THE COMPANY
World Leader
The Company as part of the BHLERUDDEHOLM Precision Strip Division
is the world leader in the production
of bimetal strip for metal saws, rule die
steel for the leather and textile industry
as well as high-precision steel rules for
the die cutting of packaging materials.
In addition cold-rolled special strip steel
with the highest requirements for material properties, surface nish and tolerances is produced.
The Groups visions and shared values
are in line with the philosophy and
strategy of BHLER-UDDEHOLM Precision Strip. These include:
We do what we say
We do what we say is the key element that makes our networks function
smoothly, quickly and reliable. Our
reputation builds trust and allows us to
outperform competition.
We are committed for the long term
Our continued protable performance
ensures our sustainable development.
We shape the future
We are an innovative Group and technological leader. We are the industrys
trendsetter.
Our Expertise
Customer Benets
GENERAL INFORMATION
All necessary production steps from the selection of the best suitable raw material to the nished cutting rule take place in
the unique production facilities of Bhler-Uddeholm Precision Strip in Austria/Europe.
Specic operating procedures (cold rolling, heat treatment, edge machining, bevel hardening, ) using state-of-the-art production lines guarantee the production of cutting rules with optimal product features and properties.
We carefully select our raw material suppliers. Perfect raw materials are the prerequisite for high quality steel rules.
PRODUCTION RANGE
Bhler cutting, scoring and label rules are separated into two main groups, illustrating the optimum properties for the respective applications:
Through-hardened Rules:
These rules have a uniformly high hardness on the cutting edge and in the body. Special heat treatment produces a particular grain structure and a soft, ductile outer skin, which facilitates the required bendability. The cutting edge is usually shaved
(longitudinally worked), with a very high dimensional accuracy.
TOP
hard
soft, ductile
H 75
very hard
soft, ductile
body
~ 450 HV (45 HRC)
edge
Bendability:
= 80
(2 pt rule)
R ~ 0,3 mm
Thickness: (pt)
1,1 / 1,5 / 2 / 3 / 4
Heights:
8,0 100 mm
(depending on thickness)
0.276 3.937
Edge nish:
S
Packaging:
magenta
Hardness:
body
edge
Bendability:
(2 pt rule)
Thickness: (pt)
Heights:
(depending on thickness)
Edge nish:
Packaging:
Hardness:
Edge-hardened Rules:
In addition to the properties offered by through-hardened rules, these types have an induction hardened cutting edge.
Therefore, these rules provide an excellent wear resistance and long die life. Bevels are available with a drawn, ground and
polished cutting edge nish.
extra hard
cutting edge
soft
soft, ductile
extra hard
cutting edge
medium
soft, ductile
extra hard
cutting edge
hard
soft, ductile
extra hard
cutting edge
very hard
soft, ductile
UNIVERSAL
body
edge
Bendability:
Hardness:
(2 pt - shaved)
Thickness: (pt)
Heights:
R ~ 0,3 mm
1,1 / 1,5 / 2 / 3 / 4
8,0 50,8 mm
(depending on thickness)
Edge nish:
Packaging:
0.315 2.000
S, G, P
orange
UNIVERSAL 40
Hardness:
UNIVERSAL 60
combines the body hardness level of
the TOP rule with the advantages of an
induction hardened cutting edge. This
means high rigidity, outstanding wear
resistance and long service life.
Used for:
Plastic, thin gaskets, foils, puzzles,
UNIVERSAL 75
offers excellent stability as well as wear
resistance. Therefore, it is very well
suited when cutting heavy materials
such as non-asbestos gaskets, laminates,
metal foils, plastics and other abrasive
materials.
