I. INTRODUCTION
Fig. 1.
Manuscript received July 16, 2003; revised July 13, 2004. This paper was
presented at the IEEE Power Electronics Specialists Conference (PESC03),
Acapulco, 2003. Recommended by Associate Editor J. W. Kolar.
T. Brckner is with the Institute of Energy and Automation, Technical University of Berlin, Berlin 10587, Germany (e-mail: thomas.brueckner@gmx.net).
D. G. Holmes is with the Department of Electrical and Computer Systems Engineering, Monash University, Clayton 3800, Australia (e-mail:
grahame.holmes@eng.monash.edu.au).
Digital Object Identifier 10.1109/TPEL.2004.839831
83
(1)
84
Fig. 4. Reference waveforms for carrier-based modulation: (a) three-level SVM (M = 0:9), (b) two-level SVM in one carrier band (M = 0:5), (c) conventional
60 DPWM (M = 0:9), and (d) alternative three-level 60 DPWM (M = 0:9).
where
(2)
if
if
where
if
if
if
if
(3)
where
delivers the remainder of the division
.
This transformation can be understood as moving the null vector
from the origin to the appropriate vectors situated on the inner
hexagon. The offset calculation being adjusted to the narrower
carrier region is then applied to the transformed references
sign
(4)
1In case the modulation depth is in the range of 1 < M < 1:155, an offset
centering the middle vectors has to be applied to the sinusoidal references prior
to transformation.
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Fig. 5. Reference waveforms for carrier-based modulation at small modulation depth (M = 0:5): (c) conventional 60 DPWM, (d) alternative three-level 60
DPWM, (e) 60 DPWM in one carrier band, and (f) zero-clamped 60 DPWM.
TABLE I
SWITCHING SEQUENCES OF 60 DPWM SCHEMES AT SMALL MODULATIONS DEPTHS
It shall be noted that the start and end points of the vector sequences cannot be clearly defined in this situation.
Depending upon definition either (+ + +=000= 0 00) or the vectors on the inner hexagon (+00=0 0 0) etc.
can be considered the (equivalent) null vectors.
86
(5)
(6)
where
and
denote the semiconductor on-state behavior
and
,
,
are fitting constants. Conduction
losses of IGBTs
and diodes
, turn-on losses
and turn-off losses
of IGBTs, and recovery losses
of diodes are taken into account. The calculated losses are accumulated over a number of fundamental periods and are also
fed into a thermal model of the converter. The model consists
of a network of paralleled thermal resistances
and capacitances
, where each series junction-to-ambient is built of
four internal
-elements for junction-to-case (IGBT or
diode separately) and two common elements per module for
case-to-ambient. A detailed description of such a thermal model
is given in [12]. It enables a good estimate of the junction temand
peratures of the inverter switches and diodes. Values for
for junction-to-heatsink are taken from the datasheet [11].
Furthermore, a water-cooled heatsink of the type Eupec KW51
with
K/kW heatsink-to-ambient at a water flow rate of
l/min is assumed.
(7)
where is the modulation depth and
denotes the nth harmonic of the line-to-line voltage. This criterion is qualitatively
equivalent to HDDF introduced by Fukuda [13]. HDF curves
found in other references [1][3] essentially differ only because
they are squared.
Fig. 6 shows the
for a constant pulse ratio of
. The majority of the curves in Fig. 6 are familiar and
are included in this paper for reference. Note that the switching
frequency of the discontinuous schemes has not been adjusted
by 3/2, and hence, their
is substantially greater than
that of continuous SVM as would be expected. However, the
performance of all discontinuous strategies lies within the same
range, consistent with previous results.
87
Fig. 7 shows the effect of adjusting the pulse ratio for each
scheme to achieve constant losses. It should be noted that this
quantitative result is specific to the investigated inverter since
the losses (and thus the nonlinear semiconductor characteristics)
determine as to how much the pulse ratio of each scheme can be
adjusted. However, the basic information of Fig. 7 is valid for
any inverter for medium voltage applications. As expected, the
harmonic distortion of the discontinuous schemes is now similar
to continuous SVM, but there is also considerably more spread
between the various discontinuous schemes themselves. For the
example of 60 DPWM, the allowable increase in switching frequency for the alternative three-level scheme is lower than that
achievable using conventional 60 DPWM, resulting in a higher
harmonic distortion. For
both schemes are equivalent, operating at the same carrier frequency. For smaller modulation depths (down to
) the alternative three-level
method splits the 60 clamping periods apart, and places an increasing portion around the zero crossings instead of around the
peak phase current. Extra transitions due to the shorter clamping
periods partially compensate for the additional transitions because of the more frequent carrier-band changes required with
the conventional method. But from Fig. 7, it can be observed that
, clamping in the vicinity of the peak phase
for about
current clearly outweighs the alternative three-level schemes
advantage of fewer extra switching transitions. With the alternative three-level scheme, there is also no possibility of shifting
the clamping region for
, which would further affect
the losses for
.
