By | WYTWORNIA URZADZEN CHELODNICZYCH TECHNICAL—OPERATION DOKUMENTATION OR UNIT Nr DTR-O27 SCREW COMPRESS R A \\ 1 GO EE Z| \S | YEAR 1997DIR 021 lm - - cnapren 4 —___[sneet[ a “Tsneets] is CHAPTER A General data and technical data for the compressor unit CHAPTER B Yechnical description of the units. CHAPTER C Drive and control system. CHAPTER D Installation of the unit in cooling plant. CHAPTER © First start-up of the unit. CHAPTER F Exploitation of the unit. CHAPTER G Overhaul of the unit. CHAPTER H Structure drawings of assemblies and parts.CHAPTER A Sheet| @ |Sheets| 13 CHAPTER A and Le the units type ASR Introduction ....... 3 Yechnical data of the unit ASR A. 4 limit work parameters ..see eee ceeeeeee eee eee ee 8Wo DTR ogt CHAPTER A sheet{ 3 [Sheets] 13 1. Introduction This documentation has: Lhe main purpose to get acquinted Lhe users with structure , opration , instalation and handling of screw compressor unit type ASR......A. The units are adapted to operate on ammonia /RT1%/ in one-stage system as well as first or second stage of booster system, Yhey are equipped with appropriate set of apparatures and safety and control devices which make possible the proper work and automatical unloading during start-up. The basic technical data are given in tables 1,2, 3,4. Before installing and putting into operation of the unit it is necessary to get acquinted with this technical documentation . For damages and unproper work of the unit resulting from non-obeying of the requirments , instructions and advices of this Technical Documentation the manufacturerer does not bear any responsibility. WUCh PZL Debica S.A. reserves the right for implementation of changes resulting from modernization and developing of products.sor unit lly - second stage of booster system and single stage operation Characteristic parameters Measure unit’ | Type of compressor unit ASR204A- Hl RTT ammonia Refrigerant Motor synchronous speed pu Nominal cooling capacity at -10/+30°C » 180 200 aoe Suction pipe nominal diameter 0i1 volume in oil separator Swept volume capacity Diameter of rotors am Relation of lenght to rotor diameter I/D ~~ Internal compression V-1 BORDER TEOO * Vapour overheating Lemp. 9K Liquid subcooling temp. 8KCharacteristic parameters NHS - First stage of booster system. Table 2 Measure unit Compressor unit ASR 204A - Refrigerant, R17 ammonia Molor synchronous speed Tpit 000 s-1 50 Nominal cooling capacit * 208 40/-10°C Power requirement Ne at -40/-10°C kW - booster system Electr Electrical motor voltage Suction pipe nominal diameter 0i1 volume in oil separator 1 motor rated power Relation of lenght to rotor diameter 1/D Internal compression V1 Vapour overheating t OK. pounmatZoa Baad wounmauZORCHAPTER A Table 1 ic parameters Characteri Refrigerant compressor unit. ASR 255A ~ " Motor synchronous speed Nominal cooling capacity at -10/130°%C « Power requirement Ne at -10/130°C Electrical motor Electrical motor voltage ‘ated power Relation of ienght to rotor diameter 1/D Internal compression v1 * Vapour overheating temp. 5K liguid subcooling temp. 6K HOnUraZOR Reed OUUm IRONDIR o2i CHAPTER } Characteristic parameters Measure unit Compressor unit ASR 255A Refrigerant Motor synchronous speed Hominal cooling capacity at ~40/-10°C - boost system Power requirement Ne at ~40/ booster systei Electrical motor ated power Electrical motor voltage in oil separator nominal diameter wept. volume capacity Diameter { rotors Relation of tenght to rotor diameter 1/ Internal compression V1 * Vapour overheating temp. 5K souunmyZ0A sHeG souunm ZOOCHAPTER A parame Limit values Interstage temp Overheating of vapours al suction Evaporating temp. Discharge temp, 1 stage er system of boos Oil temp. in oil collector ai 1 stage of booster system Oil pressure in of1 collector at I stage of booster system as per haracteristics as per characteristics max 60 max 60 min 0,16oat No DTR CHAPTER A Sheet] 9 |Sheets|13 stage of Table 4 Limit parameters as per characteristics Interstage temp. °c characteristics Overheating of vapours at suction K 5 on. as per _ Evaporating temp. c Discharge Lemp °c max 60 O11 temp. in oi1 collector °c Oil pressure in oil collector Pa min 0,20No DTR 021 CHAPTER A sheet] 10 [Sheets|13 parameters of operation. Unit ASR 255A - N ~ first stage of NH3 booster system. Table 4 Heasure Decription unit as per Interslage temp. % characteristics Overheating of vapours: ai suction K 5 T stage of booster system Evaporating temp. Discharge temp.1 stage of booster sysiem O{1 temp. in oil collector at 1 stage of booster system Oil pressure in oil collector at T stage of booster systemHo CHAPTER A Sheet ‘DIR ori 11 [sheets ASR 255A unit - second stage of booster operation Table 3 Measure Deeription unit Interstage temp. °c Overheating of vapours at suction K Evaporating temp. °c Discharge temp, °c Oil temp. in oil collector Oil pressure in oil collector uPa system and one stage Limit parameters as oper characteristics as per characteristics max 60 max 60ao btR oe shoot] 1@ [Sheets] WYDAJNOSC CHEODNICZA | ZAPOTRZEBOWANIE MOCY Nol abate pay cma 8S — oa ne AERIS i, rama ee rg Z [R717 AERO ties doar oman frerey 2 o a a Tera coxa | Neg op | pa [ey | eo pa [ no Ce CEGAPIRPR 7o,j| 18287] asial—a7e6t ate 35717054 zing] —va7oa| —aaae| —ro2Tat —2e2 | Stores ee Ziel) 0e0 | —24s.3|— 1000s] 270 : sei7| —w8i a 328) — esr] 419 we) 208 t Te [a0 7465) 7886 207 gi soa4| 25015 —eroal —zer3|—sssst sere, Ve a oma] — Tet sa73| sad, zed soral 20s | —sia3| Fer we etcane 3 aol 776 1897] aaral —20na| —exBat —ponct — soo ‘ermoty 2 Sra] 10091 Tel S51] — 1923] —sasa| —p10al —stea sey = 206 4] — 1810) zr2s| 177s] —asos| —taeal 208 vomagane = 22a] taal “489 ) 2073] 1e33] — reg) —tato| —ie19{ — ta nloaseo =a | “rig a ‘a7 —1593] —teza| —ww2st 1704 vic 45 126.4] i175] 128.9) Z ‘ekonomizera. R717 ASRIO4AN —(bbothiog lou wodng ub termasyonon@) fra} 3 ae eral Gowen | Neg [Gorm nen | Gow | Nona ( Sheet] a [Shoots fiction and discharge pipelines should be so welded inlo and suspended ,as not to transfer loads on compressor and its vibrations esides , the pipelines should be properly fixed in order to avoid their vibration. The gaskets of flange connections should be made of asbestos - rubber material e.g: klingeryt,- klinger-oilit , or of non-asbestos e.g. centellen 3860HP , Hovapress 300 During installation of the unit , cut-off valves located on suction and discharge collector and on pipes cannot be opened. 