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JULY 2016
VOL. 74 • NO. 7
ASNT… CREATING A SAFER WORLD!™

TECHNICAL FOCUS

COMPUTED
TOMOGRAPHY
Back to Basics
3D Printing
Scatter Correction
Volumetric CT
Comparison
Helical Scanning

ALSO INSIDE
75th ASNT
Anniversary
Special 1980s
Retrospective

THE AMERICAN SOCIETY FOR NONDESTRUCTIVE TESTING


JULY 2016
VOLUME 74 • NUMBER 7

TECH FOCUS ISSUE: COMPUTED TOMOGRAPHY

FOCUS LETTER

953 Inside Computed Tomography


“we looked for practical examples and ‘case studies,’ which demonstrate the wide
spectrum of applications”
John Chen

BACK TO BASICS
974 X-ray Scan 974
Industrial X-ray Volumetric Computed Tomography
Don J. Roth

FEATURES
984 3D Printed Parts
Testing 3D Printed Parts during the Preproduction Stages
using Industrial Computed Tomography
Andrew Good

991 Cone Beam


Scattering The Problem: A Solution for Scatter Correction
in Industrial Cone Beam Computed Tomography
Oliver Brunke
991
999 Turbine Airfoils
Analysis Techniques for Volumetric Computed
Tomography Inspection of Turbine Airfoils
Patrick Howard, Joseph Portaz, and Peter Wassenaar

TECHNICAL PAPERS

1037 A Comparative Study on the Characteristics


Between Different Computed Tomographic
Acquisition Techniques
Stephan Zuber

1055 Computed Tomography Helical Scanning for


Dimensional Metrology: Evaluation of
Measurement Errors
Valentina Aloisi, Simone Carmignato, Joseph Schlecht, and Eric Ferley

J U LY 2 0 1 6 • M AT E R I A L S E VA L U AT I O N 943
departments
PERSPECTIVE
ASNT SCOPE
949 President’s Letter
954 Section News “please continue to let us know
where we can add value to your
955 Society Notes
career”
962 Awards and Honors
951 Director’s Letter
968 New ASNT Certificate “I can confidently say that this is
Holders already proving to be an
exceptionally valuable event.” 1007

WHAT’S NEW
RESOURCES
1006 Product Gallery 972 Exam Schedule
1007 Spotlight: Computed
Tomography 1011 Contact ASNT
1008 Web Sightings 1014 Ask the President
1013 New Media 1020 Corporate Partners
Structural Health Monitoring of
Composite Structures using Fiber 1025 Calendar
Optic Methods, Fraunhofer IZFP
954 Annual Report, Strategic Analysis
1061 Employment Service
of the Global Gamma Sources 1061 Service Directory
Market, ASTM International
Standard for Structural Defects 1072 Coming Attractions
1016 Industry News 1072 Ad Index
Tecnatom Signs Contracts for
Inspection, Hexagon Acquires
AICON, Physik Instrumente
Invests in Technology Center
1019 NDT Pics

Digital Materials Evaluation content is also available online at


www.asnt.org/materialsevaluation/access.

IN THIS ISSUE Subscription Questions? Back Issues & Article Copies Comments & Suggestions
ASNT membership includes a one-year Back issues of Materials Evaluation Letters to the editor are welcome at any
Computed subscription to Materials Evaluation. are available for purchase. See time. Letters that are timely and signifi-
Tomography Institutions, or others who wish to have www.asnt.org/shop/periodicals.ihtml cant may be published in an issue of
a subscription without becoming an for details, or call (800) 222-2768. Materials Evaluation. Not all letters are
Cover photo credit: ASNT member, may simply subscribe to Copies of individual articles may also suitable for publication, and ASNT
GE Sensing & the journal through ASNT. To become a be obtained through ASNT: contact the makes no claim regarding publication
Inspection Technology member or subscribe to the journal, librarian at (800) 222-2768 for more of a given letter. Letters should be
contact ASNT at (800) 222-2768 or information. sent to Editor Nathaniel Moes at
see www.asnt.org/membershipoptions. nmoes@asnt.org.

944 M AT E R I A L S E VA L U AT I O N • J U LY 2 0 1 6
The American Society for Nondestructive Testing
www.asnt.org

VOLUME 74 • NUMBER 7 A S N T M I SS I O N STAT E M E N T


JOURNAL STAFF ASNT exists to create a safer world by advancing scientific, engineering, and
PUBLISHER: Dr. Arnold Bereson
PUBLICATIONS MANAGER: Timothy E. Jones
technical knowledge in the field of nondestructive testing.
EDITOR: Nathaniel Moes
ASSOCIATE EDITOR: Toni Kervina
S O C I E TY O F F I CE R S
ADVERTISING SUPERVISOR: Jessica Miller
CHAIR: L. Terry Clausing, Drysdale & Associates, Inc., 2016
PRODUCTION/LAYOUT: Joy Grimm
PRESIDENT: Kevin D. Smith, Pratt & Whitney, 2016
REVIEW BOARD VICE PRESIDENT: David R. Bajula, Acuren Group, Inc., 2016
TECHNICAL EDITOR SECRETARY/TREASURER: David A. Mandina, Mandina’s Inspection Services, Inc., 2016
Richard H. Bossi, The Boeing Company
D I R EC TOR S
(retired)
Mohammed A. Abufour, Saudi Aramco, 2018
TECHNICAL EDITOR (emeritus)
Marwan Basrawi, Saudi Aramco, 2016
Emmanuel P. Papadakis, Quality Systems
Tsuchin “Philip” Chu, Southern Illinois University, 2016
Concepts
Brenda L. Collins, Magnaflux, 2016
ASSOCIATE TECHNICAL EDITORS
B. Boro Djordjevic, Materials and Sensors Technologies, Inc., 2018
John C. Aldrin, Computational Tools Cindy Finley, UTEX Scientific Instruments, Inc., 2016
Ali Abdul-Aziz, NASA Glenn Research Center
David O. Hall, ETM, Inc., 2016
Narendra K. Batra, Naval Research
Michael V. McGloin, NDT Enterprises, 2018
Laboratory (retired)
William Plumstead, Jr., PQT Services, 2016
William C. Chedister, Chedister Associates
Robert L. Saunders, Ellwood City Forge Co., 2017
John Chen, Schlumberger
David E. Savoy, Versa Integrity Group, 2016
John C. Duke, Jr., Virginia Polytechnic
Trey Gordon, The Boeing Company Flynn Spears, Laser Technology, 2017
Dietmar Henning, Level III Service, LLC John Turner, FlawTech, Inc., 2017
Mani Mina, Iowa State University
William E. Mooz, Met-L-Chek Company Materials Evaluation is an archival journal in nondestructive testing/evaluation/inspection. The journal’s
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Donald J. Roth, GE Aviation Environment; Gas Processing and Pipelining; Highway Research Info Service; INIS Atomindex; INSPEC, Institution of
Electrical Engineers; ISMEC, Mechanical Engineering Abstracts; Index to Scientific Reviews; International Aerospace
Ram P. Samy, NDE Information Consultants
Abstracts; Leadscan; Metals Abstracts; Metals Information; Nondestructive Testing Information Analysis Center;
Robert E. Shannon, Siemens Energy, Inc.
Nonferrous Metals Alert; Offshore Technology; PASCAL; PIRA; Petroleum Abstracts; Polymers, Ceramics, Composites
Steven M. Shepard, Thermal Wave Imaging
Alert; Science Abstracts (Physics Abstracts, Electrical and Electronics Abstracts and Computer and Control
Roderic K. Stanley, NDE Information
Abstracts); Science Citation Index; Solid State and Superconductivity Abstracts; Steels Alert; and Zincscan.
Consultants
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Bruce G. Crouse, Inspection Services
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946 M AT E R I A L S E VA L U AT I O N • J U LY 2 0 1 6
948 M AT E R I A L S E VA L U AT I O N • J U LY 2 0 1 6
PRESIDENT’S letter
Developing and Maintaining Relationships
A THEME IN THE PRESIDENT’S ADDRESS that I
delivered in October 2015 was the importance of
working together to accomplish goals that require
please continue to let
listening to and trusting your teammates. I related this us know where we can add
to my experience with mountaineering, where failures
in listening and trust can lead to severe personal value to your career
consequences. The consequences of ASNT failing to
listen to its members and sister organizations around
the world are severe as well, though less immediately
obvious than getting buried alive in an avalanche or the NDT societies in meaningful, mutually beneficial
being blown off a mountain. To that end, we have areas. For example, we are working with ABENDI, the
spent considerable effort listening to our members Brazilian Association of NDT and Inspection, on
and sister organizations such that the direction of the specific areas, including organizing tracks at our
Society will provide more meaningful benefits to our conferences: ASNT is organizing an aerospace track at
members and contribute to the safety of world on a ABENDI’s conference this year, and ABENDI is organ-
larger scale. izing a track at the 2016 ASNT Annual Conference. The
I have had the privilege of talking with some of you Indian Society for Non-Destructive Testing (ISNT) has
at the Annual Conference, Research Symposium, and been an important partner of ASNT for a long time.
section meetings. Of course these opportunities have In addition to continuing to promote and administer
brought me in contact with only a small fraction of our ASNT exams as they have for many years, as we move
more than 16 000 members. The framework for the to computer-based testing, ASNT and ISNT are
most of the discussions has been the Strategic Plan, exploring joint conferences and sharing lessons
which defines the most important directions the learned in various areas, including science, tech-
Society needs to move in. Your feedback and ideas on nology, engineering, and math (STEM) education
specific directions is making its way into actions that outreach. ISNT has a very active and effective program
you will soon be able to see. in STEM that ASNT can leverage. We, along with ICNDT,
For example, there has been feedback that we are also now actively engaged with the shaping of
need to provide additional participation opportunities future versions of ISO 9712, which will provide addi-
for members who cannot attend the two big U.S. tional value and flexibility to our members. Societies
meetings. To that end, we will be recording the presen- whose primary mission is not NDT, but that have
tations at the Annual Conference this October in Long strong ties to NDT, are also important to ASNT. We
Beach, California, such that they will be accessible on have met with many of these societies, discussed
the ASNT website. Being the first time we have done areas of mutual benefit, and are deepening the
this, it may need some improvements, but it should relationships.
provide technical content. Also, we are energizing As we move forward, it will continue to be critically
committee chairs to contact their members and other important that we listen to each other and nurture rela-
potentially interested contributors who cannot come tionships of trust within ASNT and with sister societies
to the Conference to participate via web meeting. It that have influence on our members and our profes-
is critical that you—as a member—engage in and sion. I am committed to serving you and moving the
communicate what you need to make the Society Society forward, as are the rest of the Board and the
more beneficial to you. staff. We are listening—please continue to let us know
Our relationships with related societies are where we can add value to your career.
important as we extend our reach throughout the
worldwide NDT community. While it is important that KEVIN D. SMITH
we are members of the International Committee for 2015–2016 ASNT President
Non-Destructive Testing (ICNDT) and the regional NDT president@asnt.org
federations, it is also important that we engage with

J U LY 2 0 1 6 • M AT E R I A L S E VA L U AT I O N 949
DIRECTOR’S letter
Report from Germany
GUTEN TAG! As I write (in June for the July issue) I am in the heart of Munich, Germany with
the ASNT Executive Committee and senior staff, attending the 19th World Conference on
Non-Destructive Testing (WCNDT). This year’s event was organized by the German Society
for Non-Destructive Testing, DGZfP, in conjunction with the International Committee on Non-
Destructive Testing (ICNDT). Though we are only settling in on the first official day, we have
been in preliminary conference meetings and meeting with ICNDT for three days.
I can confidently say that this is already proving to be an exceptionally valuable event.
Many of our sister societies from around the world are here this week. We’ve been
fortunate to have the opportunity to meet with a number of representatives and officers I can
from these organizations to further our mutual understanding and strengthen our common
commitment to create a safer world. confidently say
As ASNT President Kevin Smith explains in his letter this month, and as I noted within my
first letter in January 2016, listening and engaging are critical to our success and effective- that this is already
ness at achieving our goals. The WCNDT has afforded the officers of the Executive Committee
and the senior staff the chance to gather and share concepts and programs that, after the
proving to be an
conference is over, we can utilize to better serve ASNT and its members. exceptionally
One meeting of particular importance was a gathering of societies in the Pan-American
Conference for Nondestructive Testing on the first day of the conference. At this meeting, we valuable event.
engaged in an open dialogue about the ways to best serve the global NDT community
through a close collaborative spirit and action in harmonizing our efforts in the Americas. I
look forward to our growing partnerships and, in the future, implementing ideas we’ve
shared.
Another meeting that I believe will have a positive impact was a gathering of the societies
of ICNDT, also prior to the beginning of the event. Here, we had opportunities to offer sugges-
tions and ideas germane to building relationships and governance and how these elements
can be integrated into global programming. It has been exciting to see ASNT’s level of engage-
ment grow in the last year to where we can be active in working with our partners and sister
societies to determine directions that affect the global direction of NDT.
In parting, I’d like to commend the DGZfP and the ICNDT for organizing and delivering an
exceptional conference. As the week continues, I’m eager to continue engaging in meeting
room and hallway conversations with old and new friends. I wish I could share more with you
now, but my deadline for this letter is fast approaching. For the August issue of Materials
Evaluation, I promise I will have a full report!
As always, I welcome your thoughts and ideas for how ASNT can best serve the global
NDT community. Please feel free to e-mail, call, or visit us here at the International Service
Center.
Beste Grüsse aus München!

DR. ARNOLD “ARNY” BERESON


ASNT Executive Director
abereson@asnt.org

J U LY 2 0 1 6 • M AT E R I A L S E VA L U AT I O N 951
FOCUS letter
Inside Computed Tomography
ONE COULD ARGUE that the most amazing nondestructive
testing (NDT) technique out there is computed tomography. This
is because of the ability of computed tomography to reveal the
inside of an object. By no means has this been achieved easily,
either; so much has been researched and published on this
topic that it is hard to cover in a Technical Focus Issue.
However, Dr. Trey Gordon and I hope you find the subjects in
this issue interesting and the papers easy to read. We worked
together to solicit authors and manuscripts to show a new
Trey Gordon angle of computed tomography. We did not focus on the mathe- we looked
matics behind the technology; instead, we looked for practical
examples and “case studies,” which demonstrate the wide spectrum of applications that for practical
this NDT technique is being used for on a daily basis.
Starting our list of papers with four features, Dr. Don Roth presents the fundamentals
examples and
of computed tomography with a Back to Basics, looking at how different parameters will “case studies,”
change the output of a computed tomography scan. With additive manufacturing on the
rise, Andrew Good looks at NDT of 3D printed parts using industrial computed tomog- which demonstrate
raphy. Dr. Oliver Brunke tackles one of the challenges of computed tomography,
examining software that can help with scatter correction in cone beam 3D scans. And in the wide spectrum
aerospace manufacturing, Patrick Howard, Joseph Portaz, and Peter Wassenaar look at
another challenge, using volumetric computed tomography on turbine airfoils.
of applications
Our two technical papers both look at helical scanning computed technology. First,
Stephan Zuber compares step, continuous, and helical scanning processes and their
results, looking at the advantages of each for accuracy, time, and cost. Then, Valentina
Aloisi, Dr. Simone Camignato, Dr. Joseph Schlecht, and Dr. Eric Ferley evaluate measure-
ment errors, using helical scanning computed tomography in dimensional metrology.
We appreciate all those involved to make these papers ready to appear here. What’s
more, if anything presented here intrigues new or renews ideas, interests, passion, or
energy towards this fascinating NDT technique of computed tomography, that would be
gratifying to us all!

JOHN CHEN
Technical Focus Issue Technical Editor

J U LY 2 0 1 6 • M AT E R I A L S E VA L U AT I O N 953
ASNT Scope
provides readers with
updates on ASNT
members, sections and
section news
activities. We depend on
member contributions
for this section. Send
updates, announce-
ments and photos
regarding your Section,
people, awardees, Air Capital than 160 attendees, with Jay Amos and
obituaries, etc., to WICHITA, KANSAS
Joe Clasen representing the Section.
presaward@asnt.org. For the month of February, the Air Capital
Please include Scope
News in the subject line,
Section members and guest gathered Arizona
in Wichita, Kansas at the Rusty Eck Ford PHOENIX, ARIZONA
and your name and
conference room on 22 February for a Thanks to everyone who made it out to the
contact information.
presentation by guest speaker Jeff Arizona Section’s 17 March meeting. A few
Methe. The Section also participated attendees dressed the part by wearing
in National Engineers Week by spon- kilts in celebration of St. Patrick’s Day. The
soring and attending the Wichita Council Section continues to have strong turnouts
of Engineering Societies annual banquet and new faces each month. There were
on 18 February. The banquet had more 31 attendees in total. Vendor’s Night was
SECTION HIGHLIGHT

The March meeting


of the Shanghai
Section included
multiple presentations,
one on radiographic
testing of pipeline,
and two others on the
state of ASNT and its
certification programs.

From left: Shanghai Section Secretary Wang Lu, ASNT Executive Director Arny Bereson, and
Section Director Xu Yongchang.

954 M AT E R I A L S E VA L U AT I O N • J U LY 2 0 1 6
Society
Notes
ASNT Elections
ASNT voting members can vote
electronically through a secure
website in the upcoming ASNT elec-
tions. All eligible members will be
able to vote at their convenience
online anytime and from anywhere
during the seven-week balloting
period. By 1 July 2016, all members
for whom ASNT has an e-mail ad-
dress will receive a balloting notifi-
cation e-mail that will include
voting instructions, a voter login
The Arizona Section held a Vendor’s Night in March. identification, and a link to the
election web page. Paper ballots
a success again this year, with 12 vendors Development Manager Lindsey Magee, will be mailed to all voting mem-
bers for whom ASNT has no e-mail
in attendance and many guests walking followed by an informative tour of the
address, as well as by request. The
though. The Section thanks the vendors production facility of the adjoining Hobart
completed ballots must be received
for their generous donations of door Filler Metals plant guided by Kevin Trick, of on or before Friday, 19 August. Can-
prizes, which included wine, spiced Hobart Filler Metals. Immediately after that didate information appears in the
whiskey, and cordless power tools, to the group was treated to a walking tour of June issue of Materials Evaluation
name a few. the laboratory areas of the HIWT and a on pp. 702–707. See the ASNT
stop back in time in the Hobart Historical website at www.asnt.org/election
Central Ohio Welding Gallery, the latter being a for more information.
COLUMBUS, OHIO thoughtful display of exhibits and informa-
The Central Ohio Section held a meeting at tion related to the chronological history of Digital Materials
the Hobart Institute of Welding Technology welding technologies and general metal Evaluation App
(HIWT) in Troy, Ohio, on 23 February. working. The gallery is not open to the Materials Evaluation is available
Members from the Dayton and Columbus general public. The last part of the tour through the Apple App Store and
American Welding Society (AWS) sections was guided by Magee and Fred Henman, Google Play, making ASNT’s journal
were also present. Collectively, there were HIWT technical instructor. available free to members through
16 members, guests, and students in The Section would like to thank HIWT their mobile devices. ASNT mem-
attendance. and Hobart Brothers Filler Metal for an bers can read Society news and
The group was welcomed by four informative and enjoyable evening technical information on the
go, wherever they have a data
members of HIWT and Hobart Brothers learning about advanced weld training and
connection.
staff. The meeting included an interesting weld filler metal production. Speaker Members can find the apps by
overview of the school’s mission, training, awards unique to the Section were given clicking the Materials Evaluation
and services presented by Business to the presenters at a later date. link on the ASNT homepage or by
searching for “materials evalua-
tion” in their device’s store. Once
the app is downloaded and in-
stalled, members can access issues
using their MyASNT username and
password in the sign in menu in the
upper-left corner. Web-browser ac-
cess to digital Materials Evaluation
is now available through www.flick
read.com/edition/digitalme, also
using members’ MyASNT informa-
tion for login.
Any users who experience trou-
ble or have questions regarding the
new Digital M.E. are encouraged
to contact nmoes@asnt.org for
assistance.
The Central Ohio Section held a meeting at the Hobart Institute of Welding Technology in
February.

J U LY 2 0 1 6 • M AT E R I A L S E VA L U AT I O N 955
section news

The Section held a meeting at the uses eight different techniques of NDE. Charlotte
Manufacturing and Materials Directorate of This is also the laboratory where liquid CHARLOTTE, NORTH CAROLINA
the Air Force Research Laboratory at penetrant materials are tested in accor- The Charlotte Section hosted 28 members
Wright-Patterson Air Force Base (AFB) near dance with SAE AMS 2644 and approved and guests at its 11 April meeting at the
Dayton, Ohio on 24 March. There were for use by the Department of Defense and American Airlines maintenance hangar
nine members and guests in attendance. industry in general. located near Charlotte Douglas
The group was welcomed by several Following this was a walking tour of International Airport in Charlotte, North
members of the nondestructive evaluation the NDE Research Branch in the electro- Carolina. The tour of the maintenance
(NDE) team of the Systems Support magnetic testing and ultrasonic testing hangar was led by Don Duncan, American
Division. Throughout the event the group focus areas, where advanced NDE tech- Airlines Level III and past Section chair.
was guided by a well-staffed team of Air niques are developed for future use by the The group viewed passenger jets in
Force civilian and contractor personnel Air Force. It was a fascinating look and rare various stages of inspection and mainte-
through an interesting look at how tradi- opportunity for insight into the applied nance. The tour ended in the nondestruc-
tional and advanced NDE techniques are scope of NDE techniques used. tive testing lab, where eddy current,
used to support the Air Force mission at After the meeting, members and ultrasonic, liquid penetrant, magnetic
Wright-Patterson AFB. guests adjourned for a delicious meal at particle, and radiography testing is
The first stop was touring the NDE City Barbeque in nearby Beavercreek. The performed. One of the main areas of
areas of the Materials Integrity Branch, Section would like to thank the members of focus presented to the group was phased
where rapid reaction to Air Force structural the NDE community at Wright-Patterson AFB array ultrasonic testing of composite
failure analysis needs are supported. The for a wonderful tour. Speaker awards were components and engine turbine
NDE Systems Support Division currently given to the presenters at a later date. blades.

956 M AT E R I A L S E VA L U AT I O N • J U LY 2 0 1 6
ASNT Charlotte Section members and guests at the American Airlines maintenance hangar.

Special thanks go to Richard Woodward, testing. The presentation was well received industry are met by Scot Forge. The tour
with Magnaflux, for sponsoring the meeting. and a number of interesting questions through the forge shop included the forge
Woodward demonstrated the new EV6000 about American Petroleum Institute code presses, ring rollers, heat treat depart-
light-emitting diode ultraviolet lamp from requirements were asked. ment, sawing equipment, machine shop,
Magnaflux. The lamp is light, cool, and offers The Section met on 11 April, with NDT department, and metallurgical labora-
uniform intensity without bright center 21 guests and members in attendance for tory. In the metallurgy lab the attendees
beam or weak edges. a catered dinner and a tour of the Scot were able to witness a tensile test being
Forge plant in Spring Grove, Illinois. The performed. The Section is grateful to Scot
Chicago Scot Forge responsible Level III, Joseph Forge for providing this extremely educa-
CHICAGO, ILLINOIS Meyers, played a number of videos that tional and insightful opportunity. Meyers,
The Chicago Section met on 14 March, highlighted the forge shop’s capacity and Carl Schulz (NDT Level III floor leader at
with 20 guests and members in atten- then explained the process used to train Spring Grove), Derek Coleman (NDT Level III
dance at Mack’s Golden Pheasant and qualify the NDT personnel at the three floor leader at Clinton, Wisconsin), and
Restaurant in Elmhurst, Illinois. The guest plants that are part of the Scot Forge family Zach Ford (apprentice and intern coordi-
speaker, Amanda Young, of McNDT (Chicago and Spring Grove, Illinois, and nator) were gracious hosts, exhibiting true
Pipeline, Ltd., discussed the use of nonde- Clinton, Wisconsin). He highlighted how excitement for and dedication to their craft
structive testing (NDT) for pipeline inspec- SNT-TC-1A, NAS-410, and other qualifica- and pride in being part of the Scot Forge
tion. The use of liquid penetrant, magnetic tion schemes and specifications in family.
particle, radiographic, and ultrasonic
testing are all employed at various times. Cleveland
After reviewing the need for qualifications, CLEVELAND, OHIO
Young described the typical inspections The Cleveland Section held its monthly
conducted, primarily on gas pipelines meeting on 21 March, at J Bella restaurant
under API 1104. Some specialty work is in Strongsville, Ohio, with 29 members
often required to view areas of pipeline and guests in attendance. The Section
that may need ultrasonic wall thickness board of directors is extremely pleased
checks or digital computed tangential radi- with the increased attendance, which it
ographic exposures to show corrosion or attributed to the change in venue and
to identify areas that were highlighted by a quality of guest speakers.
pig that traveled through the line. Next, The March speaker was Betty Cheng,
she displayed a variety of indications or sales manager for Spectronics Corp. in the
discontinuities from various pipeline U.S. and Canada. Cheng gave an informa-
inspections and characterized the difficul- tive talk regarding the current state of light-
ties in making adequate decisions. Some emitting diode ultraviolet A (LED UV-A)
of the more difficult indications to rate lamps, and their certification per Rolls-
were lack of fusion, incomplete root pene- Royce specifications. She shared some
tration, internal undercut, and high-low interesting facts regarding the process of
Amanda Young (left), of McNDT Pipeline,
conditions where the pipe has a great deal Ltd., received a plaque of appreciation from getting LED UV-A lamps accepted by the
of mismatch. Areas with cracks are Chicago Section Chair Chuck Johnson, of nondestructive testing industries. Cheng
typically identified with magnetic particle Karden Sales, at the March meeting. also informed attendees that in future

J U LY 2 0 1 6 • M AT E R I A L S E VA L U AT I O N 957
section news

The Hampton Roads Section met in April for a presentation on the U.S. Coast Guard
nondestructive inspection program.

publications, the term “black light” would military; committee members; and a
no longer be used and will be replaced by number of parents and siblings. More
LED UV-A lights, something the European than 50 awards (which included several
community has requested for years. monetary awards up to $500) were
presented to students.
Hampton Roads Section Chair Vicki Kramb helped with
NEWPORT NEWS, VIRGINIA pre-fair setup as well as Thursday and
On 12 April, the Hampton Roads Section Saturday judging. Section member Norm
held its monthly meeting at Buffet City Schell helped with setup and directing
restaurant in Portsmouth, Virginia, with judges, parents, and students to where
10 members and guests in attendance. they needed to be. Fair Director Gloria
Rusty Waldrop was the guest speaker. Hardy thanked everyone involved for
He presented on the “Coast Guard their help and support.
Qualification and Certification Program.” The Section met on 6 April at Trinity
Waldrop’s presentation included pictures Gastro Pub in West Chester, Ohio. Six
of flawed specimens as well as an expla- people came out to discuss the Section
nation of the competence training the and its future.
Coast Guard inspectors go through and the
techniques they use and have developed Minnesota
to find the discontinuities that could cost MINNEAPOLIS, MINNESOTA
both Coast Guard personnel and civilians The Minnesota Section thanks those
their lives. who attended the 18 February meeting
at the Green Mill restaurant in Plymouth,
Miami Valley Minnesota. The meeting had an excellent
C I N C I N N AT I , O H I O turnout, with 33 members, nonmembers,
Two Miami Valley Section members and students attending the event, which
participated in the Montgomery County featured a presentation on “Bridge
Science Fair, held 5 March at the Dayton Inspection in Minnesota and the I-35W
Convention Center. Approximately Bridge Collapse.” The Section also thanks
900 people attended the fair, including speaker Bill Nelson, of the Minnesota
304 participating students presenting Department of Transportation, for an
projects from 26 schools; 120 judges extremely interesting and informative
representing education, industry, and presentation.

958 M AT E R I A L S E VA L U AT I O N • J U LY 2 0 1 6
The Mohawk Hudson Section met in April to hear a presentation on remote visual
measurement technology.

Mohawk Hudson
S C H E N E C T A D Y, N E W Y O R K

The Mohawk Hudson Section’s 19 April


dinner meeting at the Van Dyck Restaurant
& Lounge included a presentation on
remote measurement technologies using
3D visualization. Tom Britton, of GE
Inspection Technologies (GEIT), presented
a summary of the latest advancements in
remote visual measurement technology.
Through the use of projected structured
light pattern optical metrology and full
surface mapping of stereographically
captured images, GEIT was able to improve Jeff Siegel kicked off the evening at the
the accuracy and precision of remote Pacific Northwest Section meeting.
visual measurements. The user interface
was also greatly enhanced by providing
true 3D visualization of the measurement
surface topography. which was held at the DoubleTree Hilton
There were 13 members and guests in Suites at Southcenter, in Tukwila,
attendance. Washington.

Pacific Northwest Pittsburgh


SE ATT L E , WA S H I N GTO N P I T T S B U R G H , P E N N S Y LV A N I A
Michael Zittle, radioactive materials Thanks to Patrick Sansieri and Carol
compliance manager from the University of Sansieri, from Odyssey Technology,
Washington, provided an engaging presen- for their 17 March presentation at the
tation, titled “Radiation Protection: Beyond Springfield Grille. The talk was titled
Time, Distance, and Shielding,” at the “Level III Responsibilities, Nadcap, and
7 April technical meeting of the Pacific NAS-410.” The Section appreciates their
Northwest Section. After Zittle presented insight into this subject and the entire
the “10 Commandments of Radiation certification process. Interpreting and
Protection” he was met by more questions administering training and certification is a
from the audience than had been asked in challenge to all Level IIIs. The emphasis of
previous meetings. Zittle was also a the presentation and ensuing discussions
speaker at this year’s Radiation Safety was on the leadership role that must be
Refresher seminar. Dinner preceded the taken by the Level III in the entire produc-
presentation. There were 20 members and tion and quality control process. There
students in attendance at the meeting, were 19 attendees at the meeting.

J U LY 2 0 1 6 • M AT E R I A L S E VA L U AT I O N 959
section news

San Diego
SAN DIEGO, CALIFORNIA
The San Diego Section hosted its seventh
technical meeting of the 2015–2016 year
on 5 April at the Best Western Seven Seas
hotel in San Diego, California. There were
27 members and guests in attendance, as
well as two speakers. The first speaker was
Denico Nieves-Ellis, one of three Greater
San Diego Science Engineering Fair award Guest speaker Denico Nieves-Ellis (left) received a certificate and scholarship check from San
winners selected by the Section. Nieves-Ellis Diego Section Chair John Morris.
is an eighth grade student at the Rhoades
School. His project was “Experimenting with
Ferrofluids’ Magnetic Properties: Searching Hofer’s presentation was titled “Typical discussed included using phased array
for Novel Applications.” The project was well MAUS Applications on Aircraft Structures.” ultrasonics, resonance inspection,
presented and met with numerous The talk centered on how the MAUS is composite inspection, and system limita-
questions. Nieves-Ellis received a certificate used, both with ultrasonic and eddy tions. This system/technique is used on
of achievement and scholarship check current applications, and its evolution from commercial aircraft, business jets, military
from the Section. its beginning to the current MAUS 5 system aircraft, and helicopters. Hofer’s talk
The second speaker was James Hofer, used today, which can be equipped with was well received and led to questions
of Aerohoff Inspection Services, Inc. position tracking capabilities. Other areas concerning applications. Section Chair

960 M AT E R I A L S E VA L U AT I O N • J U LY 2 0 1 6
Southern Africa Section speakers Hans Beukes (left) and Philippe Rubbers.

John Morris thanked Hofer for his informa- Both Bereson and Clausing opened up the
tive talk and presented him with a certifi- floor to questions at the end of their presen-
cation of appreciation and speaker gift. tations; many members had questions
To close the meeting, Morris acknowl- about how to renew their certifications and
edged the Section sponsors in attendance. also exchanged ideas that they thought
The evening concluded with raffles, prizes ASNT should look into. The Section appreci-
for which were sponsored by the Section ates Bereson’s and Clausing’s time.
and Larry Olsen.
Southern Africa
Shanghai JOHANNESBURG, AFRICA
SHANGHAI, CHINA The Southern Africa Section held a
The Shanghai Section organized a meeting technical evening on 19 April at the School
on 30 March, with 59 members and of Applied Non-Destructive Examination, in
guests. Section Director Xu Yongchang Impala Park, South Africa. There were two
welcomed everyone in attendance and short but informative presentations given
gave a brief speech on how to recruit more by members, both of whom are ASNT NDT
members. Section Chair John Kinsey Level IIIs. The presentations were
encouraged members to prepare a lecture “Removal of Penetrant from Waste Rinse
and participate in Section operations. Water,” by Hans Beukes, and “Advanced
Duan Kaiyang gave a technical presenta- Ultrasonics (Including TFM and SAUL),” by
tion titled “Wrong Material in Pressure Philippe Rubbers. w x
Pipe During Radiographic Interpretation.”
Kaiyang’s presentation included how to
interpret pipe films and he encouraged
members to keep learning.
It was a pleasure to welcome ASNT
Write Us
We Want to Hear from You
Executive Director Arny Bereson and ASNT
ASNT Scope covers events, celebra-
Chair of the Board L. Terry Clausing to the tions and achievements in our NDT
Section meeting. Bereson presented the community. Materials Evaluation
Section charter to Yongchang and also gave welcomes your news and photos.
a speech on “The Current State of ASNT.” (Please use the high quality setting
on your digital camera!) Send contri-
Later, Clausing gave a lecture on the “Future
butions to nmoes@asnt.org.
of ASNT’s Certification and Examination.”

J U LY 2 0 1 6 • M AT E R I A L S E VA L U AT I O N 961
awards & honors

Marybeth Miceli Samuel Bullard Antionette Bailey

Charles N. Sherlock Miceli has previously served a three- Empire State Building and Ground Zero
year term on the Board of Directors for following 9/11, to multiple baseball
Meritorious Service Award ASNT, served a two-year term as the stadiums, military assets, and well over
2016 winner Marybeth Miceli is the Section Operations Council chair, and 100 bridges. Miceli obtained her M.S. from
president and founder of Miceli five years as the chair of the Technical Virginia Tech and her B.S. from Johns
Infrastructure Consulting Los Angeles, and Education Council Infrastructure Hopkins University. Miceli has appeared
California and cofounder of the We-NDT Committee. She is ASNT’s youngest Fellow on the History Channel, Fox Networks,
Marketing Network (NV). Miceli has 20 years and has served on the Governance NBC, ABC, and CBS as well as in USA
experience in nondestructive testing (NDT) Committee for 10 years. Miceli has been Today, CNN Money, and the Wall Street
and evaluation. She is a materials science the recipient of an ASNT Research Journal, among others.
engineer with a background in civil infra- Fellowship, the Young NDT Professional
structure, technology transfer, failure Award, and the Mentoring Award and is About the Charles N. Sherlock
analysis, quality assurance, advanced the 2016 recipient of the Charles N. Meritorious Service Award
sensors, and structural monitoring. Miceli Sherlock Meritorious Service Award. The Charles N. Sherlock Meritorious
works with asset owners to determine Miceli is a member of the British Service Award provides recognition for an
which NDT and structural health moni- Institute of Non-Destructive Testing, an individual’s outstanding voluntary service
toring (SHM) technologies should be invited member of the International to the Society, through single or aggregate
used on their structures to get actionable Society for Structural Health Monitoring of activities, though not necessarily in any
data. Miceli is a consultant for the Intelligent Infrastructure, and currently single year. Activities performed as a
Department of Homeland Security on serves on the ASTM E07.10 committee function of an elected office or paid
aging infrastructure and on the Federal and the editorial board of the Journal of position shall not be considered. In 2004,
Highway Administration Long-term Bridge Civil Engineering. Miceli has worked on the award was renamed in honor of its first
Performance SHM and NDT advisory group. various projects, from the antenna of the recipient, Charles N. Sherlock. Except in

962 M AT E R I A L S E VA L U AT I O N • J U LY 2 0 1 6
extreme extenuating circumstances, no About the Award for the awarded many medals for her service as a
more than one award shall be made in any Advancement of Active Military and Gulf War veteran. After achieving the rank
calendar year. Nominations for this award Veterans in NDT of staff sergeant, in 1997 Bailey received
may be made by members of the ASNT The Award for the Advancement of Active an honorable discharge from the USAF to
staff, Board of Directors, councils, the Military and Veterans in NDT recognizes pursue NDT employment in the civilian
Awards Committee, local sections, or by individuals or organizations who sector.
any ASNT member. encourage active military and veterans to In 1997, as a transition, Bailey
enter and thrive in the field of NDT, either accepted a position as NDT manager for
Award for the Advancement of through creation and/or implementation of Honeywell Wheels and Brakes in Houston,
Active Military and Veterans in programs that provide educational or Texas, where she managed the NDT opera-
career advancement opportunities in NDT tions and processes of 19 NDT inspectors.
NDT that may not otherwise be available to While at Honeywell, she received her first
2016 winner Samuel Bullard was intro- active military and veterans or through ASNT certification, in MT.
duced to nondestructive testing (NDT) leading by example of how active military In 1999, she accepted a position with
while serving in the U.S. Navy. There, and veterans can not only have a career in the Gulfstream/General Dynamics NDT
he helped prepare parts for inspection, NDT but also contribute greatly to NDT, department in Dallas, Texas. There, Bailey
entering the Joint Branch Nondestructive ASNT, and creating a safer world. was introduced to the NDT business for
Inspection (NDI) School at Chanute Air corporate jets and was able to develop the
Force Base, in Rantoul, Illinois in 1974. Award for the Advancement of skills she needed for her future in the
He was assigned to Naval Air Station Women in NDT corporate jet business.
Whiting Field in Florida where he Bailey went on to accept a partnership
expanded his skills—earning the position 2016 winner Antionette Bailey is an in 2000 with Structural Testing Systems,
of NDI specialist for naval aviation—and associate instructor for Hellier and a Inc. (STS), located in Ronkonkoma,
provided inspection, training, and certifi- Level III outside agency for her own New York. During her time at STS, she
cation to aircraft component inspectors. company, TB3 NDT Consulting. She has helped the company grow as general
In 1989, Bullard began work as a been providing nondestructive testing manager/vice president.
materials engineering technician, later (NDT) services in the northeast region for
transferring to the Naval Air Technical the past 16 years for numerous airframe, About the Award for the
Data and Engineering Service Command landing gear, and jet engine manufac- Advancement of Women in NDT
as an NDI specialist, certifying Navy and turers, as well as providing services for The Award for the Advancement of Women
Marine NDI personnel in several methods several inspection laboratories. She is in NDT recognizes individuals or organiza-
and techniques. He worked with the certified Level III in RT, ET, UT, PT, and MT, tions who encourage women to enter and
Naval Aviation Maintenance Program and as well as IRRSP. She is also qualified in thrive in the field of NDT, either through
naval NDI instruction practices, bringing nital acid etch, spectrometric oil analysis, creation and/or implementation of
them closer to civilian standards like and visual testing (VT). programs that provide educational or
NAS-410, and making certified military Bailey joined the U.S. Air Force (USAF) career advancement opportunities in NDT
technicians more competitive in the in 1989. She received Level II certification that may not otherwise be available to
commercial marketplace after leaving in PT, MT, ET, UT, RT, VT, and OA from women or through leading by example of
the service. He estimates that he has Chanute Air Force Base (AFB), where she how women can not only have a career in
trained and certified 1800 service earned top grades. Between 1990 and NDT but also contribute greatly to NDT,
technicians. 1997, Bailey was stationed and performed ASNT, and creating a safer world.
Bullard joined ASNT in 1989 and NDT at Bitburg AFB (Germany) on F-15
has been recognized for his work fighter jets, Castle AFB (California) on B-52
promoting the Society during member- bombers and KC-135 air refuelers, and Each month, M.E. highlights selected
ship campaigns. He has also presented finally Tyndall AFB (Florida) on F-15 fighter honorees from the most recent ASNT
papers at various conferences and served jets. During her tenure at Bitburg AFB, she award programs. The department also
as chair of the Department of Defense was deployed with her squadron’s F-15 features background on the high-
NDI working group in 2004. aircraft to Saudi Arabia and fought in the lighted award, plus announcements of
Gulf War during the Desert Shield and award applications, award winners and
Desert Storm military campaigns and was deadline information.

J U LY 2 0 1 6 • M AT E R I A L S E VA L U AT I O N 963
awards & honors

ASNT Award Winners


The 2016 class of ASNT Fellows is Charles N. Sherlock Meritorious
The American Society for John Chen, Gary Georgeson, Surendra Service Award
Nondestructive Testing is Singh, Francisco Lanza di Scalea, John The Charles N. Sherlock Meritorious
pleased to announce the Moran, David Savoy, and Vladimir Service Award provides recognition for
following award winners. These Genis. an individual’s outstanding voluntary
award winners will be recognized service to the Society, through single or
at the ASNT Annual Conference Award for the Advancement of aggregate activities, though not neces-
2016 in Long Beach, California. Active Military and Veterans in sarily in any single year. In 2004, the
NDT award was renamed in honor of its first
The Award for the Advancement of recipient, Charles N. Sherlock.
Active Military and Veterans in NDT The winner of the 2016 Charles N.
ASNT Announces Award Winners recognizes individuals or organizations Sherlock Meritorious Service Award is
The American Society for Nondestructive who encourage active military and Marybeth Miceli.
Testing is pleased to announce the veterans to enter and thrive in the field
following award winners. These award of NDT, either through creation and/or Engineering Undergraduate
winners will be recognized at the ASNT implementation of programs that Award
Annual Conference 2016 in Long Beach, provide educational or career advance- The Engineering Undergraduate Award
California. ment opportunities in NDT that may not was created to provide an incentive to
otherwise be available to active military engineering undergraduate students
50-year Member Recognition and veterans or through leading by enrolled in engineering programs
The 50-year Member Recognition example of how active military and accredited by ABET or its equivalent
acknowledges individuals who have veterans can not only have a career in to choose NDT as their field of
dedicated their careers to ASNT and its NDT but also contribute greatly to NDT, specialization.
mission of making the world a safer ASNT, and creating a safer world. The winners of the 2016 Engineering
place. This recognition was established The winner of the 2016 Award for Undergraduate Award are Chengyan Mo,
to honor loyal members with 50 or the Advancement of Active Military and John Gallion, and Runyu Zhang.
more years of membership who have Veterans in NDT is Samuel Bullard.
contributed to the nondestructive Faculty Grant
testing (NDT) industry and the Society Award for the Advancement of The Faculty Grant is awarded to engi-
through their knowledge and dedica- Women in NDT neering faculty to be used to fund the
tion decade upon decade. Recognitions The Award for the Advancement of revision or development of the NDT
are presented at the awards banquet at Women in NDT recognizes individuals or curriculum in an accredited engineering
the ASNT Annual Conference. organizations who encourage women to program.
The recipients of the 2016 50-year enter and thrive in the field of NDT, The winners of the 2016 ASNT
Member Recognition are Robert Dunn, either through creation and/or imple- Faculty Grant are Ahmed Abdel-Mohti,
William Gould III, William E. Mooz, Fred mentation of programs that provide Hui Shen and J. Blake Hylton, of Ohio
Padilla, Frank Sattler, and James Lutz. educational or career advancement Northern University, based on their
opportunities in NDT that may not proposal for “An Interdisciplinary
ASNT Fellow otherwise be available to women or Approach: The Use of Nondestructive
A Fellow of ASNT is an individual through leading by example of how Testing and Evaluation in Engineering
member of the Society who has demon- women can not only have a career in Applications”; and Paul J. Schafbuch, of
strated outstanding professional NDT but also contribute greatly to NDT, Iowa State University, based on his
distinction and who has made ASNT, and creating a safer world. proposal for “Introductory NDT for Core
continued significant contributions The winner of the 2016 Award for Mechanics and Aerospace Structures
to the advancement of NDT in areas the Advancement of Women in NDT is Courses.”
such as management, engineering, Antionette Bailey.
science, education, administration or
planning.

