GROUP 35B
ANTI-LOCK
BRAKING SYSTEM
(ABS)
CONTENTS
GENERAL DESCRIPTION
M1352000100681
Top components such as Brembo™ brakes, EBD and
sports ABS improve braking power and braking sta-
bility.
SPORTS ABS EBD (ELECTRONIC BRAKE-FORCE
• 4-wheel independent control optimizes the brake DISTRIBUTION SYSTEM)
force to each wheel to achieve a balance of • Rear brake power is electronically controlled to
improved braking force and braking stability. optimize performance in accordance with road
• A steering angular velocity sensor was added to and load conditions and to ensure optimal distri-
monitor the steering angle status. Braking force is bution of braking force between the front and rear
altered in response to the steering status to brakes.
improve the quality of steering when cornering. • Rear brake fluid pressure control employs a
• The steering angular velocity sensor, lateral brake modulator hydraulic unit solenoid valve that
G-sensor and longitudinal G-sensor accurately made it possible to eliminate the pressure control
monitor driving conditions and optimize ABS con- valves (proportioning valves).
trol to match the specific driving conditions. • Effective use of rear wheel brake force reduces
temperature build-up in the front brakes under
hard braking conditions.
• Independent control of the left and right rear
brakes when braking during cornering achieves a
balance of improved vehicle stability and braking
force.
CONSTRUCTION DIAGRAM
6
4
AC209828
8
7, 10
10067AU
1
2
9 5 3
1
AC211546 AB
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ANTI-LOCK BRAKING SYSTEM (ABS)
GENERAL DESCRIPTION
35B-3
NAME OF PART NO. OUTLINE OF FUNCTION
Sensor ABS sensor 1 Sends alternating current signals at frequencies which are proportional to the
rotation speeds of each wheel to the ABS-ECU.
Lateral G-sensor 2 Sends data on vehicle’s rate of lateral acceleration to the ABS-ECU.
Longitudinal 3 Sends data on vehicle’s rate of longitudinal acceleration to the ABS-ECU.
G-sensor
Steering angular 4 Sends data on steering wheel angle to the ABS-ECU.
velocity sensor Indicates the ABS-ECU when steering wheel is in straight-ahead position.
Stoplight switch 5 Sends a signal to the ABS-ECU to indicate whether the brake pedal is
depressed or not.
Parking brake 6 Sends a signal to the ABS-ECU to indicate whether the parking brake lever is
switch pulled or not.
Actuator Hydraulic unit 7 Drives the solenoid valves according to signals from the ABS-ECU in order to
control the brake hydraulic pressure for each wheel.
ABS warning light 8 Illuminates in response to signals from the ABS-ECU when a problem develops
in the system.
Data link connector 9 Outputs the diagnostic trouble codes and allows communication with the scan
tool.
Brake modulator (ABS-ECU) 10 Controls actuators (described above) based on the signals coming from each
sensor.
Controls the self-diagnosis and fail-safe functions.
Controls the diagnostic function (scan tool compatible).
• When the brakes are applied firmly, the ABS
.
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35B-4 ANTI-LOCK BRAKING SYSTEM (ABS)
ABS DIAGNOSIS
ABS DIAGNOSIS
INTRODUCTION TO ANTI-LOCK BRAKING SYSTEM DIAGNOSIS
M1352012500482
The anti-lock brake system (ABS) operates differ- Some operational characteristics may seem to be
ently from conventional brake systems. These differ- malfunctions, but they are simply signs of normal
ences include sounds, sensations, and vehicle ABS operation. When diagnosing the ABS system,
performance that owners and service technicians keep these operational characteristics in mind.
who are not familiar with ABS may not be used to. Inform the owner of the kind of performance charac-
teristics to expect from an ABS-equipped vehicle.
ABS DIAGNOSTIC TROUBLE CODE When you check if an ABS DTC will be displayed
DETECTION CONDITIONS again after the DTC has been erased, you should
duplicate the ABS DTC set conditions. Depending on
ABS diagnostic trouble codes (ABS DTCs) are set
the detection timing and set conditions for the spe-
under different conditions, depending on the mal-
cific ABS DTC, you must either drive the vehicle or
function detected. Most ABS DTCs will only be set
turn the engine off and restart it. To set the proper
during vehicle operation. Some ABS DTCs will also
conditions for that DTC again, refer to "ABS DTC
be set during the ABS self-check immediately after
SET CONDITIONS" for each ABS DTC that you are
the engine is started.
trying to reset.
ABS DIAGNOSTIC TROUBLESHOOTING STRATEGY
M1352011100782
Use these steps to plan your diagnostic strategy. If • If the basic brake system is not operating prop-
you follow them carefully, you will be sure that you erly, refer to the GROUP 35A, Basic Brake Sys-
have exhausted most of the possible ways to find an tem Diagnosis P.35A-4.
ABS fault. • If the basic brake system is operating properly,
1. Gather information about the problem from the refer to P.35B-62.
customer. 6. If there is an ABS DTC, record the number of the
2. Verify that the condition described by the DTC, then erase the DTC from the memory using
customer exists. the scan tool.
3. Check the vehicle for any ABS DTC. 7. Reproduce the ABS DTC set conditions to see if
4. If you cannot verify the condition and there are no the same ABS DTC will set again.
ABS DTCs, the malfunction is intermittent. Refer • If the same ABS DTC sets again, perform the
to GROUP 00, How to use diagnostic procedures for the DTC. Refer to
Troubleshooting/Inspection Service Points −How P.35B-11.
to Cope with Intermittent Malfunctions P.00-13. • If you cannot get the same ABS DTC to set
5. If you can verify the condition but there are no again, the malfunction is intermittent. Refer to
ABS DTCs, or the system cannot communicate GROUP 00, How to use Troubleshooting/Inspec-
with the scan tool, check that the basic brake tion Service Points −How to Cope with Intermit-
system is operating properly. tent Malfunctions P.00-13.
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ANTI-LOCK BRAKING SYSTEM (ABS)
ABS DIAGNOSIS
35B-5
DIAGNOSIS FUNCTION
M1352011200886
MB991827 AK204071AB
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35B-6 ANTI-LOCK BRAKING SYSTEM (ABS)
ABS DIAGNOSIS
WHEN THE DIAGNOSTIC TROUBLE CODE NO. 24 WHEN NO DIAGNOSTIC TROUBLE CODE IS
IS OUTPUT OUTPUT
0.5s 0.25s
1.5s
0.5s
ILLUMINATED ILLUMINATED
SWITCHED SWITCHED
OFF OFF
PAUSE TENS PLACE UNITS
ACX01778 AB
TIME 3s SIGNAL DIVISION SIGNAL
2s
ACX01777AB
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ANTI-LOCK BRAKING SYSTEM (ABS)
ABS DIAGNOSIS
35B-7
<ERASING DTC BY SPECIAL OPERATION FOR
BRAKE PEDAL>
Required Special Tool:
• MB991529: Diagnostic Trouble Code Check Harness
1. Use special tool MB991529 to ground number 1 terminal of
DATA LINK the data link connector.
CONNECTOR
NOTE: If the ABS-ECU functions have stopped due to the
fail-safe function, the diagnostic trouble code cannot be
erased.
MB991529
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16
AC211895AB
ON
IGNITION SWITCH
OFF
ON
STOPLIGHT SWITCH
OFF
ON
ABS WARNING LIGHT
OFF
3s
DIAGNOSTIC TROUBLE
CODE MEMORY
WITHIN WITH- WITH- WITH- WITH- WITH- WITH- WITH- WITH- WITH- WITH-
3s IN 1 s IN 1 s IN 1 s IN 1 s IN 1 s IN 1 s IN 1 s IN 1 s IN 1 s IN 1 s 1s
1ST 2ND 3RD 4TH 5TH 6TH 7TH 8TH 9TH 10TH
ERASING
COMPLETED
AC000937 AB
2. Depress the brake pedal and hold it.
3. Turn the ignition switch to the "ON" position.
4. After turning the ignition switch to the "ON," release the
pedal within three seconds. Repeat this process of pressing
and releasing the brake pedal 10 continuous times.
