CONTROL
MANUAL
SLOT- L11+l2
Date: 21/01/16
Aim
To detain the braking of 3 phase induction motor using DC dynamic braking.
NAME PLATE DETAILS:
a) 3 phase induction motor details and rating
(i)
Types of motor: Squirrel cage induction motor
(ii)
Voltage
: 415 V
(iii)
Current
: 1.3 A
(iv)
Speed
: 1440 rpm
(v)
Frequency : 50 Hz
Insulation : Class B
Apparatus Required:
S.No
1.
2.
3.
4.
5.
Apparatus
Induction motor
Ammeter
Voltmeter
Stopwatch
Rheostat
Range
Type
0-10 A
0-230 V
MC
MC
290 ohm/2.8 A
Quantity
1
1
1
1
1
Procedure:
1. Make the connection as per the circuit diagram .
2. Initially with switch being position A the working of induction motor is observed and supply
is switched off natural braking time is observed and noted.
3. At this point switch S is closed to B side ie applying DC voltage to the two terminals of stator
induction motor by disconnecting the AC supply.
4. Then the motor goes to braking region by decelerating and come to rest. Braking, time and
current are noted. The values are tabulated by considering different DC voltages.
TABULAR COLUMN:
S.No
Injected DC voltage
Braking current
braking
1.
25
3.34
0.6
2.
40
2.69
0.7
3.
60
2.17
0.9
4.
80
1.32
1.1
5.
100
1.19
1.3
4
_
3
AC
415 V
U,
_
ACMoto
r
0 10 A
MC
V
V
W
+220
+0 220 V
290
DC 2.8A
Sup
_
MC
_
TPST
R
3
AC
415 V
Y
3
AC
415 V
Inference: In this braking for 3 phase induction motor ,decreasing the voltage results in a
decrease in the deceleration time. Current decreases as the deceleration time decreases.
Result: The braking of 3 phase induction motor has been obtained using DC dynamic braking.
Date: 07/01/16
Aim
To study the type of braking experimentally applied to self excited DC motor.
1. Rheostat or dynamitic braking
NAME PLATE DETAILS:
Motor
Generator
230 V
2.3 A
1500 rpm
0.37 kW
Apparatus Required:
SL. No
1.
2.
3.
4.
5.
Apparatus
D.C. motor
Ammeter
Rheostat
Range
0-10 A
750 ohm/10 A
290 ohm/2.8 A
100 ohm/10 A
Stopwatch
Tachometer
Type
Quantity
Self-excited
MC
1
1
1
1
1
1
1
Procedure:
Rheostat Braking:
1. Make the connection as per the circuit diagram.
2. The armature rheostat is kept at its maximum, field rheostat is kept at its minimum and
braking rheostat is kept at 50, 10A.
3. The switch is closed to A side and DC supply is given
4. By varying the armature rheostat, the speed of motor is set to 1000rpm with help of
tachometer.
5. Then the switch is moved from A side i.e. supply is disconnected to B side where braking
resistance is present in which generated energy is dissipated.
6. Thus motor comes to rest position after some time due to inertia and braking time is noted
through stop watch.
7. For different values of speed and also different values of braking resistances, results are
obtained and tabulated.
TABULAR COLUMN:
Speed and declaration time without braking:
S.No
Speed (RPM)
1.
1110
1.45
2.
1200
1.76
3.
1270
1.9
TABULAR COLUMN:
Speed and declaration time with Rheostat Braking:
Deceleration
S.No
R()
Speed (RPM)
Braking time
(sec)
Braking
Current
1.
750
1140
0.86
0.1
2.
750
1200
1.07
0.12
3.
750
1250
1.00
0.14
4.
375
1135
0.83
0.24
5.
375
1200
0.72
0.24
6.
375
1200
0.84
0.26
RHEOSTATIC BRAKING
10
220 DC Supply
11
0 - 10 A MC
Inference: For a fixed resistance, as speed increases, deceleration time and current increase.
Result: Rheostat or dynamic braking has been experimentally applied to self excited DC motor.
