STANDARD
IS0
6545
First edition
1992-10-15
Acceptance
conditions for gear hobbing
machines - Testing of the accuracy
Conditions de rkception
Contrble de la prkcision
des machines
par fraise-m&e
Reference number
IS0 6645 : 1992 (El
IS0
Foreword
IS0 (the International
Organization
for Standardization)
is a worldwide
national standards bodies (IS0 member bodies). The work of preparing
federation
of
International
Standards
is normally carried out through
IS0 technical committees.
Each member
body interested in a subject for which a technical committee
has been established has
the right to be represented
on that committee.
International
organizations,
governmental and non-governmental,
in liaison with ISO, also take part in the work. IS0
collaborates
matters
Draft
the
closely
with
International
member
approval
the
of electrotechnical
Standards
bodies
for
International
Electrotechnical
adopted
voting.
by the technical
Publication
International
Standard
Commission
(IEC) on all
standardization.
IS0
6545 was
bodies
prepared
committees
as an International
casting
to
requires
a vote.
by Technical
SC 2, Acceptance
are circulated
Standard
conditions
Committee
ISO/TC
for machines
39,
operating
,a
IS0
1992
All rights reserved. No part of this publication
may be reproduced
or utilized in any form or by any
means, electronic
or mechanical,
including
photocopying
and microfilm,
without
permission
in
writing from the publisher.
International
Organization
Case postale
56
Printed
in Switzerland
CH-IZl!
for Standardization
Geneve
20
Switzerland
INTERNATIONAL
STANDARD
Acceptance
conditions for gear hobbing
Testing of the accuracy
Scope
This
International
practical tests,
tests (accuracy
Standard
specifies
geometrical
Preliminary
remarks
3.1
In this
permissible
International
deviations
Standard,
3.2
of the machine.
NOTE In addition
to terms used in the official
IS0
(English, French and Russian), this International
Standard
languages
gives the
equivalent
terms in the German language;
these are published
under
the responsibility
of the member body for Germany (DIN). However,
only the terms given in the official languages can be considered as IS0
machine
etc.)
etc.)
accuracy
the
(vibrations,
ponents,
feeds,
with
noises,
or to machine
which
of
the
to the testing
abnormal
should
accuracy
stick-slip
characteristics
generally
of
of the running
motion
(such
be checked
the
of the
of com-
The sequence
in which
following
reference
Standard.
At
finishing
standards
the
contain
constitute
time
with
provisions
provisions
of publication,
which,
through
of this International
the
editions
indicated
: 1966, Acceptance
accuracy
of machines
operating
tools -
Part 1:
under no-load
or
and recommended
the geometrical
of the machine
of testing.
or
In order
gauging
easier,
to make
tests
gear
involute
notation
gears
IS0
Symbols
system
for
of
manufacturer,
of the
those
machine
tests
relating
the
may
be
or to the
in agreement
to
properties
the
3.5
Practical
finishing
existing
which
are of
ordering
with roughing
cuts which are liable to generate
appreciable
cutting forces. The actual feeds and speeds will be selected by
the manufacturer
to suit the particular machine.
3.6
When
different
conditions.
I SO 1328 : 1975,
Standard.
the
elements
IS0
accuracy.
order
instruments
methods
in any order.
national
references
dards.
IS0 230-l
applied
practical
of
be
the
aged to investigate
the possibility
of applying the most recent
editions of the standards indicated below. Members of IEC and
IS0 maintain
registers of currently
valid International
Stan-
Geometric
the
mounting
should
3.4
When inspecting
a machine, it is not always possible, or
necessary,
to carry out all the tests described
in this Inter-
in this text,
were valid.
agreements
defines
reference
as speeds,
before
is tested.
Normative
The
verification
and the
and inches.
in millimetres
Standard,
3.3
terms.
It deals
the dimensions
are expressed
machine.
and
tests
machines
the tolerance
from
230-l
that
: 1996, 2.311)
3.7
The values
nearest
0,001
is established
given
value
using
in this
it should
for a measuring
International
be taken
of tolerance
the formulae
is 0,005
Standard
into
range
(see
consideration
mm (0,000 2 in).
shall be rounded
to the
mm (O,ooO 1 in).
Terminology
18
\
16
Ref.