Hardness:
body
edge
Bendability:
(2 pt rule)
Thickness: (pt)
Heights:
(depending on thickness)
Edge nish:
Packaging:
Hardness:
~ 450 HV
BHLER TOP
BHLER H 75
BHLER UNIVERSAL
BHLER UNIVERSAL 40
BHLER UNIVERSAL 60
BHLER UNIVERSAL 75
BHLER
Edge
Edge
Finish
(45 HRC)
~ 525 HV
(51 HRC)
~ 340 HV
~ 640 HV
Bending
Angle
= 80
0,3
0,3
0,6
1,1
= 85
1,7
3,5
6,5
= 60
0,3
0,3
0,4
0,7
(35 HRC)
~ 390 HV
(57 HRC)
~ 640 HV
G
S
= 85
= 70
0,3
0,3
0,4
0,3
0,6
0,4
(40 HRC
~ 450 HV
(45 HRC)
~ 525 HV
(57 HRC)
~ 640 HV
(57 HRC)
~ 670 HV
G
S
= 90
= 80
= 85
0,3
0,3
0,4
0,3
0,6
0,6
1,1
0,7
1,1
1,1
0,5
0,5
0,6
1,1
(51 HRC)
(58 HRC)
= 90
1,7
3,5
6,5
G
S
S = shaved
1,5 pt
2 pt
3 pt
4 pt
G = ground
0,53 mm
0,71 mm
1,05 mm
1,42 mm
CUTTING RULES
BHLER K-BACK
compensation back edge (K-back)
Cutting rules with at (rectangular) back eventually create problems when bending
narrow angles because of the bulging effect on the cutting rule back.
The unique BHLER K-back (compensation back) minimizes this effect and offers
various benets:
Minimizing of rule back deformation without broaching necessity (height
compensation)
Self levelling of the rule when high cutting force is applied. The rule back is
attened slightly
Knifes with round back execution t easier into plywood slots in comparison
with square shaped rule backs
SF
CFDB
SFDB
P: Polished Bevel
Polished cutting rules combine the benets of shaved (drawn) and ground (sharpened) execution in one rule.
result is a very smooth (ne grain) surface offering:
dust reduction
less friction when the rule penetrates into the cutting material
cleaner cutting faces
improved bending properties in the rule top edge compared to ground
execution
rounding off the transition zone between cutting bevel and body
The
This execution is also available with polished double bevel (PL) in CFDB and
SFDB.
rounded
The Supreme cutting rule was originally developed for the label industry with the
goal to restrict the build-up of adhesive on the cutting edge. This type of rule is now
used successfully in a variety of applications.
It has gained reputation for dust-reduction for boards with increased recycled bre
content.
Supreme-coating signicantly reduces mechanical wear and tear on the cutting
edge thereby considerably increases the cutting die lifetime.
In the same way the required press force is substantially lowered, which contributes
considerably to extending the life of expensive automatic platens.
SUPREME
coating
soft, ductile
Product Information:
By means of a special process the cutting bevel of the Supreme rule is coated with
a thin anti-friction-lm which lls the microscopically small pores and marks on the
cutting edge and thereby adds to the smoothness of the bevel surface.
Supreme coated rules are offered in Universal and Universal 60.
Special Characteristics:
dust-reduced cutting
reduction of press force thus less wear on die cutting equipment
reduction of friction between cutting edge and cutting material
substantially increased service life of the die
TINIT (TiN)
Tinit cutting rule bevels are coated with
a thin TiN-layer of approx. 1 micron.
The unique feature of TINIT coating
is its extreme hardness of ~ 2400 HV
based on a hardened cutting edge with
~ 640 HV.
TINIT
coating
~ 0,001 mm
soft, ductile
TEFLON
For sensitive applications we offer Teon coated rules on basis of BHLER UNIVERSAL. Teon coating reduces signicantly
sticking effects in the die cutting process. Teon also supports anti-bacteria effects. Teon is available in 1.000 mm lengths.
10
Rule Thickness s
[mm]
[inch]
1,3
1,4
1,5
2
3
4
6
0,45
0,50
0,53
0,71
1,05
1,42
2,13
0.018
0.020
0.021
0.028
0.041
0.056
0.084
Thickness Tolerance
[mm]
[inch]
0,015
0,015
0,015
0,015
0,020
0,020
0,025
0.0006
0.0006
0.0006
0.0006
0.0008
0.0008
0.0010
[inch]
0.315
> 1.000
> 2.000
> 3.000
[mm]
1.000
2.000
3.000
3.937
0,020
0,025
0,030
0,035
Height Tolerance
[inch]
classied
0.0008
0.0010
0.0012
0.0014
A/B/C
Classification:
The height classication is only done
when the rules are manufactured in cut
lengths up to 1000 mm.
