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Abrasive
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ForthePuddleofMuddalbum,seeAbrasive(album).
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Anabrasiveisamaterial,oftenamineral,thatisusedtoshapeorfinishaworkpiecethroughrubbingwhichleadstopartofthe
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workpiecebeingwornawaybyfriction.Whilefinishingamaterialoftenmeanspolishingittogainasmooth,reflectivesurface,the
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processcanalsoinvolverougheningasinsatin,matteorbeadedfinishes.
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Abrasivesareextremelycommonplaceandareusedveryextensivelyinawidevarietyofindustrial,domestic,andtechnological
applications.Thisgivesrisetoalargevariationinthephysicalandchemicalcompositionofabrasivesaswellastheshapeofthe
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abrasive.Commonusesforabrasivesincludegrinding,polishing,buffing,honing,cutting,drilling,sharpening,lapping,andsanding
(seeabrasivemachining).(Forsimplicity,"mineral"inthisarticlewillbeusedlooselytorefertobothmineralsandminerallike
Communityportal
substanceswhethermanmadeornot.)
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Filesarenotabrasivestheyremovematerialnotbyscratchingorrubbing,butbythecuttingactionofsharpteethwhichhavebeen
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cutintothesurfaceofthefile,verymuchlikethoseofasaw.However,diamondfilesareaformofcoatedabrasive(astheyaremetal
rodscoatedwithdiamondpowder).
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1 Mechanicsofabrasion
Specialpages
2 Abrasiveminerals
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Citethispage
3 Manufacturedabrasives
3.1 Bondedabrasives
3.2 Coatedabrasives
3.3 Otherabrasivesandtheiruses
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4 Choiceofabrasive
5 Otherinstancesofabrasion
6 Seealso
7 References
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8 Furtherreading
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9 Externallinks
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Mechanicsofabrasion
[ edit ]
Azrbaycanca
Bosanski
Catal
Mainarticle:Abrasion(mechanical)
Abrasivesgenerallyrelyuponadifferenceinhardnessbetweentheabrasiveandthematerialbeingworkedupon,theabrasive
beingtheharderofthetwosubstances.However,thisisnotnecessaryasanytwosolidmaterialsthatrepeatedlyrubagainsteach
otherwilltendtoweareachotherawayexamplesinclude,softershoesoleswearingawaywoodenorstonestepsoverdecadesor
Dansk
centuriesorglaciersabradingstonevalleys.
Deutsch
Typically,materialsusedasabrasivesareeitherhardminerals(ratedat7oraboveonMohsscaleofmineralhardness)orare
Eesti
Espaol
syntheticstones,someofwhichmaybechemicallyandphysicallyidenticaltonaturallyoccurringmineralsbutwhichcannotbecalled
mineralsastheydidnotarisenaturally.(Whileusefulforcomparativepurposes,theMohsscaleisoflimitedvaluetomaterials
Franais
engineersasitisanarbitrary,ordinal,irregularscale.)Diamond,acommonabrasive,forinstanceoccursbothnaturallyandis
Gaeilge
industriallyproduced,asiscorundumwhichoccursnaturallybutwhichisnowadaysmorecommonlymanufacturedfrombauxite.[1]
Italiano
However,evensoftermineralslikecalciumcarbonateareusedasabrasives,suchas"polishingagents"intoothpaste.
Lietuvi
Thesemineralsareeithercrushedorarealreadyofasufficientlysmallsize(anywherefrom
Nederlands
macroscopicgrainsaslargeasabout2mmtomicroscopicgrainsabout0.001mmin
diameter)topermittheiruseasanabrasive.Thesegrains,commonlycalledgrit,haverough
Norsknynorsk
edges,oftenterminatinginpointswhichwilldecreasethesurfaceareaincontactand
Ozbekcha/
increasethelocalisedcontactpressure.Theabrasiveandthematerialtobeworkedare
Polski
broughtintocontactwhileinrelativemotiontoeachother.Forceappliedthroughthegrains
Portugus
Romn
causesfragmentsoftheworkedmaterialtobreakawaywhilesimultaneouslysmoothingthe
SimpleEnglish
abrasivegrainand/orcausingthegraintoworkloosefromtherestoftheabrasive.
