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6/8/2015

C15OnhighwayEngineSDP00001UP(SEBP441962)Sistemasycomponentes

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Bienvenido:r080thm6
Producto:TRUCKENGINE
Modelo:C15TRUCKENGINESDP
Configuracin:C15OnhighwayEngineSDP00001UP

DesarmadoyArmado
C15OnHighwayEngine
NmerodemedioRENR970608

Fechadepublicacin01/05/2010

Fechadeactualizacin12/05/2010

i02750473

FlywheelHousingRemoveandInstall
SMCS1157010

RemovalProcedure
Table1
RequiredTools
Tool PartNumber PartDescription Qty
A

1387574

LinkBracket

StartBy:
A. Removethecrankshaftrearseal.RefertoDisassemblyandAssembly,"CrankshaftRearSealRemove".
B. Removetheelectricstartermotor.RefertoDisassemblyandAssembly,"ElectricStarterMotorRemove".
C. Removetheenginecontrolmodule.RefertoDisassemblyandAssembly,"EngineControlModuleRemoveandInstall".

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C15OnhighwayEngineSDP00001UP(SEBP441962)Sistemasycomponentes

NOTICE
Caremustbetakentoensurethatfluidsarecontainedduring
performanceofinspection,maintenance,testing,adjustingandrepair
oftheproduct.Bepreparedtocollectthefluidwithsuitablecontainers
beforeopeninganycompartmentordisassemblinganycomponent
containingfluids.
RefertoSpecialPublication,NENG2500,"CaterpillarDealerService
ToolCatalog"fortoolsandsuppliessuitabletocollectandcontain
fluidsonCaterpillarproducts.
Disposeofallfluidsaccordingtolocalregulationsandmandates.

NOTICE
Keepallpartscleanfromcontaminants.
Contaminantsmaycauserapidwearandshortenedcomponentlife.

Illustration1

g01288478

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C15OnhighwayEngineSDP00001UP(SEBP441962)Sistemasycomponentes

1. Removebolts(1)thatfastentheengineoilpanontoflywheelhousing(2).

Illustration2

g01377338

2. Disconnecttubeassemblies(4).
3. Removebolts(3).

Illustration3

g01377370

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C15OnhighwayEngineSDP00001UP(SEBP441962)Sistemasycomponentes

4. Removebolt(6).
5. Disconnecttubeassemblies(5)andrepositiontubeassemblies(5)outoftheway.

Illustration4

g01377534

6. InstallTooling(A)andasuitableliftingdeviceonflywheelhousing(2).
7. Removebolts(7).Removeflywheelhousing(2)fromthecylinderblock.Theweightofflywheelhousing(2)isapproximately27kg
(60lb).

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C15OnhighwayEngineSDP00001UP(SEBP441962)Sistemasycomponentes

Illustration5

g01377551

8. Removeseal(8)andseal(9)fromflywheelhousing(2).

InstallationProcedure
Table2
RequiredTools
Tool PartNumber PartDescription Qty
A

1387574

LinkBracket

8T9022

SiliconeGasket

NOTICE
Keepallpartscleanfromcontaminants.
Contaminantsmaycauserapidwearandshortenedcomponentlife.

Note:ChecktheOringseals,thegaskets,andthesealsforwearorfordamage.Replacethecomponents,ifnecessary.
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C15OnhighwayEngineSDP00001UP(SEBP441962)Sistemasycomponentes

1. Thoroughlycleanthematingsurfacesoftheflywheelhousingandthecylinderblock.

Illustration6

g01377605

2. InstallTooling(A)andasuitableliftingdeviceonflywheelhousing(2).Theweightofflywheelhousing(2)isapproximately27kg
(60lb).
3. ApplyTooling(B)onseal(8)andseal(9).Installseal(8)andseal(9)inflywheelhousing(2).
Note:ApplyTooling(B)tothebottomofseal(9)inordertofillthespaceatthecylinderblock,theflywheelhousing,andtheengine
oilpan.

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C15OnhighwayEngineSDP00001UP(SEBP441962)Sistemasycomponentes

Illustration7

g01377534

4. UseTooling(A)inordertopositionflywheelhousing(2)onthecylinderblock.Installbolts(7)andremoveTooling(A).

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C15OnhighwayEngineSDP00001UP(SEBP441962)Sistemasycomponentes

Illustration8

g01377584

5. Tightenthebolts,asfollows:
a. Inanumericalsequence,tightenBolt1throughBolt9toatorqueof10020Nm(3015lbft).
b. Inanumericalsequence,tightenBolt10throughBolt24toatorqueof4010Nm(307lbft).
c. Inanumericalsequence,againtightenBolt1throughBolt9toatorqueof13520Nm(10015lbft).
d. Inanumericalsequence,againtightenBolt10throughBolt24toatorqueof5510Nm(407lbft).
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C15OnhighwayEngineSDP00001UP(SEBP441962)Sistemasycomponentes

Illustration9

g01377370

6. Positiontubeassemblies(5)andconnecttubeassemblies(5).
7. Installbolt(6).

Illustration10

g01377338

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8. Connecttubeassemblies(4)andinstallbolts(3).

Illustration11

g01288478

9. Installbolts(1)thatfastentheengineoilpanontoflywheelhousing(2).
EndBy:
a. Installtheelectricstartingmotor.RefertoDisassemblyandAssembly,"ElectricStartingMotorRemoveandInstall".
b. Installthecrankshaftrearseal.RefertoDisassemblyandAssembly,"CrankshaftRearSealInstall".
c. Installtheenginecontrolmodule.RefertoDisassemblyandAssembly,"EngineControlModuleRemoveandInstall".
Copyright19932015CaterpillarInc.
Todoslosderechosreservados.
RedprivadaparalicenciadosdelSIS.

ThuAug06201510:44:42GMT0500(Horaest.Pacfico,Sudamrica)

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