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The paper used in this manual

is elemental chlorine free.

FURUNO Authorized Distributor/Dealer


9-52 Ashihara-cho,
Nishinomiya, 662-8580, JAPAN
Telephone : +81-(0)798-65-2111
Fax

: +81-(0)798-65-4200

All rights reserved.

Printed in Japan

A : NOV . 2008
F : AUG . 18, 2011

Pub. No. SME-44370-F


(KAOK )

VR-3000/3000S

*00017033710*
*00017033710*
* 0 0 0 1 7 0 3 3 7 1 0 *

Addenda No.1 to Service Manual for VR-3000/3000S, Pub. No. SME-44370

New IEC61996 Compliance Software


- Software V2.05 To comply with new IEC61996, VR-3000/3000S is updated from V1.02 to V2.05.
The system is configured by using VDR Maintenance Viewer, instead of Web
Configurator and the stored data is play backed by using Live Player V4. The
CD-ROM supplied as an accessory includes these programs.
The HDD and DRU connected to the DCU with software V2.05 have the different
partitions from V1.02. The HDD and DRU partition tool is VDR Maintenance Viewer
(not Initialize VDRDisks).
The label for RJ45 jack, J14 on the DCU is changed to DATA from Live Play.
Table 1

DCU software
Setup (Configuration)
software
Playback software

V2.05
VDR Maintenance
Viewer
Live Player V4

V1.02&V1.01
Web Configurator
Live Player Pro

The new system software V2.05 features;


1) Data extraction from the HDD via Ethernet while the system is recording the data
normally.
2) Extraction of recorded data in specific data format: Video data in video format,
audio data in audio format, and serial data in text format.
3) Storage of multiple incidents (up to 4 incidents)
The next page briefly describes the procedure to setup the system at installation. For
further details, refer to;
1) Operators manual for Live Player V4, Pub. No. OME44372
2) Instruction manual for VDR Maintenance View, Pub. No. OME-44373
Unlike the Web Configurator, the VDR maintenance viewer uses the same numbering
scheme as the terminal board. For example, Serial Channel 1 SI01 corresponds to
CH1 marked on the JB panel.
Following DCU has IMO compliance version, V2.05.
VR-3010S
4418-2064, 2124, 2125, 2255, 2256, 2273, except for 4418-2237, 2274 to 2287, 2298
2301, 2308 to 2313, 2315, 2322, and after
A1-1

(1) When the DRU/HDD with new partition is used for V1.xx system, repartition the
DRU/HDD by using InitializeVDRDisks (Downloadable from the Technet).
If the partition tool does not detect the DRU and HDD with new partition, delete
partition by using Disk management.
To delete partition;
1. Right-click My Computer and select Manage. The Computer Management
window displays.
2. Click Disk Management (located in the left pane, under Storage). The
available disks display in the lower right pane.
3. Right-click the disk and select Delete Partition. A confirmation window
displays.
4. Click Yes.
Alternatively, open Disk Management through Control Panel described in the
previous page..

(2) When the DRU/HDD with old partition is used for V2.xx system, repartition the
DRU/HDD by using VDR Maintenance Viewer (Software CDROM in
accessories)

A1-3

How to Setup Video Channel


- FAR-28x5 not being connected to CH1 Following describes the procedure to setup the video channel on VDR/S-VDR with
software V2.05. Note that FAR-28x5 is NOT connected to CH1.
Preparation
1) Install Live Player V4 program on your PC. Two programs, Live Player V4 and VDR
Maintenance Viewer are installed on the PC. Live Player V4 can be installed onto Windows
XP and Vista. The software cannot be installed onto Windows 2000.
2) Setup the PC for network connection; IP address: 10.0.0.102; and Subnet mask:
255.0.0.0.
3) Connect the PC to the J14 in the DCU with an Ethernet CROSS cable.
4) Copy equip.xml onto the desktop of the PC. The next version will not require this
step.
1. Open Internet Explorer and go to Address, ftp://10.0.0.100/pub/.
2. Copy equip.xml file and paste it onto the desktop.
Setup procedure
1. Turn on the DCU and wait for about 3 minutes.
2. Run VDR Maintenance Viewer on the PC.
(Start > Program > VR-3000 > Maintenance Viewer)
3. Log in as Serviceman. (IP address: 10.0.0.100 and Password: nopassword)
4. Click OK.
5. Select Maintenance > Equipment Management > Import.
Menu bar

Fig.2 VDR Maintenance Viewer, upper left corner

Fig.3 VDR Maintenance Viewer, upper middle part

A1-4

6. Select equip.xml file on the desktop and press Open.


7. Select Maintenance > VDR Config Management.
8. Click Download.
9. Click OK and Close.
10. Select the Radar tab.
10.1 Select the channel number to be setup in the upper left pane, Information. For
example, move the cursor in the CH No. 1 box (red box in Fig.4) and click.
(Highlight CH No.1 boxes.)

Never select FAR-28x5


on Channel 1.
Fig.4

10.2 Click Select Equipment.


Step 10.6

Step 10.4

Fig.5

A1-5

Step 10.2

10.3 Select the radar type.

Fig.6

IMPORTANT!
When system program is V2.05, leave the interlace type at the
factory default (Non-interlace) on CH1. Thus, FAR-28x5 is
connected to CH2 to CH4 while CH1 is set to inactive. If Interlace is
selected on CH1, no video signal is received on all channels after
pressing Set tab several times. The next version of VDR/S-VDR
software will remove this inconvenience.

If you set Interlace Type to Interlace on CH1 inadvertently, take following steps to
restore the system.
1.
2.
3.
4.
5.
6.

Set Interlace Type to Non-Interlace on CH1.


Click Set.
Select Maintenance > VDR Config Management.
Click Upload, Write (DRU), and then Write (HDD).
Click OK in the confirm window.
Reboot the system.

A1-6

10.4 Click Image Capture... to check that the radar video is receiving correctly.
Note: The current Maintenance Viewer shows the upper half image of FAR-28x5
as shown in Fig.7. But, the LivePlayer V4 displays the radar video correctly as
shown in Fig.8. Next software update solves this bug.

Fig.7 Image Capture of FAR-28x5

10.5

Fig.8 Radar Image on LivePlayer V4

If necessary, change settings for fine adjustment. Typically, Phase and


Offset values need to be changed.

Fig.9 Radar Channel Settings


A1-7

10.6

If two or more radars are connected to VDR, select Radar save pattern, that
is, select the radar(s) to be recorded. Click Recording Mode... and select
the radar save pattern. If necessary, edit the table.

In the table, I indicates the data is recorded or sent, N not recorded, and G
that the radar is in a Group. If all radars in the group are turned on, R1 is recorded.
If R1 is turned off, R2 is recorded. The radar having the youngest radar number in
the group is recorded.
To record two radars, R1 and R2 onto the 9-GB DRU, change settings in
Recording to DRU column to R1: I; R2: I; R3: N; and R4: N. To change the
setting, move the cursor into the box and click.
Table 2 Recording patterns
Recording
Pattern

Recording to DRU
R1

R2

Recording to HDD

Sending to Network

R3

R4

R1

R2

R3

R4

R1

R2

R3

R4

O1

O2

O3
O4

G
G

G
G

G
G

N
G

G
G

G
G

G
G

N
G

I
I

I
I

I
I

I
I

Factory-default: Pattern 1

10.7 Click OK when the setting in the table is changed or X (Close) button.
10.8 Click Set tab. (Press Set tab after each channel setting.)

11.
13.
14.
15.

Select Maintenance > VDR Config Management.


Click Upload.
Click Write (DRU/HDD) and Write (CF).
Close the Viewer by clicking X at the upper right corner.

How to Use Configuration Data for Other Ship


Download new settings (xml file) onto your PC and import the VDR/S-VDR.
1. After configure the VDR/S-VDR for new equipment (for example, Atlas radar model
XX), press Reflect equipment tab and new xml data is generated.
2. Select Maintenance menu > Equipment Management > Export. Your PC has the xml
file (new settings) now.
3. When you visit another ship, import the xml file from the desktop to the
VDR/S-VDR. The file includes not only radar settings, but also ones for other
equipment such as GPS and VHF.

A1-8

Updating V1.xx to V2.05


The new installation of the VDR/S-VDR from June 2008 adheres to new IMO standard.
Following describes the procedure to update VR-3000/3000S with software V1.xx to
new IMO version V2.05. It is NOT necessary to update the VDR/S-VDR already
installed.
As described in FQ4-2008-025, the VDR/S-VDR with V1.xx is configured by using Web
Configurator and V2.xx by using VDR Maintenance Viewer. Thus, the V1.xx
configuration data cannot be uploaded onto the VDR/S-VDR with V2.05.
To update V1.xx to V2.05;
1) Burn V2.05 software onto the CF card, referring to the following page.
2) Remove the CF card with V1.xx software from the DCU and insert the CF card with
V2.05 into the card slot on the DCU.
3) Partition the Backup HDD and DRU, using VDR Maintenance Viewer. The V2.xx
software uses the recording mediums with the different partitions from V1.xx.
4) Put the label J14 (DATA) over J14 LIVE PLAYER. The data port is labeled DATA
to comply with new IMO standard Annex C.

J8 DRU
IEC61996-2 ed2 Annex C, C.1.1 Data port
The data port shall be easily accessible and labeled:
"Data" or, if located remotely from a S-VDR unit,
"VDR Data"

J14 LIVE PLAYER


The label of this port is changed from
LIVE PLAYER to DATA.

Fig.10 Data Port

5) Supply documents for V2.xx.


(a) Operators manual, Pub, No. OME-44370-E
(b) LivePlayer V4 operators manual, Pub, No. OME-44372
(c) Error Code List, Pub, No. C42-00407
(d) Instruction Manual Data Extraction Procedure, Pub, No. C42-00408
(This manual is supplied in a plastic bag being sealed by tape for Investigation
Authorities." )
C.6 Packaging and storage (MSC.214(81) 8.2.4): The instructions (at least basic instructions), the portable storage device
containing the software, if required, and any special (not commercial-off-the-shelf) parts necessary for the physical connection of
the external portable computer, shall be contained in a single package, duly sealed and clearly marked, "DO NOT OPEN
Important material for the exclusive use by Investigation Authorities" and stored within or firmly attached to a main unit of the
S-VDR.

A1-9

How to partition Backup HDD and DRU (V2.xx)


To partition the Backup HDD and DRU, these memory devices are connected to the
PC with the IEEE1394 cable via the repeater.
1. Install Liveplayer V4 software onto your PC and two softwares: Liveplayer V4 and
VDR Maintenance Viewer are installed.
2. Connect the DRU to the PC via the IEEE1394 repeater with the IEEE1394 cable.
The repeater needs the power connection.
3. Run the VDR Maintenance Viewer.
4. Select Tool menu > Media Management. The VDR Media Management window
appears.
5. Select Direct (not LAN). If the system runs on V2.xx, the LAN is selectable,
connecting the PC to the DCU with a LAN cable.
6. Click Analyze.
In the example of Fig.11, the detected DRU has one memory device, or the serial
number of the DRU is 5000 and after. When the DRU has three memory devices,
three lines appear in the VDR Media Table pane.

Step 6

Step 5

Step 7

Fig.11 Memory devices detected by VDR Media Management

7. Tick the Select box of the device.


Tick three boxes at the time when partitioning the DRU with three memory devices.
8.

Select DRU creation in the Operation box in the Operation pane.

9.

Click Run.

A1-10

Step 8: When partitioning DRU, select DRU creation and when


partitioning Backup HDD, select BackupHDD creation.

Step 9

Fig.12 Operation pane in VDR Media Management window

10. Do the same for the Backup HDD.

A1-11

How to burn V2.xx software onto CF card


The software for VDR/S-VDR is burned onto the compact flash (CF) card by using the
procedure below. If the software is saved onto the CF card, using copy and paste, the
card does not work.
To burn V02.05 software onto the CF card;
1. Copy Release_CF_version_02.05 folder from the CD-ROM onto Drive C.
2. Insert the CF card into the slot of the card reader.
(It is recommended to use the CF card on which the previous software, V1.xx was
stored. Of course, deleting V1.xx is necessary before use. A bad quality CF card
does not work.)
3. Run DOS Command Prompt.
4. Repeat typing cd.. followed by Enter key until prompt C:> appears.
(Read as backslash.)
5. Type cd (space) Release_CF_version_02.05 and press Enter key.
6. Make sure that the prompt is C: Release_CF_version_02.05 >.
7. Enter gf_vr3000v2_xp (space) e: and press Enter key. (e is the port where CF
card reader is connected.
8. Read the message Burn Flash??.
9.

Type y and press Enter key. Message -Erasing files E: *.*. (Y/N) appears.

10. Type y and press Enter key.


11. Wait for a few seconds with the message Complete on the screen until the
access lamp is no longer lit.
12. Remove the CF card.

The following files are created on the CF card after copying program V2.05.

Fig.13 Files in CF card just after burning software

A1-12

Addenda No.2 to Service Manual for VR-3000/3000S, Pub. No. SME-44370

Connection of Analog Signal


- DIP switch setting in IF-8530 -

Program for the Remote Junction Box (RJB), IF-8530 has been changed as below
and the DIP switch is set according to the type of connected analog signal.
The IP address of the remote junction box is also changed.
Table 1 Program and IP address of RJB
Program Number
IP Address

New
2450025-01.04
172.31.24.10

Old
2450025-01.03
172.31.24.2

Table 2 DIP switches for Analog Channels in RJB with V01.04


0 V to +10 V
and 4 to 20 mA

CH# SW#

-10 V to +10 V

0 V to +10 V
and 4 to 20 mA

S1-1

OFF

ON

10

S1-2

OFF

ON

ON

11

S1-3

OFF

ON

OFF

ON

12

S1-4

OFF

ON

S2-5

OFF

ON

13

S1-5

OFF

ON

S2-6

OFF

ON

14

S1-6

OFF

ON

S2-7

OFF

ON

15

S1-7

OFF

ON

S2-8

OFF

ON

16

S1-8

OFF
ON
Factory default; OFF

CH#

SW# -10 V to +10 V

S2-1

OFF

ON

S2-2

OFF

ON

S2-3

OFF

S2-4

The RJB with V01.03 does not require DIP switch setting for analog channels
(always OFF).

Factory-modified IF-8530:
0893 and after

A2-1

2/3

10) The LivePlayer V4 shows the configuration data, or all installation settings
including the ships ID: Configuration menu > VDR configuration.
11) The LivePlayer V4 operates stably with large input data.
12) The boot-up time of the remote junction box (JB) is shortened.

Update Procedure
Use the VDR Update Kit to update the software. Refer to VR3000 3000S Software
update to V2.25, Pub. No. E42-00806-A for full details.
Kit Name:
Type:
Parts Number:

VDR Update Kit


VR-3000/S-V2-E
00001577000

When updating software, take the following into account;


(1) The AP (Alarm Panel in DCU), RAP and RJB are connected to the COM1 port of
the PC. If another COM port number is used, change the port number or edit the
batch file.
Updating AP/RAP
See the attachment.
Updating RJB
Edit the upmain batch file by using a text editor, or change the number of the last
digit.
Uppg loadapl.bin rjmain.bin 0 0 5 0 0 1
COM port number (default)

(2) V2.05 configuration file needs to be converted to the V2.25 format by using
Config Conversion utility, Config_Converter (v2_05-v2_25) downloadable from
the Technet. The following procedure is used after changing the CF card from
V2.05 to V2.25. Of course, V2.05 config file can be downloaded from V2.05
system and uploaded to the V2.25 system after conversion.
How to use converter
1. Download Config_Converter (v2_05-v2_25).zip file from the Technet.
2. Unzip the file and copy four files: conversion.vbs, findrep.prm, insert.prm, and
replace.prm onto the same directory on the PC.
3. Export V2.05 Config file to the PC by using the Maintenance viewer.
4. Double click conversion.vbs.
5. Enter the config file name to be converted.

3/3

6. Click OK.
7. Click OK when the conversion is complete.
8. Import and upload the converted config file to V2.25 system by using the
Maintenance viewer.
(3) CDEV (Clock Divide ratio) and VCOSL (VCO signal level) in Video channel are set
according to the pixel rate of the video signal.
Pixel Rate
0 to 19 MHz
19 to 38 MHz
38 to 75 MHz
75 to 120 MHz
120 to 160 MHz

CDEV

VCOSL

1/8
1/4
1/4
1/1
1/1

VCOL
VCOL
VCOL
VCOL
VCOH

(4) V2.xx software needs 128 MB or more CF card. As the software is licensed on a
per copy per device basis, use the kit for program update.
The kit is supplied free of charge when updating V2.05 to V2.25 and for value
when updating from V1.xx to V2.25.
(5) Do NOT forget to change the label of J14 from Live Player to DATA. If the label
remains unchanged, correct configuration utility and LivePlayer software are not
used at the next service.

Factory-modifies sets
DCU having Ver.2.25
VR-3000: 4417-1956 and after
VR-3000S: 4418-2658 and after
DCU having Ver.2.05
VR-30004417-1500 to 1502, 1504, 1512 to 1514, 1529 to 1532, 1538, 1540, 1554,
1555, 1559 to 1564, 1566 to 1568, 1570 to 1575, 1577, and after
VR-3000S: 4418-2064, 2124, 2125, 2237, 2255, 2256, 2273, 2288 to 2297, 2302 to
2307, 2316 to 2321, 2323, and after

How to change COM port number for updating


AP/RAP software
If the AP (Alarm panel in DCU) and the RAP are connected to the COM port other than COM1,
change the Communication port setting prior to updating by taking the following steps.
1. Run FDT Simple Interface program. (Double click ROM_Rapap.fpf icon.)
2. Click Back to Project.

Fig.1

3. Click Configure Flash Project icon (

).

Fig.2

1/3

4. Select Communications tab and double click the Port line.

Fig.3

5. Select a desired COM port and click Finish.

Finish

2/3

Cancel

Fig.4

6. Open Tools menu and select Simple Interface

Fig.5

7. Ensure that the Port is COM1 and click Program Flash to begin updating the program.

Fig.6

3/3

VR-3000/3000S SOFTWARE UPDATE


This document explains how to update the software of the VDR to the most recent version. There
are two cases where an update can be performed:
Update from 2.05 to 2.25
Update from 1.xx to 2.25
Note: For operation with Windows 2000 and XP only
Update Kit:
Name
Compact Flash
CD-ROM

Model
VR-3010V2
2450045/46

Code Number
001-052-960
001-052-950-00

C42-00408-C

000-159-489-12

4
5

Data Extraction
Procedure
Error code sheet
Instruction Manual

Quantity Description
1
Main software
1
Data
Replay/Maintenance
software
1

C42-00407-C
OME-44373-B

000-159-488-12
000-169-588-11

1
1

Operator Manual

OME-44373-B

000-169-583-11

Label Mark

24-009-1606

100-348-990-10

Connector
Assembly
CD-ROM

JEC9-XH4-#26
-L2500
2450025/26-

000-170-945-10

Software Update
Manual

E42-00806-A

000-170-944-10

1
2

9
10

VDR Maintenance
Viewer
VR-3020 Live Player
V4
J14 (Data)
Serial Cable

1
1

RAP/AP/JB use
software
This document

Document Replacement
Replace Live Player Operators Manual VR-3020, Data Extraction Procedure and Error Code
sheets with new ones in this list.

1. How to Update from V2.05 to V.2.25


The update performs the following tasks:
1. Remote Alarm Panel (RAP) Software version-up.
2. Alarm Panel (AP) software version up.
3. JB software version up (only when JB is being used).
4. Replace Compact Flash (CF).
5. Live Player V4/VDR Maintenance Viewer on the PC.
6. Modification of Config setup contents.

1.1 How to Update the RAP Software


1. Reboot the PC and insert the CD (2450025/26-) into the PC CD drive.
2. Double click the file fdtv305r01.exe in the 2450026-01.04 Folder on the CD to install the
Flash Development Toolkit (FDT). During installation, set the language setting to English.
3. After installing the FDT, copy the 2450026-01.04 Folder to the PC.
4. Connect the RAP (VR-3016) and DCU (VR3010).
5. Open the cover of the RAP and connect J4 to the PC COM1 via the cable included in the kit.

6. Inside the RAP unit, set the DIP Switches S1-1 and S1-2 to 1 (ON), and DIP Switches S1-3
and S1-4 to 0 (OFF).
7. Double click on the file ROM_Rapap.fpf in the 2450026-01.04 Folder that has been copied to
the PC, to start the FDT Simple Interface.
8. If the message The unpacking directory for this file already exists. Would you like to
overwrite? appears, click the Yes button.
9. Supply power to the RAP by turning on the DCU.
10. Click the Program Flash Button of the FDT Simple Interface.
11. If a message is displayed asking if a file exists that has been updated after the current User

Image was created, click the No button.


12. Confirm if a message indicating the image has been successfully written to device is
displayed in green in the recording message area of the FDT Simple Interface.
Note: An error will be displayed in red. Turn off the power of the DCU and confirm the settings of
the DIP Switches in the RAP, and the RAP-to-PC connection. Repeat steps 4 to 12 again.
If, after several attempts, an error continues to occur, it may be because of the CPU of the RAP,
the driver IC or the state of the connection cable itself.
13. Turn off the power of the DCU.
14. Click Finish in the FDT Simple Interface.
15. Remove the cable connecting the PC to the RAP.
16. In the RAP, set DIP Switches S1-1 and S1-2 to 0 (OFF).
1.2 How to Update the AP Software
Note: The AP is the Alarm Panel in the DCU
To upgrade the AP Software perform the following:
1. Remove the connector J4, in the AP, inside the DCU, and connect J4 to the PC COM1 using
the serial cable included in the kit.

2. Inside the AP, set DIP Switches S1-1 and S1-2 to 1 (ON) and DIP Switches S1-3 and S1-4 to
0 (OFF).
3. Double click on the file ROM_RapAp.fpf in the 2450026-01.04 Folder on the PC, to launch
the FDT Simple Interface.
4. If the message The unpacking directory for this file already exists. Would you like to
overwrite? appears, click the Yes button.
5. Turn on the power of the DCU.
6. Click the Program Flash Button of the FDT Simple Interface.
7. If a message is displayed asking if a file exists that has been updated after the current User
Image was created, click the No button.
8. Confirm if a message indicating the image has been successfully written to device is
displayed in green in the recording message area of the FDT Simple Interface.
Note: If an error is displayed in red when performing Step 8, turn off the power of the DCU and
confirm the settings of the DIP Switches in the AP and the AP-to-PC connection. Repeat from
step 2.
9. Turn off the power of the DCU.
10. Click [Finish] in the FDT Simple Interface.

11. Remove the PC connection cable and replace with the original connector to J4.
12. In the AP, set DIP Switch S1-2 to 0 (OFF).
1.3 How to Update the JB (IF-8530) Software
1. Copy the folder 2450025-01.25 from the CD-ROM (2450025/26) to the PC
2. Connect the DCU to the JB (IF-8530)
3. Connect COM1 of the PC to the PROGRAM port of the JB using the serial cable included in
the kit.

4. Double click on the file upmain.bat in the 2450025-01.05 folder.


5. When the TARGET POWER ON message is displayed, turn on the power of the DCU.
6. After the program is finished confirm CR12 (CPU) in the JB is lit.
7. Turn off the power of the DCU (JB)
8. Remove the cable between the PC and the JB.
Note: upmain.bat will presume that COM1 is being used as the PC connection port. When using
a different port, update the final parameter of the upmain.bat (do not change any other
parameters).
Ex: If using COM2: uppg loadapl.bin rjbmain.bin 005002
If using COM4: uppg loadapl.bin rjbmain.bin 005004
1.4 How to Change the CF (VDR Software Update)
Change the Compact Flash (CF) to the CF included in the kit while the power of the VR-3000/S is
off (Refer to the following image for CF location).

1.5 How to Install Live Player V4/VDR Maintenance Viewer to the PC


Note: When installing the latest version of Live Player V4 and the VDR Maintenance Viewer,
make sure to uninstall the previous version (V0.88) beforehand, if it is already installed.
To uninstall the pervious version (V0.88):
1.) Select VR3000 Uninstall from Windows Start Menu> Programs>VR-3000.
2.) Delete the VDR Viewer from the My Computer>C:>Program Files folder.
1. Insert the CD-ROM (2450045/46-), included in the kit, into the PC CD drive.
2. Double click on the file view.exe on the CD-ROM.
3. Follow the directions given by the Installation Wizard. Live Player V4 and the VDR
Maintenance Viewer will be installed to the PC. Run the VDR Maintenance Viewer now.
4. The latest version of JAVA is in the FTP Folder of the CF. Download and install to update to
the latest version of Java.
1.6 How to Update the VDR Configuration File
Download the converter from Furuno Technet and update the configuration file from V2.05 to
V2.25.
1. With the V2.05 in operation, download the current VDR configuration data from
theVR-3000/S.
2. Activate the converter software and read the downloaded data.
3. Press the Replace button. The data file will be updated with the V2.25 file of the same name
(the original file will be saved under a different name in the same place).
4. Activate the VR-3000/S using V2.25 software.
5. Read the updated VDR configuration by the VDR Maintenance Viewer, apply to VR-3000 /S.

2. How to Update from V1.xx to V2.25


Before performing the upgrade operation, connect the current version VDR to the PC, and
download the VDR Config file using the Web Configurator. For detailed instructions, refer to the
Web Configurator Instruction Manual.
Update performs the following tasks;
1. Remote Alarm Panel (RAP) software update.
2. Alarm Panel (AP) software update.
3. JB software update (only when the JB is installed).
4. Replaces Compact Flash (CF).
5. Installs Live Player V4/VDR Maintenance software to the PC.
6. Formats DRU and Backup HDD.
7. Imports VDR Config data (Web Configurator -> Maintenance Viewer).
8. Uploads config data.
9. Adds label mark.
Steps 1-5 are the same as in the previous section. Refer to the previous section (1. How to
Update from V2.05 to V2.25) to perform the update.
2.1 How to Format the DRU and Backup HDD
Note: Format must be performed before adjusting configuration settings. Formatting after

performing configuration will cause all data to be lost. Perform the following operation when
initializing recording media. The following explains how to format using a LAN Cable. If using a
IEEE1394 cable, refer to section 5.2 Creation in the VDR Maintenance Viewer Instruction Manual
included in the kit.
Format the DRU as follows (LAN connection):
1. Confirm that the Playback/CPU switch on the DCU is set to the CPU position (Refer to the
illustration on page 5).
2. Connect the LAN cross cable between J14 in the DCU and the PC (Refer to the illustration on
page 5).
3. Start the VDR Maintenance Viewer on the PC and click on the Tool menu.
4. Select Media Management to open the VDR Media Management dialogue box.
5. Check that IP address shown in the LAN Connect to IP in the VDR Media Table area is the
same as the IP address access point.
6. Select LAN Connect to IP in the VDR Media Table area.
7. Click the Analyze button. A list of recording media connected to the VDR appears.
8. Place a checkmark in the Select column for the Capacity field to be approx. 6000 MB or 9000
MB.
9. Select DRU Creation from the Operation dropdown list in the Operation area.
10. Click the Run button.
Format the Backup HDD as follows (LAN connection):
1. To format the Backup HDD, place a checkmark in the Select column for the Capacity field to be
approx. 38000 MB.
2. From the Operation column of the Operation area, select Backup HDD Creation (Radar) or
Backup HDD Creation.
Note: The Backup HDD format method differs with 6GB and 9 GB DRU.
Use Backup HDD Creation (Radar) with 6GB.
Use Backup HDD Creation with 9GB.
3. Press the Run Button.
2.2 How to Import VDR Config Data
The data configured by the older Web Configurator must be manually imported to the VDR
Maintenance viewer. The VDR Maintenance Viewer operation instructions can be found in VDR
Maintenance Viewer Instruction Manual in the kit.
When you open the config file that was downloaded from the Web Configurator, you can copy and
paste data to the suitable locations in the VDR Maintenance Viewer. When updating the settings
be sure to click the Set button. If there is a problem with the definitions or settings, NG (No Good)
will appear in the status area on the left side of the screen.
For Radar settings, press the Select Equipment button on the Radar tab, indicate the
appropriate radar from the dialogue box and press the OK button to input as a group.
The following pages outline the variables and should be referred to when performing setup.

Data Config Listing


Radar config is performed from the Select Equipment menu.

Note: After performing all settings, confirm that the Alarm Panel is not displaying any errors.
In the event an error is displayed, refer to the error code chart included in the kit to cancel the
alarm.
2.3 How to Save Config Data
Save (update) the set configuration data to DRU, Backup HDD and CF.
1. After completing all configurations, click on the Maintenance Menu on the upper left side of
the screen.
2. Choose VDR Config Management from the pull down menu. The VDR Config Management
dialogue box will display.
3. Click the Update button in the VDR Config Management dialogue box.
4. Confirm that the information in the Maintenance Viewer Config area is the same as the
information that is displayed in the VDR System Config area.
If the information is not the same, perform step 3 again.
5. Click the Write button (the button above the VDR, DRU and backup HDD indicator arrow)
6. Confirm that the VDR config status is matched. If it is not matched, perform step 5 again.
7. Click the Write button (above the VDR and CF indication arrow)
8. Confirm that the information displayed in the Compact Flash Saved Config area and
information in the VDR System Config area are the same. If the information is not the same,
repeat step 7.

10

2.4 How to Mount the Label Mark


Mount the Label Mark included in the kit above the J14 (Live Player) label in the DCU.

11

VR-3000/3000S SOFTWARE UPDATE

This Update Kit is initial version.


Compact Flash VR-3010V2 (001-152-960) is not included this Update Kit.
Please change the content of Manual (E42-00806-A) into the following.

1.4 How to Change the CF (VDR Software Update)


1.

Remove the CF card (v2.05) in DCU, loosen the screw fixing the cover to the chassis
and pull out the CF card(v2.05).

2.

Copy the folder "2450031-02_25" onto Drive C. (C:)

3.

Insert the CF card (v2.05) into the slot on the card reader.

4.

Run "Command Prompt".

5.

Enter cd.. until prompt C:> appears. ( is backslash.)

6.

Type cd (space) 2450031-02_25 and press Enter key.

7.

Make sure that the prompt is C:2450031-02_25> .


vr3000V2

8.

Type gf_vr3000_xp (space) e: and press Enter key.

Message "Burn Flash??"

appears.
(e: is the port where CF card reader is connected.)
9.

If message "(Y/N)" appears, type y and press Enter key.

10. Wait few minutes after the appearance of the message "Complete".
11. Remove the CF card on the card reader.
12. Peel off the sticker of v2.05 from CF card.
13. Paste the sticker of v2.25 to CF card.
14. Set the CF card (v2.25) onto DCU.

2/8

Note when ordering the replacement DRU, quote the ships name, serial number of
DCU and DRU, and this FQ number.
It is NOT necessary to send the old DRU back to Japan, unless otherwise requested.
Color Mask Bit
The Color Mask Bit in Video channel menu of Maintenance Viewer is changed from 15
bits to 12 bits at the factory for the connection of FAR-2xx7 and FAR-28x5. Selecting
15 bits for those radars generates the error 186 with a high gain setting on the radar.
Set Color Mask Bit to 12 bits for FAR-2xx7 and FAR-28x5 regardless of DRU memory
size.

Temporary Remedy
A) VR-5000
Carry out following steps to remove the error temporarily.
1. First, partition the DRU with the InitializeVDRDisk tool.
2. Create 8 GB partition manually, referring to the following pages.
When two FAR-2xx7 series radars are connected;
3. Disconnect either radar. If not, the recording time will be less than 12 hours.
4. Change Color Mask Bit setting for FAR-2xx7 to 2 bits from 15 bits (default). If not,
error 186 may result.
When two FAR-28x5 series radars are connected, leave both radars connected and
change Color Mask Bit from 15 bits to 12 bits.
B) VR-3000/3000S
V1.xx: Same as VR-5000
V2.xx: Same as VR-5000, except for using VR3000V2 format tool to create 8
GB partition. It is not necessary to create 9 GB partition before using
VR3000V2 format tool.

ATTACHMENT
(1) How to repartition 9 GB Flash Drive to 8 GB (for V1.xx)
(2) How to resize 9 GB flash memory to 8 GB (for V2.xx)
(3) VDR/S-VDR 9-GB DRU Replacement Report
(4) List of 9-GB DRU to be Changed

3/8

How to Repartition 9 GB Flash Drive to 8 GB


(for V1.xx VR-3000/3000S and VR-5000)
Following describes how to partition 9 GB flash drive memory to 8 GB to use it for
VR-3000/3000S (V1.xx) and VR-5000.

Repartition
1. Partition the DRU with InitializeVDRDisk tool.
2. Wait until the system run normally.
3. Run MS-DOS on the PC connected to the LAN port on the VDR/S-VDR by using
a cross LAN cable.
4. Type telnet 10.0.0.100, and press Enter.
VR-5000 login:
5. Type root, and press Enter.
/#
6. Enter command control (space) -S (space) 0 (zero), and then press Enter.
This command terminates VR-3000/S system software running.
Control (space) S (space) 0 [Enter]
7. To read existing memory partition, enter command fdisk (space) ls.
fdisk (space) ls (letters l and s). [Enter]
8. Find which device name is assigned to the DRU; /dev/sda or /dev/sdb.
9. Type a command, fdisk (space) /dev/sdb and press Enter when sdb is assigned
for the DRU.
fdisk (space) /dev/sdb

[Enter]

Command (m for help):


10. To delete partitions, make the following key presses.
Command (m for help): d
Partition (1- 4): 1 [Enter]
Command (m for help): d
Partition (1- 4): 2 [Enter]
Command (m for help): d
Partition (1- 4): 3 [Enter]
Command (m for help): d
Partition (1- 4): 4 [Enter]

[Enter]
[Enter]
[Enter]
[Enter]

4/8

11. To create new partition, make the following key presses.


Command (m for help): n [Enter] (n: new)
Command action
e: extended
p: primary partition (1- 4)
p [Enter]
Partition number (1 - 4): 1 [Enter]
First cylinder: 1
Last cylinder: 1 [Enter]
Command (m for help): n [Enter]
Command action
e: extended
p: primary partition (1 - 4)
p [Enter]
Partition number (1 - 4): 2 [Enter]
First cylinder: 2
Last cylinder: 2 [Enter]
Command (m for help): n [Enter]
Command action
e: extended
p: primary partition (1 - 4)
p [Enter]
Partition number (1 - 4): 3 [Enter]
First cylinder: 3
Last cylinder: 1039 [Enter]
Command (m for help): n [Enter]
Command action
e: extended
p: primary partition (1 4)
p [Enter]
Partition number (1 - 4): 4 [Enter]
First cylinder: 1040
Last cylinder: 1042 [Enter]
Command (m for help): w [Enter] (w: write)

5/8

11. Enter a command, fdisk (space) ls to make sure that partitions are created
correctly.
fdisk (space) -ls [Enter]

The End numbers are the same as the following list.


