www.elsevier.com/locate/ijhmt
a,*
Institute of Technology and Engineering, Massey University, Private Bag 11-222, Palmerston North, New Zealand
b
AgResearch Ltd., Private Bag 3123, Hamilton, New Zealand
Received 26 October 2005; received in revised form 3 February 2006
Available online 5 April 2006
Abstract
A unifying equation for ve fundamental eective thermal conductivity structural models (Series, Parallel, two forms of Maxwell
Eucken, Eective Medium Theory) was derived. A procedure for modelling complex materials as composites of these ve basic structural
models using simple combinatory rules based on structure volume fractions was proposed. The combined models have advantages over
other generic models such as the semi-empirical Krischer model, in that each has a distinct physical basis, and that they are not dependent on any empirical parameter. As a by-product, a physical description has been identied for Levys model, which was previously used
with reservation by some researchers because it was derived solely by mathematical reasoning without any explicit physical basis.
2006 Elsevier Ltd. All rights reserved.
Keywords: Eective thermal conductivity; Models; Heterogeneous material; Anisotropic material
1. Introduction
Modelling the eective thermal conductivity of heterogeneous or composite materials is of interest in many heat
transfer applications. Progelhof et al. [1] and Carson et al.
[2] provide reviews of relevant modelling approaches. A
substantial number of eective thermal conductivity models have been proposed, some of which have been intended
for highly specic applications, while others have wider
applicability. A heterogeneous materials eective thermal
conductivity is strongly aected by its composition and
structure, and, as yet, there does not appear to be any single model equation that is applicable to all types of structure. Instead, a common approach has been to develop a
set of equations based on a conceptual parent model, that
is modied to varying extents to account for variations
in composition and structure [36]. Alternatively, an
*
empirical parameter may be inserted to account for dierences in structure [2,7]. Another common way of estimating eective thermal conductivity for composite materials
with known microstructures is to make rigorous numerical
simulations using the nite dierence or nite element
methods [810]. However, analytical models are preferred
over numerical models in many applications due to their
physical basis, rapid and low cost of calculation, and reasonable accuracy even when microstructure is uncertain.
Many (if not most) eective thermal conductivity models found in the literature are based on one or more of ve
basic structural models; specically, the Series, Parallel,
MaxwellEucken (two forms) [11,12] and Eective Medium Theory (EMT) models [13,14]. The physical structures
assumed in the derivations of the Series and Parallel models are of layers of the components aligned either perpendicular or parallel to the heat ow, as their names
indicate. The MaxwellEucken model assumes a dispersion
of small spheres within a continuous matrix of a dierent
component, with the spheres being far enough apart such
that the local distortions to the temperature distributions
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J. Wang et al. / International Journal of Heat and Mass Transfer 49 (2006) 30753083
Nomenclature
A, B, C, D, F, G intermediate variables dened within
the text
d
shape factor
f
empirical weighting factor
k
thermal conductivity of a component
(W m1 K1)
K
eective thermal conductivity of a material
