LAPORAN KERJA PRAKTEK

PT. DOK BAHARI NUSANTARA

JLN. AMBON NO.9 KOMPLEK PELABUHAN CIREBON, JAWA BARAT
Phone : +62 231 833 2159, Fax : +62 231 833 2160

DAFTAR ISI
Sampul.............................................................................................................
Lembar Pengesahan.......................................................................................i
Kata Pengantar...............................................................................................vi
Daftar Isi..........................................................................................................viii
Daftar Gambar................................................................................................x
BAB 1 PENDAHULUAN...............................................................................1
1.1 Latar Belakang..............................................................................1
1.2 Maksud danTujuan Kerja Praktek.............................................2
1.3 Waktu Pelaksanaan Kerja Praktek.............................................2
1.4 Metode Pengumpulan Data..........................................................2
BAB 2 TINJAUAN UMUM PERUSAHAAN..............................................3
2.1 Sejarah Singkat.............................................................................3
2.2 Struktur Organisasi......................................................................3
2.3 Kebijakan Perusahaan.................................................................8
2.4 Tata Tertib Perusahaan................................................................9
2.5 Fasilitas Perusahaan.....................................................................10
BAB 3 RANGKUMAN KEGIATAN KERJA PRAKTEK..........................21
3.1 Proses Pembangunan Kapal Baru...............................................21
3.1.1 Tender...................................................................................24
3.1.2 Kontrak.................................................................................25
3.1.3 Persiapan Galangan............................................................26
3.1.4 Rancangan...........................................................................26
3.1.5 Fabrikasi..............................................................................27
3.1.6 Sub-Assembly.......................................................................32
3.1.7 Assembly...............................................................................33
3.1.8 Erection................................................................................35
3.1.9 Peluncuran...........................................................................53
3.1.10 Outfitting and Finishing....................................................54

JURUSAN PERKAPALAN
UNIVERSITAS HASANUDDIN

LAPORAN KERJA PRAKTEK

PT. DOK BAHARI NUSANTARA
JLN. AMBON NO.9 KOMPLEK PELABUHAN CIREBON, JAWA BARAT
Phone : +62 231 833 2159, Fax : +62 231 833 2160

3.1.11 Pengujian............................................................................59
3.1.12 Penggambaran Akhir, Sertifikasi, dan Persetujuan
Klasifikasi
.........................................................................................
61
3.1.13

Serah
Terima(Delivery)
.........................................................................................
61

3.2
Cacat
Pengelasan
............................................................................................................
61
3.3
Prosedur
Sertifikasi
............................................................................................................
67
3.3.1

Sertifikasi bahan (material) dan komponen

.........................................................................................
67

3.3.2

Sertifikasi
juru
las
.........................................................................................
67

3.4
Asuransi
............................................................................................................
68
3.5
Keselamatan
Kerja
............................................................................................................
70
3.5.1
Alat
Keselamatan
Diri
.....................................................................................................
71
3.5.2 Tanda dan Papan Informasi di Tempat Kerja
.....................................................................................................
71
3.5.3
Pengamanan
pada
Area
Kerja
.....................................................................................................
73

JURUSAN PERKAPALAN
UNIVERSITAS HASANUDDIN

LAPORAN KERJA PRAKTEK

PT. DOK BAHARI NUSANTARA
JLN. AMBON NO.9 KOMPLEK PELABUHAN CIREBON, JAWA BARAT
Phone : +62 231 833 2159, Fax : +62 231 833 2160

BAB
4
PENUTUP
........................................................................................................................
76
4.1
Kesimpulan
............................................................................................................
76
4.2
Saran
............................................................................................................
76
DAFTAR
PUSTAKA
........................................................................................................................
78
LAMPIRAN
........................................................................................................................
79
1. Jurnal Mingguan
2. Struktur Organisasi Perusahaan
3. Gambar design kapal

JURUSAN PERKAPALAN
UNIVERSITAS HASANUDDIN

10

LAPORAN KERJA PRAKTEK

PT. DOK BAHARI NUSANTARA
JLN. AMBON NO.9 KOMPLEK PELABUHAN CIREBON, JAWA BARAT
Phone : +62 231 833 2159, Fax : +62 231 833 2160