5. Turn the ignition switch to the "LOOK" (OFF) position.
6. Disconnect special tool MB991529.
.
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35B-8 ANTI-LOCK BRAKING SYSTEM (ABS)
ABS DIAGNOSIS
MB991824
MB991827 AK204071AB
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ANTI-LOCK BRAKING SYSTEM (ABS)
ABS DIAGNOSIS
35B-9
HOW TO READ DATA LIST (M.U.T.-III)
.
MB991911
MB991824
MB991827 AK204071AB
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35B-10 ANTI-LOCK BRAKING SYSTEM (ABS)
ABS DIAGNOSIS
MB991911
MB991824
MB991827 AK204071AB
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ANTI-LOCK BRAKING SYSTEM (ABS)
ABS DIAGNOSIS
35B-11
DIAGNOSTIC TROUBLE CODE CHART
M1352011300913
Follow the inspection chart that is appropriate for the
diagnostic trouble code.
DTC INSPECTION ITEM REFERENCE PAGE
11 Front right ABS sensor (Open circuit or short-circuit) P.35B-12
12 Front left ABS sensor (Open circuit or short-circuit)
13 Rear right ABS sensor (Open circuit or short-circuit)
14 Rear left ABS sensor (Open circuit or short-circuit)
16 ABS-ECU power supply syatem (Abnormal voltage drop or P.35B-24
rise)
21 Front right ABS sensor system P.35B-12
22 Front left ABS sensor system
23 Rear right ABS sensor system
24 Rear left ABS sensor system
32 Longitudinal G-sensor system P.35B-28
41 Front right solenoid valve system P.35B-38
42 Front left solenoid valve system
43 Rear right solenoid valve system
44 Rear left solenoid valve system
51 Valve relay problem (Stays on) Replace the brake
modulator hydraulic unit
(Integrated with
ABS-ECU).
52 Valve relay problem (Stays off) P.35B-38
53 Motor relay problem (Stays off)
54 Motor relay problem (Stays on) Replace the brake
modulator hydraulic unit
(Integrated with
ABS-ECU).
55 Motor system (Seized pump motor) P.35B-38
63 ABS-ECU abnormality Replace the brake
modulator hydraulic unit
(Integrated with
ABS-ECU).
71 Lateral G-sensor system P.35B-42
81 Steering angular velocity sensor (ST-1) system P.35B-52
82 Steering angular velocity sensor (ST-2) system
83 Steering angular velocity sensor (ST-N) system
NOTE: diagnostic trouble code No.16 is cleared from the memory by turning the ignition switch to the "ACC"
position. When the system is properly reset, this code is also cleared from the memory.
NOTE: diagnostic trouble code No. 52 and 63 are cleared from the memory by turning the ignition switch to
the "ACC" position.
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35B-12 ANTI-LOCK BRAKING SYSTEM (ABS)
ABS DIAGNOSIS
DTC 11: Front Right ABS Sensor (Open Circuit or Short Circuit)
DTC 12: Front Left ABS Sensor (Open Circuit or Short Circuit)
DTC 13: Rear Right ABS Sensor (Open Circuit or Short Circuit)
DTC 14: Rear Left ABS Sensor (Open Circuit or Short Circuit)
DTC 21: Front Right ABS Sensor System
DTC 22: Front Left ABS Sensor System
DTC 23: Rear Right ABS Sensor System
DTC 24: Rear Left ABS Sensor System
ABS-ECU
ABS SENSOR
AC211704AB
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ANTI-LOCK BRAKING SYSTEM (ABS)
ABS DIAGNOSIS
35B-13
AC211899AB AC211900AB
B-118 (B)
A-29 (B)
AC211262 AW AC211901AB
C-122 (L)
C-113
C-111 AC211266 BL AC211265 CU
D-34
D-13 (B)
AC211902AB
of rotation.
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35B-14 ANTI-LOCK BRAKING SYSTEM (ABS)
ABS DIAGNOSIS
DIAGNOSIS
Required Special Tools:
• MB991958: Scan Tool (M.U.T.-III Sub Assembly)
• MB991824: Vehicle Communication Interface (V.C.I.)
• MB991827: M.U.T.-III USB Cable
• MB991911: M.U.T.-III Main Harness B
MB991827 AC210056AC
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ANTI-LOCK BRAKING SYSTEM (ABS)
ABS DIAGNOSIS
35B-15
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35B-16 ANTI-LOCK BRAKING SYSTEM (ABS)
ABS DIAGNOSIS
B-118 (B)
HARNESS SIDE
12 11 10 9 8 7 6 5 4 3 2 1
22 21 20 19 18 17 16 15 14 13
34 33 32 31 30 29 28 27 26 25 24 23
AC211901AD
A-29 (B)
1 2 3 4
5 6 7 8
AC211262 AX
HARNESS SIDE
2 1
AC211899AC
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ANTI-LOCK BRAKING SYSTEM (ABS)
ABS DIAGNOSIS
35B-17
CONNECTOR: A-03
A-03 (B)
HARNESS SIDE
2 1
AC211899AC
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35B-18 ANTI-LOCK BRAKING SYSTEM (ABS)
ABS DIAGNOSIS
B-118 (B)
HARNESS SIDE
12 11 10 9 8 7 6 5 4 3 2 1
22 21 20 19 18 17 16 15 14 13
34 33 32 31 30 29 28 27 26 25 24 23
AC211901AD
CONNECTOR: C-111
• Intermediate connectors C-111, C-122
HARNESS SIDE
5 4 3 2 1
13121110 9 8 7 6
AC211266 BN
CONNECTOR: C-122
C-122 (L)
1 2 3 4 5 6 7 8 9 10 11
12 13 14 15 16 17 18 19 20 21 22 AC211265 DD
HARNESS SIDE
2 1
AC211900AC
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ANTI-LOCK BRAKING SYSTEM (ABS)
ABS DIAGNOSIS
35B-19
CONNECTOR: A-03
A-03 (B)
HARNESS SIDE
2 1
AC211899AC
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35B-20 ANTI-LOCK BRAKING SYSTEM (ABS)
ABS DIAGNOSIS
B-118 (B)
HARNESS SIDE
12 11 10 9 8 7 6 5 4 3 2 1
22 21 20 19 18 17 16 15 14 13
34 33 32 31 30 29 28 27 26 25 24 23
AC211901AD
AC211266 BO
CONNECTOR: C-122
C-122 (L)
1 2 3 4 5 6 7 8 9 10 11
12 13 14 15 16 17 18 19 20 21 22 AC211265 DD
D-34
D-13 (B)
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ANTI-LOCK BRAKING SYSTEM (ABS)
ABS DIAGNOSIS
35B-21
CONNECTOR: D-13
D-13 (B)
HARNESS SIDE
1 2
AC211902AE
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35B-22 ANTI-LOCK BRAKING SYSTEM (ABS)
ABS DIAGNOSIS
B-118 (B)
HARNESS SIDE
12 11 10 9 8 7 6 5 4 3 2 1
22 21 20 19 18 17 16 15 14 13
34 33 32 31 30 29 28 27 26 25 24 23
AC211901AD
AC211266 BO
CONNECTOR: C-122
C-122 (L)
1 2 3 4 5 6 7 8 9 10 11
12 13 14 15 16 17 18 19 20 21 22 AC211265 DD
D-34
AC211902AF
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ANTI-LOCK BRAKING SYSTEM (ABS)
ABS DIAGNOSIS
35B-23
CONNECTOR: D-06
D-06 (B)
HARNESS SIDE
1 2
AC211902AG
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35B-24 ANTI-LOCK BRAKING SYSTEM (ABS)
ABS DIAGNOSIS
MB991824
MB991827 AC210056AC
DTC 16: ABS-ECU Power Supply System (abnormal voltage drop or rise)
IGNITION
SWITCH (IG2)
JUNCTION
BLOCK
ABS-ECU
POWER
SUPPLY
AC211705AB
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ANTI-LOCK BRAKING SYSTEM (ABS)
ABS DIAGNOSIS
35B-25
CONNECTOR: B-118 CONNECTOR: C-124
B-118 (B)
C-124
AC211901AB AC211265 CV
C-210
AC211269 BJ
. .