FORM TOLERANCES:
Cross Camber:
th: = max. 1 m/mm rule height h
Straightness:
tg: = max. 0,5 mm/1000 mm rule length l
Autoex: max. 0,25 mm/1000 mm rule length l
11
GENERAL INFORMATION
Creasing rules are used for embossing the folding lines of a box.
Folding box designs and the precision of the nal products are becoming more demanding which requires the use of high
quality creasing rules.
Bhler creasing rules are adjusted in their accuracy to the Bhler cutting rules and offer:
MANUFACTURING RANGE
BHLER offers creasing rules produced in two manufacturing methods, depending on the rule thickness:
Brand
BHLER HT
BHLER HR
1,5 pt
0,53 mm
Hardness
2 pt
0,71 mm
3 pt
1,05 mm
4 pt
1,42 mm
6 pt
2,13 mm
~ 380 HV
(39 HRC)
min. 265 HV
(850 N/mm2)
Single Round
Double Round
Narrow Top
Twin-Track
SR
DR
NT
TT
[pt]
[mm]
[pt]
[mm]
1,5
0,53
1,5
0,53
2/1
0,71/0,36
2
3
4
6
0,71
1,05
1,42
2,13
2
3
0,71
1,05
2/1,3
2/1,4
2/1,5
0,71/0,45
0,71/0,50
0,71/0,53
Standard
American style
[pt]
[mm]
[pt]
[mm]
2
3
4
0,71
1,05
1,42
Wide Top
WRT / WFT
[pt]
[mm]
2/3
0,71/1,05
2/4
3/6
3/8
4/8
0,71/1,42
1,05/2,13
1,05/2,84
1,42/2,84
3/8
4/8
1,05/2,84
1,42/2,84
Special Proles
12
RANGE OF DIMENSIONS
[pt]
Rule Thickness s
[mm]
[inch]
1,5 6
0,53 2,13
0.021 0.084
Standard Heights h
[mm]
[inch]
20,30 24,40
0.800 0.960
The determination of the creasing rules height depends on the cutting rule height
and the thickness of the material to be cut.
DIMENSION TOLERANCES
Thickness Tolerance:
Thickness Tolerance
[mm]
[inch]
[pt]
Rule Thickness s
[mm]
[inch]
1,5
2
3
4
6
0,53
0,71
1,05
1,42
2,13
0.021
0.028
0.041
0.056
0.084
0,015
0,015
0,020
0,020
0,025
0.0006
0.0006
0.0008
0.0008
0.0010
Height Tolerance:
Rule Height h
Height Tolerance
[inch]
[mm]
[inch]
[mm]
20,30 24,40
0.800 0.960
+0 / 0,04
+0 / 0,02
+0 / 0.0016
+0 / 0.0008
Standard
Precise *)
*) on request
PLASTIC-CREASE
Bhler Plastic-Crease is a special type
of cut-crease rule to produce creasing
lines in plastic sheet material (PET, PVC,
etc.).
Plastic-Crease:
Very localised reduction of folding resistance prevents micro-cracks and
whitening of the creasing track.
Plastic-Crease creates less material displacement, creased parts therefore
remain at.
13
PERFORATING RULES
Brand: BHLER TOP
Bevels: CF, CFDDB
0,71 / 1,05 / 1,42 mm
Thickness:
2 pt / 3 pt / 4 pt
21,30 25,40 mm
Heights:
0.840 1.000
Spacing P: tooth/gap
COMBINATION
(CUT-CREASE) RULES
CF/SR
Glue ap rules are wave edge perforating rules which are manufactured in the
same heights as scoring rules.
They are used to roughen the glue aps
on cardboard boxes to obtain a rm
grip surface for the adhesive.
14
STRIPPING RULES
BHLER stripping rules are the optimum solution for ejecting the waste material after the die cutting process.
Perfect stripping ensures high die cutting speeds therefore the quality of stripping rules is always an issue.
