Equipment Preparation
Slips and Elevators
Safety Clamps
Strap Wrenches
Single Joint Compensator
Stabbing Guides
Handling and Lifting Plugs
Power Tongs
Pre-Running Operations
Drifting
Pipe Length Measurement
Cleaning
Visual Inspection of Threads Before Make-up
Field Repair
Field Repair on Coated Pipes
Field Repair on Fiber Glass Lining Pipes
Installation of Seal-Rings
Pipes Lifting From Rack to Rig Floor
Running
Operations on the Rig Floor
Thread Compound Application
Recommended Thread Running Compounds
Thread Lock Application
Stabbing
Thread Engagement
Connection Make-up
Make-up Speed
Index
11
12
13
16
17
Connection Break-out
Inspection
Re-Running
18
Equipment Preparation
All accessory and backup equipment, such as cross-overs, safety
subs, float equipment and packer assemblies, should be inspected
to ensure they are in proper condition. Since accessories are
obtained from several sources, care should be taken to ensure
they were threaded with the correct connection. Only accessories
threaded by Tenaris or one of their licensed repair shop facilities
should be used.
Either slip or collar type elevators may be used for casing and
tubing strings. The inserts of the slips and slip type elevators
must be clean and sharp. Extra long slips and slip type elevators
shall be used on long and/or heavy strings. lf collar-type elevators
are used, the bearing surface shall be carefully inspected to
ensure a smooth flat bearing contact perpendicular to the pulling
direction. An uneven bearing surface can damage the coupling
and lead to a premature connection failure. Spider and elevator
slips shall be examined to see that all the surfaces contact
the pipe evenly. Uneven contact can dent the pipe or cause excess
slip-cutting.
The use of high-density inserts is recommended for critical
service materials.
Safety Clamps
The safety clamp is used to suspend the column in case of
insufficient grip by the elevator. The safety clamp must be used
Strap Wrenches
Running Manual
Stabbing Guides
Stabbing guides shall be used to guide the pin into the box and
minimize damage to the connection if the joint is misstabbed.
The stabbing guide must be checked prior to running to ensure
proper fit and condition of the elastomeric inserts.
Power Tongs
Running Manual
Pre-running Operations
Drifting
It is requested that each length of the tubulars (casing, tubing,
accessories) be drifted for its entire length just before running.
Before drifting, make sure that the internal surface is clean and
free from foreign matter that can prevent the correct running
of the drift and can be mixed with make-up compound during
assembly.
LENGTH
DIAMETER
in.
mm.
in.
mm.
6
12
12
152
305
305
d - 1/8
d - 5/32
d - 3/16
d - 3.18
d - 3.97
d - 4.76
42
42
1,067
1,067
d - 3/32
d - 1/8
d - 2.38
d - 3.18
The drift shall be handled with care when inserted and when
extracted from the pipe, and drifting should be preferably
performed from the box side to the pin side to avoid damage
on threads, seals and shoulders.
It is recommended to perform drifting while the pipe is on
the rack.
Tubulars that do not pass the drift mandrel shall be marked
with a reject paint band, and laid aside for further
investigation.
For CRA and coated material, it is recommended to use nonmetallic drift or a drift coated with plastic or with Teflon.
Make sure that the drift mandrel OD conforms to the API 5CT
specifications or to the customers special drift purchase
specification.
When specified by the purchaser, casing can be "Special
Drifted". Sizes are shown in API RP 5A5 "Recommended
Practice for Thread Inspection of new Casing, Tubing and Plain
End Drill Pipe", or special drift purchase specifications.
Running Manual
Cleaning
Running Manual
Before the make-up on the rig floor, all threads will be submitted
to visual inspection.
Pipe should be on a rack allowing enough space for 360
revolution for inspection to assure that each connection is:
Well cleaned
Free from rust due to a long and/or incorrect storage
Free from handling damages
Free from longitudinal cuts and scratches in the seal area
Free from burrs or wear
Field Repair
If necessary, slight thread repairs by # 400 emery cloth or file,
can be performed by Tenaris personnel or by certified personnel
of a thir party company.