964 M AT E R I A L S E VA L U AT I O N • J U LY 2 0 1 6
Fellowship Award The winner of the 2016 George L. Mentoring Award
The ASNT Fellowship is a cash award Pherigo Tutorial Citation is Hussein Sadek. The award for outstanding mentor was
granted to an educational institution to established to recognize those people in
fund specific research in NDT at the post- Lester Honor Lecture the Society working to encourage others
graduate level (M.S. or Ph.D.). Academic ASNT established the Lester Honor to reach goals they may have otherwise
institutions with graduate educational Lecture in honor of the outstanding not sought and to offer the rest of the
research programs are invited to submit research in the science of NDT. This honor membership an example of what they
proposals each year. is presented every even-numbered year by could be accomplishing by acting as
The winners of the 2016 ASNT the Board of Directors to outstanding mentors. With the understanding that
Fellowship Award are University of Illinois persons in the field of NDT. The lecture is mentoring may take many forms, the
at Urbana-Champaign (Henrique Reis, traditionally presented during the ASNT following eligibility categories have been
advisor; Zhe Sun, student); Pennsylvania Annual Conference. established:
State University (Cliff J. Lissenden and The recipient of the 2016 Lester Honor Individual – Assisting one or more
Lecture is Steven Shepard.
Sungho Choi, advisors; Mostafa Hasanian, individuals to reach goals in the NDT
student); Iowa State University (Timothy industry that they may have not otherwise
A. Bigelow and Leonard J. Bond, advisors;
Lou DiValerio Technician of the Year attained.
Hossein Taheri, student); Iowa State
Award Group – Providing positive guidance
University (Simon Laflamme and Kejin The Lou DiValerio Technician of the Year to a group such that a goal of significant
Wang, advisors; Irvin Pinto, student); and Award gives recognition to ASNT members value to ASNT or to the NDT industry is
Michigan State University (Mahmoodul who are deserving technicians, encour- achieved by that group.
Haq, advisor; Oleksii Karpenko, student). aging their continued participation in the Indirect – Providing mentoring oppor-
Society. Nominees for the award must tunities for others by creating an environ-
George L. Pherigo Tutorial Citation hold a position of employment that corre- ment that fosters and encourages such
In view of the important role of education sponds to general guidelines similar to relationships with positive outcome.
in advancing the purpose of ASNT, the those described by Recommended The winners of the 2016 Mentoring
George L. Pherigo Tutorial Citation gives Practice No. SNT-TC-1A for defining the Award are David Bajula, Yicheng (Peter)
recognition to outstanding contributors to primary duties and responsibilities of Pan, Robert J. Potter, Claudia Kropas-
the field of NDT education. Recipients of Level I and Level II technicians. The award Hughes, and John Morris.
the citation are selected for their accom- recipient is an individual who has distin-
plishments in, or furtherance of, educa- guished himself or herself by showing Outstanding Paper Award,
tional activities designed to increase the exceptional merit either as an NDT techni- Materials Evaluation
depth and breadth of scientific, engi- cian or through service to the Society. The purpose of the Outstanding Paper
neering and technical knowledge in the Nominations for the award are made Award is to encourage a high degree of
field of NDT. In 2010, the award was jointly by the technician’s employer and effort toward technical, educational or
renamed in honor of George L. Pherigo, the local sponsoring section, and must managerial achievement in NDT through
who dedicated his life to NDT education. include supporting documentation publication in Materials Evaluation.
Selection is based on originality, attesting to the fact that the nominee is a Recipients of the award are selected on
organization, technical content, methods practicing NDT technician. A nominee’s the merit of written contributions
and practical usefulness of educational application is evaluated by the Technician published by the Society during the
activities during the period of January of the Year Award Subcommittee and previous calendar year. Selection is based
through December of the preceding year. approved by the Section Operations equally on the material’s originality,
No more than one such award may be Council Awards Division. Presentation of usefulness and clarity, and on the appro-
made in a single year. If, in the opinion of the award is made at the ASNT Annual priateness and accuracy of its supporting
the Awards Committee, no one qualifies Conference. material. The Awards Committee has the
for the award, the committee has the The winner of the 2016 Lou DiValerio option of not conferring an award if it
privilege of not conferring the citation for Technician of the Year Award is Gian decides that no papers qualify in a given
that year. The citation is presented to the Suazo. year. The award is presented during the
recipient at the ASNT Annual Conference. Annual Conference.

J U LY 2 0 1 6 • M AT E R I A L S E VA L U AT I O N 965
awards & honors

ASNT Award Winners

The winners of the 2016 covered by the Society or is one who Conference. The Awards Committee has
Outstanding Paper Award for Materials has been recognized as a benefactor to the privilege of not conferring the
Evaluation are Megan E. McGovern, the Society through services such as award.
Nicholas Farace, William G. Buttlar, and being a national officer. In 1990, this The winners of the 2016 Robert C.
Henrique Reis for their paper, titled award was renamed in honor of Philip McMaster Gold Medal are David
“Effectiveness of Rejuvenators on Aged D. Johnson, who co-founded ASNT and Culbertson and Gary Georgeson.
Asphalt Concrete using Ultrasonic Non- nurtured it through its first three
collinear Subsurface Wave Mixing,” decades. This award is the highest that William Via Bridge NDT Lifetime
published in Materials Evaluation, the Society bestows. Service Award
Vol. 73, No. 10, October 2015, The winner of the 2016 Philip D. The William Via Bridge NDT Lifetime
pp. 1365–1376. Johnson Honorary Member Award is Service Award recognizes outstanding
Ricky Morgan. voluntary service to the bridge and
Outstanding Paper Award, RNDE highway nondestructive testing and
The purpose of the Outstanding Paper Robert B. Oliver Scholarship evaluation industry.
Award is to encourage a high degree of This award honors and assists students The recipient of the 2016 William
effort toward technical, educational or who have chosen NDT as a career. It Via Bridge NDT Lifetime Service Award
managerial achievement in NDT through memorializes ASNT Past President, is William F. Via, Jr.
publication in RNDE. Recipients of the Honorary Member and Fellow Robert B.
award are selected on the merit of Oliver. An annual scholarship is Young NDT Professional Award
written contributions published by the awarded to the student who submits The purpose of the Young NDT
Society during the previous calendar the most outstanding paper about NDT Professional Award is to recognize indi-
year. Selection is based equally on the research, investigation or development. viduals whose initial career contribu-
material’s originality, usefulness and The winner of the 2016 Robert B. tions exemplify high standards of
clarity, and on the appropriateness and Oliver Scholarship is Mohammad excellence in the areas of professional
accuracy of its supporting material. The Rashid Mohammad Shoaib, of Iowa achievement and meritorious service.
Awards Committee has the option of State University, for his paper “Review The award is given to supervisors,
not conferring an award if it decides on the Progress of Porosity Detection educators, managers, researchers,
that no papers qualify in a given year. and its Effect on Mechanical Properties consultants, developers and others who
The award is presented during the of Additive Manufacturing Components.” are ASNT members with five to ten
Annual Conference. years of involvement in the NDT
The winners of the 2016 Outstanding Robert C. McMaster Gold Medal industry. Award applicants must be
Paper Award for RNDE are A. Wydra, The Robert C. McMaster Gold Medal sponsored by a local ASNT section,
A.M. Chertov, Roman Maev, C.M. Kube, was established by ASNT to provide council or national committee.
H. Du, and J.A. Turner for their paper, recognition to a person who has made The winner of the 2016 Young NDT
titled “Grain size measurement of an outstanding contribution, or who Professional Award is Steven Brady. w x
Copper Welding Caps Via Ultrasonic has rendered meritorious service, to
Attenuation and Scattering any area in the field of nondestructive
Experiments,” published in RNDE, testing or to the Society. Beginning in
Complete information on all awards is
Vol. 26, No. 4, 2015, pp. 225–243. 1990, the award has been given in
on pp. 266–281 of the February 2016
honor of the eminent ASNT Past
issue of Materials Evaluation. Other
Philip D. Johnson Honorary President Robert C. McMaster,
2016 ASNT award winners may be
Member Award professor emeritus of the Ohio State
announced at a later date in the
An honorary member is a person of University. The award is presented to
Awards & Honors pages.
acknowledged eminence in the domain the recipient during the ASNT Annual

966 M AT E R I A L S E VA L U AT I O N • J U LY 2 0 1 6
J U LY 2 0 1 6 • M AT E R I A L S E VA L U AT I O N 967
New ASNT Certificate Holders
Below are personnel who have recently obtained their initial ASNT certifications. This list includes new certificate holders that
were added to the ASNT database through 1 June 2016. Each certificate holder’s current certification information can be found
on the ASNT website at www.asnt.org/certlist.

ACCP Level II James Radtke ASNT NDT Level II Aboozar Nabipour


Michael J. Brogcinski Dilipkumar Shah Chad Brundidge Muhammad Atif Naeem
Calvin Burkhalter Mike Shannon Francisco Alfredo Call Antonio Navarro Polo, Sr.
Cory L. Bushong Adam C. Shetter Rob Nelson
Kevin Cargile Tomonori Shiiba ASNT NDT Level III Vernon L. O’Neal III
Jorge L. DeLeon Matthew Simon Kivanc Akdogu John P. Ostaff
Albert Dobson Rui Sugimura Georgy Batov Steven Pyontek
Aubrey Wayne Dumas Cesar M. Vicente Cody Bennett Muhammad Raza Malik
Tu Vu Duy John D. Weaver Mubashir Bashir Bhutta Stevan Rueda
Darren Farris David Yonko Zachery D. Doering Mustafa Sabah
Robert Gilbert Loren R. Field Ali Sadooghi
Jason Hawkins ACCP Professional Level III Dominador C. Fonacier Seyedeh Sanaz Shirinbar
Pedro Hinojosa Jacob A. Blaylock Adam Gardner Gian A. Suazo
David Jimenez Jiro Isemura Joaquin Pablo Gutierrez Vinodth Kumar Vijendra
Ryan Koehler Takashi Kibiki Robert Gutierrez Eric Jason Williams
Benioto Luna, Jr. Sadao Okihara Will M. Huff
Refugio Marquez Keiichiro Sone Chi Won In
Shigeo Morioka Masaaki Sugiura Anders Erik Fabian Jakobsson
Brennan Nelson Shoji Yamanaka Mohan Kalimuthu
John Nucatola Han-Chung Lee

968 M AT E R I A L S E VA L U AT I O N • J U LY 2 0 1 6
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972 M AT E R I A L S E VA L U AT I O N • J U LY 2 0 1 6
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J U LY 2 0 1 6 • M AT E R I A L S E VA L U AT I O N 973
X-RAY
w
x ME BACK TO BASICS

SCAN
Industrial X-ray Volumetric
Computed Tomography
by Don J. Roth

Editor’s Note: This paper was an invited submission for the Technical Focus Issue
and is printed with permission from the copyright holder, GE Aviation,
Cincinnati, Ohio.

I
ndustrial X-ray computed tomography has become a critical nondestructive
testing technique in the last decade because of advances in detector, tube,
and computational technology. These advancements have led to a range of
applications for computed tomography, from its ability to scan and recon-
struct practically-sized (on the scale of tens of centimeters and even meters)
components at sufficient resolutions and speeds in the production environment
as well as to perform materials characterization at the submicron level. The
computed tomography modality considered here is attenuation-based volumetric
computed tomography as it relates to characterization of object quality (ASM,
1989; ASNT, 2002; ASTM, 2005; Roth and Rauser, 2015). The use of computed

Industrial X-ray computed


tomography has become a
critical nondestructive testing
technique in the last decade
J U LY 2 0 1 6 • M AT E R I A L S E VA L U AT I O N 975
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x industrial computed tomography

tomography in metrology is outside the scope of this Volumetric computed tomography (VCT) utilizes a
paper although many of the topics discussed here are cone beam of polychromatic X-ray radiation to interro-
applicable for computed tomography metrology. gate an object (Figure 1a). The resulting energy
through the object is received by an area detector. The
object (or X-ray source and detector system) is rotated
through an angular range to obtain multiple projection
X-ray detector images. A simulated projection image is shown on the
detector in Figure 1a. The projection images are math-
ematically processed to obtain cross-sectional images
of the object, which can be viewed individually and,
Part when stacked, can be used to create a volume
rendering of the object (Figure 1b). This paper summa-
rizes important computed tomography-related termi-
nology and information, and provides strategy related
Cone beam
to computed tomography scanning of any object.

Computed Tomography Modalities


Table 1 provides a description of the different computed
Rotary table
tomography modalities available (ASM, 1989; ASNT,
(a) X-ray source Rotation 2002; Blake and Fogelman, 1997; Weon et al., 2013).
The remainder of the paper applies to attenuation-
based VCT.

Volumetric Computed Tomography Resolution


Regimes
Table 2 approximately summarizes the different resolu-
tion regimes available for computed tomography today
in terms of focal spot size.

TABLE 2
Computed tomography resolution regimes
Computed tomography Resolution (µm)
resolution regime
(b)
Nanofocus ≤3
Microfocus 3–50
Figure 1. X-ray computed tomography schematic: (a) setup showing projection Minifocus 50–400
image of example tube on detector; and (b) resulting volume rendering of Macrofocus ≥ 400
computed tomography slice stack of one section of example tube.

TABLE 1
Computed tomography modalities

Modality Description Typical resolution regime Current industrial uses


Attenuation (the X-ray attenuation through the object provides Nano through macrofocus All industrial and materials research
subject of this contrast between sections of different thickness applications
paper) (X-ray path length) and density
Phase contrast X-ray phase shifts through the object provide Nano and microfocus Materials research
contrast for materials of low atomic number and
materials that might have similar density but
different composition
Dark field Excludes unscattered beam from image Nano and microfocus Materials research
Dual energy Information acquired at two distinct energies, Nano and microfocus Materials research
allowing improvement of image contrast

976 M AT E R I A L S E VA L U AT I O N • J U LY 2 0 1 6
Computed Tomography Parameters Volumetric Computed Tomography Artifacts
Parameters that need to be considered when Table 4 lists common artifacts (inaccuracies in the final
conducting a computed tomography scan, and images that affect image analysis), their appearance,
effects/issues related to them, are listed in their causes, and possible solutions for minimizing
Table 3 (GE, 2014; NSI, 2013; Roth and Rauser, (Boas and Fleischmann, 2012; Davis and Elliott, 2006;
2015). GE, 2014; NSI, 2013).
Some important equations governing computed
tomography performance are listed as follows (ASM,
1989; ASNT, 2002; ASTM 2005; Roth and Rauser, 2015).

TABLE 3
Computed tomography parameters

Computed tomography parameter Primary effect or issue


Effective spot size Smaller spot size leads to finer resolution of features.
Detector pixel pitch Finer pixel pitch leads to finer resolution of features.
Day-to-day system reproducibility Photon flux received at detector can vary based on target condition, detector aging, and other
factors.
Energy/voltage (kV) level Increased kV results in increased penetration capability of X-ray beam but can reduce contrast
between indications and background. Decreased kV can result in increased internal object scatter.
Increased kV will increase focal spot size for microfocus computed tomography.
Current (mA) Increased mA results in increased photon count at detector and increased scan dynamic range
(photon count difference between background and material peaks in histogram, can be considered
contrast). Increased mA will increase focal spot size for microfocus computed tomography.
Power (W) (kV × mA) Increased power by increased kV or mA can improve penetration capability (kV) and photon flux
(kV and mA), but will also increase focal spot size for microfocus computed tomography.
Integration time (ms) Increased integration time is generally expected to have the same impact as increased mA.
Filter type and thickness Copper, tin, and aluminum filters are commonly used to harden the beam (remove lower energy
X-rays). Tin is most absorptive, and aluminum is least absorptive of the three. Increased filter
thicknesses or more absorptive filters provide more beam hardening (and a reduction in beam
hardening artifacts). Greater kV and greater filtering lead to increased latitude (greater range of
thickness variation) for scans. Lesser kV and lesser filtering lead to improved contrast between
indication and background.
Number of frame averages Increased frame averaging improves signal-to-noise ratio (SNR).
Number of projection views It is required to have the correct number of projection views according to the nyquist (sampling)
theorem to avoid aliasing (lines, streaks in cross-sectional images). Increased number of
projection views increases SNR.
Geometric magnification (source-to-object Increased magnification leads to finer resolution of features but will have a limit based on focal
and source-to-detector distances) spot size, geometric unsharpness effects, and detector resolution.
Detector binning (summing photon counts Reduced detector binning leads to finer resolution of features. Increased detector binning leads to
of neighboring pixels) increased SNR.
Gain/sensitivity Lower gain setting generally is better providing lower noise. Higher gain setting allows higher
photon counts.
Object orientation It is good computed tomography practice to angle objects to have object surfaces non-parallel
and non-tangential to X-ray beam resulting in reduction of artifacts. Also, it is advantageous to
provide the reconstruction algorithm different plane angles for better resolution of indications.
Acquisition angle range (0–360°) Greater acquisition range generally leads to higher quality images using common reconstruction
(feldkamp) techniques.
X-ray beam collimation Collimation can lead to reduced scatter.
Scatter correction Hardware (beyond collimation) and software-based scatter correction techniques can significantly
improve image quality.
Reconstruction algorithm Feldkamp (filtered back projection) is commonly used, but other iterative reconstruction
algorithms can provide higher quality images for limited angle (≤180°) and limited view
computed tomography scans.

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TABLE 4
Computed tomography artifacts*
Artifact Appearance in final Example appearance Cause Solution(s)
cross-section images

Scatter/noise Dark, blurry, noisy images Inner wall of cylinder Photon count at detector Use appropriate kV level
not resolved due to too low (photon starvation) and adjust other settings
lack of penetration/scatter as needed to obtain
sufficient photon count

Ghosting (image Possibly blurred image Previous image still in Long acquisition per scan Reduce kV and/or
persistence) in FOV at new scan point point, high energy, and/or integration time;
projection image from (projection image) not enough time between increase delay
scan point to scan acquisitions for subsequent between acquisitions
point. Can also scan points
occur scan-to-scan.

Double edges Double edges/indication Double wall edge Improper source-object Proper source-object
/indication doublets doublets stage-detector alignment stage-detector alignment

Indication doublet

Blur Major blurriness Blurred edge Part moves during scan Properly fixture part

Center of rotation Small circles at image Rings Object rotating during scan Detector shifting; move
center part off center

Feldkamp/partial beam Outer surface appears blurry Surface not resolved Object surface parallel to Mount sample at angle
volume effect in image beam

* Images are computed tomography slice images except where noted otherwise; FOV = field of view.

(Continued on next page)

978 M AT E R I A L S E VA L U AT I O N • J U LY 2 0 1 6
TABLE 4 (CONTINUED FROM PREVIOUS PAGE)
Computed tomography artifacts*
Artifact Appearance in final Example appearance Cause Solution(s)
cross-section images

Ring Prominent circular streaks Circular ring Bad or insensitive detector Demarcate bad pixel in
pixel software and average with
nearest neighbor pixels
(pixel mask); detector
shifting; proper detector
calibration (gain and offset)

Bad pixel corrected

Region of interest Full or partial double ring Partial ring artifact as Object rotates outside of FOV. Sample should be in FOV;
object rotates outside FOV Production of bright pixels software correction if object
at the edge of the FOV when travels outside of FOV
the object being scanned
extends outside FOV.

Aliasing Lines emanating from surfaces. Lines emanating from Insufficient number of Use nyquist criterion to
Most obvious at sharp features. surfaces projection views calculate correct number
of views

Cone beam V-shaped streaks at top and V-shaped artifact at top X-rays hit object surfaces at Place sample in portion of
bottom of object surface too large of an angle beam most parallel to top
and bottom of sample;
mount sample at angle

Beam hardening Darker center versus outer Use of polychromatic Use greater kV and more
regions radiation combined with filtering
variable object path lengths
that X-ray beam traverses
(variable thicknesses and/or
densities). Lower X-ray energies
are attenuated as beam travels
through longer path lengths as
compared to shorter path lengths

Metal streaking Streaks from metal area into Streaks emanating Can be from combination of Use metal artifact reduction
artifact lower density regions from metallic surface beam hardening and scatter software or use iterative
reconstruction techniques

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X-ray Attenuation q is the photon intensity rate at the detector,

Δp is the ray spacing,


X-ray attenuation is calculated using Equation 1: t is the integration time of the detectors,

(1) I = I0 e−µx R is the radius of the object,


n is the number of frame averages.
where
I is X-ray intensity after traveling through the part, SNR is experimentally measured in a computed
I0 is initial X-ray intensity, tomography slice image by dividing the mean gray
µ is the material- and energy-dependent linear level by the standard deviation (σ).
attenuation coefficient,
mean
x is X-ray path length in the part. (6) SNR =
σ

Magnification Resolution, Beam Width, or Effective Spot Size


Magnification (M) is equal to: The beam width (BW) at the exit point of an object
(effective spot size), which provides a measure of
SDD
(2) M= resolution, can be approximated by Equation 7.
SOD
2
d 2 + ( f  M − 1)
where
SDD is the source-to-detector distance, (7) BW =
SOD is the source-to-object distance. M

Modulation Transfer Function


Voxel Dimension The modulation transfer function (MTF) gives the
Voxel dimension (Vx) is equal to: spatial frequency response of a system in terms of
normalized amplitude (percent modulation) versus
d
(3) Vx = resolution (lp/mm). The percent modulation itself is
M essentially a measure of contrast between a feature
where and the background. MTF can be calculated by:
d = detector pixel pitch. l Obtaining line trace data across the edge of a
phantom, which gives the edge spread function;
l Differentiating the edge spread function to obtain
Geometric Unsharpness or Blur the line spread function;
Geometric unsharpness (Ug) or blur is equal to: l Taking the fourier transfer function of the line
spread function to obtain the MTF.
ODD
(4) Ug = f
SOD Contrast-to-noise Ratio
where The contrast-to-noise ratio (CNR) is experimentally
f is the source focal spot size, measured in computed tomography images using:
ODD is the object-to-detector distance. Mean B − Mean I
(8) CNR =
SDB
Signal-to-noise Ratio (Estimate and Practice) where
The signal-to-noise ratio (SNR) can be estimated from MeanB is the mean gray value of a representative
the following equation, which also predicts the effect background region,
of the variables on SNR: MeanI is the mean gray value of an indication,
nvqt SDB is the standard deviation of a representative
(5) SNR = 0.665µw1.5 exp (−2πR) background region.
∆p

μ is the linear attenuation coefficient,


where
Percent Beam Hardening Artifact
w is the X-ray beam width, The percent beam hardening artifact (%BHA) can be
v is the number of projection views, measured from the center computed tomography slice
n is the number of frame averages, of a sphere of material according to:

980 M AT E R I A L S E VA L U AT I O N • J U LY 2 0 1 6
GLc − GLe l Indication contrast versus object latitude (the range
(9) %BHA = × 100 of object thicknesses that can be visualized without
GLe
image saturation) when adjusting kilovoltage and
where filtering;
GLc and GLe are image gray levels at center and l Power versus resolution. For microfocus computed
edge of circular slice, respectively. tomography, spot size is proportional to power—for
example, spot size increases 1 µm/W. This is not
an issue for minifocus and larger spots;
Number of Projection Views Required (Nyquist l Magnification versus geometric unsharpness
Criterion) (a concern primarily for minifocus and larger spots);
l
π × w, where w = width in number of pixels that the
Theoretically, the correct number of views is equal to Magnification versus minimization of center of
rotation artifacts (mounting off-center to reduce
part rotates through. center-of-rotation artifacts will reduce ultimate
In practice: magnification that can be achieved);
l the minimum number of views is w; l Detector recovery time versus scan time (detector
l the practical number of views providing improved recovery time reduces detector lag);
results is 1.6 × w. l Kilovolt level versus detector life.

Step-by-step Procedure Scan Strategy


The following procedure can be followed step-by-step A number of scenarios can be considered. For this
to set up a computed tomography scan and get paper, in general for all scenarios, consider:
proper results (ASTM 2005; GE, 2014; Mayer, 2015; l The detector is 41 × 41 cm (1.35 × 1.35 ft),
NSI, 2013). 2000 × 2000 pixels, with a 200 µm pixel pitch; is
a fixed distance from the tube; and has 16 384 gray
Requirements levels (14-bits) available for photon counting.
The first step in any computed tomography scan is to l The object is rotated the full angular range of 360°
obtain requirements for the scan and address the during the scan.
following factors (at a minimum) related to requirements. l Always perform detector offset and gain calibration
l Is the computed tomography scan part of the critical before initial scans at a specified kilovolt level. New
production loop or for engineering evaluation, detector calibration is required when kilovolt level
manufacturing feedback, or testing feedback only? is changed.
l What are the object size, thickness, and density? l Follow vendor instructions for correct axes
l What is the resolution requirement or regime? positions. For example, for proper reconstructions,
l What is the minimum image quality in terms of SNR one axis may have to be at the detector center.
and CNR? l For lengthy scans, consider setting an observation
l What is the maximum allowable scan time? region of interest (ROI)—where part will not rotate
l Can the object be angled or must it be scanned through—to track X-ray tube performance. This infor-
completely upright? mation will be utilized during reconstruction to
l Can the object be mounted off-center? compensate for tube performance changes during
l Must all artifacts be minimized or can the evaluator the scan.
garner required information with some artifacts l The photon count through the thickest portion of
present? the object should have a gray level greater than
l Is uniform background absolutely required approximately 400 out of 16 384 gray levels
throughout the part to aid assisted discontinuity (14-bits).
recognition algorithms? l Have the photon count ratio (measured via image

of the object be ≤10:1.


gray level) through the thinnest and thickest parts
Tradeoffs
It is likely that the answers to the preceding questions l If available, consider detector shifting and jitter at
will require that tradeoffs be made in computed each scan point or mounting the object slightly off-
tomography parameters. Examples of tradeoffs center to minimize center-of-rotation artifacts.
include: l If the part is to travel outside of the field of view
l Scan time versus image quality (in terms of integra- (FOV) of the detector, utilize a filter to remove
tion time, number of frame averages, or number of artifacts caused by rotation outside of the FOV
projection views); during reconstruction.

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l Specify a software setting to allow positional Scenario 2


(geometry) correction between first and last projec- Consider a computed tomography scan scenario whereby:
tion image acquired during reconstruction. l the scan is on a minifocus system with fixed focal
l Utilize beam hardening artifact correction setting as spot size of 400 µm;
needed to minimize beam hardening artifacts l the object is made of polymer matrix composite
during reconstruction. and is 52 cm (20.4 in.) total length and 10 cm
(3.9 in.) wide in the area of concern;
Scenario 1 l the part has some natural curvature and angling;
Consider a computed tomography scan scenario l it is desired to detect and characterize missing
whereby: composite material and undesirable resin pools;
l the scan is on a microfocus system with focal spot l the longest X-ray path length through the object is
size proportional to power; 150 mm (5.9 in.);
l the object is made of a relatively low density metal; l a 20 cm (7.9 in.) length of the part must stay within
l it is desired to detect and size voids, cracks, and the FOV;
inclusions as small as 1 mm (0.04 in.); l the object width for the 20 cm (7.9 in.) length
l the longest X-ray path length through the object is region stays within FOV at 2× magnification,
5 mm (0.2 in.), l the scan must be completed in 10 min.
l the full object must stay within the detector FOV; The following can be considered a basic
l the full object width is 1000 pixels out of 2000 pixel step-by-step strategy for setting up the computed
width detector at 2× magnification; tomography scan for indication detection and
l the scan must be completed in 30 min; characterization for scenario 2.
l feldkamp and cone beam artifacts are unacceptable. l Mount the object without tilt to allow the 20 cm
The following can be considered a basic step-by-step (7.9 in.) length required to be interrogated and stay
strategy for setting up the computed tomography scan within the FOV at 2× magnification. Artifacts will be
for indication detection and characterization for minimized because of the object’s natural geometry.
scenario 1. l Adjust SOD to obtain 2× magnification. Rotate the
l Mount the object using a double angle tilt to part 360° to make sure that part stays in the FOV.
provide the reconstruction software with many For this scan, the object’s 20 cm (7.9 in.) length
different angular views, to avoid the longest beam requirement just fits into the FOV, and the object’s
paths and feldkamp and cone beam artifacts. 10 cm (3.9. in.) width of interest spans 1800 pixels
l Adjust source-to-object distance (SOD) to obtain of a 2000 pixel width detector.
2× magnification. Rotate the part 360° to make l Select X-ray parameters kilovolt, milliampere, and
sure that part stays in the FOV. For this scan, the filtering at the source to optimize contrast, latitude,
object (height) is completely in the FOV at 2×, and system dynamic range. Consider the tradeoffs
and the object width spans 1000 pixels of the discussed previously; for this scan, one might select
2000 pixel width detector. 200 kV, 1000 µA, 0.5 mm (0.02 in.) copper filter.
l Select X-ray parameters kilovolt, milliampere, and l Select integration time, number of projection views,
filtering at the source to optimize contrast, latitude, detector recovery time, and number of frame
system dynamic range, and resolution. (For example, averages to meet the 10 min scan time. For this
1 W decrease in power reduces spot size 1 µm for scan, one might select 250 ms integration time,
microfocus computed tomography.) Consider the two frame averages, a slight delay between
tradeoffs discussed previously; for this scan, one scan points to reduce detector lag effect, and
might select a 200 kV, 150 µA, 0.5 mm (0.02 in.) 1200 projection views. The number of views
copper filter to achieve approximately a 30 µm focal violates the nyquist sampling criterion but is
spot size. required to meet the scan time requirement. If
l Select integration time, number of projection views, aliasing artifacts are minimal, this number of views
detector recovery time, and number of frame is acceptable. If aliasing artifacts prove to be severe
averages to meet the 30 min scan time. For this enough to affect evaluation, the integration time or
scan, one might select 333 ms integration time, the number of averages can be reduced to compen-
three frame averages, a slight delay between sate for having to increase the number of views.
scan points to reduce detector lag effect, and l Select 2 × 2 binning (photons from 2 × 2 block of
1800 projection views. pixels are added together) since only gross
l Select 1 × 1 binning (record photon count for each anomalies need detection, and this reduces recon-
detector pixel) since indications need to be sized. struction time and image size by a factor of four.

982 M AT E R I A L S E VA L U AT I O N • J U LY 2 0 1 6
Scenario 3 l Select 1 × 1 binning (record photon count for
Consider a computed tomography scan scenario each detector pixel) since thin delaminations
whereby: need to be detected.
l the scan is on a microfocus system with focal spot l Utilize a software filter to remove artifacts caused
size proportional to power; by rotation of object outside of the FOV during
l the object is made of a ceramic material substrate reconstruction.
with one side having a 1 mm (0.04 in.) thick
coating with rare earth metals; Conclusion
l it is desired to detect delamination between This Back to Basics paper on industrial X-ray
substrate and coating in one specific region computed tomography was written to help the reader
6 mm (0.2 in.) in height; understand basic concepts, tradeoffs, artifacts, and
l the longest X-ray path length through the object scan setups for a variety of scenarios. w
x
is 25 mm (1 in.);
l the object ROI width fills the FOV at 3× magnifica- AUTHOR
tion; Don J. Roth: Ph.D., ASNT NDT Level III; GE Aviation, Cincin-
nati, Ohio.
l the scan must be completed in 60 min;
l the entire object rotates outside of the FOV and REFERENCES
artifacts related to the part rotating outside of NSI, “Advanced CT,” training course, North Star Imaging,
the FOV are unacceptable. Rogers, Minnesota, June 2013.
The following can be considered a basic ASM, “Industrial Computed Tomography,” ASM Handbook,
step-by-step strategy for setting up the computed Vol. 17: Nondestructive Evaluation and Quality Control, ASM
International, Materials Park, Ohio, 1989, pp. 358–386.
tomography scan for indication detection and
ASNT, Nondestructive Testing Handbook, third edition:
characterization for scenario 3. Vol. 4: Radiographic Testing, Chapter 12, American
l Mount the object without tilt. Feldkamp and cone Society for Nondestructive Testing, Columbus, Ohio, 2002,
beam artifacts may be present but are acceptable pp. 303–343.
for the purposes of this scan. ASTM, ASTM E 1441-11:00, Standard Guide for Computed
Tomography (CT) Imaging, ASTM International, West
l Adjust SOD to obtain 3× magnification. Rotate the Conshohocken, Pennsylvania, 2005.
part 360° to make sure that the selected ROI stays Blake, G.M., and I. Fogelman, “Technical Principles of Dual
within the FOV. For this scan, the object (height) is Energy X ray Absorptiometry,” Seminars in Nuclear
completely within the FOV at 3× magnification, Medicine, Vol. 27, No. 3, 1997, pp. 197–209.
and the object width spans 2000 pixels of the Boas, F.E., and D. Fleischmann, “CT Artifacts: Causes and
Reduction Techniques,” Imaging in Medicine, Vol. 4, No. 2,
2000 pixel width detector. 2012, pp. 229–240.
l Select X-ray parameters kilovolt, milliampere, and Davis, G.R., and J.C. Elliott, “Artefacts in X-ray Microtomog-
filtering at the source to optimize contrast, latitude, raphy of Materials,” Materials Science and Technology,
system dynamic range, and resolution. (For Vol. 22, No. 9, 2006, pp. 1011–1018.
example, 1 W decrease in power reduces spot size GE, “Radiographic Testing (RT): X-ray Computed Tomography
(CT) – Advanced Scan Operator/Intermediate Data Analyst,”
1 µm for microfocus computed tomography.) training course, GE Inspection Academy, State College,
Consider the tradeoffs discussed previously; for this Pennsylvania, April 2014.
scan, one might select 260 kV, 180 µA, 1.5 mm Mayer, T., “CT Setup Steps for Acquisition and Reconstruc-
(0.6 in.) copper filter to achieve enough latitude, tion,” 2015 GE Industrial X-ray and CT Conference at Penn
State University, State College, Pennsylvania, 12–14 May
good penetration through the rare earth metal 2015.
coating, and approximately a 50 µm focal spot size. Roth, D.J., and R.W. Rauser, “The Effect of Experiment Vari-
l Select integration time, number of projection views, ables on Industrial X-ray Micro-computed Tomography
detector recovery time, and number of frame Sensitivity,” Materials Evaluation, Vol. 73, No. 12, 2015,
pp. 1577–1584.
averages to meet the 60 min scan time. For this
Weon, B.M., J.H. Je, Y. Jwu, and G. Margaritondo, “Phase
scan, one might select 333 ms integration time, Contrast X-ray Imaging,” International Journal of Nanotech-
three frame averages, a slight delay between nology, Vol. 3, Nos. 2–3, 2006, pp. 280–297.
scan points to reduce detector lag effect, and
3200 projection views.

J U LY 2 0 1 6 • M AT E R I A L S E VA L U AT I O N 983
ME FEATURE w
x

3DPrinted by Andrew Good

M
anufacturers of functional additive
manufactured or 3D printed parts
understand how crucial it is to control
the quality of their parts during the
manufacturing process. Today’s parts are becoming
more complex. For example, lighter component parts
are resulting in smaller wall thicknesses, and elements
that were once designed separately are now being

Testing 3D integrated into one component part. That means


it is no longer only a matter of controlling quality
throughout the manufacturing process that is

Printed Parts important, but also ensuring the quality of those


component parts early in the preproduction process
as well. Thus, the role of inspection and the accuracy

during the in inspection techniques cannot be dismissed.


Today, a variety of different technologies are being
used in order to control quality in the preproduction

Preproduction stages. However, there is one technology that has


emerged in recent years that affords a seamless
inspection process to measure a part quickly and
accurately. Together with the designers, manufacturers

Stages using are turning to a nondestructive testing (NDT) technique


called industrial computed tomography to quickly
Photo credit: Jesse Garant Metrology Center

and accurately validate the internal geometry of

Industrial parts in 3D.

Additive Manufacturing and Computed

Computed Tomography
During this important time of technological advance-
ment, NDT techniques such as computed tomography

Tomography offer a viable means of inspection for accurate meas-


urement during the preproduction stages of manufac-
turing for additive manufactured parts.

984 M AT E R I A L S E VA L U AT I O N • J U LY 2 0 1 6
PartsThere is significant evidence that 3D printing can
disrupt manufacturing processes with the introduction
For the purpose of this paper and to provide an
easy-to-conceptualize application, different types of
of direct part manufacturing. However, to sustain such 3D printed parts were scanned using industrial
growth, there must be a validation process that truly computed tomography systems for internal part
exemplifies 3D printing’s ability to not only meet the analysis. Before moving forward with an overview of
quality standards currently found in current conven- the specifications of parts and quantitative measures,
tional techniques of manufacturing, but to ensure that it is important to understand the basic principles of
it can produce that quality on a continuous basis. computed tomography technology.
Industrial computed tomography is able to identify a
part’s true internal characteristics in 3D for visual and Computed Tomography Inspection
precise measurement purposes. It is its ability to With computed tomography, users are able to access
qualify and validate those internal geometries and internal and external part geometry and volumetric
features that makes industrial computed tomography detail. These can be used for inspection and quality
scanning ideal for testing additive manufactured parts. control purposes of additive manufactured compo-
“We saw no difference in performance of the 3D nents. Industrial computed tomography provides a
printed injectors compared to the traditionally manu- route for inspection in the preproduction stage,
factured injectors,” said Chris Singer, director of the enabling users to access internal features. This is done
National Aeronautics and Space Administration (NASA) to ensure there are no part failures and that the manu-
Marshall Space Flight Center’s Engineering Directorate. facturing process is producing a part within project
According to Singer, “The additive manufacturing tolerances while ensuring consistency with initial
process has the potential to reduce the time and cost design intent.
associated with making complex parts by an order of It supports and qualifies dimensional require-
magnitude.” ments with accuracy and decreases the amount of
NASA was able to take traditional subscale rocket time required for the initial stages before production.
injectors that took six months to fabricate—consisting Since industrial computed tomography is an NDT
of four parts, five welds, and detailed machining at a technique based on X-rays, it can be applied to
cost of $10 000 each—and was able to build the various metallic and nonmetallic specimens, solid and
same injector in one piece, completing machining and fibrous materials as well as smooth and irregularly
inspection (using computed tomography) in only three faced objects, often produced by additive manufac-
weeks. The new injectors cost only $5000 to manufac- turing processes (Good, 2015).
ture using additive manufacturing (NASA, 2013). Industrial computed tomography works by
Creating a quality control plan that will integrate releasing ionizing radiation (X-rays) to capture quanti-
industrial computed tomography scanning during the tative density and geometrical representations of
preproduction stages allows the designer and manu- cross-sections through a part. A digital detector is
facturer to manage the quality of the first run in a utilized to capture all the projections and software is
timely and cost-effective manner. Documenting this required to translate all the data into 3D.
preproduction quality control procedure will provide a
complete picture of the measures that will need to be Computed Tomography Setup
taken at each step to ensure that a production run can Industrial computed tomography is based on X-ray
proceed with full confidence. technology, which enables users to access internal

J U LY 2 0 1 6 • M AT E R I A L S E VA L U AT I O N 985
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x testing 3d printed parts

Several hundred to thousands of 2D X-ray


projections are captured to evaluate the
quantitative densities of the component.
volumetric data by evaluating fluctuating densities. An and recording media. Between the digital detector and
X-ray source produces a form of electromagnetic X-ray source is a rotary table upon which an additively
radiation, where radiant energy is released and trans- manufactured part can be placed for scanning purposes.
mitted into waves or particles at altering frequencies Once the system has been calibrated according to the
and wavelengths. For the purpose of industrial part part requirements, and the number of frames for the
inspection, hard X-rays must be utilized within indus- scanning process has been determined, a part is placed
trial computed tomography systems to be able to on the rotary table or similar fixture to begin the
penetrate through various densities. The X-ray source scanning process. Once the enclosed system has been
must be placed directly across from a digital detector turned on, the part rotates, while the X-ray source exerts
panel. Figure 1 illustrates part placement: the ionizing radiation through the part, which is captured by
placement of the part relative to the source and the digital detector panel at predetermined intervals.
detector determines the resolution of the part. Several hundred to thousands of 2D X-ray projections
Placement closer to the X-ray source will magnify the are captured to evaluate the quantitative densities of the
part across multiple pixels, and placement closer to component. Using specialized software, the projection
the detector will capture more of the part but reduces data are interpreted into a 3D format, providing internal
the number of pixels capturing the part. and external volumetric and geometric data of the 3D
In the past, film radiography was commonly printed part.
utilized for industrial part inspection, although it has
become obsolete for industrial applications because Cone Beam Computed Tomography versus
of the technological advancements in digital detectors Fan/Line Beam Computed Tomography
There are multiple types of computed tomography
systems available that offer results through various
distinct processes. The two most common types of
Detector computed tomography systems are cone beam and
fan/line beam. Although the results are evaluated for
similar purposes and are displayed in similar format,
the process of accessing this data differs (ASTM,
2011).
A cone beam computed tomography system
consists of an X-ray source that is collimated to an
entire or selected active area, and projections are
captured as the object rotates. Using a fan-beam
system, the X-ray source is collimated to a fan, and a
linear detector array is exposed such that the pixel
size is determined by the width of the fan beam
(vertical) and by the detector’s element pitch (hori-
zontal). Figure 2 illustrates how line or fan beam
computed tomography is performed by taking several
X-ray source thousand 2D digital cross-sectional X-ray images as
the part rotates 360°. After the first slice is taken, both
the source and line detector move up and the process
Figure 1. Illustration showing traditional cone beam is repeated again and again until the object or
computed tomography. selected area is fully scanned. Sinograms are captured

986 M AT E R I A L S E VA L U AT I O N • J U LY 2 0 1 6
as the object rotates, and the beam or detector
elevates to capture multiple sinograms to provide an
X-ray line detector
encompassing 3D result (ASTM, 2012).
Part

Movement
For the purpose of this study, to evaluate the
geometric data of 3D printed parts, a cone beam
computed tomography system was utilized, as it X-ray
provides accurate volumetric detail in 3D more quickly source

Movement
than a fan/line beam computed tomography system.
The 3D printed parts can be placed closer to the X-ray Rotary table
source for magnifying results in a certain area or
closer to the detector panel for an encompassing Rotation
overall result of the part. One major factor to consider
for cone beam computed tomography scanning is that Figure 2. Illustration showing line beam computed tomography.
the part being scanned must fit within the horizontal
view of the detector panel to ensure accurate recon-
struction data can be captured, as shown in Figure 3. Detector

Computed Tomography Scanning Process and


Results
Three different types of materials with various sizes
and densities were scanned using two different energy
sources: a 225 keV source and a 450 keV source.
Each of the corresponding parts were evaluated for
specific reasons such as identifying and locating
internal porosity, comparison to the computer aided Source
design (CAD) model to ensure consistency with initial
part design, and dimensional analysis to confirm part Figure 3. Illustration showing computed tomography scanning setup and how the
geometry was within tolerance. part must fit within the detector to capture full viewing of the part.