English
language
French
language
Russian
language
Bed
Bane
Craer4ia
Column
Montant
Tlepe4Hm-i
Work-steady
column
Montant
de la lunette
3a#WlR
Work-steady
slideway
Glissiere
de la lunette
Hanpasnatotqae
Work-steady
Work
arbor
Axial
slideway
Lunette
(clamping
arbor)
Arbre
Porte-piece
Glissiere
du chariot
language
Bett
Hauptstander
CTOhKa
CTOtiKa
C ,lK)HeTOM
ntoriera
Gegenhalterstander
Gegenhalterfiihrung
flDHeT
Gegenhalterarm
Onpaaka
Aufspanndorn
Hanpasneqae
axial
German
cynnopra
Axialschlittenfijhrung
@pe3bl
Axial
Tangential
slide
slide
Chariot
10
Outboard
bearing
CynnopT
axial
Chariot tangentiel
fraise)
Contre-palier
(ou porte-
du madrin
porte-
Axialschlitten
@pesbl
nonepeqHblfi
Tangentialschlitten
cynnopT
onpasku
~o~twm~~~
@pesbt
Frasdorn-Gegenlager
fraise
11
Axis of rotation
spindle
12
Hob
13
Reference
14
Work-table
15
Workpiece
16
Index
worm
17
Index
worm
18
Work-steady
19
Hob arbor
of the hob
shaft
f-carrier;
wheel
slide
-spindle)
Ocb urnmiflena
Drehachse
tragers
Fraise-mere
0pesa
Wllzfrlser
Arbre
3TanOHHblti
Axe de la broche
Plateau
Porte-fraise
de reference
Porte-piece
Pa6oruli
cron
Werkstijcktrager
06pa6arbreaeMae
Roue de division
Aenr4renbrioe
Vis de division
flenL,TenbHblti
Chariot
CynnopT
Arbre
Porte-fraise
0pesepriae
Bezugswelle
Ban
Piece
Porte-lunette
des Werkzeug-
aeranb
koneco
BHHT
n meTa
onpaaka
Werksttick
Teilschneckenrad
Teilschnecke
Gegenhalterschlitten
Frlserdorn
f dk0
Symbols
part of
fdkproportional
reference
For the purposes
symbols
of this International
in addition
to those
given
Standard,
in IS0
the following
701 apply.
f dkT
part of
fdkproportional
reference
5.1
Reference
workpiece
mission
reference
diameter
%.I
transverse
module
ptu
transverse
diametral
number
5.2
f,d, max
pitch
of teeth
Test workpiece
b
face width
reference
normal
transverse
normal
pt
transverse
number
helix angle
diameter
amplitude
component
fv
helix form
deviation
fHP
f Pt
ftl
module
f xk
module
diametral
pitch,
diametral
in reciprocal
pitch,
inches
in reciprocal
d max
diameter
of the
largest
workpiece
that
on the machine
mc max maximum
hob module
P c min minimum
pitch
angular
trans-
peak)
angular
of
the
low-
transmission
deviation
high-frequency
component
transmission
deviation
of the tangential
linear
low-frequency
transmission
of the
linear
component
deviation
high-frequency
component
mission deviation
Fd
angular
transmission
tangential
trans-
deviation
diametral
pitch
of the hob,
high-frequency
sion deviation
component
of the angular
transmis-
cumulative
pitch
pitch
Fcx
total
linear transmission
profile
Additional
deviation
deviation
Fx
in reciprocal
cumulative
tangential
Pl
of the machine
tqtal
Ft
5.5
inches
fdk
of a
inches
of the machine
reference
Accuracy
diameter
of teeth
can be hobbed
5.4
the
to
of the
low-frequency
component
mission deviation
Fpj
Capacity
of
(peak
fxl
FP
5.3
to the reference
component
maximum
f tk
of a
deviation
frequency
deviation
single
module
or test workpiece
low-frequency
fdl
to the transverse
or test workpiece
deviation
deviation
deviation
symbols
number
of periods
defined
in accordance
of the cumulative
with
pitch deviation
8.2
length
ZS
number
of starts
of the index
worm
zT
number
of teeth
of the index
worm
of arc on a reference
circle
wheel
Geometrical
No.
tests
Object
Diagram
A -
Gl
Measurement
surface
G2
WORK-TABLE
of the diametral
straightness
of the
of the work-table
Measurement
of radial
rotation of the work-table
run-out
of the
or work-spindle
axis
of
Permissible
deviation
0,000 1 in
0,001 mm
Observations
Measuring
to the IS0
instruments
d, D, I, m in millimetres
(E)
d, D, I, m, $
230-I
and
references
: 1986 acceptance
code
in inches
Subclauses
2,36
6 + 0,6 Jo-02
Straight
1,19 dm;
Straightedge
and dial gauge,
level or other
equipment
or concave
Trace
cision
edge as a reference.