5. Connecting of the unit Connecting of motor and microprocessor control cubicle of refrigeration compressor to electrical installation should be done iu accordance with scheme worked oul by designer of the cooling unit, Automatic control and safety devices elements of the compressor unit are connected by electrical conductors with terminal strips located in control switchboard: Ansembly diagram of electrical installation of the units connecting of control box and technical description are given in chapter C and H. Before connecting motor to the installation one should check resistance of winding in order to reveal possible moisten damage of insulation when storing. Non-obeying of the a/m may result in damage of motor during its start-up. During connecting of the motor and remaining electrical devices one must obey industrial safety requirements enclosed in uppriopriate standards and regulations concerning installation and handling of electrical devices. Electrical installation should be in accordance with requirements wiven below in standards and regulations. N58. Heavy current equipment , selection of electrical motors and installation General rules. Pp 51/E-0502?2 Heavy current equipment. Overcurrent and overloadNo DTR oft CHAPTER D Sheet Sheets] 5 protection in receiving devices. General rules, 6000 Electrical machines. General rules. Kegulation concerning design of electrical devices prepared by Ministery of Mining and Power Engineering. Electrical motor and control switchboard as well as control box are to be earthed or connected with neutral conductor. When electrical installation is executed one ought to check if operation of control system is corrected and check direction of motor revolutions 6. Putting on the lead The compressor units when dispatched from manufacturer have leaden reals on: cutt-off valve under safety valve /in open position/ safely valve In case of repeated anticorrosive lubricating of the unit /storing longer than 12 months/, Lhe seals are to be put again. TE One mustn’t remove the seals before first start-up of the unit in refrigeration instalation.fie cnarter [Bnect[ 1 [sneots] 9 CHAPTER E et star the unit Start-up of the unit. Obl teeceees 2 |i Preparation for firot start-up of the unit 2 2 Firat start-up and Lest run of the unit . 3 Checking ef operation correctness and protection system of the unit .... sence eeeee 5 \ Checking of the unit operation 4 @ Checking of automatic safety devices Sloppage of the unit. cette eee e ees Starting of exploitation Commisioning of the unit ........ petCHAPTER 1. Execute all pipe connections for refrigerant f& Execute all pipe connections for liquid injection 011 cooling refrigerant for Connect all conductors of power supply , control and auxiliary ones /electrical connections/ 2. Check positioning of the unit on foundation /levelling of the Sait and applying of even load of shock absorbers/ 5. Check alignment of the compressor and motor /final alignment “IT be done when achieving operatin Lemperatures/. Alignment of the compressor and motor mus. ‘echnician from WUCh "PZL-Debica" S.A. /the manufacturer/, §. Check if the installation is complete, t Fill oi1 separator with oi1 up to the level of 3/4 of of1 Parator first stage indicator range. Filling with oil through Sn ef} hole on separator or through valve dn 10 to central filling vp with oi1 item 021 on drawing 3/H. ® Check tightness and fi11 the unit with refrigerant, NOTE: Oil pump and compressor may be put in motion for the first time only under direct supervision of WUCh "PZL-Debica" s. a. specialist who is suthorized starting the equipment.ie aR oa querer € Shoot] 3 ]sneata] 9 unit. At first start of "PZL-Debica” S.A. will: unit service technician from WUCh 4. Check operation of all electrical and mechanical elements of control system of the ASR unit. Make final setting of all electical and m elements of the compressor unit, control. Check electrical connection: 4, Check alignment. of the compressor and motor. When preliminary works are finished one may begin proper start-up, Yor this puprose one shoul Change control for "manuai" /switch on control cubicle/ @, Check oil level in oil separator 4. Open or check whether all cut-off valves on installation on high and low pressure sides are opened except control valve on suction side of the compressor which should be closed 4, Check ofl temp. in 011 separator b, Start ofl pump by pressing button "start" and check the sensp of rotation of its motor. Stop the pump after 10 seconds by pressing button "stop". 6. Check the compressor’s sense of rotation - they should be in accordance with direction of arrow on the compressor housing. Yo check rotations , start oil pump and next in automatical cycle compressor motor will be started. Immediately after starting the motor, one should press button top". In case of inconformity of rotations with arrow direction one should change sequence of phases in power source connection of compressor motor and re-check rotations, 7, When rotations of the compressor conform with arrow on compressor ~ press button “start”. Further activities connected with start-up will be executedNo DIR oO?! uutomaticly in the following sequence: switch-on of pump decrease of capacity down to 0% awitch- on motor /with delta star switch/ increase of capacity from 0 to 30% of slide position 8. After about 10 seconds since reaching 30% of slide position one should slowly open control valve at suction side of the compressor up to its full opening , noticing indications of the devices and operation of the compressor Ghould excessive noise or vibrations are found one ought to determine the reason and stop the unit - press “stop" and close control valve. If the reason of the a/m is excessive quantity of liquid in suction pipeline one should re-start the unit - press "start" but opening of suction valve must be considerably slower. 4, Step by step increase capacity to the required level by pressing button "increase of capacity” 30. When the unit works about 60 minutes , depending on installation accessories one may change the unit to automatical control MOTE: Yor further work of the unit , control valve must be opened all lhe time /manually opened/ ~- opening and closing is effected automatically. NOTE 1. During work of the unit cut-off valves of the compressor are to remain in full opening position but one turn back from their limit rear position, : #. When starting of the unit one m strictly follow instructions containing safety, handling and adjusting regulations for coolingNo DTR 021 CHAPTER Sheet] 5 [sheets unit , especially in the scope of adjusting of evaporating and condensing Lemp. of refrigerant. as well as retain proper overheating of refrigerant vapours at suction side. #. Checking of unit #.1. Checking of operation co After trial start, the compre: or's operation must be checked, according to following requirements: a/ During unit work neither excessive heating nor knocks and vibrations can occur , resulting from operation. Nom: 1. Periods of oi1 exchange , as per advice item 6 chapter F, should be strictly obeyed. . Fine filter should be cleaned as per needs. Pressure drop on filter cannot exceed 0,1 MPa. b/ Stuffing box of