Slovenina
Somefactorswhichwillaffecthowquicklyasubstanceisabradedinclude:
Trke
Differenceinhardnessbetweenthetwosubstances:amuchharderabrasivewillcut
Trkmene
fasteranddeeper
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Grainsize(gritsize):largergrainswillcutfasterastheyalsocutdeeper
Gritsizerangingfrom2mm(the
largegrain)(aboutF10usingFEPA
standards)toabout40micrometres
(aboutF240orP360).
Adhesionbetweengrains,betweengrainsandbacking,betweengrainsandmatrix:determineshowquicklygrainsarelostfrom
theabrasiveandhowsoonfreshgrains,ifpresent,areexposed
Contactforce:moreforcewillcausefasterabrasion
Loading:wornabrasiveandcastoffworkmaterialtendstofillspacesbetweenabrasivegrainssoreducingcuttingefficiency
whileincreasingfriction
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Useoflubricant/coolant/metalworkingfluid:Cancarryawayswarf(preventingloading),transportheat(whichmayaffectthe
Contactforce:moreforcewillcausefasterabrasion
Loading:wornabrasiveandcastoffworkmaterialtendstofillspacesbetweenabrasivegrainssoreducingcuttingefficiency
whileincreasingfriction
Useoflubricant/coolant/metalworkingfluid:Cancarryawayswarf(preventingloading),transportheat(whichmayaffectthe
physicalpropertiesoftheworkpieceortheabrasive),decreasefriction(withthesubstrateormatrix),suspendwornworkmaterial
andabrasivesallowingforafinerfinish,conductstresstotheworkpiece.
Abrasiveminerals
[ edit ]
Abrasivesmaybeclassifiedaseithernaturalorsynthetic.Whendiscussingsharpeningstones,naturalstoneshavelongbeen
consideredsuperiorbutadvancesinmaterialtechnologyareseeingthisdistinctionbecomelessdistinct.Manysyntheticabrasives
areeffectivelyidenticaltoanaturalmineral,differingonlyinthatthesyntheticmineralhasbeenmanufacturedratherthanbeen
mined.Impuritiesinthenaturalmineralmaymakeitlesseffective.
Somenaturallyoccurringabrasivesare:
Calcite(calciumcarbonate)
Emery(impurecorundum)
Diamonddust(syntheticdiamondsareusedextensively)
Novaculite
Pumice
Rouge
Sand
Corundum
Garnet
Sandstone
Tripoli
PowderedFeldspar
Staurolite
Someabrasiveminerals(suchaszirconiaalumina)occurnaturallybutaresufficientlyrareorsufficientlymoredifficult/costlytoobtain
suchthatasyntheticstoneisusedindustrially.Theseandotherartificialabrasivesinclude:
Borazon(cubicboronnitrideorCBN)
Ceramic
Ceramicaluminiumoxide
Ceramicironoxide
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Corundum(aluminaoraluminiumoxide)
Dryice
Glasspowder
Steelabrasive
Siliconcarbide(carborundum)
Zirconiaalumina
Boroncarbide
Slags
Manufacturedabrasives
[ edit ]
Abrasivesareshapedforvariouspurposes.Naturalabrasivesareoftensoldasdressedstones,usuallyintheformofarectangular
block.Bothnaturalandsyntheticabrasivesarecommonlyavailableinawidevarietyofshapes,oftencomingasbondedorcoated
abrasives,includingblocks,belts,discs,wheels,sheets,rodsandloosegrains.