Machines without
work-tables
do not require this
test. For machines up to 500 mm diameter worktable check the straightness
on
machines
with
500 mm on four
on two diameters
a work-table
greater
and
than
diameters.
Subclause
5.612
of the work-table
Flat-tipped
gauge,
4 + or1 Jd,,
1.57 + 02
dial
ball, and
special support
or test cylinder
The variations
during
one revolution
of the indicator
b) shall be recorded
readings
at a) and
as the measured
radial
run-
in both
of rotation
out.
Take measurements
directions
of the work-spindle
at a) and b). The largest of the
indicator
reading variations
shall be recorded as
the measured
radial runout.
These measurements
can also be made by using a
test cylinder
in place of the ball and special
support.
Object
Diagram
No.
Measurement
G3
---r-
.-
Measurement
G4
of periodic
spindle
of camming
of the work-table
ISO6545:1992E)
Permissible
0,001 mm
d, D, I, m in millimetres
deviation
0,000 1 in
d, D, I, m, G in inches
Measuring
instruments
Observations
and references
to the IS0 230-I : 1996 acceptance
Subclauses
Place
with
the
Flat-tipped
I,57 + 0,12&g
gauge,
special
dial
ball and
support
of the
in both directions
On machines
where
the work
zontal,
a force
F, if necessary),
apply
shall be specified
l) Not necessary
bearings.
the work-table
successively
apart
on
the
dial gauge
points
largest
Take measurements
of the work-table.
reading
measured
to
the value of
by the manufacturer.
preloaded
5.632
surface
at two
with
a dial gauge
a) and b) located
possible
Crown-tipped
of rotation
Subclause
Touch
arbor
this force
2,36 + 0,5 fi
and
as in test G2.
of the work-spindle.
eliminate
6 + 0,25 ,ji!i,
in alignment
of the work-spindle
Take measurements
and 5.622.2
dial gauge
against
4 + 0,06 Jd,,,
stylus
5.622.1
code
point
9o
measuring
circle
a) or b) opposite
variations
shall
be
recorded
as
the
camming.
On machines
zontal,
apply
test G3.
where
the work
a force
F,
if
arbor
axis is hori-
necessary),
as
in
1 Not necessary
bearings.
preloaded
ISO6645:1992(E)
Object
Diagram
No.
B -
WORK-STEADY
65
a0-Q
I
Q
bl
1,
maximum
working
traverse
of the work-steady
Measurement
movement
arbor
of parallelism
with
of the
work-steady
of the work
Permissible
deviation
0,001 mm
0.000 1 in
d, D, I, m, $
d, D, I, m in millimetres
Measuring
instruments
Observations
and references
to the IS0 230-I : 1986 acceptance
code
in inches
a)
Subclause
Permissible
deviation
Attach
towards
8 + 0,8 JT;
3,15
1,59&
mandrel
in the opposite
direction
Crown-tipped
dial gauge and
1,57 + 0,79 4
4 + 0,4 &
cylindrical
mandrel
test
Take
to its position
traverse
work-steady
Determine
of mean
deviation
236
the
the test
radial run-out
at a) and
of the
slide clamped,
the mean
b) over
work-steady,
the
with
for
full
the
if applicable.
of the variations
of the in-
b)
revolis the
of parallelism.
direction.
measurements
working
near the
in positions
each measuring
6 + 0,5 &
5.422.3
a
is
(E)
Object
Diagram
No.
a)
b)
Measurement
of coincidence
of the work-steady
bush bore with the work arbor axis of rotation
G6.1
maximum
working
height
of the work-steady
above
the surface
of the table
8
distance
between
!I,
diameter
the two
measuring
planes
For machines
Measurement
G6.2
work-steady
work
1,
distance
between
the measuring
arbor
with
of coincidence
centres
or alignment
of the
of the
Permissible
deviation
0,001 mm
0,000 1 in
d, D, I, m in millimetres
Observations
Measuring
instruments
to the IS0
230-l
and
references
: 1986 acceptance
code
d, D, I, m, G in inches
Subclause
If this test cannot
shall be performed.
5.442
be performed
then
test
G6.3
Place the dial gauge and its support on the worktable and touch the inside of the steady bush bore
which
is placed
Take
at the maximum
measurements
near
working
the
top
height.
and
bottom
6 + 0,6 &
Crown-tipped
dial gauge and
+ 1,19&
its support
clamped
of /a apart,
during
The variation
with
the
work-steady
the measurements,
the readings
if applicable.