the compressor must be tight, but in first period of start or after longer stoppage small leakage may appear up to 5 drops per minute. It will disappear during work. c/ Assembly connections of the unit with refrigeration installation must be completelly tight. Leakage of joints in the unit may be revealed by one of given bellow ways or by any other efficient method: bring red litmus paper to a joint - in presence of ammonia it will colour in blue - bring tissue soaked in phenolphthalein to a joint - in presence of ammonia it will colour in red bring cotton-wool on glass rod , soaked in saturated SO, water solution to a joint-in presence of ammonia white puffs of ammoniumNo DTR 021 CHAPTER E Sheet] 6 |Sheets| 9 sulfate will be created bring cotton-wool on glass rod soaked in hydrochloric acid HCL to a joint - in presence of ammonia white cloud of ammonium chloride will appear.CHAPTER E 7 ches safely devices. Setting of particular safety and control devices are shown on table 1/E Table 1/E DESCRIPTION oF |xIND OF | 7 iTeM | FUNCTION SAFETY SETTING REMARKS ConTROL DEVICE 1 2 ‘A CONTROL Temp. of oil in 10-15°C over 1 ofl Separator controller ambient or before the unit inter=stage start-up temp. Start of main motor and controller, |-valve /2/ 2 |awitcning closed delta-star electrical |-0% capacity system Opening of controller, |-10% capacity suction cut-off 3 |valve /e/ electrical |-30% of slide system position Opening of controller, |-11% capacity solenoid 4 [valve /46/ electrical |-33% of slide system osition Adjusting of injection 53°C over 5 [discharge of o11 | thermo condensing. static emp. 7 18°c/ valve /48/ Speed of control Slide travel when|-valve /20/ 6 increasing of or /21/ 50-60 sec. capagity Yrom 0- 160% Speed of control slide travel when| valve /22/ decreasing “of or /18/ 30-40 sec. 1 feapagity from 100-0%DIR 021 8 [Sheets CHAPIER stop of main motor “close of suction § | cut-off vaive/2/|controiter, | immediately -close of solenoid valve felectrical [after getting 7ABs system @ signal -decrease of capacity to 33% controller, 3 electrical system Oil pressure on |pressure In relation 10 Joil collector regulator |0,26 0,03 MPalio olf Pressure in oil Separator 0.4 mPa | tank Oil pressure in 11 Joil pump ion ’° below min. evapora-~ 1 |Against excessive|controlier, |ting temp. to, guction pressure |electrical’ |time of delay drop system 20 sec. controller,| 1,5 HPa Second booster 1,8 MPa stage Against excessive t-—— ——————— @ |discharge safety 1,0 HPa first booster pressure valve 1,2 MPa stage increase opened to atmosphere controller, /nce 0,18 HPa Against oi1 , {Pressure drop electrical |delay about |working 3 /in oil collector {system 15 sec. differential 0,2 MPa~ 0, 2520, 03 MPa second stage and single: stage Aguinst excessive|/controller, |max. differe- oil pressure nce'0, 1 MPa 1 [drop on fine electrical |~ immediately filter /12/ system“DYR O21 _ _ £ shest[ a [shoots] 9 When using Against increase |controller,| 60°C infection 5 oil cooling of oil temp. electrical |immadiately | system Against increase | Does not switch - off the unit | | 6 Jof discharge Switches on by ~ pass in the system temp. of refrigerant injection into th SS: Stoppage o. vor stoppage of the unil button "stop" is to be pressed. NOT: unit Power supply of control box should not be switched-off , /thermostate controlled oi1 heating should be on/. In case of power supply switching-off control box , it is to be itehed-on 24 hours. ~—s before start of the unit. There is no need to close valves manually after stoppage and open before start in compressor unit ASR. Starting fo. 1 exploitation: nors To start the unit one should: set operation mode switch on "Manual controi" press button "start" when automatic start-up procedure is finished /capacity indicator stops on 30% of slide position/ button "capacity increase" should be pressed to set the required capacity level. ing. After trial start up of the unit, checking of its operation and 5. The unit commission proper adjusting, the unit is to be accepted as suitable to work , in the form of a written protocol . During trial start of the unit technical staff, appointed for further unit maintenance should be trained,CHAPTER CHAPTER F a Ope rf 1. General directions.............. General industrial safety regulations for handling of compressor units..........ee ee Instruction for lubrication of ASR screw compressor units... : i a 3.1. Filling with oil /the unit without refrigerant/.. Peer) 3.2, Filling with oil the unit under pressure and re-filling with oil during its operation.......... 62... c cece eee 4.3. Draining of of] from the unit......., Exchange of oi] in the unit.........5 Draining of refrigerant from the unit..... Deaerating of the unit pee Per) i. Unit inspections........... boon Ac ee 9 6.1. Daily inspection. . ace ee 9 6.2. Inspection no 1 aa 10 6.3. Inspection no @.. beee eee = 10 6.4. Periodical surveys..... 10 6.5. Surveys and overhauls of electrical motor. peer cid 1. Oil fine filter servicing....... ed pa 8. Trouble shooting the unit and the remedy.....Wo CHAPTER 5 Sheet al directions Long-term and failure free work of the compressor unit mostly depends on its cleaness, technical state and equipping in necessary apparatures and fittings of refrigeration installation as well as ou proper installation, maintenan: and service. During its work the unit should be under constant upervision of handling staff, A log book should be kept for each unit in which date and time of ils switch on and off, operation parameters should be noted. Example of log book - at the end of Chapter F. Microprocessor control cubicle of the unit enables observation and eventual registering of working parameters on printer /if user installs is Hote: I, Is not recommended 10 equip the machinery room with screw compressors as well as piston ones which work in common system /specialy piston ones of first stage of booster system ones of second stage of booster system/, In such case oi] service time should be limited to 2000 hours There may aiso appear the necessity to shorten time of the unit run between overhauls by 207. sufety regulations for handling of the For direct handling of the unit person who are over 18 years old may be admitted and have certificated training in the scope of handling of cooling unils and good state of health proven by medical certificate Before starting to operate the units one must get acquinted with this Technical Documentation and other. regulations obliging for the given work-stand. These regulations in the form of instru- elion have to be located in visible place in machinery room. Noreover first aid instruction should be placed in this room.fo BR 88 enavren Shevt[ 3 [Shoots J. Personal safety equipment as: gas-magks, oxygen respirators and fire-fighting equipment should be placed in machinery room 1. Persons employed at direct service of the units must be obliga tory medically examined every six months. 