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Tabel 4.1
Tabel 4.2
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Example 1.2
The downsprue leading into the runner of a certain mold has a length =
175 mm. The cross-sectional area at the base of the sprue is 400 mm2.
The mold cavity has a volume = 0.001 m3.
Determine:
(a) the velocity of the molten metal flowing through the base of the
downsprue
(b) the volume rate of flow
(c) the time required to fill the mold cavity.
Example 1.3
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Casting - Shrinkage
Example 2.1
Aluminum
6,6
Al4.5%Cu
6,3
Al12%Si
3,8
Carbon steel
2,5 - 3
1% carbon steel 4
Copper
4,9
70%Cu30%Zn
4,5
90%Cu10%Al
Gray iron
Expansion to 2,5
Magnesium
4,2
White iron
4 5,5
Zinc
6,5
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Example 2.2
Determine the scale of a "shrink rule" that is to be used by patternmakers for brass which is 70% copper and 30% zinc.
Express your answer in terms of millimeters of elongation per meter
of length compared to a standard rule.
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Example 3.2
A cylindrical riser is to be used for a sand casting mold. For a given cylinder volume,
determine the diameter-to- length ratio that will maximize the time to solidify.
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Example 3.3
A riser in the shape of a sphere is to be designed for a sand casting
mold. The casting is a rectangular plate, with length = 200 mm, width
= 100 mm, and thickness = 18 mm.
If the total solidification time of the casting itself is known to be 3.5
min, determine the diameter of the riser so that it will take 25% longer
for the riser to solidify.
Solution : for Home work