Device Boot

Start

End

Blocks

Id

System

/dev/sda1

8001

83

Linux

/dev/sda2

8032

83

Linux

/dev/sda3

1039

8329702

83

Linux

/dev/sda4

1040

1042

24097

83

Linux

6/8

How to resize 9 GB flash memory to 8 GB


(for V2.xx VR-3000/3000S)
Following describes how to resize the 9 GB flash memory in the DRU to 8 GB for
VR-3000/3000S (V2.xx).
Preparation
Download format tool, VR3000V2_format_tool, from the Technet and copy it
onto your PC.
Partitioning
A) When using Windows XP
1. Connect the PC to the DRU flash drive memory with a IEEE1394 cable.
2. Click VDR.exe to run the partition tool. VDR Media Management Dialog
appears.
3. Click Analyze. Media connected to the PC are listed as shown in Fig.2.

Step 3

Fig.1

Fig.2

7/8

4. Select the DRU of which capacity is about 9 GB.


5. Ensure that LBA Size is 16777215 and enter the Vessel Name.
6. Click Run.

Step 4

Step 5
Step 5
Step 6

Fig.3
The Success message appears when the flash drive memory is
resized to 8 GB successfully. Fig.4

Fig.4

8/8

B) When using Windows Vista


1. Connect the PC to the DRU flash drive memory with a IEEE1394 cable.
2. Right click the VDR.exe icon.
3. Select the option to Run as administrator.

Fig.5
4. Follow steps 3 to 6 under A.

VDR/S-VDR 9-GB DRU Replacement Report


Ship's name
Date(yy/mm/dd)

Place(Port)

Engineer's company
Engineer's name

Service order No.

Serial No. of DRU


Before replacemnet

Serial No. of DRU


After replacemnet

1) Photo of istalled DRU, before replacement

2) Phot of name plate of old DRU


AdherethephotoofnameplateofoldDRU.

AdherethephotoofinstalledoldDRU.

3) DRUs of original and for replacement

4) Old DRU with name plate removed

AdherethephotoofnameplatesofoldandnewDRUs
placingsidebyside.

AdherethephotoofoldDRUwithnameplateremoved.

FURUNO USE ONLY


DRU
DRU

DRU

DRU

MQC
2230

MQC

List of 9-GB DRU to be Changed


Shipyard

Ship No.

Model

S/N

HHI
N/A
HHI
NACKS
Shanhaiguan Shipbuilding
N/A
Bharati Shipyard Ltd.
Bharati Shipyard Ltd.
N/A
N/A
N/A
Hudong-Zhonghua Shipbuilding
Shanghai Waigaoqiao Shipbuilding
Zhoushan Jinhaiwan Shipyard
Jiang Su Easter Shipyard
N/A
N/A
Mitsui
Tsuji
Mitsui
N/A
NACKS
N/A
Tsuji
N/A
Mitsui
N/A
parts)
Mitsubishi Kobe
Mitsubishi Kobe
Mitsui
Tsuji
N/A
Shanghai Pudong Import & Export
Shanghai Pudong Import & Export
Shanghai Pudong Import & Export
N/A
Jiangsu Eastern Heavy Industry
N/A
Hudong-Zhonghua Shipbuilding
DSME
N/A
N/A

1469

VR-5000
VR-5000
VR-5000
VR-3000
VR-3000
VR-5000
VR-3000
VR-3000
VR-5000
VR-5000
VR-3000
VR-3000
VR-3000
VR-3000
VR-3000
VR-5000
VR-3000
VR-3000
VR-3000
VR-5000
VR-3000
VR-3000
VR-5000
VR-3000
VR-5000
VR-5000
VR-5000

5103
5104
5105
5106
5107
5188
5276
5277
5278
5279
5280
5458
5459
5460
5461
5462
5463
5464
5465
5573
5574
5575
5576
5577
5578
5579
5580

JAPAN
JAPAN
JAPAN
CHINA, ORC
CHINA, ELETEK
JAPAN
INDIA
INDIA
SOUTH AFRICA
JAPAN
CHINA, ELETEK
CHINA, VIA MARINE
CHINA, WEST GOLD
CHINA, VIA MARINE
CHINA, ELETEK
IMD (Maintenance)
CHINA, VIA MARINE
JAPAN
JAPAN
JAPAN
FINLAND, FFOY
CHINA, ORC

VR-5000 5581
VR-5000 5613
VR-5000 5799
VR-3000 5800
VR-5000 5801
VR-3000 5802
VR-3000 5803
VR-3000 5804
VR-3000 5805
VR-3000 5806
VR-5000 5807
VR-3000 5808
VR-3000S 5809
VR-5000 5810
VR-5000 5811

JAPAN
JAPAN
JAPAN
JAPAN
IMD (Maintenance)
CHINA, VIA MARINE
CHINA, VIA MARINE
CHINA, VIA MARINE
CHINA, VIA MARINE
CHINA, ELETEK
JAPAN > UAE
CHINA, VIA MARINE
IMMMD, S-1
IMD (Maintenance)
IMD (Maintenance)

1469
048
019
235
236

H1508A
0311506
J0001
JES006C002

1680
S0003
1564
049
S0004
1681

1264
1263
1695
S0005
7115
7115
7115
06C-011
H1520A
4116

1/4

Shipment to

JAPAN
JAPAN
JAPAN
IMD (Maintenance

N/A
VR-3000
N/A
VR-3000
Shandong Weihai Shipyard
SN326
VR-3000
N/A
VR-5000
Huanghai Shipbuilding
K-05
VR-3000
Shanhaiguan Shipbuilding Industry 020
VR-3000
N/A
VR-5000
N/A
VR-5000
Mitsui
1681
VR-5000
N/A
VR-5000
Zhoushan Jinhaiwan Shipyard
J0002
VR-3000
NACKS
050
VR-3000
N/A
VR-5000
Huanghai Shipbuilding
K-06
VR-3000
N/A
VR-5000
N/A
VR-5000
N/A
VR-5000
Shandong Weihai Shipyard
SN327
VR-3000
Taizhou Wuzhou Ship Industrial
WZL-0903
VR-3000
Oshima
10392
VR-5000
Shanghai Waigaoqiao Shipbuilding
VR-3000
Shanhaiguan Shipbuilding Industry ETL9385
VR-3000
Hudong-Zhonghua Shipbuilding
H1509A
VR-3000
Zhejiang Zhenghe Shipbuilding
LT-011
VR-3000
N/A
VR-5000
Shanghai Waigaoqiao Shipbuilding 1078
VR-3000
Hudong-Zhonghua Shipbuilding
H1521A
VR-3000
N/A
VR-5000
N/A
VR-5000
STX
2031
VR-3000
Tsuji
S0006
VR-3000
Shanghai Waigaoqiao Shipbuilding 1086
VR-3000
Shanghai Waigaoqiao Shipbuilding 1085
VR-3000
Chengxi shipyard
CX0301
VR-3000
Jiangsu Zhenjiang Shipbuilding
CY-016
VR-3000
Guangzhou Yuexin Shipbuilding
3100
VR-3000
Shanghai Waigaoqiao Shipbuilding 1087
VR-3000
N/A
VR-5000
N/A
VR-5000
N/A
VR-5000
Shanhaiguan Shipbuilding Industry ETL9386
VR-3000
Qingdao Beihai Shipbuilding Heavy Industry BC180-1 VR-3000
NACKS
051
VR-3000
HHI
2057
VR-3000
DSME
4140
VR-3000
N/A
VR-3000
HHI
2054
VR-3000
Taizhou Fengye Shipyard
32500-020
VR-3000

2/4

5846
5847
6008
6009
6010
6011
6012
6014
6015
6016
6017
6018
6041
6042
6043
6044
6233
6234
6235
6236
6237
6238
6239
6240
6241
6242
6243
6244
6245
6246
6247
6851
6852
6853
6854
6855
6856
6857
6948
6949
6950
6951
6952
6953
6954
6955
6956
6957

CHINA, ELETEK
CHINA, ELETEK
CHINA, VIA MARINE
IMD (Maintenance)
CHINA, HEISEI
CHINA, ELETEK
JAPAN > SPAIN
JAPAN
JAPAN
IMMMD, S-1
CHINA, VIA MARINE
CHINA, ORC
JAPAN
CHINA, HEISEI
IMD (Maintenance)
IMD (Maintenance)
IMD (Maintenance)
CHINA, VIA MARINE
CHINA, VIA MARINE
JAPAN
IMMMD, S-1
CHINA, ELETEK
CHINA, VIA MARINE
CHINA, ELETEK
IMD (Maintenance)
CHINA, VIA MARINE
CHINA, VIA MARINE
IMD (Maintenance)
IMD (Maintenance)
R. OF KOREA, STX
JAPAN
CHINA, VIA MARINE
CHINA, VIA MARINE
CHINA, ELETEK
CHINA, ELETEK
CHINA, ELETEK
CHINA, VIA MARINE
IMMMD, S-1
JAPAN
JAPAN
CHINA, ELETEK
CHINA, ELETEK
CHINA, ORC
R. OF KOREA, HHI
R. OF KOREA, DSME
IMMMD, S-1
R. OF KOREA, HHI
CHINA, ORC

Taizhou Fengye Shipyard


Shanghai Waigaoqiao Shipbuilding
Shanghai & Chengxi Shipyard
Jiangsu Eastern Heavy Industry
Qingdao Beihai Shipbuilding H.I.
IHI MU
N/A
N/A
N/A
Shanghai Jiangnan Changxing H. I.
STX
Tsuji
Tsuji
N/A
N/A
N/A
N/A
Jiangsu Eastern Heavy Industry
Guangzhou Yuexin Shipbuilding
Dalian Shipbuilding Industry
Shanghai Waigaoqiao Shipbuilding
Shanghai Waigaoqiao Shipbuilding
N/A
N/A
N/A
N/A
Shanhaiguan Shipbuilding Industry
Zhenjiang Chenglu Shipping
Dalian Shipbuilding Industry
Daesun Shipbuilding
Usuki
HHI
HHI
Taizhou Fengye Shipyard
Chengxi shipyard
Jiangsu Eastern Heavy Industry
TAIZHOU FENGYE SHIPYARD
N/A
Jiangsu Rongsheng Heavy Industry
HHI
HHI
New Times Shipbuilding
Jiangsu Rongsheng Heavy Industry
Jiangsu Rongsheng Heavy Industry
Dalian Shipbuilding Industry

FYFY09
1079
CX0302
06C-012
C180-2
3152

Dalian Shipbuilding Industry


N/A

BC1800-1

2033
S0007
S0008

06C-003
YX3101
BC1800-21
1080
1081

021
CY-017
BC1800-22
518
1714
2059
2060
32500-021
CX0303
06C-031
FYFY-10
1018
2062
2061
1017
BC1800-22

3/4

VR-3000 7026
VR-3000 7027
VR-3000 7028
VR-3000 7029
VR-3000 7030
VR-3000S 7031
VR-5000 7032
VR-3000 7033
VR-3000 7034
VR-3000 7035
VR-3000 7366
VR-3000 7367
VR-3000 7368
VR-5000 7369
VR-5000 7370
VR-5000 7371
VR-5000 7372
VR-3000 7373
VR-3000 7374
VR-3000 7375
VR-3000 7376
VR-3000 7377
VR-3000 7420
VR-3000 7421
VR-3000 7422
VR-5000 7423
VR-3000 7424
VR-3000 7425
VR-3000 7426
VR-3000 7427
VR-3000 7574
VR-3000 7575
VR-3000 7576
VR-3000 7577
VR-3000 7673
VR-3000 7674
VR-3000 7675
VR-5000 7676
VR-3000 7677
VR-3000 7773
VR-3000 7774
VR-3000 7775
VR-3000 7842
VR-3000 7843
VR-3000 7844
VR-5000 7845
VR-3000 7846
VR-5000 7848

CHINA, ORC
CHINA, VIA MARINE
CHINA, ELETEK
CHINA, ELETEK
CHINA, ELETEK
JAPAN
IMD (Maintenance)
SINGAPORE, RICO
SINGAPORE, RICO
CHINA, ORC
R. OF KOREA, STX
JAPAN
JAPAN
JAPAN
IMD (Maintenance)
IMD (Maintenance)
IMD (Maintenance)
CHINA, ELETEK
CHINA, HEISEI
CHINA, VIA MARINE
CHINA, VIA MARINE
CHINA, VIA MARINE
CHINA, VIA MARINE
CHINA, ORC
IMD (Maintenance)
CHINA, ELETEK
CHINA, ELETEK
CHINA, HEISEI
KOREA
JAPAN
R. OF KOREA, HHI
R. OF KOREA, HHI
CHINA, ORC
CHINA, ELETEK
CHINA, ELETEK
CHINA, ORC
IMD (Maintenance)
CHINA, VIA MARINE
R. OF KOREA, HHI
R. OF KOREA, HHI
CHINA, WEST GOLD
CHINA, VIA MARINE
CHINA, VIA MARINE
CHINA, HEISEI
IMD (Maintenance)
CHINA, HEISEI
IMD (Maintenance)

2/7

Use the steps below when updating the VDR/S-VDR from V2.05 to V2.25.
A) When the VDR/S-VDR is configured.
1. Download and export the Config file from the V2.05 system.
2. Convert the Config file with the Config Converter on your PC, referring to the
attachment of this Furuno Information.
3. Replace the CF card with 2.05 to one with V2.25.
4. Create (partition) both HDD and DRU with VDR Maintenance Viewer V1.11.
5. Import and upload the converted Config file to the system.
6. Open the Audio channel in the Maintenance Viewer and ensure that Codec
setting is Dynamic64. If not, the Config file is not converted.
B) When the VDR/S-VDR is not configured.
1. Replace the V2.05 CF card with V2.25.
2. Create both HDD and DRU with VDR Maintenance Viewer V1.11.
3. Copy the Default Config file onto the system by clicking Default button.
4. Download the Config file and make software configuration.

Step 3

Fig.1
4) Changing DIP switch setting to original position
After updating the AP and RAP software, set the DIP switches back to the original
position (RAP: all OFF; AP: #1: ON and others: OFF).

5) Changing RAP software version in Software menu


The RAP version remains unchanged in the status display. Change AP and RAP
versions in the Software menu of VDR Maintenance Viewer.

3/7

To read the RAP software version, press + and on the RAP at a time. 04 represents
that the RAP version is V01.04

Fig.2 Status display, upper left corner

Fig.3 Changing RAP/AP software version manually

6) Setting all Audio channels to Active


The Active box is checked for all audio channels, 1 to 5 including No.2 VHF
channel even when VHF and microphone are not connected. If not, the LivePlayer
V4 works in Live mode, but does not in playback mode, indicating replayer.exe error
message.

Software menu

Check for all


channels.

Fig.4 Audio setup menu

Remove check when


microphone is not
connected.

4/7

The error signature is szAppName: replayer.exe; szAppVer: 0.0.0.0; szModName:


replay.exe; szModeVer: 0.0.0.0; and offset: 00008da1.
When the microphone is not connected, check Active box and uncheck MIC Test
Active boxes.
7) Changing output interval of GPS data
The new software, V2.25 generates error 234 when no GPS signal is received for 4
seconds. When connecting non-Furuno GPS such as JRC, check the output interval
of the ZDA sentence and set it to 1 second to comply with IEC61996. (The standard
requires the ZDA data to be input to the VDR/S-VDR every second.)
8) Changing Color Mask Bit setting for FAR-28x5/2xx7
When connecting FAR-28x5/2xx7 series radar, change Color Mask Bit setting in
Radar channel from 15 bits (default) to 12 bits. Otherwise, error message Large
image size (186) will result. This change is made for both 6 GB and 9 GB DRUs.
9) Configuring LivePlayer V4
Unlike LivePlayer Pro (Basic language), the NMEA decorder of LiverPlayer V4 uses
C language. The decoder file for the ETL and PRC sentences are available on the
Technet. The instruction how to write a decoder program is not available yet.
The operators manual, -B for VR-3020 explains that the decoder uses Basic
language, but this is incorrect.
Notice on installing Maintenance Viewer (LivePlayer V4 )
If no data appears in the Information and Setting boxes of the VDR
Maintenance Viewer (see Fig.3), check the Java version installed on your
PC: Control Panel > Java > General tab (Java Control Panel) > About). The
Maintenance Viewer does not run on the latest version (Version 6, Update
12) of Java. If Update 12 is installed, remove it and install Update 11 from
the supplied CDROM (jre.exe).

Fig.5 No data in Information area

5/7

Table 1 lists the software compatibility.


Table 1 Software compatibility
DCU
AP
RAP
JB

24500312450026-01.01
2450026-01.04
2450026-01.02
2450026-01.04
2450025-01.04
2450025-01.05

V01.02
X
X
X
X
X
X

V02.05
X
X
X
X
X
X

V2.25
X
X
X

Table 2 lists the playback software names to be used for the different DCU software.
Table 2 LivePlayers
DCU software

Playback software name

Version

V1.02

LivePlayer Pro

V3.20

V2.05

LivePlayer V4

V0.88

V2.25

LivePlayer V4

V1.11

Table 3 shows how to identify the DCU software version without removing the CF
card from the slot. The V2.25 DCU displays the remaining memory areas in the
backup hard disk on the AP and the RAP.
Table 3 Identification of DCU software version
DCU software

Label of J14

Indication on RAP

V1.02

LIVE PLAYER

---

V2.05

DATA

---

V2.25

DATA

--4

Figs. 6 and 7 show the upper left corner of the startup display on the status
monitor connected to V1.xx and V2.xx DCU respectively. These appear during
loading of VDR program into the system.

Fig.6 Startup display of V1.xx


(Furuno logo)

Fig.7 Startup display of V2.xx


(Penguin)

6/7

The status displays of V1.xx and V2.xx are illustrated in Figs. 8 and 9 respectively.

Fig.8 V1.xx status display

Fig.9 V2.xx status display

7/7

Live play in Multi-cast


The V2.25 DCU sends Live data to up to two PCs connected to the network in
multi-cast mode.
Setup Procedure
1. Run VDR Maintenance Viewer.
2. Select Network tab.
3. Select eth1 in Information box.
4. Enter 239.255.0.1 in the Multicast Address box.

Fig.10 Entering Multicast address

No audio from LivePlayer V4


When the LivePlayer V4 generates audio intermittently in both Live and Playback
modes, change settings from 0 to 1 in the audio.ini file as below. The necessity of this
change depends on the configuration of your PC.
C: > Program file > VDRViewer > viewer > config > audio.ini
Parameters

Default

After Change

LocSoftware

RestoreDirectSound

2/2

Radar Interface Check: Select OK when the Radar I/F board is installed and NG
when not installed. Incorrect setting will cause error 254.
Junction Box Count: Set the number of Junction box connected to the DCU.
DRU Flash Count: Set the number of flash memory in the DRU; 1 or 3.
Installation Engineer: Enter the name of person who installed the VDR/SVDR.
Installation Company: Enter the company name which the installation technician
belongs to.
Installation Date: Enter the data when the system is installed (configured).
MIC Test Time: Leave unchanged (00:00 and 12:00). The microphone is tested
00:00 and 12:00 automatically.

If this setting is wrong, error 254 will result.


When Radar I/F board is used: OK

When Radar I/F board is not used: NG

Fig.2 System menu

VR-3000/3000S/5000
How to Connect IEEE1394 Cable to DRU
The IEEE1394 cable is connected to the DRU by using the following steps.

1. Ensure that stoppers are


removed from the connector.
If the cable runs in opposite
direction, cut off stoppers with a
cutting pliers

Cap nut

2. Pass the cable through the cap


nut and place the Teflon washer
and rubber bush on the cable.

Teflon washer
Rubber bush

3. Apply the lubricating grease


supplied to the inner and outer
surface of the rubber bush.

4. Remove the grease from the


electrical contacts of the
connector if necessary. And
then connect the cable to the
DRU.

Step 5

5. Grease the threads with the


lubricating grease to prevent the
nut from being burnt out.

Step 4

1/3

6. While pushing the cable into


the DRU, insert the bush into
the cable entry.

7. Apply silicone sealant, KE45


around the cable and over the
washer so that the washer is
invisible.

8. Tighten the nut until you see


only one thread.

Cap nut

Do NOT overtighten!
One thread

Cap nut

One thread

9. Apply silicone sealant, KE45 as


shown in the left figure for
watertightness.

2/3

300

mm

or

10. Form the excess cable into 300mm or more diameter loops.
Bind loops with cable ties and
secure them near the DRU.
Secure the cable between the loop
and the DRU.

Cable Bending Radius: 150 mm or more


Do NOT attach the excess cable
onto the handle as the left figure.
This causes the minimum bend
radius (150 mm) of the cable to be
exceeded.

It is recommended to store the


excess cable inboard. The protective
tubing is used for the non-armored
cable (Currently, an armored cable is
supplied as standard.)

3/3

2/2

Identification of 2-port Repeater


There exists three types of two-port repeater, 24P0080: original, modified 22,
and 55.
1) Original (24P0080-00/22)
Never use this board in the DRU.
D11 (SL44)

D12 (SL44)

Fig.1

C/N of PCB: 00438179000


0 or 2

2) Modified 24P0080-22
The diode, Vishay SL44 on the original two-port repeater is likely to go short
circuit when it is used in the DRU. Thus, D11 and D12 are changed from
SL44 to the high voltage and high temperature diode, D2FL20U-5063. The
serial number of DRU with this board is 01xxxx.

D11(D2FL20U-5063,
small in width compared
with SL44
D12
Type: D2FL20U-5063
C/N: 00015856110

Fig.2

3) 24P0080-55
Circuit modification is made and some parts including diodes are changed to
ones having higher withstand voltage. The serial number of DRU with this
board is 02xxxx.

D12 (D2FL20U-5063)

C/N of PCB: 00110121000

Fig.3

Diode Test on 2-Repeater


The most likely cause for the DRU to be damaged is short-circuited diode, D12
(Vishay SL44) on the two-port repeater, 24P0080-22.
Following explains how to check the diode without removing it from the printed
circuit board by using a digital multimeter with diode-check function.
Necessary tool
1) Multimeter with diode-check function
(Open circuit voltage for diode test more than 2.0 V recommended)
To check the diode whether it is shorted or not;
1. Locate diode D12 on the two-port repeater, 24P0080-22.

Board level

D12

Fig.1 D12 (Vishay SL44) on two-port repeater, 24P0080-22


2. Set the function switch on the multimeter to the DIODE position as shown in Fig.2.

Fig. 2 Function switch on Sanwa PC500

1/2

3. Connect the red (+) lead to the anode and the black (-) to the cathode. The
readout is more than 0.1 V when the diode is good.

Anode

Cathode

Good
Red

Black

Bad
Fig.3

If the meter displays OL (Over Limit) as shown in Fig.4, check the leads for
good connection. The board has the anti-humidity coat.

Fig.4
4. Reverse the connections. The readout is more than 0.5 V when the diode is
good.

Red

Black

Fig.5
Table below summarizes the test results.
Meter readout
Step 3
Step 4
0.1 V or more
0.5 V or more
Less than 0.1 V Less than 0.5 V
OL
OL

2/2

Judgment
Good
Short-circuited
Bad connection of
multimeter leads

2/2

c) Error 431 problem (FQ4-2009-027) is removed.


d) The illogical audio channel setting (page 3/7 of FQ4-2009-012) is corrected.
B) Live Player V4
NMEA decoder has the following changes.
a) hexToDec and decToHex functions are added.
b) substr function enables extracting the head of a string.
c) GGA, GNS, MWD, MWV, RMC, and RPM sentence are added.

Table below is the compatibility matrix.


Previous
Current
System Program (V02.50)
Live Player V4 (01.32)
Maintenance Viewer (V01.32)
PDU board (66)

System
(V02.25)

V4
(V01.11)
*2

X
*1
*1

Viewer
(V01.11)
-

PDU
(55)
*1

*1: Yes, but no auto-recovery function, *2: Yes, but no additional features of V4
Note 1) V2.50 config file differs from other versions. Use the configuration
converter to convert the file. Two converters, V1.0X to V2.50 and V2.25 to
V2.50 are available.
Note 2) When updating system software from V1.xx to V2.50, RAP/AP and RJB are
also updated to the latest version. Refer to FQ4-2009-005.
Note 3) If double-byte character, &, and Roman numerals are included in
config file which is downloaded fromV01.0x VDR, delete these characters and
numerals. Otherwise, the config file will not be imported to the V2.5x VDR.

VDR Update Kit


Type: VR-3000/S-V2.5X-E
C/N: 00001720500
Remarks: Contents of the kit are listed in the attached Update Procedure
Instructions.

Factory-modified sets:
DCU with V2.50: 4417-3217 and after
DCU with PDU -66: 4417-3257 and after

How to Convert Configuration File


(V1 to V2)

Revised
Note added. (July, 2011)

Following describes how to covert the configuration file for V1.0x to V2.50.
Necessary software: vdrcfgconv.exe (ConverterV1.xxtoVC250 02.zip)
Note)
If double-byte character, &, and Roman numerals are included in config
file which is downloaded fromV01.0x VDR, delete these characters and
numerals. Otherwise, the config file will not be imported to the V2.5x VDR.

1. Double click vdrcfgconv.exe in vdrcfgconv folder to run the VDR Config Converter.

Fig.1 V1 to V2 VDR Config Converter

2. Click the browse button,


(V1).

.. to select the V1 file to be converted in the source

3. A file, vr3000d.xml is generated in the output (V2) automatically. This file is


the configuration file for V2.50.
4. Change the file name if necessary. (It is recommended that the file name
includes the ships name.)
5. Press CONVERT.
6. Press Yes on the confirmation dialog box.
7. Press show log.
8. Restart the converter to convert another file.

1/3

How to Convert Configuration File


(V2.25 to V2.50)
Following describes how to covert the configuration file for V2.25 to V2.50.
(V2.05 config file is converted to V2.25 by using Config Converter (v2_05-v2_25)
first, and then V2.50.)
Necessary software: ConverterVC2.25toVC2.28
1. Download ConverterVC2.25toVC2.28 folder from the Technet.
The folder includes following files and one excel file (not used).
1)
2)
3)
4)

conversion.vbs
findrep.prm
insert.prm
replace.prm

2. Move the V2.25 Config file into the same folder as above four files.
3. Double click conversion.vbs.
4. Enter the file name of the V2.25 Config file and click OK. The file is converted
automatically. In the example below, the V2.25 Config file to be converted is
VR3000_Test.xml.

2/3

When the conversion is complete, Conversion is ended. message appears.

5. Click OK.
The created log data looks like below.

3/3

How to Convert Configuration File


(V1 to V2)
Following describes how to covert the configuration file for V1.0x to V2.50.
Necessary software: vdrcfgconv.exe (ConverterV1.xxtoVC250 02.zip)

1. Double click vdrcfgconv.exe in vdrcfgconv folder to run the VDR Config Converter.

Fig.1 V1 to V2 VDR Config Converter

2. Click the browse button,


(V1).

.. to select the V1 file to be converted in the source

3. A file, vr3000d.xml is generated in the output (V2) automatically. This file is


the configuration file for V2.50.
4. Change the file name if necessary. (It is recommended that the file name
includes the ships name.)
5. Press CONVERT.
6. Press Yes on the confirmation dialog box.
7. Press show log.
8. Restart the converter to convert another file.

1/3

How to Convert Configuration File


(V2.25 to V2.50)
Following describes how to covert the configuration file for V2.25 to V2.50.
(V2.05 config file is converted to V2.25 by using Config Converter (v2_05-v2_25)
first, and then V2.50.)
Necessary software: ConverterVC2.25toVC2.28
1. Download ConverterVC2.25toVC2.28 folder from the Technet.
The folder includes following files and one excel file (not used).
1) conversion.vbs
2) findrep.prm
3) insert.prm
4) replace.prm

2. Move the V2.25 Config file into the same folder as above four files.
3. Double click conversion.vbs.
4. Enter the file name of the V2.25 Config file and click OK. The file is converted
automatically. In the example below, the V2.25 Config file to be converted is
VR3000_Test.xml.

2/3

When the conversion is complete, Conversion is ended. message appears.

5. Click OK.
The created log data looks like below.

3/3

V4 NMEA Decoder

Programming NMEA Decoder for LivePlayer V4


The NMEA decoder for the Liveplayer V4 is programmed in C language, a "case
sensitive" language while the one for the LivePlayer Pro in Basic language.
Following describes how to program the NMEA decoder to show the received serial
data in the LivePlayer V4.

1. Basic Data Types


Two basic data types; double and int are available.
(1) Double: Extended precision floating point, Example: 1.23, 3.00
(2) Int:
Integer, Example: 1, 100
2. Arithmetic Operators
The following arithmetic operators are available.
x + y: Addition
x y: Subtraction
x * y: Matrix multiplication
x / y: Right division
Example:
Data type

A=x+y

A = x -y

A=x*y

A=x/y

Double

1.5

2.9

2.2

3.0

Double

2.2

1.1

1.1

2.0

Double

3.7

1.8

2.42

1.5

Integer

3. Comparison Operators
Comparison operators compare numeric values for relationships such as equality.
A == B: A is equal to B.
A != B: A is not equal to B.
A <= B: A is less than or equal to B.
A >= B: A is greater than or equal to B.
A < B: A is less than B.
A > B: A is greater than B.

1/5

V4 NMEA Decoder

4. Character #
The character # specifies the field in the received NMEA sentence. For example,
when receiving data string, $GPZDA,190124.89,22,04,2008,00,00*65, #2 and #3
select the second and third fields respectively, that is, 190124.89 and 22. , in the
NMEA data string is the data field delimiter.
5. Basic Functions
5.1 print
The print function outputs a literal string. For example, if you write print ( knt
Fwd);, knt Fwd is output. If you write two or more character strings, for example,
print (A, B);, the output is AB.
5.2 trend
The trend function outputs a numeric value. For example, if you write trend
(double (2));, double type data, 2.0 is output. If there is two or more trend
function, the last trend function overwrites the previous data.
5.3 Basic template
The following shows the basic structure of decoder text.
Example:
Search for ZDA
Print (#3," ", #4," ", #5);
Trend (double (#3));
With the above decoder text, the decoder outputs the character string, 22 04
2008 and the numeric values, 22.0 if the received sentence is
$GPZDA,190124.89,22,04,2008,00,00*65.

6. The if statement
The if statement is decision-making statement. In the simplest form, it looks like this:
If (condition) {
print (xxxx);
}
condition is an expression that controls what the rest of the statement will do. The
print (xxxx) is executed only if condition is true.
2/5

V4 NMEA Decoder

Any number of if clauses may appear. Each condition is tested in turn, and if one is
found to be true, the corresponding body is executed.

7. Advanced Functions
7.1 strcmp
The strcmp function compares two strings and returns zero if these are equal. If
these are not equal, other than 0 is returned. For example, strcmp (#4, A)
compares the fourth filed of the received sentence with A.
7.2 substr
The substr function extracts a section of a character string. The substr (A, X, Y)
extracts the characters between Xth+1 to Yth+1 of the character string A. X and Y
are a natural number including zero (0). For example, substr (A, 1, 4) extracts
BCDE if the character string A is ABCDEFGHIJ and strsub (A, 0, 0) A.
7.3 fmt
This function formats a numeric value.
Example:
<Decoder text>
double d = 123.0;
fmt ( %5.3f , d);
The format command, fmt (%5.3f , d) changes the variable number d to the
number in three decimal place. The number right to the dot in %5.3F defines the
number of digits after decimal point. The number left to the dot defines the number
of digits of integral part.
In the above example, double d= 123.0 defines d is the number of decimal
place and the initial value is 123.0. The decoder outputs this number in three
decimal place, or 123.000.

3/5

V4 NMEA Decoder

8. The return statement


The return statement terminates the execution of a function.
In the example below, trend (double (2)) outputs 2.0 and the first print function 22 A
2008. The if clause is true, so end is printed and no following statement, trend
(double (#3)) is executed.

Example:
<Received sentence> $GPZDA,190124.89,22,A,2008,00,00*65
<Decoder text>
Search for ZDA
trend (double (2));
print (#3," ", #4," ", #5);
if (strcmp (#4, A) == 0) {
print (end);
return;
}
trend (double(#3));
Result: The character string is 22 A 2008end and the numeric value is 2.0.
9. hexToDec
This function converts Hexadecimal value to Decimal number.
Example:
<Received sentence> 1, 2, 3, 4, 5, 6, 7, 8, 9, a, b, c
<Decoder text>
(1) print (hexToDec (#10));
(2) print (hexToDec (b));
Result: (1) The value in the 10th field a is converted to decimal number 10.
(2) The hex value b is converted to decimal number 11.

10. decToHex
This function converts Decimal number to Hexadecimal value.

