50DBS RIGHT ANGLE GEARBOX

Rotary Drive

TF/No-

Operation Instructions

Deyang Tianfa Prtroleum Equipment Ltd.

AddThe South Section, Taishan Road, Deyang City (Bajiao
Industrial Park)
Tel0838

2601384

2601325

Fax0838 2601325
Mobil-phone 13881090356

13881058238

Code618014
E-mail http:www.tf-pr.com

www.Deyang Tianfa.com

Catalogue
0nesummary1
TwoUse and Service manual
OneStructure Illustration and OAD size
1OAD size2
2Structure size 3
TwoTechnical specification 4
1Technical parameter4
2Operating principle 4
(Three) Installation 6

(Four) lubrication 8
(Five) Maintenance 8
(Six) Constant fault 9
(Seve)Assemble and disassemble 11
ThreeParts list13
(One)Input axis assembly13
(Two)Output axis assembly 15
(Three)Partial assembly drawing

17

(Four)Arts list recommended for one year 19

(Five)Technical document for random choice20

One

Summary

The right angle gearbox is widely applied in driving transmission, and

used for driving harp, crab, pump and any other power units. It is the
important equipment of rig gearing and pump driving units that can connect
with different methods, and play an important role in changing dynamic
direction and decreasing the rotation speed. That right angle gearbox used
by screw gear has the feature of driving accurately, low noise and big PWR.
Each lubrication parts are not only used by drench lubrication, but also
splash lubrication, and the lubrication effect is good. The structure of whole
set is simple, and it is convenient for using.

TwoUse and Service manual

OneStructure Illustration and OAD size

1The OAD size of right angle gearbox is as Figure1.

2The OAD Structure of right angle gearbox is as Figure2.
(1)The power unit should change the driving direction passing by
the screw gear and transmit by output when it is connected

through the input.

(2)The adjusting gasket play an important role in adjusting the
interspaces of both screw gear, but it shoule be fitted together as
need.

TwoTechnical specification
1. Technical parameter
1driving ratio

1.5

2Transmission PWR.

480KW

3rated torque of input axis

12000NM

4rated rotation speed of input axis

870r/min

(5) Maximum quiescent rotation speed of input axis

6lubrication method

980r/min

Drench and splash

2Operating principle
The right angle gearbox can connect with the different methods. The
power unite should transmit the power to gearbox, and it can transmit the
power which the dynamic direction and decreasing the rotation speed is
changed by transmission box to driving harp, crab, pump and any other
power units

ThreeInstallation and Calibration

1Transportation
It should be transported by crane as design when transport the right
angle gearbox. The cable should be hung up in the hanger, (as Fg.3) using
the crane and the minimum load of cable is 5 ton. When the right angle
gearbox is moved or laid down, the bottom and both sides of box should
not be shook or stocked in order to avoid the accuracy.

2Installation
The right angle gearbox has been completely debugged before it left the
factory, if it is not installed correctly, the using effect and life should be
affected. So to ensure the regular work of right angle gearbox, its flatness
of base should be installed less than 0.1mm, and the right alignment
between the output and the input should less than 0.1mm and the maximum
error of the center is less than 0.3mm... The body and the base should be
firmly connected with the base to keep steady of gearbox.

3Calibration
Firstly, We should open the box cover; check that if there are eyewinker
such as tack, screw and nut and the cleaning and connecting circumstance
of each part of body Before Calibration; then we should lubricate the clean

lubrication oil into the relevant place, close the box; check that if it is
flexibly for the driving parts to drive, and it is the oil-way and gas-way are
unblocked. After checking, zero-load experiment should be carried out in
order to ensure the steady driving, and it should be shook or stocked, and
its inequality noise should be lower than 85 db. Load driving should be
after the zero-loads driving for a period of time.

Fourlubrication
Each lubrication parts are not only used by drench lubrication, but also
by splash lubrication and the bevel gear lubrication is used with hypoid
gear oil. It adopts the lubrication of HL5728SY1102-77in summer ,
and adopts the lubrication of HL5722SY110277in winter; The
lubrication system is as Fig.4 for reference. The lubrication oil should be
thrown by the oil supply hole on the bearing lubrication in Bearing cover
II, and the lubrication oil should be thrown by the two oil supply holes on
the bearing lubrication in bearing base III.

FiveMaintenance
(1) Check the connectional situation of each parts on time, clean out the
eyewinker in the box.
(2) Check the lubrication clean in the box, the angle gearbox should be

cleaned and changed the lubrication oil before 15 days when it is used for
the first time. Then it should be changed the oil once a week, please notice
the oil level when you change the oil, otherwise the oil should be leak and
it should influence in lubrication.
(3)Check the oil-way on time, to ensure the gear coupling and the regular
lubrication of bearing.
(4) Dont open the observation window freely; otherwise the eyewinker
should be dropped in, and dont remove the angle gearbox, and it is
forbidden to burn and solder on every parts of box body, once there is
something wrong with it, please call the specialist for check and
maintenance.
(5)The angle gearbox should be debugging once after it is used for 3
months or 1600 hours, and the interspaces of tooth flank should be
0.20-0.35mm, and the contact area should be greater than 60%.