Bondedabrasives
[ edit ]
Abondedabrasiveiscomposedofanabrasivematerialcontainedwithinamatrix,although
veryfinealuminiumoxideabrasivemaycomprisesinteredmaterial.Thismatrixiscalleda
binderandisoftenaclay,aresin,aglassorarubber.Thismixtureofbinderandabrasiveis
typicallyshapedintoblocks,sticks,orwheels.Themostusualabrasiveusedisaluminium
oxide.Alsocommonaresiliconcarbide,tungstencarbideandgarnet.Artificialsharpening
stonesareoftenabondedabrasiveandarereadilyavailableasatwosidedblock,eachside
beingadifferentgradeofgrit.
Grindingwheelsarecylindersthatarerotatedathighspeed.Whileonceworkedwithafoot
pedalorhandcrank,theintroductionofelectricmotorshasmadeitnecessarytoconstruct
Assortedgrindingwheelsas
examplesofbondedabrasives.
thewheeltowithstandgreaterradialstresstopreventthewheelflyingapartasitspins.
Similarissuesarisewithcuttingwheelswhichareoftenstructurallyreinforcedwith
impregnatedfibres.Highrelativespeedbetweenabrasiveandworkpieceoftenmakes
necessarytheuseofalubricantofsomekind.Traditionallytheywerecalledcoolantsasthey
wereusedtopreventfrictionalheatbuildupwhichcoulddamagetheworkpiece(suchas
ruiningthetemperofablade).Someresearchsuggeststhattheheattransportpropertyofa
lubricantislessimportantwhendealingwithmetalsasthemetalwillquicklyconductheat
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fromtheworksurface.Moreimportantaretheireffectsuponlesseningtensilestresseswhile
increasingsomecompressivestressesandreducing"thermalandmechanicalstresses
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wereusedtopreventfrictionalheatbuildupwhichcoulddamagetheworkpiece(suchas
ruiningthetemperofablade).Someresearchsuggeststhattheheattransportpropertyofa
lubricantislessimportantwhendealingwithmetalsasthemetalwillquicklyconductheat
fromtheworksurface.Moreimportantaretheireffectsuponlesseningtensilestresseswhile
increasingsomecompressivestressesandreducing"thermalandmechanicalstresses
duringchipformation".[2]
Variousshapesarealsousedasheadsonrotarytoolsusedinprecisionwork,suchasscale
modelling.
Bondedabrasivesneedtobetruedanddressedaftertheyareused.Dressingiscleaning
thewastematerial(swarfandlooseabrasive)fromthesurfaceandexposingfreshgrit.
Dependingupontheabrasiveandhowitwasused,dressingmayinvolvetheabrasivebeing
Agrindingwheelwithareservoirto
holdwaterasalubricantandcoolant.
simplyplacedunderrunningwaterandbrushedwithastiffbrushforasoftstoneorthe
abrasivebeinggroundagainstanotherabrasive,suchasaluminiumoxideusedtodressa
grindingwheel.
Truingisrestoringtheabrasivetoitsoriginalsurfaceshape.Wheelsandstonestendtowearunevenly,leavingthecuttingsurface
nolongerflat(saidtobe"dishedout"ifitismeanttobeaflatstone)ornolongerthesamediameteracrossthecuttingface.Thiswill
leadtounevenabrasionandotherdifficulties.
Coatedabrasives
[ edit ]
Mainarticle:Coatedabrasive
Acoatedabrasivecomprisesanabrasivefixedtoabackingmaterialsuchaspaper,cloth,
rubber,resin,polyesterorevenmetal,manyofwhichareflexible.Sandpaperisavery
commoncoatedabrasive.Coatedabrasivesarecommonlythesamemineralsasareused
forbondedabrasives.Abondingagent(oftensomesortofadhesiveorresin)isappliedto
thebackingtoprovideaflatsurfacetowhichthegritisthensubsequentlyadhered.Awoven
backingmayalsouseafilleragent(again,oftenaresin)toprovideadditionalresilience.
