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Contents

Welcome to the GenSwiss e-Catalog


This Digital Document is entirely navigable by clicking the table of contents to the right

Click To Jump to Pages


Each link will bring you to the first page of each product section.
Rotary Broaching Page
4-9

Multidec® MicroBore

ID Tooling
Clicking this Icon on Clicking this Icon on any 10-17
any page returns to page will take you to
the contents page our video demo website GenBore® Triple ID Holder 18-19

Who we are... GenBore®-mini / GenCut® Spot Drills NE W 20-25


Genevieve Swiss Industries provides tools & accessories unique to Swiss-Type
Machining and Small Parts Manufacturing. Our product line of machine tool holders and Floating Reamer Holder & Reamers 26-29
live spindles are supplied primarily by PCM Willen SA of Switzerland. PCM is well known
in the industry as an innovative company delivering products held to the highest quality
standards.
Multidec® CUT Swiss Turning Tools 30-59

With over 20 years experience in small parts manufacturing Genevieve Swiss can Multidec® TOP Swiss Turning Tools 60-63
provide you with a solid source of accessories and information to improve your productivity.
Our product line includes a full complement of tool holders for various machines, Multidec® ISO Swiss Turning Tools 64-81
rotary broaching, cutting tools for Swiss-Type machines, precision collet extensions, and
small deburring and finishing equipment. Multidec® Moduline & BackTools NEW 82-89
Please feel free to call us with product questions or technical assistance.
Performance Thread Whirling 90-95

Tooling
OD
Mission Statement:
To provide quality tooling and innovative solutions that advance small parts manufacturing. Knurling Products 96-99

Business Philosophy:
Sincerity in serving the needs of others and the rewards will come.
Saw Arbors / Ti-Loc® SwissClamp NEW 100-105

Solid Carbide Slitting Saws 104-105

Specialized Tooling & Products


NEW
Collet Sleeves/Chucks/Quick Change 106-115

REGO-FIX® ER Collets / Tap Collets / EzR Nuts 116-123

SWISS SILVER Premium Cutting Oils 124-125

See Product Video Proudly Representing our Partners:


Magnetic Finishing Systems 126-127
Demonstrations on: Concentricity Gaging Systems 128-129
TORNOS Spindles & Attachments 130-135
TSUGAMI High Speed Spindles 136-137
STAR Spindles & Attachments 138-141
@SwissType1 CITIZEN Attachment Directory pg. 143
www.youtube.com/genswiss1
©2013 Genevieve Swiss Industries Inc. 6 Old Stage Road, Westfield MA 01085
Unauthorized reproduction or copying of this literature is prohibited without the expressed written permission of GSI Ph: (413) 562-4800 ~ Fax: (413) 562-4802 ~ www.genswiss.com
Swiss-Type Rotary Broaching NO CENTER INDICATING REQUIRED
Rotary Broaching is a fast and easy method of producing polygonal drive features in turned
parts. Genevieve Swiss offers Premium Rotary Broaching products from PCM, the European The Original
industry leader in rotary broaching tools. Swiss-Type Rotary Broach Holder

2100 Series 2160 Series


Max Thrust Force: 900lbs - Uses 8mm Shank Broaches - NO CENTER INDICATING REQUIRED Max Thrust Force: 2250lbs -Uses 8mm Shank Broaches - THE ORIGINAL & Best Choice
Swiss-Type Broach holder designed for easy setup and centering of the tool to the work piece on CNC Swiss Machines and Developed by Genevieve Swiss and PCM, the 2160 Series Swiss-Type Rotary Broach holder is the
Gang Lathes. Eliminates the need to indicate the holder to center when used with qualified OAL 8mm shank broach tools. premier choice for performing broaching applications in your Swiss-Type CNC Machine or Gang Style
Recommended profile size range for this holder is .050” to .375” lathe. Eliminates the need to indicate for center location. Recommended profile size range for this
holder is .050” to .375”
Part No. Inch D L MAINTENANCE-FREE Low profile head fits
Bearing withstands most Swiss Machines
RBH-2100-158 .625” 1.5”
2250lbs of thrust force
RBH-2102 .750” 1.5”

RBH-2104 1.00” 1.5”

Part No. Metric D L

RBH-2100-16 16 38
65 L
RBH-2101 20 38
Shank can be shortened to custom length
RBH-2103 25 38 15 for your job; eliminating bushings
8mm tool bore

Manufactured by: 62 L
1
15 LENGTH CAN BE MODIFIED

ØD
Ø 37.7

2150 Series
Max Thrust Force: 112lbs - Uses 5mm Shank Broaches - FOR MICRO-BROACHING .078” (2mm) & UNDER. This Rotary ØD
Broach Holder is ideal for micro-broaching applications and is for use on the smallest of CNC Swiss Machines or older cam Ø 28 Manufactured by:
style screw machines. Recommended for broaching profiles smaller than 2mm in diameter.
SMALLEST ROTARY BROACH HOLDER AVAILABLE TO THE INDUSTRY 2160 Series - Key features
Part No. Inch D L
Part No. Inch D L Eccentric Spindle Design:
This unit is designed off- RBH-2160-158-038 .625” 1.50” NO CENTER INDICATING REQUIRED
RBH-2150-190 .750” 1.5” center. An X-axis offset
must be programmed to RBH-2160-190-100 .750” 4.00”
Part No. Metric D L align the center of the RBH-2160-254-120 1.00” 4.75” Ideal for Medical & Aerospace fastener applications
broach with the center
RBH-2150-070 7 30 of the work piece. This Part No. Metric D L
special design enables Low Profile Holder fits machines with minimal interference
RBH-2150-080 8 30 broaching under 2 mm. RBH-2160-120-038 12 38
7.5 44 L RBH-2160-140-038 14 38
RBH-2150-100 10 30
Shank length is customizable. No need for bushings
RBH-2150-120 12 38 offset RBH-2160-160-038 16 38

RBH-2150-150 15 38 RBH-2160-200-100 20 100 Short head length is ideal for sub-spindle applications
1° RBH-2160-220-100 22 100
RBH-2150-160 16 38
RBH-2160-230-100 23 100 Longer OAL broach tools can be used by adjusting x-axis
RBH-2150-220 22 75 ØD
Ø 24
RBH-2160-250-120 25 120

6 Old Stage Road, Westfield MA 01085


4 Not all Catalog Items are Stocked. Please call for Availability 5
Ph: (413) 562-4800 ~ Fax: (413) 562-4802 ~ www.genswiss.com
Premium Rotary Broach Holders For CNC Lathes and Machining Centers

Rotary Broaching can be done in lathes, vertical machining centers & rotary transfer machines.
When performing heavier applications in machines other than Swiss-type machines, we
Engineered To Out-Perform All Others
recommend the use of a holder that has built-in center-adjustment capability. These holders
can also accommodate longer broach tools for extended depth of cut or deep profiles.
Hex cap screws enable easier 6190 / 6191 / 26300 Series
locking of adjustment settings
6180 / 6181 / 26000 Series Hex cap screws enable easier Max Thrust Force: 9000lbs - Uses
locking of adjustment settings 12mm Shank Broach Tools. Adjustable
Max Thrust Force: 2700lbs - Uses 8mm
Shank Broach Tools. Adjustable Broaching broaching holder designed for the
holder designed for CNC Lathes & Turning largest of turning centers and CNC
centers. Can be adapted with a special die lathes. This broaching holder features
to produce external broach forms such as a robust bearing configuration to
splines. withstand the high forces required to
attain some of the largest of broach
Recommended profile size range for this profiles.
holder is from .070” to .394” in diameter.
Recommended profile size range
for this holder is .125” to 1.250” in
diameter.
Broaching Tips, Setup instructions Heavy duty bearing design
and Four Quadrant micro-adjustability for superior performance
Speeds & Feeds Available Online at enables easiest center locating for
Set screws enable easy X & Y axis
www.rotarybroaching.net better broach results
adjustment making center locating easier
15 59 L 46 25 95 L 68

34 53

1° 1°

32 49
ØD ØD

Round Shank Shank with Flats D L Round Shank Shank with Flats D L
Available with VDI
RBH-6180-158 RBH-6181-158 .625 1.575 style shank for VDI turret RBH-6190-200 20mm 55mm
RBH-6180-160 RBH-6181-160 16mm 40mm
equipped machines. RBH-6190-250 RBH-6191-250 25mm 55mm
RBH-6180-190 RBH-6181-190 3/4” 1.575 RBH-6190-254 RBH-6191-254 1” 2.165" VDI Shank
RBH-6180-200 RBH-6181-200 20mm 40mm
RBH-6190-300 RBH-6191-300 30mm 55mm
RBH-6180-250 RBH-6181-250 25mm 50mm VDI 3425-2 / DIN 69880
VDI Shank RBH-6190-317 RBH-6191-317 1.250” 2.165"
RBH-6180-254 RBH-6181-254 1” 1.970” VDI 3425-2 / DIN 69880 RBH-6190-320 RBH-6191-320 32mm 55mm VDI Part No. VDI Shank size
RBH-6180-300 RBH-6181-300 30mm 60mm VDI Part No. VDI Shank size RBH-6191-350 35mm 55mm RBH-26303 30
RBH-6180-317 RBH-6181-317 1.250” 2.365” RBH-26200-16 16 RBH-6191-381 1.5" 2.165" RBH-26304 40
RBH-6180-320 RBH-6181-320 32mm 60mm RBH-26201 20 RBH-6191-508 2.00" 2.165" RBH-26305 50

6 Old Stage Road, Westfield MA 01085


6 Not all Catalog Items are Stocked. Please call for Availability 7
Ph: (413) 562-4800 ~ Fax: (413) 562-4802 ~ www.genswiss.com
HiCo8 Performance Rotary Broaches Premium Grade for Medical and Aerospace
Our Rotary Broach Tools are held to high standards of quality to ensure increased positioning Hexagonal Broach Tools - 2110 Series - 8mm Shank - 28mm Overall Length
accuracy and straighter broach results in order to meet the rigorous requirements of the For use with: 2100, 2160 & 6180 Series Holders
1.5°
medical, aerospace & automotive fastener industries.
Optional pressure vent

Our High Quality Swiss Made Broaches Feature: S


Dished cutting face

HiCo8 Swiss Tool Steel provides extended tool life in many materials
28mm
Optional Pressure Relief Vent allows trapped air/coolant to escape pilot hole during broaching
8mm
Special geometries available to reduce cutting force required to broach different materials Precision ground shanks
(h6 tolerance)
Qualified shank diameters and overall lengths ensure accurate location
2110 Series - .0474” to .1000” 2110 Series - .1004” to .1898” 2110 Series - .1895” -.3844”
S S S S S S
Part No. Part No. Part No.

Recommended Depth of Cut = 1.5xS


Hexagonal Broach Tools - 2151 Series - 5mm Shank - 13mm Overall Length Min Max Min Max Min Max
RBT-2110-121H .0474 .0480 RBT-2110-267HT .1053 .1063 RBT-2110-4826HT .1895 .1900
For use with: 2150 Series Micro-Broach Holder
RBT-2110-127H-1 .0498 .0502 RBT-2110-293H .1130 .1177 RBT-2110-5048HT .1985 .1990
Part No. Hex Size S RBT-2110-128H .0503 .0507 RBT-2110-3012HT-1 .1184 .1188 RBT-2110-507H .1996 .2000
RBT-2151-100H 1mm .040” S
RBT-2110-1506H .0591 .0595 RBT-2110-302H-1 .1185 .1193 RBT-2110-557H .2191 .2195
RBT-2151-150H 1.5mm .060" RBT-2110-1524H-1 .0598 .0602 RBT-2110-3037HT-1 .1194 .1198 RBT-2110-556H .2220 .2226
RBT-2151-200H 2mm .078" RBT-2110-1539H-1 .0602 .0606 RBT-2110-3043HT .1196 .1200 RBT-2110-5635H .2217 .2220
13mm RBT-2110-160H-1 .0630 .0635 RBT-2110-308HT .1211 .1216 RBT-2110-605H .2374 .2382
RBT-2151-250H 2.5mm .098"
RBT-2110-180H-1 .0689” .0728” RBT-2110-317H .1280 .1285 RBT-2110-609H .2396 .2400
RBT-2151-300H 3mm .121” 5mm
RBT-2110-198H .0793 .0797 RBT-2110-321HT .1262 .1266 RBT-2110-626H-1 .2461 .2468
Custom Sizes and Tolerances Available RBT-2110-203HT .0795 .0799 RBT-2110-353HT-1 .1386 .1394 RBT-2110-635H .2539 .2545
RBT-2110-240HT .0939 .0951 RBT-2110-355HT-1 .1394 .1398 RBT-2110-639H .2514 .2518
RBT-2110-242H .0949 .0953 RBT-2110-358H .1404 .1409 RBT-2110-642H-1 .2525 .2530
RBT-2110-243H-1 .0952 .0962 RBT-2110-363H .1417 .1425 RBT-2110-717H .2820 .2825
High Quality HiCo8 Blanks for Rotary Broaches - 2110 Series RBT-2110-2505HT-1 .0983 .0990 RBT-2110-380HT .1528 .1534 RBT-2110-794H-1 .3124 .3128
For use with: 2100, 2160 & 6180 Series Rotary Broach Holders RBT-2110-253HT .0992 .0996 RBT-2110-397HT .1594 .1600 RBT-2110-802H .3155 .3160
Part No. Description S RBT-2110-254H-1 .0996 .1000 RBT-2110-408HT .1604 .1608 RBT-2110-952H .3788 .3794
RBT-2112-Blk-T Round Profile - Vented .135” RBT-2110-254HT-1 .0996 .1000 RBT-2110-476HT .1906 .1911 RBT-2110-976H .3840 .3844
RBT-2113-Blk Round Profile - Solid .145” RBT-2110-2555HT .1004 .1008 RBT-2110-479HT .1880 .1892 Custom Sizes and Tolerances Available
S S Call to discuss your Application
RBT-2110-257HT .1010 .1014 RBT-2110-4820HT-1 .1892 .1898
RBT-2113-Blk-T Round Profile - Vented .145”
RBT-2114-Blk Hex Profile - Solid .175”
RBT-2114-Blk-T Hex Profile -Vented .175” Round Hex Hexagonal Broach Tools - 6150 Series - 12mm Shank - 55mm Overall Length
For use with: 6190 Series Heavy-Duty Holders
RBT-2115-Blk Hex Profile - Solid .210”
28mm
RBT-2115-Blk-T Hex Profile - Vented .210”
Whistle Notch
RBT-2116-Blk Hex Profile - Solid .260” 8mm 55mm
RBT-2117-Blk Hex profile - Solid .295”
RBT-2118-Blk Round Profile - Solid .335” Dished cutting face
S
12mm Precision ground shanks
(h6 tolerance)

Hexalobular Broach Tools - 2122 Series - 8mm Shank - 28mm Overall Length 6150 Series - .1280” to .6340” Inch
For use with: 2100, 2160 & 6180 Series Rotary Broaching Holders 6150 Series - .1205” to .3982” 6150 Series - .4376” to .7588” S S
Nominal Metric Nominal Metric Part No. Nom
Part No. Socket No. A B Min Max
S S S S RBT-6150-317H .1280 .1287 1/8"
RBT-2122-T6 T6 .0688” .0500” Conforms to Part No. Part No.
RBT-2122-T8 T8 .0944” .0688” A Min Max Min Max RBT-6150-397H .1592 .1599 5/32"
ISO 10664 RBT-6150-03H .1205 .1212 RBT-6150-11H .4376 .4386 RBT-6150-476H .1905 .1912 3/16"
RBT-2122-T10 T10 .1102” .0807”
RBT-6150-04H .1605 .1612 RBT-6150-12H .4770 .4780 RBT-6150-556H .2217 .2224 7/32"
RBT-2122-T15 T15 .1318” .0944”
RBT-6150-05H .1998 .2005 RBT-6150-13H .5163 .5174 RBT-6150-635H .2536 .2545 1/4"
RBT-2122-T20 T20 .1555” .1122” B RBT-6150-06H .2390 .2398 RBT-6150-14H .5557 .5567 RBT-6150-794H .3161 .3170 5/16"
RBT-2122-T25 T25 .1771” .1279”
28mm RBT-6150-07H .2792 .2801 RBT-6150-16H .6379 .6389 RBT-6150-952H .3786 .3795 3/8"
RBT-2122-T30 T30 .2204” .1594” RBT-6150-08H .3186 .3194 RBT-6150-17H .6773 .6783 RBT-6150-127H .5045 .5055 1/2"
RBT-2122-T40 T40 .2657” .1909” 8mm RBT-6150-09H .3579 .3588 RBT-6150-18H .7164 .7177 RBT-6150-142H .5705 .5715 9/16"
RBT-2122-T45 T45 .3122” .2220” RBT-6150-10H .3972 .3982 RBT-6150-19H .7575 7588 RBT-6150-158H .6330 .6340 5/8"

6 Old Stage Road, Westfield MA 01085


8 Not all Catalog Items are Stocked. Please call for Availability 9
Ph: (413) 562-4800 ~ Fax: (413) 562-4802 ~ www.genswiss.com
High Precision Micro Boring System Multidec® MicroBore

Change Micro Boring Tools in SECONDS


Micro Drill-Bore Bars combine drilling and boring into one operation. This unique tool
features thru-coolant and is available for minimum bore sizes from .0165” to .315”

Micro-Bore MicroBore - SDG Drill-Bore


Application Guide
Steels ● ●

Ø d1

Ø d0
Stainless Steels ● ●

a
Multi-faceted Neck Reduces Vibration l1
Titanium ● ● 90
° l0
Non-Ferrous ● ●

UHM 20 HX
UHM 20
Precision Holder Enables High Insert Grade
r max
β
Repeatability, Less Than .0004" Over 13 Different Cutting
β= 2.5°
Geometries Available
Cat No. Bore D Shank d0 Holder min. hole dia. d1 max. depth - l1 a l0 r
SDG 435 042 R 0.5 4 SDA 4... ● ● .42mm / .0165" 1.5mm / .059" 0.38 35 .01
SDG 435 092 R 1.0 4 SDA 4... ● ● .92mm / .0362" 3.0mm / .118" 0.83 35 .02
SDG 440 092 R 1.0 4 SDA 4... ● ● .92mm / .0362" 3.0mm / .118" 0.83 40 .03
SDG 448 092 R 1.0 4 SDA 4... ● ● .92mm / .0362" 5.0mm / .196" 0.83 48 .03
SDG 435 142 R 1.5 4 SDA 4... ● ● 1.42mm / .0559" 4.5mm / .177" 1.28 35 .02
All Micro-Bore Tools are Coolant-Thru SDG 440 142 R 1.5 4 SDA 4... ● ● 1.42mm / .0559" 4.5mm / .177" 1.28 40 .04
SDG 448 142 R 1.5 4 SDA 4... ● ● 1.42mm / .0559" 7.5mm / .295" 1.28 48 .04
SDG 435 192 R 2.0 4 SDA 4... ● ● 1.92mm / .0755" 6.0mm / .236" 1.73 35 .03
SDG 440 192 R 2.0 4 SDA 4... ● ● 1.92mm / .0755" 6.0mm / .236" 1.73 40 .04
Fine Pitch Threaded Nut Only SDG 448 192 R 2.0 4 SDA 4... ● ● 1.92mm / .0755" 10.0mm / .393" 1.73 48 .04
SDG 435 242 R 2.5 4 SDA 4... ● ● 2.42mm / .0952" 7.5mm / .295" 2.18 35 .03
Requires Hand Tightening SDG 440 242 R 2.5 4 SDA 4... ● ● 2.42mm / .0952" 7.5mm / .295" 2.18 40 .05
SDG 448 242 R 2.5 4 SDA 4... ● ● 2.42mm / .0952" 12.5mm / .492" 2.18 48 .05
Innovative Holding System SDG 440 292 R 3.0 4 SDA 4... ● ● 2.92mm / .1149" 9.0mm / .354" 2.63 40 .05
SDG 448 292 R 3.0 4 SDA 4... ● ● 2.92mm / .1149" 15.0mm / .590" 2.63 48 .05
SDG 440 342 R 3.5 4 SDA 4... ● ● 3.42mm / .1346" 10.5mm / .413" 3.08 40 .06
SDG 448 342 R 3.5 4 SDA 4... ● ● 3.42mm / .1346" 17.5mm / .688" 3.08 48 .06
SDG 440 392 R 4.0 4 SDA 4... ● ● 3.92mm / .1543" 12.0mm / .472" 3.53 40 .06
SDG 448 392 R 4.0 4 SDA 4... ● ● 3.92mm / .1543" 20.0mm / .787" 3.53 48 .06
SDG 644 442 R 4.5 6 SDA 6... ● ● 4.42mm / .1740" 9.0mm / .354" 3.98 44 .07
Nut is tightened Special nut applies holding force to Precision ground angle locates less than .0004"
SDG 656 442 R 4.5 6 SDA 6... ● ● 4.42mm / .1740" 18.0mm / .708" 3.98 56 .07
by hand snap ring on MicroBore tools against carbide pin in MicroBore Holder
SDG 668 442 R 4.5 6 SDA 6... ● ● 4.42mm / .1740" 27.0mm / 1.062" 3.98 68 .07
SDG 644 492 R 5.0 6 SDA 6... ● ● 4.92mm / .1937" 10.0mm / .393" 4.43 44 .07
Complete MicroBoring System SDG 656 492 R
SDG 668 492 R
5.0
5.0
6
6
SDA 6...
SDA 6...




4.92mm / .1937"
4.92mm / .1937"
20.0mm / .787"
30.0mm / 1.181"
4.43
4.43
56
68
.07
.07
SDG 644 542 R 5.5 6 SDA 6... ● ● 5.42mm / .2133" 11.0mm / .433" 4.88 44 .08
SDG 656 542 R 5.5 6 SDA 6... ● ● 5.42mm / .2133" 22.0mm / .866" 4.88 56 .08
SDG 668 542 R 5.5 6 SDA 6... ● ● 5.42mm / .2133" 33.0mm / 1.299" 4.88 68 .08
SDG 644 592 R 6.0 6 SDA 6... ● ● 5.92mm / .2330" 12.0mm / .472" 5.33 44 .08
Drill Bore Front Bore Back Bore Internal Groove SDG 656 592 R 6.0 6 SDA 6... ● ● 5.92mm / .2330" 24.0mm / .944" 5.33 56 .08
SDG 668 592 R 6.0 6 SDA 6... ● ● 5.92mm / .2330" 36.0mm / 1.417" 5.33 68 .08
SDG 850 692 R 7.0 8 SDA 8... ● ● 6.92mm / .2724" 14.0mm / .551" 6.23 50 .09
SDG 866 692 R 7.0 8 SDA 8... ● ● 6.92mm / .2724" 28.0mm / 1.102" 6.23 66 .09
SDG 882 692 R 7.0 8 SDA 8... ● ● 6.92mm / .2724" 42.0mm / 1.653" 6.23 82 .09
Bore & Undercut Profile Chamfer Thread SDG 850 792 R 8.0 8 SDA 8... ● ● 7.92mm / .3118" 16.0mm / .629" 7.13 50 .10
SDG 866 792 R 8.0 8 SDA 8... ● ● 7.92mm / .3118" 32.0mm / 1.259" 7.13 66 .10
SDG 882 792 R 8.0 8 SDA 8... ● ● 7.92mm / .3118" 48.0mm / 1.889" 7.13 82 .10
The Multidec Micro-Bore System is a complete I.D. working system that can
perform boring, grooving, profiling, chamfering, threading & more. 6 Old Stage Road, Westfield MA 01085
10 Ph: (413) 562-4800 ~ Fax: (413) 562-4802 ~ www.genswiss.com 11
High Precision Micro Boring System Multidec® MicroBore

Carbide Grade Recommendations Carbide Grade Recommendations


● - Preferred Application ● - Preferred Application
● - Possible Application ● - Possible Application
● - Application Not Recommended ● - Application Not Recommended

MicroBore - SDH Front-Turn MicroBore - SDQ Internal Profiling


Application Guide Application Guide
Steels ● ● Steels ● ●
α α α
● ● ● ●

Ø d1
Stainless Steels Stainless Steels
Titanium ● ● Titanium ● ●

Ø d1

Ø d1
Ø d0

Ø d0
β

Ø d0
a

a
Non-Ferrous ● ● Non-Ferrous ● ●

a
r l1 r l1
β β

h
t
l1

t
t
UHM 20 HX
l0 l0

UHM 20 HX
r
UHM 20

l0

UHM 20
Insert α= 7.5°
Insert Grade α=.5°
Grade β= 22.5°
β=30.5°
Cat No. Bore D Shank d Holder min. hole dia. d1 max. depth - l1 a h t l0 r
Cat No. Bore D Shank d Holder min. hole dia. d1 max. depth - l1 a h t l0 r
SDH 435 042 R 0.5 4 SDA 4... ● ● .42mm / .0165" 1.5mm / .059" 0.38 0.09 0.07 35 .05
SDQ 435 092 R 1.0 4 SDA 4... ● ● .92mm / .0362" 1.5mm / .059" 0.83 .31 .23 35 .02
SDH 435 092 R 1.0 4 SDA 4... ● ● .92mm / .0362" 3.0mm / .118" 0.83 0.19 0.15 35 .05
SDQ 440 092 R 1.0 4 SDA 4... ● ● .92mm / .0362" 3.0mm / .118" 0.83 .31 .20 40 .05
SDH 440 092 R 1.0 4 SDA 4... ● ● .92mm / .0362" 3.0mm / .118" 0.83 0.21 0.16 40 .05
SDQ 448 092 R 1.0 4 SDA 4... ● ● .92mm / .0362" 5.0mm / .196" 0.83 .31 .20 48 .05
SDH 448 092 R 1.0 4 SDA 4... ● ● .92mm / .0362" 5.0mm / .196" 0.83 0.21 0.16 48 .05
SDQ 435 142 R 1.5 4 SDA 4... ● ● 1.42mm / .0559" 4.5mm / .177" 1.28 .47 .36 35 .02
SDH 435 142 R 1.5 4 SDA 4... ● ● 1.42mm / .0559" 4.5mm / .177" 1.28 0.30 0.23 35 .05
SDQ 440 142 R 1.5 4 SDA 4... ● ● 1.42mm / .0559" 4.5mm / .177" 1.28 .47 .40 40 .08
SDH 440 142 R 1.5 4 SDA 4... ● ● 1.42mm / .0559" 4.5mm / .177" 1.28 0.31 0.23 40 .05
SDQ 448 142 R 1.5 4 SDA 4... ● ● 1.42mm / .0559" 7.5mm / .295" 1.28 .47 .40 48 .08
SDH 448 142 R 1.5 4 SDA 4... ● ● 1.42mm / .0559" 7.5mm / .295" 1.28 0.31 0.23 48 .05
SDH 435 192 R 2.0 4 SDA 4... ● ● 1.92mm / .0755" 6.0mm / .236" 1.73 0.40 0.31 35 .05 SDQ 435 192 R 2.0 4 SDA 4... ● ● 1.92mm / .0755" 6.0mm / .236" 1.73 .64 .48 35 .03
SDH 440 192 R 2.0 4 SDA 4... ● ● 1.92mm / .0755" 6.0mm / .236" 1.73 0.41 0.31 40 .05 SDQ 440 192 R 2.0 4 SDA 4... ● ● 1.92mm / .0755" 6.0mm / .236" 1.73 .64 .50 40 .10
SDH 448 192 R 2.0 4 SDA 4... ● ● 1.92mm / .0755" 10.0mm / .393" 1.73 0.41 0.31 48 .05 SDQ 448 192 R 2.0 4 SDA 4... ● ● 1.92mm / .0755" 10.0mm / .393" 1.73 .64 .50 48 .10
SDH 435 242 R 2.5 4 SDA 4... ● ● 2.42mm / .0952" 7.5mm / .295" 2.18 0.51 0.39 35 .05 SDQ 435 242 R 2.5 4 SDA 4... ● ● 2.42mm / .0952" 7.5mm / .295" 2.18 .81 .61 35 .03
SDH 440 242 R 2.5 4 SDA 4... ● ● 2.42mm / .0952" 7.5mm / .295" 2.18 0.52 0.39 40 .05 SDQ 440 242 R 2.5 4 SDA 4... ● ● 2.42mm / .0952" 7.5mm / .295" 2.18 .81 .60 40 .13
SDH 448 242 R 2.5 4 SDA 4... ● ● 2.42mm / .0952" 12.5mm / .492" 2.18 0.52 0.39 48 .05 SDQ 448 242 R 2.5 4 SDA 4... ● ● 2.42mm / .0952" 12.5mm / .492" 2.18 .81 .60 48 .13
SDH 440 292 R 3.0 4 SDA 4... ● ● 2.92mm / .1149" 9.0mm / .354" 2.63 0.62 0.47 40 .05 SDQ 440 292 R 3.0 4 SDA 4... ● ● 2.92mm / .1149" 9.0mm / .354" 2.63 .97 .70 40 .15
SDH 448 292 R 3.0 4 SDA 4... ● ● 2.92mm / .1149" 15.0mm / .590" 2.63 0.62 0.47 48 .05 SDQ 448 292 R 3.0 4 SDA 4... ● ● 2.92mm / .1149" 15.0mm / .590" 2.63 .97 .70 48 .15
SDH 440 342 R 3.5 4 SDA 4... ● ● 3.42mm / .1346" 10.5mm / .413" 3.08 0.72 0.54 40 .05 SDQ 440 342 R 3.5 4 SDA 4... ● ● 3.42mm / .1346" 10.5mm / .413" 3.08 1.14 .90 40 .18
SDH 448 342 R 3.5 4 SDA 4... ● ● 3.42mm / .1346" 17.5mm / .688" 3.08 0.72 0.54 48 .05 SDQ 448 342 R 3.5 4 SDA 4... ● ● 3.42mm / .1346" 17.5mm / .688" 3.08 1.14 .90 48 .18
SDH 440 392 R 4.0 4 SDA 4... ● ● 3.92mm / .1543" 12.0mm / .472" 3.53 0.83 0.62 40 .05 SDQ 440 392 R 4.0 4 SDA 4... ● ● 3.92mm / .1543" 12.0mm / .472" 3.53 1.31 1.0 40 .20
SDH 448 392 R 4.0 4 SDA 4... ● ● 3.92mm / .1543" 20.0mm / .787" 3.53 0.83 0.62 48 .05 SDQ 448 392 R 4.0 4 SDA 4... ● ● 3.92mm / .1543" 20.0mm / .787" 3.53 1.31 1.0 48 .20
SDH 644 442 R 4.5 6 SDA 6... ● ● 4.42mm / .1740" 9.0mm / .354" 3.98 0.93 0.7 44 .05 SDQ 644 442 R 4.5 6 SDA 6... ● ● 4.42mm / .1740" 9.0mm / .354" 3.98 1.47 1.1 44 .23
SDH 656 442 R 4.5 6 SDA 6... ● ● 4.42mm / .1740" 18.0mm / .708" 3.98 0.93 0.7 56 .05 SDQ 656 442 R 4.5 6 SDA 6... ● ● 4.42mm / .1740" 18.0mm / .708" 3.98 1.47 1.1 56 .23
SDH 668 442 R 4.5 6 SDA 6... ● ● 4.42mm / .1740" 27.0mm / 1.062" 3.98 0.93 0.7 68 .05 SDQ 668 442 R 4.5 6 SDA 6... ● ● 4.42mm / .1740" 27.0mm / 1.062" 3.98 1.47 1.1 68 .23
SDH 644 492 R 5.0 6 SDA 6... ● ● 4.92mm / .1937" 10.0mm / .393" 4.43 1.04 0.78 44 .05 SDQ 644 492 R 5.0 6 SDA 6... ● ● 4.92mm / .1937" 10.0mm / .393" 4.43 1.64 1.2 44 .25
SDH 656 492 R 5.0 6 SDA 6... ● ● 4.92mm / .1937" 20.0mm / .787" 4.43 1.04 0.78 56 .05 SDQ 656 492 R 5.0 6 SDA 6... ● ● 4.92mm / .1937" 20.0mm / .787" 4.43 1.64 1.2 56 .25
SDH 668 492 R 5.0 6 SDA 6... ● ● 4.92mm / .1937" 30.0mm / 1.181" 4.43 1.04 0.78 68 .05 SDQ 668 492 R 5.0 6 SDA 6... ● ● 4.92mm / .1937" 30.0mm / 1.181" 4.43 1.64 1.2 68 .25
SDH 644 542 R 5.5 6 SDA 6... ● ● 5.42mm / .2133" 11.0mm / .433" 4.88 1.14 0.85 44 .05 SDQ 644 542 R 5.5 6 SDA 6... ● ● 5.42mm / .2133" 11.0mm / .433" 4.88 1.80 1.4 44 .28
SDH 656 542 R 5.5 6 SDA 6... ● ● 5.42mm / .2133" 22.0mm / .866" 4.88 1.14 0.85 56 .05 SDQ 656 542 R 5.5 6 SDA 6... ● ● 5.42mm / .2133" 22.0mm / .866" 4.88 1.80 1.4 56 .28
SDH 668 542 R 5.5 6 SDA 6... ● ● 5.42mm / .2133" 33.0mm / 1.299" 4.88 1.14 0.85 68 .05 SDQ 668 542 R 5.5 6 SDA 6... ● ● 5.42mm / .2133" 33.0mm / 1.299" 4.88 1.80 1.4 68 .28
SDH 644 592 R 6.0 6 SDA 6... ● ● 5.92mm / .2330" 12.0mm / .472" 5.33 1.24 0.93 44 .05 SDQ 644 592 R 6.0 6 SDA 6... ● ● 5.92mm / .2330" 12.0mm / .472" 5.33 1.97 1.5 44 .30
SDH 656 592 R 6.0 6 SDA 6... ● ● 5.92mm / .2330" 24.0mm / .944" 5.33 1.24 0.93 56 .05 SDQ 656 592 R 6.0 6 SDA 6... ● ● 5.92mm / .2330" 24.0mm / .944" 5.33 1.97 1.5 56 .30
SDH 668 592 R 6.0 6 SDA 6... ● ● 5.92mm / .2330" 36.0mm / 1.417" 5.33 1.24 0.93 68 .05 SDQ 668 592 R 6.0 6 SDA 6... ● ● 5.92mm / .2330" 36.0mm / 1.417" 5.33 1.97 1.5 68 .30
SDH 850 692 R 7.0 8 SDA 8... ● ● 6.92mm / .2724" 14.0mm / .551" 6.23 1.45 1.09 50 .05 SDQ 850 692 R 7.0 8 SDA 8... ● ● 6.92mm / .2724" 14.0mm / .551" 6.23 2.30 1.7 50 .35
SDH 866 692 R 7.0 8 SDA 8... ● ● 6.92mm / .2724" 28.0mm / 1.102" 6.23 1.45 1.09 66 .05 SDQ 866 692 R 7.0 8 SDA 8... ● ● 6.92mm / .2724" 28.0mm / 1.102" 6.23 2.30 1.7 66 .35
SDH 882 692 R 7.0 8 SDA 8... ● ● 6.92mm / .2724" 42.0mm / 1.653" 6.23 1.45 1.09 82 .05 SDQ 882 692 R 7.0 8 SDA 8... ● ● 6.92mm / .2724" 42.0mm / 1.653" 6.23 2.30 1.7 82 .35
SDH 850 792 R 8.0 8 SDA 8... ● ● 7.92mm / .3118" 16.0mm / .629" 7.13 1.66 1.24 50 .05 SDQ 850 792 R 8.0 8 SDA 8... ● ● 7.92mm / .3118" 16.0mm / .629" 7.13 2.64 2.0 50 .40
SDH 866 792 R 8.0 8 SDA 8... ● ● 7.92mm / .3118" 32.0mm / 1.259" 7.13 1.66 1.24 66 .05 SDQ 866 792 R 8.0 8 SDA 8... ● ● 7.92mm / .3118" 32.0mm / 1.259" 7.13 2.64 2.0 66 .40
SDH 882 792 R 8.0 8 SDA 8... ● ● 7.92mm / .3118" 48.0mm / 1.889" 7.13 1.66 1.24 82 .05 SDQ 882 792 R 8.0 8 SDA 8... ● ● 7.92mm / .3118" 48.0mm / 1.889" 7.13 2.64 2.0 82 .40

6 Old Stage Road, Westfield MA 01085


12 Not all Catalog Items are Stocked. Please call for Availability 13
Ph: (413) 562-4800 ~ Fax: (413) 562-4802 ~ www.genswiss.com
High Precision Micro Boring System Multidec® MicroBore - Holders
Carbide Grade Recommendations METRIC SHANK MicroBore Holders
● - Preferred Application for 4mm Shank Bars (SD...4) Multidec MicroBore
● - Possible Application Cat No. D1 g lg l1 l2 l3 l4
● - Application Not Recommended
SDA 4 060 07
SDA 4 060 08
7
8
M5
M5
60 -
60 27
-
5
-
-
-
-
Coolant-Thru Holders
SDA 4 060 10 10 M5 60 27 5 - -
MicroBore - SDT Groove & Turn SDA 4 060 12
SDA 4 060 14
12 R 1/8"
14 R 1/8"
60 27
60 27
5
5
-
-
-
-
Application Guide SDA 4 060 16 16 R 1/8" 60 27 5 - -
Steels ● ● SDA 4 060 18 18 R 1/8" 60 27 5 - -
SDA 4 060 20 20 R 1/8" 60 27 5 - -
● ●

Ø d1

Ø d1
Stainless Steels
α SDA 4 060 22 22 R 1/8"α 60 27 5 - -
Titanium ● ● γ SDA 4 060 25 25 R 1/8" γ 60 27 5 - -

Ø d0

Ø d0
● ● SDA 4 060 28 28 R 1/8" 60 27 5 - -

a
Non-Ferrous

h
SDA 4 100 08 8 R 1/8" 100 27 5 - -

t
rmax l2 l2 l4
UHM 20 HX rmax SDA 4 100 10 10rmax R 1/8" 120rmax 27 5 - - l3 l1 l2
UHM 20

α=0° l1
SDA 4 120 12 12 R 1/8" 120 27 5 27 5
l1
Insert Grade

Ø d0
ϒ=1.5° l0
SDA 4 120 14 14 R 1/8" 120 27 5 27
l
5 0
SDA 4 120 16 16 R 1/8" 120 27 5 27 5

Ø d1
g
SDA 4 120 18 18 R 1/8" 120 27 5 27 5
Cat No. Bore D Shank d Holder min. hole dia. d1 max. depth - l1 a h t l2 l0 r
SDA 4 120 20 20 R 1/8" 120 27 5 27 5 l5
SDT 440 392 R 4.0 4 SDA 4... ● ● 3.92mm / .1543" 12.0mm / .472" 3.53 1.31 1.0 1.0 40 .02
SDA 4 175 20 20 R 1/8" 175 27 5 27 5 lg
SDT 448 392 R 4.0 4 SDA 4... ● ● 3.92mm / .1543" 20.0mm / .787" 3.53 1.31 1.0 1.0 48 .02
SDA 4 120 22 22 R 1/8" 120 27 5 27 5
SDT 644 592 R 6.0 6 SDA 6... ● ● 5.92mm / .2330" 12.0mm / .472" 5.33 1.97 1.5 1.25 44 .02 SDA 4 120 25 25 R 1/8" 120 27 5 27 5
SDT 656 592 R 6.0 6 SDA 6... ● ● 5.92mm / .2330" 24.0mm / .944" 5.33 1.97 1.5 1.25 56 .02 SDA 4 120 28 28 R 1/8" 120 27 5 27 5
SDT 668 592 R 6.0 6 SDA 6... ● ● 5.92mm / .2330" 36.0mm / 1.417" 5.33 1.97 1.5 1.25 68 .02
SDT 850 792 R 8.0 8 SDA 8... ● ● 7.92mm / .3118" 16.0mm / .629" 7.13 2.64 2.0 1.5 50 .02 METRIC SHANK MicroBore Holders
SDT 866 792 R 8.0 8 SDA 8... ● ● 7.92mm / .3118" 32.0mm / 1.259" 7.13 2.64 2.0 1.5 66 .02 for 6mm Shank Bars (SD...6)
SDT 882 792 R 8.0 8 SDA 8... ● ● 7.92mm / .3118" 48.0mm / 1.889" 7.13 2.64 2.0 1.5 82 .02
Cat No. D1 g lg l1 l2 l3 l4
SDA 6 065 12 12 R 1/8" 65 27 5 - -
SDA 6 065 14 14 R 1/8" 65 27 5 - -
SDA 6 065 16 16 R 1/8" 65 27 5 - -
INCH SHANK MicroBore Holders
MicroBore - SDU Internal Thread (Partial Profile) SDA 6 065 18
SDA 6 065 20
18
20
R 1/8"
R 1/8"
65
65
27 5
27 5
-
-
-
-
for 4mm Shank Bars (SD...4)
Cat. No. D1 g lg l1 l2 l3 l4
Application Guide SDA 6 065 22 22 R 1/8" 65 27 5 - - SDA 4 060 12.7 1/2" R 1/8" 60 27 5 - -
Steels ● ● SDA 6 065 25 25 R 1/8" 65 27 5 - - SDA 4 060 19.05 3/4" R 1/8" 60 27 5 - -
SDA 6 065 28 28 R 1/8" 65 27 5 - -
Stainless Steels ● ● SDA 6 100 12 12 R 1/8" 100 27 5 - -
SDA 4 060 25.4 1.0" R 1/8" 60 27 5 - -
SDA 4 120 12.7 1/2" R 1/8" 120 27 5 27 5
Titanium ● ● α α 5
Ø d0