DIAGNOSIS
Required Special Tools:
• MB991958: Scan Tool (M.U.T.-III Sub Assembly)
• MB991824: Vehicle Communication Interface (V.C.I.)
• MB991827: M.U.T.-III USB Cable
• MB991911: M.U.T.-III Main Harness B
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35B-26 ANTI-LOCK BRAKING SYSTEM (ABS)
ABS DIAGNOSIS
B-118 (B)
HARNESS SIDE
12 11 10 9 8 7 6 5 4 3 2 1
22 21 20 19 18 17 16 15 14 13
34 33 32 31 30 29 28 27 26 25 24 23
AC211901AD
1 2 3 4 5 6 7 8 9 10 11 12 13
14 15 16 17 18 19 20 2122 23 24 25
AC211265 AR
JUNCTION BLOCK
(FRONT VIEW)
CONNECTOR C-210
(HARNESS SIDE)
6 5 4 3 2 1
14 13 12 11 10 9 8 7
CONNECTOR C-211
(HARNESS SIDE)
2 1
6 5 4 3
AC212152 AC
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ANTI-LOCK BRAKING SYSTEM (ABS)
ABS DIAGNOSIS
35B-27
HARNESS SIDE
12 11 10 9 8 7 6 5 4 3 2 1
22 21 20 19 18 17 16 15 14 13
34 33 32 31 30 29 28 27 26 25 24 23
AC211901AD
CONNECTOR: C-211
HARNESS SIDE
2 1
6 5 4 3
JUNCTION BLOCK
(FRONT VIEW) AC211269 AL
MB991824
MB991827 AC210056AC
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35B-28 ANTI-LOCK BRAKING SYSTEM (ABS)
ABS DIAGNOSIS
JUNCTION
BLOCK
G-SENSOR
(LONGITUDINAL)
ABS-ECU
AC211706AB
B-118 (B)
C-124
C-122 (L)
AC211901AB AC211265 CW
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ANTI-LOCK BRAKING SYSTEM (ABS)
ABS DIAGNOSIS
35B-29
C-214
D-38 (B)
AC211269 BK AC208854AD
signals into voltage signals and then sends that sig- TROUBLESHOOTING HINTS
nal to the ABS-ECU. The most likely causes for this DTC to set are:
• Malfunction of the G-sensor
• Damaged wiring harness and connector
.
ABS DTC SET CONDITIONS • Malfunction of the brake modulator hydraulic unit
This code is output in the following case. (integrated with ABS-ECU)
• When the G-sensor output is 0.5 V or lower or
4.5 V or higher (disconnected G-sensor or G-sen-
sor short circuit)
DIAGNOSIS
Required Special Tools:
• MB991348: Test Harness
• MB991958: Scan Tool (M.U.T.-III Sub Assembly)
• MB991824: Vehicle Communication Interface (V.C.I.)
• MB991827: M.U.T.-III USB Cable
• MB991911: M.U.T.-III Main Harness B
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35B-30 ANTI-LOCK BRAKING SYSTEM (ABS)
ABS DIAGNOSIS
MB991827 AC210056AC
CONNECTOR D-38
(HARNESS SIDE)
3 2 1
AC212253AB
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ANTI-LOCK BRAKING SYSTEM (ABS)
ABS DIAGNOSIS
35B-31
CONNECTOR D-38
(HARNESS SIDE)
AD
3 2 1
AC212253AC
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35B-32 ANTI-LOCK BRAKING SYSTEM (ABS)
ABS DIAGNOSIS
D-38 (B)
HARNESS SIDE
3 2 1
AC208854AE
CONNECTOR C-214
(HARNESS SIDE)
14 13 12 11 10 9 8 7 6 5 4 3 2 1
28 27 26 25 24 23 22 21 20 19 18 17 16 15
AC212152AD
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ANTI-LOCK BRAKING SYSTEM (ABS)
ABS DIAGNOSIS
35B-33
D-38 (B)
HARNESS SIDE
3 2 1
AC208854AE
CONNECTOR: C-211
HARNESS SIDE
2 1
6 5 4 3
JUNCTION BLOCK
(FRONT VIEW) AC211269 AL
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35B-34 ANTI-LOCK BRAKING SYSTEM (ABS)
ABS DIAGNOSIS
D-38 (B)
HARNESS SIDE
3 2 1
AC208854AE
1 2 3 4 5 6 7 8 9 10 11 12 13
14 15 16 17 18 19 20 2122 23 24 25
AC211265 AR
12 11 10 9 8 7 6 5 4 3 2 1
22 21 20 19 18 17 16 15 14 13
34 33 32 31 30 29 28 27 26 25 24 23
AC211901AD
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ANTI-LOCK BRAKING SYSTEM (ABS)
ABS DIAGNOSIS
35B-35
D-38 (B)
HARNESS SIDE
3 2 1
AC208854AE
CONNECTOR: B-118
B-118 (B)
HARNESS SIDE
12 11 10 9 8 7 6 5 4 3 2 1
22 21 20 19 18 17 16 15 14 13
34 33 32 31 30 29 28 27 26 25 24 23
AC211901AD
AC103662AG
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35B-36 ANTI-LOCK BRAKING SYSTEM (ABS)
ABS DIAGNOSIS
D-38 (B)
HARNESS SIDE
3 2 1
AC208854AE
C-122 (L)
1 2 3 4 5 6 7 8 9 10 11
12 13 14 15 16 17 18 19 20 21 22 AC211265 DD
12 11 10 9 8 7 6 5 4 3 2 1
22 21 20 19 18 17 16 15 14 13
34 33 32 31 30 29 28 27 26 25 24 23
AC211901AD
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ANTI-LOCK BRAKING SYSTEM (ABS)
ABS DIAGNOSIS
35B-37
3 2 1
AC208854AE
CONNECTOR: B-118
B-118 (B)
HARNESS SIDE
12 11 10 9 8 7 6 5 4 3 2 1
22 21 20 19 18 17 16 15 14 13
34 33 32 31 30 29 28 27 26 25 24 23
AC211901AD
MB991824
MB991827 AC210056AC
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35B-38 ANTI-LOCK BRAKING SYSTEM (ABS)
ABS DIAGNOSIS
FUSIBLE
LINK 3
HYDRAULIC UNIT
MOTOR SOLENOID VALVE
SOLENOID MOTOR
VALVE POWER POWER
SUPPLY SUPPLY
ABS-ECU
AC211707AB
A-12 (B)
B-118 (B)
AC211262 AV AC211901AB
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ANTI-LOCK BRAKING SYSTEM (ABS)
ABS DIAGNOSIS
35B-39
FUSIBLE LINK: NO.3
NO.3
AC208825 AL
. .
DIAGNOSIS
Required Special Tools:
• MB991958: Scan Tool (M.U.T.-III Sub Assembly)
• MB991824: Vehicle Communication Interface (V.C.I.)
• MB991827: M.U.T.-III USB Cable
• MB991911: M.U.T.-III Main Harness B
12 11 10 9 8 7 6 5 4 3 2 1
22 21 20 19 18 17 16 15 14 13
34 33 32 31 30 29 28 27 26 25 24 23
AC212153AD
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35B-40 ANTI-LOCK BRAKING SYSTEM (ABS)
ABS DIAGNOSIS
B-118 (B)
HARNESS SIDE
12 11 10 9 8 7 6 5 4 3 2 1
22 21 20 19 18 17 16 15 14 13
34 33 32 31 30 29 28 27 26 25 24 23
AC211901AD
CONNECTOR: A-12
• Intermediate connector A-12
Check the connectors, for loose, corroded or damaged termi-
A-12 (B) nals, or terminals pushed back in the connector.