Coatedabrasivesmaybeshapedforuseinrotaryandorbitalsanders,forwrappingaround
sandingblocks,ashandpads,asclosedloopsforuseonbeltgrinders,asstrikingsurfaces
onmatchboxes,ondiamondplatesanddiamondsteels.Diamondtools,thoughforcutting,
AGermansandpapershowingits
backingandFEPAgritsize.
areoftenabrasiveinnature.
Otherabrasivesandtheiruses
[ edit ]
Sand,glassbeads,metalpelletscopperslaganddryicemayallbeusedforaprocess
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calledsandblasting(orsimilar,suchastheuseofglassbeadswhichis"beadblasting").Dry
icewillsublimateleavingbehindnoresidualabrasive.
Cuttingcompoundusedonautomotivepaintisanexampleofanabrasivesuspendedina
liquid,pasteorwax,asaresomepolishingliquidsforsilverwareandopticalmedia.The
liquid,pasteorwaxactsasabindingagentthatkeepstheabrasiveattachedtothecloth
whichisusedtoasabackingtomovetheabrasiveacrosstheworkpiece.Oncarsin
particular,waxmayserveasbothaprotectiveagentbypreventingexposureofthepaintof
metaltoairandalsoactasanopticalfillertomakescratcheslessnoticeable.Toothpaste
Heretheabrasivenessof
toothpasteisdetailedbyitsRelative
DentinAbrasivity(RDA)
containscalciumcarbonateorsilicaasa"polishingagent"toremoveplaqueandother
matterfromteethasthehardnessofcalciumcarbonateislessthanthatoftoothenamelbut
morethanthatofthecontaminatingagent.
Veryfinerougepowderwascommonlyusedforgrindingglass,beingsomewhatreplacedbymodernceramics,andisstillusedin
jewellerymakingforahighlyreflectivefinish.
Cleaningproductsmayalsocontainabrasivessuspendedinapasteorcream.Theyarechosentobereasonablysafeonsome
linoleum,tile,metalorstonesurfaces.However,manylaminatesurfacesandceramictoppedstovesareeasilydamagedbythese
abrasivecompounds.Evenceramic/potterytablewareorcookwarecandamagethesesurfaces,particularlythebottomofthe
tablewarewhichisoftenunglazedinpartorinwholeandactsassimplyanotherbondedabrasive.[3]
Metalpotsandstovesareoftenscouredwithabrasivecleaners,typicallyintheformoftheaforementionedcreamorpasteorof
steelwoolandnonwovenscouringpadswhichholdsfinegritsabrasives.
Humanskinisalsosubjectedtoabrasionintheformofexfoliation.Abrasivesforthiscanbemuchsofterandmoreexoticthanfor
otherpurposesandmayincludethingslikealmondandoatmeal.[4] Dermabrasionandmicrodermabrasionarenowrather
commonplacecosmeticprocedureswhichusemineralabrasives.
ScratchedcompactdiscsandDVDsmaysometimesberepairedthroughbuffingwithaveryfinecompound,theprinciplebeingthata
multitudeofsmallscratcheswillbemoreopticallytransparentthanasinglelargescratch.However,thisdoestakesomeskillandwill
eventuallycausetheprotectivecoatingofthedisctobeentirelyeroded(especiallyiftheoriginalscratchisdeep),afterwhichthe
datasurfacewillbedestroyedifabrasioncontinues.
