FRESH CONCRETE
To the designer, fresh concrete
is of little importance. To the
constructor, fresh concrete is
all-important, because it must
be mixed, transported, placed,
supported, consolidated,
finished, and cured.
FRESH CONCRETE
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CEMENT
TRUCK
CONCRETE PLANT
STANDARDS
Cement of cementitious
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BATCH PLANT
Accurately proportions
aggregate and cement.
Water is measured in
the mixer truck.
MIXER TRUCK
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MIXER TRUCK
MIXER
TRUCK
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HAULING CONCRETE
Transit mixer truck
Maximum duration 1 hr
or 300 drum revolutions
from introduction of water
until placement.
MIXER DRUM
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MIXER DRUM
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CENTRAL
MIX
PLANT
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CENTRAL
MIX
PLANT
Quantities of
Cement, Aggregate
and Water
Specifications may simply
define strength:
28 day strength
(i.e. 2,500, 3,000 or 6,000 psi)
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Quantities of Cement,
Aggregate and Water
Specs may define other requirements:
Maximum size aggregate (i. e. 1 in.)
Minimum cement content (sacks per
cy or lb/cy)
Maximum water cement ratio by
weight or in gallons per sack of
cement)
Quantities of Cement,
Aggregate and Water
One sack of cement weights
94 lbs.
One barrel of cement contains
four sacks
Specific gravity of cement,
3.15
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Quantities of Cement,
Aggregate and Water
Specific gravity (average) of
course or fine aggregate, 2.65
Water weights 62.4 lb/cf
One cf of water = 7.48 U.S. gal.
One gallon of water weights
8.33 lb.
Quantities of Cement,
Aggregate and Water
Usually the proportion of fine
aggregate varies between 25 and
45% of total aggregate volume.
Absolute volume of any ingredient
in cubic feet equals:
Wt of the ingredient ( lb )
Specific gravity ingredient 62.4 lb / cf
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Quantity Example
Max. size aggregate 1 in.
Min. cement content
6.0 sacks/cy
Max. water/cement ratio
0.65
Quantity Example
Cement/cubic yard 6.0 sacks
6 sacks 94 lb/sack = 564 lb
Absolute volume of cement
564 lb
= 2.87 cf
3.15 62.4
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Quantity Example
Water/cubic yard
564 lb 0.65 = 366.6 lb
Absolute volume of water
366.6 lb
= 5.88 cf
1.0 62.4
Quantity Example
Absolute volume of 1 cy of
concrete = 27.0 cf
Assume 6% air voids
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Quantity Example
Absolute volume of aggregate
Quantity Example
Absolute volume of sand
Assume fine aggregate 35%
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Quantity Example
Absolute volume of coarse
aggregate
Quantity Example
Assume a 700 cy placement.
Cement required
197.4 tn
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Quantity Example
Assume a 700 cy placement.
Water required
256,620 lb
= 30,807 gallons
8.33 #/ gal
Quantity Example
Assume a 6 hours for the
placement.
30,807 gal
= 5,134 gal / hr
6 hours
Or 86 gallons/minute
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Quantity Example
Assume a 700 cy placement.
Sand required
337 tn
Quantity Example
Assume a 700 cy placement.
Course aggregate required
626 tn
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Quantity Example
HAULING CONCRETE
Wet Central Mix Concrete
Using dump or agitor
trucks, 30 minute maximum
haul at 70 to 90 degrees.
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CABLE &
BUCKET SYSTEM
CABLE &
BUCKET
SYSTEM
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CONVEYOR SYSTEM
CONVEYOR SYSTEM
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SLIPFORM PAVER
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SLIPFORM PAVER
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SIDE FEEDER
Side feeder when paving over
dowels or rebar.
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PAVING the
MIDDLE LANE
CONCRETE
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SMOOTHNESS
Specifications require smoothness.
A Profileometer. is used
to measure smoothness.
SMOOTHNESS
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SMOOTHNESS
Control
density.
Vibration is a
vital part of the
paving process.
Paver Vibrators
SMOOTHNESS
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SMOOTHNESS
Paver attitude.
The paver attitude is
the attack angle in
relation to the concrete.
SAWING
JOINTS
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SAWING JOINTS
Saw depth
Resulting crack
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CONCRETE
PLACEMENT
Very important to
prevent
segregation of the
coarse aggregate
during
placement.
CONSOLIDATION
Consolidation
is normally
achieved
through the
use of
mechanical
vibrators.
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SCREED
BRIDGE DECK
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FORM SYSTEMS
TEMPERATURE
When the temperature of
fresh concrete exceeds 85
or 90F, the resulting
strength and durability of
the concrete can be
reduced.
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TEMPERATURE
Most specifications require
that concrete be placed at a
temperature of less than
90F. In hot weather it may
be necessary to cool the
ingredients before mixing
CURING
Do not forget
about the curing
requirements.
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LABOR
Carpenters
Labors
Cement masons
Ironworkers
Teamsters
Operating engineers
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