Rieger Michael EagleBurgmann Mechanical Seals According API 682 For General and Hot Services

EagleBurgmann Mechanical seals
and Supply Systems according API

682 for Downstream Applications
Fundamental Objectives of API 682
API 682 3rd edition

ISO 21049 1st edition
Shaft Sealing Systems
for Centrifugal and Rotary Pumps
LOW EMISSION
RELIABILITY
Application Engineering Oil&Gas, Refineries
Michael Rieger
EagleBurgmann 2012
27.06.2012
History of Pumps and Seals Standards:
YEAR
PUMP
-
MECHANICAL SEAL
REMARKS
ISO 21049
Same wording as API 682 3rd ed.
API 682, 3rd ed.
Enhancements to API 682, 2nd ed.
2004
API 610, 10th ed.
2003
ISO 13709
2002
API 610, 9th ed.
1996
API 610, 8th ed.
1995
1990
API 682, 2nd ed.

-
API 682, 1st ed.
API 610, 7th ed.
Enhancements to API 610, 9th ed.

Major additions to API 682 1st ed..
Reference to API682-1st ed.
First stand-alone seal standard
Basic seal specs & codification
Presently API 682 4th Edition is under finalization
Michael Rieger
EagleBurgmann 2012
27.06.2012
Main Objectives of API 682
All seals are able to operate continuously for 25,000hrs without replacements.
Containment seal (CS) able to operate continuously for 25,000hrs without

replacement at any containment seal chamber pressure not exceeding 0.7barg.
Containment seal (CS) able to operate 8hrs minimum at full seal chamber
condition.
All seals are able to comply to either local emission regulations or maximum
leakage volume of 1000ppm (ml/m3)
Michael Rieger
EagleBurgmann 2012
27.06.2012
Comparison between API 682 Editions:
API 682 1st Edition
API 682 2nd and 3rd Edition
Sizes:
30 to 120mm Seal Sizes
20 to 110mm Shaft Sizes
Pressure:
0 to 34.5 barg
Category 1: <= 21 barg

Category 2 and 3: <= 41 barg
Temperatures: -40 C to 260 C
Michael Rieger
Category 1: <= -40 C to 260 C

Category 2 and 3: <= -40 C to 400 C
EagleBurgmann 2012
27.06.2012
API 682 Seal Classification:
API 682 Seal Classifications:

API 682 seals are generally classified as followings:
a. Categories
b. Types
c. Arrangements
Michael Rieger
EagleBurgmann 2012
27.06.2012
API 682 Seal Classification: Categories
Categories
Michael Rieger
EagleBurgmann 2012
27.06.2012
API 682 / ISO 21049, Categories
API 682 / ISO 21049
Category 1
Category 2
APItex
H75, SH, MFL
Category 3
H75, SH, MFL
incl. rigorous data requirements
Chemical industry
Michael Rieger
Petroleum, petrochemical
and natural gas industry
EagleBurgmann 2012
27.06.2012
Category 1 (chemical-duty process pumps):
Category 1 Seal Specifications:

Seal Chamber Size:
ASME B73.1, ASME B73.2 and

ISO 3069 Type C.
Temperature Range:
- 40 C to 260 C
Pressure Range:
Max. 21 barg
Documentation:
Minimum Required
Michael Rieger
EagleBurgmann 2012
27.06.2012
Category 1: APItex The seal concept
Features
Your advantage
Your benefit
Shrink-fitted seal face/solid seat
Robust designed seal faces
+ API compliance / safety
Cartridge type
Easy to install/assemble
+ Long MTBF
Rotating multiple-spring
Usage in medias containing solids
+ Universal use
arrangement, not product wetted

Michael Rieger
EagleBurgmann 2012
27.06.2012
Category 2 & 3 (refinery services API-610 pumps):
Category 2 & 3 Seal Specifications:

Seal Chamber Size:
Chamber dimension meeting ISO-13709
Temperature Range:
- 40 C to 400 C
Pressure Range:
Max. 41 barg
Documentation:
Category 2: Minimum Requirements

Category 3: Rigourously tested and
documentation required.
Michael Rieger
EagleBurgmann 2012
27.06.2012
API 682 Seal Classification: Types
Types
Michael Rieger
EagleBurgmann 2012
27.06.2012
API 682 Seal Classification: Type A