Ø d0
SDA 6 120 14 14 R 1/8" 120 27 27 5 SDA 4 120 19.05 3/4" R 1/8" 120 27 5 27 5
a

a
Non-Ferrous ● ● l1 SDA 6 120 16 16 R 1/8" 120 27 5 27 5 l1SDA 4 120 25.4 1.00" R 1/8" 120 27 5 27 5
SDA 6 120 18 18 R 1/8" 120 27 5 27 5l
h

h
t

t
l0
UHM 20 HX

l2 27 l25
SDA 6 120 20 20 R 1/8" 120 27 5 INCH SHANK MicroBore Holders
0
UHM 20

Insert Grade SDA 6 120 22 22 R 1/8" 120 27 5 27 5


SDA 6 120 25 25 R 1/8" 120 27 5 27 5 for 6mm Shank Bars (SD...6)
α=60° SDA 6 120 28 28 R 1/8" 120 27 5 27 5 Cat. No. D1 g lg l1 l2 l3 l4
Cat No. Bore D Shank d Holder max. depth - l1 a t l2 l0 r Thread Pitch SDA 6 065 12.7 1/2" R 1/8" 65 27 5 - -
SDU 435 160 R 1.6 4 SDA 4... ● ● 3.0mm / .118" 1.1 0.35 .02 35 .02 M1.6-M2 .35-.40 METRIC SHANK MicroBore Holders SDA 6 065 19.05 3/4" R 1/8" 65 27 5 - -
SDU 440 160 R 1.6 4 SDA 4... ● ● 4.8mm / .189" 1.1 0.35 .02 40 .05 M1.6-M2 .35-.40 for 8mm Shank Bars (SD...8) SDA 6 065 25.4 1.0" R 1/8" 65 27 5 - -
SDA 6 120 12.7 1/2" R 1/8" 120 27 5 27 5
SDU 435 200 R 2.0 4 SDA 4... ● ● 4.5mm / .177" 1.3 0.45 .03 35 .05 M2-M3 .40-.50 Cat No. D1 g lg l1 l2 l3 l4
SDU 440 200 R 2.0 4 SDA 4... ● ● 6.0mm / .236" 1.3 0.45 .03 40 .02 M2-M3 .40-.50 SDA 6 120 19.05 3/4" R 1/8" 120 27 5 27 5
SDA 8 070 14 14 R 1/8" 70 27 5 - -
SDU 435 300 R 3.0 4 SDA 4... ● ● 6.0mm / .236" 2.0 0.60 .04 35 .08 M3-M4 .50-.70 SDA 6 120 25.4 1.00" R 1/8" 120 27 5 27 5
SDA 8 070 16 16 R 1/8" 70 27 5 - -
SDU 440 300 R 3.0 4 SDA 4... ● ● 9.0mm / .354" 2.0 0.60 .04 40 .08 M3-M4 .50-.70 SDA 8 070 20 20 R 1/8" 70 27 5 - -
SDU 435 400 R 4.0 4 SDA 4... ● ● 7.5mm / .295" 2.7 0.80 .05 35 .03 M4-M5 .70-.80 SDA 8 070 22 22 R 1/8" 70 27 5 - - INCH SHANK MicroBore Holders
SDU 440 400 R 4.0 4 SDA 4... ● ● 12mm / .472" 2.7 0.80 .05 40 .10 M4-M5 .70-.80 SDA 8 070 25 25 R 1/8" 70 27 5 - - for 8mm Shank Bars (SD...8)
SDU 656 500 R 4.1 6 SDA 6... ● ● 15mm / .590" 3.8 0.90 .06 56 .10 M5-M6 .80-1.0 SDA 8 070 28 28 R 1/8" 70 27 5 - - Cat. No. D1 g lg l1 l2 l3 l4
SDU 656 600 R 4.9 6 SDA 6... ● ● 18mm / .708" 4.6 0.90 .07 56 .03 M6-M7 1.00 SDA 8 100 14 14 R 1/8" 100 27 5 - -
SDA 8 070 19.05 3/4" R 1/8" 70 27 5 - -
SDU 656 700 R 5.9 6 SDA 6... ● ● 21mm / .826" 5.6 1.10 .08 56 .13 M7-M8 1.0-1.25 SDA 8 120 16 16 R 1/8" 120 27 5 27 5
SDA 8 070 25.4 1.00" R 1/8" 70 27 5 - -
SDA 8 120 18 18 R 1/8" 120 27 5 27 5
SDA 8 120 19.05 3/4" R 1/8" 120 27 5 27 5
Additional Geometries Available SDA 8 120 20
SDA 8 120 22
20
22
R 1/8"
R 1/8"
120
120
27
27
5
5
27
27
5
5
SDA 8 120 25.4 1.00" R 1/8" 120 27 5 27 5

14 visit www.genswiss.com or call for details. SDA 8 120 25


SDA 8 120 28
25
28
R 1/8"
R 1/8"
120
120
27
27
5
5
27
27
5
5 15
High Precision Micro Boring System Multidec® MicroBore - Holders
MicroBore - Gang Mounted Holders MicroBore - Spare Parts

Spare Clamping Nuts


Part No. Fits Holders... Desc. Dimension

MSP SDA 4M SDA 4... 4mm Holder Nut M8x.5


MICRO BORE Dog Leg Boring Bar Holders -4mm (SD...4) MSP SDA 6M SDA 6... 6mm Holder Nut M12x.6
Cat No. a b Dmax h d lg l1 l2 l3
AKR M 0808x100 D4-3540 8 8 26 30 4 104 20 55 4 MSP SDA 8M SDA 8... 8mm Holder Nut M14x.75
AKR M 0808x100 D4-48 8 8 26 30 4 104 30 65 4
AKR M 1010x100 D4-3540 10 10 26 31 4 105 20 55 5
AKR M 1010x100 D4-48
AKR M 1212x100 D4-3540
10
12
10
12
26
26
31
32
4
4
105
106
30
20
65
55
5
6
Retaining Snap Rings
AKR M 1212x100 D4-48 12 12 26 32 4 106 30 65 6 Part No. Fits Holders... Desc. Dimension
AKR M 1/2"x100 D4-3540 .500" .500" 26 32.5 4 106.5 20 55 6.5
AKR M 1/2"x100 D4-48 .500" .500" 26 32.5 4 106.5 30 65 6.5 MSP SDA 4S SDA 4... 4mm
AKR M 1616x100 D4-3540 16 16 26 34 4 133 20 55 8 MSP SDA 6S SDA 6... Tool Retaining Ring 6mm
AKR M 1616x100 D4-48 16 16 26 34 4 133 30 65 8 MSP SDA 8S SDA 8... 8mm
All above holders are also available with a 6mm bore (d)
Setup and Location Tool
MicroBore SuperClamp Holders Part No. Fits Holders... Desc. Dimension

MSP SDA 4X SDA 4... Alignment Device 4mm

MSP SDA 6X SDA 6... Alignment Device 6mm

MSP SDA 8X SDA 8... Alignment Device 8mm

**High Force Clamping Holders**

MICRO BORE SuperClamp Holders: d0-4mm (SD...4) MicroBore - Headless Bushings


Additional Holder Options Available.

Cat No. d1 lg l1 l2 l3 l4 l5 g
SDA 4 073 050 12.7 SC .500" 73 32 23 13 10 22.5 G 1/8" Reduction Sleeves
Visit www.genswiss.com

SDA 4 073 050 16 SC 16mm 73 32 23 17 10 22.5 G 1/8"


Cat No. Dg6 dh7 L
SDA 4 073 050 19.05 SC .750" 73 32 23 20 10 22.5 G 1/8"
SDA 4 073 000 20 SC 20mm 73 32 --- 20 10 22.5 G 1/8" MRH 1600 1230 16.00 12 30
SDA 4 133 000 25.4 SC 1" 133 64 --- 25.4 12.7 22.5 G 1/8" MRH 1905 1240 .750" 12 40
MRH 2200 1240 22.00 12 40
MICRO BORE SuperClamp Holders: d0 -6mm (SD...6) MRH 2540 1240 1.00" 12 40
SDA 6 078 055 12.7 SC .500" 78 32 23 13 11.2 26.2 G 1/8"
SDA 6 078 055 16 SC 16mm 78 32 23 17 11.2 26.2 G 1/8" MRH 1905 1640 .750" 16 40
SDA 6 078 055 19.05 SC .750" 78 32 23 20 11.2 26.2 G 1/8" MRH 2200 1640 22.00 16 40
SDA 6 133 000 22 SC 22mm 133 64 --- 22 11.5 26.2 G 1/8" MRH 2540 1640 1.00" 16 40

MICRO BORE SuperClamp Holders: d0 -8mm (SD...8)


SDA 8 083 060 16 SC 16mm 83 32 23 17 12.3 27.9 G 1/8"
SDA 8 083 060 19.05 SC .750" 83 32 23 20 12.3 27.9 G 1/8"

6 Old Stage Road, Westfield MA 01085


16 Not all Catalog Items are Stocked. Please call for Availability 17
Ph: (413) 562-4800 ~ Fax: (413) 562-4802 ~ www.genswiss.com
GenBore® Tool Holders Increase ID Tool Capacity Enhance Your Machine's Capability

The
GenBore Converts a Standard IDEAL
®
FOR
Turning Position to a MACH 32mm
INES
Triple ID Station
Three Position Expansion ID Tool Holder for CNC Swiss Machines

Now Includes the:


Swiss
Clamp GenBore Tool Holder Kits Include:
GenBore Main Holder Body
System Reversable Coolant Manifold
Shank Conversion Shim Plate
Removable location screw can be used to
Set Screws, Coolant Fitting & Location
re-position the GenBore® holder on the gang plate
Screws

Optional:
(3) .625" Shank ER11 Collet Sleeves
(3) EzR Swiss Clamp ER Nuts & Spanner
2.8"
for easy tool changes. (See Page 112)
1/2” Shank includes shim-plate for machines using .76"
5/8” shank tooling

Coolant manifold can


provide thru-coolant to
1, 2 or all 3 positions

Ideal for Spot Drills, Coolant-Thru


Drills as well as Boring Bars
7.676"

1.510"

1.74"
.826"
3X .625"
Easily integrates into high pressure .826"
coolant delivery systems

1"

Part No. Description


Includes (3) ER11 3 Position GenBore Holder with Collet Sleeves
GBH-000-500.625.1-CS
5/8” shank collet and EzR Swiss Clamp ER Collet Nuts & Spanner
Set screws on both sides enable access in sleeves
both RH & LH machine layouts GBH-000-500.625.1 3 Position GenBore Holder Only

6 Old Stage Road, Westfield MA 01085


18 Not all Catalog Items are Stocked. Please call for Availability 19
Ph: (413) 562-4800 ~ Fax: (413) 562-4802 ~ www.genswiss.com
GenBore-mini - ID Tool Adding Problem Solver "Classic" Boring Bar Holders
The Increase Your ID Tool Capacity
GenBore-mini ®
Enhance Your Machine's Capability

Use for spotting, drilling or boring


Precision sized square shank
Interference-Free Design

NEW
Accurately Locates Tools

Great for small spot drills, Custom Made to Your Specs


boring bars or drills

Part No. S B O
Set screws hold tooling TBH-500-125-500 .500" .125" .500"
from both sides TBH-500-156-1000 .500" .156" 1.000"
TBH-500-187-500 .500" .187" .500"
TBH-500-187-750 .500" .187" .750"
TBH-500-250-500 .500" .250" .500"
TBH-500-250-625 .500" .250" .625"
TBH-500-250-750 .500" .250" .750"
TBH-500-250-1000 .500" .250" 1.000" S
TBH-500-250-1250 .500" .250" 1.250" Square Shank
The GenBore-mini is an excellent solution TBH-500-312-1000 .500" .312" 1.000"
for when you need to incorporate additional TBH-500-375-500 .500" .375" .500"
S small ID tools into your setup. Low profile and TBH-500-375-750 .500" .375" .750"
TBH-500-375-1000 .500" .375" 1.000"
interference free in most Swiss machines, the
GenBore-mini is ideal for small ID spotting,
5.500"

drilling, and boring.


Part No. (Metric) S B O
TBH-12M-187-500 12mm .187" .500"
TBH-12M-250-500 12mm .250" .500"
TBH-16M-125-500 16mm .125" .500"
Max Stock Ø Effective Solution for Increasing ID Tools Capacity TBH-16M-250-1000 16mm .250" 1.000" B
D2 20mm TBH-16M-312-750 16mm .312" .750"
Interference-Free Design For Smaller Machines TBH-16M-375-1000 16mm .375" 1.000"

D1 .570" Accurately Locates Small Shank ID Tooling O


.250"
Custom Options Available - Call for Details Dog Leg boring bar holders convert
Need a specific dimension not an unused O.D. turning position on the
.500" .500" listed here? gang slide into an added ID position. The
Article No. S D1 D2 Description holder bore is made to the desired shank
We supply custom made size of the intended boring bar, spot drill
6011-000200 .500" --- --- GenBore-mini blank 1/2" shank holders to your specs. Delivery or ID grooving tool. Dog leg holders hold
6011-000201 .500" .125" .125" (2) .125" Tool Bores in 2-3 weeks tooling squarely & accurately.
6011-000202 .500" .125" .187" (1) .125" Tool Bore (1) .1875" Tool bore
6 Old Stage Road, Westfield MA 01085
20 Not all Catalog Items are Stocked. Please call for Availability 21
Ph: (413) 562-4800 ~ Fax: (413) 562-4802 ~ www.genswiss.com
Carbide Insert Style Spot Drills A Streamlined System with Multiple Functions...
Highly repeatable, carbide ground inserts
make old fashioned center drills obsolete for Versatile Tools that can:
performing spotting operations. Precision

VE
FE
ground carbide inserts repeat within

RA
+/- .0004", thus eliminating the need to

AM
OT
adjust the axial location of the tool, unlike

G
CH

EN
SP
conventional spot tooling held by collets.
The system also simplifies tool changing in
that it only requires a screwdriver for insert
removal. This eliminates the need for collet
wrenches, reducing the chance of accidental
tool breakage or personal injury. Live Rotary Tool

Milled Chamfer
Milled Chamfer

Max Ø .250" #2 Size


Engraved with
an SDI insert
Spade Geometry

Max Ø .375" #3 Size


Geometry Styles

Micro-Grain Carbide Spot Drill Inserts Positive Fluted Negative Spade


Available Web Thickness
Point Geometry Hand Web Thickness
.005" / .015" / .036" Angle
#2 Size #3 Size #4 Size Positive / Negative Right / Left F-.005" / M- .015" / H- .036"
Grades
Max Ø .500" #4 Size 60° SDI-2060- SDI-3060- ----- P R/L F
82° SDI-2082- SDI-3082- SDI-4082- P/N R/L F/M/H MG-Uncoated
TIN
90° SDI-2090- SDI-3090- SDI-4090- P/N R/L F/M/H
TiAlN
120° SDI-2120- SDI-3120- SDI-4120- P/N R/L F/M/H
Available in 60°, 82°, 90°, 120° & 140° 140° SDI-2140- SDI-3140- SDI-4140- P/N R/L M/H
AlTiN
Drill Point Angles Example Ordering Nomenclature: SDI-3090-PRF-TiN
Spot Drill Insert, #3 Size, 90 Degree Point Angle, Positive Geometry, Right Hand, (Fine).005" Web Thickness, TiN coated
All 60° inserts feature a radial
relief grind for spotting of small Geometry Styles L
holes starting with an ID of .010"
Note: 60° inserts do not conform to
the standard insert Max Ø. and are D
intended for micro spotting only Positive Fluted Negative Spade

Available Spot Drill Holder Shanks


#2 Size Holders L D #3 Size Holders L D #4 Size Holders L D
SDH-2-250-2.0 2.0" 1/4" SDH-3-375-3.0 3.0" 3/8" SDH-4-375-3.5 3.5" 3/8"
SDH-2-375-2.5 2.5" 3/8" SDH-3-500-3.0 3.0" 1/2" SDH-4-500-3.5 3.5" 1/2"
SDH-2-500-2.5 2.5" 1/2" SDH-3-625-5.0 5.0" 5/8" SDH-4-625-5.0 5.0" 5/8"
SDH-2-625-3.0 3.0" 5/8" SDH-3-750-5.0 5.0" 3/4" SDH-4-750-5.0 5.0" 3/4"
SDH-2-750-5.0 5.0" 3/4" SDH-3-866-5.0 5.0" 22mm SDH-4-866-5.0 5.0" 22mm
SDH-2-866-5.0 5.0" 22mm SDH-3-1000-5.0 5.0" 1" SDH-4-1000-5.0 5.0" 1"
SDH-2-1000-5.0 5.0" 1" #3 Size Double Ended
SDH-3D-625-3.0 3.0" 5/8"
SDH-3D-750-4.0 4.0" 3/4"
Reduces the Need for Collet Wrenches During Routine Tool Changes 6 Old Stage Road, Westfield MA 01085
22 Ph: (413) 562-4800 ~ Fax: (413) 562-4802 ~ www.genswiss.com 23
Combination Spot Drills & Countersinks Dual Angle Inserts Save a Tool Station.

Eliminates Center Drills


Insert Size Drill Dia Insert Dia
#3 .109" .250"

Insert Dia.
Drill Dia.
Our combined spot drill and countersink #4 .125" .312"
#5 .187" .437"
inserts combine a spotting tool with a #6 .218" .500"
chamfering/countersink tool thereby
freeing up other tool postions for other
uses.

All tools feature a 118° spot angle along Increased Accuracy Over Conventional Spot Drill Tooling
with 60°, 82° or 90° chamfer angle.
Precision Ground Repeatability: +/- .0004"

Versatile Tooling That Can Be Used For Multiple Purposes


*Negative Geometry Shown

L
Spot and Countersink in One Operation
D

Positive Geometry - 2 Flute


**Standard** D2
Chamfer
118°
Angle
Available Holder Shanks

#3 Size Holders L D D2 #4 Size Holders L D D2


CDH-3-0375-1.5 1.5" 3/8" 3/8" CDH-4-0375-2.0 2.0" 3/8" 1/2"
All Inserts Feature .015" Negative Geometry - Spade Type CDH-3-0375-2.5 2.5" 3/8" 3/8" CDH-4-0375-3.0 3.0" 3/8" 1/2"
Web Thickness **On Request Only**
CDH-3-0500-1.5 1.5" 1/2" 1/2" CDH-4-0500-2.0 2.0" 1/2" 1/2"
CDH-3-0500-3.0 3.0" 1/2" 1/2" CDH-4-0500-3.0 3.0" 1/2" 1/2"
Combination Countersink Inserts CDH-3-10MM-1.5 1.5" 10mm 10mm CDH-4-10MM-2.0 2.0" 10mm 1/2"
CDH-3-10MM-2.5 2.5" 10mm 10mm CDH-4-10MM-3.0 3.0" 10mm 1/2"
Chamfer Geometry Hand
#3 Size #4 Size #5 Size #6 Size Grades
Angle Positive / Negative Right / Left

60° CDI-3060- CDI-4060- CDI-5060- CDI-6060- P/N R/L #5 Size Holders L D D2 #6 Size Holders L D D2
MG-Uncoated
TIN CDH-5-0375-2.0 2.0" 3/8" 3/4" CDH-6-0500-2.5 2.5" 1/2" 3/4"
82° CDI-3082- CDI-4082- CDI-5082- CDI-6082- P/N R/L CDH-5-0375-3.0 3.0" 3/8" 3/4" CDH-6-0500-3.5 3.5 1/2" 3/4"
TLN
ATN CDH-5-0500-2.0 2.0" 1/2" 3/4" CDH-6-0625-2.5 2.5" 5/8" 3/4"
90° CDI-3090- CDI-4090- CDI-5090- CDI-6090- P/N R/L
CDH-5-0500-3.0 3.0" 1/2" 3/4" CDH-6-0625-3.5 3.5" 5/8" 3/4"
Example Ordering Nomenclature: CDI-3090-PR-TiN CDH-5-10MM-2.0 2.0" 10mm 3/4" CDH-6-0750-2.5 2.5" 3/4" 3/4"
Combination Drill Insert, #3 Size, 90 Degree Point Angle, Positive Geometry, Right Hand, TiN coated CDH-5-10MM-3.0 3.0" 10mm 3/4" CDH-6-0750-3.5 3.5" 3/4" 3/4"

6 Old Stage Road, Westfield MA 01085


24 Not all Catalog Items are Stocked. Please call for Availability 25
Ph: (413) 562-4800 ~ Fax: (413) 562-4802 ~ www.genswiss.com
Ultra Precision Floating Reamer Holder Complete Orbital Float for True Alignment
Designed with "True Orbital Float" capability, the micro reamer holder aligns the
reamer perfectly to the drilled hole enabling better size control, reduces "bell-
mouthing", and increases tool life.

.009" Float range


Orbital Float

Precision bearing design features


adjustable tension settings to
compensate for reamer weight
O-ring seal prevents coolant
from entering housing,
ensuring long bearing life

Simplifies Small Hole Reaming ER11 Collet holds reamer


diameters from .5mm up
to 7mm
Prevents Breakage of Expensive Micro-Reamers

Compact Design Fits Into the Smallest Swiss Machines

Compensates for Parallel and Angular Misalignment


Hardened housing
& shanks
13 Includes mini style
collet clamping nut

25 D

32 L

Holds .5mm to 7mm diameter reamers Optional Reamer Holder Accessories


Mini-Wrench ER Collet Set Spare Mini-Nut
Part No. Shank (D) Length (L)
RFH-11-010-042 10mm 42mm
v
RFH-11-200-042 20mm 42mm
RFH-11-220-042 22mm 42mm
RFH-11-190-042 3/4" 42mm ER11 CW-04621 CC-11R-S13-MSP (Range of .5 - 7mm) CN-ER11-MNS

6 Old Stage Road, Westfield MA 01085


26 Not all Catalog Items are Stocked. Please call for Availability 27
Ph: (413) 562-4800 ~ Fax: (413) 562-4802 ~ www.genswiss.com
High-Precision Micro Reamers Maintain Tight Size & Finish Control
Precision Manufactured from K15 Carbide D
L
10° Left Hand Spiral
Sizes ranging from .023" - .1470" D Right Hand Cut

Diameter tolerance of +.00012" / - 0.00" OAL

D D D D D D D D D D
Part No mm Inch
L OAL Part No mm Inch
L OAL Part No mm Inch L OAL Part No mm Inch
L OAL Part No mm Inch
L OAL Part No mm Inch
L OAL
TR-8600-0060 0.60 .0236 .281 1 5/16 TR-8600-0104 1.04 .0409 .281 1 5/16 TR-8600-0148 1.48 .0583 .406 1 9/16 TR-8600-0192 1.92 .0756 .437 2 TR-8600-0237 2.37 .0933 .593 2 1/4 TR-8600-0282 2.82 .1110 .593 2 1/4
TR-8600-0061 0.61 .0240 .281 1 5/16 TR-8600-0105 1.05 .0413 .281 1 5/16 TR-8600-0149 1.49 .0587 .406 1 9/16 TR-8600-0193 1.93 .0760 .437 2 TR-8600-0238 2.38 .0937 .593 2 1/4 TR-8600-0283 2.83 .1114 .593 2 1/4
TR-8600-0062 0.62 .0244 .281 1 5/16 TR-8600-0106 1.06 .0417 .406 1 9/16 TR-8600-0150 1.50 .0591 .406 1 9/16 TR-8600-0194 1.94 .0764 .437 2 TR-8600-0239 2.39 .0941 .593 2 1/4 TR-8600-0284 2.84 .1118 .593 2 1/4
TR-8600-0063 0.63 .0248 .281 1 5/16 TR-8600-0107 1.07 .0421 .406 1 9/16 TR-8600-0151 1.51 .0594 .406 1 9/16 TR-8600-0195 1.95 .0768 .437 2 TR-8600-0240 2.40 .0945 .593 2 1/4 TR-8600-0285 2.85 .1122 .593 2 1/4
TR-8600-0064 0.64 .0252 .281 1 5/16 TR-8600-0108 1.08 .0425 .406 1 9/16 TR-8600-0152 1.52 .0598 .406 1 9/16 TR-8600-0196 1.96 .0772 .437 2 TR-8600-0241 2.41 .0949 .593 2 1/4 TR-8600-0286 2.86 .1126 .593 2 1/4
TR-8600-0065 0.65 .0256 .281 1 5/16 TR-8600-0109 1.09 .0429 .406 1 9/16 TR-8600-0153 1.53 .0602 .406 1 9/16 TR-8600-0197 1.97 .0776 .437 2 TR-8600-0242 2.42 .0953 .593 2 1/4 TR-8600-0287 2.87 .1130 .593 2 1/4
TR-8600-0066 0.66 .0260 .281 1 5/16 TR-8600-0110 1.10 .0433 .406 1 9/16 TR-8600-0154 1.54 .0606 .406 1 9/16 TR-8600-0198 1.98 .0780 .437 2 TR-8600-0243 2.43 .0957 .593 2 1/4 TR-8600-0288 2.88 .1134 .593 2 1/4
TR-8600-0067 0.67 .0264 .281 1 5/16 TR-8600-0111 1.11 .0437 .406 1 9/16 TR-8600-0155 1.55 .0610 .406 1 9/16 TR-8600-0199 1.99 .0783 .437 2 TR-8600-0244 2.44 .0961 .593 2 1/4 TR-8600-0289 2.89 .1138 .593 2 1/4
TR-8600-0068 0.68 .0268 .281 1 5/16 TR-8600-0112 1.12 .0441 .406 1 9/16 TR-8600-0156 1.56 .0614 .437 2 TR-8600-0200 2.00 .0787 .437 2 TR-8600-0245 2.45 .0965 .593 2 1/4 TR-8600-0290 2.90 .1142 .593 2 1/4
TR-8600-0069 0.69 .0272 .281 1 5/16 TR-8600-0113 1.13 .0445 .406 1 9/16 TR-8600-0157 1.57 .0618 .437 2 TR-8600-0201 2.01 .0791 .437 2 TR-8600-0246 2.46 .0969 .593 2 1/4 TR-8600-0291 2.91 .1146 .593 2 1/4
TR-8600-0070 0.70 .0276 .281 1 5/16 TR-8600-0114 1.14 .0449 .406 1 9/16 TR-8600-0158 1.58 .0622 .437 2 TR-8600-0202 2.02 .0795 .437 2 TR-8600-0247 2.47 .0972 .593 2 1/4 TR-8600-0292 2.92 .1150 .593 2 1/4
TR-8600-0071 0.71 .0280 .281 1 5/16 TR-8600-0115 1.15 .0453 .406 1 9/16 TR-8600-0159 1.59 .0626 .437 2 TR-8600-0203 2.03 .0799 .437 2 TR-8600-0248 2.48 .0976 .593 2 1/4 TR-8600-0293 2.93 .1154 .593 2 1/4
TR-8600-0072 0.72 .0283 .281 1 5/16 TR-8600-0116 1.16 .0457 .406 1 9/16 TR-8600-0160 1.60 .0630 .437 2 TR-8600-0204 2.04 .0803 .437 2 TR-8600-0249 2.49 .0980 .593 2 1/4 TR-8600-0294 2.94 .1157 .593 2 1/4
TR-8600-0073 0.73 .0287 .281 1 5/16 TR-8600-0117 1.17 .0461 .406 1 9/16 TR-8600-0161 1.61 .0634 .437 2 TR-8600-0205 2.05 .0807 .437 2 TR-8600-0250 2.50 .0984 .593 2 1/4 TR-8600-0295 2.95 .1161 .593 2 1/4
TR-8600-0074 0.74 .0291 .281 1 5/16 TR-8600-0118 1.18 .0465 .406 1 9/16 TR-8600-0162 1.62 .0638 .437 2 TR-8600-0206 2.06 .0811 .437 2 TR-8600-0251 2.51 .0988 .593 2 1/4 TR-8600-0296 2.96 .1165 .593 2 1/4
TR-8600-0075 0.75 .0295 .281 1 5/16 TR-8600-0119 1.19 .0469 .406 1 9/16 TR-8600-0163 1.63 .0642 .437 2 TR-8600-0207 2.07 .0815 .437 2 TR-8600-0252 2.52 .0992 .593 2 1/4 TR-8600-0297 2.97 .1169 .593 2 1/4
TR-8600-0076 0.76 .0299 .281 1 5/16 TR-8600-0120 1.20 .0472 .406 1 9/16 TR-8600-0164 1.64 .0646 .437 2 TR-8600-0208 2.08 .0819 .437 2 TR-8600-0253 2.53 .0996 .593 2 1/4 TR-8600-0298 2.98 .1173 .593 2 1/4
TR-8600-0077 0.77 .0303 .281 1 5/16 TR-8600-0121 1.21 .0476 .406 1 9/16 TR-8600-0165 1.65 .0650 .437 2 TR-8600-0209 2.09 .0823 .437 2 TR-8600-0254 2.54 .1000 .593 2 1/4 TR-8600-0299 2.99 .1177 .593 2 1/4
TR-8600-0078 0.78 .0307 .281 1 5/16 TR-8600-0122 1.22 .0480 .406 1 9/16 TR-8600-0166 1.66 .0654 .437 2 TR-8600-0210 2.10 .0827 .437 2 TR-8600-0255 2.55 .1004 .593 2 1/4 TR-8600-0300 3.00 .1181 .593 2 1/4
TR-8600-0079 0.79 .0311 .281 1 5/16 TR-8600-0123 1.23 .0484 .406 1 9/16 TR-8600-0167 1.67 .0657 .437 2 TR-8600-0211 2.11 .0831 .437 2 TR-8600-0256 2.56 .1008 .593 2 1/4 TR-8600-0301 3.01 .1185 .593 2 1/4
TR-8600-0080 0.80 .0315 .281 1 5/16 TR-8600-0124 1.24 .0488 .406 1 9/16 TR-8600-0168 1.68 .0661 .437 2 TR-8600-0212 2.12 .0835 .437 2 TR-8600-0257 2.57 .1012 .593 2 1/4 TR-8600-0302 3.02 .1189 .593 2 1/4
TR-8600-0081 0.81 .0319 .281 1 5/16 TR-8600-0125 1.25 .0492 .406 1 9/16 TR-8600-0169 1.69 .0665 .437 2 TR-8600-0213 2.13 .0839 .437 2 TR-8600-0258 2.58 .1016 .593 2 1/4 TR-8600-0303 3.03 .1193 .593 2 1/4
TR-8600-0082 0.82 .0323 .281 1 5/16 TR-8600-0126 1.26 .0496 .406 1 9/16 TR-8600-0170 1.70 .0669 .437 2 TR-8600-0214 2.14 .0843 .437 2 TR-8600-0259 2.59 .1020 .593 2 1/4 TR-8600-0304 3.04 .1197 .593 2 1/4
TR-8600-0083 0.83 .0327 .281 1 5/16 TR-8600-0127 1.27 .0500 .406 1 9/16 TR-8600-0171 1.71 .0673 .437 2 TR-8600-0215 2.15 .0846 .437 2 TR-8600-0260 2.60 .1024 .593 2 1/4 TR-8600-0305 3.05 .1201 .593 2 1/4
TR-8600-0084 0.84 .0331 .281 1 5/16 TR-8600-0128 1.28 .0504 .406 1 9/16 TR-8600-0172 1.72 .0677 .437 2 TR-8600-0216 2.16 .0850 .437 2 TR-8600-0261 2.61 .1028 .593 2 1/4 TR-8600-0306 3.06 .1205 .593 2 1/4
TR-8600-0085 0.85 .0335 .281 1 5/16 TR-8600-0129 1.29 .0508 .406 1 9/16 TR-8600-0173 1.73 .0681 .437 2 TR-8600-0217 2.17 .0854 .437 2 TR-8600-0262 2.62 .1031 .593 2 1/4 TR-8600-0307 3.07 .1209 .593 2 1/4
TR-8600-0086 0.86 .0339 .281 1 5/16 TR-8600-0130 1.30 .0512 .406 1 9/16 TR-8600-0174 1.74 .0685 .437 2 TR-8600-0218 2.18 .0858 .437 2 TR-8600-0263 2.63 .1035 .593 2 1/4 TR-8600-0308 3.08 .1213 .593 2 1/4
TR-8600-0087 0.87 .0343 .281 1 5/16 TR-8600-0131 1.31 .0516 .406 1 9/16 TR-8600-0175 1.75 .0689 .437 2 TR-8600-0219 2.19 .0862 .437 2 TR-8600-0264 2.64 .1039 .593 2 1/4 TR-8600-0309 3.09 .1217 .593 2 1/4
TR-8600-0088 0.88 .0346 .281 1 5/16 TR-8600-0132 1.32 .0520 .406 1 9/16 TR-8600-0176 1.76 .0693 .437 2 TR-8600-0220 2.20 .0866 .437 2 TR-8600-0265 2.65 .1043 .593 2 1/4 TR-8600-0310 3.10 .1220 .593 2 1/4
TR-8600-0089 0.89 .0350 .281 1 5/16 TR-8600-0133 1.33 .0524 .406 1 9/16 TR-8600-0177 1.77 .0697 .437 2 TR-8600-0221 2.21 .0870 .437 2 TR-8600-0266 2.66 .1047 .593 2 1/4 TR-8600-0311 3.11 .1224 .593 2 1/4
TR-8600-0090 0.90 .0354 .281 1 5/16 TR-8600-0134 1.34 .0528 .406 1 9/16 TR-8600-0178 1.78 .0701 .437 2 TR-8600-0222 2.22 .0874 .437 2 TR-8600-0267 2.67 .1051 .593 2 1/4 TR-8600-0312 3.12 .1228 .593 2 1/4
TR-8600-0091 0.91 .0358 .281 1 5/16 TR-8600-0135 1.35 .0531 .406 1 9/16 TR-8600-0179 1.79 .0705 .437 2 TR-8600-0223 2.23 .0878 .437 2 TR-8600-0268 2.68 .1055 .593 2 1/4 TR-8600-0313 3.13 .1232 .593 2 1/4
TR-8600-0092 0.92 .0362 .281 1 5/16 TR-8600-0136 1.36 .0535 .406 1 9/16 TR-8600-0180 1.80 .0709 .437 2 TR-8600-0224 2.24 .0882 .437 2 TR-8600-0269 2.69 .1059 .593 2 1/4 TR-8600-0314 3.14 .1236 .593 2 1/4
TR-8600-0093 0.93 .0366 .281 1 5/16 TR-8600-0137 1.37 .0539 .406 1 9/16 TR-8600-0181 1.81 .0713 .437 2 TR-8600-0225 2.25 .0886 .437 2 TR-8600-0270 2.70 .1063 .593 2 1/4 TR-8600-0315 3.15 .1240 .593 2 1/4
TR-8600-0094 0.94 .0370 .281 1 5/16 TR-8600-0138 1.38 .0543 .406 1 9/16 TR-8600-0182 1.82 .0717 .437 2 TR-8600-0226 2.26 .0890 .437 2 TR-8600-0271 2.71 .1067 .593 2 1/4 TR-8600-0316 3.16 .1244 .593 2 1/4
TR-8600-0095 0.95 .0374 .281 1 5/16 TR-8600-0139 1.39 .0547 .406 1 9/16 TR-8600-0183 1.83 .0720 .437 2 TR-8600-0227 2.27 .0894 .437 2 TR-8600-0272 2.72 .1071 .593 2 1/4 TR-8600-0317 3.17 .1248 .593 2 1/4
TR-8600-0096 0.96 .0378 .281 1 5/16 TR-8600-0140 1.40 .0551 .406 1 9/16 TR-8600-0184 1.84 .0724 .437 2 TR-8600-0228 2.28 .0898 .437 2 TR-8600-0273 2.73 .1075 .593 2 1/4 TR-8600-0318 3.18 .1252 .593 2 1/4
TR-8600-0097 0.97 .0382 .281 1 5/16 TR-8600-0141 1.41 .0555 .406 1 9/16 TR-8600-0185 1.85 .0728 .437 2 TR-8600-0229 2.29 .0902 .437 2 TR-8600-0274 2.74 .1079 .593 2 1/4 TR-8600-0319 3.19 .1256 .593 2 1/4
TR-8600-0098 0.98 .0386 .281 1 5/16 TR-8600-0142 1.42 .0559 .406 1 9/16 TR-8600-0186 1.86 .0732 .437 2 TR-8600-0230 2.30 .0906 .437 2 TR-8600-0275 2.75 .1083 .593 2 1/4 TR-8600-0320 3.20 .1260 .593 2 1/4
TR-8600-0099 0.99 .0390 .281 1 5/16 TR-8600-0143 1.43 .0563 .406 1 9/16 TR-8600-0187 1.87 .0736 .437 2 TR-8600-0231 2.31 .0909 .437 2 TR-8600-0276 2.76 .1087 .593 2 1/4 TR-8600-0321 3.21 .1264 .593 2 1/4
TR-8600-0100 1.00 .0394 .281 1 5/16 TR-8600-0144 1.44 .0567 .406 1 9/16 TR-8600-0188 1.88 .0740 .437 2 TR-8600-0232 2.32 .0913 .437 2 TR-8600-0277 2.77 .1091 .593 2 1/4 TR-8600-0322 3.22 .1268 .593 2 1/4
TR-8600-0101 1.01 .0398 .281 1 5/16 TR-8600-0145 1.45 .0571 .406 1 9/16 TR-8600-0189 1.89 .0744 .437 2 TR-8600-0233 2.33 .0917 .437 2 TR-8600-0278 2.78 .1094 .593 2 1/4 TR-8600-0323 3.23 .1272 .593 2 1/4
TR-8600-0102 1.02 .0402 .281 1 5/16 TR-8600-0146 1.46 .0575 .406 1 9/16 TR-8600-0190 1.90 .0748 .437 2 TR-8600-0234 2.34 .0921 .437 2 TR-8600-0279 2.79 .1098 .593 2 1/4 TR-8600-0324 3.24 .1276 .593 2 1/4
TR-8600-0103 1.03 .0406 .281 1 5/16 TR-8600-0147 1.47 .0579 .406 1 9/16 TR-8600-0191 1.91 .0752 .437 2 TR-8600-0235 2.35 .0925 .437 2 TR-8600-0280 2.80 .1102 .593 2 1/4 TR-8600-0325 3.25 .1280 .593 2 1/4
TR-8600-0236 2.36 .0929 .437 2 TR-8600-0281 2.81 .1106 .593 2 1/4 Additional Sizes Available, call for Details
6 Old Stage Road, Westfield MA 01085
28 Not all Catalog Items are Stocked. Please call for Availability 29
Ph: (413) 562-4800 ~ Fax: (413) 562-4802 ~ www.genswiss.com
High Performance Swiss Turning Products UTILIS® MULTIDEC®-CUT3000 Series
Series 3002 Standard Cut Off
Applications Materials
● ● ● Steels
● ● ● Stainless Steels
● ● ● Titanium
● ● ● Non-Ferrous

UHM 30 HX
UHM 30 SX
Standard Cut Off

UHM 30
Insert Grade

*TOP Insert features .3mm wide land enabling insert


to be used for minor turning and chamfering
Left Hand Right Hand a c α ϒ r Availability Holder
3002-0.8-6 L 3002-0.8-6 R .8 6 15° 1° 0 ● ● ● 3000...
3002-1.0-6 L 3002-1.0-6 R 1 6 15° 1° 0 ● ● ● 3000...
3002-1.2-6 L 3002-1.2-6 R 1.2 6 15° 1° 0 ● ● ● 3000...
3002-1.5-8 L 3002-1.5-8 R 1.5 8 15° 1° 0 ● ● ● 3000...