Q: Are the connectors and terminals in good condition?
YES : Go to Step 3.
NO : Repair it and then go to Step 4.
1 2
AC211262AY
AC208825 AL
CONNECTOR: B-118
B-118 (B)
HARNESS SIDE
12 11 10 9 8 7 6 5 4 3 2 1
22 21 20 19 18 17 16 15 14 13
34 33 32 31 30 29 28 27 26 25 24 23
AC211901AD
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ANTI-LOCK BRAKING SYSTEM (ABS)
ABS DIAGNOSIS
35B-41
MB991824
MB991827 AC210056AC
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35B-42 ANTI-LOCK BRAKING SYSTEM (ABS)
ABS DIAGNOSIS
JUNCTION
BLOCK
G-SENSOR
(LATERAL)
ABS-ECU
AC211708AB
B-118 (B)
C-122 (L)
AC211901AB AC211265 CU
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ANTI-LOCK BRAKING SYSTEM (ABS)
ABS DIAGNOSIS
35B-43
AC211269 BK AC208854AC
nals into voltage signals and then sends that signal TROUBLESHOOTING HINTS
to the ABS-ECU. The most likely causes for DTC to set are:
• Malfunction of the lateral G-sensor
• Damaged wiring harness and connector
.
ABS DTC SET CONDITIONS • Malfunction of the brake modulator hydraulic unit
This code is output in the following cases: (integrated with ABS-ECU)
• When the G-sensor output is 0.5 V or lower or
4.5 V or higher (disconnected lateral G-sensor or
lateral G-sensor short circuit)
DIAGNOSIS
Required Special Tools:
• MB991348: Test Harness
• MB991958: Scan Tool (M.U.T.-III Sub Assembly)
• MB991824: Vehicle Communication Interface (V.C.I.)
• MB991827: M.U.T.-III USB Cable
• MB991911: M.U.T.-III Main Harness B
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35B-44 ANTI-LOCK BRAKING SYSTEM (ABS)
ABS DIAGNOSIS
MB991827 AC210056AC
CONNECTOR D-37
(HARNESS SIDE)
3 2 1
AC212253AD
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ANTI-LOCK BRAKING SYSTEM (ABS)
ABS DIAGNOSIS
35B-45
CONNECTOR D-37
(HARNESS SIDE)
AD
3 2 1
AC212253AE
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35B-46 ANTI-LOCK BRAKING SYSTEM (ABS)
ABS DIAGNOSIS
D-37 (B)
HARNESS SIDE
3 2 1
AC208854AF
CONNECTOR C-214
(HARNESS SIDE)
14 13 12 11 10 9 8 7 6 5 4 3 2 1
28 27 26 25 24 23 22 21 20 19 18 17 16 15
AC212152AD
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ANTI-LOCK BRAKING SYSTEM (ABS)
ABS DIAGNOSIS
35B-47
HARNESS SIDE
3 2 1
AC208854AF
CONNECTOR: C-211
HARNESS SIDE
2 1
6 5 4 3
JUNCTION BLOCK
(FRONT VIEW) AC211269 AL
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35B-48 ANTI-LOCK BRAKING SYSTEM (ABS)
ABS DIAGNOSIS
D-37 (B)
HARNESS SIDE
3 2 1
AC208854AF
C-122 (L)
1 2 3 4 5 6 7 8 9 10 11
12 13 14 15 16 17 18 19 20 21 22 AC211265 DD
12 11 10 9 8 7 6 5 4 3 2 1
22 21 20 19 18 17 16 15 14 13
34 33 32 31 30 29 28 27 26 25 24 23
AC211901AD
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ANTI-LOCK BRAKING SYSTEM (ABS)
ABS DIAGNOSIS
35B-49
HARNESS SIDE
3 2 1
AC208854AF
CONNECTOR: B-118
B-118 (B)
HARNESS SIDE
12 11 10 9 8 7 6 5 4 3 2 1
22 21 20 19 18 17 16 15 14 13
34 33 32 31 30 29 28 27 26 25 24 23
AC211901AD
AC103662AO
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35B-50 ANTI-LOCK BRAKING SYSTEM (ABS)
ABS DIAGNOSIS
D-37 (B)
HARNESS SIDE
3 2 1
AC208854AF
C-122 (L)
1 2 3 4 5 6 7 8 9 10 11
12 13 14 15 16 17 18 19 20 21 22 AC211265 DD
12 11 10 9 8 7 6 5 4 3 2 1
22 21 20 19 18 17 16 15 14 13
34 33 32 31 30 29 28 27 26 25 24 23
AC211901AD
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ANTI-LOCK BRAKING SYSTEM (ABS)
ABS DIAGNOSIS
35B-51
3 2 1
AC208854AE
CONNECTOR: B-118
B-118 (B)
HARNESS SIDE
12 11 10 9 8 7 6 5 4 3 2 1
22 21 20 19 18 17 16 15 14 13
34 33 32 31 30 29 28 27 26 25 24 23
AC211901AD
MB991824
MB991827 AC210056AC
TSB Revision
35B-52 ANTI-LOCK BRAKING SYSTEM (ABS)
ABS DIAGNOSIS
IGNITION
SWITCH (IG2)
ABS-ECU
JUNCTION
BLOCK
JOINT
CONNECTOR (2)
STEERING
ANGULAR
VELOCITY
SENSOR
JOINT
CONNECTOR (3)
AC211709AB
TSB Revision
ANTI-LOCK BRAKING SYSTEM (ABS)
ABS DIAGNOSIS
35B-53
CONNECTOR: B-118 CONNECTOR: C-06
C-06 (GR)
B-118 (B)
AC211901AB AC211266BM
C-210
C-122 (L)
AC211265CX AC211269 BJ
CONNECTOR: C-230
C-230
AC211267 AJ
. .
TSB Revision
35B-54 ANTI-LOCK BRAKING SYSTEM (ABS)
ABS DIAGNOSIS
DIAGNOSIS
Required Special Tools:
• MB991958: Scan Tool (M.U.T.-III Sub Assembly)
• MB991824: Vehicle Communication Interface (V.C.I.)
• MB991827: M.U.T.-III USB Cable
• MB991911: M.U.T.-III Main Harness B
TSB Revision
ANTI-LOCK BRAKING SYSTEM (ABS)
ABS DIAGNOSIS
35B-55
CONNECTOR C-230
(HARNESS SIDE)
1
5 4 3 2
AC212249AB
CONNECTOR C-230
(HARNESS SIDE)
1
5 4 3 2
AC212249AC
TSB Revision
35B-56 ANTI-LOCK BRAKING SYSTEM (ABS)
ABS DIAGNOSIS
HARNESS
SIDE
1
5 4 3 2
AC211267AL
C-211
C-210
JUNCTION BLOCK
(FRONT VIEW)
CONNECTOR C-210
(HARNESS SIDE)
6 5 4 3 2 1
14 13 12 11 10 9 8 7
CONNECTOR C-211
(HARNESS SIDE)
2 1
6 5 4 3
AC212152 AC
CONNECTOR: C-101
• Joint connector C-101
Check the connectors for loose, corroded or damaged termi-
C-101 (L)
nals, or terminals pushed back in the connector.
Q: Are the connectors and terminals in good condition?
YES : Go to Step 5.
NO : Repair it and then go to Step 11.
1 2 3 4 5 6 7 8 9 10 11
12 13 14 15 16 17 18 19 20 21 22 AC211265DE
TSB Revision
ANTI-LOCK BRAKING SYSTEM (ABS)
ABS DIAGNOSIS
35B-57
CONNECTOR: C-211
HARNESS SIDE
2 1
6 5 4 3
JUNCTION BLOCK
(FRONT VIEW) AC211269 AL
HARNESS
SIDE
1
5 4 3 2
AC211267AL
AC211266BP
TSB Revision
35B-58 ANTI-LOCK BRAKING SYSTEM (ABS)
ABS DIAGNOSIS
CONNECTOR: C-230 The wire between steering angular velocity sensor connector
C-230 (terminal 3) and ground (No.3, No.14)
Q: Is any harness wire damaged?
