Computer-Assisted Planning,
Stereolithographic Modeling, and
Intraoperative Navigation for Complex
Orbital Reconstruction: A Descriptive
Study in a Preliminary Cohort
R. Bryan Bell, DDS, MD,* and
Michael R. Markiewicz, DDS, MPH
Purpose: Post-traumatic or postablative enophthalmos and diplopia and/or facial asymmetry resulting
from inaccurate restoration of orbital anatomy remain relatively frequent sequellae of complex orbital
reconstruction. Recently, preoperative computer-assisted planning with virtual correction and construction of stereolithographic models have been combined with intraoperative navigation in an attempt to
more accurately reconstruct the bony orbit and optimize treatment outcomes. The purpose of the
present study is to review the authors early experience with computer planning, stereolithographic
modeling, and intraoperative navigation in a series of patients who underwent surgical treatment for a
variety of complex post-traumatic and postablative orbital deformities.
Patients and Methods: The investigators initiated a retrospective chart review, and a sample of
patients was derived from the population of patients at Legacy Emanuel Hospital, Portland, OR, between
2007 and 2008. Each patients anatomy was assessed in multiplanar (axial, coronal, sagittal) and
3-dimensional computed tomography (CT) hard-tissue views; virtual correction was made using the
uninjured or anatomically correct side by creating a mirror image that was superimposed on the
traumatized side. The internal orbit was reconstructed with the previously contoured titanium mesh. The
external orbital frame was reduced or repositioned and stabilized using 1.3-mm and/or 1.5-mm titanium
plates and screws. The patients position was identified with a digital reference frame that was fixed to
an adhesive mask. Intraoperative navigation was then used to assess the accuracy of the restored internal
and external orbital anatomy by assessing various points on the virtual image at the workstation. All
patients received a postoperative CT scan, and the preoperative and postoperative images were compared and subjectively analyzed. To be included in the sample, patients must have undergone reconstruction for complex primary or secondary unilateral orbital deformities secondary to traumatic injury
or ablative procedure using computer-assisted treatment during the study enrollment period. Criteria for
using computer-assisted navigation were unilateral, clinically significant disruption of the internal and/or
external orbit, that involved more than one orbital wall and that resulted in or had the potential to result
in enophthalmos, diplopia, ocular dysmotility, or facial asymmetry. Patients excluded from the review
were those who underwent orbital reconstructing using traditional (non computer-assisted) techniques.
Demographic, etiological, treatment, and outcome variables were recorded and analyzed. Outcome
measures included globe position, ocular motility, facial symmetry, and complications. Poor outcome
*Attending Head and Neck Surgeon and Director of Resident
Education, Oral and Maxillofacial Surgery Service, Legacy Emanuel
Hospital and Health Center; and Clinical Associate Professor of Oral
and Maxillofacial Surgery, Oregon Health & Science University,
Portland, OR.
Resident, Department of Oral and Maxillofacial Surgery, Oregon
Health & Science University, Portland, OR.
0278-2391/09/6712-0002$36.00/0
doi:10.1016/j.joms.2009.07.098
2559
2560
was defined as clinically perceptible enophthalmos, persistent dipolopia, facial asymmetry/malar flattening, or ocular dysmotility.
Results: Fifteen consecutive patients with complex primary or secondary unilateral post-traumatic and
postablative orbital deformities received computer-assisted treatment. Anatomic restoration of internal
and external orbital contours was obtained in all but 1 patient based on a comparison of preoperative and
postoperative CT scans. Further evaluation of the postoperative CT images compared favorably to the
virtually planned reconstructions. Despite favorable restoration of internal and external bony anatomy,
the soft-tissue limitations were not completely overcome in some patients with secondary deformities.
Suboptimal correction of globe projection occurred in three patients undergoing secondary enophthalmos repair because of severe, intraconal, soft-tissue scarring posterior to the equator of the globe.
Complications occurred in 4 patients.
Conclusions: Preoperative computer modeling and intraoperative navigation provides a useful guide
for and presumably more accurate reconstruction of complex orbital injuries and postablative orbital
defects. Although probably not necessary for routine use in small orbital blowout fractures, its use in a
shattered orbit or high-velocity injury resulting in severe disruption of the internal and external orbit
shows promise.