Multidec -Cut 3000 Series


3002-1.8-8 L 3002-1.8-8 R 1.8 8 15° 1° 0 ● ● ● 3000...
® 3002-2.0-10 L 3002-2.0-10 R 2 10 15° 1° 0 ● ● ● 3000...
3002-2.0-10 L TOP* 3002-2.0-10 R TOP* 2 10 15° 1° 0.15mm / .0059" ● ● ● 3000...
Swiss Made UTILIS World Class tools deliver proven production performance and extended tool life. All 3002-2.5-13 L 3002-2.5-13 R 2.5 13 15° 1° 0 ● ● ● 3000...
3000 series inserts feature a wide variety of chip breaker geometries and will fit the same holder, reducing 3002-3.0-16 L 3002-3.0-16 R 3 16 15° 1° 0 ● ● ● 3000...
tooling costs. The unique insert holding design absorbs machining forces providing one of the most rigid
Swiss-turning systems available to the industry today. Applications Materials
● ● ● Steels
Wide Range of Insert Styles ● ● ● Stainless Steels
Repeatable within .0004" Multidec 3000 Series Swiss turning tools are ● ● ● Titanium
available for all turning application processes. ● ● ● Non-Ferrous
Front turn, Back turn, Threading, Grooving and
All insert styles fit the same holder Cut-Off styles are available with a variety of

UHM 30 HX
UHM 30 SX
UHM 30
chipbreaker geometries and sharp tool nose
Insert Grade

Inverted Cut
radii for working with small diameter stock &
Holder design absorbs cutting forces
tough materials such as stainless steels and *TOP Insert features .3mm wide land enabling insert
to be used for minor turning and chamfering
titanium.
LH Insert / RH Cut RH Insert / LH Cut a c α ϒ r Availability Holder
Ideal for tough applications
3002-0.8-6 LV 3002-0.8-6 RV .8 6 15° 1° 0 ● ● ● 3000...
urn

3002-1.0-6 LV 3002-1.0-6 RV 1 6 15° 1° 0 ● ● ● 3000...


e&T

3002-1.2-6 LV 3002-1.2-6 RV 1.2 6 15° 1° 0 ● ● ● 3000...


n
ktur

ad

off

● ● ●
ve

3002-1.5-8 LV 3002-1.5-8 RV 1.5 8 15° 1° 0 3000...


g
Thre

Cut-

Plun

Rigid Tool Holding Design


Groo
Bac

3002-1.8-8 LV 3002-1.8-8 RV 1.8 8 15° 1° 0 ● ● ● 3000...


3002-2.0-10 LV 3002-2.0-10 RV 2 10 15° 1° 0 ● ● ● 3000...
Holder features force absorbing 3002-2.0-10 LV TOP* 3002-2.0-10 RV TOP* 2 10 15° 1° .015/.0059" ● ● ● 3000...
insert pocket design. Use of both cutting edges is 3002-2.5-13 LV 3002-2.5-13 RV 2.5 13 15° 1° 0 ● ● ● 3000...
guaranteed as cutting edges are 3002-3.0-16 LV 3002-3.0-16 RV 3 16 15° 1° 0 ● ● ● 3000...

not used for location of insert. ●=Standard Item ●=Semi-Standard

Carbide Grade Recommendations


● - Preferred Application
● - Possible Application
SX Coating HX Coating ● - Application Not Recommended
All 3000 series inserts
feature a positive locating boss
6 Old Stage Road, Westfield MA 01085
30 Not all Catalog Items are Stocked. Please call for Availability 31
Ph: (413) 562-4800 ~ Fax: (413) 562-4802 ~ www.genswiss.com
High Performance Swiss Turning Products UTILIS MULTIDEC®-CUT3000 Series
Series 3002 Type SC Cut Off Series 3002-Extended Clearance Cutoff
Applications Materials Applications Materials
● ● ● Steels ● ● ● Steels
● ● ● Stainless Steels ● ● ● Stainless Steels

Standard Cutoff - Extended


Cutoff With ChipBreaker

● ● ● Titanium ● ● ● Titanium
● ● ● Non-Ferrous ● ● ● Non-Ferrous

UHM 30 HX

UHM 30 HX
UHM 30 SX

UHM 30 SX
UHM 30

UHM 30
Insert Grade Insert Grade

Left Hand Right Hand a c α ϒ r Availability Holder Left Hand Right Hand a a1 c c1 α r Availability Holder
3002-1.5-8 L SC 3002-1.5-8 R SC 1.5 8 15° 0.5° 0 ● ● ● 3000... 3002-0.5-2.5-16 L G20 3002-0.5-2.5-16 R G20 0.5 1.9 2.5 16 20° 0 ● ● ● 3000...
3002-2.0-10 L SC 3002-2.0-10 R SC 2.0 10 15° 0.5° 0 ● ● ● 3000... 3002-0.8-6-16 L 3002-0.8-6-16 R 0.8 2 6 16 15° 0 ● ● ● 3000...
3002-2.5-13 L SC 3002-2.5-13 R SC 2.5 13 15° 0.5° 0 ● ● ● 3000... 3002-1.0-6-16 L 3002-1.0-6-16 R 1 2.2 6 16 15° 0 ● ● ● 3000...
3002-3.0-16 L SC 3002-3.0-16 R SC 3.0 16 15° 0.5° 0 ● ● ● 3000... 3002-1.2-6-16-L 3002-1.2-6-16 R 1.2 2.4 6 16 15° 0 ● ● ● 3000...

Applications Materials Series 3002-Extended Clearance Cutoff


● ● ● Steels
Applications Materials
● ● ● Stainless Steels
Invered Cut w/ ChipBreaker

● ● ● Steels
● ● ● Titanium
● ● ● Stainless Steels

Cutoff -Extended - Inverted


● ● ● Non-Ferrous
● ● ● Titanium
● ● ● Non-Ferrous
UHM 30 HX
UHM 30 SX
UHM 30

Insert Grade

UHM 30 HX
UHM 30 SX
UHM 30
Insert Grade

LH Insert / RH Cut RH Insert / LH Cut a c α ϒ r Availability Holder


3002-1.5-8 LV SC 3002-1.5-8 RV SC 1.5 8 15° 0.5° 0 ● ● ● 3000...
Left Hand Right Hand a a1 c c1 α r Availability Holder
3002-2.0-10 LV SC 3002-2.0-10 RV SC 2.0 10 15° 0.5° 0 ● ● ● 3000...
3002-0.5-2.5-16 LV G20 3002-0.5-2.5-16 RV G20 0.5 1.9 2.5 16 20° 0 ● ● ● 3000...
3002-2.5-13 LV SC 3002-2.5-13 RV SC 2.5 13 15° 0.5° 0 ● ● ● 3000...
3002-0.8-6-16 LV 3002-0.8-6-16 RV 0.8 2 6 16 15° 0 ● ● ● 3000...
3002-3.0-16 LV SC 3002-3.0-16 RV SC 3.0 16 15° 0.5° 0 ● ● ● 3000...
3002-1.0-6-16 LV 3002-1.0-6-16 RV 1 2.2 6 16 15° 0 ● ● ● 3000...
Applications Materials 3002-1.2-6-16-LV 3002-1.2-6-16 RV 1.2 2.4 6 16 15° 0 ● ● ● 3000...
● ● ● Steels ●=Standard Item ●=Semi-Standard
● ● ● Stainless Steels
Neutral Cut w/ ChipBreaker

Standard Coatings Carbide Grade Recommendations


● ● ● Titanium
Coating Code SX HX
● ● ● Non-Ferrous ● - Preferred Application
Coating Type TiN TiAlN
Thickness 2-5 micron 1-3 micron
● - Possible Application
Max Temp. 600° C 900° C ● - Application Not Recommended
UHM 30 HX
UHM 30 SX
UHM 30

Insert Grade
Non Alloyed ● Non Alloyed ●
Steels Low Alloyed ● Low Alloyed ●
High Alloyed ● High Alloyed ●
Stainless Steels ● ●
Left Hand Right Hand a c ϒ r Availability Holder Titanium ● ● SX Coating HX Coating
3002-1.5-10 LN SC 3002-1.5-10 RN SC 1.5 10 3° 0.08mm / .0031" ● ● ● 3000... Aluminum ● Aluminum ●
3002-2.0-10 LN SC 3002-2.0-10 RN SC 2.0 10 3° 0.08mm / .0031" ● ● ● 3000... Non-Ferrous Brass ● Brass ● Additional Coating Options Available on Request
3002-2.5-13 LN SC 3002-2.5-13 RN SC 2.5 13 3° 0.08mm / .0031" ● ● ● 3000... Plastics ● Plastics ●
3002-3.0-16 LN SC 3002-3.0-16 RN SC 3.0 16 3° 0.08mm / .0031" ● ● ● 3000...
6 Old Stage Road, Westfield MA 01085
32 Not all Catalog Items are Stocked. Please call for Availability 33
Ph: (413) 562-4800 ~ Fax: (413) 562-4802 ~ www.genswiss.com
High Performance Swiss Turning Products UTILIS MULTIDEC®-CUT3000 Series
Series 3002-Type SPT Cut Off Series 3003 - FrontTurn
Applications Materials Applications Materials
● ● ● Steels ● ● ● Steels
● ● ● Stainless Steels ● ● ● Stainless Steels
Standard Cutoff - Type SPT

● ● ● Titanium ● ● ● Titanium
● ● ● Non-Ferrous ● ● ● Non-Ferrous

Front Turn
UHM 30 HX

UHM 30 HX
UHM 30 SX

UHM 30 SX
UHM 30

UHM 30
Insert Grade Insert Grade

LH Insert Positive Rake RH Insert Positive Rake a c α ϒ r Availability Holder Left Hand Right Hand a b c α β r Availability Holder
3002-1.5-8 L SPT 3002-1.5-8 R SPT 1.5 8 15° 1° 0 ● ● ● 3000... 3003-3.4-8 L 3003-3.4-8 R 3.4 1 8 3° 20° 0 ● ● ● 3000...
● ● ●
3002-2.0-10 L SPT 3002-2.0-10 R SPT
3002-2.5-13 L SPT 3002-2.5-13 R SPT
2.0
2.5
10
13
15°
15°


0
0 ● ● ●
3000...
3000...
Series 3003 -Type SP FrontTurn
3002-3.0-16 L SPT 3002-3.0-16 R SPT 3.0 16 15° 1° 0 ● ● ● 3000... Applications Materials

Applications Materials ● ● ● Steels

● ● ● Steels ● ● ● Stainless Steels


● ● ● Titanium
Inverted Cutoff - Type SPT

● ● ●

Front Turn - Type SP


Stainless Steels
● ● ● Titanium ● ● ● Non-Ferrous

● ● ● Non-Ferrous

UHM 30 HX
UHM 30 SX
UHM 30
Insert Grade
UHM 30 HX
UHM 30 SX
UHM 30

Insert Grade

Left Hand Right Hand a b c α β r Availability Holder

LH Insert / RH Cut RH Insert / LH Cut


3003-3.4-8 L SP U TOP ZZ 3003-3.4-8 R SP U TOP ZZ 3.4 .2 8 1° 8° 0 ● ● ● 3000...
Positive Rake Positive Rake
a c α ϒ r Availability Holder 3003-3.4-8 L SP U TOP 45008 3003-3.4-8 R SP U TOP 45008 3.4 1.2 8 1° 8° .08 / .003" ● ● ● 3000...
3002-1.5-8 LV SPT 3002-1.5-8 RV SPT 1.5 8 15° 1° 0 ● ● ● 3000... 3003-3.4-8 L SP U TOP 45015 3003-3.4-8 R SP U TOP 45015 3.4 1.2 8 1° 8° .15 / .0059" ● ● ● 3000...
3002-2.0-10 LV SPT 3002-2.0-10 RV SPT 2.0 10 15° 1° 0 ● ● ● 3000... ●=Standard Item ●=Semi-Standard

Applications Materials
● ● ● Steels
● ● ● Stainless Steels
Neutral Cutoff - Type SPT

● ● ● Titanium
Standard Coatings Carbide Grade Recommendations
● ● ● Non-Ferrous
Coating Code SX HX
● - Preferred Application
Coating Type TiN TiAlN
● - Possible Application
UHM 30 HX
UHM 30 SX

Thickness 2-5 micron 1-3 micron


UHM 30

Max Temp. 600° C 900° C ● - Application Not Recommended


Insert Grade
Non Alloyed ● Non Alloyed ●
Steels Low Alloyed ● Low Alloyed ●
High Alloyed ● High Alloyed ●
LH Insert Positive Rake RH Insert Positive Rake a c α ϒ r Availability Holder Stainless Steels ● ●
3002-1.5-10 LN SPT 3002-1.5-10 RN SPT 1.5 10 15° 1° 0.05 / .0019" ● ● ● 3000... Titanium ● ● SX Coating HX Coating
3002-2.0-10 LN SPT 3002-2.0-10 RN SPT 2.0 10 15° 1° 0.05 / .0019" ● ● ● 3000... Aluminum ● Aluminum ●
3002-2.5-13 LN SPT 3002-2.5-13 RN SPT 2.5 13 15° 1° 0.05 / .0019" ● ● ● 3000...
Non-Ferrous Brass ● Brass ● Additional Coating Options Available on Request
3002-3.0-16 LN SPT 3002-3.0-16 RN SPT 3.0 16 15° 1° 0.05 / .0019" ● ● ● 3000...
●=Standard Item ●=Semi-Standard
Plastics ● Plastics ●
6 Old Stage Road, Westfield MA 01085
34 Not all Catalog Items are Stocked. Please call for Availability 35
Ph: (413) 562-4800 ~ Fax: (413) 562-4802 ~ www.genswiss.com
High Performance Swiss Turning Products UTILIS MULTIDEC®-CUT3000 Series
Series 3004 - BackTurn Series 3004 - BackTurn (Type SP)
Applications Materials Applications Materials
● ● ● Steels ● ● ● Steels
● ● ● Stainless Steels ● ● ● Stainless Steels
● ● ● ● ● ●

BackTurn Profiling - Type SP


Titanium Titanium
● ● ● Non-Ferrous ● ● ● Non-Ferrous

UHM 30 HX

UHM 30 HX
UHM 30 SX

UHM 30 SX
BackTurn

UHM 30

UHM 30
Insert Grade Insert Grade
3

Left Hand Right Hand a b c α ϒ r Availability Holder Left Hand Right Hand a c α β ϒ (r) mm/inch Availability Holder
3004-0.8-6 L TOP ZZ 3004-0.8-6 R TOP ZZ 0.8 2.0 6 20° 1° 0.00 ● ● ● 3000... 3004-3.2-6 L SP29008 3004-3.2-6 R SP29008 3.2 6 29° 59.5° 1.5° 0.08 / .0031" ● ● ● 3000...
3004-1.0-6 L TOP ZZ 3004-1.0-6 R TOP ZZ 1.0 2.2 6 20° 1° 0.00 ● ● ● 3000... 3004-3.2-6 L SP29015 3004-3.2-6 R SP29015 3.2 6 29° 59.5° 1.5° 0.15 / .0059" ● ● ● 3000...
3004-1.2-8 L TOP ZZ 3004-1.2-8 R TOP ZZ 1.2 2.4 8 20° 1° 0.00 ● ● ● 3000... 3004-3.2-6 L SP29035 3004-3.2-6 R SP29035 3.2 6 29° 59.5° 1.5° 0.35 / .0137" ● ● ● 3000...
3004-1.5-8 L TOP ZZ 3004-1.5-8 R TOP ZZ 1.5 2.7 8 20° 1° 0.00 ● ● ● 3000... 3004-3.2-6 L SP29075 3004-3.2-6 R SP29075 3.2 6 29° 59.5° 1.5° 0.75 / .0295" ● ● ● 3000...
3004-1.8-8 L TOP ZZ 3004-1.8-8 R TOP ZZ 1.8 3.0 8 20° 1° 0.00 ● ● ● 3000... 3004-3.2-5 L SP35015 3004-3.2-5 R SP35015 3.2 5 35° 53.5° 1.5° 0.15 / .0059" ● ● ● 3000...
3004-3.2-5 L SP35035 3004-3.2-5 R SP35035 3.2 5 35° 53.5° 1.5° 0.35 / .0137" ● ● ● 3000...

Series 3004 - BackTurn (Type CP) Series 3004 - Profiling (Type SP)
Applications Materials Applications Materials
● ● ● Steels LV RV ● ● ● Steels
● ● ● Stainless Steels ● ● ● Stainless Steels

Profile Turn - Type SP


BackTurn - Type CP

● ● ● Titanium ● ● ● Titanium
● ● ● Non-Ferrous
61°
● ● ● Non-Ferrous

UHM 30 HX
UHM 30 SX
UHM 30
5
UHM 30 HX
UHM 30 SX

Insert Grade
UHM 30

Insert Grade
a
LH Insert / RH Cut RH Insert / LH Cut a c α ϒ (r) mm / inch Availability Holder
3004-3.2-6 LV SP29008 3004-3.2-6 RV SP29008 3.2 6 29° 1° 0.08 / .0031" ● ● ● 3000...
Left Hand Right Hand a b c α β ϒ r Availability Holder 3004-3.2-6 LV SP29015 3004-3.2-6 RV SP29015 3.2 6 29° 1° 0.15 / .0059" ● ● ● 3000...
3004-0.8-4 L CP 3004-0.8-4 R CP 0.8 3.2 4.5 20° 2° 1° 0.00 ● ● ● 3000... 3004-3.2-6 LV SP29035 3004-3.2-6 RV SP29035 3.2 6 29° 1° 0.35 / .0137" ● ● ● 3000...
●=Standard Item ●=Semi-Standard 3004-3.2-6 LV SP29075 3004-3.2-6 RV SP29075 3.2 6 29° 1° 0.75 / .0295" ● ● ● 3000...
●=Standard Item ●=Semi-Standard

Standard Coatings Carbide Grade Recommendations


Coating Code SX HX
● - Preferred Application
Coating Type TiN TiAlN
Thickness 2-5 micron 1-3 micron
● - Possible Application
Max Temp. 600° C 900° C ● - Application Not Recommended
Non Alloyed ● Non Alloyed ●
Steels Low Alloyed ● Low Alloyed ●
High Alloyed ● High Alloyed ●
Stainless Steels ● ●
Titanium ● ● SX Coating HX Coating
Aluminum ● Aluminum ●
Non-Ferrous Brass ● Brass ● Additional Coating Options Available on Request
Plastics ● Plastics ●
6 Old Stage Road, Westfield MA 01085
36 Not all Catalog Items are Stocked. Please call for Availability 37
Ph: (413) 562-4800 ~ Fax: (413) 562-4802 ~ www.genswiss.com
High Performance Swiss Turning Products UTILIS MULTIDEC®-CUT3000 Series

Series 3005 - GrooveTurn Series 3006 - Thread (Full Profile METRIC)


Applications Materials Applications Materials
● ● ● Steels ● ● ● Steels

● ● ● Stainless Steels ● ● ● Stainless Steels

● ● ● Titanium ● ● ● Titanium

● ● ● Non-Ferrous ● ● ● Non-Ferrous
Groove and Turn

UHM 30 HX
UHM 30 SX
UHM 30 HX
UHM 30 SX

UHM 30
UHM 30
Insert Grade Insert Grade

Thread - Full Profile


Left Hand Right Hand a b c ϒ r Availability Holder Left Hand Right Hand a c p r M Availability Holder
3005-1.0-8 L 3005-1.0-8 R 1 8 2.5 1° 0.05mm / .0019" ● ● ● 3000... 3006-0.15-10-60 VP L 3006-0.15-10-60 VP R 0.22 --- .015 0.00 0.6 ● ● ● 3000...
3005-1.5-8 L 3005-1.5-8 R 1.5 8 3 1° 0.05mm / .0019" ● ● ● 3000... 3006-0.175-10-60 VP L 3006-0.175-10-60 VP R 0.26 --- 0.175 0.00 0.7 ● ● ● 3000...
3005-2.0-8 L 3005-2.0-8 R 2.0 8 4 1° 0.05mm / .0019" ● ● ● 3000... 3006-0.2-10-60 VP L 3006-0.2-10-60 VP R 0.30 --- 0.20 0.015 / .0005" 0.8 ● ● ● 3000...
3005-2.5-8 L 3005-2.5-8 R 2.5 8 5 1° 0.05mm / .0019" ● ● ● 3000... 3006-0.225-10-60 VP L 3006-0.225-10-60 VP R 0.30 --- 0.225 0.030 / .0011" 0.9 ● ● ● 3000...
3005-3.0-8 L 3005-3.0-8 R 3.0 8 6 1° 0.05mm / .0019" ● ● ● 3000... 3006-0.25-10-60 VP L 3006-0.25-10-60 VP R 0.36 --- 0.25 0.031 / .0012" 1-1.2 ● ● ● 3000...

●=Standard Item ●=Semi-Standard


3006-0.3-10-60 VP L 3006-0.3-10-60 VP R 0.32 --- 0.3 0.025 / .0009" 1.4 ● ● ● 3000...
3006-0.35-10-60 VP L 3006-0.35-10-60 VP R 0.50 --- 0.35 0.040 / .0157" 1.6-1.8 ● ● ● 3000...
3006-0.4-10-60 VP L 3006-0.4-10-60 VP R 0.60 --- 0.4 0.040 / .0157" 2 ● ● ● 3000...

Series 3005 - GrooveTurn (Type CP) 3006-0.45-10-60 VP L


3006-0.5-10-60 VP L
3006-0.45-10-60 VP R
3006-0.5-10-60 VP R
0.64
0.70
--- 0.45 0.050 / .0019" 2.2-2.6
1.4 0.5 0.053 / .0020" 3






3000...
3000...
Applications Materials 3006-0.6-10-60 VP L 3006-0.6-10-60 VP R 0.80 1.4 0.6 0.040 / .0015" 3.5 ● ● ● 3000...
● ● ● Steels 3006-0.7-10-60 VP L 3006-0.7-10-60 VP R 0.90 1.8 0.7 0.076 / .0029" 4 ● ● ● 3000...

● ● ● Stainless Steels 3006-0.75-10-60 VP L 3006-0.75-10-60 VP R 0.95 1.9 0.75 0.083 / .0032" 4.5 ● ● ● 3000...

● ● ● Titanium
3006-0.8-10-60 VP L 3006-0.8-10-60 VP R 1.00 2.0 0.8 0.090 / .0035" 5 ● ● ● 3000...
3006-1.0-10-60 VP L 3006-1.0-10-60 VP R 1.20 2.4 1.0 0.115 / .0045" 6-7 ● ● ● 3000...
● ● ● Non-Ferrous
3006-1.25-10-60 VP L 3006-1.25-10-60 VP R 1.45 2.9 1.25 0.146 / .0057" 8 ● ● ● 3000...
Groove and Turn w/ Chipbreaker

3006-1.5-10-60 VP L 3006-1.5-10-60 VP R 1.74 3.5 1.5 0.178 / .0070" 10-11 ● ● ● 3000...


3006-1.75-10-60 VP L 3006-1.75-10-60 VP R 1.95 3.9 1.75 0.219 / .0086" 12 ● ● ● 3000...
UHM 30 HX
UHM 30 SX
UHM 30

●=Standard Item ●=Semi-Standard


Insert Grade

Left Hand Right Hand a b c ϒ r Availability Holder


Standard Coatings Carbide Grade Recommendations
3005-0.8-8 L CP 3005-0.8-8 R CP 0.8 8 2.5 1° 0.00 ● ● ● 3000...
Coating Code SX HX
3005-1.0-8 L CP 3005-1.0-8 RCP 1.0 8 3.5 1° 0.00 ● ● ● 3000...
Coating Type TiN TiAlN
● - Preferred Application
3005-1.5-8 L CP 3005-1.5-8 R CP 1.5 8 4 1° 0.00 ● ● ● 3000...
Thickness 2-5 micron 1-3 micron
● - Possible Application
3005-1.5-8 L CP R08 3005-1.5-8 R CP R08 1.5 8 4 1° .08mm / .0031" ● ● ● 3000...
Max Temp. 600° C 900° C ● - Application Not Recommended
3005-2.0-8 L CP 3005-2.0-8 R CP 2.0 8 5 1° 0.00 ● ● ● 3000...
Non Alloyed ● Non Alloyed ●
3005-2.0-8 L CP R08 3005-2.0-8 L CP R08 2.0 8 5 1° .08mm / .0031" ● ● ● 3000... Steels Low Alloyed ● Low Alloyed ●
3005-2.0-8 L CP R15 3005-2.0-8 R CP R15 2.0 8 5 1° .15mm / .0059" ● ● ● 3000... High Alloyed ● High Alloyed ●
3005-2.5-8 L CP 3005-2.5-8 R CP 2.5 8 6 1° 0.00 ● ● ● 3000... Stainless Steels ● ●
3005-2.5-8 L CP R08 3005-2.5-8 R CP R08 2.5 8 6 1° .08mm / .0031" ● ● ● 3000...
Titanium ● ● HX Coating
3005-3.0-8 L CP 3005-3.0-8 R CP 3.0 8 6 1° 0.00 ● ● ● 3000... SX Coating
Aluminum ● Aluminum ●
3005-3.0-8 L CP R08 3005-3.0-8 R CP R08 3.0 8 6 1° .08mm / .0031" ● ● ● 3000...
3005-3.0-8 L CP R15 3005-3.0-8 R CP R15 3.0 8 6 1° .15mm / .0059" ● ● ● 3000...
Non-Ferrous Brass ● Brass ● Additional Coating Options Available on Request
●=Standard Item ●=Semi-Standard Plastics ● Plastics ●
6 Old Stage Road, Westfield MA 01085
38 Not all Catalog Items are Stocked. Please call for Availability 39
Ph: (413) 562-4800 ~ Fax: (413) 562-4802 ~ www.genswiss.com
High Performance Swiss Turning Products UTILIS MULTIDEC®-CUT3000 Series
Series 3006 - Thread (Full Profile UNC) Series 3006 - Thread (Partial Profile)
Applications Materials Applications Materials
● ● ● Steels ● ● ● Steels
● ● ● Stainless Steels ● ● ● Stainless Steels
● ● ● Titanium ● ● ● Titanium

Thread - Partial Profile


● ● ● Non-Ferrous ● ● ● Non-Ferrous
Thread - Full Profile - UNC

UHM 30 HX

UHM 30 HX
UHM 30 SX

UHM 30 SX
UHM 30

UHM 30
Insert Grade Insert Grade

Left Hand Right Hand ANSI TPI p a c Availability Holder Left Hand Right Hand a c α p r Availability Holder
3006-03-48 UNC 10-60 VPL 3006-03-48 UNC 10-60 VPR 3-48 48 .0208" 0.7 1.4 ● ● ● 3000... 3006-2-6-60 L 3006-2-6-60 R 2 6 60 0.25-2.0 .036mm / .0014" ● ● ● 3000...
3006-04-40 UNC 10-60 VPL 3006-04-40 UNC 10-60 VPR 4-40 40 .025" 0.8 1.8 ● ● ● 3000... 3006-2-6-55 L 3006-2-6-55 R 2 6 55 0.25-2.0 .036mm / .0014" ● ● ● 3000...
3006-05-40 UNC 10-60 VPL 3006-05-40 UNC 10-60 VPR 5-40 40 .025" 0.9 1.8 ● ● ● 3000... 3006-3-10-60 L 3006-3-10-60 R 3 10 60 0.25-2.0 .036mm / .0014" ● ● ● 3000...
3006-06-30 UNC 10-60 VPL 3006-06-30 UNC 10-60 VPR 6-32 32 .0312" 1.0 2.0 ● ● ● 3000... 3006-3-10-55 L 3006-3-10-55 R 3 10 55 0.25-2.0 .036mm / .0014" ● ● ● 3000...
3006-08-32 UNC 10-60 VPL 3006-08-32 UNC 10-60 VPR 8-32 32 .0312" 1.0 2.0 ● ● ● 3000... ●=Standard Item ●=Semi-Standard
3006-10-24 UNC 10-60 VPL 3006-10-24 UNC 10-60 VPR 10-24 24 .0416" 1.2 2.4 ● ● ● 3000...
Spare Screws
3006-12-24 UNC 10-60 VPL 3006-12-24 UNC 10-60 VPR 12-24 24 .0416" 1.2 2.4 ● ● ● 3000...
3006-1/4-20 UNC 10-60 VPL 3006-1/4-20 UNC 10-60 VPR 1/4-20 20 .050" 1.45 2.9 ● ● ● 3000... Part No. Fits Holders... Desc. Dimension
3006-5/16-18 UNC 10-60 VPL 3006-5/16-18 UNC 10-60 VPR 5/16-18 18 .0555" 1.74 3.4 ● ● ● 3000...
MSP 30090 T08 3000... Torx T8 Screw M3x9 T08
3006-3/8-16 UNC 10-60 VPL 3006-3/8-16 UNC 10-60 VPR 3/8-16 16 .0625" 1.94 3.6 ● ● ● 3000...
3006-7/16-16 UNC 10-60 VPL 3006-7/16-16 UNC 10-60 VPR 7/16-14 14 .0714" 2.0 3.9 ● ● ● 3000... MSP 25090 T08 3000...Combi Torx T8 Screw M2x6 T08
3006-1/2-13 UNC 10-60 VPL 3006-1/2-13 UNC 10-60 VPR 1/2-13 13 .0769" 2.2 4.2 ● ● ● 3000...
3000-08mm
MSP 30073 T08 Torx T8 Screw M3x7.3 T08
Series 3006 - Thread (Full Profile UNF) 3000...A Offset
Applications
● ● ●
Materials
Steels
TORX Screw Drivers
● ● ● Stainless Steels
Part No. Fits Holders... Desc. Dimension
● ● ● Titanium
● ● ● Non-Ferrous
WTF-T08-S 3000... T8 Torx Driver T8
Thread - Full Profile - UNF

UHM 30 HX
UHM 30 SX
UHM 30

Insert Grade
Precision Calibrated Torque-Drivers
Part No. Fits Holders... Desc. Dimension
Left Hand Right Hand ANSI TPI p a c Availability Holder
3006-04-48 UNF 10-60 VPL 3006-04-48 UNF 10-60 VPR 4-48 48 .0208" 0.7 1.4 ● ● ● 3000...
(1.3nm) .95 ft lb.
3006-05-44 UNF 10-60 VPL 3006-05-44 UNF 10-60 VPR 5-44 44 .0227" 0.8 1.8 ● ● ● 3000... WTD-T08-D 3000...
Torque Driver
T8
3006-06-40 UNF 10-60 VPL 3006-06-40 UNF 10-60 VPR 6-40 40 .025" 0.9 1.8 ● ● ● 3000...
3006-08-36 UNF 10-60 VPL 3006-08-36 UNF 10-60 VPR 8-36 36 .0277" 0.9 2.0 ● ● ● 3000...
3006-10-32 UNF 10-60 VPL 3006-10-32 UNF 10-60 VPR 10-32 32 .0312" 1.0 2.0 ● ● ● 3000... Tapped Bushing for Combi-Holders
3006-12-28 UNF 10-60 VPL 3006-12-28 UNF 10-60 VPR 10-28 28 .0357" 1.1 2.4 ● ● ● 3000...
3006-1/4-28 UNF 10-60 VPL 3006-1/4-28 UNF 10-60 VPR 1/4-28 28 .0357" 1.1 2.4 ● ● ● 3000... Part No. Fits Holders... Desc. Dimension
3006-5/16-24 UNF 10-60 VPL 3006-5/16-24 UNF 10-60 VPR 5/16-24 24 .0416" 1.2 2.9 ● ● ● 3000...
3006-3/8-24 UNF 10-60 VPL 3006-3/8-24 UNF 10-60 VPR 3/8-24 24 .0416" 1.2 3.4 ● ● ● 3000... Tapped Bushing For
MSP 25040 GB 3000...Combi M2 Thread
3006-7/16-20 UNF 10-60 VPL 3006-7/16-20 UNF 10-60 VPR 7/16-20 20 .05" 1.45 3.6 ● ● ● 3000... Combi Holders
3006-1/2-20 UNF 10-60 VPL 3006-1/2-20 UNF 10-60 VPR 1/2-20 20 .05" 1.45 3.9 ● ● ● 3000...
6 Old Stage Road, Westfield MA 01085
40 Not all Catalog Items are Stocked. Please call for Availability 41
Ph: (413) 562-4800 ~ Fax: (413) 562-4802 ~ www.genswiss.com
High Performance Swiss Turning Products UTILIS MULTIDEC®-CUT3000 Series

Multidec -CUT 3000 Holders ®


Multidec -CUT 3000 Shifted Holders ®

v w

x
z y
z y

TURNING TOOLS
Left Hand Right Hand x y z Left Hand Right Hand x y v w z
3000-08x100 L 3000-08x100 R 8 8 100 3000-3/8"x100 LA 3000-3/8"x100 RA .375" .375" 37 8 100

3000 SERIES HOLDERS


3000-08x150 L 3000-08x150 R 8 8 150 3000-10x100 LA 3000-10x100 RA 10 10 37 8 100
STANDARD 3000 SERIES HOLDERS

3000-3/8"x100 L 3000-3/8"x100 R .375" .375" 100 3000-10x150 LA 3000-10x150 RA 10 10 37 8 150


3000-10x100 L 3000-10x100 R 10 10 100 3000-12x100 LA 3000-12x100 RA 12 12 37 8 100

SHIFTED
3000-10x150 L 3000-10x150 R 10 10 150 3000-12x150 LA 3000-12x150 RA 12 12 37 8 150
3000-12x100 L 3000-12x100 R 12 12 100 3000-1/2"x100 LA 3000-1/2"x100 RA .500" .500" 37 8 100
3000-12x150 L 3000-12x150 R 12 12 150 3000-5/8"x125 LA 3000-5/8"-125 RA .625" .625" 37 8 125
3000-1/2"x100 L 3000-1/2"x100 R .500" .500" 100 3000-16x125 LA 3000-16x125 RA 16 16 37 8 125
3000-5/8"x125 L 3000-5/8"-125 R .625" .625" 125 3000-16x150 LA 3000-16x150 RA 16 16 37 8 150
3000-16x125 L 3000-16x125R 16 16 125 Shifted holders enable cutting off under difficult conditions LV
LA RA
R

3000-16x150 L 3000-16x150 R 16 16 150 by enabling the cutting edge to cut close to the sub/pickoff
3000-3/4"x125 L 3000-3/4"x125 R .750" .750" 125 spindle thus reducing the chance for deflection
3000-20x125 L 3000-20x125 R 20 20 125
3000-20x150 L 3000-20x150 R 20 20 150

Multidec -CUT 3000 Thru-Coolant Holders ®


Multidec -CUT 3000 Offset Holders ®

3.5mm 2mm Jet Orifice

NEW
z y x

Dual Coolant Inlet Ports


Features (2) connection ports for simple
connection to your oil delivery system.
Left Hand Right Hand x y z Fitting No. Left Hand Right Hand x y v w z
3000-08x100 L IC 3000-08x100 R IC 8 8 100 4005-000110 3000 SERIES HOLDERS 3000-3/8"x100 LAV 3000-3/8"x100 RAV .375" .375" 28 8 100
3000-3/8"x100 L IC 3000-3/8"x100 R IC .375" .375" 100 4005-000110 3000-10x100 LAV 3000-10x100 RAV 10 10 28 8 100
3000 SERIES HOLDERS
INTERNAL COOLANT

3000-10x100 L IC 3000-10x100 R IC 10 10 100 4005-000110 3000-10x150 LAV 3000-10x150 RAV 10 10 28 8 150


3000-12x100 L IC 3000-12x100 R IC 12 12 100 4005-000110 3000-12x100 LAV 3000-12x100 RAV 12 12 28 8 100
OFFSET

3000-1/2"x100 L IC 3000-1/2"x100 R IC .500" .500" 100 4005-000110 3000-12x150 LAV 3000-12x150 RAV 12 12 28 8 150
3000-5/8"x125 L IC 3000-5/8"-125 R IC .625" .625" 125 4005-000104 3000-1/2"x100 LAV 3000-1/2"x100 RAV .500" .500" 28 8 100
3000-16x125 L IC 3000-16x125 R IC 16 16 125 4005-000104 3000-5/8"-125 LAV 3000-5/8"x125 RAV .625" .625" 28 8 125
3000-3/4"x125 L IC 3000-3/4"x125 R IC .750" .750" 125 4005-000104 3000-16x125 LAV 3000-16x125 RAV 16 16 28 8 125
3000-20x125 L IC 3000-20x125 R IC 20 20 125 4005-000104 3000-16x150 LAV 3000-16x150 RAV 16 16 28 8 150
3000-25x125 L IC 3000-25x125 R IC 25 25 125 4005-000104 Offset holders include clearances for extended nose guide L LAV R RAV
LV R
Fitting Fitting bushings or for subspindle/pickoff clearance thus providing an
Part No. Part No. ideal cutoff situation in tough applications.