YES : Repair or replace it and then go to Step 11.
NO : Go to Step 11.
HARNESS
SIDE
1
5 4 3 2
AC211267AL
GROUND
NO.3
AC211896 AB
GROUND
NO.14
AC211898AB
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ANTI-LOCK BRAKING SYSTEM (ABS)
ABS DIAGNOSIS
35B-59
CONNECTOR C-230
(HARNESS SIDE)
1
5 4 3 2
AC212249AD
VARIATIONS IN VOLTAGE WHEN TURNING (3) Measure the voltage, by backprobing, between terminal 1
THE STEERING WHEEL and ground, terminal 4 and ground, and terminal 5 and
VOLTAGE ground. The voltage should measure as indicated in the
figure.
2.7 - 4.4 V Q: Is the steering angular velocity sensor output voltage
normal?
0.8 - 2.1 V YES : Go to Step 9.
NO : Replace the steering angular velocity sensor (Refer to
TIME P.35B-117). Then go to Step 11.
AC211894 AB
TSB Revision
35B-60 ANTI-LOCK BRAKING SYSTEM (ABS)
ABS DIAGNOSIS
HARNESS
SIDE
1
5 4 3 2
AC211267AL
C-122 (L)
1 2 3 4 5 6 7 8 9 10 11
12 13 14 15 16 17 18 19 20 21 22 AC211265 DD
12 11 10 9 8 7 6 5 4 3 2 1
22 21 20 19 18 17 16 15 14 13
34 33 32 31 30 29 28 27 26 25 24 23
AC211901AD
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ANTI-LOCK BRAKING SYSTEM (ABS)
ABS DIAGNOSIS
35B-61
HARNESS SIDE
12 11 10 9 8 7 6 5 4 3 2 1
22 21 20 19 18 17 16 15 14 13
34 33 32 31 30 29 28 27 26 25 24 23
AC211901AD
MB991824
MB991827 AC210056AC
TSB Revision
35B-62 ANTI-LOCK BRAKING SYSTEM (ABS)
ABS DIAGNOSIS
SYMPTOM CHART
M1352011400534
NOTE: If steering movements are made when driv- NOTE: During ABS operation, the brake pedal may
ing at high speed, or when driving on road surfaces vibrate a little or may not be able to be pressed. Such
with low frictional resistance, or when passing over conditions are due to intermittent changes in hydrau-
bumps, the ABS may operate although sudden brak- lic pressure inside the brake line to prevent the
ing is not being applied. Because of this, when get- wheels from locking. This is normal.
ting information from the customer, check if the
problem occurred while driving under such condi-
tions as these.
SYMPTOM INSPECTION REFERENCE PAGE
PROCEDURE NO.
Communication between the scan tool and all the 1 P.35B-63
system is not possible.
Communication between the scan tool and the 2 P.35B-68
ABS-ECU is not possible.
When the ignition key is turned to the "ON" position 3 P.35B-76
(Engine stopped), the ABS warning light does not
illuminate.
The ABS warning light remains illuminated after the 4 P.35B-83
engine is started.
In the inspection with the scan tool service data, the 5 P.35B-86
parking brake switch is not turned ON or turned OFF.
The neutral position learning of the steering angular 6 P.35B-92
velocity sensor is not detected.
Faulty ABS operation 7 P.35B-100
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ANTI-LOCK BRAKING SYSTEM (ABS)
ABS DIAGNOSIS
35B-63
SYMPTOM PROCEDURES
INSPECTION PROCEDURE 1: Communication between the Scan Tool and all the Systems is Not
Possible.
JUNCTION
BLOCK
DATA LINK
CONNECTOR
FRONT SIDE
AC211710AB
C-212 (B)
C-214
C-126
C-14 (B)
AC211265 CY AC211269 BL
NO.1
AC208825AM
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35B-64 ANTI-LOCK BRAKING SYSTEM (ABS)
ABS DIAGNOSIS
DIAGNOSIS
C-14(B)
DATA LINK
CONNECTOR
AC212151AB
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ANTI-LOCK BRAKING SYSTEM (ABS)
ABS DIAGNOSIS
35B-65
C-14(B)
AC100188AG
C-212 (B)
C-214
CONNECTOR C-212
(HARNESS SIDE)
CONNECTOR C-214
(HARNESS SIDE)
14 13 12 11 10 9 8 7 6 5 4 3 2 1
28 27 26 25 24 23 22 21 20 19 18 17 16 15
AC212152 AB
TSB Revision
35B-66 ANTI-LOCK BRAKING SYSTEM (ABS)
ABS DIAGNOSIS
C-14(B)
AC100188AG
CONNECTOR: C-212
C-212 (B)
HARNESS SIDE
1
AC211269 BR
C-14(B)
DATA LINK
CONNECTOR
AC212151AC
TSB Revision
ANTI-LOCK BRAKING SYSTEM (ABS)
ABS DIAGNOSIS
35B-67
AC100188AG
AC100188AG
GROUND
NO.7
AC211897AB
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35B-68 ANTI-LOCK BRAKING SYSTEM (ABS)
ABS DIAGNOSIS
INSPECTION PROCEDURE 2: Communication between the Scan Tool and the ABS-ECU is not
possible.
IGNITION
SWITCH (IG2)
JUNCTION
BLOCK
ABS-ECU
POWER
SUPPLY
JOINT
CONNECTOR (6)
JOINT JOINT
CONNECTOR (4) CONNECTOR (2)
DATA LINK
CONNECTOR FRONT SIDE
AC211711AB
TSB Revision
ANTI-LOCK BRAKING SYSTEM (ABS)
ABS DIAGNOSIS
35B-69
CONNECTOR: B-118 CONNECTORS: C-14,C-23,C-101,C-105,C-124
C-101 (L)
B-118 (B)
C-14 (B)
C-105
AC211901AB AC211265 CZ
C-210
AC211269 BJ
CIRCUIT OPERATION
• The DTC is set by the ABS-ECU (terminal 2) to When communication with the scan tool is not possi-
the diagnostic output terminal (terminal 7) of the ble, the cause is probably an open circuit in the
data link connector. ABS-ECU power circuit or an open circuit in the diag-
• When the data link connector's diagnostic test nostic output circuit.
mode control terminal (terminal 1) is grounded, .
