Taufik Eko Hidayanto

UNIVERSIAS INDONESIA
REABILITY ANALYSIS: HP FLARE SYSTEM
Diajukan Sebagai Salah Satu Tugas pada Mata Kuliah Manajemen Risiko
Disusun oleh:
Taufik Eko Hidayanto
1306445481
FAKULTAS TEKNIK
DEPARTEMEN TEKNIK MESIN
PROGRAM STUDI TEKNIK MESIN
UNIVERSITAS INDONESIA
DEPOK
2016
DAFTAR ISI
DAFTAR ISI...........................................................................................................................................................................................................................................................................................................................................................ii
DAFTAR GAMBAR...........................................................................................................................................................................................................................................................................................................................................v
DAFTAR TABEL...............................................................................................................................................................................................................................................................................................................................................vi
1
PENDATAAN ASET.......................................................................................................................................................................................................................................................................................................................................1
KLASIFIKASI ASET.....................................................................................................................................................................................................................................................................................................................................2
2.1
Valve..........................................................................................................................................................................................................................................................................................................................................................2
2.1.1
Process Control.................................................................................................................................................................................................................................................................................................................................2
2.1.2
Pressure Reduction...........................................................................................................................................................................................................................................................................................................................3
2.2
Control......................................................................................................................................................................................................................................................................................................................................................4
2.2.1
2.3
Pump.........................................................................................................................................................................................................................................................................................................................................................5
2.3.1
2.4
Centrifugal Pump.............................................................................................................................................................................................................................................................................................................................5
Vessel.........................................................................................................................................................................................................................................................................................................................................................7
2.4.1
3
Level Control.....................................................................................................................................................................................................................................................................................................................................4
Flash Drum........................................................................................................................................................................................................................................................................................................................................7
DAFTAR FAILURE MODE YANG SESUAI...............................................................................................................................................................................................................................................................................................8

3.1
Valve..........................................................................................................................................................................................................................................................................................................................................................8
3.1.1
Pressure Control Valve (PCV).........................................................................................................................................................................................................................................................................................................8
3.1.2
Expansion Valve (XV).....................................................................................................................................................................................................................................................................................................................11
3.2
Control....................................................................................................................................................................................................................................................................................................................................................11
3.2.1
3.3
Level Controller..............................................................................................................................................................................................................................................................................................................................11
Pump.......................................................................................................................................................................................................................................................................................................................................................13
2
3.3.1
3.4
Vessel.......................................................................................................................................................................................................................................................................................................................................................16
3.4.1
4
Flash Drum......................................................................................................................................................................................................................................................................................................................................16
Descriptor Failure Mode...............................................................................................................................................................................................................................................................................................................................19

4.1
Valve........................................................................................................................................................................................................................................................................................................................................................19
4.1.1
Process Control...............................................................................................................................................................................................................................................................................................................................19
4.1.2
Pressure Reduction.........................................................................................................................................................................................................................................................................................................................20
4.2
Control....................................................................................................................................................................................................................................................................................................................................................21
4.2.1
4.3
4.4
Level Control...................................................................................................................................................................................................................................................................................................................................21
Pump.......................................................................................................................................................................................................................................................................................................................................................21
4.3.1
Centrifugal Pump...........................................................................................................................................................................................................................................................................................................................21
Vessel.......................................................................................................................................................................................................................................................................................................................................................23
4.4.1
5
Flash Drum......................................................................................................................................................................................................................................................................................................................................23
RELIABILITY EQUIPMENT.....................................................................................................................................................................................................................................................................................................................25
5.1
Valve........................................................................................................................................................................................................................................................................................................................................................27
5.1.1
Pressure Control Valve (PCV).......................................................................................................................................................................................................................................................................................................27
5.1.2
Expansion Valve (XV)....................................................................................................................................................................................................................................................................................................................28
5.2
Control....................................................................................................................................................................................................................................................................................................................................................28
5.2.1
5.3
Pump.......................................................................................................................................................................................................................................................................................................................................................29
5.3.1
5.4
Level Control (LC).........................................................................................................................................................................................................................................................................................................................28
Vessel.......................................................................................................................................................................................................................................................................................................................................................31
5.4.1
Flash Drum......................................................................................................................................................................................................................................................................................................................................31
3
ANALISIS FTA SUBSISTEM......................................................................................................................................................................................................................................................................................................................33

6.1
Subsistem A.............................................................................................................................................................................................................................................................................................................................................33
6.2
Subsistem B.............................................................................................................................................................................................................................................................................................................................................34
6.3
Subsistem C............................................................................................................................................................................................................................................................................................................................................34
RELIABILITY SUBSISTEM......................................................................................................................................................................................................................................................................................................................36
7.1
Subsistem A.............................................................................................................................................................................................................................................................................................................................................36
7.2
Subsistem B.............................................................................................................................................................................................................................................................................................................................................36
7.3
Subsistem C............................................................................................................................................................................................................................................................................................................................................36
REFERENSI..........................................................................................................................................................................................................................................................................................................Error! Bookmark not defined.
DAFTAR GAMBAR
Gambar 5.1 FTA Subsistem A...............................................................................................................................................................................................................................................................................................................................33

Gambar 5.2 FTA Subsistem B...............................................................................................................................................................................................................................................................................................................................34
Gambar 5.3 FTA Subsistem C...............................................................................................................................................................................................................................................................................................................................35
DAFTAR TABEL
Tabel 2.1 Klasifikasi aset Pressure Control Valve (PCV)........................................................................................................................................................................................................................................................................................2