8. Repairs of the unit should be carried under supervision of appropriate qualifield persons afler draining of the compressor from refrigerant and after protecting it against self or incidential re-start 6. Spare parts made by user on his own account cannot contain materials non-resistant to refrigerant e.g. copper in ammonia equipment. Should appear the necessity of draining of refrigerant outside the installation, one mu obey the appropriate industrial safety regulations concerning handling of cooling units. 8. The unit must be earthed or nulled for protection of the service staff against electrical shocks. 9. Besides one have to strictly obey state conditions of andard PN: 12/H-016001 especially in the scope of execution of electrical, ventillation and healing installations as well as other safety industrial regulations not included into this document.in order to guaruntee reliuble work of the compressor, oil pressure must be higher by about 0,2540,03 MPa than discharge pressure /pressure in oil separator/. When exceeding the lower limit of pressure difference equalling to 1,8 kg/em®, the compressor is uwitched-off by differential pressure control. Nearly all machine oils which al working temp. have sufficient Viscosity and ignition temp. over 180°C /for high pressure compressors/ or over 155°C /for low-pressure compressors in "booster" system/ are suitable for lubricating of the unit. These requirements are fulfilled by compressor oils which must have additionally other properties becuase of specifitly of work of cooling unit and which are tuportant for the compressor itself. 0i1 should be kept in hermetically closed tank in dry place and may be filled up only by dry vessels. In case of high capacity cooling units fast aging of oil is often found during beginning stage of work. It may have various causes. Jn such cases one must eliminate causes of agign and put. oil sample to analysis. If the of1 sample does not fulfill requirements of standard PN 74/C-9607T2,011 should be exchanged. While exchanging of oil fine filter inserts should be cleaned or replaced. Most often causes of ofl aging are: oxidation /red-brown-dark colouring/ or saponification and even sintering because of NaOH or KOH /biue-black and dark colouring/. Residual NaOH and KOH may be removed by intensive rinsing in aromatic solving fluids as for example benzen Cg. If there is necessity to fill up oil, of1 of the same kind should be used. Various kinds of oils mustn’t be mixed together. Used and then recovered oil mustn't be utilized as it contains some moisture from air what may cause corrosion of elements especialy in ammonia compressorsA CHAPTER vhe users who want to manufacturer, may refer oi1s choosing and range o As customer may choose turers the compressor units type ASR.... hy their producer CHOISE OF 011.8 FOR AMMONIA SCREW GROUP SCOPE OF APPLICATION : Unit working in BOOSTER system or with economizer for ty< 26°C B Unit, working in single - stage system or with economizer for t,> -26°C Hanutac | Sort of o11 |Group| Viscosity turer cst fae cPH TZ e8 ENERGOL LPT 46 BP ENERGOL LPT 68 BARELF UBT 46 ELE ELFRIMA HH 68 r f DIR use other kinds of oils to the tables which give pos applications. “021 io Sheet[ 8 [Shoots =| ed by than advi bility of various oil sorts from various manufac Aare not 10% filled with oil COMPRESSOR UNIT TYPE ASRCHAPTER F _ ZERICE 46 " ZERICE 68 RENISO KS 46 FUCHS RENISO KC 68 Gargoyle ARCTIC Su 226 | A 82 245 MOBIL OIL Gargoyle an $00 1 218 CLAVUS OIL G46] A 204 ~39 SHELL CLAvUs OIL Goa] 0 68 210 -36 * non adviced to operation in system with economizer. Z khe unit refrigerant fri ling with oi1 should be carried through oi1 hole /connector pipe on oil separators or pump through valve dn 10 for filling up. The valve is located in upper part of oil separator. during its operation | operation is possible through Filling up with oil during the wi valve di 10 located In upper part of oj1 separator, using oi] pump with discharge pre: sure /pressure in oil separator/. For this purpose one should execute appropriate installation as per scheme co : fo [. : 2 5 —b4 ty} Z 4 . 7 Draw. 1/Fie sai curren + snest] 1 [shack Sequence of operation for filling up the compressor unit ASR type with oil: Execute inslallation as per above scheme Fill tank /2/ with oil /oll cannot be moist/ 3. Open valves /1/ and /5/ 4, Swilchon pump /4/ 8. After getting proper 0/1 level in oil separator switch-off pump und close valve /1/ immediately is ins died on the unit. tting of float valve /3/ approximately 2 MPa. Suggested return valve /2/ ~ ZZ10 on draw. no 1.5.51/8. 4.3 04 ne from the unit. Gil draining should be rried through valve dn 10 in cap of oil separator immediately after stoppage of the unit, Th is recommended to heat oil before drainage in order to cause more accurate evaporating of the refrigerant. For this purpose oil temp, should be increased up to 60°C by closing of cut-off valve for injection of liquid refrigerant. After reaching oil temp 160°C , the unil should be swilched-off and the oil drained. 3. Exchange For this purpose one should: 1, Drain oil from the unit as per item 3.3 Clean or replace pre filter and fine filter inserts Fill the unit with oil as por item 3.2 4. Deaerate the unit as per item 8. Dr ning of the refrig erant from the unit ‘The compressor is connected with oil separator directly withoutDIR o2t “[onecis CHAPTER F cul-off valve, so there is nol no possibility lo drain them separately /the whole unit. my be drained/. to drain the refrigerant from the unit following opera Lions should be carried: 1. Depending on stage in which the screw compressor unit. works. a/ unit on I stage of "booster" system must be sucked off from refrigerant by swilching on the compressor units in II stage, b/ unit on IT stage of "booster" syslem or one-stage wor! switch-on the unit and decrease suction pressure to possible lowest. value . sfler switching-off the unit slowly open valve by-passing suction control valve. Check pressure all the time on low pressure side of the installation /suction one/ in order not to allow excessive pressure increase. #, Close discharge valve and suction one /manually/. 3. Put on the rubber hose on valve dn 10 located on control valve or on deaerating noazic on ofl separate? while the other end should be immersed in water vessel. 