APITex
Type A Seal Features:

Temperature Limtis: -40 C to 176 C
Spring type: Multiple-Coil Springs

(Single coil spring optional)
Balanced Seal Design
Flexible element style: Pusher
Inside Mounted
Max speed limits: 23m/s
Cartridge Design
Secondary Sealing Element: Elastomers
Rotating Flexible element

(Stationary optional)
Bellow Materials: NA
H75
SH
Michael Rieger
EagleBurgmann 2012
27.06.2012
EB Mechanical Seal-type H75V in detail

stationary seat
rotating seal face
Springs
Features
O-Rings
Your advantage
Robust designed seal faces/can handle high
+ Full API compliance
metal support ring/solid seat
pressure
+ Long MTBF
Cartridge /evolved from H75-serie
Easy to install/performance proven
+ Low emissions
Rotating multiple-spring arrangem.
Usage in medias containing solids/viscous
+ Universal use
Sloted driver
No pins/better torque transmission
Solid A-carbon seal face with
Your benefit
Michael Rieger
EagleBurgmann 2012
27.06.2012
API 682 Seal Classification: Type B

Type B Seal Features:
MFL85
Spring type: Single Bellow
Flexible element style: Bellow (Non-Pusher)
Inside Mounted
Cartridge Design
Secondary Sealing Element: Elastomers
Rotating Flexible element

(Stationary optional)
Bellow Materials: Alloy C-276 / Inconel 718
Michael Rieger
EagleBurgmann 2012
27.06.2012
EB Mechanical Seal-type MFL85 in detail

Bellows unit
stationary seat
sec. seal
set screw
Features
sec. seal
Your advantage
Your benefit
Shrink fitted A-carbon/solid seat
Self-cleaning/rotating bellow
Even spring-load
+ Long MTBF
No springs/no dyn. O-ring
No clogging/no hang-up
+ Low emissions
Vibration damper
Usage in flashinng HC
+ Universal use
Michael Rieger
EagleBurgmann 2012
27.06.2012
API 682 Seal Classification: Type C

Type C Seal Features:
MFLWT80
Spring type: Single Bellow
Flexible element style: Bellow (Non-Pusher)
Inside Mounted
Cartridge Design
Secondary Sealing Element: Flexible Graphite
Stationary Flexible element

(Rotating optional)
Bellow Materials: Alloy C-276 / Inconel 718
MFL65
Michael Rieger
EagleBurgmann 2012
27.06.2012
EB Mechanical Seal-types MFL65/MFLWT80 in detail

-
API 682 Type C

Stationary bellows
for sliding velocities up to 50m/s
Features
API 682 Type C

Rotating bellow type
Preffered bellow material hardened Inc. 718
Your advantage
Your benefit
Shrink fitted A-carbon/solid seat
Flexible Graphite
Use for high temperature
+ Long MTBF
Internal/external pressurization
One bellow type
+ Low emissions
Torque transmission device
Low risk of bellow damage
+ Universal use
Michael Rieger
EagleBurgmann 2012
27.06.2012
EB - MFL Bellows Technology

Manufacturing:
- from sheet metal disc
- welded at OD and ID edges
- double ply bellow type for high
pressure
Michael Rieger
EagleBurgmann 2012
27.06.2012
EB - MFL Bellows Technology

Welding technology:
- Sealol-edge-welded metal bellows (Japan)
- Micro-Plasma-Pulse-Technology (MPPT)
- Fully automated ensures constant quality
Michael Rieger
EagleBurgmann 2012
27.06.2012
API 682 Seal Classification: Arrangements
Arrangements
Michael Rieger
EagleBurgmann 2012
27.06.2012
API 682 Seal Classification: Arrangments
There are total 3 basic types of arrangements in API 682:

a. Arrangement 1: Refer to Single seal
b. Arrangement 2: Refer to Dual Unpressurized Seal
c. Arrangement 3: Refer to Dual Pressurized Seal
Michael Rieger
EagleBurgmann 2012
27.06.2012
API 682 Seal Classification: Arrangement 1

Single Seal:
Q/D
Fix Throttle Bushing
1CW-FX: Single contacting wet seal with Fix Throttle bush bushing.
F
Q/D
Floating Bush
1CW-FL: Single contacting wet seal with Floating Bush.