Tabel 2.2 Klasifikasi aset Expansion Valve (XV)....................................................................................................................................................................................................................................................................................................3
Tabel 2.3 Klasifikasi aset Level Control (LC).........................................................................................................................................................................................................................................................................................................4
Tabel 2.4 Klasifikasi aset Pompa Flare, vent & Blowdown....................................................................................................................................................................................................................................................................................5
Tabel 2.5 Klasifikasi aset Vessel Flash Drum..........................................................................................................................................................................................................................................................................................................7
Tabel 3.1 Failure Mode Pressure Control Valve (PCV)...........................................................................................................................................................................................................................................................................................8
Tabel 3.2 Failure Mode Expansion Valve (XV).....................................................................................................................................................................................................................................................................................................11
Tabel 3.3 Failure Mode Level Controller (LC)......................................................................................................................................................................................................................................................................................................11
Tabel 3.4 Failure Mode Pompa Flare, vent & Blowdown.....................................................................................................................................................................................................................................................................................13
Tabel 3.5 Failure Mode Vessel Flash Drum...........................................................................................................................................................................................................................................................................................................16
Tabel 4.1 Decriptor Failure Mode Pressure Control Valve....................................................................................................................................................................................................................................................................................19
Tabel 4.2 Decriptor Failure Mode Expansion Valve..............................................................................................................................................................................................................................................................................................20
Tabel 4.3 Decriptor Failure Mode Level Control..................................................................................................................................................................................................................................................................................................21
Tabel 4.4 Decriptor Failure Mode Pompa Flare, Vent & Blow down....................................................................................................................................................................................................................................................................21
Tabel 4.5 Decriptor Failure Mode Vessel Flash Drum...........................................................................................................................................................................................................................................................................................23
Tabel 5.1 Reliability equipment Pressure Control Valve (PCV)............................................................................................................................................................................................................................................................................27
Tabel 5.2 Reliability Equipment Expansion Valve (XV).......................................................................................................................................................................................................................................................................................28
Tabel 5.3 Reliability equipment Level Control (LC).............................................................................................................................................................................................................................................................................................28
Tabel 5.4 Reliablity equipment Pompa Flare, Vent & Blowdown.........................................................................................................................................................................................................................................................................29
Tabel 5.5 Reliablity equipment Vessel Flash Drum...............................................................................................................................................................................................................................................................................................31
PENDATAAN ASET
Untuk melakukan analisis reliability, pertama-tama diperlukan pendataan terhadap keseluhan aset yang menjadi komponen dari sebuah system yang akan dtinjau reliabilitasnya. Hal ini dilakukan untuk mengetahui
mana aset yang akan mempengaruhi system dan mana yang tidak berpengaruh kepada system. Hasil dari pendataan aset komponen system dapat dilihat pada tabel 1.1 di bawah ini
Tabel 1.1 Tabel Pendataan Aset
Kode Aset
PCV
XV
LC
143-P-01A/B
143-V-01
Nama Aset
Pressure Control Valve
Expansion Valve
Level Controller
HP Flare KO Drum Pump
HP Flare Knckout Drum
Tipe Aset
Valve
Valve
Controller
Pompa
Vessel
KLASIFIKASI ASET
Setelah pendataan aset komponen system dilakukan, dilanjutkan dengan klasifikasi aset berdasarkan ISO 14224 dan OREDA. Hal ini diperlukan untuk memudahkan dalam analisis rebilitas aset komponen system.
Selain itu dengan mengklasifikasikan aset komponen system sesuai dengan yang terdaftar dalam ISO 14224 dan OREDA, dapat diketahui subunit-subunit dan maintainable item apa saja yang menjadi pertimbangan dalam
analisis realibaility.
Tabel 2.1 hingga 2.5 merupakan hasil klasifikasi aset komponen system yang menjelaskan subunit dan maintainabke item untuk setiap aset komponen penyusun sistem
2.1
2.1.1
Valve
Process Control
2.1.1.1 Pressure Control Valve (PCV)

Tabel 2.2 Klasifikasi aset Pressure Control Valve (PCV)
Kode Aset
PCV
Nama Aset
Klasifikasi OREDA
Klasifikasi (ISO 14224)
Klasifikasi berdasarkan aplikasi

Process Control
Equipment
Valve
subunit
valves
Actuator
Control and Monitoring

Miscellaneous
maintainable item
valve body
Seat rings
Packing
Seals
Closure member
Diaphragm
Spring
Case
Piston
Stem
Indicator
Seals/gaskets
Positioner
Gear
Control unit
Actuating device
Monitoring
internal power supply
Cabling & junction boxes
instrument, general
Flange Joint
Subunit
Other actuator component
Other valve component

Others
Unknown
2.1.2
Pressure Reduction
2.1.2.1 Expansion Valve (XV)

Tabel 2.3 Klasifikasi aset Expansion Valve (XV)
Kode Aset
Nama Aset
Klasifikasi OREDA
Equipment
subunit
maintainable item
valve body
Closure member
valves
XV
2.2
2.2.1
Expansion Valve
Pressure Reduction
Valve
Actuator
Miscellaneous
Other valve components
Control
Level Control
Tabel 2.4 Klasifikasi aset Level Control (LC)
Kode Aset
Nama Aset
Klasifikasi OREDA
Equipment
subunit
Sensor & electronics
LC
Level Controller
Process Sensor Level
Control logic unit

Miscellaneous
maintainable item
Sensing element
electronics
isolation valve
piping
subunit
unknown
Other
2.3
Pump
2.3.1
Centrifugal Pump
2.3.1.1 Flare, vent & Blowdown

Tabel 2.5 Klasifikasi aset Pompa Flare, vent & Blowdown
Kode Aset
143-P-01 A/B
Nama Aset
HP FLARE KO DRUM PUMP
Klasifikasi OREDA

Pump Centrifugal-Flare, vent & Blowdown
Equipment
Pump
subunit
Power Transmission
Pump
Lubrication system
maintainable item
Gear Box/var.drive
Bearing
Seals
Lubrication
Coupling to driver
Coupling to driven unit
Instruments, speed
Support
Casing
Impeller
Shaft
Radial bearing
Thrust bearing
Seals
Piping
valves
Diaphragm
Instruments, flow
Instruments, Pressure
Instruments, level
Instrument, vibration
Instruments, General
Instruments, temperature
cabling & junction boxes
control unit
Actuating device
Internal power supply
check valves
Monitoring
Instruments, general
Reservoir w/heating system
Pump w/motor
Filter
Cooler
Valves
Miscellaneous
2.4
2.4.1
Piping
Oil
Seals
Purge air
Cooling/heating system
Filter, cyclone
Other
Unknown
Vessel
Flash Drum
Tabel 2.6 Klasifikasi aset Vessel Flash Drum
Kode Aset
Nama Aset
Klasifikasi OREDA
Equipment
subunit
External
Internal
143-V-01
HP Flare Knockout Drum
Flash Drum
Vessel
Miscellaneous
maintainable item
Support
Body/Shell
Piping
valves
Instruments, flow
Body/Shell
Sand trap system
Instrument, general
Instruments level
Instruments, pressure
valves
piping
other
Subunit
Unknown
DAFTAR FAILURE MODE YANG SESUAI

Dengan mangacu pada data yang terdapat di dalam OREDA, dapat diketahui failure rate beserta failure mode yang terkait dengan setiap maintainable item aset komponen system. Dengan membandingkan besarnya nilai
failure rate, akan terlihat failure mode mana yang memiliki probabilitas paling tinggi dalam 1 juta jam operasi [1]. Failure mode dengan failure rate paling tinggi adalah failure mode yang akan dipilih sebagai subjek analisis
3.1
Valve
3.1.1
Pressure Control Valve (PCV)

Tabel 3.7 Failure Mode Pressure Control Valve (PCV)
Kode
Aset
Equip
AI
subunit
PCV
Failure Rate (OREDA-2002)