(ignoring
the effect
of
form deviations)
divided by two is the deviation of
the coaxiality.
These permissible deviations
apply
to each of the two
NOTE
measurements.
If
- < 0.5
D3
and
la < 80 mm;
only one check
Is < 3,15 in
at /S + 1
is necessary.
Subclause
5.44
a)
Permissible
deviation
towards
6 + 0,4 &-
(offset)
in the opposite
2,36
dial gauge,
mandrel
3 + 0,2 fi
I,18
adjacent
to the work-steady.
Take
+ 0,79 &-
+ 0,4&-
clamping
work-table.
This
to a point
test
or
arbor
with
it separated
work-steady
the clamping
from
shall
measurements,
the clamping
be
clamped
if applicable.
readings,
caused
steady
against
the
measured deviation.
the work
arbor,
and also
arbor.
The variations
by setting
clamping
The
during
the
of the
the work-
arbor,
is
the
the
deviation
These measurements
6 + 0.4 &
2,36
+ 0,79 &-
work
arbor
Determine
indicator
is rotating.
the mean value of the variations
readings
revolution
separated
the
at a) and b) with
set against
indicator
b)
Permissible
from
measurements
steady
Crown-tipped
direction
I,
I, extends
b) at a distance
distance
at a) and
ference
of
readings
is the measured
the
mean
values
of the
b) per work
set against,
arbor.
The
of
deviation.
the
arbor
and
dif-
indicator
Object
Diagram
No.
--I
Measurement
of coincidence
of the work-steady
bush bore with the axis of rotation
of the work
G6.3
arbor
I2
distance
table
12
between
the measuring
point
of the
Permissible
deviation
0,000 I in
0,001 mm
Measuring
instruments
Observations
and references
to the IS0 230-I : 1986 acceptance
code
d, D, I, m, G in inches
d, D, I, m in millimetres
Subclause
f the test G6.1
cannot
5.44
be accomplished
this test
shall be performed.
lace the stylus
aligned clamping
distance
the work-table.
I, from
Erown-tipped
I
-or a), deviation
lob
(offset)
only
permissible
towards
the
spindle.
The readings
ninus
one-half
I
shall not exceed
I,
to
the work-steady.
a) and b)
6 + 0,4 &
This distance
to a point adjacent
the permissible
at a) and b) with
steady
and
set
against,
deviation
arbor.
steady
shall be clamped
during the measurement.
of the play.
The variation
of the
also
with
of mean
the work-
it separated
If applicable,
against
reading
the workthe
of the
column
dial gauge
saused by setting
the work-steady
against the
clamping arbor, plus one-half of the play between
aore and journal,
rhese
is the measured
measurements
:lamping
arbor
deviation.
while
tht 3
is rotating.
13
No.
Diagram
Object
- AXIAL
AND
Measurement
G7
movement
spindle
I4
maximum
traverse
of
with
TANGENTIAL
parallelism
of
SLIDES
the
axial
slide
of the work-
Permissible
deviation
0,000 I in
0,001 mm
d, D, I, m, $
d, D, I, m in millimetres
Measuring
instruments
Observations
to the IS0
230-I
and references
: 1991 acceptance
code
in inches
a)
Permissible
deviation
towards
Subclause
8 + 0,8 &
in the opposite
5.422.2
+ 1,594
and b).
direction:
Adjust
the test
mandrel
to its position
of mean
radial run-out.
I,57
4 + 0,4 &
+ 0.79 &
Take
Crown-tipped
dial gauge
test mandrel
measurements
directions
machines
the
planes
a) and bl
of displacement
On hobbing
method),
in the two
of this slide.
with
tangential
oblique
slideways
feed
(Grant
shall
be set
to o.
bl
The variations
of the indicator readings
a) and b) are the measured deviations.
2,36
6 + 0,5 Ji;;
+ 0,99 ,,&
These measurements
The deviations
the permissible
noted
limits
in planes
between
the axes
work-spindle
is rotating.
Determine
value of the variations of the indicator
planes a) and b) per work-spindle
the full traverse
tions
readings
revolution
along
of displacement
The variations
the mean
readings in
of this slide.
deviations
in al and bl.
15
Object
No.