(W m1 K1)
m
number of components
n
number of structures
v
volume fraction of component
Greek symbols
e
structure volume fraction
/
structure composition factor
j
eective thermal conductivity of a structure
(W m1 K1)
Subscripts
i
ith component
j
jth structure
Table 1
Five fundamental eective thermal conductivity structural models for two-component materials (assuming the heat ow is in the vertical direction)
Model
Structure schematic
Parallel model
Eective thermal
conductivity equation
Reference
[8,9]
di = 3 and ~k k 1
[10,11]
di = 3 and ~k K
[8,9]
di = 3 and ~k k 2
K = v1k1 + v2k2
3k 1
2k 1 k 2
3k 1
v1 v2
2k 1 k 2
k 1 v1 k 2 v2
MaxwellEucken 1 (ME1) (k1 = continuous phase,
k2 = dispersed phase)
EMT model
v1
k1 K
k2 K
v2
0
k 1 2K
k 2 2K
3k 2
2k 2 k 1
3k 2
v2 v1
2k 2 k 1
k 2 v2 k 1 v1
MaxwellEucken 2 (ME2) (k1 = dispersed phase,
k2 = continuous phase)
Series model
1
v1 =k 1 v2 =k 2
di = 1 or ~k ! 0
J. Wang et al. / International Journal of Heat and Mass Transfer 49 (2006) 30753083
0P
K f@
m
di~
k
i1 k i vi d i 1~
kk i A
Pm
d i ~k
i1 vi d i 1~kk i
structure-1
0Pm0
1 f @
d 0i ~k 0
0 0
i0 1 k i vi d 0 1~k 0 k 0
i
iA
Pm0 0 d 0i k~0
i0 1 vi d 0 1~
k 0 k 0
i
3077
3
structure-2
For n structures, the overall material eective thermal conductivity, K, is a function of the j0j s:
K Kj1 ; j2 ; . . . ; jn
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J. Wang et al. / International Journal of Heat and Mass Transfer 49 (2006) 30753083
1
n
10
11
1
k 1 v1 /11 k 2 v2 /21 2k3k
1 k 2
1
v1 /11 v2 /21 2k3k
1 k 2
2
k 2 v2 /22 k 1 v1 /12 2k3k
2 k 1
2
v2 /22 v1 /12 2k3k
2 k 1
12
J. Wang et al. / International Journal of Heat and Mass Transfer 49 (2006) 30753083
3079
Parallel
Series
13
ME1
0.8
ME2
where
EMT
14
and
ME1+ME2
K/k1
A v1 v2 k 1 k 2
0.6
Parallel+ME2
ME1+EMT
0.4
3k 1
3k 2
9A
B A
2k 1 k 2 2k 2 k 1 5 2k 1 =k 2 2k 2 =k 1
15
ME2+EMT
0.2
0
0
16
17
18
/21 /22 1
19
0.2
0.4
v2
0.6
0.8
For the Parallel + ME2 model, Eqs. (8) and (11) give
K
3k 2
k 1 v1 /11 k 2 v2 /21 k 2 v2 /22 k 1 v1 /12 2k2 k
1
2
v1 /11 v2 /21
v2 /22 v1 /12 2k3kk
2
/12 1 /11
1 2v1 /11
/21
2v2
2v2 2v1 /11 1
/22
2v2
20
21
22
3k 2 A
2k 2 k 1
27
26
q
B2v1 1 A2v2 1 A2v2 1 B2v1 12 8Bv1 A B
For the ME1 + EMT model, Eqs. (8) and (11) give
4v1 A B
24
(Note: if k1 > k2 then the positive square root in Eq. (24)
should be used, and vice versa). K can be calculated from
the left-hand side version of Eq. (12) by substituting /21
using Eq. (21) and using the /11 value calculated from
Eq. (24):
3k 1
1 /11
k 1 v1 /11 k 2 v2 12v
2v2
2k 1 k 2
K
25
12v1 /11
3k 1
v1 /11 v2
2v2
2k 1 k 2
A plot of K/k1 vs. v2 for the ME1 + ME2 model is shown in
Fig. 2 for a material with k1/k2 = 20.
1
k 1 v1 /11 k 2 v2 /21 2k3k
1 k 2
1
v1 /11 v2 /21 2k3k
1 k 2
3K
3K
k 1 v1 /12 2Kk
k 2 v2 /22 2Kk
1
2
3K
3K
v1 /12 2Kk
v2 /22 2Kk
1
2
28
2k 1 k 2 v1 /12 2k 2 k 1 v2 /22
q
2
2k 1 k 2 v1 /12 2k 2 k 1 v2 /22 2k 1 k 2
2
29
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J. Wang et al. / International Journal of Heat and Mass Transfer 49 (2006) 30753083
1 2v2 /21
3k 1
k 2 v2 /21
2v1
2k 1 k 2
K
1 2v2 /21
3k 1
v1
v2 /21
2v1
2k 1 k 2
p
2
C C 2k 1 k 2
k 1 v1
where
C 2k 1 k 2 v1
30
2v1 2v2 /21 1
2k 2 k 1 v2 1 /21
2v1
31
11
12
0.8
21
22
0.6
0.4
0.2
32
3K
3K
v1 /12
v2 /22
2K k 1
2K k 2
k 2 v2 /21 k 1 v1 /11
33
2
where
2v2 2v1 /11 1
D 2k 1 k 2 v1 1 /11 2k 2 k 1 v2
2v2
0
0
0.2
0.4
(a)
v1
0.6
0.8
35
11
12
21
22
0.8
1
0.8
21 (polynomial)
0.6
0.4
0.2
0.6
0.4
0.2
0
0
(b)
0.2
0.4
0.6
0.8
v1
Fig. 3. Plots of structure volume factors /11, /12, /21 and /22 for a twocomponent material with k1/k2 = 20: (a) ME1 + EMT model and (b)
ME2 + EMT model.
