Unit #2 Restoration

S.No.

Description of Work

Hours
Reqd

Start
Date

MAJOR ACTIVITIES
1

Generator hydrogen leak identification & arresting

Air pressurisation start and leakage identification &

rectification , Generator ATT
1.2 CO2 purging & H2 purging
2
DPT for all weld joints in hydrogen line
1.1

126

17.09.16

72

17.09.16

20
12

27.09.16
17.09.16

Boiler cooling

36

16.09.16

Windbox inspection & SADC dampers checking

40

19.09.16

222

18.09.16

24

18.09.16

Clinkers removal from boiler RHS waterwall

16 Mtr manual opening and A6 & C6 burners opening for
5.1
clearing clinkers
5.2

RHS Waterwall tube panel cutting at 22 and 18 Mtr for manual

approach to break the clinker (600 mm * 600 mm)

12

19.09.16

5.3

RHS Waterwall tube panel cutting at 22 and 18 Mtr for manual

approach to break the clinker (600 mm * 600 mm)

10

21.09.16

Lower elevation Burners Inspection from boiler inside.

48

26.09.16

56
8
10
12
12

27.09.16
29.09.16
30.09.16
30.09.16
30.09.16

1
2
3

Water wall tube panel welding & RT

Boiler Hydro Test
Skyclimber & scaffold removal and box-up
CAVT
Boiler Lightup and synchronisation
ADDITIONAL BOILER ACTIVITIES
Inspection & clinker removal
Burner Rectification work in A1, E1, E3, G6 guns
APH 2B alignment work

Service air line Tapping in RHS & LHS 16 mtr for maintenance

6
7
8
9
19
11

5
6
7
8
9
10
11
12
13

Coal Mill 2E densit application

ID fan 2B cooling fan 2B Decoupling for electrical work
Flow control block checking PA & FD fans
Mill 2H damper seal air line tapping work
Primary Superheater drain MIV passing attending
FRS 30% CV U/S MOV gland Leak arresting
361 valve suction MOV gland leak arresting
seal air fan 2A & 2B filter cleaning
Scanner air Fan AC & DC filter cleaning

14

PA fan 2A & 2B Internal inspection and Servo Link checking

15

FD Fan 2A & 2B Internal inspection and servo link checking

16

Main Steam pressure transmitter LHS line radiography work

17
18

Windbox Inspection
U#2 Mill-2B LOP-B seal leak arresting

19

MIll-2C,2D, 2F,2G inert steam SOV passing work rectification

27
28
30
31
32
33
34
35
36
37
38

U#2 Near seal trough for furnace bottom ring header

insulation work
APH 2B PA I/L Bellow Leak arresting
Mill 2B hot air duct flange leak arresting
U#2 G elevation SADC link correction works
SB Spray MIV & MOV Gland replacement
Mill A internal inspection
Mill C internal inspection
Mill D internal inspection
Mill F internal inspection
Mill G internal inspection
Mill H internal inspection
Hot PA duct manhole opening

40

ESP pass C & D Internal inspection

41

U#2 E & G Burner inspection

42
1
2
3
4
5

U#2 All mills SOV servicing

TURBINE ACTIVITIES
TDBFP2A R/C line vent u/s CV leak arresting
U2 EXTRCTN-4 TO TDBFP-2A MOV passing attending
U#2 Ex-2 NRV & MOV in between leak arresting
BFP-Turbine Exhaust hood spray line rerouting
HPH#1 to 2 MIV Clamp normalisation work

CRH 3rd drain pot MIV bonnet clamp normalisation work

CRH to TDBFP-2B MIV downstream flange welding leak clamp

normalisation work

HP Bypass spray block valve(Switch Yard side)Bonnet leakage

arresting work

24

1
2

U2 LP Gland steam temp is more 225 deg.C (spray nozzles

cleaning
H2 abnormal leakage in Generator arresting
Hydrogen line supports work
GRATINGS PROVISION IN BETWEEN TDBFP-2A & 2B
ASH HANDLING ACTIVITIES
CG 2C2 Overhauling work
BA feed sump orifice shifting (All CG)