4/5

V4 NMEA Decoder

11. Advanced template


Following describes more complicated decoder text.
<Received sentence>
$GPRMC,151032.15,A,0018.1,N,00056.8,W,1929.0,225.0,020408,0.0,E,A,*30
Second filed (#2)
Third field (#3)

Thirteenth field (#13)

<Decoder text>
Search for RMC
if (strcmp (#13,"N")==0) {
print ( "GNSS failed");
return;
}
if (strcmp (#3,"A")!=0) {
print ( " !");
}
print ( substr (#2,0,1),":", substr (#2,2,3),":", substr (#2,4,5));
if (strcmp (#3,"A")!=0) {
print ( " GNSS warning");
}
trend (double ( #9));
As the first if clause is not true (the thirteenth field of GPRMC sentence is not N, but
A), the next if clause is executed. The second if clause is not true because the third
field is A. The print statement in the middle of the text is executed: substr (#2,0,1)
outputs 15, substr (#2,2,3) 10, and substr (#2,4,5) 32. The third if clause is not true
and the next statement, trend (double ( #9)); is executed.
Result: The character string is 15 : 10 : 32 and the numeric value is 225.0.

5/5

VR-3000/3000S SOFTWARE UPDATE


This document explains how to update the software of the VDR to the most recent version. There
are two cases where an update can be performed:
Update from 2.25 to 2.50
Update from 1.xx to 2.50
Note: For operation with Windows XP/Vista (32bit English or Japanese version) only
Follow the instructions in FURUNO Information (FQ8-2010-001) to register pre-modifed and
modified configuration files with Furuno SMS service.
Update Kit:
Name
Compact Flash
CD-ROM

Model
VR-3010V2
2450045/46

Code Number
001-052-960-X
001-052-950-00

Qty
1
1

C42-00408-D

000-159-489-13

4
5

Data Extraction
Procedure
Error code sheet
Instruction Manual

C42-00407-D
OME-44373-C

000-159-488-13
000-169-588-12

1
1

Operator Manual

OME-44372-C

000-169-583-12

Label Mark

2.5009-1606-X

100-348-990-10

Connector
Assembly
CD-ROM

JEC9-XH4-#26-L2
500
2450025/26

000-170-945-10

Software Update
Manual
Operation Manual

E42-00806-B

000-170-944-11

RAP/AP/JB use
software
This document

OME-44370-G

000-157-078-16

VR-3000/S OM

1
2

9
10
11

Description
Main software
Data
Replay/Maintenance
software

VDR Maintenance
Viewer
VR-3020 Live Player
V4
J14 (Data)
Serial Cable

Document Replacement
Replace Live Player Operators Manual VR-3020, Data Extraction Procedure and Error Code
sheets with new ones in this list.

1. How to Update from V2.25 to V.2.50


The update performs the following tasks:
1. Replace Compact Flash (CF).
2. Live Player V4/VDR Maintenance Viewer on the PC.
3. Modification of Config setup contents.
Note: The Converter software (V2.25 -> V2.50) is required to modify the configuration file.
Download the conversion software from Furuno Technet before modifying.

1.1 How to Change the CF (VDR Software Update)


Change the Compact Flash (CF) to the CF included in the kit while the power of the VR-3000/S is
off (Refer to the following image for CF location).

1.2 How to Install Live Player V4/VDR Maintenance Viewer to the PC


Note: When installing the latest version of Live Player V4 and the VDR Maintenance Viewer
(V1.30), make sure to uninstall the previous version beforehand, if it is already installed.
To uninstall the pervious version:
1.) Select VR3000 Uninstall from Windows Start Menu> Programs>VR-3000.
2.) Delete the VDR Viewer from the My Computer>C:>Program Files folder.
1. Insert the CD-ROM (2450045/46-), included in the kit, into the PC CD drive.
2. Double click on the file view.exe on the CD-ROM.
3. Follow the directions given by the Installation Wizard. Live Player V4 and the VDR
Maintenance Viewer will be installed to the PC. Run the VDR Maintenance Viewer now.
4. JAVA is in the FTP Folder of the CF. Download and install. Replace the JAVA in the CF folder
of the VR3000.

1.3 How to Update the VDR Configuration File


Download the converter (V 2.25 -> V 2.50) from Furuno Technet and update the configuration file
from V2.25 to V2.50 (Take note that which converter software to use depends on the version of
the VDR soft).
1. With the V2.25 in operation, download the current VDR configuration data from
theVR-3000/S.
2. Activate the converter software (V2.25 -> V2.50) and read the downloaded data.
3. Press the Replace button. The data file will be updated with the V2.50 file of the same name
(the original file will be saved under a different name in the same place).
4. Activate the VR-3000/S using V2.50 software.
5. Read the updated VDR configuration by the VDR Maintenance Viewer, apply to VR-3000 /S.
At this time the VDR configuration file will be VC2.28.
Note: Download the converter software (V2.25 -> V2.50) from Furuno Technet.

2. How to Update from V1.xx to V2.50


Before performing the upgrade operation, connect the current version VDR to the PC, and
download the VDR Config file using the Web Configurator. For detailed instructions, refer to the
Web Configurator Instruction Manual.
Update performs the following tasks;
1. Remote Alarm Panel (RAP) software update.
2. Alarm Panel (AP) software update.
3. JB software update (only when the JB is installed).
4. Replaces Compact Flash (CF).
5. Installs Live Player V4/VDR Maintenance software to the PC.
6. Formats DRU and Backup HDD.
7. Imports VDR Config data (Web Configurator -> Maintenance Viewer).
8. Uploads config data.
9. Adds label mark.

2.1 How to Update the RAP Software


1. Reboot the PC and insert the CD (2450025/26-) into the PC CD drive.
2. Double click the file fdtv305r01.exe in the 2450026-01.04 Folder on the CD to install the
Flash Development Toolkit (FDT). During installation, set the language setting to English.
3. After installing the FDT, copy the 2450026-01.04 Folder to the PC.
4. Connect the RAP (VR-3016) and DCU (VR3010).
5. Open the cover of the RAP and connect J4 to the PC COM1 via the cable included in the kit.

6. Inside the RAP unit, set the DIP Switches S1-1 and S1-2 to 1 (ON), and DIP Switches S1-3
and S1-4 to 0 (OFF).
7. Double click on the file ROM_Rapap.fpf in the 2450026-01.04 Folder that has been copied to
the PC, to start the FDT Simple Interface.
8. If the message The unpacking directory for this file already exists. Would you like to
overwrite? appears, click the Yes button.
9. Supply power to the RAP by turning on the DCU.
10. Click the Program Flash Button of the FDT Simple Interface.
11. If a message is displayed asking if a file exists that has been updated after the current User
Image was created, click the No button.
12. Confirm if a message indicating the image has been successfully written to device is
displayed in green in the recording message area of the FDT Simple Interface.
Note: An error will be displayed in red. Turn off the power of the DCU and confirm the settings of
the DIP Switches in the RAP, and the RAP-to-PC connection. Repeat steps 4 to 12 again.
If, after several attempts, an error continues to occur, it may be because of the CPU of the RAP,
the driver IC or the state of the connection cable itself.
13. Turn off the power of the DCU.
14. Click Finish in the FDT Simple Interface.
15. Remove the cable connecting the PC to the RAP.
16. In the RAP, set DIP Switches S1-1 and S1-2 to 0 (OFF).

2.2 How to Update the AP Software


Note: The AP is the Alarm Panel in the DCU
To upgrade the AP Software perform the following:
1. Remove the connector J4, in the AP, inside the DCU, and connect J4 to the PC COM1 using
the serial cable included in the kit.

2. Inside the AP, set DIP Switches S1-1 and S1-2 to 1 (ON) and DIP Switches S1-3 and S1-4 to
0 (OFF).
3. Double click on the file ROM_RapAp.fpf in the 2450026-01.04 Folder on the PC, to launch
the FDT Simple Interface.
4. If the message The unpacking directory for this file already exists. Would you like to
overwrite? appears, click the Yes button.
5. Turn on the power of the DCU.
6. Click the Program Flash Button of the FDT Simple Interface.
7. If a message is displayed asking if a file exists that has been updated after the current User
Image was created, click the No button.
8. Confirm if a message indicating the image has been successfully written to device is
displayed in green in the recording message area of the FDT Simple Interface.
Note: If an error is displayed in red when performing Step 8, turn off the power of the DCU and
confirm the settings of the DIP Switches in the AP and the AP-to-PC connection. Repeat from
step 2.
9. Turn off the power of the DCU.
10. Click [Finish] in the FDT Simple Interface.
11. Remove the PC connection cable and replace with the original connector to J4.
12. In the AP, set DIP Switch S1-2 to 0 (OFF).
2.3 How to Update the JB (IF-8530) Software
1. Copy the folder 2450025-01.25 from the CD-ROM (2450025/26) to the PC
2. Connect the DCU to the JB (IF-8530)
3. Connect COM1 of the PC to the PROGRAM port of the JB using the serial cable included in
the kit.

4. Double click on the file upmain.bat in the 2450025-01.05 folder.


5. When the TARGET POWER ON message is displayed, turn on the power of the DCU.
6. After the program is finished confirm CR12 (CPU) in the JB is lit.
7. Turn off the power of the DCU (JB)
8. Remove the cable between the PC and the JB.
Note: upmain.bat will presume that COM1 is being used as the PC connection port. When using
a different port, update the final parameter of the upmain.bat (do not change any other
parameters).
Ex: If using COM2: uppg loadapl.bin rjbmain.bin 005002
If using COM4: uppg loadapl.bin rjbmain.bin 005004
2.4 How to Format the DRU and Backup HDD
Note: Format must be performed before adjusting configuration settings. Formatting after
performing configuration will cause all data to be lost. Perform the following operation when
initializing recording media. The following explains how to format using a LAN Cable. If using a
IEEE1394 cable, refer to section [5.2: Creation] in the VDR Maintenance Viewer Instruction
Manual included in the kit.
Format the DRU as follows (LAN connection):
1. Confirm that the Playback/CPU switch on the DCU is set to the CPU position (Refer to the
illustration on page 5).
2. Connect the LAN cross cable between J14 in the DCU and the PC (Refer to the illustration on
page 5).
3. Start the VDR Maintenance Viewer on the PC and click on the Tool menu.
4. Select Media Management to open the VDR Media Management dialogue box.
5. Check that IP address shown in the LAN Connect to IP in the VDR Media Table area is the
same as the IP address access point.
6. Select LAN Connect to IP in the VDR Media Table area.
7. Click the Analyze button. A list of recording media connected to the VDR appears.
8. Place a checkmark in the Select column for the Capacity field to be approx. 6000 MB or 9000
MB.
9. Select DRU Creation from the Operation dropdown list in the Operation area.
10. Click the Run button.

Format the Backup HDD as follows (LAN connection):


1. To format the Backup HDD, place a checkmark in the Select column for the Capacity field to be
approx. 38000 MB.
2. From the Operation column of the Operation area, select Backup HDD Creation (Radar)" or
Backup HDD Creation.
Note: The Backup HDD format method differs with 6GB and 9 GB DRU.
Use Backup HDD Creation (Radar)" with 6GB.
Use Backup HDD Creation with 9GB.
3. Press the Run Button.
2.5 How to Import VDR Config Data
Download the converter (V 1.xx -> V 2.50) from Furuno Technet and update the configuration file
from V1.xx to V2.50 (Take note that which converter software to use depends on the version of
the VDR soft).
1. With the V1.xx in operation, download the current VDR configuration data from
theVR-3000/S.
2. Activate the converter software (V21.xx -> V2.50) and read the downloaded data.
3. Press the Replace button. The data file will be updated with the V2.50 file of the same
name (the original file will be saved under a different name in the same place).
4. Activate the VR-3000/S using V2.50 software.
5. Read the updated VDR configuration by the VDR Maintenance Viewer, apply to
VR-3000/S. At this time the VDR configuration file will be VC2.28.
Note: Download the converter software (V2.25 -> V2.50) from Furuno Technet.

Data Config Listing


Radar config is performed from the Select Equipment menu.
Config.ini File
Category
Location
NODES
N_1

SOUND

Setting
mac_addr1
ip_addr1
ip_mask1
mac_addr2
ip_addr2
ip_mask2
use_mcast
ip_mcast
rjb_state

state
name
node_id
no_of_ch
codec
SND_CH_x sc_id
sch_state
SC_1

1 Audio
ADLINK 9111DG
1
5
1
1
1

No.

Maintenance Viewer
Item
IP Address
Subnet Mask

10.0.0.100
255.0.0.0

eth2
eth2

IP Address
Subnet Mask

172.31.24.1
255.255.0.0

eth1
JB No.1

Multicast Address
Active

239.255.0.1 239.251.0.1 Fixed


Add Checkmark if 1
Set only first JB,
second JB and
beyond do not
need to be set
(Set JB added
later by LAN and
not by Serial)

CHNo.x

Codec

Dynamic 64

Active
Data Name

sch_src

Type No.
15625
8
0

sch_mic_b

sch_thrshld
sch_thrshld_t
sch_wave_files
sch_src_type
sch_ch_note

0
0
0
0

Remarks
Value (Default)

eth1
eth1

sch_ch_id

sch_sample_rate
sch_data_size
sch_mic_a

Value (Default)
Tab
00:90:fb:80:df:91 Network
10.0.0.100
255.0.0.0
00:90:fb:80:df:92
172.31.24.1
255.255.0.0
0
239.255.0.1
0 JB

If 1, add a
checkmark
Input
comprehensive
name for Data
Input equipment
type

Sampling Frequency Do not change Fixed value


MIC Test Active
M1/M3/M5

Set whether or not


to perform MIC
TEST.
If 1, add a
checkmark

MIC Test Active


M2/M4/M6

Set whether or not


to perform MIC
TEST.
If 1, add a
checkmark

Note

10

Note: After performing all settings, confirm that the Alarm Panel is not displaying any errors.
In the event an error is displayed, refer to the error code chart included in the kit to cancel the
alarm.
2.3 How to Save Config Data
Save (update) the set configuration data to DRU, Backup HDD and CF.
1. After completing all configurations, click on the Maintenance Menu on the upper left side of
the screen.
2. Choose VDR Config Management from the pull down menu. The VDR Config Management
dialogue box will display.
3. Click the Update button in the VDR Config Management dialogue box.
4. Confirm that the information in the Maintenance Viewer Config area is the same as the
information that is displayed in the VDR System Config area.
If the information is not the same, perform step 3 again.
5. Click the Write button (the button above the VDR, DRU and backup HDD indicator arrow)
6. Confirm that the VDR config status is matched. If it is not matched, perform step 5 again.
7. Click the Write button (above the VDR and CF indication arrow)
8. Confirm that the information displayed in the Compact Flash Saved Config area and
information in the VDR System Config area are the same. If the information is not the same,
repeat step 7.

11

2.4 How to Mount the Label Mark


Mount the Label Mark included in the kit above the J14 (Live Player) label in the DCU.

DCU

Place the label J14(Data)


above J14 (LivePlayer).

12

VR-3000/3000S
Preventing Short Circuit between Coil and Cover
The following describes how to prevent the short circuit between the coil, L1 and the
cover in the DC-DC converter in the DCU.
Necessary parts:

Sekisui Polyesper tape #900, 15 mm x 30 mm

1. Unplug the Dsub 15-pin VGA connector(s). Fig.1

Dsub 15-pin VGA


connector (s)

Fig.1 VGA connector(s) in DCU


2. Remove six screws (ringed in Fig.2).

TB board assembly

Fig.2 TB board assembly

1/3

3. Remove the cable clamp with the cables connected, loosening two screws which fix
the clamp to the chassis. Fig.3

Cable clamp

Fig.3 Cable clamp


4. To gain access to the DC-DC converter, remove the TB board assembly as shown
in Fig.4.

DC-DC
converter
TB board
assembly
Fig.4 DC-DC converter in DCU
5. Check if the coil uses the heat shrink tube.

Coil without heat shrink tube

Coil with heat shrink tube

Fig.5 Coil (L1) in DC-DC converter

2/3

6. When the coil is NOT isolated, apply Sekisui Polyesper tape (#900), 15 mm x 30
mm onto the cover as shown in Fig.6.
Apply the tape 20 mm long on the inside first and then place the holdback on the
outside. Press the tape on the inside firmly onto the cover with a screwdriver.

Sekisui Polyesper tape, #900

Polyesper tape,
15 mm x30 mm added

20mm

View from A

Pressing tape with screwdriver

Fig.6 Applying Polyesper tape

3/3

2/2

Note
1) V01.50 config file differs from V01.00 and V01.02. Use the configuration
converter to convert the file.
2) It is NOT necessary to update RAP/AP and RJB when updating system software
from V01.xx to V01.50.
3) The DCU and DRU are partitioned with the VDR Maintenance Viewer.
4) The Color mask bit is set to 9 bits for the connection of FEA2xx7 series radar.
5) If double-byte character, &, and Roman numerals are included in
config file which is downloaded fromV01.0x VDR, delete these characters and
numerals. Otherwise, the config file will not be imported to the V2.5x VDR.

Factory-modified serial number for PDU board is; VR-3000 4417-3257 and after

Type and code number for Update kit


Type

Code Number

Remarks

VR-3000/S-V1.5X-E

00001717800

English

VR-3000/3000S SOFTWARE UPDATE


This document explains how to update the software of the VDR to the most recent version. There
are two cases where an update can be performed:
Update from 1.00 to 1.50
Update from 1.02 to 1.50
Note: For operation with Windows XP/Vista (32bit English or Japanese version) only
Follow the instructions in FURUNO Information (FQ8-2010-001) to register pre-modified and
modified configuration files with Furuno SMS service.
Update Kit:
Name
Compact Flash
CD-ROM

Model
VR-3010V1.50
2450045/46

Code Number
001-052-960-X
001-052-950-00

Qty
1
1

E42-01007-A

000-174-405-10

4
5

Data Extraction
Procedure
Error code sheet
Instruction Manual

E42-01005-A
OME-44376-A

000-174-401-10
000-174-414-10

1
1

Operator Manual

OME-44375-A

000-174-412-10

Software Update
Manual
Operation Manual

E42-01006-A

000-174-403-10

VDR Maintenance
Viewer
VR-3020 Live Player
V4
This document

OME-44374-A

000-174-410-10

VR-3000/S OM

1
2

Description
Main software
Data
Replay/Maintenance
software

Document Replacement
Replace Live Player Operators Manual VR-3020, Data Extraction Procedure and Error Code
sheets with new ones in this list.

How to Update from V1.00/V1.02 to V1.50


Before performing the upgrade operation, connect the current version VDR to the PC, and
download the VDR Config file using the Web Configurator. For detailed instructions, refer to the
Web Configurator Instruction Manual.
Update performs the following tasks;
1. Remote Alarm Panel (RAP) software update.
2. Alarm Panel (AP) software update.
3. JB software update (only when the JB is installed).
4. Replaces Compact Flash (CF).
5. Installs Live Player V4/VDR Maintenance software to the PC.
6. Formats DRU and Backup HDD.
7. Imports VDR Config data (Web Configurator -> Maintenance Viewer).
8. Uploads config data.
9. Adds label mark.

1. How to Change the CF (VDR Software Update)


Change the Compact Flash (CF) to the CF included in the kit while the power of the VR-3000/S is
off (Refer to the following image for CF location).

2. How to Install Live Player V4/VDR Maintenance Viewer to the PC


Note: When installing the latest version of Live Player V4 and the VDR Maintenance Viewer
(V1.32), make sure to uninstall the previous version beforehand, if it is already installed.
To uninstall the pervious version:
1.) Select VR3000 Uninstall from Windows Start Menu> Programs>VR-3000.
2.) Delete the VDR Viewer from the My Computer>C:>Program Files folder.
1. Insert the CD-ROM (2450045/46-), included in the kit, into the PC CD drive.
2. Double click on the file view.exe on the CD-ROM.

3. Follow the directions given by the Installation Wizard. Live Player V4 and the VDR
Maintenance Viewer will be installed to the PC. Run the VDR Maintenance Viewer now.
4. JAVA is in the FTP Folder of the CF. Download and install. Replace the JAVA in the CF folder
of the VR3000.

3. How to Format the DRU and Backup HDD


Note: Format must be performed before adjusting configuration settings. Formatting after
performing configuration will cause all data to be lost. Perform the following operation when
initializing recording media. The following explains how to format using a LAN Cable. If using a
IEEE1394 cable, refer to section [5.2: Creation] in the VDR Maintenance Viewer Instruction
Manual included in the kit.
Format the DRU as follows (LAN connection):
1. Confirm that the Playback/CPU switch on the DCU is set to the CPU position (Refer to the
illustration on page 2).
2. Connect the LAN cross cable between J14 in the DCU and the PC (Refer to the illustration on
page 2).
3. Start the VDR Maintenance Viewer on the PC and click on the Tool menu.
4. Select Media Management to open the VDR Media Management dialogue box.
5. Check that IP address shown in the LAN Connect to IP in the VDR Media Table area is the
same as the IP address access point.
6. Select LAN Connect to IP in the VDR Media Table area.
7. Click the Analyze button. A list of recording media connected to the VDR appears.
8. Place a checkmark in the Select column for the Capacity field to be approx. 6000 MB or 9000
MB.
9. Select DRU Creation from the Operation dropdown list in the Operation area.
10. Click the Run button.
Format the Backup HDD as follows (LAN connection):
1. To format the Backup HDD, place a checkmark in the Select column for the Capacity field to be
approx. 38000 MB.
2. From the Operation column of the Operation area, select Backup HDD Creation for V1.5x.
3. Press the Run Button.

4. How to Import VDR Config Data


Download the converter (V 1.xx -> V 1.50) from Furuno Technet and update the configuration file
from V1.xx to V1.50 (Take note that which converter software to use depends on the version of
the VDR soft).
1. With the V1.xx in operation, download the current VDR configuration data from
theVR-3000/S.
2. Activate the converter software (V1.xx -> V1.50) and read the downloaded data.
3. Press the Replace button. The data file will be updated with the V1.50 file of the same
name (the original file will be saved under a different name in the same place).
4. Activate the VR-3000/S using V1.50 software.
5. Read the updated VDR configuration by the VDR Maintenance Viewer, apply to
VR-3000/S. At this time the VDR configuration file will be VC2.28.
Note: Download the converter software (V1.xx -> V1.50) from Furuno Technet.

Data Config Listing


Radar config is performed from the Select Equipment menu.
Config.ini File
Category
Location
NODES
N_1

SOUND

Setting
mac_addr1
ip_addr1
ip_mask1
mac_addr2
ip_addr2
ip_mask2
use_mcast
ip_mcast
rjb_state

state
name
node_id
no_of_ch
codec
SND_CH_x sc_id
sch_state
SC_1

Value (Default)
Tab
00:90:fb:80:df:91 Network
10.0.0.100
255.0.0.0
00:90:fb:80:df:92
172.31.24.1
255.255.0.0
0
239.255.0.1
0 JB

1 Audio
ADLINK 9111DG
1
5
1
1
1

No.

Maintenance Viewer
Item

eth1
eth1

IP Address
Subnet Mask

10.0.0.100
255.0.0.0

eth2
eth2

IP Address
Subnet Mask

172.31.24.1
255.255.0.0

eth1
JB No.1

Multicast Address
Active

239.255.0.1 239.251.0.1 Fixed


Add Checkmark if 1
Set only first JB,
second JB and
beyond do not
need to be set
(Set JB added
later by LAN and
not by Serial)

CHNo.x

Codec

Dynamic 64

Active

sch_ch_id

Data Name

sch_src

Type No.

sch_sample_rate
sch_data_size
sch_mic_a

15625
8
0

sch_mic_b

sch_thrshld
sch_thrshld_t
sch_wave_files
sch_src_type
sch_ch_note

0
0
0
0

Remarks
Value (Default)

If 1, add a
checkmark
Input
comprehensive
name for Data
Input equipment
type

Sampling Frequency Do not change Fixed value


MIC Test Active
M1/M3/M5

Set whether or not


to perform MIC
TEST.
If 1, add a
checkmark

MIC Test Active


M2/M4/M6

Set whether or not


to perform MIC
TEST.
If 1, add a
checkmark

Note

Note: After performing all settings, confirm that the Alarm Panel is not displaying any errors.
In the event an error is displayed, refer to the error code chart included in the kit to cancel the
alarm.

How to Save Config Data

Save (update) the set configuration data to DRU, Backup HDD and CF.
1. After completing all configurations, click on the Maintenance Menu on the upper left side of
the screen.
2. Choose VDR Config Management from the pull down menu. The VDR Config Management
dialogue box will display.
3. Click the Update button in the VDR Config Management dialogue box.
4. Confirm that the information in the Maintenance Viewer Config area is the same as the
information that is displayed in the VDR System Config area.
If the information is not the same, perform step 3 again.
5. Click the Write button (the button above the VDR, DRU and backup HDD indicator arrow)
6. Confirm that the VDR config status is matched. If it is not matched, perform step 5 again.
7. Click the Write button (above the VDR and CF indication arrow)
8. Confirm that the information displayed in the Compact Flash Saved Config area and
information in the VDR System Config area are the same. If the information is not the same,
repeat step 7.

VR-3000/3000S

DRU Firmware Update Procedure


Following describes how to update the firmware of the driver board in the DRU
from V1.02 to V1.03. The update provides the reliable communications between
the DCU and DRU, changing the data transfer rate of the driver board from 400M
bps to 100M bps.
Driver board

Fig.1 Driver board in DRU

Necessary parts
1)
2)
3)
4)
5)
6)
7)
8)

PC (Windows XP) with IEEE1394 port


IEEE1394 2-port repeater (24P0080)
Power supply (12 V or 24V, 1A) for 2-port repeater
IEEE1394 cable (6 pin-6 pin, 1 m)
IEEE1394 cable (6 pin-4 pin or 6 pin-6 pin, 1 m)
Firmware uploader software (Win_Uploader_Install_1_64.exe)
Java (V1.6)
V01.03 firmware (fw912r.bin)

Preparation
(1) Install Java (V1.6) onto the PC. If the Live Player V4 software is already
installed onto the PC, the necessary Java software is also installed.
(2) Install the Firmware uploader software onto the PC.
(3) Save V01.03 firmware onto drive C of the PC.

1/9

VR-3000/3000S

How to install firmware uploader software


To update the firmware, Oxsemi Uploader is installed onto the PC by using the
following steps.
1. Double-click Win_Uploader_Install_1_64.exe. The InstallShield Wizard
appears.
2. Click Next.

Fig.2 InstallShield Wizard (Welcome page)


3. Select Complete and click Next.

Fig.3 InstallShield Wizard (Setup Type)

2/9

VR-3000/3000S

4. Select the root to Drive C by using Changeand click Next.

Fig.4 Choose Destination Location

5. Click Install.

Fig.5 Ready to Install the Program

3/9

VR-3000/3000S

6. Click Finish.

Fig.6 InstallShield Wizard Complete

7. Select Yes, I want to .. and click OK.

Fig.7 Restarting Windows

4/9

VR-3000/3000S

Connecting DRU to PC
The DRU is connected to the PC through the IEEE1394 2 port repeater with the
1-m IEEE1394 cables as shown in Fig.8.
Note: When the PC outputs DC voltage, do not connect the power
cable to the 2-port repeater.

2-port repeater
(24P0080)
1-m IEEE1394
cable (4 pin/6 pin
or 6pin/6pin)

1-m IEEE1394
cable (6 pin/6 pin)

12 to 24 Vdc, 1A MIN.

Fig.8 Connecting DRU to PC

Important!
1) If the update fails, the DRU will be irreparable.
2) Do not use 20m/25m/30m IEEE1394 cable for updating the firmware.
3) Do not supply the voltage to the repeater from the DCU which may cause
power interruption for bus reset. If the power interruption occurs, updating will
fail.

5/9

VR-3000/3000S

Firmware Update Procedure


To update the firmware;
1. Select Start > Program > Oxford Semiconductor.
2. Run Oxsemi Uploader. The current firmware version (V01.02) is displayed as
shown in Fig.9. If No devices were found message (Fig.10) appears,
select OXFW911 and click Rescan bus.

Fig.9 Confirming current firmware version

6/9

VR-3000/3000S

Fig.10 No devices were found in Current Bus Status


3. Click Upload/Upgrade Firmware.

Fig.11 Clicking Upload/Upgrade Firmware

7/9

VR-3000/3000S

4. Select fw912r.bin (V01.03 firmware) and click Open (O).

Select fw912r.bin.

Open (O)
button

Fig.12 Selecting new firmware file


5. Wait until the progress bar reaches 100%.

Fig.13 Process bar showing loading status

8/9

VR-3000/3000S

6. Ensure that the firmware is updated to v01.03 and click Exit.

Fig.14 Ensuring current firmware version

9/9

2/2

To fill the gap with silicone sealant;


1. Fill the threaded hole on the boss with silicone sealant, Chemiseal S-8400W.
Fig.3 (a)
2.

Insert a M6 bolt, arranged locally until the sealant oozes off of the gap. Fig.3 (b)
M6 bolt, arranged locally

Silicone sealant
(S-8400W)
Silicone sealant
oozed out
Gap

(a)

(b)
Fig.3 Filling gap with silicone sealant

3.

Ensure that there is no gap between the boss mounting plate and the DRU side
cover. If yes, fill it with the silicone sealant.

DRU side cover

Boss mounting plate

Check for no gap on both sides.

Fig.4 Gap under boss mounting plate


Factory-modified sets: From February 2007

Repainting DRU
Remove any corrosion on the DRU, using a wire brush and then, repaint the area in
the similar color.

Fig.5 Corrosion on DRU handle

2/2

Flowchart to Remove Problems on IEEE1394 Line

Error(s)
(018/022/094/098

*: Windows Disk Management

Does PC*
recognize HDD?

No

Replace HDD.

(See Fig.1.)

Yes
*

PC

Result
of HDD SMART
diagnosis

1m

Good 2-port
repeater

NG

DRU
or
HDD

Replace HDD.
12 to 24VDC

Fig.1

Good

Does PC*
recognize DRU with
30-m cable?
(See Fig.1.)

No

Does PC*
recognize DRU with
1-m cable?
(See Fig.1.)

No

Replace DRU.

Yes

Yes

Replace 30-m cable.


Is
firmware of DRU
V1.03?

Update DRU Firmware (See FQ4-2010-061).

Yes

Is 2-port
repeater in DCU
22 ?

-55 or MOD 22
See FQ4-2010-029.

Yes

Check 30-m cable for minimum


bending radius, or replace 30-m
cable.

Replace 2-port repeater with 77.

VR-3000/S Diagnostic of Hard Disk


Following describes the procedure to monitor the hard disk health by using the Disk Health
Monitoring Utility, CrystalDiskInfo which uses the S.M.A.R.T. technology.
Necessary tool
(1) PC
(2) SoftwareCrystalDiskInfo3_7_0.exe downloadable from Technet
(3) SATA/IDE-USB adapter (e.g. FHC-237)

Fig.1 SATA/IDE-USB Adapter, FHC-237

Preparation
1. Download CrystalDiskInfo3_7_0.exe file from the Technet.
2. Copy the file on your PC.
3. Execute the file and install the software onto your PC by following on-screen instructions.

Connection of hard disk to PC


1. Loosen two screws which fix the hard disk to its case.

Fig.2
2. Pull the hard disk out of the case.

Fig.3

1/3

3. Pull the hard disk straight away from the connector on the Drive board, being careful not
to bend the connector pins.

Drive board
HDD

Fig.4
4. Connect the hard disk to the USB port on the PC with the adapter. The DC power is also
connected to the hard disk.

To USB port of PC

To AC outlet

These four pins are


not used.

Fig.5 Connecting HDD to PC with adapter

2/3

Checking HDD with SMART tool


To estimate hard disk lifetime;
1. Execute CrystalDiskInfo, double-click

2. Select an appropriate language in the Language toolbar, if necessary.


3. Select the hard disk in the Disk menu. The type of the hard disk used in the VDR is
FUJITSU MHV2040AC 40.0GB or FUJITSU MHW2040AC 40.0GB.

Fig.6
4. Check following items. If one of check items is bad, replace the HDD with new one.
Check items
(1) Health Status
(2) Power On Hours
(3) Worst
(4) Write Error Rate

HDD is replaced with new one when the result is


Caution (Yellow) or Bad (Red)
20,000 hours or more
Less than Threshold value
80 or less

(1)
(2)

(4)
(3)

Fig.9 S.M.A.R.T data

3/3

FQ4-2011-008

VR-3000/3000S Replacement of HDD


Following describes how to replace the HDD in the case with new one.
Hard Disk Handling Precautions
1) Do not press on the hard disk. Hold the hard disk by the sides only. Do not
apply any force to the hard disk during handling.
2) Always handle the hard disk with care to prevent damage from shock,
vibration or electrostatic discharge. Do not touch the printed circuit board.
3) Static electricity can damage the hard disk. Make sure you use an anti-static
wristband.

1. Remove the HDD from the DCU.

2. Remove screws and slide off the case gently. Set screws aside to reuse.
Screw
Top cover
Screw

3. Pull the hard disk drive straight out from the connector.
Name: Hard Disk
Type: MHW2040AC
C/N: 00113618000
HDD

4. Connect new hard disk drive to the connector and reassemble by reversing
above steps. Note the keying features on the hard disk connector.

Key (No pin) for connector

Key (No hole) in connector

2/2

Changed APIC Mode setting:


4417-3544, 3557, 3576, 3579, 3580, 3583, 3585, 3587 to 3595, 3597 to 3604, 3606
to 3621, 3635 to 3647
Restored new default BIOS settings:
4417-3605, 3622 to 3634, 3648, and after
(3) Use LivePlayer V4 of V1.33. (Refer to FQ4-2011-012.)

The following documents cover features of new program.


a) Live Player V4 Operators Manual, OME-44372-D
b) VDR Maintenance Viewer Instruction Manual, OME-44373-D

VR-3000/3000S FQ4-2011-011

VR-3000/3000S BIOS Setting Procedure


The current BIOS version has APIC Mode in Advanced BIOS Features set to
Disabled. This setting is changed to Enabled when V01.52 and V02.52 are used.
There are two methods to change the BIOS setting.
1) Restoring the default BIOS setting with a CF card supplied from Furuno Technical
Center
2) Changing the setting through the BIOS menu.