SixConstant fault and removing method

fault diagnosis
fault mode

Treatment

Oil-leaking

Exceed the service life or the oil

Should exchange the

in oil seal

seal a is worn out seriously

oil seal in time

Smooth

treatment

The exterior of axle box is rough.

should be on the face.
The connection place cant ensure
Should adjust the right
the

requirement

for

the

right
alignment,

and

alignment, so the wear between the

exchange oil seal.
shaft and seal is serious.
Should

inspect

the

Bearing

The oil-way is ungrammatical, and

oil-way, or exchange

damage

the lubrication oil is not enough.

the bearing when it is

serious.

The right alignment between the

shaft and the bearing cant be Should

exchange

ensured, as it is circling in high bearing and adjust the t

The
speed, the bearing should be heating right alignment
temperature
and injured.
of bearing
Reduce the interspaces
is

The interspaces between the shaft

between the shaft and

increasing

and the bearing are too big.

the bearing
The mark of lubrication oil is not

Exchange the right

right.

lubrication oil

10

Maintain the tooth face

Serious overload is for a long time,
or exchange the gear
and exceed the design area, and it is
under

the

area

of

worn out seriously or injured.

design.
There is some eyewinker in the box
or it is affected by external factor Should exchange gear.
Conic is

during the driving.

wearing

Should exchange the

It cant ensure the requirement for

and injured

verticality in time, or
the verticality, so the gear is worn
exchange the gear as
out and undercut.
need.
Check up the bottom
The gear oil in the box is so dirty or
of box, exchange the
there is too much deposit in the box.
cleaning gear oil.
It is Serious overload for a long

Shaft is

Exchange the shaft on

time, or affected by external factor

injured

time
and it is broken

SevenAssemble and disassemble

All the components should be washed clean when the right angle
gearbox is assembled. Please notice that the oil in is on the upper of bearing,

11

and oil gallery is under the bearing. You should adjust the spacer to ensure
the minimum interspaces for less than 60 and the length for less than
70; Zero-load experiment should be carried out in order to ensure the
steady driving, and it should be shook or stocked, and its inequality noise
should be lower than 85 db. When the gear box is disassembled, anchor
bolt on the bearing should be dropped one by one, and the output and input
shaft assembly should be disassemble separately.
All the components should be washed clean when the output and
input shaft assembly is assembled. And the shrunk-on components should
be heated uniformly, when it is heated by machine oil, and the heated
temperature is less than 120C, and heat assemble must be self-cooling,
chilling is not permitted .All the components which is assemble must be
leaning on the shaft back or related fixed location. The minimum interspace
is less than 0.05mm, all the components which is assemble, should be
flexibly and no sticking. The bypass and should be flush with oil gallery
when shaft cover is assembled. All the components should be disassemble
one by one when the output and input shaft assembly is

interference

matching. Thermal pretreatment on the face of components should be

carried out after the removal tool was assembled, but the Thermal
pretreatment should be equality.

Primer and the red oil proof paint should be coated on the exterior

12

inside of box-body before the final assembly; and the box-body should be
cleaned before it is assembled; you should check all the connection places
when close the cover and eliminate the eyewinker; check the oil level
inside the box in order to avoid oil-leaking and impacting on lubrication;
check the oil-way in order to ensure the position of gear coupling and keep
the normal lubrication.

ThreeParts list

(One) Input axis assembly

Fig.5

13

Input axis assembly list

No

Code

Name and specification

number

BS-50-01-01

input axis

BS-50-01-02

distance sleeve

GB13871-92

reinforced seal160X190X15

GB288-94

bearing 22328

BS-50-01-03

antiextrusion ring

BS-50-01-04

outer lining cover

BS-50-17

bearing block III

GB283-94

bearing NU2328E

BS-50-01-05

antiextrusion ring

10

BS-50-01-06

Output angle gear

key 32X32X148

11
12

BS-50-01-07

clamping bar of axle head

13

GB5782-86

split bolt M12X30

14

GB93-87

grower washer 12

Iron wire 1

15

14

16

BS-50-01-08

anchor chair

17

GB5781-86

screw bolt M16X55

18

GB93-87

grower washer 16

19

BS-50-01-09

bearing cap III

20

GB3452.1-82

oil seal of Type O 140X4.8

TwoOutput axis assembly

Fig.6

15

Output axis assembly list

No

Code

Name and Specification

number

BS-50-02-01

output axis

BS-50-02-02

distance sleeve

GB13871-92

reinforced seal160X190X15

BS-50-02-03

bearing cap I

GB283-94

bearing 32328E

BS-50-02-04

bearing block I

Key 36X36X123

7
8

BS-50-02-05

Output angle gear

BS-50-02-06

distance sleeve

10

GB288-94

bearing 23230CA

11

BS-50-02-07

bearing block II

12

BS-50-02-08

clamping bar of axle head

13

BS-50-02-09

bearing cap II

14

Iron wire1

15

GB5781-86

screw bolt M12X30

16

GB93-87

grower washer 12

17

GB5781-86

screw bolt M16X55

14

18

GB93-87

grower washer 16

14

16

Fourarts list recommended for one year

No

Code

Name

Specification

Number

GB13871-92

reinforced seal

160X190X15

GB283-94

bearing

140X300X62

NU32328E
3

GB288-94

bearing 23230CA

150X270X93

GB283-94

bearing NU2328E

140X300X102

GB288-94

bearing 22328

140X300X102

140X3.55

GB3452.1-82 oil seal of Type O

BS-50-01-02

distance sleeve

140X160X100

BS-50-02-02

distance sleeve

140X160X77

19

FiveTechnical document for random choice

a) Operating Instruction
b) Quality Certificate

20