4. Slowly open valve dn 10 located on control valve, what causes « flow of refrigerant vapour through vessel with water where it is absorbed When pressure in the unit is equal to atmospheric pressure /vacuum gauges should indicate 0/, the hose should be removed from vessel with water and valve dn 10 closed. lf the unit remains in these conditions for a few hours, inside will increase because of considerable quantity of oil salurated with ammonia remaining inside the unit /in oil separalor/. Before beginning of repairs or surveys connected with unsealing of the unil operations 3 lo 5 should be repeated.No _DTR oat _[sheet 8 Deaerating of the unit should be carried cach time after its opening. In order to doaerate it following operations should be done: 1, Let into the unit refrigerant vapours /HHy/ by partial opening of suction valve in the installation and valve dn 10, by-passing suction control valve in the unit to reach pressure 0,01-0,02@ MPa #. Close valve dn 10 by-pas: ntrol valve ing 4. For one nozzie of dn 10 valve on control valve serving for dcueration put on a rubber hose resistant Lo NH, and other end immerse in vessel wi th waler 4, Slightly open valve dn 10 and watch manometers indications 5. When the pressure in the unit equais atmospheric one, close valve dn 10 Note Operations as per item 1-5 repeat Lill complete deaeration of the unit /air bubbles don’t get out from water/, vhe surveys can be done after specified work time of the just started units and after each general overhaul in order to check technical state and to make necessary repairs. Systematical surveys ensure proper unit operation and lesser wear of its parts, Besides surveys, some checkings must be carried every day. e. “/ External inspection: checking of Lightness, intensity of noise und vibrations. ° b/ Checking of working parameters ©/ Checking of 011 levelDIR 021 ewe 4 10 [shes ng de rvey must be carried after approx. 20 hours of operation. During Lhe survey following operations should be carried: a/ cleaning of all filters including gas suction filter b/ Lighten the screws and Lighten up nuts c/ checking of motor and compressor shafts alignment as per item 4.2.3, chapter G This survey must be carried after 200 hours of the unit operation. During the survey there should be carried the following operations: a/ carry all operations ws per survey no t b/ exchange oil in the unit. Periodical surveys. Yhese surveys are Lo be carried afler every 2500 hours of explo jtation, During these surveys one should: u/ check operation of control and safety devices b/ lubricate main motor bearing according to Motor Manual Instructions check motor and compressor shafts alignment as per item 3.2.3. chapter G d/ investigate degree to which oi] is used /take oil samples to analysis/ ~ when non fulfilling standard requirement ~ oi1 must be exchanged /insufficient viscosity, contominations/. Ne Kvery 5000 hours of the aggregute work oil should be exchanged. ef Cleaning of all filtersiow on nares Shoot[ 41 [Shets| 15 Surveys and overhauls of these motors must be carried according to \neir own Technical Operation Documentation /delivered together with the compressor unit/. @ We maintenance consist in cleaning of filter inserts when pressure drop in filter exceeds permissible value i.e. 0,1 HPa. in order to clean filler inserls during unit stoppage one shoul close valve before and behind the filter drain oil from filter by opening valve dn 10 /under filter/ open deaerator.on filler in order to make easier of1 outflow open filter cover pull out filter inserts pack dismantle filter inserts pack carefully wash filter inserts in trichloroethylene or other sol vent, dissolving oil and anf larry particles and next blow through from inside with compressed air Inserts must be very carefully cleaned as it has great influence on working time til] next cleaning. put together inserts pack, check sealing ring type "o" of replace for the new one if necessray put inserts pack into casing and close the cover close oil drainage valve open valve before filter and watch partially opened deaerator on filter, if oil goes out of deaerator it should be closed open valve behind filter start-up oil pumpIf pressure drop on filter is still excessive, the filter must be deaerated and if it does not help the inserts should be replaced for new ones Below directions should Troubleshoot inu, removing of typical reval. When recognizing them precisely than act Syslematical Gperation of compressor faults. reauons, how Lo help the hese causes it in a hurry. rvice remove. staff in tracing and Usually faults have causes easy to is important to consider faults tracing in recommended. unit is controlled by microprocessor control system, alarms and protecting devices - see chapter C. in order to make easier finding of faults, screw /projector/ infote: “INF” buttom/. 8 on existing Inspection of the unit work - plan Too low oil pressure When reason /2/ ocurs additio- nally noisy work of ofl pump Closed valves on oil pipe Clogged oi] suction filter Clogged fine filter Broken spring in valve for regu- lation of oil pressure control desk project on troubles /after pressing of troubles. ~ open valves - clean filter - clean inserts of filter - replace springCHAPTER Fr 2. Too high discharge temp. 3. Other troubles Strong leakage of spindle ring sealing Wo Shoot | 5. Seized piston in valve for regu- - lation of oif pressure 6. O11 pump sucks gas as there is too low level of | ~ oil in oil separator 1. Abnormally con- nected electrical motor of pump 8. Overloaded elec- trical motor of - gil pump, ‘burnout Damaged oi1 pump Closed valve in system of injec- - Vion of refri- gerant Clogged nozzle of injection valve Damaged injection | ~ valve 4. Clogged refri- gerant filter in | - injection system Damaged solenoid | ~ valve injection system in emb ly Used or damaged - sliding surfaces of gland rings : DTR 021 “Tencets 13 clean all parts of pressure regulation fill-up in oil check direction of pump rotation and change con~ nection of motor replace fuses find out, cause as per data of pump manufacturer open valve clean nozzle replace valve clean filter replace valve or coil if it is burnt, instruction check degree of clogging of fine filter, replace damaged parts or gasketHo DIR 021 F sheet] 14 [Sheet Leakage of sealing of spindle at Damaged gasket, control slide Damaged rolling Exceeded working - replace bearing bearing life Control slide Damaged solenoid check solenoid does not move valve vaive and replace if necessary it or Too low oil - as in item 1 pressure Damaged compressor | Unknown call the manufac turer 1.06 BOOK OF THE UI Using of the unit log book in a way given below enables the OPER ervice staff to make the detailed analysis of the cooling system operation. Continuous report of the sensors indications concerning temp., pressure and other important units allows the staff to recognize immediatelly all the symptoms showing abnormal unit operation. Shown below model of the LOW BOOK suggests double reading of the indications during 8 houre. No of the unit normal List of parameters Evaporating pressure po [MPa] : Evaporating temp °CNo “DIR O21 CHAPTER F Sheet] 15 [Sheets Overheating of vapours on suction Side Ato Lk] Condensing pressure pk [MPa] Condensing temp. us [°c] 011 pressure differential pot | - pk [MPa] Filter Pot T_ poi! 0i1 temperature ellector tol [°c] Oil Tevel I Oi1 level 11 Oil added /1/ Operation time hours J Slide position (Z} | Pressure in cconomizer [MPa] Other information and remarks 1 Pot oil pressure in collector vot 1! ~ o11 pressure before filter In the LOG BOOK should be registered all information on the compressor unit e.g.: surveys repairs, replacing or supplementing of oil, failures eteCHAPTER G he unit General guidelines Overhaul cycle. 