Measurement
of run-out
the hob spindle:
G8
I,
G9
distance
of the outboard
between
bearing
of the mounting
a)
b)
at a distance
I, from
bore in
nose;
the hob spindle
nose.
nose and
Measurement
spindle
of
periodic
axial
slip
of the
hob
Permissible
deviation
0,000 1 in
0,001 mm
Measuring
Observations
and references
to the IS0 230-I : 1986 acceptance
instruments
d, D,
d, D, I, m, i
m in millimetres
code
in inches
a)
Subclause
2,36
Irown-tipped
dial gauge and
:est mandrel
bl
5.612
Take measurements
in the two directions
of
,otation with the axis preferably set to the vertical
losition.
2,36
6 + 0,6 &
+ I,19
,&
Subclause
Flat-tipped
I,57
4 + Or6 Jmo.,,x
+ I,19
or
1.57 + ItI9
Jmo.,ax
5.622
dial
gauge,
preloading
device if
necessary,
test mandrel
eliminate
and ball
facturer.
of
this
shall
Take measurements
l) Not
bearings.
necessary
be specified
by
in both directions
in the
case
of
The value
the
manu-
of rotation
axially
preloaded
17
Object
Diagram
No.
Measurement
GlO
bearing
I,
distance
between
the measuring
point adjacent
with
Measurement
traverse
of the tangential
of
the
outboard
axis
movement
spindle
maximum
coincidence
nose
Gil
I,
of
slide
of parallelism
with
of the tangential
of the
slide
hob
ISO6545:1992(E)
Permissible
deviation
0,001 mm
0,000 1 in
d, D, I, m in millimetres
Measuring
instruments
d, D, I, m, G in inches
Observations
and references
to the IS0 230-I : 1986 acceptance
Subclause
Place the stylus
a) and b)
In a), deviation
work
permissible
only towards
arbor
against
perpendicular
the hob
planes
a)
to the outboard
preferably
Adjust
in two
run-out
6 f 0,5 &
5.442
arbor successively
code
be set
of mean radial
direction.
Crown-tipped
dial gauge, test
bush, and hob
arbor
Take
measurements
without
the
test
bearing,
then with
The measured
coincidence
in positions
bush
a) and
inserted
in the
b) first
outboard
it inserted.
deviation
variation
caused
by inserting
the test
the
is rotating.
Subclause
Place the stylus
mandrel
perpendicular
Adjust
in two
the mandrel
run-out
6 + 0,5 fi
Crown-tipped
against
planes
to its position
Take measurements
a) and b)
5.422.3
the test
a) and
of mean
b).
radial
direction.
the
full traverse,
in both directions
of displacement,
of the tangential slide. The axis of the hob spindle
shall if possible
be set to a vertical
If the tangential
slide is clamped
the measurements
position.
during
shall be taken
hobbing,
in the clamped
condition.
The variations
of the indicator
readings
in planes
deviations.
the
is rotating.
19
Kinematic
7.1
Description
tests
of the tests
No.
kinematic
Diagram
Object
Angular displacement
testers
Kl
20
Rotation
rotation
of
the
work-spindle
relative
to
the
Permissible
0,001
deviation
mm
0,000 1 in
Measuring
instruments
d, D,
m in millimetres
d, D, I, m, $
Observations
and references
to the IS0 230-l : 1986 acceptance
code
in inches
during
reference
the
If the
measured
of
the
of rotation
continuous
with the
preferably
machine
workpiece
80 %
(I and II) to
in both directions
work-spindle
operation
testers
set
or @
up
for
or
fdu
deviation,
exceeds
repeat
measurements
with the hob spindle rotating
opposite direction (provided that the design
.fdl = t13Jd,,
fdl
= u4
machine
permits
this) to check
= fdk2
5 +
lf5s
deviation.
= fdk
Reference
fdk
the
in the
of the
that
the
respectively.
f&t
deviation
permissible
motion,
hob spindle
selected
in
f&
= 1,87+2,98
or
f&= 1,97+2t=,iG
Angular
transmission
deviation
measuring
device
41
workpiece
= +dmax;
d Ul
Zul = ~
mtu1
Reference
mtul = $0,
2&a,
or ZUI =
= m0, max
workpiece
du2 = +
d,,,;
du2
PO, min
Zu2=~=3mo,max
2 dma,
dmax
-
or ~2
= 3
where
dlJ Tut*
the
number
of
reference
the
?2J
reference
transverse
respectively.
diameter,
workpieces
module,
diametral
@
and
pitch
@
Object
Diagram
No.
