE
REQUEST
OBJECT
Object
Variation
Number
Number
10
RESPONSE
(supported)
Description
Binary Output Status (Variation 0 is
(may generate)
Function
Qualifier Codes
Function
Qualifier Codes
Codes (dec)
(hex)
Codes (dec)
(hex)
(read)
(select)
(operate)
(direct op)
06
(no range, or all)
used to request default variation)

12
Control Relay Output Block
17, 28
129
(response)
echo of request
6 (dir. op, noack)

60
Class 0 Data
80
Internal Indications
168
(read)
06
00
(start-stop)
V1.00, August 30, 2004
TTC-1000 Data Map

Index #
00
01
02
03
04
05
06
07
08
09
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
DNP Object
Group,Variation
01,02
01,02
01,02
01,02
01,02
01,02
01,02
01,02
01,02
01,02
01,02
01,02
01,02
01,02
01,02
01,02
01,02
01,02
01,02
01,02
01,02
01,02
01,02
01,02
01,02
01,02
01,02
01,02
01,02
01,02
01,02
01,02
Description
State of Set Point SP11 (Probe 1, Set Point 1), 0-Dropped Out, 1-Picked Up
State of Set Point WSP1 (Winding Set Point 1), 0-Dropped Out, 1-Picked Up
State of Set Point LSP1 (Load Set Point 1), 0-Dropped Out, 1-Picked Up
State of Set Point LSP2 (Load Set Point 2), 0-Dropped Out, 1-Picked Up
State of Set Point LTCDIFF1 (LTC Set Point ), 0-Dropped Out, 1-Picked Up
State of Output #1 (OUT1), 0-Dropped Out, 1-Picked Up
State of Set Point TIME1 (Time Set Point 1), 0-Dropped Out, 1-Picked Up
State of Device Alarm, 0-No Alarm, 1-Alarm
State of Temperature Probe Alarm, 0-No Alarm, 1-Alarm
State of Remote Block, 0-Remote Block Disabled, 1-Remote Block Enabled
State of Optically Isolated Input, IN1, 0-Dropped Out, 1-Picked Up
State of Optically Isolated Input, IN2, 0-Dropped Out, 1-Picked Up
State of Set Point LTCDIFF2 (LTC Set Point ), 0-Dropped Out, 1-Picked Up
00
01
02
03
12,01
12,01
12,01
12,01
OUT1 Control, 1-remote on, 0-local control

00
01
02
03
04
30,04
30,04
30,04
30,04
30,04
05
30,04
06
07
30,04
30,04
Probe 1 Temperature
Probe 2 Temperature
Calculated Winding Hotspot Temperature
Measured Load Current
Probe 1 Name, 0-Top Oil, 1-Winding, 2-Ambient, 3-LTCDIFF, 4-BOTMOIL, 5TOPOIL1, 6-TOPOIL2, 7-TOPOIL3, 8-LTCDIF1, 9-LTCDIF2
Probe 3 Temperature
169
V1.00, August 30, 2004

TTC-1000 3 Probe Transformer Temperature Controller Instruction & Operation Manual

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TTC-1000 3 Probe Transformer Temperature Controller Instruction & Operation Manual

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TTC-1000

3 Probe Transformer Temperature Controller

Advanced Power Technologies

215 State Route 10, Building 2

V1.00, August 30, 2004

INSTALLATION and CONNECTIONS...........................................................9

V1.00, August 30, 2004

Setting Output Control With Alarm........................................................64

Alternate Fan Banks .............................................................................65

Auto and Manual Control ......................................................................66

Setting Control of Unit Alarm ................................................................67

4.13.1 Device Alarm Setting.........................................................................68

V1.00, August 30, 2004

Setting Date and Time ..........................................................................70

4.14.1 Setting Time and Date Via the Front Panel.......................................71

TELEMETRY OPTIONS ..............................................................................74

VIEW TEMPERATURES .............................................................................79

SETTING FILES ..........................................................................................90

V1.00, August 30, 2004

Data Storage ......................................................................................105

Data Points .........................................................................................106

Setting the Time Base ........................................................................106

Selecting Data Points .........................................................................107

10.4.1 Add or Delete P1 From Log ............................................................107

Retrieving Data Log............................................................................110

10.5.1 Saving the Data Log as a Text File Using HyperTerminal...............111

11 DOWNLOAD PROGRAM UPDATES ........................................................121

Download Firmware Using HyperTerminal .........................................122

Download Firmware Using Procomm .................................................126

12 SETTINGS WORKSHEETS ......................................................................132

Front Panel Setting Sheets.................................................................133

PC Setting Sheets ..............................................................................147

13 DNP3.0 PROFILE DOCUMENT ................................................................165

V1.00, August 30, 2004

V1.00, August 30, 2004

V1.00, August 30, 2004

V1.00, August 30, 2004

The TTC-1000, 3 Probe Transformer Temperature Controller is a mission

Control cooling fans and pumps.

Provide high temperature, LTC condition, and cooling system performance

Provide a trip output.

The TTC-1000 is substation hardened and designed to operate over a wide

Measures temperature from 0 to 160 C.

Does not require calibration.

Optional 0-1 or 4 - 20 mA analog outputs.

Optional aux CT input for calculated winding temperatures.

Differential temperature set point control for LTC condition monitoring.

Optional magnetic mount temperature probe when a thermo well is not

Periodic exercise of cooling fans.

Automatic swapping of lead and lag fan banks.

Four independent temperature set points per probe.

V1.00, August 30, 2004

Cooling system performance monitor to alarm when cooling is commanded

Dedicated programmable form B alarm relay.

Remote/Local Comms through RS-232, no special software required.

Flash memory for convenient firmware upgrades.

Same unit operates from 38 to 160VDC or 120VAC and is immune to

Available in either compact panel mount or a 304 Stainless Steel NEMA 4X

Optional DNP3.0 Level 1 communications for reading analogs plus status

V1.00, August 30, 2004

Advanced Power Technologies

CLEAR WINDOW NO TEXTURE

Figure 2. 1a: Front Panel, Panel Mount Version