<Security Level 2>

Control Valve
PROJECT G3AU
CHAMBAL
FERTILIZERS AND
AMMONIA
UNIT
CHEMICALS LIMITED. REQ. / P. O. PD-M-A00-INC-MRQ-AYKE901/
On-Off Check Valve
ITEM
LOCATION GADEPAN, KOTA,
RAJASTHAN, INDIA. Work No. 6341
Case No.

TAG

CLIENT

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51

Process Fluid / State

S
E
R
V
I
C
E
C
O
N
D
I
T
I
O
N

L
I
N
E

V
A
L
V
E
B
O
D
Y

SYNTHESIS GAS

Gas/Vapor

Units
Flow Rate
Inlet Pressure
Differential Pressure
Inlet Temperature
Density
Specific Heat Ratio
Compress. Factor
* Required Cv
* Travel
Allowable / * Predicted Noise
Molecular Mass / Spec. Gravity
Pipe Line Size
In 18
& Schedule / Spec
Out 18
AC
Pipe Line Insulation
* Type
ANSI Class
* Size
Design Press / Temp
MFR & Model
* Body / Bonnet Matl
* Liner Material / ID
* Flange Size /
Rating / Facing

/
B
O
N
N
E
T

T
R
I
M

S
P
E
C
I
A
L
S

A
C
C
E
S
S
O
R
I
/ E
S

Max.

Norm.

Min.

251737

151041

kgf/cm-g

69.2

69.2

69.2

kgf/cm

0.01

0.01

0.01

41

41

41

kg/m

21.68

21.68

21.68

1.427

1.427

1.427

1.03

1.03

1.03

Shut-Off

@Base

170

%
/

8.58
/ 120

/ 15CB1S01

in

/ 120

/ 15CB1S01

1500#
kgf/cm-g

/ 70
/ *

A216GR.WCB
-

/ -

In 18
Out 18

in. / 1500#

/ RTJ

in. / 1500#

/ RTJ

Flange Face Finish

End Ext / Material
* Flow Direction
* Type of Bonnet
Lube & Iso Valve
* Packing Material
* Packing Type
PWHT
NACE
* Type
* Size
Rated Travel
* Characteristic
* Balanced / Unbalanced
* Rated CV
* Plug / Ball / Disk Material
* Seat Material
* Cage / Guide Material
* Stem Material
* Hardening Material
Leakage Class

<63 micro.inch(Groove finish)

Area Classification
Limit Stop
Handwheel
Volume Tank
Booster Relay
Noise Reduction Plate
Transfer Valve
Partial Stroke Test
Fire Proof

Zone 2,EExd,IIC,T6

/ -

Standard
Grafoil
*
-

Full Bore
*

Quick Opening
-

FL -

52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73

Lube -

in

in

18

-1103

SERVICE 103-J STAG 1 DISCHARGE CHECK VAL

PID NO. ED-C-A62-PRS-PID-000113
LINE NO. SG1038-18" (15CB1S01) SHS-AC
PAGE S-1.1
DOC: ED-M-A00-INC-DAT-CV-0005
kgf/cm-a
Critical Pressure

276910

dBA

in

170

XV

Nm/h

Weight Assisted Swing Check Valve

18

FORM: 511

74
75
76
77
78
79

XT -

SS316+HF
SS316+HF
SS 316*

80
81
82
83

84
85
86
87

Yes
-

88
89
90

A
C
T
U
A
T
O
R

P
O
S
I
T
I
O
N
E
R

S
O
V

S
W
I
T
C
H

A
I
R
S
E
T

* Type
* MFR & Model
* Size
On / Off
Fail Action
* Max Allow. Press.
* Min Required Press.
Air Supply Press.
* Bench Range
Actuator Orientation
Handwheel Type
Air Fail Lock Set at
Stroke Time
Input Signal
* Type
* MFR & Model
* On Incr Signal Output
Gauges Bypass
* Cam Characteristic
Electric / Pneu. Conn.
Ex Approval / Certification

Air Cylinder Type-Spring Piston

*
*

/ *
in.

Yes

Eff Area
Modulating -

Fail Close
*
*
5

to 7

kgf/cm-g

*
Top
<10 sec for Open to Close
-

/ -

/ / -

Type / Quantity
MFR & Model
De-Energized
Voltage
Electric / Pneu. Conn.
Ex Approval / Certification

3-way,Universal

/ 2 No.

