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Wire Description

Wire Color

Battery (+)

503

BR

Wiper - Rear (Park)

RD

Head Lamp

504

YL

YL

Positioner Power

505

BU

104

RD

Start Aid Out

506

105

RD

Key Switch Power

507

Wire Color

101

RD

102
103

Description

Schematic
Location

Machine
Location

Action Lamps

G-5

Relay - Timer

I-12

Alarm - Backup

E-8

Resistor - Rear Window Defrost

G-7

35

Wiper - Rear (Low)

Alternator 902

G-12

Sender - Coolant 902

G-12

Wiper - Rear (HI)

Alternator 906

G-10

Sender - Coolant 906

G-10

PU

Washer - Front

Alternator 908

H-8

Sender - Fuel Level

D-7

13

WH

Washer - Rear

Arc Suppressor

I-10

37

Sender / Switch - Hydraulic Temperature

C-7

14

Power Circuits

Description

Accessory Circuits (Continued)

Component

Schematic
Location

Component

RD

Alt Out Positive

508

PU

Radio Speaker - Left

Backlight - Beams Lamp

H-5

Sensor - Bucket Fork Position

I-10

29

110

GN

Fuel Shutoff Power

509

WH

Radio Speaker - Left (Common)

Backlight - LH Lamp

H-5

Sensor - Transmission Speed

D-7

17

110

YL

Fuel Shutoff Power

511

BR

Radio Speaker - Right

Backlight - RH Lamp

H-5

Socket - Accessory

G-7

32

112

PU

Main Power Relay Out

512

GN

Radio Speaker - Right (Common)

Battery

H-7

Socket - Beacon

F-2

27

114

GN

Forward Horn Power

513

OR

A/C Compressor/Refrigerant Pressure SW

Breaker - Alternator 902

F-12

Solenoid - Bucket Tilt

H-10

20

115

PK

+5V DC Handle Power

514

PU

A/C Condenser Motor

Breaker - Alternator 906

G-10

Solenoid - Cold Start Advance 908

H-9

33

116

BR

Handle Roller Analog Input

515

GY

Blower Motor (HI)

Breaker - Alternator 908

G-9

Solenoid - Compressor Clutch 906

I -9

117

RD

Main Breaker Power

516

GN

Blower Motor (Medium)

Breaker - Main

H-7

Solenoid - Compressor Clutch 908

H-9

38

117

YL

Reverse Select Switch

517

BU

Blower Motor (Low)

Breaker - Roading Lamps

H-7

36

Solenoid - Forward

E-8

15

118

GY

Wiper/Washer Power

519

PK

Thermostat / Refrigerant Pressure SW

Control - F N R

C-11

Solenoid - Fuel Shutdown 902

G-12

16

120

YL

Backup Alarm Power

521

YL

A/C SW To Refrigerant SW

Control - Handle 3rd Function

D-12

Solenoid - Fuel Shutdown 906

F-10

16

122

BU

Misc. Power

522

WH

A/C Clutch To Thermostat SW

Diode - Timer

I-11

Solenoid - Fuel Shutdown 908

H-9

16

123

WH

Gage Lamp Power

536

WH

Hazard Switch Jumper

Filter - Meter

G-5

Solenoid - Hydraulic Shutoff

D-7

17

124

GN

Blower Switch

537

GN

Turn Signal Switch To Flasher

Flasher

I-4

Solenoid - Implement Detents

C-7

125

OR

HVAC Compressor

567

WH

A/C Switch Jumper

Function Lamps

G-5

Solenoid - Motor Reversing

D-7

18

126

PK

Transmission Control / Aux Funct Fwd Coil

593

GN

Condenser Fan Relay To Motors

Fuse Box

B-3

Solenoid - Quick Coupler Valve 1

E-8

15

127

OR

Start Aid Switch Power

A514

YL

SW To Relay Coil

Gage - Fuel

G-6

Solenoid - Quick Coupler Valve 3

D-1

31

128

PK

Implement Detent Power

A538

OR

Rear Window Defrost

Gage - Hydraulic Oil Temperature

H-6

Solenoid - Reverse

E-8

15

129

BU

Implement Detent

E554

PK

A/C Compressor Clutch

Gage - Speed

G-6

Solenoid - Speed Select

D-7

18

130

GN

Brake Lamp SW Power / Aux Funct Rev Coil

Lighting Circuits

Glow Plugs 902

E-12

Switch - 4th Function

A-8

132

PK

Condenser Motor 2

603

PK

Rotary Beacon

Glow Plugs 906

E-11

Switch - AC

A-12

133

OR

Condenser Motor 1

604

OR

Stop Lamp

Ground - Engine End Frame

D-10

Switch - AC Pressure Hi-Lo 906

I-9

135

BU

Power Socket

605

YL

Turn Lamp Left

Ground - Main Machine

A-5

14

Switch - AC Pressure Hi-Lo 908

I-9

38

140

BU

Defrost Switch Power

606

GY

Turn Lamp Right

Ground - Nose Cone

F-1

Switch - AC Pressure Low

G-8

16

144

GN

Beacon Power

607

PK

Flood Lamp Front

Ground - WTP

H-11

34

Switch - Beacon

I-4

161

PK

Front Floods Power

608

GN

Flood Lamp Rear

Handle - 3rd Function

D-11

Switch - Blower

B-12

162

YL

Rear Floods Power

610

OR

Head Lamp Basic

Handle - Remote F N R

H-11

Switch - Brake Level

E-3

197

GN

4th Function Power

611

PU

Head Lamp Hi

Heater - Start Aid Air

F-9

28

Switch - Cold Start Temperature 908

I-8

Ground Circuits

614

PU

Park/Tail/Dash/Lamp

Jacket Water Heater ATCH

D-11

24

Switch - Coolant 908

H-9

200

BK

Main Chassis

617

BR

Tail Lamp Left

Meter - Hour

G-6

Switch - Defrost

A-11

201

BK

FNR Control Ground

618

YL

Tail Lamp Right

Module - AC Control

A-4

14

Switch - Dimmer

I-3

202

BK

FNR Control Relay Return

619

GN

Head Lamp Low

Motor - Blower

F-6

Switch - Disconnect

I-7

Control Circuits

Motor - Condenser 1

E-7

Switch - Engine Oil 902

G-12

19

751

GN

Reverse Out 2

Motor - Condenser 2

E-7

Switch - Engine Oil 906

G-10

19

780

PU

Coupler Switch Out

Motor - Front Washer

F-7

10

Switch - Engine Oil 908

H-9

19

203

BK

WTP Ground

BK

Switched Power Return


Basic Machine Circuits

304

WH

Starter Solenoid Out

781

PK

4th Function Out

Motor - Front Wiper

F-2

Switch - F N R

C-7

306

GN

Starter Relay Coil

782

GY

4th Function Out

Motor - Rear Washer

G-7

10

Switch - Filter Bypass

E-8

20

307

OR

Key Switch Start Switch

A751

YL

Tool Power

Motor - Rear Wiper

F-6

11

Switch - Forward Horn

H-6

308

YL

Main Power Relay Coil

A752

BR

Tool Switch Out

Motor - Starter 902

F-12

12

Switch - Front Washer

F-5

321

BR

Backup Alarm

F747

OR

Speed Select Out

Motor - Starter 906

F-11

12

Switch - Front Wiper

F-4

322

GY

Forward Horn

F765

BR

Park Brake In

Motor - Starter 908

G-9

12

Switch - Hazard

I-5

330

YL

Neutral Out

G750

BU

Transmission Forward Switch

Motor - Valve GP

D-7

25

Switch - Hydraulic Shutoff

B-7

334

BU

Cold Start Switch Out

G755

GY

Transmission Reverse Switch

Pump - Valve GP

E-8

26

Switch - Key Start

B-11

G763

PU

Transmission Neutral Switch

Relay - AC Compressor

C-4

Switch - Kick Out

H-12

403

GN

Alternator (R) Term

H766

YL

Kick Out Switch

Relay - Backup Alarm

A-4

Switch - Parking Brake

G-7

21

404

YL

Hydraulic Temp Switch Out

H791

GN

Rear Flood Relay

Relay - Condenser Motor 1

E-6

Switch - Positioner

I-2

405

GY

Engine Oil Pressure Switch

H792

BR

Front Flood Relay

Relay - Condenser Motor 2

E-6

Switch - Quick Connect

B-7

406

PU

Coolant Temperature Switch

K785

GN

Disengage Solenoid #2

Relay - Detent

A-4

Switch - Rear Wiper

G-6

419

YL

Parking Brake Lamp Out

E801

OR

Forward Solenoid

Relay - Front Floods

A-3

Switch - Roading Lamp

I-3

442

GY

Hydraulic Temp Sender

E802

YL

Reverse Solenoid

Relay - Kick Out

H-12

Switch - Speed Selector

A-9

447

PK

Fuel Level Gage

F874

PK

Timer Relay

Relay - Main

A-6

Switch - Start Aid

A-9

449

BU

Speed Gage Out

F878

BR

Bucket Tilt Solenoid

Relay - Rear Floods

A-3

Switch - Stop Lamp

F-2

Monitoring Circuits

483

BR

Brake Fluid Level

964

BU

Bucket Fork Position Sensor

Relay - Start 902

F-12

Switch - Tools

A-10

C444

YL

Alternator Indicator Lamp

975

WH

Control Solenoid Return

Relay - Start 906

F-10

Switch - Turn Signal

I-5

E417

OR

Park Brake Switch

C921

BU

Kick Out Relay

Relay - Start 908

G-8

Switch - Working Lamp

H-3

E455

BR

Hydraulic Oil Filter

K952

BK

Solenoid Return 3

Relay - Start Aid 902

F-12

Thermostat

B-11

K952

BR

Solenoid Return 3

Relay - Start Aid 906

E-10

Timer - Quick Change Relay

A-7

500

BR

Wiper - Front (Park)

L981

YL

Hydraulic Shutoff Solenoid

Relay - Start Aid 908

F-8

501

GN

Wiper - Front (Low)

L987

WH

Start Aid Switch Out

Machine locations are repeated for components located close together.

502

OR

Wiper - Front (HI)

Accessory Circuits

RENR9860
June 2005

Machine
Location

109

A283

Harness And Wire Electrical Schematic Symbols

Component Location

Wire
Number

Wire
Number

Symbols
T

Pressure
Symbol

Temperature
Symbol

Level
Symbol

Circuit Breaker
Symbol

Flow
Symbol

Symbols And Definitions


Fuse - A component in an electrical circuit that will open the circuit if too much current flows
through it.
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.
Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

902, 906 & 908 Compact Wheel Loader


Electrical System
902:
7ES1200-UP

906:
6ZS2900-UP

Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.


It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.

908:
8BS1400-UP

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a


coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.
MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

Harness And Wire Symbols


1
2

1
2

Deutsch connector: Typical representation


of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.

Harness Identification Letter(s):


(A, B, C, ..., AA, AB, AC, ...)

Wire, Cable, or Harness Assembly Identification:


Includes Harness Identification Letters and Harness
Connector Serialization Codes
Part Number for
Connector Plug

C-C4
AG-C3
130-6795 130-6795

Sure-Seal connector: Typical representation


of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.

Harness Connector Serialization Code: The "C" stands


for "Connector" and the number indicates which
connector in the harness. (C1, C2, C3, .....)

L-C12
3E-5179

AG-C4
111-7898

Part Number For


Connector Recepticle

325-AG135 PK-14

5A

Socket

Pin

Receptacle
Pin or Socket
Number

Single Wire
Connector

9X-1123

Component
Part Number

Plug
Harness identification code:
This example indicates wire
135 in harness "AG".

Fuse
(5 Amps)

200-L32 BK-14

2
Ground
Connection

Circuit Identification
Number

Wire Color

Wire Gauge

A = Located inside of dash.


B = Located inside of right console.

Printed in U.S.A.