As predicted in Section III the zero-clamped alternative for
is advantageous over the conventionally clamped 60
small
DPWM scheme. This performance gain (compare curves 2 and
4 in Fig. 7) is purely due to the saving of four extra transitions
per phase per fundamental cycle. This example highlights the
significance of the extra switching transitions, though the comparison in the previous paragraph may have led to the opposite
conclusion.
The 60 DPWM shifted into one carrier band yields equivalent results as the zero clamped version, if two carrier-band
changes per fundamental cycle are assumed for neutral-point
potential control. For the same reason the pulse ratio of twolevel SVM has not been adjusted in Fig. 7 compared to Fig. 6.
To summarize the results, 120 and 60 DPWM schemes
have been found to be superior to 30 DPWM schemes, and
unchanged reference waveforms taken from two-level inverters
yield better performances than the alternative three-level approach. However, what is more surprising is that over nearly the
entire modulation range, none of the discontinuous strategies
are superior to the two continuous SVM schemes of two-level
at low modulation depths and three-level at higher modulation
depths. Indeed, only conventional 120 and 60 DPWM strategies achieve a comparable harmonic performance. Finally, at
very large modulation depths
most discontinuous
schemes are advantageous over SVM, again with the conventional 60 DPWM strategy showing the best performance.
V. LOSS DISTRIBUTION
Apart from total losses, the distribution of semiconductor
losses amongst the devices is also a crucial issue. In fact, the
losses in the most stressed device essentially limit the switching
frequency and the output power.
The four most critical operating points of the three-level NPC
VSI are maximum and minimum modulation depth, at power
factors of
and
, as identified in [14]. Applying
conventional continuous modulation methods, it has been found
that for each of these cases one group of devices reaches its maximum junction temperature while the other devices stay much
cooler. Different types of continuous and discontinuous modulation affect this junction temperature distribution.
At the maximum modulation depth of
, all symmetrical schemes distribute losses in an equivalent manner as SVM
or ordinary sine-triangle modulation, shown in Fig. 8. Therefore
the maximum output power achievable at this operating point is
equivalent for all symmetrical PWM methods.3 At small modulation depths three basic types of junction temperature distributions can be identified. Their characteristics are summarized in
Table II.4
3The loss distribution has been compared with the precisely matched loss conditions used to evaluate the harmonic performance of the different modulation
strategies.
4For 120 discontinuous methods an equal share of positive and negative rail
clamping is assumed to achieve symmetry.
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TABLE II
JUNCTION TEMPERATURE DISTRIBUTION OF MODULATION SCHEMES
The reasons for the different behaviors of the different strategies can be found in their reference waveforms. Unlike the members of Group 1 the reference functions of conventional discontinuous modulation methods (Group 2) assume negative values
for significant nonclamped periods to realize a positive sinusoidal target. This results in drastic relief of the most stressed
NPC diodes
at
,
and of the inner switches
at
,
. Also, the overall junction temperature
distribution is much better. However, it can be further improved
by the modulation methods that shift references into one carrier
band (Group 3). Fig. 9 shows the junction temperature distribution at a small modulation depth for the harmonically superior
SVM strategies. The two-level SVM is assumed to alternate between both carrier bands at half the fundamental frequency. The
reference stays in the upper carrier band, realizing positive and
negative sinusoidal target voltages for equal amounts of time,
respectively, in the lower carrier band. This strategy belonging
to Group 3 distributes the semiconductor losses far more evenly
than for simple three-level SVM (Group 1), thus opening the
possibility of an output power increase at low modulation depth.
Two-level SVM is also well suited for the most critical operthe instantaneous values
ating point of zero speed. With
of the target voltage remain nearly unchanged over long periods.
However, the references can alternate between the carrier bands
frequently, thus distributing the losses to all inverter switches.
VI. NEUTRAL-POINT POTENTIAL CONTROL
The ability to control the neutral-point potential is an essential requirement in any industrial inverter today. For symmet-
rical modulation schemes and under ideal conditions the dc-capacitor voltages naturally balance over one fundamental cycle.
Within the fundamental cycle there is a low-frequency ripple,
which is dependent on the modulation scheme and operating
point [15]. However, dynamic changes, nonideal switching of
the inverter, and unbalanced load can cause a steady drift of the
neutral-point potential. Therefore a neutral-point potential control strategy is necessary. The main task is to maintain long-term
stability without creating additional switching transitions. It is
of minor importance to suppress any low-frequency ripple.
