Composites: Part B
journal homepage: www.elsevier.com/locate/compositesb
MAScIR-INANOTECH, ENSET, Avenue de lArme Royale, Madinat El Irfane, 10100 Rabat, Morocco
Universit de Technologie de Compigne, Unit Transformations Intgres de la Matire Renouvelable (TIMR, EA4297), Centre de Recherche de Royallieu, BP 20529,
60205 Compigne Cedex, France
b
a r t i c l e
i n f o
Article history:
Received 29 December 2012
Received in revised form 8 April 2013
Accepted 11 April 2013
Available online 19 April 2013
Keywords:
A. Fibers
A. Polymermatrix composites
B. Fiber/matrix bond
B. Mechanical properties
B. Strength
a b s t r a c t
Cellulose bers were isolated from Moroccan sugar cane bagasse by using three distinct stages. Firstly
bagasse was subjected to (1) a hot water (70 C) treatment to eliminate hemicellulose, then to (2) an alkaline aqueous solution (15% of sodium hydroxide (NaOH), 98 C) treatment to eliminate lignin, and nally
to (3) a bleaching stage. Sugar cane bagasse cellulose bers were analyzed by different complementary
analysis (FT-IR; 13C NMR and TG). The reinforcing capability of cellulose bers extracted from sugar cane
bagasse was investigated using low density polyethylene as matrix. The cellulosic preparations were free
of bound lignin. The intrinsic viscosity, the viscosity average and the molecular weight were respectively
511 ml/g, 1769 and 286578 g/mol. An enhance on mechanical properties of composites was found, a gain
of 72% in Youngs modulus at 25 wt.% ber loading and a gain of 85% in exural modulus at 25 wt.% ber
loading, as a results of a good interface adhesion between cellulose bers and matrix.
2013 Elsevier Ltd. All rights reserved.
1. Introduction
Bagasse is the by-product obtained after sucrose extraction
from the sugar cane plant. It has a high proportion of cellulose,
which can be readily isolated by pulping from the other components namely lignin and hemicellulose. About 4050% of bagasse
is the glucose polymer cellulose, much of which is in a crystalline
structure. Another 2535% is hemicelluloses, an amorphous polymer usually composed of xylose, arabinose, galactose, glucose,
and mannose. The remainder is mostly lignin plus lesser amounts
of mineral, wax, and other compounds [1,2]. This characteristic
suggests the possibility of using the bagasse as a source of cellulose
bers.
To obtain different products from sugar cane bagasse it is necessary to submit the biomass to separation process of its constituents. However, it is a challenge to isolate original cellulose from
sugar cane bagasse. A variety of methods such as organosolv fractionation [3,4], steam explosion [5,6] and enzymatic hydrolysis [7]
have been developed in an attempt to isolate and identify cellulose.
One of the most suitable methods for the extraction and separation
of cellulose is that based on the alkaline delignication [6,8,9].
Corresponding author. Address: INANOTECH-MAScIR (Moroccan Foundation for
Advanced Science, Innovation and Research), ENSET, Avenue de lArme Royale,
Madinat El Irfane, 10100 Rabat, Morocco. Tel.: +212 6 63 52 81 58.
E-mail address: amine.moubarik@yahoo.fr (A. Moubarik).
1359-8368/$ - see front matter 2013 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.compositesb.2013.04.040
Chemically, cellulose is a linear natural polymer of anhydroglucose units linked at the one and four carbon atoms by b-glycosidic
bonds. Cellulose is present in an amorphous state, but also associated with crystalline phases through both intermolecular and
intramolecular hydrogen bonding for which cellulose does not
melt before thermal degradation [10,11]. There are several types
of celluloses (I, II, III, IV, and V) and type I shows the best mechanical properties. Cellulose I consists of two phases, Ia and Ib.
Cellulose Ia has one-chain triclinic structure and cellulose Ib has
two-chain monoclinic structure [12], and they differ in hydrogen
bonding [13]. Thermodynamically, the cellulose Ib format is found
to be more stable than the Ia, and cellulose Ia was converted to Ib
by annealing at around 200 C in a number of different solvent
media [14,15].