12
PLUGGING OF DC MOTORS
Ex. No. 2
Date: 14/01/14
Aim :
To study the type of braking experimentally applied to self excited DC motor.
100 10A
750 10 A
Generator
: 230 V
: 1.8 A
: 1500 rpm
: 0.37 kW
230 V
2.3 A
1500 rpm
0.37 kW
Apparatus Required:
SL . No
1.
2.
3.
4.
5.
M
Apparatus
D.C. motor
Ammeter
Rheostat
Range
0-10 A
750 ohm/10 A
290 ohm/2.8 A
100 ohm/10 A
Stopwatch
Tachometer
13
Type
Self-excited
MC
Quantity
1
1
1
1
1
1
1
A2
Procedure
PLUGGING:
1. Make the connection as per the circuit diagram.
A2
2. The armature rheostat is kept at its max, field rheostat is kept at its min and braking rheostat is
kept at 50
3. The switch is closed to A side and DC supply. is given
4. By varying the armature rheostat, the speed of motor is set to 1000rpm with help of
tachometer.
5. Then the switch
A2is moved from A side (i.e. supply is disconnected) to B side where dc supply is
reversed braking and resistance is present in which generated energy is dissipated.
6. Thus motor comes to rest position after some time due to inertia and braking time is noted
through stop watch.
7. For different values of speed and also different values of braking resistances, results are
Obtainedand tabulated
A1
A1
A1
14
F2
TABULAR COLUMN:
S.No
R()
Speed (RPM)
Deceleration
Plugging
Current
1.
50
785
0.99
2.
50
900
1.05
5.2
3.
50
F1
1050
1.51
4.
25
810
1.00
5.
25
950
1.24
9.2
6.
25
1046
1.38
10
A2
15
A1
16
17
Inference:
PLUGGING
Result: Plugging or reverse voltage braking applied to self excited DC motor has been studied.
18
220 DC
Date: 21/01/16
Aim:To reset the VLT Automation Drive FC 302 series to default values.
Apparatus Required:Sl. No.
1.
Apparatus
VLT Automation Drive FC 300
Range
Qty
240 Vac
2.
Design Guide
3.
Programming Guide
4.
5.
PC (Optional)
6.
DVD Literature
VLT AutomationDrives are proven performers in all industrial environments and grid voltages, including
690V. Enclosures are available up to IP 66 (depending on model), and integrated DC chokes and RFI
filters in all models protect installations by minimizing harmonic distortion and electromagnetic
interferences.
All
drives
are
fully
tested
at
the
factory
before
they
are
shipped.
Easy to set up and operate via the user-friendly graphical control panel, a VLT AutomationDrive only
requires little maintenance once in operation. The result is an market leading control solution that
provides a fast return on investment and a highly competitive cost of ownership.
19
20
0 - 10 A MC
14-50 RFI 1
8-30 Protocol
8-31 Address
8-32 Baud Rate
8-35 Minimum Response Delay
21
Result: VLT Automation Drive FC 302 series to default values has been set.
22
50 10 A
100 10A
290 2.8A
Date: 28/01/16
Aim:Study and understand the initial commissioning using Quick Menu Button.
Apparatus Required:Sl. No.
1.
Apparatus
VLT Automation Drive FC 300
240 Vac
Range
1
Qty
2.
Design Guide
3.
Programming Guide
4.
5.
PC (Optional)
6.
DVD Literature
23
A2
filters in all models protect installations by minimizing harmonic distortion and electromagnetic
interferences.
All
drives
are
fully
tested
at
the
factory
before
they
are
shipped.
Easy to set up and operate via the user-friendly graphical control panel, a VLT AutomationDrive only
requires little maintenance once in operation. The result is an market leading control solution that
provides a fast return on investment and a highly competitive cost of ownership.
A2
A2
A1
24
A1
A1
Precautions:1. Do not touch the Power terminals on the FC 302. Voltage levels can be dangerous.
2. Be aware of rotating motor shaft.
F2
Example for open loop application with the above mentioned name plate ratings.
