16-SAMSS-502
8 October 2013
Metal-Enclosed, Metal-Clad
Low-Voltage Switchgear Assemblies
Document Responsibility: Electrical Substations Equipment Standards Committee
Scope............................................................. 2
References..................................................... 2
Definitions....................................................... 5
General........................................................... 6
Service Conditions......................................... 7
Construction Requirements............................ 7
10
11
Protective Relaying...................................... 16
12
Control.......................................................... 17
13
14
15
Accessories.................................................. 21
16
Tests............................................................. 23
Data Sheet........................................................... 24
Scope
1.1
This specification defines the mandatory requirements that shall apply to metalenclosed low-voltage, power circuit breaker switchgear and drawout power
circuit breakers. This equipment is designed, manufactured and tested to
International Electrotechnical Commission (IEC) Standards or North American
(NA) Standards. This equipment is to be used in three phase electrical systems
having a maximum rms AC voltage not higher than 600 volts.
1.2
This specification defines the basic features of the equipment required and shall
take precedence over all Standards and Codes as referenced. The equipment
manufacturer shall ensure that the applicable standards are adhered to in
addition to this specification. Requirements that specifically apply to equipment
manufactured to North American standards are identified as NA. Requirements
that specifically apply to equipment manufactured to International
Electrotechnical Commission standards are identified as IEC.
If there are any conflicts between this Specification and associated purchasing,
project or engineering documents, this specification shall take precedence.
2.2
Direct all requests to deviate from this Specification in writing to the Company
or Buyer Representative, who shall follow internal company waiver procedure.
2.3
References
The following is a summary of all the documents which have been mentioned within
this Specification. The specific part(s) of these documents which are applicable have
been identified throughout this Specification.
3.1
Page 2 of 24
ANSI/IEEE C37.17
ANSI/IEEE C37.50
ANSI/IEEE C37.51
ANSI/IEEE C37.13
ANSI/IEEE C37.20.1
ANSI/IEEE C39.1
ANSI/IEEE C57.13
NEMA ST 20
Page 3 of 24
NFPA 70
NFPA 70E
UL 198E
UL 489
IEC 60051
IEC 60044-1
Current Transformers
IEC 60186
Voltage Transformers
IEC 60227
IEC 60269
IEC 60414
IEC 60439-1
IEC 60473
IEC 60529
IEC 60947-2
A detailed listing of all deviations from this standard with an explanation against
each item. In addition, written certification shall be provided that the proposed
Page 4 of 24
equipment shall fully comply with all other items within this Standard.
4.2
5
Definitions
25: Synchronizing or synchrocheck device.
27: Undervoltage relay.
86: Lock-out relay. Shall not require control power to maintain the locked-out
condition.
Approval or approved: Written approval of the Coordinator, Electrical Systems
Division, Consulting Services Department, Saudi Aramco, Dhahran.
Bus Tie Breaker: A breaker used to connect the two busses of secondary-selective
system.
Closed Transition: In a secondary-selective system, during a breaker transfer
operation, the bus tie breaker is closed while both the incoming breakers are closed.
In general terms, if there are two possible sources of power, both may be connected
temporarily.
Controlgear: Equipment manufactured to 16-SAMSS-503 (Indoor Controlgear - Low
Voltage).
Discrete: Device which only performs one function. For example, a discrete voltmeter
only displays voltage.
Integrated Protection & Control System (IPCS): Primary switchgear protection,
breaker control functions and metering are integrated within a common system within
the switchgear lineup. This means that breaker control/trip decisions may not be
resident within the individual breakers. Primary protection, control and interlock
systems shall be 100% redundant. The IPCS systems shall be supplied by the
switchgear manufacturer during the time of manufacturer and shall be manufactured as
a fully engineered functional system.
Line: The terminal of the switching device to which the source of voltage/power is
connected.
Load: The terminal of the switching device to which the equipment receiving the
voltage/power is connected.
Open-Transition: In a secondary-selective system, during a breaker transfer operation,
the bus tie breaker is closed after one of the incoming breakers is open. In general
Page 5 of 24
terms, if there are two possible sources of power, there will only be one connected at
any time.
PEM: Parent Equipment Manufacturer. The manufacturer who designed the
equipment and who confirmed the design performance through certified design/type
tests. This manufacturer (1) has the legal authority to license the assembly of this
equipment to others (2) is responsible for the technical performance of the equipment
and (3) will be able to provide after-sales support and parts for the equipment.
Secondary-Selective: A switchgear assembly consisting of two buses connected with a
single bus tie breaker. Each bus has one breaker to receive incoming power. (i.e.,
power flow into and between the two busses is controlled with three breakers).
Space: A compartment the same as a spare but without the power circuit breaker
installed.
Spare: A compartment completely developed (including a power circuit breaker,
protective relays, control switches, indicating lights, etc.) and ready for operation when
the feeder and control cables are connected with the load. The Spare power circuit
breaker shall have the same rating as the other feeder circuit breakers.
Supervised: Used in the context of protective relay circuits. The supervised devices
shall be continuously checked for circuit continuity by having a small amount of current
pass through the device. Loss of this current flow shall change the status of either a
visual indicator or relay.