2005 Caterpillar
All Rights Reserved

C = Located inside of left console.


D = Located around relay panel.

Connector Location

Part No.

Function

Actuate

Deactuate

Contact Position

107.2 2.78 C
93 C min
Normally Open
(224.96 5 F)
(199.4 F min)
124 14kPa
94.5 8.5 kPa min
7X-8549
Filter Bypass
Normally Open
(17.9 2 psi)
(13.7 1.2 psi min)
275kPa Max
170 55 kPa
114-5333
A/C Pressure Hi-Lo
Normally Open
(2800 140 psi)
(1750 200 psi)
-713 95 kPa
238 48 kPa
149-6371
A/C Pressure Low
Normall Open
(-103.4 13.8 psi)
(34.5 7 psi)
With increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed condition can be maintained
down to 170 kpa (25psi).
6T-2665

Coolant 908
Cold Start Temperature

Contact position at the contacts of the harness connector.

Resistor, Sender and Solenoid Specifications


Part No.

Component Description

Resistance (Ohms)

3E-1908

Solenoid:

Compressor Clutch

141-9113

Solenoid:

Valve Gp (Implement Detents)

9.4

141-9114

Solenoid:

Valve Gp (Implement Detents)

153-4795

Sender:

159-0748

Solenoid:

9.4
Full: 33 - 29
Half: 80 - 75
Empty: 259.5 - 241.5
10.5

171-8775

Solenoid:

224-6124

Sender:

Fuel Level 902 / 906


QC Valve 3
Bucket Tilt
Hydraulic Shutoff
QC Valve 1
Fuel Level 908

3.5 0.15

Machine
Location

CONN 1

I-1

CONN 2

H-11

34

CONN 3

H-11 , A-7

CONN 4

E-11 , E-10 , F-8

22

CONN 5

D-10

23

CONN 6

I-9

CONN 7

H-7

CONN 8

G-7

CONN 9

E-5

14

CONN 10

E-5

14

CONN 11

E-5

CONN 12

E-5

CONN 13

D-5

23

CONN 14

F-4

10

CONN 15

D-3

CONN 16

D-3

CONN 18

G-2

CONN 19

H-2

CONN 20

C-12 , C-7

CONN 21

D-12 , B-8

27
4

36

38

32

19

21

23

16

33

35
18

12
24
22

13

17

11

29

25
B

28

15

The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near the
component. See the Component Location Chart.

31

26

14

10

34

20
37

10.5 0.5
Full: 33 - 29
Half: 80 - 75
Empty: 259.5 - 241.5

At room temperature unless otherwise noted.

Related Electrical Service Manuals


Title

27

Form Number

Alternators (902):
Atch:

(55A) 144-9952
(90A) 144-9963

(906):
Atch:

(55A) 144-9954
(90A) 144-9964

(908):
Atch:

(55A) 105-2812
(90A) 105-2813

Electric Starting Motor (902):

155-9849

(906):

144-9955

(908):

143-0539

Transmission Control:

179-2122

SENR2082

23
5

A
11
9

36

SENR3828

19

10

SENR1258

35

12

16
3

24
28

20

26

8
31
29

13

34
17
37

15

C
21

14

22

33

32

38

25
18

Machine Harness Connector And Component Locations

30 Page

Off Machine Switch Specification

Schematic
Location

RENR9860

Connector Number

C921-R11 BU-18

85

964-R12 BU-18

86

87

R-C1 RA-C2
1552272 3E3376

87A

KICKOUT RLY
115-1615
H766-R1 YL-18

H766-R5 YL-18
F878-R16 BR-18
964-R12 BU-18
203-R6 BK-18

H766-R3 YL-18
H766-R5 YL-18
H766-R2 YL-18

H766-RA1 YL-18
F878-RA6 BR-18
964-RA4 BU-18
203-RA2 BK-18

1
2
3
4

CONN 3

R-C2
3E3370
A
129-R4 BU-18
B
200-R9 BK-18
C
614-R10 PU-18

KICKOUT SW
190-1172

203-RA5 BK-18

BUCKET TILT SOL


171-8775

R-C7
1552269
H766-R2 YL-18
F874-R8 PK-18

H766-R1 YL-18

200-R14 BK-18
200-R15 BK-18
614-R10 PU-18

MATE TO A-C17
LOC B-7

614-R10 PU-18
200-R15 BK-18
200-R14 BK-18
129-R4 BU-18

RD-20
WH-20

1
2

4
2
4
2

3
1

BK-20
BU-20
GY-20
PU-20

4
1
3
2

3
1

406-EC11 PU-18

ENGINE 906

200-E7 BK-18
406-E6 PU-18

ALTERNATOR 902
55A 144-9952
90A 144-9963 (ATCH)
NOTE K

109-E19 RD-4

1
2

ENGINE OIL SW 906


7W-1238
ALTERNATOR 906
55A 144-9954
90A 144-9964 (ATCH)
NOTE K
T

109-E20
109-E17
304-E11
304-E12

ENGINE OIL SW 902


153-6617
COOLANT TEMP SENDER
176-7705
G

MTR

109-EA20 RD-10
109-EA17 RD-10

MOTOR

STARTER MOTOR 902


155-9849

304-EA11 WH-10
202-EA15 BK-18
306-EA16 GN-18
2

304-EA11 WH-10
109-EA17 RD-10
109-EA20 RD-10
200-EA13
202-EA15
306-EA16
L987-EA9

109-EA17 RD-10

EA-C6
9X1054
304-EA11 WH-10
1

109-E17
109-E20
304-E11
304-E12

START RELAY 902


115-1615

109-EA20 RD-10

EC-C2
9X1054
109-EC8 RD-10
1

EA-C5
9X1054
104-EA21 RD-10
1

109-E17 RD-10

109-EC2 RD-10
200-EC3 BK-18
L987-EC4 WH-18

2
4

104-EC1 RD-10

EC-C5
3E5179

E554-EC25 PK-16
C444-EC15 YL-18
403-EC13 GN-18
308-EC14 YL-18
L987-EC4 WH-18
405-EC12 GY-18
406-EC11 PU-18
202-EC5 BK-18
306-EC6 GN-18
200-EC16 BK-18
110-EC9 GN-18

EA-C1
3E5179

C444-EA1 YL-18
403-EA2 GN-18
308-EA3 YL-18
L987-EA9 WH-18
405-EA5 GY-18
406-EA6 PU-18
202-EA15 BK-18
306-EA16 GN-18
200-EA13 BK-18
110-EA8 YL-18

110-EA8 YL-18
308-EA3 YL-18
403-EA2 GN-18
405-EA5 GY-18
406-EA6 PU-18
C444-EA1 YL-18

H23

CONN 4

TURN

E-C5
9X1054
104-E21 RD-10
1

YL
BK
RD
WH

STOP

START AID RELAY 906


115-1615

MATE H-C8
LOC F-8

604-H3
200-H5
606-H1
618-H2

H-C3
1552272

TAIL

606-H1
618-H2
604-H3
200-H5

1
4
3
2

GY-18
YL-18
OR-18
BK-18
FILTER BYPASS SW.1
7X-8549

REAR LAMPS RH
142-8634

C444-E1 YL-18
403-E2 GN-18
308-E3 YL-18
200-E4 BK-18
L987-E9 WH-18
405-E5 GY-18
406-E6 PU-18
202-E15 BK-18
306-E16 GN-18
200-E13 BK-18
110-E8 YL-18

308-E3 YL-18
403-E2 GN-18
405-E5 GY-18
406-E6 PU-18
C444-E1 YL-18

172-4449 (120V)
172-4450 (240V)

JACKET WATER HEATER ATCH

CONN 4

FORWARD
SOL

REVERSE SELECT SWITCH

NEUTRAL SELCT SWITCH


HANDLE ROLLER ANALOG INPUT
FORWARD SELECT SWITCH
AUX CONST FLOW SELECT SW

G750-J1
130-J17
200-J10
129-J16
200-J11

BU-18
GN-18
BK-18
BU-18
BK-18

117-J15 YL-18

200-J4 BK-18
116-J13 BR-18

TWISTED WIRES
NOTE Y

200-J14 BK-18
A283-J6 BK-18

1
2

MATE R-C7
LOC H-11

H20

ENGINE GND
NOTE M

HYD SHUTOFF SOL


171-8775

HANDLE
3RD FUNCTION
2306446 (NON-PSNR)
2306447 (PSNR)
1
2
3
4
5
6

BR
YL
BL
GY
PU
GN

SUPPLY FNR
GROUND
PWM
REVERSE
FORWARD
NEUTRAL

1
2

WH
BR

N/O
C

H-C1 A-C5
7X6222 9X0145

306-H19 GN-18
202-H24 BK-18
308-H25 YL-18
403-H26 GN-18
L987-H20 WH-18
405-H22 GY-18
406-H21 PU-18
C444-H23 YL-18
E455-H18 BR-18
975-H14 WH-18
E802-H17 YL-18
E801-H4 OR-18
110-H30 GN-18
617-H11 BR-18
618-H2 YL-18
321-H8 BR-18
605-H10 YL-18
E554-H35 PK-16
604-H7 OR-18
606-H1 GY-18
614-H9 PU-18
513-H28 OR-18
K785-H38 GN-16
522-H31 WH-18

H22

RTD

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

306-A198 GN-18
202-A25 BK-18
308-A119 YL-18
403-A77 GN-18
L987-A116 WH-18
405-A87 GY-18
406-A80 PU-18
C444-A78 YL-18
E455-A92 BR-18
975-A114 WH-18
E802-A121 YL-18
E801-A120 OR-18
110-A183 GN-18
617-A187 BR-18
618-A188 YL-18
321-A110 BR-18
605-A23 YL-18
E554-A195 PK-16
604-A105 OR-18
606-A22 GY-18
614-A28 PU-18
513-A196 OR-18
K785-A213 GN-16
522-A197 WH-18

REVERSE INPUT
NEUTRAL INPUT
FORWARD INPUT
RELAY RETURN
START RELAY
- BAT
NEUTRAL OUT
REVERSE OUT 2
PARK BRAKE ALARM
+ BAT
PARK BRAKE INPUT
FORWARD OUT
REVERSE OUT
COMMON
KEY SWITCH IN

47
58
60
66
64
3
11
13
70
1
42
29
24
68
62

110-A183 GN-18
202-A25 BK-18
306-A198 GN-18
308-A119 YL-18
522-A197 WH-18
515-A11 GY-14

RIGHT CONSOLE

BLOWER SW
110-7890
A-C7
1552273

E802-A134 YL-18

THERMOSTAT
3E-5464
NOTE J

124-A26 GN-14
567-A130 WH-14
517-A19 BU-14
516-A13 GN-14
515-A11 GY-14

124-A26 GN-14

202-A166 BK-18

517-A19 BU-14
516-A13 GN-14
515-A11 GY-14

F765-A117
G750-A103
G755-A101
G763-A102

202-A66 BK-18
330-A100 YL-18
E417-A68 OR-18
E801-A99 OR-18
E802-A93 YL-18

E801-A99 OR-18
E801-A120 OR-18
E802-A93 YL-18
E802-A121 YL-18
BR-18
BU-18
GY-18
PU-18
202-A25 BK-18
202-A66 BK-18
202-A115 BK-18
202-A59 BK-18
202-A69 BK-18

KEY START SW142-8858

OFF
ON
ST

A-C6
1552272

C
S
B

YL
PU
OR
BR

308-A128 YL-18
308-A74 YL-18
308-A119 YL-18

308-A129 YL-14

1
2
3
4

200-A125 BK-18
614-A1 PU-18
RH BACKLIGHT 1
7X9065
614-A1 PU-18
614-A123 PU-18
200-A2 BK-18
A-C14
200-A3 BK-18
1135183
200-A125 BK-18
RH BACKLIGHT 2
7X9065
200-A125 BK-18
200-A3 BK-18
614-A6 PU-18
A-C13
614-A1 PU-18
1135183