2009 American Association of Oral and Maxillofacial Surgeons
J Oral Maxillofac Surg 67:2559-2570, 2009
Fractures involving the orbit are present in as many as
50% of patients with craniomaxillofacial injuries who
present to trauma centers in the United States.1 The
ultimate goal in the treatment of complex orbital
injuries is to restore form and function by reconstructing the preinjury 3-dimensional architecture of the
orbital frame and internal orbit and re-establishing
orbital volume. This is accomplished using craniofacial techniques that have been developed and refined
during the last 50 years.2-4 These techniques use a
variety of autogenous5-8 and alloplastic9-15 materials
that result in acceptable outcomes for most patients.
Despite notable successes, post-traumatic enophthalmos16-19 and diplopia20,21 resulting from inaccurate
restoration of orbital anatomy remain relatively frequent sequellae of complex orbital reconstruction.
The most common cause of enophthalmos and
long-term ocular dysmotility is enlargement of the
bony orbit with herniation of the orbital contents into
a neighboring cavity.22-26 It has been estimated that
increased orbital volume after traditional reconstructive treatment occurs in approximately 8.5% of patients with orbital trauma.19 High-velocity injuries are
especially challenging to the reconstructive surgeon because of limited access, poor visualization, complex
anatomy, and post-traumatic edema or scarring. These
factors often lead to difficulty in identifying and reconstructing orbital bony landmarks, particularly the postero-medial orbital bulge and orbital apex (Fig 1).27
Recently, preoperative computer-assisted planning
with virtual correction and construction of stereolithographic models have been combined with intraoperative navigation in an attempt to more accurately
reconstruct the bony orbit and optimize treatment
outcomes.28-30 Gellrich et al31 described the use of a
The investigators initiated a retrospective chart review. Because of the small sample size, statistical
analyses would be unreliable and misleading; therefore we will describe our early experience in this
patient population. A sample of patients was derived
from the population of patients at Legacy Emanuel
Hospital, Portland, OR, between 2007 and 2008. The
senior author (R.B.B.) was the primary surgeon for all
patients. This study was approved by the Institutional
2561
FIGURE 1. Factors leading to difficulty identifying and accurately reconstructing orbital bony landmarks. A, Sagittal CT scan
demonstrating the normal ascending slope of the posterior orbit
(left) and the common surgical error (right) of inadequate restoration of the height of the posterior orbit. B, Axial CT scan
demonstrating the normal postero-medial orbital bulge (left,
red), and the common surgical error (right, red) of inadequate
restoration of the postero-medial bulge. Green line represents
optimal orbital contour.
Bell and Markiewicz. Planning of Complex Orbital Reconstruction. J Oral Maxillofac Surg 2009.
2562
FIGURE 2. Components of a surgical navigation system. Intraoperative navigation is comparable to GPS systems commonly used in
automobiles and is composed of 3 primary components: a localizer, which is analogous to a satellite in space; an instrument or surgical
probe, which represents the track waves emitted by the GPS unit in the vehicle; and a CT scan dataset that is analogous to a road map.
Bell and Markiewicz. Planning of Complex Orbital Reconstruction. J Oral Maxillofac Surg 2009.
Results
Fifteen consecutive patients with complex primary
or secondary unilateral post-traumatic and postablative orbital deformities received computer-assisted
treatment. Patient demographics, injury characteristics, and outcome measures are presented in Table 1.
The age of the 15 patients included in the study
ranged from 17 to 67 years (mean 37.3 yrs); 11 were
2563
(n 5). Three patients had large but isolated orbital
blowout fractures, and 2 patients had orbital defects
as part of an orbito-zygomaticomaxillary complex
fracture. Anatomic restoration of internal and external
orbital contours was obtained in all but one patient
based on a comparison of preoperative and postoperative CT scans. Further evaluation of the postoperative CT images compared favorably to the virtually
planned reconstructions.
Despite favorable restoration of internal and external bony anatomy, the soft-tissue limitations were not
completely overcome in some patients with secondary deformities. Suboptimal correction of globe projection occurred in three patients undergoing secondary enophthalmos repair due to severe intraconal softtissue scarring posterior to the equator of the globe.
In each of these patients, the globe could not be
projected without significant inferior rotation, and
the patients also had persistent diplopia.
