F-Sp-Hse06-01 Rev 03 Hira New

Approved by:
(Signature)
Hazard Identification And Risk Assessment

Business Unit : RIL Barodra
Division/Department/Location: PGH 2214101
CRAI Ref No: CRAI-CD-HSE-12/15
Prepared by :Vikreshvar Behra
Hazard Identification (HI)

No
Area / Activity /
Process /
Machine / Material
Use of
Motorized
vehicles
Mobilization of
Equipments
Risk Assessment (RA)

Existing Risk Controls
Damage to plant
/Equipment /
Personnel due to hit by
vehicle.
Possible
Injury
Drivers License,
Use of Seat Belts, Speed Limit
Recommendations, Markings
for Pedestrian & Vehicle traffic,
No access to
Emergency Services
Possible
Injury
Designated Parking Only, Area

Barricade, Markings for
Pedestrian & Vehicle traffic.
Fall of Tools &

Equipment during
transportation
Possible
Injury
Secure of All tools &

Equipments with chains,
binders & hooks to prevent
them from falling or misplacing,
Dont Overload the Truck,
Adherence of traffic
Safety Rules,
Driver/
Project
Coordinator /
Site
Supervisor
Falling object from

crane or forklift when
loading/Unloading from
truck.
Possible
Injury
Safe rigging/lifting Practice,

Drivers Licence & Competency
Certificate of Operator,
Driver/Site
Supervisor
Vehicle Accident
during transportation
Possible
Injury
Licensed Driver, Use of seat

belts, Follow of Traffic safety
rules, No over speeding
10
VH
Do not violate traffic

rules, Drive slowly
Driver/
Project
coordinator
Crane/Vehicle Entry
Pass,
Entry Check list,
Site
Supervisor/
Safety
Executive
Safety Harness to be
strictly used while
working @ height
more than 1.8meter
Crane / Vehicle Entry
F-SP-HSE06-01 Rev. 03
Risk Control (RC)
Possible
injury/
Ill-health
Hazard
Possible
Injury
Safe access to
the job location
working @
height
Name:
Date:
Possible
Injury
Fall from height
Drivers License, competency

certificate, crane/Vehicle
inspection check list,
Use of Seat Belts, Speed Limit
Recommendations,
Tool box to be conducted at
site prior to start of activity
Safety harness to be use
while working @ height
secure loose tools to avoid
drop object
Issue date: July 14, 2011
Risk
level
Additional Controls
Risk
level
Responsible
person
Vehicle Entry Pass

Personnel Entry
Pass, Check list for
Vehicle
Plant Specific Safety

Induction
Site
Supervisor/
Project
Coordinator
Remarks
Legal
requirement
Legal
requirement
Page 1 of 14
Approved by:
(Signature)


No
Area / Activity /
Process /
Machine / Material
Hazard
Falling object from

crane or forklift during
Rigging/Lifting
Operation
Equipment
Setup at Site
Shifting of tools
and tackles on
job location
Blinding activity
Pinch points
Possible
injury/
Ill-health
Possible
Injury

Certificate of Operator, Area
Barricading
Possible
Injury
Risk Control (RC)

S
Risk
level
Additional Controls
Use of PPE, Safe Hand & Foot

Placement,
Be ensure while
removal or installation
of bolts or nuts aware
of pinch points of
figure and hand avoid
body injury
-
Structural or
Equipment Damage
during rigging lifting
operations
Possible
Injury

Drop Object
Possible
Injury
Barricade the drop zone area ,

take the material to the top by
lifting bag,
Working at height
Possible
Injury
Permit to work System, Safety

Harness with double lanyard &
shock absorber, Scaffoldings
must be certified as Fit for Use
Expose to toxic gases
Ill Health
Follow LOTO system , Zero

energy Demonstration to be
carried out
Slip, Trip & fall from

safe level
Possible
Injury
Good Housekeeping, Safe lay

of all cables, hoses & cords,
only equipment required at the
time to be on the platform,
Pinch points
Possible
Injury

Placement,
Name:
Date:
Risk
level
Responsible
person
Remarks
Site
Supervisor/
Rigging
Supervisor/
Safety
Executive
Site
Supervisor
Anchor the harness

all the time while
working @ height
Avoid bodily injury

engage your mind
before engage your
hand
Site
Supervisor/
Site Safety
Representati
ve
Page 2 of 14
Approved by:
(Signature)