307-A165 OR-18
105-A31 RD-18

200-A125
614-A123
RH BACKLIGHT 3
7X9065
614-A123
614-A122
200-A111
A-C28
200-A125
1135183

PU-18
PU-18
BK-18
BK-18

RH BACKLIGHT 4
7X9065

A-C34
1135183

614-A122 PU-18
200-A111 BK-18

200-A2 BK-18
A514-A191 YL-14
614-A6 PU-18
140-A36 BU-16
A538-A118 OR-14
A751-A12 YL-14

140-A36 BU-16

A-C9
1117898

A-C8
1117898
2

567-A130 WH-14
5

200-A7 BK-18
614-A8 PU-18

140-A36 BU-16

7
8

A514-A191 YL-14

3
5

A/C SWITCH
1195646
NOTE J

200-A7 BK-18
200-A9 BK-18
614-A8 PU-18
614-A24 PU-18

200-A7 BK-18
614-A8 PU-18

A538-A118 OR-14

A751-A12 YL-14

DEFROST SW
138-4889

200-A9 BK-18
614-A24 PU-18

308-A128 YL-18

200-A9 BK-18
200-A14 BK-18
614-A24 PU-18
614-A15 PU-18

7
8

A-C11
1117898

1
3

4
6

307-A171 OR-18
307-A165 OR-18

A-C10
1117898

4
6

105-A31 RD-18
124-A26 GN-14
140-A36 BU-16
200-A2 BK-18
200-A200 BK-18
307-A165 OR-18
308-A74 YL-18
308-A119 YL-18
308-A128 YL-18
515-A11 GY-14
516-A13 GN-14
517-A19 BU-14
522-A197 WH-18
A514-A191 YL-14
A538-A118 OR-14
614-A6 PU-18
A751-A12 YL-14
A752-A132 BR-14
127-A33 OR-18
L987-A116 WH-18
L987-A116 WH-18

BK-18
PU-18

614-A1 PU-18

BK-16
BR-16
WH-16

C
A
B

BK
RD

MOTOR

11

2
1

KA-C3
1779646
200-KA10 BK-14
514-KA12 PU-14

200-K13 BK-14
200-K15 BK-18
200-K9 BK-18
200-K17 BK-18
200-K29 BK-18
200-K27 BK-18

751-K6 GN-18
202-K7 BK-18
F747-K4 OR-18
202-K8 BK-18

H14

A752-A132 BR-14

127-A33 OR-18

3
5

4
6

TOOLS SW
138-4888

200-A14 BK-18
614-A15 PU-18

200-A14
200-A16
614-A15
614-A17

BK-18
BK-18
PU-18
PU-18

7
8

L987-A116 WH-18

START AID SW
106-6569

200-A16
200-A21
614-A17
614-A20

200-A16 BK-18
614-A17 PU-18

BK-18
BK-18
PU-18
PU-18

4
2
4
2

3
1

BK-20
BU-20
GY-20
PU-20

4
1
3
2

3
1

H17

MATE J-C3
LOC D-12

A
B
C

103-A46 YL-18
200-A10 BK-18
A283-A83 BK-18
A-C23
1117898

A-C40
3E3370
103-A46 YL-18
200-A10 BK-18
A283-A83 BK-18

197-A181 GN-18

3
5

200-A109 BK-18
200-A178 BK-18
H17

614-A168 PU-18
614-A176 PU-18

L981-A174 YL-18

4
6

HYD SHUTOFF SW
130-6584

197-A181 GN-18
197-A172 GN-18

F747-A131 OR-18

200-A178 BK-18
200-A179 BK-18

197-A172 GN-18
197-A91 GN-14

3
5

SPEED SELECTOR SW
138-4886

200-A21 BK-18
614-A20 PU-18

200-A21 BK-18
200-A136 BK-18
614-A20 PU-18
614-A177 PU-18

781-A60 PK-14
782-A57 GY-14

4
6

4TH FUNCTION SW
138-4891

200-A136 BK-18

200-A136 BK-18
614-A177 PU-18

780-A206 PU-18

4
6

K952-A212
BR-18
QC SWITCH
215-8217

200-A209 BK-18

200-A109 BK-18
782-A57 GY-14
781-A60 PK-14
197-A172 GN-18

4
6

3
5

780-A207 PU-18
QC TIMER RLY
2151877

A-C18
1117898

B+
PARKING BRAKE
GROUND
QUICK COUPLER
NEUTRAL
FORWARD
REVERSE
OPEN

RD
OR
BK
PK
WH
PU
YL
GN

1
2
3
4
5
6
7
8

POWER IN
GROUND
OIL PRESSURE
BATTERY
BRAKE FLUID LEVELHYD FILTER
HYD TEMP
BRAKE ON
EXTRA OUT
COOLANT TEMP

RD
BK
BU
OR
WH
GN
PK
YL
PU
BU

1
2
3
4
5
6
7
8
9
10
11
12

123-G46 WH-18
419-G43 YL-18
202-G38 BK-18
780-G105 PU-18
330-G41 YL-18
E801-G40 OR-18
E802-G42 YL-18

123-G47 WH-18
200-G48 BK-18
405-G49 GY-18
C444-G50 YL-18
483-G51 BR-18
E455-G52 BR-18
404-G53 YL-18
406-G55 PU-18

503-G57 BR-18
504-G95 YL-18
507-G96 WH-18
506-G94 PU-18
118-G92 GY-14
501-G91 GN-14

506-G94 PU-18
118-G92 GY-14
501-G91 GN-14
G-C18
1117898

3
5

FRONT WASHER SW
138-4882

501-G91 GN-14
118-G92 GY-14
118-G93 GY-14

506-G94 PU-18

200-G99 BK-18
614-G98 PU-18

3
5

4
6

200-G39
200-G80
200-G81
200-G82
322-G97
403-G44
442-G67
447-G85
449-G84
614-G56
614-G71

500-G88 BR-18
501-G89 GN-14
501-G89 GN-14
502-G90 OR-14
FRONT WIPER SW
138-4881

PU-18
BK-18
PU-18
BK-18

780-A207 PU-18
K785-A213 GN-16

511-C18 BR-18
512-C19 GN-18
200-C20 BK-18
508-C15 PU-18
509-C16 WH-18
135-C22 BU-18
122-C23 BU-18

A-C39
186-4321

200-A210 BK-18
780-A108 PU-18

KA-C6
9X-1054
132-KA3 PK-14
4

KA-C4
CONN 11 1552269
A514-KA5 YL-18
A514-KA6 YL-18

OR-14
BK-14
PK-14
BK-14

1
2
3
4

KC-C4
1779649
133-KC1
200-KC2
132-KC3
200-KC4

K-C1
9X7144
1
605-K24 YL-18
2
619-K23 GN-14
3
614-K22 PU-14
4
611-K21 PU-14
5
200-K20 BK-14
6
606-K19 GY-18
7
A752-K18 BR-14
8
114-K25 GN-18
9
322-K26 GY-18
10
781-K12 PK-18
11
782-K14 GY-18
12
K952-K33 BR-18
13
780-K31 PU-18

CONN 13
200-K16 BK-18

L981-K28 YL-18
200-K2 BK-14
447-K1 PK-18
200-K16 BK-18
449-K3 BU-18
202-K5 BK-18
F747-K4 OR-18
751-K6 GN-18
442-K10 GY-18
404-K11 YL-18

H12

H12

117-A126 RD-4
134-A112 BU-18
200-A52 BK-14
200-A153 BK-18
200-A154 BK-18
200-A158 BK-18
200-A159 BK-14
200-A160 BK-14
201-A169 BK-18
321-A110 BR-18
513-A196 OR-18
617-A187 BR-18
618-A188 YL-18
E554-A195 PK-16
K785-A213 GN-16

200-A10 BK-18
200-A2 BK-18
200-A109 BK-18
200-A146 BK-14
105-A31 RD-18
110-A183 GN-18
124-A26 GN-14
126-A18 PK-18
127-A33 OR-18
129-A163 BU-18
129-A164 BU-18
140-A36 BU-16
197-A91 GN-14
200-A37 BK-18
200-A155 BK-18
200-A200 BK-18
201-A151 BK-18
201-A152 BK-18
202-A59 BK-18
202-A69 BK-18
202-A115 BK-18
307-A86 OR-18
308-A74 YL-18
A514-A191 YL-14
751-A127 GN-18
781-A60 PK-14
782-A57 GY-14
A751-A12 YL-14
A752-A132 BR-14
F747-A131 OR-18
614-A145 PU-14
614-A186 PU-14
614-A168 PU-18
A283-A83 BK-18
129-A35 BU-18
200-A209 BK-18
200-A210 BK-18
780-A108 PU-18
780-A206 PU-18
780-A173 PU-18
780-A207 PU-18
780-A208 PU-18
K952-A212 BR-18
L981-A174 YL-18
K785-A213 GN-16
103-A46 YL-18
200-A10 BK-18

117-A126 RD-4
308-A74 YL-18
200-A73 BK-18

322-A94
404-A90
442-A75
447-A64
449-A63
605-A97
606-A98
611-A84
614-A85
619-A82

114-A40 GN-18
118-A27 GY-16
122-A71 BU-18
122-A161 BU-18
122-A162 BU-18
123-A29 WH-16
130-A39 GN-18
132-A202 PK-14
133-A203 OR-14
135-A34 BU-18
144-A30 GN-18
200-A62 BK-18
200-A147 BK-14
200-A148 BK-14
200-A149 BK-14
200-A150 BK-14
200-A157 BK-18
200-A192 BK-14
200-A193 BK-14
A514-A106 YL-18
A514-A135 YL-18
607-A41 PK-14
608-A42 GN-14
751-A61 GN-18
H791-A43 GN-18
H792-A44 BR-18
202-A115 BK-18
614-A145 PU-14
780-A173 PU-18
780-A208 PU-18
781-A60 PK-14
782-A57 GY-14
A752-A132 BR-14
F747-A131 OR-18
K952-A212 BR-18
L981-A174 YL-18
A283-A83 BK-18
202-A115 BK-18
614-A145 PU-14
780-A173 PU-18
780-A208 PU-18
781-A60 PK-14
782-A57 GY-14
A752-A132 BR-14
F747-A131 OR-18
K952-A212 BR-18
L981-A174 YL-18
A283-A83 BK-18
105-A31 RD-18
103-A46 YL-18
110-A183 GN-18
124-A26 GN-14
126-A18 PK-18
127-A33 OR-18
129-A163 BU-18
129-A164 BU-18
129-A35 BU-18
134-A112 BU-18
140-A36 BU-16
197-A91 GN-14
200-A37 BK-18
200-A52 BK-14
200-A146 BK-14
200-A153 BK-18
200-A154 BK-18
200-A155 BK-18
200-A158 BK-18
200-A159 BK-14
200-A160 BK-14
200-A200 BK-18
200-A209 BK-18
200-A210 BK-18
201-A151 BK-18
201-A152 BK-18
201-A169 BK-18
202-A59 BK-18
202-A69 BK-18
307-A86 OR-18
321-A110 BR-18
513-A196 OR-18
A514-A191 YL-14
E554-A195 PK-16
614-A186 PU-14
617-A187 BR-18
618-A188 YL-18
751-A127 GN-18
A751-A12 YL-14
K785-A213 GN-16
K785-A213 GN-16
308-A74 YL-18
117-A126 RD-4
117-A126 RD-4
308-A74 YL-18
200-A73 BK-18
200-A201 BK-18

14
15
16
17
18
19
20
21
22
23
24

OR-14
BK-14
PK-14
BK-14

A-C2
9X7143
605-A97 YL-18
619-A82 GN-14
614-A85 PU-14
611-A84 PU-14
200-A150 BK-14
606-A98 GY-18
A752-A132 BR-14
114-A40 GN-18
322-A94 GY-18
781-A60 PK-14
782-A57 GY-14
K952-A212 BR-18
780-A173 PU-18