How to Load Default BIOS


Necessary tool: CF card with default settings, PS2 keyboard, and VGA monitor

1. Replace the CF card containing the VDR system program with one having the
default BIOS settings.
2. Turn on the VDR/S-VDR and press DEL to enter BIOS.
3. Set FWH Write protection in Advanced CMOS Features to Disabled.

4. Press F10 to show SAVE to CMOS and EXIT (Y/N)?, and then press Y.
5. Wait for a while until Update FEB-3738VL2A-J BIOS to Rev.: R1.00. W9-J (Y, N)?
is displayed in the bottom line of the screen.
6. Press Y, and the default BIOS is restored automatically.

1/4

VR-3000/3000S

FQ4-2011-011

7. When the BIOS is restored, the system reboots. The BIOS version number, Rev.:
R1.00.W9-J (04122011) is displayed for a moment during the Windows XP start up
process.

8. Press DEL to enter BIOS.


9. Select Load Optimized Defaults, and then press Y.

2/4

VR-3000/3000S FQ4-2011-011

10. Verify the following BIOS settings in Advanced BIOS Features.

11. Press F10 to show SAVE to COMS and EXIT, and press Y.
12. Turn off the VDR/S-VDR and insert the VDR program CF card.

3/4

VR-3000/3000S

FQ4-2011-011

How to change BIOS settings through menu


Following describes how to change BIOS settings through the BIOS menu. If this
procedure is used, APIC Mode changes to Disabled when the BIOS battery goes flat.
1. Connect the monitor and the keyboard to the DCU.
2. Turn on the VDR/S-VDR.
3. Press DEL key to run Setup.

4. Select Standard CMOS Features in


BIOS CMOS Setup Utility.

5. Set Date and Time, if necessary.

6. Change Halt On to No Errors.

7. Return to the top menu.


8. Select Advanced BIOS Features.

9. Change following settings as left.


-

First Boot Device


Boot Other Device
Boot UP Floppy Seek
APIC Mode

10. Press F10 key to save changes.


11. Press Y key.

4/4

Factory-modification
In the DCU having serial number 4417-3462 and after, the RC circuit on the CPU
board is deleted.
1) R837, R838, R839, and R840 located on the parts side of CPU board are changed
to 0 ohm.
2) C806, C807, C809, and C810 located on the soldering side of CPU board are
removed.

Changed to 0 ohm

Fig.2 R837, R838, R839, and R840 on CPU board, parts side

Removed

Fig.3 C806, C807, C809, and C810 on CPU board, soldering side

3/3

VR-3000/S (V2.xx) How to download and analyze log files


1. Open VDR Maintenance Viwer in Serviceman right.
2. Select Maintenance > Software History Management > Software History: Collect.

Fig.4 Software History Management


3. Enter Destination and then select At Once.
4. Click OK.

Fig.5 Software History Collect


5. A ZIP file is automatically created as shown below.

Fig.6 Log file (zip)


6. Unzip the file and in Event.dru and Event.hdd files, search kmsg|<3>ieee1394:
sbp2: aborting sbp2 command, kmsg|<4>0x?? ?? ?? ?? ?? ?? ?? ?? ?? ?? (?:
alphanumeric characters) and kmsg|<7>ieee1394: unsolicited response packet
received - no tlabel match.

How to analyze Log file


Following describes how to analyze the log file with the Log Analyzer.
The using the Log Analyzer, packet errors, following messages are detected
automatically.
kmsg|<3>ieee1394: sbp2: aborting sbp2 command
kmsg|<4>0x?? ?? ?? ?? ?? ?? ?? ?? ?? ?? (?: alphanumeric characters)
or, kmsg|<7>ieee1394: unsolicited response packet received - no tlabel match
1. Copy Event.dru and Event.hdd in the downloaded zip file to the desktop.
2. Download Log Analyzer from the Technet.
3. Getting Macros enabled, run the Log Analyzer.
4. Click Clear in the Time Conversion sheet to delete the existing data.
5. Click Conversion in the same sheet.
6. Select log file, Event.dru or Event.hdd and click Open.
7. Wait until the message xx line loading completed. It takes several minutes when
the file is large.
8. Click OK.
9. Click Search in the Search Character sheet.
10. Check the hit number in the yellow background box.

This page is intentionally left blank .

CONTENTS
Chapter 1 General
1.1 What is VDR/S-VDR ............................................................................ 1
1.2 System Configuration........................................................................... 2

Chapter 2 Functional Description


2.1 Data Storage Device ............................................................................ 3
2.2 Partition on Memory Device ................................................................. 4
2.3 IEEE1394 Communication Lines.......................................................... 5
2.4 Audio Input Circuit ................................................................................ 6
2.4.1 Bridge microphone ................................................................................. 6
2.4.2 VHF interface unit................................................................................. 10
2.4.3 Connection of bridge microphone to IF-5200 ....................................... 10

2.5 Video Signal Input Circuit ....................................................................11


2.5.1 Connection of radar .............................................................................. 11
2.5.2 RGB board (03P9229) .......................................................................... 11
2.5.3 Connecting VGA output to video port.................................................... 12
2.5.4 Video channel setting............................................................................ 14

2.6 Serial Signal Input Circuit ................................................................... 22


2.6.1 Connection on remote junction box....................................................... 23

2.7 Digital Signal Input Circuit ................................................................. 26


2.8 Analog Signal Input Circuit.................................................................. 28
2.9 LAN Interface Circuit........................................................................... 29
2.10 Telnet Connection ............................................................................. 30
2.11 Power Supply Circuit......................................................................... 31
2.12 Start-up Sequence............................................................................ 32
2.13 Web Configurator.............................................................................. 35

Chapter 3 Location of Parts .................................................................. 38


Chapter 4 Maintenance ......................................................................... 47
4.1 Jumper and Switch Settings ............................................................... 47
4.1.1 Data collection unit (DCU) .................................................................... 47
4.1.2 VHF interface unit ................................................................................. 49

VR-3000/3000S SME

4.1.3 Remote junction box ............................................................................. 49

4.2 Voltage Check and Adjustment ........................................................... 51


4.2.1 24 VDC in DCU ..................................................................................... 51
4.2.2 Beacon battery voltage ......................................................................... 52
4.2.3 DC/DC converter output........................................................................ 52
4.2.4 DC/DC converter output........................................................................ 52

4.3 LED Status ......................................................................................... 53


4.4 Buzzer Volume .................................................................................. 54
4.5 Beacon Operational Check ................................................................. 54
4.6 Handling Configuration Data............................................................. 55
4.6.1 Download ............................................................................................. 55
4.6.2 Upload ................................................................................................. 56

4.7 Clear Index ......................................................................................... 58


4.8 Clear Configuration ............................................................................. 60
4.9 Software Update ................................................................................. 61
4.10 Burning CF Card............................................................................... 67
4.11 BIOS Setting ..................................................................................... 68
4.12 How to Use Auto Partition Tool.......................................................... 69
4.13 Showing Partition Table..................................................................... 71
4.14 2-hour Bridge Audio Recording Test.................................................. 72
4.15 Status Display ................................................................................... 72
4.16 Web Configurator Main Display......................................................... 74
4.17 Checking DRU and HDD................................................................... 76
4.18 Adding Beacon Cover ....................................................................... 77

Chapter 5 Replacement of Parts


5.1 Fuse .................................................................................................... 79
5.2 Backup Hard Disk (HDD) .................................................................... 79
5.3 Batteries .............................................................................................. 80
5.4 Compact Flash (CF) Card ................................................................... 82
5.5 DCU Fan ............................................................................................. 82
5.6 CPU Cooler (CPU fan) ........................................................................ 83
5.7 BIOS Battery ....................................................................................... 83
5.8 Power Switch Block ............................................................................. 84
5.9 Repeaters............................................................................................ 84

VR-3000/3000S SME

ii

5.10 Printed Circuit Board Case................................................................ 85


5.11 TB Block ............................................................................................ 86
5.12 PDU Board (24P0083) ...................................................................... 87
5.13 AC/DC and DC/DC Converters.......................................................... 88
5.14 IF Board ............................................................................................ 89
5.15 CPU Board ........................................................................................ 90
5.16 SDRAM Board................................................................................... 91
5.17 DC/DC Converter Fan ....................................................................... 92
5.18 Acoustic Beacon................................................................................ 92
5.19 DRU................................................................................................... 92

Chapter 6 Troubleshooting
6.1 Selftest ................................................................................................ 94
6.2 PDU Status Indication ......................................................................... 95
6.3 Error Codes......................................................................................... 95
6.4 Typical Symptoms................................................................................ 99
6.5 Q&A................................................................................................... 108
6.6 When Technical Support is Required................................................. 109

Schematic Diagrams

VR-3000/3000S SME

iii

Chapter 1 General
1.1 What is VDR/S-VDR
A Voyage Data Recorder is a device that records and saves the input signals from various
pieces of navigation equipment. A VDR is similar to the Black Box on the commercial
airplanes and is used to assist in the reconstruction and evaluation of events following an
accident.
There are two types of devices used to record voyage data: the VDR and the Simplified Voyage
Data Recorder (S-VDR). Compared to the VDR, the S-VDR has more flexibility in data input
requirements. See Table 1.1.
Both the VDR and the S-VDR must be connected to the ships emergency source of electrical
power to ensure the data-recording process is not interrupted by a loss of power. In the event of
a failure to the ships source of emergency power, both systems continue to record the bridge
audio using built-in batteries, or reserve source of power for two hours.
Our VDR, VR-3000 is comprised of Data Collecting Unit, Data Recording Unit (Protective
capsule), Remote Junction Box, and Bridge Microphone while the S-VDR, VR-3000S is
comprised of Data Collecting Unit, Data Recording Unit, and Bridge Microphone. See Fig.1.1
on the next page.
Table 1.1 Data to be recorded by VDR and S-VDR
Data to be Recorded

VDR

Bridge audio and one VHF radio communication


Date, time, position from the ships GPS
Ships heading from the ships gyrocompass
Speed from the ships speed measuring device
(Speed over ground or through the water)
Radar picture from the ships radar
Automatic Identification System (AIS)
Depth information from the ships echo sounder
Engine demand and response signals
Main alarms, fire alarms, bilge alarms, etc.
Watertight and fire door status
Rudder order and response from the ships helm
Wind and speed direction
Hull stresses and acceleration

Yes
Yes
Yes
Yes
Yes
Not required
Yes
Yes
Yes
Yes
Yes
Yes
Yes, if fitted

S-VDR
Yes
Yes
Yes
Yes
Note 1
Note 1
Note 2
Note 2
Note 2
Note 2
Note 2
Note 2
Note 2

Note 1) Record radar if off the shelf RGB interface is available,


otherwise record AIS data. AIS is not required if radar is
connected.
Note 2) Yes, if the data is available in IEC format.

Chapter 1 General

1.2 System Configuration


Fig.1.1 shows VR-3000/3000S system configurations.

Fig.1.1 VR-3000/3000S system configurations

Acronyms used in this manual are;


Unit Name
Data Collecting Unit
Data Recording Unit
Remote Alarm Panel
Remote Junction Box

Acronym
DCU
DRU
RAP
RJB

Chapter 2 Functional Description


2.1 Data Storage Device
The system records and saves the input signals onto the flash memory in the DRU and the backup
hard disk (HDD) in the DCU, continuously erasing old data as new data is recorded.
The recording time is;
DRU: 12 hours to 13 hours depending on the number of sensor connected. 6-GB DRU
is required for single radar connection and 9-GB DRU for two radar connections.
HDD: 48 hours regardless of the number of connected radar
Ten memory buffers numbered 0 through 9 are used for data writing and reading in the DCU. The
input signal is written onto one of the buffers every 15 seconds and the data is transferred from
the buffer to both the DRU and HDD via IEEE1394 every 15 seconds.
The data transferred to the memory device is numbered, called Record number which increases
every 15 seconds. The buffer in use and the record number are displayed on the Status monitor
screen and Web Status display as shown in Fig.2.1.
The record number is reset to zero by carrying out Index Clear.

Record number DeviceBACKUP/Record number DeviceDRU


Buffer in use

Buffer in use

Fig. 2.1 Status monitor display

Chapter 2 Functional Description

2.2 Partition on Memory Device


The memory device is partitioned into four primary partitions of 1, 2, 3, and 4. The partition is
a contiguous set of blocks on a memory device that are treated as an independent memory. The
following data is stored onto each partition.
Web Configuration data:
Index data:
Received sensor data:
Log data:

Partition 1
Partition 2
Partition 3
Partition 4

The partition is created on the flash memory devices, both DRU and HDD with the following
block count values.
/dev/sda 1: 8000 or above
/dev/sda 2: 8000 or above
/dev/sda 3: any value
/dev/sda 4: 24000 or above
The DRUs having serial number 4999 and before use three flash memories and the DRUs 5000
and after one flash memory.

Chapter 2 Functional Description

2.3 IEEE1394 Communication Lines


The CPU is connected to the data storage devices, DRU and HDD with IEEE1394 cables as
shown in Fig.2.2. The IEEE1394 interface is a serial bus interface standard, for high-speed
communications with great capacity and isochronous real-time data transfer. The interface is
also known by the brand names of FireWire (Apple's name) and i.LINK (Sony's name).
The connection is hot-swappable within 90 seconds, allowing us to connect or disconnect
devices without turning off the system.
To prevent a loose connection, the IEEE1394 plug is fixed to its guide plate with a cable tie.
CPU board

J4

HDD

3-port
repeater

CPU

J5

SW1
PLAYBACK

24Vdc
IEEE1394
Repeater

J7
TB1 board
24P0078
J6

J8
DRU

(LivePlayer Pro)

PC

Fig.2.2 IEEE1394 circuit

PLAY

Fig.2.3 Connection on data selector, SW1

Chapter 2 Functional Description

2.4 Audio Input Circuit


The system provides 6 audio channels for the connection of the bridge microphone and 2 audio
channels for VHF audio connection. Two microphone signals are mixed in the TB1 board as
shown in Fig.2.4. The mixed audio signal cannot be play-backed separately. The TB2 board
sends audio signal to Audio I/F board, PCI-9111DG in the pcb case.

MIC1

Mixer

Memory
A

Mixer

Memory
B

MIC2

Audio I/F
MIC3
MIC4
MIC5

board

CPU
board

PCI-9111DG
Memory
C

Mixer

MIC6

TB2 board

Fig. 2.4 Block diagram of audio circuit

2.4.1 Bridge microphone


The bridge microphone consists of a microphone, a buzzer, and an amplifier. The buzzer is
used to test the microphone.
Microphone (VR-5011)
MIC 24V

MIC
MIC 0V

Amplifier

A
B

Buzzer

Fig.2.5 Bridge microphone


Here is how the microphone is tested.
1. Turn off all microphones.
2. Turn on microphones 1, 3, and 5, and +24 Vdc is supplied to the buzzer in the
microphone via relay K1 on TB board.
3. Record a beep and check the received audio level.
4. Turn off microphones.
5. Turn on microphones 2, 4, and 6, and +24 Vdc is supplied to the buzzer in the
microphone via relay K2 on TB board.
6. Record a beep and check received audio level.
7. Turn off microphones.
8. Turn on all microphones.
6

Chapter 2 Functional Description

The microphone test is automatically carried out at power-on and then every 12 hours in
accordance to the IMO standard. The manual microphone test is made by pressing Test
Microphone button in the Configuration menu.
If MIC1, MIC3, and MIC5 are found to be No Good (NG) by the manual microphone test, the
relay K1 on the TB2 board may be defective. If MIC2, MIC4, and MIC6 are found to be NG
by the manual microphone test, the relay K2 on the TB2 board may be defective.

Chapter 2 Functional Description

J12
1
4
(MIC 1) 2
3
TB6

FL
FL
FL
FL

1
4
(MIC 2) 2
3

FL

1
4
2
3

FL

1
TB9
4
(MIC 4) 2
3

FL

1
4
TB10
(MIC 5) 2
3

FL

1
4
(MIC 6) 2
3

FL

TB7

TB8
(MIC 3

TB11

FL
FL
FL

FL
FL
FL

FL
FL
FL

FL
FL
FL

FL
FL
FL

MIC_24V_ A
MIC_0V
MIC_ A1
MIC_ B1
MIC_24V_ B
MIC_0V
MIC_ A2
MIC_ B2

MIC_24V_ A
MIC_0V
MIC_ A3
MIC_ B3
MIC_24V_ B
MIC_0V
MIC_ A4
MIC_ B4

MIC_24V_ A
MIC_0V
MIC_ A5
MIC_ B5

MIC_24V_ B
MIC_0V
MIC_ A6
MIC_ B6

J3
1

13

13

14

14

15

15

16

16

24 V

K1

0V
U11
(1/4)
K2

VOICE 3
U12
(1/4)

24 V

J4

U14

0V
U11
(2/4)

24 V
0V

K1

17

17

18

18

U11
(3/4)

K2

19

19

20

20

U11
(4/4)

K1

21

21

22

22

23

0V

23

24

24

U13
(2/4)

VOICE 4
U12
(2/4)

24 V
0V

U15

24 V
0V

U13
(1/4)

VOICE 5
U12
(3/4)

24 V

K2

U16

11

U11 to U13:
OPA4227

1
TB12
4
(VHF 1) 2
3

FL

1
TB13
4
(VHF 2) 2
3

FL

FL
FL
FL

FL
FL
FL

MIC_24V_ A
MIC_0V
VHF_A1
VHF_ A1
MIC_24V_ B
MIC_0V
VHF_ A2
VHF_ B2

U14 U18:
1

25

25

26

26

27

27

28

28

K1

24 V
0V

VOICE 1

U13
(3/4)
K2

U17

24 V
0V

VOICE 2

U13
(4/4)

TB1 board (24P0078)

U18

TB2 board (24P0079)

Fig.2.6 Flow of audio signal on TB1 and TB2 boards

J4

J3

Mark1

Fig. 2.7 K1 and K2 on TB2 board used for microphone test

Mark signal is applied when microphone test is made.

MIC1, MIC3, MIC5

MIC2, MIC4, MIC6

MIC2, MIC4, MIC6

K1 & K2
Parts name: Relay
Type: G6A-274P-DC12V (Omron)
C/N: 000-157-949

Chapter 2 Functional Description

Chapter 2 Functional Description

2.4.2 VHF interface unit


An optional VHF interface unit, IF-5200 is used to mix audio signals from MIC and SP
(Speaker) lines. When the VHF does not have the VDR port, microphone and speaker lines
from the VHF handset are mixed for the connection to the VDR/S-VDR by using this interface
unit.
FM-8700 and FM-8700 do not have the VDR port and need the VHF interface unit when
connecting it to the VDR/S-VDR, but the latest model, FM-8800 has the VDR port which
outputs mixed signal of microphone and speaker lines and does not required the VHF interface
unit. The VHF interface unit is also used when connecting the VHF of other makes and when
connecting more than 6 microphones and more than three VHF.
The unit has two identical circuits called channel 1 and channel 2. The attenuators, DS1 for
channel 1 and DS3 for channel 2 adjust audio level of microphone line. Each digit of the DIP
switch attenuates the signal by 10 dB, 20 dB, 30 dB, and 40 dB from left. The factory-default
is 10 dB for all Furuno VHF. The output signal from channels 1 and 2 is mixed with the jumper
wire, JP1 removed.
10 dB, 20 dB, 30 dB, and40 dB from left

The audio level of the speaker line is


attenuated by 10 dB when #1 of DS2
(channel 1) and DS4 (channel 2) are set to
ON. The DIP switch, #2 of DS2 and DS4
selects either connection of VHF or bridge
microphone.
Fig.2.8 IF-5200

2.4.3 Connection of bridge microphone to IF-5200


If more than 6 bridge microphones are required, use the VHF interface unit, IF-5200. Two
microphones can be connected to the VHF interface unit as shown in Fig.2.9.
Setup on IF-5200:
JP1: OPEN; DS1 to DS4: all OFF; putting a jumper wire between 0V and PTT-SW lines on
CN1 and CN5; and unplugging CN3 connector (Wires connected to the CN3 will act as an
antenna and causes noisy audio.)

Fig.2.9 Connection of bridge microphones to IF-5200


10

Chapter 2 Functional Description

2.5 Video Signal Input Circuit


The system can receive the video signal that meet the VESA (Video Electronics Standards
Association) standard. The video signal is connected to the frame grabber board, or Radar I/F
board with a Dsub15 connector. The frame grabber supports video signals up to 1600x1200
video resolution, 60 Hz vertical synchronous signal, and 162 MHz pixel rate.
Receivable synchronous signals are Separate, Composite, and Sync-on-Green types. One of
these types is selected through the video channel menu.
The grabber board has four ports and the channel is activated through the menu. The output
from the grabber board is connected to DRU, HDD, and/or the network through the menu. The
6-GB DRU is connected to one video channel output, 9-GB DRU two channels, and HDD two
channels. A maximum of four video channels is connected to the PC with LivePlayer software
via Ethernet.

2.5.1 Connection of radar


The Furuno radar is connected to VDR/S-VDR as shown in Fig.2.15, page 13. To connect the
radar to the VDR/S-VDR, an optional RGB buffer board, 03P9229 is built-in the radar.

2.5.2 RGB board (03P9229)


The type A RGB board is used for FR-2xx5 and the type B for FAR-2xx7. Table 2.1 shows the
differences between A and B boards. Jumpers, J4, J5, and J6 are set to B for all Furuno radars.

PCB type

Model

R9

R10

Table 2.1
R12
R13

03P9229A

FR-2xx5

560

330

560

330

560

330

75

75

75

03P9229B

FAR-2xx7

390

390

390

390

390

390

75

75

75

R15

R16

R20

R21

R22

(Unit: ohms)

Reversed

J5 (V SYNC Polarity)

-5 V

Not reversed (Default)


J4 (H SYNC polarity)

J6 (Voltage selection)

-12 V (Default)

Fig. 2.10 RGB board (03P9229)

11

Chapter 2 Functional Description

Figs. 2.11 to 2.13 are output signals from the RGB board in FAR-2xx7 with VDR/S-VDR
disconnected.

1.3V

4.5V

0V

0V

15us

Fig. 2.11 Video Signal

Fig. 2.12 H SYNC signal

4.5V
0V

17ms

Fig. 2.13 V SYNC signal

2.5.3 Connecting VGA output to video port


The VGA output (J4) is connected to the video port for the test purpose as shown in Fig.2.14 if
necessary. The Radar Model in Video Channel Edit menu is set to 8->SXGA@60Hz.

Video CH2

Video CH1

Fig.2.14 Connecting VGA output to video port for test purpose

12

Chapter 2 Functional Description

VR-3000/S
L=400 and L=700

DSUB

Frame grabber
(Radar I/F
board)

BNC x 5

75-ohm coaxial cable


with a BNC connector
at both ends

Radar I/F kit


Type: RI-3010
C/No. 004-388-070

BNC x 5

DSUB/BNC converter
(optional)
Type: DUSB-BNC-1
C/No. 000-148-528

Radar

No buffer circuit)
DSUB

DSUB

RGB
board

DVI/RBG
board

L=2m
(FAR-2XX7)

VGA cable with a DSUB15 at


both ends
Type: KB-HD152K
C/No. 000-152-099

VDR I/F kit (optional)


FAR-2XX7: OP03-180-2,
008-536-070
FAR-28X5 (before 06/2002):
OP03-177, 008-528-270
FAR-28X5 (after 06/2002):
OP03-178, 008-528-280
FR-21X5: OP03-162, 008-501-130

Fig.2.15 Connection of Radar

13

Chapter 2 Functional Description

2.5.4 Video channel setting


Table 2.2 describes Video channel menu. The video channel is automatically setup for the
following radars and video signals.
1 -> FR21X5
4 -> FAR28X7
7 -> StatusVGA
10 -> SXGA@85Hz

2 -> FAR28X5
5 -> 1024x768
8 -> SXGA@60Hz
11 -> UXGA@60Hz

3 -> FAR21X7
6 -> EC1000C
9 -> SXGA@75Hz

Table 2.2
Name

Parameter

Description
Selects whether data is recorded
onto DRU or not.
Selects whether data is recorded
onto HDD or not.

Save IMAGE to DRU

ON/OFF

Save IMAGE to VDR


BACKUP Disk

ON/OFF

Transmit IMAGE to
NETWORK

ON/OFF

Selects whether data is sent to


Network (LivePlayer) or not.

Channel#

VD1/VD2/VD3/VD4

Video channel to be edited

Channel id

Identification of connected radar


(ex. No.1 Radar S band)

Source

Radar model (ex. FAR-2127)

Source type

Not used
Automatic setting for known radar
model

Radar Model
Horizontal offset

about 100 to 300

Adjusts horizontal position.

Vertical offset

about 10 to 50

Adjusts vertical position.


Pixel rate is divided by Horizontal
frequency. For example, when
Horizontal frequency is 48.363 kHz
and Pixel rate is 65 MHz, PLL
multiplier is 65/48.363 = 1344.

PLL multiplier
(Horizontal scan time)

Horizontal SYNC Polarity

0 -> Positive
1 -> Negative

Vertical SYNC Polarity

0 -> Positive
1 -> Negative

Find in radar specifications.

Horizontal Resolution

Find in radar specifications.

Vertical Resolution
Pixel Rate

Horizontal frequency =
49.09 MHz/(Horizontal LOW
counter + Horizontal HIGH
counter)
Horizontal LOW counter >
Horizontal HIGH counter; Positive
Horizontal LOW counter >
Horizontal HIGH counter; Negative
Vertical LOW counter > Vertical
HIGH counter; Positive (0)
Vertical LOW counter < Vertical
HIGH counter; Negative (1)

0 -> 0 - 19 MHz
1 -> 19 - 38 MHz
2 -> 38 - 75 MHz
3 -> 75 -120 MHz
4 ->120 -162 MHz

14

Find in radar specifications.

Chapter 2 Functional Description

Charge Pump Current

0 -> 0.1 mA
1 -> 0.5 mA (Default)
2 -> 1 mA

Use default setting.

Phase

0 to 63

When pixel rate is 120 MHz or


high, adjustment of this value is
required. After changing the value,
readjust horizontal position.

Video Clock Polarity

0 -> Through (Default)


1 -> Reverse
0 -> 49 MHz (Default)
1 -> Pixel Rate

Use default setting.

Counter Clock Selection


Save Image to Web

Saved as JPEG

Color Mask Bit

6 bit to 21 bit

Sample Rate

15 secs fixed

Interlace Type

0 -> Not Interlace


1 -> Interlace

Use default setting.

15 bit (248) or less typically


The higher the value, the more the
memory required. Use the smallest
value.
When Hd/Vd Phase counter
changes, choose 1 (Interlace).

Pulse Position for Interlace


0 to 4092,
Detection (only for Interlace) multiple of 4

1/4 of Horizontal LOW Counter


plus Horizontal HIGH Counter

Pulse Width for Interlace


0 to 4092,
Detection (only for Interlace) multiple of 4

1/2 of Horizontal LOW Counter


plus Horizontal HIGH Counter

Interlace Filed Polarity

0 -> Positive (Default)


1 -> Negative

Sync Type

0 -> Separate SYNC


1 -> SYNC on Green
2 -> SYNC HD
3 -> SYNC VD

Use default setting.


When image deforms, change
setting.
Find in radar specifications.

Pulse Width for VD


Detection (Composite and
SOG)

0 to 1020,
multiple of 4

To receive Composite and SOG


type signals, enter the value twice
that of Horizontal HIGH Counter.

HD/VD Sync Termination


(Composite Sync)

0 -> Open
1 -> 75 Ohms

Choose 1 to receive Composite


Sync signal.

VCO Clock Hold


(Composite Sync)

0 -> Off (Default)


1 -> On

Change setting if the image is not


synchronized when receiving
composite and SOG type signal.
Increasing gain setting results in
an image with less contrast.
Use default setting.

Gain Red, Gain Green, and 0 to 255 (default: 54)


Gain Blue
Offset Red, Offset Green, 0 to 255 (Default: 165)
and Offset Blue
Black bottom Level

Changes image brightness.


Use default setting.

0 to 255 (Default: 54)


Radar manufacturer (ex. Furuno)

Note

15

Chapter 2 Functional Description

Connecting Furuno radar


When Furuno radar is connected, select Radar Model from the pull-down menu and all
necessary settings are made automatically. However, the polarity of Horizontal and Vertical
synchronous signal differs depending on installation. If no video appears on the Test display,
change the polarity setting. The default Hs and Vs polarity settings of FAR-2xx7 sometimes
require to be changed.

Connecting other make radar


Following describes how to setup video channel for other makes radars. Before setting up the
video channel for other makes radars, get the following information on radar video signals.
1)
2)
3)
4)
5)
6)
7)
8)
9)

Horizontal SYNC Polarity


Vertical SYNC Polarity
PLL Counter (called Horizontal scan time sometimes)
Horizontal Resolution
Vertical Resolution
Pixel Rate
Interlace Type
Sync Type
Horizontal Frequency (Horizontal refresh rate)

At least, Horizontal and Vertical resolutions and Sync type are necessary. Other data can be
calculated or decided as below. If no framegrabber frontend data is displayed in Video Channel
monitor, no signal is input to the VDR/S-VDR in most case. Check the connection and the
signal level. Sometimes, the sync signal level is low and a buffer unit such as RGB buffer
available in a PC shop or Furuno 03P9039 board is required. The sync signal level is 2 V or
more.
(a) Horizontal Frequency (Fh)
Use the following formula to calculate Fh.
Fh =

49.09 (MHz)
(Horizontal LOW Counter + Horizontal HIGH Counter)

In the example of Fig.2.16, Fh = 49.09/(1196 + 186) = 49.09/1382 = 35.52 kHz.

Fig. 2.16 Frame grabber front data


16

Chapter 2 Functional Description

(b) SYNC signal Polarity


Horizontal SYNC Polarity; when Horizontal LOW (HIGH) counter is higher than
Horizontal HIGH (LOW) counter in the Video Channel monitor, the polarity is positive
(negative).
Vertical SYNC Polarity; when Vertical LOW (HIGH) counter is higher than Vertical HIGH
(LOW) counter, the polarity is positive (negative).
(c) Pixel rate
Based on the Horizontal frequency (Fh), find the Pixel rate in the table below. For example,
when the resolution is 1024x768 and Fh is 35.52 kHz, Pixel rate is 44.900 MHz.
The following table, typical video timing data
multiplier.
Table 2.3
640x480
640x480
H resolution
640
640
V resolution
480
480
Pixel rate (MHz)
25.175
25.175
PLL multiplier
800
800
Hs Polarity
Vs Polarity
Sync on Green
No
No
Fh (kHz)
31.469
31.469
Fv (Hz)
59.941
50.030
1024x768
1024x768
H resolution
1024
1024
V resolution
768
768
Pixel rate (MHz)
78.750
44.900
PLL multiplier
1264
1312
Hs Polarity
+
+
Vs Polarity
+
+
Sync on Green
No
No
Fh (kHz)
60.023
35.522
Fv (Hz)
43.479
75.029
1024x768
1280x1024
H resolution
1024
1280
V resolution
768
1024
Pixel rate (MHz)
65.000
100.000
PLL multiplier
1352
1648
Hs Polarity
+
Vs Polarity
+
Sync on Green
No
No
Fh (kHz)
48.077
60.680
Fv (Hz)
59.797
57.030
1280x1024 1280x1024
H resolution
1280
1280
V resolution
1024
1024
Pixel rate (MHz)
135.000
135.000
PLL multiplier
1712
1728
Hs Polarity
+
+
Vs Polarity
+
+
Sync on Green
Yes
Yes
Fh (kHz)
78.855
78.125
Fv (Hz)
74.112
72.005

17

gives not only Pixel rate, but also PLL

640x480
640
480
31.500
832
No
37.861
72.810
1024x768
1024
768
94.500
1376
+
+
No
68.677
84.996
1280x1024
1280
1024
110.160
1728
No
63.750
59.747
1280x1024
1280
1024
108.000
1688
+
+
No
63.981
60.020

640x480
640
480
31.500
840
No
37.500
75.000
1024x768
1024
768
65.000
1344
No
48.363
60.004
1280x1024
1280
1024
107.012
1664
+
+
Yes
64.310
60.385
1280x1024
1280
1024
135.000
1688
+
+
No
79.976
75.024

640x480
640
480
36.000
840
No
43.269
85.008
1024x768
1024
768
75.000
1328
No
56.746
70.069
1280x1024
1280
1024
127.000
1696
+
+
Yes
74.882
69.853
1280x1024
1280
1024
157.500
1728
+
+
No
91.146
85.024

Chapter 2 Functional Description

(d) PLL multiplier


Use the following formula to calculate PLL multiplier. The value is also listed in the table
on the previous page.
Pixel rate

PLL multiplier =

Horizontal frequency (Fh)

For example, when pixel rate is 44.900 MHz and Fh is 35.52 kHz, PLL multiplier is;
44.900/35.52 = 1264
(e) Interlace type
When the Hd/Vd Phase Counter in the framegrabber frontend data changes, the scanning
system is Interlace. When the data remains almost the same value, the scanning system is
Non-interlace.
Following describes the framegrabber frontend data in the Video Channel monitor.
(1) Horizontal LOW counter (0 to 4095):
The number of the narrower pulses in the horizontal sync signal
(2) Horizontal HIGH counter (0 to 4095):
The number of the wider pulses in the horizontal sync signal
(3) Vertical LOW counter (0 to 4095):
The number of the narrower pulses in the vertical sync signal
(4) Vertical HIGH counter (0 to 4095):
The number of the wider pulses in the vertical sync signal
(5) Hd/Vd Phase Counter (0 to 4095):
The phase difference between Horizontal and Vertical sync signals
This value changes each scan in the scanning system of Interlace type,
while the value does not change in non-interlace type.