Slight repairs can be made only on the thread or on the shoulder
area, but not on the seal area. Only mild oxidation is alloyed to
be removed from the seal by means of a Scotch Brite.
Repairs must not change the shape of the original surface.
Running Manual
Running
Operations on the Rig Floor
While the pipe is in the travel basket or laid on the "V" door,
remove the thread protector of the box/coupling, wipe with a
clean cloth the box/coupling or blow it with a jet of compressed
air and apply the proper amount of thread compound as per
pipe manufacturer recommendations.
Running Manual
API Modified
Thread Compound
Compound.
Environmentally Safe
Jet-Lube-Enviro-Saf
Best-O-Life PTC
Total Premium Compound
Keep the dope well mixed, and stir it very well before using. If
the compound is too thick because of the low external
temperature, it can be warmed up to a maximum of 30C and
mixed up. Never use oil or solvent to dilute the thread
compound.
Keep the dope container covered in order to avoid
contamination from dust, water, or other dangerous elements.
Use new brushes with clean and soft bristle; never use metallic
brushes or spatulas. Use mustache type brush for box end and
plain type bruch for pin end.
Apply thread compound in a continuous film all over the
surface of threads and seals as per the connection manufacturer
recommendations.
When automatic dope applicator is used, try to check the
dope weight sprayed by collecting it and putting it on a
scale. Set up the dope applicator until the minimum weight is
reached. When a brush is used, weigh the minimum
requested quantity of dope with a scale, to have an idea of
the dope volume. Special care should be taken to make sure
Stabbing
Stabbing and initial thread engagement is the most critical
aspect of running premium connections. A stabbing guide shall
be used on the pipe box thread to prevent damage to thread and
seal surfaces. The pipe must be properly positioned and under
complete control before stabbing is conducted. The pipe must
be in true vertical alignment over the box. Movement or sway of
the pipe should be limited to the minimum extent possible.
Personnel on the rig floor and the stabbing board should always
control stability and movement of the pipe. Only after the pipe
is stabilized and properly positioned, lower the pipe slowly to
avoid thread damage. Once the face of the pin is even with the
face of the box, the pin connection should be lowered very
slowly into the box. This process will allow the stab flank of
the pin threads to align with the flank threads of the box and
reduce the possibility of misstabbing, or cross threading.
Running Manual
Thread Engagement
Remove stabbing guide after stabbing. Then rotate the pipe
by hand or manual wrench for a couple of turns. If the
weight of the pipe prohibits turning by hand, turn it very
slowly with tongs (connection should be free running without
torque required) to ensure proper thread engagement. Crossthreading and misalignment may be corrected now. The
stabber must not rock the pipe during initial stab or make-up.
In case of a misstab, rotating the connection counterclockwise 1/4 to 1/2 turns will correct the misalignment and
give proper thread engagement. Re make-up following the
previous indications.
When making up corrosion resistant alloys (CRA) pipes,
strap wrenches should be used after stabbing to make the pin
up to the hand tight position or at minimum until a secure
thread start has been achieved.
Connection Make-up
Power tongs are required. Pipe wrenches, rig tongs or
spinning chain make-up are not recommended. A back-up
tong may
be required until sufficient string weight is developed to
prevent the joint from turning in the slips. Set the power tong
and the back-up tong as close as possible to prevent bending
during make-up. The back-up tong should be of a sufficient
width to prevent crushing the pipe body. Do not set the backup tong over the box threads. Do not latch the elevators on
the pipe until the connection is made-up completely.
10
Running Manual
Make-up Speed
After stabbing, the first 1 or 2 turns must be performed at low
speed to assure proper made-up. Then a higher rotation speed
can be applied, and at the last 1 or 2 turns, the speed must be
reduced again to a low value.