D
EL EL
FT
FT
FT
HI
IN LC LO
OT
PL
Failure Mode
SE
SP
ST
UN
ment
Valve
Cod
Cod
Cod
Definition
R
0.
OP P
U
C
O
0.0 1.7 0.4 1.3 0.0
R
1.7
O
0.4
L
0.
P
0.0
O
3.5
H
0.0
U
R
O D
0.0 0.0 0.0 0.4
K
0.0
00
0.
0
5
4
2
0
0.0 0.8 0.0 2.0 0.0
5
0.0
4
0.2
44
0.
0
0.8
1
0.0
0
0.0
0
0
0
4
0.0 0.4 0.0 0.0
0
0.0
00
0.
0
8
0
5
0
0.0 1.9 0.0 0.5 0.0
0
0.0
2
0.0
88
0.
8
1.3
0
0.0
0
0.0
0
4
0
0
0.0 0.0 0.0 0.0
0
0.0
00
0.
0
7
0
1
0
0.0 1.9 0.0 1.8 0.0
0
0.4
0
0.2
44
0.
2
0.0
0
0.0
0
0.0
0
0
0
0
0.0 0.0 0.0 0.0
0
0.0
00
0.
0
7
0
3
0
0.0 0.0 0.0 0.4 0.0
4
0.0
2
0.0
88
0.
0
0.0
0
0.0
0
0.0
0
0
0
0
0.4 0.0 0.0 0.0
0
0.0
valve body
Seat rings
valves
maximum
maintainable item
Packing
Seals
Closure member
Actuator
00
0.
0
0
0
4
0
0.0 0.0 0.0 0.0 0.4
0
0.4
0
0.0
00
0.
0
0.0
0
0.0
0
0.0
4
0
0
0
0.0 0.0 0.0 0.0
0
0.0
00
0.
0
0
0
0
4
0.0 0.0 0.0 0.4 0.4
4
0.1
0
0.0
00
0.
0
0.0
0
0.0
0
0.0
0
0
0
0
0.0 0.0 0.0 0.0
0
0.0
0
0
0
4
4
0.0 0.0 0.0 0.0 0.4
5
0.0
0
0.0
00
0.
0
0.0
0
0.0
0
0.0
0
0
0
0
0.0 0.0 0.0 0.0
0
0.0
00
0.
0
0
0
0
4
0.0 0.0 0.4 0.8 0.1
0
1.4
0
0.0
00
0.
0
0.0
0
0.0
0
0.0
0
0
0
0
0.0 0.0 0.0 0.0
0
0.2
Case
Piston
00
0.
0
0
4
8
1
0.4 0.4 0.8 0.0 0.0
6
1.0
0
0.0
00
0.
0
0.0
0
0.0
0
0.0
0
0
0
0
0.0 0.0 0.0 0.0
2
0.0
00
0.
4
4
8
0
0
0.0 0.0 0.0 0.2 0.0
2
0.8
0
0.0
00
0.
0
0.0
0
0.0
0
0.0
0
0
0
0
0.0 0.0 0.0 0.0
0
0.0
Stem
e3
Low output
2.05
FTC
Fail to colse on demad
1.97
ELP
External leakage-Process medium
1.97
ELP
PLU
Failt to close on demand/Plugged
FTC
Fail to open on demand/Fail to

FTO
FTR
regulate
Failt to close on demand/Fail to
0.44
00
0.
e2
LOO
0.44
Spring
e1
3.51
0.44
Diaphragm
Indicator
failure rate
FTC
FTO
open on demand
0.44
FTO
Fail to open on demand
1.46
FTR
Fail to regulate
1.02
FTR
Fail to regulate
0.88
FTR
Fail to regulate
00
0.
0
0
0
2
0
0.0 0.8 0.4 0.0 0.0
8
0.0
0
0.0
00
0.
0
0.0
0
0.0
0
0.0
0
0
0
0
0.0 0.0 0.0 0.0
0
0.2
00
0.
0
8
4
0
0
0.0 0.0 0.4 0.6 0.4
0
3.9
0
0.4
00
0.
0
0.0
0
0.0
0
0.0
0
0
0
0
0.0 0.8 0.0 0.0
2
0.0
Seals/gaskets
Positioner
44
0.
0
0
4
6
4
0.0 0.0 0.0 0.0 0.0
5
0.4
4
0.0
00
0.
0
0.0
0
0.0
0
0.0
0
8
0
0
0.0 0.0 0.0 0.0
0
0.0
00
2.
0
0
0
0
0
0.0 0.0 0.0 0.0 0.4
4
3.0
0
0.0
00
0.
0
0.0
0
0.0
0
0.0
0
0
0
0
0.0 0.8 0.0 0.0
0
0.4
Gear
Control unit
Control and
Monitoring
63
0.
0
0
0
0
4
0.0 0.0 0.0 0.0 0.4
7
0.4
0
0.0
00
0.
0
0.0
0
0.4
0
0.0
0
8
0
0
0.0 0.0 0.0 0.0
4
0.0
40
1.
0
0
0
0
4
0.0 0.0 0.0 0.4 0.0
4
0.4
0
0.0
00
0.
0
0.0
4
0.0
0
0.0
0
0
0
0
0.0 0.4 0.0 0.0
0
0.0
Actuating device
0.88
ELP
3.95
FTR
Fail to regulate
0.44
FTR
Fail to regulate
3.07
FTR
Fail to regulate
0.44
Monitoring
1.75
internal power
75
0.
0
0
0
4
0
0.0 0.0 0.0 0.0 0.0
4
0.4
0
0.0
00
0.
0
0.0
0
0.0
0
0.0
0
4
0
0
0.0 0.0 0.0 0.0
0
0.0
supply
Cabling &
44
0.
0
0
0
0
0
0.0 0.0 0.0 0.0 0.0
4
0.0
0
0.0
00
0.
0
0.0
0
0.0
0
0.4
0
0
0
0
0.0 0.0 0.0 0.0
0
0.0
junction boxes
instrument,
00
2.
0
0
0
0
0
0.0 0.0 0.0 0.0 0.0
0
0.0
0
0.0
00
0.
0
0.0
0
0.4
4
0.4
0
0
0
0
0.0 0.4 0.0 0.0
0
0.0
general
19
0.
0
0
0
0
0
0.0 0.8 0.0 0.0 0.0
0
0.0
0
0.0
00
0.
0
0.0
4
0.0
4
0.0
0
4
0
0
0.0 0.0 0.0 0.0
0
0.0
Flange Joint
00
0.
0
8
0
0
0
0.8 0.4 2.1 5.2 0.8
0
10.
0
0.4
00
2.
0
1.3
0
0.0
0
0.0
0
0
0
0
0.0 0.4 0.4 0.0
0
1.3
Other actuator
44
0.
8
4
9
6
8
0.0 0.0 0.4 0.8 0.4
53
1.4
4
0.0
19
0.
2
0.0
0
0.0
0
0.0
0
4
4
0
0.0 0.0 0.0 0.0
2
0.0
component
Other valve
00
0.
0
0
4
8
4
0.0 0.4 0.0 0.4 0.0
6
0.8
0
0.0
00
0.
0
0.0
0
0.0
0
0.4
0
0
0
0
0.0 0.4 0.0 0.0
0
0.0
Subunit
component
00
0.
0
4
0
4
0
0.0 0.0 0.4 0.0 0.0
8
0.0
0
0.0
00
0.
0
0.0
0
0.0
4
0.4
0
4
0
0
0.0 0.0 0.0 0.0
0
0
4
0
0
0.0 0.0 0.0 0.0 0.8
0
0.8
0
0.0
00
0.
0
0.8
0
1.3
4
0.0
0
0
0
0
0.4 0.8 0.4 0.0
00
AIR
FTR
OTH
Other
2.19
AIR
Abnormal Instrument reading
0.88
ELP
10.53
FTR
Fail to regulate
1.46
FTR
Fail to regulate
0.88
FTR
Fail to regulate
OT
External leakage-Utility
medium/Other
LOO
Low output
1.32
00
Abnormal instrument reading
0.44
0
0.0
Unknown
regulate/Low output
to regulate
0.44
00
0.
FTR
AIR
0
0.0
Others
Fail to open on demand/fail to
Abnormal instrument reading/Fail