Switchgear or assembly: The complete assemblage of switching assemblies as it will
appear after installation by the Buyer.
Switching assembly: The assembly of switching devices and associated control and
auxiliary equipment which controls or distributes power to a single load or via a single
circuit. For this specification, all switching assemblies are withdrawable circuit
breakers, therefore, the terms switching assembly and withdrawable circuit breaker
are synonymous.
Switching Device: A device designed to make or break current.
Energy Reducing Maintenance Switch: An energy-reducing maintenance switch
allows a worker to set a circuit breaker trip unit to no intentional delay to reduce the
clearing time while the worker is working within an arc-flash boundary as defined in
NFPA 70E.
Page 6 of 24
General
6.1
6.2
The switchgear and air circuit breakers shall also fully comply with either
IEC or NA standards. Switchgear built utilizing a mixture of Standards is
unacceptable (e.g., It is not acceptable for devices only tested and rated by
IEC standards to be installed within a switchgear assembly tested and rated per
NA standards, or vice versa).
6.3
6.4
6.5
6.6
6.7
The Buyer's nonmaterial requirements are presented within Saudi Aramco Form
NMR-7910. This form is included with the Quotation Request or the Purchase
Order documents.
Service Conditions
Switchgear shall be suitable for continuous operation under the following service
conditions:
7.1
7.2
7.3
A maximum of 40 degrees.
b)
A minimum of 0 degrees.
b)
Altitude is under 1000 meters, unless a higher altitude is specified within Data
Schedule 1.
Page 7 of 24
Construction Requirements
8.1
General
8.1.1
8.1.2
Each switchgear assembly shall consist of free-standing, vertical, deadfront steel structures containing draw-out power circuit breakers, power
and ground buses, instruments, switches, wiring, terminations, painting,
and nameplates as required.
8.1.2.NA.1 Switchgear designed to NA standards shall meet, as a
minimum, the requirements of ANSI/IEEE C37.20.1 and
conformance requirements of ANSI/IEEE C37.51.
8.1.2.IEC.1 Switchgear designed to IEC standards shall meet, as a
minimum, the requirements of IEC 60439-1 for switchgear
assemblies.
8.1.3
8.1.4
8.1.5
The main circuit bus systems of switchgear and controlgear shall not
be connected together.
Exception:
If the switchgear/controlgear is a direct replacement for existing
equipment that is physically connected.
8.2
Stationary Structure
8.2.1
General
The stationary steel structure assembly shall be a self-contained multiple
unit housing having the required number of vertical sections.
8.2.2
Compartments
8.2.2.1
8.2.2.3
b)
c)
d)
8.2.2.4
i)
ii)
8.2.3
8.2.2.5
8.2.2.6
Safety Shutters
Automatic safety shutters shall be provided as a protective barrier in the
stationary structure to prevent incidental contact with live parts of the
primary circuit when a circuit breaker is moved to its disconnected or
withdrawn position.
8.2.4
8.2.5
8.3
8.2.4.2
8.2.4.3
Buses
8.3.1
General
8.3.1.1
8.3.1.2
All buses shall be designed for future extension and it shall not
be necessary to disturb any equipment or wiring when an
extension is made.
8.3.1.4
8.3.2
Power Buses
8.3.2.1
8.3.2.2
8.3.2.3
8.3.2.4
The short circuit bus bracing and short time withstand ratings
shall be a minimum of 50 kA symmetrical amperes at a rated
maximum of 600 Volts AC. The duration of the short time
withstand rating shall not less than 30 cycles and the duration
of the short circuit withstand shall not be less the 4 cycles.
8.3.2.5
8.3.2.6
Page 11 of 24
8.3.3
8.4
Ground Bus
8.3.3.1
8.3.3.2
8.4.2
8.4.3
Bus Connections
8.4.1.1
8.4.1.2
8.4.1.3
8.4.2.2
8.4.4
Cable Terminations
8.4.4.1
8.5
Finish
8.5.1
General
All carbon steel metal parts shall be protected from rust and corrosion by
painting or plating.
8.5.2
Painting
The manufacture's factory standard paint system for switchgear and
circuit breakers manufactured in compliance with the above referenced
standards is acceptable.
8.5.3
Plating
Carbon steel switchgear and circuit breaker parts that are not painted
shall be plated with cadmium, yellow zinc-chromate or similar corrosion
resistant materials.
8.6
Nameplates
Device Nameplates
8.6.1
8.6.2
8.6.3
8.6.4
Page 13 of 24
8.6.5
8.6.6
8.6.7
8.6.8
Rating
Power circuit breaker maximum continuous current rating shall not exceed
4000 amperes. The interrupting rating shall not exceed a maximum of
85 kA rms symmetrical amperes.
9.1.NA.1 Low voltage power circuit breakers utilized in switchgear compliant
with ANSI/IEEE C37.20.1 shall be designed, rated, manufactured,
and tested in accordance with the most current issue of the following
standards: ANSI/IEEE C37.13, C37.16, C37.17, and C37.50.