Our production range includes:
at
at, waved
with teeth
5,0 mm ne
7,0 mm medium
10,0 mm large
6,0 mm
8,0 mm
10,0 mm
Tooth Spacing A:
12,0 mm
15
SPACER RULES
Brand: BHLER HT / HR
Prole: cut edges
0,18 2,13 mm
Thickness:
pt 6 pt
15, 17, 18, 20 mm
Heights:
5/8, 3/4
Spacer rules ll gaps between steel rules and wider laser cuts within the die board
or backll unwanted laser cuts within an existing die. The rules show a square cross
sectional prole.
BHLER spacer rules are available in all common wood sizes used in the die
making industry.
COMPENSATION RULES
Brand: BHLER HR
Prole: SR (single round)
23,80 (.937) x 2 pt
Dimension:
(others on request)
Compensation rules help to evenly distribute the cutting pressure within the die.
Height tolerance:
PACKING UNITS
0,020 mm
0.0008
[mm]
[inch]
1,3
1,4
1,5
2
3
4
6
0,45
0,50
0,53
0,71
1,05
1,42
2,13
0.018
0.020
0.021
0.028
0.041
0.056
0.084
150
140
140
100
60
50
30
Rule Thickness
[mm]
[inch]
2
3
0,71
1,05
0.028
0.041
35
25
17
24
16
12
35
25
17
12
120
100
100
70
50
34
24
70
60
Rule Thickness
[mm]
[inch]
2
3
0,71
1,05
0.028
0.041
40 (20 pairs)
30 (15 pairs)
Rule Thickness
[mm]
[inch]
1,05
0.041
20
16
FORMS OF DELIVERY
Cut Lengths:
BHLER steel rules are produced in standard lengths of 1.000 mm and 762 mm (30 inches) respectively.
High cutting rules (30 100 mm) are additionally offered in lengths of 1.500 mm (59 inches) from stock.
Coils:
Material delivered in coils is packed in dispenser boxes or if steel strapped (radial) in corresponding coil packaging.
Dispenser boxes:
Dispenser boxes allow easy pull of the rule out of the box for just the rule length required thus minimizing rule waste.
These boxes additionally protect the rule and are a safe way of storage.
Standard coil boxes:
For automatic bending machines various types of coils are offered. Based on the machine type the inner diameter and winding direction have to be specied. The standard inner diameters are 356 mm and 400 mm. Further diameters are available
upon request.
Coil Winding Directions:
R: Standard winding direction view on cutting bevel 6 outside printing
RI: Standard winding direction view on cutting bevel 6 inside printing
RU: Reverse winding direction view on cutting bevel inside printing
If winding direction and inner diameter are not specied, our standard delivery form is 6 and 400 mm.
Standard "6"
0,53
100
250 / 328
0,71
100
250/ 328
1,05
60
165
1,42
50
125
for heights > 15 27 mm
17
QUALITY ASSURANCE
OUR TARGET
Quality Competence
With over 130 years experience in
converting of steel into components for
high-grade nal products we honor the
concept of a good partnership.
For us the rst step towards an optimum
solution is to understand our customers
demands.
Quality is an essential part of our corporate culture and this is reected in all
areas of our business activities.
Close relationship with customers, reliability and quick decision-making are
essential elements of our organisation.
Many of our innovations and solutions
are constantly enhanced for the benet
of our customers.
BHLER-UDDEHOLM Precision Strip
has the most up-to-date laboratory and
testing knowledge. We are of course
certied according to EN ISO 9001
and EN ISO 14001 (environmental
approval).
YOUR REQUIREMENTS
Our Competence
State-of-the-art production technology and the expertise of our qualied staff allow
us to assist you and search for solutions for any die cutting problem.
Naturally we offer you this service for all strip steel products.
BHLER-UDDEHOLM Precision Strip GmbH & Co KG Waidhofner Str. 3 A-3333 Bhlerwerk AUSTRIA/EUROPE
Tel.: +43 (0) 74 42 / 600 - 29220 Fax: +43 (0) 74 42 / 600 - 29230
E-Mail: steel.rules@bu-strip.com www.bohler-strip.com
BHLER-UDDEHOLM Precision Strip GmbH & Co KG 04-2008. Technical changes and all rights reserved.