Connection of Tokimec Radar (BR-3440)


The radar requires a Tokimec optional buffer board to connect it to the VDR/S-VDR. The radar
is connected with the VDR/S-VDR with single cable because the radar outputs composite
video signal.
Select FR21x5 in radar model pull-down menu in Video Channel Edit menu and change
following settings.
Horizontal Sync Polarity: 1. Negative
Vertical Sync Polarity: 1. Negative
Sync Type: 1. Sync On Green
HD/VD Sync Termination: 1. 75 ohm

For fine adjustment, slightly change the


PLL multiplier : 16885
Phase
Horizontal Offset
Vertical Offset
Pulse Width for VD Detection
VCO Clock Hold
18

Chapter 2 Functional Description

Specification of Video signal from BR-3440


Screen resolution: 1280 dots (H)1024 dots (V)
Refresh rate: V sync. Frequency = 58.5 Hz
H sync. Frequency = 62.2 kHz
Video signal: Green signal level (composite sync) = 0.3 V to 1.0 V
Polarity = positive
Sync signal: Composite sync (Sync ON Green only
Signal level0.0 V to 0.3 V
Polarity = negative
Band width of video signal (Dot Clock Rate): 107.5 MHz

Connection of JRC radar


To connect JMA-9900 and JMA-9800MK2, select 1024x768 in Radar Model pull-down
menu in Radar Channel Edit menu. These radars are VGA (1024x768), 0.5Vpp positive RGB,
and negative TTL Hs and Vs. Depending on installation, the JRC radar requires an amplifier to
amplify the Hs and Vs signal.
JMA-5300 outputs 1280x1024 and fH63.9 kHz video signal.
Table 2.4
VGA
Output

JMA-3900

Connectivity to
VDR/S-VDR
Yes

JMA-5300

Yes

JMA-6000

No

JMA-7000

No

JMA-7700

Yes

JMA-8000

No

JMA-9000

No

JMA-9700

No

JMA-9800MK1

Yes

JMA-9800MK2

Yes

Standard

CQD-1891

JMA-9900

Yes

Standard

CQD-1891

Model

Necessary Kit (Optional)


CQD-1891 and CFQ-8914

Optional

CQD-1891, CFQ-8914 and CAD-249

CQD-1891 and CFQ-8914

NAD-30 (Video Buffer) and MPBC36097

CQD-1891 is a 3C-2V cable kit.

19

Chapter 2 Functional Description

Frame Grabber Setup Flow Chart


Start

Select VIDEO>Channels>Edit and set parameters as


below. Settings in parenthesis are reference only.
These parameters are set according to video signal.
Horizontal offset: 0
Vertical offset:

Horizontal sync polarity: (Positive)


Vertical sync polarity: (Positive)
Phase:
0
Horizontal resolution: (1280)
Vertical resolution:
(1024)
Pixel rate:
(according to resolution)
PLL
(according to resolution)
Save image to web: Saved as JPEG
Sample rate:
15 seconds
Sync type:
(Separate SYNC)

Click Calibrate button.

Change following parameters


one at a time.
1) First, Vertical offset
2) Next, Horizontal offset
3) Then, PLL multiplier

Click Test button and wait for 15 seconds.

No
Picture is aligned?

Yes
Change Phase setting.
From next page

20

Picture is in position
and correct size?

Chapter 2 Functional Description

To previous page
Click Test button and wait for 15 seconds.

No

Picture shape OK?

Find a vertical line and


make it a straight line.

Yes
Change Gain / Offset settings.

Click Test button and wait for 15 seconds.

No

Picture is good?
Yes
Change Color mask setting.
Yes

Click Test button and wait for 15 seconds.

No
Noise is eliminated?
Yes

Click Submit button.

Press Web-STATUS button in


Main menu and read image size.

No
750,000 or less?
Yes
End

21

Chapter 2 Functional Description

2.6 Serial Signal Input Circuit


The RS-422 serial signal is connected to TB14 (CH1) to TB21 (CH8) on TB1 board. The
signal is sent to the RS422 I/F board via TB2 board. Channels 1 (TB14) and 2 (TB15) receive
IEC61162-1 and -2 with an IEC61162-2 I/F circuit while other channels only IEC61162-1
signal with a photo coupler, PC400.

J5
TB14
(CH 1)

1
2
3

FL
FL
FL

SR_A
SR_B
SR_G

J6
I/F
(U19, T1)

RX0-

RX0+

RX1-

RX1+

RX2-

RX2+

RX3-

RX3+

10

RX4-

RX4+

12

RX5-

11

RX5+

U19, U20: LTC1535C

TB15
(CH 2)

1
2
3

SR_A
FL
FL

SR_B
SR_G

I/F
(U20, T2)

U27
TB16
(CH 3)

1
2

R74, R77: 470

SR_A
FL
FL

SR_B

R74

U21

U21, U22: PC400

TB17
(CH 4)

1
2

FL
FL

SR_A
SR_B

10

10

R77

U22

R80, R83: 470

TB18
(CH 5)

1
2

FL
FL

SR_A
SR_B

11

11

12

12

R80

U23

U23, U24: PC400

TB19
(CH 6)

1
2

FL
FL

SR_A
SR_B

13

13

14

14

R83

U24

U28
R86, R89: 470

TB20
(CH 7)

1
2

FL
FL

SR_A
SR_B

15

15

16

16

R86

U25

14

RX6-

13

RX6+

16

RX7-

15

RX7+

U25, U26: PC400

TB21
(CH 8)

1
2

FL
FL

SR_A
SR_B

17

17

18

18

TB1 board (24P0078)

R89

U26

TB2 board (24P0079)

Fig.2.17 Serial signal input circuit on TB1 and TB2 boards

22

Chapter 2 Functional Description

At factory, CH1 is set for the connection of GPS/DGPS receiver at 4800 bps and CH2 for AIS
at 38400 bps. When the GPS/DGPS is connected to other channel than CH1, the UTC and
Position Source menu needs to be reset. For example, if the high speed heading signal is
connected to CH1 at 38400 bps, the GPS/DGPS is connected to one of CH3 to CH8 (say CH3)
and the UTC and Position Source menu is changed from CH1 to CH3.

2.6.1 Connection on remote junction box


The DCU has the eight channels for serial signal connection and the optional Remote Junction
Box also has 8 channels. Channels 1 and 2 receive IEC61162-1 and -2 signals and channels 3
to 8 IEC61162-1 signal only. The baud rate for the signal to be received is set by the DIP
switches S3 and S4 in the Remote Junction Box.
The additional RJB is connected to the serial channel of the standard RJB at 19200 bps as
shown in Fig.1.18. Only channel 3 is used in the additional RJB to receive the serial signal.
19200bps

DCU

TB6 SERIAL OUT CH1

CH3

LAN

RJB
CH4

19200bps

RJB

SERIAL
CH3

RS422 signal

TB6 SERIAL OUT CH1

CH1, CH2, CH5 to CH8


Serial signal

RJB

SERIAL
CH3

RS422 signal

Fig.2.18 Connection of Serial signal to RJB

The LED on each serial channel on the RJB board blinks when receiving the signal normally.
Table 2.5 LEDs in serial signal input circuit
Channel No.
LED

CH1
CR8

CH2
CR9

CH3
CR11

CH4
CR10

23

CH5
CR16

CH6
CR17

CH7
CR19

CH8
CR18

Chapter 2 Functional Description

Block Diagram of Typical ICs

Photocoupler
Type: PC400

Output
Input

Isolated RS485
Transceiver
Type: LTC1535C

Operational
Amplifier
Type: OPA4227

24

Chapter 2 Functional Description

Lowpass switched
capacitors filter
Type: MAX293CWE

Vcc

Quadruple Differential Line


Driver
Type: SN75ALS172DW

25

Chapter 2 Functional Description

2.7 Digital Signal Input Circuit


Digital signals, 10 to 32 V and contact-closure signal are connected to the Remote Junction
Box (RJB), IF-8530. The signal is received by a photocoupler as shown in Figs. 2.19 and 2.20.
The contact-closure signal is connected to pins B and G with a jumper wire between pins 24
and A.
Table 2.6
Channel

CH1

CH2

CH 3

CH 4

CH 5

CH 6

CH 7

CH 8

IC number

U25

U24

U23

U22

U21

U20

U19

U18

Channel

CH 9

CH 10

CH 11

CH 12

CH 13

CH 14

CH 15

CH 16

IC number

U46

U45

U44

U43

U42

U41

U40

U39

Channel

CH 17

CH 18

CH 19

CH 20

CH 21

CH 22

CH 23

CH 24

IC number

U56

U55

U54

U53

U52

U51

U50

U49

Channel

CH 25

CH 26

CH 27

CH 28

CH 29

CH 30

CH 31

CH 32

IC number

U76

U75

U74

U73

U72

U71

U70

U69

Channel

CH 33

CH 34

CH 35

CH 36

CH 37

CH 38

CH 39

CH 40

IC number

U89

U88

U87

U86

U85

U84

U83

U82

Channel

CH 41

CH 42

CH 43

CH 44

CH 45

CH 46

CH 47

CH 48

IC number

U104

U103

U102

U101

U100

U99

U98

U97

Channel

CH 49

CH 50

CH 51

CH 52

CH 53

CH 54

CH 55

CH 56

IC number

U5

U6

U7

U8

U9

U10

U11

U12

Channel

CH 57

CH 58

CH 59

CH 60

CH 61

CH 62

CH 63

CH 64

IC number

U26

U27

U28

U29

U30

U31

U32

U33

4.7K

24 V

24
1/2W
4.7K

10 to 32 Vdc

PC354N
4

A
1/2W

Vdc

B
G

GND

Fig.2.19 Connection of voltage signal

4.7K

24 V

24
1/2W
4.7K

1/2W

B
G

PC354N
4
3

GND

Fig.2.20 Connection of contact-closure signal


26

Chapter 2 Functional Description

Two more remote junction boxes can be used to increase the number of digital channel. When
two or three RJBs are used, the DIP switches #6 to #8 of S5 are set to as shown in Table 2.7 for
channel identification. The SERIAL OUT CH1 port in the additional RJB is connected to one
of channels 3 to 8 of the standard RJB via RS-422 at 19200 bps.
Table 2.7
Box Number
No.0
No.1
No.2

Remote Junction Box


Standard RJB
First additional RJB
Second additional RJB

S5 #6
OFF
OFF
OFF

S5 #7
OFF
OFF
ON

S5 #8
OFF
ON
OFF

The channel where the additional RJB is connected is set to receive the signal at 19200 bps by
DIP switches.

DCU

LAN

Remote
Junction
Box
(No.0)

CH3

19200 bps

CH4

Digital signals
(64 channels)

SERIAL OUT CH1

RJB (No.)

19200 bps

SERIAL OUT CH1

RJB (No.2)

Fig.2.21 Connection of digital signals to RJBs

27

Digital signals
(64 channels)

Digital signals
(64 channels)

Chapter 2 Functional Description

2.8 Analog Signal Input Circuit


The analog signal input circuit in the Remote Junction Box receives voltage signal in the range
from -10 V to 10 V and current signal in the range from 4 to 20 mA.
The voltage signal is connected to terminals V and G. The current signal is connected to
terminals I and G with a jumper wire between V and I. The current signal is converted to the
voltage signal with 470-ohm resistor.
The signal is amplified by the isolation amplifier and then operational amplifier. See Fig.2.22.
The Remote Junction Box has 16 analog channels. The analog channel in the additional RJB
cannot be used.
Fig.2.20 shows the block diagram of analog signal input circuit.

Isolation

12 Vdc

OP-Amplifier

Amplifier

470 ohms
2W

ISO122U

DC/DC converter

24 Vdc
Fig. 2.22 Analog signal input circuit

Table 2.8
Channel Number

CH1

CH2

CH3

CH4

CH5

CH6

CH7

CH8

ISO amplifier

U110

U111

U127

U128

U129

U130

U142

U143

DC/DC converter

U109

U119

U126

U139

U113

U121

U131

U144

OP amplifier

U112

U112

U120

U120

U141

U141

U140

U140

Channel Number

CH9

CH10

CH11

CH12

CH13

CH14

CH15

CH16

ISO amplifier

U116

U115

U133

U134

U136

U135

U149

U148

DC/DC converter

U122

U114

U132

U145

U124

U118

U150

U137

OP amplifier

U112

U112

U120

U120

U146

U146

U147

U147

28

Chapter 2 Functional Description

2.9 LAN Interface Circuit


The LAN ports, J10 and J14 on the DCU are used for the connection of Remote Junction Box
and PC for servicing/Playback respectively with a crossed cable.
The IP address is set as shown in Table below.

J10 (RJB)

Table 2.9
J14 (LIVE PLAYER)

J1(DCU) on RJB

IP address

172.31.24.1

10.0.0.100

172.31.24.2

Subnet Mask

255.0.0.0

255.0.0.0

255.0.0.0

The PC is setup to connect it to the DCU in the following IP address.


IP address: 10.0.0.102
Subnet Mask: 255.0.0.0
The LAN port is checked by using Ping command. For example, to check J10 on the DCU;
1. Setup network settings on the PC.
IP address: 172.31.24.101
Subnet Mask: 255.0.0.0
2. Connect the PC to J10 on the DCU with a crossed LAN cable.
3. Open Command prompt display.
4. Type ping (space) 172.31.24.1 and press Enter. The reply is received as shown in Fig.2.23.

Fig.2.23
5. IP address setting on the PC is changed to 10.0.0.102 for connection to Web Configuration
and LivePlayer Pro.
Check of J1 port on RJB
Use the same procedure as Check of J10 on DCU. The ping command to be used is ping
(space) 172.31.24.2.

29

Chapter 2 Functional Description

2.10 Telnet Connection


The system can be operated from the PC, connecting via Telnet.
1. Connect the PC to J14 with a LAN crossed cable.
2. Open MS DOS command prompt display.
3. Type telnet 10.0.0.100 and press Enter.

Fig.2.24
4. Type root in the login line and press Enter.

Fig.2.25
5. Type control S 0 (zero) and press Enter to stop the system running.
6. Use the following commands.
Table 2.10 Telnet commands
Operation
Deleting ini file on CF card
Checking existence of ini file on CF
card
Displaying partition list of memory
Checking connected memory device

Commands
rm (apace) f (space) /mnt/boot/user.ini*
ls (space) l (space) /mnt/boot/user.ini*
fdisk (space) ls
control (space) d

*: vdr.ini in some sets


7. Turn off the DCU and on it again to return to normal recording mode.

30

Chapter 2 Functional Description

2.11 Power Supply Circuit


The power supply circuit consists of PDU (PWR) board, 24P008, AC/DC converter,
RTW28-11RN-, DC/DC converter, ACE-716C, and two 12 V batteries.
The diode switching circuit selects the power supply to be used. Fig.2.26 shows simplified
block diagram of the power supply circuit. Normally the system works from 29.2 V generated
by the AC/DC converter.
The PDU (PWR) board has a microcontroller IC to monitor the power supply status and send
the status to the main CPU.
The battery power LED blinks when the battery charger charges the battery and comes on
when full charge is reached. The charger cannot charge the battery 19.8 V or less.

29.2 Vdc
AC mains

AD/DC
Converter

Battery
Charger

27.8 Vdc
DC mains

Battery
(12 V2 pcs.)

DC/DC
Converter
24.6 Vdc

Fig.2.26 Power supply circuit

31

Chapter 2 Functional Description

2.12 Start-up Sequence


At power-on, the status monitor connected to Dsub VGA connector on the DCU shows
following displays.
1) First, Windows XP runs and the VDR/S-VDR program on the CF card is loaded.

Fig.2.27
2) The system continues to load the VDR/S-VDR program.

Fig.2.28

32

Chapter 2 Functional Description

3) The system carries out the start-up selftest.

Fig.2.29
4) The result of the selftest is displayed.

Fig.2.30

33

Chapter 2 Functional Description

5) The system loads the data to show the Status display.

Fig.2.31

34

2.13 Web Configurator


Following shows the menu tree of the Web Configurator.
Source: UNDEFINED
Sample data size: 8-bit Fixed
Source type: 0
Note:
Active: x
Channel#: MIC X / MIC X
Channel id: UNDEFINED
Sample rate: 15625 Hz Fixed
Source: UNDEFINED
Sample data size: 8-bit Fixed
MIC X Active: x
MIC X Active: x
Source type: 0
Note:

Main menu
- System version Submenu
- Nodes Submenu
- Audio Submenu
- Video Submenu
- Serial Submenu
- Digital Submenu
- Analog Submenu
- NMEA Submenu
- Vessel Submenu
- UTC POS Submenu
- Configuration Submenu
- Passwords Submenu
System version submenu
System- firmware version: V0.12.03
System-config version: V0.12.03
Config last changed 15:04:31 22/11-2005

Video card
Active: x
Name: FG-3010
Node id: 1
Number of channels: 4

Node configuration
Location
Eth 1 mac addr:
Eth 1 IP addr: 10.0.0.100
Eth 1 IP mask: 255.0.0.0
Eth 2 mac addr:
Eth 2 IP addr: 172.31.24.1
Eth 2 IP mask: 255.255.0.0
Enable multicast: x
Multicast Group: 239.255.0.1
Valid multicast groups:
Remote Junction Box selected: x

Video channel
Active: x
Save IMAGE to DRU: x
Save IMAGE to BACKUP Disk: x
Transmit IMAGE to NETWORK: x
Channel#: VD1
Channel id: UNDEFINED
Source: SXGA(60)
Source type: 1
Radar Model: (8) 8->SXGA(60)
Horizontal offset: 240
Vertical offset: 38
Pll multiplier: 1688
Horizontal sync polarity: Negativ
Phase: 0
Horizontal resolution: 1280
Vertical resolution: 1024
VCO range: 11
Save image to web: save as JPEG
Debug level: None
Color mask bit: 12-bit (11110000x3)
Sample rate: 15 secs Fixed
Interlace type: Not Interlaced

Audio card
Active: x
Name: ADLINK 9111DG
Node id: 1
Number of channels: 5
Audio codec: Dynamic Range 64 codec
Audio channel
Active: x
Channel#: VHF X
Channel id: UNDEFINED
Sample rate: 15625 Hz Fixed
35

Sync type: Separate SYNC


Contrast/GAIN Red: 58
Contrast/GAIN Green: 58
Contrast/GAIN Blue: 58
Brilliance/OFFSET Red: 164
Brilliance/OFFSET Green: 164
Brilliance/OFFSET Blue: 164
Black bottom level: 55
Note:

Parity bit: 0
Stop bit: 1
NMEA Version: 8-IEC61162-1
Note: NO NOTES
Digital card
Active: x
Name: RJB
Node id: 1
Number of channels: 64

RS422 serial card


Active: x
Name: CONTROL RS422#1
Node id: 1
Number of channel: 8

Digital channel
Active: x
Channel#: DCXX
Channel id: UNDEFINED
Source: UNDEFINED
Source type: 0
Type: Normal
Sample rate (Hz): 2 Hz Fixed
Note:

Active: x
Name: RJB
Node id: 2
Number of channel: 8
RS422 serial channel
Active: x
Channel#: SI00
Channel id: UNDEFINED
Serial input data type: NMEA data
Antenna position: UNDEFINED
Source type: 0
Time out: 10 sec
Baud rate: 4800
Data bits: 8
Parity bit: 0
Stop bit: 1
NMEA Version: 8-IEC61162-1
Note:

Digital channel Monitor


Channel id: DCXX
Source: UNDEFINED
Type: Normal
Inactive state: CLOSED
Active state: OPEN
Note:
Swap Active/Inactive values

Active: x
Channel#: SI0X
Channel id: UNDEFINED
Serial input data type: NMEA data
Source: UNDEFINED
Source type: 0
Time out: no timeout
Baud rate: 4800
Data bits: 8

Analog channel
Active: x
Channel#: AN00
Channel id: UNDEFINED
Source: UNDEFINED
Source type: 0
Sample rate (Hz): 2 Hz Fixed
Analog calibration point 1: 0
Analog calibration point 2: 0

Analog card
Active: x
Name: RJB
Node id: 1
Number of channels: 16

36

Note:
Channel Calibrated: No
Analog channel calibrate
Channel#: AN00
Source: UNDEFINED
Calibration point 1: Set1
Calibration point 2: Set2
Note:

Clear Web-Log
Reboot VR-3000
Handle CONFIGURATION-file
Show Index: 0=>All drives
Clear Index: 0=>All drives
Show config info
Clear config
Status display: Enable
Select number of flash-devices in DRU: 3
Handle CONFIG-file
Test Microphone
Clear Web-Log
Reboot VR-3000

NMEA Version
NMEA Version/IEC-61162-1->SI00:
NMEA Version/IEC-61162-1->SI01:
NMEA Version/IEC-61162-1->SI02:
NMEA Version/IEC-61162-1->SI03:
NMEA Version/IEC-61162-1->SI04:
NMEA Version/IEC-61162-1->SI05:
NMEA Version/IEC-61162-1->SI06:
NMEA Version/IEC-61162-1->SI07:

Passwords
VR3000super password
VR3000 password
Live Player Pro Master password
Live Player Pro Guest password
Live Player Pro Audio password

Vessel ID
Approval of authority:
Vessel name:
Vessel IMO no:
Vessel MMSI no:
Vessel flag:
UTC and position source
UTC source no checksum:
UTC source: SI00
UTC Note:
Antenna position: UNDEFINED
Position source: SI00
Position Note:
Antenna position: UNDEFINED
Configuration menu
Show Index: 0=>All drives
Clear Index: 0=>All drives
Show config info
Clear config
Status display: Enable
Select number of flash-devices in DRU: 3
Handle CONFIG-file
Test Microphone

37

Chapter 3 Location of Parts

3.1

DCU

()

Built-in Battery
12V x 2 pcs.

PCB Case
Removable Hard Disk
(HDD)

CF card
(w/o cover)

Error Indicator
Status LEDs
SAVE/NORMAL/
ERROR
Power LEDs
JB

Power Switches
BAT/DC/AC

Fig. 3.1 DCU with cover removed

NOTE
All DRU have the beacon cover. If not, modify it with the
beacon cover modification kit (VR-5020).

Acoustic Beacon (DK-120

Fig.3.2 Beacon without cover

Fig.3.3 DRU without beacon cover

38

Chapter 3 Location of Parts

Red line, far right

CF DISK board
24P0085 (LF),
004387720

CPU board
CPU board
Type: VR-3010/S
C/N: 004-383-400
CPU chassis
Type: VR-3010/S
C/N: 001-025-310

Fig.3.4 CPU chassis with I/F boards removed

Lithium battery
CR-2032, 000-159-662

CPU cooler
B83000561, 000-159-870

SDRAM card
B4734830, 000-158-665
Fig.3.5 CPU board

39

Chapter 3 Location of Parts

When the radar I/F board is not used,


cover the hole with the filler plate.
Type: PCBC-SLOT-CVR (10 pcs.)
C/N: 000-169-068

Radar I/F board (RI-3010, 000-159-458) or


Frame Grabber board

Audio I/F board (PCI-9111DG, 000-148-411)


RS-422 I/F board (99033-8, 000-156-911)

View from A

Riser card (24P0068, 004-385-070)


View from B
Fig.3.6 I/F boards

40

Chapter 3 Location of Parts

J3
J15
J11
J4

J8
J9

J2
J14
J12
R42
J13

J1

J10 (Not used)

J5

J6

J7

Fig.3.7 PDU board, 24P0083

See Fig.3.9.

AC/DC converter

DC/DC converter

Fig.3.8 AC/DC and DC/DC converters

41

Chapter 3 Location of Parts

VR726
+

AC input

Status LED

DC output (29.2 Vdc)

Fig.3.9 AC/DC converter

Fig.3.10 DC/DC converter with cover removed

42

Chapter 3 Location of Parts

K1 and K2 (Omron G6A-274P) for microphone test

TB1 board (24P0078)

TB1 TB2

TB2 board (24P0079

Fig.3.11 TB1 and TB2 boards

Filter, MYB-1206-33
MAIN board
24P0075B

Filter,
MYB-1210-33

LED PANEL board


24P0082
Fig.3.12 Power switch block

43

PANEL board
24P0076B

Chapter 3 Location of Parts

3 port repeater,
IOI-1394R3A

IEEE1394 repeater,
24P0080
24Vdc from
PDU board
To HDD
Fig.3.13 Repeaters

IEEE1394 repeater, 24P0080

Fig.3.14 IEEE1394 repeater

44

Chapter 3 Location of Parts

RAP PANEL board


24P0076A, 004-385-560

R1

RAP MAIN board24P0075A, 004-385-520

Fig.3.15 RAP with cover removed, rear view

HDD I/F board

(a) HDD in DCU


(b) HDD rear view with cover removed

Fig.3.16 Removable Hard Disk (Backup Hard Disk)

45

Chapter 3 Location of Parts

Fig.3.17 RJB MAIN board, 24P0069

Fig.3.18 VHF Interface Unit, IF-5200

46

Chapter 4 Maintenance
This chapter describes settings, software update, 2H recording test and how to beacon cover kit.

4.1 Jumper and Switch Settings


Jumpers and switches are set as below.

4.1.1 Data collection unit (DCU)


a)

CPU board (PEB-3730VL2A)


Jumpers on the CPU board are set as below. Fig.4.3 on the next page shows the location of
the jumpers.
Table 4.1
JP1
JP3
JP4
JP5

1-2
1-2
1-2
No jumper

JP6
JP7
JP8
JP9

1-2, 3-4
2-3
2-3
3-4, 7-9, 8-10, 13-15,
14-16, 21-22

b) Audio I/F boardPCI-9111DG


Jumper, JP1 is set to B1.

c) Radar I/F board (RI-3010)


Rotary switch is set to 0 (zero).

d) RS422 I/F board (99033-8)


Switches #1 to #8 are set to OFF.
Rotary SW
Lever SW

Fig.4.1 Switch on Radar I/F board

Fig.4.2 Switch on RS422 I/F board

e) TB1 board (24P0078)


Slide switch, SW1 (HSW1034-01) is set to CPU for normal operation and PLAY BACK
when the recorded data in the DRU and HDD is playbacked and retrieved.

f)

TB2 board (24P0079)


Both JP1 and JP2 have a jumper plug between 1 and 2.

47

Fig.4.3 Jumpers on CPU board

Chapter 4 Maintenance

48

Chapter 4 Maintenance

4.1.2 VHF interface unit


DS1 and DS3: Input audio attenuator
(#1: 10 dB, default, #2: 20 dB, #3: 30 dB, #4: 40 dB)
DS2 and DS4: #1: When set to ON, the speaker signal is attenuated by 10 dB. The default
setting is OFF.
#2: When set to OFF, either MIC or SP signal is output according to PTT
setting of the handset. When set to ON, the input signal is output
always.

4.1.3 Remote junction box


The remote junction box includes DIP switches as shown in Fig.4.4.

DIP switch
(From left, S5, S4, S3, S2, and S1)

Fig.4.4 DIP switches in remote junction box

49

Chapter 4 Maintenance

- S1 and S2: All OFF


- S3 and S4: See table below. (Baud rate setting for serial channel)

CH No.
CH1
CH2
CH3
CH4
CH5
CH6
CH7
CH8

Table 4.2 Baud rate setting (Setting of S3 and S4)


SW No.
4800 bps
9600 bps
19200 bps
S4, #1
OFF
S4, #2
OFF
S4, #3
OFF
S4, #4
OFF
S4, #5
OFF
ON
OFF
S4, #6
OFF
OFF
ON
S4, #7
OFF
ON
OFF
S4, #8
OFF
OFF
ON
S3, #1
OFF
ON
OFF
S3, #2
OFF
OFF
ON
S3, #3
OFF
ON
OFF
S3, #4
OFF
OFF
ON
S3, #5
OFF
ON
OFF
S3, #6
OFF
OFF
ON
S3, #7
OFF
ON
OFF
S3, #8
OFF
OFF
ON

38400 bps
ON
ON
ON
ON
-

-S5
#1 to #5 of S5 are set to OFF and #6 to #8 are used for setting remote junction box number
as below.

Remote Junction Box


One connected to DCU
First Additional RJB
Second Additional RJB

Table 4.3 Setting of S5


JB No. S5 #1 to #5
S5 #6
No.0
All OFF
OFF
No.1
All OFF
OFF
No.2
All OFF
OFF

50

S5 #7
OFF
OFF
ON

S5 #8
OFF
ON
OFF

Chapter 4 Maintenance

4.2 Voltage Check and Adjustment


The DCU outputs 24V dc from TB3 to the RJB.

4.2.1 24 VDC in DCU


Connect a multimeter to TB3 in the DCU to check 24 V line. Voltage differs according to
the power supply source in use. Power is not supplied to the RJB when the system works
from the built-in batteries because the record of analog, digital, and serial signal with the
batteries is not required.
When operating from AC power source: 28.6 to 29.0 Vdc
When operating from DC power source: 28.0 to 28.4 Vdc
When operating with the built-in battery: 0 Vdc

Fig.4.5 TB3 in DCU

TB3

Adjustment
Output voltage from PDU board is adjusted to 28.2 V with DC power source.
Signal name
24V OUT

Adjuster

Ratings

R42

Test point

28.2 V0.1

TB3

R42 access hole


24P0083

R42

Fig.4.6 R42 on PDU (PWR) board


VR726 access hole
TB3

Fig.4.7 Adjuster access holes

51

Remarks
DC source (AC and
BAT switches are
off.)

Chapter 4 Maintenance

4.2.2 Beacon battery voltage


The beacon battery voltage differs according to the battery code. If the voltage is lower than
the rating, the beacon does not operate for more than 30 days, the requirement of IMO.
Battery Code
A
B
C
D

Ratings
More than 3.55 Vdc
More than 2.97 Vdc
More than 2.97 Vdc
More than 2.97 Vdc

Battery code

Fig.4.8 Acoustic Beacon

4.2.3 DC/DC converter output

The DC/DC converter (ACE-716C-RS) outputs following voltages.


Table 4.4
Check between

Ratings

5 V1

5V1 and GND1

4.86 to 5.14 V

5 V2

5V and GND2

4.86 to 5.14 V

12 V

12V and GND3

11.55 to 12.45 V

5V1
5V2
GND1
GND2
GND3
12V

Fig. 4.9 DC/DC converter


(ACE-716C-RS)

4.2.4 AC/DC converter output


The output voltage from AC/DC converter (RTW28-11RN-1) is adjusted to 29.2 Vdc with
VR726. Use table below when the voltage is measured at TB3.
Signal name
24V OUT

Adjuster
VR726

Rating
28.8V0.1

Check point
TB3

Remarks
DC and BAT switches are off.

Fig.4.10 AC/DC converter


(RTW28-11RN-1)
29.2 V (No load)

52

VR726

AC input

Chapter 4 Maintenance

4.3 LED Status


Following describes the LED status during normal operation.
1) PDU board and AC/DC converter
The green status LED on the PDU board and AC/DC converter are on. These LEDs can be seen
through the holes as shown in Fig.4.11.

Hole for Status LED


on PDU board
Hole for Status LED
on AC/DC converter

Fig.4.11 DCU
2) RJB MAIN board (24P0069)
The LEDs in the RJB MAIN board functions as below.
Table 4.5
LED

Usage

Status

LED

Usage

Status

CR1

CPU Status

Blinking

CR18

CH8 serial input

Off*

CR2

LAN A communication

Blinking

CR19

CH7 serial input

Off*

CR3

LAN B communication

On

CR23

3.3 V

On

CR8

CH1 serial input

Off*

CR25

5 V

On

CR9

CH2 serial input

Off*

CR26

15 V

On

CR10

CH4 serial input

Off*

CR27

-15 V

On

CR11

CH3 serial input

Off*

CR28

24 V

On

CR16

CH5 serial input

Off*

CR29

CH1 serial output

Off*

CR17

CH6 serial input

Off*

*: Blinks when transmitting and receiving signal.


3) RAP/AP MAIN board (24P0075A/B)
Table 4.6
LED
Usage
Status

CR1
CPU status
Blinking

CR3
TX line
On when transmitting

53

CR4
RX line
On when receiving

Chapter 4 Maintenance

4.4 Buzzer Volume


R1 in the Remote Alarm Panel adjusts the alarm sound level.
R1

Fig.4.12 RAP with cover removed

4.5 Beacon Operational Check


Use a beacon tester, Dukane 42A12D or equivalent to test the beacon. The beacon transmits 37.5
kHz +/- 1 kHz pulse signal. Make a short circuit between the water switch and the case with a
jumper wire to activate the beacon. See Fig.4.13.

Water switch
Jumper between
water switch and
case

Fig.4.13 Beacon

Frequency

Volume

Fig.4.14 Beacon tester, Dukane 42A12D

Fig.4.15 Beacon operational test

54

Chapter 4 Maintenance

4.6 Handling Configuration Data


Setup data in the Web Configurator is called Configuration data, or Config data. Following
describes how to download and upload the Configuration data from/to the DRU. The downloaded
configuration file is called Config file (sometimes INI file). The file has the extension of ini
automatically.
The file can be edited on Wordpad if necessary. This feature is useful to use the file for the sister
ships.

4.6.1 Download
To download Config data;
1. Click Configuration in Main menu.

Fig.4.16

2. Click Handle CONFIG-file in Configuration menu.


3. Click Download.

Fig.4.17

Fig.4.18
55

Chapter 4 Maintenance

4. Click Save in the File Download Security Warning dialog.

Name: config.ini
Type: xxxxx, 333KB
From: 10.0.0.100

Fig.4.19
5. Enter the file name and click Save. It is recommended to use the ships name as a file name.
Do not change the extension of the file name, INI.

4.6.2 Upload
To upload Config data;
1.

Open

Handle

CONFIGRATION-file

CONFIG-file.)
2.

Click Upload.


Fig.4.20

56

display.

(Configuration

menu

>

Handle

Chapter 4 Maintenance

3.

Click Browse.

4.

Select the desired ini file and click Open.

Fig.4.21

Fig.4.22

5. Click Upload.
6. Clock Back.
7. Click Sysload.
8. Click Back.

Fig.4.23

9.

Click Save CONFIGURATION Save and then Back.