For 8mm-.500" shanks For 5/8" - 25mm shanks


4005-000110 4005-000104
0° Male Union - M5-0.8 to 0° Male Union - 1/8BSPT to
1/4 JIC Flare Fitting 1/4 JIC Flare Fitting

6 Old Stage Road, Westfield MA 01085


42 Not all Catalog Items are Stocked. Please call for Availability 43
Ph: (413) 562-4800 ~ Fax: (413) 562-4802 ~ www.genswiss.com
High Performance Swiss Turning Products UTILIS MULTIDEC®-CUT1600 Series
Series 1602 - Cut Off
Applications Materials
● ● ● Steels
● ● ● Stainless Steels
● ● ● Titanium

Standard Cut Off Inserts


● ● ● Non-Ferrous

UHM 30 HX
UHM 30 SX
UHM 30
Insert Grade

Left Hand Right Hand a c α ϒ r Availability Holder


1602-0.5-2.5-20 L G20 1602-0.5-2.5-20 R G20 .5 2.5 20° 0.5° 0 ● ● ● 1600...
1602-0.8-5 L 1602-0.8-5 R .8 5 15° 0.5° 0 ● ● ● 1600...
1602-1.0-5 L 1602-1.0-5 R 1 5 15° 0.5° 0 ● ● ● 1600...
1602-1.2-5 L 1602-1.2-5 R 1.2 5 15° 0.5° 0 ● ● ● 1600...
1602-1.5-5 L 1602-1.5-5 R 1.5 5 15° 0.5° 0 ● ● ● 1600...
●=Standard Item ●=Semi-Standard

µ
Multidec -Cut 1600 Series
Applications Materials
® ● ● ● Steels
● ● ● Stainless Steels

UTILIS Multidec 1600 Series Swiss Tools are designed ● ● ● Titanium

micro
for micro turning and grooving operations ● ● ● Non-Ferrous

in Swiss-Type CNC machines. Perfectly

Inverted Cut
designed for the smallest of swiss

UHM 30 HX
UHM 30 SX
UHM 30
machines the 1600 series excels at work Insert Grade
under .125" in diameter. Tough UHM30
grade carbide combined with a variety
of coatings enhances tool life in tough
LH Insert / RH Cut RH Insert / LH Cut a c α ϒ r Availability Holder
materials typically machined in Swiss-
type applications.
1602-0.5-2.5-20 LV G20 1602-0.5-2.5-20 RV G20 .5 2.5 20° 0.5° 0 ● ● ● 1600...
1602-0.8-5 LV 1602-0.8-5 RV .8 5 15° 0.5° 0 ● ● ● 1600...
1602-1.0-5 LV 1602-1.0-5 RV 1 5 15° 0.5° 0 ● ● ● 1600...
Thin Grooving applications are also ideal 1602-1.2-5 LV 1602-1.2-5 RV 1.2 5 15° 0.5° 0 ● ● ● 1600...
for the Multidec1600 line. Insert widths range 1602-1.5-5 LV 1602-1.5-5 RV 1.5 5 15° 0.5° 0 ● ● ● 1600...
from .05mm to 2.75mm (.0019" - .108") as standard ●=Standard Item ●=Semi-Standard
products. Also capable of Front Turn, Back Turn, Micro-Threading, Cut Off & when paired with
special ID working holders, the system can perform Axial grooving and ID work as well on
larger parts

Carbide Grade Recommendations


● - Preferred Application
● - Possible Application
SX Coating HX Coating ● - Application Not Recommended

6 Old Stage Road, Westfield MA 01085


44 Not all Catalog Items are Stocked. Please call for Availability 45
Ph: (413) 562-4800 ~ Fax: (413) 562-4802 ~ www.genswiss.com
High Performance Swiss Turning Products UTILIS MULTIDEC®-CUT1600 Series
Applications Materials Applications Materials
● ● ● Steels ● ● ● Steels
● ● ● Stainless Steels ● ● ● Stainless Steels
Standard - Type SC

● ● ● Titanium ● ● ● Titanium
● ● ● Non-Ferrous ● ● ● Non-Ferrous

Cutoff -Type SPT

UHM 30 HX
UHM 30 SX
UHM 30 HX
UHM 30 SX

UHM 30
UHM 30
Insert Grade Insert Grade

Left Hand Right Hand a c α ϒ r Availability Holder


Left Hand RH Insert / RH Cut a c α ϒ r Availability Holder
1602-0.5-2.5-L SPT G20 1602-0.5-2.5- R SPT G20 .5 2.5 20° 0.5° 0 ● ● ● 1600...
1602-1.5-5 L SC 1602-1.5-5 R SC 1.5 5 15° 0.5° 0 ● ● ● 1600...
1602-0.8-5 L SPT 1602-0.8-5 R SPT .8 5 15° 0.5° 0 ● ● ● 1600...
Applications Materials 1602-1.0-5 L SPT 1602-1.0-5 R SPT 1 5 15° 0.5° 0 ● ● ● 1600...

● ● ● Steels 1602-1.2-5 L SPT 1602-1.2-5 R SPT 1.2 5 15° 0.5° 0 ● ● ● 1600...


1602-1.5-5 L SPT 1602-1.5-5 R SPT 1.5 5 15° .05° 0 ● ● ● 1600...
Inverted Cut - Type SC

● ● ● Stainless Steels
● ● ● Titanium Applications Materials
● ● ● Non-Ferrous ● ● ● Steels
● ● ● Stainless Steels

Cutoff -Type SPT Inverted


● ● ● Titanium

UHM 30 HX
UHM 30 SX
UHM 30 Insert Grade ● ● ● Non-Ferrous

UHM 30 HX
UHM 30 SX
UHM 30
Insert Grade
LH Insert / RH Cut RH Insert / LH Cut a c α ϒ r Availability Holder
1602-1.5-5 LV SC 1602-1.5-5 RV SC 1.5 5 15° 0.5° 0 ● ● ● 1600...

Applications Materials Left Hand Right Hand a c α ϒ r Availability Holder


● ● ● Steels 1602-0.5-2.5-LV SPT G20 1602-0.5-2.5 RV SPT G20 .5 2.5 20° 0.5° 0 ● ● ● 1600...

● ● ● Stainless Steels
1602-0.8-5 LV SPT 1602-0.8-5 RV SPT .8 5 15° 0.5° 0 ● ● ● 1600...
Neutral Cut -Type SC

1602-1.0-5 LV SPT 1602-1.0-5 RV SPT 1 5 15° 0.5° 0 ● ● ● 1600...


● ● ● Titanium
1602-1.2-5 LV SPT 1602-1.2-5 RV SPT 1.2 5 15° 0.5° 0 ● ● ● 1600...
● ● ● Non-Ferrous 1602-1.5-5 LV SPT 1602-1.5-5 RV SPT 1.5 5 15° .05° 0 ● ● ● 1600...

Applications Materials
UHM 30 HX
UHM 30 SX

● ● ●
UHM 30

Steels
Insert Grade
Cutoff -Type SPT Neutral ● ● ● Stainless Steels
● ● ● Titanium
● ● ● Non-Ferrous
Left Hand Right Hand a c α ϒ r Availability Holder
1602-1.5-5-LN SC 1602-1.5-5-RN SC 1.5 5 15° 0.5° 0.05mm / .0019" ● ● ● 1600...

UHM 30 HX
UHM 30 SX
UHM 30
●=Standard Item ●=Semi-Standard
Insert Grade

Left Hand Right Hand a c β ϒ r Availability Holder


1602-0.5-2.5-LN SPT G20 1602-0.5-2.5-RN SPT G20 .5 2.5 30° .05° 0.05 ● ● ● 1600...
Carbide Grade Recommendations 1602-0.8-5 LN SPT 1602-0.8-5 RN SPT .8 5 30° .05° 0.05 ● ● ● 1600...
● - Preferred Application 1602-1.0-5 LN SPT 1602-1.0-5 RN SPT 1 5 30° .05° 0.05 ● ● ● 1600...
● - Possible Application 1602-1.2-5 LN SPT 1602-1.2-5 RN SPT 1.2 5 30° .05° 0.05 ● ● ● 1600...

HX Coating ● - Application Not Recommended 1602-1.5-5 LN SPT 1602-1.5-5 RN SPT 1.5 5 30° .05° 0.05 ● ● ● 1600...
SX Coating
6 Old Stage Road, Westfield MA 01085
46 Not all Catalog Items are Stocked. Please call for Availability 47
Ph: (413) 562-4800 ~ Fax: (413) 562-4802 ~ www.genswiss.com
High Performance Swiss Turning Products UTILIS MULTIDEC®-CUT1600 Series
Series 1603 - Front Turn Series 1604 - BackTurn
Applications Materials Applications Materials
● ● ● Steels ● ● ● Steels
● ● ● Stainless Steels ● ● ● Stainless Steels
● ● ● Titanium ● ● ● Titanium
● ● ● Non-Ferrous ● ● ● Non-Ferrous
Front Turn

UHM 30 HX

UHM 30 HX
UHM 30 SX

UHM 30 SX
Back Turn
UHM 30

UHM 30
Insert Grade Insert Grade

Left Hand Right Hand a b c α β r Availability Holder Left Hand Right Hand a b c α β ϒ r Availability Holder
1603-3.0-4 L 1603-3.0-4 R 3 1 4 3° 20° 0.00 / 0.00" ● ● ● 1600... 1604-0.15-2 L TOP ZZ 1604-0.15-2 R TOP ZZ .15 .05 2 20° 70° 1° 0.00mm / 0.00" ● ● ● 1600...
1604-0.2-2 L TOP 008 1604-0.2-2 R TOP 008 .25 .15 2 20° 70° 1° 0.08mm / .0031" ● ● ● 1600...
1604-0.4-4 L TOP 008 1604-0.4-4 R TOP 008 0.4 .15 4 20° 70° 1° 0.08mm / .0031" ● ● ● 1600...

Series 1603 - Front Turn - Type SP 1604-0.8-4 L TOP 008


1604-1.2-4 L TOP ZZ
1604-0.8-4 R TOP 008
1604-1.2-4 R TOP ZZ
0.8
1.2
.15
.5
4
4
20°
20°
70°
70°


0.08mm / .0031"
0.00mm / 0.00"






1600...
1600...

Series 1604 - BackTurn / Profiling (Type SP)


Applications Materials
● ● ● Steels
Front Turn - Chipbreaker

● ● ● Stainless Steels Applications Materials


● ● ● Titanium ● ● ● Steels
● ● ● Non-Ferrous ● ● ● Stainless Steels

Back Turn - Type SP


● ● ● Titanium
1
● ● ● Non-Ferrous
UHM 30 HX
UHM 30 SX
UHM 30

12° Insert Grade

UHM 30 HX
UHM 30 SX
UHM 30
Insert Grade

Left Hand Right Hand a b c α β r Availability Holder


1603-3.0-4 L SP U55003 1603-3.0-4 R SP U55003 3 0 4 0° 30° 0.03 / 0.001" ● ● ● 1600...
Left Hand Right Hand a c α β t r Availability Holder
1604-1.25-2-3 L SP29005 1604-1.25-2-3 R SP29005 1.25 2.5 29° 61° 2 0.05mm / .0019" ● ● ● 1600...
Series 1603 - Front Turn - Type CP 1604-2.5-4-5 L SP29015 1604-2.5-4-5 R SP29015 2.5 5 29° 61° 4 0.15mm / .0059" ● ● ● 1600...

Applications
● ● ●
Materials
Steels
Series 1604 - Profiling (Type SP)
Applications Materials
● ● ● Stainless Steels
● ● ● Steels
Front Turn - Type CP

● ● ● Titanium
● ● ● Stainless Steels
Profile Turn - Type SP

● ● ● Non-Ferrous
● ● ● Titanium
● ● ● Non-Ferrous
UHM 30 HX
UHM 30 SX
UHM 30

Insert Grade

UHM 30 HX
UHM 30 SX
UHM 30
Insert Grade

Left Hand Right Hand a b c α β r Availability Holder


1603-3.0-3.5 L CP TOP ZZ 1603-3.0-3.5 R CP TOP ZZ 0.8 0.2 4 1° 15° 0.00 / 0.00" ● ● ● 1600... Left Hand Right Hand a c α β t r Availability Holder
1603-3.0-3.5 L CP TOP 003 1603-3.0-3.5 R CP TOP 003 0.8 0.2 4 1° 15° 0.03 / .0011" ● ● ● 1600... 1604-2.5-4-5 LV SP29005 1604-2.5-4-5 RV SP29005 2.5 5 29° 61° 4 0.05mm / .0019" ● ● ● 1600...
●=Standard Item ●=Semi-Standard 1604-2.5-4-5 LV SP29015 1604-2.5-4-5 RV SP29015 2.5 5 29° 61° 4 0.15mm / .0059" ● ● ● 1600...

6 Old Stage Road, Westfield MA 01085


48 Not all Catalog Items are Stocked. Please call for Availability 49
Ph: (413) 562-4800 ~ Fax: (413) 562-4802 ~ www.genswiss.com
High Performance Swiss Turning Products UTILIS MULTIDEC®-CUT1600 Series

Series 1605 - Grooving Series 1606 - Threading


Applications Materials Applications Materials
● ● ● Steels ● ● ● Steels

Micro Threading - Partial


● ● ● Stainless Steels ● ● ● Stainless Steels
● ● ● Titanium ● ● ● Titanium
● ● ● ● ● ●
Groove and Turn

Non-Ferrous Non-Ferrous

UHM 30 HX

UHM 30 HX
UHM 30 SX

UHM 30 SX
UHM 30

UHM 30
Insert Grade Insert Grade

Left Hand Right Hand a b c ϒ r Availability Holder Left Hand Right Hand a c α p r Availability Holder
1605-0.5-1.5 L 1605-0.5-1.5 R 0.5 1.5 1.5 0.5° 0.05mm / .0019" ● ● ● 1600... 1606-2-4-60 L 1606-2-4-60 R 2 4 60 0.25-2.0 0.03mm / .001" ● ● ● 1600...
1605-1.0-2.5 L 1605-1.0-2.5 R 1 2.5 2.5 0.5° 0.05mm / .0019" ● ● ● 1600... 1606-2-4-55 L 1606-2-4-55 R 2 4 55 0.20-2.0 0.03mm / .001" ● ● ● 1600...
1605-1.5-3 L 1605-1.5-3 R 1.5 3 3 0.5° 0.05mm / .0019" ● ● ● 1600... ●=Standard Item ●=Semi-Standard
●=Standard Item ●=Semi-Standard

Series 1605 - Grooving w/ Chipbreaker Series 1606 - Threading (Metric Full Profile)
Applications Materials Applications Materials
● ● ● Steels ● ● ● Steels
● ● ● Stainless Steels ● ● ● Stainless Steels
● ● ● Titanium ● ● ● Titanium
● ● ● Non-Ferrous ● ● ● Non-Ferrous
Groove and Turn - Type CP

UHM 30 HX

UHM 30 HX
UHM 30 SX

UHM 30 SX
UHM 30

UHM 30
Insert Grade b Insert Grade

Micro Threading - Full Profile


Left Hand Right Hand a b c ϒ r Availability Holder Left Hand Right Hand a b c p α Availability Holder
1605-0.8-2.5 L CP 1605-0.8-2.5 R CP 0.8 2.5 2.5 0.5° 0 ● ● ● 1600... 1606-0.06-60 VP L 1606-0.06-60 VP R 0.082 4 0 0.06 60° ● ● ● 1600...
1605-1.0-3.5 L CP 1605-1.0-3.5 R CP 1 3.5 3.5 0.5° 0 ● ● ● 1600... 1606-0.08-60 VP L 1606-0.08-60 VP R 0.12 4 0 0.08 60° ● ● ● 1600...
1605-1.0-3.5 L CP R05 1605-1.0-3.5 R CP R05 1 3.5 3.5 0.5° .05mm / .0019" ● ● ● 1600... 1606-0.09-60 VP L 1606-0.09-60 VP R 0.14 4 0 0.09 60° ● ● ● 1600...
1605-1.5-3.5 L CP 1605-1.5-3.5 R CP 1.5 3.5 3.5 0.5° 0 ● ● ● 1600... 1606-0.1-60 VP L 1606-0.1-60 VP R 0.16 4 0 0.1 60° ● ● ● 1600...
1605-1.5-3.5 L CP R08 1605-1.5-3.5 R CP R08 1.5 3.5 3.5 0.5° .08mm / .0031" ● ● ● 1600... 1606-0.125-60 VP L 1606-0.125-60 VP R 0.18 4 0 0.125 60° ● ● ● 1600...
1605-2.0-3.5 L CP 1605-2.0-3.5 R CP 2 3.5 3.5 0.5° 0 ● ● ● 1600... 1606-.15-60 VP L 1606-.15-60 VP R 0.22 4 0 0.15 60° ● ● ● 1600...
1605-2.0-3.5 L CP R08 1605-2.0-3.5 R CP R08 2 3.5 3.5 0.5° .08mm / .0031" ● ● ● 1600... 1606-0.175-60 VP L 1606-0.175-60 VP R 0.26 4 0 0.175 60° ● ● ● 1600...
1605-2.5-3.5 L CP 1605-2.5-3.5 R CP 2.5 3.5 3.5 0.5° 0 ● ● ● 1600... 1606-0.225-60 VP L 1606-0.225-60 VP R 0.30 4 0 0.2 60° ● ● ● 1600...
1605-3.0-3.5 L CP 1605-3.0-3.5 R CP 3 3.5 3.5 0.5° 0 ● ● ● 1600... 1606-0.2-60 VP L 1606-0.2-60 VP R 0.30 4 0 0.225 60° ● ● ● 1600...
●=Standard Item ●=Semi-Standard 1606-0.25-60 VP L 1606-0.25-60 VP R 0.36 4 0 0.25 60° ● ● ● 1600...
1606-0.3-60 VP L 1606-0.3-60 VP R 0.45 4 0 0.3 60° ● ● ● 1600...
1606-0.35-60 VP L 1606-0.35-60 VP R 0.50 4 0 0.35 60° ● ● ● 1600...
1606-0.4-60 VP L 1606-0.4-60 VP R 0.60 4 0 0.4 60° ● ● ● 1600...
Carbide Grade Recommendations 1606-0.45-60 VP L 1606-0.45-60 VP R 0.64 4 0 0.45 60° ● ● ● 1600...
● - Preferred Application 1606-0.5-60 VP L 1606-0.5-60 VP R 0.70 4 1.4 0.5 60° ● ● ● 1600...
● - Possible Application 1606-0.6-60 VP L 1606-0.6-60 VP R 0.80 4 1.4 0.6 60° ● ● ● 1600...
SX Coating HX Coating ● - Application Not Recommended 1606-0.7-60 VP L 1606-0.7-60 VP R 0.90 4 1.8 0.7 60° ● ● ● 1600...

6 Old Stage Road, Westfield MA 01085


50 Not all Catalog Items are Stocked. Please call for Availability 51
Ph: (413) 562-4800 ~ Fax: (413) 562-4802 ~ www.genswiss.com
High Performance Swiss Turning Products UTILIS MULTIDEC®-CUT1600 Series
Series 1606 - Threading (Full Profile UNC) Series 1607 - Full Radius Grooving
Applications Materials Applications Materials
● ● ● Steels ● ● ● Steels
● ● ● Stainless Steels ● ● ● Stainless Steels
● ● ● Titanium ● ● ● Titanium
Micro Threading - Full Profile

● ● ● Non-Ferrous ● ● ● Non-Ferrous

Full Radius Grooving


UHM 30 HX

UHM 30 HX
UHM 30 SX

UHM 30 SX
UHM 30

UHM 30
4 Insert Grade Insert Grade

Left Hand Right Hand ANSI TPI p a c Availability Holder Left Hand Right Hand a c d β ϒ r s Availability Holder
1606-01-64 UNC 60 VPL 1606-01-64 UNC 60 VPR 1-64 64 .015" 0.6 0 ● ● ●
1600... 1607-R0.25-2 L 1607-R0.25-2 R 0.5 4 2 6° 0.5° 0.25 2 ● ● ● 1600...
1606-02-56 UNC 60 VPL 1606-02-56 UNC 60 VPR 2-56 56 .0178" 0.64 0 ● ● ●
1600... 1607-R0.5-2.5 L 1607-R0.5-2.5 R 1 4 2.5 6° 0.5° 0.5 2 ● ● ● 1600...
1606-03-48 UNC 60 VPL 1606-03-48 UNC 60 VPR 3-48 48 .0208" 0.7 1.4 ● ● ●
1600... 1607-R0.6-2.5 L 1607-R0.6-2.5 R 1.2 4 2.5 6° 0.5° 0.6 2 ● ● ● 1600...
1606-04-40 UNC 60 VPL 1606-04-40 UNC 60 VPR 4-40 40 .025" 0.9 1.8 ● ● ●
1600... 1607-R0.75-3 L 1607-R0.75-3 R 1.5 4 3 6° 0.5° 0.75 2 ● ● ● 1600...
1606-05-40 UNC 60 VPL 1606-05-40 UNC 60 VPR 5-40 40 .025" 0.9 1.8 ● ● ●
1600... 1607-R0.8-3 L 1607-R0.8-3 R 1.6 4 3 6° 0.5° 0.8 2 ● ● ● 1600...
1606-06-32 UNC 60 VPL 1606-06-32 UNC 60 VPR 6-32 32 .0312" 1 2 ● ● ●
1600... 1607-R1.0-4 L 1607-R1.0-4 R 2 4 4 6° 0.5° 1 2 ● ● ● 1600...
1606-08-32 UNC 60 VPL 1606-08-32 UNC 60 VPR 8-32 32 .0312" 1 2 ● ● ●
1600... 1607-R1.5-4 L 1607-R1.5-4 R 3 4 4 6° 0.5° 1.5 2 ● ● ● 1600...
●=Standard Item ●=Semi-Standard ●=Standard Item ●=Semi-Standard

Series 1606 - Threading (Full Profile UNF) Series 1611 - Axial Grooving
Applications Materials Applications Materials
● ● ● Steels ● ● ● Steels
● ● ● Stainless Steels ● ● ● Stainless Steels
● ● ● Titanium ● ● ● Titanium
● ● ● ● ● ●
Micro Threading - Full Profile

Non-Ferrous Non-Ferrous

Axial Grooving
UHM 30 HX

UHM 30 HX
UHM 30 SX

UHM 30 SX
UHM 30

UHM 30
4 Insert Grade Insert Grade

Left Hand Right Hand ANSI TPI p a c Availability Holder Left Hand Right Hand a c d β ϒ r s D Availability Holder
1606-00-80 UNF 60 VPL 1606-00-80 UNF 60 VPR 0-80 80 .0125" 0.45 0 ● ● ● 1600... 1611-0.5-1 L 1611-0.5-1 R 0.5 1 1 8° 1° 0.05 1.2 8 ● ● ● 1600...
1606-01-72 UNF 60 VPL 1606-01-72 UNF 60 VPR 1-72 72 .0138" 0.52 0 ● ● ● 1600... 1611-0.8-1.5 L 1611-0.8-1.5 R 0.8 1.5 1.5 8° 1° 0.05 1.2 9 ● ● ● 1600...
1606-02-64 UNF 60 VPL 1606-02-64 UNF 60 VPR 2-64 64 .0156" 0.6 0 ● ● ● 1600... 1611-1.0-2 L 1611-1.0-2 R 1.0 2 2 8° 1° 0.05 1.2 10 ● ● ● 1600...
1606-03-56 UNF 60 VPL 1606-03-56 UNF 60 VPR 3-56 56 .0178" 0.64 0 ● ● ● 1600... 1611-1.5-2.5 L 1611-1.5-2.5 R 1.5 2.5 2.5 8° 1° 0.05 1.2 20 ● ● ● 1600...
1606-04-48 UNF 60 VPL 1606-04-48 UNF 60 VPR 4-48 48 .0208" 0.7 1.4 ● ● ● 1600... 1611-2.0-3 L 1611-2.0-3 R 2.0 3 3 8° 1° 0.05 1.2 30 ● ● ● 1600...
1606-05-44 UNF 60 VPL 1606-05-44 UNF 60 VPR 5-44 44 .0227" 0.8 1.4 ● ● ● 1600... 1611-2.5-3.5 L 1611-2.5-3.5 R 2.5 3.5 3.5 8° 1° 0.05 1.2 30 ● ● ● 1600...
1606-06-40 UNF 60 VPL 1606-06-40 UNF 60 VPR 6-40 40 .0250" 0.9 1.8 ● ● ● 1600...
1606-08-36 UNF 60 VPL 1606-08-36-UNF 60 VPR 8-36 36 .0277" 0.9 1.8 ● ● ● 1600... Carbide Grade Recommendations
1606-10-32 UNF 60 VPL 1606-10-32 UNF 60 VPR 10-32 32 .0312" 1.0 2.0 ● ● ● 1600... ● - Preferred Application
●=Standard Item ●=Semi-Standard ● - Possible Application
SX Coating HX Coating ● - Application Not Recommended
6 Old Stage Road, Westfield MA 01085
52 Not all Catalog Items are Stocked. Please call for Availability 53
Ph: (413) 562-4800 ~ Fax: (413) 562-4802 ~ www.genswiss.com
High Performance Swiss Turning Products UTILIS MULTIDEC®-CUT1600 Series

Cut 1600 Series 1610 - Production Micro Grooving

µ
Micro Grooving Tools
Applications Materials
● ● ● Steels
● ● ● Stainless Steels
● ● ● Titanium
● ● ●

micro
Non-Ferrous

UHM 30 HX
UHM 30 SX
UHM 30
Insert Grade

Left Hand Right Hand a a tol. c d β ϒ s Availability Holder


1610-0.05-0.1 L 1610-0.05-0.1 R 0.05 +/-.01 4 0.1 6° 0.5° 1 ● ● ● 1600...
1610-0.10-0.2 L 1610-0.10-0.2 R 0.10 +/-.01 4 0.2 6° 0.5° 1 ● ● ● 1600...
1610-0.15-0.3 L 1610-0.15-0.3 R 0.15 +/-.01 4 0.3 6° 0.5° 1 ● ● ● 1600...
1610-0.24-0.5 L 1610-0.24-0.5 R 0.24 +.04/-0 0.5 0.5 10° 2° 3 ● ● ● 1600...
1610-0.30-0.6 L 1610-0.30-0.6 R 0.30 +/-.02 4 0.6 6° 0.5° 1 ● ● ● 1600...
1610-0.34-0.6 L 1610-0.34-0.6 R 0.34 +.04/-0 0.6 0.6 10° 2° 3 ● ● ● 1600...
1610-0.40-0.8 L 1610-0.40-0.8 R 0.40 +/-.02 4 0.8 6° 0.5° 1 ● ● ● 1600...
● ● ●

Micro-Grooving
1610-0.44-0.8 L 1610-0.44-0.8 R 0.44 +.04/-0 0.8 0.8 10° 2° 3 1600...
1610-0.45-1.5 L 1610-0.45-1.5 R 0.45 +/-.02 4 1.5 6° 0.5° 1 ● ● ● 1600...
1610-0.50-1.0 L 1610-0.50-1.0 R 0.50 +/-.02 4 1.0 6° 0.5° 1 ● ● ● 1600...
1610-0.54-0.8 L 1610-0.54-0.8 R 0.54 +.05/-0 0.8 0.8 10° 2° 3 ● ● ● 1600...
1610-0.60-1.2 L 1610-0.60-1.2 R 0.60 +/-.02 4 1.2 6° 0.5° 1 ● ● ● 1600...
1610-0.64-1.0 L 1610-0.64-1.0 R 0.64 +.05/-0 1 1 10° 2° 3 ● ● ● 1600...

Standard offering of Swiss grooving tools ranging .002" to .1082" in thickness. 1610-0.64-1.2 L 1610-0.64-1.2 R 0.64 +.05/-0 1.2 1.2 10° 2° 3 ● ● ● 1600...
1610-0.65-0.7 L 1610-0.65-0.7 R 0.65 +/-.02 0.7 0.7 10° 2° 3 ● ● ● 1600...
1610-0.70-1.4 L 1610-0.70-1.4 R 0.70 +/-.02 4 1.4 6° 0.5° 1 ● ● ● 1600...

Designed for production of parts requiring micro-groove features. 1610-0.74-1.8 L 1610-0.74-1.8 R 0.74 +.05/-0 1.8 1.8 10° 2° 3 ● ● ● 1600...
1610-0.85-0.9 L 1610-0.85-0.9 R 0.85 +/-.02 0.9 0.9 10° 2° 3 ● ● ● 1600...
1610-0.85-1.2 L 1610-0.85-1.2 R 0.85 +/-.02 1.2 1.2 10° 2° 3 ● ● ● 1600...

Highly repeatable cutting edge. 1610-0.94-2.3 L 1610-0.94-2.3 R 0.94 +.05/-0 2.3 2.3 10° 2° 3 ● ● ● 1600...
1610-0.95-1.0 L 1610-0.95-1.0 R 0.95 +/-.02 1 1.0 10° 2° 3 ● ● ● 1600...
1610-1.00-1.14 L 1610-1.00-1.14 R 1.00 +/-.02 1.14 1.14 10° 2° 3 ● ● ● 1600...

Fits standard 1600 series tool holders. 1610-1.05-2.3 L 1610-1.05-2.3 R 1.05 +.08/-0 2.3 2.3 10° 2° 3 ● ● ● 1600...
1610-1.15-2.8 L 1610-1.15-2.8 R 1.15 +.08/-0 2.8 2.8 10° 2° 3 ● ● ● 1600...
1610-1.2-1.34 L 1610-1.2-1.34 R 1.20 +/-.02 1.34 1.34 10° 2° 3 ● ● ● 1600...
1610-1.25-2.8 L 1610-1.25-2.8 R 1.25 +.08/-0 2.8 2.8 10° 2° 3 ● ● ● 1600...
1610-1.35-3.3 L 1610-1.35-3.3 R 1.35 +.08/-0 3.3 3.3 10° 2° 3 ● ● ● 1600...
1610-1.4-1.53 L 1610-1.4-1.53 R 1.40 +/-.02 1.53 1.53 10° 2° 3 ● ● ● 1600...
1610-1.55-3.8 L 1610-1.55-3.8 R 1.55 +.08/-0 3.8 3.8 10° 2° 3 ● ● ● 1600...
1610-1.70-1.82 L 1610-1.70-1.82 R 1.70 +/-.02 1.82 1.82 10° 2° 3 ● ● ● 1600...
1610-1.95-2.0 L 1610-1.95-2.0 R 1.95 +/-.02 2 2 10° 2° 3 ● ● ● 1600...
1610-2.25-2.0 L 1610-2.25-2.0 R 2.25 +/-.02 2 2 10° 2° 3 ● ● ● 1600...
1610-2.75-2.0 L 1610-2.75-2.0 R 2.75 +/-.02 2 2 10° 2° 3 ● ● ● 1600...
●=Standard Item ●=Semi-Standard

6 Old Stage Road, Westfield MA 01085


54 Not all Catalog Items are Stocked. Please call for Availability 55
Ph: (413) 562-4800 ~ Fax: (413) 562-4802 ~ www.genswiss.com
High Performance Swiss Turning Products UTILIS MULTIDEC®-CUT1600 Series

Multidec®-CUT 1600 Holders Multidec®-CUT 1600 Offset Holders

Left Hand Right Hand x y z Left Hand Right Hand x y z w


1600-07x100 L 1600-07x100 R 7 7 100 1600-08x100 LAV 1600-08x100 RAV 8 8 100 6
1600-07x150 L 1600-07x150 R 7 7 150 1600-08x150 LAV 1600-08x150 RAV 8 8 150 6
1600-08x100 L 1600-08x100 R 8 8 100 1600-3/8"x100 LAV 1600-3/8"x100 RAV .375" .375" 100 6
1600-08-150 L 1600-08-150 R 8 8 150 1600-10x100 LAV 1600-10x100 RAV 10 10 100 6
1600-3/8"x100 L 1600-3/8"x100 R .375" .375" 100 1600-10x150 LAV 1600-10x150 RAV 10 10 150 6
1600-10x100 L 1600-10x100 R 10 10 100 1600-12x100 LAV 1600-12x100 RAV 12 12 100 6
1600-10x150 L 1600-10x150 R 10 10 150 1600-12x150 LAV 1600-12x150 RAV 12 12 150 6
1600-12x100 L 1600-12x100 R 12 12 100 1600-1/2"x100 LAV 1600-1/2"x100 RAV .500" .500" 100 6
1600-12x150 L 1600-12x150 R 12 12 150 1600-5/8"x125 LAV 1600-5/8x125 RAV .625" .625" 125 6
1600-1/2"x100 L 1600-1/2"x100 R .500" .500" 100 1600-16x125 LAV 1600-16x125 RAV 16 16 125 6
1600-5/8"x125 L 1600-5/8"x125 R .625" .625" 125
1600-16x125 L 1600-16x125 R 16 16 125
1600-16x150 L 1600-16x150 R 16 16 150
1600-20x125 L 1600-20x125 R 20 20 125
1600-20x150 L 1600-20x150 R 20 20 150

Multidec®-CUT 1600 Shifted Holders Multidec®-CUT 1600 Axial Holders


*Note: These Holders Require Opposite Insert (ie: Right hand holder uses left hand insert!)

Left Hand Right Hand x y z w Left Hand Right Hand x y z v w h max a


1600-08x100 LA 1600-08x100 RA 8 8 100 6 1600-10x100 90 ST LA 1600-10x100 90 ST RA 10 10 100 17.5 14.5 4 4.5
1600-08x150 LA 1600-08x150 RA 8 8 150 6 1600-12x100 90 ST LA 1600-12x100 90 ST RA 12 12 100 17.5 14.5 4 4.5
1600-3/8"x100 LA 1600-3/8"x100 RA .375" .375" 100 6 1600-3/8"x100 90 ST LA 1600-3/8"x100 90 ST RA .375" .375" 100 17.5 14.5 4 4.5
1600-10x100 LA 1600-10x100 RA 10 10 100 6 1600-1/2"x100 90 ST LA 1600-1/2"x100 90 ST RA .500" .500" 100 17.5 14.5 4 4.5
1600-10x150 LA 1600-10x150 RA 10 10 150 6 1600-5/8"x125 90 ST LA 1600-5/8"x125 90 ST RA .625" .625" 125 17.5 14.5 4 4.5
1600-12x100 LA 1600-12x100 RA 12 12 100 6
1600-12x150 LA 1600-12x150 RA 12 12 150 6
1600-1/2"x100 LA 1600-1/2"x100 RA .500" .500" 100 6
1600-5/8"x150 LA 1600-5/8"x150 RA .625" .625" 150 6

6 Old Stage Road, Westfield MA 01085


56 Not all Catalog Items are Stocked. Please call for Availability 57
Ph: (413) 562-4800 ~ Fax: (413) 562-4802 ~ www.genswiss.com
High Performance Swiss Turning Products UTILIS MULTIDEC®-CUT1600 Series

Multidec®-CUT 1600 ID Holders 1600 Series - Spare Parts


*Note: These Holders Require Opposite Insert (ie: Right hand holder uses left hand insert!)
These holders require 1699 series inserts - refer to the full Multidec® Catalog for details

Spare Screws
Part No. Fits Holders... Desc. Dimension

MSP 25060 T08 1600... Torx T8 Screw M2x6 T08


Left Hand Right Hand x y z v hmax D min
1600-10x100 90 L 1600-10x100 90 R 10 10 80 11 4 17
1600-12x100 90 L 1600-12x100 90 R 12 12 80 11 4 17

TORX Screw Drivers


Part No. Fits Holders... Desc. Dimension

WTF-T08-S 1600... T8 Torx Driver T8


*Note: These Holders Require Opposite Insert (ie: Right hand holder uses left hand insert!)

Precision Calibrated Torque-Drivers


Part No. Fits Holders... Desc. Dimension

Left Hand Right Hand x y z v hmax D min (1.3nm) .95 ft lb.


WTD-T08-D 1600... T8
1600-10x100 90 ST L 1600-10x100 90 ST R 10 10 80 10 4 20 Torque Driver
1600-12x100 90 ST L 1600-12x100 90 ST R 12 12 80 10 4 20

Notes
*Note: These Holders Require Opposite Insert (ie: Right hand holder uses left hand insert!)

Left Hand Right Hand d z hmax D min


1600-12x125 RD L 1600-12x125 RD R 12 125 2 17
1600-16x150 RD L 1600-16x150 RD R 16 150 2.5 21
1600-20x180 RD L 1600-20x180 RD R 20 180 3 25

@SwissType1
6 Old Stage Road, Westfield MA 01085
58 Not all Catalog Items are Stocked. Please call for Availability 59
Ph: (413) 562-4800 ~ Fax: (413) 562-4802 ~ www.genswiss.com
High Performance Swiss Turning Products UTILIS MULTIDEC®-TOP Series Cutting Tools

TOP Series

Wiper Geometry enables faster feeds while


maintaining good surface finish

Holders especially designed for Front Turning Multidec®-TOP inserts feature


and Backturning in Swiss-Type Machines Halter/Porte-outil/Holder 93° a trailing wiper geometry which
Eckenradius/Rayon/Corner radius 0.8 mm produces a stronger cutting
Versatile Cutting Geometry and chipbreaker edge. This allows for faster feeds
enables turning in three directions while simultaneously increasing
93° surface finish by burnishing the
Decreases cycle time by enabling up to 2X high-points of the turn pattern.
feed rate while maintaining surface quality ap N6 The Multidec-TOP line features a
Ra 0.8 µm
f Rz (Rt) 6.3 µm sharp tool nose radius of 0mm
.08mm and .2mm with chip
Turned with a Turned with a control geometry and is ideal for
multidec®-TOP Wiper Insert Standard VCGT insert Halter/Porte-outil/Holder 93°
precision small parts turning in
Eckenradius/Rayon/Corner radius 0.8 mm tough materials.

Multidec®-Top-Schneide/Plaquette Multidec®-Top/Multidec®-Top insert

93°

ap N6
Ra 0.8 µm
2xf Rz (Rt) 6.3 µm

6 Old Stage Road, Westfield MA 01085


60 Not all Catalog Items are Stocked. Please call for Availability 61
Ph: (413) 562-4800 ~ Fax: (413) 562-4802 ~ www.genswiss.com
High Performance Swiss Turning Products UTILIS MULTIDEC®-TOP Series Cutting Tools
Carbide Grade Recommendations
TOP Series - VPGT Wiper Inserts
Materials Grade App. Guide
● - Preferred Application
● - Possible Application
Steels ● ● ● ● Suggested
● - Application Not Recommended
Stainless Steels ● ● ● ● Type of Cut

Multidec Wiper TOP Inserts


Titanium ● ● ● ● (all grades)
Non-Ferrous ● ● ● ●

UHM 30 MZ
UHM 30 SX
●●

UHM30 HX
UHM 30
Finishing
Insert Grade
●●●
µ Finishing

Left Hand Right Hand Edge Nose Radius Holder


VPGT 1003008 EL TOP VPGT 1003008 ER TOP Honed 0.08mm / .0031" ● ● ● - SV...
VPGT 100302 EL TOP VPGT 100302 ER TOP Honed 0.2mm / .0078" - - - ● SV...
VPGT 1003ZZ FL TOP VPGT 1003ZZ FR TOP Sharp Zero Radius - Sharp ● ● ● - SV...
--- VPGT 1003005 FR TOP Sharp 0.05mm / .0019" ● ● ● - SV...
VPGT 1003008 FL TOP VPGT 1003008 FR TOP Sharp 0.08mm / .0031" ● ● ● - SV...
VPGT 100302 FL TOP VPGT 100302 FR TOP Sharp 0.2mm / .0078" ● ● ● - SV...
TOP Series - VPET Wiper Inserts
●=Standard Item ●=Semi-Standard

Materials Grade App. Guide


Steels ● ● ● Suggested

Multidec-TOP Wiper Inserts


TOP Series - 90° Holders Stainless Steels ● ● ● Type of Cut
(all grades)
Titanium ● ● ●

Additional Holders Available


Left Hand Right Hand x y z f α β Non-Ferrous ● ● ●

See genswiss.com for more.


