Ultrasonic Imaging
USI* UltraSonic Imager
UBI* Ultrasonic Borehole Imager
Schlumberger 1993
Schlumberger Wireline & Testing
P.O. Box 2175
Houston, Texas 77252-2175
All rights reserved. No part of this book may be
reproduced, stored in a retrieval system, or transcribed in any form or by any means, electronic or
mechanical, including photocopying and recording,
without prior written permission of the publisher.
SMP-9230
An asterisk (*) is used throughout this document to
denote a mark of Schlumberger.
Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Cased hole applications (USI tool) . . . . . . . . . . . . . 1
Openhole applications (UBI tool) . . . . . . . . . . . . . . 1
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
USI and UBI Tool Descriptions . . . . . . . . . . . . . . . . . . 3
Tool principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Differences between USI and UBI tools . . . . . . 4
USI Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
T 3 measurement principle . . . . . . . . . . . . . . . . . . . . . . . 6
USI Presentations and Images. . . . . . . . . . . . . . . . . . . . 8
Fluid properties presentation . . . . . . . . . . . . . . . . . . . . 8
Cement presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Corrosion presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Composite presentation . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Acoustic impedance images . . . . . . . . . . . . . . . . . . . . . 9
Amplitude images . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Diagnostic images . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Internal radius images . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Thickness images . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
USI Interpretation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
USI Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Cement evaluation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Casing inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
UBI Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
UBI Presentations and Images . . . . . . . . . . . . . . . . . . . 14
Image presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Cross-section presentation . . . . . . . . . . . . . . . . . . . . . . . 15
Spiral plots . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
UBI Interpretation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Comparison with electrical images . . . . . . . . . . . . 16
Effect of mudcake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
UBI Applications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Imaging in oil-base muds . . . . . . . . . . . . . . . . . . . . . . . . 18
Fracture detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Borehole stability and stress analysis . . . . . . . . . . 18
Horizontal stress determination . . . . . . . . . . . . . . . . . 25
Automatic hole shape analysis . . . . . . . . . . . . . . . . . . 25
Casing internal corrosion and wear . . . . . . . . . . . . 25
Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
USI measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
UBI measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Recommended Reading . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Ultrasonic
Imaging
Introduction
The USI UltraSonic Imager and UBI Ultrasonic
Borehole Imager tools are new-generation acoustic
borehole televiewers. They are physically similar
to each other but use different transducers depending on the application and the logging environment. Interpretation of the recorded data is also
different and is dependent on the application.
The USI tool was designed primarily as a
plane-faced ultrasonic imaging tool for cased hole
applications, and the UBI tool was developed from
it with a high-resolution transducer for openhole
imaging applications.
Ultrasonic Imaging
Specifications
USI and UBI tools
Length (sonde and cartridge only)
Weight
Sonde (varies according to transducer subassembly)
Cartridge
350F [175C]
20,000 psi
16 lbm/gal
11.6 lbm/gal
USI tool
Recommended logging speed
Cement evaluation
Casing inspection
Acoustic impedance
Range
Resolution
0 to 10 MRayl
0.2 MRayl
4.5 to 14 in.
0.002 in.
Casing thickness
Range
Resolution
UBI tool
800 ft/hr
400 ft/hr
2100 ft/hr
5 12 to 12 12 in.
0.4 in.
0.2 in.
Introduction
10 34 in.
9 58 in.
8.543-in. OD
6.496-in. OD
7 in.
5 in.
4.488-in. OD
3.543-in. OD
Figure 1. The rotating transducer subassembly is available in different sizes to provide optimum standoff
from the casing or borehole wall.
Ultrasonic Imaging
Sonde
Transducer Positions
Transducer
Measurement
position
Casing
Compensating device
Motor assembly
Gear box assembly
Direction of rotation
Target
Transducer
FPM
position
Centralizer
Casing
Direction of rotation
Transducer
Interchangeable
rotating sub
~7.5 rps
Figure 2. The direction of rotation of the transducer subassembly controls the transducer position
(facing the casing or borehole wall for measurement, or facing the internal target for fluid properties
measurements).
USI Measurement
The cement evaluation measurement principle
is similar to that of existing ultrasonic tools.1
A plane-faced transducer emits a short acoustic
pulse, which excites a thickness-mode resonance
in the casing, and the reflected pulse or echo is
received by the same transducer and then analyzed
and interpreted.