/ *

Close
110V AC

Manual Reset -

1/2"NPT(F)

/ 1/4"NPT(F)

EEx"d"

/ CCOE

Type / Quantity
* MFR & Model
Contacts / Rating
Actuation Points
Electric Connection
Ex Approval / Certification
* MFR & Model
* Set Pressure
Filter
Gauge
Pneumatic Conn.

Proximity

/ 2 No.

/ *

24V DC

/ *

Hydro Testing
IBR

Yes

Open & Close

1/2"NPT(F)
EEx"d"

/ CCOE

/ *

*
5 Micron

Yes

1/4" NPT(F)
NA

Remarks: -

See notes

0
No.

MUM
By

5/12/2016
Date

SP/RJ
Chkd

NVP
Appr

For Enquiry
Revision

Tag Number :

XV

-1103

*Vendor to Specify.
1) Tag Number for Open Limit Switch XZSO-1103.
2) Tag Number for Close Limit Switch XZSC-1103.
3) Dual SOV required
a) Tag No. XY-1103A.
b) Tag No. XY-1103B.
4) Line size valve. Minimum pressure drop type Check valve.
5) Valve shall be Weight Assisted to open check valve with External self-contained Hydraulic slam Retarder to prevent disc slam under rapid close.
6) Pressure drop allowed is :
a) 3.5 kg/cm2 with no air supply to check valve piston
b) 0.1 kg/cm2 with air supply to check valve piston.
7) Air bottle to cater for three strokes shall be provided.
8) Minimum Design Temperature = -12C.
9) Viscocity Conditions :a) Max.= 0.014 cP.
b) Nor = 0.014 cP.
c) Min = 0.014 cP.
10) Seat Leakage as per API-598.
11) Vavle shall have hardfacing Alloy #21(Stellite).
12) For Air Failure Position, when air bottle comes online, P 0.1 Kg/cm2on inlet side; Closing on reverse flow signal trip position.
13) When faliure of air to Check valve piston, P 3.5 Kg/cm2on inlet side; Closing on reverse flow.
14) Fail postion on HOLD.
15) Air to actuator to allow valve to open but not prevent valve from closing.

INSTRUMENT SPECIFICATION
Control Valve
0
No.

MUM
By

5/12/2016
Date

Sheet S-1.2

For Enquiry
Revision

Code: 511

Dwg. No.: XV-1103

of 4
Rev.: 0

<Security Level 2>

Control Valve
PROJECT G3AU
CHAMBAL
FERTILIZERS AND
AMMONIA
UNIT
CHEMICALS LIMITED. REQ. / P. O. PD-M-A00-INC-MRQ-AYKE901/
On-Off Check Valve
ITEM
LOCATION GADEPAN, KOTA,
RAJASTHAN, INDIA. Work No. 6341
Case No.

TAG

CLIENT

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51

Process Fluid / State

S
E
R
V
I
C
E
C
O
N
D
I
T
I
O
N

L
I
N
E

V
A
L
V
E
B
O
D
Y

Process Air

Gas/Vapor

Units
Flow Rate
Inlet Pressure
Differential Pressure
Inlet Temperature
Density
Specific Heat Ratio
Compress. Factor
* Required Cv
* Travel
Allowable / * Predicted Noise
Molecular Mass / Spec. Gravity
Pipe Line Size
In 16
& Schedule / Spec
Out 16
HC
Pipe Line Insulation
* Type
ANSI Class
* Size
Design Press / Temp
MFR & Model
* Body / Bonnet Matl
* Liner Material / ID
* Flange Size /
Rating / Facing

/
B
O
N
N
E
T

T
R
I
M

A
C
C
E
S
S
O
R
I
/ E
S

S
P
E
C
I
A
L
S

Max.

Norm.

Min.

130805

78483

kgf/cm-g

41

41

41

bar

0.01

0.01

0.01

473

473

473

kg/m

18.79

18.79

18.79

1.36

1.36

1.36

1.02

1.02

1.02

Shut-Off

@Base
14.7

48
60

%
/

28.71
/ 60

/ 06SA0S01

in

/ 60

/ 06SA0S01

600#
kgf/cm-g

/ 528

/ *

A351GR.CF8M
-

/ -

In 16
Out 16

in. / 600#

/ RF

in. / 600#

/ RF

Flange Face Finish

End Ext / Material
* Flow Direction
* Type of Bonnet
Lube & Iso Valve
* Packing Material
* Packing Type
PWHT
NACE
* Type
* Size
Rated Travel
* Characteristic
* Balanced / Unbalanced
* Rated CV
* Plug / Ball / Disk Material
* Seat Material
* Cage / Guide Material
* Stem Material
* Hardening Material
Leakage Class