BA Hoppers manual cleaning and Seal trough cleaning

9
10
11
12

4
5
6
7
8
9
10

Wetting head nozzles cleaning

U#2 BH C &D common MIV 300NB replacement
All power cylinder gland replacement
All CG guard modification
BH bagfilter inspection
BH RVF inspection and leakage arresting
BH B manhole ash leak and fluidising pad internal welding

1
2
3

ELECTRICAL ACTIVITIES
GT-2 Y PH Bushings Moose connectors inspection
UT-2A & 2B tap changer oil changing & overhauling
ID Fan-2B ,Coolinfg fan-2B Vibration

New LPBS fixing of All HT Motors

5
6
7
8
9

GIS BHMS for Battery bank-2 communication

GT2 B phase HV & LV temp hunting in dcs
Line-2 86A trip coil supervision fail
GT2 R&Yph tap pos-bad val in DCS
U2 DCDB CHRGER-1,2 DC grpund alarm came

10

U2 Coalfeedr 2A O/L Gate Nt Oprtng Elect

11

U2B Bus Voltage (BR) reading bad quality

12

U#2 Hydrogen Drier Motor Failure Alarm Persisting

13
14
15

PAF-2B blade pitch opening 77% for 110A

U#2 ESP B4 O/L damper fault came
U2 ESP A pass A3 Inlet damperField fault

16

DG-2 Temperature scanner reading erratic

17

ALL LV switchgear SFU oiling to be done for CHP PMCC-1,CHP

PMCC-2(STACKING CIRCUIT, RECLAMINING CIRCUIT..ETC)

18
19
20
21
22

Oiling to be done at SFU handle lock & and aslo to be done at

Breakers locking provision for all LV Switchgear panels for total
AHP electrical panels
GEN CT JB shifting from existing location
Oiling to be done at SFU handle lock & and aslo to be done at
Breakers locking provision for all LV Switchgear panels for total
Unit #2 Electrical LV Swgr Panels
ELEC PM FOR AHP TRF#2
ELEC PM FOR CPU REGEN & SWITCHYARD TR#2

23
24
25
26
27
28

ELEC
ELEC
ELEC
ELEC
ELEC
ELEC

29

All Lt Swgr Anti pumping relay modification work

30
31
32
33
34
35
36
37
38

GIS Mounting bolt to be greased for preservation

Lt breakers General maintenance
RS 485 Cable laying ( extension) @ 11.3mtrs floor
RS 485 Cable laying ( extension) @ 3.3mtrs floor
Junction for Seal Oil pumps 2A & 2B
Unit -2 battery charger -2 source to be shifted to 12rc
Mill E & H EPB modification work
Esp-2B trf oil leakage attend work
Humidity controller installation in ESP-2
MODIFICATION FOR CHEMEICAL DOZING SKID ALTERNATIVE
POWER SOURCE.
Providing MCB for COC motors
U#2 battery charger AC source modification for U#2 FCBC1&2 incomers

39
40
41
42

1
2
3
4
5
6
7
8
9
10
12
13
14
15
1
2

PM
PM
PM
PM
PM
PM

FOR
FOR
FOR
FOR
FOR
FOR

DM FIRE FIGHTING TRANSF-2

ASH SLURRY TRANSFORMER-2
UNIT-1 SERVICE TRANSFMR-2
SEA WATER PMCC TRANSF-2
VENTILATION TRF#2(UNIT-2)
BOTTOM ASH/FLY ASH TRANSFR-1