Like the CET* Cement Evaluation Tool, the
USI tool analyzes the decay of the thickness-mode
resonance signal contained in the reflected acoustic
pulse, but the analysis is performed in a different
manner. The CET tool has eight fixed transducers
in a helical array, 45 degrees apart azimuthally,
each seeing only a small segment of the casing.
The USI tool has a single rotating transducer that
looks all around the casing.
Unlike cement bond tools that have no
azimuthal resolution, both the CET and USI
tools provide measurements with some lateral
(azimuthal) resolution to detect channels and
inconsistencies in the cement. CET and USI radial
sound pulses minimize the effect of a microannulus between the casing and the cement on the
cement evaluation.
Mud
Casing
Cement
Transducer
Figure 3. A sound impulse from the transducer travels through the well fluid and strikes the inner
surface of the casing. Some energy is reflected back to the transducer, and some undergoes multiple
reflections within the casing thickness, suffering attenuation related to the acoustic properties of the
adjacent materials.
Ultrasonic Imaging
T 3 measurement principle
3
USI Measurement
In the processing phase, a very short normalization window, centered on the initial casing
reflection, selects the initial reflection without
the effect of casing resonance (Fig. 4). The system
response established from this normalization
window is used to compensate for spectral variation due to pressure and temperature effects on the
transducer and to changes in mud characteristics.
The longer process window, including the
initial reflection and the early part of the resonant
signal, is used to characterize the fundamental
casing resonance for initial estimates of casing
thickness and annular acoustic impedance.
T 3 modeling begins with the initial estimates
of thickness and impedance to create an impulse
response spectrum that is multiplied by the
normalization to produce a pseudoprocess spectrum. The group delay of this model is calculated
and normalized in the same manner as the group
delay of the actual measurement. The resonance
of the resulting group delay spectrum is again
analyzed to derive a new set of characterizing
parameters (thcasing and zcement). These parameters
are compared to the measurement-derived parameters. If they do not match, an iteration is performed
and the parameters are again passed through the
model to produce an improved set. The iteration
process concludes when the model-derived parameters match the measurement-derived parameters
(usually in three iterations). Corrections are then
applied to the planar T 3 results for nonplanar
effects of the cylindrical casing surfaces.
Normalization
window
Process
window
Amplitude
50
60
70
80
90
100
Time (sec)
Ultrasonic Imaging
Cement presentation
Cement measurements and lateral casing profile
Synthetic bond index and minimum, maximum
and average values of acoustic impedance
Two cement imagesone with and one without
impedance thresholds
Corrosion presentation
Casing profile
Casing reflectivity (AWBK)
Figure 5. Cement log parameters can be selected from this presentation of fluid properties
measurements displayed versus depth.
Diagnostic images
Processing flagsdiagnostics for the field
engineer (Fig. 6).
Amplitude images
The amplitude image, derived from the amplitude
of the main echo of each waveform, represents the
reflectivity of the internal surface of the casing.
The image is normalized with respect to the maximum value at a given depth, and all points are presented in terms of attenuation from the maximum
Ultrasonic Imaging
Thickness images
USI Interpretation
The T 3 processing model is influenced by environmental and processing parameters:
The acoustic impedance of the mud must be
accurately known to within 10 percent in order
to obtain a 0.5-MRayl accuracy in cement. The
acoustic impedance of the mud is provided by
the downhole fluid properties measurement,
which is normally acquired while tripping into
the well.
A microannulus affects the apparent cement
acoustic impedance. Laboratory experiments
show that a l00-micron [0.004-in.] microannulus results in a 50 percent loss in apparent
impedance. Even the smallest liquid-filled
microannulus causes the loss of shear coupling
into the cement and a drop of approximately
20 percent in impedance. Whenever the presence of a microannulus is suspected, the USI
tool should be run under pressure to obtain an
improved acoustic impedance measurement.
Because of the difference in shear coupling at
solid-solid versus solid-liquid interfaces, the
physical state (liquid or solid) of the medium
behind the casing should be known to accurately determine its acoustic impedance. If the
material behind the casing is a liquid, the USI
tool generates a correct value for liquid impedance. If the material is a solid, the USI tool
calculates an acoustic impedance that is 10 to
20 percent higher than its actual value. This
conservative approach enhances the contrast
between mud/cement slurry and cement.