SVAPL 0707 H10 SVAPR 0707 H10 7 7 100 8 90 4

UHM 30 SX
●●

UHM30 HX
SVAPL 0807 H10 SVAPR 0807 H10 8 7 100 8 90 4

UHM 30
SVAPL 0808 H10 SVAPR 0808 H10 8 8 100 8 90 4 Finishing
Insert Grade
SVAPL 1010 H10 SVAPR 1010 H10 10 10 100 10 90 4 ●●●
µ Finishing
SVAPL 1212 H10 SVAPR 1212 H10 12 12 100 12 90 4
SVAPL 3/8" H10 SVAPR 3/8" H10 .375" .375" 100 .375" 90 4 Left Hand Right Hand Edge Nose Radius Holder
SVAPL 1/2" H10 SVAPR 1/2" H10 .500" .500" 100 .500" 90 4
VPET 1003ZZ FL TOP VPET 1003ZZ FR TOP Sharp Zero Radius - Sharp ● ● ● SV...
TOP Series - 93° Holders --- VPET 1003003 FR TOP Sharp 0.03mm / .0011" ● - - SV...
Left Hand Right Hand x y z f α β VPET 1003008 FL TOP VPET 1003008 FR TOP Sharp 0.08mm / .0031" ● ● ● SV...
SVJPL 0707 H10 SVJPR 0707 H10 7 7 100 7 93 1 VPET 100302 FL TOP VPET 100302 FR TOP Sharp 0.2mm / .0078" ● ● ● SV...
SVJPL 0807 H10 SVJPR 0807 H10 8 7 100 8 93 1
SVJPL 0808 H10 SVJPR 0808 H10 8 8 100 10 93 1 TOP Series - VPXT Wiper Inserts ●=Standard Item ●=Semi-Standard

SVJPL 1010 H10 SVJPR 1010 H10 10 10 100 10 93 1 Materials Grade App. Guide
SVJPL 1212 H10 SVJPR 1212 H10 12 12 100 12 93 1 Steels ● Suggested
SVJPL 1616 K10 SVJPR 1616 K10 16 16 125 16 93 1 Stainless Steels ● Type of Cut
Multidec-TOP Inserts

SVJPL 2020 K10 SVJPR 2020 K10 20 20 125 20 93 1 (all grades)


SVJPL 3/8" H10 SVJPR 3/8" H10 .375" .375" 100 .375" 93 1
Titanium ●
SVJPL 1/2" H10 SVJPR 1/2" H10 .500" .500" 100 .500" 93 1 Non-Ferrous ●

UHM 20 HPX
Roughing
Multidec TOP Insert Specs VPGT VPET VPXT ●●
Insert Grade
Finishing
d ●●●
µ Finishing
L d tol = +/-.025mm d tol = +/-.025mm d tol = +/-.04mm Left Hand Right Hand Edge Nose Radius Holder
s s tol = +/-.13mm s tol = +/-.025mm s tol = +/-.10mm
d = 6.35mm VPXT 1003015 EL TOP VPXT 1003015 ER TOP Honed 0.15mm / .0059" ● SV...
L1 L = 10mm VPXT 1003035 EL TOP VPXT 1003035 ER TOP Honed 0.35mm / .0137" ● SV...
L1 = 4.5mm
6 Old Stage Road, Westfield MA 01085
62 Not all Catalog Items are Stocked. Please call for Availability 63
Ph: (413) 562-4800 ~ Fax: (413) 562-4802 ~ www.genswiss.com
High Performance Swiss Turning Products ISO Cutting Insert Nomenclature

Insert Form Angle Tolerances Insert Face Type


V 35°
D 55° s +/- d +/-
W
C 80° d

ISO Series
E .0009" .0009"

Clearance Angle G .005" .0009" T


C 7° M .005" .002"-.005"*
N 0° s U
P 11° X .004" .0015"

DCGT 0702015 FN -A3 UHM 30 HX


Highly focused ISO style insert range
collected specifically for Swiss Applications

Chip Breaker Type


Holders especially designed for Swiss
Carbide Grade
Type Machines Coating

Large choice of carbide grades cover a Edge Condition Hand


wide range of materials F SHARP L Left
E HONED N Neutral
DCGT 0702015 FN -A3 UHM30 HX R Right
Vast assortment of chipbreaker styles
and geometries

Edge Length / Inscribed Circle Insert Thickness Nose Radius


l d 02 .093" 00
Zero
ZZ
06 .251" .250" 03 .125"
d T3 .156" s
003 .0011"

80°
006 .0023"
09 .381" .375"
04 .187"
008 .0031"
12 .507" .500"
l 01 .0039"
015 .0059"
02 .0078"
07 .305" .250"
d 035 .0137"
55°

11 .456" .375" 04 .0157"


l 075 .0295"
08 .0314"
11 .437" .250" d
35°

16 .653" .375" l

6 Old Stage Road, Westfield MA 01085


64 Not all Catalog Items are Stocked. Please call for Availability 65
Ph: (413) 562-4800 ~ Fax: (413) 562-4802 ~ www.genswiss.com
High Performance Swiss Turning Products UTILIS MULTIDEC-ISO Series Cutting Tools

The DNGU series of carbide inserts are ideal for applications where
Carbide Grade Recommendations
● - Preferred Application chip control becomes an issue. The high positive geometry insert with
● - Possible Application negative tool holder creates an ideal situation for rolling
● - Application Not Recommended
chips in a controlled manner.

ISO Series - DCGT-A3 Inserts ISO Series - DNGU -A4 Inserts


Materials Application Guide Materials Application Guide
Steels ● ● ● Steels ● ● ●

Multidec-ISO 55° Inserts


Suggested Suggested
Stainless Steels ● ● ● Type of Cut Stainless Steels ● ● ● Type of Cut
● ● ● (all grades) (all grades)
Titanium Titanium ● ● ●
Multidec-ISO 55° Inserts

Non-Ferrous ● ● ● Non-Ferrous ● ● ●

UHM 10 HX
UHM 10 SX
●●

UHM 30 SX

UHM30 HX
UHM 10

UHM 30
Finishing ●●●
Insert Grade Insert Grade
●●● µ Finishing
µ Finishing

Cat No. Edge Nose Radius Holder Cat No. Edge Nose Radius Holder
DCGT 0702006 FN -A3 Sharp 0.06mm / .0023" ● ● ● SD...07 DNGU 1104008 FN A4 Sharp 0.08mm / .0031" ● ● ● SDJN...11
DCGT 0702015 FN -A3 Sharp 0.15mm / .0059" ● ● ● SD...07 DNGU 1104015 FN A4 Sharp 0.15mm / .0059" ● ● ● SDJN...11
DCGT 0702035 FN -A3 Sharp 0.35mm / .0137" ● ● ● SD...07
DCGT 11T3008 FN -A3 Sharp 0.08mm / .0031" ● ● ● SD...11 Features 4 cutting edges per insert
DCGT 11T3015 FN -A3 Sharp 0.15mm / .0059" ● ● ● SD...11
DCGT 11T3035 FN -A3 Sharp 0.35mm / .0137" ● ● ● SD...11
Ideal for Stainless Steels and Materials that Produce Stringy Chips
ISO Series - VCGT -A3 Inserts
●=Standard Item ●=Semi-Standard

Materials Application Guide


Sharp Tool Nose Radius Intended to benefit Swiss-Style Applications
Steels ● ● ● Suggested
Stainless Steels ● ● ● Type of Cut
Titanium ● ● ● (all grades)
ISO Series SDJN-A4 Holders 7°
Multidec-ISO 35° Inserts

Non-Ferrous ● ● ●
l2
UHM 10 HX
UHM 10 SX

●●
UHM 10

Finishing
Insert Grade
●●●

b
µ Finishing
h1
Cat No. Edge Nose Radius Holder
°
93

7° 7°
VCGT 1103008 FN -A3 Sharp 0.08mm / .0031" ● ● ● SV...11 l1
VCGT 1103015 FN -A3 Sharp 0.15mm / .0059" ● ● ● SV...11
Left
l2 Hand Right Hand l2 h1 b l1 l2
VCGT 1103035 FN -A3 Sharp 0.35mm / .0137" ● ● ● SV...11
SDJN... Holders

SDJNL 1012 H11 SDJNR 1012 H11 10 12 100 21.3


VCGT 1303015 FN -A3 Sharp 0.15mm / .0059" ● ● ● SV...13
SDJNL 1212 H11 SDJNR 1212 H11 12 12 100 21.3
● ● ● SV...13

b
VCGT 1303035 FN -A3 Sharp 0.35mm / .0137"
SDJNL 1616 K11 SDJNR 1616 K11 16 16 125 21.3
VCGT 1303075 FN -A3 Sharp 0.75mm / .0295" ● ● ● SV...13 h1 h1
SDJNL 2020 K11 SDJNR 2020 K11 20 20 125 21.3
°

°
●=Standard Item ●=Semi-Standard
93

93
SDJNL 2525 M11 l1 SDJNR 2525 M11 25 25 l1 150 21.3

6 Old Stage Road, Westfield MA 01085


66 Not all Catalog Items are Stocked. Please call for Availability 67
Ph: (413) 562-4800 ~ Fax: (413) 562-4802 ~ www.genswiss.com
High Performance Swiss Turning Products UTILIS MULTIDEC-ISO Series Cutting Tools

Carbide Grade Recommendations


d d
● - Preferred Application
● - Possible Application
● - Application Not Recommended VC...11 inserts: d =.250" DC...07 inserts: d =.250"
VC...16 inserts: d =.375" DC...11 inserts: d =.375"

ISO Series - DCGT-PA5 Inserts ISO Series - DCGT-PA7 Inserts


Materials Application Guide Materials Application Guide
Steels ● ● Suggested
Steels ● ● ● Suggested
Stainless Steels ● ● Type of Cut Stainless Steels ● ● ● Type of Cut
Multidec-ISO 55° Inserts

Multidec-ISO 55° Inserts


Titanium ● ● (all grades) Titanium ● ● ● (all grades)
Non-Ferrous ● ● Non-Ferrous ● ● ●

UHM 10 HX

UHM 10 HX
UHM 10 SX
●● ●●

UHM 10

UHM 10
Finishing Finishing
Insert Grade Insert Grade
●●● ●●●
µ Finishing µ Finishing

Cat No. Edge Nose Radius Holder Cat No. Edge Nose Radius Holder
DCGT 070202 FN -PA5 Sharp 0.2mm / .0078" ● ● SD...07 DCGT 070202 FN -PA7 Sharp 0.2mm / .0078" ● ● ● SD...07
DCGT 070204 FN -PA5 Sharp 0.4mm / .0157" ● ● SD...07 DCGT 070204 FN -PA7 Sharp 0.4mm / .0157" ● ● ● SD...07
DCGT 11T302 FN -PA5 Sharp 0.2mm / .0078" ● ● SD...11 DCGT 11T302 FN -PA7 Sharp 0.2mm / .0078" ● ● ● SD...11
DCGT 11T304 FN -PA5 Sharp 0.4mm / .0157" ● ● SD...11 DCGT 11T304 FN -PA7 Sharp 0.4mm / .0157" ● ● ● SD...11
DCGT 11T308 FN -PA5 Sharp 0.8mm / .0314" ● ● SD...11 DCGT 11T308 FN -PA7 Sharp 0.8mm / .0314" ● ● ● SD...11
●=Standard Item ●=Semi-Standard *Additional nose radii options available for this geometry. ●=Standard Item ●=Semi-Standard

ISO Series - VCGT -PA5 Inserts ISO Series - VCGT -PA7 Inserts
Materials Application Guide Materials Application Guide
Steels ● ● Suggested
Steels ● ● ● Suggested
Stainless Steels ● ● Type of Cut Stainless Steels ● ● ● Type of Cut
Multidec-ISO 35° Inserts

Multidec-ISO 35° Inserts


Titanium ● ● (all grades) Titanium ● ● ● (all grades)
Non-Ferrous ● ● Non-Ferrous ● ● ●
UHM 10 HX

UHM 10 HX
UHM 10 SX
●● ●●
UHM 10

UHM 10
Finishing Finishing
Insert Grade Insert Grade
●●● ●●●
µ Finishing µ Finishing

Cat No. Edge Nose Radius Holder Cat No. Edge Nose Radius Holder
VCGT 110302 FN -PA5 Sharp 0.2mm / .0078" ● ● SV...11 VCGT 110302 FN -PA7 Sharp 0.2mm / .0078" ● ● ● SV...11
VCGT 110304 FN -PA5 Sharp 0.4mm / .0157" ● ● SV...11 VCGT 110304 FN -PA7 Sharp 0.4mm / .0157" ● ● ● SV...11
VCGT 160404 FN -PA5 Sharp 0.4mm / .0157" ● ● SV...16 VCGT 110308 FN -PA7 Sharp 0.8mm / .0314" ● ● ● SV...11
VCGT 160408 FN -PA5 Sharp 0.8mm / .0314" ● ● SV...16 VCGT 160404 FN -PA7 Sharp 0.4mm / .0157" ● ● ● SV...16
VCGT 160408 FN -PA7 Sharp 0.8mm / .0314" ● ● ● SV...16
●=Standard Item ●=Semi-Standard *Additional nose radii options available for this geometry. ●=Standard Item ●=Semi-Standard

6 Old Stage Road, Westfield MA 01085


68 Not all Catalog Items are Stocked. Please call for Availability 69
Ph: (413) 562-4800 ~ Fax: (413) 562-4802 ~ www.genswiss.com
High Performance Swiss Turning Products UTILIS MULTIDEC-ISO Series Cutting Tools

Carbide Grade Recommendations


d d
● - Preferred Application
● - Possible Application
VC...11 inserts: d =.250" DC...07 inserts: d =.250"
● - Application Not Recommended VC...16 inserts: d =.375" DC...11 inserts: d =.375"

ISO Series - DCMT-PF Inserts ISO Series - DCGT-PF23 Inserts


Materials Application Guide Materials Application Guide
Steels ● ● ● Suggested
Steels ● ● Suggested
Multidec-ISO 55° Inserts

Stainless Steels ● ● ● Type of Cut Stainless Steels ● ● Type of Cut


Titanium ● ● ● (all grades) Titanium ● ● (all grades)

Multidec-ISO 55° Inserts


Non-Ferrous ● ● ● Non-Ferrous ● ●

UHM 20 MZ

UHM 30 MZ

UHM 30 HX
UHM 20 HZ
●● ●●

UHM 30
Finishing Finishing
Insert Grade Insert Grade
●●● ●●●
µ Finishing µ Finishing

Cat No. Edge Nose Radius Holder Cat No. Edge Nose Radius Holder
DCMT 070204 EN -PF Honed 0.4mm / .0157" ● ● ● SD...07 DCGT 0702005 FN PF23 Sharp 0.05mm / .0019" ● ● SD...07
DCMT 11T304 EN -PF Honed 0.4mm / .0157" ● ● ● SD...11 DCGT 070201 FN PF23 Sharp 0.1mm / .0039" ● ● SD...07
DCMT 11T308 EN -PF Honed 0.8mm / .0314" ● ● ● SD...11 DCGT 070202 FN PF23 Sharp 0.2mm / .0078" ● ● SD...07
Additional Insert Grades and Nose Radii for this geometry available, ●=Standard Item ●=Semi-Standard DCGT 11T3005 FN PF23 Sharp 0.05mm / .0019" ● ● SD...11
Refer to the Full UTILIS Catalog for details or visit www.genswiss.com
DCGT 11T301 FN PF23 Sharp 0.1mm / .0039" ● ● SD...11
DCGT 11T302 FN PF23 Sharp 0.2mm / .0078" ● ● SD...11
●=Standard Item ●=Semi-Standard

ISO Series - VCGT 11... -PF Inserts ISO Series - VCGT -PF23 Inserts
Materials Application Guide Materials Application Guide
Steels ● ● ● ● ● Suggested Steels ● ● Suggested
Multidec-ISO 35° Inserts

Stainless Steels ● ● ● ● ● Type of Cut Stainless Steels ● ● Type of Cut


● ● ● ● ● (all grades) (all grades)
Titanium Titanium ● ●
Non-Ferrous ● ● ● ● ● Multidec-ISO 35° Inserts Non-Ferrous ● ●
UHM 20 MZ

UHM 30 MZ

UCM 10 MZ
UHM 20 HZ

UCM 10 HX

●● ●●

UHM30 HX
UHM 30
Finishing Finishing
Insert Grade Insert Grade
●●● ●●●
µ Finishing µ Finishing

Cat No. Edge Nose Radius Holder Cat No. Edge Nose Radius Holder
VCGT 110302 EN -PF Honed 0.2mm / .0078" ● ● ● ● ● SV...11 VCGT 1103005 FN -PF23 Sharp 0.05mm / .0019" ● ● SV...11
VCGT 110304 EN -PF Honed 0.4mm / .0157" ● ● ● ● ● SV...11 VCGT 110301 FN -PF23 Sharp 0.1mm / .0039" ● ● SV...11
VCGT 110308 EN -PF Honed 0.8mm / .0314" ● ● ● - - SV...11 VCGT 110302 FN -PF23 Sharp 0.2mm / .0078" ● ● SV...11
Additional Insert Grades and Nose Radii for this geometry available, ●=Standard Item ●=Semi-Standard VCGT 1604005 FN -PF23 Sharp 0.05mm / .0019" ● ● SV...16
Refer to the Full UTILIS Catalog for details or visit www.genswiss.com
VCGT 160401 FN -PF23 Sharp 0.1mm / .0039" ● ● SV...16
VCGT 160402 FN -PF23 Sharp 0.2mm / .0078" ● ● SV...16
●=Standard Item ●=Semi-Standard

6 Old Stage Road, Westfield MA 01085


70 Not all Catalog Items are Stocked. Please call for Availability 71
Ph: (413) 562-4800 ~ Fax: (413) 562-4802 ~ www.genswiss.com
High Performance Swiss Turning Products UTILIS MULTIDEC-ISO Series Cutting Tools

Carbide Grade Recommendations


d d
● - Preferred Application
● - Possible Application
VC...11 inserts: d =.250" DC...07 inserts: d =.250"
● - Application Not Recommended VC...16 inserts: d =.375" DC...11 inserts: d =.375"

ISO Series - DCMT-PF43 Inserts ISO Series - DCGT-PM Insert


Materials Application Guide Materials Application Guide
Steels ● Suggested
Steels ● ● Suggested
Stainless Steels ● Type of Cut Stainless Steels ● ● Type of Cut
Multidec-ISO 55° Inserts

Multidec-ISO 55° Inserts


Titanium ● (all grades) Titanium ● ● (all grades)
Non-Ferrous ● Non-Ferrous ● ●

UHM 30 MZ

UHM 20 MZ

UHM 30 MZ
●●
Finishing ●
Insert Grade Insert Grade
●●● Roughing
µ Finishing

Cat No. Edge Nose Radius Holder Cat No. Edge Nose Radius Holder
DCMT 070202 EN -PF43 Honed 0.2mm / .0078" ● SD...07 DCGT 070202 EN -PM Honed 0.2mm / .0078" ● ● SD...07
DCMT 070204 EN -PF43 Honed 0.4mm / .0157" ● SD...07 DCMT 070204 EN -PM Honed 0.4mm / .0157" ● ● SD...07
DCMT 11T302 EN -PF43 Honed 0.2mm / .0078" ● SD...11 DCMT 070208 EN -PM Honed 0.8mm / .0314" - ● SD...07
DCMT 11T304 EN -PF43 Honed 0.4mm / .0157" ● SD...11 DCMT 11T304 EN -PM Honed 0.4mm / .0157" ● ● SD...11
DCMT 11T308 EN -PF43 Honed 0.8mm / .0314" ● SD...11 DCMT 11T308 EN -PM Honed 0.8mm / .0314" ● ● SD...11
●=Standard Item ●=Semi-Standard ●=Standard Item ●=Semi-Standard

ISO Series - VCMT -PF43 Inserts ISO Series - VCMT-PM Inserts


Materials Application Guide Materials Application Guide
Steels ● Steels ● ● ●

Multidec-ISO 35° Inserts


Suggested Suggested
Stainless Steels ● Type of Cut Stainless Steels ● ● ● Type of Cut
Multidec-ISO 35° Inserts

(all grades) ● ● ● (all grades)


Titanium ● Titanium
Non-Ferrous ● Non-Ferrous ● ● ●

UHM 20 MZ

UHM 30 MZ
UHM 30 MZ

UHM 20 HZ
●●
Finishing ●
Insert Grade Insert Grade
●●● Roughing
µ Finishing

Cat No. Edge Nose Radius Holder Cat No. Edge Nose Radius Holder
VCMT 110302 EN -PF43 Honed 0.2mm / .0078" ● SV...11 VCMT 160404 EN -PM Honed 0.4mm / .0157" ● ● ● SV...16
VCMT 110304 EN -PF43 Honed 0.4mm / .0157" ● SV...11 VCMT 160408 EN -PM Honed 0.8mm / .0314" ● ● ● SV...16
VCMT 160404 EN -PF43 Honed 0.4mm / .0157" ● SV...16 ●=Standard Item ●=Semi-Standard
VCMT 160408 EN -PF43 Honed 0.8mm / .0314" ● SV...16
●=Standard Item ●=Semi-Standard

6 Old Stage Road, Westfield MA 01085


72 Not all Catalog Items are Stocked. Please call for Availability 73
Ph: (413) 562-4800 ~ Fax: (413) 562-4802 ~ www.genswiss.com
High Performance Swiss Turning Products UTILIS MULTIDEC-ISO Series Cutting Tools

Carbide Grade Recommendations


d d
● - Preferred Application
● - Possible Application
VC...11 inserts: d =.250" DC...07 inserts: d =.250"
● - Application Not Recommended VC...16 inserts: d =.375" DC...11 inserts: d =.375"

ISO Series - DCMT-PMF Inserts ISO Series - DCGT-TOP5 Wiper Inserts


Materials Application Guide Materials Application Guide
Steels ● ● ● Suggested Steels ● ● Suggested
Multidec-ISO 55° Inserts

Stainless Steels ● ● ● Type of Cut Stainless Steels ● ● Type of Cut

Multidec-ISO 55° Inserts


● ● ● (all grades) (all grades)
Titanium Titanium ● ●
Non-Ferrous ● ● ● Non-Ferrous ● ●

UHM 20 MZ

UHM 30 MZ

UHM 10 HX
UCM 10

UHM 10
Roughing ●●●
Insert Grade Insert Grade
●● µ Finishing
Finishing

Cat No. Edge Nose Radius Holder Left Hand Right Hand Edge Nose Radius Holder
DCMT 070204 EN -PMF Honed 0.4mm / .0157" ● ● - SD...07 DCGT 11T304 FL -TOP5 DCGT 11T304 FR -TOP5 Sharp 0.4mm / .0157" ● ● SD...11
DCMT 11T304 EN -PMF Honed 0.4mm / .0157" ● ● ● SD...11 DCGT 11T308 FL -TOP5 DCGT 11T308 FR -TOP5 Sharp 0.8mm / .0314" ● ● SD...11
DCMT 11T308 EN -PMF Honed 0.8mm / .0314" ● ● ● SD...11 Neutral Edge Nose Radius Holder
●=Standard Item ●=Semi-Standard DCGT 11T304 FN -TOP5 Sharp 0.4mm / .0157" ● ● SD...11
DCGT 11T308 FN -TOP5 Sharp 0.8mm / .0314" ● ● SD...11
●=Standard Item ●=Semi-Standard

ISO Series - VCMT-PMF Inserts ISO Series - VCGT-TOP5 Wiper Inserts


Materials Application Guide Materials Application Guide
Steels ● ● ● ● Suggested Steels ● ● ● Suggested
Multidec-ISO 35° Inserts

● ● ● ● Type of
Stainless Steels Type of Cut Stainless Steels ● ● ●
Multidec-ISO 35°
(all grades) Cut
Titanium ● ● ● ● Titanium ● ● ● (all grades)
Non-Ferrous ● ● ● ● Non-Ferrous ● ● ●
UHM 20 MZ

UHM 30 MZ

UCM 10 MZ

UHM 10 HX
UHM 10 SX
UCM 10

UHM 10
Roughing ●●●
Insert Grade Insert Grade
●● µ Finishing
Finishing

Cat No. Edge Nose Radius Holder Left Hand Right Hand Edge Nose Radius Holder
VCMT 110304 EN -PMF Honed 0.4mm / .0157" ● ● ● - SV...11 VCGT 110304 FL TOP5 VCGT 110304 FR TOP5 Sharp 0.4mm / .0157" ● ● ● SV...11
VCMT 160404 EN -PMF Honed 0.4mm / .0157" ● ● ● ● SV...16 ●=Standard Item ●=Semi-Standard
VCMT 160408 EN -PMF Honed 0.8mm / .0314" ● ● ● - SV...16
●=Standard Item ●=Semi-Standard

6 Old Stage Road, Westfield MA 01085


74 Not all Catalog Items are Stocked. Please call for Availability 75
Ph: (413) 562-4800 ~ Fax: (413) 562-4802 ~ www.genswiss.com
High Performance Swiss Turning Products UTILIS MULTIDEC-ISO Series Cutting Tools

Carbide Grade Recommendations ISO Series 55° Insert Holders


● - Preferred Application
● - Possible Application
● - Application Not Recommended

b
f
ISO Series - DCET-U Inserts
°
90 h2
l2
l1
Materials Application Guide
Steels ● ● ● ● Suggested
Stainless Steels ● ● ● ● Type of Cut
Titanium
Non-Ferrous








(all grades)
SDAC...(90°) ISO DC...Insert Holders
Left Hand Right Hand h2 b l1 l2 f Insert
Multidec-ISO 55° Inserts

UHM 10 HX

UCM 10 HX
SDACL 0808 K07 U SDACR 0808 K07 U 8 8 125 9 8 DC...0702

UHM 10

UCM 10
●●●
Insert Grade SDACL 1010 M07 U SDACR 1010 M07 U 10 10 150 9 10 DC...0702
µ Finishing
SDACL 1212 M07 U SDACR 1212 M07 U 12 12 150 13 12 DC...0702
Left Hand Right Hand Edge Nose Radius Holder SDACL 1212 M11 U SDACR 1212 M11 U 12 12 150 21 12 DC...11T3
--- DCET 0702003 FR -U Sharp 0.03mm / .0011" ● ● ● ● SD...07 SDACL 1616 K11 U SDACR 1616 K11 U 16 16 125 33 16 DC...11T3
DCET 070201 FL -U DCET 070201 FR -U Sharp 0.1mm / .0039" ● ● ● ● SD...07
DCET 070202 FL -U DCET 070202 FR -U Sharp 0.2mm / .0078" ● ● ● ● SD...07
DCET 070204 FL -U DCET 070204 FR -U Sharp 0.4mm / .0157" ● ● - - SD...07
DCET 11T300 FL - U DCET 11T300 FR - U Sharp Zero Radius - Sharp - - ● ● SD...11

b
DCET 11T3003 FL -U DCET 11T3003 FR -U Sharp 0.03mm / .0011" - - ● ● SD...11
°
DCET 11T301 FL -U DCET 11T301 FR -U Sharp 0.1mm / .0039" ● ● ● ● SD...11 93 h2
DCET 11T302 FL -U DCET 11T302 FR -U Sharp 0.2mm / .0078" ● ● ● ● SD...11 l2
DCET 11T304 FL -U DCET 11T304 FR -U Sharp 0.4mm / .0157" ● ● - - SD...11 l1
●=Standard Item ●=Semi-Standard

ISO Series - DCET-US Inserts SDJC...(93°) ISO DC...Insert Holders


Materials Application Guide Left Hand Right Hand h2 b l1 l2 f Insert
Steels ● ● ● ● ● Suggested SDJCL 0808 H07 U SDJCR 0808 H07 U 8 8 100 13 8 DC...0702
Multidec-ISO 55° Inserts

Type of
Stainless Steels ● ● ● ● ● Cut SDJCL 1010 H07 U SDJCR 1010 H07 U 10 10 100 13 10 DC...0702
Titanium ● ● ● ● ● (all grades) SDJCL 1212 H07 U SDJCR 1212 H07 U 12 12 100 14.5 12 DC...0702
Non-Ferrous ● ● ● ● ● SDJCL 1616 K07 U SDJCR 1616 K07 U 16 16 125 33 16 DC...0702
UHM 10 HX

UCM 10 HX
UHM 10 SX

SDJCL 1212 H11 U SDJCR 1212 H11 U 12 12 100 22 12 DC...11T3


UHM 10

UCM 10

●●●
Insert Grade SDJCL 1616 K11 U SDJCR 1616 K11 U 16 16 125 33 16 DC...11T3
µ Finishing

Left Hand Right Hand Edge Nose Radius Holder SDJCL 3/8" H07 SDJCR 3/8" H07 .375" .375" 100 22 .375" DC...0702
--- DCET 0702003 FR -US Sharp 0.03mm / .0011" ● ● ● - - SD...07 SDJCL 3/8" H11 SDJCR 3/8" H11 .375" .375" 100 22 .375" DC...11T3
DCET 070201 FL -US DCET 070201 FR -US Sharp 0.1mm / .0039" ● ● ● - - SD...07 SDJCL 1/2" H07 SDJCR 1/2" H07 .500" .500" 100 22 .500" DC...0702
DCET 070202 FL -US DCET 070202 FR -US Sharp 0.2mm / .0078" ● ● ● ● ● SD...07 SDJCL 1/2" H11 SDJCR 1/2" H11 .500" .500" 100 22 .500" DC...11T3
●=Standard Item ●=Semi-Standard

6 Old Stage Road, Westfield MA 01085


76 Not all Catalog Items are Stocked. Please call for Availability 77
Ph: (413) 562-4800 ~ Fax: (413) 562-4802 ~ www.genswiss.com
High Performance Swiss Turning Products UTILIS MULTIDEC-ISO Series Cutting Tools
ISO Series 35° Insert Holders ISO Series 35° Back Turning Holders

b
f
f

b
°
° 90
90 h2
l2 h2
l1
l1

SVAC...(90°) ISO VC...Insert Holders SVXC...(91°) ISO VC...Insert Holders


Left Hand Right Hand h2 b l1 l2 f Insert Left Hand Right Hand h2 b l1 f Insert
SVACL 0808 H11 U SVACR 0808 H11 U 8 8 100 17 8 VC...1103 SVXCL 1010 H11 U SVXCR 1010 H11 U 10 10 100 3.4 VC...1103
SVACL 1010 H11 U SVACR 1010 H11 U 10 10 100 22 10 VC...1103 SVXCL 1212 H11 U SVXCR 1212 H11 U 12 12 100 5.4 VC...1103
SVACL 1212 H11 U SVACR 1212 H11 U 12 12 100 22 12 VC...1103 SVXCL 1616 K11 U SVXCR 1616 K11 U 16 16 125 8.9 VC...1103
SVXCL 2020 K16 U SVXCR 2020 K16 U 20 20 125 10.4 VC...1604

72
,5°

b
f

b
°
93
l2 h2 ,5°
72
h2
l1
l1

SVJC...(93°) ISO VC...Insert Holders SVVC...(72.5°) ISO VC...Insert Holders


Left Hand Right Hand h2 b l1 l2 f Insert Neutral h2 b l1 f Insert
SVJCL 0808 H11 U SVJCR 0808 H11 U 8 8 100 13 8 VC...1103 SVVCN 0808 H11 U 8 8 100 4 VC...1103
SVJCL 1010 H11 U SVJCR 1010 H11 U 10 10 100 13 10 VC...1103 SVVCN 1010 H11 U 10 10 100 5 VC...1103
SVJCL 1212 H11 U SVJCR 1212 H11 U 12 12 100 14.5 12 VC...1103 SVVCN 1212 F11 U 12 12 80 6 VC...1103
SVJCL 1616 K11 U SVJCR 1616 K11 U 16 16 125 33 16 VC...1103 SVVCN 1212 H11 U 12 12 125 6 VC...1103
SVJCL 1212 K11 U SVJCR 1212 K11 U 12 12 125 22 12 VC...1103 SVVCN 1616 H11 U 12 12 125 8 VC...1103
SVJCL 1616 K16 U SVJCR 1616 K16 U 16 16 125 33 16 VC...1604 SVVCN 2020 K11 U 20 20 125 10 VC...1103
SVVCN 2525 M11 U 25 25 150 12.5 VC...1103
SVJCL 3/8" H11 U SVJCR 3/8" H11 U .375" .375" 100 22 .375" VC...1103 SVVCN 2020 K16 U 20 20 125 10 VC...1604
SVJCL 1/2" H11 U SVJCR 1/2" H11 U .500" .500" 100 22 .500" VC...1103 SVVCN 2525 M16 U 25 25 150 12.5 VC...1604
SVJCL 3/4" K16 U SVJCR 3/4" K16 U .750" .750" 125 33 .750" VC...1604

Other Holder Styles Availble


- www.genswiss.com -
6 Old Stage Road, Westfield MA 01085
78 Not all Catalog Items are Stocked. Please call for Availability 79
Ph: (413) 562-4800 ~ Fax: (413) 562-4802 ~ www.genswiss.com
High Performance Swiss Turning Products UTILIS MULTIDEC-ISO Series Cutting Tools

ISO Series - Coolant Thru ISO Series - Spare Parts


Designed for 80°, 55° & 35° Standard NPT Line Connection
UTILIS & other ISO style Swiss- Spare Screws
Type cutting tools Part No. Fits Holders... Desc. Dimension
MSP 25060 T08 SC...06 / SD...07 / SV...11 Torx T8 Screw M2x6 T08
MSP 35110 T15 SC...09 / SD...11 / SV...16 Torx T15 Screw M3.5x11 T15
ISO Spec Insert Pocket MSP 40110 TP15 SDJN...11 TorxPLUS® 15 Screw M4x11 TP15
MSP 45120 T15 SC...12 Torx T15 Screw M4.5x12 T15

TORX Screw Drivers


Part No. Fits Holders... Desc. Dimension
WTF-T08-S SC...06 / SD...07 / SV...11 T8 Torx Driver T8
Interchangeable Coolant Jet Plate WTF-T15-S
SC...09 / SC...12
T15 Torx Driver T15
SD...11 / SV...16
MSP TXP15 SDJN...11 TorxPLUS Driver TP15

b
f

a93° Precision Calibrated Torque-Drivers


l2 h2 Part No. Fits Holders... Desc. Dimension

(1.3nm) .95 ft lb.


WTD-T08-D SC...06 / SD...07 / SV...11 T8
l1 Torque Driver
SC...09 / SC...12 (3 Nm) 2.2 ft. lb.
WTD-T15-D T15
Shanks fit standard gang plates. No retrofitting or SD...11 / SV...16 Torque Driver
aftermarket proprietary tool mounting plate required.
Designation h2 a b&f l1 l2 NPT ISO Insert
SVJPR 1/2” H10 GT .500" 93° .625" 4.5" .950" 1/8” VP...10 / IC .250”
COOLANT-THRU HOLDERS

SVJPR 5/8” H10 GT .625" 93° .750" 5.0" 1.0" 1/8” VP...10 / IC .250”

SCLCR 1/2” H09 GT .500" 95° .625" 4.5" .889" 1/8” CC...09 / IC .375”

SCLCR 5/8” H09 GT .625" 95° .750" 5.0" 1.0" 1/8” CC...09 / IC .375”

SDJCR 1/2” H11 GT .500" 93° .625" 4.5" .950" 1/8” DC...11 / IC .375”

SDJCR 5/8” H11 GT .625" 93° .750" 5.0" 1.0" 1/8” DC...11 / IC .375”

SVJCR 1/2” H11 GT .500" 93° .625" 4.5" .950" 1/8” VC...11 / IC .250”

SVJCR 5/8” H11 GT .625" 93° .750" 5.0" 1.0" 1/8” VC...11 / IC .250”
6 Old Stage Road, Westfield MA 01085
80 Ph: (413) 562-4800 ~ Fax: (413) 562-4802 ~ www.genswiss.com 81
UTILIS Moduline - Quick Change Swiss Turning Rapidly Change Your Turning Tools

Multidec -Moduline ®
Quick Change Swiss-type turning tool gang plates by UTILIS
Quick Change Swiss Turning
Longitudinal grooves provide rigid
repeatable positioning
Spring Loaded Snap-in Groove provides postive engagement between
gang plate and tool holders as well as logitudinal postioning Adjustable length or
fixed position shanks

NEW Inserts pocket repeats


within .0004"

Performs full range of turning


Bolts retained within holders.
operations. Cutoff, turn,
Will not fall in machine sump
backturn, thread, etc...
during insert changes.