No
Area / Activity /
Process /
Machine / Material
Hazard
Back-up
availability for
prompt rescue of
persons in case
of emergency.
Possible
injury/
Ill-health
Use of Tool bags, tray or

buckets to keep loose items,
secure all tools & equipments
use at height,
Follow blind list, Barricade area,
lines must be
drained/depressurised prior to
opening,
Gas test, Personnel Shall Stand
opposite of upwind direction,
Authorised Personnel only,
Drop objects
Possible
Injury
Being exposed to high

pressure/Temperature
Possible
Injury
Release of hazardous
gas
Ill health
Hazardous material
spillage
Ill health

pressure lines of
hydraulic or pneumatic
equipments
Possible
Injury
Being hit by hand tools
Possible
Injury
Lowering/lifting of tools
& equipment
Possible
Injury
Secure all tools & equipment

from free fall prior to lowering or
lifting,
Possible
Injury
Inspection of cables for any

worn or damage condition, Use
of ELCB/ECB, Proper
grounding, Proper lying of cable
to protect them from damage,
Electrocution
Absence of adequate
rescue equipment
Ill health
Use tray to collect any spill,

Personnel Always stand clear
off lines,
Pre job Inspection of all
pressurised equipment, Clearly
identified with high pressure
tag,
Safe work Practice, Use of
Cricket helmet during
hammering, safe hand & foot
placement
Availability of Oxy-Viva,
Inspection of all rescue devices
prior to confined space entry
Name:
Date:
Risk Control (RC)

S
Risk
level
Additional Controls
Barricade the drop

zone area
Clear identification of
process equipment by
relevant process or
operations personnel,
Follow LOTO system
, zero energy
demonstration by RIL
Risk
level
All hoses and

equipment to be
certify prior
Engage your mind

before engage your
hand
Always stand clear off

the place where
lowering & lifting
operation is going on
Use of Inspected &

certified type
appliances only,
Display Rescue Plan
Responsible
person
Remarks
Site
Supervisor/
Site Safety
Representati
ve/
Electrician
Site
Supervisor/
Site Safety
Representati
ve
Page 3 of 14
Approved by:
(Signature)


No
Area / Activity /
Process /
Machine / Material
Confined Space
Entry
Preparation
Top Tray
Opening
10
Confined Space
Entry under
normal
atmosphere for
vacuuming 1st
bed catalyst
Risk Control (RC)
Possible
injury/
Ill-health
Ill health
Gas test to be conducted O2

19.5% to 23.5% other gases
NIL
Pinch points
Possible
Injury

Placement,
Slip & Trip
Possible
Injury
Proper hand & Foot placement,

safe lay of all cords, cables &
hoses with identification tag,
Possible
Injury

shock absorber, Self retracting
device, pneumatic winches with
valid certificates,
Adequate Ventilation, Personnel
rotation, liquid intake
Hazard
Lack of O2
Fall from height
Heat stress
Possible
Injury
Oxygen Deficiency
Possible
Injury
Falling object
Possible
Injury
Presence of
flammable/hazardous
atmosphere
Ill health
Electrocution
Possible
Injury
All entry to be done after gas

test , Adequate Ventilation,
continuous gas monitoring
from free fall while working at
height or transferring to
Reactor,
Adequate ventilation, Continue
gas monitor

of ELCB/ECB, Proper
Name:
Date:
Risk
level
Avoid bodily injury

engage your mind
before engage your
hand
Anchor the harness

all the time
Temperature >40 C,
Continue gas monitor,
No loose item near by

manway
Risk
level
Additional Controls
Responsible
person
Remarks
Use of Inspected &

certified type
appliances only,
Site
Supervisor/
Site Safety
Representati
ve /Manhole
watcher
Page 4 of 14
Approved by:
(Signature)


No
Area / Activity /
Process /
Machine / Material
Hazard

Possible
injury/
Ill-health
Name:
Date:
Risk Control (RC)

S
Risk
level
Additional Controls
Risk
level
Responsible
person
Remarks
grounding, Proper lay of cable