0.44
Miscellaneous
FTO
LO
ELU
3.1.2
Expansion Valve (XV)

Tabel 3.8 Failure Mode Expansion Valve (XV)
Kode
Aset
Equipm

AI
subunit
DO
EL
EL
FT
FT
FT
HI
IN
LC
LO
valves
R
0.0
P
0.0
P
0.0
U
0.0
C
0.0
O
0.0
R
0.0
0
0.0
0
0.0
0
0.0
0
0.0
0
0.0
0
0.0
0
0.0
O
L
33.3 0.0
P
0.0
O
0.0
0
0.0
0
0.0
Actuator
Control and
0
0.0
3.2.1
U
0.0
33.3
SP
ST
UN
maximum
O
0.0
D
0.0
K
0.0
0
0.0
0
0.0
0
0.0
failure rate
0.00
0
0.0
0.00
0.00
Other valve
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
components
0.00
Monitoring
Miscellaneous
H
0.00
Closure member
3.2
SE
Code
Code
Code
Definition
valve body
Valve
PL
maintainable item
ent
XV
OT
Failure Mode
0.0
33.3
0.0
0.0
0.0
33.33
HIO
High Output
33.33
OTH
Other
Minor in-service
0.00
33.33
SER
problem
Control
Level Controller
Tabel 3.9 Failure Mode Level Controller (LC)
Kode Aset
Equipment
subunit
LC
Control logic unit
Miscellaneous

maintainable item
Sensing element
electronics
isolation valve
piping
subunit
unknown
Other
ERO
10.81
10.81
2.70
0.00
2.70
2.70
13.51
FTF
2.7
0.00
0.00
0.00
0.00
0.00
0.00
HIO
8.11
0.00
0.00
0.00
0.00
0.00
2.70
LOO
2.7
0.00
0.00
0.00
0.00
2.70
13.51
OTH
0
0.00
0.00
2.70
0.00
2.70
2.70
SER
2.7
0.00
0.00
0.00
0.00
0.00
5.41
SPO
2.7
0.00
0.00
0.00
0.00
0.00
5.41
Failure Mode
Maximum Failure Rate
10.81
10.81
2.7
2.7
2.7
2.7
13.51
Code 1
ERO
ERO
Code 2
HIO
ERO
ERO
OTH
ERO
LOO
LOO
Code 3
OTH
Definition
High output
Erratic output
Erratic output
Other
Erratic output
Erratic output/Low output/Other
Erratic output/Low output
3.3
Pump
3.3.1
Centrifugal Pump
3.3.1.1 Flare, vent & blowdown

Tabel 3.10 Failure Mode Pompa Flare, vent & Blowdown
Kode
Aset
Equip
143-P-01
ment
Pump
subunit

BR
EL ER FT HI
R
0.
D
0.0
LP U
O
0. 0.0 0.0
IN
LO
L
0.
O
0.0
OI
0.
HE
0.0
OT PD SE
ST ST UN US VI
Maximum
Cod
Cod
Failure Rate
e1
e2
maintainable item
Gear
A/B
AI
Failure Mode
Box/var.drive
Definition
S
0.
O
0.
H
0.0
E
R D
0.0 0.0 0.0
P
0.
K
0.1
T
0.0
B
0.
00
0.
5
0.0
00
0.
0
0
0.0 0.0
00
0.
00
0.
00
0.
0
0.0
00
0.
5
0.0
0
0.0
5
5
0
0.0 0.0 0.1
00
0.
5
0.0
0
0.1
36
0.
00
0.
0
0.1
05
5.
8
0
8.1 0.0
05
0.
00
0.
00
0.
0
0.0
05
0.
0
0.1
0
0.2
0
5
5
0.1 0.3 0.5
00
0.
0
0.0
3
0.4
10
0.
Bearing
Seals
Power
00
0.
0
0.0
11
0.
6
0
0.0 0.0
00
0.
00
0.
59
0.
0
0.0
00
0.
5
0.0
1
0.0
0
6
4
0.0 0.1 0.0
00
0.
0
0.0
4
0.0
02
0.
00
0.
0
0.0
00
0.
5
0
0.0 0.0
00
0.
00
0.
00
0.
0
0.0
00
0.
0
0.0
0
0.0
0
0
0
0.0 0.0 0.0
00
0.
0
0.0
0
0.0
00
0.
Lubrication
Transmission
Coupling to driver
Coupling to driven
unit
05
0.
0
0.0
00
0.
5
0
0.1 0.0
00
0.
00
0.
00
0.
0
0.0
00
0.
0
0.0
0
0.0
0
3
5
0.0 0.0 0.4
00
0.
0
0.0
0
0.1
15
0.
05
0.
0
0.0
00
0.
5
0
0.0 0.0
00
0.
00
0.
00
0.
0
0.0
05
0.
0
0.0
0
0.1
0
8
1
0.0 0.0 0.0
00
0.
5
0.0
5
0.0
05
0.
46
0.
0
0.0
00
0.
0
0
0.0 0.0
00
0.
00
0.
00
0.
0
0.0
00
0.
0
0.0
5
0.0
0
0
0
0.0 0.0 0.1
00
0.
0
0.0
0
0.0
00
1.
Instruments, speed
Pump
Support
00
0.
0
0.4
00
0.
0
0
0.3 0.0
00
0.
00
0.
00
0.
0
0.0
00
0.
0
0.0
0
0.0
0
0
5
0.0 0.0 0.3
00
0.
0
0.0
0
0.0
6
0.0
59
0.
1
0
0.0 0.0
00
0.
00
0.
00
0.
5
0.0
00
0.
5
0.0
0
0.0
0
5
3
0.0 0.0 0.0
00
0.
0
0.0
0
0.1
00
0.
0
0.2
00
0.
0
0
0.0 0.0
00
0.
00
0.
00
0.
5
0.0
00
0.
0
0.0
0
0.0
0
0
8
0.0 0.0 0.0
00
0.
0
0.0
0
0.0
15
0.
05
0.
1
0.1
00
0.
5
0
0.0 0.0
05
0.
00
0.
00
0.
0
0.0
10
0.
5
0.0
0
0.1
0
0
0
0.1 0.1 0.3
00
0.
0
0.0
5
0.0
14
0.
Shaft
Vibration
0.15
STD
Structural deficiency
8.16
ELU
External leakage- Untility