10. Click Back to return to Main menu.


11. Turn off the unit and on it again.
12. Check Web Configurator settings.

57

Chapter 4 Maintenance

4.7 Clear Index


Clear Index is required to reuse the HDD after pressing the SAVE key on the RAP. Clear Index
erases all data saved onto the memory devices. Make sure before preceding the following steps that
the data is unnecessary or the data is already retrieved.
Clear Index is also carried out at the repair service to clear the memory.
After Clear Index, make sure that Time Stamp Data and Recording Number are zero. Time
Stamp Data is shown by pressing Show Index button in the Configuration mennu and
Recording Number is displayed in the Status display.

Procedure
1. Open Configuration menu.
2. Select the memory device from the pull down menu. For example, select 4: Backup to make
Clear Index on the HDD. If 0 (All drives) is selected, all recorded data on both HDD and DRU
is erased.
3. Click Clear Index in Configuration menu.

Fig.4.24
4. Wait until message init_index on ALL-device completed appears.
5. Click Back to return to Configuration menu.

Fig.4.25

58

Chapter 4 Maintenance

6. Click Show Index.

Fig.4.26

7. Make sure that all Time stamp (Open/Closed) data is set to default value. If not, repeat steps
1 to 6.

Fig.4.27

Time stamp

8. Change the drive in the box right to the Show index button and click Show index.
9. Repeat step 10 for all drives.
1: Drive1DRU
2: Drive2DRU
3: Drive3DRU
4: Drive4BACKUP 1st 24Hrs
5: Drive5BACKUP 2nd 24Hrs

59

Chapter 4 Maintenance

4.8 Clear Configuration


Data setup after logging in Web Configurator is called Configuration data. To delete
this data, or reset the data to factory default, carry out Clear configuration by using
the following steps.
Procedure
1. Open Configuration menu.
2. Click Clear Config.

Fig.4.28
3. Click Yes.

Fig.4.29

4. Wait until Clear config completed appears.


5. Click Back and Back to return to Main menu.
6. Close Internet Explorer and turn off the DCU. Count ten and turn on the DCU.

60

Chapter 4 Maintenance

4.9 Software Update


VR-3000 (VDR) and VR-3000S (S-VDR) use the same software. To update VDR/S-VDR software,
use the steps below.
1. Extract the data from the DRU, if necessary.
2. Turn off the DCU and on it again.
3. Run Internet Explorer (IE) and open Web Configurator.
3.1 Click Connect.

Fig. 4.30

3.2 Click Login.

Fig.4.31

61

Chapter 4 Maintenance

3.3 Enter User and Password and then click Submit.


User

vr3000super

Password nopassword

Fig.4.32

3.4 Click Configuration to open Configuration menu.

Fig. 4.33

3.5 Click Handle Config File.

Fig.4.34

62

Chapter 4 Maintenance

3.6 Click Download.

Fig.4.35

3.7 Click Save.

Fig. 4.36
3.8

Enter a file name, ships name (.ini) and click Save. The extension of ini is
automatically generated.

3.9

Click Back.

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Chapter 4 Maintenance

4. Carry out Clear Index and Clear Configuration.


4.1 Click Clear Index in Configuration Menu.
4.2 Wait until init_index on ALL-device completed appears. Then click Back to return to
Configuration menu.

Fig.4.37

4.3 Click Clear Config and then Yes.

Fig.4.38

4.4 Wait until Clear config completed appears. Then, click Back and Back to return to Main
Menu.
4.5 Close Internet Explorer and turn off the DCU.
4.6 Wait for 10 seconds and then turn on the DCU.
4.7 Take steps 3.1 to 3.4 to show Handle CONFIGURATION-file menu.
4.8 Click Show Index to check that the time stamp of all data is reset to 01/01/1970. This check
is carried out for all memory devices: 1: Drive1 (DRU); 2: Drive2 (DRU); 3: Drive3 (DRU);

64

Chapter 4 Maintenance

4: Drive4 (BACKUP 1st 24Hrs); and 5: Drive5 (BACKUP 2nd 24Hrs).

Fig.4.39 Show index

Fig.4.40 Time stamp


5. Close Internet Explorer and change the CF card with the current software.
6. Turn on the DCUand open Web Configurator.
7. Upload and save the Configuration file.
7.1 Take steps 3.1 to 3.5 to open Handle CONFIGRATION-file menu.
7.2 Click Upload.

Fig.4.41

7.3 Click Browse.

65

Chapter 4 Maintenance

7.4 Select ini file and click Open.


7.5 Click Upload.

Fig.4.42

7.6 Click Back.


7.7 Click Sysload and then, Back.

Fig.4.43

7.8 Click Save CONFIGURATION Save and then, Back.


8. Click Back to return to Main menu. Turn off the DCU. Wait for 10 seconds and then turn on the
DCU.
9. Open Web Configurator to check the data is uploaded correctly.
10. Carry out Index Clear and then turn off the DCU.
11. Turn on the DCU and ensure that the system shows no error (---) for more than 5 minutes.

66

Chapter 4 Maintenance

4.10 Burning CF Card (V1.xx)


The software for VDR/S-VDR is burned onto the compact flash (CF) card by using the procedure
below. Do not copy and paste the software file onto the CF card.
Following is the procedure to burn V1.02 software onto the CF card.
1. Copy the folder 2450031-01_02 onto Drive C.
2. Insert the CF card into the slot on the card reader.
3. Format the CF card as FAT, if necessary.
4. Run Command Prompt.
5. Enter cd.. until prompt C:> appears.

( is backslash.)

6. Type cd (space) 2450031-01_02 and press Enter key.


7. Make sure that the prompt is C:2450031-01_02>.
8. Windows XP/2000: Enter gf_vr3000_xp (space) e: and press Enter key. Message Burn
Flash?? appears. e is the port where CF card reader is connected.
9. Type y and press Enter key.

Message -Erasing files

E:. (Y/N) appears.

10. Type y and press Enter key.


11. Wait few minutes after the appearance of the message Complete.
12. Remove the CF card.
The CF card includes the following files after saving the program file.

Fig.4.44 Files in CF card

67

Chapter 4 Maintenance

4.11 BIOS Setting


If the voltage of the BIOS battery becomes low, the BIOS setting is reset to the factory-default
when power is removed. If so, following settings are made through the BIOS menu.
Once you enter the computer's BIOS, use the arrow keys and tab key to move between elements
and press enter to select an item to change.
1. Connect the monitor and the keyboard to the DCU.
2. Turn on the VDR/S-VDR.
3. Press DEL key to run Setup.

4. Select Standard CMOS Features in BIOS


CMOS Setup Utility.

(2 )

5. Set Date and Time.


Halt on

[No Errors]

Halt On

6. Change Halt On to No Errors.

[No Errors]

Halt on No Errors ESC

7. Return to the top menu.


8. Select Advanced BIOS Features.

9. Change First Boot Device, Boot Other


Device, Boot UP Floppy Seek, and
APIC Mode settings, if necessary.
APIC Mode

[Enabled]

10. Press F10 key to save changes.


11. Press Y key.

68

Chapter 4 Maintenance

4.12 How to Use Auto Partition Tool


The Auto Partition Tool or Initialize VDR Disk software is used for partitioning the flash memory
in the HDD and the DRU automatically. Partitioning is a means to divide a single memory device
into many logical memories. A partition is a contiguous set of blocks on a memory device that are
treated as an independent memory.
Note: This Auto Partition Tool is used for V1.XX VDR/S-VDR and cannot be used for
V2.XX.
To create partitions on memory device in DRU;
1.

Connect a PC to J6 on the DCU with an IEEE1394 cable.

2.

Unplug the IEEE1394 connector on the HDD.

3.

Set the slide switch on the DCU to the PLAYBACK position.

4.

Turn on the DCU.

5.

Run the partition tool, or InitializeVDRDisk. The tool detects the memory device in the DRU.
DRU having serial number 4999 and before: Three flash memories in DRU
DRU having serial number 5000 and after: One flash memory in DRU

Fig.4.45 Memory devices in DRU having serial number 4999 and before

6.

Select the first Disk Ready For Partitioning, the top one.

7.

Click Initialize Disk.

8.

Click OK in the confirmation (Are you sure) window.

Fig.4.46
69

Chapter 4 Maintenance

9.

Wait until the message The disk has successfully been initialized appears (about 20 seconds).

10. Click OK.

Fig.4.47
11. Repeat steps 6 to 9 to complete partitioning three memory devices.
12. Turn off the DCU and disconnect the IEEE1394 cable.
13. Set the slide switch to CPU position for normal operation

To create partitions on HDD;


Do the same as DRU. Fig.4.48 shows the InitializeVDRDisks display when the HDD is detected.

Fig.4.48

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Chapter 4 Maintenance

4.13 Showing Partition Table


Following describes fdisk command to display information about memory device partitions,
called Partition table. To use fdisk command, log in as root via telnet.
1. Open Command prompt.
2. Type telnet 10.0.0.100.
3. Log in by typing root.
4. Type control (space) S (space) 0 (zero) after the prompt sh-2.05a#.
5. Type fdisk (space) ls.
Here are partition tables of memory devices:
(1) HDD
Device Boot Start
/dev/sda1
1
/dev/sda2
2
/dev/sda3
3
/dev/sda4
862

End
1
2
4861
4864

Block
8001
8032+
39029917+
24097+

Id
83
83
83
83

System
Linux
Linux
Linux
Linux

(2) 6GB DRU (Serial number 4999 and before)


Device Boot
/dev/sdb1
/dev/sdb2
/dev/sdb3
/dev/sdb4

Start
1
2
3
247

End
1
2
246
249

Blocks
8001
8032+
1959930
24097+

Id
83
83
83
83

System
Linux
Linux
Linux
Linux

(3) 6GB DRU (Serial number 5000 and after)


Device Boot Start
/dev/sdb1
1
/dev/sdb2
2
/dev/sdb3
3
/dev/sdb4
750

End
1
2
749
752

Blocks
8001
8032+
6000277+
24097+

Id
83
83
83
83

System
Linux
Linux
Linux
Linux

The device is one of the followings: /dev/sda; /dev/sdb; /dev/sdc; and /dev/sdb. In the above
partition table, sda is for HDD and sdb for DRU. Note that the HDD is NOT always sda, but
sdb or sdd sometimes. The partition tables for three memory devices in the DRU, #4999 and
before are displayed with a device name of sd [b-d] or sd [a-c].

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Chapter 4 Maintenance

4.14 2-hour Bridge Audio Recording Test


Following describes how to check 2-hour audio recording function with built-in batteries.
Note that if an actual 2H recording test is made with batteries, it takes 8 to 15 hours to charge
batteries fully. Confirm that batteries are fully charged before you leave the ship.
1.
2.
3.
4.
5.
6.

Turn on AC, DC (if provided), and BAT power switches.


Confirm that the BAT power LED is on. If blinking, wait until it comes on.
Turn off AC and DC power switches.
Ensure that error code 214 is displayed on the alarm panel.
Measure battery voltage after a two-minute recording with built-in batteries. If the
voltage is more than 24.4 V (VR-3000/3000S), 2-hour audio recording test is passed.
Turn on AC/DC power switches.

Fig.4.49 Measuring Battery Voltage

4.15 Status Display


Refer to the next page.

72

1 is normal.

Recording status on DRU:


Counting up ever 15 seconds

Fig. 4.50 Status Display

Error count
number
should be 0.

Recording status on HDD:


Counting up ever 15 seconds

73
Analog and
Digital I/F board

Video and RS422


I/F board

Audio I/F board

System Status

Power Status

Channel where UTC date is connected

Buffer in use:
Changing every 15 seconds, 0 to 9

Chapter 4 Maintenance

Chapter 4 Maintenance

4.16 Web Configurator Main Display


Following describes indications and buttons in the Main display of Web configurator. No red
indication appears in the Main display when the system is operating normally.
To open the Main display, connect the PC to the DCU with a LAN crossed cable, open Internet
Explorer, and access Web configurator (10.0.0.100).
Fig.4.51 shows the Main display of Web configurator.

System Time

Data storage device

PDU Status

Config Data

Fig.4.51 Web configurator Main Display

74

Chapter 4 Maintenance

System time: UTC synchronized date and time are displayed. The UTC data is input from the
GPS/DGPS.
PDU Status: The PDU status is displayed. Refer to Chapter 6.
Data storage device: The correct memory size is displayed right to FlashdevicesDRU
and Backupdrive indications.

Config Data: The line includes Config saved! message.

[Web-RAP]: Shows pending errors. Pressing Ack button stops the alarm sound from the RAP.

Fig.4.52 Web RAP

[Web-STATUS]: Shows the same display as the Status monitor.


[Web-DIAG]: Shows the selftest result.
[ErrorCodes]: Shows the list of the error codes.
[Login]: Used to log in Installation menu (Web configurator.
[Show Log]: Shows the system log. Copy the text and past it in Wordpad
[Refresh]: Used to refresh the data in status display.

75

Chapter 4 Maintenance

4.17 Checking DRU and HDD


The DRU and HDD are checked as below, disconnecting and removing from the DCU.
IEEE1394 cable

PC

IEEE1394 cable

IEEE1394 repeater
24P0080

DRU/HDD

DC 24V

Fig.4.53
1.

Open Control Panel.

2.

Select Administrative Tools > Computer management > Storage.

3.

Click Disk Management.

4.

Ensure that the memory device(s) in the DRU, serial number 4999 and before is detected as
shown in Fig.4.54.

Fig.4.54 Devices in DRU having serial number 4999 and before

76

Chapter 4 Maintenance

4.18 Adding Beacon Cover


The beacon is covered, otherwise the battery life shortens. All DRU without the beacon cover are
modified as below.
Necessary Parts: Beacon Maintenance Kit VR-5020 (Code No. 001-004-790)

Put the beacon rubber band at both ends.


Fix the beacon to the beacon base plate with the fixtures.

Fig.4.55
Fix the cover fixing plate to the base.
Fig.4.56

Fig.4.x
Fig.4.57

Mount the beacon onto the DRU with the water switch at right hand side.
Put the cover. Apply silicone sealant, S-8400W or equivalent to the screws.

Fig.4.59

Fig.4.58

77

Chapter 5 Replacement of Parts


Photos in this chapter are not exactly the same as production sets.

The PCB case, Power switch block, and TB block can be removed from DCU (Data Collecting
Unit) easily.

1.

PCB case

Power switch block


TB block

Fig.5.1 Three major blocks in DCU

Batteries

DCU fan

Backup Disk,
or HDD

PDU (PWR) board


AC/DC converter

3-port and IEEE1394


repeaters

DC/DC converter

Fig.5.2 DCU with three major blocks removed


78

Chapter 5 Replacement of Parts

5.1 Fuse
The built in batteries are connected to PDU board via 10 A fuses in front of the HDD.
1. Unclamp the fuse.
2. Unplug J3 on PDU board.
3. Replace the fuse in the fuse holder with new one.
10A

J3, PDU board

2
10A

10 A fuses

J3

1
Fig.5.3
Fuse holder
Fig.5.4 (a) 10A fuse

Fig.5.4 (b)

Clamps

5.2 Backup Hard Disk (HDD)


To remove the HDD from the holder;
1.

Pull the black knob while pressing the cover against the HDD with the other hand.

2.

Disconnect the IEEE1394 cable from the HDD.

Reverse the above steps to put the HDD back.

IEEE1394 cable
Knob

Cover

Fig.5.5 Backup Hard Disk (HDD)

79

Chapter 5 Replacement of Parts

5.3 Batteries
The battery is replaced with new one every four years.

Danger: Heavy Weight


Batteries with the mounting plate weight about 15 kg. Be
careful not to drop batteries on your toes. It is
recommended to hold batteries by two persons.
CAUTION
(1) Do not throw the battery into fire or heat up the battery.
(2) Do not disassemble or modify the battery.
(3) Do not charge or discharge the battery with an inverse polarity
connection between the battery and the charger or the load.( i.e Do
not connect + terminal of the battery with - terminal of the charger
or the load.)
(4) Do not use together the batteries differing in type, capacity or
manufacturer.
(5) Do not give the battery strong shock or thrown down.
(6) Never short the positive terminal and the negative terminal of the
battery.

To replace the battery;


1.

Unfasten the clamp fixing the fuse holder.

2.

Disconnect J3 on PDU board.


Fuse holder clamp

J3 on PDU
board

Fig.5.6 (b)
Fig.5.6 (a) Battery Fuses

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Chapter 5 Replacement of Parts

3.

Remove two M6x16 bolts fixing the battery mounting plate.

4.

Draw out the batteries.

5.

Disengage the stopper by inclining the batteries.

6.

Remove the batteries from the DCU by two people.

7.

Replace the batteries with new ones.

Type: NPH16-12T

Fig.5.7 (a) 12 V Batteries with the mounting plate removed from DCU

8.

Put the batteries back in the DCU. To put the batteries back into the floor mounting DCU,
one person pulls the stopper up and the other one places the batteries.

Batteries with plate

Stopper

Fig.5.7 (b) Putting Batteries back

Disposal of used battery


The used battery should be recycled. When
disposing of the battery, follow the regulations
prevailing in your country and make necessary
arrangements.

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Chapter 5 Replacement of Parts

5.4 Compact Flash (CF) Card


Program flash card, or Compact Flash (CF) card is covered by the plate as shown in Fig.5.8. To
remove the card, loosen the screw fixing the cover to the chassis and pull out the card. The
card is inserted with the label facing right. The card will drop inside the case if it is not inserted
into the socket correctly.
CF cover fixing screw

Fig.5.8 CF card

5.5 DCU Fan


The DCU fan on the left hand side panel of the DCU is replaced by taking the following steps.
Finger guards

1.

Remove the PCB case from the DCU.

2.

Unplug J11 on PDU board.

3.

Loosen screws fixing the fan to the panel.

DCU Fan
Fan Nut

Label

Mount the DCU fan with the label facing outside.


DCU left panel

XH-2P

PDU (PWR) board


Fig.5.9 DCU fan

J11

DCU fan
(109P0924W407)

Fig.5.10 DCU with pcb case removed

82

Fig.5. 11 View from A, DCU fan

Chapter 5 Replacement of Parts

5.6 CPU Cooler (CPU fan)


CPU cooler on the CPU board is replaced by using the following procedure.
1.

Remove the PCB case cover by loosening screws.

2.

Remove the fan, loosening four screws (X in Fig.5.12) fixing the CPU fan onto the base.

3.

Unplug J15.

4.

Fix new fan as shown in Fig.5.12 and connect the plug to J15.

5.7 BIOS Battery


The BIOS battery lasts four to five years. After replacing the BIOS battery, BIOS setting is
carried out. To replace the battery;
1.

Remove the PCB case cover by loosening screws

2.

Remove the silicone sealant which fixes the battery to the holder.

3.

Change the battery.

4.

Fix the battery to the holder with silicone sealant (KE-348T).


BIOS Battery
Type: CR2032 (00015966210)

J15

CPU cooler
Type: B8300561; Code No. 00015987000
Fig.5.12 CPU cooler and BIOS battery on CPU board
3mm or less

Silicone sealant

3mm or less

Holder
Battery

CPU board

Fig.5.13 BIOS battery on CPU board

83

Chapter 5 Replacement of Parts

5.8 Power Switch Block


The power switch block is removed by using steps below.
1.

Ensure that power is removed from the DCU.

2.

Unplug four connectors arrowed.

3.

Remove two M4x10 bolts (X).

4.

Remove the block from the DCU.

X
View from A

Fig.5.14

5.9 Repeaters
To remove the 3-port and IEEE1394 repeaters;
1. Remove the power switch block.
2. Loosen two M4x10 screws (X) which fix the repeater assembly to the chassis.
3. Remove an M4x10 screw (Y).
4. Cut out the cable ties which fix the IEEE1394 and power supply cables.

NOTE
After changing repeater,
cables are fixed with a
cable tie as it was before.

Fig.5.15 Repeater assembly

X
84

Chapter 5 Replacement of Parts

5.10 Printed Circuit Board Case


To remove the Printed Circuit Board (PCB) case;
1. Unplug connectors at the right side of the case.
2. Remove three M4x10 screws (X).
3. Loosen two M4x10 screws (Y). These screws have a stopper to prevent dropping and
do not come off.
4. Remove the pcb case from the DCU.

Screw Y

Stopper

Bottom side

PCB case removed from DCU

X
Y
First, unplug
connectors.

X
PCB Case

Fig.5.16 Removing PCB case

85

Chapter 5 Replacement of Parts

5.11 TB Block
The TB block consists of TB1 and TB2 boards and the TB board panel. To remove this block;
1. Remove six M4x10 bolt (X) fixing the block to the chassis.

2. Unplug connectors on the back side of the TB1 and TB2 boards.

X
IEEE1394 connectors

Fig.5.17 TB block in DCU


Fig.5.18 TB block, rear view

IMPORTANT!
IEEE1394 plugs are labeled J5 and J7. These labels
match ones on the TB1 board respectively.
IEEE1394 cable must be fixed with a cable tie as shown in

Fig. 5.19.
To PDU
To HDD

J5

Backside of TB1 board

Fix with
cable tie.

J7

Connector on TB board
Repeater assembly
Fig.5.19 IEEE1394 connectors

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Chapter 5 Replacement of Parts

5.12 PDU Board (24P0083)


The PDU board is removed from the DCU with the mounting plate by using the procedure
below.
1. Remove the pcb case.
2. Unplug all connectors on the PDU board.
3. Remove the cables from the wire mount.
4. Loosen two M4x10 screws (X).
5. Remove three M4x10 screws (arrowed, not shown).
6. Take out the PDU board with the mounting plate from the DCU.
7. Put the board back by reversing the above steps. Cables are inserted into the wire mount.

Wire
mount

X
Fig.5.20 PDU board, 24P0083

87

Chapter 5 Replacement of Parts

5.13 AC/DC and DC/DC Converters


AC/DC (RTW28-11RN-1) and DC/DC (ACE-716C-RS) converters are removed from the
DCU together with its mounting plate.
1.
2.
3.
4.

Remove the pcb case and the TB block.


Unplug J7, J8, and J12 on the PDU board.
Remove the cables from the four wire mounts (X).
Remove the cables from the wire mount which locates at the lower left corner of the
PDU board.
5. Remove the terminal cover of AC/DC converter and disconnect the grounding wire,
third terminal from the bottom.
6. Loosen three M4x10 screws (X).
7. Remove three M4x10 screws (Y).

J8

PDU board

J7

J12

J7 from AC/DC converter


J8 and J12 from DC/DC converter

AC/DC converter

DC/DC converter

Fig.5.21
8. Remove the AC/DC and DC/DC converters with the plate as shown in Fig.5.22.

Fig.5.22

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Chapter 5 Replacement of Parts

9.

Remove three M4x10 screws to separate the AC/DC converter from the plate.

10. Remove four N0.6-32UNLX8 at the backside of the mounting plate to


separate the DC/DC converter from the plate.

AC/DC
Converter

DC/DC converter fixing screws


DC/DC converter, ACE-716C-RS
DC/DC Converter

Fig. 5.23 AC/DC and DC/DC converters

5.14 IF Board
IF boards are plugged into the socket on the riser card plugged in the CPU card.
To remove IF board;

1. Remove four screws (X) in Fig.5.24.


2. Pull the cover upward using holes in
the cover.

Connector for riser card


Fig.5.24

Riser card
Fig.5.25

89

Chapter 5 Replacement of Parts

3. Remove M3x8 screws to


remove the board fixing plate.

Board fixing screw (M3x8)

RS422 I/F board


(99033-8)
Audio I/F board
(PCI-9111DG)

Board fixing plate

The number of these screws, M3x8


have been changed from the second
lot.

Fig.5.26

Radar I/F board


(RI-3010),
Called Frame grabber
sometimes

5.15 CPU Board


Many small connectors are used on the CPU board. It is recommended to replace the CPU
board with one with the chassis called CPU chassis without I/F boards to prevent the damage
to the connectors.
1.

Remove the pcb case cover with I/F boards.

2.

Remove the CPU board with the chassis.

3.

Fixing new CPU chassis without I/F boards and

CPU board

SDRAM board

Fig.5.27 CPU chassis without I/F boards

90

Chapter 5 Replacement of Parts

5.16 SDRAM Board


SDRAM board is fixed with silicone sealant to the CPU board and the socket as shown in
Fig.5.29.

Electrostatic Sensitive Device


1) Always ground yourself before touching the board.
2) Wear the wrist strap when removing and installing the board.
3) Handle the board by the edges; always avoid contact with pins.
4) Keep board in their protective anti-static bag.

Silicone sealant
KE-348T
RAM board
or less

Socket

CPU board

Fig.5.28 Fixing RAM board with silicone sealant

91

Chapter 5 Replacement of Parts

5.17 DC/DC Converter Fan


The 12-V maglev fan, KDE1235PFB-2-8 (SUNON) in the DC/DC converter, ACE-716C-RS is
removed by using the following procedure. The fan is arranged locally.
1.
2.
3.

Remove four screws (M3x4) which fix the cover at both sides.
Remove two screws fixing the fan motor.
Disconnect the
Fan fixing screw

Cover fixing screw

Fig. 5.29 DC/DC converter, side view (1)

Fig. 5.30 DC/DC converter, side view (2)

DC/DC converter fan


Parts Name: Maglev fan
Type: KDE1235PFB-2-8
Manufacturer: SUNON

Fan connector

Fig.5.31 DC/DC converter with cover removed

5.18 Acoustic Beacon


Remove the beacon cover and beacon fixture. Apply silicone rubber, or corrosion- preventive
compound, S-8400W to all screws. Refer to Section 4.17, Chapter 4.

5.19 DRU
The DRU cannot be disassembled. After replacing the DRU, upload the config file.

92

Chapter 6 Troubleshooting
6.1 Selftest
Power-on selftest is carried out automatically to check the following hardware. If the test detects
any failure, SelfTest FAILED! message appears in red.
1) RAM card
2) Circuits on CPU board
3) I/F boards (Audio, RS422, and Radar)
The selftest result is displayed by clicking Web-DIAG button in Web Configurator Main menu.
Isolate the problem, analyzing the selftest result. Table 6.1 shows I/F boards and circuit to be
checked.
Table 6.1
Indication

Board name

Type

Code number

RocketPort

RS422 I/F board

99033-8

000-156-911

Adlink 9111

Audio I/F board

PCI-9111DG

000-148-411

Framegrabber

Radar I/F board

RI-3010

000-159-458

FireWire controller

CPU board

VR-3010/S

001-025-310

Audio I/F board


RS422 I/F board
Radar I/F board

Fig.6.1 Selftest results

93

Chapter 6 Troubleshooting

6.2 PDU Status Indication


Power Distribution Unit (PDU) status is shown in the status monitor and Main page of the Web
configuratior.
Indication

Meaning

POWER_STAT_OK

Normal operation, running on AC, DC and BATT present

DC_NAC

Running on DC, AC not present

BATT_NAC_NDC

Running on BATT, AC & DC not present

AC_NDC_FBATT

Running on AC, DC not present, Battery failed

AC_FDC_FBATT

Running on AC, DC and BATT failed

DC_FAC

Running on DC, AC failed

BATT_FAC_NDC

Running on BATT, AC failed, DC not present

AC_NDC

Running on AC, DC not present

AC_FDC

Running on AC, DC failed

DC_FAC_FBATT

Running on DC, AC and BATT failed

BATT_FDC_NAC

Running on BATT, DC failed, AC not present

BATT_LOW

Battery low voltage

AC_FBATT

Running on AC, BATT failed

DC_NAC_FBATT

Running on DC, AC not present, BATT failed

BATT_FAC_FDC

Running on BATT, AC and DC failed

6.3 Error Codes


An error code is displayed in the Alarm Panel (AP) in the DCU and the Remote Alarm Panel
(RAP). Three bars are displayed when the system works normally. Three 8 (888) is displayed
during the start-up sequence. The error codes are listed on the following pages.

No error
Fig.6.2 Error indicator (Alarm Panel) in DCU

94

Chapter 6 Troubleshooting

Table 6.2 List of Error codes


Code

Name

Description

Action

When SAVE is pressed,


carry out Clear Index.
Check connection.
Check connection between
DCU and DRU (cable and
repeaters).
Replace or reconfigure
backup device.
Check BACKUP HDD
connection.

---

(Three bars)

Hdd

BACKUP_HDD_MISSING

Backup HDD not connected


to VDR.

010

PRC_STATUS_DRU_
FAILURE_INDICATION

System does not


communicate with DRU.

014

PRC_STATUS_BACKUP_
DEVICE_FAILURE
PRC_STATUS STORAGE
BACKUP_CONNECTION_
TIMEOUT

Backup device is either faulty


or not set up correctly.
This indicates that the
BACKUP has been
disconnected more than
120 seconds.
DRU has been disconnected
more than 120 seconds.

018

022

026

034
042

046
062

066

082
084
086

PRC_STATUS_STORAGE_
DRU_CONNECTION_
TIMEOUT
PRC_STATUS_TIMEDIFF_TO
O_BIG

PRC_STATUS_STORAGE_
FAILURE_INDICATION
PRC_STATUS_GRABBER_
FAILURE_INDICATION

PRC_STATUS_DRU_
INDEX_ERROR
PRC_STATUS_STORAGE_
LAST_BUFFER_NOT_
SAVED
PRC_STATUS_
CONFIGURATION
INITIALIZATION FAILED
PRC_STATUS_RAP_
MISSING
PRC_STATUS_AP_
MISSING
PRC_STATUS_CONFIG_
VDRDEFAULT_ERROR

088

PRC_RJB_MISSING

094

PRC_RECORDING_
BACKUP_INACTIVE

This indicates that the time


difference between system
time and time supplied by
UTC source is more than one
hour.
Problem with data on storage
devices.
One of the active/enabled
video channels cant grab
from the channel. This can be
either because radar is turned
OFF or wrong configuration.
This indicates problem with
INDEX in DRU.
Storage problem with
DRU/BACKUP.
This indicates that
CONFIG was unable to
initialize CONFIGURATION.
RAP is missing.
Connection to RAP is lost.
No alarm panel connection
Built-in configuration in
VR-3000/S system software
failed to load into DRU.
Reason can be firmware itself
or problem with DRU.
Indicates the Junction
Box is missing.
Indicates that Backup is
inactive not storing data.

Check DRU connection.


The repeater board may be
defective.
Check that the CMOS
clock is set correctly. If
not, set it and restart
VR-3000/S.
Send LOG file to Furuno
for investigation.
Check radar connection
and Video channel
settings.

Clear Index.
Send LOG file to Furuno
for investigation.
Send LOG file to Furuno
for investigation.
Check cabling to RAP.
Reconnect RAP.
Check connection of
Alarm Panel in DCU.
Clear Config data and
restart VR-3000/S. If the
error still occurs, check
partitions for correct size.
Check cabling.
Use another Backup HDD
for test. Check partition of
HDD. Initialize HDD.

(Contd)

95

Chapter 6 Troubleshooting

Code
098

Name

Description

Action

PRC_RECORDING_DRU_
INACTIVE
PRC_STATUS_CONFIG_
UNABLE_TO_SAVE

Indicates that DRU is inactive


not storing data.
VR-3000/S could not save
configuration to
DRU/BACKUP-DRIVE.

Check partition of DRU.


Initialize DRU.
Check DRU connected;
BACKUP DRIVE OK;

106

PRC_STATUS_SYSTEM_
STOPPED

130

PRC_STATUS_DATIO_
FAILURE_INDICATION

Turn off all power


switches to power down,
or recycle power to restart.
Replace RJB board.

138

PRC_STATUS_CONFIG_
FAILURE_INDICATION
PRC_STATUS_CONFIG_
INVALID_SIZE

SYSTEM_STOP request has


been completed (system has
stopped collecting data).
Problem with
ANALOG/DIGITAL interface
board.
Unexpected error when trying
to read CONFIG.
Size of CONFIG_area in
DRU is different from
expected one. This should
only happen during
installation/service and
upgrade of software.
CONFIG_area in the DRU is
clean. This should only
happen during
installation/service. This will
also be displayed at first boot
after CONFIG_area is cleared.
Fatal system error
Video image capture from
radar is larger than expected.

Check quality of captured


image color mask (video
channels) and re-adjust
frame grabber.
Reconnect AC or DC
power.

102

150

154

PRC_STATUS_CONFIG_
INVALID_START_TAG

170

PRC_STATUS_FATAL_
FAILURE_INDICATION
PRC_STATUS_GRABBER_
IMAGE_TOO_BIG

186

206

PRC_RECORDING_
STOPPED_INDICATION

214

PRC_STATUS
RUNNING_ON_BATTERY

218

PRC_STATUS_MIC_TEST_
FAILED

226

PRC_NUM_FLASH_DRU_
ERROR

Carry out Clear Config.


Carry out Clear Config.

Restart VR-3000/S.

Replace CPU board.

The system has stopped


recording. The system has
been running on BATTERY
only, for more than two hours.
Both AC and DC power are
Reconnect AC or DC
down. Audible alarms will
power.
only be generated for max.
two minutes.
The microphone test fails.
Carry out manual
microphone test through
Configuration menu.
Check for loose
connection of the
microphone which does
not pass the test. Replace
the microphone.
The number of FLASH
Check that Configuration
devices found in
menu is set correctly.
DRU is not the same as one
Replace DRU.
defined in Configuration menu
(1 or 3).

(Contd)

96

Chapter 6 Troubleshooting

Code

Name

234

PRC_UTC_TIMEOUT

238

PRC_SYSTEM_DRIVE_
FAILURE
PRC_STATUS_PDU_NO_
CONNECTION
PRC_SELFTEST_FAILED

246
254

300 to
315

PRC_SERIAL_TIMEOUT (250)

Description

Action

System has not received


Check that a valid UTC
UTC data within two minutes source is connected to the
after system start up
serial port defined as UTC
source.
System did not find valid
Replace DRU.
system drive (DRU).
The cable between PDU and Connect the cable between
CPU is not connected.
PDU and CPU.
System failed SELFTEST.
Connect via web browser
or VGA screen to see
reason for failure.
A serial channel has not
Reconnect serial data.
delivered data within the
Check failed device.
specified timeout period.
For example, code 300
indicates the error on the
serial channel 1 and 315 on
the channel 16.