Keep Welding Machines outside
of confined space
11
12
13
14
2nd bed Tray

Opening
Strain due to limited

access or limited work
space
Ill health
Authorised Entry, Work break,

job rotation,
Pinch points
Possible
Injury

Placement,
Pinch point, hand

injury
Possible
Injury

Placement,
slip trip and fall due to

spillage of catalyst
Possible
Injury
CR Supervisor to remind and

ensure workers to clean the
spillage catalyst ASAP to avoiud
slip trip and fall
Opening of
Dumping Nozzle
Opening of
Bags/Drums
Unloading of
catalyst through
Dumping nozzle
for 2nd bed
Being exposed to dust
Possible
Injury
Use of PPE by referring MSDS
Slip and fall due to

catalyst spillage
Possible
Injury
CR to wet and clean up spillage

immediately to avoid slip,
trip,fall hazard.
Pinch point, hand

injury
Possible
Injury
CR supervisor to remind worker

to keep finger away from being
crushed by during handeling of
drums
Spent Catalyst drums to be

kept in designated place, CR to
arrange the flow drums so that
there is no congestion
Congestion at work
site
Avoid bodily injury

engage your mind
before engage your
hand
Avoid bodily injury
engage your mind
before engage your
hand
Ensure good house
keeping all the time
Site
Supervisor/
Site Safety
Representati
ve
Page 5 of 14
Approved by:
(Signature)


No
15
Area / Activity /
Process /
Machine / Material
Confined Space
Entry under
normal
atmosphere for
vacuuming
remaining
catalyst
Hazard
Possible
injury/
Ill-health
Risk Control (RC)

S
Risk
level
Additional Controls
Risk
level
Catalyst dust
inhalation and skin
contact
At drumming point : CR workers

to wear filter mask and tyvek
suit and gloves
House Keeping
During unloading of catalyst

spillage to be clear from ground
to avoid Slip, trip , Fall
Possible
Injury
Proper hand & Foot placement,

safe lay of all cords, cables &
hoses with identification tag,
Possible
Injury

valid certificates,
Anchor the harness

all the time
Adequate Ventilation, Personnel

rotation, liquid intake
Temperature >40 C,
Continue gas monitor,
No loose item near by

manway
Slip & Trip
Fall from height
Heat stress
Possible
Injury
Oxygen Deficiency
Possible
Injury
Falling object
Possible
Injury
Presence of
flammable/hazardous
atmosphere
Ill health
Electrocution
Name:
Date:
Possible
Injury
All entry to be done after gas

test , Adequate Ventilation,
continuous gas monitoring
from free fall while working at
height or transferring to
Reactor,
Adequate ventilation, Continue
gas monitor

of ELCB/ECB, Proper
Keep Welding Machines outside
Use of Inspected &

certified type
appliances only,
Responsible
person
Remarks
Page 6 of 14
Approved by:
(Signature)


No
Area / Activity /
Process /
Machine / Material
Hazard

Possible
injury/
Ill-health
Name:
Date:
Risk Control (RC)

S
Risk
level
Additional Controls
Risk
level
Responsible
person
Remarks
of confined space
Strain due to limited
access or limited work
space
16
Cleaning &
Inspection
Ill health
Authorised Entry, Work break,

job rotation,
Working At Height
Major

valid certificates,
Sprain or Strain
Moderate
Personnel Rotation
Low Illumination
Moderate
Adequate lighting, use of only

approved type 24V lamps,
Use body harness all the time

and anchor to anchorage point
Follow working at
height procedure
Falling from height

17
18
Loading
Preparation and
Dense machine
set up
Transferring of
Catalyst from
Bag/Drums to
Hooper
Possible
Injury
Site Safety
Representati
ve / Site
Supervisor
Chute may dislodge

under its own weight
Possible
Injury
Use metal pipe ( which is rigged

by chain block and slings) for all
of chute except the canvas sock
Inspect all the

equipment prior to
start the activity
pinch point
Possible
Injury
be aware of pinch point
Use of PPEs
Exposure to Chemical
dust
Possible
Injury
Site Safety
Representati
ve/Site
Supervisor
Pushing/Pulling of
Load, Manual
Handling, Pinch points,
Possible
Injury
Safe work posture, Safe manual

handling practice
Use tag line to control

the load or hopper
Site Safety
Representati
ve
Page 7 of 14
Approved by:
(Signature)