medium
0.1
SER
Minor in-service problem
0.15
VIB
Vibration
0.41
STD
0.46
AIR
1.08
VIB
Vibration
0.59
ELP
External leakage- Process
10
0.
Impeller
Radial bearing
VIB
08
0.
Casing
00
0.
0.36
medium
0.15
VIB
Vibration
0.21
BRD
Breakdown
0.76
VIB
Vibration
00
0.
5
0.1
05
0.
3
0
0.1 0.0
05
0.
00
0.
00
0.
0
0.0
13
0.
0
0.0
0
0.0
5
0
8
0.0 0.0 0.2
00
0.
0
0.0
5
0.0
76
0.
00
0.
5
0.1
00
5.
3
0
8.1 0.0
00
0.
00
0.
00
0.
0
0.0
00
0.
5
0.1
0
0.2
0
5
3
0.1 0.3 0.5
00
0.
0
0.0
0
0.4
22
0.
Thrust bearing
Seals
05
0.
0
0.0
11
1.
6
0
2.0 0.0
00
0.
00
0.
59
0.
0
0.4
03
0.
5
0.0
1
0.3
0
6
4
0.5 0.4 0.7
00
0.
0
0.0
4
0.0
20
0.
00
0.
5
0.0
80
0.
3
0
1.7 0.1
00
0.
00
0.
00
0.
9
0.1
00
0.
0
0.0
1
1.0
6
1
2
0.4 1.2 0.2
00
0.
0
0.0
0
0.0
05
0.
Piping
00
0.
0
0.0
92
0.
4
0
0.0 0.0
05
0.
00
0.
21
0.
0
0.0
05
0.
0
0.0
8
0.0
1
8
1
0.0 0.0 0.0
00
0.
0
0.0
5
0.0
00
0.
00
3.
0
0.0
00
0.
0
0
0.0 0.0
00
0.
00
0.
00
0.
0
0.0
00
0.
0
0.0
0
0.0
0
5
0
0.7 0.2 0.0
00
0.
0
0.0
0
0.1
05
0.
95
4.
0
0.0
00
0.
5
0
0.2 0.1
00
0.
00
0.
08
0.
5
0.0
00
0.
0
0.0
5
0.1
7
1
5
0.3 0.5 0.1
00
0.
0
0.0
5
0.4
00
0.
90
0.
0
0.0
03
0.
1
5
0.0 0.0
00
0.
00
0.
00
0.
0
0.0
00
0.
5
0.0
0
0.0
6
6
5
0.0 0.1 0.0
00
0.
5
0.0
6
0.0
00
0.
Instruments, level
Control and
Instrument,
41
2.
0
0.0
00
0.
0
0
0.0 0.0
00
0.
00
0.
00
0.
0
0.0
00
0.
0
0.0
0
0.0
5
0
5
0.5 0.5 0.0
00
0.
0
0.0
5
0.4
00
0.
Monitoring
vibration
Instruments,
41
1.
0
0.0
00
0.
5
0
0.0 0.0
00
0.
00
0.
00
0.
0
0.0
00
0.
0
0.0
0
0.2
6
6
0
0.1 0.5 0.0
00
0.
5
0.0
1
0.1
49
0.
General
Instruments,
13
4.
0
0.0
00
0.
0
0
0.1 0.0
26
0.
00
0.
00
0.
0
0.0
00
0.
0
0.0
6
0.0
0
1
0
0.3 0.6 0.0
05
0.
0
0.0
5
0.6
00
0.
temperature
cabling & junction
54
0.
0
0.0
00
0.
0
5
0.0 0.0
05
0.
00
0.
00
0.
0
0.0
00
0.
5
0.0
0
0.0
6
9
3
0.2 0.2 0.0
00
0.
0
0.0
7
0.1
00
0.
boxes
64
1.
0
0.0
00
0.
0
0
0.0 0.3
00
0.
00
0.
00
0.
0
0.0
00
0.
0
0.0
5
0.1
1
6
0
0.2 0.2 0.1
00
0.
0
0.0
0
0.3
00
0.
control unit
18
0.
0
0.0
00
0.
0
1
0.0 0.5
21
0.
00
0.
00
0.
5
0.0
00
0.
0
0.0
5
0.2
1
6
0
0.0 0.6 0.0
21
0.
0
0.0
6
0.0
03
0.
51
0.
0
0.0
00
0.
0
0
0.0 0.0
00
0.
00
0.
00
0.
0
0.0
00
0.
0
0.0
6
0.0
0
2
0
0.0 0.0 0.0
00
0.
0
0.0
5
0.1
00
0.
Actuating device
supply
15
0.
0
0.0
00
0.
0
0
0.0 0.0
00
0.
00
0.
00
0.
0
0.0
00
0.
0
0.0
0
0.0
0
5
0
0.0 0.0 0.0
00
0.
0
0.0
0
0.0
00
0.
00
1.
0
0.0
05
0.
0
0
0.0 0.1
00
0.
00
0.
00
0.
0
0.0
05
0.
0
0.0
0
0.0
0
0
0
0.1 0.1 0.0
00
0.
0
0.0
0
0.1
00
0.
10
00
00
00
00
00
00
00
check valves
Monitoring
ELU
medium
10
ELU
medium
ELU
SER
medium
Minor in-service
Vibrat
problem
ion
VIB
3.95
AIR
4.9
AIR
0.41
AIR
2.41
AIR
1.13
AIR
4.54
AIR
0.64
AIR
1.18
AIR
0.62
SER
0.15
AIR

External leakage-
0.05
0.05
Instruments, flow
Internal power
8.16
1.74
Diaphragm
Pressure
STD
2.03
valves
Instruments,
0.23
1.1
ELP
NOI
AIR
Noise
Process medium
Instruments,
1.
0.0
0.
0.0 0.0
0.
0.
0.
0.0
0.
0.0
0.2
0.1 0.5 0.0
0.
0.0
0.1
0.
general
Reservoir
13
0.
0
0.0
00
0.
0
0
0.1 0.0
26
0.
00
0.
00
0.
0
0.0
00
0.
0
0.0
6
0.0
0
1
0
0.0 0.0 0.0
05
0.
0
0.0
5
0.0
00
0.
w/heating system
00
0.
0
0.0
00
0.
0
0
0.5 0.0
00
0.
00
0.
00
0.
0
0.0
00
0.
0
0.0
0
0.0
0
5
0
0.1 0.0 0.0
00
0.
0
0.0
0
0.0
00
0.
00
0.
0
0.0
00
0.
1
0
0.3 0.0
05
0.
00
0.
00
0.
0
0.0
15
0.
0
0.0
5
0.4
0
5
0
0.2 0.4 0.1
00
0.
0
0.0
0
0.0
00
0.
Pump w/motor
Lubrication
system
00
0.
0
0.0
00
0.
1
0
0.3 0.0
00
0.
05
0.
05
0.
0
0.0
00
0.
0
0.1
1
0.0
1
6
0
0.0 0.1 0.1
00
0.
0
0.0
0
0.0
00
0.
00
0.
0
0.0
00
0.
6
0
1.7 0.1
00
0.
00
0.
00
0.
0
0.1
00
0.
5
0.0
5
1.0
5
5
5
0.4 1.2 0.2
00
0.
0
0.0
0
0.0
00
0.
00
0.
0
0.0
92
1.
4
0
2.0 0.0
05
0.
00
0.
21
0.
0
0.4
05
0.
0
0.0
8
0.3
1
8
1
0.5 0.4 0.7
00
0.
0
0.0
5
0.0
00
0.
00
0.
5
0.0
80
0.
3
0
0.2 0.0
00
0.
00
0.
00
0.
9
0.9
00
0.
0
0.0
1
0.1
6
1
2
0.0 0.2 0.0
00
0.
0
0.0
0
0.0
50
0.
00
0.
0
0.1
00
5.
6
0
8.1 0.0
05
0.
00
0.
00
0.
5
0.0
00
0.
5
0.1
5
0.2
5
6
0
0.1 0.3 0.5
00
0.
0
0.0
0
0.4
00
0.
00
0.
0
0.0
11
0.
6
0
0.0 0.0
00
0.
00
0.
59
0.
0
0.0
03
0.
5
0.0
1
0.1
0
6
4
0.0 0.0 0.0
00
0.
0
0.0
4
0.0
02
0.
00
0.
0
0.0
00
0.
5
0
0.3 0.0
00
0.
00
0.
00
0.
0
0.0
00
0.
0
0.1
0
0.0
0
5
0
0.0 0.5 0.0
00
0.
0
0.0
5
0.0
00
0.
05
0.
0
0.0
00
0.
1
0
0.1 0.0
00
0.
00
0.
00
0.
0
0.5
00
0.
0
0.0
5
0.0
0
1
0
0.0 0.1 0.0
00
0.
0
0.0
0
0.0
00
0.
Filter, cyclone
00
0.
0
0.0
00
0.
5
0
0.5 0.0
00
0.
00
0.
00
0.
0
0.1
00
0.
0
0.0
5
0.1
0
5
0
0.6 0.7 0.1
00
0.
5
0.1
0
0.0
00
0.
05
1.
0
0.1
05
0.
1
0
1.0 0.0
05
0.
00
0.
05
0.
0
1.2
10
0.
5
0.1
0
0.9
2
2
5
0.3 1.5 0.5
00
0.
5
0.3
0
1.8
05
0.
Other
Unknown
49
46
92
15
15
10
Vessel
Flash Drum
Tabel 3.11 Failure Mode Vessel Flash Drum
11
00
62
SER