10
USI Interpretation
8
60 mm
30 mm
20 mm
10 mm
7
Acoustic 6
impedance
(MRayl) 5
4
3
2
1
0
60
120
180
240
300
360
300
360
Channel width
20 mm
40 mm
7
Acoustic 6
impedance
(MRayl) 5
140 mm
4
3
2
1
0
60
120
180
240
Azimuth (degrees)
Ultrasonic Imaging
11
Figure 8. Comparison of a USI composite presentation and a cement bond log/Variable Density log
presentation in 18 12-in. casing.
12
USI Interpretation
USI Applications
Analysis of the echo received at the transducer
gives four distinct measurements: internal casing
radius, internal surface roughness, casing thickness
and cement acoustic impedance.
These measurements make the USI tool appropriate for two principal applications: cement evaluation logging and casing inspection logging to
monitor casing damage and wear.
An extension of the casing inspection application is available from the acoustic images, which
is useful for visualizing physical damage to the
casing and for locating perforated intervals.
Better image resolution is available with the
new transducer designed for the UBI tool, and
where a very detailed inspection of only the internal surface of the casing is required, the UBI tool
is recommended.
Cement evaluation
The purpose of cement evaluation logging is to
determine whether there is cement around the
casing and whether the cement provides adequate
support for the casing and hydraulic zonal isolation. Cement acoustic impedance indicates cement
presence and quality.
It has been shown that almost any solid material
in the annulus provides adequate support to the
casing. Therefore, it is usually necessary to determine only whether there is hydraulic isolation
where needed and, if not, whether to repair the
cementation by perforating the casing and
squeezing cement into the annulus.
Hydraulic isolation is achieved when enough
low-permeability material, with sufficient compressive strength to avoid displacement, is present
in the annulus. Cement is an ideal material when
properly placed because it has both very low
permeability and high compressive strength.
To determine whether a zone is adequately
isolated, the type of material in the annulus and
its condition (distribution, contamination, etc.)
must be known.
Casing inspection
When the primary objective is to monitor casing
corrosion, wear or damage,3 the USI tool can be
run more slowly to achieve greater resolution both
azimuthally and vertically.
The physical condition of the casing is monitored by measuring its internal radius and thickness and estimating the roughness of its internal
surface. This information is presented as a set of
image maps (see UBI Presentations and Images,
page 14), which can be interpreted in terms of
identification, location and quantification of
casing corrosion
estimation of casing damage caused by milling
or fishing operations, or by plastic formations
corrosion or damage characterized according
to the remaining metal thickness
internal or external metal loss
location and identification of perforated
intervals
holes in the casing
casing profile and casing weight changes
identification of centralizers and other
casing anomalies.
Ultrasonic Imaging
13
UBI Measurement
The UBI tool measures amplitude and transit time.
A completely new processing technique provides
improved accuracy, avoids cycle skips and reduces
echo losses. The UBI transit time measurement is
now as reliable as the amplitude and is often more
accurate.
There is a choice between two operating frequencies (250 or 500 kHz). The higher frequency
gives a better image resolution, but the lower frequency provides a more robust measurement in
highly dispersive muds. The image resolution
mode is selected according to the logging environmentsuch as mud type and densityand the
resolution requirements. The standard resolution
with an operating frequency of 250 kHz is already
very good; the high resolution is slightly better but
requires a slower logging speed.
The tool is relatively insensitive to eccentralization up to 14 in. Even in highly deviated wells, the
UBI centralization system is better, yielding
images that are clean and easy to interpret.
14
UBI Measurement
Cross-section presentation
Spiral plots
Figure 9 is a spiral presentation of several successive levels of acoustic radius information, like a
stack of cross-section displays at adjacent levels.
The impression of looking along a section of borehole helps to visualize any borehole deformation
and to appreciate how the initial deformation may
have been modified by reaming. This deformation
is difficult to appreciate from the images or from a
few cross-section plots.
Figure 9. A spiral plot of the acoustic radius information gives the visual impression of looking along a section of the hole.
Ultrasonic Imaging
15
UBI Interpretation
Processing software available both in MAXIS*
surface units and at Data Services Centers can
further enhance the UBI images by correcting
amplitude and transit time information for the
effects of logging speed variations and tool
eccentering, and by applying noise filtering.
Transit times are converted to borehole radius
information using the velocity of the ultrasonic
signal in mud, measured by the tool on the way
down. Images are oriented using inclinometry
data from the combinable GPIT* General Purpose
Inclinometry Tool, then enhanced by dynamic
normalization and displayed as an image for
visual interpretation.