1.@, Running repair 1.3. Routine overhaul......... cece e eee eens i.4. General overhaul. @, How to make repairs. . Preparation of the unit for dismantling. s. Dismantling and asseubly of the unit.... a S.J, General directions. o 5 S11 How to assemble 0 rings 5 4.1.8 How to assemble rolling beuring....... pee oe 4.2, Sleeve coupling servicing 6 #.1 Dismantling...... dagdood , 6 .@ Coupling assembly. . ed 5 7 3 Alignment of motor and compressor shafts..............8 Service of comprossor gland seal /stuffing box/ SH @O4A and SR 163 AL... eee 9 4.3.1 Dismantling of the gland seal from the compressor.....9 4.3.2 Gland seal dismantling........ +10 3.3 Lapping of sealing surfaces.......... 10 3.4 Gland seal asnambly.. se... e eee pene 10 ‘4.5 Assembly of Lhe gland seal in the compressor SR 204A and SR 163A. 060 aa 1. Replacing of rolling bearings from the compressor SR 204A and SR 163A.. Ace 1.1 Dismantling of bearings from the compressor 12 4.4.2 Assembly of bearings in the compressor.. 13 4.6. Service of compressor gland seal SR 255A. 15 1 Gland seal dismantiing from compressor... 15CHAPTER G 3.5.2 Gland seal dismantling. ........eecec cece e eee a0dot 3 Lapping of sealing surfaces............0.5 eer 4.5.4 Gland seal assembly............0005 3.5.5 Assembly of the gland seal in the compressor..... 3.8. Replacing of rolling bearings in Lhe compressor G9 FO 7Gogea 3.6.1 Dismantling of bearings from the compressor $.6.2 Assembly of rolling bearings in ihe compress How to operute a pump. . 4.1.1 Dismantling of the pump. 4.1.2 Assemblying of the pump unil in the compressor unit, 17 ut 17 18 18 18in order to achieve the assumed working life, planned surveys and repairs should be carried after given working time. Overhaul cycle Po pastlat v7 pi. seer. f * 1000 hours B - running repairs § - routine overhaul K ~ general overhaul Running repai Following operations are included: executing of all operations as for periodical survey replacing of bearing in oil pump /if necessary/ - removing of all possible faults registered in LOG ROOK Routine overhaul Following operations are included: executing of all operations as running repair replacing of angular boll bearings in the compressor / if necessary / measuring of clearances in the compressorHo DIR 0@1 cnapran ___ snot 77] lea haul General overhaul aims to recondition the compressor unit. Under ihe frames of the overhaul all co-working parts are Lo be replaced s of nominal dimen: by new one ions or by succesively ground oversize parts. General overhaul should be done in authorized ations indicated by WUCh "PZL-Debica" S.A. repair ®, How Lo make repair Preparatio 1 of the unit for B During surveys, repairs and replacing of parts of the compres r be caulions in order Lo avoid consequences resulting from eccusional draining of refrigerant from the installation. Each (ime before the unit dismantling one should: disconnect the unit from refrigeration installation by closing of respective vaive drain the unit frow oi! and refrigerant as per directions in Chapter F, If during dismantting oil draining is not necessary, only refrigerant draining should be carried as per directions of Chapter F. elean joints which are to be dismantled mark mutual positioning of co-working parts and assemblies if not marked by manufacturer in order to make assembly and re-lapping of parts in further exploitation a. DL antling and assemblying ef the un Ag general overhauls can be done in authorized repair stations, ani Technical Operation Documentation gives information on dismantling and a: semblying of the unit and the compressor only in scope, necessary fur surveys, a running and routine overbauls.DTR 08? shoots] 19 | Ho CHAPTER G Gleanness necessary for proper sealing and long working-life of a round section self-sealing ring. During assembly all paris must be absolutely clean, with no foreign malerials, dirt, scobs etc which may cause damage of an "0" ring, Jeakage and shorter working time. Assembly ing Fixing of "0" rings requi es care. "0" ring must be properly positioned in ils groove in order not to be damaged when sealiny is closed. A few directions connected wiht a/m: J, Stretching of "O" ring after fixing in groove cannot be higher (ian S% of internal dia i.e. when mounting, an attention must. be drawn on proper sie of self sealing ring. 2. Stretching of “O" ring during fixing cannot exceed 10% of internal dia, When bigger stretching, self-sealing ring must have appropriate time to come back to its normal dia before the ring will be closed. %. "0" ring must not be twisted. The rings which have big internal dia in relation to their section dia, twist easily during mounting. 3, "0" rings cinnol be pul on sharp edges as threads, V-grooves, keys, joining holes etc. In that case inserts should be used in order to protect the ring. b. While mounting sealing "0" ring cannot be squeezed or squashed. Before mountage sealing surfaces should be carefully cleaned of residue of dismantled rings. 6. "0" ring /rubber/ is deslinated to single using and one must remember about thal when doing every kind of surveysCHAPTER G and assemblies repairs as well as parts of the unit or of compressor. In connection with \hat it must be done after each di man tt in Scratches and seizings in sealing places should be removed in a way that surfaces must be smooth §. Before mountage the sealing rings should be oiled /the same sort of oil as used in the unit/. Bdik As roll es introduction. Mearings should be kept in dry place, protected against dust and moisture, They should be kepl in original package L111 the moment. of mountage. Anti-rust agent should be removed. If bearing package was damaged and dirt could penetrate inside, bearings should be washed with petroleum, kerosine or benzol before mountage. Mounting Rearings with constant fitting of tnternal ring are Lo be heated in oi1 bath before mounting. While mounting unheated bearings, one should follow the rule: lubricate fitting surfaces with oil or grease, mount bearing with press or pipe profile adjoining side surface of internal or external ring. The principle obligatory: mounting forces cannot be conveyed on working rolling elements Digmantting Mounted bearing rings are dismantled by striking