SEGREGATION OF SUPPLY FOR TDBFP 2A AND 2B OVEFS A AND

B TO SECTIONS A AND B RESPECTIVELY
CONTROL & INSRUMENTATION ACTIVITIES
U2 TDBFP2B MOT cooelr return line TI ferrule leak arresting
U2 FRS DP Tx-1 ferrule leak arresting
TDBFP2B eccentricity fault showing in DCS
ACW Rotary filter B not operating
U#2 GSC lvl in DCS not matching with Local
U#2 TDBFP-2B EH Oil Trip Blok (1YV) leak arresting work
Turbine positive trust pad temp RTD hunting
All coal feeders checking from DCS
Main turbine & TDBFP HP trip block pressure setting servicing
APH 2A & 2B ALCS setting adjustment
Main Turbine Brg#2 oil leak arresting
Burner; A1,A2,A3,A4,A6 & C6 ACTUATOR DISCONNECTIONS
DONE FOR MECHANICAL WORK
Gland steam spray control vlv disconnection for mechanical
work
HPBP spray block valve disconnection done for mechanical
work
BOP WORKS
CST#2 to Regeneration jammed valve rectification
End Caps Rectification

1
2
3
4
5
6
7
8
9

Modifications
Power supply of HP/LP bypass drives
EH Oil Trip Logic - Low Level Switch-2/3 to be added
TOP- Hardwire Start Logic-1/2 Pressure Switch
BCP auto start permissive
Generator seal oil pump discharge header pressure transmitter
should be provided in seal oil skid
ETS- trip logic on HP & LP condensor vaccum switches - arming
coondition from pressure switch to be changed to turbine
speed > 80 rpm
MFT for MS pressure > 17mpa and temperature >600 with 300
sec delay
MFT for reheat temperature > 630 with 300 sec delay
Alarm for coal mill; 1. feeder running with roller lifted for 3 min,
2. bowl dp > 5.5 kpa

10

Operation of mill reject hopper outlet gate from dcs and alarm
on gate open > 3 min

11

Disabling of turbine and TDBFP eccentricity readings when

speed > 1000 rpm

12

Mill inerting SOV auto open when flow less than 20 TPH

13

Mill inerting SOV auto open when outlet temperature (3/6) >
90 for 3 sec

14

Mill inerting SOV open feedback for start permissive. feed > 25
TPH for 60 sec as closing permissive

15

Currently mill trip condition exists on 3/6 MDV close. the logic
to be implemented only for start up and alarm but not trip

16

Proposal to include SADC opening > 50% in mill start

permissive

17

Alarm for windbox pressure < 0.65 kpa during corresponding

mill in service

18

Changing reheater protection of MFT logic fuel flow from 80 to

40 tph

19

TDBFP AC LOP stop permissive to be available casing

temperature < 120

20

Boiler purge request timer to be reduced to 10 min from 30

min

21

Installation of temperature elements in PA duct to indentify

smoldering of accumulated coal on PA duct

24

Extension of generator slip rings and generator terminal box

pyrometric measurements to dcs
APH Seal Control System Checking

25

UPS power distribution breaker name plate cross verifying

26
27

Main Turbine Brg#2 oil leak arresting

All Feeder calibration ( completed)

22

28
29
30

Burner E1, E3, E4,E5, E6 & G6 disconnection for

mechanical work (e1,E3,G6 Normalized)
Boiler 361 valve operation checking
UPS breaker handle replacement
Boiler Light-up Activities and Synchronization

2 Restoration Schedule & Activity Status as on 28.09.2016

Start
Time

Finish
Date
Time

20:00 23.09.16

2:00

20:00 20.09.16 20:00

2:00 28.09.16
20:00 18.09.16

8:00
8:00

23:28 18.09.16 12:00

8:00

21.09.16

0:00

12:00 27.09.16

6:00

12:00 19.09.16 12:00

12:00 20.09.16

0:00

20:00 22.09.16

6:00

0:00

28.09.16

0:00

8:00
16:00
0:00
10:00
22:00

29.09.16
30.09.16
30.09.16
30.09.16
01.10.16

16:00
0:00
10:00
22:00
10:00

Days from 17.09.2016 to 01.10.2016

3 4 5 6 7 8 9 10 11 12 13 14

Status as on 27.09.16 @ 14:00 hrs

Leakeage identified and arrested ,Generator ATT
completed, CO2 purging under progress.
leakeage arrested, ATT completed
Co2 purging under progress
Completed
Completed
Completed
Clinker removal completed
Completed
Completed

Completed
Burners inspection under progress
Waterwall tube panel welding under progress

Clinker removal completed

E1,E3,G6,A1 box up completed.
Completed & trial taken.