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35B-70 ANTI-LOCK BRAKING SYSTEM (ABS)
ABS DIAGNOSIS
DIAGNOSIS
CONNECTOR B-118
(HARNESS SIDE)
12 11 10 9 8 7 6 5 4 3 2 1
22 21 20 19 18 17 16 15 14 13
34 33 32 31 30 29 28 27 26 25 24 23
AC212153AC
TSB Revision
ANTI-LOCK BRAKING SYSTEM (ABS)
ABS DIAGNOSIS
35B-71
B-118 (B)
HARNESS SIDE
12 11 10 9 8 7 6 5 4 3 2 1
22 21 20 19 18 17 16 15 14 13
34 33 32 31 30 29 28 27 26 25 24 23
AC211901AD
C-211
C-210
JUNCTION BLOCK
(FRONT VIEW)
CONNECTOR C-210
(HARNESS SIDE)
6 5 4 3 2 1
14 13 12 11 10 9 8 7
CONNECTOR C-211
(HARNESS SIDE)
2 1
6 5 4 3
AC212152 AC
1 2 3 4 5 6 7 8 9 10 11 12 13
14 15 16 17 18 19 20 2122 23 24 25
AC211265 AR
TSB Revision
35B-72 ANTI-LOCK BRAKING SYSTEM (ABS)
ABS DIAGNOSIS
HARNESS SIDE
2 1
6 5 4 3
JUNCTION BLOCK
(FRONT VIEW) AC211269 AL
CONNECTOR: B-118
B-118 (B)
HARNESS SIDE
12 11 10 9 8 7 6 5 4 3 2 1
22 21 20 19 18 17 16 15 14 13
34 33 32 31 30 29 28 27 26 25 24 23
AC211901AD
12 11 10 9 8 7 6 5 4 3 2 1
22 21 20 19 18 17 16 15 14 13
34 33 32 31 30 29 28 27 26 25 24 23
CONNECTOR B-118
(HARNESS SIDE)
AC212153AE
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ANTI-LOCK BRAKING SYSTEM (ABS)
ABS DIAGNOSIS
35B-73
12 11 10 9 8 7 6 5 4 3 2 1
22 21 20 19 18 17 16 15 14 13
34 33 32 31 30 29 28 27 26 25 24 23
AC211901AD
GROUND
NO.14
AC211898AB
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35B-74 ANTI-LOCK BRAKING SYSTEM (ABS)
ABS DIAGNOSIS
C-14(B)
AC100188AG
CONNECTORS: C-23, C-101, C-105, C-124 • Joint connectors C-23, C-101, C-105
• Intermediate connector C-124
C-101 (L)
C-105
1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11
14 15 16 17 18 19 20 2122 23 24 25 12 13 14 15 16 17 18 19 20 21 22
AC212218 AB
12 11 10 9 8 7 6 5 4 3 2 1
22 21 20 19 18 17 16 15 14 13
34 33 32 31 30 29 28 27 26 25 24 23
AC211901AD
TSB Revision
ANTI-LOCK BRAKING SYSTEM (ABS)
ABS DIAGNOSIS
35B-75
CONNECTOR: C-14
C-14(B)
AC100188AG
TSB Revision
35B-76 ANTI-LOCK BRAKING SYSTEM (ABS)
ABS DIAGNOSIS
INSPECTION PROCEDURE 3: When the Ignition Key is Turned to the "ON" position (Engine Stopped),
the ABS Warning Light does not Illuminate.
JUNCTION
BLOCK
JOINT
CONNECTOR (4)
COMBINATION
METER
ABS-ECU
AC211712AB
TSB Revision
ANTI-LOCK BRAKING SYSTEM (ABS)
ABS DIAGNOSIS
35B-77
CONNECTOR: B-118 CONNECTORS: C-01, C-02, C-23, C-122
C-01
C-02 (L)
B-118 (B)
C-23 (B)
C-122 (L)
AC211901AB AC211265 DA
C-214
AC211269 BK
. .
DIAGNOSIS
TSB Revision
35B-78 ANTI-LOCK BRAKING SYSTEM (ABS)
ABS DIAGNOSIS
CONNECTOR C-01
(HARNESS SIDE)
21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
AC212218 AC
TSB Revision
ANTI-LOCK BRAKING SYSTEM (ABS)
ABS DIAGNOSIS
35B-79
C-23 (B)
CONNECTOR C-01
(HARNESS SIDE)
21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
CONNECTOR C-23
1 2 3 4 5 6 7 8 9 10 11
12 13 14 15 16 17 18 19 20 21 22
AC212218AE
CONNECTOR C-214
(HARNESS SIDE)
14 13 12 11 10 9 8 7 6 5 4 3 2 1
28 27 26 25 24 23 22 21 20 19 18 17 16 15
AC212152AD
TSB Revision
35B-80 ANTI-LOCK BRAKING SYSTEM (ABS)
ABS DIAGNOSIS
HARNESS SIDE
2 1
6 5 4 3
JUNCTION BLOCK
(FRONT VIEW) AC211269 AL
CONNECTOR: C-01
C-01
HARNESS SIDE
21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
AC211265DF
CONNECTOR C-02
(HARNESS SIDE)
515049 48 4746 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31
AC212218 AD
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ANTI-LOCK BRAKING SYSTEM (ABS)
ABS DIAGNOSIS
35B-81
HARNESS SIDE
515049 48 4746 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31
AC211265 AI
HARNESS SIDE
515049 48 4746 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31
AC211265 AI
GROUND
NO.7
AC211897AB
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35B-82 ANTI-LOCK BRAKING SYSTEM (ABS)
ABS DIAGNOSIS
HARNESS SIDE
21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
AC211265DF
C-122 (L)
1 2 3 4 5 6 7 8 9 10 11
12 13 14 15 16 17 18 19 20 21 22 AC211265 DD
12 11 10 9 8 7 6 5 4 3 2 1
22 21 20 19 18 17 16 15 14 13
34 33 32 31 30 29 28 27 26 25 24 23
AC211901AD
TSB Revision
ANTI-LOCK BRAKING SYSTEM (ABS)
ABS DIAGNOSIS
35B-83
CONNECTOR: B-118
B-118 (B)
HARNESS SIDE
12 11 10 9 8 7 6 5 4 3 2 1
22 21 20 19 18 17 16 15 14 13
34 33 32 31 30 29 28 27 26 25 24 23
AC211901AD
INSPECTION PROCEDURE 4: The ABS Warning Light Remains Illuminated after the Engine is Started.
NOTE: This diagnosis procedure is limited to cases where communication with the scan tool is possible
(ABS-ECU power supply is normal) and no diagnostic trouble code is set.
TROUBLESHOOTING HINTS
.
CIRCUIT OPERATION
Refer to P.35B-76. The most likely causes for this case are:
• Damaged wiring harness or connector
.
• Malfunction of the brake modulator hydraulic unit
(integrated with ABS-ECU)
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35B-84 ANTI-LOCK BRAKING SYSTEM (ABS)
ABS DIAGNOSIS
DIAGNOSIS
C-122 (L)
CONNECTOR C-01
(HARNESS SIDE)
21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
CONNECTOR C-122
1 2 3 4 5 6 7 8 9 10 11
12 13 14 15 16 17 18 19 20 21 22
AC212218AF
12 11 10 9 8 7 6 5 4 3 2 1
22 21 20 19 18 17 16 15 14 13
34 33 32 31 30 29 28 27 26 25 24 23
AC211901AD
TSB Revision
ANTI-LOCK BRAKING SYSTEM (ABS)
ABS DIAGNOSIS
35B-85
HARNESS SIDE
21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
AC211265DF
CONNECTOR: B-118
B-118 (B)
HARNESS SIDE
12 11 10 9 8 7 6 5 4 3 2 1
22 21 20 19 18 17 16 15 14 13
34 33 32 31 30 29 28 27 26 25 24 23
AC211901AD
12 11 10 9 8 7 6 5 4 3 2 1
22 21 20 19 18 17 16 15 14 13
34 33 32 31 30 29 28 27 26 25 24 23
AC212153AF
TSB Revision
35B-86 ANTI-LOCK BRAKING SYSTEM (ABS)
ABS DIAGNOSIS
INSPECTION PROCEDURE 5: In the Inspection with the Scan Tool Service Data, the Parking Brake
Switch is not Turned ON or Turned OFF.
ABS-ECU
JOINT
CONNECTOR (4)
PARKING
BRAKE
SWITCH
AC211714AB
B-118 (B)
C-23 (B)
C-124
AC211901AB AC211265 DB
TSB Revision
ANTI-LOCK BRAKING SYSTEM (ABS)
ABS DIAGNOSIS
35B-87
CONNECTOR: D-28
D-28 (B)
AC211902 AC
. .
DIAGNOSIS
Required Special Tools:
• MB991958: Scan Tool (M.U.T.-III Sub Assembly)
• MB991824: Vehicle Communication Interface (V.C.I.)