Choiceofabrasive
[ edit ]
Theshape,sizeandnatureoftheworkpieceandthedesiredfinishwillinfluencethechoiceoftheabrasiveused.Abondedabrasive
grindwheelmaybeusedtocommerciallysharpenaknife(producingahollowgrind),butanindividualmaythensharpenthesame
knifewithanaturalsharpeningstoneoranevenflexiblecoatedabrasive(likeasandpaper)stucktoasoft,nonslipsurfacetomake
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achievingaconvexgrindeasier.Similarly,abrassmirrormaybecutwithabondedabrasive,haveitssurfaceflattenedwithacoated
abrasivetoachieveabasicshape,andthenhavefinergradesofabrasivesuccessivelyappiedculminatinginawaxpaste
Theshape,sizeandnatureoftheworkpieceandthedesiredfinishwillinfluencethechoiceoftheabrasiveused.Abondedabrasive
grindwheelmaybeusedtocommerciallysharpenaknife(producingahollowgrind),butanindividualmaythensharpenthesame
knifewithanaturalsharpeningstoneoranevenflexiblecoatedabrasive(likeasandpaper)stucktoasoft,nonslipsurfacetomake
achievingaconvexgrindeasier.Similarly,abrassmirrormaybecutwithabondedabrasive,haveitssurfaceflattenedwithacoated
abrasivetoachieveabasicshape,andthenhavefinergradesofabrasivesuccessivelyappiedculminatinginawaxpaste
impregnatedwithrougetoleaveasortof"grainlessfinish"called,inthiscase,a"mirrorfinish".
Also,differentshapesofadhesivemaymakeithardertoabradecertainareasoftheworkpiece.Healthhazardscanarisefromany
dustproduced(whichmaybeamelioratedthroughtheuseofalubricant)whichcouldleadtosilicosis(whentheabrasiveor
workpieceisasilicate)andthechoiceofanylubricant.Besideswater,oilsarethemostcommonlubricants.Thesemaypresent
inhalationhazards,contacthazardsand,asfrictionnecessarilyproducesheat,flammablematerialhazards.[5]
Anabrasivewhichistoohardortoocoarsecanremovetoomuchmaterialorleaveundesiredscratchmarks.Besidesbeing
unsightly,scratchingcanhaveother,moreseriouseffects.Excessiveabrasionorthepresenceofscratchesmay:
diminishordestroyusefulness(asinthecaseofscratchingopticallensesandcompactdiscsordullingknives)
trapdirt,water,orothermaterial
increasesurfacearea(permittinggreaterchemicalreactivitysuchasincreasedrustingwhichisalsoaffectedbymattercaughtin
scratches)
erodeorpenetrateacoating(suchasapaintorachemicalorwearresistantcoating)
overlyquicklycauseanobjecttowearaway(suchasabladeoragemstone)
increasefriction(asinjeweledbearingsandpistons).
Afinerorsofterabrasivewilltendtoleavemuchfinerscratchmarkswhichmayevenbeinvisibletothenakedeye(a"grainless
finish")asofterabrasivemaynotevensignificantlyabradeacertainobject.Asofterorfinerabrasivewilltakelongertocutastends
tocutlessdeeplythanacoarser,hardermaterial.Also,thesofterabrasivemaybecomelesseffectivemorequicklyastheabrasive
isitselfabraded.Thisallowsfineabrasivestobeusedinthepolishingofmetalandlenseswheretheseriesofincreasinglyfine
scratchestendstotakeonamuchmoreshinyorreflectiveappearanceorgreatertransparency.Veryfineabrasivesmaybeusedto
coatthestropforacutthroatrazors,however,thepurposeofstroppingisnottoabradematerialbuttostraightentheburronan
edge.ThefinalstageofsharpeningJapaneseswordsiscalledpolishingandmaybeaformofsuperfinishing.
Differentchemicalorstructuralmodificationsmaybemadetoalterthecuttingpropertiesoftheabrasive.[6]
Otherveryimportantconsiderationsarepriceandavailability.Diamond,foralongtimeconsideredthehardestsubstancein
existence,isactuallysofterthanfulleriteandevenharderaggregateddiamondnanorods,bothofwhichhavebeensynthesisedin
laboratoriesbutnocommercialprocesshasyetbeendeveloped.Diamonditselfisexpensiveduetoscarcityinnatureandthecost
ofsynthesisingit.Bauxiteisaverycommonorewhich,alongwithcorundum'sreasonablyhighhardness,contributestocorundum's
statusasacommon,inexpensiveabrasive.