9.1.IEC.1 Low voltage power circuit breakers utilized in switchgear compliant
with IEC 60439-1 standards shall be designed, rated, manufactured
and tested in accordance with the most current issue of IEC 60947-2.
9.2
Design
9.2.1
9.2.2
Stationary mounted type power circuit breakers, series-connected, seriesrated or cascade rated circuit breakers shall not be used.
9.2.3
9.2.4
Insulated case (encased) and molded case circuit breakers shall not be
used in lieu of power circuit breakers.
Page 14 of 24
9.3
9.4
9.2.5
9.2.6
9.2.7
Construction
9.3.1
9.3.2
9.3.3
9.3.4
Auxiliary Devices
9.4.1
9.4.2
9.4.3
9.5
10
Instrument Transformers
10.1.1
10.1.2
b)
b)
c)
10.1.NA.1
11
Protective Relaying
11.1
11.2
Trip Devices
11.1.1
11.1.2
The solid state trip systems shall be furnished with adjustable long-time,
instantaneous, short-time, and ground protective functions or their
combinations. The continuous current rating shall be adjustable from
100% to at least 50% of the current rating of the circuit breaker frame.
The instantaneous trip function shall only be provided if specified within
the Buyers engineering documents. Refer to the Buyers engineering
documents for the specific trip function requirements for each breaker.
11.1.3
The integral, solid state trip systems shall be capable of being field
tested with a Buyer supplied portable test device capable of simulating
fault conditions and providing verification of the selected setting and
characteristics desired for all protective functions.
11.1.4
11.1.5
Page 17 of 24
12
Control
12.1
General
Over-current protection of instrument transformers, closing and tripping circuits,
and other control circuits shall be provided.
12.2
Control Power
12.2.1
The control voltage level for all tripping circuits which are not integral
to the breaker shall be 125 VDC supplied by the Buyer.
12.2.2
12.2.3
12.2.4
12.2.5
12.3
The rated control voltage of all devices (e.g., protective relays) shall be
the same as the control supply voltage (i.e., intermediate voltage
converters shall not be used).
Lockout Relays
12.3.1
Auxiliary lockout relays (Device 86) shall be hand-reset type and have
separate contacts connected in the closing and tripping circuits of the
circuit breakers
Page 18 of 24
12.4
12.3.2
12.3.3
12.3.4
12.5
Fuses
12.5.NA.1
General
Meters and instruments shown on the drawings for each circuit breaker unit shall
be mounted in the compartment associated with the circuit breaker or in the
compartment directly above.
13.2
Indicating Lights
13.2.1
13.2.2
13.3
13.2.3
13.2.4
Metering
13.3.1
13.3.2
i)
ii)
iii)
iv)
13.4
Alarms
The contacts from the following shall be series connected to a termination point
within one of the low voltage compartments. These will be connected by the
Buyer to a local annunciator panel. Loss of continuity at these termination
points will be alarmed at this panel.
a)
14
c)
d)
Incoming transformer alarms for each bus (to be field connected by Buyer).
15
b)
14.1.2
14.2
14.3
14.4
14.4.2
14.5
All transfers shall be blocked and locked out by the switchgear bus or incoming
transformer 86 relays.
14.6
Accessories
15.1
Wiring
15.1.1
15.2
15.3
15.1.2
15.1.3
15.1.4
Each control circuit shall be easily traceable for inspection checks and
modifications.
15.1.5
Wire Terminals
15.2.1
15.2.2
15.2.3
15.3.2
Terminal blocks shall be open style, barrier type, with screw terminals,
rated 20 A, 600 volt minimum with pre-numbered marking strips and
suitable for two(2) terminations per point.
Page 22 of 24
15.4
15.3.3
15.3.4
15.3.5
15.3.6
Special Tools
All required special tools, such as nonstandard wrenches, sockets, etc., used to
latch/unlatch, bolt/unbolt the equipment supplied under this Specification, shall
be provided with each metal-enclosed low-voltage switchgear assembly.
16
Tests
16.1
16.2
16.1.2
At the time of delivery, the VENDOR shall furnish the BUYER with a
list of standards and specifications to which the metal-enclosed lowvoltage switchgear assemblies were tested.
16.1.3
16.1.4
Design or Type tests shall be provided for the switchgear and circuit
breakers. Tests on representative equipment may be submitted for
technical evaluation.
Accessory Devices
Accessory devices, other than functional components, of power circuit breakers
and low-voltage switchgear assemblies shall be tested in accordance with the
VENDOR determined standards.
8 October 2013
Revision Summary
Major revision.
Page 23 of 24
Data Sheet
Information Supplied by Buyer
ITEM NO.
PARAMETER
DATA
____________________________________
BI / J.O. No.
____________________________________
_____________
Main Bus
Main Bus
Amperes RMS
10
Amperes RMS
(Control Voltage)
12
13
Tripping/Transfer
14
15
Protection
19
20
(1)
Yes_______, No _______
Note to Buyer:
(1)
This may be required if one of the buses receives it's primary power from, for example, a generator.
Page 24 of 24