Stainless Steel l Resolution: 250 µm


The first material (Figures 4, 5, and 6) had the l Analysis: porosity/inclusion
following listed properties: l Discontinuity size: 300 µm found
l Type of material: American Iron and Steel Institute This analysis was performed to validate a 3D
316L stainless steel printing process with interest in finding porosity of
l Part size: 140 mm (5.5 in.) length × 15.88 mm 300 µm or less. The scan results show that nothing
(0.625 in.) width × 140 mm (5.5 in.) height was found under 300 µm, thus validating the 3D
l 450 keV source: 450 kV printing process to produce the part. Figures 4 and 5

Figure 4. Porosity analysis on heat-treated part. Figure 5. Porosity analysis on heat-treated part.

J U LY 2 0 1 6 • M AT E R I A L S E VA L U AT I O N 987
ME FEATURE w
x testing 3d printed parts

present different viewing angles to show exactly where


the porosity was found and to measure the size of the
porosity. Figure 6 is a screenshot of the viewing
software that is provided with the scan results,
showing three different angle side views, top view,
and image in 3D. With the viewing software provided,
it was possible to move the view through the part slice
by slice from top to bottom in real time to get a better
visual understanding of the part.

Aluminum Alloy
The second material (Figure 7) had the following listed
properties:
l Type of material: aluminum alloy 2024
l Part size: 140 mm (5.5 in.) length × 25.4 mm (1 in.)
Figure 6. Looking for excess build material.
width × 38.1 mm (1.5 in.) height
l 225 keV source: 180 kV
l Resolution: 75 µm
l Analysis: geometric dimensioning and tolerancing
(GD&T) programming (dimensional inspection)
Figure 7 shows what a user would see with the
viewing software for dimensional analysis, specifically
GD&T programming for first article inspection
purposes. Before a part is scanned using computed
tomography, a measurement program is developed
around a supplied CAD model from a GD&T part print.
The measurement plan developed can include all of
the GD&T part print points or predetermined points
selected by the client. Once a part has been scanned,
a part-to-CAD comparison is first performed and
aligned by the part print data. The developed
measurement plan is then executed. Results for
every programmed GD&T point are provided in an
Figure 7. First article inspection.
easy-to-read chart or in spreadsheet format. The first
article inspection results show the listed dimension,
tolerance, deviation from actual, and value out of
tolerance. Within the program, the user is also able
to go to any dimensioned feature and see how the
dimension was taken.

Thermoplastic Resin
The third material (Figure 8) had the following listed
properties:
l Type of material: commercial high-performance
thermoplastic resin
l Part size: 50.8 mm (2 in.) diameter × 101.6 mm
(4 in.) length
l 225 keV source: 80 kV
l Resolution: 90 µm
l Analysis: part-to-CAD
l Tolerances: ±203 µm
Figure 8. Part-to-computer aided design comparison. Figure 8 takes the CAD model of the part and
overlays it on the actual scan of the part. The different
colors represent deviations from the CAD model.

988 M AT E R I A L S E VA L U AT I O N • J U LY 2 0 1 6
Conclusion AUTHOR
Upon review of the quantitative measures displayed in Andrew Good: Jesse Garant Metrology Center; (519) 962-
5300 X112; e-mail andrewg@jgarantmc.com.
the preceding section, it is certain that manufacturers
of various 3D printed parts can utilize industrial REFERENCES
computed tomography as the primary inspection ASTM, ASTM E 1672-12, Standard Guide for Computed
technique for quality control purposes, as it provides Tomography (CT) System Selection, ASTM International,
exceptional accuracy and results necessary to make a West Conshohocken, Pennsylvania, 2012.
qualified decision. The advantages presented in this ASTM, ASTM E 1441-11, Standard Guide for Computed
Tomography (CT) Imaging, ASTM International, West
NDT technique are clear. Computed tomography Conshohocken, Pennsylvania, 2011.
scanning can reduce potential operational costs by Good, A., “Industrial Computed Tomography – 3D Printing’s
minimizing time allocated toward preproduction. This Biggest Ally?” GrabCAD Blog, 22 July 2015, blog.grabcad
technique of inspection aims to enhance product .com/blog/2015/07/22/industrial-computed-tomography.
quality and provides a high level of accuracy. NASA, “Hot-fire Tests Show 3-D Printed Rocket Parts Rival
Traditionally Manufactured Parts,” National Aeronautics and
Industrial computed tomography scanning is Space Administration, 24 July 2013, www.nasa.gov.
setting a new standard for qualifying preproduction
parts quickly and accurately while reducing inspection
costs. The accuracy, efficiency, and reduced turn-
around times provided by industrial computed tomog-
raphy scanning ensures that it can provide the insight
needed to support 3D printing’s growth, recognizing
both its utility as an inspection standard and the cost
and time benefits it offers. wx

J U LY 2 0 1 6 • M AT E R I A L S E VA L U AT I O N 989
w
x ME FEATURE

CONEbeam
Scattering The
Problem: A Solution
for Scatter
Correction in
U
sers of industrial high-energy minifocus computed tomography are
often faced with the problem of whether to use fan beam

Industrial Cone scanning, with its high data quality but slow speed, or cone beam
scanning, which is much quicker but offers images that are not as
Beam Computed precise. This lack of clarity is mainly caused by scattering of the X-radiation
producing unwanted artifacts in the displayed image or creating blurring of
Tomography the image. A solution, involving both hardware and software, is now available
to reduce or eliminate scatter effects and allow cone beam computed tomog-
by Oliver Brunke raphy users to achieve the clarity of fan beam scanning without sacrificing the
speed associated with the cone beam technique. As the latest evaluations
show, this new scatter correction technology also provides significant
computed tomography data quality improvements for high-energy microfocus
computed tomography scans.

Introduction
Today’s industrial radiography has evolved from work done in the medical
sector. First, there was wet radiography using film, and this was followed by
the rise of digital radiography. All of this early work was 2D radiography, but a
Photo credit: GE Sensing &
Inspection Technologies paradigm shift occurred with the development of computed tomography.

J U LY 2 0 1 6 • M AT E R I A L S E VA L U AT I O N 991
ME FEATURE w
x scatter correction

Computed tomography uses the same basic Fan Beam versus Cone Beam
hardware elements as 2D radiography, in terms of an As Figure 1 shows, there are traditionally two techniques
X-ray source and a detector. The difference is in the used industrially to carry out high-energy minifocus
software and the algorithms, which are used to recon- computed tomography on difficult to penetrate samples
struct 2D images to produce a 3D volume dataset such as automotive large light metal castings or
(De Chiffre et al., 2014). aerospace turbine blades. Both use the principles
described in the preceding paragraph, but they differ in
The Basics of Industrial Computed Tomography the way the beam of radiation is directed at the work
Just like medical computed tomography, industrial piece and the way that the data are detected.
computed tomography relies on the acquisition of a Fan beam computed tomography uses a thin, colli-
large number of 2D X-ray images and then the recon- mated fan beam, which radiographs thin slices of the
struction of these to produce a 3D image (Hsieh, work piece as it is rotated and moved linearly in
2009; Kak and Slaney, 1988; Neuser et al., 2011). In discrete steps through the beam. The 2D radiography
operation, this is achieved by placing the object to be slices are detected by a collimated line detector and
scanned on a precision turntable or manipulator the individual slices are then reconstructed and
within a closed cabinet and then subjecting the object combined to provide the full 3D volume.
to radiation from a high-power source of radiation. The Cone beam computed tomography uses a cone-
object is rotated 360° in small increments during this shaped beam that completely captures the work piece
process. Radiation energy is absorbed by the object so as it is rotated. The radiographic data are detected by
that discrete 2D images are captured by a suitable a flat panel array detector and the data are again
detector. These 2D data are then volumetrically recon- reconstructed and combined to provide the 3D image.
structed, mathematically, to produce the computed There is no need to step the radiographic source
tomography volume. through many discrete steps; all data are collected in
just one rotation. As a result cone beam radiography is
much faster than fan beam computed tomography.
However, as in all physics, there is a tradeoff between
Sample Flat panel detector operational speed and quality of result. Fan beam
Step-by-step computed tomography (also known as 2D computed
rotation tomography) gathers the required projections line by line,
compared to just one rotation in cone beam (often
termed 3D computed tomography), and consequently is
e beam
X-ray con much slower. In addition, cone beam radiography is
subject to X-ray scatter. This is caused by spurious X-rays,
Y reflected from objects such as walls or within the work
Scattered radiation
piece, meeting the detector array from directions not
Z X
along the X-ray source-detector path. These spurious
X-ray source X-rays are captured by the detector, detrimentally affecting
(a) Rotation table
the computed tomography quality by introducing scatter
artifacts (Kak and Slaney, 1988).
Sample Collimated line detector
Scatter fundamentals are as follows:
Step-by-step rotation
I = I0 e ( ) + Is
and slice-by-slice shift − σ+τ x
(1)

e beam where
X-ray con
I is the X-ray intensity behind the object at the
Scattered radiation detector,
Y
I0 is the X-ray intensity at the detector without
object,
Z X x is the penetration length in the object in the
X-ray source
(b) Rotation table X-ray beam direction (m),
τ describes the contribution of the photo effect to
the total attenuation coefficient along the beam
Figure 1. Scatter radiation in: (a) cone beam computed tomography; and (b) fan path through the specimen (absorption),
beam computed tomography.

992 M AT E R I A L S E VA L U AT I O N • J U LY 2 0 1 6
σ is the attenuation coefficient due to scattering minimizes this from the computed tomography result
for a specific beam path (pixel), which causes for every individual voxel.
an additional attenuation along this beam path. In operation, two scans are performed using
proprietary scatter correction hardware. The software
However, in cone beam computed tomography, compares the two computed tomography volumes and
sigma also creates a collateral scattered intensity automatically removes the artifacts caused by scatter
signal, Is, onto other detector pixels. This affects the radiation. In a production environment, inspecting a

(σ + τ) from the measured ratio (I / I0), producing


reconstruction of the tomographic volume, µ(x, y, x) = batch of machined or cast parts, the process flow
would be as shown on the diagram in Figure 2.
image artifacts. Scatter correction technology allows Is As can be seen, this involves taking a first scan of
to be measured and eliminated. the first part in the batch. Then, a scan is taken to
To date, industrial users have often had to measure the scatter portion and, based on these
sacrifice quality to enjoy the fast analysis of cone comparison results, the scatter correction is applied
beam computed tomography or, alternatively, they to allow the corrected dataset to be reconstructed
could use higher X-ray energies to minimize the (Figure 3). All subsequent scans of same-type parts in
negative scatter radiation quality impact. Advanced the batch then require just the simple two-step scan.
scatter correction technologies are also currently in
use.

First computed tomography scan All further scans of the same sample type
Advanced Scatter Correction Technology
Scatter correction technology is a proprietary combina-
Step 1 Acquire projection data Step 1 Acquire projection data
tion of hardware and software advances. Currently, it
can be applied with the hardware offered by commer-
cial industrial microfocus and minifocus computed Step 2a Acquire correction data Step 2 Reconstruction of
(only once per part type) corrected dataset
tomography systems. (With low-power nanocomputed
tomography, the negative effect of scattered radiation
Step 2b Apply correction
is minimal.) Current scatter reduction technology
simulates scatter based on computer aided design
data or the material properties of a work piece (Baer et Step 3 Reconstruction of
corrected dataset
al., 2012). The scatter correction technology described
here actually measures the scatter portion of the
specific work piece in the scanner and then digitally Figure 2. Scatter correction process flow.

I = I ↓ 0e ↑−(σ + τ )x + I ↓ s 1

0.8

0.6
Gray value

0.4

0.2

I = I ↓ 0e ↑−(σ + τ )x 0
Distance (mm)
Without scatter correction
With scatter correction

Figure 3. Comparison of the scatter correction effect on the computed tomography quality of a scanned turbine blade. Applied scatter correction
allows the measurement of the scatter part of I.

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x scatter correction

Benefits of Scatter Correction


Scatter correction technology provides benefits to both
industrial nondestructive testing (NDT) of complex and Fan beam
expensive components and in metrology, improving computed tomography

Computed tomography quality


speed and quality of inspection and accuracy of
surface measurement. A typical fan beam scan of
1000 slices requires 1 min per slice, hence, 1000 min. Scatter corrected
computed tomography
The cone beam scan takes 10 min or even less.
Moreover, scatter correction also allows these
inspections to be carried out using relatively low
energy scanners, typically, 300 kV as opposed to
up to 450 kV, reducing investment and running
costs. This is especially important when scanning Cone beam
difficult-to-penetrate samples of relatively high atomic computed tomography
number, such as metals, as well as for composites
Acquisition time
and multi-material work pieces.

Figure 4. Graph of computed tomography quality versus


Benefits on the Production Line
acquisition speed.
Computed tomography has moved on from being
purely a laboratory technology to becoming a process
control tool, especially in the manufacture of compo- Typical Scatter Correction Examples
nents in aerospace and the automotive and power
generation sectors (Brunke et al., 2012; De Chiffre, To evaluate the effects of applying advanced scatter
2014). In manufacturing, speed of results is often very correction technology, several samples were scanned
important and this is why cone beam computed that are typical for the most common tasks using
tomography is the preferred technology. However, as industrial high-energy computed tomography with
has been explained, this speed is obtained at the micro- and minifocus sources.
expense of quality.
Advanced scatter correction now allows scanning Turbine Blades
to take place with cone beam computed tomography As aircraft engine performance requirements become
at speeds up to 100 times faster than fan beam more stringent, turbine blade cooling designs require
computed tomography but at comparable quality of complex multi-wall castings that introduce inspection
results (Figure 4). challenges. Whereas before, it was enough to measure
Gray value

Gray value

Distance Distance
(a) (b)

Figure 5. Cone beam computed tomography of a turbine blade at the same scan parameters: (a) conventional versus
(b) scatter corrected.

994 M AT E R I A L S E VA L U AT I O N • J U LY 2 0 1 6
Gray value

Gray value
Distance Distance
(a) (b)

Figure 6. Computed tomography scans, both with applied beam-hardening correction: (a) conventional 450 kV versus
(b) 300 kV with advanced scatter correction.

wall thickness by ultrasound, there is now a need for better signal-to-noise ratio (SNR) and a better gray
computed tomography technology to measure the value homogeneity compared to a conventional
new structures. 450 kV cone beam computed tomography scan.
The illustration and line profile in Figure 5 shows
the significant quality difference between scans Aluminum Castings
carried out without and with the new scatter correction The comparison in Figure 7 demonstrates the differ-
technique. ence between fan beam computed tomography and
As Figure 6 demonstrates, the inspection scatter corrected cone beam computed tomography
technique can now be performed for many applica- (Figures 7a and 7b) against uncorrected conventional
tions with 300 kV computed tomography scans, cone beam computed tomography in blur and streaks,
obviating the investment in more expensive 450 kV the improved discontinuity detection potential with
high-energy computed tomography equipment that the correction technique, and the much higher gray
would normally be required. In this specific case, the value homogeneity. The line profile comparison empha-
scatter corrected 300 kV scan even offers ~20 to 30% sizes the advantage of minimizing scatter. Relevant for

60 000 60 000 60 000


Gray value

Gray value

Gray value

50 000 50 000 50 000


40 000 40 000 40 000
30 000 30 000 30 000 A: 26 107
20 000 A: 11 557 20 000 A: 13 298 20 000
10 000 10 000 10 000
0 0 0
–70 –56 –42 –28 –14 0 14 28 42 56 –70 –56 –42 –28 –14 0 14 28 42 56 –70 –56 –42 –28 –14 0 14 28 42 56
Distance (mm) Distance (mm) Distance (mm)
(a) (b) (c)

Figure 7. Computed tomography slice and gray value line profile of a scanned cylinder head: (a) fan beam computed tomography; (b) cone
beam computed tomography with scatter correct; and (c) cone beam computed tomography without scatter correct.

J U LY 2 0 1 6 • M AT E R I A L S E VA L U AT I O N 995
ME FEATURE w
x scatter correction

production process control are the scanning times:


the fan beam scan took 2 h, the cone beam scans just
9 min. In this example, scatter correction technology
allowed 13 times faster computed tomography scans at
considerably adequate inspection quality compared to
fan beam computed tomography.
As advanced scatter correction technology
minimizes intensity in the images created by scattered
photons, it also reveals the true SNR level in cone
beam computed tomography images at a given
exposure time, as only the pure absorption data are
reconstructed. In the conventional (non-corrected)
(a)
dataset the reconstruction is based on absorption and
scatter-based intensity and thus has a higher SNR
(as is shown in Figures 7 and 8). However, the gray
value homogeneity in the non-corrected dataset is
highly disturbed by the scatter component in the
images, which makes quantitative and qualitative
data analysis very difficult. In order to further
improve SNR for scatter corrected data, it is possible
to increase the X-ray flux or apply conventional 3D
image processing techniques like median or
(b) adaptive gauss filters.

Figure 8. Microfocus computed tomography comparison of scans of a: (a) multi- Multi-material Sample Scan (Aluminum, Steel, and
material sample showing the left without and right with scatter correction Plastic)
technology; and (b) steel screw in plastic and aluminum showing tomography
slices left and extracted screw surface right. Similar to a technique presented in outside literature,
the multi-material sample comparison in Figure 8
illustrates that less blur and fewer streaks, sharper
8 cm
edges, better homogeneity, improved surface
2 cm segmentation, and reduced artifacts are achieved
450 kV 450 kV when scatter correction technology is applied to a
microcomputed tomography volume, as in Figure 8b
(Verburg and Seco, 2012). Because there are fewer
artifacts, only in the corrected volume could the
real surface be determined automatically for
better qualitative and quantitative analysis and
Without scatter metrology.
correction
5.5 cm
Benefits in Metrology
Computed tomography is now widely used in
metrology, frequently displacing “touch” metrology
With scatter
correction using coordinate measuring machines especially to
7.0 cm measure complex parts with hidden surfaces
(a) (b) (Bartscher et al., 2008; Carmignato et al., 2012; Hiller
17 cm et al., 2012; Kruth et al, 2011; VDI, 2010). Currently,
automated computed tomography measuring
Figure 9. Computed tomography slice and surface extraction comparison of a programs try to determine and precisely identify the
stepped aluminum cylinder with a central 2 cm (0.79 in.) drilling inside: (a) surface of a work piece by analyzing the gray values of
without scatter correction technology; and (b) with scatter correction technology. each voxel. When a large difference in gray values is
At the same high-energy scan parameters (450 kV), the corrected, high quality found, the software determines the surface line
volume shows a more homogenous gray value distribution allowing a much more
between the material and air. However, scatter
precise surface segmentation. Hence, even at up to ~27% more material
penetration length of 14 versus 11 cm (5.51 versus 4.33 in.), the scatter corrected radiation artifacts disrupt this frontier, giving the
surface can still be automatically extracted. illusion that material is present when in fact it is air

996 M AT E R I A L S E VA L U AT I O N • J U LY 2 0 1 6
the scatter correction technique allows for
more precise surface detection at the same
penetration length and energy
disguised by an artifact. Consequently, the software
8 cm
is unable to precisely determine the exact surface of
the sample. The scatter correction technique reduces 2 cm
these artifacts. Hence, it is possible to scan even 450 kV 350 kV
thicker samples.
This effect is demonstrated on the stepped test
phantom cylinder: compared with conventional high-
energy cone beam computed tomography, scanning
with scatter correction technology allows up to ~27%
more material penetration at the same scan parame- Without scatter With scatter
correction correction
ters to still determine the exact material surface 5.5 cm 5.5 cm
(Figure 9). On the other hand, at the same material
penetration length, a comparable measurement
performance can be reached by applying just 77.7%
(350 kV instead of 450 kV) scan energy (Figure 10).
This also means that the scatter correction technique
allows for more precise surface detection at the same (a) (b)
penetration length and energy due to fewer artifacts 17 cm
negatively affecting the metrology results.
As Figure 11 shows, also at medium-energy cone Figure 10. Computed tomography slice and surface extraction comparison of a
beam computed tomography, using scatter correction stepped aluminum cylinder: (a) without scatter correction technology (450 kV
leads to comparable precise measurement results at scan); and (b) with scatter correction technology scanned at 350 kV. Exact surface
9 cm (3.54 in.) aluminum penetration length with only segmentation is possible in both cases until 11 cm (4.33 in.) aluminum
penetration length, but to reach a comparable measurement performance with
250 kV instead of 300 kV (required to scan the applied scatter correction, 100 kV less energy is required.
cylinder without scatter correction).

Conclusions
Industrial NDT and metrology are continually driven by 9 cm
three demands: high quality, speed, and affordability.
2 cm
The new scatter correction technique helps to achieve
these three, often mutually exclusive goals by using 300 kV 250 kV
cone beam computed tomography to provide the high
quality computed tomography scanning delivered by Without scatter With scatter
correction correction
fan beam computed tomography. The technique works 4.5 cm 4.5 cm
at speeds up to 100 times faster, while using
hardware that offers cost savings, and improved (a) (b)
image quality is provided at moderate energies 12 cm
compared to conventional 3D computed tomography.
w
x Figure 11. Computed tomography slice and surface extraction comparison of a
stepped aluminum cylinder for medium energy scans: (a) 300 kV scan without
AUTHOR scatter correction; and (b) 250 kV with scatter correction technology. To reach the
same measurement performance, only 250 kV were needed with applied scatter
Dr. Ing. Oliver Brunke, Dipl. Phys.: GE Inspection Technolo-
correction technology to penetrate 9 cm (3.54 in.) of aluminum.
gies; 49 5031 172 142; e-mail oliver.brunke@ge.com;
website www.gemeasurement.com/ct.

J U LY 2 0 1 6 • M AT E R I A L S E VA L U AT I O N 997
ME FEATURE w
x scatter correction

NOTE Hiller, J., M. Maisl, and L.M. Reindl, “Physical Characterization


and Performance Evaluation of an X-ray Micro-computed
NLR-EAR99 export classification for the blade images: Tomography System for Dimensional Metrology Applica-
108010956. tions,” Measurement Science and Technology, Vol. 23,
No. 8, 2012.
REFERENCES Hsieh, J., Computed Tomography: Principles, Design, Arti-
Baer, M., M. Hammer, M. Knaup, I. Schmidt, R. Christoph, facts and Recent Advances, second edition, John Wiley &
and M. Kachelrieß, “Scatter Correction Methods in Dimen- Sons, Hoboken, New Jersey, 2009.
sional CT,” Conference on Industrial Computed Tomography, Kak, A.C., and M. Slaney, Principles of Computerized Tomo-
Wels, Austria, 19–21 September 2012. graphic Imaging, IEEE Press, New York, New York, 1988.
Bartscher, M., U. Hilpert, and D. Fiedler, “Determination of the Kruth, J.-P., M. Bartscher, S. Carmignato, R. Schmitt, L.
Measurement Uncertainty of Computed Tomography Measure- De Chiffre, and A. Weckenmann, “Computed Tomography
ments using a Cylinder Head as an Example,” Technisches for Dimensional Metrology,” CIRP Annals – Manufacturing
Messen, Vol. 75, No. 3, 2008, pp. 178–186 (in German). Technology, Vol. 60, No. 2, 2011, pp. 821–842.
Brunke, O., F. Hansen, I. Stuke, and F.F. Butz, “A New Neuser, E., O. Brunke, and A. Suppes, “High Resolution
Concept for High-speed Atline and InlineCT for up to Industrial CT Systems: Advances and Comparison with
100% Mass Production Process Control,” 18th World Synchrotron-based CT,” Proceedings of the International
Conference on Nondestructive Testing, Durban, South Symposium on Digital Industrial Radiology and Computed
Africa, 16–20 April 2012. Tomography, Berlin, Germany, 20–22 June 2011.
Carmignato, S., A. Pierobon, P. Rampazzo, M. Parisatto, VDI, VDI/VDE 2630, Part 1.3, Computed Tomography in
and E. Savio, “CT for Industrial Metrology—Accuracy and Dimensional Measurement – Influencing Variables on
Structural Resolution of CT Dimensional Measurements,” Measurement Results and Recommendations for Computed
Conference on Industrial Computed Tomography, Wels, Tomography Dimensional Measurements, Verein Deutscher
Austria, 19–21 September 2012. Ingenieure, Dusseldorf, Germany, 2010.
De Chiffre, L., S. Carmignato, J.-P. Kruth, R. Schmitt, and Verburg, J.M., and J. Seco, “CT Metal Artifact Reduction
A. Weckenmann, “Industrial Applications of Computed Method Correcting for Beam Hardening and Missing Projec-
Tomography,” CIRP Annals – Manufacturing Technology, tions,” Physics in Medicine and Biology, Vol. 57, No. 9, 2012.
Vol. 63, No. 2, 2014, pp. 655–677.

998 M AT E R I A L S E VA L U AT I O N • J U LY 2 0 1 6
w
x ME FEATURE

TURBINE
airfoils
Analysis
Techniques for
Volumetric
Computed
C
omputed tomography has been a valuable nondestructive testing
(NDT) technique for decades. Because of its long cycle times for

Tomography data acquisition and analysis, traditionally it has not seen wide-
spread use in manufacturing environments. It is used in the
Inspection of aerospace industry in a single slice mode to evaluate the severity of indica-
tions seen with other NDT methods such as radiographic testing (RT) or ultra-
Turbine Airfoils sonic testing (UT). It has been applied with multiple computed tomography
images to critical or hard-to-inspect areas of components as part of standard
by Patrick Howard, Joseph Portaz, production flow when other, more cost-effective techniques do not meet the
and Peter Wassenaar inspection requirements. Computed tomography has seen wide use, however,
as part of new product development and root cause investigations by
collecting computed tomography slices for the entire volume of components.
For these applications, the long inspection times and large data sets are not
an issue. The engineering insight provided by the inspection data offsets the
inspection time and cost for these uses.
The use of computed tomography slices covering the entire volume of a
component has been critical to the advancement of innovative aerospace
technologies such as additive manufacturing and ceramic matrix composites.
Photo credit: GE Aviation Inspection times for these components were often measured in hours, as data

J U LY 2 0 1 6 • M AT E R I A L S E VA L U AT I O N 999
ME FEATURE w
x inspection of turbine airfoils

reduced inspection time provided by VCT has


made it practicable to use this technique for the
production inspection of advanced components
were acquired one single computed tomography slice on breaking the dataset down into a series of views
at a time. Recent advancements in computed tomog- for an inspector to analyze (Howard et al., 2010). This
raphy data acquisition technology have moved from concept is illustrated in Figure 1.
the use of linear X-ray detectors to area X-ray detectors These views can consist of planes, volume render-
that can collect computed tomography data from a ings, or complex surfaces from the relevant areas of
component in a single acquisition. The use of area the component. Software has been created to define a
X-ray detectors to collect computed tomography data is series of views from the component and then present
often referred to as volumetric computed tomography them to the inspector as a workflow. That workflow
(VCT) and has reduced data acquisition times for an can then be applied to multiple components of the
entire component from hours to minutes (Telesz, same design. This concept has been successfully
2015). The reduced inspection time provided by VCT applied to the production inspection of turbine
has made it practicable to use this technique for the airfoils. The remainder of this paper describes typical
production inspection of advanced components. In views used in the airfoil workflow.
order to realize the use of VCT in a production environ-
ment, the data produced by the inspection must be Turbine Airfoil Inspection
analyzed within a time comparable to the time taken The proper flow of air through the cooling passages
by the data acquisition. This paper describes a and holes found in the airfoils used by modern
technique for rapidly analyzing VCT inspection data aviation turbines is critical to the performance of the
and the application of that technique to the inspection airfoil and the overall motor. The majority of airfoils
of turbine airfoils. are cast components. During the manufacturing
process, most airfoil castings are inspected for foreign
Volumetric Image Review in a Production material in the cooling passages using RT. The thickness
Environment of the cooling passage walls is measured using UT. The
Previously, the authors described a concept for the castings are then sent for final machining operations
review of VCT data in a production environment based where the attachment areas are machined and cooling

Figure 1. Concept for the review of volumetric data sets by breaking them down into a series of views.

1000 M AT E R I A L S E VA L U AT I O N • J U LY 2 0 1 6
holes are drilled. After the machining operations are
complete, the machined areas are inspected using
penetrant testing. The cooling holes and passages are
checked for the presence of foreign material or incom-
pletely drilled holes using RT and flow testing. The
thickness of the cooling passage walls is verified again
using RT and computed tomography. Although the
wall thickness of the cooling passages is checked
before final machining, errors in the cooling hole
drilling process can cause local variations in thickness.
If the drilling process does not stop at the proper
depth, it may contact an unintended surface of the
cooling passage, causing the passage wall to lose
thickness in that region. This condition is commonly
referred to as a scarf, or overdrill, and is shown in
Figure 2. The rest of this paper focuses on the use of
VCT to inspect the cooling passages and holes of
machined airfoils.

Overdrill

Figure 3. Example of an oblique plane in a volumetric


computed tomography data set.

Scarf Application of Planes to Turbine Airfoil Inspection


Although orthogonal planes could be used for the
inspection of turbine airfoils, oblique planes are more
useful in practice. Oblique planes can be aligned with
individual cooling holes or groups of cooling holes to
produce views that are useful to inspectors, as illus-
Figure 2. Common conditions that can arise from errors trated in Figure 4.
that occur when drilling cooling holes in an airfoil. Figure 4a conceptually shows an oblique plane
through a cooling hole as viewed on an orthogonal
slice of the computed tomography data set. The
oblique plane through that row of holes is shown in
3D space in Figure 4b. The oblique plane can be
Planes extracted from the dataset and visualized as a 2D
A plane is a flat, 2D surface in a 3D space. In 3D image, as shown in Figure 4c. Such a view can be
imaging, orthogonal planes are three planes that are used by an inspector to easily identify overdrills,
mutually perpendicular to each other. In computed scarfs, and holes that are not completely drilled to the
tomography imaging, the orthogonal planes are desired depth. As indicated by the blue arrows in
typically the data acquisition system’s reference Figure 4a, a small collection of oblique planes parallel
frame. A plane not parallel to one of those orthogonal to each other can be assembled into a short movie for
planes is described as oblique. An example oblique the inspector to view. The use of a movie compen-
plane in a VCT data set of a turbine airfoil is depicted sates for any manufacturing variation in the placement
in Figure 3. of the cooling holes from part to part.

J U LY 2 0 1 6 • M AT E R I A L S E VA L U AT I O N 1001
ME FEATURE w
x inspection of turbine airfoils

(a) (b) (c)

Figure 4. Application of oblique planes to turbine airfoil inspection: (a) location of oblique plane; (b) view of oblique plane in 3D; and
(c) extracted oblique plane image.

Ruled Surfaces
In geometry, a surface is considered “ruled” if through
every point of that surface there is a straight line that
lies on the surface. A familiar example of ruled surface
is the hyperboloid shown in Figure 5a. A ruled surface
also defines the surface that connects two curves in
3D space, as illustrated in Figure 5b. It is this concept
that is applied to turbine blade inspection.

Application of Ruled Surfaces to Turbine Airfoil In-


spection
A ruled surface can be used to visualize a surface of
an airfoil such as the exterior or the interior of one of
(a) the cooling passages. Figure 6a conceptually shows
one of the curves that can define a ruled surface
located on an orthogonal plane of the computed
tomography dataset. This curve accompanied by
another similar curve on a different orthogonal plane
defines the ruled surface visualized in Figure 6b.
Similar to the oblique plane, the ruled surface can be
extracted from the volume and visualized as a 2D
image, as shown in Figure 6c. Such a view can be
used by an inspector to easily identify overdrills,
scarfs, and holes that are not completely drilled, in
areas that are not easily visualized using oblique
planes. Similar to oblique planes, a small series of
neighboring ruled surfaces can be assembled into a
short movie for the inspector to view, as indicated by
the blue arrows in Figure 6a.

Example Views from Turbine Airfoil Inspection


(b) The visualization techniques described in this paper
were applied to VCT data sets of turbine airfoils with
Figure 5. Examples of ruled surfaces: (a) hyperboloid; known radiographic indications. Representative
and (b) simple ruled surface defined by points on two examples from those trials are presented in the
curves and lines connecting those points. following.

1002 M AT E R I A L S E VA L U AT I O N • J U LY 2 0 1 6
(a) (b) (c)

Figure 6. Application of ruled surfaces to turbine airfoil inspection: (a) location of a ruled surface curve; (b) view of the ruled surface in 3D; and
(c) extracted ruled surface image.

(a) (b) (c)

Figure 7. Oblique plane visualization showing: (a) overdrill indication viewed perpendicular to the drill direction;
(b) overdrill indication viewed parallel to the drill direction; and (c) incomplete drill indication.

Oblique Planes
identify overdrill indications on that surface. The wall
For groups of holes drilled in a pattern that is close to of an interior cooling passage is an example of such a
linear, oblique planes provide a view that allows the surface. Figure 7b contains an overdrill indication visu-
inspector to rapidly identify overdrill indications. In alized using an oblique plane in this orientation. The
Figure 7a, the oblique plane is located parallel to and indication from the cooling hole is circled in green.
through the axis of a group of holes. The holes are The other circular features in the images are either
shown on the left hand side of the image and the cast or drilled intentional features of the casting.
overdrill indications, circled in green, are on the right These image features are present in the image from
hand side. every acceptable airfoil of this design, whereas the
The orientation of the oblique plane parallel to the indication circled in green will occur only in airfoils
axes of the group of holes is also effective for identi- that have an overdrill in this area of the airfoil.
fying indications from holes that are incompletely
drilled. An incomplete drill indication is illustrated in Ruled Surfaces
Figure 7c. Overdrill indications from groups of holes that are not
For internal surfaces of the airfoil, which are linear or from non-planar surfaces of an airfoil can
approximately planar, an oblique plane can be often be visualized using ruled surfaces. Figure 8a
oriented parallel and adjacent to that surface to gives an example of two overdrill indications that

J U LY 2 0 1 6 • M AT E R I A L S E VA L U AT I O N 1003
ME FEATURE w
x inspection of turbine airfoils

can be used to identify foreign material remaining in


the cooling passages. The indication circled in green
in Figure 9 is from shot media left in a cooling
passage of the airfoil after a peening operation.

Conclusions
Advances in the speed of data acquisition for
computed tomography systems have accelerated the
migration of computed tomography inspection from
the laboratory toward the production environment. In
the production environment, the large, complex data
sets produced by VCT inspections will need to be
analyzed with a cycle time not exceeding that of the
data acquisition. Efficient evaluation techniques for
the data generated by the computed tomography
inspection of turbine airfoils have been developed
and implemented in the production inspection of
those components. w x
(a) (b)
ACKNOWLEDGMENTS
The authors wish to acknowledge their colleagues at FEI:
Figure 8. Ruled surface visualization showing: (a) overdrill indications; and Patrick Barthelemy, Franck Fauverte, and Alexandre
(b) incomplete drill indication. Marinkovic, who implemented the concepts described in
this paper in the Avizo Clue software package.

occur on the wall of an internal cooling passage in the AUTHORS


airfoil’s leading edge. In this figure, the indications are Patrick Howard: M.S.E.E.; GE Aviation, Cincinnati, Ohio;
e-mail patrick.howard@ge.com.
circled in green. The other features in the image are
Joseph Portaz: GE Aviation, Cincinnati.
from normally occurring cooling holes in the airfoil.
Peter Wassenaar: M.S.; GE Aviation, Cincinnati.
These features will be present in all properly manufac-
tured components, while the circled indications will be REFERENCES
present only in the case of an overdrill. Similarly, Howard, P., J. Portaz, J. Janning, P. Barthelemy, and F.
incomplete drills can be identified using the same Fauverte, “3D Digital Testing Techniques for High Volume
view. This is shown in Figure 8b where a feature of the Production Applications,” Materials Evaluation, Vol. 68,
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image, which is normally present, is missing.
Telesz, S., “Technology Leaps in Production Readiness of
Ruled surfaces can also be used to visualize the Computed Tomography Technology and Solutions,”
internal cooling passages of an airfoil in a single Proceedings of the ASNT Digital Imaging Conference XVIII,
image, as shown in Figure 9. Images such as these Warwick, Rhode Island, 27–29 July 2015.

Figure 9. Application of a ruled surface to identify foreign


material during turbine airfoil inspection.

1004 M AT E R I A L S E VA L U AT I O N • J U LY 2 0 1 6
PRODUCT gallery
giving a minimum of 6.6 h autonomy covered inspection area while reducing
with its hot swappable concept for scanning time. UltraVision touch software
continuous use. is embedded in the Topaz32, and 2D
Sonatest, Inc., Milton Keynes, United matrix array probe support is now
Kingdom included without the need for any
www.sonatest.com external software. This fully-integrated
and simplified approach can reduce
Ultrasonic Instrument the amount of equipment needed to
Zetec, Inc. has introduced the Topaz32, a perform an inspection. Plus, the rugged
Phased Array Instrument
fully integrated phased array ultrasonic magnesium housing is long lasting and
Retaining the best features of the VEO line, nondestructive testing instrument has no air intake, making it ideal for
the VEO+ features key design elements, optimally designed for oil and gas, power the harshest environments.
including superior digital technology with a generation, manufacturing, and transporta- Zetec, Inc., Snoqualmie, Washington
new 32:128PR board and four available tion applications. An advanced onboard www.zetec.com
phased array configurations: 16:64PR, computer substantially improves the
32:64PR, 16:128PR, or 32:128PR. The Flaw Detector
ability to upgrade in the field further The Isonic 3510 combines phased array,
improves the VEO+ user experience. Along single- and multi-channel conventional
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ities. The phased array/ultrasonic testing inspections. The phased array modality has
(UT)/time of flight diffraction multiscan fully parallel 32:32 phased array electronics
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premium computing performance based power of the instrument, reducing typical ality; two phased array probe terminals:
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1006 M AT E R I A L S E VA L U AT I O N • J U LY 2 0 1 6
SPOTLIGHT w
x Computed Tomography

Industrial Process Control


The scatter|correct technology from GE Measurement & Control is now available for the
phoenix v|tome|x m computed tomography system. It provides significant computed
tomography data quality improvements for high-energy microfocus computed tomography
scans with up to 300 kV. The scatter|correct technology enhances discontinuity detection
and analysis as well as 3D metrology in the automotive, aerospace, and power generation
sectors and can be applied to high scattering materials. This technological advancement
automatically removes scatter artifacts from the computed tomography volume, allowing
users to gain a low scatter artifact quality level. Process control productivity on the
production floor is increased by clearly improved quantitative volume evaluations, such
as automatic discontinuity recognition or more precise 3D metrology results. The phoenix
v|tome|x m is a versatile X-ray microfocus computed tomography system with optional
high resolution nano-computed tomography capability for 3D metrology and failure
analysis with up to 300 kV/500 W. Beyond down to <1 µm detail detectability, the system
offers excellent magnification and power at 300 kV.
GE Measurement & Control, Wunstorf, Germany
www.gemeasurement.com

Screening Detectors
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elements and ideal absorption length the series achieves optimized radiation collection,
minimized crosstalk, and high conversion efficiency. The X-Scan D also supports dual-
energy imaging for material recognition. The compact and efficient detector design enables
overall system optimization with direct savings on enclosure and other hardware, while
low dose rates result in minimal shielding and radiation exclusion zones.
Detection Technology, Inc., Billerica, Massachusetts
www.deetee.com

Microtomograph
Micro Photonics, Inc. has released the SkyScan1275 desktop microtomograph from Bruker.
The SkyScan1275 is specially designed for fast scanning using new advances in the
technology of X-ray sources and efficient flat-panel detectors. It opens the possibility for
reducing scan time down to a few minutes without compromising image quality. Current
graphics cards give an additional gain in performance and speed. Fast realistic visualization
of the microstructure through volume rendering enables excellent imaging with the ability to
virtually cut or fly around the inside of objects. Fast scanning with high quality results is
crucial for scientific research and industrial applications such as quality control or production
process monitoring. The SkyScan1275 provides a high level of automation. A simple push of a
button on the front of the system starts an auto sequence of a fast scan, followed by
reconstruction and volume rendering executed during scanning of the next sample.
Micro Photonics, Inc., Allentown, Pennsylvania
www.microphotonics.com

J U LY 2 0 1 6 • M AT E R I A L S E VA L U AT I O N 1007
PRODUCT gallery
NDT
Web SPOTLIGHT w
x
Computed Tomography
SIghTINgS
The following are online resources of interest to the NDT community.
Each listing includes a description of the website and a photo of the
site’s home page. Published four times a year, NDT Web Sightings is
a great way to bring traffic to your site.

www.physicalacoustics.com

Computed Tomography Software


VGStudio MAX 3.0, the latest version of Volume Graphics’
high-end software for the visualization and analysis of
industrial computed tomography data, is available now. This
software enables companies to easily run comprehensive,
nondestructive tests. VGStudio MAX 3.0, which has been
completely redeveloped to take full advantage of modern
hardware, now supports fast solid-state drive storage and
Physical Acoustics, the renowned acoustic emission testing (AE) graphics processing unit acceleration. A new unload/reload
leader worldwide, has launched its website featuring its entire line
of sensors, systems, software, and monitoring solutions. data function for gray values drastically reduces memory
Check out the new Physical Acoustics website for all your AE needs! requirements. This benefits both metrologists, who do not
Start browsing today at www.physicalacoustics.com require the gray values of the object’s interior, and users,
who edit and share high-resolution computed tomography
data sets. VGStudio MAX 3.0 can also work with point cloud
data in addition to voxel, computer aided design, and mesh
www.universityofultrasonics.com data. Moreover, users can convert from one format to
another. For flexible process automation, macros can now
be combined, rearranged, and reused like building blocks.
A new combined analyses feature lets users combine, for
example, a wall thickness analysis with a porosity/inclusion
analysis. A discontinuity is then classified not only according
to its size, but also according to its size in relation to the
local wall thickness. The improved Coordinate Measurement
Module, which allows users to measure even difficult-to-access
component surfaces, offers new and enhanced object
registration options, tolerancing of registration results, and
line and surface profile tolerances. A new Transport
Phenomena Module performs virtual experiments on, for
example, computed tomography scans of soil and rock
samples, to identify material properties.
Broaden your ultrasonic testing (UT) spectrum with advanced Volume Graphics, GmbH, Heidelberg, Germany
ultrasonics skills training for tomorrow’s UT, phased array and time www.volumegraphics.com
of flight diffraction inspectors. University of Ultrasonics’ (UUT’s)
qualified instructors deliver field-oriented training methods in a
high-level learning environment. With a curriculum structured to
maximize each student’s learning potential, UUT classes go
beyond that which is traditionally taught in basic skills training.
Register online for your class today.