Completed
Completed
Completed
Completed
Completed
Completed
Completed
Completed
Completed
Completed

Completed
Completed
Completed
Completed
Completed
Completed
Completed
Completed
Completed
Completed
Completed
Completed
Completed
Completed
Completed
Completed
Completed
Pass C&D Inspection done and A pass inspection under
progress
E2,E4,E5 BOX UP DONE. G4 & G5 DPT done.Box-up under
progress
completed
Completed
Completed
Completed
Completed
Completed
Completed
Completed
Completed
Completed
Completed
Completed
Completed
Completed
Seal Trough Cleaning Completed. Manual cleaning under
progress

A& C Completed
Completed
Completed
Competed
Competed
Competed
Completed
Completed
Completed
Mill Motors 2A to 2H,ID-2B,FD,PAN FAN,CEP,MDBFP,MDBFP
AOP,ACW,CCCW,AC JOP,Stator water,MSP completed.
under observation
Completed
Completed
Completed
Completed (39114548)
We found tranduscer(BR-ph) I/P terminal got damaged
same has been made
ready . Found ok
Trail taken and found motor tripping n Over load(3.26A in
all
phases),Checked motor parameters found normal(60 ohms
balanced & B/W
winding-Gnd=Open)
Completed
completed
Completed. Tightness & TB's cleaning done
and observed temperatures found normal.

completed
Under Progress
completed

Completed
completed
Completed
Completed

Completed
Completed
Completed
Completed
Completed
Completed
Completed
Work under progress
Completed
Completed
Completed
Completed

Completed
Completed
Completed
Completed
Completed
Completed
Under progress, 2A & 2D Completed

Completed
Completed
Completed
Completed
Under progress

Completed
Completed
Completed

Completed
Under Progress
Under Progress
Completed
Under Progress
Completed
Completed
Completed
Completed
Completed
Completed
Completed
Completed
Completed
Completed
Mechanical team has to remove insulation and thermowell
has to be welded.

Completed
Completed
Completed

Completed
Completed
Completed

Notification/Order Number

39114535
39114541
39114534
39114542
39114543

39114544
39114545 & 39114546
39627177
39114549
39114551
39114542
39114531
39114532

39114545, 39114550
39114546, 39114554
39114556

351031424
351028177

39114533

39627253
39627254
39627255
39627256
39627257
39627258
39114689

39114692
39114688
351022164
351033905
351034179

351022132
39627190
39627189
351027803
39114530

39114462
39627166

39627167
39627168

39114537
39627126
39114445
39114577
351010375
351014204, 351031000, 351032226
351027409
351030305
351030666, 351030794, 351031558
351032033, 351032401

351032147

351032636

351033343
351033497
351033439
351034050

351034125

351034126
351034122

351034133
39104581
39105218

39105419
39108841
39109608
39109796
39112936
check the feasability of circuit and
found not required for BTG

39114553
39114536 & MOC-192
39114569
39114568
39114569
39114568
MOC-149
MOC-143
MOC-192
MOC-247

351033020
351033760
351030306
351022847
351023426
351024244
351024310
39627179

39627178 & 39627169

39114573

TPCIL/OPN/102
TPCIL/OPN/145
TPCIL/OPN/146
TPCIL/OPN/153
TPCIL/OPN/169
TPCIL/MOC/209
TPCIL-MOC-198
TPCIL-MOC-199
TPCIL-MOC-215
TPCIL-MOC-219
TPCIL-MOC-220
TPCIL-MOC-228
TPCIL-MOC-229
TPCIL-MOC-230
TPCIL-MOC-232
TPCIL-MOC-248
TPCIL-MOC-249
TPCIL-MOC-251
TPCIL-MOC-255
TPCIL-MOC-257
TPCIL-MOC-260
TPCIL-MOC-284