200-A194 BK-18
2
1

WH-18
WH-18

MAIN RELAY
168-7908

117-A50 RD-12
117-A48 RD-12

112-A47 PU-10
112-A49 PU-10
112-A45 PU-10
112-A107 PU-10
112-A204 PU-10
112-A205 PU-10
117-A50 RD-12
117-A48 RD-12

114-A40 GN-18
132-A202 PK-14
133-A203 OR-14
200-A62 BK-18
200-A150 BK-14
200-A157 BK-18
200-A192 BK-14
200-A193 BK-14
202-A115 BK-18
A514-A106 YL-18
A514-A135 YL-18
751-A61 GN-18
780-A173 PU-18
781-A60 PK-14
782-A57 GY-14
A752-A132 BR-14

F747-A131 OR-18
L981-A174 YL-18
K952-A212 BR-18

L981-A174 YL-18
200-A157 BK-18
447-A64 PK-18
200-A62 BK-18
449-A63 BU-18
202-A115 BK-18
F747-A131 OR-18
751-A61 GN-18
442-A75 GY-18
404-A90 YL-18

H12

H14

H15

F747-A131 OR-18
K952-A212 BR-18
L981-A174 YL-18
118-A27 GY-16
122-A71 BU-18
122-A161 BU-18
122-A162 BU-18
123-A29 WH-16
130-A39 GN-18
135-A34 BU-18
144-A30 GN-18
200-A147 BK-14
200-A148 BK-14
200-A149 BK-14
607-A41 PK-14
608-A42 GN-14
614-A145 PU-14
780-A208 PU-18
H791-A43 GN-18
H792-A44 BR-18
A283-A83 BK-18
102-A56 RD-12
118-A167 GY-18
403-A77 GN-18
405-A87 GY-18
406-A80 PU-18
419-A81 YL-18
C444-A78 YL-18
E455-A92 BR-18
503-A76 BR-18
504-A65 YL-18
506-A72 PU-18
507-A79 WH-18
604-A105 OR-18
605-A23 YL-18
606-A22 GY-18
614-A28 PU-18

201-A152
201-A169
201-A151
200-A192
200-A194
200-A193

BK-14
BK-14
BK-14
BK-18
BK-18
BK-14

1
2
3
4
5
6
7
8

RD-18
RD-18
RD-14
GY-16
GY-16
GY-14
BU-18

202-A66 BK-18
330-A100 YL-18
E417-A68 OR-18
E801-A99 OR-18
E802-A93 YL-18

102-G33 RD-14
619-G28 GN-14
611-G29 PU-14
H792-G26 BR-18
H791-G25 GN-18
102-G13 RD-18
200-G32 BK-16
614-G87 PU-14
A283-G54 BK-18
122-G45 BU-18
403-G44 GN-18
449-G84 BU-18
442-G67 GY-18
447-G85 PK-18

144-G65 GN-18
200-G32 BK-16
200-G62 BK-14
200-G59 BK-14

200-G59 BK-14
200-G110 BK-14

102-G14
614-G11
606-G79
605-G75
200-G62
603-G12
144-G65
322-G97

200-G110 BK-14
200-G63 BK-14
200-G61 BK-14
202-G38 BK-18
322-G97 GY-18
330-G41 YL-18
403-G44 GN-18
404-G53 YL-18
405-G49 GY-18
406-G55 PU-18
419-G43 YL-18
442-G67 GY-18
447-G85 PK-18
449-G84 BU-18
483-G51 BR-18
C444-G50 YL-18
E455-G52 BR-18
500-G88 BR-18
501-G91 GN-14
502-G90 OR-14
503-G57 BR-18
504-G95 YL-18
506-G94 PU-18
507-G96 WH-18
A283-G54 BK-18

406-G55 PU-18
404-G53 YL-18
E455-G52 BR-18
483-G51 BR-18
C444-G50 YL-18
604-G86 OR-18
123-G68 WH-16

114-K25 GN-18
322-K26 GY-18

200-G61
118-G66
500-G88
502-G90

A
B
C

RD
BK
WH

605-K24 YL-18
619-K23 GN-14
614-K22 PU-14
611-K21 PU-14
200-K20 BK-14
606-K19 GY-18
780-K31 PU-18
K952-K33 BR-18

1
2
3
4
5
6
7
8

K-C5
CONN 16 1552273

NOSE CONE GND


M-10 GND STUD

BK-18
GY-18
BR-18
OR-18

NOTE M

B+

FRONT WIPER MOTOR


152-7691

G-C12
108-2253
130-G106 GN-18
604-G86 OR-18

F
1
2
3

STOP LAMP SW
105-8034

122-C23 BU-18
135-C22 BU-18
200-C17 BK-18
200-C20 BK-18
608-C21 GN-18
509-C16 WH-18
508-C15 PU-18
508-C15 PU-18
509-C16 WH-18
200-C12 BK-18
200-C14 BK-18
607-C11 PK-18
608-C13 GN-18
122-C24 BU-18
200-C6 BK-18
200-C9 BK-18
200-C10 BK-18
603-C1 PK-18
607-C8 PK-18

122-C24 BU-18
200-C6 BK-18
DOME LAMP
084-4277

H9

BEACON
2068565

603-C1 PK-18
200-C10 BK-18
BEACON SOCKET
9R-7941

H8

607-C8 PK-18

FRONT FLOOD RH
152-8180

200-C9 BK-18

BRAKE LEVEL SW
141-0374

VS
GND
ALM

F-C1
3E3388
605-F5 YL-18
619-F9 GN-14
614-F7 PU-14
611-F6 PU-14
200-F10 BK-14
606-F8 GY-18
780-F16 PU-18
K952-F18 BK-18

H1

H1

YL-18
BK-18
PU-18
PU-18
GN-18

F-C3
1552273

200-F14 BK-14
606-F8 GY-18
611-F13 PU-18
614-F12 PU-18
619-F11 GN-18

5
4
2
6
3
1

611-F13 PU-18
200-F14 BK-14
619-F11 GN-18
614-F12 PU-18
606-F8 GY-18

HIGH BEAM
LOW BEAM

BR-16
WH-16
YL-16
RD-16
GN-16

MARKER
TURN
HEAD TURN LAMP RH
138-4940 (RH DIPPED)
138-4942 (LH DIPPED)
NOTE B

T-C2
1561460

1-T BK-14
2-T2 BK-14
3-T3 BK-18
4-T4 BK-18
5-T5 BK-18
5-T6 BK-18
6-T7 BK-18

1
2
3
4
5
6

605-F5
200-F2
611-F3
614-F4
619-F1

200-F2 BK-18
200-F10 BK-14
200-F14 BK-14
605-F5 YL-18
606-F8 GY-18
611-F3 PU-18
611-F6 PU-14
611-F13 PU-18
614-F12 PU-18
614-F7 PU-14
614-F4 PU-18
619-F11 GN-18
619-F9 GN-14
619-F1 GN-18
780-F16 PU-18
K952-F18 BK-18

A
B
C
D
E
F

T
O
O
L

F-C4
1552269

780-F16 PU-18
K952-F18 BK-18

780-F16 PU-18
K952-F18 BK-18

QC VALVE SOL 3
211-3545

1
2

FRONT FRAME
WIRE GROUP COLOR DESCRIPTIONS

POWER DISTRIBUTION
OR-14
PU-10
PK-14
PU-10
OR-16
YL-16
BK-18

D1

D2

D3

C1

D4

D5

10A
COMPRESSOR ATCH

D6

D7

C3

C4

C5

10A
POSITIONER GP ATCH

144-A30
112-A47
124-A26
135-A34

D8

A-C42
215-2435

D9

20A
CONDNSR MTR1 ATCH

20A
CONDNSR
MTR2 ATCH

112-A113 PU-16

C6

C7

C8

C9

NOTE
LOC

B2

B5

B6

B7

B8

B9

B3

A3

A4

A5

A6

10A
SPARE 10A

A7

A8

15A
SPARE 15A

A9

20A
SPARE 20A

A-C20
124-9636

A9

10A

A8

A7

15A

A6

A5

A4

10A

A3

10A

XMSN CONTROL

DEFROST ATCH

A2

A1

NOTE A: TO BE INSTALLED BY DEALER

D-1
H-1

NOTE B: FOR COSA


138-4943
FOR COSA
138-4941

I-8

NOTE C: WORLAMP ATTACHMENT IS REQUIRED WHEN AIR


CONDITIONING IS SELECTED

F-7

NOTE H: PARK BRAKE SWITCH IS NORMALLY CLOSED


WHEN THE PARK BRAKE IS APPLIED.

120-A51 YL-18
B9

B8
B7
B6
15A
15A
TOOL POWER ATCH
WIPERS ATCH

B5

B4
15A
FRONT FLOODS

B3

B2
10A
BACK UP ALARM ATCH

B1

LEFT HAND TRAFFIC ROADING USE


ON LEFT AND 138-4942 ON RIGHT.
RIGHT HAND TRAFFIC ROADING USE
ON LEFT AND 138-4940 ON RIGHT.

G-7

NOTE J: A/C OPTION FOR 906 AND 908 ONLY.

G-9
H-9
G-11
G-6

NOTE K: IF ATTACHMENT ALTERNATOR IS USED, THEN


ATTACHMENT ALTERNATOR BREAKER WILL BE USED.

VAR

NOTE M: ALL TERMINALS INSIDE BOX


ARE CONNECTED TO A COMMON STUD(S).

D-7

NOTE R: CONNECTOR SHOWN FOR SPEED SENSOR TO BE USED


WITH SPEEDOMETER OPTION BEING DEVELOPED

161-A53 PK-14

NOTE L:

H-9

NO SPEED GAGE IS AVAILABLE FOR THIS MODEL.


CONNECTIONS ARE PROVIDED FOR FUTURE DEVELOPMENT.

NOTE T: WIRE ASSEMBLY IS PART OF ENGINE ARRANGEMENT


NOTE X: THE AIR CONDITIONING OPTION REQUIRES A 90A ALTERNATOR

162-A54 YL-14
C9

C8
10A
RADIO ATCH

C7

C6
C5
C4
20A
15A
HEATER BLOWER ATCH REAR FLOODS

C3

C2
10A
BEACON ATCH

C1

FUSES
113-8490 10 A
113-8491 15 A
113-8492 20 A
D9

D8

10A
IMPL DETENTS

105-A31 RD-18
114-A40 GN-18
117-A48 RD-12
117-A50 RD-12
122-A38 BU-18
127-A33 OR-18
130-A39 GN-18
134-A112 BU-18
202-A59 BK-18
307-A86 OR-18

D7

D6

D5

15A
HYD FUNCTION

D4

D3

10A
LH TAIL LAMP

D2

D1

10A
RH TAIL LAMP

A-C22
1164157
D1

127-A33 OR-18

D2
D3

128-A182 PK-18

D4

F1

F2

10A
START AID

F3

10A
STOP LAMPS

114-A40 GN-18

E1

E2

10A
FORWARD
HORN

H791-A43 GN-18
200-A4 BK-18
H792-A44 BR-18
200-A184 BK-18
202-A69 BK-18
751-A58 GN-18

A1

A4

BACK-UP ALARM
RELAY ATCH
1409378

B1

607-A41 PK-14

F5

10A
MISC POWER

F6

E4

E5

10A
POWER SOCKET

OR-18
GN-18
RD-12
BU-18

B5

B2

C1
C5

B3

608-A42 GN-14

B4

NOTE Y: TWIST TOGETHER AT LEAST ONE TURN PER 25mm.

