STATUTORY LIMIT:
SPM : 150mg/Nm3.
SOX: 2000mg/ Nm3.
NOX: 750 mg/ Nm3.
Transformer
e
e
e
e
Rectifier
e
e
mA
+ Positive Ions
KV
e Negative Ions
e Free electron
e
e
e
e
e
e
e
e
e
e
e
e
e
e
+
e
e
e
e
+
+
1000
800
600
400
200
0.05
0.5
10
Dry Air
7% H2O by volume
1011
14% H2O
1010
25% H2O
200
300
400
500
600
700
Temperature, F
1200
1000
800
600
400
200
10
20
30
Voltage in KV
40
50
ESP FIELDS
100%
GAS FLOW Dust
80%
80%
80%
80%
20%
4%
0.8%
0.16%
80%
16%
3.2%
0.64%
Burden
TO
0.16%
STACK Dust
Burden
ASH HOPPER
Caution:
Higher injection rate of NH3 may result ash to clinging to the Plates of ESP,
reducing the Plate rapping infecting.
SCHEMATIC DIAGRAM of
AMMONIA DOSING SYSTEM
No. of pipes: 8
Size of Pipe: 15mm
Size of hole: 4-6 mm
No. of holes:19
Flow meter
Pressure gauge
Solenoid valve
Isolating valve
Manual control valve
Ammonia Cylinder
Conveying Air
from Air Heater
Design
Actual
Efficiency of ESP
99.4
99.4
Ash in Coal
25%
30 - 32%
21.52 gm/Nm3
0.13 gm/Nm3
130 mg/Nm3
DEVELOPMENTAL PROJECT
FOR AMMONIA DOSING AT TGS
SAFTY PRECAUTION:
1) Ammonia pipe line has been hydraulically tested at 50 kg/cm2.
2) Low-pressure line of Ammonia line is also tested for leaks.
3) Enclosure for Ammonia Injection in a control station
4) Sprinkler system has been incorporated around Ammonia injection
station. This water sprinkler can be operated from remote end.
5) Shed over Ammonia cylinder has been done for avoiding exposed direct
sun light.
6) Water spraying system provided inside NH3 cylinder storage area.
7) Care to be taken during NH3 cylinder handling / transportation.
8) Monthly checking of NH3 concentration in surrounding atmosphere
around ammonia injection control station. Monthly checking of flue gas
for NH3 content.
9) Monthly checking of ash for NH3 content.
10) Physical checking of ESP internals, duct, ID Fan runner, casing etc.
11) Occupational health center should be equipped for first aid to attend
personnel who is exposed with Ammonia gas.
12) Display with Caution note about NH3 handling.
10
No. OF READINGS
Without NH3
With NH3
11
12
13
14
15
145
rate of 2ppm
125
105
Injection
MILL CUT-IN
stopped
85
65
45
25
1
10
11
12
13
14
15
16
17
18
19
20
TIME
Av. SPM
RESULTS:
TITAGARH GENERATING STATION
SPM LEVEL MEASURED BY WBPCB
999857
800
786.09 3227
Ammonia
dosing
introduced
700
600
474.6
500
434.22
400
275.75
300
292.7
100
0
114.32 132.7
94.92
65.34
59.14
38.94 28.37 34.33 42.5653.86
27.25
# -# -# -# -# -# -# -# -# -# -# -# -# -# -# -# -# -# -# -# -# 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 2 3 4 1
98
25173029181140
2 3
86
70
2136
95
36
25171222
63
234430493339
# -# -# -# -# -# -# -# -# -# -# -# -# -# -# -# -# -# -# -# -# -# -# -# -# -# 4 1 2 3 4 1 2 4 1 2 3 4 1 2 3 1 2 3 4 1 2 3 1 2 3 4
UNIT No.
Results achieved:
SPM level reduced significantly:
Can maintain below 75mg/Nm3.
CONSUMPTION OF AMMONIA:
Dosing Rate
With 2 ppm
dosing
With 3 ppm
dosing
Hours of Dosing
Per Day
Ammonia dozing
per day (kg)
1
2
3
4
5
6
1
2
3
4
5
6
0.36
0.71
1.07
1.43
1.78
2.14
0.5
1.1
1.6
2.1
2.7
3.2
112
56
37
28
22
19
74.7
37.4
24.9
18.7
14.9
12.5
Online
SPM
Hosted From TGS Server By Environmental Cell
28.4
1:21:45 PM
35
1:21:45 PM
40
1:21:45 PM
14.5
Average Value
1:21:45 PM