1008 M AT E R I A L S E VA L U AT I O N • J U LY 2 0 1 6
independently adjustable emitting and equalizing of the sensitivity within an
receiving aperture with parallel firing; entire cross-section or volume of the
analog-to-digital conversion; on-the-fly material is provided by the unique inde-
real-time digital phasing; and two inde- pendent angle gain and gain per focal
pendent channels for UT and TOFD capable law compensation solution and image
for both single and dual modes of use. normalization.
Top-level performance is achieved through Qualitek, LLC, Houston, Texas
firing phased array, TOFD, and conven- www.qualitek-ndt.com
tional probes with the bipolar square wave
initial pulse with wide-range-tunable Wheel Inspection System
duration and amplitude (up to 300 Vpp). Following test operations during production
The unique true-to-geometry volume involving more than 250 000 inspected wheel, an annual throughput of 1.5 million
overlap coverage and real-time imaging of wheels, Yxlon has officially launched the inspected wheels is being applied as the
the Isonic 3510 allows high-performance WI26 G wheel inspection system with basis. The WI26 G is equipped with the
inspection of simple and complex automated discontinuity recognition and Yxlon Panel 460 detector. Because of the
geometry welds with scanning from the Yxlon Panel 460 detector. The design extremely large active area, the number of
one or both sides simultaneously, as for the WI26 G is geared toward speed, projections per inspection run is reduced,
well as bolts, bridge hanger pins, wind inspection decision-making, and minimum equivalent to a savings in real time. The
turbine and other shafts, and more. The maintenance requirements. At less than innovative manipulation concept using
precise and easy reproducible automatic 20 s of inspection time per standard grippers increases the speed of inspection

J U LY 2 0 1 6 • M AT E R I A L S E VA L U AT I O N 1009
even further. The efficient wheel feed and with versatility in mind, exceeding the
discharge via a new type of loadlock and requirements of balance of plant inspec-
transfer construction design ensures tions, while offering other markets a
complete shielding against radiation and productivity-enhancing tool. By automating
implements wheel identification directly probe motion to inspect heat exchangers,
during insertion. At the same time, the the system always yields accurate and
ingenious mechanics minimize unneces- reliable data at speeds optimized for the
sary wear and tear, while automatic cali- technique. Probot is compatible with
bration programs eliminate frequent industry-standard probes and is fully inte-
program adjustments. Aligned to work with grated into Eddyfi’s product lineup. It is
a wide range of wheel sizes and weights, designed to enhance the operation of
the WI26 G is excellently suited for mixed Eddyfi’s most innovative tubing probes.
operation and remains operable even in Users can configure and control Probot
the event of an expanded product set up, requires no compressed air, has a with Magnifi advanced multi-technology
portfolio. small footprint, and offers the robustness software for tube inspections. Adding the
Yxlon, Hamburg, Germany required by the industry. Probot also Ectane test instrument creates a powerful
www.yxlon.com makes one-person inspection a reality. The heat exchanger inspection system.
probe pusher system is designed to Eddyfi, Quebec, Quebec, Canada
Probe Pusher System dramatically and safely increase inspection www.eddyfi.com w x
Eddyfi has launched the Probot probe speed, while maintaining high-quality
pusher system. It is easy to transport and results. Furthermore, Probot is designed

1010 M AT E R I A L S E VA L U AT I O N • J U LY 2 0 1 6
Contact ASNT
The ASNT International Service Center is open from 8:30 a.m. to 5:00 p.m. Eastern time, Monday
through Friday. Voicemail messages can be left 24 hours a day by following the recorded prompts. In
the U.S. and Canada, call toll free (800) 222-2768 or (614) 274-6003; fax (614) 274-6899. E-mail
addresses for individual staff members are given below. If you prefer, write ASNT, 1711 Arlingate Lane,
P.O. Box 28518, Columbus, OH 43228-0518. ASNT’s website is available at www.asnt.org.
AREA OF INQUIRY CONTACT (EXTENSION) E-MAIL
Executive Offices
Executive Director Arny Bereson (201) abereson@asnt.org
Executive Assistant Michelle Thomas (223) mthomas@asnt.org
Accounting Department
Chief Financial Officer Mary Potter (203) mpotter@asnt.org
Account balance inquiries Angie Guzzo (228) aguzzo@asnt.org
Credit and collections Trina Coakley (220) tcoakley@asnt.org
Dues payment inquiries Margaret Leonard (229) mleonard@asnt.org
Book Department
Book and catalog orders Sandy Simpson (215) ssimpson@asnt.org
Curtis Smith (214) csmith@asnt.org
Customer service supervisor Trina Coakley (220) tcoakley@asnt.org
Certification and Technical Services Department
Chief Technical Officer James Bennett (250) jbennett@asnt.org
Senior Manager of Certification and
Technical Services Jim Houf (212) jhouf@asnt.org
Application requests Tricia Davis (219) tdavis@asnt.org
ASNT NDT Level III examinations (International) Tricia Davis (219) tdavis@asnt.org
ASNT NDT Level III examinations (U.S.) Lisa Law (226) llaw@asnt.org
ASNT NDT Level III recertification Tricia Davis (219) tdavis@asnt.org
Certification Specialist Kimberly Donaldson (242) kdonaldson@asnt.org
General inquiries Lisa Law (226) llaw@asnt.org
IRRSP/radiation safety Jennifer Harris (237) jharris@asnt.org
Technical Services Supervisor Charles Longo (241) clongo@asnt.org
Senior Manager of Quality Control Mike Boggs (218) mboggs@asnt.org
Senior Manager of Training Matthew Patience (240) mpatience@asnt.org
Conference Department
Senior Manager of Conferences Christine Schnitzer (202) cschnitzer@asnt.org
Conference registration Angie Guzzo (228) aguzzo@asnt.org
Exhibit and event coordination Ruth Staat (227) rstaat@asnt.org
Level III refresher courses Alicia LeMasters (213) alemasters@asnt.org
CEU program Angie Guzzo (228) aguzzo@asnt.org
Program coordination Alicia LeMasters (213) alemasters@asnt.org
Internet
ASNT website Stephen Schaefer (222) sschaefer@asnt.org
Advertising Jessica Miller (209) jmiller@asnt.org
Marketing Communications Department
Senior Manager of Marketing Communications Garra Liming (211) gliming@asnt.org
Advertising Supervisor Jessica Miller (209) jmiller@asnt.org
Communications Manager Matt Monta (239) mmonta@asnt.org
Public Relations and Brand Manager Dana Sims (244) dsims@asnt.org
Corporate design services Paul Conley (232) pconley@asnt.org
Member Relations and Services Department
Senior Manager of Member Relations and Services Heather Cowles (216) hcowles@asnt.org
Awards Jessica VanDervort (233) awards@asnt.org
Sections Coordinator Debbie Segor (235) dsegor@asnt.org
Program Coordinator Jessica VanDervort (233) jvandervort@asnt.org
Committee participation Jessica VanDervort (233) jvandervort@asnt.org
President’s Award points Pat White (217) presaward@asnt.org
Publications Department
Senior Manager of Publications Tim Jones (204) tjones@asnt.org
Library Toni Kervina (205) tkervina@asnt.org
Materials Evaluation
Advertising Jessica Miller (209) jmiller@asnt.org
Articles Nat Moes (207) nmoes@asnt.org
Buyers Guide Jessica Miller (209) jmiller@asnt.org
Calendar Toni Kervina (205) tkervina@asnt.org
Employment Service Toni Kervina (205) tkervina@asnt.org
Ready Reference Guide Nat Moes (207) nmoes@asnt.org
Reprints Toni Kervina (205) tkervina@asnt.org
Section News Pat White (217) presaward@asnt.org
NDT Handbook inquiries Patrick Moore (224) pmoore@asnt.org
NDTMarketplace inquiries Toni Kervina (205) tkervina@asnt.org
Advertising Jessica Miller (209) jmiller@asnt.org
New publications authors Cynthia Leeman (225) cleeman@asnt.org
Bob Conklin (245) bconklin@asnt.org
RNDE inquiries Hollis Humphries (206) hhumphries@asnt.org
The NDT Technician (TNT) inquiries Toni Kervina (205) tkervina@asnt.org
If you are having trouble locating who should handle your inquiry, please ask the operator at extension
200 to direct your call to the appropriate department personnel.
NEW media
Structural Health ASTM International Standard
Monitoring of Composite for Structural Defects
Structures using Fiber A proposed ASTM International
Optic Methods standard will cover a nondestructive
On 23 August, CRC Press will testing technique that detects struc-
release Structural Health tural defects in both new and in-
Monitoring of Composite service parts for planes, cars, power
Structures using Fiber Optic generation systems, and more.
Methods, by Ginu Rajan and B. According to ASTM member Eric
Gangadhara Prusty. Drawing on the Biedermann, process compensated
extensive experience of its distin- resonance testing (PCRT) is used for
guished contributors, this compre- inspection of critical components. The
hensive, all-in-one reference covers the “new” NDT. This report is partially testing identifies components that have a
basics of composite materials and manu- available in English for the preamble as significant discontinuity or condition that
facturing methods as well as how optical well as thematic abstracts. will affect performance. Biedermann, a
fiber sensors are used to monitor the www.izfp.fraunhofer.de development engineer with Vibrant Corp.,
structural health of material structures noted that such components include gas
using the latest monitoring requirements. Strategic Analysis of the Global turbine engine blades for jet propulsion
With practical applications of fiber optic Gamma Sources Market and power generation; aircraft landing
sensor-based monitoring of composite Research and Markets has announced the gear and brake parts; and powertrain,
structures in aerospace, wind turbine, and addition of the “Strategic Analysis of the steering, and suspension components for
marine applications presented throughout, Global Gamma Nondestructive Testing automobiles.
this text’s usefulness will appeal to scien- (NDT) Radioactive Sources Market” report The proposed standard also will
tists and engineers working in the field as to its offerings. describe how screenings are implemented
well as to mechanical, mechatronic, struc- The global gamma radioactive sources and used on a day-to-day basis. In
tural, and electrical undergraduate and market for NDT applications is segmented addition, the standard outlines what appli-
graduate students. by sources into iridium-192, selenium-75, cations are relevant to these screenings
www.crcpress.com and cobalt-60. For iridium-192 and and what the technique’s limitations are,
selenium-75, a detailed unit shipment allowing users to decide whether PCRT is
Fraunhofer IZFP Annual Report forecast has been provided. Pricing the right tool for the job and how to best
Fraunhofer IZFP has released its “Annual analysis and market position ranking for use it.
Report 2015.” In the field of nondestruc- the top participants in the market have Manufacturers will potentially use the
tive testing (NDT), a paradigm shift also been given. standard to inspect new parts. Commercial
became apparent in 2015. Against the As the cobalt-60 market is very small, and government maintenance repair and
backdrop of discussions surrounding only a unit shipment forecast has been overhaul organizations will use it for
“Industry 4.0” an impending dramatic provided. The base year is 2015 and the inspection of in-service parts. Suppliers of
change can be predicted in which the forecast period is 2016 to 2020. With the both new and in-service parts will also
practices of the “old“ NDT as proven over recent oil price decline, the market will be find the standard useful. With the
many decades exceed the height of their turbulent. However, in the long term, standard, organizations can list PCRT
importance and are replaced by the selenium-75 is expected to provide growth outlier screening as a required inspection
maxims of a “new” NDT. In accordance opportunities. Cobalt-60 is likely to be during the manufacture of a new
with the slogan “quality is produced, not phased out in the next 15 years, while component or during maintenance of an
tested,” the institute will significantly help growth of iridium-192 will be tepid in most in-service component.
shape the future process all the way to the regions. www.astm.org w x
development of a new approach for the www.researchandmarkets.com

J U LY 2 0 1 6 • M AT E R I A L S E VA L U AT I O N 1013
Participate
Participate in American
National Standards
Development
ASKthe president
ASNT’s Standards Development
Committee (SDC) develops ASNT’s
standards, including proposed
ASNT CP-107: ASNT Standard for
Performance Based Qualification and
Certification of Nondestructive Testing
Personnel; ANSI/ASNT CP-106:
Nondestructive Testing – Qualification
and Certification of Personnel;
ANSI/ASNT CP-105: ASNT Standard
Training Outlines of Nondestructive
Testing Personnel; ANSI/ASNT CP-
189: ASNT Standard for Qualification
and Certification of Nondestructive
Testing Personnel; and ANSI/ASNT
ILI-PQ: In-line Inspection Personnel
Qualification and Certification.
If you wish to join the SDC
Subcommittee and participate in
the development of the performance
based testing standard, contact Editor’s note: Ask the President questions near you, you can reach out to the chair or
SDC Secretary Matthew Patience at
can be submitted to president@asnt.org; membership director to learn more. Also,
mpatience@asnt.org. More informa-
selected questions will be answered in sections are always looking for volunteers
tion is available at www.asnt.org/
publications/standards/standards upcoming issues. to coordinate activities, and serving on a
.htm. committee is a great way to get involved.
New Testing Opportunities If there isn’t a section in your area or
if you are interested in starting a new
Kevin, over the last few months, I’d heard section, you can contact Debbie Segor,
Patents about the Section Leaders Conference that
was held in May. It seemed like a very
ASNT sections coordinator, at dsegor
@asnt.org. Debbie can help you navigate
important event. I’m interested in getting the section chartering process and get
Have you been awarded a involved with my section. Where do I start? you on the right path.
patent? And if you’d like to take a more
If you have recently been granted a That is an excellent question. I’m glad active role and wish to serve as an officer,
new patent by a government patent you’re eager to take part in your local I urge you to attend an upcoming Regional
office, we invite you to let us know section. Local sections are incredibly Planning Meeting (RPM), which will next be
about it. We are looking for patents important groups that promote networking held in spring 2017. Similar to the Section
that describe innovations in the and knowledge among ASNT members Leaders Conference, an RPM focuses on
science and practice of nondestruc- and the NDT community. Each member of section leader networking and section
tive testing. You can send a few ASNT is automatically assigned to a management training.
paragraphs describing the invention section depending on geographic location. The ASNT International Service Center
and its range of applications, and a Chances are your section may be meeting focuses on supporting members and
copy of the patent document (or if it very soon! sections, so if you have any questions I
was issued by the United States To get involved, I’d recommend visiting encourage you to call the Member
Patent and Trademark Office, you www.asnt.org/sections and exploring that Relations and Services Department to
can just give us the patent number). area of the website. There, you will find a connect with staff and get involved.
E-mail to ndeguy@yahoo.ccom with list of all the chartered ASNT sections
“ASNT M.E. New Patents” in the around the world. Each active section KEVIN D. SMITH
subject line. listed will include the section contact’s 2015–2016 ASNT President
information. Some sections have websites president@asnt.org
For more information on the
patents, go to the U.S. Patent and
that list information like the names of the w
x
section officers and dates and locations
Trademark Office website at
for section meetings. If there is a section
www.uspto.gov.

1014 M AT E R I A L S E VA L U AT I O N • J U LY 2 0 1 6
INDUSTRY news
energy, and mechanical engineering
markets for over 25 years. Its technology
portfolio includes portable coordinate
measuring machines for universal
applications and specialized optical 3D
measuring systems that enable efficient,
high-precision monitoring, and quality
assurance and control in manufacturing
production.
With over 140 employees, AICON has a
direct presence in Germany, subsidiaries in
China, Korea, Japan, and the U.S., as well
as a network of resellers worldwide
supported by its field support resources.

Physik Instrumente Invests in


Technology Center
Physik Instrumente L.P. (PI) recently
announced the construction of a new
Technology Center at its worldwide head-
Tecnatom Signs Contracts for component. For this purpose it is quarters in Karlsruhe, Germany. After a
Inspection equipped with a mechanical solution year of planning, the cornerstone has been
based on two robots, which can work ceremoniously laid.
Tecnatom Aerospace is developing an collaboratively for the inspection of major In its current space, PI employs more
inspection system for the manufacturer parts using the through-transmission than 400 people in Karlsruhe. At the
Songwol in South Korea. In addition, it has technique or independently, in two ceremony, attended by industry and
signed a contract with Finmeccanica-Alenia separate work areas, to inspect parts political guests, Karl Spanner, founder and
Aermacchi, for which it has been awarded using the pulse-echo technique. Tecnatom president of the company, stated, “We are
the supply of an automated inspection is designing this system by applying the active in a high-tech sector and are
system based on ultrasound, composed of most innovative in-house technology to investing more than 10% of our sales in
a robot mounted on a linear rail, allowing double its working capacity, since it allows research and development. The invest-
the application of pulse-echo techniques for the simultaneous inspection of two ment is necessary to maintain and expand
using phased array technology for the parts located in two different inspection our position on the world market for
detection and characterization of potential areas. precision positioning.”
discontinuities in aircraft parts. The versa- The new Technology Center covers
tility of this robot-based configuration will Hexagon Acquires AICON more than 9600 m2 (100 000 ft2) and will
make it possible to scan complex geome- Hexagon AB, a global provider of informa- include 200 workplaces, laboratories, envi-
tries with high levels of productivity. tion technologies that drive productivity ronmental chambers, and an auditorium
South Korea is one of the most active and quality across geospatial and indus- for seminars and training events. Expected
customers of Tecnatom in providing inspec- trial enterprise applications, has to open at the beginning of 2017, the
tion systems, as five systems are currently announced the acquisition of AICON 3D Center will bring together PI’s development
implemented in this Asian country. For Systems, a provider of optical and portable teams into one shared space.
Songwol, a system is being developed for noncontact 3D measuring systems for
the inspection of major components made industrial manufacturing. University of Bath Develops
of composites. This system stands out espe- Founded in 1990 and based in Tomography Technique
cially for its versatility, since it allows the Braunschweig, Germany, AICON has been A researcher from the University of Bath
control of parts by means of dual through- meeting the measurement needs of auto- has been awarded a new grant to develop
transmission or pulse-echo ultrasonic tech- motive manufacturers and companies in a way of assessing a key stage of the
niques, depending on the structure of the the aerospace, shipbuilding, renewable production of steel, greatly benefitting the

1016 M AT E R I A L S E VA L U AT I O N • J U LY 2 0 1 6
competitiveness of the U.K. and E.U. steel world-leading techniques in our engi- the competitive production of high quality
industry. neering tomography lab, in the area of steel, which is very important for the
Manuch Soleimani is leading this electromagnetic imaging. This is an sustainable future of the U.K. and
three-year project to develop an innovative exciting and yet very challenging project European steel industry.” wx
new technology that will enable the U.K. that will have a great impact in helping in
and E.U. steel industry to become more
competitive and sustainable.
The Shell-Thick project will develop an
induction tomography system for
assessing the solidification process of
metal. This system will significantly
improve the continuous casting process of
steel by providing a real-time, nondestruc-
tive and reliable technique of measuring
the molten steel to detect any discontinu-
ities or flaws as it solidifies and becomes a
market product.
The system will form a kind of contact-
less bracelet around the billet of molten
steel and take continuous measurements
as the steel solidifies. It will visualize the
electrical conductivity of the different
states of the solidifying steel and therefore
provide an image of the structural compo-
sition of the steel as it cools.
By enabling industry to continuously
monitor and alter the cooling process of
steel, this technique will improve the
quality, safety, productivity, costs, and ulti-
mately competitiveness of the U.K. and
E.U. steel industries.
Induction tomography is a new and
emerging noninvasive imaging technique
used in a number of applications including
medical diagnostics, geophysical explo-
ration, and civil engineering.
The E.U. and particularly U.K. steel
industry is currently in a desperate state
and facing widespread job losses due to
its inability to compete with the highly
subsidized steel industries in China.
Steelworks such as the Tata Steelworks at
Port Talbot are currently in emergency talks
to prevent the plant’s closing. It is hoped
this technology might help the E.U. steel
industry become more competitive and have
greater job security in the long-term future.
The University of Bath works closely
with its industrial partners in the U.K. and
across the E.U. to bring innovation to the
marketplace, delivering impactful research
to industry and society.
Soleimani said, “We are delighted to
play a critical part in this project by using

J U LY 2 0 1 6 • M AT E R I A L S E VA L U AT I O N 1017
NDT pics
Liberty Bell RT, 40 Years Ago
As part of the U.S. bicentennial celebration in 1976, the Liberty Bell was radiographed in Philadelphia, Pennsylvania, prior to moving the
historical symbol of American freedom to a new pavilion. The radiographs were proposed by former ASNT President Ralph E. Turner, a
director with the Eastman Kodak Radiography Markets Division. Fourteen sheets of film measuring 1.32 × 2.13 m (4.5 × 7 ft) were
exposed simultaneously, producing the largest single-sheet radiograph at that time. Apart from the familiar main cracks, the testing
showed some shrinkage separations and cracks not known to exist, but nothing prevented the bell’s moving to its new National Park
Service housing, where it still resides today, 40 years later.

“How They Did It—Radiographing the Liberty Bell,” Materials Evaluation, Vol. 34, No. 2, 1976, pp. 14A–18A, 26A. w
x

J U LY 2 0 1 6 • M AT E R I A L S E VA L U AT I O N 1019
CORPORATE partners
CentroTest Asia, Inc. (Mandaluyong,
3angles, Inc. (Albany, NY)
3D Engineering Solutions
(Cincinnati, OH)
Thank You
ASNT is proud to present these NDT manufacturers, users
Philippines)
Centura X-Ray NDT (Cleveland, OH)
Certisq (Luanda, Angola)
3E NDT, LLC (La Porte, TX)
4A Inspection, LLC (Houston, TX) and suppliers who support the Society. This list is current CFS Inspections (Searcy, AR)
Chemetall US, Inc. (New Providence, NJ)
as of 1 June 2016. Chesapeake Testing (Belcamp, MD)
A
Abdallah I AlTamimi Industrial Chevron (Picayune, MS)
Services (Khobar, Saudi Arabia) Churchill Steel Plate, Ltd.
AMA Consultants Corp. (Braselton, GA) B (Twinsburg, OH)
Access Plug Flange, Inc. (Houston, TX) AME International (Singapore) Baker Testing Services, Inc.
ACNDT, Inc. (Middleburg, FL) Cimetrix, Ltd. (Seattle, WA)
Amerapex Corp. (Houston, TX) (Rockland, MA) Circle Systems, Inc. (Hinckley, IL)
Acoustic Technology Group American Inspection Services, Inc. Base Line Data, Inc. (Portland, TX)
(Grandville, MI) Clover Park Technical College
(Grand Bay, AL) BCI Morocco (Casablanca, Morocco) (Lakewood, WA)
Acuren Group, Inc. (Edmonton, American Institute of Nondestructive Ben-Mem Oilfield & General
Canada) CNI Pacific Co., Ltd. (Banchang,
Testing (Baxter, MN) Services, Ltd. (Warri, Nigeria) Thailand)
Ademinsa (Lima, Peru) American Marine Corp. (Anchorage, AK) Bercli Corp. (Berkeley, CA)
Aduche, Ltd. (Port Harcourt, Nigeria) CNS Pantex (Amarillo, TX)
American NDT, Inc. (Lancaster, OH) BETZ Engineering & Technology College of the North Atlantic
Advanced Corrosion Technologies & American Piping Inspection (Tulsa, OK) Zone (Chennai, India)
Training, LLC (Sulphur, LA) (Stephenville, Canada)
American Testing Services BFW Engineering & Testing Comet Technologies USA, Inc.
Advanced Energy (Fort Collins, CO) (Miamisburg, OH) (Paducah, KY)
Advanced Inspection Services Co. (Shelton, CT)
Amo & Partners Engineering Co. BG Detection Services/LA X-Ray Comibassal (Alexandria, Egypt)
(Jubail, Saudi Arabia) (Khobar, Saudi Arabia) (Sun Valley, CA)
Advanced Inspection Technologies Commodity Resource &
AMOSCO (Eastleigh, United Kingdom) Bighorn Inspection, Inc. (Laurel, MT) Environmental, Inc. (Burbank, CA)
(Melbourne, FL) Amotus Solutions, Inc. (Québec, Biomet, Inc. (Fair Lawn, NJ)
Advanced Material Solutions Computerised Information
Canada) BKS Consulting & Training Institute Technology, Ltd. (Milton Keynes,
(Phoenix, AZ) Amron, LLC (New Waterford, OH) (Tehran, Iran)
Advanced OEM Solutions United Kingdom)
AMS Store and Shred, LLC (Lake in Blastline Institute of Surface Condition Monitoring &
(Cincinnati, OH) the Hills, IL) Preparation & Painting (Kochi, India)
Advanced Test Equipment Rentals Maintenance Institute (Vega Baja,
Andire and Co., Ltd. (Port Harcourt, Blatek, Inc. (State College, PA) Puerto Rico)
(San Diego, CA) Nigeria) BlueScope Steel Research (Port
Advantest (San Jose, CA) Cooperativa Metalurgica e
Anglo Eastern Industries (Dubai, Kembla, Australia) Inspecciones ND, R.L.
Aerocentro De Servicios, C.A. (Doral, FL) United Arab Emirates) Blueveld Nigeria, Ltd. (Port Harcourt,
Aerojet Rocketdyne (Rancho (Barquisimeto, Venezuela)
Apex NDT Training Services Nigeria) Cooperheat Saudi Arabia Co., Ltd.
Cordova, CA) (Houston, TX) Boeing (Seattle, WA)
Aerotest Operations, Inc. (San (Jubail, Saudi Arabia)
Applied Technical Services Bossier Parish Community College CoreStar International Corp. (Irwin, PA)
Ramon, CA) (Marietta, GA) (Bossier City, LA)
AES Destructive & NDT, Ltd. (Kwai Cotech IRM Services, Inc. (Houston, TX)
Applus RTD (Edmonton, Canada) Boston Piezo Optics, Inc. Creaform, Inc. (Lévis, Canada)
Chung, Hong Kong) Applus RTD USA (Bakersfield, CA) (Bellingham, MA)
African NDT Centre Pty., Ltd. Crosby Group McKissick Products
Aqua Communications, Inc. Branch Radiographic Labs, Inc. Division (Tulsa, OK)
(Centurion, South Africa) (Waltham, MA) (Cranford, NJ)
AGD Inspection Services, LLC Crossroads Institute
Aral General Trading, LLC (Port BRL Consultants, Inc. (San Antonio, TX) (Oklahoma City, OK)
(Stafford, TX) Saeed, United Arab Emirates) Brotherhood Technical Service Co.
AGR Inspection, Inc. (Burleson, TX) Curtis Industries, Inc. (Kittanning, PA)
Arcadia Aerospace Industries (Punta (Dammam, Saudi Arabia) Curtiss Wright Anatec-LMT (Irvine, CA)
AIP (Houston, TX) Gorda, FL) Bruker (Kennewick, WA)
AIP Global Strategies (Pelham, NH) Cutech Group (Singapore)
Arcmart Indonesia (Bandung, BTEC, LLC (Pueblo, CO) Cuyahoga Community College
Air on Academy (Pathanamthitta, Indonesia)
India) (Cleveland, OH)
Aria Azmoon Sanat Co. (Tehran, Iran) C CWB Group (Milton, Canada)
Air Services (Middleburg Heights, OH) Array Training Ltd. (Aberdeen, Cadillac Casting, Inc. (Cadillac, MI)
Aircraft Inspection Services (Grand CXR Corp. (Kure, Japan)
United Kingdom) Cadorath Aerospace (Broussard, LA) Cygnus Instruments, Inc.
Rapids, MI) Arrow-Tech, Inc. (Rolla, ND) Calaya Engineering (Port Harcourt,
Aircraft X-Ray Labs, Inc. (Huntington (Annapolis, MD)
Artis NDT (Pasig City, Philippines) Nigeria) DARLSCO Inspection Services
Park, CA) Arya Fould Gharn (Ahwaz, Iran) Callington Haven Pty., Ltd.
Akroscan NND Chile, S.A. (Santiago, (Dubai, United Arab Emirates)
Asian Institute of Petroleum and (Rydalmere, Australia)
Chile) Construction Technology (Cochin, Canadian Engineering & Inspection,
Akura Bina Citra (Bekasi, Indonesia) D
India) Ltd. (Edmonton, Canada) Dakota Ultrasonics (Scotts Valley, CA)
Al Mansoori Inspection Services AssetSmart (Calabasas, CA) Canyon State Inspection (Tucson, AZ)
(Abu Dhabi, United Arab Emirates) Danatronics (Danvers, MA)
Associated X-Ray Corp. Carbon Steel Inspection, Inc. Danco Inspection Service, Inc.
Al Othman Trading & Contracting (East Haven, CT) (Pittsburgh, PA)
Co. (Dammam, Saudi Arabia) (Oklahoma City, OK)
Aurora Institute & Inspection Carestream NDT (Rochester, NY) Dantec Dynamics, GmbH (Ulm,
Allis Engineering, Inc. (Lake Services (Coimbatore, India) Carl Zeiss Industrial Metrology
Elsinore, CA) Germany)
AUT Solutions (Fulshear, TX) (Maple Grove, MN) Dantec Dynamics, Inc. (Holtsville, NY)
AllPro NDT (Melville, NY) Automated Inspection Systems Caterpillar, Inc. (Peoria, IL)
Alnabaa Alyaqeen Co. (Erbil, Iraq) Dares, Srl. (Casamarciano, Italy)
(Martinez, CA) CATSI, Inc. (Valparaiso, IN) DBI, Inc. (Lincoln, NE)
Alpha NDT (Ho Chi Minh City, Vietnam) Avonix Imaging (Plymouth, MN) CDA Technical Institute (Jacksonville, FL)
Alpha Testing Services (Abu Dhabi, Del Mar College (Corpus Christi, TX)
Axionz Petroleum Institute Cenergy International Services, LLC Detection Technology, Inc.
United Arab Emirates) (Kozhikode, India) (Houston, TX)
Alpha Training Institute (Al Seeb, (Billerica, MA)
Aycan Data Management Central Flying Service (Little Rock, AR) Detek, Inc. (Temple Hills, MD)
Oman) (Rochester, NY) Centre De Recherche Scientfique et
Al-Rook Engineering Services, Ltd. Diamond Technical Services, Inc.
AZTech Training & Consultancy Technique en Soudage et Controle (Blairsville, PA)
(Karrada, Iraq) (Dubai, United Arab Emirates) (Cheraga, Algeria)
Alta Vista Solutions (Richmond, CA) Dixon Hard Chrome (Sun Valley, CA)
ALX Industries (Pasadena, TX) DJA Inspection Services, Inc. (Reno, PA)

1020 M AT E R I A L S E VA L U AT I O N • J U LY 2 0 1 6
DK Shah NDT Training Institute Gladd Solutions (Plymouth, MI) I IS Industrie Thailand, Ltd. (Bangkok,
(Baroda, India) Glajoe Multi Services, Ltd. (Port Idaho National Laboratory (Idaho Thailand)
Dominion NDT Services, Inc. Harcourt, Nigeria) Falls, ID) IVC Technologies (Lebanon, OH)
(Chesterfield, VA) Global Academy of Quality Ideh Azma Iranian International Co. IveyCooper Services, LLC (Soddy
Dürr NDT, GmbH & Co. KG Controlling (Kochi, India) (Tehran, Iran) Daisy, TN)
(Bietigheim-Bissingen, Germany) Global Diving & Salvage, Inc. ImechE Engineering Training
DW Clark, Inc. (East Bridgewater, MA) (Anchorage, AK) Solutions (Sheffield, United
J
Jan Kens Co., Inc. (Monrovia, CA)
Global Engineering Documents Kingdom)
E JANX (Parma, MI)
(Englewood, CO) Imen Joosh Pouyan Co. (Mashhad,
Echo Ultrasonics (Bellingham, WA) JB Testing, Inc. (Blaine, MN)
Global Inspection Services, S.L.U. Iran)
Eclipse Scientific Products, Inc. JC International, Ltd. (Port Harcourt,
(Madrid, Spain) IMS Cochin (Eranakulam, India)
(Waterloo, Canada) Nigeria)
Global Lifting Services, Ltd. (Port Industrial Inspection Systems, Ltd.
ECS, Inc. (Kennesaw, GA) Jentek Sensors, Inc. (Waltham, MA)
Harcourt, Nigeria) (Vaughan, Canada)
Eddyfi (Québec, Canada) JES Pipelines, Ltd. (Willemstad,
Global Pipe Co. (Jubail, Saudi Industrial Testing Laboratory
Edison Welding Institute Netherlands Antilles)
Arabia) Services, LLC (Pittsburgh, PA)
(Columbus, OH) Jesse Garant Metrology Center
Global X-Ray & Testing Corp. Innerspec Technologies, Inc. (Forest, VA)
Eishin Kagaku Co., Ltd. (Minato-Ku, (Windsor, Canada)
(Morgan City, LA) Innodes (Quito, Ecuador)
Japan) JETS, Inc. (Carrollton, TX)
Globe X-Ray Services, Inc. (Tulsa, OK) Innovated NDT Training Solutions
Elmag NDT, Ltd. (Santiago, Chile) Jindal Tubular USA, LLC (Bay
Glomacs Fz, LLC (Dubai, United Arab (Sulphur, LA)
Enerfab, Inc. (Cincinnati, OH) St. Louis, MS)
Emirates) Insight, K.K. (Tokyo, Japan)
ETher NDE, Ltd. (St. Albans, United Jireh Industries, Ltd. (Ardrossan,
Golden Engineering, Inc. Inspec Testing, Inc. (National City, CA)
Kingdom) Canada)
(Centerville, IN) Inspectest Pvt., Ltd. (Lahore,
ETM, Inc. (Newark, CA) Joemarine Nautical Co., Ltd.
Goolsby Testing Laboratories Pakistan)
Euroteck Systems U.K., Ltd. (Effurun, Nigeria)
(Humble, TX) Inspection & Tests Nigeria, Ltd. (Port
(Tamworth, United Kingdom) Johnghama International Services,
Gravitech Inspection Services Harcourt, Nigeria)
Exel North America, Inc. Ltd. (Warri, Nigeria)
(Ernakulam, India) Inspection Plug Strategies, LLC
(Streamwood, IL) Joint Technology Pakistan Pvt., Ltd.
Grupo Simples Oil, Lda. (Luanda, (Houston, TX)
Exova (Linkoping, Sweden) (Karachi, Pakistan)
Angola) Inspection Point Seals, LLC
Extende (Ballston Spa, NY) Jubail Industrial College (Jubail,
Guangdong Goworld Co., Ltd. (Prairieville, LA)
ExxonMobil (Baytown, TX) Saudi Arabia)
(Shantou, China) Inspection Technologies, Inc.
Juva-Oil Services, Ltd. (Port
Guangzhou Doppler Electronic (Pomona, CA)
F Technologies Co., Ltd. Inspectioneering (The Woodlands, TX)
Harcourt, Nigeria)
FEI (Houston, TX) JZ Russell Industries, Inc.
(Guangzhou, China) Institute of Industrial Quality
First Alert Sling Testing, LLC (Nederland, TX)
Guided Ultrasonics, Ltd. (Brentford, Management (Shoranur, India)
(Lafayette, LA)
United Kingdom) Institute of Nondestructive Testing
First Due Training & Safety K
Guided Wave Analysis, LLC (San and Training (Mumbai, India)
Consultants, LLC (Brielle, NJ) Kakivik Asset Management, LLC
Antonio, TX) Instrument Technology, Inc.
Fish & Associates, Inc. (Middleton, WI) (Anchorage, AK)
Gulf Quality Control Co., Ltd. (Westfield, MA)
Flathead Valley Community College Kalva Engineers Pvt., Ltd.
(Khobar, Saudi Arabia) Integrated Inspection & Surveying
(Kalispell, MT) (Hyderabad, India)
Gulf X-Ray Services, Inc. (Gretna, LA) (Dubai, United Arab Emirates)
FlawSpec Manufacturing, Inc. Karl Storz Industrial Group (El
Gulmay (Suwanee, GA) Integrated Petroleum Services, Ltd.
(Edmonton, Canada) Segundo, CA)
(Khobar, Saudi Arabia)
FlawTech (Concord, NC) Kavosh Karan Mobin (Tehran, Iran)
H Integrated Quality Services
Foerster Instruments, Inc. Keltron Kerala State Electronics
HAECO Americas (Lake City, FL) (Ontario, CA)
(Pittsburgh, PA) Development Corp., Ltd.
Hakem Group (Lyttelton, South Africa) Integrity & NDT Solutions (Cajica,
Force Technology (Broendby, (Trivandrum, India)
Haks Engineers Architects & Land Colombia)
Denmark) Keville Enterprises, Inc. (Boston, MA)
Surveyors (New York, NY) Integrity Scientific Laboratory
Formweld Fitting, Inc. (Milton, FL) Kimtron, Inc. (Oxford, CT)
Halifax International, Fze. (Erbil, Iraq) (Dubai, United Arab Emirates)
Fujifilm North America – NDT Kinetic Solutions, LLC (Fort Ripley, MN)
Hamamatsu Corp. (Bridgewater, NJ) Integrity Smart Services, LLC
Materials and Equipment (North Kostec NDT Consultancy, Sdn. Bhd.
Heli-One Colorado (Fort Collins, CO) (Muscat, Oman)
Kingstown, RI) (Subang Jaya, Malaysia)
Helium Leak Testing, Inc. Integrity Testing & Inspection, LLC
KSG Holdings Pte., Ltd. (Singapore)
(Northridge, CA) (Onaway, MI)
G Kuwait Pipe Industries & Oil
Hellier (Houston, TX) International Inspection (Santa Fe
G&G Technical Services, Ltd. Services Co. (Kuwait City, Kuwait)
Herzog Services, Inc. (St. Joseph, MO) Springs, CA)
(London, United Kingdom) KXR Inspection, Inc. (Barker, TX)
Hi Tech Aerospace Corp. (Yauco, International Leak Detection, LLC
Gamesa Innovation & Technology
Puerto Rico) (Des Plaines, IL)
(Sarriguren, Spain)
High Technology Sources, Ltd.
L
International Quality Systems
Gamma Rad (Tehran, Iran) Labino AB (Solna, Sweden)
(Didcot, United Kingdom) (Concepcion, Chile)
Gammatec Middle East General Laboratory Testing, Inc. (Hatfield, PA)
Hi-Spec Systems, Ltd. (Nantwich, Intertek (Amelia, LA)
Trading, LLC (Dubai, United Arab LACO Technologies (Salt Lake City, UT)
United Kingdom) Intertek Industry Services Japan,
Emirates) Landmark Aviation (Greensboro, NC)
HMT Inspection (Houston, TX) Ltd. (Tokyo, Japan)
GB Inspection Systems, Ltd. Lansar Institute for Employability
Hobart Institute of Welding Intron Plus (Moscow, Russia)
(Cannock, United Kingdom) (Thrissur, India)
Technology (Troy, OH) Inuktun Services, Ltd. (Nanaimo,
GE Measurement & Control Lavender International NDT
Hocker, Inc. (Houston, TX) Canada)
(Lewistown, PA) Consultants (Sheffield, United
Hodges Transportation, Inc. (Carson Ionix Advanced Technologies (Leeds,
GE Power Generation Services Kingdom)
City, NV) United Kingdom)
(Niskayuna, NY) Leland Saylor & Associates, Inc.
Honeywell Aerospace Servicios IPSI (Courbevoie Cedex, France)
Gems Technologies (Hyderabad, India) (San Francisco, CA)
(Chihuahua, Mexico) Iranian Society of Nondestructive
General Dynamics NASSCO Norfolk Lenor (Santiago, Chile)
Honeywell Federal Manufacturing & Testing (Tehran, Iran)
(Norfolk, VA) Librestream Technologies
Technologies (Kansas City, MO) IRED Thermal Group, Ltd.
Genesis Systems Group (Davenport, IA) (Winnipeg, Canada)
Houston Community College System (Edmonton, Canada)
Geophysical Survey Systems, Inc. Lion Inspection Services, Inc.
(Houston, TX) Iris Inspection Services, Inc.
(Nashua, NH) (Houston, TX)
HSI Group, Inc. (Torrance, CA) (Baytown, TX)
George Consulting Services, Inc. Lucid Software, Ltd. (Chennai, India)
Hull Inspection Services, Ltd. (Ijaiye IRM Services, Ltda. (Macae, Brazil)
(Monaca, PA)
Ojokoro, Nigeria)
GISCO (Dammam, Saudi Arabia)