0
0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
21 (iteration)
Fig. 4. Comparison of /21 for the ME1 + EMT model calculated by
numerical iteration with /21 calculated using Eq. (32) for a two
component material with k1/k2 = 100.
J. Wang et al. / International Journal of Heat and Mass Transfer 49 (2006) 30753083
36
3K
3K
v1 /12
v2 /22
2K k 1
2K k 2
3k 2
k 2 v2 /23 k 1 v1 /13
2k 2 k 1
K
3k 2
v2 /23 v1 /13
2k 2 k 1
3K
3K
k 1 v1 /12
k 2 v2 /22
2K k 1
2K k 2
3K
3K
v1 /12
v2 /22
2K k 1
2K k 2
v1 /11 v2 /21 1=3
37
38
39
3081
41
42
43
40
1
0.8
K/k1
0.6
f = 0.04
f =0
0.8
f = 0.1
0.6
f = 0.2
K/k1
Parallel
Series
ME1
ME2
EMT
EMT+ME2+Series
Parallel+ME1+EMT+ME2
Parallel+ME1+EMT+ME2+Series
0.4
0.4
0.2
0.2
f = 0.35
f = 0.6
f =1
0
0
0.2
0.4
v2
0.6
0.8
0
0
0.2
0.4
v2
0.6
0.8
Fig. 6. Plots of Krischers model (Eq. (2)) for dierent values of f for a
two-component material with k1/k2 = 20.
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J. Wang et al. / International Journal of Heat and Mass Transfer 49 (2006) 30753083
44
ling the thermal conductivity of frozen meat and oal products, stated that: The best predictions by far are obtained
with Levys model, which yields correct values. . .over the
whole range of compositions. . .and temperatures. . .considered. The drawback of Levys equation is a certain lack of
physical justication, since it was based on mathematical
rather than physical arguments.
A comparison of the eective thermal conductivities produced by Levys model and the ME1 + ME2 model above
shows that they are identical, and hence the two models
are equivalent. Therefore the physical model of Levys
equation, which must be the same as the ME1 + ME2
model, is a homogeneous mixture (on the macroscopic
scale) of equal volumes of the two Maxwell structures, in
which the conductivities of both component structures are
equal, as represented schematically in Fig. 1a.
7. Conclusions
A unifying equation has been developed for ve fundamental eective thermal conductivity structural models
(Series, Parallel, two forms of MaxwellEucken, Eective
Medium theory), which form the basis of many of the
more complex models available in the literature. Structure
volume fractions and structure composition factors were
dened and used in a new procedure for modelling complex
materials as composites of these ve basic structures, using
simple combinatory rules (equal structure volumes and
equal structure eective thermal conductivities). Worked
examples for deriving models using the proposed procedure
were presented. Each new model derived using this procedure is dependent only on the component materials volume fractions and thermal conductivities, and not on any
empirical parameter. In addition, each model has a distinct
physical basis. The model combining the two forms of the
MaxwellEucken model was shown to be equivalent to
Levys equation, thereby providing Levys model with a
physical basis.
Acknowledgement
This work was funded in part by the Foundation for Research, Science and Technology (New Zealand) as part of
Objective 2 of Contract C10X0201.
where
F
2=G 1 2v2
q
2=G 1 2v2 2 8v2 =G
2
References
45
and
G
k 1 k 2
2
k 1 k 2 k 1 k 2 =2
46
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