Michael Rieger
EagleBurgmann 2012
27.06.2012
API 682 Seal Classific: Arrangement 2, API-plan 11+52
Dual Unpressurized Seal:

F
LBO
LBI
Pressure Difference in seal:
Process Pressure
Buffer Fluid Pressure
Atmospheric
2CW-CW: Contacting Wet Contacting Wet

Michael Rieger
EagleBurgmann 2012
27.06.2012
API 682 Seal Classif.: Arrangement 2, Plan 11+72/75/76
Dual Unpressurized Seal:

Other Option:
F
CSV/CSD
GBI
2NC-CS
2CW-CS: Contacting Wet - Containment Seal
Michael Rieger
EagleBurgmann 2012
27.06.2012
API 682 Seal Classificat.: Arrangement 3, API-plan 53/54
Dual Pressurized Seal:
LBO
LBI
Other Option:
3NC-FB
Pressure Difference in seal:
Barrier Fluid Pressure

Process Pressure
Atmospheric
3CW-FB: Contacting Wet - Face to Back Orientation.

Michael Rieger
EagleBurgmann 2012
27.06.2012
API 682 Seal Classification: Arrangement 3, 53/54

Other Option:
LBO
LBI
3NC-BB
3CW-BB: Contacting Wet - Back to Back Orientation.
Michael Rieger
EagleBurgmann 2012
27.06.2012
API 682 Seal Classification: Arrangement 3, 53/54

LBO
Other Option:
LBI
3NC-FF
3CW-FF: Contacting Wet - Face to Face Orientation.
Michael Rieger
EagleBurgmann 2012
27.06.2012
EagleBurgmann API 682 Seals
EagleBurgmann
API 682 Seals
Michael Rieger
EagleBurgmann 2012
27.06.2012
EagleBurgmann API 682 Seals (cont):

Single Arrangement Seal (1CW-**)
Michael Rieger
Seal Type:
Category:
Arrangement:
Type:
Seal Config.:
H75VN
C2 / C3
A1
A
1CW-FL
Seal Type:
Category:
Arrangement:
Type:
Seal Config.:
SHV
C2 / C3
A1
A
1CW-FX
EagleBurgmann 2012
27.06.2012
EagleBurgmann API 682 Seals (cont):
Single Arrangement Seal (1CW-**)
Seal Type:
Category:
Arrangement:
Type:
Seal Config.:
Michael Rieger
EagleBurgmann 2012
APITex
C1
A1
A
1CW-FX
27.06.2012
EagleBurgmann API 682 Seals cont (11+52)
Dual Unpressurized Seal (2CW-**)
Seal Type:
Category:
Arrangement:
Type:
Seal Config.:
Michael Rieger
EagleBurgmann 2012
H75VK-H75P
C2 / C3
A2
A
2CW-CW
27.06.2012
EagleBurgmann API 682 Seals (cont) 11+72/75/76 :
Dual Unpressurized Seal (2CW-**)
Seal Type:
Category:
Arrangement:
Type:
Seal Config.:
Michael Rieger
EagleBurgmann 2012
H75VK-CGSH
C2 / C3
A2
A
2CW-CS
27.06.2012
EagleBurgmann API 682 Seals (cont) API-plan 53/54:
Dual Pressurized Seal (3CW-**)
Seal Type:
Category:
Arrangement:
Type:
Seal Config.:
Michael Rieger
EagleBurgmann 2012
H75VKP-D
C2 / C3
A3
A
3CW-BB
27.06.2012
EagleBurgmann API 682 Seals (cont) 53/54 :
Dual Pressurized Seal (3CW-**)
Seal Type:
Category:
Arrangement:
Type:
Seal Config.:
Michael Rieger
EagleBurgmann 2012
MFLWT80
C2 / C3
A3
C
3CW-FB
27.06.2012
EagleBurgmann API 682 Seals (cont) API-plan 74:
Dual Pressurized Seal (3NC-**)
Seal Type:
Category:
Arrangement:
Type:
Seal Config.:
Michael Rieger
EagleBurgmann 2012
HRGS-DD
C2 / C3
A3
A
3NC-FB
27.06.2012
Seals Qualification Test:
Objective of Qualification Test:
To provide the End User with a high degree of

confidence that the seal type being offered will
perform as required by this standard
Each seal-type and arrangement shall be tested