DAFTAR GAMBAR
Gambar
1.
Mesin
bubut
........................................................................................................................
11
Gambar
2.
Mesin
sekrup
........................................................................................................................
12
Gambar
3.
Mesin
sekrup
vertical
........................................................................................................................
12
Gambar
4.
Pemotongan
pelat
........................................................................................................................
13
Gambar
5.
Layar
kerja
CNC
........................................................................................................................
13
Gambar
6.
Pemotongan
pelat
main
deck
........................................................................................................................
14
Gambar
7.
Pembuatan
braket
........................................................................................................................
14
Gambar
8.
Mesin
bending
........................................................................................................................
15
Gambar
9.
Mesin
roll
........................................................................................................................
15
Gambar
10.
Crane
........................................................................................................................
16
Gambar
11.
Forclift
........................................................................................................................
16
Gambar

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UNIVERSITAS HASANUDDIN

12.

Excavator

11

LAPORAN KERJA PRAKTEK

PT. DOK BAHARI NUSANTARA
JLN. AMBON NO.9 KOMPLEK PELABUHAN CIREBON, JAWA BARAT
Phone : +62 231 833 2159, Fax : +62 231 833 2160

........................................................................................................................
17
Gambar
13.
Kompressor
........................................................................................................................
17
Gambar
14.
Mesin
las
........................................................................................................................
18
Gambar
15.
Sliding
(landasan
luncur)
........................................................................................................................
18
Gambar
16.
Chain
Block
........................................................................................................................
19
Gambar
17.
Derinda
........................................................................................................................
19
Gambar
18.
Dongkrak
........................................................................................................................
20
Gambar
19.
Marking
manual
........................................................................................................................
28
Gambar
20.
Sertifikasi
pelat
........................................................................................................................
29
Gambar
21.
Pemotongan
pelat
main
deck
blok-05
........................................................................................................................
29
Gambar
22.
Pemotongan
pelat
sekat
blok-05
........................................................................................................................
30
Gambar
23.
Pemotongan
side
girder
........................................................................................................................
30

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UNIVERSITAS HASANUDDIN

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LAPORAN KERJA PRAKTEK

PT. DOK BAHARI NUSANTARA
JLN. AMBON NO.9 KOMPLEK PELABUHAN CIREBON, JAWA BARAT
Phone : +62 231 833 2159, Fax : +62 231 833 2160

Gambar
24.
Cold
Bending
........................................................................................................................
31
Gambar
25.
Hot
Bending
........................................................................................................................
31
Gambar
26.
Las
datar
horizontal
........................................................................................................................
32
Gambar
27.
Sub-Assembly
wrang
block-03
........................................................................................................................
33
Gambar
28.
Jig/meja
blok
........................................................................................................................
34
Gambar
29.
Proses
Assemly
Kapal
Ro-ro
........................................................................................................................
35
Gambar
30.
Building
berth
........................................................................................................................
36
Gambar
31.
Double
bottom
blok-05
........................................................................................................................
36
Gambar
32.
Main
deck
blok-07
........................................................................................................................
37
Gambar
33.
Kapal
perintis
1200GT
........................................................................................................................
37
Gambar
34.
Penyambungan
pipa
........................................................................................................................
38
Gambar

35.

JURUSAN PERKAPALAN
UNIVERSITAS HASANUDDIN

Access

trunk

13

ladder

LAPORAN KERJA PRAKTEK

PT. DOK BAHARI NUSANTARA
JLN. AMBON NO.9 KOMPLEK PELABUHAN CIREBON, JAWA BARAT
Phone : +62 231 833 2159, Fax : +62 231 833 2160

........................................................................................................................
38
Gambar
36.
Manhole
........................................................................................................................
39
Gambar
37.
Bollard
........................................................................................................................
39
Gambar
38.
Cable
tray
........................................................................................................................
40
Gambar
39.
Pondasi
pompa
........................................................................................................................
40
Gambar
40.
Zinc
Anodes
pada
buritan
kapal
........................................................................................................................
41
Gambar
41.
Uji
tarik
........................................................................................................................
41
Gambar
42.
Uji
bending
........................................................................................................................
42
Gambar
43.
Uji
impact
........................................................................................................................
43
Gambar
44.
Tes
kebocoran
........................................................................................................................
43
Gambar
45.
Tes
menggunakan
kapur
dan
minyak
........................................................................................................................
44
Gambar 46. UT pada kapal KM. Sabuk Nusantara 63
........................................................................................................................
45