IDENT

PART NO. CHG LOC

NOTE

NAME

HARNESS AS.
A
C
CA
E
EA
EC
F
G
H
J
K
KA
KC
P
R
RA
RC
T
V

228-9301
138-4931
217-4295
138-4904
138-4915
215-4418
213-4712
236-7021
213-4715
233-0134
213-4713
211-5879
215-7124
216-0544
191-4039
191-4038
191-4037
138-4910
217-8064

00
02
00
03
01
01
00
00
00
00
02
02
00
00
03
02
00
04
00

C-11
E-4
I-8
E-10
E-11
F-8
D-1
G-3
E-8
C-12
D-6
E-6
E-5
G-7
I-10
I-11
I-11
D-4
I-9

MAIN
CAB - ROOF
WORKLAMP (906 & 908)
ENGINE - (906)
ENGINE - (902)
ENGINE - (908)
NEEF - FRONT FRAME
DASH
EEF - REAR FRAME
HANDLE GP
MID-FRAME
CONDENSER MOTORS (906 & 908)
AC JUMPER HARNESS (906 & 908)
ALT BKR TO MAIN BKR
WORK TOOL PSNR - CAB
WORK TOOL PSNR - FRAME
WORK TOOL PSNR - BOOM
FRONT FRAME TOOLS
JUMPER TO AIR COND (908)

01
01
01
00

F-6
H-7
H-7
H-9

COAXIAL CABLE FOR RADIO


MAIN BKR TO LAMP BKR
MAIN BKR TO BLOWER BKR
ENGINE COLD START TO SOL

02
00
00
01
03
04
02

H-7
I-7
I-7
F-8
H-7
H-7
I-7

MACHINE GROUND
DISCONNECT TO GROUND (902,906) ATCH
DISCONNECT TO GROUND (908)
ATCH
ENGINE GROUND
BATTERY TO STARTER - (908)
BATTERY TO STARTER - (902,906)
BATTERY TO DISCONNECT
ATCH

00
04

H-6
C-11

CAB GROUND
FNR CTL TO RH CONSOLE

ATCH

ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH

ABBREV

COLOR

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

SYMBOL

CK
8R-6111
WA
138-4934
WC
138-4934
WF
185-5757
CABLE AS.

114-A40 GN-18
105-A31 RD-18
117-A48 RD-12
134-A112 BU-18

E6

CC
CE
CE
CF
CG
CG
CH

SPLICE
CIRCUIT NOT CONNECTED
ELECTRICAL CONNECTION
TO MACHINE STRUCTURE

ATCH

INTERNAL ELECTRICAL
CONNECTION TO SURFACE
OF COMPONENT
CONNECTOR
ATCH WIRE, CABLE,
COMPONENT
H#

CIRCUIT GROUPING
DESIGNATION

STRAP - GROUND.

C2
C3

138-4908
138-4909
166-5869
138-4914
166-5863
138-4918
138-4908

DESCRIPTION
BLADE, SPADE, RING,
OR SCREW TERMINAL

WIRE AS.

H791-A43 GN-18
200-A4 BK-18

A2
A3

F4

105-A31 RD-18
117-A48 RD-12

10A
KEY START SW

H792-A44 BR-18
200-A184 BK-18

A5

E3

127-A33
130-A39
117-A50
122-A38

130-A39 GN-18
117-A50 RD-12

128-A182 PK-18

607-A41 PK-14
608-A42 GN-14

VAR

GAUGES LAMPS

GN-18
PU-10
GN-14
BU-18

618-A188 YL-18
617-A187 BR-18
614-A186 PU-14
197-A91 GN-14
112-A49 PU-10
128-A182 PK-18

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF.
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON.
STARTING CIRCUIT.
GROUND CIRCUIT.
STARTING AID CIRCUIT.
GAGES & ACTION LAMP CIRCUIT.
FNR CONTROL CIRCUIT.
WORK TOOL / QUICK COUPLER CONTROL CIRCUIT.
3RD FUNCTION CONTROL CIRCUIT (1).
HEATER AND AIR CONDITIONER CIRCUIT.
TURN SIGNAL/WIPER/WASHER CIRCUIT.

112-A113 PU-16

D5

CJ
CL

162-A54 YL-14

8I-4640
7X-6315

C4

FRONT FLOODS
RELAY ATCH
1409378

THIS SCHEMATIC IS FOR THE 902, 906, 908 CWL


198-2689 CHG 03

REAR FLOODS
RELAY ATCH
1409378

161-A53 PK-14

608-A42 GN-14
120-A51 YL-18

POWER DISTRIBUTION

MOTOR

FRONT FRAME

321-A110 BR-18

BK-14
GY-16
BR-18
OR-14

GND

GN-18

200-A141 BK-14
L

4
1
2
6
3
5

H11

H8

T-C1
3E3382

200-K13 BK-14
A752-K18 BR-14
781-K12 PK-18
782-K14 GY-18
200-K15 BK-18

112-A107 PU-10
118-A27 GY-16
A751-A12 YL-14

SIG
12VDC SW
GND
CLUTCH

406-A80 PU-18
404-A90 YL-18
E455-A92 BR-18
483-A5 BR-18
C444-A78 YL-18
604-A105 OR-18
123-A29 WH-16
122-A70 BU-18
506-A72 PU-18
130-A39 GN-18
780-A208 PU-18
503-A76 BR-18
507-A79 WH-18
504-A65 YL-18
118-A137 GY-16
200-A141 BK-14
E802-A93 YL-18
330-A100 YL-18
E801-A99 OR-18
419-A81 YL-18
405-A87 GY-18
E417-A68 OR-18
202-A66 BK-18
118-A138 GY-16

FRONT FRAME
K-C6

CONN 15 1552264

FUEL SHUTOFF

RD
BK
BU

FRONT FRAME

A-C31
9X7143

501-G91 GN-14

LAMP LH
(RH DIPPED)
(LH DIPPED)
B

FORWARD HORN 1
7T-0635

+
-

A-C19
1698670
122-A162 BU-18
200-A143 BK-18
483-A5 BR-18

123-A29 WH-16
126-A18 PK-18
112-A45 PU-10
140-A36 BU-16
110-A183 GN-18

GN

LOW BEAM
HIGH BEAM

H11

A1

1
4
2
3

MARKER

H1

H11

B1

513-A196 OR-18
521-A211 YL-16
200-A194 BK-18
E554-A195 PK-16

TURN

GN-16
RD-16
YL-16
WH-16
BR-16

102-A32 RD-14
102-A55 RD-18
102-A56 RD-12
102-A144 RD-14
118-A137 GY-16
118-A27 GY-16
118-A167 GY-18
118-A138 GY-16
122-A67 BU-18
122-A71 BU-18
122-A70 BU-18
123-A29 WH-16
130-A39 GN-18
144-A30 GN-18
202-A66 BK-18
322-A94 GY-18
330-A100 YL-18
403-A77 GN-18
404-A90 YL-18
405-A87 GY-18
406-A80 PU-18
419-A81 YL-18
442-A75 GY-18
447-A64 PK-18
449-A63 BU-18
483-A5 BR-18
C444-A78 YL-18
E417-A68 OR-18
E455-A92 BR-18
503-A76 BR-18
504-A65 YL-18
506-A72 PU-18
507-A79 WH-18
603-A104 PK-16
604-A105 OR-18
605-A23 YL-18
605-A96 YL-18
605-A97 YL-18
606-A22 GY-18
606-A95 GY-18
606-A98 GY-18
611-A84 PU-14
614-A28 PU-18
614-A88 PU-14
614-A85 PU-14
614-A89 PU-18
614-A145 PU-14
A283-A83 BK-18
619-A82 GN-14
780-A208 PU-18
E801-A99 OR-18
E802-A93 YL-18
H791-A43 GN-18
H792-A44 BR-18
200-A140 BK-16
200-A142 BK-14
200-A143 BK-18

102-A144 RD-14
614-A89 PU-18
606-A95 GY-18
605-A96 YL-18
200-A142 BK-14
603-A104 PK-16
144-A30 GN-18
322-A94 GY-18

G-C8
1552273

619-G6 GN-18
619-G6 GN-18
605-G75 YL-18
606-G79 GY-18
611-G29 PU-14
614-G11 PU-18
619-G28 GN-14
780-G105 PU-18
E801-G40 OR-18
E802-G42 YL-18
H791-G25 GN-18
H792-G26 BR-18
603-G12 PK-16

200-C6 BK-18
200-C17 BK-18
200-C9 BK-18
200-C2 BK-14
200-C12 BK-18

B4

A-C36
3E3376

1
3
6
2
4
5

H1

102-A32 RD-14
619-A82 GN-14
611-A84 PU-14
H792-A44 BR-18
H791-A43 GN-18
102-A55 RD-18
200-A140 BK-16
614-A88 PU-14
A283-A83 BK-18
122-A67 BU-18
403-A77 GN-18
449-A63 BU-18
442-A75 GY-18
447-A64 PK-18

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

506-G94 PU-18
130-G106 GN-18
780-G105 PU-18
503-G57 BR-18
507-G96 WH-18
504-G95 YL-18
118-G92 GY-14
200-G63 BK-14
E802-G42 YL-18
330-G41 YL-18
E801-G40 OR-18
419-G43 YL-18
405-G49 GY-18

614-G108 PU-16
614-G87 PU-14

103-A46 YL-18

A/C CONT MOD


212-2204
NOTE J

RD-18
PU-18
GY-18
YL-18
BK-14
PK-16
GN-18
GY-18

614-G108 PU-16

135-C22 BU-18
200-C14 BK-18
200-C10 BK-18
200-C5 BK-14
200-C20 BK-18

DETENT RELAY
140-9378

200-A62 BK-18
200-A157 BK-18
200-A160 BK-14
200-A159 BK-14
200-A201 BK-18
200-A158 BK-18
200-A52 BK-14
200-A73 BK-18
200-A194 BK-18
513-A196 OR-18
521-A211 YL-16
E554-A195 PK-16

YL-18
PU-18
GN-18
BK-18
PU-18

HEAD TURN
138-4941
138-4943
NOTE

A-C16
9X0145
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

202-G38 BK-18
118-G66 GY-16

122-C23 BU-18
122-C24 BU-18

122-C7 BU-18

125-A199 OR-16
A514-A190 YL-18

MACHINE GND
NOTE M

H1

G-C21
CONN 18 9X7144

604-G86 OR-18

603-C1 PK-18
607-C8 PK-18
607-C11 PK-18
608-C21 GN-18
608-C13 GN-18
608-C4 GN-14

129-A185 BU-18

BK-18
BK-18
BK-18
BK-14
BK-18
BK-14

F-C2
1552273

605-F5
614-F4
619-F1
200-F2
611-F3

DASH
123-G68 WH-16
130-G106 GN-18

605-G17 YL-18
605-G17 YL-18
606-G36 GY-18
606-G36 GY-18
611-G5 PU-18
611-G5 PU-18
614-G102 PU-18
614-G101 PU-18
614-G98 PU-18
614-G34 PU-18
614-G30 PU-18
614-G56 PU-18
614-G71 PU-18
614-G58 PU-18
614-G19 PU-18
614-G76 PU-18
614-G21 PU-18
614-G31 PU-18