Except for the schemes that shift references into one carrier
band, the PWM methods do not inherently allow to control the
neutral-point potential. Three-level SVM defines a fixed 50/50
share of on-time for the redundant switch states of the equivalent
and
] to optimize the harmonic
null vectors [e.g.,
performance. These switch states drive neutral-point currents in
the opposite direction and their on-time ratio must be manipulated to affect the neutral-point potential. An easy realization to
do so is to add a feedback-controlled common dc offset to the
reference voltages [16].
Discontinuous schemes for larger modulation depths utilize
only one of the two redundant switch states of the equivalent
null vectors within one sampling period. Nevertheless, with conventional 60 DPWM the previous approach can be used, with
the dc offset added to the target sine wave (1) before calculation
of the final reference waveform (2). Variations of the clamping
periods, using longer positive clamping at the expense of negative clamping or vice versa, and neutral-point control, have been
with
achieved [17]. Modulation schemes for small values of
references shifted into one carrier band, e.g., two-level SVM,
allow a straight-forward control for the neutral-point potential
by alternating the references between both carrier bands as required [4]. Here the task of potential control is prior to the task
of loss distribution.
In summary, neutral-point control can be achieved with the
favorable modulation methods. However, in the cases of threelevel SVM and 60 DPWM the harmonic performance is expected to deteriorate. For the sake of completeness it is also
noted that for 60 DPWM and two-level SVM the low frequency
ripple of the neutral-point potential is increased compared to
three-level SVM. This can influence the design of the dc-link capacitors typically being film capacitors in medium voltage converters. In contrast the rms values of the capacitor currents are
not affected by the considered modulation schemes [18].
VII. CONCLUSION
Continuous and discontinuous modulation schemes for
the three-level NPC voltage source inverter have been analyzed. Since high-power applications are of most interest
for three-level inverters special attention has been given to
considering second order effects at low pulse ratios. It has been
found that additional switching transitions in discontinuous
modulation schemes affect the increase in switching frequency
that can be achieved compared to continuous modulation.
Therefore a precise comparison of harmonic performance must
be on the basis of exactly equal switching losses. Comparisons
under this condition have shown that three-level continuous
SVM (having centered middle vectors) is superior over nearly
, while two-level
the entire modulation range
SVM using the inner hexagon and conventional 60 DPWM
89
[15] N. Celanovic and D. Boroyevich, A comprehensive study of neutralpoint voltage balancing problem in three-level neutral-point-clamped
voltage source PWM inverters, IEEE Trans. Power Electron., vol. 15,
no. 2, pp. 242249, Mar. 2000.
[16] C. Newton and M. Sumner, Neutral point control for multi-level inverters: theory, design and operational limitations, in Proc. IEEE Industrial Applications Soc. Annu. Meeting, New Orleans, LA, 1997, pp.
13361343.
[17] L. Helle, S. Munk-Nielsen, and P. Enjeti, Generalized discontinuous
dc-link balancing modulation strategy for three-level inverters, in Proc.
Power Conversion Conf., Osaka, Japan, 2002, pp. 359366.
[18] J. W. Kolar and U. Drofenik, A new switching loss reduced discontinuous PWM scheme for a unidirectional three-phase/switch/level boosttype (VIENNA) rectifier, in Proc. IEEE Int. Telecommunications Engergy Conf., Copenhagen, Denmark, 1999, pp. 490499.
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Donald Grahame Holmes (M88SM03) received the B.S. and M.S. degrees in power systems
engineering from the University of Melbourne, Melbourne, Australia, in 1974 and 1979, respectively,
and the Ph.D. degree in PWM theory for power electronic converters from Monash University, Clayton,
Australia, in 1998.
In 1984, he joined Monash University to work in
the area of power electronics, and he now heads the
Power Electronics Research Group, ECSE Department. The present interests of this group include fundamental modulation theory and its application to the operation of energy conversion systems, current regulators for drive systems and PWM rectifiers, active
filter systems for quality of supply improvement, resonant converters, currentsource inverters for drive systems, and multilevel converters. He has a strong
commitment and interest in the control and operation of electrical power converters. He has made a significant contribution to the understanding of PWM
theory through his publications and has developed close ties with the international research community in the area. He has published over 100 papers at
international conferences and in professional journals, and has recently co-authored a major reference textbook in the area of PWM. He also regularly reviews
papers for all major IEEE TRANSACTIONS in his area.
Dr. Holmes is an active member of the IPC and IDC Committees of the IEEE
Industrial Applications Society, and is a member of the Adcom of the IEEE
Power Electronics Society.