Amplitude and radius image data can be
loaded on a geological workstation for analysis
and interpretation using the FracView* fracture
characterization program. Major events can be
automatically extracted from the radius data for
wellbore stability evaluation.
16
UBI Interpretation
the drilling process tends to chip and break the formation at the edge of a fracture, the UBI tool can
often detect fractures because of their associated
surface rugosity.
Drilling-induced fractures normally open up
only after the drill bit has passed, so their edges
are better preserved than the edges of natural
fractures that existed when the interval was drilled,
and the fracture is less likely to be visible on
acoustic images.
Figure 10 compares UBI images with FMI and
ARI images recorded in water-base mud. The FMI
image on the left shows that the formation is fractured. The ARI image shows some of the stronger
features with reduced resolution. From the UBI
image we can distinguish most of the major features that appear on both FMI and ARI images
(38 to 39 mdeep open fractures) and some features that are seen by the FMI tool but not by the
ARI tool (39 to 39.5 mshallow fractures).
Some features that are quite clear on the FMI
images are invisible or barely detectable with the
UBI images. These are mostly subvertical, perhaps
drilling-induced fractures (45 to 49 m) that are not
deep enough to influence the ARI images and may
not have enough associated surface rugosity to
show up on the UBI images.
The rugosity seen by the UBI tool at 42 to
42.5 m is not seen at all by the other two tools.
It is probably a small stress-induced breakout.
Effect of mudcake
Presence of mudcake also influences the ultrasonic
image. It absorbs some of the signal, thereby
reducing the amplitude, and it slightly decreases
the measured radius. The difference in measured
radius does not represent the actual mudcake
thickness but reflects the reduced transit time
through the faster mudcake. This effect may
make formation layering visible on the UBI
images even in the absence of rugosity.
Figure 10. FMI, ARI and UBI images in a water-base mud show different fracture attributes,
often allowing discrimination between open and closed fractures, deep and shallow fractures,
and even between natural and hydraulically induced fractures.
Ultrasonic Imaging
17
UBI Applications
The UBI tool was originally developed from the
USI tool to provide imaging capabilities in oilbase (nonconductive) muds and to provide an
acoustic imaging alternative to FMI microresistivity images. Experience with high-quality UBI
images has revealed some exciting new applications such as borehole stability determination and
stress analysis.
Fracture detection
Openhole borehole televiewer data are often
acquired for fracture evaluation. The resolution of
the UBI tool makes it suitable for this application
in many cases. Figure 10 shows a UBI image
compared with FMI and ARI images. This is fully
described in Comparison with electrical
images, page 16.
Sometimes shear sliding along a fracture
plane can be detected with the help of UBI radius
measurements and cross-section plots, providing
strong evidence of both unbalanced tectonic stress
and open fractures (see Shear sliding, page 20).
18
UBI Applications
Figure 11. A UBI openhole image in a borehole section with keyhole wear.
Figure 12. Cross-section plot of the borehole in Fig. 11 clearly showing some keyhole wear on the low
side of the hole (X97 m).
Ultrasonic Imaging
19
Breakouts
Horizontal stresses in the formation are rarely
uniform. They are nearly always compressive and
are usually greater in one horizontal direction than
another because of tectonic forces and faulting.
Drilling a well in a formation with nonuniform
horizontal forces removes a cylinder of material
that was previously helping to support these compressive forces. Without this support, the formation near the borehole is subject to additional
stresses.
If the maximum horizontal stress is in a northwest-southeast direction, the formation near the
southwest and northeast sides of the borehole wall
experiences a higher tangential compressive stress
than before, but still in a northwest-southeast
direction. The increased stress may be enough to
cause compressive failure of the formation, and
rock fragments may break off, causing caving on
opposite sides of the well (Fig. 13). These oval
enlargements are known as breakouts.
At the same time, the formation near the borehole wall on the northwest and southeast sides of
the hole, which are already subject to only minimum horizontal stress, may come under tension. In
extreme cases, tensile failure may occur and fractures develop perpendicular to the borehole wall.
20
UBI Applications
Figure 14. Cross-section plot of the borehole in Fig. 13 showing the breakout on opposite sides of the
hole.