Thoughtmustbegiventothedesiredtaskaboutusinganappropriatelyhardabrasive.Atoneend,usinganexcessivelyhard
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abrasivewastesmoneybywearingitdownwhenacheaper,lesshardabrasivewouldsuffice.Attheotherend,iftoosoft,abrasion
doesnottakeplaceinatimelyfashion,effectivelywastingtheabrasiveaswellasanyaccruingcostsassociatedwithlossoftime.
Otherinstancesofabrasion
[ edit ]
Asidefromtheaforementionedusesofshapingandfinishing,abrasivesmayalsobeusedtopreparesurfacesforapplicationof
somesortofpaintofadhesive.Anexcessivelysmoothsurfacemaypreventpaintandadhesivesfromadheringasstronglyasan
irregularsurfacecouldallow.Inflatabletyrerepairkits(which,onbicyclesparticularly,areactuallypatchesfortheinnertuberather
thanthetyre)requireuseofanabrasivesothattheselfvulcanising cementwillstickstrongly.
Inadvertently,peoplewhouseknivesonglassormetalcuttingboardsareabradingtheirknifeblades.Thepressureattheknife
edgecaneasilycreatemicroscopic(orevenmacroscopic)cutsintheboard.Thiscutisareadysourceofabrasivematerialaswell
asachannelfullofthisabrasivethroughwhichtheedgeslides.Forthisreasonwithoutregardforthehealthbenefitswooden
boardsaremuchmoredesirable.Asimilaroccurrenceariseswithglasscutters.Glasscuttersarehavecircularbladesthatare
designedtorollnotslide.Theyshouldneverretraceanalreadyeffectedcut.
Undesiredabrasionmayresultfromthepresenceofcarbonininternalcombustionengines.Whilesmallerparticlesarereadily
transportedbythelubricationsystem,largercarbonparticlesmayabradecomponentswithclosetolerances.Thecarbonarisesfrom
theexcessiveheatingofengineoilorfromincompletecombustion.Thissootmaycontainfullereneswhicharenotedfortheir
extremehardnessandsmallsizeandlimitedquantitywhichwouldtendtolimittheireffect.
Seealso
[ edit ]
Abrasion(mechanical)
Abrasiveblasting
Erosion
Steelabrasive
Tribology
Wear
References
[ edit ]
1. ^ "Abrasivesengineeringglossary"
.Archived
fromthe
originalon2April2007.Retrieved20070406.
2. ^ GrindingStresses,GrindingWheelInstitute,1964
4. ^ Nutrimetics,HoneyandAlmondScrub
5. ^ "OSHAnswers:Metalworkingfluids"
6. ^ "FEPAStructure" .Archived
2007.Retrieved20070405.
.Retrieved20070406.
fromtheoriginalon5March
Page 4 / 5
1. ^ "Abrasivesengineeringglossary"
.Archived
fromthe
4. ^ Nutrimetics,HoneyandAlmondScrub
originalon2April2007.Retrieved20070406.
5. ^ "OSHAnswers:Metalworkingfluids"
2. ^ GrindingStresses,GrindingWheelInstitute,1964
3. ^ "Careoflaminatesurface"
.Archived
6. ^ "FEPAStructure" .Archived
fromtheoriginalon
.Retrieved20070406.
fromtheoriginalon5March
2007.Retrieved20070405.
24February2007.Retrieved20070407.
Furtherreading
[ edit ]
Momber,A.W.,Kovacevic,R.:PrinciplesofAbrasiveWaterJetMachining.Springer,London,1998.
Momber,A.W.:BlastCleaningTechnology.SpringerPubl.,Heidelberg,2008
MetalandCompositeFinishingInc.,AbrasiveTechnicalInformation
Externallinks
[ edit ]
Abrasives atDMOZ
Lookupabrasivein
Wiktionary,thefree
dictionary.
"Abrasives".Collier'sNewEncyclopedia.1921.
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