No
19
20
Area / Activity /
Process /
Machine / Material
Lifting of Hooper
Inert ball loading

for bottom bed
Catalyst loading
through dense
loading 2nd bed
Risk Control (RC)
Possible
injury/
Ill-health
Falling object, pinch

points, Pushing &
Pulling of load
Possible
Injury
Annual Testing & Certification of

lifting tools & tackles, Safe
rigging/lifting practice,
Being exposed to dust,

Oxygen Deficiency,
Moderate
Use of Mask or filter referred by

MSDS, Use of single breathing
line with compressor backup,
Improper working
Posture/Fatigue while
using rope ladder
Moderate
Selection of Persons fit for the

job, Rescue arrangements in
place
Major

of ELCB/ECB, Proper
grounding, Secure & Proper lay
of cable to protect them from
damage, avoid Naked joints,
use appropriate sockets,
Hazard
Electrocution
Poor visibility
21

S
Risk
level
Additional Controls
Risk
level

the load or hopper,
Constant observer &

rescue person,
Use aluminium ladder

instead of rope ladder
wherever possible
Use of Inspected &

certified type
appliances only,
Control rate of
catalyst loading such
that visibility is
ensured by avoiding
excess dust formation
Moderate
Sufficient illumination provided,
Falling Tools/Drop
Objects
Major
Hard Barricade in the region of

the Manhole Opening, all tools
& equipments shall be kept at
distance from man hole to
prevent any drop object,
Secure all tools &

equipments while
lifting & lowering
through manhole to
protect them from
free fall,

Oxygen Deficiency,
Ill health

Constant observer &

rescue person,
Name:
Date:
Responsible
person
Remarks
Site Safety
Representati
ve/Site
Supervisor
Site Safety
Representati
ve/Site
Supervisor/
Man Hole
watcher
Site Safety
Representati
ve/Site
Page 8 of 14
Approved by:
(Signature)


No
Area / Activity /
Process /
Machine / Material
Hazard
Improper working
using rope ladder
Electrocution
Poor visibility
Falling Tools/Drop
Objects
22
23
Removal of
Dense machine
set up
Cleaning and
Tray Box up of
Falling from height
Risk Control (RC)
Possible
injury/
Ill-health
Possible
Injury

place
Possible
Injury

of ELCB/ECB, Proper
Possible
Injury
Possible
Injury

Possible
Injury
Name:
Date:

Risk
level
Additional Controls
Risk
level

wherever possible
Use of Inspected &

certified type
appliances only,
Control rate of
that visibility is
ensured by avoiding
Secure all tools &

equipments while
lifting & lowering
through manhole to
protect them from
free fall,
Follow working at
height procedure
Possible
Injury

Inspect all the

equipment prior to
start the activity
pinch point
Possible
Injury
Use of PPEs
Pre Job Inspection of

Equipments & Use only when
assess safe,
Inspection &
certification tag shall
be check prior to use
Possible
Injury
Remarks
Supervisor/
Man Hole
watcher
Chute may dislodge

Use of
Electrical/Pneumatic
Equipments,
Responsible
person
Site Safety
Representati
ve / Site
Supervisor
Site Safety
Representati
ve/Site
Page 9 of 14
Approved by:
(Signature)


No
Area / Activity /
Process /
Machine / Material
2nd bed
Hazard
24
25
Transferring of
Catalyst from
Bag/Drums to
Hooper
Possible
Injury
Drop Objects
Possible
Injury
Sharp Edges
Possible
Injury
Possible
Injury
Risk Control (RC)

S
Risk
level
Additional Controls
Risk
level

Placement,
Engage your mind

before engage your
hand
Use of PPE, Secure all tools &

equipment to protect them from
free fall,
Stand clear of place

where lifting/lowering
Use of PPE, Marking of Sharp

edges by Fluorescent colour,
Covering of sharp
edges,

Follow working at
height procedure
Responsible
person
Site Safety
Representati
ve / Site
Supervisor
Possible
Injury