Accurate V-groove
positions ensure high
repeatability Change inserts in seconds

Set up for recurring jobs faster


ISO style turning. Holders for
Optional High Pressure Jet Modules Standard wedge style position CC, DC and VC Style Inserts. Accepts full range of UTILIS tools
clamps ANY standard shank or
Moduline shank*
*Unavailable on some machine models

Modular Gang-Plates Availble for the following Makes/Models: Moduline tooling designed for...
Citizen: C16, K16 & L20 VII & VIII

STAR: SA12/16, SB16, SR10J, SR16/20


SV12/16/20
Multidec-CUT3000
Tsugami: BO12, BO20

Tornos: Deco7/10, Deco13, Deco20/26 Multidec-CUT1600 ISO-Style Multidec-TOP


Sigma20, Micro7, Micro8, Delta12
Visit www.genswiss.com or call us today to discuss how the
Hanwha: SL12/16 UTILIS Moduline Quick-Change tooling system can benefit you.
6 Old Stage Road, Westfield MA 01085
82 Not all Catalog Items are Stocked. Please call for Availability 83
Ph: (413) 562-4800 ~ Fax: (413) 562-4802 ~ www.genswiss.com
MULTIDEC® - BACKTOOLS by UTILIS An Innovative Solution for Sub-Spindle Turning
Multidec®-BACKTOOL holders
Center Height Adjustable to Ensure Precision Setup
BackTools - MBG...Shank Modules
enable turning operations to be

ø D g6
performed from an ID tool position
and are ideal for performing turning Modular system uses MULTIDEC® ISO, TOP & CUT
Series Inserts
operations on the sub-spindle of
your machine. Each holder is center
Perform turning operations on the subspindle
height adjustable and is modular to
allow usage of a variety of 35, 55 &
Rigid design ensures good finish results as well as
80 degree ISO turning inserts; as
extended tool life
well as Multidec-TOP inserts &1600 L 10mm
series OD grooving inserts
Swiss Machine - Make & Model Cat No. Dg6 L MBZ MBS
MBK CoolFlex Citizen
C16, L20, M16, K16 MBG 1905 060 B02 .750" 60mm MBZ ST 02... MBS...l02
Coolant Jet Module A20, A32, C32, L32, M32 MBG 2540 070 B02 1.00" 70mm MBZ ST 02... MBS...l02

SA16, SB16 MBG 2200 070 B02 22mm 70mm MBZ ST 02... MBS...l02
SR10J MBG 1600 010 B05 16mm 10mm MBZ ST 05... MBS...C05
SR10J MBG 2200 015 B06 22mm 15mm MBZ ST 06... MBS...C06
STAR SR16, SR20 MBG 1600 021 B01 16mm 21mm MBZ ST 02... MBS...l02
SR16R, SR20R, ECAS12/20 MBG 2200 025 B02 22mm 25mm MBZ ST 02... MBS...l02
SR32, SR32J MBG 2200 030 B03 22mm 30mm MBZ ST 02... MBS...l02
SR32J MBG 2200 025F B02 22mm 25mm MBZ ST 02... MBS...l02

DECO 7, 10, 13, 20 MBG 2000 100 B02 20mm 100mm MBZ ST 02... MBS...l02
TORNOS
DECO 7, 10, 13, 20 MBG 2500 100 B02 25mm 100mm MBZ ST 02... MBS...l02

Eccentric screw
Allows for +/- .020" BS12, 20, 26, 32 MBG 2000 100 B02 20mm 100mm MBZ ST 02... MBS...l02
TSUGAMI
center height SS20, SS32 MBG 2200 070 B02 22mm 70mm MBZ ST 02... MBS...l02
MBG... (Shank) adjustment
Shanks for nearly all Swiss
ML12C, ML16C, ML16D
machine makes available MAIER
ML20/26/32
MBG 3400 030 B04 IC 34mm 30mm MBZ ST 02... MBS...l02
MBZ... (Spacer)
10, 20 & 30mm spacers increase
SL12H MBG 2000 040 B02 20mm 40mm MBZ ST 02... MBS...l02
length for common set point MBS... (Tool Module) STL32/35H & J MBG 2500 060 B02 25mm 60mm MBZ ST 02... MBS...l02
A variety of modules for most HANWHA SL26/35HPD MBG 2800 006 B02 28mm 6mm MBZ ST 02... MBS...l02
applications are available XD20/32H & J MBG 3300 040 B02 33mm 40mm MBZ ST 02... MBS...l02
SL20/26/35HPII MBG 3400 044 B02 34mm 44mm MBZ ST 02... MBS...l02

AVAILABLE MODULE TYPES MBZ...Spacer Modules


Cat No. Thickness Shank Module Insert Module
MBZ ST 02-10 10mm
MBZ ST 02-20 20mm MBG...B02 MBS...02
MBZ ST 02-30 30mm
MBZ ST 05-10 10mm
MBG...B05 MBS...05
MBZ ST 05-20 20mm
MBZ ST 06-10 10mm
MBG...B06 MBS...06
MBZ ST 06-20 20mm
B
ISO Turning Insert Holder 12mm Square ER11 or ER 16
80° 55° & 35° Turning Shank Holder Collet Holder
LH & RH
6 Old Stage Road, Westfield MA 01085
84 Not all Catalog Items are Stocked. Please call for Availability 85
Ph: (413) 562-4800 ~ Fax: (413) 562-4802 ~ www.genswiss.com
MULTIDEC® - BACKTOOLS by UTILIS An Innovative Solution for Sub-Spindle Turning
MBS...CC...80° ISO-Insert Modules MBS...VC...35° ISO-Insert Modules

8mm flange thickness

8mm flange thickness


Left Hand Right Hand α L Inserts Shank Spacer Left Hand Right Hand α L Inserts Shank Spacer
MBS 090-CC L 06 l02 MBS 090-CC R 06 l02 90° 20 CC...0602 MBG...B02 MBZ ST 02 MBS 095-VC L 11 l02 MBS 095-VC R 11 l02 95° 20 VC...1103 MBG...B02 MBZ ST 02
MBS 090-CC L 09 l02 MBS 090-CC R 09 l02 90° 20 CC...09T3 MBG...B02 MBZ ST 02 MBS 110-VC L 11 l02 MBS 110-VC R 11 l02 110° 20 VC...1103 MBG...B02 MBZ ST 02
MBS 093-CC L 09 l02 MBS 093-CC R 09 l02 93° 20 CC...09T3 MBG...B02 MBZ ST 02

MBS...CC...80° ISO-Insert Modules MBS...VP...35° TOP Insert Modules


8mm flange thickness

8mm flange thickness


Left Hand Right Hand α L Inserts Shank Spacer Left Hand Right Hand α L Inserts Shank Spacer
MBS 095-CC LA 09 l02 MBS 095-CC RA 09 l02 95° 20 CC...09T3 MBG...B02 MBZ ST 02 MBS 093-VP L 10 l02 MBS 093-VP R 10 l02 93° 20 VP...1003 MBG...B02 MBZ ST 02

MBS...DC...55° ISO-Insert Modules MBS...1600 Series Insert Modules


8mm flange thickness

8mm flange thickness


Left Hand Right Hand α L Inserts Shank Spacer
Left Hand Right Hand α L Inserts Shank Spacer
MBS 093-DC L 07 l02 MBS 093-DC R 07 l02 93° 20 DC...0702 MBG...B02 MBZ ST 02
MBS 090-CUT L 16 l02 MBS 090-CUT R 16 l02 90° 21 Cut 1600 MBG...B02 MBZ ST 02
MBS 093-DC L 11 l02 MBS 093-DC R 11 l02 93° 20 DC...11T3 MBG...B02 MBZ ST 02

MBS...DC...55° ISO-Insert Modules MBS...1600 Series Insert Modules


8mm flange thickness

8mm flange thickness

Left Hand Right Hand α L Inserts Shank Spacer Left Hand Right Hand α L Inserts Shank Spacer
MBS 093-DC LA 11 l02 MBS 093-DC RA 11 l02 93° 20 DC...11T3 MBG...B02 MBZ ST 02 MBS 090-CUT LA 16 l02 MBS 090-CUT RA 16 l02 90° 21 Cut 1600 MBG...B02 MBZ ST 02

6 Old Stage Road, Westfield MA 01085


86 Not all Catalog Items are Stocked. Please call for Availability 87
Ph: (413) 562-4800 ~ Fax: (413) 562-4802 ~ www.genswiss.com
MULTIDEC® - BACKTOOLS by UTILIS An Innovative Solution for Sub-Spindle Turning

MBS...3000 Series Insert Modules MBS...ER Collet Holder Modules

8mm flange thickness


8mm flange thickness
Accomdates BOTH Right and Left hand operations α L Inserts Shank Spacer
Cat No. L ER Collet Shank Spacer
MBS 090 N CUT 30 I02 90° 21 CUT 3000 MBG...B02 MBZ ST 02
MBS E11 043 C02 43 ER11 MBG...B02 MBZ ST 02
MBS E11 043 C05 43 ER11 MBG...B05 MBZ ST 05

MBS...TC...60° ISO-Insert Modules MBS E11 043 C06


MBS E16 043 C02
43
43
ER11
ER16
MBG...B06 MBZ ST 06
MBG...B02 MBZ ST 02
MBS E16 043 C06 43 ER16 MBG...B06 MBZ ST 06
8mm flange thickness

MBS E20 043 C02 43 ER20 MBG...B02 MBZ ST 02

Backtools Spare Parts


Coolant Fittings - MBK CoolFlex Adaptor
Part No. MBK CoolFlex Fluid Connection Fittings
4005-000104 Straight 0 Degree 1/4"JIC to Metric Converter Fitting
Left Hand Right Hand α L Inserts Shank Spacer
4005-000105 Angled 45 Degree 1/4"JIC to Metric Converter Fitting
MBS 090-TC L 11 l02 MBS 090-TC R 11 l02 90° 20 TC...1102 MBG...B02 MBZ ST 02 4005-000106 Elbow 90 Degree 1/4"JIC to Metric Converter Fitting

Spare Screws
MBS...Thread Insert Modules Part No. For Holding Inserts... Desc. Dimension
CC06, DC07, TC11, VC11,
MSP 25060 T08 Torx T8 Screw M2x6 T08
8mm flange thickness

X° VP10, 1600

MSP 35090 T15 CC09, DC11 Torx T15 Screw M3.5x11


T15

TORX Screw Drivers


L
Part No. Fits Screws Desc. Dimension
Right Hand α L Inserts Shank Spacer WTF-T08-S MSP 25060 T08 T8 Torx Driver T8
T15 Torx
MBS 090-16 ER l02 90° 20 16ER MBG...B02 MBZ ST 02 WTF-T15-S MSP 35090 T15 T15
Driver
MBS...Square Shank MBK CoolFlex Coolant Jet
Precision Calibrated Torque-Drivers
Part No. Fits Holders... Desc. Dimension
(1.3nm) .95
WTD-T08-D SC...06 / SD...07 / SV...11 ft lb. T8
Torque Driver
SC...09 / SC...12 (3 Nm) 2.2 ft. lb.
WTD-T15-D T15
SD...11 / SV...16 Torque Driver
Neutral Orientation L Sq. Shank Coolant Fittings - Ordered Separately
MBS 090 1212 T02 22 12x12mm
MBK CoolFlex
1/4 JIC to Metric Converter Eccentric Height Adjustment Bolt
0°: P/N 4005-000104 Part No. Description
P/N 7005-129791 45°: P/N: 4005-000105
90°: P/N: 4005-000106 MBV E04 Eccentric Adjustment Bolt

6 Old Stage Road, Westfield MA 01085


88 Not all Catalog Items are Stocked. Please call for Availability 89
Ph: (413) 562-4800 ~ Fax: (413) 562-4802 ~ www.genswiss.com
High-Performance Thread Whirling Rings Create Thread Forms FASTER by Whirling

TURBO-CHARGE
Your Medical Implant Production

Thread Whirling is a fast & accurate method of producing long threaded parts on a Swiss-
Type Machine. By employing more cutting teeth, the GenSwiss/UTILIS Whirling system greatly
Optional Whirling Rings with ad-
enhances productivity by allowing increased speeds and feeds while maintaining rigid finish vanced or recessed center posi-
qualities required by the medical implant industry. tion are available. Visit genswiss.
com or call us for details

Double edge indexable inserts Cutter Rings for PCM Thread Whirling Attachments
provide excellent tool life
Live Tool Spindle Machine INSERT
Whirling Rings DF
Manufacturer Model Make POCKETS
High Pressure Coolant
required for adequate chip MWT12 164 4046 130 09 12 9
evacuation in 12 insert CIT-BSW-215 Citizen
MWT12 164 4046 130 12 12 12
configuartion
Custom precision thread MWT06 164 4242 115 07 06 7
forms can be generated TOR-DE10-W15 Tornos
Available in 9 or 12 in- MWT06 164 4242 115 09 06 9
in a single pass from bar-
sert configurations for TOR-DE13-W15 Tornos
MWT12 164 4055 103 09 12 9
stock diameter.
more machine models MWT12 164 4055 103 12 12 12

MWT12 164 4055 103 09 12 9


TOR-DE20-W15 Tornos
MWT12 164 4055 103 12 12 12

Increased surface finish and MWT06 164 2035 165 07 06 7


STA-E20-WI Star
Inserts repeat improved thread quality can MWT06 164 2035 165 09 06 9
within .0004" be achieved by minimizing cut MWT06 164 2035 165 07 06 7

PCM
CIT-GSW-101 Citizen
Single-piece or modular cutter bodies/rings available interruption and vibration MWT06 164 2035 165 09 06 9

All PCM Live MWT12 164 4055 103 09 12 9


GW-TDM-D13 Tornos
Tools are MWT12 164 4055 103 12 12 12
available from MWT12 164 4046 130 09 12 9
GenSwiss CIT-KSW101
CIT-LSW101 Citizen MWT12 164 4046 130 12 12 12
CIT-LSW215 MWT15 164 4046 130 09 15 9

MWT12 164 3546 169 03 12 3

CIT-LSW424 Citizen MWT12 164 3546 169 09 12 9

MWT12 164 3546 169 12 12 12

MWT12 164 4046 130 09 12 9

CIT-MSW101 Citizen MWT12 164 4046 130 12 12 12

MWT15 164 4046 130 12 15 12

MWT12 164 4046 115 09 12 9


NEX-NESA32 Nexturn
MWT12 164 4046 115 12 12 12
Application Examples
STA-SR20J-W20 Star MWT12 164 4045 163 09 12 9

Additional Thread Whirling Rings Available. Visit www.genswiss.com for more information
6 Old Stage Road, Westfield MA 01085
90 Ph: (413) 562-4800 ~ Fax: (413) 562-4802 ~ www.genswiss.com 91
Thread Whirling Cutter Rings Industry Leading Threading Solutions

Cutter Rings for OEM Machine Tool Attachments Cutter Rings for Aftermarket Machine Tool Attachments
Live Tool Spindle Machine INSERT Live Tool Spindle Machine INSERT
Whirling Rings DF Whirling Rings DF
Manufacturer Model Make POCKETS Manufacturer Model Make POCKETS

BTW-1000 MWT12 164 3347 145 09 12 9 LTR 0128


Citizen BTW-2000
Citizen
MWT12 164 3347 145 12 12 12 LTR 0132 MWT12 164 4053 121 09 12 9

LTR 0139 Citizen


Spindle Machine
Jarvis
Live Tool INSERT LTR 0168
Whirling Rings DF LTR 0183
MWT12 164 4053 121 12 12 12
Manufacturer Model Make POCKETS

421-73 LTR 0131 MWT12 164 3746 121 09 12 9


431-72 MWT12 164 4045 120 09 12 9 LTR 0169 Citizen
541-78 STAR LTR 0170 MWT12 164 3746 121 12 12 12

581-71 MWT12 164 4045 120 12 12 12 Live Tool Spindle Machine INSERT
STAR Whirling Rings DF
681-72
MWT12 164 4044 100 09 12 9
Manufacturer Modelv Make POCKETS
7.073.590
STAR CZ.035.A20/32
7.073.065 MWT12 164 4044 100 12 12 12 MWT12 164 4055 115 09 12 9
CZ.035.M20.32T
MWT12 164 4253 335 09 12 9 CZ.035.L16/20/32
Citizen
7.074.260 STAR CZ.035.M12/16/20/32 MWT12 164 4055 115 12 12 12
MWT12 164 4253 335 12 12 12
Madaula DE.035.13/15 Tornos
MWT12 164 4055 115 09 12 9
Live Tool Spindle Machine INSERT MWT12 164 4055 115 12 12 12
Whirling Rings DF
Manufacturer Model Make POCKETS
HW.035.STL MWT12 164 4548 145 09 12 9
Hanwha
MWT12 164 5252 160 09 12 9 HW.035.XD2
Tsugami 3268-Y455 TSUGAMI
MWT12 164 5252 160 12 12 12
MWT12 164 4548 145 12 12 12

Live Tool Spindle Machine


Whirling Rings DF
INSERT Why Choose UTILIS Thread Whirling? Speed & Accuracy
Manufacturer Model Make POCKETS
~ Example Whirling Application ~ 3 Insert 6 Insert High Output 12 insert
260448 TORNOS MWT12 164 44M50 120 12 12 12
Sample Thread Sample Machine
MWT06 164 4242 135 07 6 7 Parameters Parameters:
305217 TORNOS Maj: .250" Cutter RPM: 3833
MWT06 164 4242 135 09 6 9
Min: .190" Chipload: .0005"
MWT12 164 4057 105 09 12 9
Length: 3.2" SFM: 600
306101 cycle time: ~5 mins.
TORNOS MWT12 164 4057 105 12 12 12 Pitch: .080 Stock Size: .375" C-Axis RPM: 8 C-Axis RPM: 16 C-Axis RPM: 32
307087 C-axis RPM: ~3.9
TORNOS MWT15 164 4057 105 12 15 12 Cycle Time: 5 mins Cycle Time: 2.5 mins Cycle Time: 1.25 mins

306279 MWT12 164 5067 120 09 12 9


TORNOS
417627 MWT12 164 5067 120 12 12 12

MWT12 164 4050 105 09 12 9

462-2360 TORNOS MWT12 164 4050 105 12 12 12

MWT15 164 4050 105 12 15 12

Live Tool Spindle Machine INSERT


Whirling Rings DF
Manufacturer Model Make POCKETS

MWT12 164 4046 115 09 12 9

DMG
Ø45X15 DMG
MWT12 164 4046 115 12 12 12

SPRINT 20 DMG MWT12 164 4249 118 09 12 9

6 Old Stage Road, Westfield MA 01085


92 Ph: (413) 562-4800 ~ Fax: (413) 562-4802 ~ www.genswiss.com 93
Special Thread Whirling Holders ISO Spec / ANSI Spec - Standard Thread Forms

Solid ER Taper features an M8 internal thread.


Concentricity < .005mm (.0002")

MAX
Designation ISO DIN13 DF d dk p δ r a ap
STOCK Ø
MWI06 164 M1.4VP... M1.4 6 1.4 1.012 0.3 4.53° .033 60° 3 6.5
Whirling Tool For ER Style Live Spindles MWI06 164 M1.6 VP... M1.6 6 1.6 1.151 0.35 4.63° .041 60° 3 7
MWI06 164 M2x0.25 VP... M2x0.25 6 2 1.693 0.25 2.5° .036 60° 3 7.5
Part No. Z DA DK DF LT L1 MWI06 164 M2 VP... M2 6 2 1.509 0.4 4.17° .048 60° 3 7
MWI06 164 M3x0.35 VP... M3x0.35 6 3 2.571 0.35 2.3° .051 60° 3 8.5
MWT06 164 0400 07 7 M8 35 6 44 32.5
MWI06 164 M3 VP... M3 6 3 2.387 0.5 3.39° .062 60° 3 8

MWI12 164 M1.6 VP... M1.6 12 1.6 1.151 0.35 4.63° .041 60° 4 9
MWI12 164 M2x0.25 VP... M2x0.25 12 2 1.693 0.25 2.5° .036 60° 4 9.5

ISO / DIN Spec Metric Threads


MWI12 164 M2 VP... M2 12 2 1.509 0.4 4.17° .048 60° 4 9
Threaded Solid ER Style Collets B-Axis MWI12 164 M2.5VP... M2.5 12 2.5 1.928 0.45 3.7° .055 60° 4 9.5
Threa MWI12 164 M3x0.35 VP... M3x.035 12 3 2.571 0.35 2.3° .051 60° 4 10.5
Threaded ER Collets ER Thread d Whi
rling MWI12 164 M3 VP... M3 12 3 2.387 0.5 3.39° .062 60° 4 10
ER16 EF M8 16 M8 MWI12 164 M3.5 VP... M3.5 12 3.5 2.744 0.6 3.5° .077 60° 4 8.5
ER20 EF M8 20 M8 MWI12 164 M4x0.35 VP... M4x0.35 12 4 3.387 0.35 2.5° .072 60° 4 11
ER25 EF M8 25 M8 MWI12 164 M4 VP... M4 12 4 3.141 0.7 3.58° .091 60° 4 11
MWI12 164 M5x0.5 VP... M5x0.5 12 5 4.387 0.5 1.9° .072 60° 4 12
MWI12 164 M5 VP... M5 12 5 4.019 0.8 3.24° .105 60° 4 11.5
MWI12 164 M6x0.75 VP... M6x.075 12 6 5.08 0.75 2.5° .108 60° 4 13
MWI12 164 M6 VP... M6 12 6 4.773 1 3.39° .134 60° 4 12.5
Whirling Inserts - ISO Spec. Buttress Thread Form MWI12 164 M7 VP... M7 12 7 5.753 1 2.86° .134 60° 4 13.5
MWI12 164 M8x0.75 VP... M8x0.75 12 8 7.08 0.75 1.8° .108 60° 4 15
MWI12 164 M8 VP... M8 12 8 6.466 1.3 3.15° .170 60° 4 14
MWI12 164 M8x1.0 VP... M8x1 12 8 6.773 1 2.5° .144 60° 4 14.5
MWI12 164 M10x0.75 VP... M10x0.75 12 10 9.08 0.75 1.4° .108 60° 4 17
MWI12 164 M10x1.0 VP... M10x1.0 12 10 8.773 1 1.9° .144 60° 4 16.5
MWI12 164 M10x1.25 VP... M10x1.25 12 10 8.466 1.25 2.5° .180 60° 4 16
MWI12 164 M10 VP... M10 12 10 8.16 1.5 3.01° .207 60° 4 16
ANSI MAX
Designation DF d dk p δ r a ap
B1.1 STOCK Ø
ISO MAX MWI12 164 00-80UNF VP... 00-80 12 .060" .044" 80 TPI 4.38° .0014" 60° 4 9
Designation DF d1 d5 tol. p δ e r4 r5 a β ap
5835 STOCK Ø MWI12 164 01-72UNF VP... 01-72 12 .072" .055" 72 TPI 3.95° .0016" 60° 4 9.5
ANSI Spec. UNF Threads

MWI06 164 HA1.5VP... HA1.5 6 1.5 1.1 0/-0.1 0.5 7.3° 0.1 0.3 0.1 35° 3° 3 7 MWI12 164 02-64UNF VP... 02-64 12 .086" .066" 64 TPI 4.90° .0018" 60° 4 9.5
ISO Spec. Buttress Threads

MWI06 164 HA2.0 VP... HA2.0 6 2 1.3 0/-0.1 0.6 6.9° 0.1 0.4 0.2 35° 3° 3 7 MWI12 164 03-56UNF VP... 03-56 12 .099" .076" 56 TPI 3.71° .0021" 60° 4 10
MWI06 164 HA2.7 VP... HA2.7 6 2.7 1.9 0/-0.1 1 8.1° 0.1 0.6 0.2 35° 3° 3 7.5 MWI12 164 04-48UNF VP... 04-48 12 .112" .085" 48 TPI 3.84° .0025" 60° 4 10.5
MWI12 164 05-44UNF VP... 05-44 12 .125" .096" 44 TPI 3.74° .0028" 60° 4 11
MWI12164 HA1.5 VP... HA1.5 12 1.5 1.1 0/-0.1 0.5 7.3° 0.1 0.3 0.1 35° 3° 4 9 MWI12 164 06-40UNF VP... 06-40 12 .138" .106" 40 TPI 3.72° .0032" 60° 4 11
MWI12 164 HA2.0 VP... HA2.0 12 2 1.3 0/-0.1 0.6 6.9° 0.1 0.4 0.1 35° 3° 4 9 MWI12 164 08-36UNF VP... 08-36 12 .164" .129" 36 TPI 3.45° .0036" 60° 4 12
MWI12 164 HA2.7 VP... HA2.7 12 2.7 1.9 0/-0.15 1 8.1° 0.1 0.6 0.2 35° 3° 4 9.5 MWI12 164 10-32UNF VP... 10-32 12 .190" .151" 32 TPI 3.34° .0041" 60° 4 10.5
MWI12 164 HA3.5 VP... HA3.5 12 3.5 2.4 0/-0.15 1.25 7.9° 0.1 0.8 0.2 35° 3° 4 10 MWI12 164 12-28UNF VP... 12-28 12 .216" .171" 28 TPI 3.36° .0047" 60° 4 11
MWI12 164 HA4.0 VP... HA4.0 12 4 2.9 0/-0.15 1.5 8.1° 0.1 0.8 0.2 35° 3° 4 10.5 MWI12 164 1/4-28UNF VP... 1/4-28 12 .250" .205" 28 TPI 2.86° .0047" 60° 4 14
MWI12 164 HA4.5 VP... HA4.5 12 4.5 3 0/-0.15 1.75 8.6° 0.1 1 0.3 35° 3° 4 11 MWI12 164 5/16-24UNF VP... 5/16-24 12 .312" .261" 24 TPI 2.65° .0056" 60° 4 15.5
MWI12 164 HA5.0 VP... HA5.0 12 5.0 3.5 0/-0.15 1.75 7.6° 0.2 1 0.3 35° 3° 4 11 MWI12 164 3/8-24UNF VP... 3/8-24 12 .375" .323" 24 TPI 2.18° .0056" 60° 4 17.5

6 Old Stage Road, Westfield MA 01085


94 Not all Catalog Items are Stocked. Please call for Availability 95
Ph: (413) 562-4800 ~ Fax: (413) 562-4802 ~ www.genswiss.com
Compact Straddle Knurl Holders Axial Feed Knurling Holders
Compact design makes it ideal for use on screw machines and CNC lathes when axial feed

Knurling Solution knurling from the turret. Parts are self supported and they can extend through the shank for
long jobs. We recommend using CONVEX Knurl Dies with this style Knurl Holder. Can also be
adapted for burnishing and internal knurling
for small parts

Ideal for Long Knurled Parts


Specifically designed for Swiss-type Spring-loaded for
machines; our low profile straddle knurl easy setting
holders keep interference to a minimum Produce Straight or Diamond Patterns
within the tooling envelope of most
machines while ensuring adjacent tool
positions are available to maximize tooling Adjustable for a Range of Part Diameters
capacity.
Split shank
L design allows
for knurl OD E
adjustment

B
*Intended for gang slide use. A C
(R)
Create Perfect Knurls Range

Eliminates Workpiece Deflection Knurl Knurl


Part Number A B C D E
Series Range
Replaceable wear shims KHE-3DBP-625 1.75 1.25 3.855 .625 .390
Low Interference BP .060- .475
ensure long service life
KHE-3DBP-750 1.75 1.25 3.855 .750 .475
KHE-3DEP-625 1.75 1.25 3.855 .625 .390
EP .090- .475
Part No. Shank L R Wheel Dimensions KHE-3DEP-750 1.75 1.25 3.855 .750 .475
KHS-2BPR-375.1 .375" 2.7" 0-.394" 5/16" x 1/8" x 5/32" KHE-3DGK-625 3.00 1.60 4.90 .625 .390
KHS-2EPR-500.3 .500" 3.24" 0-.750" 1/2" x 3/16" x 3/16" KHE-3DGK-750 GK .140-.940 3.00 1.60 4.90 .750 .475
KHS-2EPR-625.3 .625" 3.24" 0-.750" 1/2" x 3/16" x 3/16" KHE-3DGK-1000 3.00 1.60 4.90 1.00 .718
6 Old Stage Road, Westfield MA 01085
96 Not all Catalog Items are Stocked. Please call for Availability 97
Ph: (413) 562-4800 ~ Fax: (413) 562-4802 ~ www.genswiss.com
Compact Bump-Knurling Holders Standard and Axial Feed Knurl Dies
Conventional "bump" knurling is a cost effective way to produce knurled features on Genevieve Swiss offers a full line of precision
the outer diameter of parts. knurling tools for Swiss-Type applications.

STANDARD

BEVELED
Optional wheel geometries are available to suit

CONVEX
Single Die Bump Knurling Holders your specific needs. More options are available
in addition to what is listed below. Call for
Knurl details or to discuss applications.
Part Number A B C D E
Series
KHB-1BPR-312 .312 .500 4.0 .312 .050 Standard Knurl Dies for Bump Knurling
BP
KHB-1BPR-375 .375 .562 4.0 .375 .050 Precision Lapped Tooth Forms
KHB-1EPR-500 EP .500 .750 3.5 .500 .090 Provide Superior Knurled Surfaces
Force
KHB-1GKR-625 GK .625 .937 4.0 .625 .090
HSS Vacuum Hardened to
C Approximately 63 Rockwell C.

Sides and Bore are Finish Ground


to Maintain Close Tolerances
E Holder Features:
- Carbide Axles Available Coated on Request
- Ground Shanks
- Left Handed Available Knurl Wheel Straight 30° Right 30° Left 30° Available Pitch
A 30° Male
Series Dimensions Tooth Hand Hand Female Teeth per Inch (TPI)

B D OD x ID x Width

BP 5/16 x 1/8 x 5/32 KDS-BPS0- KDR-BPR0- KDL-BPL0- KDD-BPM0- KDD-BPF0- 20, 25, 30, 35, 40, 50, 60, 70, 80, 90, 100
EP 1/2 x 3/16 x 3/16 KDS-EPS0- KDR-EPR0- KDL-EPL0- KDD-EPM0- KDD-EPF0- 16, 20, 25, 30, 32, 35, 40, 50, 80
GK 5/8 x 1/4 x 1/4 KDS-GKS0- KDR-GKR0- KDL-GKL0- KDD-GKM0- KDD-GKF0- 12, 16, 20, 25, 30, 32, 35, 40, 50, 80
KN 3/4 x 1/4 x 1/4 KDS-KNS0- KDR-KNR0- KDL-KNL0- KDD-KNM0- KDD-KNF0- 16, 20, 25, 30, 32, 35, 40, 50, 80
Compact Double-Die Bump Style Knurl Holders All Wheels Also Available in DIAMETRAL PITCH Configurations: 64DP, 96DP, 128DP, 160DP

Knurl
Part Number A B C D E
Series
CONVEX Series Knurl Dies for Axial Feeding
KHB-2EPR-500 .500 1.0 4.0 .312 .075
EP
KHB-2EPR-625 .625 1.0 4.0 .375 .075 Hi-Cobalt HSS treated with ferritic Ideal for Axial feeding
nitrocarburizing is standard on all applications, including
CONVEX Knurls. Straddle Knurling
C Cost effective solution
.650" Full-Form Convex Relief Spreads Out
for producing diamond Forces Providing Smoother Finish
pattern knurls on Swiss-
E Type Machines. The ULTIMATE Knurling Die for Feed
Swiss-Type Straddle Knurling

Holder Features: Knurl Series


Wheel Straight 30° Right 30° Left Available Pitch
- Carbide Axles Dimensions Tooth Hand Hand Teeth per Inch (TPI)
A
B .540" - Ground Shanks OD x ID x Width
- Axial Feed Capability
EP 1/2 x 3/16 x 3/16 KDS-EPSV- KDR-EPRV- KDL-EPLV- 16, 20, 25, 30, 32, 35, 40, 50, 80
GK 5/8 x 1/4 x 1/4 KDS-GKSV- KDR-GKRV- KDL-GKLV- 12, 16, 20, 25, 30, 32, 35, 40, 50, 80
KN 3/4 x 1/4 x 1/4 KDS-KNSV KDR-KNRV- KDL-KNLV- 16, 20, 25, 30, 32, 35, 40, 50, 80
All Wheels Also Available in DIAMETRAL PITCH Configurations: 64DP, 96DP, 128DP, 160DP
6 Old Stage Road, Westfield MA 01085
98 Ph: (413) 562-4800 ~ Fax: (413) 562-4802 ~ www.genswiss.com 99
PRECISION SLITTING SAW ARBORS INCH & METRIC SIZES FOR SWISS MACHINES
Basic Metric Arbors High Precision Metric Saw Arbors - Flange Mount Type
Economical and ready for use, these pre-hardened hex nut saw arbors provide the average application with a cost Hard to find metric saw arbors provide maximum saw balance and stability with the flange mount design. The
effective solution to hold saws with TIR less than .0005”. Made in the USA unique design applies pressure to the outward edge of the flange ensuring the greatest gripping power at
L3 L2 L1 L4 the outer most edge to prevent slipping. Uses countersunk screw and flange washer to apply holding force.
Measured TIR is less than .0004”. Swiss Made

L3 L2 L1

D3 D2 D1 D4

Part No. D1 x L1 D2 x L2 D3 xL3 D4 X L4


SAS-N1970-1970 5 x 3mm 7 x 16mm 5 x 35mm 7 x 9.5mm D3 D2 D1
SAS-N0507-0738 5 x 3mm N/A 7 x 32mm 7 x 9.5mm

Standard Precision Combination Arbors - Screw Type Part No. D1 x L1 D2 x L2 D3 x L3


Combination Arbors provide added flexibility to hold an extra tool such as an end mill or drill in combination with SAM-F0510-1000 5.0 x 1.0 mm 9 x 9mm 5 x 38
a saw, perfect for Swiss Type Machines & Gang-style lathes with limited live tool capacity. The tool is held centered SAM-F0510-1001 5.0 x 1.0 mm 12 x 10mm 7 x 38
with two set screws at 180° positions. The pre-hardened material provides excellent wear and durability for most SAM-F0813-1007 8.0 x 1.3 mm 18 X 14mm 7 x 38
applications with minimal saw run-out. The shoulder screw design provides increased mounting length for wider SAM-F0815-1010 8.0 x 1.5 mm 14 x 14mm 10 x 52
saws. Made in the USA SAM-F0840-1012 8.0 x 4.0 mm 14 x14mm 10 x 52
L3 L1 L2
SAM-F1025-1015 10.0 x 2.5 mm 20 x 20mm 13 x 52
SAM-F1325-1016 13.0 x 2.5 mm 22 x 22mm 13 x 52
SAM-F1625-1019 16.0 x 2.5 mm 25 x 25mm 13 x 52

GenSwiss Signature Series Precision Saw Arbors - Nut Type


Our most popular style of slitting saw arbor is now available in guaranteed TIR grades of SAS (under .0005" TIR)
and SAP (under .0002" TIR). Our SAS arbors are adequate for many applications and are an extremely cost effec-
D3 D1 D2 tive method of clamping and holding a carbide slitting saw in your Swiss lathe tool setup. When ULTRA Precsion
is required, the SAP grade is suggested as they are held to stringent quality standards required by discerning
Part No. D1 x L1 D2 x L2 D3 x L3 Max Saw width Tool Bore Swiss-type machinists. Made in the USA
SAC-S2500-276125 .2495” x .300” .394” x .200” .276” x 1.25” ~ .110”
SAC-S2500-394125 .2495” x .375” .394” x .200” .394” x 2.00” ~ .150”
.125” L3 L2 L1 L4

Ultra Precision Combination Arbors - Hex Nut Type (inch & metric)
The Nut Mount Combination Arbor provides additional precision and holding power by applying pressure only on
the outer edge of the mounting nut. This eliminates any chance of eccentricity from high-spots. The addition of
the combined mill or center drill provides additional tool capacity and setup flexibility . TIR measured at less than
.0002". Made in the USA
L3 L2 L1 L4
D3 D2 D1 D4

Standard Precision ULTRA Precision


TIR<.0005" TIR<.0002"
D1 x L1 D2 x L2 D3 x L3 D4 x L4
SAS-N1250-1250 SAP-N1250-1250 .1249 x .030 .197 x .440 .125 x 1.0 .197 x .185
SAS-N1875-1875 SAP-N1875-1875 .1874 x .050 .316 x .500 .187 x 145 .316 x .250
SAS-N2500-2500 SAP-N2500-2500 .2499 x .050 .394 x .500 .250 x 1.45 .394 x .250
D3 D2 D1 D4
SAS-N3125-3125 SAP-N3125-3125 .3124 x .050 .451 x .450 .312 x 1.45 .450 x .312
Part No. D1 x L1 D2 x L2 D3 x L3 D4 x L4 Tool Bore SAS-N3750-3750 SAP-N3750-3750 .3749 x .034 .500 x .600 .375 x 1.2 .500 x .375
SAC-N315-315125 8 x 3mm 9.5 x 16mm 8 x 35mm 9.5 x 9.5mm SAS-N5000-5000 SAP-N5000-5000 .4999 x .052 .625 x .437 .500 x 1.437 .625 x .375
SAC-N375-375125 .3748” x .115” .500” x .625” .375” x 1.375 .500” x .374”
.1250" Metric Shanks Metric Shanks
TIR<.0005" TIR<.0002"
D1 x L1 D2 x L2 D3 x L3 D4 x L4
SAC-N315-315187 8 x 3mm 9.5 x 16mm 8 x 35mm 9.5 x 9.5mm
SAC-N375-375187 .3748” x .115” .500” x .625” .375” x 1.375 .500” x .374” .1875” SAS-N0500-0500 SAP-N0500-0500 5 x 1mm 8 x 11.5mm 5 x 38mm 8.0 x 6.35mm
SAC-N394-394187 10 x 3mm 12.7 x 16mm 10 x 35mm 12.7 x 9.5mm SAS-N0800-0800 SAP-N0800-0800 8 x 1.2mm 11.5 x 11.3mm 8 x 35mm 11.5 x 8.0mm
SAS-N1000-1000 SAP-N1000-1000 10 x 1.2mm 13.5 x 16.6mm 10 x 30mm 13.5 x 8.0mm

6 Old Stage Road, Westfield MA 01085


100 Ph: (413) 562-4800 ~ Fax: (413) 562-4802 ~ www.genswiss.com 101
-NEW- Ti-Lock Swiss Clamp Tooling -NEW- ER Taper-Integrated Swiss-Type Tooling

SAW
Ti-Loc
SwissClamp NEW
MILL
Patent Pending BORE
No special holding nuts required!
Twist and snap into any ER clamping nut.

Preset Gage Length

Sa w
t i n g
o r Slit ng.
i
on f l Hold
Taper-Integrated Small Tooling
u t i provides unparalelled ease of use for

E R Sol ndmil Advanced Productivity!

B ETT icro E Ti-Loc SwissClamp


A or M Addtional Sizes Available. Call for Details
Ti-Loc Saw Arbors or visit www.genswiss.com

Introducing the newest GenSwiss Signature product, L1 L2


Part No. D1 D2 L1 L2 Taper
The Ti-Loc SwissClamp System. This Taper-integrated SAT-16-3.18-064250 .125" 6.4mm 25mm 9mm ER16
small tooling system is designed to work with virtually SAT-16-4.76-095250 .187" 9.5mm 25mm 9mm ER16
any tool holder that employs the dual angle ER collet SAT-16-6.35-095250 .250" 9.5mm 25mm 9mm ER16
system (DIN6499) SAT-16-7.94-095250 .312" 9.5mm 25mm 9mm ER16
SAT-16-5.00-095250 5mm 9.5mm 25mm 9mm ER16
• Direct Mount to ANY ER Taper Live or Static Tool Position SAT-16-8.00-095250 8mm 9.5mm 25mm 9mm ER16
D2 D1 D2
Recommended MAX. SAW THICKNESS: ~2mm / .080"
• Reduces Tolerance “Stacking” for Better TIR

Ti-Loc Extensions
Addtional Sizes Available. Call for Details
• Increases Rigidity During Slitting Operations or visit www.genswiss.com
L1
• Extends the Reach of Micro-Endmills and Small Shank Tools Part No. L1 D1 D2 Taper
CTE-16-3.18-095250 1/8” 9.5mm ER16
oon • Enables QUICK CHANGE of tooling
ng S
CTE-16-4.76-095250 3/16” 9.5mm ER16
i 25mm
Com • Use ANY Standard ER Nut for Clamping
CTE-16-3.00-095250 3mm 9.5mm ER16
D2 D1
CTE-16-5.00-095250 5mm 9.5mm ER16
6 Old Stage Road, Westfield MA 01085
102 Not all Catalog Items are Stocked. Please call for Availability 103
Ph: (413) 562-4800 ~ Fax: (413) 562-4802 ~ www.genswiss.com
Solid Carbide Slitting Saws Solid Carbide Slitting Saws
Genevieve Swiss Industries carries a full Inch Sized Carbide Saws - Coarse Tooth Configuration - MADE IN USA
line of Solid Carbide Slitting Saws directly OD 1/4" 1/2" 5/8" 3/4" 1.00" 1-1/4"
imported from Switzerland. Available from ID 1/8" 1/8" or 3/16" 1/4" 1/4" or 5/16" 1/4" or 3/8" 5/16" or 3/8"
stock in either fine and extra-fine tooth
Width NU M B ER OF TEE TH
configurations with teeth counts ranging Range = .010" - .065" 12 14 16 18 20 22
from 40-120 teeth per saw Standard Width Tolerance: +/- .0005"

Our Solid Carbide Saws Feature: Special Tooth Geometries Available:


Precision Ground Accuracy Full Radius Teeth
Superior Surface Finish V-Cutter Teeth
High Tooth Count for Cutting Hard Metals Staggered Teeth
Side Clearance Custom Saws available as well.
Call to discuss your application
Common Metric Sizes and
Widths are USA Stocked All Custom Saws Quoted Upon Request
Metric Carbide Saws - Standard Tooth Configuration - Swiss Made Metric Carbide Saws - Ultra Fine Tooth Configuration - Swiss Made

OD 15 20 25 25 30 30 40 50 OD 15 20 25 25 30 30
ID 5 5 5 8 5 8 10 13 ID 5 5 5 8 5 8

Width NUM BE R OF TE E T H Width NU M B ER OF TEE TH


0,10 (.0039”) 64 60 60 60 80 80 96 120 0,10 (.0039”) 64 80 80 80 100 100
0,15 (.0059”) 64 60 60 60 80 80 96 120 0,15 (.0059”) 64 80 80 80 100 100
0,20 (.0078”) 64 60 60 80 80 80 96 120 0,20 (.0078”) 64 80 80 80 100 100
0,25 (.0098”) 64 60 60 60 80 80 96 120 0,25 (.0098”) 64 80 80 80 100 100
0,30 (.0118”) 64 60 60 60 80 80 96 120 0,30 (.0118”) 64 80 80 80 100 100
0,35 (.0137”) 64 60 60 60 80 80 96 120 0,35 (.0137”) 64 80 80 80 100 100
0,40 (.0157”) 64 60 60 60 80 80 96 120 0,40 (.0157”) 80 80 80 80 100 100
0,50 (.0196”) 48 60 60 60 70 70 80 96 0,50 (.0196”) 80 80 80 80 100 100
0,55 (.0216”) 48 60 60 60 70 70 80 96 0,55 (.0216”) 80 80 80 80 100 100
0,60 (.0236”) 48 60 60 60 70 70 80 96 0,60 (.0236”) 80 80 80 80 100 100
0,70 (.0275”) 48 60 60 60 70 70 80 96 0,70 (.0275”) 80 80 80 80 100 100
N U M BE R O F T EE TH

N U M BE R O F T EE TH
0,80 (.0314”) 40 48 48 48 60 60 70 80 0,80 (.0314”) 80 80 80 80 100 100
0,85 (.0334”) 40 48 48 48 60 60 70 80 0,85 (.0334”) 80 80 80 80 100 100
0,90 (.0354”) 40 48 48 48 60 60 70 80 0,90 (.0354”) 80 80 80 80 100 100
1,00 (.0393”) 40 48 48 48 60 60 70 80 1,00 (.0393”) 80 80 80 80 100 100
1,05 (.0413”) 40 48 48 48 60 60 70 80 1,05 (.0413”) 80 80 80 80 100 100
1,125 (.0442”) 40 48 48 48 60 60 70 80 1,125 (.0442”) 80 80 80 80 100 100
1,15 (.0452”) 40 48 48 48 60 60 70 80 1,15 (.0452”) 80 80 80 80 100 100
1,20 (.0472”) 40 48 48 48 60 60 70 80 1,20 (.0472”) 80 80 80 80 100 100
1,25 (.0492”) 40 48 48 48 60 60 70 80 1,25 (.0492”) 80 80 80 80 100 100
1,30 (.0511”) 80 80 80 80 100 100 60 70 1,30 (.0511”) 80 80 80 80 100 100
1,40 (.0551”) 40 40 40 40 48 48 60 70 1,40 (.0551”) 80 80 80 80 100 100
1,50 (.0590”) 80 80 80 80 100 100 60 70 1,50 (.0590”) 80 80 80 80 100 100
1,60 (.0629”) 80 80 80 80 100 100 60 70 1,60 (.0629”) 80 80 80 80 100 100
1,70 (.0669”) 80 80 80 80 100 100 60 70 1,70 (.0669”) 80 80 80 80 100 100
2,00 (.0787”) 80 80 80 80 100 100 60 70 2,00 (.0787”) 80 80 80 80 100 100
2,20 (.0866”) 80 80 80 80 100 100 60 70 2,20 (.0866”) 80 80 80 80 100 100
2,50 (.0984”) 80 80 80 80 100 100 60 70 2,50 (.0984”) 80 80 80 80 100 100
3,00 (.1181”) 80 80 80 80 100 100 60 70 3,00 (.1181”) 80 80 80 80 100 100
= USA Stocked Sizes Typical Width Tolerance: +/- .0002" = USA Stocked Sizes Typical Width Tolerance: +/- .0002"