AC COMPRESSOR RLY
146-9439 ATCH

MACHINE GND
NOTE M

FRONT FRAME

G-C20
7X6222

CONN 19

607-C3 PK-14

133-A203
112-A205
132-A202
112-A204
125-A199
521-A211
200-A201

A514-A135 YL-18
A514-A106 YL-18
A514-A190 YL-18
A514-A191 YL-14
105-A31 RD-18
110-A183 GN-18
112-A45 PU-10
112-A47 PU-10
112-A49 PU-10
112-A107 PU-10
112-A204 PU-10
112-A205 PU-10
114-A40 GN-18
117-A48 RD-12
117-A50 RD-12
103-A46 YL-18
118-A27 GY-16
122-A161 BU-18
122-A38 BU-18
122-A71 BU-18
122-A162 BU-18
125-A199 OR-16
125-A199 OR-16
123-A29 WH-16
124-A26 GN-14
126-A18 PK-18
127-A33 OR-18
130-A39 GN-18
132-A202 PK-14
133-A203 OR-14
135-A34 BU-18
134-A112 BU-18
140-A36 BU-16
144-A30 GN-18
197-A91 GN-14
200-A201 BK-18
521-A211 YL-16
614-A186 PU-14
617-A187 BR-18
618-A188 YL-18
A751-A12 YL-14
128-A182 PK-18
128-A182 PK-18
129-A35 BU-18
129-A163 BU-18
129-A185 BU-18
129-A164 BU-18
202-A59 BK-18
202-A69 BK-18
307-A86 OR-18
321-A110 BR-18
607-A41 PK-14
608-A42 GN-14
751-A61 GN-18
751-A127 GN-18
751-A58 GN-18
H791-A43 GN-18
H792-A44 BR-18
200-A209 BK-18
200-A210 BK-18
200-A4 BK-18
200-A139 BK-18
200-A184 BK-18
200-A139 BK-18
200-A146 BK-14
200-A156 BK-18
200-A200 BK-18
200-A37 BK-18
200-A155 BK-18
200-A148
200-A149
200-A150
200-A153
200-A154
200-A147

WH-18
WH-18
WH-18
WH-18

200-G60 BK-18
200-G15 BK-18
200-G8 BK-18
200-G9 BK-18
200-G22 BK-18
200-G27 BK-18
200-G35 BK-18
200-G37 BK-18
200-G48 BK-18
200-G80 BK-18
200-G81 BK-18
200-G82 BK-18
200-G100 BK-18
200-G103 BK-18
200-G39 BK-18
200-G99 BK-18

BK-18
BK-18
BK-18
BK-18
GY-18
GN-18
GY-18
PK-18
BU-18
PU-18
PU-18

C-C1
3E3387
122-C7 BU-18
200-C6 BK-18
200-C5 BK-14
608-C4 GN-14
135-C22 BU-18
607-C3 PK-14
200-C2 BK-14
603-C1 PK-18

603-A104 PK-16
780-A208 PU-18
102-A56 RD-12
118-A27 GY-16
118-A167 GY-18
122-A71 BU-18
123-A29 WH-16
130-A39 GN-18
144-A30 GN-18
202-A66 BK-18
322-A94 GY-18
330-A100 YL-18
403-A77 GN-18
404-A90 YL-18
405-A87 GY-18
406-A80 PU-18
419-A81 YL-18
442-A75 GY-18
447-A64 PK-18
449-A63 BU-18
C444-A78 YL-18
E417-A68 OR-18
E455-A92 BR-18
503-A76 BR-18
504-A65 YL-18
506-A72 PU-18
507-A79 WH-18
604-A105 OR-18
605-A23 YL-18
605-A97 YL-18
606-A22 GY-18
606-A98 GY-18
611-A84 PU-14
614-A28 PU-18
614-A85 PU-14
614-A145 PU-14
619-A82 GN-14
E801-A99 OR-18
E802-A93 YL-18
H791-A43 GN-18
H792-A44 BR-18
A283-A83 BK-18
483-A5 BR-18
200-A143 BK-18
200-A143 BK-18
483-A5 BR-18
114-K25 GN-18
122-A162 BU-18
200-K13 BK-14
200-K15 BK-18
200-K20 BK-14
322-K26 GY-18
605-K24 YL-18
606-K19 GY-18
611-K21 PU-14
614-K22 PU-14
619-K23 GN-14
780-K31 PU-18
781-K12 PK-18
782-K14 GY-18
A752-K18 BR-14
K952-K33 BR-18

GY-18
YL-18
GY-18
PK-18
BU-18
YL-18
GY-18
PU-14
PU-14
GN-14

114-A40 GN-18
132-A202 PK-14
133-A203 OR-14
200-A62 BK-18
200-A150 BK-14
200-A157 BK-18
200-A192 BK-14
200-A193 BK-14
202-A115 BK-18
A514-A106 YL-18
A514-A135 YL-18
751-A61 GN-18
780-A173 PU-18
781-A60 PK-14
782-A57 GY-14
A752-A132 BR-14

521-A211 YL-16

117-A126 RD-4
117-A48 RD-12
117-A50 RD-12

1
2

KA-C1

200-K2 BK-14

200-A73 BK-18
308-A74 YL-18

MATE R-C2
LOC H-11

1
2

KC-C2
3E3364
A514-KC5 YL-18
A514-KC6 YL-18

CONN 12 1779654

133-KA1
200-KA2
132-KA3
200-KA4

K785-A213 GN-16

CONN 3
A
B
C

1
2
3
4

A-C37
1779649
133-A203 OR-14
200-A192 BK-14
132-A202 PK-14
200-A193 BK-14
A-C38
3E3364
A514-A106 YL-18
A514-A135 YL-18

200-KA4 BK-14
A514-KA6 YL-18

A-C30
3E3364

A-C3
1552267
129-A35 BU-18
200-A189 BK-18
614-A180 PU-18

H9

KC-C3
1779654
133-KC1 OR-14
200-KC2 BK-14
132-KC3 PK-14
200-KC4 BK-14
KC-C1
CONN 10 1552269
A514-KC5 YL-18
A514-KC6 YL-18

A-C4
1552264
122-A161 BU-18
200-A147 BK-14
200-A149 BK-14
608-A42 GN-14
135-A34 BU-18
607-A41 PK-14
200-A148 BK-14
603-A104 PK-16

114-K25 GN-18
200-K13 BK-14
200-K15 BK-18
200-K20 BK-14
322-K26 GY-18
605-K24 YL-18
606-K19 GY-18
611-K21 PU-14
614-K22 PU-14
619-K23 GN-14
780-K31 PU-18
781-K12 PK-18
782-K14 GY-18
A752-K18 BR-14
K952-K33 BR-18

RH SPEAKER
6T-7695
NOTE A

CONN 9

KA-C5
9X-1054
133-KA1 OR-14
4

200-KA8 BK-18
2

+
-

H10

200-KA2 BK-14
A514-KA5 YL-18

123-G46
123-G73
123-G47
123-G77

DASH
CONN 14

DASH

H3
102-G13
102-G14
102-G33
118-G66
118-G66
118-G92
122-G45

H9

200-C17 BK-18

WORKING LAMPS SW
138-4884

118-G92 GY-14
200-G99 BK-18
200-G100 BK-18
200-G103 BK-18
500-G88 BR-18
501-G91 GN-14
502-G90 OR-14
503-G57 BR-18
504-G95 YL-18
506-G94 PU-18
507-G96 WH-18
614-G98 PU-18
614-G101 PU-18
614-G102 PU-18

614-G98 PU-18
200-G99 BK-18
614-G101 PU-18
200-G100 BK-18
614-G102 PU-18
200-G103 BK-18

H9

608-C21 GN-18
REAR FLOOD RH
152-8180

614-A6 PU-18

RIGHT CONSOLE
10

H17

614-A168 PU-18
A-C21
1117898

3
5

CONN 20

H17

307-A86 OR-18
308-A74 YL-18
A514-A191 YL-14
614-A6 PU-18
751-A127 GN-18
A751-A12 YL-14
A752-A132 BR-14
F747-A131 OR-18
197-A91 GN-14
781-A60 PK-14
782-A57 GY-14
200-A109 BK-18
200-A109 BK-18
782-A57 GY-14
781-A60 PK-14
197-A91 GN-14
F747-A131 OR-18
A-C12
1117898

8
7
3
2
1
6
5
4

200-KA9 BK-18

H15

VALVE GP
141-9114

1
2

FWD NEUTRAL REV SW2


2086096
REF NOTE LOC AT H-11

200-A155 BK-18
201-A151 BK-18
200-A37 BK-18
129-A164 BU-18
129-A163 BU-18
105-A31 RD-18
110-A183 GN-18
124-A26 GN-14
126-A18 PK-18
127-A33 OR-18
140-A36 BU-16
200-A2 BK-18
200-A200 BK-18
201-A152 BK-18
202-A59 BK-18
202-A69 BK-18
202-A115 BK-18

308-A128 YL-18

GY
BK
BK
GN
BK
RD
PK

H13

VALVE GP
141-9113

1
2

A-C17
1552272
201-A151 BK-18
G750-A103 BU-18
G755-A101 GY-18
G763-A102 PU-18

CONN 21

H4

POSITIONER SW
2129873

10

102-G13 RD-18
102-G33 RD-14
614-G19 PU-18
614-G21 PU-18
614-G76 PU-18
H791-G25 GN-18
H792-G26 BR-18

H791-G25 GN-18

DASH

C-C2
3E-3385

K-C4
1552267
200-K27 BK-18
442-K10 GY-18
404-K11 YL-18

192-4887
HYD AR
IMPLEMENT DETENTS

CK

F747-K4 OR-18
K952-K33 BR-18
L981-K28 YL-18

H15

H15

BR-18
YL-18
WH-18
GY-14

H8

202-K7 BK-18
202-K5 BK-18
202-K8 BK-18
322-K26 GY-18
404-K11 YL-18
442-K10 GY-18
447-K1 PK-18
449-K3 BU-18
605-K24 YL-18
606-K19 GY-18
611-K21 PU-14
614-K22 PU-14
619-K23 GN-14
751-K6 GN-18
780-K31 PU-18
781-K12 PK-18
782-K14 GY-18
A752-K18 BR-14

H13

H15

PU-18
BK-18
YL-18
BK-18

H7

G-C17
1117898

614-G101
200-G100
614-G102
200-G103

114-K25 GN-18
200-K20 BK-14

A= SENDER
B= TEMP
C= GROUND

A-C32
1552269
129-A164 BU-18
200-A37 BK-18

RIGHT CONSOLE
12

CONDENSER MTR 2
180-5928

H16

G750-A103 BU-18
G755-A101 GY-18
G763-A102 PU-18
129-A163 BU-18
129-A164 BU-18
200-A37 BK-18
201-A151 BK-18
200-A155 BK-18

567-A130 WH-14

E801-A133 OR-18

200-A200 BK-18
522-A197 WH-18

HYD SW SENDER
2225268

516-A13 GN-14
517-A19 BU-14
975-A114 WH-18
A538-A118 OR-14
E801-A120 OR-18
E802-A121 YL-18
F765-A117 BR-18
L987-A116 WH-18

110-A183 GN-18
110-A183 GN-18
126-A18 PK-18
201-A152 BK-18
306-A198 GN-18
307-A171 OR-18
330-A100 YL-18
751-A127 GN-18
975-A114 WH-18
E417-A68 OR-18

CL

GN
BR
GY
GN
BU

VALVE GP MOTOR
203-4146 (902,906)
203-4147 (908)

A-C33
1552269
129-A163 BU-18
200-A155 BK-18

H16

B+

RIGHT CONSOLE

H16
A-C1
150-6764
G755-A101 GY-18
G763-A102 PU-18
G750-A103 BU-18
202-A166 BK-18
306-A198 GN-18
201-A152 BK-18
330-A100 YL-18
751-A127 GN-18
E417-A68 OR-18
126-A18 PK-18
F765-A117 BR-18
E801-A133 OR-18
E802-A134 YL-18
975-A114 WH-18
307-A171 OR-18

MTR1 RLY
115-1615

K-C2
1552272
1
2
3
4

RIGHT CONSOLE

H15

FWD NEUTRAL REV CTL


179-2122

2
1

K-C9
1552269
447-K1 PK-18
200-K17 BK-18
K-C7
1552269
1
L981-K28 YL-18
2
200-K29 BK-18

MOTOR
REVERSING

H14

E/H 3RD FUNCTION ATCH

1
2
5
4
3

MOTOR

H13

BK
RD

KA-C2
1779646
200-KA7 BK-14
593-KA11 GN-14

XMSN SP SNSR
193-2550
K-C3
NOTE R
1552269
1
449-K3 BU-18
2
200-K9 BK-18

SPEED
SELECT

A283-J6 BK-18

6
1
2
3
4
5

CONDENSER MTR 1
180-5928

114-K25 GN-18
200-K13 BK-14
200-K15 BK-18
200-K20 BK-14
322-K26 GY-18
606-K19 GY-18
611-K21 PU-14
614-K22 PU-14
780-K31 PU-18
781-K12 PK-18
782-K14 GY-18
605-K24 YL-18
619-K23 GN-14
A752-K18 BR-14
K952-K33 BR-18