125-250 AARH

Area Classification
Limit Stop
Handwheel
Volume Tank
Booster Relay
Noise Reduction Plate
Transfer Valve
Partial Stroke Test
Fire Proof

Zone 2,EExd,IIC,T6

/ -

Extended
Grafoil
*
-

Full Bore
in

Quick Opening
-

FL -

52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73

Lube -

in

16

-1207

SERVICE PROCESS AIR LIINE CHECK VAVLE

PID NO. ED-C-A62-PRS-PID-000107
LINE NO. A1007-16" (06SA0S01) OAJ-HC
PAGE S-2.1
DOC:ED-M-A00-INC-DAT-CV-0005
kgf/cm-a
Critical Pressure

143885

dBA

in

48

XV

Nm/h

Weight Assisted Swing Check Valve

16

FORM: 511

74
75
76
77
78
79

XT -

SS316+HF
SS316+HF
SS 316*

80
81
82
83

84
85
86
87

Yes
-

88
89
90

A
C
T
U
A
T
O
R

P
O
S
I
T
I
O
N
E
R

S
O
V

S
W
I
T
C
H

A
I
R
S
E
T

* Type
* MFR & Model
* Size
On / Off
Fail Action
* Max Allow. Press.
* Min Required Press.
Air Supply Press.
* Bench Range
Actuator Orientation
Handwheel Type
Air Fail Lock Set at
Stroke Time
Input Signal
* Type
* MFR & Model
* On Incr Signal Output
Gauges Bypass
* Cam Characteristic
Electric / Pneu. Conn.
Ex Approval / Certification

Air Cylinder Type Spring Piston

*
*

/ *
in.

Yes

Eff Area
Modulating -

Fail Close
*
*
5

to 7

kgf/cm-g

*
Top
<10 sec Open to Close
-

/ -

/ / -

Type / Quantity
MFR & Model
De-Energized
Voltage
Electric / Pneu. Conn.
Ex Approval / Certification

3-way,Universal

/ 2 No.

/ *

Close
110V AC

Manual Reset -

1/2"NPT(F)

/ 1/4"NPT(F)

EEx"d"

/ CCOE

Type / Quantity
* MFR & Model
Contacts / Rating
Actuation Points
Electric Connection
Ex Approval / Certification
* MFR & Model
* Set Pressure
Filter
Gauge
Pneumatic Conn.

Proximity

/ 2 No.

/ *

24V DC

/ *

Hydro Testing
IBR

Yes

Open & Close

1/2"NPT(F)
EEx"d"

/ CCOE

/ *

*
5 Micron

Yes

1/4" NPT(F)
NA

Remarks:

See notes

0
No.

MUM
By

5/12/2016
Date

SP/RJ
Chkd

NVP
Appr

For Enquiry
Revision

Tag Number :

XV

-1207

*Vendor to Specify.
1) Tag Number for Open Limit Switch XZSO-1207.
2) Tag Number for Close Limit Switch XZSC-1207.
3) Dual SOV required
a) Tag No. XY-1207A.
b) Tag No. XY-1207B.
3) Line size valve. Non-slam and minimum pressure drop type Check valve.
4) Valve shall be Weight Assisted to open check valve with External self-contained Hydraulic slam Retarder to prevent disc slam under rapid close.
5) Pressure drop allowed is :
a) 3.5 kg/cm2 with no air supply to check valve piston
b) 0.1 kg/cm2 with air supply to check valve piston.
6) Minimum Design Temperature = -12C
7) Viscocity Conditions :a) Max.= 0.0355 cP.
b) Nor.= 0.0355 cP.
c) Min.= 0.0355 cP.
8) Fail Position on Hold.
9) Line Size and Valve Size on Hold.
10) Air bottle to cater for three strokes shall be provided.
11) Seat Leakage as per API-598.
12) Valve shall have hardfacing Alloy #21(Stellite) disk and body seat
13) For Air Failure Position, when air bottle comes online, P 0.1 Kg/cm2on inlet side; Closing on reverse flow signal trip position.
14) When faliure of air to Check valve piston, P 3.5 Kg/cm2on inlet side; Closing on reverse flow.
15) Actuator is pneumatically assisted/ close damper spring return.
16) Air to actuator to allow valve to open but not prevent valve from closing.

INSTRUMENT SPECIFICATION
Control Valve
0
No.

MUM
By

5/12/2016
Date

Sheet S-2.2

For Enquiry
Revision

Code: 511

Dwg. No.: XV-1207

of 4
Rev.: 0