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HSL-Series

Heavy-Lifting Strand Jack System

World Class
Strand Jacks
Precision Control
Durability
Reliability
Safety

HSL-Series, Heavy-Lifting Strand Jacks


Shown: HSL50006 Strand Jack

Heavy-Lifting
Strand Jacks
High Capacity Precision Control

Strand Jacks
Enerpac strand jacks are the
strand jacks of choice for
customers seeking precise
synchronous control with heavy lifting
capacity in an economical, compact,
and reliable foot print.

Precision control of synchronous lifting and lowering


Can be controlled by a single operator from a central
location for increased safety
Automated locking - unlocking operation
Two strand sizes: 0.62 in (15.7 mm) and 0.71 in (18 mm)
Telescopic strand guide pipes prevent bird caging
Internal components are coated with Lunac, an
anti-corrosion coating, making it suitable for
marine environments
Lifting anchor included with all strand jacks
Lloyds witness tested to 125% of maximum working load

Enerpac strand jacks are powered by


electrical or diesel driven hydraulic
power packs and controlled by
Enerpacs proprietary SCC-Smart
Cylinder Control System to ensure
full control of lifting and lowering
operations.
Enerpac continually improves reliability,
durability, and safety of their strand
jacks, making them an industry
standard for heavy lifting.

Strand Wedges
Wedges are hardened
and nickel coated to resist
corrosion, resulting in an
extra long life.
Page:

Heavy-Lifting Strand
Enerpac offers
0.62 in (15.7 mm) and
0.71 in (18 mm) heavy
duty strand.
Page:

Shown: HSL85007 Strand Jack System used on


Enerpac custom Self Erecting Tower.

www.enerpac.com

Heavy-Lifting Strand Jacks


Strand Jacks
A strand jack can be
considered a linear winch.
In a strand jack, a bundle
of steel strands are guided through a
main lifting jack. Above and below
the cylinder are anchor systems with
wedges that grip the strand bundle
simultaneously. Lifting and lowering
a load is achieved by hydraulically
controlling the main jack and both
mini jacks alternately.

HSL

In the case of system pressure


loss, the wedges are mechanically
closed automatically, holding the
suspended load in place.

Series

Today strand jacks are widely


recognized as the most
sophisticated heavy lifting solution.
They are used all over the world
to erect bridges, load out offshore
structures, and lift/lower heavy
loads where the use of conventional
cranes is neither economical
nor practical.

Capacity:

17-1405 tons
Stroke:

9.8-23.6 inches
Maximum Operating Pressure:

Strand Guide

5,000 psi

Top Mini Jack

LIFTING ANCHOR

Main Lifting Jack

A
G

Counter Balance Valve


D
E
F

Bottom Mini Jack

F
E

Chair
Shown: HSL20006 Strand Jack
STRAND JACK
Strand Capacity* Model
Number
Diameter
in
(ton)
(mm)

0.62
(15,7)

0.71
(18)

34
79
225
337
562
17
51
67
112
225
337
506
731
955
1124
1405

HSL3006
HSL7006
HSL20006
HSL30006
HSL50006
HSL1507
HSL4507
HSL6007
HSL10007
HSL20007
HSL30007
HSL45007
HSL65007
HSL85007
HSL100007
HSL125007

No.
Stroke
of
Strands
(in)

3
7
19
31
48
1
3
4
7
12
19
31
43
55
66
84

HSL1507 only
A

(in)

(in)

18.9 72.9 13.8


18.9 75.4 14.2
18.9 78.4 20.6
18.9 80.6 26.5
18.9 84.1 28.9
9.8 48.9 8.7
18.9 68.0 13.8
18.9 69.0 15.7
18.9 75.8 16.1
18.9 78.8 20.6
18.9 80.9 26.5
18.9 87.5 28.9
18.9 88.1 33.5
18.9 94.6 35.4
18.9 100.7 43.0
23.6 104.6 43.3

Weight

LIFTING ANCHORS
E
F
G

Weight

(in)

(in)

(lbs)