H20

H13

H4

MOTOR

519-H29 PK-18

MATE WITH
FORWARD SOLINOID

J-C6
1552273

1
2

H19

H20

E554-H39 PK-16

MATE WITH
REVERSE SOLINOID

CONN 5

115-J12 PK-18
200-J11 BK-18
116-J13 BR-18
200-J4 BK-18
117-J15 YL-18
200-J14 BK-18

G750-J1 BU-18
G763-J2 PU-18
G755-J3 GY-18

1
2
3
4

1
2

J-C4
1552269
129-J16 BU-18
200-J8 BK-18

J-C2
3E3376

CONN 20
MATE A-C17
LOC C-7

J-C5
1552269
130-J17 GN-18
200-J9 BK-18

G763-J2 PU-18

117-A126 RD-4
134-A112 BU-18
200-A52 BK-14
200-A153 BK-18
200-A154 BK-18
200-A158 BK-18
200-A159 BK-14
200-A160 BK-14
201-A169 BK-18
321-A110 BR-18
513-A196 OR-18
E554-A195 PK-16
617-A187 BR-18
618-A188 YL-18
K785-A213 GN-16

A283-J6 BK-18

110-A183 GN-18
202-A25 BK-18
306-A198 GN-18
308-A119 YL-18
321-A110 BR-18
403-A77 GN-18
405-A87 GY-18
406-A80 PU-18
C444-A78 YL-18
E455-A92 BR-18
513-A196 OR-18
522-A197 WH-18
E554-A195 PK-16
604-A105 OR-18
605-A23 YL-18
606-A22 GY-18
614-A28 PU-18
617-A187 BR-18
618-A188 YL-18
K785-A213 GN-16
E801-A120 OR-18
E802-A121 YL-18
L987-A116 WH-18
975-A114 WH-18

FORWARD GEAR SELECT OUTPUT


AUX FUNCTION REVERSE COIL
AUX FUNCTION COIL RETURNS
AUX FUNCTION FORWARD COIL
HANDLE GROUND

5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23

200-CF1 BK-00
200-H5 BK-18
200-H32 BK-14
200-H33 BK-18
200-H15 BK-18
200-H16 BK-18
200-H27 BK-16

BK-18
GY-18
BR-18
OR-18

MTR2 RLY
115-1615

FUEL LEVEL SENDER


2246124 (908)
153-4795 (902,906)

110-A183 GN-18
202-A25 BK-18
306-A198 GN-18
308-A119 YL-18
515-A11 GY-14
516-A13 GN-14
517-A19 BU-14
522-A197 WH-18
A538-A118 OR-14
F765-A117 BR-18
E801-A120 OR-18
E802-A121 YL-18
975-A114 WH-18
L987-A116 WH-18

NEUTRAL GEAR SELECT OUTPUT

RIGHT CONSOLE

30 Page, Color 2

RENR9860

2352695 J-C1
2352695 1053805
GROUND 1
200-J5 BK-18
POWER 2
103-J19 YL-18
+5V DC HANDLE POWER 3
115-J12 PK-18
REVERSE GEAR SELECT OUTPUT 4
G755-J3 GY-18

MATE A-C40
LOC B-8

MOTOR
T

CONDENSERS ATCH 906/908 ONLY

H10

H22
H19

200-H34 BK-16
200-H36 BK-16

CONN 21
A
B
C

GND

GN-18

4
1
2
6
3
5

1
2
3
4

975-H14 WH-18

VALVE GP PUMP
203-4144 (902,906)
203-4145 (908)

ENGINE 906

REAR WIPER SW
138-4883

200-G100 BK-18

REAR WIPER MOTOR


152-6640

H10

K785-H38 GN-16
200-H36 BK-16
H-C11
1552269

E802-H17 YL-18
975-H6 WH-18
975-H13 WH-18
E801-H4 OR-18

1
2
3
4

118-G104 GY-14
118-G64 GY-14

614-G101 PU-18

CAB RADIO
196-4096
NOTE A

321-H8 BR-18
200-H16 BK-18

H-C5
1552272

REVERSE
SOL

503-G57
504-G95
507-G96
118-G93

503-G57 BR-18
118-G93 GY-14
118-G104 GY-14

BK-18
OR18
PK-18
YL-18
BR-18

BACKUP ALARM
1612539

1
2

MATE H-C8
LOC F-8

614-G102 PU-18

ANTENNA
RIGHT SPKR +
RIGHT SPKR GROUND
LEFT SPKR +
LEFT SPKR + BATTERY (12V)
+B MEMORY
NC

200-H5 BK-18
606-H1 GY-18
618-H2 YL-18

QC VALVE SOL 1
171-8775

H22

J-C3
1552267

MOTOR

604-H7 OR-18

OR-18
BK-18
GY-18
YL-18

PLATE LAMP
196-0030

E-C1
3E5179
1
2
3
4
5
6
7
8
9
10
11
12

FRONT WASHER
152-1800

E554-H39 PK-16
E554-H35 PK-16
200-H15
513-H28
519-H29
605-H10
617-H11

1
3

507-G96 WH-18

H22

E455-H18 BR-18
H-C9
1552269
RD-18
1
614-H9 PU-18
BK-18
2
200-H33 BK-18

104-E21 RD-10

110-E8 YL-18
200-E4 BK-18
202-E15 BK-18
306-E16 GN-18
L987-E9 WH-18
200-E18 BK-18
200-E7 BK-18
200-E13 BK-18

A-C27
1552272
BU-14
GN-14
GY-14
BK-14

122-G45 BU-18
403-G44 GN-18
200-G39 BK-18

507-G96 WH-18
504-G95 YL-18
G-C15
1117898

200-G103 BK-18

1
2

G-C10
1552267

A
B
C

507-G96 WH-18
504-G95 YL-18

REAR WASHER
152-1800

MOTOR

614-G34
200-G35
605-G17
200-G37

1
2
3
4

YL
YL
BU
BU

PU-18
BK-18
GY-18
BK-18

BLOWER MOTOR
161-0017

200-CF1 BK-00

E554-H37 PK-16
200-H34 BK-16
200-H15 BK-18
513-H28 OR-18
519-H29 PK-18
605-H10 YL-18
617-H11 BR-18
604-H12 OR-18

H23

GLOW PLUGS 906


177-7559

ENGINE 902

CONTROL - XMSN
3RD FUNCTION

BACKLIGHT LAMP
GROUND
LH TURN LAMP
GROUND

H3

H7

200-A158 BK-18
118-A167 GY-18
503-A76 BR-18

517-A19
516-A13
515-A11
200-A52

BR-18
GR-18
BK-18

ACTION LAMPS
144-9930

ANTENNA
8E-1118

102-A56 RD-12
118-A167 GY-18
403-A77 GN-18
405-A87 GY-18
406-A80 PU-18
419-A81 YL-18
C444-A78 YL-18
E455-A92 BR-18
503-A76 BR-18
504-A65 YL-18
506-A72 PU-18
507-A79 WH-18
604-A105 OR-18
605-A23 YL-18
606-A22 GY-18
614-A28 PU-18

BK-18
GN-18
WH-18
BK-18

109-E20 RD-10

1
2
3
4
5
6
7
8
9
10
11
12

SEND

504-G95 YL-18

1
2

614-G30
200-G22
606-G36
200-G27

1
2
3
4

GND

A-C26
1552273
504-A65 YL-18

H-C8
1552252
E554-H39 PK-16
C444-H23 YL-18
403-H26 GN-18
308-H25 YL-18
200-H32 BK-14
L987-H20 WH-18
405-H22 GY-18
406-H21 PU-18
202-H24 BK-18
306-H19 GN-18
200-H27 BK-16
110-H30 GN-18

1
2
3
4
5
6
7
8
9
10
11
12

IGN

A538-A118 OR-14

H19

519-H29 PK-18
522-H31 WH-18

METER FILTER
141-7556

HOUR METER
161-3934

REAR WINDOW DEFROST


138-0262

506-A72 PU-18
200-A153 BK-18

102-A56 RD-12
117-A126 RD-4
118-A167 GY-18
134-A112 BU-18
200-A52 BK-14
200-A153 BK-18
200-A154 BK-18
200-A158 BK-18
200-A160 BK-14
201-A169 BK-18
200-A159 BK-14
419-A81 YL-18
503-A76 BR-18
504-A65 YL-18
506-A72 PU-18
507-A79 WH-18
515-A11 GY-14
516-A13 GN-14
517-A19 BU-14
A538-A118 OR-14
F765-A117 BR-18

202-EA15
306-EA16
L987-EA9
200-EA13

H-C7
1552269
519-H29 PK-18
522-H31 WH-18

1
2

109-EC2 RD-10

START RELAY 906


115-1615

START AID RELAY 902


115-1615

104-EA21 RD-10

NO

PARKING BRAKE SW
6G-4195
201-A169 BK-18

A-C25
1237615

GLOW PLUGS 902


172-4585

200-A159 BK-14

EC-C1
9X1054

ENGINE 908

200-E18 BK-18
L987-E9 WH-18

LAMP
7X-9065

H792-G26 BR-18

102-G13 RD-18
102-G33 RD-14
200-G32 BK-16
611-G5 PU-18
611-G29 PU-14
614-G19 PU-18
614-G21 PU-18
614-G31 PU-18
614-G76 PU-18
619-G6 GN-18
619-G28 GN-14
H791-G25 GN-18
H792-G26 BR-18
614-G58 PU-18
200-G60 BK-18
A283-G54 BK-18
102-G14 RD-18
144-G65 GN-18
200-G15 BK-18
605-G75 YL-18
605-G17 YL-18
603-G12 PK-16
606-G36 GY-18
606-G79 GY-18
614-G11 PU-18
123-G46 WH-18
123-G47 WH-18
200-G8 BK-18
200-G9 BK-18
200-G22 BK-18
200-G27 BK-18
200-G35 BK-18
200-G37 BK-18
200-G48 BK-18
202-G38 BK-18
330-G41 YL-18
404-G53 YL-18
405-G49 GY-18
406-G55 PU-18
419-G43 YL-18
483-G51 BR-18
C444-G50 YL-18
E455-G52 BR-18
605-G17 YL-18
606-G36 GY-18
611-G5 PU-18
614-G30 PU-18
614-G34 PU-18
619-G6 GN-18
780-G105 PU-18
E801-G40 OR-18
E802-G42 YL-18
122-G45 BU-18
123-G73 WH-18
123-G77 WH-18

G-C2
1552252

614-G56 PU-18

200-G82 BK-18
447-G85 PK-18

NOTE H
A/C PRESS. LOW
149-6371
NOTE J

TO ENGINE FRAME

SEND
GND

NC

507-A79 WH-18
200-A154 BK-18

308-EC14 YL-18
403-EC13 GN-18
405-EC12 GY-18
406-EC11 PU-18
C444-EC15 YL-18
E554-EC25 PK-16

E-C6
9X1054
304-E11 WH-10

447-G85 PK-18

A-C24
1237615

202-EC5 BK-18
306-EC6 GN-18
L987-EC4 WH-18
200-EC3 BK-18
200-EC16 BK-18
200-EC10 BK-18
200-EC24 BK-18
200-EC23 BK-18
110-EC19 GN-18
110-EC9 GN-18
110-EC20 GN-18