Movement
of the reference
I4
maximum
traverse
K3
Reference
shaft
22
Movement
rotation
maximum
traverse
to the rotation
Angular
encoder
/7
shaft
of the tangential
slide
of the tangential
of the reference
shaft
slide
relative
to the
Permissible
deviation
0,001 mm
0,000 1 in
d, D, I, m, +
d, D, I, m in millimetres
Measuring
instruments
Attach
reference
deviation
deviation
on any length
the permissible
1. The component
of the tangen-
deviation
Linear
transmis-
sion deviation
measuring
shaft.
Take measurements
with the axial slide moving in
both directions
a) and b) under no-load
conditions.
device
Hobbing
machines
method)
and special
6 + 0,6dG
feed
(Grant
for cutting
worm
A laser interferometer
may be used instead
scale and the scanning head.
of the
Attach
to the
I <
\i
f
0, min
Linear
this test.
to the tangential
I,
deviation
on any length 1. The component
of the axial
linear transmission
deviation
is not taken into account.
ftk =
oblique
machines
ftl = 1,98J7-
do not require
the reference
deviation
with
wheels
bed or column
The measured
to the
or
fi = 1 Ji0 <
device
0 < I < I,
The measured
code
in inches
f,, = z38 Jr
f,, = I,2 fi
Observations
and references
to the IS0 230-I : 1986 acceptance
device
the scanning
head
encoder
to
shaft.
transmis-
sion deviation
Take
measuring
device
measurements
Hobbing
method)
machines
and machines
or
not require
A laser interferometer
with
the
tangential
a) and b) under
with
oblique
without
feed
tangential
slide
no-load
(Grant
feed do
this test.
of the
head.
23
7.2
Notes
7.2.1
relating
Test
to
kinematic
tests
f dk,,= o$f,j, 2
( ,
Kl
+ 29
in the metric
version,
ma
or
The accuracy
rotation
the form
train
of the rotation
and positional
between
the
of the work-spindle
is determined
deviations
work-spindle
relative
by the magnitude
of all elements
and
to the
the
hob
of
in the gear
spindle.
of the relative
it is advisable
nent from
the higher
turning
deviation
in
so
will be always
components.
to separate
frequency
motion
For practical
the low-frequency
and
fdlu=
0,9 &in
fdlu=
I,79
the metric
&in
The requirements
components.
angular
the angular
ition
transmission
position
determined
Fd: Deviation
deviation,
of the work-spindle
by the respective
from
position
its desired
of
pos-
NOTE
fdluhave
for
1,13 &
in the metric
dlu,max
2.24 flu
angular
deviation:
fd,,
Component
of
the
caused
by
the
of the
measuring
axis of rotation
of the work-spindle
low-
in the
plane.
7.2.1.3
the angular
position
frequency
: Component
running
rotating
angular
of
speeds
the
by deviations
at higher
components
the slowest
caused
of the elements
fdk of
component,
deviation
(the work-spindle
of rotation
of
excluded).
high-frequency
deviation
diameter
includes components
and to the transverse
this reason,
for
component
the procedure
taking
of the
angular
with
for test
a small
Kl
0.9
version,
or
Fpju
1,79
or the necessary
and
a large
specified
equipment
values
inherent
in
(e.g. working
other
than those
testing
for one or
for reasons
instruments),
&
transmission
the
requirements
deviation
of
for
test
single-purpose
Kl,
in actual
the
machines
to a reference
workpiece
the transverse
module
24
the reference
over
a sector
1,6
fdku=
3.17
fdkuin
Jj/p,
the
fdkuin
fdkconsists
index
metric
the
inch
of testing
as
plates
as well
a standardized
value
ively,
numbers
and the
However,
the module
mtu,=
values for
the workmg,
an,,
of modules,
of teeth
if the testing
or diametral
z,,
pitch,
equipment
employed
from
respectnot be inonly
per-
of the
reference workpiece
shall be selected so that d,, and d,, will
have the required values. In this case the tolerances for fdku
of
the formula stated above. This applies, above all, to machines
on which the modules that can be hobbed are large in relation
workpiece
shall be calculated
workpiece
diameter
in accordance
with
of the machine.
angular
may
be
7.2.2
Tests
7.2.2.1
of the
linear
position
desired
is tested
Fpj
the reference
operation.
If the machine
the
as
of
devices.
to the maximum
from
values
be
below.
Deviating
fdku=
tegers.
the machine
&
is convenient
module
instantaneous
is
version.
