C15OnhighwayEngineSDP00001UP(SEBP441962)Sistemasycomponentes
Pantallaanterior
Bienvenido:r080thm6
Producto:TRUCKENGINE
Modelo:C15TRUCKENGINESDP
Configuracin:C15OnhighwayEngineSDP00001UP
DesarmadoyArmado
C15OnHighwayEngine
NmerodemedioRENR970608
Fechadepublicacin01/05/2010
Fechadeactualizacin12/05/2010
i02750473
FlywheelHousingRemoveandInstall
SMCS1157010
RemovalProcedure
Table1
RequiredTools
Tool PartNumber PartDescription Qty
A
1387574
LinkBracket
StartBy:
A. Removethecrankshaftrearseal.RefertoDisassemblyandAssembly,"CrankshaftRearSealRemove".
B. Removetheelectricstartermotor.RefertoDisassemblyandAssembly,"ElectricStarterMotorRemove".
C. Removetheenginecontrolmodule.RefertoDisassemblyandAssembly,"EngineControlModuleRemoveandInstall".
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NOTICE
Caremustbetakentoensurethatfluidsarecontainedduring
performanceofinspection,maintenance,testing,adjustingandrepair
oftheproduct.Bepreparedtocollectthefluidwithsuitablecontainers
beforeopeninganycompartmentordisassemblinganycomponent
containingfluids.
RefertoSpecialPublication,NENG2500,"CaterpillarDealerService
ToolCatalog"fortoolsandsuppliessuitabletocollectandcontain
fluidsonCaterpillarproducts.
Disposeofallfluidsaccordingtolocalregulationsandmandates.
NOTICE
Keepallpartscleanfromcontaminants.
Contaminantsmaycauserapidwearandshortenedcomponentlife.
Illustration1
g01288478
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1. Removebolts(1)thatfastentheengineoilpanontoflywheelhousing(2).
Illustration2
g01377338
2. Disconnecttubeassemblies(4).
3. Removebolts(3).
Illustration3
g01377370
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4. Removebolt(6).
5. Disconnecttubeassemblies(5)andrepositiontubeassemblies(5)outoftheway.
Illustration4
g01377534
6. InstallTooling(A)andasuitableliftingdeviceonflywheelhousing(2).
7. Removebolts(7).Removeflywheelhousing(2)fromthecylinderblock.Theweightofflywheelhousing(2)isapproximately27kg
(60lb).
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Illustration5
g01377551
8. Removeseal(8)andseal(9)fromflywheelhousing(2).
InstallationProcedure
Table2
RequiredTools
Tool PartNumber PartDescription Qty
A
1387574
LinkBracket
8T9022
SiliconeGasket
NOTICE
Keepallpartscleanfromcontaminants.
Contaminantsmaycauserapidwearandshortenedcomponentlife.
Note:ChecktheOringseals,thegaskets,andthesealsforwearorfordamage.Replacethecomponents,ifnecessary.
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C15OnhighwayEngineSDP00001UP(SEBP441962)Sistemasycomponentes
1. Thoroughlycleanthematingsurfacesoftheflywheelhousingandthecylinderblock.
Illustration6
g01377605
2. InstallTooling(A)andasuitableliftingdeviceonflywheelhousing(2).Theweightofflywheelhousing(2)isapproximately27kg
(60lb).
3. ApplyTooling(B)onseal(8)andseal(9).Installseal(8)andseal(9)inflywheelhousing(2).
Note:ApplyTooling(B)tothebottomofseal(9)inordertofillthespaceatthecylinderblock,theflywheelhousing,andtheengine
oilpan.
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C15OnhighwayEngineSDP00001UP(SEBP441962)Sistemasycomponentes
Illustration7
g01377534
4. UseTooling(A)inordertopositionflywheelhousing(2)onthecylinderblock.Installbolts(7)andremoveTooling(A).
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Illustration8
g01377584
5. Tightenthebolts,asfollows:
a. Inanumericalsequence,tightenBolt1throughBolt9toatorqueof10020Nm(3015lbft).
b. Inanumericalsequence,tightenBolt10throughBolt24toatorqueof4010Nm(307lbft).
c. Inanumericalsequence,againtightenBolt1throughBolt9toatorqueof13520Nm(10015lbft).
d. Inanumericalsequence,againtightenBolt10throughBolt24toatorqueof5510Nm(407lbft).
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C15OnhighwayEngineSDP00001UP(SEBP441962)Sistemasycomponentes
Illustration9
g01377370
6. Positiontubeassemblies(5)andconnecttubeassemblies(5).
7. Installbolt(6).
Illustration10
g01377338
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8. Connecttubeassemblies(4)andinstallbolts(3).
Illustration11
g01288478
9. Installbolts(1)thatfastentheengineoilpanontoflywheelhousing(2).
EndBy:
a. Installtheelectricstartingmotor.RefertoDisassemblyandAssembly,"ElectricStartingMotorRemoveandInstall".
b. Installthecrankshaftrearseal.RefertoDisassemblyandAssembly,"CrankshaftRearSealInstall".
c. Installtheenginecontrolmodule.RefertoDisassemblyandAssembly,"EngineControlModuleRemoveandInstall".
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