6 Old Stage Road, Westfield MA 01085


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Ph: (413) 562-4800 ~ Fax: (413) 562-4802 ~ www.genswiss.com
Advanced Precision Micro Tool Holders Ideal for Micro Drilling in Swiss Machines

Extreme Concentricity

NEW
Advanced Precision Collet Sleeves
for Micro Drills
TIR < .0002"
12mm
L1

D1
Part No. Collet D1 L1
CS-CHK-127-026 CHK .500" 26mm
CS-CHK-190-076 CHK .750" 76mm
CS-CHK-254-121 CHK 1.00" 121mm
**Note: Clamping Nut NOT Included**

Precision CHK Collets 0.5mm - 5.8mm ID


Size P/N Size P/N Size P/N Size P/N
Introducing our NEW GenSwiss Micro Drill Holders 0.5mm CC-CHK-0.5 1.9mm CC-CHK-1.9 1/8" CC-CHK-3.175 4.5mm CC-CHK-4.5
for a new standard in holding micro drills in CNC Swiss 0.6mm CC-CHK-0.6 2.0mm CC-CHK-2.0 3.2mm CC-CHK-3.2 4.6mm CC-CHK-4.6
Machines and Precision Lathes. 0.7mm CC-CHK-0.7 2.1mm CC-CHK-2.1 3.3mm CC-CHK-3.3 4.7mm CC-CHK-4.7
0.8mm CC-CHK-0.8 2.2mm CC-CHK-2.2 3.4mm CC-CHK-3.4 3/16” CC-CHK-4.76
0.9mm CC-CHK-0.9 2.3mm CC-CHK-2.3 3.5mm CC-CHK-3.5 4.8mm CC-CHK-4.8
Take the NEXT STEP in precision micro drilling 1.0mm CC-CHK-1.0 2.35mm CC-CHK-2.35 3.6mm CC-CHK-3.6 4.9mm CC-CHK-4.9
performance to meet today’s ever changing demands 1.1mm CC-CHK-1.1 2.4mm CC-CHK-2.4 3.7mm CC-CHK-3.7 5.0mm CC-CHK-5.0
for high performance, tight tolerance micro parts 1.2mm CC-CHK-1.2 2.5mm CC-CHK-2.5 3.8mm CC-CHK-3.8 5.1mm CC-CHK-5.1
1.3mm CC-CHK-1.3 2.6mm CC-CHK-2.6 3.9mm CC-CHK-3.9 5.2mm CC-CHK-5.2
production. 1.4mm CC-CHK-1.4 2.7mm CC-CHK-2.7 4.0mm CC-CHK-4.0 5.3mm CC-CHK-5.3
1.5mm CC-CHK-1.5 2.8mm CC-CHK-2.8 4.1mm CC-CHK-4.1 5.4mm CC-CHK-5.4
1.6mm CC-CHK-1.6 2.9mm CC-CHK-2.9 4.2mm CC-CHK-4.2 5.5mm CC-CHK-5.5
1.7mm CC-CHK-1.7 3.0mm CC-CHK-3.0 4.3mm CC-CHK-4.3 5.6mm CC-CHK-5.6
1.8mm CC-CHK-1.8 3.1mm CC-CHK-3.1 4.4mm CC-CHK-4.4 5.7mm CC-CHK-5.7
5.8mm CC-CHK-5.8

Accessory Components

Desc P/N Desc P/N


Nut 1017-000100 Wrench 1035-000114

**Note: (1) Clamping Nut and Wrench Required**

6 Old Stage Road, Westfield MA 01085


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SWISS PRECISION COLLET SLEEVES METRIC & INCH SIZED SHANKS
L1 L2

Precision Swiss
Tool Holding
D1 D2
ER Style Collets are the tool holding system
of choice for use in Swiss-Type machine Precision ER Collet Sleeves - Inch Shanks
applications. Part No. Collet D1 D2 L1 L2
CS-11G-158-030 ER11 .625" 16mm 30mm 12mm
CS-11P-158-050 ER11 .625" 16mm 50mm 12mm
Swiss Precision collet sleeves provide rigid &

COLLETS & SLEEVES


CS-11P-158-100 ER11 .625" 16mm 100mm 12mm
accurate holding of ID tooling. These collet CS-11P-190-070 ER11 .750" 16mm 70mm 12mm
sleeves feature ground shanks and tapers.
Mini nuts are used to reduce interference and CS-16P-158-075 ER16 .625" 22mm 75mm 18mm
to make setup and tool changing easier than CS-16P-190-035 ER16 .750" 22mm 35mm 18mm
collet sleeves with hexagonal clamping nuts. CS-16P-190-050 ER16 .750" 22mm 50mm 18mm
CS-16P-190-070 ER16 .750" 22mm 70mm 18mm
CS-16P-190-100 ER16 .750" 22mm 100mm 18mm
CS-16i-190-120* ER16 .750" 22mm 120mm 18mm

CS-16P-254-045G ER16 1.00" 22mm 21.6mm 18mm


CS-16i-254-065 ER16 1.00" 22mm 65mm 18mm
CS-16i-254-075 ER16 1.00" 22mm 75mm 18mm
Locking flat prevents damage to sleeve shank and provides CS-16P-254-080 ER16 1.00" 22mm 80mm 18mm
CS-16P-254-100 ER16 1.00" 22mm 100mm 18mm
orientation for use with boring bars. CS-16P-254-130 ER16 1.00" 22mm 130mm 18mm

CS-20i-254-065 ER20 1.00" 28mm 65mm 28mm


Precision ground & case hardened for accuracy and precision CS-20i-254-140 ER20 1.00" 28mm 140mm 28mm
*No stop screw

Precision ER Collet Sleeves - Metric Shanks


Part No. Collet D1 D2 L1 L2
Internal stop screw prevents tool pushback CS-11P-200-070 ER11 20mm 16mm 70mm 12mm

CS-16P-200-035 ER16 20mm 22mm 35mm 18mm


CS-16P-200-050 ER16 20mm 22mm 50mm 18mm
CS-16P-200-070 ER16 20mm 22mm 70mm 18mm
Can be used for coolant-thru applications
CS-16P-200-100 ER16 20mm 22mm 100mm 18mm
CS-16R-220-070 ER16 22mm 22mm 70mm 18mm
Uses ER Collets CS-16P-250-060* ER16 25mm 28mm 60mm 18mm
Locking Flat Stop Screw CS-16P-250-100* ER16 25mm 28mm 100mm 18mm
CS-16P-250-160* ER16 25mm 28mm 160mm 18mm

Thru-bore for CS-20i-220-080 ER20 22mm 28mm 80mm 28mm


coolant
delivery CS-25R-220-070 ER25 22mm 35mm 70mm 47mm
ER Mini-Nut *Includes hex-style nut
6 Old Stage Road, Westfield MA 01085
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COOLANT FED COLLET SLEEVES DOUBLE ENDED COLLET SLEEVES
Specifically designed for use with High-
Pressure coolant delivery systems, these
collet sleeves feature NPTs built in for easy
integration into your coolant system. A cost
effective way to add coolant-thru capability
to your drilling or boring applications.

These can be used with sealed coolant style


ER collets or with standard ER collets. When
using standard collets, it is recommended
that a coolant sealing disc and coolant
nut be used to facilitate the coolant flow
through the tool.

Double ended collet sleeves increase


L1 L2 ID tooling capacities as well as enable
simultaneous main and subspindle
operations to be performed.
NPT
Thread Genevieve Swiss tool holder shanks are
Adds Additional
precision ground and case hardened to
ensure a high level of accuracy.
ID Tool Positions
D1 D2

Part No. Collet D1 D2 L1 L2 NPT


CS-11G-190-045C ER11 .750" 16mm 36mm 14mm 1/8" L
CS-11G-190-072C ER11 .750" 16mm 63mm 14mm 1/8"

CS-16B-190-040C ER16 .750" 22mm 40mm 18mm 1/4"


CS-16B-190-060C ER16 .750" 22mm 60mm 18mm 1/4" D2
CS-16B-190-085C ER16 .750" 22mm 85mm 18mm 1/4"

CS-20B-254-050C ER20 1.00" 28mm 50mm 19mm 3/8"


CS-20B-254-085C ER20 1.00" 28mm 85mm 19mm 3/8" D1
L1 L2 24mm

Inch Shanks Metric Shanks


Part No. Collet D1 D2 L Part No. Collet D1 D2 L
CS-11G-158-075D ER11 .625" 16mm 75mm CS-11i-160-090D ER11 16mm 16mm 90mm
CS-11i-200-070D ER11 20mm 16mm 70mm
D1 33mm D2 CS-11T-190-065D ER11 .750" 16mm
65mm
CS-11T-190-085D ER11 .750" 16mm
85mm CS-16i-220-110D ER16 22mm 22mm 110mm
Part No. Collet D1 D2 L1 L2 Coolant Fitting CS-11T-190-100D ER11 .750" 16mm
100mm CS-16i-220-130D ER16 22mm 22mm 130mm
CS-11M-200-075* ER11 20mm 16mm 75mm 13mm #4JIC M10x1 CS-11T-190-125D ER11 .750" 16mm
125mm
CS-11M-200-055 ER11 20mm 16mm 55mm 30mm #4JIC 1/8" NPT CS-20R-320-110D ER20 32mm 28mm 110mm
CS-16i-190-110D ER16 .750" 22mm 110mm CS-20R-320-130D ER20 32mm 28mm 130mm
CS-16M-200-055 ER16 20mm 22mm 55mm 31mm #4JIC 1/8" NPT CS-16P-254-085D ER16 1.00" 22mm 85mm
CS-16M-220-055 ER16 22mm 22mm 55mm 31mm #4JIC 1/8" NPT CS-16P-254-120D ER16 1.00" 22mm 120mm
*Coolant fitting located on back end of shank, also excludes 33x24mm 'head'
6 Old Stage Road, Westfield MA 01085
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Quick Change Collet Sleeves Double Ended Quick Change Collet Sleeves

Quick Change
Tool Holding Solutions
D1

These collet sleeves are cost effective solutions Double Ended Shanks w/ clamping nuts
to tool holding and are available in a variety Part No. Collet D1 OAL
of both Inch and Metric sized shank diameters. CQS-S16-0750-CDE ER16 .750" 4.5"
CQS-S16-1000-CDE ER16 1.00" 4.5"
Also featuring a solid shank for rigidity and CQS-S20-1000-CDE ER20 1.00" 4.5"
a side coolant port for connection to a high- Metric Shanks
pressure coolant delivery system. Every unit has CQS-S16-0866-CDE ER16 22mm 114mm
a notched collet taper for easy tool orientation CQS-S16-0984-CDE ER16 25mm 95mm
CQS-S20-1259-CDE ER20 32mm 118mm
when combined with Quick-Change boring bar
adaptors.
Braided Steel High-Pressure Coolant Lines
Locking Flat Coolant Port L1 For use with all Quick-Change Collet sleeves and Tool Holders
37° flared 1/4" tube w/ JIC fitting (female)
Part No. Description M5x.8 straight fitting (male)
CQS-CB6 6" Stainless Coolant Line
D1
CQS-CB8 8" Stainless Coolant Line t
Locating
CQS-CB12 12" Stainless Coolant Line
Notch
Shank ONLY Shank w/ nut CQS-CB16 16" Stainless Coolant Line

Spare ER Collet Nuts


For use with all Quick-Change Collet sleeves and Tool Holders
Part No. ER Size Nut Thread

CQS-NT160001 ER16 M19 x 1.0


Part No. Collet D1 L1 OAL Part No. Collet D1 L1 OAL
t
CQS-NT200001 ER20 M24 x 1.0
CQS-SS-160500 ER16 .500" 1.1" 4.5" CQS-S16-0500-CSE ER16 .500" 1.1" 4.5"
CQS-SS-160625 ER16 .625" 1.1" 4.5" CQS-S16-0625-CSE ER16 .625" 1.1" 4.5" CQS-NT250001 ER25 M32 x 1.5
CQS-SS-160750 ER16 .750" 1.1" 4.5" CQS-S16-0750-CSE ER16 .750" 1.1" 4.5"
CQS-SS-161000 ER16 1.00" 1.1" 4.5" CQS-S16-1000-CSE ER16 1.00" 1.1" 4.5"
CQS-SS-200750 ER20 .750" 1.2" 4.5" CQS-S20-0750-CSE ER20 .750" 1.2" 4.5"
Quick Change Collets Quick Change Bore Adaptors
CQS-SS-201000 ER20 1.00" 1.2" 4.5" CQS-S20-1000-CSE ER20 1.00" 1.2" 4.5"
Presetable collets for use These adaptors are
CQS-SS-201250 ER20 1.25" 1.2" 4.5" CQS-S20-1250-CSE ER20 1.25" 1.2" 4.5"
with ANY ER-Style collet designed for use with the
Metric Shanks Metric Shanks holder. Enables quick notched Quick-Change
CQS-SS-160787 ER16 20mm 28mm 71mm CQS-S16-0787-CSE ER16 20mm 28mm 71mm changeover of ID tools in collet holders. They provide
CQS-SS-160866 ER16 22mm 28mm 118mm CQS-S16-0866-CSE ER16 22mm 28mm 118mm ANY machine using ER easy locating of axial and
CQS-SS-160984S ER16 25mm 28mm 60mm CQS-S16-0984-CSE ER16 25mm 28mm 95mm collets for tool holding. radial position for boring
CQS-SS-160984 ER16 25mm 28mm 95mm CQS-S20-0866-CSE ER20 22mm 30mm 114mm tools
CQS-SS-200866 ER20 22mm 30mm 114mm CQS-S20-1260-CSE ER20 32mm 30mm 118mm
CQS-SS-201260 ER20 32mm 30mm 118mm ER25, 32 & 40 sizes are available as well, Call for details See Page 106 for details See Page 107 for details

6 Old Stage Road, Westfield MA 01085


112 Ph: (413) 562-4800 ~ Fax: (413) 562-4802 ~ www.genswiss.com 113
Quick Change Collet Adaptors Quick Change Collet Adaptors

Simplifies Setup and Easily Locate Boring Bar


Decreases Downtime Axial & Radial Position
Quick Change collet adaptors make it easier to Quick Change Boring adaptors make it fast
control quality in your shop. These adaptors and simple to locate center position for
make it simple to have preset tooling available, boring bars when combined with notched ER
eliminating the need to touch off the tool holders. A simple locating pin rests within the
after a routine change. This also enables less notched holder ensuring accurate centering.
experienced machine operators to be more These solid bushings utilize the ER collet
productive. system to securely hold a boring bar in a rigid
fashion. Axial length can be easily set using
any form of presetting device.
Quick Change
System Components ER Collet Locating Notch Locating Pin Tool
ER Adaptor

Quick Change
Boring Adaptor Holding Nut
ER Nut Collet Holder
Any ER Holder 'Middle Nut'
Part No. ER Size Bore Nut Thread
ER Size Set Screws
CQS-SH16-12501 .125" M19 x 1
CQS-SH16-18701 .1875" M19 x 1
Preset spare tooling CQS-SH16-25001 ER16 .250" M19 x 1 Bore Diameter
CQS-SH16-31201 .3125" M19 x 1
CQS-SH16-37501 .375" M19 x 1
Removable
Decreases downtime Location Pin
Additional Size Options Available, please call.

Part No. ER Size Bore Nut Thread


Can be used as an extension CQS-SH20-125 .125" M24 x 1
CQS-SH20-1875 .1875" M24 x 1
CQS-SH20-250 ER20 .250" M24 x 1
CQS-SH20-3125 .3125" M24 x 1
CQS-SH20-375 .375" M24 x 1
Part No w/ Collet Middle Nut Part No. Middle Nut
Adaptor Collet Adaptor Collet
(specify size) Thread Assembly Only Thread
CQS-AS11-0801-xxx ER11 to ER8 ER8 M13 x .75 CQS-AS11-0803 ER11 to ER8 ER8 M13 x .75
CQS-AS11-0802-xxx ER11 to ER8 ER8 M14 x .75 CQS-AS11-0804 ER11 to ER8 ER8 M14 x .75 Endmilling Punch Broaching
CQS-AS16-1101-xxx ER16 to ER11 ER11 M19 x 1 CQS-AS16-1103 ER16 to ER11 ER11 M19 x 1
Other Uses:

Solid ER holders can be used When orientation of an internal


CQS-AS16-1102-xxx ER16 to ER11 ER11 M22 x 1.5 CQS-AS16-1104 ER16 to ER11 ER11 M22 x 1.5 as a rigid holding device for polygon profile is crucial, a solid ER
CQS-AS20-1601-xxx ER20 to ER16 ER16 M24 x 1 CQS-AS20-1603 ER20 to ER16 ER16 M24 x 1
carbide endmills, reducing holder can be used to securely hold
CQS-AS20-1601-xxx ER20 to ER16 ER16 M25 x 1.5 CQS-AS20-1604 ER20 to ER16 ER16 M25 x 1.5
chatter and helping increase a punch broach tool to accurately
*replace xxx with desired collet size in nominal inch or mm sizes
surface finishes. Can also be align the tool to center and ensure
used as an extension to get perfect alignment of the profile
closer to the work piece. orientation
All Quick Change assemblies can be ordered with or without an ER
114
collet. Specify collet size at time of order if needed. 6 Old Stage Road, Westfield MA 01085
115
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ER COLLETS THE ORIGINAL ER COLLET
T.I.R < .0004" Standard Coolant-Thru ER Collets
T.I.R < .0002" Ultra-Precision
For High Pressure Coolant Applications
The Best ER Collet on the Market
No Rubber Seals to Blow Out

Add 'UP' to Part No. for ULTRA-PRECISION Rated to 2000 psi of pressure

Ultra-Precision T.I.R. < .0002"


Size ER08 ER11 ER16 ER20 Range
1/16" CC-ER08i-1/16 CC-ER11i-1/16 CC-ER16i-1/16 .0425” - .0625”
Metric Inch
INCH ER COLLETS

3/32" CC-ER11i-3/32 CC-ER16i-3/32 .0738” - .0938”


1/8" CC-ER08i-1/8 CC-ER11i-1/8 CC-ER16i-1/8 CC-ER20i-1/8 .1050” - .1250” Size ER16 ER20 Range Size ER16 ER20 Range
5/32" CC-ER11i-5/32 CC-ER16i-5/32 .1363” - .1563”
3mm CK-ER16-03.0 CK-ER20-03.0 3.00 1/8" CK-ER16i-1/8 CK-ER20i-1/8 .1250”
3/16" CC-ER08i-3/16 CC-ER11i-3/16 CC-ER16i-3/16 CC-ER20i-3/16 .1675” - .1875”
4mm CK-ER16-04.0 CK-ER20-04.0 4.00 3/16" CK-ER16i-3/16 CK-ER20i-3/16 .1875”
7/32" CC-ER11i-7/32 CC-ER16i-7/32 .1988” - .2188”
5mm CK-ER16-05.0 CK-ER20-05.0 4.50 - 5.00 1/4" CK-ER16i-1/4 CK-ER20i-1/4 .2300” - .2500”
1/4" CC-ER11i-1/4 CC-ER16i-1/4 CC-ER20i-1/4 .2300” - .2500”
6mm CK-ER16-06.0 CK-ER20-06.0 5.50 - 6.00 5/16" CK-ER16i-5/16 CK-ER20i-5/16 .2929” - .3125”
9/32" CC-ER16i-9/32 .2413” - .2813”
7mm CK-ER16-07.0 CK-ER20-07.0 6.50 - 7.00 3/8" CK-ER16i-3/8 CK-ER20i-3/8 .3556” - .3750”
5/16" CC-ER16i-5/16 CC-ER20i-5/16 .2725” - .3125”
8mm CK-ER16-08.0 CK-ER20-08.0 7.50 - 8.00 7/16" CK-ER20i-7/16 .4177" - .4375"
11/32" CC-ER16i-11/32 .3038” - .3438”
9mm CK-ER16-09.0 CK-ER20-09.0 8.50 - 9.00 1/2" CK-ER20i-1/2 .4803" - .5000"
3/8" CC-ER16i-3/8 CC-ER20i-3/8 .3350” - .3750”
10mm CK-ER16-10.0 CK-ER20-10.0 9.50 - 10.00
13/32" CC-ER16i-13/32 .3663” - .4063”
11mm CK-ER20-11.0 10.50 - 11.00
7/16" CC-ER20i-7/16 .3975" - .4375"
12mm CK-ER20-12.0 11.50 - 12.00
1/2" CC-ER20i-1/2 .4600" - .5000"
13mm CK-ER20-13.0 12.50 - 13.00

Size ER08 ER11 ER16 ER20 Range


1mm CC-ER08-01.0 CC-ER11-01.0 CC-ER16-01.0 CC-ER20-01.0 0.50 - 1.00 Micro-Bore ER Collets
1.5mm CC-ER08-01.5 CC-ER11-01.5 CC-ER16-01.5 CC-ER20-01.5 1.00 - 1.50
2mm CC-ER08-02.0 CC-ER11-02.0 CC-ER16-02.0 CC-ER20-02.0 1.50 - 2.00
2.5mm CC-ER08-02.5 CC-ER11-02.5 CC-ER16-02.5 CC-ER20-02.5 2.00 - 2.50 Special Design Enables Holding of Micro-Tools
3mm CC-ER08-03.0 CC-ER11-03.0 CC-ER16-03.0 CC-ER20-03.0 2.50 - 3.00
METRIC ER COLLETS

3.5mm CC-ER08-03.5 CC-ER11-03.5 CC-ER16-03.5 CC-ER20-03.5 3.00 - 3.50 Clamps Nominal Diameters with h7 Tolerances
4mm CC-ER08-04.0 CC-ER11-04.0 CC-ER16-04.0 CC-ER20-04.0 3.50 - 4.00
4.5mm CC-ER08-04.5 CC-ER11-04.5 CC-ER16-04.5 CC-ER20-04.5 4.00 - 4.50
5mm CC-ER08-05.0 CC-ER11-05.0 CC-ER16-05.0 CC-ER20-05.0 4.50 - 5.00
5.5mm CC-ER11-05.5 CC-ER16-05.5 CC-ER20-05.5 5.00 - 5.50 Clamping
6mm CC-ER11-06.0 CC-ER16-06.0 CC-ER20-06.0 5.50 - 6.00 Size ER08 ER11 ER16 Diameter h7
6.5mm CC-ER11-06.5 CC-ER16-06.5 CC-ER20-06.5 6.00 - 6.50
0.2mm CM-ER08-0.20 CM-ER11-0.20 CM-ER16-0.20 0.2mm .0079"
7mm CC-ER11-07.0 CC-ER16-07.0 CC-ER20-07.0 6.50 - 7.00
MICRO COLLETS

0.3mm CM-ER08-0.30 CM-ER11-0.30 CM-ER16-0.30 0.3mm .0118"


7.5mm CC-ER16-07.5 CC-ER20-07.5 7.00 - 7.50
0.4mm CM-ER08-0.40 CM-ER11-0.40 CM-ER16-0.40 0.4mm .0157"
8mm CC-ER16-08.0 CC-ER20-08.0 7.50 - 8.00
0.5mm CM-ER08-0.50 CM-ER11-0.50 CM-ER16-0.50 0.5mm .0197"
8.5mm CC-ER16-08.5 CC-ER20-08.5 8.00 - 8.50
0.6mm CM-ER08-0.60 CM-ER11-0.60 CM-ER16-0.60 0.6mm .0236"
9mm CC-ER16-09.0 CC-ER20-09.0 8.50 - 9.00
0.7mm CM-ER08-0.70 CM-ER11-0.70 CM-ER16-0.70 0.7mm .0276"
9.5mm CC-ER16-09.5 CC-ER20-09.5 9.00 - 9.50
0.8mm CM-ER08-0.80 CM-ER11-0.80 CM-ER16-0.80 0.8mm .0315"
10mm CC-ER16-10.0 CC-ER20-10.0 9.50 - 10.00
0.9mm CM-ER08-0.90 CM-ER11-0.90 CM-ER16-0.90 0.9mm .0354"
10.5mm CC-ER20-10.5 10.00 - 10.50
11mm CC-ER20-11.0 10.50 - 11.00
11.5mm CC-ER20-11.5 11.00 - 11.50
12mm CC-ER20-12.0 11.50 - 12.00
12.5mm CC-ER20-12.5 12.00 -12.50
13mm CC-ER20-13.0 12.50 - 13.00
6 Old Stage Road, Westfield MA 01085
116 Not all Catalog Items are Stocked. Please call for Availability 117
Ph: (413) 562-4800 ~ Fax: (413) 562-4802 ~ www.genswiss.com
Collet Sets PCM® Axial Floating Tap Collets - The Originals
REGO-FIX® ER Collets are world PCM floating tapping collets are an
reknown for their precision accuracy, economical solution to replace expensive
quality and durability. Featuring tapping sleeves and eliminate tapping
the industry standard lowest T.I.R. error. Ideal for use on machines that do
available, REGO-FIX® ER Collets not have a rigid tapping function.
provide superior tool life while
delivering the greater accuracy that The ET1 floating tap collets can also
Swiss-Type machinists demand. be used with rigid tapping function to
compensate for pitch error due to the
torsional stress that can occur on small
taps eliminating the difference between
the tap and the CNC.
OLDER
Y 'ER' C OLLET H
FITS AN
Tapping Collets (Inch)
Set-Screws Hold
Shank ER11 ER16 ER20 ER25 ER32 Square Tap Tangs
0.141" ET1-12141 ET1-16141 ET1-20141 ET1-25141  
STANDARD PRECISION Collet Sets - T.I.R. < .0004" 0.168" ET1-16168 ET1-20168 ET1-25168 ET1-32168
0.194" ET1-16194 ET1-20194 ET1-25194 ET1-32194
Metric Inch 0.220" ET1-16220 ET1-20220 ET1-25220 ET1-32220
Part No. 0.255" ET1-20255 ET1-25255 ET1-32255
Size Pieces Size Range Part No. Size Pieces Size Range
0.318" ET1-25318 ET1-32318 ER Taper Spring Loaded Center
CC-08R-S09-MSP ER8 9 .5-5mm CC-08R-S3-ISP ER08 3 1/16 - 3/16"
0.323" ET1-25323 ET1-32323 Section Floats Axially
CC-11R-S13-MSP ER11 13 .5-7mm CC-11R-S7-ISP ER11 7 1/16-1/4”
0.367" ET1-25367 ET1-32367
CC-16R-S10-MSP ER16 10 .5-10mm CC-16R-S12-ISP ER16 12 1/16-13/32”
0.381" ET1-25381 ET1-32381
CC-20R-S12-MSP ER20 12 1-13mm CC-20R-S7-ISP ER20 7 1/8-1/2”
0.429" ET1-32429
0.437" ET1-32437

ULTRA PRECISION Collet Sets - T.I.R. < .0002" 0.480" ET1-32480

Metric Inch Tapping Collets (Metric) Tapping Collets (Metric)


Part No. Size Pieces Size Range Part No. Size Pieces Size Range
CC-08R-S09-MUP ER8 9 .5-5mm CC-08R-S3-IUP ER08 3 1/16 - 3/16"
Shank ER11 ER16 ER20 ER25 Shank ER16 ER20 ER25
1mm ET1-12100AL ET1-16100AL 4mm ET1-16400 ET1-20400 ET1-25400
CC-11R-S13-MUP ER11 13 .5-7mm CC-11R-S3-IUP ER11 3 1/8-1/4”
1.4mm ET1-12140 ET1-16140 4.5mm ET1-16450 ET1-20450 ET1-25450
CC-16R-S10-MUP ER16 10 .5-10mm CC-16R-S12-IUP ER16 12 1/16-13/32”
1.5mm ET1-12150AL ET1-16150AL 5mm ET1-16500 ET1-20500 ET1-25500
CC-20R-S12-MUP ER20 12 1-13mm CC-20R-S7-IUP ER20 7 1/8-1/2”
1.6mm ET1-12160 ET1-16160 5.5mm ET1-16550 ET1-20550 ET1-25550
1.8mm ET1-12180 ET1-16180 5.6mm ET1-16560 ET1-20560 ET1-25560

THRU-COOLANT Collet Sets - T.I.R. < .0002" 2mm


2.2mm
ET1-12200
ET1-12221
ET1-16200
ET1-16221 ET1-20221
6mm
6.2mm
ET1-16600
ET1-16620
ET1-20600
ET1-20620
ET1-25600
ET1-25620
Metric Inch 2.24mm ET1-12224 ET1-16224 ET1-20224 6.3mm ET1-16630 ET1-20630 ET1-25630
2.5mm ET1-12250 ET1-16250 ET1-20250 ET1-25250 7mm ET1-20700 ET1-25700
Part No. Size Pieces Size Range Part No. Size Pieces Size Range
2.8mm ET1-12280 ET1-16280 ET1-20280 ET1-25280 7.1mm ET1-25710
CK-16R-S08-MSP ER16 8 3-10mm CK-16R-S05-ISP ER16 5 1/8" - 3/8" 3mm ET1-12300 ET1-16300 ET1-20300 ET1-25300 8mm ET1-25800
CK-20R-S11-MSP ER20 11 3-13mm CK-20R-S07-ISP ER20 7 1/8" - 1/2" 3.15mm ET1-12315 ET1-16315 ET1-20315 ET1-25315 8.5mm ET1-25850
3.5mm ET1-12350 ET1-16350 ET1-20350 ET1-25350 9mm ET1-25900
3.55mm ET1-12355 ET1-16355 ET1-20355 ET1-25355 10mm ET1-25100
ER25, ER32, ER40, ER50 are also available. Call for Details & Part Numbers

6 Old Stage Road, Westfield MA 01085


118 Ph: (413) 562-4800 ~ Fax: (413) 562-4802 ~ www.genswiss.com 119
EZR Swiss Clamp: Positive Engaging Collet Nuts EZR Swiss Clamp: Make Your Setup EASY
NEVER drop an ER clamping nut
Upgrade your current tool
in your machine sump again!
holders with "EzR Swiss-
Clamp" ER Collet clamping Swiss
nuts from GenSwiss. This Clamp EzR Swiss Clamp Nuts
system eliminates wrench
slippage and keeps machine System Replaces standard Mini-Nuts
Part No. Size A Thread A
operators clear of sharp,
EZR08-NUT ER08 12 M10 x .75
fragile tooling, thus reducing operator
EZR11-NUT ER11 16 M13 x .75
injury and preventing accidental
EZR16-NUT ER16 22 M19 x 1.00
breakage of expensive ID micro-
EZR20-NUT ER20 28 M24 x 1.00
tooling. The unique drive feature also EZR25-NUT ER25 35 M30 x 1.00
eliminates losing clamping nuts in the EZR32-NUT ER32 43 M38 x 1.00
machine sump/chip bin by affixing to
the wrench adaptor. EzR Wrench Adaptor
Hex-Driver for use with standard box wrenches or sockets.
Part No. Size H
Balanced for use with Live Tooling Too! EZR08-ADP ER08 12mm
EZR11-ADP ER11 13mm
EzR Extended Wrench Adaptor clears sharp tooling keeping your hands H
safe from injury while enabling accurate tightening of ER Tooling
EZR16-ADP ER16 17mm
EZR20-ADP ER20 19mm
EZR25-ADP ER25 22mm
EZR32-ADP ER32 27mm

EzR Extended Wrench Adaptor


Driver for clamping EzR Nuts using standard box wrenches or 3/8" drive ratchets.
Part No. Size L H
EZR08-TQN ER08 75mm 12mm
EZR11-TQN ER11 75mm 13mm
EzR Swiss Clamp Nuts can be tightend EZR16-TQN ER16 85mm 17mm
using standard box wrenches or 3/8" drive EZR20-TQN ER20 90mm 19mm H
ratcheting socket wrenches when combined EZR25-TQN ER25 96mm 22mm
with the positive locking EzR Extended EZR32-TQN ER32 96mm 27mm
Wrench adaptors or EzR Wrench Adaptors. L

EzR Swiss Clamp Kits


WORK Retro-Fit your existing ER Collet Tool Holders with the EzR Swiss Clamp System.
WITH S The EzR Wrench Adaptor engages and locks to the EzR
ANY ' Clamping Nut by way of a specialized cam system on
Kits include (6) EzR nuts, (1) Wrench Adaptor, (1) Torque nut and (1) EzR Spanner
COLLE ER' Part No. Size
T HOL the face. This locking system delivers positive torque
DER to the nut while eliminating slipping of the wrench. EZR08-KIT ER08
EZR11-KIT ER11
EZR16-KIT ER16
EZR20-KIT ER20
EZR25-KIT ER25
EzR Swiss Clamp nuts are now included with the EZR32-KIT ER32
GenBore ®

6 Old Stage Road, Westfield MA 01085


See Pages 18-19
120 Ph: (413) 562-4800 ~ Fax: (413) 562-4802 ~ www.genswiss.com 121
Wrenches - Coolant Discs - Mini Nuts - Bushings Wrenches - Coolant Discs - Mini Nuts - Bushings

Coolant Ring Seals Hi-Q® ER Mini Nuts


When combined with Coolant mini-nuts, cool-
For use with any ER Collet Chuck or Sleeve
ant ring seals are ideal for use in high-pressure
coolant delivery applications. Part No. Size Thread
CN-ER08-MNS ER08 M10 x .75
Rated to ~2000 psi of pressure CN-ER11-MNS ER11 M13 x .75
CN-ER16-MNS ER16 M19 x 1.00
Sealing O-ring is resistant to aggressive CN-ER20-MNS ER20 M24 x 1.00
coolant chemistries CN-ER25-MNS ER25 M30 x 1.00
Tool Shank Ø ER16 Part no. ER20 Part no. Sealing Capacity
3/32"
1/8"
CD-ER16- 03.0
CD-ER16 - 03.5
CD-ER20- 03.0
CD-ER20 - 03.5
3.0 - 2.5mm
3.5 - 3.0mm
Mini-Nut Spanner Wrenches
5/32" CD-ER16 - 04.0 CD-ER20 - 04.0 4.0 - 3.5mm Ideal for use in tight tooling zones commonly
CD-ER16 - 04.5 CD-ER20 - 04.5 4.5 - 4.0mm found in CNC Swiss-Type Machines.
3/16" CD-ER16 - 05.0 CD-ER20 - 05.0 5.0 - 4.5mm
7/32" CD-ER16 - 05.5 CD-ER20 - 05.5 5.5 - 5.0mm Part No. Size
CD-ER16 - 06.0 CD-ER20 - 06.0 6.0 - 5.5mm CW-04620 ER08
1/4" CD-ER16 - 06.5 CD-ER20 - 06.5 6.5 - 6.0mm
CW-04621 ER11
CD-ER16 - 07.0 CD-ER20 - 07.0 7.0 - 6.5mm
9/32" CD-ER16 - 07.5 CD-ER20 - 07.5 7.5 - 7.0mm
CW-04622 ER16
5/16" CD-ER16 - 08.0 CD-ER20 - 08.0 8.0 - 7.5mm CW-04623 ER20
CD-ER16 - 08.5 CD-ER20 - 08.5 8.5 - 8.0mm
11/32" CD-ER16 - 09.0 CD-ER20 - 09.0 9.0 - 8.5mm
3/8" CD-ER16 - 09.5 CD-ER20 - 09.5 9.5 - 9.0mm
CD-ER16 -10.0  CD-ER20 -10.0  10.0 - 9.5mm Collet Sleeve Bushings
13/32" CD-ER20 -10.5 10.5 - 10.0mm
  CD-ER20 -11.0 11.0 - 10.5mm Precision Reduction Sleeves are an inexpensive
7/16" CD-ER20 -11.5 11.5 - 11.0mm alternative to purchasing additional collet holders
  CD-ER20 -12.0 12.0 - 11.5mm & tooling.
CD-ER20 -12.5 12.5- 12.0mm
1/2" CD-ER20 - 13.0 13.0 - 12.5mm Part No. OD ID OAL
CSB-254-160-040 1" 16mm 40mm
CSB-220-190-050K 22mm 3/4" 55mm
Hi-Q® Coolant Mini Nuts CSB-254-190-050J-M 1" 3/4" 50mm
Coolant Mini-nuts are to be used in conjunction
with coolant ring seals. The nut includes an
internal grooved seat for insertion of coolant
discs, allowing the use of standard ER Collets in
thru-coolant applications.

Internal Groove for Coolant Ring


Part No. Size Thread
IMPORTANT! CN-ER11-MNC ER11 M13 x 0.75
ER11 Hi-Q® Mini nuts feature built-in cool- CN-ER16-MNC ER16 M19 x 1.00
ant seal. Specify tool diameter when order- CN-ER20-MNC ER20 M24 x 1.00
ing - Available Size Range: 3mm - 7mm CN-ER25-MNC ER25 M30 x 1.00
6 Old Stage Road, Westfield MA 01085
122 Ph: (413) 562-4800 ~ Fax: (413) 562-4802 ~ www.genswiss.com 123
Advance Your Small Parts Manufacturing with A Higher Class of Oil
Swiss Silver Products are Available in TYPE A or TYPE B

TYPE
Good For All Metals including Brass & Copper

Swiss Silver is formulated from a highly refined mineral B Contains additives to enhance tool life in ferrous materials & tough alloys.
Could possibly tarnish brass & copper parts if left uncleaned.

base oil that is as crystal clear as pure water. Low Swiss Silver Premium
viscosity makes it perfect for Swiss-Type Our Standard HIGH PERFORMANCE Premium Product. Ideal for all Swiss-
Machines and small parts manufacturing A Type Machines or Small Parts Turning Centers. For extended tool life &
Medium pressure delivery & package for reduced mist & air entrapment.
as it provides superior penetration Type A: LCO-SS00-A00-MGS ---- Type B: LCO-SS00-B00-MGS
on micro-parts and better flow to the
Swiss Silver AB
cutting tool. Specifically designed for Aluminum, Brass and Copper applications. Special
Swiss Silver HP-A AB features include our Extended Tool Life Formulation for machining Aluminum
& Brass with superior finish results. Prevents tarnishing of all yellow metals.
LCO-SSAB-000-MGS

Swiss Silver HM
NO STAINING RESINS - Your machine stays cleaner Formulated for machining of "hard metals" such as high nickel materials,
Inconel, Hastaloy and other extreme & exotic alloys. Includes tool life
HIGH FLASH POINT - Reduces possibility of machine fires HM enhancing additives providing the superior finish results that Swiss Silver
users expect.
Type A: LCO-SSHM-A00-MGS ---- Type B: LCO-SSHM-B00-MGS
LOW MIST - Good for high pressure delivery

LOW VISCOSITY - Reduces air entrainment Swiss Silver HP


Specifically designed for High Pressure Coolant Delivery Systems. Provides
HP
Swiss Silver
incredible resistance to foaming while minimizing mist and air entrapment.
Base Oil
Available in both TYPE A & TYPE B Grades. Suitable for all applications
Type A: LCO-SSHP-A00-MGS ---- Type B: LCO-SSHP-B00-MGS
The Right Machine
The Right Tooling Swiss Silver VX
High Performance Vegetable Based alternative product provides pure lubricity
The Right Oil VX and unparalleled surface finish on parts. Biodegradable and environmentally
acceptable for fulfilling 'green' machining objectives.
Type A: LCO-SSVX-101A-VGS ---- Type B: LCO-SSVX-101B-VGS

- A Higher Class of Oil


Custom Formulations Available, Call for Details
Available in 55 gallon drums or 5 gallon pails

6 Old Stage Road, Westfield MA 01085


124 Ph: (413) 562-4800 ~ Fax: (413) 562-4802 ~ www.genswiss.com 125
Magnetic Finishing Systems Precision De-burr & Burnish Small Parts Automatically

Suggested Applications

Stainless Finishing Media

Magnetic Finishers remove micro-burrs and improve surface finishes on non ferrous
materials and some stainless steels.