Inspect all the

equipment prior to
start the activity
pinch point
Possible
Injury
Use of PPEs
Exposure to Chemical
dust
Possible
Injury
Site Safety
Representati
ve/Site
Supervisor
Pushing/Pulling of
Load, Manual
Handling, Pinch points,
Possible
Injury
Safe work posture, Safe manual

handling practice

the load or hopper
Site Safety
Representati
ve
Possible
Injury
Annual Testing & Certification of

lifting tools & tackles, Safe
rigging/lifting practice,

the load or hopper,
26
Lifting of Hooper
27
Inert ball loading

for top bed

Oxygen Deficiency,
Moderate

Constant observer &

rescue person,
Remarks
Supervisor
Chute may dislodge

Falling object, pinch

points, Pushing &
Pulling of load
Possible
injury/
Ill-health
Pinch Points
Falling from height

Dense machine
set up for top
bed
Name:
Date:
Site Safety
Representati
ve/Site
Supervisor
Site Safety
Representati
ve/Site
Supervisor/
Man Hole
Page 10 of 14
Approved by:
(Signature)


No
Area / Activity /
Process /
Machine / Material
Hazard

Possible
injury/
Ill-health
Name:
Date:
Risk Control (RC)

S
Risk
level
Additional Controls
Risk
level
Responsible
person
Remarks
watcher
Improper working
using rope ladder
Electrocution
Poor visibility
28
Catalyst loading
through dense
loading for top
bed

place

wherever possible
Major

of ELCB/ECB, Proper
Use of Inspected &

certified type
appliances only,
Control rate of
that visibility is
ensured by avoiding
Moderate
Falling Tools/Drop
Objects
Major

Secure all tools &

equipments while
lifting & lowering
through manhole to
protect them from
free fall,

Oxygen Deficiency,
Ill health

Constant observer &

rescue person,
Improper working
using rope ladder
Possible
Injury

place

wherever possible
Electrocution
Moderate
Possible
Injury

of ELCB/ECB, Proper
Use of Inspected &

certified type
appliances only,
Site Safety
Representati
ve/Site
Supervisor/
Man Hole
watcher
Page 11 of 14
Approved by:
(Signature)


No
Area / Activity /
Process /
Machine / Material
Hazard

Possible
injury/
Ill-health
Name:
Date:
Risk Control (RC)

S
Risk
level
Additional Controls
Risk
level
Control rate of
that visibility is
ensured by avoiding
Secure all tools &

equipments while
lifting & lowering
through manhole to
protect them from
free fall,
Responsible
person
Remarks

Poor visibility
Falling Tools/Drop
Objects
29
30
Removal of
Dense machine
set up
Cleaning and
Tray Box up
Falling from height
Possible
Injury

Possible
Injury

Follow working at
height procedure
Chute may dislodge

Possible
Injury

Inspect all the

equipment prior to
start the activity
pinch point
Possible
Injury
Use of PPEs
Use of
Electrical/Pneumatic
Equipments,
Possible
Injury
Pre Job Inspection of

Equipments & Use only when
assess safe,
Inspection &
certification tag shall
be check prior to use
Pinch Points
Possible
Injury
Possible
Injury

Placement,
Engage your mind

before engage your
hand
Site Safety
Representati
ve / Site
Supervisor
Site Safety
Representati
ve/Site
Supervisor
Page 12 of 14
Approved by:
(Signature)


No
Area / Activity /
Process /
Machine / Material
Hazard
Possible
Injury
Sharp Edges
Possible
Injury
Working at height
Possible
Injury
Pinch points
31
Drop objects
Possible
Injury
Possible
Injury
Possible
Injury

pressure/Temperature
Possible
Injury
Release of hazardous
gas
Ill health
Hazardous material
spillage
Ill health

pressure lines of
hydraulic or pneumatic
equipments
Possible
injury/
Ill-health
Drop Objects
Slip, Trip & fall from

safe level
elbow box up
De-blinding If
required as per
suggestion by
client
Possible
Injury
Name:
Date:
Risk Control (RC)