around the ring or by bearing puller. If one intends to re-use bearings, forces at dismantling cannot be conveyed by working rolling surfaces. eove upling servicing 2.1 Digmant1 ng Vo dismount coupling from the unit. remove couplingCHAPTER unscrew bolts connecting bushing with discs of compressor and motor /afler unscrewing Lhe bushing may turn free but it will not fall outs. in tapped holes in coupling discs /P holes in each dise/, 5 in bells /unserewed bolts my be useds Hote: Whon doing that one must keep connecting bushing, poll oul connecting bushing /weight depending on size 17 or 30 kes/ anscrew bolts from Lip of roter shaft and screw into @ holes Ha in compress or disk, what causes pulling out disc from shaft. Jeoight 12 kes/ Hote: puller is nece ary Lo pull out coupling discs from motor shaft pulling on the coupling disc on motor shaft after disc healing in oil. ny asaemb Ly The sequence of operation reverse as for dismantling. In case electric motor is dismounted from the unit, set the distance. between coupling discs by pushing the motor close to or away. Mistance between di should match bushing lenght which could turn but not fall out. Pre-alizn compressor and motor shafts with sbraight edge line.| to CHAPTER calle] $2.3 Alingment of Lhe mo Yor final alingment dial gauge should be us The guuge should be placed in holder with with magnetic base no PA 119 As presented on draw G the magnetic base should be placed on one flange and dial gauge should be placed alternately radially on Gia 1 and axially rear side of the other flange 2. Draw. 2/6 Than turn the coupling by 360° and dial gauge placed on dia will indicate double valve of the shafts axis displacement. The gauge placed on rear 9 de of the olher flange will indicate angular deviation of both shaftsWo DIR CHAPTER Sheet] 9 Hole: Because Lhe compressor rotors are lifted by about 0, 05mm during rolalion, the motor shaft, must be positioned during the compressor cowntime by 0,05 higher than Lhe compressor shaft whal should he sllowed for during atingwent, Acceptable misalingnment of motor and compres: or shafts during operation, for the applied sleeve coupling equals 0,08 mm /for both measurements, on dia 1 and on the rear side of disc 2/. Having considered (he difference of shaft height during downtim (he measurement on Lhe dia taken vertically by gauge should indicate 0,1 © 0,15 mm Vor displacing and lifting of motor during alignment screws item 4 on draw. 1/H - 3/1 serve Vhen motor and upresuor shafts are co-axial, in accordance with u/m requirements, choose selection washers under motor. Pix the molor ta oil separator frame on a/m washers and re-check alingment. Hote: The motor during its work annot rest on screw item 3 but only on selection washers 4.3, llandling of the compres: SSL Dis 4 jounting of the gli ings 4/H and 5 remove cover of the coupling dismount the coupling remove cover, ilem 17 remove fixing ring item 43 remove cover item 15 with graphite ring item 16 and sealing ring item 47 rew into the gland deal device no PA 119 and using it dismounl lhe gland seal from the compressor.Ho DIR 021 CHAPTER G [shoot seal /numbers accordant to draw. 1m, by left turn item ton draw 10/M in relation to gland element item 01 on draw. release lock and pull out the ring item 1 pull oul sealing ring item 4 pull out ring item 02 and springs item 5 pull out sealing ring item 2. 4 pping MH 8 For proper operation of the gland seal, intimate contact of sealing surfaces is required. If seratehes or wear traces are found on rings item 1, draw. 11/H and graphite ring (16 on draw. 4/-5/H), lapp the rings as long as the whole sealing surfaces is smooth and next wash them in kerosine. On lapped surface configuration of min, §0% of interference striae must be concentri 3.3.4 Assembly o: gland 1 (item accordant. to draw. 11/H) Before a sembly wash carefully all parts of gland seal in kerosine. Sealing rubber rings type "0" should be replaced for new ones, Obey ull directions concerning assembly of "0" sealing rings as per item 3.3.1, Sequence of operations during assemly of the gland sea wet surfaces of all parts with compressor of] put springs item 5 into holes in gland element 01 on draw. put in ring 02 and sealing ring item 4 put in ring item 1 and by pressing and turn to right in relation lo housing close the lock put scaling ring item 2 into groove“ito BTR oft | sectal is | CHAPTE G ing of glund seal into compressor Before mouting of the land seal into the compressor clean carefully the compressor shaft and stuffing box chamber "oO" sealing rings showid be replaced for new ones. Obey all Lhe directions concerning asscwbly of sealing rings as per item B31. Sequence of operation during mounling of the gland seal in compressor ( items accordant lo draw, 4/H or 8/H } wet with compressor 01 surfaces of all parts cover with oil cylindrical part of 1 in rolor in place where the gland seal wit! be mounted put on gland seal on main rotor taking care for pin in rotor is in groove of gland seal sealing rings item 46 put on gland seal cover item 15 push in graphite ring item 47 into gland cover, item 15 re not to assembly cover into the compressor housing taking damage sealing rings and screw down by bolts put on rotor bushing ilem 14 and assembly fixing ring assembly cover itom 17 assembly coupling assembly coupling guard fill with oil the stuffing box chamber by switching on pump chec Lightness of Lhe whole gland. Noke permissible lcakage of the gland seal <2 § drops of ot per minute during first hour of work after re-mounting of the gland seal Jeakage of oll may be biggerHo DPR 021 cuarmin lenwatf 12” [aveots| 19 3.4. Replacing of rolling bearings in and SRL83) uring works connected with replacing of roiling bearings obey all directions concerning mountage of rolling bearings in the compressor i ten Digmounting of rolling bearings from compressor (ite! fo drawings 4/H or S/H). Vo dismount. the bearings one should disconnecl pipelines feeding cylinder remove transducer (010) Cogether with sing (O11) and driver (012) serew oul boltu Mi? item 7% fixing cylinder cover remove cylinder cover - for this purpose screw bolts into holes M12 in the cover which serve as puller of the cover dismantie piglon of servo motor Hoke Refore dismalling of lie piston pul tray for oil under cylinder filled with oil /aboul # Hitre dismount the cylinder from the compressor /weight about 36 in the same way as the cover poll owt slide item 30 with mandrel item 2’? /weight about 30 kas/ remove front cover item $ /weight about 58 kes/ disconnect, the pipeline item 08 serew out bearing nuts screw out bolts and remove washers pull out external bearings by thrust ring item S / serew bolt into tapped hotes M1? in rings? ° pull oul internal bearings by pulier Hoke ysternal ring bearing cannol be pulled, only the