J U LY 2 0 1 6 • M AT E R I A L S E VA L U AT I O N 1021
CORPORATE partners
M National University Polytechnic P Promotora de Servicios en
MA Al Mutlaq Sons Co. (Dammam, Institute (San Diego, CA) Pac Testing Services, Ltd. (Port Ingenieria, S.A. de C.V. (Distrito
Saudi Arabia) Naya Engineering Services (Basra, Iraq) Harcourt, Nigeria) Federal, Mexico)
MAC NDT Services, LLC NDE Professionals, Inc. (Portland, OR) Pacsess (Bellevue, WA) PSSI NDT (League City, TX)
(Montgomery, TX) NDE Solutions, LLC (Bryan, TX) Paragon Industries, Inc. (Sapulpa, OK) PT Karsa Kencana Indonesia
Magnaflux (Glenview, IL) NDT & Corrosion Control Services Parhoon Toos Industry Welding (Tangerang, Indonesia)
Magnetic Analysis Corp. (Elmsford, NY) (Dammam, Saudi Arabia) (Mashhad, Iran) PT Radiant Utama Interinsco Tbk.
Magwerks Corp. (Danville, IN) NDT Academy (Houston, TX) Parker Research Corp. (Dunedin, FL) (Jakarta, Indonesia)
Maintenance & Inspection Services, NDT Academy Pte., Ltd. (Chennai, Patterson Tubular Services
Inc. (Morganton, NC) India) (Channelview, TX)
Q
NDT Classroom, Inc. (Buffalo, NY) QA Systems Pte., Ltd. (Singapore)
Mandina’s Inspection Services, Inc. PCA Engineering, Inc. (Pompton
NDT Italiana, Srl. (Concorezzo, Italy) Qass Technologies (Marietta, GA)
(Belle Chasse, LA) Lakes, NJ)
NDT Seals, Inc. (Houston, TX) QinetiQ NDT Pty., Ltd. (South
Marietta Nondestructive Testing, PdM Consultores Internacional, Srl.
Inc. (Marietta, GA) NDT Solutions, Inc. (New (El Tejar, Costa Rica)
Melbourne, Australia)
Richmond, WI) QSA Global, Inc. (Baton Rouge, LA)
Martin Testing Laboratories, Inc. Pearls Institute of Petroleum
NDT Solutions, Inc. (Hollywood, FL) QTech (Khobar, Saudi Arabia)
(McClellan, CA) (Ernakulam, India)
NDT Supply.com, Inc. (Shawnee QTI, LLC (Lindon, UT)
Matec Instrument Cos., Inc. Peltec Services, Inc. (Darlington, SC)
Mission, KS) Qualimation (Ernakulam, India)
(Northborough, MA) Perennity EMEA (Brussels, Belgium)
NDT Systems, Inc. (Huntington Qualitek, LLC (Houston, TX)
Matrix U/E Technologies, Ltd. Performance Review Institute
Beach, CA) Quality Control Co. (Cairo, Egypt)
(Beijing, China) (Warrendale, PA)
NDT Testing, Srl. (Odobesti, Romania) Quality Control Council U.S. (Kansas
Merrick Group, Inc. (West Hazleton, PA) Petro Base, Ltd. (Richmond, TX)
Merrill Technologies Group NDT Training & Testing Center Petro Service International (Cairo, Egypt)
City, KS)
(Houston, TX) Quality Control Services Co., Ltd.
(Saginaw, MI) PetroKnowledge (Masdar City,
Metal Fatigue Solutions (Las Vegas, NV) NDT-PRO Services (Houston, TX) United Arab Emirates)
(Khobar, Saudi Arabia)
NdtXducer, LLC (Northborough, MA) Quality Equipment Distributors, Inc.
Metals Testing Co. (South Windsor, CT) PetroScanalog International, Ltd.
Metalscan Inspection Services NE Bridge Contractors, Inc. (Norton, MA) (Port Harcourt, Nigeria)
(Orchard Park, NY)
Nersten Services, Ltd. (Port Quality NDE, Ltd. (Mercier, Canada)
(Chennai, India) Pfinder KG (Boeblingen, Germany)
Harcourt, Nigeria) Quality Network, Inc. (Sparta, NJ)
MetalTek International (Lakeland, FL) PFL Engineering Services, Ltd.
New Energy Services Co., Ltd. Quality Systems International, Inc.
Met-L-Chek (Santa Monica, CA) (Lekki, Nigeria)
(Lagos, Nigeria) (Russellville, AR)
Meyer Tool, Inc. (Cincinnati, OH) PH Tool Reference Standards
Newco, Inc. (Florence, SC) Quality Testing Services, Inc.
MFE Enterprises, Inc. (Dripping (Pipersville, PA)
Springs, TX) Newport News Shipbuilding Phased Array Co. (West Chester, OH)
(Maryland Hts., MO)
(Newport News, VA) Quality Testing Services, Inc.
MFE Rentals (Pasadena, TX) Phasors Tech, Sdn. Bhd. (Shah
Middle East Industrial Training Institute Nexco-West USA (Vienna, VA) Alam, Malaysia)
(Linden, NJ)
NextNDT (Redwood City, CA) QualSpec (Torrance, CA)
(Abu Dhabi, United Arab Emirates) Phateco Technical Services Joint
Niile Solution (Chennai, India) Qualtech NDE (Karachi, Pakistan)
Midgard Scientific, LLC Stock Co. (Haiphong, Vietnam)
(Cartersville, GA) Nikon Metrology (Brighton, MI) Phoenix Inspection Systems, Ltd.
Milan Tool Corp. (Cleveland, OH) Nondestructive Inspection Service, (Warrington, United Kingdom)
R
Inc. (Hurricane, WV) Ram Design (Broussard, LA)
Minton Treharne & Davies, Ltd. Phoenix Nuclear Labs (Monona, WI)
Nordco Rail Services & Inspection Ray-Check MFG, Inc. (Clovis, CA)
(Cardiff, United Kingdom) Pine (Windsor, NJ)
Technologies (Beacon Falls, CT) R-CON NDT, Inc. (Menomonie, WI)
MIR Engineering (Tangerang, Indonesia) Pinnacle X-Ray Solutions
Norfolk Naval Shipyard Reinhart & Associates, Inc. (Austin, TX)
Mistras Group, Inc. (Princeton (Suwanee, GA)
(Portsmouth, VA) Rel, Inc. (Calumet, MI)
Junction, NJ) Pioneer Inspection and Technical
North Idaho College/Aerospace Resource Engineering, Inc.
Mitchell Laboratories (Pico Rivera, CA) Services, WLL (Doha, Qatar)
Modal Shop, Inc. (Cincinnati, OH) Technology (Hayden, ID) Pipe & Well O&M Services Est.
(Tempe, AZ)
North Star Imaging, Inc. (Rogers, MN) RF System Lab (Traverse City, MI)
Moraine Valley Community College (Dammam, Saudi Arabia)
Northeast Testing & Manufacturing, Riccardelli Consulting Services, Inc.
(Palos Hills, IL) Plant Integrity, Ltd. (Cambridge,
Morex 71, Ltd. (Even Yehuda, Israel) LLC (Beverly, MA) United Kingdom)
(Lehi, UT)
NOVO DR, Ltd. (Yehud, Israel) Ridgewater College (Hutchinson, MN)
Motabaqah Brand of Saudi PM Testing Laboratory, Inc. (Fife, WA)
NQS Inspection, Ltd. (Corpus Ritec, Inc. (Warwick, RI)
Specialized Laboratories Co. Pooya Sanat Moshaver Espadan
Christi, TX) RLN Industries (Hitchcock, TX)
(Riyadh, Saudi Arabia) (Isfahan, Iran)
Rohmann Eddy Current Instruments
Mountain Pressure Testing Portsmouth Naval Shipyard
O & Systems (Spartanburg, SC)
(Longview, TX) (Portsmouth, NH)
Obelix Maintenance & Inspection Rokaysan Engineering, Ltd. Co.
moviTherm (Irvine, CA) PQNDT, Inc. (Arlington, MA)
Services, S.A.C. (Arequipa, Peru) (Bursa, Turkey)
Mozzat Enterprise, Sdn. Bhd. (Kuala Pragma (Québec, Canada)
Ocean Corp. (Houston, TX) Rolls-Royce (Williamson, NY)
Belait, Brunei) Precision Flange & Machine, Inc.
Oceaneering (Panama City, FL) RTW Roentgen-Technik
MPM Products, Inc. (Ontario, CA) (Houston, TX)
Oceaneering International Asset (Neuenhagen, Germany)
MR Chemie, GmbH (Unna, Germany) Premier NDT Services, Inc.
Integrity (Houston, TX) Russell NDE Systems, Inc.
MSPEC (Mussafah, United Arab (Farmington, NM)
OcerT Training & Consulting, Ltd. (Edmonton, Canada)
Emirates) Premier Tubular Inspection Services
(Jianding New City, China) RusselSmith Nigeria, Ltd. (Lagos,
Multicare Safety & Industrial Pte., Ltd. (Karachi, Pakistan)
Ogden Weber Applied Technology Nigeria)
Inspections, LLC (Dubai, United Premium Inspection & Testing
College (Ogden, UT) Rusyal Institute, LLC (Muscat, Oman)
Arab Emirates) (Houston, TX)
OGTC Pvt ., Ltd. (Islamabad, Pakistan)
Prime NDT Services, Inc.
N OKOS Solutions, LLC (Manassas, VA) S
(Schnecksville, PA)
Olympus Scientific Solutions Safe Ocean Service, Inc. (Houston, TX)
Nanjing Tycho Information Principia Inspecciones, S.A.C. (Lima,
Americas (Dallas, TX) Safe Systems For Advanced
Technology Co., Ltd. (Beijing, China) Peru)
Omni Metal Finishing, Inc. (Fountain Technologies (Jeddah, Saudi Arabia)
NASSCO (Jacksonville, FL) PRINDT Corp. (Toa Baja, Puerto Rico)
Valley, CA) SAI Global (Paramus, NJ)
National Marine Consultants, Inc. PRL Industries, Inc. (Cornwall, PA)
Opgal (Karmiel, Israel) Salt Lake Community College (Salt
(Parlin, NJ) Pro Mag Inspection, LLC (Gray, LA)
National Oilwell Varco Pte., Ltd. Optim, LLC (Sturbridge, MA) Lake City, UT)
Proceq (Gurnee, IL)
Orbit Industries, Inc. (Cleveland, OH) Sarl 3MECS Engineering &
(Singapore) Professional NDT Services
OSG Testing Pty., Ltd. (Alberton, Consulting Services (Laghouat,
(Broussard, LA)
South Africa) Algeria)

1022 M AT E R I A L S E VA L U AT I O N • J U LY 2 0 1 6
SB Enterprises Pvt., Ltd. (Karachi,
Pakistan)
Scan Systems Corp. (Houston, TX)
ScanMaster IRT, Inc. (Greenville, SC)
Join Us Verasonics, Inc. (Kirkland, WA)
Veri-tech International (New Cairo,
Egypt)
Being a part of the Society links your business to the worldwide Versa Integrity Group (Sulphur, LA)
ScanTech Instruments, Inc. Vibspectrum International, LLC
NDT community and puts your business on the front lines of the
(Longview, TX) Trading & Electromechanical
School of Applied Non Destructive industry. To learn more about becoming a Corporate Partner, see
(Dubai, United Arab Emirates)
Examination (Boksburg, South the Membership section of the ASNT website at www.asnt.org. Vidisco, Ltd. (Or Yehuda, Israel)
Africa) Vincotte International Algeria
SCI Control & Inspeccion (Ajalvir, Spain) (Mahelma, Algeria)
SE International, Inc. Springleaf Integrated Links, Ltd. Vincotte International Middle East,
(Summertown, TN) TMAC Technologies (Mansfield, TX)
(Port Harcourt, Nigeria) Torque Engineering Consultants LLC (Abu Dhabi, United Arab
SEAL Aviation (Fort Lauderdale, FL) ST Aerospace Engineering Pte., Ltd. Emirates)
Senne Technical Services (Ernakualm, India)
(Singapore) Total NDT, LLC (Longview, TX) Virtual Media Integration
(Sunland, CA) St. Johns NDT Training & Services TP Group, S.A. (Bogota, Colombia) (Pensacola, FL)
Sense of Siam International Trading (Pathanamthitta, India) VisiConsult X-ray Systems &
Co., Ltd. (Sattahip, Thailand) Trident Refit Facility (Kings Bay, GA)
Stalion-Primi (Port Harcourt, Nigeria) Trinity NDT Engineers (Bangalore, India) Solutions, GmbH (Stockelsdorf,
Sensor Networks (Boalsburg, PA) Standard Testing and Inspection
Sensors & Software, Inc. Tru Amp Corp. (Jackson, MS) Germany)
Services, Ltd. (Port Harcourt, Nigeria) TSC Inspection Systems Vision Financial Group, Inc.
(Mississauga, Canada) Stanley Inspection (Houston, TX) (Buckinghamshire, United Kingdom) (Pittsburgh, PA)
Setcore Arabia Petroleum Services Star Pipe Service, Inc. (Moore, OK) Vizaar Industrial Imaging
TTAsia Co., Ltd. (Ho Chi Minh City,
(Dammam, Saudi Arabia) State Energy Inspection Services, Vietnam) (Gibsonia, PA)
SGS Group Industrial Services Inc. (Crosby, TX) VJ Technologies, Inc. (Bohemia, NY)
Tulsa Welding School (Tulsa, OK)
(Geneva, Switzerland) Structural Integrity Associates Turbo Nondestructive Testing, Inc. VMX Confiabilidad Integrada, S.A.
Shale Flow Specialties (Kilgore, TX) (Huntersville, NC) de C.V. (Monterrey, Mexico)
Shanghai CHiNDT Systems and (Kemah, TX)
Sullivan & Associates, Inc. Turnco, LLC (Houston, TX) Volume Graphics, Inc. (Charlotte, NC)
Services (Shanghai, China) (Ladson, SC) Volunteer NDT Corp. (Chattanooga, TN)
Shanghai Fengjie Valve Service Co., Turner Specialty Services, LLC
Super Welding of Southern (Pasadena, TX)
Ltd. (Shanghai, China) California (Chula Vista, CA) W
Sherwin, Inc. (South Gate, CA) TUV Saarland Holding, GmbH
Superior Inspection Services, LLC (Sulzbach, Germany) Walt Disney World Co. (Lake Buena
Siemens Energy, Inc. (Pittsburgh, PA) (Broussard, LA) Vista, FL)
Silean (Tremonton, UT) TWI, Ltd. (Cambridge, United
System One Services (Princeton, NJ) Kingdom) Warren Associates (Pittsburgh, PA)
Silverwing (Swansea, United System One Services (Cheswick, PA) Wartsila Defense, Inc.
Kingdom) Twin Peaks, Inc. (Long Island City, NY)
(Chesapeake, VA)
SIS Institute of NDT (Chennai, India) T Washita Valley Enterprises, Inc.
SIUI (Shantou, China)
U
Talen Energy (Berwick, PA) Ultracon Service, LLC (Kiev, Ukraine) (Oklahoma City, OK)
SKF Latin America, Ltda. (Bogota, Target NDT (Mangaf, Kuwait) Welding and Control (Oran, Algeria)
Ultrasonics & Magnetics Corp.
Colombia) TCR Arabia Co., Ltd. (Dammam, (Harvey, LA) Welding Inspection (Cologne, NJ)
Sky Prime Aviation Services (Riyadh, Saudi Arabia) Welding Technology & NDT Research
Uniclimb Services Pte., Ltd.
Saudi Arabia) Team Industrial Services (Alvin, TX) (Singapore) Application Center (Ankara,
SMEC Automation Pvt., Ltd. (Cochin, Tech Service Products, Inc. Unico (Cairo, Egypt) Turkey)
India) (Harahan, LA) Weldtest (Bir Khadem, Algeria)
United NDT Training and Inspection
Snell Group (Barre, VT) TechCorr USA Management WENS Quality Assurance Pvt., Ltd.
Centre (Cochin, India)
SODIP, Sarl. (Douala, Cameroon) (Pasadena, TX) Universiti Sains Malaysia (Kuala (Singapore)
Son Set Consultants, LLC (Owasso, OK) Techinco (Tehran, Iran) WesDyne Amdata (Windsor, CT)
Lumpur, Malaysia)
Sonartech (Kempton Park, South Africa) Techna NDT (Kent, WA) West Penn Testing Group (New
University of Alaska Anchorage
Sonaspection International, Inc. Technical Loadarm, Ltd. (Guelph, Kensington, PA)
(Anchorage, AK)
(Concord, NC) Canada) Williams Bridge Co. (Richmond, VA)
UniWest (Pasco, WA)
Sonatest, Ltd. (San Antonio, TX) Technisonic Research, Inc. Willick Engineering Co., Inc. (Santa
U.S. Army Yuma Proving Ground
Sonic Systems International (Fairfield, CT) Fe Springs, CA)
(Yuma, AZ)
(Houston, TX) Technology Design Ltd. (Winsford, U.S. Photon Service (Hayward, CA) Wohler USA, Inc. (Danvers, MA)
Sonomatic, Inc. (Mooresville, NC) United Kingdom) World Testing, Inc. (Mt. Juliet, TN)
U.S. Underwater Services, LLC
Soundwel Technology Corp., Ltd. Technoscan Inspection Services WorldSpec Group (Houston, TX)
(Mansfield, TX)
(Monterey Park, CA) (Pathanamthitta, India) Wyle (Dayton, OH)
USPS NCED (Norman, OK)
Source Production & Equipment Co., Techshore Inspection Services UT Technology (Edmonton, Canada)
Inc. (St. Rose, LA) (Cochin, India) X
Utex Scientific Instruments, Inc.
Southern Inspection Services Techstreet (Ann Arbor, MI) X-Ray Associates, LLC (San Dimas, CA)
(Mississauga, Canada)
(Chennai, India) Tecnatom, S.A. (Madrid, Spain) X-Ray Industries, Inc. (Troy, MI)
Southwest Research Institute (San Teledyne DALSA (Santa Clara, CA) X-Scan Imaging Corp. (San Jose, CA)
V
Antonio, TX) Teledyne ICM (Andrimont, Belgium) V2 Consulting, Ltd. (Tuen Mun, Hong
Sowsco Inspection Services, Ltd. Tesco Corp. (Kanagawa, Japan) Y
Kong)
(Port Harcourt, Nigeria) Test Equipment Distributors, LLC VAAL University of Technology Yxlon (Hudson, OH)
Sparrows (Bridge of Don Aberdeen, (Troy, MI) (Vanderbijlpark, South Africa)
United Kingdom) Test NDT, LLC (Brea, CA) Valley Inspection Service, Inc. Z
Spartan College of Aeronautics & Testex, Inc. (Pittsburgh, PA) Zagros Tatbigh Kala Engineering and
(Allentown, PA)
Technology (Tulsa, OK) Testing Service Group SAC (Lima, Peru) Technical Inspection Co. (Tehran,
Vandergriff Technologies NDT
Special Oilfield Services Co., LLC Texas Research International Iran)
Services (Haltom City, TX)
(Ruwi, Oman) (Austin, TX) Zamil Lifting & Industrial Supports
Varian Security & Industrial Imaging
Specialized Services & Supplies Thermal Wave Imaging, Inc. (Dammam, Saudi Arabia)
Components (Salt Lake City, UT)
General Trading & Contracting Co. (Ferndale, MI) Zeppelin Systems Gulf Co. Industrial
Vector TUB, GmbH (Hattingen,
(North Shuwaikh, Kuwait) Thermographie GG, Inc. (Granby, Germany) Services (Jubail, Saudi Arabia)
Specpro (Santiago, Chile) Canada) Zetec, Inc. (Snoqualmie, WA)
Velosi, Sdn. Bhd. (Kuala Belait,
Spectronics Corp. (Westbury, NY) TIBA Oil Tools (Cairo, Egypt) Zuuk International, Inc.
Brunei)
Spellman High Voltage Electronics Tilt Inspection and Consulting, Inc. Venture Inspection, Ltd. (Derby, (Charleston, SC) w x
Corp. (Hauppauge, NY) (Sherwood Park, Canada) United Kingdom)

J U LY 2 0 1 6 • M AT E R I A L S E VA L U AT I O N 1023
meetings PLEASE NOTE: Materials Evaluation’s Calendar department is
28 JUL–1 AUG
Level I/II, Bangalore, India.
Meetings are events at which derived from information sent to our offices by the sponsoring Trinity.
paper and/or poster presentations organizations. ASNT staff is not responsible for collecting or
are made and recent developments
verifying the information contained herein: for more information 1–8 AUG
in technology, research and devel- Level I/II, Pattambi, India.
opment are discussed by those in on meetings or courses, please contact the sponsoring organi-
zation. The Calendar copy deadline is the first of the month, two Decibel.
attendance. These are generally
sponsored by academic or profes- months prior to the issue date: for example, 1 August for the Level I/II, Trivandrum, India.
sional technical associations. The October journal. Send your organization’s information by e-mail, Decibel Remote.
sponsor is the same as the contact fax, or mail to the Associate Editor, Materials Evaluation, 1711 22–26 AUG
except where noted.
Arlingate Lane, P.O. Box 28518, Columbus, OH 43228-0518; fax Eddy Current Level I, Brea,
For ASNT meetings and events
(highlighted in red) contact the (614) 274-6899; e-mail tkervina@asnt.org. Information in the California. Test.
ASNT Conference Department, Calendar runs for four months at a time. ASNT reserves the right
29 AUG–2 SEP
1711 Arlingate Lane, P.O. Box to reject event listings for any reason. Listings will be edited to
28518, Columbus, OH 43228- Eddy Current Level I, Brea,
conform to ASNT’s editorial style.
0518; (800) 222-2768 or (614) California. Test.
274-6003; fax (614) 274-6899; 29–31 AUG
e-mail conf@asnt.org. 25–26 OCT ASNT neither approves nor Wheel Class, Atlanta, Georgia.
Offshore Energy Exhibition & disapproves of any program or
ATS.
2016 Conference, Amsterdam RAI, training course claiming to meet
Amsterdam, the Netherlands.
the recommendations of ASNT’s 1–5 SEP
25–26 JUL Recommended Practice No. Level I/II, Bangalore, India.
Contact: Navingo BV; 31 010 SNT-TC-1A. The following are
Digital Imaging XIX, Foxwoods Trinity.
2092600; fax 31 010 4368134; contacts for only those organiza-
Resort and Casino,
Mashantucket, Connecticut.
website www.offshore-energy tions that offer public courses 1–8 SEP
.biz. listed in this month’s Calendar. Level I/II, Pattambi, India.
Contact: ASNT. The following courses are listed
Decibel.
27–29 JUL without necessarily giving their full
2017 titles. Level I/II, Trivandrum, India.
Ultrasonics for Nondestructive Decibel Remote.
Testing, Foxwoods Resort and 13–16 MAR
Casino, Mashantucket, 26th ASNT Research Acoustic Emission Testing 12–16 SEP
Connecticut. Contact: ASNT. Symposium, Jacksonville, Eddy Current Level I, Maryland
13–15 SEP
Florida. Contact: ASNT. Heights, Missouri. Quality.
5–6 OCT AE for Scientists and
Maintenance for Offshore 30 OCT–2 NOV Engineers, Princeton Junction, 19–23 SEP
Wind, Hamburg, Germany. ASNT Annual Conference, New Jersey. Mistras. Eddy Current Level II, Maryland
Contact: Melanie Mulazzi; 44 0 Gaylord Opryland Resort and Heights, Missouri. Quality.
10–14 OCT
203 141 0605; e-mail Convention Center, Nashville, Level I, Princeton Junction, New 29 SEP–3 OCT
mmulazzi@acieu.net; website Tennessee. Contact: ASNT. Jersey. Mistras. Level I/II, Bangalore, India.
www.wplgroup.com. Trinity.
29–31 AUG
NDE/NDT For Highways and
courses Electromagnetic Testing 1–8 OCT
Level I/II, Pattambi, India.
Courses are events where partici- 1–8 JUL
Bridges: Structural Materials pants are instructed in the tech- Decibel.
Level I/II, Pattambi, India. Decibel.
Technology, DoubleTree by nologies and methodologies of a Level I/II, Trivandrum, India.
particular technical area and which Level I/II, Trivandrum, India.
Hilton Hotel Portland, Portland, Decibel Remote.
generally conclude with the Decibel Remote.
Oregon. Contact: ASNT.
student being evaluated to 3–7 OCT
11–15 JUL
24–27 OCT determine the student's retention Level I, Atlanta, Georgia. ATS.
of the material presented. These Eddy Current Level I, Maryland
75th ASNT Annual Conference
events often offer some form of Heights, Missouri. Quality. 10–14 OCT
2016, Long Beach Convention
course credit or continuing Level I, Atlanta, Georgia. ATS. Level II, Atlanta, Georgia. ATS.
Center, Long Beach, California. education units to those partici-
Contact: ASNT. pants successfully completing the 18–22 JUL 24–28 OCT
course. For ASNT refresher Eddy Current Level II, Maryland Eddy Current Level II,
courses, see page 1034. Heights, Missouri. Quality. Pittsburgh, Pennsylvania.
Level II, Atlanta, Georgia. ATS. Odyssey.

J U LY 2 0 1 6 • M AT E R I A L S E VA L U AT I O N 1025
calendar
Infrared and Thermal 7–16 AUG Level I Thermographic 19–23 SEP
Testing Level I/II, Pattambi, India. Applications, Portland, Level I Thermographic
Decibel. Oregon. Snell. Applications, Charlotte, North
11–14 JUL Level I/II, Trivandrum, India. Level I Thermographic Carolina. Snell.
Level I Thermographic Decibel Remote. Applications, Toronto, Ontario, Level I Thermographic
Applications – Buildings, Canada. Snell. Applications, Chicago
8–12 AUG
Toronto, Ontario, Canada. (Palatine), Illinois. Snell.
Snell. Level II Thermal NDT of 12–16 SEP
Materials, Ferndale, Michigan. Level I Thermographic 26–30 SEP
11–15 JUL Snell. Applications, Barre, Vermont. Level I Thermographic
Level I Thermographic Snell. Applications, St. Louis,
22–26 AUG
Applications, Barre, Vermont. Level I Thermographic Missouri. Snell.
Snell. Level I Thermographic
Applications, Cedar Rapids, Applications, Dartmouth, Nova Level I Thermographic
Iowa. Snell. Scotia, Canada. Snell. Applications, Calgary, Alberta,
Canada. Snell.

Course Contacts
The following are contacts for only those organizations that offer public courses listed in this month’s Calendar.

Atlantic: Atlantic NDT Training; Gary L. Kraft: Kraft Technology Resources; Karl QCTL: QCTL, Inc.; Rod Reinholdt or
Chapman; 24 Flat Rock Rd., Branford, CT E. Kraft; 1377 Timshel St., Dayton, OH Stephen Black; 21112 Scott Park Rd.,
06405; (203) 481-4041; website 45440; (405) 819-7786; fax (405) 691- Davenport, IA 52804; (800) 391-8500;
www.atlanticndttraining.com. 4342; e-mail kraftndt@aol.com; website fax (563) 391-0112; e-mail testlab1
ATS: Applied Technical Services; Lisa www.ndtbootcamp.com. @att.net; website www.testlab1.com.
Henry; 1049 Triad Ct., Marietta, GA LTI: Laser Technology, Inc.; Christa Quality: Quality Testing Services;
30062; (888) 287-5227; (678) 444- Ditlow; 1055 West Germantown Pike, Melissa Rankin; 2305 Millpark Dr.,
2897; fax (770) 514-3299; e-mail Norristown, PA 19403; (610) 631-5043; Maryland Heights, MO 63043; (314)
lhenry@atslab.com; website fax (610) 631-0934; e-mail cditlow 770-0607; (888) 770-0607; fax (314)
www.atslab.com/training. @laserndt.com; website www.laser 770-0103; e-mail training@quality
BRL: BRL Consultants, Inc.; 219 W. ndt.com. testing.com; website www.quality
Rhapsody Dr., San Antonio, TX 78216; LTS: Leak Testing Specialists, Inc.; testing.com.
(210) 341-3442; fax (210) 341-2844; Cyndi Reid; 5776 Hoffner Ave., Ste. 304, Snell: The Snell Group; 322 N. Main St.,
e-mail info@brlconsultants.com; Orlando, FL 32822; (407) 737-6415; Ste. 8, Barre, VT 05641; (802) 479-
website www.brlconsultants.com. fax (407) 737-6416; e-mail cyndi.reid 7100; fax (802) 479-7171; e-mail
Decibel: Decibel NDE Training Institute; @leaktestingspec.com; website info@thesnellgroup.com; website
1st Floor Plainfield, Pattambi, Palakkad, www.leaktestingspec.com. www.thesnellgroup.com.
Kerala, India 679303; 91 9387 674 Mistras: Mistras Group, Inc.; Christina Test: Test NDT; Richard Harrison; 193
153, 91 466 2214 333, or 91 8089 000 Librandy; 195 Clarksville Rd., Princeton Viking Ave., Brea, CA 92821; (714) 255-
250; e-mail info@decibelnde.com; Junction, NJ 08550; (609) 716-4020; 1500; fax (714) 255-1580; e-mail
website www.decibelnde.com. fax (609) 716-0706; e-mail christina ndttrain@aol.com; website www.test
Decibel Remote: Decibel Remote .librandy@mistrasgroup.com; website ndt.com.
Training Center; TC No. 1/1374(12), 2nd www.mistrasgroup.com. Trinity: Trinity Institute of NDT
Floor, Kottakath Bldg., Poonthi Rd., Moraine: Moraine Valley Community Technology; Ravi Kumar T. or Shiva
Kumarapuram, Trivandrum, India; 91 81 College; 9000 W. College Pkwy., Palos Kumar R.; Plot No. V-22a, 2nd Stage,
29508881; e-mail decibeltvm@decibel Hills, IL 60465; (708) 974-5498; e-mail Peenya Industrial Estate, Bangalore,
nde.com; website www.decibelnde.com. murphym272@morainevalley.edu; India 560058; 91 99009 29439 or 91
Extende France: Extende, Inc.; Le website www.morainevalley.edu/ 98441 29439; e-mail training@trinity
Bergson, 15 Ave. Emile Baudot, 91300 ccce/continuing/nondestructive-testing. ndt.com; website www.trinityndt.com.
Massy, France; 33 1 78 90 02 21; fax Odyssey: Odyssey Technology Corp.; XRI: X-Ray Industries; Bob Henchar;
33 09 72 13 42 68; e-mail contact Carol Sansieri; 3000 Village Run Rd., 1961 Thunderbird Dr., Troy, MI 48084;
@extende.com; website www.extende Unit 103, #149, Wexford, PA 15090; (248) 244-1582; e-mail bob.henchar
.com. (843) 817-3475; e-mail carols @xrayindustries.com; website
INTS: Innovated NDT Training Solutions, @odysseytest.com. www.xrayindustries.com.
LLC; 101 Jackson Ave., Sulphur, LA PQT: PQT Services Co.; Kim Rosa; 806
70663; (337) 313-6106; website Botany Rd., Greenville, SC 29615; (864)
www.indttraining.com. 292-1115; fax (770) 514-3299; e-mail
krosa@atslab.com; www.pqt.net.

1026 M AT E R I A L S E VA L U AT I O N • J U LY 2 0 1 6
Level I Thermographic Leak Testing
Applications (French),
Montreal, Quebec, Canada. 24–30 JUL
Snell. Level I/II, Pattambi, India.
Decibel.
3–4 OCT Level I/II, Trivandrum, India.
Electrical Applications, Decibel Remote.
Calgary, Alberta, Canada. Snell.
5 AUG
3–7 OCT Bubble Level I/II, Maryland
Level I Thermographic Heights, Missouri. Quality.
Applications, Cincinnati, Ohio.
Snell. 22–26 AUG
Pressure Change Measurement
5–6 OCT Level I/II, Orlando, Florida. LTS.
Mechanical Applications,
Calgary, Alberta, Canada. Snell. 12–16 SEP
Mass Spectrometer Level I/II,
7–16 OCT Orlando, Florida. LTS.
Level I/II, Pattambi, India.
Decibel. 19–23 SEP
Level I/II, Trivandrum, India. Pressure Change Measurement
Decibel Remote. Level I/II; Bubble Level I/II;
Level III Prep, Orlando, Florida.
17–21 OCT LTS.
Level I Thermographic
Applications, Phoenix, Arizona. 24–30 SEP
Snell. Level I/II, Pattambi, India.
Level I Thermographic Decibel.
Applications, Pittsburgh, Level I/II, Trivandrum, India.
Pennsylvania. Snell. Decibel Remote.

18–21 OCT 31 OCT–4 NOV


Level I Thermographic Mass Spectrometer Level I/II,
Applications (Spanish),
Santiago, Chile. Snell.
Orlando, Florida. LTS.
Advertise Now
Liquid Penetrant Testing
24–27 OCT
Level I Thermographic 7–12 JUL
Applications (Spanish), Level I/II, Pattambi, India. Don’t Miss Your Opportunity to
Buenos Aires, Argentina. Snell. Decibel. Advertise in TNT
Level I/II, Trivandrum, India.
24–28 OCT
Level I Thermographic
Decibel Remote. Make plans today to take
11–13 JUL
Applications, Tampa, Florida. part in the next issue of
Snell. Level I/II, Greenville, South
Level I Thermographic Carolina. PQT. The NDT Technician (TNT)
Applications, Toronto, Ontario,
Canada. Snell.
11–14 JUL newsletter advertising
Level I/II, Maryland Heights,
Level II Advanced Missouri. Quality. program. TNT is published
Thermographic Applications
(French), Montreal, Quebec, 18–19 JUL quarterly in January, April,
Canada. Snell. Level I/II, Palos Hills, Illinois.
Moraine. July, and October. For more
31 OCT–3 NOV
Level I, Atlanta, Georgia. ATS. 19–24 JUL information on the next issue, published in
Level I/II, Pattambi, India.
October, contact Advertising Supervisor
Laser Methods Decibel.
Level I/II, Trivandrum, India. Jessica Miller:
31 OCT–4 NOV Decibel Remote.
Level II Shearography and
20–21 JUL
Holography NDT, Norristown,
Level I/II, Bangalore, India.
Pennsylvania. LTI.
Trinity.
(800) 222-2768 X209 (U.S./Canada)
25–27 JUL
E-mail jmiller@asnt.org.
Level I/II, Jacksonville, Florida.
PQT.

J U LY 2 0 1 6 • M AT E R I A L S E VA L U AT I O N 1027
calendar
Liquid Penetrant Testing, cont. 12–14 SEP 24–25 OCT 3–7 OCT
Level I/II, Greenville, South Level I/II, San, Antonio, Texas. Level I/II, Greenville, South
25–30 JUL Carolina. PQT. BRL. Carolina. PQT.
Level I/II, Pattambi, India. 13 SEP 24–27 OCT 17–21 OCT
Decibel. Level I, Davenport, Iowa. QCTL. Level I/II, Maryland Heights, Level I/II, Atlanta, Georgia.
Level I/II, Trivandrum, India. Missouri. Quality. ATS.
13–16 SEP
Decibel Remote.
Level I/II (NAS-410), Troy, 25–30 OCT 23–30 OCT
1–3 AUG Michigan. XRI. Level I/II, Pattambi, India. Practical, Pattambi, India.
Level I/II, Greenville, South Decibel. Decibel.
15–16 SEP
Carolina. PQT. Level I/II, Trivandrum, India. Practical, Trivandrum, India.
Level II (SNT-TC-1A), Brea,
1–4 AUG California. Test. Decibel Remote. Decibel Remote.
Level II, Heath, Ohio. Mistras. 26–27 OCT 24–28 OCT
19–22 SEP
1–5 AUG Level I/II, Bangalore, India. Level I/II (NAS-410), Troy,
Level I/II, Maryland Heights,
Level I/II (NAS-410), Branford, Trinity. Michigan. XRI.
Missouri. Quality.
Connecticut. Atlantic. Level I/II (NAS-410), Atlanta, 28–29 OCT
Georgia. ATS. Level II (SNT-TC-1A), Brea, Magnetic Particle Testing
4–5 AUG
Level II (SNT-TC-1A), Brea, 19–24 SEP
California. Test. 1–6 JUL
California. Test. Level I/II, Pattambi, India. Level I/II, Pattambi, India.
Decibel. Magnetic Particle and Decibel.
7–12 AUG
Level I/II, Pattambi, India. Level I/II, Trivandrum, India. Liquid Penetrant Testing Level I/II, Trivandrum, India.
Decibel Remote. Decibel Remote.
Decibel. 11–15 JUL
Level I/II, Trivandrum, India. 21–22 SEP Level I/II, Greenville, South 5–8 JUL
Decibel Remote. Level I/II, Bangalore, India. Carolina. PQT. Level II (NAS-410), Greenville,
Trinity. South Carolina. PQT.
8–11 AUG 23–30 JUL
Level I/II, Maryland Heights, 25–30 SEP Practical, Pattambi, India. 13–15 JUL
Missouri. Quality. Level I/II, Pattambi, India. Decibel. Level I/II, Greenville, South
Decibel. Practical, Trivandrum, India. Carolina. PQT.
15–16 AUG
Level I/II, Atlanta, Georgia. Level I/II, Trivandrum, India. Decibel Remote. 13–18 JUL
ATS. Decibel Remote. 25–29 JUL Level I/II, Pattambi, India.
Level I/II, Sulphur, Louisiana. 26–28 SEP Level I/II, Jacksonville, Florida. Decibel.
INTS. Level I/II, Jacksonville, Florida. PQT. Level I/II, Trivandrum, India.
PQT. Decibel Remote.
19–24 AUG 1–5 AUG
Level I/II, Pattambi, India. 3–5 OCT Level I/II, Greenville, South 18–19 JUL
Decibel. Level I/II, Greenville, South Carolina. PQT. Level I/II, Bangalore, India.
Level I/II, Trivandrum, India. Carolina. PQT. Trinity.
15–19 AUG
Decibel Remote. 18–21 JUL
7–12 OCT Level I/II, Atlanta, Georgia.
22–23 AUG Level I/II, Pattambi, India. ATS. Level I/II, Maryland Heights,
Level I/II, San, Antonio, Texas. Decibel. Level I/II (NAS-410), Troy, Missouri. Quality.
BRL. Level I/II, Trivandrum, India. Michigan. XRI. 20–22 JUL
24–25 AUG Decibel Remote. 23–30 AUG Level I/II, Palos Hills, Illinois.
Level I/II, Bangalore, India. 10–13 OCT Practical, Pattambi, India. Moraine.
Trinity. Level II (NAS-410), Greenville, Decibel. 25–30 JUL
25–30 AUG South Carolina. PQT. Practical, Trivandrum, India. Level I/II, Pattambi, India.
Level I/II, Pattambi, India. 17–18 OCT
Decibel Remote. Decibel.
Decibel. Level I/II, Atlanta, Georgia. 12–16 SEP Level I/II, Trivandrum, India.
Level I/II, Trivandrum, India. ATS. Level I/II, Greenville, South Decibel Remote.
Decibel Remote. Carolina. PQT. 26–29 JUL
17–19 OCT
7–12 SEP Level I/II (SNT-TC-1A), 23–30 SEP Level II, Heath, Ohio. Mistras.
Level I/II, Pattambi, India. Branford, Connecticut. Atlantic. Practical, Pattambi, India. Level I/II (NAS-410), Troy,
Decibel. Decibel. Michigan. XRI.
19–24 OCT
Level I/II, Trivandrum, India. Practical, Trivandrum, India. 27–29 JUL
Level I/II, Pattambi, India.
Decibel Remote. Decibel Remote. Level I/II, Jacksonville, Florida.
Decibel.
12 SEP Level I/II, Trivandrum, India. 26–30 SEP PQT.
Level I, Davenport, Iowa. QCTL. Decibel Remote. Level I/II, Jacksonville, Florida. 1–3 AUG
PQT. Level II (SNT-TC-1A), Brea,
California. Test.