Make-up Torque
Curve Pattern
Running Manual
11
Make-up
Acceptance Criteria
The make-up shall be accepted whenever the curve resulting from
the make-up operation adjusts to the patterns shown below:
12
Running Manual
Make-up
Rejection Criteria
Make-up Torque Under Minimum
or Over Maximum Specified Value
If the minimum specified make-up torque is not reached,
or the maximum specified make-up torque is exceeded, the
connectionthe connection shall be broken out, cleaned,
inspected and if it is not damaged, redoped and re-madeup.
Possible reasons
Misalignment between pin and box
Threads not clean
Wrong torque
Not enough thread compound
Torque cell not properly calibrated
Consequences
Risk of leaking
Risk of accidental unscrewing
The connection shall be broken out, cleaned, inspected,
and if it is not damaged, redoped and re-madeup.
Running Manual
13
14
Running Manual
General Note
Connections that do not produce an acceptable graph within
three make-ups shall be rejected and identified accordingly.
Connections that show visible damage and that can not be
field repaired shall be rejected and identified accordingly.
Running Manual
15
Tubing
Smaller than 3 1/2
3 1/2 to 4 1/2"
Smaller than 6 5/8
Casing
6 5/8 to 7 5/8
Larger than 7 5/8
Running Manual
ALL
in.
mm.
in.
mm.
in.
mm.
0.030
0.045
0.035
0.76
1.14
0.89
0.025
0.030
0.030
0.64
0.76
0.76
0.030
0.035
0.030
0.76
0.89
0.76
0.045
0.060
1.14
1.52
0.040
0.040
1.02
1.02
0.035
0.035
0.89
0.89
16
Connection Break-out
To break out the Tenaris family of premium connections, the
same equipment used to make them up will be required.
Stop rotation immediately when the pin jumps inside the box.
A stabbing guide shall be used prior to lifting the pin out of
the box. The pin must be carefully lifted out of the box to
avoid damage. This is critical on heavy weight pipe or when
pulling double or triple stands. Remove the power tong before
lifting the pin out of the box. Do not lift the exposed pin
threads through the tong. Before moving the pipe further,
protect the threads by installing a clean, dry thread protector
or lift plug as appropriate.
For flush connections, the use of safety clamps is highly
recommended.
Inspection
Once the connection is broken, a brief inspection of seal and
threads of both pin and box should be conducted.
All connections should be broken out and rotated out in low
gear only.
To break-out the connections, unlatch the elevators before
breakout. Locate the connection to be broken out at a
comfortable working height above the slips. Set the power
tong and the backup tong or slips as close as possible to
prevent bending during breakout. Maintain vertical
alignment and control of pipe. This is accomplished by a man
on the stabbing board. Slowly apply the torque required to
break the connection. (Never use a hammer or other hard
object to beat on a connection. The resultant damage could
lead to a failure.) Depending on the torque required, the
upper end of the pipe may start moving. Pipe movement shall
Re-Running
To re-run a string of Tenaris Premium Connections, the same
procedure as in the initial running should be followed.
Running Manual
17
Running
Pulling
Note: this section does not replace the Tenaris Running Manual.
It shall be used together with it.
18
Running Manual
Tenaris makes available this Manual for informational purposes only and in no way assumes responsibility or liability for any
loss, damage, or injury resulting from the use of information and data herein. The technical information contained herein
should not be construed as a recommendation. Although reasonable efforts have been made to maintain the accuracy and
reliability of its content you should only rely on its conclusions at your own risk. You should not rely on descriptive product
data or other information in this Manual without professional engineering advice.
Managing Director
Jim Aivalis
jaivalis@tenaris.com
(1) 713 767 4400 tel
(1) 713 767 4444 fax
Product Qualification
& Technical Support
Mario Vespa
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Licensee Support
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ARGENTINA
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www.tenarisconnections.com
Version 01/ September 2003. Tenaris. All rights reserved.
MEXICO
Veracruz
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(52) 229 989 1119 fax
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VENEZUELA
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