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LAPORAN KERJA PRAKTEK

PT. DOK BAHARI NUSANTARA
JLN. AMBON NO.9 KOMPLEK PELABUHAN CIREBON, JAWA BARAT
Phone : +62 231 833 2159, Fax : +62 231 833 2160

Gambar
47.
Magnetic
test
........................................................................................................................
46
Gambar
48.
Pemasangan
center
skeg
........................................................................................................................
47
Gambar
49.
Penentuan
centerline
untuk
as
propeller
........................................................................................................................
47
Gambar
50.
Penentuan
centerline
tongkat
kemudi
........................................................................................................................
48
Gambar
51.
Pemasangan
stern
tube
........................................................................................................................
48
Gambar
52.
Pemasangan
V-braket
........................................................................................................................
49
Gambar
53.
Pemasangan
poros
propeller
........................................................................................................................
49
Gambar
54.
Pemasangan
propeller
........................................................................................................................
50
Gambar
55.
Pemasangan
rudder
........................................................................................................................
51
Gambar
56.
Cat
anti
corrosion
(AC)
........................................................................................................................
52
Gambar
57.
Cat
finishing
dan
anti
fouling
(AF)
........................................................................................................................
52
Gambar

58.

Pemasangan

JURUSAN PERKAPALAN
UNIVERSITAS HASANUDDIN

echo

15

sounder

LAPORAN KERJA PRAKTEK

PT. DOK BAHARI NUSANTARA
JLN. AMBON NO.9 KOMPLEK PELABUHAN CIREBON, JAWA BARAT
Phone : +62 231 833 2159, Fax : +62 231 833 2160

........................................................................................................................
53
Gambar 59. Pemberian pelumas dan cairan lilin pada sliding
........................................................................................................................
53
Gambar
60.
Proses
peluncuran
........................................................................................................................
54
Gambar
61.
Sistem
perpipaan
dalam
kamar
mesin
........................................................................................................................
55
Gambar
62.
Test
kapasitas
dan
head
pompa
........................................................................................................................
55
Gambar
63.
Panel-panel
........................................................................................................................
56
Gambar
64.
Mother
switch
board
(MSB)
........................................................................................................................
56
Gambar
65.
Mesin
induk
........................................................................................................................
57
Gambar
66.
Generator
........................................................................................................................
57
Gambar
67.
Pompa-pompa
........................................................................................................................
58
Gambar
68.
Windlass
........................................................................................................................
58
Gambar
69.
Pengujian
windlass
jangkar
........................................................................................................................
59

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LAPORAN KERJA PRAKTEK

PT. DOK BAHARI NUSANTARA
JLN. AMBON NO.9 KOMPLEK PELABUHAN CIREBON, JAWA BARAT
Phone : +62 231 833 2159, Fax : +62 231 833 2160

Gambar 70. Pengujian dewi-dewi dan windlass sekoci

........................................................................................................................
60
Gambar
71.
Cacat
undercut
........................................................................................................................
61
Gambar
72.
Porositas
........................................................................................................................
62
Gambar
73.
Distorsi
........................................................................................................................
63
Gambar
74.
Slag
inclusion
........................................................................................................................
63
Gambar
75.
Spatter
........................................................................................................................
64
Gambar
76.
Crack
........................................................................................................................
65
Gambar
77.
Lack
of
penetration
........................................................................................................................
66
Gambar
78.
Incomplete
fusion
........................................................................................................................
66
Gambar
79.
........................................................................................................................
72
Gambar
80
........................................................................................................................
72
Gambar

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UNIVERSITAS HASANUDDIN

81

17

LAPORAN KERJA PRAKTEK

PT. DOK BAHARI NUSANTARA
JLN. AMBON NO.9 KOMPLEK PELABUHAN CIREBON, JAWA BARAT
Phone : +62 231 833 2159, Fax : +62 231 833 2160

........................................................................................................................
73
Gambar
82
........................................................................................................................
73
Gambar
83.
Scaffolding
........................................................................................................................
74
Gambar
84.
Pagar
........................................................................................................................
74
Gambar
85.
Tangga
........................................................................................................................
75
Gambar
86.
Blower
........................................................................................................................
75
Gambar
87.
Tabung
CO2
........................................................................................................................
75

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18