1028 M AT E R I A L S E VA L U AT I O N • J U LY 2 0 1 6
1–4 AUG 19–20 SEP
Level I/II, Maryland Heights, Level I/II, Bangalore, India.
Missouri. Quality. Trinity.
1–6 AUG 25–30 SEP
Level I/II, Pattambi, India. Level I/II, Pattambi, India.
Decibel. Decibel.
Level I/II, Trivandrum, India. Level I/II, Trivandrum, India.
Decibel Remote. Decibel Remote.
3–5 AUG 26–29 SEP
Level I/II, Greenville, South Level I/II, Maryland Heights,
Carolina. PQT. Missouri. Quality.
13–18 AUG
Level I/II (NAS-410), Atlanta,
Level I/II, Pattambi, India. Georgia. ATS.
Decibel. 27–30 SEP
Level I/II, Trivandrum, India. Level I/II (NAS-410), Troy,
Decibel Remote. Michigan. XRI.
15–19 AUG 28–30 SEP
Level I/II (NAS-410), Branford, Level I/II, Jacksonville, Florida.
Connecticut. Atlantic. PQT.
17–19 AUG 1–6 OCT
Level I/II, Atlanta, Georgia. Level I/II, Pattambi, India.
ATS. Decibel.
Level I/II, Sulphur, Louisiana. Level I/II, Trivandrum, India.
INTS. Decibel Remote.
22–23 AUG 5–7 OCT
Level I/II, Bangalore, India. Level I/II, Greenville, South
Trinity. Carolina. PQT.
24–26 AUG 11–14 OCT
Level I/II, San Antonio, Texas. Level II (NAS-410), Greenville,
BRL. South Carolina. PQT.
25–30 AUG 13–18 OCT
Level I/II, Pattambi, India. Level I/II, Pattambi, India.
Decibel. Decibel.
Level I/II, Trivandrum, India. Level I/II, Trivandrum, India.
Decibel Remote. Decibel Remote.
1–6 SEP 17–20 OCT
Level I/II, Pattambi, India. Level I/II, Maryland Heights,
Decibel. Missouri. Quality.
Level I/II, Trivandrum, India. 19–21 OCT
Decibel Remote. Level I/II, Atlanta, Georgia.
12–14 SEP ATS.
Level II (SNT-TC-1A), Brea, Level I/II (SNT-TC-1A),
California. Test. Branford, Connecticut. Atlantic.
13–18 SEP 24–25 OCT
Level I/II, Pattambi, India. Level I/II, Bangalore, India.
Decibel. Trinity.
Level I/II, Trivandrum, India. 24–27 OCT
Decibel Remote. Level II (SNT-TC-1A), Brea,
14–15 SEP California. Test.
Level I, Davenport, Iowa. QCTL. 25–30 OCT
14–16 SEP Level I/II, Pattambi, India.
Level I/II, Greenville, South Decibel.
Carolina. PQT. Level I/II, Trivandrum, India.
16 SEP
Decibel Remote.
Level II, Davenport, Iowa. 26–28 OCT
QCTL. Level I/II, San Antonio, Texas.
BRL.

J U LY 2 0 1 6 • M AT E R I A L S E VA L U AT I O N 1029
calendar
Radiographic Testing 7–16 AUG 1–12 SEP 3–7 OCT
Film Interpretation Level II, Level I/II, Pattambi, India. Level I, Troy, Michigan. XRI.
1–10 JUL Pattambi, India. Decibel. Decibel. Radiation Safety, Davenport,
Film Interpretation Level II, Film Interpretation Level II, Level I/II, Trivandrum, India. Iowa. QCTL.
Pattambi, India. Decibel. Trivandrum, India. Decibel Decibel Remote. Radiation Safety, Maryland
Film Interpretation Level II, Remote. Practical, Pattambi, India. Heights, Missouri. Quality.
Trivandrum, India. Decibel Decibel. Radiation Safety (IRRSP Prep),
Remote. 8–12 AUG
Film Interpretation, San Practical, Trivandrum, India. Brea, California. Test.
1–12 JUL Antonio, Texas. BRL. Decibel Remote. 7–16 OCT
Level I/II, Pattambi, India. Level I Film, Greenville, South 7–9 SEP Film Interpretation Level II,
Decibel. Carolina. PQT. Film Interpretation, Atlanta, Pattambi, India. Decibel.
Level I/II, Trivandrum, India. Level II, Sulphur, Louisiana. Georgia. ATS. Film Interpretation Level II,
Decibel Remote. INTS. Trivandrum, India. Decibel
Practical, Pattambi, India. 12–16 SEP
15–19 AUG Level I, Heath, Ohio. Mistras. Remote.
Decibel.
Practical, Trivandrum, India. Level I Film, Atlanta, Georgia. Level I, Kent, Washington. 10–14 OCT
Decibel Remote. ATS. Mistras. Digital Detector Array Level II,
Level II Film, Greenville, South Radiation Safety, Sulphur, Troy, Michigan. XRI.
11–15 JUL Carolina. PQT. Louisiana. INTS. Level I, San Antonio, Texas. BRL.
Film Interpretation, Sulphur, Radiation Safety, San Antonio, Radiation Safety, Troy, Level I, Maryland Heights,
Louisiana. INTS. Texas. BRL. Michigan. XRI. Missouri. Quality.
Radiation Safety, Palos Hills, Radiation Safety, Kent, Level I, Brea, California. Test.
Illinois. Moraine. 13–23 SEP
Washington. Mistras. Film Interpretation Level II, Level II, Kent, Washington.
13–23 JUL Radiation Safety, Maryland Pattambi, India. Decibel. Mistras.
Film Interpretation Level II, Heights, Missouri. Quality. Film Interpretation Level II, 17–21 OCT
Pattambi, India. Decibel. 22–23 AUG Trivandrum, India. Decibel Film Interpretation, Davenport,
Film Interpretation Level II, IRRSP Refresher, Atlanta, Remote. Iowa. QCTL.
Trivandrum, India. Decibel Georgia. ATS. Level I Film, Atlanta, Georgia.
Remote. 19–23 SEP
22–24 AUG Level I Film, Atlanta, Georgia. ATS.
18–22 JUL Radiation Safety Worker, ATS. Level I Film, Greenville, South
Digital Detector Array Level II, Greenville, South Carolina. Level II, Heath, Ohio. Mistras. Carolina. PQT.
Troy, Michigan. XRI. PQT. Level II, Troy, Michigan. XRI. Level II, San Antonio, Texas.
Radiation Safety, Sulphur, BRL.
Louisiana. INTS. 22–26 AUG 23–25 SEP Level II, Maryland Heights,
Computed Radiography Level I/II, Bangalore, India. Missouri. Quality.
22–24 JUL Level II, Sulphur, Louisiana. Trinity. Level II, Brea, California. Test.
Level I/II, Bangalore, India. INTS. 26–30 SEP Radiation Safety, Sulphur,
Trinity. Level I, Maryland Heights, Film Interpretation, Sulphur, Louisiana. INTS.
25–29 JUL Missouri. Quality. Louisiana. INTS. 24–28 OCT
Level I, Troy, Michigan. XRI. Level II, Atlanta, Georgia. ATS. Level II, Atlanta, Georgia. ATS. Level II, Atlanta, Georgia. ATS.
Level I Film, Atlanta, Georgia. Radiation Safety
1–6 OCT Level II Film, Greenville, South
ATS. Radiographer, Greenville,
X-ray, Pattambi, India. Decibel. Carolina. PQT.
South Carolina. PQT.
1–12 AUG X-ray, Trivandrum, India. 28–30 OCT
Level I/II, Pattambi, India. 24–26 AUG
Decibel Remote. Level I/II, Bangalore, India.
Decibel. Radiation Safety Officer,
1–12 OCT Trinity.
Level I/II, Trivandrum, India. Greenville, South Carolina.
Decibel Remote. PQT. Level I/II, Pattambi, India. 31 OCT–2 NOV
Decibel. Radiation Safety Worker,
1–5 AUG 26–28 AUG
Level I/II, Trivandrum, India. Greenville, South Carolina.
Level I, Sulphur, Louisiana. Level I/II, Bangalore, India.
Decibel Remote. PQT.
INTS. Trinity.
Practical, Pattambi, India.
Level I, Davenport, Iowa. QCTL. 31 OCT–4 NOV
29 AUG–2 SEP Decibel.
Radiation Safety
1–6 AUG Level II, Maryland Heights, Practical, Trivandrum, India.
Radiographer, Greenville,
X-ray, Pattambi, India. Decibel. Missouri. Quality. Decibel Remote.
South Carolina. PQT.
X-ray, Trivandrum, India. 1–10 SEP
Decibel Remote. Film Interpretation Level II,
Pattambi, India. Decibel.
Film Interpretation Level II,
Trivandrum, India. Decibel
Remote.

1030 M AT E R I A L S E VA L U AT I O N • J U LY 2 0 1 6
Ultrasonic Testing 18–22 JUL
Level I, Greenville, South
1–12 JUL Carolina. PQT.
Phased Array Level II, Level II, Atlanta, Georgia. ATS.
Pattambi, India. Decibel. Level II, San Antonio, Texas. BRL.
Phased Array Level II, Level II, Heath, Ohio. Mistras.
Trivandrum, India. Decibel Phased Array Level I (SNT-TC-1A),
Remote. Brea, California. Test.
1–15 JUL 25–27 JUL
Practical, Pattambi, India. Thickness, Maryland Heights,
Decibel. Missouri. Quality.
Practical, Trivandrum, India.
Decibel Remote. 25–29 JUL
Level I, Palos Hills, Illinois.
8 JUL Moraine.
Thickness, Digital/A-scan, San Level II, Greenville, South
Antonio, Texas. BRL. Carolina. PQT.
9–20 JUL Phased Array (first 40 h), San
Level I/II, Pattambi, India. Antonio, Texas. BRL.
Decibel. Phased Array Level II (SNT-TC-1A),
Level I/II, Trivandrum, India. Brea, California. Test.
Decibel Remote. 1–5 AUG
11–15 JUL Level I, Atlanta, Georgia. ATS.
Level I, Atlanta, Georgia. ATS. Level II, Palos Hills, Illinois.
Level I, San Antonio, Texas. Moraine.
BRL. Phased Array (second 40 h),
Level I, Heath, Ohio. Mistras. San Antonio, Texas. BRL.
Level II, Brea, California. Test. 1–12 AUG
13–17 JUL Automated, Pattambi, India.
Level I/II, Bangalore, India. Decibel.
Trinity. Automated, Trivandrum, India.
Decibel Remote.
13–21 JUL
Practical, Pattambi, India. 8–12 AUG
Decibel. Level I, Maryland Heights,
Practical, Trivandrum, India. Missouri. Quality.
Decibel Remote. Level I, Brea, California. Test.
Level II, Atlanta, Georgia. ATS.
13–24 JUL
Level I/II, Pattambi, India. 9–20 AUG
Decibel. Level I/II, Pattambi, India.
Level I/II, Trivandrum, India. Decibel.
Decibel Remote. Level I/II, Trivandrum, India.
Time of Flight Diffraction Level II, Decibel Remote.
Pattambi, India. Decibel. 13–21 AUG
Time of Flight Diffraction Level II, Practical, Pattambi, India.
Trivandrum, India. Decibel Decibel.
Remote. Practical, Trivandrum, India.
16–30 JUL Decibel Remote.
Practical, Pattambi, India. 13–24 AUG
Decibel. Level I/II, Pattambi, India. Decibel.
Practical, Trivandrum, India. Level I/II, Trivandrum, India.
Decibel Remote. Decibel Remote.
18–19 JUL 15–19 AUG
Introduction to Phased Array, Level I, Davenport, Iowa. QCTL.
Brea, California. Test. Level II, Maryland Heights,
Level II, Davenport, Iowa. QCTL. Missouri. Quality.
Level II, Brea, California. Test.

J U LY 2 0 1 6 • M AT E R I A L S E VA L U AT I O N 1031
calendar
Ultrasonic Testing, cont. 13–24 SEP 13–21 OCT 19 JUL
Level I/II, Pattambi, India. Practical, Pattambi, India. Level I, Davenport, Iowa. QCTL.
Decibel. Decibel.
17–21 AUG 20–21 JUL
Level I/II, Trivandrum, India. Practical, Trivandrum, India.
Level I/II, Bangalore, India. Trinity. Level II, Davenport, Iowa. QCTL.
Decibel Remote. Decibel Remote.
17–30 AUG Time of Flight Diffraction Level II, 25–30 JUL
13–24 OCT
Phased Array Level II, Pattambi, India. Decibel. Level I/II, Pattambi, India.
Pattambi, India. Decibel. Level I/II, Pattambi, India.
Time of Flight Diffraction Level II, Decibel.
Phased Array Level II, Decibel.
Trivandrum, India. Decibel Level I/II, Trivandrum, India.
Trivandrum, India. Decibel Remote. Level I/II, Trivandrum, India.
Remote. Decibel Remote.
Practical, Pattambi, India. Decibel. Decibel Remote.
14–18 SEP 27–29 JUL
Practical, Trivandrum, India. 17–21 OCT
Level I/II, Bangalore, India. Level I/II, Atlanta, Georgia. ATS.
Decibel Remote. Level I, Heath, Ohio. Mistras.
Trinity. 1–6 AUG
22–25 AUG 17–30 OCT
16–30 SEP Level I/II, Pattambi, India.
Thickness Level II Limited, Phased Array Level II,
Practical, Pattambi, India. Decibel.
Sulphur, Louisiana. INTS. Pattambi, India. Decibel.
Decibel. Level I/II, Trivandrum, India.
23–30 AUG
Phased Array Level II,
Practical, Trivandrum, India. Decibel Remote.
Auto Data Interpreter, Trivandrum, India. Decibel
Decibel Remote. 15–17 AUG
Pattambi, India. Decibel. Remote.
19–23 SEP Practical, Pattambi, India. Weld Inspection, Heath, Ohio.
Auto Data Interpreter,
Level I, Greenville, South Decibel. Mistras.
Trivandrum, India. Decibel
Carolina. PQT. Practical, Trivandrum, India. 29–31 AUG
Remote.
Level I, Brea, California. Test. Decibel Remote. Level I/II, San Antonio, Texas.
29 AUG–2 SEP Level II, San Antonio, Texas. BRL.
19–23 OCT BRL.
Level I, Atlanta, Georgia.
20–22 SEP Level I/II, Bangalore, India. Level I/II, Greenville, South
ATS.
Thickness, Davenport, Iowa. Trinity. Carolina. PQT.
1 SEP QCTL.
23–30 OCT 6–8 SEP
Thickness, Digital/A-scan, San
26–30 SEP Auto Data Interpreter, Level I/II, Maryland Heights,
Antonio, Texas. BRL.
Level I, Maryland Heights, Pattambi, India. Decibel. Missouri. Quality.
1–12 SEP Missouri. Quality. Auto Data Interpreter, Level II, Brea, California. Test.
Phased Array Level II, Level II, Greenville, South Trivandrum, India. Decibel 12–14 SEP
Pattambi, India. Decibel. Carolina. PQT. Remote. Level I/II, Sulphur, Louisiana.
Phased Array Level II, Level II, Brea, California. Test.
24–28 OCT INTS.
Trivandrum, India. Decibel Phased Array (first 40 h), San
Remote. Level II, Heath, Ohio. Mistras. 25–30 SEP
Antonio, Texas. BRL.
31 OCT–2 NOV Level I/II, Pattambi, India.
1–15 SEP 1–12 OCT
Thickness, Maryland Heights, Decibel.
Practical, Pattambi, India. Automated, Pattambi, India.
Missouri. Quality. Level I/II, Trivandrum, India.
Decibel. Decibel. Decibel Remote.
Practical, Trivandrum, India. Automated, Trivandrum, India. 31 OCT–4 NOV
Decibel Remote. Decibel Remote. Level I, Atlanta, Georgia. ATS. 1–6 OCT
Level I, Brea, California. Test. Level I/II, Pattambi, India.
9–20 SEP 3–7 OCT
Phased Array Composite Decibel.
Level I/II, Pattambi, India. Level I, Atlanta, Georgia. ATS.
Inspection, Brea, California. Level I/II, Trivandrum, India.
Decibel. Level I, Troy, Michigan. XRI.
Test. Decibel Remote.
Level I/II, Trivandrum, India. Level II, Maryland Heights,
Decibel Remote. Missouri. Quality. 19–21 OCT
Phased Array (second 40 h), Visual Testing Level I/II, Atlanta, Georgia. ATS.
12–16 SEP
Level I, San Antonio, Texas. San Antonio, Texas. BRL. 5–7 JUL
BRL. 9–20 OCT Level I/II, San Antonio, Texas. Short Courses/Topical
Level II, Atlanta, Georgia. Level I/II, Pattambi, India. BRL. Seminars
ATS. Decibel. Level I/II, Maryland Heights, 1–8 JUL
Level II, Pittsburgh, Level I/II, Trivandrum, India. Missouri. Quality. NDT Systems Auditing,
Pennsylvania. Odyssey. Decibel Remote. 12–14 JUL Pattambi, India. Decibel.
13–21 SEP 10–14 OCT Level I/II (SNT-TC-1A), Troy, NDT Systems Auditing,
Practical, Pattambi, India. Level II, Atlanta, Georgia. ATS. Michigan. XRI. Trivandrum, India. Decibel
Decibel. Level II, Troy, Michigan. XRI. 18–20 JUL
Remote.
Practical, Trivandrum, India. Level I/II, Sulphur, Louisiana.
Decibel Remote. INTS.

1032 M AT E R I A L S E VA L U AT I O N • J U LY 2 0 1 6
1–12 JUL 1–8 AUG
API 510 Prep, Pattambi, India. NDT Systems Auditing,
Decibel. Pattambi, India. Decibel.
API 510 Prep, Trivandrum, NDT Systems Auditing,
India. Decibel Remote. Trivandrum, India. Decibel
Mechanical Inspector – Oil and Remote.
Gas, Pattambi, India. Decibel. 1–12 AUG
Mechanical Inspector – Oil and API 510 Prep, Pattambi, India.
Gas, Trivandrum, India. Decibel Decibel.
Remote. API 510 Prep, Trivandrum,
Weld Inspection and Quality India. Decibel Remote.
Control Level I, Pattambi, India. Mechanical Inspector – Oil and
Decibel. Gas, Pattambi, India. Decibel.
Weld Inspection and Quality Mechanical Inspector – Oil and
Control Level I, Trivandrum, Gas, Trivandrum, India. Decibel
India. Decibel Remote. Remote.
9–20 JUL Inspection and Quality Control
NDT Appreciation Program, Level I, Pattambi, India.
Pattambi, India. Decibel. Decibel.
NDT Appreciation Program, Weld Inspection and Quality
Trivandrum, India. Decibel Control Level I, Trivandrum,
Remote. India. Decibel Remote.
13–24 JUL 8–12 AUG
API 653 Prep, Pattambi, India. Introduction to NDT, Sulphur,
Decibel. Louisiana. INTS.
API 653 Prep, Trivandrum, 9–20 AUG
India. Decibel Remote. NDT Appreciation Program,
Weld Inspection and Quality Pattambi, India. Decibel.
Control Level II, Pattambi, NDT Appreciation Program,
India. Decibel. Trivandrum, India. Decibel
Weld Inspection and Quality Remote.
Control Level II, Trivandrum,
India. Decibel Remote. 13–24 AUG
API 653 Prep, Pattambi, India.
15–30 JUL
Decibel.
Mechanical Inspector – Oil and API 653 Prep, Trivandrum,
Gas, Pattambi, India. Decibel. India. Decibel Remote.
Mechanical Inspector – Oil and Weld Inspection and Quality
Gas, Trivandrum, India. Decibel Control Level II, Pattambi,
Remote. India. Decibel.
21–30 JUL Weld Inspection and Quality
Introduction to NDT, Pattambi, Control Level II, Trivandrum,
India. Decibel. India. Decibel Remote.
Introduction to NDT, 15–30 AUG
Trivandrum, India. Decibel Mechanical Inspector – Oil and
Remote. Gas, Pattambi, India. Decibel.
Lead Auditing ISO 9001, Mechanical Inspector – Oil and
Pattambi, India. Decibel.
Gas, Trivandrum, India. Decibel
Lead Auditing ISO 9001,
Remote.
Trivandrum, India. Decibel
Remote. 21–30 AUG
Introduction to NDT, Pattambi,
25–30 JUL
India. Decibel.
API 570 Prep, Pattambi, India. Introduction to NDT,
Decibel.
Trivandrum, India. Decibel
API 570 Prep, Trivandrum, Remote.
India. Decibel Remote.
Lead Auditing ISO 9001,
Piping Inspection, Pattambi, Pattambi, India. Decibel.
India. Decibel. Lead Auditing ISO 9001,
Piping Inspection, Trivandrum, Trivandrum, India. Decibel
India. Decibel Remote. Remote.

J U LY 2 0 1 6 • M AT E R I A L S E VA L U AT I O N 1033
calendar
Short Courses/Topical Seminars, 15–30 SEP 9–20 OCT Level III Examination
cont. Mechanical Inspector – Oil and NDT Appreciation Program, Preparation/Refreshers
25–30 AUG
Gas, Pattambi, India. Decibel. Pattambi, India. Decibel.
Mechanical Inspector – Oil and NDT Appreciation Program, 1–6 JUL
API 570 Prep, Pattambi, India. UT Level III Prep, Pattambi,
Decibel. Gas, Trivandrum, India. Decibel Trivandrum, India. Decibel
Remote. Remote. India. Decibel.
API 570 Prep, Trivandrum, UT Level III Prep, Trivandrum,
India. Decibel Remote. 19–22 SEP 13–24 OCT India. Decibel Remote.
Piping Inspection, Pattambi, API QUTE Prep, Sulphur, API 653 Prep, Pattambi, India.
India. Decibel. Louisiana. INTS. Decibel. 5–7 JUL
Piping Inspection, Trivandrum, API 653 Prep, Trivandrum, PT Level III, Maryland Heights,
21–30 SEP Missouri. Quality.
India. Decibel Remote. India. Decibel Remote.
Introduction to NDT, Pattambi,
29–31 AUG India. Decibel. Weld Inspection and Quality 7–12 JUL
Basic Metallurgy for NDT, Introduction to NDT, Control Level II, Pattambi, RT Level III Prep, Pattambi,
Heath, Ohio. Mistras. Trivandrum, India. Decibel India. Decibel. India. Decibel.
Remote. Weld Inspection and Quality RT Level III Prep, Trivandrum,
1–8 SEP Control Level II, Trivandrum, India. Decibel Remote.
NDT Systems Auditing, Lead Auditing ISO 9001,
Pattambi, India. Decibel. India. Decibel Remote.
Pattambi, India. Decibel. 11–12 JUL
Lead Auditing ISO 9001, 15–30 OCT PT Level III, Branford,
NDT Systems Auditing,
Trivandrum, India. Decibel Trivandrum, India. Decibel Mechanical Inspector – Oil and Connecticut. Atlantic.
Remote. Remote. Gas, Pattambi, India. Decibel.
Mechanical Inspector – Oil and 11–15 JUL
25–30 SEP Basic Level III, Houston, Texas.
1–12 SEP Gas, Trivandrum, India. Decibel
API 510 Prep, Pattambi, India. API 570 Prep, Pattambi, India. Kraft.
Decibel. Remote.
Decibel. 12–13 JUL
API 570 Prep, Trivandrum, 17–19 OCT
API 510 Prep, Trivandrum, MT Level III, Branford,
India. Decibel Remote. India. Decibel Remote. CIVA NDE Simulation Software:
Piping Inspection, Pattambi, Intro & Applications (UT Beam, Connecticut. Atlantic.
Mechanical Inspector – Oil and
Gas, Pattambi, India. Decibel. India. Decibel. UT Analysis), Massy, France. 13–16 JUL
Mechanical Inspector – Oil and Piping Inspection, Trivandrum, Extende France. MT Level III Prep, Pattambi,
Gas, Trivandrum, India. Decibel India. Decibel Remote. 21–30 OCT India. Decibel.
Remote. 26–30 SEP Introduction to NDT, Pattambi, MT Level III Prep, Trivandrum,
Weld Inspection and Quality CIVA NDE Simulation Software: India. Decibel. India. Decibel Remote.
Control Level I, Pattambi, India. Intro & Applications (UT, RT), Introduction to NDT, 14–15 JUL
Decibel. Massy, France. Extende France. Trivandrum, India. Decibel Basic Level III, Branford,
Weld Inspection and Quality Remote. Connecticut. Atlantic.
1–8 OCT
Control Level I, Trivandrum, Lead Auditing ISO 9001,
NDT Systems Auditing, 17–20 JUL
India. Decibel Remote. Pattambi, India. Decibel.
Pattambi, India. Decibel. PT Level III Prep, Pattambi,
9 SEP
Lead Auditing ISO 9001,
NDT Systems Auditing, India. Decibel.
NDT 101, Maryland Heights, Trivandrum, India. Decibel
Trivandrum, India. Decibel PT Level III Prep, Trivandrum,
Missouri. Quality. Remote.
Remote. India. Decibel Remote.
24–28 OCT
9–20 SEP 1–12 OCT 18–20 JUL
NDT Appreciation Program, CWI Prep, Maryland Heights,
API 510 Prep, Pattambi, India. MT Level III, Houston, Texas.
Pattambi, India. Decibel. Missouri. Quality.
Decibel. Kraft.
NDT Appreciation Program, API 510 Prep, Trivandrum, 25–30 OCT
20–22 JUL
Trivandrum, India. Decibel India. Decibel Remote. API 570 Prep, Pattambi, India.
PT Level III, Houston, Texas.
Remote. Mechanical Inspector – Oil and Decibel.
Kraft.
13–24 SEP
Gas, Pattambi, India. Decibel. API 570 Prep, Trivandrum,
Mechanical Inspector – Oil and India. Decibel Remote. 21–25 JUL
API 653 Prep, Pattambi, India.
Gas, Trivandrum, India. Decibel Piping Inspection, Pattambi, Basic Level III Prep, Pattambi,
Decibel.
Remote. India. Decibel. India. Decibel.
API 653 Prep, Trivandrum,
Weld Inspection and Quality Piping Inspection, Trivandrum, Basic Level III Prep,
India. Decibel Remote.
Control Level I, Pattambi, India. India. Decibel Remote. Trivandrum, India. Decibel
Weld Inspection and Quality
Decibel. Remote.
Control Level II, Pattambi,
India. Decibel. Weld Inspection and Quality 25–29 JUL
Weld Inspection and Quality Control Level I, Trivandrum, ET Level III, Maryland Heights,
Control Level II, Trivandrum, India. Decibel Remote. Missouri. Quality.
India. Decibel Remote. UT Level III, Houston, Texas.
Kraft.

1034 M AT E R I A L S E VA L U AT I O N • J U LY 2 0 1 6
1–3 AUG 22–26 AUG 13–16 SEP 7–12 OCT
VT Level III, Maryland Heights, Basic Level III, Maryland MT Level III Prep, Pattambi, RT Level III Prep, Pattambi,
Missouri. Quality. Heights, Missouri. Quality. India. Decibel. India. Decibel.
1–5 AUG
Digital Radiography Level III, MT Level III Prep, Trivandrum, RT Level III Prep, Trivandrum,
Basic Level III, Houston, Texas. Troy, Michigan. XRI. India. Decibel Remote. India. Decibel Remote.
Kraft. RT Level III, Houston, Texas. 17–20 SEP 10–11 OCT
Kraft. PT Level III Prep, Pattambi, PT Level III, Brea, California.
1–6 AUG
29 AUG–2 SEP India. Decibel. Test.
UT Level III Prep, Pattambi,
Eddy Current Level III, PT Level III Prep, Trivandrum, VT Level III, Brea, California.
India. Decibel.
Houston, Texas. Kraft. India. Decibel Remote. Test.
UT Level III Prep, Trivandrum,
UT Level III, Maryland Heights, 19–23 SEP 10–12 OCT
India. Decibel Remote.
Missouri. Quality. UT Level III, Dayton, Ohio. MT Level III, Maryland Heights,
7–12 AUG
1–6 SEP Kraft. Missouri. Quality.
RT Level III Prep, Pattambi,
UT Level III Prep, Pattambi, UT Level III, Houston, Texas.
India. Decibel. 12–14 OCT
India. Decibel. Kraft.
RT Level III Prep, Trivandrum, Eddy Current Level III, Brea,
UT Level III Prep, Trivandrum, 21–25 SEP
India. Decibel Remote. California. Test.
India. Decibel Remote. Basic Level III Prep, Pattambi, VT Level III, Houston, Texas.
8–10 AUG
6–7 SEP India. Decibel. Kraft.
MT Level III, Houston, Texas.
PT Level III, Dayton, Ohio. Basic Level III Prep,
Kraft. 13–16 OCT
Kraft. Trivandrum, India. Decibel MT Level III Prep, Pattambi,
10–12 AUG PT Level III, Houston, Texas. Remote.
PT Level III, Houston, Texas. India. Decibel.
Kraft. 26 SEP–1 OCT MT Level III Prep, Trivandrum,
Kraft.
7–12 SEP UT Level III, Brea, California. India. Decibel Remote.
13–16 AUG RT Level III Prep, Pattambi, Test. 17–20 OCT
MT Level III Prep, Pattambi, India. Decibel. 1–6 OCT PT Level III Prep, Pattambi,
India. Decibel. RT Level III Prep, Trivandrum, UT Level III Prep, Pattambi, India. Decibel.
MT Level III Prep, Trivandrum, India. Decibel Remote. India. Decibel. PT Level III Prep, Trivandrum,
India. Decibel Remote.
8–9 SEP UT Level III Prep, Trivandrum, India. Decibel Remote.
15–19 AUG MT Level III, Dayton, Ohio. India. Decibel Remote. 17–21 OCT
UT Level III, Houston, Texas. Kraft. 3–5 OCT Basic Level III, Brea, California.
Kraft. MT Level III, Houston, Texas. RT Level III, Brea, California. Test.
17–20 AUG Kraft. Test. Eddy Current Level III,
PT Level III Prep, Pattambi, 12–16 SEP Houston, Texas. Kraft.
3–7 OCT
India. Decibel. Basic Level III, Dayton, Ohio. RT Level III, Houston, Texas. 21–25 OCT
PT Level III Prep, Trivandrum, Kraft. Kraft. Basic Level III Prep, Pattambi,
India. Decibel Remote. Basic Level III, Houston, Texas.
6–7 OCT
India. Decibel.
21–25 AUG Kraft. Basic Level III Prep,
RT Level III, Maryland Heights, MT Level III, Brea, California.
Basic Level III Prep, Pattambi, Trivandrum, India. Decibel
Missouri. Quality. Test.
India. Decibel. Remote.
Basic Level III Prep,
31 OCT–4 NOV
Trivandrum, India. Decibel
Basic Level III, Maryland
Remote.
Heights, Missouri. Quality. w
x

J U LY 2 0 1 6 • M AT E R I A L S E VA L U AT I O N 1035
ME TECHNICAL PAPER w
x

A Comparative Study on the Characteristics Between


Different Computed Tomographic Acquisition
Techniques
by Stephan Zuber
UNCLASSIFIED; Distribution Statement A: Approved for public release

ABSTRACT Introduction
Computed tomography is widely used and a well- The works presented within this paper are a general overview
known nondestructive testing technique. However, and comparison of three different acquisition techniques used
the newest generations of computed tomography in computed tomography imaging. A series of experiments
and tests were performed on a commercially available
systems, specifically the sixth and seventh, are computed tomography scanning system to show the advan-
just now in the process of being incorporated for tages and disadvantages of each technique. The specific
use into the industrial world. Most of the current system under review has the ability to choose different
computed tomography systems used in the options prior to acquisition and reconstruction. The options
under review involve the translation and rotation of the part,
industry utilize the common back-projected cone detector, and/or X-ray source; effective resolution; and artifact
beam reconstruction process, which provides an reduction processing. The motion of the part in relation to the
extensive amount of data in many situations. In source and detector are the primary factors that are compared in
some cases, the artifacts, required resolution, this report. More specifically, step wise, continuous, and helical
motion acquisition techniques are compared.
mechanics of the motion hardware, and configura-
tion of the part itself can all contribute to lost, Background on Image Acquisition in Computed
masked, or incorrect information in the final recon- Tomography
struction. In general, a proportion of the applicable A standard cone beam acquisition is available on the system in
use, which uses a stepping rotation during acquisition. In
parts that are inspected using computed tomog- general, most industrial computed tomographic systems use
raphy would be more accurately reconstructed this technique to take advantage of large fields of view and
using a helical acquisition and reconstruction mechanical motion limitations, and to allow the use of avail-
process. This paper provides an overview of able reconstruction algorithms. This technique has a fixed
X-ray source and fixed detector array, while the part is rotated
different reconstruction techniques and specifically in steps to each position during the acquisition of each projec-
shows the empirical differences between three tion. A second type of acquisition under review is identical to
different techniques commercially available in the first technique, except the part is rotated in a continuous
today’s market. motion. This process typically reduces the chance that the
part may vibrate or shift between each acquired projection. A
KEYWORDS: radiography, computed tomography, third option that is examined is the ability to perform helical
nondestructive testing, NDT, cone beam acquisitions and reconstructions. This technique is accom-
plished by continuously rotating the part while it translates
through the field of view between the source and detector.
This can be accomplished either by translating the rotating
ASNT NDT Level III; U.S. Army Armament, Research, Development, and
Engineering Center, Radiography Lab, Quality Engineering & System turntable up and/or down, or, in this case, rotating the part
Assurance Directorate, Picatinny, New Jersey 07806; (973) 724-4130; while the source and detector translate up and/or down in
e-mail stephan.c.zuber.civ@mail.mil. synchronous motion with one another. The data set from this

J U LY 2 0 1 6 • M AT E R I A L S E VA L U AT I O N 1037
ME TECHNICAL PAPER w
x computed tomographic acquisition techniques

acquisition process in turn follows a helical path around the The reconstruction methodology between the step and
inspection piece. The final reconstruction, however, treats the continuous acquisition schemes are identical. Background on
data set slightly differently. Figure 1 shows a visual depiction applying the filtered back-projection through radon and fourier
of each of the acquisition techniques that are characterized in transforms can be found in outside literature (Feldkamp et al.,
this paper. 1984). The step and the continuous techniques differ by how
In some inspections, a minimal difference in effective reso- each projection is acquired in the acquisition sequence and
lution, image quality, and the impact of artifacts may not show what the motion of the inspection piece is during that time.
that one technique is better than another. In this case, the The step version fully stops the motion of the part for each
technique with the shortest exposure time would be the most projection, thereby allowing for minimized variation from one
advantageous. However, in some part designs and configura- image to the next except for the actual change in the attenuation
tions, advanced techniques such as helical acquisition and of the X-ray photons through the part. The continuous version,
reconstruction are necessary to achieve the required resolu- however, never stops the rotation of the part throughout the
tion or image quality. This paper attempts to best describe the entire acquisition sequence. This puts the dependency of when
responses of this industrial system for several different parts each projection is taken solely on the detector and the frame rate
and configurations. selected for the inspection. Because of the frame rates available
on many of the solid state detectors, most artifacts created by the
continuous motion are all but eliminated. Frame skipping, highly
precise and slow moving turntables, and frame averaging also
assist in the reduction of artifacts. In most cases where fixturing
the part is difficult and part vibration may occur, the continuous
technique has an advantage at reducing the impact it may have
on the final alignment of the reconstruction.
The helical process holds some of the same functioning as
the continuous technique, but the sampling is slightly
Sample
different. Since the area of interest translates and rotates
Planar simultaneously, the data points taken in each sinogram are
detector unaligned in a sense. In order to use the same filtered back-
Turntable projected reconstruction algorithm, data points are measured
X-ray (step-wise
(a) source movement) at every 360° interval. The distance between these data points
is commonly referred to as the slice thickness, or helical pitch.
The actual data created during the reconstruction are prima-
rily the mean value between the upper and lower rotation for
each corrected sinogram. The most beneficial advantage of
this technique is for larger or taller inspection pieces, when
high magnification is in use, or whenever an entire part needs
Sample to be acquired in a single data set. A generalized example for
Planar
the differences between slice thickness in the step and contin-
detector uous cone beam reconstruction versus the helical technique
Turntable
X-ray (continuous are shown in Figure 2.
(b) source motion)
System Features
The computed tomography system under investigation in this
Path of continuously
report has two separate X-ray sources, a mid-energy low power
Direction of rotating turntable 450 kV unit and a 225 kV microfocus unit. Each set of experi-
X-ray tube and part ments described throughout this paper was imaged, reviewed,
and detector
and analyzed using identical techniques, excluding the acquisi-
tion/reconstruction technique. The detector in use was an
amorphous silicon array with a scintillator, 200 μm pixel pitch,
and a bit depth of 16 (maximum gray value of 65 535). Figure 3
(c) Start of helical scan shows a common setup on the system, the general layout, the
placement of the detector (far left), the turntable, and the X-ray
sources (far right). The system was built on a U-shaped frame to
Figure 1. Visual depiction of the acquisition/reconstruction allow the detector and source(s) to translate up and down inde-
techniques under review: (a) step; (b) continuous; and (c) helical. pendently or fully synchronized. The turntable can rotate and

1038 M AT E R I A L S E VA L U AT I O N • J U LY 2 0 1 6
translate in between the detector and source to change the orien-
tation or physical magnification of the part under inspection.
Translation from left to right of the source is also available to
3D volume
allow precision alignment of the part, rotation, and field of view of
Stacked slices
the detector. The ability to tilt the turntable is also available to
allow for additional alignment of the part, area of interest, and to
Slice offset the axis of rotation if needed. The source-to-detector
distance was kept at its maximum distance for all the tests
performed to maintain the highest potential spatial resolution
possible, leaving the dependency mainly on the spot size of the
(a) source in use. Part fixturing varied from one inspection piece to
the next to ensure sufficient placement in the beam path and for
stable handling of the part. However, the fixturing was kept iden-
tical from one comparison of the reconstruction technique to
another.
Helix axis
Characterizing with a Phantom
A series of tests were analyzed using a computed tomography
performance phantom. Detailed information and references
for this device can be found in the American Association of
Physicists in Medicine Report No. 1 (AAPM, 1977). This
Repeat 360°
phantom is a 21.6 cm diameter by 32.39 cm tall acrylic
cylinder that contains a series of different inserts for meas-
Pitch, p uring various responses specific for computed tomography
use and is water filled. The phantom that was used in this
experiment contained from top to bottom: the computed
tomography number calibration insert, resolution insert, slice
thickness insert, and low-contrast extension insert. Figure 4
(b) shows the layout of the phantom interior as well as a photo-
graph of the actual sample prior to acquiring the data. The
external resolution and whole body ring inserts were not used.
This section was left as an open water cavity at the top of the
Figure 2. Depiction of the: (a) helical pitch; and (b) and slice phantom. All the examples and tests on this phantom used the
thickness. technique shown in Table 1. All the measurements taken
throughout this analysis were from the gray scale inverted
reconstructions, where black is fully exposed air and white is a
highly attenuating material.

Computed Tomography Number Calibration Insert


The computed tomography number calibration insert is
19 cm in diameter and 6.35 cm tall and contains 2.54 cm
diameter contrast pins. These pins are made of polyethylene,
acrylic, polycarbonate, polystyrene, and nylon, with physical
densities of 0.95, 1.19, 1.20, 1.05, and 1.10 g/cm3, respec-
tively. For the basis of comparison between the three recon-
structions techniques under investigation, these inserts were
measured for their difference in contrast with the water filled
background within the phantom. The technique of deter-
mining the contrast-to-noise ratio (CNR) was constructed
from outside literature (Modulus, 2013). Equations 1 to 3
show the methodology of calculating the signal-to-noise ratio
(SNR), CNR, and contrast sensitivity for each pin within the
Figure 3. Photograph of the industrial computed tomography system phantom for each of the three reconstruction techniques.
as tested.

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Fluorocarbon resin band


simulating bone

Resolution
insert
Water tank
External
resolution and
whole-body
Low ring
contrast
extension Alignment
insert

Stand
blocks Slice
thickness
Computed insert
tomography
(a) number calibration (b)
insert

Figure 4. Computed tomography performance phantom: (a) exploded view of internal configuration; and (b) photograph.

TABLE 1
Radiographic technique settings used during the examination of the computed tomography phantom*
Settings No. projections Helical pitch (mm) Time File size (GB) Resolution/slice thickness (µm)
Step 2801 – 58 min 33 s 17.88 1562 × 1971 × 1559
Continuous 2801 – 46 min 44 s 20.83 1672 × 1971 × 1697
Helical 2821 24.69 47 min 5 s 22.09 1555 × 2427 × 1571
* Source = commercial X-ray tube; inline beam filter = 381 µm brass; kV = 225; µA = 305; spot size = ~6 µm; gain = 0.25 µF; frame rate = 4 fps; frame
average = 0; source-to-detector distance = 1381.14 mm; source-to-object distance = 1035.2 mm; magnification = 1.33; voxel size = 149.7 µm.

TABLE 2
Measured signal-to-noise ratio (SNR), contrast-to-noise ratio (CNR), and contrast sensitivity (CS) values for each pin within the computed
tomography number calibration insert
Step Continuous Helical
Pin SNR CNR CS (%) SNR CNR CS (%) SNR CNR CS (%)
Polyethylene 26.09 1.93 7.42 25.15 1.73 6.88 10.13 0.51 5.04
Acrylic 22.90 1.01 4.42 22.26 1.10 4.94 10.05 0.53 5.25
Polycarbonate 24.99 2.06 8.23 25.02 1.86 7.43 10.58 0.96 9.07
Polystyrene 23.50 1.16 4.94 23.77 1.29 5.43 10.07 0.57 5.66
Nylon 26.18 2.39 9.14 24.77 2.09 8.44 10.10 0.79 7.80

Gray value (GV) Table 2 shows the summary of the results obtained from
(1) SNR =
Standard Deviation (StdDev) the histogram measurements taken from the computed
tomography number calibration insert. Figure 5 shows a qual-
GV ( region ) − GV ( background) ∆GV itative view of the insert for each of the three reconstruction
(2) CNR = =
StdDev ( background) StdDev techniques.
From the measurements of the computed tomography
CNR contrast ∆GV
number insert, small differences were seen between the step
(3) Contrast sensitivity = = = and continuous scans, but the helical technique was signifi-
SNR signal GV
cantly lower in the contrast values of the pins. The major

1040 M AT E R I A L S E VA L U AT I O N • J U LY 2 0 1 6
factor that reduced the SNR and CNR in the helical scan was
the relatively large standard deviation of the background
(water). The standard deviation of the background is other-
wise understood as the noise within the water region. Because
of the addition of more moving parts during the inspection,
more noise would be expected. An additional possibility is
that, since the part translates across the mid-plane of the
detector and the source, slight differences in saturation will
occur in the area of the phantom and surrounding air. These
small differences, however, would not be corrected for by
means of the gain calibration since that is performed only in
an open field of view without the part. These small variations
from projection to projection would add up to a significant
contribution of the total noise within the final reconstruction.
Changing the frame rate, total number of projections, and
effective motion speed allows the ability to reduce the impact
(a) in the helical technique if the inspection is to be fully opti-
mized beyond what is presented in this section. The total
impact, however, is completely dependent on the inspection
piece from its size, shape, internal scatter characteristics, and
total variances in linear attenuations internal to the part.