Interest in natural bers has increased worldwide due to their
low cost, low density, hardness, good thermal and mechanical
resistivity [16] and to their environmental friendliness [17]. The
main disadvantages of natural bers are low permissible processing temperatures, the tendency to form clumps, and their hydrophilic nature. The substitution of nonnatural bers by vegetable
bers has a lot of advantages that can be justied through ecological balances. Some research works were developed using thermoplastic polymers/natural bers showing excellent results for many
applications, especially in interior components for automotives.
Thermoplastics such as polyethylene (PE) [18,19], polypropylene
234
2. Experimental methods
2.1. Materials
Sugar cane bagasse was obtained from a local sugar factory
(Guangzhou, Morocco). The bagasse was stored indoors while the
experiments were conducted. The bagasse was air-dried for three
days at ambient temperature (up to 810% equilibrium moisture
content) and then cut into small pieces (12 cm). The cut bagasse
was ground to pass a 1.0 mm size screen. All chemicals used were
of analytical or reagent grade (SigmaAldrich, France). The Low
Density Polyethylene (LDPE, Riblene MP 31 from Polimeri europa
france, density of 0.924 g/cm3 and a melting temperature of
109.8 C) was used as the matrix.
Sugar cane
bagasse
Extracted with hot water at 70C during
2 hours (solid:liquid ratio; 1:10, w/w).
Separated
sample
Extracted with 15% NaOH (w/v)
aqueous solution at 98 C for 90 min
(solid:liquid ratio; 1:10, w/w)
Cellulose
fibers
Filtrate:
lignin
Cellulose
fibers
Sodium chlorite/glacial acetic acid
Bleached
cellulose fibers
- Washing with 5% NaOH (w/v)
- Washing with water and air-drying
Cellulose
fibers
Fig. 1. Scheme for extractions of original celluloses from Moroccan sugar cane bagasse.
235
of 170, 170, 165 and 165 C from hopper to the die respectively.
The extruded composites were cooled in a water bath and then pelletized into granules of 2 mm length. The granular materials were
subsequently compression molded into samples for mechanical
testing.
2.5. Composites testing
The mechanical strength of composites was determined using
an INSTRON universal-testing machine (model 33R4204). Tests
were carried out according to ISO 527-3 [27] with 2 mm/min crosshead speed. Tensile strength and modulus values are average results of fty tested specimens. The resulting load was measured
using a 50 kN load cell.
Flexural properties of the samples were measured on an INSTRON 33R4204 equipment in accordance to ASTM D790-03 standard [28]. The measurements were performed at ambient
conditions (23 C). The crosshead speed for the exural tests was
set at 2 mm/min. The resulting load was measured using a 50 kN
load cell.
Scanning electron microscopy (SEM) was used to probe the dispersion of the cellulose bers in the polymer matrix. SEM of the
composite sample was performed with a Jeol. JSM-7000 F BRUKER
instrument operating at 15 kV. The specimens were frozen under
liquid nitrogen, fractured, coated with palladium to prevent electrical charging.
Effects of water absorption on bagasse cellulose bers reinforced LDPE composites were investigated in accordance to ASTM
D570 standard [29]. Samples for mechanical tests containing different ber fractions of reinforcement were evaluated after water
absorption to evaluate the effect on mechanical properties.
2.6. Statistical analysis
The tests experiments concerning the composite characterization were repeated 50 times. Means and standard deviations of
data were calculated. The analysis of variance (ANOVA) was applied for the analysis of the results of Table 1. For each analysis, signicance level of 5% was assumed. All statistical analyses were
carried out using the software Statgraphics Plus 5.1 (Stat-point
Technologies, Inc.).
3. Results and discussion
Alkaline treatment is usually an effective method to isolate cellulose bers from agricultural residues. Sodium hydroxide, one of
the most common alkaline reagents, has been applied to treat a
variety of agricultural residues [30,31]. In this study, cellulose
Table 1
Mechanical properties of the composites before and after water absorption. Fifty replicates of each composites. S.D.: standard deviation.