The intent is not to test every individual seal size in
all fluids, but to qualify the overall design
Michael Rieger
EagleBurgmann 2012
27.06.2012
Seals Qualification Test (cont):
Minimum Qualification Test Requirements:

Average Liquid Leakage rate < 5.6 gm/ hr
(Approximate : 2 drops / minutes)
Permitted leakage < 1000 ml / m3 concentration of Vapors
Total wear of seal faces <= 1% of available seal face wear.
Michael Rieger
EagleBurgmann 2012
27.06.2012
API 682 Flush Plan: Plan 01

P&ID
Internal recirculation
Inlet
F
Q/D
Integral (Internal) recirculation is from the pump discharge to seal. Recommended for clean
pumpage only.
Michael Rieger
EagleBurgmann 2012
27.06.2012

P&ID
Cooling Jacket
Q/D
Dead ended seal chamber with no recirculation flush fluid.

Michael Rieger
EagleBurgmann 2012
27.06.2012

P&ID
Orifice
Q/D
Recirculation from pump discharge through a flow control orifice to the seal. Flows enters
seal chamber, flushes the seal faces and flow across the seal back to pump.
Michael Rieger
EagleBurgmann 2012
27.06.2012

P&ID
Orifice
FO
Q/D
Recirculation from pump seal chamber through flow control orifice and back to pump.
Michael Rieger
EagleBurgmann 2012
27.06.2012
Orifice
Heat Exchanger
T1
FI
Q/D
P&ID
Recirculation from pump discharge through a flow control orifice and cooler, then into the
seal chamber.
Michael Rieger
EagleBurgmann 2012
27.06.2012
Heat Exchanger
T1
FO
FI Q/D
P&ID
Recirculation from a pumping ring out of the seal chamber through a cooler and back into the
seal chamber. This plan can be used on hot applications to minimize the heat load on the cooler
by cooling only the small amount of liquid that is recirculating.
Michael Rieger
EagleBurgmann 2012
27.06.2012

P&ID
Cyclone
Separator
Return
Suction
FI
Q/D
Recirculation from pump discharge through a cyclone separator delivering the clean fluid to
the seal chamber. The solid are delivered to the pump suction line.
Michael Rieger
EagleBurgmann 2012
27.06.2012
Pressure
Indicator
Control
Valve
Flow Indicator
(Optional)
Valve,
Normally Open
Temperature
Indicator
FI
Q/D
P&ID
Flush is injected into the seal chamber from an external source. Care must be exercised in
choosing a source of seal flush to eliminate potential for vaporization of the injected fluid and to
avoid contaminating the fluid being pumped with the injected flush.
Michael Rieger
EagleBurgmann 2012
27.06.2012
Pressure
Indicator
Steam
Trap
Flow Indicator
(Optional)
Valve,
Normally Open
Temperature
Indicator (Optional)
FI
Q/D
P&ID
Exterior source providing a quench. The quench may be required to prevent solids from
accumulating on the atmospheric side of the seal. Typically used with a closed-clearance bush
Michael Rieger
EagleBurgmann 2012
27.06.2012

P&ID
Level Switch
(High)
Leak
Detector
Valve
Bypass
Valve
External drain piping is arranged to alarm on high seal leakage, measured by a float type level
switch. The orifice downstream of the level switch is typically 5mm (0.25) and is located in
vertical piping leg.
Michael Rieger
EagleBurgmann 2012
27.06.2012

Vent to Flare
Pressure
Switch High
Orifice
Valve
Check
Valve
Pressure
Indicator
Buffer Fluid
Makeup
Level
Switch Low
P&ID
LBO
LBI
Cooling water
connection
External reservoir providing buffer liquid for the outer seal of an Arrangment 2 seal. During normal
operation, circulation is maintained by an internal pumping ring. The reservoir is usually continuously vented
to a vapor recovery system and is maintained at a pressure less than the pressure in the seal chamber.
Michael Rieger
EagleBurgmann 2012
27.06.2012
API 682 Flush Plan: Plan 53A

Pressure N2
source
Valve
Check
Valve
Pressure
Switch Low
Pressure
Indicator
Barrier Fluid
Makeup
Level
Switch Low
P&ID
LBO
LBI
Cooling water
connection
Pressurized external barrier fluid reservoir supplying clean fluid to the seal faces. Circulation is by an
internal pumping ring. Reservoir pressure is greater than the process pressure being sealed. This plan is
used with an Arrangement 3 seal.
Michael Rieger
EagleBurgmann 2012
27.06.2012
API 682 Flush Plan: Plan 53B