Complications occurred in 4 patients, 3 of whom
required reoperation: one patient because of intraconal scarring, limited ocular motility and persistent
diplopia; another because of visual changes secondary to plate encroachment on the optic nerve; and
another because of inaccurate mesh placement, despite apparently appropriate positioning on navigated
images. The fourth patient, who had undergone sec-
male and 3 were female; and 6 had undergone previous orbital reconstructive surgery. Most patients were
the victims of high-speed motor vehicle accidents
(n 8), and 6 patients had previously sustained
severe orbital injuries involving the internal orbit and
external buttresses as part of more extensive facial
fractures. At the time of enrollment into this study,
these 6 patients had undergone previous surgery using conventional techniques, and all of these had
undergone navigation-assisted enophthalmos repair
between 6 months and 3 years after the original injury. The remaining 8 patients had undergone primary
reconstruction, either at the time of orbito-zygomatic
ablation (n 2) or within 1 week of being injured
2564
Patient
Age
(yrs)
Gender
Previous
Surgery
Internal
Orbit
External
Orbit
Preoperative
Diplopia
Preoperative
Diplopia
1
2
48
24
M
M
MVA
Tumor
Secondary enophthalmos
Fibrous dysplasia
Panfacial fxs
NA
Yes
No
Yes
Yes
No
Yes
Yes
No
Yes
No
3
4
5
54
28
40
M
M
M
MVA
Assault
Tumor
Orbital blowout fx
Orbital blowout fx
Fibrous dysplasia
Isolated
Isolated
NA
No
No
No
Yes
Yes
No
No
No
Yes
Yes
Yes
No
No
No
No
30
MVA
Secondary enophthalmos
Yes
Yes
No
Yes
No
M
F
M
M
F
MVA
MVA
Assault
Assault
MVA
Yes
No
No
Yes
No
Yes
Yes
Yes
Yes
Yes
Yes
No
Yes
No
Yes
Yes
Yes
Yes
Yes
NA
NA
No
No
No
NA
20
MVA
Panfacial fxs
Yes
Yes
Yes
Yes
Yes
13
34
MVA
Le Fort III
Yes
Yes
Yes
Yes
Yes
14
15
31
46
M
F
Assault
Equestrian
accident
Secondary enophthalmos
Orbital blowout fx
ZMC fx
Secondary enophthalmos
Secondary enophthalmos and
unrepaired ZMC
Secondary enophthalmos and
malunion
Secondary enophthalmos and
malunion
ZMC fx
Orbital roof blowout fx
7
8
9
10
11
46
17
67
35
46
12
Isolated
Isolated
No
No
Yes
Yes
Yes
Yes
Yes
Yes
No
No
Etiology
Primary Diagnosis
Concomitant Facial
Injuries
Abbreviations: F, female; fx, fracture; M, male; MVA, motor vehicle accident; NA, not available; NOE, naso-orbital-ethmoid;
ZMC, zygomatic-maxillary complex.
Bell and Markiewicz. Planning of Complex Orbital Reconstruction. J Oral Maxillofac Surg 2009.
Discussion
Preoperative computer modeling and intraoperative navigation provides a useful guide for accurate
restoration of form and function in individuals with
congenital, developmental, and acquired deformities
of the craniomaxillofacial skeleton. This investigation
reviews the authors experience with computerassisted surgery in a series of patients who underwent
surgical treatment for a variety of complex post-traumatic and postablative orbitozygomatic deformities.
All patients were treated with a protocol that included preoperative stereolithographic models and
intraoperative navigation. All patients underwent reconstruction, with adequate restoration of form and
function. Although 1 patient required revisional surgery for extraocular muscle entrapment, the restoration of orbital volume was achieved with a seemingly
improved degree of predictability. The second patient
who required reoperation did so because the complication overaggressive placement of the mesh plate in
an attempt to completely restore the posteromedial
2565
Table 1. CONTINUED
Preoperative Postoperative
Ocular
Ocular
Dysmotility Dysmotility
Yes
No
Yes
No
Yes
No
No
No
No
No
No
Preoperative Globe
Projection
Postoperative Globe
Projection
Preoperative
Facial Symmetry
No
Yes
Yes
Yes
Yes
No
Yes
No
No
No
No
Perceptible enophthalmos
Proptosis
Proptosis
Perceptible enophthalmos
Globe rupture
No
Postoperative
Facial
Symmetry
Complication
Outcome
Normal
Normal
Ocular dysmotility
None
Poor
Good
Normal
Normal
Normal
None
None
None
Good
Good
Good
Normal
None
Good
Normal
Normal
Normal
Normal
Normal
None
Decreased visual acuity
None
Entropion
Inaccurate plate placement
Fair
Fair
Good
Fair
Fair
No
Normal
None
Fair
No
No
Malar depression
Normal
None
Fair
No
Yes
No
No
Proptosis
Proptosis
Malar depression
Normal
Normal
Normal
None
None
Good
Good
Normal
Normal
positioning of the plate in a poorly visualized anatomic region, affords even the experienced surgeon
greater confidence and predictability in the deep
orbit. Furthermore, patients who may require
overcorrection to counteract the effects of fat
atrophy and to ensure adequate long-term globe
projection can undergo treatment planning by assessing both skeletal contour and globe projection
with intraoperative navigation (Figs 5, 6).