Resolution Insert
The resolution insert was 19 cm in diameter and 6.35 cm tall
and contains an acrylic block with nine sets of five holes, all of
which were filled with air. From largest to smallest the holes
for each of the sets were: 1.75, 1.5, 1.25, 1.00, 0.75, 0.61, 0.5,
0.4, and 0.2 mm in diameter. The center-to-center distance
between each hole was twice the diameter of the hole, or
otherwise understood that the width or spacing between each
hole was equal to the diameter of the adjacent holes. These
(b) sets of holes were used to qualitatively and quantitatively
measure the minimal detectable spacing for each of the three
different types of acquisitions under review in this experiment.
Figure 6 shows the insert from the top-down (transverse)
view. Figure 7 shows the sagittal (side) view for each of the
five sets of holes for each of the reconstruction techniques.
Figure 8 provides the output of each line profile across the
holes in the top-down view for all three techniques.
Qualitatively, the differences between the step and contin-
uous techniques are very subtle, but the continuous images
show a slightly better contrast difference between the holes
and the background acrylic. This increase in contrast provided
an added benefit, even though the noise within the contin-
uous images was slightly higher. Even with the compressed
formatted images in Figure 7, it is visible that the seventh set
of holes (0.5 mm) in the continuous reconstruction had the
best contrast and spatial resolution, where the separation of
(c) the holes is clear. The separation of the eighth set of holes
(0.4 mm) is questionable in the step and continuous. The
ninth set (0.2 mm) cannot be visibly discerned in any of the
three techniques. The helical technique, surprisingly, had
Figure 5. Transverse slice through the computed tomography number
calibration insert inside of the performance phantom: (a) step; spatial resolution and contrast deficiencies at the sixth set of
(b) continuous; and (c) helical. holes (0.61 mm). The level of noise present in the helical

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x computed tomographic acquisition techniques

(a)

(b)

(a) (b) (c)


(c)

Figure 6. Transverse slice through the resolution insert inside of the Figure 7. Reconstruction slices for each of the nine sets of resolution
performance phantom: (a) step; (b) continuous; and (c) helical. holes starting from the top with the largest diameter of 1.75 mm:
(a) step; (b) continuous; and (c) helical.

1042 M AT E R I A L S E VA L U AT I O N • J U LY 2 0 1 6
(a) (b)

(c) (d)

(e) (f)

(g) (h)

Figure 8. Line profile measurements (gray scale value versus pixel location) across each set of resolution holes in the transverse (top-down)
orientation: (a) 1.75 mm holes; (b) 1.5 mm holes; (c) 1.25 mm holes; (d) 1 mm holes; (e) 0.75 mm holes; (f) 0.61 mm holes; (g) 0.5 mm holes;
and (h) 0.4 mm holes. The error bars show the ±1 standard deviation.

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x computed tomographic acquisition techniques

(a) (b)

(c) (d)

(e) (f)

(g) (h)

Figure 9. Line profile measurements (gray scale value versus pixel location) across each set of resolution holes in the sagittal (side view)
orientation: (a) 1.75 mm holes; (b) 1.5 mm holes; (c) 1.25 mm holes; (d) 1 mm holes; (e) 0.75 mm holes; (f) 0.61 mm holes; (g) 0.5 mm holes;
and (h) 0.4 mm holes. The error bars show the ±1 standard deviation.

1044 M AT E R I A L S E VA L U AT I O N • J U LY 2 0 1 6
images is apparent just as it was with the computed tomog- to one another during the image review and analysis).
raphy number insert. Secondary software (ImageJ) was necessary to extract the
Quantitatively, the line profiles taken across the top-down non-transverse (top-down) slices of the reconstruction for
views show similar results. The 0.2 mm holes could not be measurement (NIH, 2004). As a result of a manual alignment,
measured at all, and the helical technique could not accurately not all five holes for each set were visible in the same slice
detect the 0.4 mm holes. The helical technique, however, did planes. For the most part, the three centered holes were together
show comparable or even slightly better detection across the simultaneously for each measurement. This is the main reason
holes in the first set (1.75 mm), fourth set (1.0 mm), and fifth the profiles are not as clear in Figure 9 as they are in Figure 8.
set (0.75 mm). This suggests that, though a higher contrast Overall, the same results were seen in comparison to the meas-
and signal was achieved in the original technique, the helical urements taken in the top-down profiles of the resolution insert.
technique may result in the most accurate reconstruction as The step technique was reliable down to the 0.4 mm range; the
long as the noise level remains at the levels seen in the data continuous technique was reliable down to the 0.4 mm range
obtained within this comparison. However, using the with the ability to detect some 0.2 mm separations; and the
standard deviation (noise) of the line profiles, the most helical technique was valid in the 0.61 to 0.75 mm range when
consistent technique was the continuous version. A general- inspecting the phantom with this technique.
ized analysis of the profiles shows that, when the gray values
exceed the noise, the level of contrast of the holes is readily Slice Thickness Insert
visible. The separation between the peaks and valleys can also The slice thickness insert was 19 cm in diameter and 8.89 cm
be detected. In the graphs where the peaks and valleys reach tall and contained three aluminum strips. The strips were
but do not exceed the noise, the holes and separations are 0.51 mm thick and 2.54 cm long and were angled at 45° from
visible but are not as easily detected. At the point where the the long axis of the phantom. These strips were measured and
holes and separations are no longer detectable, the peaks and compared to the calculated slice thickness of the reconstruc-
valleys drop below the noise and can no longer be discerned tions as a comparative analysis of the true versus actual slice
from the noise of the image where the profile was taken. thickness. Six separate measurements were taken for each
Figure 9 provides the output of each line profile across the acquisition technique, including one on each of the three
holes in the side view for all three techniques. strips and one at both extremes (very top and very bottom)
The side view measurements of the profiles were not as for each strip. The measurements were made by taking a
clear as the image appears qualitatively. Some of this may standard line profile (using a constant line length) across the
likely be a result caused by the difficulties in aligning the three strip. The resulting profile was then plotted so that the full
reconstructions the same way between each test and measure- width at half maximum (FWHM) across the peak of the
ment (that is, to have the exact planes/axes aligned accurately curve could be obtained. The FWHM is the measured slice

(a) (b) (c)

Figure 10. Sagittal (side) slice through the slice thickness insert inside of the performance phantom: (a) step; (b) continuous; and (c) helical.

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(a) (b) (c)

Figure 11. Transverse (top-down) slice through the slice thickness insert inside of the performance phantom: (a) step; (b) continuous; and
(c) helical.

TABLE 3
Measurement of the slice thickness using the full width at half maximum of the aluminum strips within the phantom (mm)
Measurement no. Position Step Continuous Helical
1 Upper right 1.56 1.87 1.85
2 Upper center 1.50 1.50 1.54
3 Upper left 1.43 1.90 1.86
4 Right center 1.23 2.00 2.08
5 Center center 1.60 1.40 2.44
6 Left center 1.60 1.68 1.94
7 Lower right 1.40 1.80 2.16
8 Lower center 1.81 1.98 2.15
9 Lower left 1.85 1.74 2.18
Average – 1.55 1.76 2.02

thickness for the respective reconstruction. Figure 10 provides apparent. This artifact primarily would be a result if the part
a side view through the reconstruction showing the three shifted or moved from its original position on the turntable
slanted strips inside the phantom for each of the reconstruc- during the acquisition sequence. However, the rest of the
tion techniques. Figure 11 shows the top-down view where phantom did not show this condition. Typically the part
the slice thickness measurements were made. Table 3 would have to be fixtured such that the part was fully stable
shows all of the results of measuring the FWHM from the and the data set re-acquired, but in this instance the actual
aluminum strips. Equation 4 provides the basic technique insert shifted within the phantom. This was most likely a
of interpolation from the measured data from each line result of too fast or too hard of a stopping action between
profile across the strip, which results in a gaussian distribution each step. This artifact could have been corrected by changing
curve: the speed of the rotation or by increasing the number of
frames skipped between each projection. In this case it was
valuable to visibly see this artifact occur, which did not occur
(4) FWHM = 2 2σLn ( 2) = σ 8Ln ( 2) = 2.354 × σ in the continuous or helical techniques. This was a result and
benefit of smooth fluid motion of the turntable in those tech-
where niques. The measurements of this insert showed the step
σ = standard deviation. version had the smallest slice thickness and therefore the best
spatial resolution. This coincides with the smaller noise values
The first takeaway from examining the slice thickness measured throughout the phantom. In order to avoid confu-
insert was that the strips seen within the step acquisition were sion, the very edge of each strip was measured since that is
actually duplicated so that a double image of the strips was where the duplicated strips overlapped. This was considered

1046 M AT E R I A L S E VA L U AT I O N • J U LY 2 0 1 6
(a) (b) (c)

Figure 12. Transverse slice through the low-contrast extension insert inside of the performance phantom: (a) step; (b) continuous; and
(c) helical.

TABLE 4
Measurement of the signal-to-noise ratio (SNR) and contrast-to-noise ratio (CNR) between the largest air cavity and the surrounding
acrylic
Settings Air hole – large Acrylic
Signal Noise SNR CNR CS Signal Noise SNR CNR CS
(mean GV) (SD) (mean GV) (SD)
Step 10 810.52 569.15 18.99 7.60 0.40 15 484.29 615.11 25.17 – –
Continuous 11 535.03 593.40 19.44 6.66 0.34 16 539.23 750.82 22.03 – –
Helical 11 356.05 1369.98 8.29 3.62 0.44 16 737.28 1486.58 11.26 – –
* GV = grayscale value; CS = contrast sensitivity; SD = standard deviation.

the worst case since overlap would likely result in a thicker comparison to the step technique the continuous technique
than actual measurement. The helical technique presented an had the highest SNR and CNR. The helical technique once
average slice slickness that was approximately 25% higher again had the highest noise of all three. Coinciding with the
than the step. The continuous technique slice thickness was noise of each reconstruction, the visible level of artifacts
measured to almost halfway between the other two versions. followed the same pattern. The step technique had little to no
artifacts from motion or sampling patterns but did show
Low-contrast Extension Insert common levels of beam hardening around and in between the
The low-contrast extension insert was 21.6 cm in diameter holes. The continuous technique was similar to the step but
and 7 cm tall and contained two rows of 5.72 cm deep had a slightly higher amount of background noise from the
cavities. For this experiment the cavities were left empty (air), motion. The helical technique, however, had slightly higher
but could be used to compare the contrast between various sampling lines that were visible only on the very exterior
materials, if needed. The diameter for each pair of cavities casing of the phantom and match where each slice was cut.
ranged from 2.54 cm to 1.9, 1.27, 0.83, and 0.32 cm in size. These did not appear to affect the quality of the interior of the
This insert was used only as a basic comparison of achieved phantom except for the increase in noise from the motion
signal and contrast values, in addition to general acquisition during the acquisition cycle.
artifacts that may be present in the three techniques. In
Figure 12, the top-down view of the low-contrast inserts for Real-life Sample Measurements
the three acquisition techniques is provided. Table 4 includes A second inspection piece was examined to further charac-
the measurements taken within the 2.54 cm holes and the terize the computed tomography system present at the U.S.
surrounding acrylic. Army Armament, Research, Development, and Engineering
The step technique again shows the lowest noise levels of Center. The sample that was selected was an inert 30 mm
the three reconstructions and has consistently shown that in modified shaped charge warhead. This sample represents a
all measurements taken throughout the phantom tests. practical product to investigate the characteristics of the
However, even with consistently higher noise values in system and the three acquisition techniques. This sample can

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guishable between the three different techniques. One of the


artifacts that can be seen is visible in the side view of the
reconstruction (lowermost image in each figure) and is
located at the bottommost portion of both liners and the top
curved edge of the outer housing. This artifact makes the
inspection piece appear as if it is tilted or that the parallax was
not corrected for in the final reconstruction. This, however, is
a result of both beam hardening skewing the true position of
the edges and the system’s inability to sufficiently adjust or
correct for the part at the outer portions furthest from the
mid-plane. This in effect makes circular interfaces appear as
front and rear edges as if beam alignment was off in a single
plane radiograph. This condition can be seen in the side view
slice plane provided within Figures 14a and 14b. For this
specific part, this was not a major concern since it occurred
outside the primary area of interest. However, this could
cause a major impact on reliability and accuracy for other part
configurations or in situations where there are more stringent
inspection requirements. This condition is fully corrected for
in the helical technique. The helical technique has shown it
can compensate for some beam hardening since the projec-
tions are essentially acquired on an angle. This in effect
reduces the total attenuation of the front and rear overlay
within each projection and does not vary the energy spectrum
of the beam as much. The helical technique also ensures the
Figure 13. Photograph of a 30 mm shaped charge warhead. entire part transverses across the true mid-plane of the recon-
struction, therefore, being more accurate in the position of all
the edges within the part.
be seen in Figure 13 and used the technique settings provided A qualitative review of the modulation transfer function
in Table 5. A part of this design typically has areas of interest (MTF) was performed on the top-down view of the recon-
such as the overall integrity of the interior components, struction near the lowermost edge of the sample. Figure 15
ensuring the copper liner is in full contact with the energetic
fill, and verification that the energetic fill is homogenous with
minimal voiding or porosity. This specific example included a
secondary liner that was set into place only to potentially
show the effects of beam hardening. One of the biggest differ-
ences in the overall setup in comparison to the phantom is the
physical magnification and was a primary factor under review.
Figure 14 represents the final reconstruction and volume
rendering of the 30 mm sample for each of the three tech-
niques. Some of the detected indications of the sample
included heavy porosity and cavitation within the inert ener-
getic simulant fill. There is a significant gap between the fill Figure 15. Photo of taking the modulation transfer function
measurement on the top-down view using the slanted edge macro
and the primary liner. This is most notable at the uppermost within ImageJ.
interface. Qualitatively, several artifacts are apparent or distin-

TABLE 5
Radiographic technique settings used during the examination of the 30 mm shaped charge sample*
Settings No. projections Helical pitch (mm) Time File size (GB) Resolution/slice thickness (µm)
Step 2800 – 58 min 33 s 5.68 922 × 1884 × 877
Continuous 2801 – 46 min 44 s 5.3 862 × 1897 × 870
Helical 2821 6.25 47 min 6 s 28.55 1980 × 1955 × 1980
* Source = commercial X-ray tube; beam filter = 381 µm brass; kV = 200; µA = 350; spot size = <6 µm; gain = 0.25 µF; frame rate = 4 fps; frame average = 0;
source-to-detector distance = 1381.14 mm; source-to-object distance = 280 mm; magnification = 4.93; voxel size = 40.4 µm.

1048 M AT E R I A L S E VA L U AT I O N • J U LY 2 0 1 6
Rounded surfaces are
partially distorted

Parallax type
artifact
Energetic fill
with porosity
(a) and cavitations
present

Rounded surfaces are


partially distorted

Parallax type
artifact
(b) Gap between
the liner and
the fill

Rounded surfaces
Lower surface is
have very little to
straight across with
no distortion
(c) minimal distortion

Figure 14. Standard back-projected cone beam reconstruction of the inspection piece using: (a) step; (b) continuous; and (c) helical.

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attribute of the added mechanical motion of the technique


1.2 y = –0.0099x6 + 0.1642x5 – 1.0438x4 + 3.148x3 – 4.2711x2 + 1.6463x + 0.7722
R2 = 0.9917
and its inherent addition of more noise into each projection
1
and final reconstruction. This added noise also reduced the
0.8 contrast values specifically in the fill area in comparison to the
MTF

0.6 step and continuous images. The step technique had slightly
0.4 higher contrast values in comparison to the continuous
0.2 version. Taking every variable into consideration, the most
0
accurate technique is dependent on the inspection criteria. If a
0 1 2 3 4 5 major focus were on the accuracy and precision of detecting
(a) Line pairs per millimeter (lp/mm) as much porosity and as many cavitations as possible, the step
1.2 reconstruction would be preferred. If the alignment and
y = –0.01x6 + 0.1662x5 – 1.0594x4 + 3.1944x3 – 4.38x2 + 1.7277x + 0.7591

1
R2 = 0.9920 detection of two or more flush surfaces were key to the
integrity and intended part function, then the helical tech-
0.8
nique would be advantageous. In this specific sample, the
MTF

0.6
criterion for the interfaces is the most stringent requirement.
0.4 The size of allowable pores or voids in the fill is a secondary
0.2 requirement and is equal to or greater than the largest void
0 detected in all three techniques. In this case, if further analysis
0 1 2 3 4 5
were needed using computed tomography, the helical approach
(b) Line pairs per millimeter (lp/mm)
would be used. In addition to the benefit of a slightly shorter
1.2 exposure time in comparison to the step technique, the helical
1 y = –0.0104x6 + 0.1652x5 – 0.9888x4 + 2.7243x3 – 3.1981x2 + 0.6583x + 0.8501
R2 = 0.9587 technique can be used at this magnification setting and even
0.8 larger. The settings chosen for this review had to limit magnifica-
tion to allow the sample to fit into the field of view for the step
MTF

0.6
and continuous techniques. Since the height exceeds the
0.4
diameter, the magnification used was limited by the part height.
0.2
Using the helical technique, magnification could be increased so
0 that the diameter of the part would fill the entire field of view of
0 1 2 3 4 5
(c) Line pairs per millimeter (lp/mm) the detector. This in turn would increase the height, size, and
acquisition time of the inspection, but allows for an increase in
effective resolution, if needed.
Figure 16. Modulation transfer function (MTF) profiles of the 30 mm
test samples reconstructions: (a) step; (b) continuous; and (c) helical.
Taken at High Magnification
A third sample was chosen to compare and characterize the
shows a screen capture of where the measurement was made computed tomography system at a high magnification setting.
and the accompanying graphical output within ImageJ. The The inspection sample was an electromechanical piston
data sets of the measured MTFs for each of the three tech- assembly. Figure 17 shows a photograph of the item, the
niques are provided in Figure 16 and include the sixth order measured height using a micrometer, and its placement in
polynomial trend line used to determine the value of the front of the microfocus X-ray source. The technique settings
normalized MTF in line pairs per millimeter (lp/mm). The of this inspection are provided in Table 7.
resulting values of the MTFs are shown in Table 6 at 10 and In high magnification inspections, keeping the part
50% modulation. Overall, the spatial resolution of the step perfectly still is very important. Any movement or vibration
and continuous techniques was nearly identical, whereas the of even 25.4 µm from the part’s original position can result in
helical values showed a fair drop-off. This is most likely an an inaccurate or unusable reconstruction. One of the most

TABLE 6
Measurements of the modulation transfer function (MTF) for the three different types of acquisition/reconstructions of the 30 mm
sample*
Settings Lp/mm at 50% MTF Lp/mm at 10% MTF
Step 0.885 1.415
Continuous 0.892 1.414
Helical 0.667 1.149
* Top down

1050 M AT E R I A L S E VA L U AT I O N • J U LY 2 0 1 6
TABLE 7
Radiographic technique settings used during the high magnification examination of an electromechanical piston assembly*
Settings No. projections Helical pitch (mm) Time File size (GB) Resolution/slice thickness (µm)
Step 3750 – 1 h 34 min 18 s 814.82 422 × 1115 × 469
Continuous 3751 – 31 min 20 s 644.39 389 × 1125 × 386
Helical 3757 2.399 31 min 24 s 816.92 392 × 1214 × 450
* Source = commercial X-ray tube; inline beam filter = 381 µm brass; kV = 150; µA = 350; spot size = <6 µm; gain = 0.25 µF; frame rate = 2 fps; frame
average = 0; source-to-detector distance = 1381.14 mm; source-to-object distance = 84.36 mm; magnification = 16.37; voxel size = 12 µm.

(a)
(a)

(b)
(b)

(c) (c)

Figure 17. Electromechanical piston assembly: (a) photo; (b) measured Figure 18. Transverse (top-down) views of the piston assembly for the
length; and (c) placement in front of the X-ray source. three reconstructions: (a) step; (b) continuous; and (c) helical.

J U LY 2 0 1 6 • M AT E R I A L S E VA L U AT I O N 1051
ME TECHNICAL PAPER w
x computed tomographic acquisition techniques

measurements of the phantom. In high magnification setups,


the helical technique appears to compensate for part
movement significantly better. This benefit clearly exceeds
the fact that the inherent noise is higher in the helical tech-
nique and reduces the SNR and CNR in a one to one compar-
ison to the continuous and step techniques.
Even though the qualitative review of the three recon-
structions shows which technique is the most beneficial, a
quantitative examination was performed. Figure 20 provides
the top-down view that was used to measure the MTF values
for the three techniques. Figure 21 includes the tallied MTF
functions in respects to the lp/mm, and Table 8 provides the
values calculated from the trend lines. Here, the MTF
numbers would suggest the step and continuous acquisition
techniques provide better results in regards to spatial resolu-
tion versus the helical technique. The graphs, however, show
(a) (b) (c) that the profiles have non-smooth functions as a result of
blurred or noisy edges, and discredit the accuracy of the calcu-
Figure 19. Sagittal (side) views of the piston assembly for the three lated numbers for the MTFs. This is evident since the fitting
reconstructions: (a) step; (b) continuous; and (c) helical. function of the trend line (R2) is off by a significant amount.
Figure 22 provides top-down views of a second area of
difficult tasks in high magnification inspections is the ability interest in the piston assembly reconstructions, specifically
to fixture or hold the part in place without impacting the areas the end of the extending pin. A line profile was drawn across
of interest. In this example, a crude homemade setup was the pin to measure the edge response in each of the three
used, which included placing the piston halfway down into techniques. The resulting responses are shown in Figure 23
a common coffee stirrer, which was then rigidly fixed into and clearly outline the accuracy of each technique. The helical
place. As seen in Figures 18 and 19, the part clearly vibrated approach has the smooth curve that would be expected with a
or moved during the step technique and caused a significant distinct rise at the start of a sharp edge and a near identical fall
blurring effect. A void was detected within an area of interest at the end of the pin. The step technique, however, shows two
internal to the piston assembly. This indication was used discrete edges on both the rising and falling edges of the pin,
as the focus area for comparison of the three techniques. which is exactly what is viewable in the reconstruction slice.
In regards to the contrast values between the void and The continuous version is somewhere in between the other
surrounding casing, the continuous technique exceeded the two techniques with a slightly less visible plateau at the
step technique, but was significantly less than the helical tech- leading and trailing edge of the pin. Its presence, however, still
nique. It is also easily seen in Figures 18 and 19 that the effec- shows the inaccuracy of the overall reconstruction since the
tive resolution of the reconstruction was visibly higher in the edge response should be a single rise and fall coinciding with
helical images, which is the inverse result in comparison to the the true edges across a cylindrical pin.

(a) (b) (c)

Figure 20. Area of interest where the modulation transfer function was taken: (a) step; (b) continuous; and (c) helical.

1052 M AT E R I A L S E VA L U AT I O N • J U LY 2 0 1 6
1.2 y = 0.0048x6 – 0.0808x5 + 0.5304x4 – 1.7357x3 + 2.9818x2 – 2.5943x + 0.953 70 000
R2 = 0.9171
1 60 000

Gray value
0.8 50 000
MTF

40 000
0.6
30 000
0.4
20 000
0.2 10 000
0 0
0 1 2 3 4 5 0 20 40 60 80 100 120
(a) Line pairs per millimeter (lp/mm) (a) Pixel
1.2 70 000
1 y = 0.0059x6 – 0.0973x5 + 0.6262x4 – 1.9857x3 + 3.2354x2 – 2.574x + 0.8356
60 000

Gray value
R2 = 0.8249
0.8 50 000
MTF

40 000
0.6
30 000
0.4
20 000
0.2 10 000
0 0
0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5 0 20 40 60 80 100 120
(b) Line pairs per millimeter (lp/mm) (b) Pixel
1.2 60 000
y = 0.0087x6 – 0.1455x5 + 0.9481x4 – 3.0292x3 + 4.8894x2 – 3.6607x + 0.9652
1 R2 = 0.9567
Gray value 50 000
0.8 40 000
MTF

0.6 30 000
0.4 20 000
0.2 10 000
0 0
0 1 2 3 4 5 0 20 40 60 80 100 120
(c) Line pairs per millimeter (lp/mm) (c) Pixel

Figure 21. Modulation transfer function (MTF) measurements across Figure 23. Line profiles across the cylindrical pin shown in Figure 20:
the cylindrical casing shown in Figure 18: (a) step; (b) continuous; (a) step; (b) continuous; and (c) helical.
and (c) helical.

TABLE 8
Measurements of the modulation transfer function (MTF) for the cylindrical casing*
Settings Lp/mm at 50% MTF Lp/mm at 10% MTF
Step 0.226 0.755
Continuous 0.159 0.605
Helical 0.157 0.413
* Top down

(a) (b) (c)

Figure 22. Area of interest where line profile edge functions were taken: (a) step; (b) continuous; and (c) helical.

J U LY 2 0 1 6 • M AT E R I A L S E VA L U AT I O N 1053
ME TECHNICAL PAPER w
x computed tomographic acquisition techniques

Overall Assessment reduced contrast, the technique can compensate by changing


the time per projection, slice thickness, and total number of
Taking the results acquired and reviewed in the phantom projections. The helical technique is also not bound by the
sample alone, it appeared as though the helical technique was height of an inspection piece if it is necessary to acquire and
not as accurate as the step or continuous techniques. inspect a component as a whole in one cycle. Overall, the
However, as magnification was increased and practical inspec- characteristic of the system under review has been baselined
tion pieces were examined, the helical technique showed to and has quantified the system responses for future compar-
have more advantages. The helical technique has the ability to ison and for tracking system degradation.
compensate for part vibrations or movement during the
acquisition cycle significantly more than the other techniques. REFERENCES
Additional benefits of using the helical approach include a Feldkamp, L.A., L.C. Davism and J.W. Kress, “Practical Cone Beam Algo-
rithm,” Journal of the Optical Society of America A: Optics, Image Science, and
more accurate reconstruction since the entire inspection piece Vision, Vol. 1, No. 6, 1984, pp. 612–619.
transverses through the calibrated mid-plane of the source AAPM, “Phantoms for Performance Evaluation and Quality Assurance of
and detector, which allows the interfaces at the extreme ends CT Scanners,” Report No. 1, American Association of Physicists in
of the field of view to be exact, where in the other two tech- Medicine, Chicago, Illinois, 1977.
niques some artifacts occurred that had the appearance of Modulus, “Contrast to Noise Ratio Lab Manual: 5, Modifications for P551
Fall 2013 Medical Physics Laboratory,” Document no. DCT-LM5-14022013,
uncorrected parallax. The helical technique also reduces the Modus Medical Devices, Inc., London, Ontario, Canada, 2013.
exposure time and dose by a measurable amount in comparison NIH, ImageJ (version 1.48v/Java 1.6.0_20), National Institutes of Health,
to the step technique. Although the helical technique has signifi- 2004.
cantly higher noise than the other versions and therefore

1054 M AT E R I A L S E VA L U AT I O N • J U LY 2 0 1 6
Computed Tomography Helical Scanning for
Dimensional Metrology: Evaluation of Measurement
Errors
by Valentina Aloisi*, Simone Carmignato†, Joseph Schlecht‡, and Eric Ferley§

ABSTRACT Introduction
In industrial X-ray computed tomography, it is X-ray computed tomography is increasingly used in the field
frequently necessary to scan long objects that of industrial metrology as an innovative and powerful alterna-
exceed the dimensions of the detector, while tive to classic (that is, tactile and optical) coordinate measuring
machines (CMMs) for performing a wide variety of measure-
meeting dimensional accuracy requirements (for ments tasks (Carmignato and Savio, 2011; Kruth et al., 2011).
example, in automotive and aerospace fields). Besides conventional 3D computed tomography techniques
Conventional scans using circular trajectories face using a circular scanning trajectory, some industrial 3D computed
limits when dealing with internal and complex tomography systems also allow exploiting helical scanning
(De Chiffre et al., 2014). For many industrial applications,
features on elongated work pieces. To this extent indeed, such as automotive and aerospace fields, scanning of
helical scanning is a valuable solution that also long objects exceeding the dimensions of the detector is usually
enables obtaining a strong improvement on image needed, while meeting dimensional accuracy requirements. In
quality, eliminating the cone beam artifacts that these cases, circular trajectories face limits mainly due to the
dimensions of the detector. Moreover, helical scanning enables
characterize conventional scans. To use helical eliminating the cone beam artifact that characterizes conventional
scanning for dimensional quality control, the circular trajectories (Hsieh, 2000). Helical scanning is therefore a
assessment of metrological performances is powerful solution that enhances the flexibility of the system and,
needed. In this work, metrological performances when using suitable parameters, improves image quality. On the
other hand, because of additional required movements of the
for helical scanning are investigated and compared manipulator (or the X-ray source and detector), additional
with those of conventional circular scans. error sources for metrological applications could be introduced.
Repeated helical scans are performed to investi- For the use of computed tomography systems relying on
gate the influence of main helical scans parame- helical scanning principles as coordinate measuring systems
the assessment of metrological performances is therefore of
ters when performing dimensional measurements. crucial importance.
Experimental results show that helical scanning, With the current state of the art, there are no internation-
with appropriate scan parameters, performs better ally accepted standards for performance verification of
than traditional circular scans with a strong computed tomography systems (Bartscher et al., 2014).
Working Group 10 of International Organization for Stan-
improvement on image quality. dardization (ISO) Technical Committee 213 is currently
KEYWORDS: X-ray computed tomography, helical working on a new draft standard, which is proposed to
scanning, metrological performance verification, become the future part 11 of the ISO 10360 series. In the
dimensional measurements, measurement errors, absence of such a standard, the existing German guideline
VDI/VDE 2630-1.3 is being used as a de facto international
accuracy. consensus (VDI, 2011). In strict accordance with ISO 10360
series for CMMs, the VDI/VDE document describes how to
* M.S.; Department of Management and Engineering, University of Padova, calculate the metrological characteristics length measurement
Stradella S. Nicola, 3, 36100 Vicenza, Italy; e-mail valentina.aloisi@dii
.unipd.it. error (E), as well as probing errors of size and form for testing
† Ph.D.; Department of Management and Engineering, University of the 3D global and local error behavior of axial computed
Padova, Stradella S. Nicola, 3, 36100 Vicenza, Italy; e-mail simone.carmignato tomography systems (Carmignato et al., 2009; ISO, 2010;
@unipd.it.
‡ Ph.D.; North Star Imaging, Inc., Rogers, Minnesota; e-mail jschlecht@4nsi.com. Marinello et al., 2008). Therefore, it is intended also for
§ Ph.D.; North Star Imaging, Inc., Rogers, Minnesota; e-mail eferley@4nsi.com. helical scan trajectories. Currently, VDI/VDE 2630-1.3 is

J U LY 2 0 1 6 • M AT E R I A L S E VA L U AT I O N 1055
ME TECHNICAL PAPER w
x helical scanning for dimensional metrology

the guideline used by most computed tomography systems the detector and increase with cone beam angle (Hsieh,
manufacturers to verify metrological performances of axial 2000). When using helical trajectories instead, with an appro-
computed tomography systems. This paper also follows priate helical pitch (that is, vertical distance traveled per revo-
the guideline for helical scanning. This allows also a direct lution), these artifacts can be eliminated since, in principle,
comparison between circular and helical scanning. the radon space may be completely filled (Buzug, 2008).
Performance verification for helical scanning has not been
fully studied yet. In a study reported elsewhere, probing errors Experimental Setup
for circular and helical scanning were compared by means of Computed tomography measurements in this work were
simulations tools (Hiller et al., 2010). Simulated results performed with a commercial metrological computed tomog-
proved significantly lower probing errors of form for helical raphy system equipped with a 225 kV microfocus reflection
scanning; however, no real data were acquired to validate the X-ray source and a temperature controlled cabinet
simulation. In another an outside study, the authors imple-
mented exact helical cone beam reconstruction using katse-
vich filtered back projection (Muders et al., 2011). A 10 × 10 Flat-panel
× 10 mm3 titan alloy cube featuring 25 spherical calottes on detector
three sides was scanned. Simulated results were compared
with real data; however, in this case helical scans showed the Rotation axis
highest form errors in contrast with simulated data.
In this paper, an experimental study based on repeated
computed tomography measurements of a calibrated refer-
ence object was performed. Sphere distance errors and
probing errors of size and form were calculated for both
circular and helical scanning. Repeated helical scans were also
performed to evaluate the influence of the number of projec-
tions when applying helical trajectories on metrological
performances of computed tomography systems. X-ray
OD)
source sta nce (S D)
- obje ct d i
ista n ce (SD
Helical Scanning Principle e-to ector
d
Sourc e - to-det
The helical scanning principle consists of a different scanning So u rc
Y
strategy in which the rotation of the object is simultaneously
performed with a translational movement along its rotation X
(a) Z
axis, as schematically shown in Figure 1.
The translational movement along the rotation axis Flat-panel
(which in Figure 1 is represented along the vertical direction) detector
can be obtained by moving the manipulator along the rotation
axis direction or using a combined movement of source and
Rotation and
detector. In both cases, the geometrical magnification is given
translation axis
by the ratio of the source-to-detector distance (SDD) to the
source-to-object distance (SOD). Regardless of how the
movement is obtained, the travelling path of a point on the
sample, viewed by a fixed point on the detector, describes a
helix. Helical scanning trajectories allow obtaining two main
advantages compared to traditional circular scan geometries.
First, long objects exceeding the dimensions of the detector
X-ray
along the vertical axis (with the setup represented in Figure 1)
source
can be analyzed in a single scan. Second, cone beam artifacts
are reduced. One of the most implemented reconstruction SOD SDD
algorithms for circular trajectories is the feldkamp-davis-kress
(FDK) algorithm (Feldkamp et al., 1984). However, the suffi- Y
ciency condition is not satisfied in circular cone beam X
(b) Z
computed tomography (Smith, 1985; Wang et al., 1995).
Therefore, shading and streaking artifacts caused by incom- Figure 1. Representation of scanning geometries for: (a) cone beam
plete sampling, known as cone beam artifact or feldkamp computed tomography with circular trajectory; and (b) cone beam
artifact, occur while moving away from the middle plane of computed tomography with helical trajectory.

1056 M AT E R I A L S E VA L U AT I O N • J U LY 2 0 1 6
A calibrated reference object was used for the experimental The reference object was calibrated by means of a
investigation. As represented in Figure 2, it consisted of a ball commercial CMM equipped with a tactile scanning probe
bar with six equally spaced ruby spheres with nominal diameter head. Calibrated values of center-to-center distances between
D = 3.18 mm glued on a carbon fiber frame. The object allowed spheres and form measurements were obtained through
measuring 15 unidirectional lengths (center-to-center distances) repeated CMM measurements.
ranging nominally from 10 to 50 mm. For both helical and circular scans, the work piece was
placed inside the measuring volume in the vertical orientation
(that is, with the carbon fiber rod holding the spheres in the
vertical orientation). This scanning setup allowed for fully
Sphere 6
taking into account the cone beam artifact at both poles of the
spheres. Each computed tomography scan was performed
with scan parameters reported in Table 1 as a good compro-
Sphere 5
mise between scanning time and scan quality.
By intention, an extremely short focal length of 536 mm
Sphere 4
was used. This allowed obtaining a cone angle of 25.6°, which
is quite critical for conventional scanning mode.
Sphere 3 The reference object was scanned with both circular and
helical scan trajectories. Three repeated computed tomog-
Sphere 2 raphy scans were performed with conventional circular trajec-
tories according to the parameters of Table 1 and acquired
Sphere 1 1080 projections. Repeated helical scans were also performed
with the scanning parameters reported in Table 2 to compare
Y the metrological performances with respect to the conven-
tional circular scanning mode.
3 mm
For the helical scans, a fixed helical pitch (that is, vertical
distance travelled per revolution) of 3.1 mm was used and
Z X three different numbers of projections were taken into
account to assess the influence of number of projections on
the measurement results. Scan number 3 was repeated three
times to assess the repeatability of the computed tomography
Figure 2. Schematic of the ball bar used for the experimental
investigation. measurements when applying helical scanning mode in the
configuration that, theoretically, should provide the best
results (highest number of projections).
TABLE 1
Scanning parameters used for the experimental investigation Results and Discussion
Parameter Measurement Computed tomography data were reconstructed using a
Voltage 110 kV standard FDK algorithm for the circular scans, whereas for the
Current 180 µA helical scans an FDK-based algorithm adapted for helical
Exposure time 200 ms trajectories was utilized. Computed tomography volumes
Frame averaging 5 frames were subsequently imported and analyzed by means of
Filtering 0.127 mm copper
commercial viewing software. A local adaptive surface deter-
Source-to-object distance 142 mm
Source-to-detector distance 536 mm
mination was used for all computed tomography scans.
Detector pixel size 127 µm
For each sphere of the ball bar, a region of interest,
Voxel size 33.6 µm consisting of the top hemisphere, was taken into account.
This allowed for removing the part of the spheres glued to the
rod, which could lead to inaccuracies in measurements, and at

TABLE 2
Parameters used for the repeated helical scans
Scan number Helical pitch Number of projections
Scan 1 3.1 mm 1080
Scan 2 3.1 mm 2500
Scan 3 3.1 mm 4000

J U LY 2 0 1 6 • M AT E R I A L S E VA L U AT I O N 1057
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x helical scanning for dimensional metrology

the same time to take into account the cone beam artifact at the number of projections, probing errors of form improve.
both poles of the sphere with the ball bar oriented along the Depending on the selected number of projections, probing
vertical direction. errors of form range from 6 to 10 µm (respectively, highest
Gaussian least square fitting was used for sphere evalua- and smallest number of projections). Using a higher number
tion. Sphere distance errors and probing errors of size and of projections, in fact, means an increased number of projec-
form were calculated according to VDI/VDE 2630-1.3. tions per revolutions. An increase of probing errors of form is
In Figure 3, probing errors of form are plotted for each of observed when decreasing the number of projections, due to
the six spheres of the ball bar. Results of the repeated helical the undersampling caused by a too small number of projec-
scans and circular scans are reported and compared. For both, tions per revolution. When using a helical pitch of 3.1 mm
in circular scan and helical scan number 3, results presented in and 4000 projections, probing errors of form are comparable
the graph are average values obtained from three repeated with the ones obtained with circular scans for spheres 3 and 4.
computed tomography measurements. Figure 3 shows how, For probing errors of size and sphere distance errors, no
for circular scan trajectories, the spheres at the bottom and substantial difference between helical and circular scans was
top of the detector (respectively, sphere 1 and sphere 6) are observed.
highly influenced by the cone beam artifact. In this case,
because of the chosen configuration with a high cone beam Conclusion
angle of 25.6° (SOD = 142 mm, SDD = 536 mm), the form In this work, metrological performance of computed tomog-
error reaches 25 µm. For spheres closer to the mid-plane of raphy helical scanning was investigated and compared to that
the detector (spheres 3 and 4), probing errors of form are of conventional circular scans. The influence of the scanning
significantly smaller and go down to 6 µm. In circular scan parameters for helical scans was studied by performing
trajectories, therefore, probing errors of form are not repeated helical scans. Experimental results show that the use
uniformly distributed, and the influence of the cone beam of helical scanning trajectories significantly reduces the
artifact depends on the distance from the mid-plane of the measured probing errors of form. With exactly the same
detector and SDD. For helical scans, instead, probing errors of scanning configuration, probing errors of form are reduced
form show a homogeneous distribution along the whole from 25 µm (for circular scans with high cone angle) to 6 µm
detector. Figure 3 shows also, as expected, that by increasing when using helical scanning. Moreover, in the latter case,

0.026
#1 helical scan, 1080 projections
0.024
#2 helical scan, 2500 projections
0.022
#3 helical scan, 4000 projections
0.020 Circular scan

0.018

0.016
PF/mm

0.014

0.012

0.010

0.008

0.006

0.004

0.002

1 2 3 4 5 6

Sphere number

Figure 3. Measured probing errors of form (PF) for circular and helical scans.

1058 M AT E R I A L S E VA L U AT I O N • J U LY 2 0 1 6
De Chiffre, L., S. Carmignato, J.-P. Kruth, R. Schmitt, and A. Weckenmann,
uniform probing errors of form can be obtained for all “Industrial Applications of Computed Tomography,” CIRP Annals –
spheres, even for those at the bottom and top of the detector. Manufacturing Technology, Vol. 63, No. 2, 2014, pp. 655–677.
For helical scan trajectories, therefore, probing errors of form Feldkamp, L.A., L.C. Davis, and J.W. Kress, “Practical Cone-beam Algorithm,”
are not dependent on the location of the sphere from the mid- Journal of the Optical Society of America A, Vol. 1, No. 6, 1984, pp. 612–619.
plane of the detector. Probing errors of size and sphere Hiller, J., S. Kasperl, T. Schön, S. Schröpfer, and D. Weiss, “Comparison of
Probing Error in Dimensional Measurement by Means of 3D Computed
distance errors were also calculated; no significant difference Tomography with Circular and Helical Sampling,” 2nd International
between circular and helical scans was found. Symposium on NDT in Aerospace, Hamburg, Germany, 22–24 November
Experimental results show that helical scanning, with 2010.
appropriate scan parameters, performs better than traditional Hsieh, J., “A Practical Cone Beam Artifact Correction Algorithm,” IEEE
Nuclear Science Symposium Conference Record, Vol. 2, 15–20 October 2000,
circular scans with a strong improvement on image quality. pp. 15/71–15/74.
Therefore, helical scanning is suitable for dimensional quality ISO, ISO 10360-2: Geometrical Product Specifications (GPS) – Acceptance
control. Results also show that, when increasing the number and Reverification Tests for Coordinate Measuring Machines (CMM) –
of projections, probing errors of form decrease. For probing Part 2: CMMs used for Measuring Linear Dimensions, International Organi-
zation for Standardization, Geneva, Switzerland, 2010.
errors of size and sphere distance errors, the number of
Kruth, J.P., M. Bartscher, S. Carmignato, R. Schmitt, L. De Chiffre, and
projections does not show a significant influence. A. Weckenmann, “Computed Tomography for Dimensional Metrology,”
CIRP Annals – Manufacturing Technology, Vol. 60, No. 2, 2011, pp. 821–842.
ACKNOWLEDGMENTS Marinello, F., E. Savio, S. Carmignato, and L. De Chiffre, “Calibration
The authors want to thank TEC Eurolab, Italy, for providing CMM measure- Artefact for the Microscale with High Aspect Ratio: The Fiber Gauge,”
ments on the reference object. North Star Imaging provided the CXMM 50 CIRP Annals – Manufacturing Technology, Vol. 57, No. 1, 2008, pp. 497–500.
computed tomography metrology system, as well as efX-CT 1.2 reconstruc- Muders, J., J. Hesser, A. Lachner, and C. Reinhart, “Accuracy Evaluation
tion software. Measurements were made with Volume Graphics VG Studio and Exploration of Measurement Uncertainty for Exact Helical Cone Beam
MAX 2.2. Reconstruction using Katsevich Filtered Backprojection in Comparison to
Circular Feldkamp Reconstruction with Respect to Industrial CT
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Carmignato, S., D. Dreossi, L. Mancini, F. Marinello, G. Tromba, and VDI, VDI/VDE 2630, Part 1.3, Computed Tomography in Dimensional
E. Savio, “Testing of X-ray Microtomography Systems using a Traceable Measurement – Guideline for the Application of DIN EN ISO 10360 for Coor-
Geometrical Standard,” Measurement Science and Technology, Vol. 20, dinate Measurement Machines with CT Sensors, Verein Deutscher Inge-
No. 8, 2009. nieure, Dusseldorf, Germany, 2011.
Carmignato, S., and E. Savio, “Traceable Volume Measurements using Wang, G., T.H. Lin, and P.C. Cheng, “Error Analysis on a Generalized
Coordinate Measuring Systems,” CIRP Annals – Manufacturing Technology, Feldkamp’s Cone‐beam Computed Tomography Algorithm,” Scanning,
Vol. 60, No. 1, 2011, pp. 519–522. Vol. 17, No. 6, 1995, pp. 361–370.