25
F1
A2
A1
26
OBSERVATION:
27
Result:
the initial commissioning using Quick Menu Button has been done.
Ex. No. 6
Date: 11/2/15
Aim:To reset the VLT Automation Drive FC 302 series to default values.
Apparatus Required:Sl. No.
1.
Apparatus
VLT Automation Drive FC 300
Range
Qty
240 Vac
2.
Design Guide
3.
Programming Guide
4.
5.
PC (Optional)
6.
DVD Literature
All
drives
are
fully
tested
at
the
factory
before
they
are
shipped.
Easy to set up and operate via the user-friendly graphical control panel, a VLT AutomationDrive only
requires little maintenance once in operation. The result is an market leading control solution that
provides a fast return on investment and a highly competitive cost of ownership.
29
30
Procedure:1. Disconnect from mains and wait until the display turns off.
2. Press [Status] - [Main Menu] - [OK] at the same time while power up for LCP
3. Release the keys after 5 s.
4. The frequency converter is now programmed according to default settings.
5. Observe the message on the Local Control Panel (LCP).
Precautions:3. Do not touch the Power terminals on the FC 302. Voltage levels can be dangerous.
4. Be aware of rotating motor shaft.
Note:Manual Initialization procedure initializes all parameters except for (examples below):
31
Tips:1. If the LCP shows some Alarms this can be acknowledged & reset by pressing Reset key.
2. To be able reset Alarm 68 Safe Stop it is required a wire between terminals 12 & 37.
3. Adjust the brightness of the LCP at your preference
a) Press Status + Arrow Up to increase
b) Press Status + Arrow down to decrease
4. Use [Info] key located on LCP. It supplies information about a command, parameter, or
function in any display window. [Info] key provides detailed information whenever help is
needed. Exit info mode by pressing either [Info], [Back], or [Cancel]. See example below:
5. Go to 1-91 Motor External Fan & Press [Info] key. Scroll down.
6. The parameter shortcut can be carried out by holding down the [Main Menu] key for 3
seconds. The parameter shortcut allows direct access to any parameter. See example below:
32
Result: the VLT Automation Drive FC 302 series has been set to default values.
Date: 18/02/16
Apparatus
VLT Automation Drive FC 302
Range
240 Vac
2.
Design Guide
3.
Programming Guide
33
Qty
4.
5.
PC (Optional)
6.
DVD Literature
All
drives
are
fully
tested
at
the
factory
before
they
are
shipped.
Easy to set up and operate via the user-friendly graphical control panel, a VLT AutomationDrive only
requires little maintenance once in operation. The result is an market leading control solution that
provides a fast return on investment and a highly competitive cost of ownership.
34
Precautions:1. Do not touch the Power terminals on the FC 302. Voltage levels can be dangerous.
2. Be aware of rotating motor shaft.
Procedure:1.Press[Status]keyseveral timesuntil you get
thisscreen.
35
2. Press[MainMenu] key
3.Scroll down to 15-** Drive Information and press [Ok]key
4. Scroll down to 15-4* Drive Identification andpress [Ok]key
5. Scroll through Drive identification parameters and fill in data below.
1.15-40FCType - FC-302
2.15-41PowerSection P2K2:2.20KW
3.15-42Voltage -3380-500V
4.15-43SoftwareVersion- 0.731
5.15-44OrderedTypecode String -FC-302P2K2T5E20H2BG
6.15-45ActualTypecode String -FC-302P2K2TSE20H2BG
7.15-46FrequencyConverter OrderingNo -131B0068
8.15-47PowerCard OrderingNo - None
9.15-48LCPId No - Graphical V13
10.15-49SWIDControl Card - A07.31M08.L8D07.30
11.15-50SWIDPowerCard - SW:01.02EF:03.91
12.15-51Frequency Converter Serial Number - 156322G354
13.15-53PowerCard Serial Number - 130BC317983040G135
36
Result:The information from the VLT Automation Drive FC 302 has been
obtained.
37