ELU
medium
ELU
medium
ELU
medium
LOO
Low output
8.16
Purge air
ELU
medium
0.95
Seals
3.4.1
medium
2.03
Oil

1.74
Piping
3.4
ELU
0.36
Valves
Miscellaneous
0.1
0.46
Cooler
system
AIR
0.51
Filter
Cooling/heating
1.13
ELU
medium
0.1
OTH
Other
0.51
SER
0.5
LOO
Low output
0.72
SER
1.85
UST
Spurious Stop
Kode
Aset
Equipme
143-V-01
nt
Vessel
subunit
maintainable item
Support
EL
EL
OT
PD
PL
SE
ST
UN
Maximum Failure
Code
Code
P
0.0
R
0.0
Rate
0.37
0.00
0.37
STD
0.00
0.00
0.75
PDE
Parameter deviation
1.50
0.00
1.50
AIR
Definition
0.00
0.00
0.00 0.00 0.00
0
0.3
Body/Shell
0.00
0
0.0
0.00
0.00 0.75 0.00
7
1.5
External
Piping
0.00
12.3
0
0.3
0.00
1.87 0.37 2.62
5
0.0
2.62
0.00
0.00
0.00 0.00 0.00
0.00
1.87
temperature
Sand trap system
0.00 0.75 0.00
0.00
0.00 0.00 0.00
0.00
1.87
0.00 0.00 0.75
47.9
0.00
4
12.3
piping
0.00 0.00 0.75
0.00
0.37 0.00 0.00

1.87 0.37 2.62
5
1.5
other
0.00
Subunit
0.37
0.00
5
0.3
7
0.00
0.00
2.62
AIR
0.00
0.00
0.75
PDE
Parameter deviation
0.37
0.00
1.87
AIR
0.00
0.00
0.75
PDE
Parameter deviation
0.19
0.00
1.87
AIR
0.00
0.00
47.94
AIR
0.00
0.00
1.87
AIR
1.31
1.12
12.36
AIR
2
0.3
0.75 0.00 0.37
0
0.7
Miscellaneous
AIR
0
2.6
0.37
0.00
12.36
2
0.0
0
0.7
valves
6
0.00 0.00 0.00
0
0.0
1.87
Monitoring
1.12
7
1.1
0.00
Control and
1.31
0
0.3
0
0.0
Instruments level
deficiency
0
0.0
0
0.0
Instrument, general
medium
0
0.0
0
0.0
0.00
Strutural
0
0.0
7
0.0
Instruments,
Internal
External leakage-process
STD
2
0.0
0
0.3
Body/Shell
ELP
7
2.6
0.37
0.75 0.00 0.37
0
0.7
valves
Instruments, flow
Failure Mode
1.50
0.00
1.50
ELP
0.00 0.00 0.00
0.00
0.00 0.00 0.75
7
0.3
7
12
Structural
medium
deficiency
STD
7
1.8
0.37
External leakage-process
0.00
0.00
1.87
SER
Minor in-service problems
1.50
0.00
1.50
STD
0.0
Unknown
2.62
0.3
0.00
0.75 0.00 0.37
0.75
7
13
0.75
2.62
AIR
Descriptor Failure Mode

Descriptor Failure mode adalah factor-faktor yang memiliki probabilitas paling tinggi untuk menyebabkan failure mode yang telah ditentukan sebelumnya. Sehingga dengan menganilisis descriptor failure mode, dapat
diketahui penyebab yang paling mungkin menyebabkan failure mode.
4.1
Valve
4.1.1
Process Control
4.1.1.1 Pressure Control Valve (PCV)

Tabel 4.12 Decriptor Failure Mode Pressure Control Valve
Kode Aset
Equipment
subunit
valves
Actuator
PCV
Valve
Miscellaneous
maintainable item
valve body
Seat rings
Packing
Seals
Closure member
Diaphragm
Spring
Case
Piston
Stem
Indicator
Seals/gaskets
Positioner
Gear
Control unit
Actuating device
Monitoring
instrument, general
Flange Joint
Subunit
Others
Unknown
Failure Mode
Code 1 Code 2 Code 3
LOO
FTC
ELP
ELP
FTC
PLU
FTO
FTR
FTC
FTO
FTO
FTR
FTR
FTR
ELP
FTR
FTR
FTR
FTO
FTR
LOO
AIR
AIR
FTR
OTH
AIR
ELP
FTR
FTR
FTR
ELU
OTH
LOO
Definition
Low output
Fail to colse on demad
Failt to close on demand/Plugged
Fail to open on demand/Fail to regulate
Failt to close on demand/Fail to open on demand
Fail to regulate
Fail to regulate
Fail to regulate
Fail to regulate
Fail to regulate
Fail to regulate
Fail to open on demand/fail to regulate/Low output
Abnormal instrument reading/Fail to regulate
Other
Abnormal Instrument reading
Fail to regulate
Fail to regulate
Fail to regulate
External leakage-Utility medium/Other
Low output
14
Maximum descriptor rate
Descriptor
Code 1
5.26
7.46
4.82
4.82
7.46
13.60
7.46
0.88
13.60
13.60
13.60
4.82
13.60
13.60
13.60
50.37
3.51
50.37
0.44
3.51
4.82
13.60
13.60
13.60
1.32
5.26
Code 2
Code 3
Blockage/plugged
Wear
Wear
Wear
Wear
Out of adjustment
Wear
Instrument faulure-general
Out of Adjustment
Out of Adjustment
Out of Adjustment
wear
Out of Adjustment
Out of Adjustment
Out of Adjustment
Wear
Wear
Wear
Miscellaneous - general
Out of Adjustment
wear
Out of Adjustment
Out of Adjustment
Out of Adjustment
Wear
Blockage/plugged
4.1.2
Pressure Reduction
4.1.2.1 Expansion Valve (XV)