(in)

(in)

(in)

(in)

(lbs)

19.7
22.6
25.6
26.5
28.9
8.7
19.7
24.6
24.6
25.6
26.5
28.9
33.5
35.4
43.0
43.3

2.3
3.7
6.7
8.5
10.7
0.8
2.9
3.5
4.6
6.5
8.3
10.7
13.8
14.3
17.2
18.0

1,102
1,411
2,860
4,806
6,930
220
1,102
1,433
1,874
3,086
4,806
6,724
8,690
11,023
16,865
18,298

7.1
9.8
16.3
19.3
24.4
2.6
7.5
9.8
11.8
16.3
19.3
24.4
28.0
30.9
30.7
N/A

27.4
28.4
37.1
45.1
54.5
6.4
28.1
28.2
33.1
37.1
45.1
54.5
61.0
68.1
80.5
N/A

6.4
5.1
11.8
13.4
16.1
N/A
8.5
7.6
7.4
11.8
13.4
16.6
20.6
21.6
26.9
N/A

3.5
4.3
7.0
7.7
9.6
N/A
3.1
4.7
4.7
7.0
7.7
9.6
11.2
12.4
15.0
N/A

88
132
573
838
1653
11
110
132
243
573
838
1543
2623
3351
5842
N/A

* Capacity is based on 2.5 minimum safety factor over strand breaking load. See page 7 for details.

SCC-Smart Cylinder Control System


Shown: SCC-Smart Cylinder Control System

Smart Box
The Smart Box is Enerpacs
proprietary control platform.
It allows an operator to control
up to 60 strand jacks simultaneously
with a standard laptop. Model number
SBSJSCC-V4.
Optional Laptop
Model number SBLT-1.

Enerpac's SCC-Smart Cylinder Control System


simplifies synchronous operation with intuitive
controls and a user-friendly graphical interface.

Single operator control from a central location provides


safe and reliable operation
Synchronous lift/lower and load control between the
lifting positions
Automatic lifting and lowering cycles
Displays individual and accumulative stroke/load
Ability to operate up to 60 strand jacks simultaneously
Simple graphical user interface
Data logging and export capabilities

Network and
Sensor Connections
Hydraulic Connections

Strand Jacks
Hydraulic Power Pack
Control Station

Lifting Anchor

System Overview showing a 2-Point Lift with Automatic Control

www.enerpac.com

SLPP-Series, Hydraulic Power Packs


Shown: SLPP55E Hydraulic Power Pack

Reservoir Capacity:

5-92 gal.
Flow Rate:

2.6-26.4 gal./min.
Motor Size:

3-74 hp
Maximum Operating Pressure:

5,000 psi

Hydraulic Power Packs


Enerpac offers a comprehensive
range of hydraulic power packs
that are optimized for use with
their industry leading strand jacks.

Variable frequency drive motor for precision control


Optimized for use with specific strand jack sizes
Equipped with a hydraulic safety circuit
Pumps are easily connected with a standard RS-485
network cable
Integrated E-stop on pump
Connection for auxiliary hand pendant
Pumps include:
Reservoir sight glass
Return tank filter
Enclosed frame with integrated lifting lugs and
fork lift pockets

Theoretical Lifting Speed (ft/hr)*


Strand
Motor Size (hp)
Jack
Capacity 3.0 7.5 10 20 25 40 50
(ton)

17
34
51
67
79
112
225
337
506
562
731

52
39
39
30
30
26

43
43
33
33
30

52
52
43
43
36
20

52
33
23
20
20

39
26
23
23

49
36
33
33
26

49
36
33
33
26

74

49

*Theoretical lifting speeds. Each application should


be evaluated to determine the optimum lifting speed
for maximum safety and control. Contact Enerpac for
more information.

Power Model
Number
(hp)

3
7.5
10
20
25
40
50
74

Type*

Oil Flow
(gal/min)

SLPP2E
SLPP5E
SLPP7E
SLPP15E
SLPP18E
SLPP30E
SLPP37D
SLPP55E

Electric
2.6
Electric
3.2
Electric
4.2
Electric 7.3-10.6
Electric 10.7-15.5
Electric
12.3
Diesel
12.2
Electric
26.4

Wt.