If the measuring
of the reference
the
deviation
or
the transverse
the other
version,
= fdlu + fdku
the
transmission
specified
measurements
(s = d;rr/2),
The permissible
cumulative
pitch deviation
of j pitches shall be calculated as follows:
seismic
The
between
transmission
Fpju
high-frequency
transmission
relationship
Fdu
angular
frequency
component
of the tangential composite deviation of
the index
worm
wheel
in the installed
position
and the
instability
The
workpiece.
transmission
of arc
is
dlu,max
reference
component,
n/2.
low-frequency
or
7.2.1.2
For checking
limit deviation
version,
compofrom s = 0 to s = d;
7.2.1.1
As all
K2 and K3
transmission
of the axial
deviations,
F, or F,: Deviation
slide or tangential
slide from its
position.
corresponding
diameter
as follows:
d, and
The desired
position
is determined
by the transmission
shaft
(which,
ratio of
in this
case, is assumed
to be free from
angular
of the reference
position
reference
shaft
or tangential)
deviations)
shaft
limit of these
The
high-frequency
rotary frequency
included).
linear
low-frequency
transmission
by lead deviations,
i.e. variation
components,
deviation:
deformation
of inclination
f,,
and
Components
ft,,
of
caused
column
while
7.2.2.3
linear
high-frequency
components,
fxk and
transmission
deviation:
Components
7.2.3
deviation
Tests
slide to the
The course
function
between
reference
deviation
shaft
of
the
faster
Deviation
till
shaft
(feed
screw
high-frequency
components
of the linear
geometric
defects
itself.
Kl,
K2 and K3
and tilting,
ftk, of
caused
rotating
The lower
the
by
elements
frequency
of the deviation
of the length
see figure
position
running
the
mainly
moving.
angular
components
slowest
It
gear.
of components
7.2.2.2
of the
both
on a diagram
as a
1).
The curves
should
shall be plotted
of the positive
be drawn
vertical
and negative
on transparent
and horizontal
paper
permissible
deviations
coordinates.
curve
Curves
of positive
and negative
tolerances
fdll
+
Checking
the course
of the deviation
Figure
1 -
Example
for test
Kl
25
If the origin
shifted
of the coordinates
saxes
remain parallel,
of this tolerance
curve
the deviation
by the two
tolerance
is then
The number
Practical
lie within
2 = ZT -
the
cutting
of
a test
and
the
user
manufacturer
accuracy
design
of the machine,
gear
as
is agreed
indirect
between
verification
of
in particular,
In the
8.3
of
affect
hobbing
machines
be a criterion
machine.
For
deviation
but
if
= 4 and z = zr - 4.
Tolerances
of the
test
gear
General
the
the
deviation
for
same
the
The values of
m,d, and
A
of L
b are in millimetres
and
the results.
with
oblique
ffR is primarily
the deviations
of the hob and its mo&ting.
helix form deviation
of test gears hobbed
cannot
1
to 11 zT,
nearest
is placed.
The agreement
method),
integer
purposes.
case
is the
the
equipment
to be employed.
Measurement
of the total
deviation
F, is not practicable
because any deviation
inherent
p,
the
for measuring
testing
profile
3,5,
the
Introduction
Material
selected
by the formula
p,
>
8.3.1
8.1
is given
tests
&
When
z of the work
curves.
For
of teeth
that the I or
the
(Grant
a function
of
acceptance
reason,
feed
or rejection
tangential
8.3.2
Part of fdk proportional
to the reference
of a reference
or test workpiece,
fdkT (see 5.4)
f dkT is
diameter
as follows:
of the
f dkT
composite
deviation
test
= L
d
in the metric
6+1,84=x
max 1
version,
either.
or
The
circular
pitch
should
machine
or alternatively
centring
rim of high
mounting
for cutting
The circular
pitch
preferably
be
measured
on
accuracy
to ensure
the
with
proper
.fdkT = &(2,36+3,57
of cylindrical
in the
Design
of the
test
f dkT
can
be
cumulative
with
the followng
design
andd
< 4000mmord
component
as the angular
zT periods
per table
Low-frequency
transmission
< 160in
fdlis
2o
This
as
deviation
the
component
with
has
p,
periods
approximately
transmission
deviation
revolution
(see figures
component
of
of
the
per
table
the
same
component
2 and 4).
criteria :
8.3.3
d,,,
determined
pitch
amplitude
gear
with
The test gear shall comply
d = f
intheinchversion
where
revolution.
8.2
&)
and measurement.
deviation,
the
angular
as follows:
< p < 3o
IOmemax<
fd, =
1,6 fi
fdl =
3,17
b < 350mmor
in the metric
version
t
In order to enable the evaluation
with
a high number
wheel,
the
calculation
of the number of teeth of the test gear according to
the following
formulae is recommended.