Materials
Tensile Strength
(MPa)
Mean S.D
Youngs Modulus
(MPa)
Mean S.D
Flexural Modulus
(MPa)
Mean S.D
Tensile Strength
(MPa)
Mean S.D
Youngs Modulus
(MPa)
Mean S.D
Flexural Modulus
(MPa)
Mean S.D
14 0.9a
10 0.4b
9 0.2c
11 1.5b
7 1.8b
236 21a
263 11b
310 9c
360 17d
407 12e
194 12a
230 8b
260 15c
310 16d
360 11e
13 0.7a
9 0.9b
9 0.5b
8 1c
6 1.1e
207 11a
249 14b
289 10c
333 12d
378 18e
186 10a
214 13b
233 11c
286 20d
308 18e
a, b, c, d, e values with the same superscript letters were not signicantly different.
S.D.: standard deviation.
236
Fig. 3. CP/MAS
13
bagasse with hot water and NaOH (15%) under the used condition
does degrade the macromolecule of cellulose.
The thermal decomposition of organic polymers is commonly
determined by thermogravimetry (TG) analysis under nitrogen or
air atmosphere. TG and DTG curves of sugarcane bagasse and pure
cellulose derived from bagasse (after removal of lignin and hemicellulose) are shown in Fig. 4 a and b, respectively. The initial
weight losses starting at 36 C for both native ground bagasse
and pure cellulose may be attributed to the evaporation of loosely
bound moisture on the surfaces of these materials. The second degradation occurred at around 100130 C and is ascribed to the
evaporation of absorbed water. The degradation of untreated bagasse ensues at 180 C and the maximum rate of degradation
was observed at 270 C (revealed by DTG curve) while that of the
alkali treated cellulose occurred at 210 C and the rate of degradation becoming maximum at 320 C (according to DTG curve). The
presence of other macromolecules (hemicellulose, lignin) which
are decomposed at low temperatures help to cause early onset of
degradation of the bagasse. Similar observations were reported
by Mandal and Chakrabarty [38].
3.3. Cellulose valorization
The values of mechanical properties (tensile strength, Youngs
modulus and exual modulus) of the composites after and before
water absorption are summarized in Table 1. Addition of cellulose
bers to LDPE, yield a composite material with a higher Youngs
modulus and a higher exural modulus compared to neat LDPE.
This improvement corresponds to an increase of 72% and 85% for
the Youngs modulus and the exural modulus, respectively. The
ANOVA analysis showed a signicant difference between cellulose
bers/LDPE composites and neat LDPE. This is due to the high cellulose bers tensile modulus compared to neat PP and to a good
interaction between cellulose bers and matrix [39]. The results
obtained for tensile strength showed a decrease in the tensile
strength with increasing cellulose ber loading. This could be explained by the cellulose ber length and the decohesion between
the matrix and bers under stress. This decohesion generates a
stress concentration which accelerates the sample break. In this
work, 20 wt.% bagasse cellulose ber reinforced LDPE matrix was
the optimum percentage to make the best composites. Therefore
the mechanical properties obtained after water absorption were
slightly affected. The slight decrease in mechanical properties after
water absorption may be caused by formation of hydrogen
237
Sugar cane
bagasse
Pure
cellulose
Pure
cellulose
Sugar cane
bagasse
Fig. 4. TG (a) and DTG (b) curves of untreated sugar cane bagasse and pure cellulose bers derived from sugar cane bagasse (after removal of lignin and hemicellulose).
Analysis in air atmosphere, heated at 5 C/min.
Sugar cane
bagasse
Cellulose
fibers
Fig. 5. SEM images of the tensile fractured surface of optimal cellulose bers (20%)/
LDPE composites.
238
4. Conclusion
In summary, the adopted extraction methodology seems to be
able to isolate cellulose bers from sugar cane bagasse. The hot
water treatment of bagasse followed by the alkaline treatment
were found to be a promising alternative separation process since
it resulted in the removal of most of the lignin and hemicelluloses
without any signicant damage of the macromolecules of cellulose
structure. Furthermore, FT-IR spectroscopy and 13C NMR spectrometry of the cellulose bers conrm that all the lignin and hemicelluloses were eliminated during the separation process.
The present results reveal that cellulose bers can be used as
reinforcing ller in LDPE. The results show a signicant increase
of the mechanical properties of composites with the addition of
cellulose bers, reaching 72% increases from neat LDPE in Youngs
modulus at 25 wt.% cellulose bers reinforcement, while the exural modulus increased by 85% at 25 wt.% cellulose bers reinforcement when compared to neat LDPE.
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