• MB991827: M.U.T.-III USB Cable
• MB991911: M.U.T.-III Main Harness B
TSB Revision
35B-88 ANTI-LOCK BRAKING SYSTEM (ABS)
ABS DIAGNOSIS
MB991827 AC210056AC
12 11 10 9 8 7 6 5 4 3 2 1
22 21 20 19 18 17 16 15 14 13
34 33 32 31 30 29 28 27 26 25 24 23
AC212153AG
TSB Revision
ANTI-LOCK BRAKING SYSTEM (ABS)
ABS DIAGNOSIS
35B-89
TSB Revision
35B-90 ANTI-LOCK BRAKING SYSTEM (ABS)
ABS DIAGNOSIS
B-118 (B)
HARNESS SIDE
12 11 10 9 8 7 6 5 4 3 2 1
22 21 20 19 18 17 16 15 14 13
34 33 32 31 30 29 28 27 26 25 24 23
AC211901AD
C-23 (B)
C-124
CONNECTOR C-23
1 2 3 4 5 6 7 8 9 10 11
12 13 14 15 16 17 18 19 20 21 22
CONNECTOR C-124
1 2 3 4 5 6 7 8 9 10 11 12 13
14 15 16 17 18 19 20 2122 23 24 25
AC212218 AG
AC211902AH
TSB Revision
ANTI-LOCK BRAKING SYSTEM (ABS)
ABS DIAGNOSIS
35B-91
AC211902AH
CONNECTOR: B-118
B-118 (B)
HARNESS SIDE
12 11 10 9 8 7 6 5 4 3 2 1
22 21 20 19 18 17 16 15 14 13
34 33 32 31 30 29 28 27 26 25 24 23
AC211901AD
TSB Revision
35B-92 ANTI-LOCK BRAKING SYSTEM (ABS)
ABS DIAGNOSIS
INSPECTION PROCEDURE 6: The Neutral Position Learning of the Steering Angular Velocity Sensor
is not Detected.
RELAY
BOX
STOPLIGHT
SWITCH
STOPLIGHT
JOINT
CONNECTOR (6)
ABS-ECU
AC211715AB
B-118 (B)
C-102
C-129 C-124
C-105
AC211901AB AC211265 DC
TSB Revision
ANTI-LOCK BRAKING SYSTEM (ABS)
ABS DIAGNOSIS
35B-93
FUSE: NO.10
NO.10
AC208825AN
. .
TSB Revision
35B-94 ANTI-LOCK BRAKING SYSTEM (ABS)
ABS DIAGNOSIS
DIAGNOSIS
Required Special Tools:
• MB991958: Scan Tool (M.U.T.-III Sub Assembly)
• MB991824: Vehicle Communication Interface (V.C.I.)
• MB991827: M.U.T.-III USB Cable
• MB991911: M.U.T.-III Main Harness B
MB991827 AC210056AC
TSB Revision
ANTI-LOCK BRAKING SYSTEM (ABS)
ABS DIAGNOSIS
35B-95
CONNECTOR C-230
(HARNESS SIDE)
1
5 4 3 2
AC212249AD
VARIATIONS IN VOLTAGE WHEN TURNING (3) Measure the voltage, by backprobing, between terminal 1
THE STEERING WHEEL and ground, terminal 4 and ground, and terminal 5 and
VOLTAGE ground. The voltage should measure as indicated in the
figure.
2.7 - 4.4 V Q: Is the steering angular velocity sensor output voltage
normal?
0.8 - 2.1 V YES : Go to Step 13.
NO : Replace the steering angular velocity sensor (Refer to
TIME P.35B-117.) and then go to Step 13.
AC211894 AB
TSB Revision
35B-96 ANTI-LOCK BRAKING SYSTEM (ABS)
ABS DIAGNOSIS
CONNECTOR C-102
(HARNESS SIDE)
2 1
4 3
CONNECTOR C-129
1 2 3 4 5 6 7 8 9 10 11 12 13
14 15 16 17 18 19 20 2122 23 24 25
AC212218AH
AC208825AN
CONNECTOR: C-102
C-102
HARNESS SIDE
2 1
4 3
AC211265DH
TSB Revision
ANTI-LOCK BRAKING SYSTEM (ABS)
ABS DIAGNOSIS
35B-97
CONNECTOR B-118
(HARNESS SIDE)
12 11 10 9 8 7 6 5 4 3 2 1
22 21 20 19 18 17 16 15 14 13
34 33 32 31 30 29 28 27 26 25 24 23
AC212153AH
TSB Revision
35B-98 ANTI-LOCK BRAKING SYSTEM (ABS)
ABS DIAGNOSIS
B-118 (B)
HARNESS SIDE
12 11 10 9 8 7 6 5 4 3 2 1
22 21 20 19 18 17 16 15 14 13
34 33 32 31 30 29 28 27 26 25 24 23
AC211901AD
CONNECTOR C-124
1 2 3 4 5 6 7 8 9 10 11 12 13
14 15 16 17 18 19 20 2122 23 24 25
AC212218AI
TSB Revision
ANTI-LOCK BRAKING SYSTEM (ABS)
ABS DIAGNOSIS
35B-99
HARNESS SIDE
2 1
4 3
AC211265DH
CONNECTOR: B-118
B-118 (B)
HARNESS SIDE
12 11 10 9 8 7 6 5 4 3 2 1
22 21 20 19 18 17 16 15 14 13
34 33 32 31 30 29 28 27 26 25 24 23
AC211901AD
TSB Revision
35B-100 ANTI-LOCK BRAKING SYSTEM (ABS)
ABS DIAGNOSIS
DIAGNOSIS
Check the brake modulator hydraulic unit (Refer to P.35B-108).
If the brake modulator hydraulic unit (integrated with ABS-ECU)
is malfunctioning, replace it. Then check that the malfunction
symptom is eliminated.
TSB Revision
ANTI-LOCK BRAKING SYSTEM (ABS)
ABS DIAGNOSIS
35B-101
DATA LIST REFERENCE TABLE
M1352011500713
The following items can be read by the scan tool
from the ABS-ECU input data.
M.U.T.-III ITEM CHECK ITEM CHECKING REQUIREMENT NORMAL
SCAN TOOL NO. VALUE
DISPLAY
FR SNSR 11 Front-right ABS sensor Drive the vehicle Vehicle speeds
FL SNSR 12 Front-left ABS sensor displayed on the
speedometer
RR SNSR 13 Rear-right ABS sensor and scan tool are
RL SNSR 14 Rear-left ABS sensor identical.
BATT. 21 ABS-ECU power supply Ignition switch: ON 10 −16 V
VOLTAGE voltage
PARKING 29 Parking brake switch Pull the parking brake lever. ON
SW Release the parking brake lever. OFF
G 32 Longitudinal G-sensor When vehicle stops. 2.4 −2.6 V
S(STRAIGHT When vehicle is driven. 3.4 −3.6 V
)
STOP LAMP 36 Stoplight switch Depress the brake pedal. ON
SW Release the brake pedal. OFF
ST-N 37 Steering angular velocity After driving straight at vehicle speed ON
MEMORY sensor neutral position over 10 km/h (6.3 mph).
learning Before driving with ignition switch ON. OFF
G 71 Lateral G-sensor When vehicle stops. 2.4 −2.6 V
S(LATERAL) When vehicle is driven. 3.4 −3.6 V
ST-N 74 Steering angular velocity Ignition switch: ON Steering: Neutral ON
sensor (ST-N) position and fully
turned
Steering: Except OFF
for the above
ST-1 75 Steering angular velocity Ignition switch: ON Steering: Turn Display ON and
sensor (ST-1) slowly. OFF alternately
ST-2 76 Steering angular velocity
sensor (ST-2)
ST ANGLE 86 Steering degree • Ignition switch: Steering: Turn 90° + 90°
ON to the right.
• Steering Steering: Neutral OFF
angular velocity
sensor neutral Steering: Turn 90° - 90°
position to the left.
learning is
finished
(service data
item No. 37
displays ON).
TSB Revision
35B-102 ANTI-LOCK BRAKING SYSTEM (ABS)
ABS DIAGNOSIS
NOTE
A: HYDRAULIC PRESSURE INCREASES
B: HYDRAULIC PRESSURE HOLDS
C: HYDRAULIC PRESSURE DECREASES
AC100172 AC
CHECK AT ABS-ECU
M1352011800770
Use the following steps to remove the connector cover of the
ABS-ECU and then measure the terminal voltage.