Tabel 4.13 Decriptor Failure Mode Expansion Valve
Kode Aset
Equipment
subunit
maintainable item
valve body
Closure member
valves
XV
4.2
4.2.1
Valve
Actuator
Miscellaneous
Failure Mode
Code 1
Code 2
HIO
OTH
Code 3
SER
Descriptor
Definition
High Output
Other
33.33
33.33
Code 1
Code 2
Code 3
Erosion
33.33
Control
Level Control
Tabel 4.14 Decriptor Failure Mode Level Control
Kode Aset
Nama Aset
Klasifikasi OREDA

Equipment
subunit
LC
Level Controller
Process Sensor Level
Control logic unit

Miscellaneous
4.3
4.3.1

maintainable item
Sensing element
electronics
isolation valve
piping
subunit
unknown
Other
Pump
Centrifugal Pump
4.3.1.1 Flare, vent & Blowdown

Tabel 4.15 Decriptor Failure Mode Pompa Flare, Vent & Blow down
15
8.11
32.43
32.43
2.70
32.43
32.43
32.43
Descriptor
Code 1
Code 2
Faulty signal/indication/alarm
Breakage/plugged or Leakage
Code 3
Kode Aset
143-P-01 A/B
Nama Aset
Klasifikasi OREDA
Pump Centrifugal-Flare, vent & Blowdown

Equipment
Pump
subunit
Power Transmission
Pump
Lubrication system
Miscellaneous
16
maintainable item
Gear Box/var.drive
Bearing
Seals
Lubrication
Coupling to driver
Instruments, speed
Support
Casing
Impeller
Shaft
Radial bearing
Thrust bearing
Seals
Piping
valves
Diaphragm
Instruments, flow
Instruments, level
control unit
Actuating device
check valves
Monitoring
Pump w/motor
Filter
Cooler
Valves
Piping
Oil
Seals
Purge air
Filter, cyclone
Other

0.97
2.67
6.88
2.00
0.97
2.67
7.75
0.97
3.59
0.97
15.00
0.97
2.67
6.88
6.88
6.88
2.00
7.75
7.75
7.75
7.75
7.75
7.75
7.75
7.75
2.00
7.75
3.59
7.75
7.75
6.88
6.88
2.00
6.88
6.88
6.88
1.18
6.88
0.87
2.00
1.18
2.00
Descriptor
Code 1
Code 2
Clearance/alignment failure
Mechanical Failure- general
Leakage
Instrument failure - general
Wear
Leakage
Leakage
Leakage
Leakage
Leakage
Leakage
Leakage
Leakage
Contamination
Leakage
Contamination
Unknown
4.4
4.4.1
1.39
Vessel
Flash Drum
Tabel 4.16 Decriptor Failure Mode Vessel Flash Drum
Kode Aset
Nama Aset
Klasifikasi OREDA

Equipment
subunit
External
Internal
143-V-01
HP Flare Knockout Drum
Flash Drum
Vessel
Miscellaneous
17
maintainable item
Support
Body/Shell
Piping
valves
Instruments, flow
Body/Shell
Sand trap system
Instrument, general
Instruments level
valves
piping
other
Subunit
Unknown
Descriptor

Code 1
1.50
0.75
1.50
26.59
26.59
0.75
26.59
0.75
26.59
26.59
26.59
26.59
1.50
1.50
1.50
26.59
Code 2
Corrosion
Control failure
leakage
Corrosion
intrument failure-general
Control failure
Control failure
leakage
Corrosion
Mechanical Failure-general
Corrosion
Failure Mode Effect Analysis

Setelah mengetahui berbagai failure mode terkait dengan aset serta penyebab-penyebabnya, selanjutnya dilakukan Failure Mode Effect Analysis untuk mengetahui failure mode mana yang sebaiknya diprioritaskan untuk
ditangani terlebih dahulu
Tabel 5.17 FMEA Aset Komponen Sistem
Potential Effects of Failure
Aset
PCV
XV
Potential Failure Mode
Severtity (1-
Occurrence (1-
Detection (1-
10)
2
6
10
4
7
7
3
4
4
3
1
10)
5.26
7.46
4.82
0.88
13.6
3.51
0.44
3.51
33.33
33
33
10)
4
5
5
6
6
5
5
6
7
5
6
42.08
223.8
241
21.12
571.2
122.85
6.6
84.24
933.24
495
198
8.11
259.52
32.43
908.04
5.00
2.70
67.5
7
7
4
3
8
10
3
3
5
4
0.97
2.67
6.88
2.00
2.00
2.67
15.00
1.18
0.87
2.00
4
3
3
6
5
5
3
5
8
6
27.16
56.07
82.56
36
80
133.5
135
17.7
34.8
48
Potential Cause of failure
Low output
Fail to close on demand
Fail to regulate
Other
External leakage-Utility medium/Other
High Output
Other
Mode
Productivity loss
Unable to stop
Explosion
Productivity loss
Unable to control
Unable to control
other
Material Loss
Unable to control
other
small productivity loss
High output
Unable to control
Blockage/plugged
Wear
Wear
Instrument failure-general
Out of Adjustment
wear
Miscellaneous - general
Out of Adjustment
Erosion
Faulty
RPN
signal/indication/alarm
Faulty
LC
Erratic output
Unable to control
signal/indication/alarm
Breakage/plugged or
Other
143-P-01
A/B
Vibration
External leakage- Untility medium
External leakage- Process medium
Breakdown
Low output
Other
Spurious Stop
other
Breakdown/maintenance
breakdown
Material Loss
small productivity loss
unable to control
Explosion
Productivity loss
Productivity loss
other
Productivity loss
18
Leakage
Leakage
Wear
Contamination
RELIABILITY EQUIPMENT
Untuk mengetahui reliability siste, maka perlu diketahui terlebih dahulu reliability aset komponen penyusun sistem
6.1
Valve
6.1.1
Pressure Control Valve (PCV)

Tabel 6.18 Reliability equipment Pressure Control Valve (PCV)
Reliability
Kode Aset
PCV
Maintainable item
valve body
Seat rings
Packing
Seals
Closure member
Diaphragm
Spring
Case
Piston
Stem
Indicator
Seals/gaskets
Positioner
Gear
Control unit
Actuating device
Monitoring
instrument, general
Flange Joint
Subunit
Others
Unknown
Subunit
0.0298969144
0.1287349036
0.1394568562
0.1394568562
0.6440364211
0.6440364211
0.6440364211
0.6440364211
0.2322362747
0.3605949402
0.4147829117
0.4147829117
0.0192547018
0.6440364211
0.0464211549
0.6440364211
0.1737739435
0.6440364211
0.6440364211
0.1119167486
0.4147829117
0.0000267226
0.2322362747
0.4147829117
0.6440364211
0.2671353020
Equipment
valves
0.0000482073
Actuator
0.0000477276
0.0033459655
Miscellaneous
0.0000000132
19
0.000000000000000000102
6.1.2
Expansion Valve (XV)