97

Chapter 6 Troubleshooting

6.4 Typical Symptoms


Symptom 1) Error code remains 888.
Cause: a) OS or VDR/S-VDR software does not run.
b) Selftest fails.
Remedy: Use the follow chart below.

Connect SXGA monitor or


XGA with a multi-scan
function to DCU.

Nothing on the screen


Display?
Something on
the screen

(1) Loose connection on RAM card


(2) Defective CPU board
(3) Wrong connection on CPU board
(The symptom occurs after CPU
board replacement.)

Yes

BIOS (CMOS)
Error?

(1) Setup BIOS.


(2) Replace BIOS battery.

No

Disk boot failure, insert system disk and press Enter.

Disk boot failure


indication?

Yes

No
(Furuno logo
is displayed.)
Selftest
Failure?

Normal

(1)
(2)
(3)
(4)

Insert CF card correctly.


Replace CF card.
Rewrite program onto CF card
Replace card slot board, 24P0085.

Yes
Open Web DIAG in Web configurator.
(1) Check for loose connection of the
board not found.
(2) Replace the board.

98

Chapter 6 Troubleshooting

Symptom 2) The system is not turned on.


Cause: a) Loose connection of SW connector on DC/DC converter,
b) Melt-adhesion of relay contacts
Remedy: a) Replace short plug with new type.
b) Replace K1 and K2 on TB2 board, 24P00709 with new one.

Type: Z-252
C/N: 000-152-206

Fig.6.3 Original short plug

Fig.6.4 Current short plug

Symptom 3) 082 on RAP, 084 on AP, and LED on HDD not blinking
Cause: The operating system does not run.
Remedy: Connect a SXGA monitor. If nothing appears on the monitor, replace CPU board. If the
VDR/S-VDR records data normally, check the connection between CPU board and TB
board. Probably, the CPU board does not receive the signal from AP/RAP via TB
board.
Symptom 4) Web Configurator does not open.
Cause: a) The system does not boot up.
b) LAN cable is not crossed cable.
c) PC has wrong setting.
Remedy: a) Connect a monitor and check that the system boots up normally.
b) Use crossed LAN cable or another crossed cable.
c) Ensure that IP address of your PC is 10.0.0.102.
d) Ensure that Pop-up blocker is not ON.
e) Ensure that Proxy server is set to OFF.
(Tools > Internet Options > Connections tab > LAN Settings, and then make sure
the "automatically detect proxy settings" and "use a proxy automatic
configuration script" options are not checked.)

Fig.6.5

99

Chapter 6 Troubleshooting

Symptom 5) Web configurator does not open with the display of Fig.6.6.

Fig.6.6
Remedy: Delete Temporary Internet files and Cookies.
(TOOLS > INTERNET OPTIONS > Delete Cookies > OK > Delete Files > OK)

Fig.6.7

Fig.6.8

100

Chapter 6 Troubleshooting

Symptom 6) Only ships name appears in LivePlayer Pro.


Remedy: Ensure that DPI setting is Normal size (96 DPI).
(Start > Control Panel > double-click Display > Settings tab > "DPI Setting" >
Apply > OK)

Fig.6.9
Fig.6.10
Symptom 7) LivePlayer Pro does not detect DRU/HDD.
Remedy: a) Reinstall LivePlayer Pro onto your PC.
b) Ensure that Firewall is disabled. (Start > Control Panel > Security > Security Center
> Firewall)

Symptom 8) LivePlayer Pro does not run with the following error message (Fig.6.11).
Cause: An audio driver is not installed onto the PC.
Remedy: Install the audio driver.

Fig.6.11 LivePlayer Start-up error

101

Chapter 6 Troubleshooting

Symptom 9) No error code on the Alarm Panel (AP).


Cause: Loose connection
Remedy: Check connections between CPU and AP board. The AP board is connected to the CPU
via TB1 board as shown in Fig.6.12. Check for bad crimp on a connector pin.
J4

J11

AP board

XH connector assy.
J5
J9

TB1 board

SM-PH connector assy.

Pcb case

SM-10P

Fig.6.12

J5

J4

Fig.6.14 View from A

Fig.6.13 DCU

Fig.6.15 View from B, SM10


connector on pcb case
SM 10P connector

Symptom 10) The Web audio player always


plays first recorded audio.
Remedy: Select Every visit to the page in
Internet Explorer Cache Settings.
(Tools > Internet Options >
General tab > Settings in
Temporary Internet Files section)

Fig.6.16

102

Chapter 6 Troubleshooting

Symptom 11) Error codes 018/022 or 018/022/026


Cause: The system does not detect the memory devices.
Typically, the defective DRU causes this symptom. NOTE that the defective DRU
sometimes generates two error codes 018 and 022.
a)
b)
c)
d)
e)
f)
g)

Defective DRU
Defective -port repeater
Defective IEEE1394 repeater
No power supply to 3-port repeater
Loose connection, CN2 on CPU board
Loose connection of IEEE1394 connector
Poor contact on SW1 on TB1 board

Remedy: To isolate the problem, use the follow chart on the next page.

103

Chapter 6 Troubleshooting

Flow Chart to Remove Error Codes, 018 and 022


Typically, error codes 018 and 022 are generated with the defective DRU. The flow chart
shows the general check procedure.
Start
VR-3010S: 4418-0904 and after
VR-3010: 4417-0351, 0354, 0356,
and after

Yes

Serial Number?

SW1

TB1 board
has a blue or green label
near slide switch SW1?

TB1 board

No label on TB1 board

No
Slide S1 on TB1 board left and right about
10 times. (Probably, SW1 is making poor
contact.)

Yes
Defective SW1
(Poor contact on S1)
Use a spring-powered
desoldering pump to
remove the slide switch.

Error is removed?
No
LED on HDD
lights?

No

Yes

24 Vdc not supplied to


3-port repeater or
defective HDD

Disconnect DRU and set SW1 on TB1 board


to PLAY BACK position. Then, Connect PC
to J6 with IEEE1394 cable.

PC detects
HDD?

Yes

No
On 3-port repeater, disconnect cable
from TB1 board (cable #4) and connect
PC to that port. See Fig.4.

104

Defective SW1 or TB1 board

Chapter 6 Troubleshooting

PC detects
HDD?

No

Defective 3-port repeater

Yes
Check connections between;
1) 3-port repeater and TB1
2) TB1 and CPU case
3) CPU case and CPU board (CN2).

Yes

1) Unplug IEEE1394
connector and plug it again.
2) Check each wires
connection by gently pulling
on PH and SM connectors.

Defective TB1 board or SW1

Connection OK?
No

Make good connection.

HDD

3-port
repeater

4
CPU

TB1

24Vdc

IEEE1394
repeater

3
DRU

24 Vdc

Cable 3

HDD

Cable 2

DRU <<>> TB1


3-port repeater
(top),
IEEE1394
repeater
(bottom, not
shown)

CPU <<>> S1 <<>> TB1


Connect a PC here for
repeater check.
Cable 4
Cable 1

Fig.6.17 DCU with power switch block removed, lower right corner

105

Chapter 6 Troubleshooting

Symptom 12) Error code 042


Cause: The CPU board does not receive video signal.
a) Radar is not turned on.
b) The radar I/F board is defective or has loose connection.
c) Video channel setting is incorrect.
Remedy: a) Turn on the radar.
b) Connect the VGA cable between the VGA port and the video port (VD1) on the
DCU to check the radar I/F board. Connect the video signal to another channel and
read the Framegrabber frontend data. If the data remains unchanged., the board is
defective. In the example of Fig.6.18, Vertical LOW Counter/Vertical HIGH
Counter reads always 1.

Fig.6.18 Framegrabber frontend data


c) Check video channel settings.

Note
During video channel adjustment, turn off the DCU
periodically, otherwise the change is not loaded.
Symptom 13) When FAR-2xx7 series radar is connected, no picture appears on the test
display.
Remedy: Reverse the polarity of the Hs and Vs signal. (0: positive; 1: negative)

Symptom 14) When FR-21x5 series radar is connected, video level becomes low.
Remedy: Remove R20, R21, and R22 from the RGB board.
Symptom 15) Error code 026
Cause: The system time is reset to the default time due to low voltage of BIOS battery.
Remedy: Replace the BIOS battery and set the system time through BIOS menu.

106

Chapter 6 Troubleshooting

Symptom 16) Error code 088


Cause: Loose connection of J1 on TB1 board
Remedy: Check J1 on TB1 board for loose connection.

Symptom 17) No AIS graphic display in LivePlayer Pro


Remedy: Use LivePlayer Pro of version number V03.20 or above. The earlier version of LivePlayer
Pro does not support this feature.

6.5 Q&A
Q1: Is GPS connected to the VDR/S-VDR as a speed sensor?
A1: Ask your class society. Some class societies (for example, ABS) allow to connect the satellite

navigation system to the VDR/S-VDR to receive Speed over ground.


Q2: Can GPS be used as a heading sensor?
A2: No, IMO says As indicated by the ship's compass.
Q3: What specification is required to install LivePlayer Pro on my PC.
A3:

CPU: Pentium4 (1.8 GHz) or latest


RAM: 256 MB or more (Windows XP: 512 MB or more)
Resolution: VGA or more (SXGA, 1280x1024 recommended)
OS: Windows 2000Professinal SP4, Windows XP Professional SP2, DirectX9.0 or above
CD-ROM drive: required
IEEE1394a 4-pin port: required

Q4: Which log serial converter is recommended?


A4: RFQ KW909FM (AMI GFV Marine Ltd)
http://www.amimarine.net/da/26244
or
Baboon4-RS (MARIN ELEKTRONIK)
http://www.marinelektronik.se
Q5: Is it normal that TB3 is 0 V when the system is operating from the built-in batteries?
A5: Yes, it is normal. It is not necessary to record analog, digital, and serial data with the built-in
batteries. Requested is recording bridge audio data.

107

Chapter 6 Troubleshooting

6.6 When Technical Support is Required


If you need a technical advice about VDR/S-VDR service, please attach the following data to
your email as well as the error code.
1) Web-status data
The data is downloaded by using Web-Configurator: Connect > Web-Status > Save_to_PC.
The file name is status_(Ships name).
2) Web-Dialog data
The data is downloaded by using Web-Configurator: Connect > Web-Diag > Save_to_PC. The
file name is web_diag_(Ships name).
3) Log data
The data is downloaded by using Web-Configurator: Connect > Show log > Copy text in Log
window > Past the data in Word Pad. The file name is web_log_(Ships name).
4) Config file
The data is downloaded by using Web-Configurator: Log in > Configuration > Handle-Config
file > Download. The file name is config_(Ships name).
5) Index data
The data is copied by using Web-Configurator: Log in > Configuration > show index > Index
window, copy the text in the window and paste them in Wordpad. File name: index_dru1_ships
name, index_dru2_ships name, index_dru3_ships name, and index_backup_ships name.
6) Log data in DRU and HDD
Download the log data from DRU and HDD by using software log-tool.exe downloadable from
the Technet. File name: DRU_log_Device number_ships name and HDD_log_ships name

108

List of Schematic Diagrams

Drawing Name

Dwg No.

VR-3010 Data Collecting Unit (DCU) Exposed view 1/4


VR-3010 Data Collecting Unit (DCU) Exposed view 2/4
VR-3010 Data Collecting Unit (DCU) Exposed view 3/4
VR-3010 Data Collecting Unit (DCU) Exposed view 4/4

C4437-E03
C4437-E04
C4437-E05
C4437-E06

VR-5020 Data Recording Unit (DCU) Exposed view

C4418-E03

VR-3016 remote Alarm Panel (RAP) Exposed view


IF-8530 Remote Junction Box (RJB) Exposed view

C4437-E01
C4437-E02

VR-3000 Interconnection diagram


VR-3000S Interconnection diagram

C4437-C01
C4436-C01

IF-8530 Interconnection diagram


IF-5200 Interconnection diagram (W/FM-8500)
IF-5200 Interconnection diagram (W/FM-8700

C4437-C02
C4418-C02
C4418-C03

VR-3010 DCU General Drawing


VR-3016 Remote Alarm Panel (RAP) General Drawing
IF-5830 Remote Junction Box (RJB) General Drawing 1/2
IF-5830 Remote Junction Box (RJB) General Drawing 2/2

C4437-K01
C4437-K02
C4437-K03
C4437-K04

RGB Buffer Board, 03P9229

C3464-K25

Refer to DATA COLLECTING UINT (4/4)

(4/4)

Refer to DATA COLLECTING UINT (3/4)

(3/4)

Refer to DATA COLLECTING UINT (2/4)

(2/4)

A B C

TERMINAL 24P0078 J9

W18
(004-383-120)

24-018(R10-9P)

CHECKED

VR-3000/S

EL12P

DRAWN

H.Kuwamura

T.Yoshida

S.Kubota

20 Oct . 2006 20 Oct . 2006 20 Oct . 2006

APPROVED

MODEL

PDU 24P0083 J13,J14

(1/4)

DATA COLLECTING UINT

VR-3010/-S-N/-S-I

(004-383-170)

(004-383-080)

DWG.NO. C4437-E03-A

UNIT

24-023(P12-8,5P)

24-014(R12-12P)

SM12P

PDU 24P0083 J6

W30
W32

(004-383-150)

24-013(4-4P)

VL-8P
LED PANEL 24 P0082 J1

PDU 24P0083 J5

W26
W29

(004-383-070)

(004-383-140)

24-020(4-4P)
24-021(P8-3,P3,P2P)

TERMINAL 24P0078 J3

PDU 24P0083 J9

(004-383-130)

(004-383-110)

24-017(14-10,4P)

24-019(R18-9,8P)

(004-383-090)

24-015(R6-6P)

PDU 24P0083 J1,J2,J4

SM18P

SM10P

PANEL 24P0075B J4,J5

SM6P

(000-158-843-01)

(004-383-060)

W20

TERMINAL 24P0078 J1,J2

TERMINAL 24P0078 J11

W17

W19

TERMINAL 24P0078 J4

921-258-00-00

SERIAL BOARD Dsub78

TERMINAL 24P0079 J6

W10
W11

24-012(R37-16P)

A/D BOARD Dsub37

TERMINAL 24P0079 J4

CONNECTOR ASSEMBLY/CABLE ASSEMBLY

W9

()/()

E-1

PLUNGER
H323-2-1-1
(000-867-116)

CLAMP
CKS-07-L
(000-801-868-10)

GOMMET
H322-2-1
(000-867-103)

CLAMP
CKS-07-L
(000-801-868-10)

VR-3000/S
CHECKED

MODEL
APPROVED

GEL CHIP
GC-2

HARD DISK CASE


MIHC-25F91

H.Kuwamura

T.Yoshida

P40
CLAMP FIXTURE P40
24-009-1023-1
(100-331-671-10)

HDD
HDD CHASSIS
24-009-1501-2
(100-331-922-10)

GEL BUSH
A-1
(000-160-852-10)

S.Kubota

VR-3010/-S-N/-S-I

DATA COLLECTING UINT


(2/4)
DWG.NO. C4437-E04-A

UNIT

HINGE
B-1027-12 SUS
(000-872-357)

HDD
HDD WASHER
24-009-1504-2
(100-332-622-10)

COLOR
24-009-1505-0
(100-337-310-10)

()
LOWER CLAMP SUPPORTER
24-009-1025-1
(100-331-691-10)

DRAWN

HDD
CUSHION SHEET
24-009-1503-1
(100-331-941-10)

+-B
WASHER HEAD SCREW *B*
M3X8 C2700W MBNI2
(000-163-190-10)

+UIB
FIXING SCREW
M6X16 SUS304
(000-800-420)

EARTH LABEL
10-044-4133-0
(100-304-060)

WASHER HEAD SCREW


M4X20 SUS304
(000-160-113)

+UIB
SEMS INDENT HEX HEAD BOLT
M4X10 SUS304
(000-807-433)

CLUMP
CKS-05-L
(000-570-251-10)
+UIB

+F
BINDER HEAD SCREW
M3X15 C2700W MBCR2
(000-806-994)

CLAMP
CKS-13-L
(000-104-832-10)

CLAMP
CKS-26-L
(000-162-318-10)

20 Oct . 2006 20 Oct . 2006 20 Oct . 2006

HARD DISC
MHV2040AC

HDD
REMOVAL HARD DISK DRIVE
VR-3011
(004-385-000)

NUT
M5
SUS.CFW-N-R
(000-801-102)

CLAMP
CKS-10-L
(000-106-350-10)

CLAMP TOP PLATE


24-009-1026-0
(100-331-720-10)

CLAMP SUPPORTER
24-009-1021-1
(100-331-661-10)

+UIB
FIXING SCREW
M6X16 SUS304
(000-800-420)

SCREWDRIVER(SHORT,ANGLED)
210-258J
(000-148-885-10)

CLAMP
CKN-13SP
(000-162-653-10)

WING HANDLE
200-9302NO.1333
(000-148-344)

(1)
WARNING LABEL 1
86-003-1011-2
(100-236-232-10)

P62
CLAMP FIXTURE P62
24-009-3014-1
(100-331-731-10)

P30
CLAMP FIXTURE P30
24-009-1024-1
(100-331-681-10) P40
CLAMP FIXTURE P40
24-009-1023-1
(100-331-671-10)

+UIB
WASHER HEAD SCREW
M4X20 SUS304
(000-160-113)

HDD
HDD FIXING PLATE
24-009-1502-3
(100-331-933-10)

HDD
CUSHION SHEET
24-009-1503-1
(100-331-941-10)

MAIN CHASSIS
24-009-1001/2/3-4
(100-332-274-10)

CAM
200-0424
(000-148-379)

CARD HOLDER
C-26-B-1
(000-159-444)

+-B
WASHER HEAD SCREW *B*
M4X35 C2700W MBNI2
(000-808-650)

EYE BOLT
M10
SUS304
(000-162-671-10)

FINGER GUARD
109-099E
(000-159-549-10)

FAN MOTOR
109P0924W407
(000-157-834-10)

L
RAIL (LEFT)
24-009-1029-0
(100-332-570-10)

FAN
FAN NUT PLATE
24-009-1027-0
(100-331-710-10)

R
RAIL (RIGHT
24-009-1028-0
(100-332-560-10)

TOP PLATE
24-009-1011-3
(100-331-653-10)

keys


WING HANDLEaccessories

E-2

PCB
PRINTED CIRCUIT BOARD
VR3010/S/5010*FD*
(004-388-000)

CPU
CPU CHASIS ASSEMBLY
VR-3010-S-N
(004-383-340)

CPU
CPU CHASIS ASSEMBLY
VR-3010/-S-I
(004-383-330)

-
CABLE CLIP
MFS-1000

CLAMP
CKS-13-L

-
CAP SPACER
CS-8S

FIXING PIN
10-071-3013-1

CONNECTOR PANEL J1
CONNECTOR PANEL J6

CPU BOAD J21


CPU BOAD J31
CPU BOAD J35

W5
W6
W7
W8

T.Yoshida

20 Oct . 2006 20 Oct . 2006

S.Kubota

(3/4)

(000-159-061)

(000-159-060)

(000-160-388)

(000-159-059)

(000-157-871)

(004-383-030)

(000-157-857)

(004-383-020)

DATA COLLECTING UINT

VR-3010/-S-N/-S-I

90311-10-PHR7-L250

*27CM*

90311-PHR/SMP-L500

DWG.NO. C4437-E05-A

UNIT

CONNECTOR PANEL J7

20 Oct . 2006

DRAWN

IDE-CF CONVERTER J3

CPU BOAD JI9,29

CHECKED

90311-10-PHR9-L500

SM18P

CPU BOAD J1

W4

APPROVED

90311-16D-SMP18-L210

TK-KB40

SM6P

CPU BOAD CN2


W3

SM10P

90311-26-SMP12-L300
SM12P
CPU BOAD LPT1
W2

24-009(P6-6P)

24-008(R12-8,4P)

CPU BOAD CN1

W1

CONNECTOR ASSEMBLY/CABLE ASSEMBLY

PC
PC CASE
24-009-1201-5

PC
PC FIXING RUBBER
24-009-1208-0

EL12P
IDE-CF CONVERTER J1

()/()

VR-3000/S

H.Kuwamura

CLAMP
CKS-07-L

CIRCLIP WASHER
TM-147-2

--
LOCKING CARD SPACER
KGLS-4S

CLUMP
CKS-16-L

WIRE CLIP
NO.98-01

CONNECTOR BOARD
24-009-1601-2

PCB(SDRAM DIMM)
DDR SDRAM DIMM BOARD
VR-3010/S*FD*
(004-388-080)

CONNECTOR PNL.P
PRINTED CIRCUIT BOARD
24P0081(LF)
(004-385-110)

CPU
PROCESSOR COOLER ASSY
B8300561
(000-159-870)

GEL CHIP
GC-7

BATT(LI)
LITHIUM BATTERY
CR2032
(000-159-662-10)

PC
CARD RETAINER
24-009-1204-0

SLOT COVER FOR PC


PCBC-SLOT-CVR

only VR-3010-S-N

PC
PC CHASSIS
24-009-1202-3

CIRCLIP WASHER
TM-147-1
(000-801-692)

RISER
PRINTED CIRCUIT BOARD
24P0068(LF)
(004-385-070)

+-B
WASHER HEAD SCREW *B*
M3X8 C2700W MBNI2
(000-881-404)

MODEL

LOCKING CARD SPACER


KGPS-3.5S-N


HEXAGONAL HEAD BOLT
M5X10 SUS304

PC
PC MEMORY FIXTURE
24-009-1207-3

CF
IDE-CF CONVERTER
VR-3010/S*FD*
(004-387-720)

CPU
CPU CARD
VR-3010/S
(004-383-400)

CF
LABEL
24-009-1211-0
(100-337-320-10)

P.C.B.FIXING BASE
UEGR-08-0

PC
CUSHION SHEET
24-009-1209-0

RADAR INTERFACE BOARD


VR-3010/S*FD*
(004-388-070)

only VR-3010/-S-I

PC
CADE GUIDE
24-009-1203-2

PCB(RS-422)
PRINTED CIRCUIT BOARD
VR3010/S/5000*FD*
(004-387-990)

NUT PLATE
24-009-1205-1

COMPACT FLASH CARD


CFI-128MDG(H02AA)
(004-385-140)

FLASH COVER
24-004-2212-0
(100-312-160)

E-3


CLAMP
24-009-1604-3

SPACER
SQ-16

TB1
PRINTED CIRCUIT BOARD
24P0078(LF)
(004-385-350)

TERMINAL BOARD
24-009-1602-4

FW
CABLE FIXTURE
24-009-1605-0

BUS BAR
24-009-1603-0

VL
VL CONNECTOR ASSEMBLY
24-022(P2P)
(004-383-160)

VH
VH CONNECTOR ASSEMBLY
24-024(6P)
(004-383-180)

SPONGE
CRN-L365XW30XT3
(000-159-445)

BATT
TOP PLATE
24-009-1102-2
(100-331-752-10)

BATTERY
NPH16-12T
(000-157-809)

+UIB
SEMS INDENT HEX HEAD BOLT
M4X10 SUS304
(000-807-433)

CHARGING TERMINA
24-009-1103-1
(100-331-761-10)

COVER (BLACK)
24-009-1105-0
(100-331-780-10)

+
SCREW
NO.6-32 UNC5/16 SUS
(000-808-625)

SPRING WASHER
M3.5
SUS304
(000-160-853-10)

+-B
WASHER HEAD SCREW *B*
M4X10 C2700W MBNI2
(000-881-446)

TERMINAL BOARD ASSEMBLY


VR-3010/S
(004-384-430)

CLUMP
CKS-16-L
(000-105-697-10)

CLAMP
CKS-07-L
(000-801-868-10)

BATT
CHASSIS
24-009-1101-4
(100-331-744-10)

+UIB
FIXING SCREW
M6X16 SUS304
(000-800-420)

HANDLE
THA-185-2
(000-161-453-10)

+
FLAT HEAD SCREW
M4X15 SUS304
(000-861-275)

+B
HEX BOLT
M5X12 SUS304
(000-162-574-10)

COVER(BLUE)
24-009-1104-0
(100-331-770-10)

POWER SUPPLY MOUNT


24-009-1302-2
(100-331-852-10)

()
FUSE HOLDER WITH CABLE
VL2P-FV2-5
(000-164-297)

DC-DC
DC-DC CONVERTER
ACE-716C-RS

DC-DC
DC-DC CONVERTER
ACE-716C-RS
(004-385-450)

VH
VH CONNECTOR ASSEMBLY
24-025(7P)
(004-383-190)

CHECKED

H.Kuwamura

T.Yoshida

20 Oct . 2006 20 Oct . 2006

APPROVED

VR-3000/S

S.Kubota

20 Oct . 2006

DRAWN

(IEEE1394)
CABLE
CB-I66-006S
(000-150-130)

MC-VH
MC-VH CONNECTOR ASSEMBLY
24-016(DC-2P)
(004-383-100)

UNIT

()
NOISE FILTER
MYB-1206-33 HFP
(000-158-892-10)

(4/4)

DATA COLLECTING UINT

VR-3010/-S-N/-S-I

PCB(REPEATER)
PRINTED CIRCUIT BOARD
24P0080
(004-381-790)

CHASSIS
24-009-1751-2

(2)
REPEATER MOUNTING PLATE(2)
24-009-1753-0

REPEATER MOUNTING PLATE(1)


24-009-1752-2

THREE-PORT REPATER
VR-3010/S*FD*
(001-006-320)

INSTALLATION STAND FOR PCB


SF-1.6

REPEATER ASSEMBLY
VR-3010/S
(004-384-660)

FIXING PIN
10-071-3013-1


HEXAGONAL HEAD BOLT
M5X10 SUS304

SPACER
SQ-16

CIRCUIT PROTECTOR
CP31PM/10DC
(000-157-843)

CHASSIS
24-009-1301-2

(2)
WARNING LABEL(2)
03-129-1001-1

TERMINAL BOARD
LC-02-30T6 3P
(000-116-325)

PANEL ASSEMBLY
VR-3010/S
(004-383-510)

CD-ROM
CD-ROM (FOR LIVE PLAYER)
2450032(004-658-230)

DWG.NO. C4437-E06-A

(IEEE1394)
CABLE
CB-I66-006S
(000-150-130)

-()1394
CABLE ASSEMBLY FOR IEEE1394
KE-9403
(000-158-948)

FILTER MOUNTING PLATE


24-009-1304-2

()
NOISE FILTER
MYB-1210-33 HFP
(000-158-893-10)

LED PANEL
PRINTED CIRCUIT BOARD
24P0082(LF)
(004-385-340)

MAIN
PRINTED CIRCUIT BOARD
24P0075B(LF)
(004-385-320)

PANEL
PRINTED CIRCUIT BOARD
24P0076B(LF)
(004-385-330)

CIRCUIT PROTECTOR
CP32PM/3
(000-157-844)

PDU
PRINTED CIRCUIT BOARD
24P0083(LF)
(004-384-750)

POWER SUPPLY
RTW28-11RN-1
(004-385-390)

TERMINAL BOARD
LC-02-30T6 2P
(000-116-597)

VL
VL CONNECTOR ASSSEMBLY
24-010(R8P)
(004-383-040)

(000-150-114-11)

(000-159-663)

(000-148-884-11)

NYLON PUSH RIVET


FNRP 3X4.5

231-308/026-FUR

TB5

231-307/026-FUR

TB4

231-303/026-FUR

(000-148-883-11)

TB14,15

(000-147-429-11)

231-304/026-FUR
231-302/026-FUR

TB613
TB1621

DISPLAY SHEET
24-009-1303-2

MODEL

(231)
CONNECTOR

+-B
WASHER HEAD SCREW *B*
M4X10 C2700W MBNI2
(000-881-446)

TB2
PRINTED CIRCUIT BOARD
24P0079(LF)
(004-385-370)

LOCKING CARD SPACER


KGPS-3.5S-N

SPACER
AMP-415

E-4

E-5

DATA RECORDING UNIT


VR-5020-6G/9G

(D)
BEACON BASE PLATE (D)
24-004-1242-0

BEACON RUBBER TUBE


24-004-1241-0

PW M6 SUS316L
SW M6 SUS316L

PW M4 SUS316L

HEXAGONAL HEAD BOLT


M6X12 SUS316L

SW M4 SUS316L

HEXAGONAL HEAD BOLT


M4X10 SUS316L

COVER
24-004-1236-3

BEACON FIXING BAND


24-004-1238-0

+
TRUSS HEAD SCREW
M4X10 SUS316L

ACOUSTIC BEACON
DK120
(000-148-648)

COVER FIXING PLATE


24-004-1239-1

BEACON MAINTENANCE KITS


VR-5020
(001-004-790)

DRU
DRU MOUNTING BRACKET
VR-5020-6G/9G
(004-379-580)

MODEL

VR-3000/3000S/5000

APPROVED

CHECKED

DRAWN

08 Sep. 2006

08 Sep. 2006

08 Sep. 2006

H.Kuwamura

T.Yoshida

S.Kubota

UNIT

VR-5020

DATA RECORDING UNIT

DWG.NO. C4418-E03-B

E-6
+-B
WASHER HEAD SCREW *B*
M3X8 C2700W MBNI2
(000-881-404)

FELT RUBBER
24-009-2106-0
(100-332-080-10)

TEST

SAVE

PANEL PLATE
24-009-2102-1
(100-332-041-10)

ACK

+-A
WASHER HEAD SCREW *A*
M4X15 C2700W MBNI2
(000-881-147)

D-L
DISTRESS BUTTON COVER ASSY.
05-073-1111-0
(100-274-720)

RAP
FILTER
24-009-2107-0
(100-332-090-10)

PANEL BASE
24-009-2103-0
(100-332-050-10)

SPACER
SP-16
(000-159-212-10)

BACK PLATE
24-009-2112-0
(100-332-110-10)

Five Keytops shall be


supplied in one sheet .

EARTH LABEL
24-005-5013-1
(100-332-171-10)

(SAVE)
KEYTOP SHEET
24-009-2104-0
(100-332-060-10)

FRONT PANEL
24-009-2101-2
(100-332-032-10)

WING NUT
M4
YBSC2 MBNI2
(000-863-306 )

SPACER
SR-6
(000-159-325-10)

BZ-XH
BUZZER WITH XH CONNECTOR
24-026(-2P)
(004-383-200)

SPEAKER MOUNT
24-009-2105-0
(100-332-070-10)

CASE
24-009-2111-0
(100-332-100-10)

+-A
WASHER HEAD SCREW *A*
M3X8 C2700W MBNI2
(000-881-104)

MAIN
PRINTED CIRCUIT BOARD
24P0075A(LF)
(004-385-520)

(232)
CONNECTOR
232-307/026-FUR
(000-157-837)

SPACER
4ER-8
(000-159-173-10)

(1)
CLAMP FIXTURE
03-163-7222-0
(100-320-830)

PANEL
PRINTED CIRCUIT BOARD
24P0076A(LF)
(004-385-560)

MODEL

APPROVED

VR-3000/S

CHECKED

DRAWN

UNIT

VR-3016

20 Oct . 2006 20 Oct . 2006 20 Oct . 2006


H.Kuwamura

T.Yoshida

S.Kubota

REMOTE ALARM PANEL

DWG.NO. C4437-E01-A


JUNCTION BOARD ASSEMBLY
IF-8530
(004-384-850)

SPACER
AMP-415
(000-159-448)

+-B
WASHER HEAD SCREW *B*
M4X8 C2700W MBNI2
(000-881-445)

PW M3

+-B
WASHER HEAD SCREW *B*
M4X10 C2700W MBNI2
(000-881-446)

BUS BAR
24-009-1603-0

JUNCTION BOARD
24-009-3101-2

SPACER
SQ-16
(000-159-300-10)

TB
PRINTED CIRCUIT BOARD
24P0077(LF)
(004-385-510)

+-B
WASHER HEAD SCREW *B*
M3X8 C2700W MBNI2
(000-881-404)

MAIN
PRINTED CIRCUIT BOARD
24P0069(LF)
(004-385-490)

CHECKED
APPROVED

DRAWN

H.Kuwamura

T.Yoshida

S.Kubota

IF-8530

P30
CLAMP FIXTURE P30
24-009-1024-1
(100-331-681-10)

DWG.NO. C4437-E02-A

UNIT

231-308/026-FUR
8P

JUNCTION BOX

P62
CLAMP FIXTURE P62
24-009-3014-1
(100-331-731-10)

RJB
CLAMP PLATE
24-009-3013-1
(100-332-141-10)

P40
CLAMP FIXTURE P40
24-009-1023-1
(100-331-671-10)

(000-150-114-11)

231-306/026-FUR

20 Oct . 2006 20 Oct . 2006 20 Oct . 2006

VR-3000/S
MODEL

2
WING BOLT
M5X15SUS.CFW-B
(000-162-687-10)

EARTH LABEL
24-005-5013-0
(100-332-170-10)

+UIB
FIXING SCREW
M6X16 SUS304
(000-800-420)

+UIB
FIXING SCREW
M4X20 SUS304
(000-160-113)

(000-147-429-11)
(000-147-430-11)

231-304/026-FUR
4P

(000-148-884-11)

231-303/026-FUR
3P

6P

(000-148-883-11)

231-302/026-FUR
2P

(231) CONNECTOR

RJB
RJB CASE
24-009-3011-2
(100-332-122-10)

CLAMP
CKN-13SP
(000-162-653-10)

SCREWDRIVER(SHORT,ANGLED)
210-258J
(000-148-885-10)

RJB
RJB LID
24-009-3012-1
(100-332-131-10)

+-F
WASHER HEAD SCREW
M4X8 C2700 MBCR2
(000-806-407)

E-7


()

NOTE
*1. SHIPYARD SUPPLY.
*2. OPTION.
*3. NEVER CUT THE CABLE.
*4. FOR RUSSIAN SPECIFICATION ONLY.

/
CONSULT WITH SHIPOWNER AND/OR SHIPYARD ABOUT CONNECTION OF DEVICES.
100-230VAC
1,50/60Hz

VHF2
24VDC
TTYCS-1 *1

1m

APPROVED

SCALE

DWG No.