First developed for the jewelry industry, this sensitive burnishing device is quickly
being adapted for medical, instrument and RF connector applications because of its Ideal for Non-Ferrous Materials
non distorting method of finishing.
Automatically Removes Micro-burrs
Small steel pins of .007” -.050” in diameter are spun at a high-speed by a magnetic
wheel. The size of the pins enable them to travel through fragile parts to remove
microscopic burrs that would normally be removed by hand. Magnetic Separator Tool
Provides a Uniform Burnished Finish
The non-aggressive burnishing action enables desirable edge rounding of .002-.003”
without part damage to threads, knurls, or other fine edge surfaces.

Complete Sets - Includes Stainless Finishing Media & Supplies


Stainless Media
Removable Media Bowl
Part No. Size Description
6” diameter bowl ~ Includes Base, 6" Dia. Bowl, Turbo Finishing Pins,
FR-CMF-610-S 6" Burnishing Solution, & Magnetic Separator - 120V or 230V
9” diameter bowl ~ Includes Base, 9" Dia. Bowl, Turbo Finishing Pins,
FR-CMF-900-S 9" Burnishing Solution, & Magnetic Separator - 120V or 230V
12” diameter bowl ~ Includes base, 12" Dia. Bowl, Turbo Finishing Pins,
FR-CMF-1200-S 12" Burnishing Solution, & Magnetic Separator - 230V ONLY & requires Motorized Magnetic Base Media Action
plug wiring by qualified electrician,

Stainless Steel Media (1kg bins)


Finisher Units Additional sizes available upon request
Part No. Description Part No. Description
Programmable Controls
FR-23051 6" Finisher Unit FT-EHD-S01 .2mm Diameter x 5mm OAL
FT-EHD-S02 .3mm Diameter x 5mm OAL
FR-23052 9" Finisher Unit FT-EHD-S04 .5mm Diameter x 5mm OAL
FT-EHD-P01 .3mm Diameter x 3mm OAL
FR-24145 12" Finisher Unit
FT-EHD-P04 .5mm Diameter x 3mm OAL

Contact us for a FREE applications trial


6 Old Stage Road, Westfield MA 01085
126 Not all Catalog Items are Stocked. Please call for Availability 127
Ph: (413) 562-4800 ~ Fax: (413) 562-4802 ~ www.genswiss.com
Hi-Precision Concentricity Gage System Accurately Measure Runout on Tools, Parts etc.
Basic model features magnetic
base for easy gage positioning

Mounts to optical comparators


*GAG-JCR1 Shown w/ additional indicator stand
Introducing the GenSwiss Runout and Concentricity Inspection System for the
verification of cylindrical features. Precision Datum Rolls, adjustable Upper Tension
Roll Assembly, and integral axial stop pins assure proper part staging and absolute
Hi-Precision Concentricity Gage System Features gage accuracy. Infinitely adjustable indicator mounting arm with fine-adjustment
positioning and variable CMM Tee-Slot Mounting Stand accommodate both part-
System accuracy less than 2 microns. specific and universal applications. Belt-drive removes operator influence while
simplifying operation. Designed for manufacturing or inspection applications,
Adjustable from 0.125” through 1.0000” the GenSwiss Concentricity Inspection System delivers accuracy, versatility, and
Standard adjustable articulated indicator mounting arm and Tee-slot operational simplicity at an affordable price.

mounting allows infinite positioning options


Part No. Description
Adjustable axial stops simplify part positioning and prevent motion during
Basic Runout Gage with Full-Form Cylindrical Rolls - Steel Mounting Plate - Adjustable
inspection GAG-JCR0 Magnetic Test Indicator Stand With Mitutoyo Test Indicator
Permanent etched scales on Mounting Stand simplify repeat measurements
Basic Runout Gage with Full-Form Cylindrical Rolls - Steel Mounting Plate - Multi-Position
Accomodates utilization on Optical Comparators or other measurement GAG-JCR1 Tee-Slot Mounting Stand - Adjustable Test Indicator Stand With Mitutoyo Test Indicator
systems w/optional Fixture Base
Basic Runout Gage with Full-Form Cylindrical Rolls and Locking DoveTail Mounting Base
GAG-JCR0C For Optical Comparator or Other Inspection Fixtures

6 Old Stage Road, Westfield MA 01085


128 Ph: (413) 562-4800 ~ Fax: (413) 562-4802 ~ www.genswiss.com 129
Spindle Heads for TORNOS Deco Machines Swiss-Made Spindle Attachments - DECO10

Achieve Excellence TOR-DE10-0001 & TOR-DE10-0002


Modular live tool attachments for
DECO 10. Fits in S2 Axis positions for
cross drill/mill or slitting applications.

Collet Size: ER11


Output: 1:1 Speed
Max Speed: 12000 RPM

TOR-DE10-0001 TOR-DE10-0002

TOR-DE10-0003 & TOR-DE10-


0004
Quality manufactured replacement spindles Modular live tool attachments for
for Tornos-Deco Machines are now available DECO 10. Fits in S5 Axis positions
from PCM. These replacement spindles feature for subspindle endworking
rigid steel housings, high-precision bearings & applications.
Rego-Fix ER collet nuts. Engineered for optimal
performance in your DECO 7/10, 13 & 20/26 Collet Size: ER11
models. Output: 1:1 Speed
TOR-DE10-0003 TOR-DE10-0004 Max Speed: 12000 RPM

Rigid steel housings absorb cutting forces


and are resistant to thermal instability,
providing better finish results TOR-DE10-0011
Multi-bearing layout is Modular live tool attachment for
designed for mill cutting as DECO 10. Fits in S2 Axis positions
well as simple drilling for end drill/mill applications.

Collet Size: ER11


Output: 1:1 Speed
Max Speed: 12000 RPM

High-Precision bearings ensure free


spinning rotation & long service life

TOR-DE10-0011

All PCM spindles utilize REGO-FIX


ER-collet nuts for tool-holding

6 Old Stage Road, Westfield MA 01085


130 Ph: (413) 562-4800 ~ Fax: (413) 562-4802 ~ www.genswiss.com 131
Swiss-Made Spindle Attachments - DECO13 Swiss-Made Spindle Attachments - DECO13

TOR-DE13-0010
Modular live tool attachment for DECO 13.
Triple spindle design for added live tool
capacity. Fits S2, S5 & S6 tool positions

Collet Size: (3) ER11


Output: 1:1 Speed
Max Speed: 8000 RPM

TOR-DE13-0001 TOR-DE13-0001H TOR-DE13-0041


Adjustable angle live tool attachment for
Fits ALL live tooling positions Fits all live tooling positions except S3
DECO 13. Fits S2, S6 & Subspindle tool
positions.
TOR-DE13-0010
(3) ER11 Collets Collet Size: ER11
Output: 1:1 Speed
Max Speed: 8000 RPM

TOR-DE13-0011
Right angle head. Fits S2, S6 & Subspindle
tool positions

Collet Size: ER11


Output: 1:1.5 Speed
TOR-DE13-0002 TOR-DE13-0002H Max Speed: 8000 RPM
Fits ALL live tooling positions Fits all live tooling positions except S3

TOR-DE13-0041
ER11 Collet

TOR-GW-TDM-D13
TOR-DE13-0003 TOR-DE13-0003H Thread Whirling Attachment
Fits S3 and Subspindle Fits Subspindle +/- 15° Helix Adjustment
live tool positions live tool positions only TOR-DE13-0011
ER11 Collet
ALL ABOVE UNITS ARE ER20 WITH I/O of 1:1 - Max Rpm: 8000

6 Old Stage Road, Westfield MA 01085


132 Ph: (413) 562-4800 ~ Fax: (413) 562-4802 ~ www.genswiss.com 133
Swiss-Made Spindle Attachments - DECO20/26 Swiss-Made Spindle Attachments - DECO20/26

TOR-DE20-0001
Modular live tool attachment for DECO 20.
Medium spindle housing length for versatility TOR-DE20-0004
in many drilling and milling applications. Fits Angular adjustment live tool attachment
all live tool positions. for DECO 20 with coolant delivery port.
Adjusts to 0°-90°. Fits subspindle live
Collet Size: ER25 tool stations.
Output: 1:1 Speed
Max Speed: 8000 RPM Collet Size: ER11
Output: 1:1 Speed
Max Speed: 8000 RPM
TOR-DE20-0002
Modular live tool attachment for DECO 20.
Short spindle housing length for use with Swiss Made by
extended length cutting tools. Fits all live
tool positions.

Collet Size: ER25


Output: 1:1 Speed
Max Speed: 8000 RPM

TOR-DE20-0003
Modular live tool attachment for DECO TOR-DE20-0010
20. Long spindle housing length for use in Triple position ER11 spindle for
subspindle facing and cross drilling live tool additional live tooling positions.
positions. Locates several tools close to each
other for minimal traverse time. Fits S5
Collet Size: ER25 Live Axis positions.
Output: 1:1 Speed
Max Speed: 8000 RPM Collet Size: (3) ER11
Output: 1:1 Speed
Max Speed: 8000 RPM

6 Old Stage Road, Westfield MA 01085


134 Ph: (413) 562-4800 ~ Fax: (413) 562-4802 ~ www.genswiss.com 135
High Speed Spindles for Tsugami SS20/32 High Speed Spindles for Tsugami S206
TSU-S206-RSC-005-3X
High Speed spindle attachment for positions T11
or T13 in Tsugami S206 Machines. Enables faster
for your Tsugami Super-Swiss 20/26/32 micro drilling and milling.

Collet Size: REGO-FIX® ER11


TSU-HS20-510-3X Output: 1:3 Speed
High Speed spindle attachment for positions B1, Max Speed: 15000 RPM
For Front Tool Post
B2, B3, B4 & B5 in Tsugami SS20/26/32 Machines.
Enables faster micro drilling and milling. TSU-S206-RSE-005-3X
High Speed spindle
Collet Size: REGO-FIX® ER11 attachment for positions
Output: 1:3 Speed T31, 32, 33 or 34 in Tsugami
Max Speed: 15000 RPM S206 Machines. Enables
faster micro drilling and
milling. Uses lower Static
TSU-HS20-510L-3X tool position for mounting.
High Speed spindle attachment for positions R1, For Rear Tool Post
R2, & R3 in Tsugami SS20/26/32 Machines. Enables Collet Size: REGO-FIX® ER11
faster micro drilling and milling. Swiss Made by
Output: 1:3 Speed
Max Speed: 15000 RPM
Collet Size: REGO-FIX® ER11
Output: 1:3 Speed

Suggested Accessories
Max Speed: 15000 RPM

High Speed Spindles Featuring

3X Speed Output 28mm head diameter Swiss-Type Rotary Broach Holder

Installs in a matter of minutes


Part No. Shank Size
RBH-2160-254-120 1" Diameter
without modifications or retrofitting. RBH-2160-220-100 22mm
RBH-2160-200-100 20mm
Easy Setup, No Center Indicating Required.
*Additional Shank Sizes on Page 5.
*See Pages 8-9 for available broach tools.

P/N TSU-HS20-510L-3X
Fits positions R1, R2, R3 Compact Straddle Knurl Holder
Part No. Shank Size
KHS-2BPR-375.1 3/8"
KHS-2EPR-500.3 1/2"
Note: NOT for use KHS-2EPR-625.3 5/8"
in Positions F1, F2 *Additional Information on page 92
or F3 *Knurl die selection shown on page 95
P/N TSU-HS20-510-3X Max. stock Max. stock
size: .394" size: .750"
Fits positions B1, B2, B3, B4 & B5
6 Old Stage Road, Westfield MA 01085
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STAR SR, SV & ECAS Series Gang Tooling Attachments for STAR SR, SV & ECAS Series
STA-GSE-DE-1111 Swiss Made by
STA-GSC-3X Double ended ER11 end working
High Speed 3X output ER11 cross drilling spindle.
and milling spindle.
Collet: (2)ER11
Collet Size: (1) ER11 Output: 1:1 Ratio
Output: 1:3 Speed Max Speed: 8000 RPM
Max Speed: 18000 RPM Fits: SR 20/32 & ECAS20
Fits: SR20/32 & ECAS20
SV/12/20/32
STA-GSC110
Standard cross drilling/milling spindle. STA-SR20J-W20
Whirling Spindle. +/-20 degree
Collet Size: (1) ER16 adjustment.
Output: 1:1 Speed
Max Speed: 8000 RPM Ring: UTILIS 9 or 12 insert
Fits: SR20/32 & ECAS20 Output: 1:1 Ratio
SV12/20/32 Max Speed: 8000 RPM
Fits: SR20/32 (takes 2 positions)
STA-GSE110
Z-axis spindle for SR20/32 Back Live
tool post.

Collet Size: (1) ER16 STA-RSH-080


Output: 1:1 Speed Hobbing Attachment for Ø24mm hobs
Max Speed: 8000 RPM +/- 5 degree angle adjustment.
Fits: SR10/20/32 & ECAS20 Fits: SR Series (takes 2 positions)
Back Working Positions
STA-GSE-210
Double z-axis spindle for end working on
guidebushing side.

Collet Size: (2) ER16


Output:
Max Speed:
1:1 Speed
8000 RPM
Backworking Holders - SR series
Fits: SR20/32

STA-SR20J-GSE-3710
STA-SR32J-GSE-3710
Z-axis spindle with six live tool positions. CQS-STBW1600 CQS-STBW1609
(3)ER16 Guidebushing Side (3)ER11 ER16 w/ coolant port ER16 Extended
Subspindle Side.
CQS-STBW0500
Collet Size: (3) ER16 (3) ER11 .500" ID bore
Output: 1:1 Speed
Max Speed: 8000 RPM For use with "Quick
Fits: SR20/32 (specify model) CQS-STBW2000 CQS-STBW1605 Change" system. See
ER20 w/ coolant port ER16 Short pages 114 & 115
6 Old Stage Road, Westfield MA 01085
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Turret Spindles for SV32 & ECAS32T Turret Spindles for SV32 & ECAS32T
STA-TSE-207
STA-E20C-110IK Double ended ER11 live spindle
ER16 Spindle w/ internal coolant- for end drilling and milling.
thru tool delivery.
Collet Size: (4) ER11
Collet Size: (1) ER16 Output: 1:1 Speed
Output: 1:1 Speed Max Speed: 8000 RPM
Max Speed: 8000 RPM Fits: SV32
Fits: SV32 ECAS32T
ECAS32T
STA-TSE-010
Double ended ER16 live spindle
STA-E20C-110K for end drilling and milling.
ER16 Spindle w/ external coolant
delivery port. Collet Size: (4) ER16
Output: 1:1 Speed
Collet Size: (1) ER16 Max Speed: 8000 RPM
Output: 1:1 Speed Fits: SV32
Max Speed: 8000 RPM ECAS32T
Fits: SV32
ECAS32T STA-SR20J-W20
Whirling Spindle. +/-20 degree
adjustment.
STA-TSC-210
Double ER16 live spindle for cross Ring: UTILIS 9 or 12 insert
drilling and milling. Output: 1:1 Ratio
Max Speed: 8000 RPM
Collet Size: (2) ER16 Fits: SV32
Output: 1:1 Speed ECAS32T
Swiss Made by
Max Speed: 8000 RPM
Fits: SV32
ECAS32T Swiss-Type Rotary Broach Holder

Part No. Shank Size
RBH-2160-160-038 16mm
RBH-2160-220-100 22mm
STA-E20C-901-AR 3x 32mm *See Pages 8-9 for available broach tools.
Triple ID Tool Holder
with coolant delivery.

Fits: SV32 Compact Straddle Knurl Holder


ECAS 32T
Part No. Shank Size
(3) 32mm Ø Bores KHS-2BPR-375.1 3/8"
KHS-2EPR-500.3 1/2"
KHS-2EPR-625.3 5/8"

Max. stock Max. stock


size: .394" size: .750"
6 Old Stage Road, Westfield MA 01085
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Directory of Citizen Tools

Tool Holders & Spindles for A20/32


Citizen-Cincom Machines
• High Speed & Z-axis Spindles for A20VII Page 144
• High Speed & Z-axis Spindles for A32VII Page 145

K16
• Live Spindles Page 146
Spindles and Tool Holders are • Thread Whirling Spindle Page 147

Precision Manufactured in Switzerland by

C16
• HIGH SPEED Spindles & Live Tooling Page 148
• Thread Whirling Spindle Page 149
• Gang Mounted Static ID Tool Blocks Page 151

L20/32 & L25*


• QUINBLOCKS - Adds 10 Tools (L20 ONLY) Page 157
• HIGH SPEED Spindles & Live Tooling Page 158-159
• Thread Whirling Spindles Page 160

*with modification

M12/16
• HIGH SPEED Spindles & Live Tooling Page 148
• Turret Mounted Live & Static Tooling Page 152-156
• Thread Whirling Spindles Page 149

M20/32 & M20-Y/32-Y


• HIGH SPEED Spindles & Live Gang Slide Tooling Page 157
• Turret Mounted Live & Static Tooling Page 161-165
• Thread Whirling Spindles Page 160

6 Old Stage Road, Westfield MA 01085


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Live Spindles for Citizen A20VII Live Spindles for Citizen A32VII
CIT-BSC610-3X
CIT-BSC510-3X High Speed X-axis spindle for
High Speed X-axis spindle for cross drilling and milling. Fits
cross drilling and milling. Fits directly into the modular tool
directly into the modular tool position.
position.
Collet Size: ER 11
Collet Size: ER 11 Output: 1:3 Speed
Output: 1:3 Speed Max Speed: 15,000 RPM
Max Speed: 18,000 RPM GSC-1110 ER16 Units with 1:1 Gearing Available

CIT-BSE2007-DE
Double ended, Double Z-axis CIT-BSE3208-DE-III
spindle for face drilling and Double ended, 8 position
milling operations on main Z-axis spindle for drilling and
and subspindle. milling operations on main and
subspindle.
Collet Size: (4) ER11
(Double Ended) Collet Size: (8) ER16
Output: 1:1 Speed (Double Ended)
Max Speed: 6000 RPM Output: 1:1 Speed
CIT-BSE207 & CIT-BSE107DE
Also Available. Visit Max Speed: 5000 RPM
genswiss.com for details. CIT-BSE3208-DE-II & BSE3207DE Available.
CIT-BSA107 Visit www.genswiss.com for more information
Adjustable angle spindle for
milling and drilling angled 115
CIT-BSA3207 115
features on the main or Adjustable angle spindle for
subspindle. 0°-180° adjustment. milling and drilling angled
features. 0°-180° adjustment.
Collet Size: (1) ER11
Output: 1:1 Speed Collet Size: (1) ER11
Max Speed: 6000 RPM Output: 1:1 Speed
Max Speed: 5000 RPM
**NOTE: Takes up 2 live stations
30

CIT-BSW215 & CIT-BTW2000 CIT-BSF509


Thread Whirling Attachments Polygon milling attachment.
Generate external hex, square and
Cutter Rings: 9 or 12 insert polygon forms on workpieces.
Max Helix: 15° or 25°
Output: 1:1 Speed Output: 1:1 Speed
Max Speed: 6000 RPM Max Speed: 5000 RPM

**NOTE: ID working post must be


removed for installation and use.
6 Old Stage Road, Westfield MA 01085
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Accessories for Citizen K16 Machines Accessories for Citizen K16 Machines
CIT-GSE2007-DE & GSE2407-DE CIT-GSC860
Double ended, Double z-axis Double cross drilling/milling
spindle for face drilling and spindle. Features subspindle
milling operations on main and facing tool station enabling
subspindle. greater part complexity and
adds machine applications
Collet Size: (4) ER11 flexibility.
Output: 1:1 Speed
Max Speed: 6000 RPM Collet Size: ER11
**High Speed 2X Output Version Output: 1:1 Speed
Also Available** Max Speed: 6000 RPM
Add up to (8) eight live end working positions to the K16 CIT-GSH-035
Machine by combining The GSE2007-DE and GSE2407-DE. Hobbing spindle for the
generation of small gear
teeth.
CIT-GSS2145
Polygon Milling Attachment Arbor: 3.5mm dia.
Output: 1.5:1 Speed
Arbor Diameter: 8mm Max Speed: 4,000 RPM
Output: 1:1 Speed CIT-GSE2207
Max Speed: 6000 RPM Spindle for face drilling and
milling operations on the
subspindle side.

CIT-GSE2107
Spindle for face drilling and
CIT-BDF-104 milling operations on the
Single position 20mm bore. Adds an additional guide bushing side.
ID position from the live tooling post.
Collet Size: ER11
Collet Sleeve Shank: (1) 20mm diameter. Output: 1:1 Speed
Max Speed: 6000 RPM

CIT-GSW101-U9
Thread whirling spindle
including 9 Insert UTILIS
cutter ring
CIT-BDF-107
Double position 3/4" bores. Adds an additional
Cutter Ring: 9 Insert
ID position from the live tooling post.
Output: 1:1 Speed
Max Speed: 6000 RPM
Collet Sleeve Shank: (2) 3/4" diameter.
Helix Angle: +/- 15°
Max Thread Ø: ~6mm

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Accessories for Citizen M12, M16 & C16 Accessories for Citizen M12, M16 & C16
Gang Slide Tooling Gang Slide Tooling
CIT-GSC-607-2X CIT-LSW-424-U12.1
High Speed X-axis spindle designed Thread whirling spindle including +/- 9°
for cross drilling and milling. insert UTILIS cutter ring 78.5

Collet size: ER11 Cutter Ring: 9 or 12 Insert


Output: 1:2 Output: 1:1 Speed
Max Speed: 16,000 RPM Max Speed: 8000 RPM
Helix Angle: +/- 9° Adjustment
Max Thread Ø: ~11mm
Directly replaces a standard OEM
34.5
spindle. IMPORTANT:
Takes up 2 positions on the live tool gang slide
No special interface or retrofitting is

113.5
required. When used on a Citizen C16 Type VII, simultaneous 84
subspindle work cannot be performed due to
existing crash interference.

66
CIT-GSE-507-2X
High Speed Z-axis spindle designed
for face drilling and milling. CIT-GSS509
Polygon Milling Attachment. Quickly generates
Collet Size: ER11 external polygon forms.
Output: 1:2
Max Speed: 16,000 RPM Arbor Diameter: 10mm
Max Drill Depth: .625" Key 3mm
Output: 1:1 Speed
Directly replaces a standard OEM Max Speed: 6000 RPM
spindle. No special interface or retrofit
is required. Polygon Cutter Holder not included
CIT-GSE-507DE - Double Ended Z-axis
spindle Suggested Small Tooling
Collet Size: ER11 Main / ER8 Sub
Output: Standard 1:1 gearing
Max Speed: 8,000 RPM
Max Drill Depth: .625"
CIT-GSE-508 - Single Ended Z-axis CIT-GSE-507 - Single Ended Z-axis
spindle spindle
Collet Size: ER11 Collet Size: ER11
Output: Standard 1:1 gearing Output: Standard 1:1 gearing
Max Speed: 8,000 RPM Max Speed: 8,000 RPM pp.18 pp.20 pp.102
Max Drill Depth: 1.187" Max Drill Depth: .795" Ti-Loc
The GenBore GenBore-mini SwissClamp
6 Old Stage Road, Westfield MA 01085
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Accessories for Citizen M12, M16 & C16 Accessories for Citizen M12, M16 & C16
Gang Slide Tooling Gang Slide Tooling
CIT-GSA-407 CIT-GDF901 1.97" .750"

Adjustable angle spindle with high Single Position ID Tool Holder


speed capabilities.

2.244"
Bore Size: 3/4"
Collet Size: ER11 Max Drill Depth: ~1.97"
Output 1:2.5
Max Speed 20,000 RPM Replaces a live tool position for
added ID working capability.
Takes up 2 live tooling positions

**Cannot be used on C16


machines**

CIT-GSS250
Slotting saw spindle for performing
axial slotting and grooving operations.
CIT-GDF901-S1x4 CIT-GDF901-S2x6
Arbor Size: 16mm Single Position ID Tool Holder Double Position ID Tool Holder
Max Saw OD: 50mm Bore Size: 4mm Bore Size: 4mm
Output: 2:1 for added torque Max Depth: ~12mm Max Depth: ~12mm
Max Speed: 4000 RPM
CIT-GDF901-S1x6 CIT-GDF901-S2x6
Program speed is calculated by Single Position ID Tool Holder Single Position ID Tool Holder
doubling the desired cutter speed. Bore Size: 6mm Bore Size: 6mm
Max Depth: ~12mm Max Depth: ~12mm
**Tool Spindle occupies 2 live tool
positions

Suggested Small Tooling


EXPERIENCE&
QUALITY
by

REGO-FIX ER Collets Hex Broaches Collet Sleeves


See pages 116-117 See pages 8-9 See Pages 108-112

6 Old Stage Road, Westfield MA 01085


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Accessories for Citizen M12, M16 & M1-20 Accessories for Citizen M12, M16 & M1-20

Turret Tooling Turret Tooling


CIT-MSC-106K
Live x-axis spindle for CIT-MSE-106-KAI
cross drilling and milling Live z-axis spindle for end drilling and
operations. milling operations. THRU-COOLANT

Collet Size: ER11 Collet Size: ER11


Output: 1:1 Speed Output: 1:1 Speed
Max Speed: 6500 RPM Max Speed: 6,500 RPM
Max Drill Depth: .787"

CIT-MSC-106-K2X
High Speed live x-axis CIT-MSE-106-DS
spindle for cross drilling and Live z-axis spindle for end drilling and
milling operations. milling operations. DOUBLE ENDED for
live work on the subspindle side.
Collet Size: ER11
Output: 1:2 Collet Size: (2) ER11
Max Speed: 13,000 Output: 1:1 Speed
RPM Max Speed: 6,500 RPM
Max Drill Depth: .787"

CIT-MSE-106-K2X CIT-MSA-103
High Speed live z-axis spindle Adjustable angle spindle
for end drilling and milling with 0°-30° adjustment.
operations.
Collet Size: ER11
Collet Size: ER11 Output: 1:1 Speed
Output: 1:2 Max Speed: 6500 RPM
Max Speed: 13,000 RPM
Max Drill Depth: .787"

CIT-MSE-106-K CIT-MSE-306 CIT-MSA-203


Live z-axis spindle for Live z-axis spindle for Adjustable angle spindle
end drilling and milling end drilling and milling with 30°-60° adjustment.
operations. operations.
Collet Size: ER11
Collet Size: ER11 Collet Size: ER11 Output: 1:1 Speed
Output: 1:1 Speed Output: 1:1 Speed Max Speed: 6500 RPM
Max Speed: 6,500 Max Speed: 6,500 RPM
RPM Max Drill Depth: 1.25"
Max Drill Depth: .787"
6 Old Stage Road, Westfield MA 01085
152 Not all Catalog Items are Stocked. Please call for Availability 153
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Accessories for Citizen M12, M16 & M1-20 Accessories for Citizen M12, M16 & M1-20
Turret Tooling Turret Tooling
CIT-MSH-132 CIT-VDF101R
Live gear hobbing spindle Tool Holder for ID work with
center height adjustment
Angle: +/- 3° Adj.
Output: 3:1 Speed Bore Diameter: .750"
Max Speed: 2165 RPM Max Drill Depth: 2.125"
Adjustment: +/- 1mm
Available with 5, 8 & 10mm
spindles *VDF101 also available without center adjust-
ment feature
** Bore centerline location varies from OEM
Holders

CIT-MSP-106
Live polygon milling spindle CIT-VDF401
CIT-VDF401-AR: Coolant
Max cutter size: 32x16mm Double Tool Holder for ID
Output: 3:1 Speed work on the turret.
Max Speed: 2165 RPM
Bore Diameter: .750"
Capable of milling regular Max Drill Depth: 2.125"
symmetrical polygons.

CIT-VDF205
CIT-MSW-101-U12.1 Deep Hole Drilling Tool Holder
Whirling unit with high performance thread for ID work on the turret.
whirling ring from UTILIS.
Bore Diameter: .750"
Cutter Ring: 9 or 12 Insert UTILIS Max Drill Depth: 3.345"
Output: 2:1 Speed
Max Speed: 3250 RPM
Helix Angle: +/- 10° Adjustment
Max Thread Ø: ~11mm
CIT-VDF701
Triple Tool Holder for ID
work on the turret.

Bore Diameter: .750"


Max Drill Depth: 55mm"

6 Old Stage Road, Westfield MA 01085


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Accessories for Citizen M12, M16 & M1-20 Quinblock Set for Citizen L20

Turret Tooling

QuinBlocks
CIT-VTF110R-AR
Adjustable turning holder. Can
be reversed for subspindle
turning. Also features coolant
delivery ports.

Shank Size: 10mm sq.


Adjustment: +/- 1mm

CIT-VTF1510
Double Turning Holder for y-axis
machines. Includes dual coolant
ports

CIT-VTF1510D

Maximize Productivity
Half station block enables use
of up to 4 turning tools from a
CIT-VTF1510 CIT-VTF1510D
single turret position when (2)
VTF1510D blocks are used. on your Citizen L20 Machines
Shank Size: (2) 10mm sq.
No modification required for installation

Adds up to 10 ID tool positions


28mm head diameter Swiss-Type Rotary Broach Holder
Part No. Shank Size Ideal for parts with complex internal work
RBH-2160-254-120 1" Diameter
RBH-2160-190-100 3/4" Diameter Enhances the capabilities of the L20 machine
RBH-2160-158-038 5/8" Diameter
*See Pages 8-9 for available broach tools.
The quinblock set is designed to affix directly to the standard 3+3 ID tool stations
which is standard equipment on most L20 Citizen Machines with no modification to
Compact Straddle Knurl Holder the machine. Ten (10) ER 11 Collet sleeves are included with each Quinblock set and
allow a maximum tool diameter of .236".
Part No. Shank Size
KHS-2BPR-375.1 3/8"
KHS-2EPR-500.3 1/2"
Once initial setup is complete, it is possible to use the unit as a 'quick-change' holder
KHS-2EPR-625.3 5/8" to quickly setup and break down 10 tools. Multiple blocks can be set up and stored
with tooling ready to run, decreasing the amount of time a machine spends idle.
Max. stock Max. stock
size: .394" size: .750" Part No. Stations Collet Sleeves Machine Model
5 Front Working
CIT-QB5P5-L520 (10) ER11 Included L5-20 or Higher
5 Back Working
6 Old Stage Road, Westfield MA 01085
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Accessories for L20, L32, M20 and M32 Machines Accessories for L20, L32, M20 and M32 Machines
Gang Slide Tooling Gang Slide Tooling
CIT-GSC510-3X
CIT-GSC204-3X
High Speed X-axis spindle designed
High Speed X-axis spindle designed for cross drilling
for cross drilling and milling.
and milling in Citizen L20 Machines
Collet size: ER11
Collet size: ER11
Output: 1:3
Output: 1:3
Max Speed: 15,000 RPM*
Max Speed: 15,000 RPM
Directly replaces a standard OEM
Directly replaces standard OEM spindles in tool
spindle. No special interface
positions T06 & T07
or retrofitting is required for
No special interface or retrofitting is required for
installation.
installation.
*Some machines may only be able to attain 13,500 RPM
*Can be used as a Z-axis spindle when used with Citizen's U151B live
end working fixture (except for L20 Type IX or Type X)

CIT-GSE306-DE312-3X CIT-GDF903
High Speed double ended Z-axis Static ID tool holder. Installs into a live tool position
spindle designed for end drilling for additional ID working capacity.
and milling.
Positions: (1) 1" Bore
Collet size: ER11 Max Depth: ~2.00"
Output: 1:3
Max Speed: 15,000 RPM*
L20 Type IX & X Speeder Spindle
Directly replaces a standard OEM CIT-GSE3507-3X
spindle. No special interface High Speed X-axis spindle designed for face drilling
or retrofitting is required for and milling in Citizen L20-IX and L20-X Machines from
installation. the backworking live tool positions.

*Some machines may only be able to attain 13,500 RPM Collet size: ER11
Output: 3X
Max Speed: 15,000 RPM
CIT-GSE306-SE312-3X CIT-GSE306-L520 Suggested Accessories:
High Speed single ended Z-axis Standard speed single ended
spindle designed for end drilling Z-axis spindle designed for end
and milling. drilling and milling.

Collet size: ER11 Collet size: ER11


Output: 1:3 Output: 1:1
Max Speed: 15,000 RPM* Max Speed: 5000 RPM
pp.18 pp.20 pp.102
Ti-Loc
The GenBore GenBore-mini SwissClamp
6 Old Stage Road, Westfield MA 01085
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Accessories for L20, L32, M20 and M32 Machines Accessories for M20 and M32 Machines
Gang Slide Tooling Turret Tooling
CIT-LSW-215-U12.1
Thread whirling spindle including CIT-KSC-DEC 10x3
insert UTILIS cutter ring Live High Speed x-axis spindle for
cross drilling and milling operations.
Cutter Ring: 9 or 12 Insert
Output: 1:1 Collet Size: ER11
Max Speed: 5000 RPM Output: 1:3
Helix Angle: +/-15° Adjustment Max Speed: 15000 RPM
Max Thread Ø: ~12mm
Spindle centerline is 15mm from
guidebushing, enabling 'pinch milling'
operations between turret and gang
tooling.

UTILIS 12 Insert Ring CIT-KSC110-K


Live x-axis spindle for
cross drilling and milling
CIT-BTW-1000-U09.1 operations. Includes coolant
Ideal for the most extreme of thread whirling applica- delivery port
tions. High helix angle adjustability enables double-lead
thread whirling as well as single-lead high helix angle Collet Size: ER16
whirling. Output: 1:1
Max Speed: 5000 RPM
Cutter Ring: 9 Insert
Output: 1:1 CIT-KSC110-K-ER
Max Speed: 5000 RPM Live x-axis spindle for cross
Helix Angle: +/- 25° Adjustment drilling and milling operations.
Max Thread Ø: ~12mm Includes coolant delivery port.

Collet Size: ER16


Output: 1:1
Max Speed: 5000 RPM

Short base design enables use


of (2) KSC110-K-ER spindles
on a single turret station for
increased live tooling capacity.

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Accessories for M20 and M32 Machines Accessories for M20 and M32 Machines

Turret Tooling Turret Tooling


CIT-KSC510 CIT-KSE110-DE
Double x-axis spindle for cross Double ended z-axis spindle
drilling and milling operations on for face drilling and milling
M20-Y & 32-Y Machines operations on main and
subspindle.
Collet Size: (2) ER16
Output: 1:1.462 Collet Size: (2) ER16
Max Speed: 5000 RPM Output: 1:1
*Note: Rotation direction is
the same as standard KSC-110 Max Speed: 5000 RPM
CIT-KSC510-10 - Double cross (Reverse of OEM KSC510)
spindle with 10mm offset for **Coolant available on main Features coolant delivery port.
pinch mill operations also avail- spindle side only
able.
CIT-KSE110-2X
CIT-KSA307 & CIT-KSA407 High Speed z-axis spindle for face
Angular adjustment spindle drilling and milling operations.
for drilling and milling angled
features. Collet Size: ER16
Output: 1:2
Collet Size: ER11 Max Speed: 10000 RPM
Output: 1:1 Max Drill Depth: ~26mm
Max Speed: 5000 RPM
Adjustment: 0-30° (KSA307) Features coolant delivery port.
30-90°(KSA407)

Designed for M20 & M32


CIT-KSE250-KAI-2X
Machines with Y-axis capability.
High Speed Double z-axis
CIT-KSE110KAI spindle for face drilling and
Z-axis spindle for end drilling milling operations. Utilizes half
and milling. Features Thru- station index feature to enable
Coolant capability. use of second tool spindle.

Collet Size: ER16 Collet Size: ER16


Output: 1:1 Output: 1:2
Max Speed: 5000 RPM Max Speed: 10000 RPM
Max Drill Depth: ~26mm
Features thru-coolant
NEW - Triple-Bearing design capability on main tool
withstands greater radial forces spindle. Both positions are 2X
during milling operations. speed.

6 Old Stage Road, Westfield MA 01085


162 Ph: (413) 562-4800 ~ Fax: (413) 562-4802 ~ www.genswiss.com 163
Accessories for M20 and M32 Machines Accessories for M20 and M32 Machines

Turret Tooling Turret Tooling


CIT-KSW-101-U12.1
Thread whirling spindle including 9
or 12 insert UTILIS cutter ring
CIT-CDF101-AR
Cutter Ring: 9 or 12 Insert Thru-Coolant single ID
Output: 2:1 position tool holder. Has (1)
Max Speed: 2500 RPM 1" tool bore for collet sleeves
Helix Angle: +/-10°Adjustment or tool holders.
Max Thread Ø: ~12mm

Turret Tooling ( Static )


CIT-CTF116-AR
Adjustable center height CIT-CDF401-AR
turning holder for 5/8" square Thru-Coolant Double ID
shank turning tools. Center position tool holder. Has (2)
height can be adjusted +/- 1" tool bore for collet sleeves
.040" via set screws. Reversible or tool holders. Retains same 73mm offset as CDF101-AR
design enables usage on
subspindle applications.

CIT-CTF1116-D
Double turning postion half-station holder. Using
CIT-CDF901-AR
2 CTF1116D holders enables use of up to 4
Coolant fed three position ID
turning tools on a single turret station. Includes
tool holder. Uses (3) 1" collet
coolant delivery capability. Holds (2) 10mm sq.
sleeves. Designed for M-series
shank turning tools.
machines with Y-axis control.
Max tool length = 2.8"
*Higher Accuracy than OEM Holders

GenBore® Part No.


GBH-000-500.625.1-CS
Shank Size
1/2" w/ shim for 5/8"
*Mounts to 1/2" or 5/8" Gang slide turning station CIT-CDF905-AR
Coolant fed six position ID
tool holder. Features (4) 3/4"
positions & (2) 1/2" positions.
Utilizes the turret half-index
feature to access secondary
tool positions.
*Unable to use lower positions
on Y-Axis machines.
6 Old Stage Road, Westfield MA 01085
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Literature DRILL SIZE CHART
METRIC DECI- LETTER METRIC DECI- LETTER/ METRIC DECI- METRIC DECI-
FRACT FRACT
SIZE MAL FRACT SIZE MAL FRACT SIZE MAL SIZE MAL
#SIZE SIZE
(mm) INCHES #SIZE (mm) INCHES SIZE (mm) INCHES (mm) INCHES
80 0.3429 0.0135 2.75 0.1083 C 6.1468 0.242 (1/2) 12.7 0.5
79 0.368 0.0145 (7/64) 2.7781 0.1094 D 6.2484 0.246 13 0.5118
(1/64) 0.3969 0.0156 35 2.794 0.11 6.25 0.2461 (33/64) 13.0969 0.5156
78 0.4064 0.016 34 2.8194 0.111 E (1/4) 6.35 0.25 (17/32) 13.4938 0.5312
Utilis' newest 400 page catalog features many more 77 0.4572 0.018 33 2.8702 0.113 6.5 0.2559 13.5 0.5315
0.5 0.0197 32 2.9464 0.116 F 6.5278 0.257 (35/64) 13.8906 0.5469
precision solutions specifically engineered for the Swiss- 76 0.508 0.02 3 0.1181 G 6.6294 0.261 14 0.5512
Type machining industry. Inside one can find additional 75 0.5334 0.021 31 3.048 0.12 (17/64) 6.7469 0.2656 (9/16) 14.2875 0.5625

products such as: 74


73
0.5715
0.6096
0.0225
0.024
(1/8) 3.175
3.25
0.125
0.128 H
6.75
6.7564
0.2657
0.266 (37/64)
14.5
14.6844
0.5709
0.5781
72 0.635 0.025 30 3.2639 0.1285 I 6.9088 0.272 15 0.5906
-A Full Range of Swiss-Type Turning Tools 71 0.6604 0.026 29 3.4544 0.136 7 0.2756 (19/32) 15.0813 0.5938
70 0.7712 0.028 3.5 0.1378 J 7.0358 0.277 (39/64) 15.4781 0.6094
-Complete Line of Boring Products 69 0.7417 0.0292 28 3.5687 0.1405 K 7.1374 0.281 15.5 0.61