The number of teeth
per period of the cumulative
to 11. Instead
of verifying
accuracy
machine
measuring
26
directly
by means of measurements
taken on the
itself, such verification
may be performed indirectly by
a test gear.
where
can be determined
as the low-frequency
fdl
the cumulative
pitch deviation.
For checking
fd,, the
t
number
z for even
numbers
j of pitches
numbers
of teeth.
component
the course
of teeth
and to +
of
of
1 to
(z - 1) for odd
1sO6545:1991
8.3.4
Cumulative
cumulative
The
cumulative
deviation
results
pitch
pitch
deviation,
deviation,
pitch
deviation
and
total
teeth
cumulative
= fdk
additionally.
deviation
for
The
this
permissible
workpiece
is
total
fd,,maxas
8.4
Remarks
the
diagram
(see
figure
2)
of
the
permissible
high-
frequency
angular
transmission
deviation
components
fdkl
(with mtu, and d,,) and fdk2
(with mt,,2and d,,), the permissible
high-frequency
deviation component
fdk(see figure 2) for any
diameter d, and module mt can be read off. Alternatively
the
+ fdl
Fpj= 0,6fdk
hobbed
tolerances:
From
Fpj
be
pitch
above.
pitch
fdkand fd,.This
by the deviations
may
cumulative
mentioned
(E)
mt
mo,mm
fdkucan
formula
and
The
Fp = fdk
+ fdl,max
in the metric
-+2mo, max
version,
smaller
drawn.
mt
Fp= o$f,j,
machine
diagram
shown
is valid
for
a hobbing
machine
d ma*
The
or
deviations
the
transmission
copied
on
deviations
which
machine
deviations
to
the
gears
(see
figure
is different
from
deviation
actual
of a gear
produced.
2)
diagram
have
hobbing
As
to IS0
which
also
machine
these
be
are
transmission
a dependency
the dependency
can
on
diameter,
the single
pitch
to
and
angular
transmission
diagram.
deviation
in the inch version.
depends
depends
Figure 3 shows
Helix
slope
shall be limited
in the metric
the machine
transmission
d (fdkT).
component
angular
of the
transmission
deviation
deviation,
on the module
on the diameter
frequency
8.3.5
deviation
by
cumulative
version,
pitch
deviation
shows
p,
periods,
the amount
of
which is approximately
equal to the value of the high-frequency
component
of the angular transmission
deviation with p = zT
periods, i.e. fdkT. As thisp, period does not actually exist in the
or
angular
transmission
transmission
8.3.6
Comments
on tolerances
of the test
especially
with a number
of teeth according
the manufacturer
and the user shall agree upon
gear to verify the accuracy of the machine.
For
special
accordance
tolerances
cutting
workpieces
with
cannot
speeds
this
for
which
International
be stated,
are applied.
of the total
cumulative
be separated
and
the
easily then
is
test
not
generally
pitch deviation,
a test workpiece
the virtual
Hobbing
machines
in
valid
high
rotation
periods. In this
-3
case the evaluation
of the cumulative
pitch deviation
presents
more problems than for machines with single-start
index worm
7
~-~~ does not result in an integer, the
drives. When the fraction
dT
the lowp,
with
to be determined.
component
with
is called
to 8.2,
in cases in which
component
to
a special
design
Standard,
especially
and feeds
component
the
this curve
gear
pitch deviation
If it is not possible,
deviation,
deviation.
frequency
of :
ZS
periods
cumulative
z. = zT
useful
pitch
deviation
measurement
does
not
produce
result.
27
16
Test workpiece
z = 73;
I
I
m = 4,5 mm;
p = 30
mt = 5,2 mm;
d = 3Nl mm
52
12
------------I---
10
I I
100
300
200
400
I
+
Figure
2 -
High-frequency
component
a capacity
28
d max
fdkof
the angular
of d,,,
transmission
600
d,mm-
dmax
deviation
of a hobbing
machine
having
Origin
of fdko
-Hob,
zo
-.-.---.-*-.
Index
gears
change
Origin
of
f&T 4
Figure
3 -
--.-.-e---s
Angular
transmission
Index
worm,
zs
-.--de
of the high-frequency
components
28
1 0
0
0
i
I
30
E
0
UDC
621.914.6
Descriptors:
: 621.833
machine
tools,
milling
machines,
gear hobs,
tests,
dimensional
measurement,
testing
conditions,
accuracy.