1 H
2 C
3
4
H 5
C 6

*1
DPYC-2.5

*1
TTYCS-1

*1
TTYCS-1

*1
TTYCS-1

*1
TTYCS-1

*1
TTYCS-1

*1
TTYCS-1

*1
TTYCS-1Q

*1
TTYCS-1Q

*1
TTYCS-1

DRAWN

Jan. 15 '07
CHECKED

C4437-C01- F

*1
PE IV-8sq.

E.MIYOSHI

TAKAHASHI.T

MASS
kg

REF.No.

VGA
RS-232C

Y.Htai

VGA4
R 1
G 2
B 3
R_GND 6
G_GND 7
B_GND 8
SYNC_GND 10
H_SYNC 13
V_SYNC 14
15

BNCX5-DSUB15-L400 *2

MOUSE_CLK
J3
1 KYBD_DATA
2
3 GND_2
4 5V_2
5 KYBD_CLK
6

MOUSE_DATA
GND_1
5V_1

J2

VGA3
R 1
G 2
B 3
R_GND 6
G_GND 7
B_GND 8
SYNC_GND 10
H_SYNC 13
V_SYNC 14
15

BNCX5-DSUB15-L700

COM1 GND

COM1 RXD
COM1 TXD

J5

PS/2 MOUSE

(FOR MAINTENANCE)

*4

POWER SUPPLY UNIT

PE IV-8sq.

TITLE

VR-3000

NAME

VOYAGE DATA RECORDER


INTERCONNECTION DIAGRAM

BNC

BNC

BNC

COAX. CABLE(x5) (*1) OR


1.5C2V-3C2V-T-20M/30M
20/30m,21 *2 ECDIS
RADAR OR ECDIS

COAX. CABLE(x5) (*1) OR


1.5C2V-3C2V-T-20M/30M
20/30m,21 *2 ECDIS
RADAR OR ECDIS

COAX. CABLE(x5) (*1) OR


1.5C2V-3C2V-T-20M/30M
20/30m,21 *2 ECDIS
RADAR OR ECDIS

COAX. CABLE(x5) (*1) OR


1.5C2V-3C2V-T-20M/30M
20/30m,21 *2 ECDIS
RADAR OR ECDIS

RJ45 J1
1 TX-P
P
2 TX-N
3 RX-P
4
P P
5
6 RX-N
7
P
8
DC IN
TB1
1 24V
2 0V

PC (LIVE PLAYER)

BNC

TB4
TD_A
TD_B
RD_A
RD_B
GND
+24V
OV

1
2
3
4
5
6

1
2
3
4
5
6
7
8
9

CONNECTOR
PANEL
H_SYNC
V_SYNC

RADAR I/F
RI-3010

VGA1
R 1
G 2
B 3
4
5
R_GND 6
G_GND 7
B_GND 8
9
SYNC_GND 10
11
12
H_SYNC 13
V_SYNC 14
15
VGA2
R 1
G 2
B 3
R_GND 6
G_GND 7
B_GND 8
SYNC_GND 10
H_SYNC 13
V_SYNC 14
15

*1
STP LAN CABLE(CAT5)

ALT-03BX,3m OR
STP-CAT5,CROSS(*1)

*1
DPYC-1.5

1
2
3
4
5
6
7

DATA RECORDING UNIT


VR-5020-6G/9G

ALARM MONITORING SYSTEM

AIE896,2m(IEEE1394)

*1
TTYCS-4

*1
TTYCS-4

*3
1394M1A1 AG, 20/30m,15

SYNC_GND

IEEE1394

J10 RJ45
LAN1_BI_DA+ 1
LAN1_BI_DA- 2
LAN1_BI_DB+ 3
LAN1_BI_DC- 4
LAN1_BI_DC+ 5
LAN1_BI_DB- 6
LAN1_BI_DD+ 7
LAN1_BI_DD- 8
DC OUT
TB3
24V 1
0V 2

BNCX5-DSUB15-L400

R_GND
G_GND
B_GND

R
G
B

J4

DATA COLLECTING UNIT


VR-3010

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

AC IN
TB1
1 L
2 N
3 G

DC IN
TB2
1 24V
2 0V

GND
BB+
AA+

1
2
3
4
5
6

IEEE1394

J14 RJ45
LAN2_BI_DA+ 1
P
LAN2_BI_DA- 2
LAN2_BI_DB+ 3
LAN2_BI_DC- 4
P P
LAN2_BI_DC+ 5
LAN2_BI_DB- 6
LAN2_BI_DD+ 7
P
LAN2_BI_DD- 8

TP
TP
TP
TP

J6

TB5
SYS_FAIL(NC) 1
SYS_FAIL(COM) 2
SYS_FAIL(NO) 3
LOCAL_ACK(NC) 4
LOCAL_ACK(COM) 5
LOCAL_ACK(NO) 6
REMOTE_ACK(+) 7
REMOTE_ACK(-) 8

TB4
COM2 RX- 1
COM2 RX+ 2
COM2 TX- 3
COM2 TX+ 4
COM2 GND 5
+24V 6
OV 7

1
2
3
4
5
6

24VDC

SERIAL CH8
IEC61162-1

SERIAL CH7
IEC61162-1

SERIAL CH6
IEC61162-1

SERIAL CH5
IEC61162-1

SERIAL CH4
IEC61162-1

SERIAL CH3
IEC61162-1

SERIAL CH2
IEC61162-2

SERIAL CH1
IEC61162-2

VHF INTERFACE
IF-5200

VHF2

*1
TTYCS-1

P P

P P

P P

P P

J8
+24V
GND
TP BTP B+
TP ATP A+

*1
DPYC-1.5

AUDIO MIC
(MAX. 6 SETS)
VHF RECEIVER
(MAX. 2 ch)

VHF1

TTYCS-1 *1

FOR WING
VHF INTERFACE
IF-5200

*1
TTYCS-4

*1
TTYCS-4

*1
TTYCS-4

*1
TTYCS-4

TB7
24V
A
B
OV
TB8
1 24V
2 A
3 B
4 OV
TB9
1 24V
2 A
3 B
4 OV
TB10
1 24V
2 A
3 B
4 OV
TB11
1 24V
2 A
3 B
4 OV
TB12
1 24V
2 A
3 B
4 OV
TB13
1 24V
2 A
3 B
4 OV
TB14
1 A1
2 B1
3 G1
TB15
1 A2
2 B2
3 G2
TB16
1 A
2 B
TB17
1 A
2 B
TB18
1 A
2 B
TB19
1 A
2 B
TB20
1 A
2 B
TB21
1 A
2 B
1
2
3
4

TB6
24V
A
B
OV

*1
IV-8sq.

DITTO

MICROPHONE
VR-5011 OR

WATERPROOF MIC
VR-3012W

DITTO

DITTO

P P

P P

1
2
3
4

REMOTE ALARM PANEL


VR-3016

VHF1
24VDC

1m

MIC6

MIC5

MIC4

MIC3

*1
TTYCS-4

*1
TTYCS-4

B
TERMINAL
BOARD(1)

MIC2

1
2
3
4
5

DITTO

24V
A
MIC1 MICROPHONE
B
VR-5011
OV

S-1

JUNCTION BOX
IF-8530 *2

BNCX5-DSUB15-L700 *2

PS/2 KEYBOARD

()

DITTO

MIC5

MIC6

AUDIO MIC
(MAX. 6 SETS)

NOTE
*1. SHIPYARD SUPPLY.
*2. OPTION.
*3. NEVER CUT THE CABLE.
/
CONSULT WITH SHIPOWNER AND/OR SHIPYARD ABOUT CONNECTION OF DEVICES.
SCALE

DWG No.

*1
DPYC-2.5

C4436-C01- 2

VGA

DRAWN

Nov. 21 '05 T.TAKENO


CHECKED
Nov. 21 '05 T.MATSUGUCHI
APPROVED
Nov. 21 '05

MASS
kg

REF.No.
(FOR MAINTENANCE)

RS-232C

MOUSE_DATA
GND_1
5V_1

COM1 GND

COM1 RXD
COM1 TXD

VGA4
R 1
G 2
B 3
R_GND 6
G_GND 7
B_GND 8
SYNC_GND 10
H_SYNC 13
V_SYNC 14
15

VGA3
R 1
G 2
B 3
R_GND 6
G_GND 7
B_GND 8
SYNC_GND 10
H_SYNC 13
V_SYNC 14
15
*2
FG-3011

MOUSE_CLK
J3
1 KYBD_DATA
2
3 GND_2
4 5V_2
5 KYBD_CLK
6

J2

J5

H_SYNC
V_SYNC

*2
BNCX5-DSUB15-L700

*2
BNCX5-DSUB15-L700

*2
BNCX5-DSUB15-L400

PS/2 MOUSE

*1
COAX. CABLE

*1
COAX. CABLE

*1
COAX. CABLE

*1
COAX. CABLE

ECDIS
RADAR OR ECDIS

ECDIS
RADAR OR ECDIS

ECDIS
RADAR OR ECDIS

ECDIS
RADAR OR ECDIS

REMOTE
JUNCTION BOX
IF-8530 *2

BNC
R

BNC
R

BNC
R

BNC
R

RJ45 J1
1 TX-P
2 TX-N
3 RX-P
4
5
6 RX-N
7
8
DC IN
TB1
1 24V
2 0V

TD_A
TD_B
RD_A
RD_B
GND
+24V
OV

1
2
3
4
5
6

1
2
3
4
5
6
7
8
9

DATA COLLECTING UNIT CONNECTOR


PANEL
VR-3010
SYNC_GND

VGA2
R 1
G 2
B 3
4
5
R_GND 6
G_GND 7
B_GND 8
9
SYNC_GND 10
11
12
H_SYNC 13
V_SYNC 14
15

*2
BNCX5-DSUB15-L400

*1
DPYC-2.5

*1
STP LAN CABLE(CAT5)
P
P

LIVE PLAYER

AMS

1
2
3
4
5
6
7

R_GND
G_GND
B_GND

J4
R
G
B

VGA1
R 1
G 2
B 3
4
5
R_GND 6
G_GND 7
B_GND 8
9
SYNC_GND 10
11
12
H_SYNC 13
V_SYNC 14
15

J10 RJ45
LAN1_BI_DA+ 1
LAN1_BI_DA- 2
LAN1_BI_DB+ 3
LAN1_BI_DC- 4
LAN1_BI_DC+ 5
LAN1_BI_DB- 6
LAN1_BI_DD+ 7
LAN1_BI_DD- 8
DC OUT
TB3
24V 1
0V 2
*2
FRAME GRABBER
FG-3010

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

AC IN
TB1
1 L
2 N
3 G

TERMINAL
BOARD(1)

DC IN
TB2
1 24V
2 0V

*1
TTYCS-4

*1
J14 RJ45
STP LAN CABLE(CAT5)
LAN2_BI_DA+ 1
P
LAN2_BI_DA- 2
LAN2_BI_DB+ 3
LAN2_BI_DC- 4
PP
LAN2_BI_DC+ 5
LAN2_BI_DB- 6
LAN2_BI_DD+ 7
P
LAN2_BI_DD- 8

*1
TTYCS-4

REMOTE ALARM PANEL


VR-3016
TB4

DATA RECORDING UNIT


VR-5020-6G/9G

SELECT

*1
DPYC-2.5

*1
TTYCS-1

*1
TTYCS-1

*1
TTYCS-1

*1
TTYCS-1

*1
TTYCS-1

*1
TTYCS-1

*1
TTYCS-1Q

*1
TTYCS-1Q

*1
TTYCS-1

TB5
SYS_FAIL(NC) 1
SYS_FAIL(COM) 2
SYS_FAIL(NO) 3
LOCAL_ACK(NC) 4
LOCAL_ACK(COM) 5
LOCAL_ACK(NO) 6
REMOTE_ACK(+) 7
REMOTE_ACK(-) 8

BB+
AA+
TB4
COM2 RX- 1
COM2 RX+ 2
COM2 TX- 3
COM2 TX+ 4
COM2 GND 5
+24V 6
OV 7

TP
TP
TP
TP

1
2
3
4
5
6

*3
1394M1A1
30m,6.3

FLOOT FREE DRU


VR-3030-6G/9G

24VDC

SERIAL CH8

SERIAL CH7

SERIAL CH6

SERIAL CH5

SERIAL CH4

SERIAL CH3

SERIAL CH2

SERIAL CH1

VHF2

VHF1

1
2
3
4
5
6

FR-FTPC-CY,30/50m,13

100-230VAC
1,50/60Hz

VHF INTERFACE
IF-5200

VHF RECEIVER
(MAX. 2 ch)

*1
TTYCS-1

*1
TTYCS-4

*1
TTYCS-4

VHF2

DITTO

MIC4

*1
TTYCS-4

*1
TTYCS-4

J8
+24V
GND
TP BTP B+
TP ATP A+
J6

LIVE PLAYER

VHF INTERFACE
IF-5200

DITTO

MIC3

TB7
24V
OV
A
B
TB8
1 24V
4 OV
2 A
3 B
TB9
1 24V
4 OV
2 A
3 B
TB10
1 24V
4 OV
2 A
3 B
TB11
1 24V
4 OV
2 A
3 B
TB12
1 24V
4 OV
2 A
3 B
TB13
2 A
3 B
1 24V
4 OV
TB14
1 A1
2 B1
3 G1
TB15
1 A2
2 B2
3 G2
TB16
1 A
2 B
TB17
1 A
2 B
TB18
1 A
2 B
TB19
1 A
2 B
TB20
1 A
2 B
TB21
1 A
2 B
1
4
2
3

(FOR MAINTENANCE)

VHF1

DITTO

MIC2

RJ-45
1
2
3
4
5
6
7
8

*1
TTYCS-4

TPB0+
TPB0TPA0+
+24V
GND
TPA0TPA0+
TPA0-

TB6
1 24V
4 OV
2 A
3 B

DITTO

MIC1

24V 1

OV 4
MICROPHONE
A 2
VR-5011
B 3
5

*1
TTYCS-4

S-2

PS/2 KEYBOARD *IV-8sq.

TITLE

VR-3000S

NAME

SIMPLIFIED VOYAGE DATA RECORDER


INTERCONNECTION DIAGRAM

2
JUNCTION BOX IF-8530

DIGITAL
(CONTACT)
*1
CH1 TTYCS-1

CH2

CH3

CH4

CH5

CH6

*1
TTYCS-1

*1
TTYCS-1

*1
TTYCS-1

*1
TTYCS-1

*1
TTYCS-1

*6

*6

*6

*6

*6

*6

B
CH7

CH8

CH9

CH10

*1
TTYCS-1

*1
TTYCS-1

*1
TTYCS-1

*1
TTYCS-1

*1

*6

*6

*6

*6

*6

CH11 TTYCS-1

CH12

CH13

CH14

CH15

*1
TTYCS-1

*1
TTYCS-1

*1
TTYCS-1

*1
TTYCS-1

*6

*6

*6

*6

D
*1

CH16 TTYCS-1

*6

24P0077 RJB-TMB
TB12
TB2
1 24:24V
24:24V 1
A:DIG_SIG17 2
2 A:DIG_SIG1
B:DIG_RTN17 3
3 B:DIG_RTN1
G:GND 4
4 G:GND
24:24V 5
5 24:24V
A:DIG_SIG18 6
6 A:DIG_SIG2
B:DIG_RTN18 7
7 B:DIG_RTN2
G:GND 8
8 G:GND
TB13
TB3
24:24V 1
1 24:24V
A:DIG_SIG19 2
2 A:DIG_SIG3
B:DIG_RTN19 3
3 B:DIG_RTN3
G:GND 4
4 G:GND
24:24V 5
5 24:24V
A:DIG_SIG20 6
6 A:DIG_SIG4
B:DIG_RTN20 7
7 B:DIG_RTN4
G:GND 8
8 G:GND
TB14
TB4
24:24V 1
1 24:24V
A:DIG_SIG21 2
2 A:DIG_SIG5
B:DIG_RTN21 3
3 B:DIG_RTN5
G:GND 4
4 G:GND
24:24V 5
5 24:24V
A:DIG_SIG22 6
6 A:DIG_SIG6
B:DIG_RTN22 7
7 B:DIG_RTN6
G:GND 8
8 G:GND
TB15
TB5
24:24V 1
1 24:24V
A:DIG_SIG23 2
2 A:DIG_SIG7
B:DIG_RTN23 3
3 B:DIG_RTN7
G:GND 4
4 G:GND
24:24V 5
5 24:24V
A:DIG_SIG24 6
6 A:DIG_SIG8
B:DIG_RTN24 7
7 B:DIG_RTN8
G:GND 8
8 G:GND
TB17
TB7
24:24V 1
1 24:24V
A:DIG_SIG25 2
2 A:DIG_SIG9
B:DIG_RTN25 3
3 B:DIG_RTN9
G:GND 4
4 G:GND
24:24V 5
5 24:24V
A:DIG_SIG26 6
6 A:DIG_SIG10
B:DIG_RTN26 7
7 B:DIG_RTN10
G:GND 8
8 G:GND
TB18
TB8
24:24V 1
1 24:24V
A:DIG_SIG27 2
2 A:DIG_SIG11
B:DIG_RTN27 3
3 B:DIG_RTN11
G:GND 4
4 G:GND
24:24V 5
5 24:24V
A:DIG_SIG28 6
6 A:DIG_SIG12
B:DIG_RTN28 7
7 B:DIG_RTN12
G:GND 8
8 G:GND
TB9
TB19
1 24:24V
24:24V 1
A:DIG_SIG29 2
2 A:DIG_SIG13
B:DIG_RTN29 3
3 B:DIG_RTN13
G:GND 4
4 G:GND
24:24V 5
5 24:24V
A:DIG_SIG30 6
6 A:DIG_SIG14
B:DIG_RTN30 7
7 B:DIG_RTN14
8 G:GND
G:GND 8
TB10
TB20
1 24:24V
24:24V 1
2 A:DIG_SIG15
A:DIG_SIG31 2
3 B:DIG_RTN15
B:DIG_RTN31 3
4 G:GND
G:GND 4
5 24:24V
24:24V 5
6 A:DIG_SIG16
A:DIG_SIG32 6
7 B:DIG_RTN16
B:DIG_RTN32 7
8 G:GND
G:GND 8

*6

*6

*6

*6

*6

*6

*1
TTYCS-1

*1
TTYCS-1

*1
TTYCS-1

*1
TTYCS-1

*1
TTYCS-1

*1
TTYCS-1

DIGITAL
(CONTACT)
CH17

DIGITAL
(VOLTAGE)
*1
CH33 TTYCS-1

CH34

*1
TTYCS-1

CH18
CH35
CH19

*1
TTYCS-1

*1

CH36 TTYCS-1
CH20
CH37
CH21
CH38

*1
TTYCS-1

*1
TTYCS-1

CH22
*1

*6

*6

*6

*6

*6

*6

*1
TTYCS-1

*1
TTYCS-1

*1
TTYCS-1

*1
TTYCS-1

*1
TTYCS-1

*1
TTYCS-1

CH39 TTYCS-1
CH23
CH40

*1
TTYCS-1

CH24
CH41
CH25
CH42

*1
TTYCS-1

*1
TTYCS-1

CH26
CH43
CH27
CH44

*1
TTYCS-1

*1
TTYCS-1

CH28
*1

*6

*6

*1
TTYCS-1

*1
TTYCS-1

CH45 TTYCS-1
CH29

*1

CH46 TTYCS-1
CH30
*1

*6

*6

JBDC24V
JB
4-20mAV-I
No.2No.3CH3
24V-A

*1
TTYCS-1

*1
TTYCS-1

CH47 TTYCS-1
CH31

*1

CH48 TTYCS-1
CH32

RJB-TMB
TB22
TB32
24P0077
24:24V
24:24V 1
A:DIG_SIG33
A:DIG_SIG49 2
B:DIG_RTN33
B:DIG_RTN49 3
G:GND
G:GND 4
24:24V
24:24V 5
A:DIG_SIG34
A:DIG_SIG50 6
B:DIG_RTN34
B:DIG_RTN50 7
G:GND
G:GND 8
TB23
TB33
24:24V 1
1 24:24V
A:DIG_SIG51 2
2 A:DIG_SIG35
B:DIG_RTN51 3
3 B:DIG_RTN35
G:GND 4
4 G:GND
24:24V 5
5 24:24V
A:DIG_SIG52 6
6 A:DIG_SIG36
B:DIG_RTN52 7
7 B:DIG_RTN36
G:GND 8
8 G:GND
TB24
TB34
1 24:24V
24V 1
A:DIG_SIG53 2
2 A:DIG_SIG37
B:DIG_RTN53 3
3 B:DIG_RTN37
G:GND 4
4 G:GND
24:24V 5
5 24:24V
A:DIG_SIG54 6
6 A:DIG_SIG38
B:DIG_RTN54 7
7 B:DIG_RTN38
G:GND 8
8 G:GND
TB25
TB35
24:24V 1
1 24:24V
A:DIG_SIG55 2
2 A:DIG_SIG39
B:DIG_RTN55 3
3 B:DIG_RTN39
G:GND 4
4 G:GND
24:24V 5
5 24:24V
A:DIG_SIG56 6
6 A:DIG_SIG40
B:DIG_RTN56 7
7 B:DIG_RTN40
G:GND 8
8 G:GND
TB27
TB37
1 24:24V
24:24V 1
A:DIG_SIG57 2
2 A:DIG_SIG41
B:DIG_RTN57 3
3 B:DIG_RTN41
G:GND 4
4 G:GND
24:24V 5
5 24:24V
6 A:DIG_SIG42
A:DIG_SIG58 6
7 B:DIG_RTN42
B:DIG_RTN58 7
8 G:GND
G:GND 8
TB28
TB38
1 24:24V
24:24V 1
A:DIG_SIG59 2
2 A:DIG_SIG43
B:DIG_RTN59 3
3 B:DIG_RTN43
G:GND 4
4 G:GND
24:24V 5
5 24:24V
A:DIG_SIG60 6
6 A:DIG_SIG44
B:DIG_RTN60 7
7 B:DIG_RTN44
8 G:GND
G:GND 8
TB39
TB29
1 24:24V
24:24V 1
A:DIG_SIG61 2
2 A:DIG_SIG45
B:DIG_RTN61 3
3 B:DIG_RTN45
G:GND 4
4 G:GND
24:24V 5
5 24:24V
A:DIG_SIG62 6
6 A:DIG_SIG46
B:DIG_RTN62 7
7 B:DIG_RTN46
G:GND 8
8 G:GND
TB30
TB40
1 24:24V
24:24V 1
A:DIG_SIG63 2
2 A:DIG_SIG47
B:DIG_RTN63 3
3 B:DIG_RTN47
G:GND 4
4 G:GND
24:24V 5
5 24:24V
A:DIG_SIG64 6
6 A:DIG_SIG48
B:DIG_RTN64 7
7 B:DIG_RTN48
8 G:GND
G:GND 8

*1
TTYCS-1

1
2
3
4
5
6
7
8

CONSULT WITH SHIPOWNER AND/OR SHIPYARD ABOUT CONNECTION OF DEVICES.


NOTE
*1. SHIPYARD SUPPLY.
*2. EXTERNAL 24VDC POWER SUPPLY IS REQUIRED FOR CASCADE CONNECTION OF JB.
*3. NOT USED FOR CASCADE CONNECTION OF JB.
*4. SET JUMPER BETWEEN I AND V FOR 4-20mA SIGNAL.
*5. FOR CASCADE CONNECTED No.2 & No.3 JB, ONLY CH3 IS AVAILABLE FOR SERIAL DATA PORT.
*6: JUMPER SET BETWEEN 24V AND A-TERMINAL AT FACTORY.
MODIFY SETTING TO CONNECT A VOLTAGE LINE.

*1
TTYCS-1

*1
TTYCS-1

DIGITAL
(VOLTAGE)
SERIAL
IEC61162-1/2
CH49

CH1

CH2

CH50
SERIAL
IEC61162-1

CH3

CH51
CH4

*1
TTYCS-1

*1
TTYCS-1

CH52

CH5
CH6

CH53
CH7

*1
TTYCS-1

*1
TTYCS-1

*1
TTYCS-1

*1
TTYCS-1

*1
TTYCS-1

*1
TTYCS-1

*1
TTYCS-1

*1
TTYCS-1

*1
TTYCS-1

*1
TTYCS-1

CH54

CH8

JUNCTION BOX
IF-8530

CH55

*1
TTYCS-1Q

*1
TTYCS-1Q

*1
TTYCS-1
*1
TTYCS-1
*1
TTYCS-1
*1
TTYCS-1
*1
TTYCS-1
*1
TTYCS-1

*1
TTYCS-1
*5

SERIAL CH3CH8
(CASCADE CONNECTION)

CH56

TB45
1 A:SER_A1
2 B:SER_B1
3 G:SER_ISOGND1
TB50
1 A:SER_A2
2 B:SER_B2
3 G:SER_ISOGND2
TB11
1 A:SER_A3
2 B:SER_B3
TB16
1 A:SER_A4
2 B:SER_B4
TB21
1 A:SER_A5
2 B:SER_B5
TB26
1 A:SER_A6
2 B:SER_B6
TB31
1 A:SER_A7
2 B:SER_B7
TB36
1 A:SER_A8
2 B:SER_B8

TB6
1 SER_OUT_A
2 SER_OUT_B
3
4

CH57

CH58

CH59

CH60

CH61
RJB-TMB
24P0077

CH62

TB41
V:AN_SIG1 1
I:470ohm1 2
G:AN_RTN1 3
V:AN_SIG2 4
I:470ohm2 5
G:AN_RTN2 6
TB42
V:AN_SIG3 1
I:470ohm3 2
G:AN_RTN3 3
V:AN_SIG4 4
I:470ohm4 5
G:AN_RTN4 6
TB43
V:AN_SIG5 1
I:470ohm5 2
G:AN_RTN5 3
V:AN_SIG6 4
I:470ohm6 5
G:AN_RTN6 6
TB44
V:AN_SIG7 1
I:470ohm7 2
G:AN_RTN7 3
V:AN_SIG8 4
I:470ohm8 5
G:AN_RTN8 6
TB46
V:AN_SIG9 1
I:470ohm9 2
G:AN_RTN9 3
V:AN_SIG10 4
I:470ohm10 5
G:AN_RTN10 6
TB47
V:AN_SIG11 1
I:470ohm11 2
G:AN_RTN11 3
V:AN_SIG12 4
I:470ohm12 5
G:AN_RTN12 6
TB48
V:AN_SIG13 1
I:470ohm13 2
G:AN_RTN13 3
V:AN_SIG14 4
I:470ohm14 5
G:AN_RTN14 6
TB49
V:AN_SIG15 1
I:470ohm15 2
G:AN_RTN15 3
V:AN_SIG16 4
I:470ohm16 5
G:AN_RTN16 6
TB1
24V 1
OV 2
J1
TX-P
TX-N
RX-P

CH63
RX-N

*1
TTYCS-1

S-3

RJB-MAIN
24P0069

CH64

*1
TTYCS-1
*4

*1
TTYCS-1

ANALOG
CH1
CH2

*4
*1
TTYCS-1
*4

*1
TTYCS-1

CH3
CH4

*4
*1
TTYCS-1
*4

*1
TTYCS-1

CH5
CH6

*4
*1
TTYCS-1
*4

*1
TTYCS-1

CH7
CH8

*4
*1
TTYCS-1
*4

*1
TTYCS-1

CH9
CH10

*4
*1
TTYCS-1
*4

*1
TTYCS-1

CH11
CH12

*4
*1
TTYCS-1
*4

*1
TTYCS-1

CH13
CH14

*4
*1
TTYCS-1
*4

*1
TTYCS-1

CH15
CH16

*4
*1 *2
DPYC-1.5

RJ45
1
2
3
4
5
6
7
8

TB3
1
2

*1 *3 RJ45
STP LAN CABLE
J10
P

P P

*1
IV-8sq.

DRAWN
Nov. 2 '07
CHECKED
Nov. 2 '07
APPROVED

T.YAMASAKI
T.TAKENO

TITLE

IF-8530

NAME

JUNCTION BOX
INTERCONNECTION DIAGRAM

Nov.5'07 R.Esumi VR-3000/3000S

SCALE

MASS
kg

DWG No.

C4437-C02- H

REF.No.

DATA COLLECTING
UNIT
VR-3010

S-4
1

A
VHF
VHF INTERFACE
IF-5200
*2
FM10PS-6H

HANDSET HANGER
HSC701K-B20

MIC RECEPTACLE BOX


RBD-VHF/VHF-B
No.1

1
2
3
4
5
6

1
2
3

*1
TTYCY-4S
P
P

CN3
0V
PTT SW
MIC-H
MIC-C
SP(H)
THRU1

CN4
0V
PTT SW
MIC-H
MIC-C
SP(H)
THRU1
THRU2
0V

1
2
3
4
5
6
7
8

1
2
3
4
5
6
7
8

CN7/8
CN5
0V
0V
PTT SW PTT SW
MIC-H
MIC-H
MIC-C
MIC-C
SP(H)
SP(H)
THRU1
THRU1
THRU2
THRU2
0V
0V

1
2
3
4
5
6
7
8

CN6
CN9
0V
24VDC(+) 1
PTT SW 24VDC(-) 2
MIC-H
3
MIC-C
OUT1(H) 4
OUT1(L) 5
SP(H)
6
THRU1
OUT2(H) 7
THRU2
OUT2(L) 8
0V

1
2
3
4
5
6
7
8

*2
NH8P

ATTACHED CABLE
CC490,1m

*2
NH8P

ATTACHED CABLE
CC491,1m

VHF
VHF TRANSCEIVER UNIT
FM-8500
HANDSET
*2
FM10PS-6H J1105
1 0V
2 PTT SW
3 MIC-H
4 MIC-C
5 HS SP
6 HOOK SW

*2
FM14-7P
1
2
3
4
5
6
7

WING HANDSET
J602
0V
W_PTT SW
W_MIC
W_SP
TX/RX
+15V
0V

WING HANDSET
*3
HS6000FZ-6/5

MIC RECEPTACLE BOX


RBD-VHF/VHF-B
No.2

1
2
3

*1
TTYCY-4S
P
P

WING HANDSET
*3
HS6000FZ-6/5

*1
TTYCS-1
*1
TTYCS-1
*1
TTYCS-1

24VDC
VHF-1
L+
LVHF-2
L+
L-

VR-5000

DATA COLLECTING UNIT


VR-5010

TB-12
2 A
3 B
TB-13
2 A
3 B

VR-3000/3000S

DATA COLLECTING UNIT


VR-3010

NOTE
*1. SHIPYARD SUPPLY.
*2. FITTED AT FACTORY.
*3. ONE WING HANDSET IS USED IN COMMON.

DRAWN
MAY 23, '06
CHECKED
APPROVED
SCALE
DWG.No.

TITLE

E.MIYOSHI
TAKAHASHI.T

Y. Hatai
MASS

C4418-C02- J

kg

NAME

IF-5200 (W/FM-8500)
VHF

VHF INTERFACE
INTERCONNECTION DIAGRAM

S-5
1

VHF
VHF RADIO
FM-8700

A
VHF
VHF INTERFACE
IF-5200
*2
FM10PS-6H

HANDSET HANGER
HSC701K-B20

MIC RECEPTACLE BOX


RBD-VHF/VHF-B
No.1

1
2
3
4
5
6

1
2
3

*1
TTYCY-4S
P
P

CN3
0V
PTT SW
MIC-H
MIC-C
SP(H)
THRU1

1
2
3
4
5
6
7
8

WING HANDSET
*3
HS6000FZ-6/5

MIC RECEPTACLE BOX


RBD-VHF/VHF-B
No.2

1
2
3
4

*1
TTYCY-4S
P
P

1
2
3
4
5
6
7
8

CN4
0V
PTT SW
MIC-H
MIC-C
SP(H)
THRU1
THRU2
0V

CN5
0V
PTT SW
CN7/8
MIC-H
MIC-C
0V
SP(H) PTT SW
MIC-H
THRU1
MIC-C
THRU2
SP(H)
0V
THRU1
THRU2
0V

1
2
3
4
5
6
7
8

1
2
3
4
5
6
7
8

CN6
CN9
0V
24VDC(+) 1
PTT SW 24VDC(-) 2
MIC-H
3
MIC-C
OUT1(H) 4
OUT1(L) 5
SP(H)
6
THRU1
OUT2(H) 7
THRU2
OUT2(L) 8
0V

WING HANDSET
*3
HS6000FZ-6/5

*2
NH8P

*2
NH8P

TRANSCEIVER UNIT
FM-8700

HANDSET
*2
ATTACHED CABLE FM10PS-6H J1105
CC490,1m
1 0V
2 PTT SW
3 MIC-H
4 MIC-C
5 HS SP
6 HOOK SW

ATTACHED CABLE
CC491,1m
BLK
GRN
RED
BLU
WHT

*1
TTYCS-1
*1
TTYCS-1
*1
TTYCS-1

DUPLEXER UNIT
DX-8700
WING HANDSET
TB201
0V
W_PTT SW
W_MIC
W_SP
F_GND

*4
1
2
3
4
5

24VDC
VHF-1
L+
LVHF-2
L+
L-

VR-5000

DATA COLLECTING UNIT


VR-5010

TB-12
2 A
3 B
TB-13
2 A
3 B

VR-3000/3000S

DATA COLLECTING UNIT


VR-3010

NOTE
*1. SHIPYARD SUPPLY.
*2. FITTED AT FACTORY.
*3. ONE WING HANDSET IS USED IN COMMON.
*4. CONNECT CORES AFTER REMOVE CONNECTOR PLUG.
DRAWN
Jun. 26,'06
CHECKED
APPROVED
SCALE
DWG.No.

TITLE

E.MIYOSHI
TAKAHASHI.T

Y.Hatai
MASS

C4418-C03- K

kg

NAME

IF-5200 (W/FM-8700)
VHF

VHF INTERFACE
INTERCONNECTION DIAGRAM

S-6

S-7

S-7

S-8

S-9

S - 10

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