(in)

(in)

(in)

(lbs)

32.8
38.1
38.1
54.7
60.6
50.6
50.6
81.5

23.6
23.6
23.6
39.4
43.3
66.9
66.9
86.6

23.6
29.7
29.5
39.4
43.3
35.4
34.6
43.3

331
420
420
1,323
2,284
2,756
2,756
4,630

* Standard voltage for electric pumps is 480V, 50/60Hz, 3-phase


(other voltages available upon request).

HSL-Series, Strand Jack Accessories


D

5 x 11.8

Strand Guide
Provides a guide for the strand as
a strand jack lifts the load
Capable of feeding the strands into
a strand recoiler

Optional Strand Tensioner

Adjustable height

Maximum Number
Model
of Strands
Number
0.62 in 0.71 in
(15.7 mm) (18 mm)

SGS1
SGM1
SGL1

19
48
55

13
48
55

A
(in)

Weight

min.

max.

(in)

(in)

(in)

(in)

(lbs)

108.7
81.5
98.4

167.7
140.5
157.5

37.4
44.3
60.2

23.6
23.6
29.5

74.8
88.5
120.5

8.3
13.5
14.8

990
1,543
2,866

Enerpac's Strand Tensioner


System simplifies strand
jack setup, when used with
large strand jacks. Strand
Tensioners attach to the top of a strand
jack and ensure all strands have even
load distribution. The tensioning cycle
is automatically controlled by Enerpac's
SCC Software.

Strand Recoiler
Passively pays in or pays
out strands while jacking
and lowering

C
A

Must be used in combination with


an Enerpac strand guide

Transporting Strand Jacks

Maximum Strand Capacity


Model
(ft)
Number Number
of Strands 0.62 in 0.71 in
(15.7 mm) (18 mm)

SRCS1
SRCL1

20
48

A
(in)

2,461 1,640 75.94


19,685 13,123 108.5

Weight

(in)

(in)

(in)

(in)

(lbs)

39.4
72.1

69.37
106.5

39.4
63.2

70.9
48.8

977
2,204

Enerpac offers custom


transportation crates for
each Strand Jack. Each
custom crate is tailored to
a specific Strand Jack and Anchor.
These crates provide a secure and
safe method for easily transporting any
Enerpac Strand Jack.

www.enerpac.com

HSL-Series, Strand Jack Accessories

Essential to safely unbundle


a new strand coil

Specially designed for superior


performance with Enerpac
strand jacks

Provides method for dispensing


strand for set-up

Three-piece wedge design with


a friction grip profile on the
inside of each piece

SD1

Wedge Section

Strand Wedges

Strand Dispenser

Model
Number

3 Piece Wedge

Weight

(in)

(in)

(in)

(in)

(lbs)

Hardened nickel coated wedges


for long life and trouble free
wedge release

68.7 78.7 47.4 41.3 1,433

Wedges are included with


every strand jack purchase
and available as spare parts

Wedge Lubricant
15.7 mm
Super Strand
Cross Section

During wedge maintenance


or wedge replacement, it is
critical that the outside of
the wedges are thoroughly lubricated
before placing them back into the
anchor block. A stick lubricant or
another type of pressure resistance
grease should be used.

18 mm
Dyform Strand
Cross Section

Model number 22601005.