123-G73 WH-18
IGN

419-A81 YL-18
F765-A117 BR-18

BK
BK

304-E11 WH-10
202-E15 BK-18
306-E16 GN-18

FUEL GAGE
153-0455

201-A169 BK-18

START AID RELAY


115-1615

RD-10
RD-10
WH-10
WH-14

FUNCTION LAMPS
144-9931

PWR SOCKET
117-2311

START RELAY
115-1615

FUEL SHUTDOWN 906


1727209

102-P2 RD-12

134-A112 BU-18
200-A160 BK-14

110-E8 YL-18
200-E4 BK-18
200-E18 BK-18
202-E15 BK-18
306-E16 GN-18
L987-E9 WH-18

200-EA13 BK-18
L987-EA9 WH-18
2

NOTE K

109-EC2 RD-10
109-EC8 RD-10
304-EC7 WH-10

AIR HEATER
214-3611

E-C3
1552267
B
304-E12 WH-14
A
110-E8 YL-18
C
200-E4 BK-18

BK-18
BK-18
GN-18
WH-18

101-CG1 RD-00

CONN 4

NOTE K

BACKLIGHT LAMP LH
144-9933

H7

A-C35
1237615

306-EC6 GN-18
L987-EC4 WH-18

ENGINE 906

60A

YL
YL
BU
BU

PU-18
BK-18
GN-18
BK-18

H3

614-G31 PU-18
200-G32 BK-16

614-G21 PU-18

G-C3
1552264

A-C15
P-C2
1297163 1297164

H21

109-E17 RD-10
109-E20 RD-10
109-E19 RD-4

60A

ENGINE 906

101-EA10 RD-4

CONN 8

60A

STARTER MOTOR 906


144-9955

ENGINE 902

ENGINE 902

BACKLIGHT LAMP
GROUND
RH TURN LAMP
GROUND

G-C5
1552272

117-P3 RD-4

102-A56 RD-12

109-EC8 RD-10
109-EC2 RD-10
109-EC17 RD-4
109-P1 RD-4
101-CG1 RD-00

NOTE K

BAT

MOTOR

109-EA17 RD-10
109-EA20 RD-10
109-EA19 RD-4

1
2
3
4

G-C4
1552272
611-G5
200-G8
619-G6
200-G9

614-G58 PU-18

A283-G54 BK-18

DIMMER SW
1384890

614-G31 PU-18

619-G6 GN-18
619-G28 GN-14
611-G5 PU-18
611-G29 PU-14

614-G21 PU-18

G-C6
1552272

BACKLIGHT LAMP RH
144-9933

3
5

102-G23 RD-18

BEACON SW
109-2350

YL
YL
BU
BU

200-G20 BK-18
200-G32 BK-16

200-G60 BK-18

200-G10 BK-18
200-G24 BK-18

P-C1

117-A126 RD-4

102-G13 RD-18
102-G33 RD-14
614-G76 PU-18
G-C19
1117898

603-G12 PK-16

3
5

ROADING LAMP SW
138-4885

H3

HI BEAM LAMP
GROUND
LO BEAM LAMP
GROUND

610-G18 OR-14

614-G19 PU-18

H4

610-G18 OR-14

614-G76 PU-18

614-G11 PU-18
614-G107 PU-18

BACKLIGHT LAMP BEAMS


144-9933

CONN 7 1275484 1275483

200-EC3 BK-18
202-EC5 BK-18

ALT BKR 906


171-2208
171-2212 (ATCH)

101-E10 RD-4

BAT

101-EC18 RD-4

304-EC7 WH-10

109-E20 RD-10
109-E17 RD-10

RD-10
RD-10
WH-10
WH-14
304-E11 WH-10
304-E11 WH-10

MTR

ALT BRK
171-2208
171-2212 (ATCH)

COOLANT SENDER
159-1752

405-EA5 GY-18

304-EA11 WH-10

200-G7 BK-18

200-G80 BK-18
442-G67 GY-18

STARTER MOTOR
143-0539
109-EC8 RD-10
202-EC5 BK-18
306-EC6 GN-18

ENGINE 908

B+

E-C4
1003320

109-EA19 RD-4

BAT

E-C2
1073134

ALT BKR
171-2208
171-2212 (ATCH)

H5

614-G71 PU-18

LAMP
7X-9065

GND

109-EC2 RD-10
109-EC8 RD-10

405-E5 GY-18

406-EA6 PU-18

144-G65 GN-18

537-G4 GN-18
537-G2 GN-18
606-G79 GY-18
605-G75 YL-18
605-G17 YL-18
606-G36 GY-18
614-G11 PU-18

123-G77 WH-18

SEND

200-G20 BK-18
200-G24 BK-18

102-G83 RD-18
102-G23 RD-18

IGN

442-G67 GY-18

A-C29

MOTOR

1 2 3

304-EA11 WH-10

117-P3 RD-4

90A

102-G13 RD-18

304-EC7 WH-10
1

EA-C2
1073134

109-EA20 RD-10
109-EA17 RD-10

304-EC7 WH-10

1 2 3

FUEL SHUTDOWN 902


153-6409

109-EC17 RD-4

109-EC2 RD-10
109-EC8 RD-10

MTR

B+

B+

537-G3 GN-18
537-G4 GN-18

614-G11 PU-18
614-G107 PU-18
200-G7 BK-18
200-G10 BK-18

HYD OIL TEMP GAGE


158-7567

G-C7
1117898

322-G97 GY-18

MAIN BKR
1712211

109-WA1 RD-10
109-P1 RD-4

G-C13
1429117

200-G60 BK-18
614-G58 PU-18
A283-G54 BK-18
G-C22
1117898

144-G65 GN-18

403-EA2 GN-18
308-EA3 YL-18
C444-EA1 YL-18

110-EA8 YL-18

COOLANT SW
6T-2665

403-E2 GN-18
308-E3 YL-18
C444-E1 YL-18

FORWARD HORN SW
2T-3360

ENGINE 902

1 2 3

H6

H6

ALTERNATOR
405-EC12 GY-18
55A 105-2812
90A 105-2813 (ATCH)
NOTE K
ENGINE OIL SW 908
7W-1238
200-EC10 BK-18

WORK TOOL POSITIONER ATCH

GN-14
GN-14

SOL FUEL SHUTDOWN


101-3897

REMOTE FNR HANDLE


2086093
WITH WORK TOOL POSITIONER
WITHOUT WORK TOOL POSITIONER 2086096

1
2

102-P2 RD-12

20A

EC-C4
1073134

110-EC20 GN-18
200-EC23 BK-18

TURN SIGNAL SW
138-4894

BATTERY
3T-5760
9X-3404 (ATCH)
ROADING LAMPS
9H-1958

H21

COMP CLUTCH SOL 908


3E-1908

537-G3 GN-18
536-G1 WH-18
536-G16 WH-18
536-G16 WH-18

NEG

109-WA1 RD-10

EC-C7
1552269

MATE A-C3
LOC A-7

R-C6
1117898

BK-14
BK-14

403-EC13 GN-18
308-EC14 YL-18
C444-EC15 YL-18

WTP GND

129-R4 BU-18

1
2

200-CC1 BK-00
POS

EC-C6
1552269
E554-EC25 PK-16
200-EC24 BK-18

605-G17 YL-18
605-G75 YL-18
CJ CAB GROUND
STRAP

COLD START ADVANCE SOL


035-8059

334-WF22 BU-18

RD-18
RD-18

DISCONNECT SW ATCH
101-CG1 RD-00

H5

G-C1
1117898
1

G-C11
2285856

102-G33 RD-14
102-G83 RD-18

537-G2 GN-18
605-G17 YL-18
605-G75 YL-18
606-G36 GY-18
606-G79 GY-18
614-G11 PU-18

HAZARD SW
138-4892

H5

606-G79 GY-18
606-G36 GY-18

NOTE: OPENS AS
TEMP INCREASES

203-RA8 BK-18

NOTE T

334-WF22 BU-18

RA-C3
1552269
1
F878-RA9 BR-18
2
203-RA10 BK-18

203-RA2 BK-18
203-RA5 BK-18
964-RA4 BU-18
H766-RA1 YL-18

203-R6 BK-18

129-R4 BU-18
614-R10 PU-18

F878-RA6 BR-18

COLD START TEMP SW


6T-2665

110-EC19 GN-18

1
2

CONN 2

H766-R3 YL-18

30

ARC SUPPRESSOR
106-8704

RA-C4
1552269
F878-RA3 BR-18
203-RA7 BK-18

FLASHER
7T-4848

102-G14 RD-18
200-G15 BK-18

H6

614-A176 PU-18
200-A179 BK-18

R-C5
3E5519

200-R9 BK-18

536-G1 WH-18

UNUSED
UNUSED
OUT (LAMP)
GROUND
+BATTERY

1
3
4
5
2

614-G107 PU-18

537-G2 GN-18
200-G15 BK-18
102-G14 RD-18

DASH
200-G20 BK-18

FRONT FRAME

DISCONNECT SW
7N-0718

200-G10 BK-18
200-G7 BK-18

ENGINE 908

ENGINE 908

200-R14 BK-18
200-R13 BK-18

200-CE1 BK-00

F878-R16 BR-18
1

TO BATTERY

200-CH1 BK-00

WORKLAMP ATCH
906 AND 908 ONLY

REAR LAMPS LH
142-8634

TURN

608-CA1 GN-18
200-CA2 BK-18

NOTE C

FRONT FLOOD LH
152-8180

FRONT FRAME

608-CA1 GN-18
200-CA2 BK-18

BK-18
OR-18
BR-18
YL-18

607-C11 PK-18

FRONT FRAME

TAIL

200-H15
604-H12
617-H11
605-H10

2
3
4
1

DISCONNECT SW ATCH

H23
F878-R16 BR-18

200-C12 BK-18

POWER DISTRIBUTION

WH
RD
BK
YL

537-G4 GN-18
537-G2 GN-18

DASH

G-C9
111-6795

G-C16
1117898

STOP

+ BATTERY
SOLENOID
GROUND

DASH

H766-RC1 YL-18
964-RC3 BU-18
203-RC2 BK-18

OR-18
BU-18
BK-18

A
B
C

H-C4
1552272

H8

3
TIMER RLY
2090857

F874-R8 PK-18

RC-C2
3E3370

RC-C1
3E3370
H766-RC1 YL-18
203-RC2 BK-18
964-RC3 BU-18

H23

508-C15 PU-18
509-C16 WH-18

+
-

PK-18
BK-18
GN-18
BK-18
PU-18
WH-18

1
2
3

H2

POWER DISTRIBUTION

RA-C1
1552267
H766-RA1 YL-18
203-RA8 BK-18
964-RA4 BU-18

200-R7 BK-18

H2

DASH

DASH

LH SPEAKER
6T-7695
NOTE A

RIGHT CONSOLE

F878-R16 BR-18

BUCKET FORK POS SNSR


3E-7843

E554-H37 PK-16
200-H34 BK-16

1
2

607-C11
200-C12
608-C13
200-C14
508-C15
509-C16

200-C14 BK-18

H-C10
1552269
BK-14
BK-14

200-C12 BK-18
607-C11 PK-18

608-C13 GN-18
REAR FLOOD LH
152-8180

519-H29 PK-18
513-H28 OR-18

RIGHT CONSOLE

C921-R11 BU-18

CONN 1

H-C12
1552269

1
2

COMPR CLUTCH SOL


3E-1908
NOTE J

1
2

R-C3
1864321

V-C1
3E3364
519-V1 PK-18
513-V2 OR-18

1
2

TIMER DIODE
106-8704

R-C4
1552269
200-R15 BK-18
200-R7 BK-18

200-R15 BK-18

CONN 6

A/C PRESS. HI LO
114-5333
V-C2
NOTE J
1552269

10

11

DASH

12

COMPONENTS ARE SHOWN INSTALLED ON A FULLY OPERABLE


MACHINE WITH THE KEY AND ENGINE OFF AND
THE XMSN SHIFTER IN NEUTRAL

120-A51 YL-18