J U LY 2 0 1 6 • M AT E R I A L S E VA L U AT I O N 1059
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1060 M AT E R I A L S E VA L U AT I O N • J U LY 2 0 1 6
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AD index
July 2016
Bolded listings in the ad index below indicate platinum and gold advertisers.

coming
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Evaluation will feature papers


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on Aerospace NDT, including a
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the issue; contact the adver-


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Materials Evaluation will look at


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NDT Education and Training,
important topics that are MFE Enterprises www.mfescan.com 948
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include the Education Forum
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Virtual Media Integration www.starrview.com 947

1072 M AT E R I A L S E VA L U AT I O N • J U LY 2 0 1 6
Vol.
Vol. 13,
15, No.
No. 1
3

FOCUS
Digital Radiography in Industry: Digital
Detector Arrays in Radiographic Testing
by Brad Kraai

Introduction This article explores DDA systems:


application, capability, process controls,
Digital detector array (DDA) systems
CONTENTS image attributes and evaluation, and
within industrial radiography are becoming
Focus: personnel qualifications—to hopefully
very common in high performance, critical
Digital Radiography in Industry........ 1 promote an increased interest and
margin of safety, and endurance test
enlightenment for potential users.
FYI: Hydrophilic Emulsifier article inspections. Investment castings,
Concentration.................................. 8 thermal joints, and a wide variety of other Definitions
NDT Professional test articles are being routinely inspected, Per ASTM E 2736, Standard Guide for
Connections................................. 12 with improved probability of detection Digital Detector Array Radiology, a digital
(POD), and much faster throughput detector array is defined as: “an electronic
Practitioner Profile:
than conventional film systems—with device that converts ionizing or penetrating
Brad Remmich.............................. 14
high levels of user satisfaction. Potential radiation into a discrete array of analog
users within the industrial X-ray imaging signals which are subsequently digitized
community continue to recognize these and transferred to a computer for display
values and exploit this new technology as a digital image corresponding to the
for potential applications, but to do so, radiation energy pattern imparted upon the
a basic understanding of DDA systems input region of the device. The conversion
and application is a necessary foundation. of the ionizing or penetrating radiation
Smooth implementation of this novel into an electronic signal may transpire by
technology can be challenging, and first converting the ionizing or penetrating
consultation should be considered from an radiation into visible light through the use
outside, unbiased, reputable organization. of a scintillating material” (ASTM, 2010a).
There are several integrators, or vendors, While DDAs can be used for real-time or
that are widely recognized as providers of radioscopic techniques, most applications
The American Society for DDA systems development, installation, for critical test articles employ static
Nondestructive Testing and service—each having its own merits imaging and evaluation. Figure 1 provides
www.asnt.org
and specialties. a simplified diagram of a DDA.
ASNT...CREATING A SAFER WORLD! TM

TNT · July 2016 · 1


FOCUS | Digital Radiography in Industry

the responsibility of the potential user,


not the integrator or vendor, to ensure
that DDA system performance metrics
are met for a given target application.
X-ray signal Obviously, DDA systems are a considerable
capital expenditure, so once the system
is designed, built, and installed, it must
Test article meet the requirements—resolve the
defects reliably—as intended. This cannot
be overemphasized. Film images are
commonly used as the baseline or referee
for a correlation study with the DDA
imaging techniques, and will often be
Electronics shielding (reduces radiation dose to electronics)
required for process approval.
Gadolinium oxysulfide or cesium iodide (converts X-ray signal to light signal) High levels of automation are possible
Digital data to
Amorphous silicon TFT (converts light signal to electronic signals)
frame buffer
and often used with DDAs. Imaging, from
Electronics (captures electronic signals, organizes and converts to digital data) one acquisition to the next, can be mere
Glass substrate (stable TFT and electronics structure base)
seconds, depending on the type of DDA
and acquisition settings, technique, and
Figure 1. Simplified diagram of a digital detector array (not to scale). TFT = thin film transistor.
level of automation. Fully articulating and
programmable robotics within custom-
built radiation enclosures are becoming
The most popular types of DDAs in use raw or full fidelity image is saved unaltered quite common in turbine blade inspection;
contain an initial and indirect conversion for critical applications. Raw image file size a single blade can be imaged with several
layer (or scintillator)—typically either primarily depends on the resolution, or views in less than a minute. Other
gadolinium oxysulfide terbium doped, pixel pitch, and input region (or array size) automation tactics may include external
or cesium iodide thallium doped—that of the DDA, as well as its bit depth. ingress of test articles into the enclosure by
converts an X-ray signal to visible light As one can see, DDAs are quite conveyors, or manual loading of numerous
or luminescence. This luminescence then sophisticated electronic conversion parts in fixtures or platens. DDA systems
enters the amorphous silicon (αSi) thin devices. Yet, they can provide simplicity with turntables for the test article and a
film transistor diode array (discrete pixel to the radiographic imaging process, as C-arm—with the X-ray tube on one end
locations), whereby the light is converted to consistency and reliability are often the and DDA on the other—are commonly
an electronic voltage (bias change) at each result of a properly engineered, tuned, and used for larger test articles. Other
pixel, which is subsequently “read out” of applied DDA system. sophisticated systems have incorporated
the array in channels and groups during two robots: one for the X-ray tube and the
X-ray exposure. This electronic information Applications
other for the DDA, while the test article
is amplified and then digitized, typically For the purpose of application validation, a remains stationary. System integrators can
through several analog-to-digital converters, potential user must evaluate “representative be creative, and depending on the target
synchronized, and sent to the frame buffer quality indicators,” or, more simply application, will often readily collaborate
within the image processor and system stated, potential test articles with known with the potential user to design and
software. conditions or defects (of a minimum size incorporate optimized article handling and
Gray values for each pixel’s digital and all types likely to be encountered) for imaging for the intended application.
(binary) value are then assigned by a lookup any DDA system under consideration. It must be realized that DDAs are in
table, and a corresponding pixel matrix Quite often, DDA systems are designed fact a consumable, and will eventually
that represents X-ray attenuation from the and built around a target application or require replacement due to performance
initial image acquisition is generated and family: the potential test articles to be issues or degradation. They will and do
considered as the raw or full fidelity image inspected with the DDA system will all fail (unpredictably, in most cases) over
file. This image file also contains meta-data, be related—similar in material type and time. The cumulative effects of radiation
or image tags of process information as material thickness, subject contrast range, exposure and thermal variations within
configured by the system integrator. The and inspection standard criteria. It is the device produce effects that may range

2 · Vol. 15, No. 3


from image quality degradation all the resolutions (discrete pixel dimensions recommended 3 × 3 pixel matrix in the
way to failure. There are no guarantees or “pixel pitch”) currently available, the IQI hole decreases in turn. Higher M
of a DDA’s usable duration. Inadvertent contrast sensitivity for these devices is factors increase pixel density for a specific
or unintentional exposure to the DDA remarkable—provided noise is controlled. dimension within the image, thereby
should be avoided. Recent developments in Due to inherent DDA resolution, promoting higher POD. Higher M factors
hardened electronics have increased DDA geometric magnification (M) techniques applied within techniques will decrease the
resistance to exposure effects. Shielding are often employed, which amplify image field of view, resulting in decreased
of the electronics around the periphery discontinuity size and enhance POD throughput for larger test articles as
of the DDA must be provided by the via a higher number of pixels under the compared to the DDA input region.
integrator, and should be analyzed by the potential discontinuity or feature within Another primary consideration for any
DDA manufacturer for warranty viability. the test article. It is a relatively simple geometrically magnified technique is image
Moreover, users of DDA systems must matter to calculate for a specific number unsharpness (Uimg), wherein a reduced
contemplate detector failure or sub-par of pixels under a known dimension at effective focal spot size (EFSS) is often
imaging contingency and warranty when geometric magnification, and quite often, necessary at higher magnifications. Uimg
negotiating procurement. the calculation is applied to determine calculations take into account the
As mentioned previously, the DDA pixel density within an essential image geometric unsharpness (Ug) of the
and its supportive software are very quality indicator (IQI) hole dimension. technique, (where [M – 1] × EFSS = Ug),
complex. This DDA system complexity The minimum recommendation is three the geometric magnification factor
can be very intimidating, so a word of pixels, so by using the basic spatial (M = source-to-detector distance / source-
advice: complexity of the entire DDA resolution (SRb) or effective pixel size of to-object distance), and the SRb of the
system should be held to a minimum— the DDA, and the specified IQI hole size DDA. Uimg can also be evaluated by
configurations should be limited to fit the (d), minimum geometric magnification can imaging, at the source side of the area
needs of the user. During DDA system be calculated by the following equation of interest, a unique IQI—the duplex
design and development, it is vital that (Figure 2). wire gage (Figure 3)—to determine
the potential user recognize excessive which specific wire pairs merge within
complexity for what it can be—and often SR b the acquired image: Uimg then being
(1) Mmin = 4.25 ×
is—the enemy of execution. Careful d regarded as that specific wire diameter and
analysis of all DDA system features and its adjacent space combined. Uimg and
For example, if SRb = 215 µm
their intricacy may reveal unwanted or geometric magnification are both important
(0.008 in.) and d = 508 µm (0.020 in.),
unwarranted complication. technique parameters that must be well
Mmin = 1.7987 µm (1.8 in.). Obviously,
understood and evaluated prior to DDA
Capabilities as the SRb value decreases (for higher
system build.
resolution DDAs having a finer pixel
While DDAs are challenged for image Several techniques exist for minimizing
pitch), the Mmin required to achieve the
spatial resolution, due to the finite noise: acquired image noise can never

SRb
(effective IQI hole ø – d
pixel size)

Figure 2. A 3 × 3 pixel matrix in image quality indicator (IQI) hole—calculation for minimum Figure 3. Duplex wire gage.
magnification.

TNT · July 2016 · 3


FOCUS | Digital Radiography in Industry

be fully eliminated, and is composed of the law of Poisson exists, where noise will scale of film—that is, 1.50 to 4.00 H&D
signal and system noise. Common noise increase by the square root of the variable (Hurter and Driffield) or ~250 usable
reduction tactics include frame averaging, signal increase (exposure). That being said, radiographic optical densities. The usable
DDA calibration, X-ray beam filtration, higher exposure or signal provides higher range of the DDA will always be less
X-ray beam collimation, and exposure SNR, albeit with an increase in exposure than the full scale or bit depth, but is still
optimization. The averaging of frames time or image acquisition, and effectually significant. This long scale enables the
basically provides better statistics for a higher dose to the DDA. High SNR very low contrast sensitivity mentioned
the raw image data, by adding the pixel results in extremely low contrast sensitivity previously—provided noise is controlled.
signal value for each individual pixel capability for DDA techniques: quite The long scale also provides adequate image
through all frames captured, dividing by often well below 0.5%, particularly for quality through a wider thickness range in
the number of frames, and assigning the thinner areas of interest within test articles. one exposure. Another advantage of DDAs
averaged value to that pixel for the raw This high SNR also contributes to high is this very high dynamic range as compared
image. Averaging more frames impacts contrast-to-noise ratio (CNR), as measured to short scale imagers, mainly film
throughput, increases dose to the DDA, within an image of a conventional IQI. As can be clearly seen, there are
and typically only presents improved Figure 4 illustrates a CNR measurement multiple variables that must be evaluated
statistics at a threshold. DDA calibrations, on a 0.05 IQI, 127 µm (0.005 in.) T, on a and correlated during DDA system
or normalizing, are a necessary function 1.27 mm (0.05 in.) thick base material. As consideration and design. Resolution and
of the DDA imaging process. Most users important technique attributes, SNR and contrast performance for any radiographic
apply calibration techniques for DDA offset CNR measurement can be accomplished imaging system are the primary objectives,
and gain per the integrator or vendor’s with specific tools within most imaging and the requirements for the inspection
recommendation. Offset is basically dark software. High CNR values are not application must be recognized and
or inherent noise within the DDA, and possible without high SNR values, and understood. The characterizations of
gain is inconsistencies in pixel responses these two metrics can be used to validate performance within any DDA system are
(amplitude or gain) during exposure. one another—provided measurements are various, but can be boiled down to system
Without normalization, any DDA would consistent and controlled. SRb, allowable or required geometric
basically be unusable for an application. magnification, Uimg, and contrast sensitivity
It is extremely important that the user through the material type and thickness
establish DDA normalization protocol and range to be inspected. Many other
evaluate its efficacy X-ray beam filtration considerations exist, more or less depending
is often employed, thereby attenuating on the target application, that are beyond
certain portions of the soft radiation the scope of this article. Realistically, at the
spectrum, which in turn reduces noise beginning, middle, and end of the day, the
and improves signal-to-noise ratio (SNR). required performance of the DDA system
Experimentation is key, and SNR can be is just this: to consistently and reliably
evaluated during system validation and detect and accurately portray substandard
technique development. Applying filtration defects for the selected application and its
also reduces dose to the DDA, which technique.
may increase its lifespan. Collimation,
or restricting the X-ray beam to only Process Controls
illuminate the input region of the DDA, Any DDA system’s performance must be
will also lower signal noise and reduce dose monitored for instability and degradation.
Figure 4. Contrast-to-noise ratio Most users apply a duplex plate phantom
to the DDA’s electronics. Besides fixed
measurement on an image quality
collimators, there are also programmable (DPP) and specialized software to enable
indicator of 29.5; this translates to
X-ray beam shuttering mechanisms that 0.8% contrast sensitivity. consistency within the measurements
can be completely closed (for X-ray system required for stability and performance.
warm-up) or opened/closed, as appropriate, The DPP (Figure 5) must be of the
for the imaging technique. Proper exposure The available DDAs are normally 14-bit same material group as the inspection
ensures optimized signal capture within (214) or 16-bit (216), 0 to 16 383 or 0 to application, with a thin and thick section
the DDA, and a translation to low contrast 65 535 possible pixel values, respectively: closely matching the thinnest and
sensitivity. Within any signal amplification, very long scale as compared to the limited thickest sections of the test article(s).

4 · Vol. 15, No. 3


qualify all acquired images to the previous
qualifier. If the qualifier does not present
the required level of image quality, all
previous images to the last viable qualifier
are then considered invalid. The user must
assess the reprocessing risk and possible
burden associated with qualifier frequency
and application.
Not unlike any nondestructive testing
process, practices for process controls
must demonstrate system repeatability and
reliability, providing confidence and value
for the user and customer.
Figure 5. Duplex plate phantom—used for digital detector array system stability
measurements. Ti6Al4V titanium alloy 19 to 1.27 mm (0.75 to 0.05 in.) including duplex
Image Attributes and Evaluation
wire gage. Any digital image is a matrix of pixels,
each pixel having a relative value and X,
Y coordinate address (where X = column
ASTM E 2737, Standard Practice for Digital uncorrectable bad pixels—referred to
position and Y = row position)—pixels
Detector Array Performance Evaluation as cluster kernel pixels (CKPs)—may
are also defined as the smallest component
and Long-term Stability is typically increase the risk of missed defects to the
of the image that may be altered. The
requisite as a process control mechanism point that DDA replacement is necessary.
acquired DDA image, being of very
(ASTM, 2010b). The performance Avoiding imaging within the area of
long scale, requires image processing or
attributes measured can include: spatial the DDA that contains CKPs is also an
alteration across the matrix, to render
resolution, contrast sensitivity, SNR, acceptable practice but normally involves
discontinuity or feature visibility with
signal levels, offset, burn-in, lag, and bad reprogramming for test article positioning
human vision. There are many different
pixel distribution. Most users apply the and possible reductions in usable field
processing techniques than can be applied:
core image quality tests, and by using of view. DDA bad pixel and CKP
spatial filters, window/level adjustments,
statistical process controls, upper and lower considerations are all about management,
and electronic magnification (zoom) being
thresholds of ±3σ are determined during through mapping the DDA and evaluating
most often utilized. Any image processing
a prescribed baseline period. Bad pixel the bad pixel distribution list, and most
techniques must be validated, documented,
distribution includes mapping and listing for importantly the presence of CKPs, at
and controlled—it could be said that there
pixels that are outside of a specific standard, predetermined intervals or as necessary. The
is a viewing technique as well as an imaging
as defined within ASTM E 2597, Standard DDA system user or agent should evaluate
technique due to the variety of tools at the
Practice for Manufacturing Characteristics of the bad pixel map and distribution list of
technician’s disposal. Image discontinuities,
Digital Detector Arrays (ASTM, 2014). All the purchased DDA upon system buyoff
features, and attributes can be analyzed
DDAs have bad pixels, and DDAs may be and also evaluate the DDA for bad pixels
or quantified with various tools contained
graded according to the percentage of bad upon system delivery.
within most software platforms. Line or
pixels within the device upon manufacture. Ongoing production image quality is
area profiles, linear measurements, regions
Connected bad pixels or clusters, bad lines most often verified by the use of a qualifier
of interest for SNR/CNR measurements
or segments (columns or rows), and their image, or image capture of a specific
or local image processing, histograms,
presence within a DDA will increase over quality indicator (conventional IQIs or
and other implements are available for
time. Most of these pixels in the DDA are other) at a prescribed frequency, due to
these purposes. Annotation tools are
correctable by interpolation within the the automated inspection environment.
used to identify and characterize image
DDA software; those bad pixels without It is not necessary, nor practical in most
indications, and can either be saved as
enough good neighbors (five minimum cases, to include an IQI within each image
an overlay, or placed permanently within
are required per ASTM E 2597) cannot acquisition. Qualifier images are acquired
the image provided they do not mask or
be corrected and must remain in the and evaluated at a prescribed frequency,
obscure an area of interest. Training and
production image, and are therefore usually at a minimum of once per shift as
experience, and scripted work instructions,
considered image artifacts. Depending determined by the user and approved by
complement the accuracy and consistency
on the application, an escalation of these the end user or customer, and these images
of image evaluation activities.

TNT · July 2016 · 5


FOCUS | Digital Radiography in Industry

is the revision of the user’s written practice


for qualification and certification of DDA
personnel. Most users are making the
transition from film-based radiography,
so initially, the radiographic testing (RT)
Level 3 must be considered for DDA
Level 3. Formal training is required, and
any experience gained toward qualification
includes, but may not be limited to, DDA
system design and application studies,
vendor demonstrations, and technical
conferences. Experience should be
accumulated under supervision or guidance
of an examiner, instructor, or outside Figure 7. Full automated digital detector
Figure 6. Digital viewing environment. agency. RT Level 2 promotion to DDA array (DDA) system: 225 kVp µ-focus tube
(left); 200 µm amorphous silicon DDA
Level 2 begins with 40 h of formal training
(center); fully articulating robot and gripper
and the required hours of on-the-job (top); and “pigeon hole” casting carrier
The digital image display should be a high training/experience (OJT/OJE). The formal (right).
performance, medium to high resolution, training should be administered by an
liquid crystal display (LCD) or LCD/light- experienced, requirement and application
emitting diode type. Typically, medical savvy instructor, and should occur prior to, efficiency investment returns, and user
grade monochrome displays are incorporated or in conjunction with, OJT or OJE. The satisfaction that DDA systems are capable
into the DDA system viewing workstation. OJT/OJE should be well organized and of providing. h
High luminance (brightness), as measured in delivered under structured planning and
candelas per square meter (cd/m2) at 100% documentation. Technicians can then be ACKNOWLEDGMENTS
Figure 7 was provided by X-R-I Testing, Troy,
digital driving level (full white) is warranted, fully qualified by examinations as required
Michigan; and Pinnacle X-Ray Solutions,
to promote high visible and quantifie by the employer’s written practice and Suwanee, Georgia.
contrast. A video test pattern, most often the subsequently certified. An audition period
Society of Motion Picture and Television or secondary review of a newly certified REFERENCES
Engineers’ SMPTE RP-133 or an approved DDA Level 2’s image evaluation is often ASTM, ASTM E 2597, Standard Practice
for Manufacturing Characteristics of Digital
variant, is presented and evaluated for spatial appropriate, and may be required by the
Detector Arrays, ASTM International, West
precision, visible contrast, and measured end user or customer. Conshohocken, Pennsylvania, 2014.
contrast performance of the display Starting from scratch would require
ASTM, ASTM E 2736, Standard Guide for
(SMPTE, 1999). a similar regimen as film radiographer Digital Detector Array Radiology, ASTM
The digital image viewing ambient qualification and certification for the DDA International, West Conshohocken,
environment requirements are basically Level 2. Pennsylvania, 2010a.
identical to those of radiographic film ASTM, ASTM E 2737, Standard Practice for
viewing, but the evaluation of soft copy
Conclusion Digital Detector Array Performance Evaluation
Increased radiographic inspection and Long-term Stability, ASTM International,
images has proven to be much more West Conshohocken, Pennsylvania, 2010.
consistent, ergonomic and less rigorous throughput, higher POD and disposition
accuracy, reduction in consumable costs, SMPTE, SMPTE RP-133, Specifications for
than hard copy image handling and Medical Diagnostic Imaging Test Pattern for
viewing, resulting in higher levels of and the anticipated solid return on Television Monitors and Hardcopy Recording
technician confidence, performance, and investments for DDA system users can Cameras, Society of Motion Picture and
contentment (Figure 6). be realized with proper understanding, Television Engineers, Inc., White Plains, New
planning, and implementation (Figure 7). York, 1999.
Personnel Qualification Potential users must decide if outside
AUTHOR
Potential users of DDA systems also assistance is necessary—at the beginning Brad Kraai: X-Ray Industries, Inc., an
have the challenge of fully qualifying of the DDA system selection process— Applus RTD Co., NDT Training, Consulting
technicians and Level 3s for this new instead of during or after. This proactive & Services Group; e-mail brad.kraai@
approach can facilitate the process xrayindustries.com.
imaging process—the beginning of which

6 · Vol. 15, No. 3


TNT · July 2016 · 7
Photo credit: Magnaflux
FYI
Hydrophilic Emulsifier Concentration
by Abhishek Wakaskar

Hydrophilic emulsifier is commonly supplied as a 100% using a refractometer (Figure 1). As an NDT professional
active concentrate, which is diluted in water before use, to working for an aerospace company, I check the concentration
emulsify and remove excess of non-water-based penetrants of our hydrophilic emulsifier every week per ASTM E 1417/E
(method D). The percentage of concentration depends on 1417M-13 using a handheld refractometer (ASTM, 2013b).
the application technique. The general spray concentration I have found that there is not much information available
is up to 5% remover-to-water, and 20% remover-to-water regarding this subject, and so this article presents a brief
for immersion dip applications. Concentration measurement walkthrough on how the process works.
is performed at initial makeup, during additions, and at The use of a refractometer is suitable and practical for
intervals during use. measuring the concentration of hydrophilic emulsifier,
Most nondestructive testing (NDT) standards require a also referred to as a remover, and also for water-based
weekly check of the hydrophilic emulsifier concentration water-washable penetrant.

What is a Water-based Water-washable


Penetrant?
Water-based penetrants are soluble in water and can be
diluted. They contain no petroleum-based solvents. They
are generally used in applications where a petroleum-based
solvent may attack the test surface, such as plastics, and may
also be used on ceramics. Their composition is based on
fluorescent dye and liquid emulsifying agents. Dilution with
water helps to lower their viscosity.

ASTM E 1417/E 1417M-13


According to ASTM E 1417/E 1417M-13: “7.8.2.3 Water
content of Water-Based Water-Washable Penetrants—
The water content of water-based Method A penetrants
shall be checked at the intervals specified in Table 1 using
a refractometer. The water content must be maintained
according to the manufacturer’s recommendation.”
For measurement of the concentration of lipophilic
emulsifier and non-water-based water-washable penetrant,
different test techniques, such as ASTM D 95 and
ASTM D 6304, or the Karl Fischer technique, as described
Figure 1. The refractometer kit comes with: a refractometer,
a microfiber cloth, distilled water, a pipette, and a in Annex A1 of ASTM E 1417/E 1417M-13, are most
screwdriver. often used (ASTM, 2007; ASTM, 2013a; ASTM, 2013b).

8 · Vol. 15, No. 3


What is a Refractometer?
A refractometer is an optical device that measures the refractive
index of a liquid. This value increases in proportion to the
dissolved solids in the liquid and hence is used to measure
the concentration of hydrophilic emulsifier and water-based
water-washable penetrants.

What is Determined by the Concentration?


The following are determined by the concentration:
l The quantity of emulsifier to be added to compensate for
changes in the concentration during use.
l The sensitivity and performance of the emulsifier
l The amount of contact time required to remove the surface
penetrant.
l The economies of its use reducing excess use of emulsifier
In this walkthrough, I will measure the concentration of
hydrophilic emulsifier or remover diluted in water using a handheld
refractometer.
Note: non-standard temperatures and contamination by liquid
penetrant can cause the refractive index to shift, resulting in false
values. Figure 3. Prism onto which drops of distilled or reverse osmosis
water should be added.
The refractometer in this example uses a Brix scale. The Brix
scale was designed to measure sugar and water mixtures. Therefore,
it is imperative to create a chart (Figure 2) to establish a correction. bubbles. Once that happens, wait 30 s for the sample to stay on the
In this case, we want the concentration to not exceed 5%. prism. Then look through the eyepiece and adjust the calibration
screw until the light/dark boundary coincides with the null line
(Figure 4). Note: adjustment should be done at an environmental
temperature of 20 °C (68 °F). In the case of our refractometer,
which is provided with an automated temperature compensation
function, the correction of temperature is not needed.

Figure 2. Concentration control Brix refractometer scale (0–32).

So, we create mixtures of: 1 part emulsifier to 25 parts water (4%),


1 part emulsifier to 20 parts water (5%), and 1 part emulsifier to
50 parts water (2%). The concentration is controlled using a Brix
refractometer and a concentration chart.
Based on the chart, a refractive index reading of 1 will actually
be a concentration level of 2% emulsifier

Method of Operation
Adjustment to zero (null): place two to three drops of distilled or
Figure 4. Through the eyepiece we can see that the scale reads
reverse osmosis water on the refractometer’s main prism (Figure 3).
zero (that is, calibrated to null).
The water must spread across the surface of the prism without any

TNT · July 2016 · 9


FYI | Hydrophilic Emulsifier Concentration

As per ASTM E 1417/E 1417M-13, for spraying applications,


the maximum concentration allowed is 5%. In this case, since
the sample reads 4% (Figure 5) with the corrected reading of
1% (referring to the correction chart), it would be 5%, which
means it is good for spraying applications.
Note: too much emulsifier concentration will cause all of the
penetrant to be removed from the part, even the discontinuities,
and will require a complete reapplication of penetrant. On the
other hand, too little emulsifier concentration will cause excessive
background florescence. The solution is simple, that is, add more
emulsifier to the mixture if the concentration is too low or add
more water to the mixture if the concentration is too high. h

AUTHOR
Abhishek Wakaskar: ASNT NDT Level III; Aerospace Precision, Inc.,
2851 Evans St., Hollywood, Florida 33020; (954) 923-3213; fax (954)
923-3223.

Figure 5. Through the eyepiece we can see that the scale reads 4%. REFERENCES
ASTM, ASTM D 6304, Standard Test Method for Determination of Water in
Petroleum Products, Lubricating Oils, and Additives by Coulometric Karl Fischer
Now that the refractometer calibration is complete, measure the Titration, ASTM International, West Conshohocken, Pennsylvania, 2007.
emulsifier sample in the same manner as for calibration. Clean the prism ASTM, ASTM D 95, Standard Test Method for Water in Petroleum Products
using a microfiber cloth. Add two to three drops of emulsifier onto the and Bituminous Materials by Distillation, ASTM International, West
prism, again making sure that the emulsifier spreads evenly across the Conshohocken, Pennsylvania, 2013a.
surface without any bubbles and wait for 30 s. Then look through the ASTM, ASTM E 1417/E 1417M-13, Standard Practice for Liquid Penetrant
eyepiece and read the corresponding scale on the light/dark boundary. Testing, ASTM International, West Conshohocken, Pennsylvania, 2013b.
TNT · July 2016 · 11
NDT Professional Connections | Products and Services

12 · Vol. 15, No. 3


Professional Connections allow companies to showcase their business cards. Check out the various
products and services on display each issue to see what may be of value to you.

Make plans today to take part in the next


issue of The NDT Technician (TNT) newsletter
advertising program. TNT is published quarterly
in January, April, July, and October. For more
information on advertising in the next issue,
published in October, contact: Advertising
Supervisor Jessica Miller at (800) 222-2768
X209 (U.S./Canada) E-mail jmiller@asnt.org.

TNT · July 2016 · 13


Practitioner Profile
Brad Remmich
“Brad Remmich is a good example of There was nothing routine and every inspection job could
a person that completes school, works require a different inspection method depending on the
in the industry, and then moves into aircraft type.
something he really likes to do—sales. I Q: Is your work focused on a particular field?
have always contended that a technical A: My work is very focused now, as I changed directions from
degree or Level II certification is only being a technician into the sale of NDT equipment. This
the beginning of where a person can go line of work is 100% focused on providing solutions to
in NDT.” –Bruce Crouse the customer’s applications, and getting them the right
equipment to do their inspections in whatever industry
Q: How did you first become involved in NDT? they work in. We see a very diverse application range in the
A: I had just completed my four years in the Marine Corps as different market segments. We have several sales personnel
an F-4 electrician. I was living in Hawaii and was between focused on specific NDT technologies to become experts in
jobs. I applied and was accepted to the Honolulu Police that particular field.
Academy, but unknown to me at the same time my uncle, Q: Tell us about your transition from working as a technician to
who was a Minnesota State vocational counselor, had sales. How are they different?
enrolled me in Hutchinson Area Vocational Technical A: Both different and the same; the transition was somewhat
College in the NDT program two years earlier. At the time, painful in the beginning, as I missed the hands-on aspect
the waiting list was that long to get into the NDT program. with the equipment and more specifically working on the
I decided to give that a try even though I did not know what aircraft that I inspected. But I realized that I would see far
NDT was, so I shipped my car from Hawaii to Long Beach more industries and applications than just the aviation
and drove to Minnesota. I started college the next day. industry, so over time I settled into the magnitude of the
Q: Tell us about your training. overall NDT industry. It became a natural transition, as I
A: Most of my training was acquired from the NDT school enjoyed aspects of both roles in the NDT world.
in Hutchinson, but my first job out of college was with Q: How important is an ability to communicate in writing?
Beech Aircraft working primarily on the Beech Starship all A: The core competencies need to include good communication
composite aircraft program. Certification and continuous skills. Technicians needs to be able to articulate the results
training came from the Beech organization, as well as from they find during an inspection either verbally or in writing,
outside classes I took. and present to the engineers who make the final decisions
Q: What was a typical workday like? as to how to disposition the part. The ability to make the
A: Every day at Beech was different. A technician could be complicated simple is a rare gift and anything a person can
running a real-time X-ray system inspecting bond lines do to improve these skills will always pay big rewards.
in aircraft spars, or running a large UT scanning system Q: How important is the ability to interface with client?
inspecting aircraft fuselages or wings. Then you could be out A: There is no sale without interface with the client. It is said
on the flight line doing line repair inspections with any one in almost all sales training that the most important buying
of the NDT disciplines. The variety of inspection jobs that decision is based on this interaction. In this internet and
we encountered on a daily basis was exciting and diverse. social world, people still buy from people.

14 · Vol. 15, No. 3


Q: What innovations have you seen in inspection technology/working
methods?
A: Back when I was in school we used analog instruments, and the
industry has now seen the digital technologies take precedence.
Most instruments now use flat panel screen technologies with
LCD and LED screens. We also have seen robotics become routine
in the UT machine systems being manufactured. One technology
that has really impacted the NDT industry is the advent of
computed radiography and digital radiography and the film
replacement technologies, following the medical industry in the
implementation of these detection methods. Phased array has also
been making a huge impact on the UT market, both in portable
scanning and automated scanning equipment.
Q: How important is a background in engineering or mechanical systems
to NDT technicians?
A: I believe that a background in engineering or mechanical systems
is extremely beneficial to an NDT technician, as it gives you the
foundations needed to be successful in the industry. Acquiring
a four-year engineering degree or attending a specialized NDT
college—and there are several—will provide the interested
candidate with the necessary tools needed. NDT covers a vast
range of technologies and those interested in an NDT career
can be best served with a core foundation that covers both the
technical and academic classes.
Q: What have been your professional goals?
A: My professional goals included obtaining my bachelor of science
degree, which I completed several years ago to complement my
two-year technical degree from Hutchinson Technical College. My
career goal with my current employer was to run a territory of sales
managers and train and mentor junior salesmen, which has been the
most rewarding aspect of the job, passing on lessons learned in the
industry.
Q: What other aspects have been rewarding?
A: In my current field, helping the customer is different everyday.
I see every market segment and application. When we can help
someone solve a problem, it is rewarding. Our industry is dedicated
to the safety of all; everything we do helps others.
Q: What areas of NDT would you like to learn more about?
A: I would like to continue to learn the advanced X-ray computed
tomography applications and solutions. This is becoming one of
the largest growing segments of NDT and several companies are
focusing on these applications.
Q: What can ASNT do to assist technicians in their careers?
A: I truly believe that local ASNT sections provide the foundation for
young technicians to meet other industry professionals and learn
about the industry. It provides an immediate network to expand
their knowledge base and also an avenue for further training. h
Brad Remmich can be reached at bradley.remmich@ge.com.

TNT · July 2016 · 15


ASNT
NONPROFIT
The NDT Technician US POSTAGE
The American Society for PO Box 28518 PAID
Nondestructive Testing ST JOSEPH, MI
www.asnt.org Columbus, Ohio 43228-0518 PERMIT NO. 84
ASNT...CREATING A SAFER WORLD! TM

Volume 15, Number 3 July 2016


Publisher: Dr. Arnold Bereson
Publications Manager: Tim Jones
Editor: Toni Kervina
Technical Editor: Ricky L. Morgan
Review Board: William W. Briody (emeritus), Bruce G. Crouse,
Anthony J. Gatti, Sr., Edward E. Hall, James W . Houf, Jocelyn
Langlois, Raymond G. Morasse, Thomas B. Munson, Ronald
T. Nisbet, Angela Swedlund
The NDT Technician: A Quarterly Publication for the NDT Practitioner
(ISSN 1537-5919) is published quarterly by the American Society for
Nondestructive Testing, Inc. The TNT mission is to provide information
valuable to NDT practitioners and a platform for discussion of issues
relevant to their profession.
ASNT exists to create a safer world by advancing scientific, engineering,
and technical knowledge in the field of nondestructive testing.
Copyright© 2016 by the American Society for Nondestructive Testing, Inc. ASNT
is not responsible for the authenticity or accuracy of information herein. Published
opinions and statements do not necessarily reflect the opinion of ASNT. Products
or services that are advertised or mentioned do not carry the endorsement or
recommendation of ASNT.
IRRSP, Materials Evaluation, NDT Handbook, Nondestructive Testing Handbook,
The NDT Technician and www.asnt.org are trademarks of The American Society
for Nondestructive Testing, Inc. ACCP, ASNT, Level III Study Guide, Research in
Nondestructive Evaluation, RNDE, and “ASNT...CREATING A SAFER WORLD!” are
registered trademarks of the American Society for Nondestructive Testing, Inc.
FROM THE EDITOR
As the world moved into the digital age, computer information and automation made
processes faster and easier, including nondestructive testing (NDT). Some of this
month’s selections look at that, including the second Robert B. Oliver Scholarship
Award paper, from Keith James Glasch, who wrote about microprocessors, and a
Product Showcase from 1987 on robotic NDT.
ASNT expanded its reach as well. The first overseas exam was held in 1981, the
archival journal Research in Nondestructive Evaluation began publishing in 1988, and
plans for the Industrial Radiography Radiation Safety Personnel program took shape in
1989. The Society also left the Chicago area and moved into a new headquarters build-
ing in Columbus, Ohio.
We hope you enjoy this month’s Retrospective of reprints from past issues of Materials
Evaluation.
Nathaniel Moes
Editor, Materials Evaluation
nmoes@asnt.org

MAY 1980 SEPTEMBER 1985


1 “Fun and Games with a ‘Stump the Experts’ 19 Dedication to Gerold H. Tenney
Night” 20 “WCNDT Technical Program Preview”
by Harold L. Pinsch by Harold Berger
AUGUST 1981 APRIL 1987
4 “The First ASNT Fellowship” 23 “Education Close-up: Hutchinson Area
SEPTEMBER 1981 Vocational-Technical Institute”
5 “First Overseas Exam Held”
SEPTEMBER 1987
MARCH 1982
25 “Product Showcase: Robotic
8 “Back to Basics: What do Nondestructive Nondestructive Testing”
and Vibration Testing Have in Common?”
by Wayne Tustin OCTOBER 1988
SEPTEMBER 1982 27 “Be A Charter Subscriber to ASNT’s
New Archival Journal”
10 “Education and Qualification Council
Becomes Operative” NOVEMBER 1988

AUGUST 1983
28 Section News
13 “Utilization of Microprocessors in FEBRUARY 1989
Nondestructive Evaluation” 30 “ASNT Certification Program for Industrial
by Keith James Glasch Radiation Safety”
AUGUST 1984 by William C. Plumstead
16 “Highlights of the ASNT Spring OCTOBER 1989
Conference” 32 “ASNT Builds New Headquarters”

This insert contains copyrighted property of The American Society for Nondestructive Testing, Inc., and may not be duplicated or altered in any manner.
Copyright © 2016 by the American Society for Nondestructive Testing, Inc. ASNT is not responsible for the authenticity or accuracy of information herein and
published opinions and statements do not necessarily reflect the opinion of ASNT. Products or services that are advertised or mentioned do not carry the
endorsement or recommendation of ASNT.
IRRSP, NDT Handbook, The NDT Technician and www.asnt.org are trademarks of the American Society for Nondestructive Testing, Inc. ACCP, ASNT, Level III
Study Guide, Materials Evaluation, Nondestructive Testing Handbook, Research in Nondestructive Evaluation, RNDE, and “ASNT...CREATING A SAFER
WORLD!” are registered trademarks of the American Society for Nondestructive Testing, Inc.

ASNT… Creating a Safer World! ®


The American Society for Nondestructive Testing, Inc.

i RETROSPECTIVE • PART 5 STEPS TOWARD THE FUTURE


MAY 1980

1980–1989 1
MAY 1980

2 RETROSPECTIVE • PART 5 STEPS TOWARD THE FUTURE


MAY 1980

1980–1989 3
AUGUST 1981

4 RETROSPECTIVE • PART 5 STEPS TOWARD THE FUTURE


SEPTEMBER 1981

1980–1989 5
SEPTEMBER 1981

6 RETROSPECTIVE • PART 5 STEPS TOWARD THE FUTURE


SEPTEMBER 1981

1980–1989 7
MARCH 1982

8 RETROSPECTIVE • PART 5 STEPS TOWARD THE FUTURE


MARCH 1982

1980–1989 9
SEPTEMBER 1982

10 RETROSPECTIVE • PART 5 STEPS TOWARD THE FUTURE


SEPTEMBER 1982

1980–1989 11
OCTOBER 1982

12 RETROSPECTIVE • PART 5 STEPS TOWARD THE FUTURE


AUGUST 1983

1980–1989 13
AUGUST 1983

14 RETROSPECTIVE • PART 5 STEPS TOWARD THE FUTURE


AUGUST 1983

1980–1989 15
AUGUST 1984

16 RETROSPECTIVE • PART 5 STEPS TOWARD THE FUTURE


AUGUST 1984

1980–1989 17
AUGUST 1984

18 RETROSPECTIVE • PART 5 STEPS TOWARD THE FUTURE


SEPTEMBER 1985

1980–1989 19
SEPTEMBER 1985

20 RETROSPECTIVE • PART 5 STEPS TOWARD THE FUTURE


SEPTEMBER 1985

1980–1989 21
NOVEMBER 1986

22 RETROSPECTIVE • PART 5 STEPS TOWARD THE FUTURE


APRIL 1987

1980–1989 23
APRIL 1987

24 RETROSPECTIVE • PART 5 STEPS TOWARD THE FUTURE


SEPTEMBER 1987

1980–1989 25
SEPTEMBER 1987

26 RETROSPECTIVE • PART 5 STEPS TOWARD THE FUTURE


OCTOBER 1988

1980–1989 27
NOVEMBER 1988

28 RETROSPECTIVE • PART 5 STEPS TOWARD THE FUTURE


NOVEMBER 1988

1980–1989 29
FEBRUARY 1989

30 RETROSPECTIVE • PART 5 STEPS TOWARD THE FUTURE


FEBRUARY 1989

1980–1989 31
OCTOBER 1989

32 RETROSPECTIVE • PART 5 STEPS TOWARD THE FUTURE


OCTOBER 1989

1980–1989 33

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