In addition to navigating the orbital apex, computerized planning and prebent orbital mesh have
the potential to predictably restore the difficult-toaccess posterior medial bulge region, also known as
the key area. Recently, Metzger et al33 have described a semiautomatic procedure for individual
preforming of titanium meshes for orbital fractures.
By using CT scan data, the topography of the orbital
floor and wall structures can be recalculated. After
mirroring the unaffected side onto the affected
side, the defect can be reconstructed virtually. Data
for the individual virtual model of the orbital cavity
are then sent to a template machine that reproduces the surface of the orbital floor and medial
walls automatically. A titanium mesh can then be
adjusted preoperatively for exact 3-dimensional reconstruction, and an individually milled titanium
implant is used with navigation to guarantee intraoperative placement of the preformed mesh for an
even more precise reconstruction.
2566
FIGURE 5. A, Postoperative coronal CT scan after initial orbital repair of a patient with severely disrupted orbital fractures demonstrating
inaccurate plate placement posterior to the equator of the globe. Note increased orbital volume. B, Postoperative axial CT scan after initial
orbital repair, demonstrating inadequate restoration of the postero-medial orbital bulge and significantly increased orbital volume. C,
Calvarial bone graft construct at the time of secondary enophthalmos repair. D, Bone graft try-in using stereolithographic model. E, Bone
graft inset into patient. (Figure 5 continued on next page.)
Bell and Markiewicz. Planning of Complex Orbital Reconstruction. J Oral Maxillofac Surg 2009.
vides the surgeon an opportunity to perform customized virtual manipulations of the CT datasets rather
than relying on mirror imaging. An anatomic structure or region, such as an orbit or orbito-zygomatic
complex, can be virtually repositioned into true
orthogonal planes, segmented, mirrored, osteotomized, or contoured. Once completed, a stereolithographic model can then be milled and a custom
implant constructed. Intraoperative navigation can
then be used to confirm accurate skeletal reposi-
2567
FIGURE 5 (contd). F, Intraoperative navigation demonstrating accurate placement of bone graft construct along the medial orbital wall
based upon a mirror image (red) of the opposite (unaffected) side. G, Intraoperative navigation demonstrating accurate placement of bone
graft construct posterior to the equator of the globe along the antral bulge. H, Postoperative coronal CT scan demonstrating favorable
restoration of orbital volume. I, Postoperative axial CT scan demonstrating favorable restoration of orbital volume posterior to the equator of
the globe.
Bell and Markiewicz. Planning of Complex Orbital Reconstruction. J Oral Maxillofac Surg 2009.
2568
FIGURE 6. Thirty-year-old woman involved in a high-speed motor vehicle accident 1 year before presentation for right enophthalmos repair.
The patient had undergone repair of panfacial fractures at the time of her accident; however, the right orbit was not reconstructed because
of a ruptured globe. The globe was repaired and the patient recovered baseline vision. A, Preoperative appearance demonstrating right
enophthalmos and mild upper lid ptosis. B, Preoperative worms eye view. C, Preoperative coronal CT scan demonstrating increased orbital
volume and large defects of the inferior, medial, and posterior orbital walls. D, Stereolithographic model used to analyze defect and prebend
titanium plate. E, Virtual reconstruction of the patient with mirror image of the opposite orbit and intraoperative navigation confirming
accurate plate placement, favorable contour of the orbit plate, and adequate globe projection. (Figure 6 continued on next page.)
Bell and Markiewicz. Planning of Complex Orbital Reconstruction. J Oral Maxillofac Surg 2009.
2569
FIGURE 6 (contd). F, Postoperative coronal CT scan demonstrating anatomic restoration of orbital volume with plate. G, Postoperative
sagittal CT image demonstrating favorable restoration of the posterior slope of the orbit and safe plate placement at the orbital apex. H,
One-year postoperative appearance of patient. I, Worms eye view 1 year postoperatively.
Bell and Markiewicz. Planning of Complex Orbital Reconstruction. J Oral Maxillofac Surg 2009.
clinical investigations are necessary, therefore, to further examine outcomes and to define the ideal indications for this promising technology.
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