S
Risk
level
Additional Controls
Risk
level
Use of PPE, Secure all tools &

equipment to protect them from
free fall,
Stand clear of place

where lifting/lowering
Use of PPE, Marking of Sharp

edges by Fluorescent colour,
Covering of sharp
edges,

shock absorber,
Anchor the harness

all the time at the
anchor point
Good Housekeeping, Safe

laying of all cables, hoses,
cords,

Placement,
Use of Tool bags, tray or

buckets to keep loose items,
secure all tools & equipments
use at height,
Make blind list available at site,

Barricade area,
Personnel Shall Stand opposite
of upwind direction & shall carry
O2 meters with them,
Authorised Personnel only,
Use of drip tray to collect any
spill, Personnel Always stand
clear off lines,
Pre job Inspection of all
pressurised equipment, Clearly
identified with high pressure
tag,
Clear identification of
process equipment by
relevant process or
operations personnel,
Continuous gas
monitoring
Responsible
person
Remarks
Site Safety
Representati
ve/Site
Supervisor
Page 13 of 14
Approved by:
(Signature)


No
Area / Activity /
Process /
Machine / Material
Hazard
Being hit by hand tools
Lowering/lifting of tools
& equipment

Possible
injury/
Ill-health
Possible
Injury
Possible
Injury
Possible
Injury
Electrocution
Falling object from

crane or forklift when
loading to truck.
32
Site Restoration
House keeping
Fall of Tools &

Equipment during
transportation
Vehicle Accident
during transportation
Possible
Injury te
Possible
Injury
Possible
Injury
Name:
Date:
Risk Control (RC)

S
Risk
level
Safe work Practice, Use of

Cricket helmet during
hammering, safe hand & foot
placement

from free fall prior to lowering or
lifting,

of ELCB / ECB, Proper

Additional Controls
Tie the rope to the

spanner to avoid
drop object of
spanner
Always stand clear off
the place where
lowering & lifting
Risk
level
Use of Inspected &

certified type
appliances only,
Secure all tools & Equipments

with chains, binders & hooks to
prevent them from falling or
misplacing, Dont Overload the
Truck,
Adherence of traffic
Safety Rules,
Licensed Driver, Use of seat

belts, Follow of Traffic safety
rules, No over speeding, vehicle
check list,
Follow traffic rules ,

drive slowly
Responsible
person
Remarks
Site Safety
Representati
ve/Site
Supervisor/
Electrician
Site Safety
Representati
ve/Site
Supervisor/
Electrician/
Project
Coordinator
Page 14 of 14

F-Sp-Hse06-01 Rev 03 Hira New

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Approved by:

Hazard Identification And Risk Assessment

Prepared by :Vikreshvar Behra

Hazard Identification (HI)

Risk Assessment (RA)

Designated Parking Only, Area

Fall of Tools &

Secure of All tools &

Falling object from

Safe rigging/lifting Practice,

Licensed Driver, Use of seat

Do not violate traffic

Crane / Vehicle Entry

Risk Control (RC)

Drivers License, competency

Issue date: July 14, 2011

Vehicle Entry Pass

Plant Specific Safety

Hazard Identification And Risk Assessment

Prepared by :Vikreshvar Behra

Hazard Identification (HI)

Falling object from

Existing Risk Controls

Safe rigging/lifting Practice,

Risk Control (RC)

Use of PPE, Safe Hand & Foot

Safe rigging/lifting Practice,

Barricade the drop zone area ,

Risk Assessment (RA)

Permit to work System, Safety

Expose to toxic gases

Follow LOTO system , Zero

Slip, Trip & fall from

Good Housekeeping, Safe lay

Use of PPE, Safe Hand & Foot

Issue date: July 14, 2011

Anchor the harness

Avoid bodily injury

Hazard Identification And Risk Assessment

Prepared by :Vikreshvar Behra

Hazard Identification (HI)

Existing Risk Controls

Use of Tool bags, tray or

Being exposed to high

Being exposed to high

Being hit by hand tools

Secure all tools & equipment

Inspection of cables for any

Risk Assessment (RA)

Use tray to collect any spill,

Issue date: July 14, 2011

Risk Control (RC)

Barricade the drop

All hoses and

Engage your mind

Always stand clear off

Use of Inspected &

Display Rescue Plan

Hazard Identification And Risk Assessment

Prepared by :Vikreshvar Behra

Hazard Identification (HI)

Risk Control (RC)

Existing Risk Controls