1. Move the lock lever of the ABS-ECU connector as shown in
the illustration, and then disconnect the ABS-ECU as
connector.
LOCK LEVER
AC211555AB
TSB Revision
ANTI-LOCK BRAKING SYSTEM (ABS)
ABS DIAGNOSIS
35B-103
2. Push up and unlock the hooks of the ABS-ECU connector
as shown in the illustration, then remove the connector
cover.
AC211694AB
TERMINAL VOLTAGE CHECK CHART mately three seconds after the ignition switch is
1. Measure the voltages between terminals (12) turned "ON." The ABS-ECU performs the initial
(ground terminal) and each respective terminal. check during that period.
2. The terminal layout is shown in the illustration
below.
B-118
AC211716
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35B-104 ANTI-LOCK BRAKING SYSTEM (ABS)
ABS DIAGNOSIS
AC211717
TSB Revision
ANTI-LOCK BRAKING SYSTEM (ABS)
SPECIAL TOOLS
35B-105
SPECIAL TOOLS
M1352000600813
MB991825
G
MB991826
MB991958
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35B-106 ANTI-LOCK BRAKING SYSTEM (ABS)
ON-VEHICLE SERVICE
MB991348
ON-VEHICLE SERVICE
ABS SENSOR OUTPUT VOLTAGE
MEASUREMENT
M1352001600678
1. Lift up the vehicle and release the parking brake.
2. Move the lock lever of the ABS-ECU connector as shown,
and then disconnect the ABS-ECU connector.
LOCK LEVER
AC211555AB
AC211694AB
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ANTI-LOCK BRAKING SYSTEM (ABS)
ON-VEHICLE SERVICE
35B-107
Output voltage:
• Minimal voltmeter reading: 42 mV
• Maximum voltmeter reading: 300 mV
• Minimal oscilloscope reading: 120 mV
• Maximum oscilloscope reading: 600 mV
Probable causes of low output voltage
• ABS sensor pole piece-to-ABS rotor clearance too large
• Faulty ABS sensor
NOTE: Check the connection of the ABS sensor harness
and connector before using the oscilloscope.
5. To observe the waveform with an oscilloscope:
• Front Wheels: Shift into low gear and drive the wheels.
• Rear Wheels: Turn the wheels manually at a constant
speed.
WHEN TURNED MANUALLY
AC000949 AB
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35B-108 ANTI-LOCK BRAKING SYSTEM (ABS)
ON-VEHICLE SERVICE
MB991827 AC210056AC
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ANTI-LOCK BRAKING SYSTEM (ABS)
ON-VEHICLE SERVICE
35B-109
DEPRESSED
PEDAL
OPERATION SCAN TOOL ACTUATOR TEST
RELEASED (ITEM NO.01, 02, 03, 04) START
PRESSURE INCREASE
SOLENOID 2s
VALVE PRESSURE HOLD
POSITION
PRESSURE DECREASE 1s
LOCK
CHECKING
THE BRAKE
FORCE DRAG FORCE
WHEN THE 3s
PEDAL IS FREE
AC000954AB
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35B-110 ANTI-LOCK BRAKING SYSTEM (ABS)
ON-VEHICLE SERVICE
WARNING
If the ABS is not operating, the vehicle posture will be
unstable during braking, Do not drive the vehicle with
the ABS-ECU connector disconnected or with the
ABS not operating for any other reason.
If the engine is started using a booster cable when the battery
is completely flat, and the vehicle is then driven without waiting
for the battery to be recharged, the engine may misfire and it
may not be possible to drive the vehicle. This is because the
ABS consumes a large amount of current when carrying out its
initial checks. If this happens, recharge the battery fully.
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ANTI-LOCK BRAKING SYSTEM (ABS)
HYDRAULIC UNIT
35B-111
HYDRAULIC UNIT
REMOVAL AND INSTALLATION
M1352008600594
NOTE: The ABS-ECU is integrated in the hydraulic unit.
Pre-removal Operation Post-installation Operation
• Brake Fluid Draining • Brake Fluid Filling
• Bake Line Bleeding (Refer to P.35A-17.)
• Hydraulic Unit Check (Refer to P.35B-108.)
2
15 ± 2 N·m
12 ± 1 ft-lb
2 3
1
2
2
25 ± 6 N·m
19 ± 4 ft-lb
25 ± 6 N·m
19 ± 4 ft-lb
AC100173 AC
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35B-112 ANTI-LOCK BRAKING SYSTEM (ABS)
HYDRAULIC UNIT
LOCK LEVER
AC211555AB
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ANTI-LOCK BRAKING SYSTEM (ABS)
ABS SENSOR
35B-113
ABS SENSOR
REMOVAL AND INSTALLATION
M1352020700016
Post-installation Operation
• ABS Sensor Output Voltage Measurement (Refer to
P.35B-106.)
3 4
<FRONT>
1
<REAR>
AC211696AB
<FRONT> <REAR>
AC100242 AB
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35B-114 ANTI-LOCK BRAKING SYSTEM (ABS)
ABS SENSOR
INSPECTION
M1352020800080
AC211699AB
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ANTI-LOCK BRAKING SYSTEM (ABS)
G-SENSOR
35B-115
TOOTHED ABS ROTOR CHECK
Check whether the ABS rotor teeth are broken or deformed.
Replace the EBJ assembly of the driveshaft, respectively, if the
teeth are damaged or deformed.
AC000965
G-SENSOR
REMOVAL AND INSTALLATION
M1352010100370
CAUTION
Do not drop or apply a shock on the G-sensor.
Pre-removal and Post-installation Operation
• Rear Console Assembly Removal and Installation (Refer
to GROUP 52A, Rear Floor Console Assembly P.52A-8.)
2
REAR OF THE VEHICLE Y2056AU
AC211700 AB
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35B-116 ANTI-LOCK BRAKING SYSTEM (ABS)
G-SENSOR
INSPECTION
M1352018000043
AC103662AG
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ANTI-LOCK BRAKING SYSTEM (ABS)
STEERING ANGULAR VELOCITY SENSOR
35B-117
STEERING ANGULAR VELOCITY SENSOR
REMOVAL AND INSTALLATION
M1352021000065
CAUTION
• Before removing the steering wheel and air bag module assembly, be sure to refer to GROUP 52B,
Service Precautions (P.52B-16) and Air Bag Module and Clock Spring (P.52B-168).
• Make sure no oil adheres to the steering angular velocity sensor because a photointerruptors are
mounted on the steering angular velocity sensor.
Pre-removal and Post-installation Operation
• Steering Wheel Removal and Installation (Refer to
GROUP 37, Steering Wheel P.37-24.)
• Column Cover, Clock Spring and Column Switch Assem-
bly Removal and Installation (Refer to GROUP 37, Steer-
ing Shaft P.37-26.)
STEERING ANGULAR
VELOCITY SENSOR
AC211701AB
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35B-118 ANTI-LOCK BRAKING SYSTEM (ABS)
SPECIFICATIONS
SPECIFICATIONS
FASTENER TIGHTENING SPECIFICATIONS
M1352012400300
ITEM SPECIFICATION
Brake tube flare nut 15 ± 2 N⋅ m (12 ± 1 ft-lb)
Hydraulic unit bracket bolt and nut 25 ± 6 N⋅ m (19 ± 4 ft-lb)
GENERAL SPECIFICATIONS
M1352000200053
ITEM SPECIFICATION
ABS control method 4-sensor, 4-channel
No. of ABS rotor teeth Front 43
Rear 43
ABS sensor Type Magnet coil type
Gap between sensor Front 0.85 (0.033)
and rotor mm (in) <Non-adjustable type>
Rear 0.60 (0.023)
<Non-adjustable type>
SERVICE SPECIFICATIONS
M1352000300492
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