Heavy-Lifting Strand
Strands available in 0.62 in (15.7 mm)
Super or 0.71 in (18 mm) Dyform

Model Number

Strand jack and strand combinations


are designed to meet a minimum 2.5x
safety factor to working load

HLW06
HLW07

Strand Diameter Package


Quantity
in (mm)

0.62 (15.7)
0.71 (18)

50
50

Constructed of seven twisted,


high-capacity steel wires

Strand
Diameter
in (mm)

Strand
Type

Model
Tensile
Number Strength
(sold by
the coil)

0.62 (15.7) Super SC06


0.71 (18) Dyform SC07

(lbs/in2)

Steel
Area
(in2)

269,770 0.233
246,564 0.346

Breaking Length
Load
per Coil

Mass

Coil
Weight

(lbs)

(ft)

(lbs/ft)

(lbs)

62,722
85,427

8,399
5,643

0.79
1.17

6,614
6,614

HSL-Series, Heavy Lifting Strand Jacks


The Industrial Tools Line

Enerpac Worldwide Locations

Cylinders and Lifting Products


General Purpose
Aluminum: Lock Nut, Solid- and
Hollow Plunger
Pancake, Low Height
Pull
Hollow Plunger
Precision
Long Stroke
High Tonnage
Jacks
Level Lift System
Pow'R-RISER Lifting Jacks
Pow'R-LOCK Lifting Jacks
Extreme Environment Products
Pumps
Manual
Cordless and Electric Driven
Compressed Air Driven
Petrol Driven
System Components
Hoses, Couplers, Oil
Manifolds, Fittings
Gauges, Adaptors
Valves
3-and 4-Way Directional
Pressure and Flow Control

For a complete list of addresses see:


www.enerpac.com/en-us/enerpac-locations

Presses
H-Frame, Roll Frame
C-Clamp and Arbor
Tension Meters, Load Cells
Pullers
Master Pullers Sets
Multi Purpose Puller Sets
Posi Lock Pullers
Tools
Maintenance Sets
Punches
Lifting Wedges
Machine Lifts
Load Skates
Wedgie, Spreaders
Cutters
Pipe Benders
Bolting Tools
Multipliers
Torque Wrenches
Impact Sockets
Wrench and Tensioner Pumps
Twin Safety Hoses
Nut Cutters / Splitters
Flange/Wedge Spreaders
Flange Alignment Tools
Flange Face Tool
Integrated Solutions
Synchronized Lifting Systems
Jack-Up Systems
Bridge Launching Systems
Synchronized Hoisting Systems
Hydraulic Gantries
Heavy Lifting Strand Jacks
Skidding Systems
Self-Erecting Towers
Self Propelled Modular Transporter
Chain Pulling Systems

About Enerpac
Enerpac is the leading global provider
of high-pressure hydraulic tools and
solutions with a broad range of products,
local expertise and worldwide distribution network. With a
proven track record in a wide range of markets, Enerpac
designs and manufactures high-quality tools and solutions
for all industrial applications.

www.enerpac.com for
latest Enerpac information
Visit the Enerpac Web Site and find
out about:
Learn more about hydraulics
Promotions
Online Bolting Calculator

Enerpac has gained unique experience


in delivering hydraulic solutions for the
controlled movement and positioning of
heavy objects. Enerpac supports your
business by offering the right solutions
and service to help you get your work
done efficiently and safely.

Ordering Products and Catalogs


To find the name of the closest Enerpac
distributor or service center, to request
literature or technical application assistance,
contact Enerpac at one of the addresses on
the next page or pose your question through
e-mail: info@enerpac.com.

New products
Electronic Catalogs
Trade shows
Manuals (instruction and repair sheets)
Nearest Distributors & Service Centers
Enerpac products in action
Integrated Solutions

Hydraulic solutions for controlled movement and positioning of


heavy loads
While Enerpac has the world's largest product
portfolio for heavy-lifting and load-control applications, we also have the knowledge to put
all these programs together or modify them to
provide a lift system for your most demanding
and unique applications.

Synchronous Lifting Systems


Stage Lifting and Climbing Systems
Bridge Launching Systems
Synchronous Hoisting Systems
Hydraulic Gantries
Heavy-Lifting Strand Jacks
Skidding Systems
Self-Erecting Towers
Self-Propelled Modular Trailer
Chain Pulling Systems

Your Enerpac Distributor:


e-mail:
Internet:

info@enerpac.com
www.enerpac.com

030127914_693_EN-US 2015 Enerpac - Subject to change without notice.

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