Tabel 6.19 Reliability Equipment Expansion Valve (XV)
Reliability
Kode Aset
Maintainable item
valve body
0.0000000000000033
Closure member
0.0000000000000033
XV
6.2
6.2.1
66.6700000000
Subunit
valves
Equipment
0.000000000
Actuator
Miscellaneous
Valve
0.00000000000000000000000000075
66.6700000000
Control
Level Control (LC)
Tabel 6.20 Reliability equipment Level Control (LC)
Reliability
Kode Aset
LC
6.3
6.3.1
Maintainable item
Sensing element
electronics
isolation valve
piping
subunit
unknown
Other
Subunit
2.02E-05
2.02E-05
6.72E-02
6.72E-02
6.72E-02
6.72E-02
1.36E-06
Equipment
4.079E-10
Level Controller
Miscellaneous
2.76886E-11
Pump
Centrifugal Pump
6.3.1.1 Flare, Vent & Blowdown

Tabel 6.21 Reliablity equipment Pompa Flare, Vent & Blowdown
Kode Aset
Reliability
20
1.12942E-20
143-P-01 A/B
Maintainable item
Gear Box/var.drive
Bearing
Seals
Lubrication
Coupling to driver
Instruments, speed
Support
Casing
Impeller
Shaft
Radial bearing
Thrust bearing
Seals
Piping
valves
Diaphragm
Instruments, flow
Instruments, level
control unit
Actuating device
check valves
Monitoring
Pump w/motor
Filter
Cooler
Valves
Piping
Oil
Seals
Purge air
Filter, cyclone
Other
Unknown
Subunit
0.69768
0.86071
0.00029
0.90484
0.86071
0.66365
0.63128
0.3396
0.55433
0.86071
0.81058
0.46767
0.79453
0.00029
0.13134
0.17552
0.95123
0.01925
0.00745
0.66365
0.08982
0.32303
0.01067
0.52729
0.30728
0.53794
0.86071
0.95123
0.33287
0.32303
0.90484
0.6005
0.63128
0.69768
0.17552
0.13134
0.38674
0.00029
0.90484
0.6005
0.60653
0.48675
0.15724
Equipment
Power Transmission
5.60089E-05
Pump
2.91082E-11
7.35596E-06
Lubrication system
0.000689186
Miscellaneous
7.2103E-06
21
5.95939E-29
6.4
6.4.1
Vessel
Flash Drum
Tabel 6.22 Reliablity equipment Vessel Flash Drum
Reliability
Kode Aset
143-V-01
Maintainable item
Support
Body/Shell
Piping
valves
Instruments, flow
Body/Shell
Sand trap system
Instrument, general
Instruments level
valves
piping
other
Subunit
Unknown
Subunit
6.91E-01
4.72E-01
2.23E-01
4.29E-06
7.28E-02
4.72E-01
1.54E-01
4.72E-01
1.54E-01
1.51E-21
1.54E-01
4.29E-06
2.23E-01
1.54E-01
2.23E-01
7.28E-02
Equipment
External
2.27E-08
Internal
3.44E-02
Vessel
22
3.44E-29
Miscellaneous
2.50E-03
6.73E-41
ANALISIS FTA SUBSISTEM

No.
1
2
3
7.1
Subsistem
A
B
C
Keterangan
Fuel gas from LP fuel gas header+instrument air -> HP Flare Tip+LP Flare Tip
Fuel Gas from LP fuel gas header+instrument air -> Acid flare tip
Fuel gas fom LP fuel gas header -> Pilot gas to acid flare tip
Subsistem A
Gambar 7.1 FTA Subsistem A
23
7.2
Subsistem B
Gambar 7.2 FTA Subsistem B
7.3
Subsistem C
24
25
Gambar 7.3 FTA Subsistem C
26
RELIABILITY SUBSISTEM
Reliability dalam system series dapat dihitung dengan menggunakan rumus, sebagai berikut:
Sedangkan dalam system parallel, reliability system dihitung dengan menggunakan rumus
Dimana, R adalah reliability komponen system dan Q adalah unreliability atau failure dari komponen system
8.1
Subsistem A
Untuk dapat melalukan perhitungan subsistem A, diperlukan beberapa data antara lain:
Reliability PCV
Reliability XV
= 0.000000000000000000102 = 1.02x10-19
= 0.00000000000000000000000000075 = 7.5x10-28
Maka, reliability Subsistem A adalah

R A =RPCV R XV R XV =( 1.02 1019) ( 7.5 1028 ) ( 7.5 1028 )=57.375 1075
8.2
Subsistem B
Untuk dapat melalukan perhitungan subsistem B, diperlukan beberapa data antara lain:
Reliability PCV = 0.000000000000000000102

Reliability XV
= 0.00000000000000000000000000075
Maka, reliability Subsistem B adalah
RB =R PCV R XV R XV = ( 1.02 1019 ) ( 7.5 1028 ) ( 7.5 1028 )=57.375 1075
8.3
Subsistem C
Untuk dapat melalukan perhitungan subsistem B, diperlukan beberapa data antara lain:
27
Reliability PCV
Reliability XV
= 0.000000000000000000102
= 0.00000000000000000000000000075
Maka, reliability Subsistem B adalah

RB =R PCV R XV =( 1.02 1019 ) ( 7.5 1028 ) =7.65 1047
28
Referensi
[1] International Organization for Standardization, ISO 14224: Petroleum and natural gas industries-Collection and exchange of reliability and maintenance data for equipment, Switzerland, 1999.
[2] OREDA, OREDA Offshore Reliability Data Handbook, Throndheim: OREDA Participants, 2002.
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UNIVERSIAS INDONESIA

REABILITY ANALYSIS: HP FLARE SYSTEM

2.1.1.1 Pressure Control Valve (PCV)

Klasifikasi (ISO 14224)

Klasifikasi berdasarkan aplikasi

Control and Monitoring

Other valve component

2.1.2.1 Expansion Valve (XV)

Klasifikasi (ISO 14224)

Klasifikasi berdasarkan aplikasi

Other valve components

Klasifikasi (ISO 14224)

Klasifikasi berdasarkan aplikasi

Process Sensor Level

Control logic unit

2.3.1.1 Flare, vent & Blowdown

Klasifikasi (ISO 14224)

Klasifikasi berdasarkan aplikasi

Control and Monitoring

Klasifikasi (ISO 14224)

Klasifikasi berdasarkan aplikasi

HP Flare Knockout Drum

DAFTAR FAILURE MODE YANG SESUAI

Pressure Control Valve (PCV)

Klasifikasi (ISO 14224)

Failure Rate (OREDA-2002)

Fail to colse on demad

External leakage-Process medium

External leakage-Process medium

Failt to close on demand/Plugged

Fail to open on demand/Fail to

Fail to open on demand

External leakage-Process medium

Abnormal Instrument reading

External leakage-Process medium

Abnormal instrument reading

Fail to open on demand/fail to

Abnormal instrument reading/Fail

Expansion Valve (XV)

Klasifikasi (ISO 14224)

Failure Rate (OREDA-2002)

Klasifikasi (ISO 14224)

Failure Rate (OREDA-2002)

3.3.1.1 Flare, vent & blowdown

Klasifikasi (ISO 14224)

Failure Rate (OREDA-2002)

External leakage- Untility

Minor in-service problem

Abnormal instrument reading

External leakage- Process

Abnormal instrument reading

Abnormal instrument reading

Abnormal instrument reading

Abnormal instrument reading

Abnormal instrument reading

Abnormal instrument reading

Abnormal instrument reading

Abnormal instrument reading

Minor in-service problem

Abnormal instrument reading

0.1 0.5 0.0

Minor in-service problem