Ultrasonic Imaging
21
22
UBI Applications
d'
d"
Existing fracture
d
d
Borehole geometry
result from shear
displacement along
existing fracture
(general case):
d = Displacement
d' = Strike component
d" = Dip component
Shear displacement
along strike of an
existing fracture
(lefthand shear)
Shear displacement
along dip of an
existing fracture:
a = Reverse movement
b = Normal movement
Ultrasonic Imaging
23
Figure 18. A UBI openhole image in a section of borehole with slippage at a fracture. Without a crosssection plot, it is difficult to visualize what is happening.
Figure 19. Hole enlargement at the depth of slippage in Fig. 18 clarified by a cross-section plot.
24
UBI Applications
Ultrasonic Imaging
25
Figure 20. Automatic hole shape analysis, available at Data Services Centers, identifies breakouts, keyhole wear
and shear displacement.
26
UBI Applications
Summary
ultrasonic imaging tool. The USI UltraSonic
Imager is used mainly for cased hole applications
such as cement evaluation and casing inspection,
and the UBI Ultrasonic Borehole Imager is used
mainly for openhole imaging applications.
Cement evaluation and casing inspection
(internal and external corrosion monitoring, and
casing wear evaluation) require a low-resolution
transducer to induce the thickness-mode resonance
used in the T 3 processing method (USI tool).
The focused transducer developed for highresolution openhole imaging generates both amplitude and transit-time images. It may also be used
for high-resolution casing images (UBI tool).
USI measurement
The USI tool with T 3 processing offers
acoustic impedance of cement and casing
thickness derived from the fundamental mode
of resonancemore reliable measurements
UBI measurement
The UBI tool brings unequaled quality of
amplitude and precision of radius measurements
to acoustic imaging:
a completely new processing technique
improves accuracy, avoids cycle skips and
reduces echo loss
choice of operating frequenciesoptimizes
log quality for the mud properties
Features
New T 3 processing for cement evaluation
reduces sensitivity to formation reflections
Rotating transducer
New-generation hardware
Improved transducers
Clear and easy-to-understand real-time
presentations available at the wellsite
Downhole fluid properties measurement
Dynamic image normalization and color scaling
Variable azimuthal and vertical sampling rates
Benefits
Improved measurement precision and
interpretation reliability (USI)
Improved cement channel resolution (USI)
100% azimuthal coverage (USI and UBI)
Very high-quality data (USI and UBI)
Can operate in heavy water-base and oil-base
muds (USI and UBI)
Improved on-site interpretation (USI and UBI)
Precise, nonsubjective cement evaluation and
casing inspection answers (USI and UBI)
Improved image resolution (USI and UBI)
Logging speed can be optimized according
to the resolution required (UBI)
Improved casing damage resolution (UBI)
Greater hole image resolution and
accuracy (UBI)
Ultrasonic Imaging
27
References
1. Hayman AJ, Gai H and Toma I: A Comparison of Cementation Logging Tools in a Full-Scale Simulator, paper SPE
22779, presented at the 66th SPE Annual Technical
Conference and Exhibition, Dallas, October 6 9, 1991.
Recommended Reading
Froelich B, Pittman D and Seeman B: Cement Evaluation
ToolA New Approach to Cement Evaluation, paper SPE
10207, presented at the 56th SPE Annual Technical
Conference and Exhibition, San Antonio, October 57,
1981.
Lovell M, Pezard PA, Harvey P: Ultrasonic Borehole Images
of the Subsurface Crust, Geology Today 6, no. 6 (1990):
195198.
Nomenclature
Abbreviations
American Petroleum Institute
AIBK
acoustic impedance
KCl
potassium chloride
AWAV
average amplitude
28
API
3
AWBK
amplitude of echo
thcasing
casing thickness
AWMX
maximum amplitude
zcement
AWMN
minimum amplitude
AMVIEW
corrected amplitude
BAMN
minimum of amplitude
ARI
BAMX
maximum of amplitude
CBL/ VDL
CCL
CET
ECCE
tool eccentering
FMI
ERAV
FracView
FVEL
GPIT
GR
gamma ray
IMPACT
IRAV
MAXIS
UBI
USI
UltraSonic Imager
Variable Density
References
IRMX
IRBK
internal radius
THAV
average thickness
THBK
THMN
minimum thickness
TTAV
TTMN
TTMX
TTVIEW
USGI
Ultrasonic Imaging
29
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SMP-9230
November 1993
Schlumberger 1993