Accumulator
PSL
Vent Valve
(Optional)
Temperature
Indicator
PI
Barrier Fluid Fill
P&ID
LBO
LBI
Heat
Exchanger
External piping provides clean barrier-fluid for the seal faces of a pressurized dual seal arrangement. Prepressurized bladder accumulator provides pressure to the closed loop circulation system. Flow is
maintained by an internal pumping ring. Heat is removed from recirculation system by air or water -cooled
heat exchanger.s
Michael Rieger
EagleBurgmann 2012
27.06.2012
API 682 Flush Plan: Plan 53C

Barrier Fluid
Make-up
Piston Port
Seal Chamber
Pressure Ref
PI
PSL
Heat Exchanger
Temperature
Indicator
LBO
P&ID
LBI
External piping provides fluid for the to outer seal of a pressurized dual seal arrangement. Reference line
from the seal chamber to a piston accumulator provides pressure to the circulation system. Flow is
maintained by an internal pumping ring. Heat is removed from the circulation system by an heat exchanger.
Michael Rieger
EagleBurgmann 2012
27.06.2012

P&ID
External
Pressure
System
LBO
LBI
Pressurized external barrier fluid reservoir or system supplying clean fluid to the seal chamber. Circulation
is by an external pump or pressure system. Reservoir pressure is greater than the process pressure being
sealed. This plan meant for Arrangement 3 seal.
Michael Rieger
EagleBurgmann 2012
27.06.2012

Rieger Michael EagleBurgmann Mechanical Seals According API 682 For General and Hot Services

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Rieger Michael EagleBurgmann Mechanical Seals According API 682 For General and Hot Services

Diunggah oleh

Hak Cipta:

Format Tersedia

EagleBurgmann Mechanical seals

and Supply Systems according API

Fundamental Objectives of API 682

API 682 3rd edition

Application Engineering Oil&Gas, Refineries

History of Pumps and Seals Standards:

Same wording as API 682 3rd ed.

API 682, 3rd ed.

Enhancements to API 682, 2nd ed.

API 610, 9th ed.

API 610, 8th ed.

API 682, 2nd ed.

API 682, 1st ed.

API 610, 7th ed.

Enhancements to API 610, 9th ed.

Basic seal specs & codification

Presently API 682 4th Edition is under finalization

Application Engineering Oil&Gas, Refineries

Main Objectives of API 682

Containment seal (CS) able to operate continuously for 25,000hrs without

Application Engineering Oil&Gas, Refineries

Comparison between API 682 Editions:

API 682 1st Edition

API 682 2nd and 3rd Edition

30 to 120mm Seal Sizes

20 to 110mm Shaft Sizes

Category 1: <= 21 barg

Temperatures: -40 C to 260 C

Application Engineering Oil&Gas, Refineries

Category 1: <= -40 C to 260 C

API 682 Seal Classification:

API 682 Seal Classifications:

Application Engineering Oil&Gas, Refineries

API 682 Seal Classification: Categories

Application Engineering Oil&Gas, Refineries

API 682 / ISO 21049, Categories

API 682 / ISO 21049

H75, SH, MFL

Application Engineering Oil&Gas, Refineries

Category 1 (chemical-duty process pumps):

Category 1 Seal Specifications:

ASME B73.1, ASME B73.2 and

Application Engineering Oil&Gas, Refineries

Category 1: APItex The seal concept

Shrink-fitted seal face/solid seat

Robust designed seal faces

+ API compliance / safety

Usage in medias containing solids

arrangement, not product wetted

Category 2 & 3 (refinery services API-610 pumps):

Category 2 & 3 Seal Specifications:

Chamber dimension meeting ISO-13709

Category 2: Minimum Requirements

Application Engineering Oil&Gas, Refineries

API 682 Seal Classification: Types

Application Engineering Oil&Gas, Refineries

API 682 Seal Classification: Type A

Type A Seal Features:

Spring type: Multiple-Coil Springs

Balanced Seal Design

Flexible element style: Pusher

Max speed limits: 23m/s

Secondary Sealing Element: Elastomers