ring ttem 8 draw.Ho DTR 01 “ounvrsn Shoot 13 | Sheets] io IAL or BAL Ba epartion of bearings lo 4 u/compressor SR163 1f applying of new bearings is necesary one should make 3 grooves on external ring of each bearing, positioned every 120°C 4 5’ with dimensions given on draw. 3/6 graerat draw 3/6 b/compressor SR204 Ji new bearings are applied, rings item 4 draw must be pulled out from old bearings and mounted on new ones. Before pulling new n new bearings, there is advised to increase ronghness — of clling surface of external ring bearing by sparkgraph. Ring item 4 put into bearing after heating e.g. in hot vil. During assemblying one st obey instructions according to ng of reling bourings in mp Sequence of activities (item accordant to draw 4/H or $/H) put. on rings, item 8, on rolors pivots press into internal bearings* with rings (compressor SR204) on rolors (according to instruction, item 3.1, 2.) pul into the rotors pt ots distunce bushing item 6 mount thrust rings item 5*, washers item T and springs item @ and scerw down boltsCHAPTER G pres into external bearings* and pul washers and screw home bearing nuts check clearance on discharge side belween rotors and rings item 11 and #0 (clearance 0,07 0,10 am for compressor SR163 or 109 0,12 um for compressor SREO4). + whon mounting thrust rings item b ag well as bearings in SR163 compressor, pin tips item 62 must be placed in grooves made in external rings of inlernal and external bearings Hole. Sel proper value of clearence by replacing or grinding of compensation was item 7 sial clearance of rotors { 0,01 0.02 } Setting of required clearence value by grinding of distance buch item 6 or thrust rings item 5 (if clearen e is bigger than required grind bushings ilem @ and if it is smaller grind rings item 5) protect bearing nuts agatast un rowing - by deflecting washers protect screws item (% before unscrewing by deflecting washer connect pipeline item o¢ ver item put on front Hole: If difficulties occur with placing of the sealing ring item 50 in froove, one should: fill groove with grease e.g. St 43 force sealing ring into, remove excess of grease and clean surface of housing assembly conlrot lide with mandred asombly hydraulic cylinder rve motor ausombly piston of siNo DIR O21 cnapren Bicoc] 18” [Shee api connect pipelines feeding cylinder mount transducer { 010 } with casing ( 011 ) and driver ( 012 ) control the unit operation cycle of accordant to draw. 6/3) mantle coupling cover dismantle coupling dismantle ring item 17 dismantle fixing ring {tem dismantle cover item 015 pull out bushing item 09 with springs item @ and rings item 2? ulilizing holes # 10 in gland ho} ng take owt gland seal frow Ue compressor SR 299 4 gland y ea! dismantling (items inh Ubrough rings rotation item 4 relase clamps d dismantle rings item 4 pull out sealing ring item pull out pins item 7 and springs item 6 pull out sealing ring item 3 5.3 Lapping of Sl! 255 A seuling surfaces make us per item $5.3 for SR 204 and SR 163 255 A gl ib Ly Wefore assembly all the gland seal parts must be washed in kerosine. Sealing rubber O ring should be replaced by new ones. there must be obeyed all advices concerning sealing 0 ring: unsembly as perWo DTR et a Gnesi] 16 Sequence of aghiy daring the galas uggerdanl bo draw. 12 AL. wet surface of all parts with compressor oil put sealing ring item 3 into groove put. springs item 6 and pins {lem 7 inlo holes in gland element item 01 on draw pul sealing rings flem @ into rings item 4 sland pul rings item tb inte (inrough pressing and rotution-e1 e clapms. compressor SR 255-8 4.9.9 Assembly of Lhe glaud seal Refore assembly of the gland seal compressor, there should be cleaned very precisely the compress shaft, and the gland seal chamber, The sealing 0 rings should be replaced by new ones. All advices concerning Lhe sealing rings assembly nust be obeyed a per item emblying of the gland seal in thi Sequence (item accordant to draw. G/H } wel surfaces of all parts wilh compressor oil cover wilh oil cylindrical part of main rotor mounted the gland seal put the gland seal on main rotor mount Uke gland seul caver item 15 witb bushing item 09, springs item @ and rings item 22 put on main rotor bushing item 4 ond fixing ring item 41 mount ring item 17 mount coupling £111 the gland seol chamber with oj! through switching on pump check tightne: of the whole giund sealNo DIR shea | CHAPTER G Hote permissible leakage on gland seul is 2-5 drops per minke during first operalion hour af Pdi smantling the gland seal Lhe leakage may be bigger 3.6. Replacing of the rolling bearings in the compressor SR During works sted wilh replacing rolling bearings, there must be obeyed all advices concerning mounting of rolling bearing in Lhe compressor item 4.1.2 4:64 Dis mantling of rolling bearing from the compre (items accordant Lo draw. 6/1) ln order to dismanite the rolling bearings from the compressor one should make all ivities connected with dismantling the gland seal from the © 3 ical presse: item dismantle cover item 64 together with bushing item 08, sprin item 2 and rings item 22 pull oul rings item 26 and ov dismantle cover item 3 nerew oul bolls and mantic plates item 5 serow oul bearing nuts und remove washers pull out bearings through screwing bolts into holes M10 in bushings item 7 and item @ $6.2 Asuembly gf xolling bearings in the compressor SR 258 4 {items accordant to drawing 6/1) Sequence of activities item 4 mounl into bushings flem 7 and item @ together with ring push onto shafls bearings as per instructions of item 3.1 pal on washer: and screw down bearings nuts protect bearings nu against unserewing by bending the washers mount plates item 4 and gerew inte beltsHo DTR 021 cuarran « shost[ 18” [Shoots] 19 mount cover item 3 ( before mounting the cover, gasket item 95 ould be ered with graplite lubricant on both sides) mount rings item 26 and item 07 (one must pay the attention on rT item 5) Uueir proper location cul out in ring go onto the plate: mount. gland seal - all the activities are to be done as per item yume gery icing compressor units, i hydraulic ofl injection system, lubrication and control ones, there is mounted pump assy PAL3S1@ type with screw pump D2 045N-F1-01, manufactured by Ship Nquipment Manufactured "Hydroster" in Gdaisk. crvicing, repairs and overhauls of pump assy PA13S/2 should be done cording to Tee ical Operation Documentation of the assy manufacturer, delivered together with ASR compressor unit 1 Dismantling of pump assy 1 Yo dismantle pump assy, onc need nol to empty compressor unit. of i] and refrigerant. on aghivities, close valves before suction oit filler and behind pumps e.g item 012 and 029 on draw H/H 1 3/0 disconnect pump motor from electrical installation undo bolts fixing pump assy from oil separator mblying of py Sequence viti pul "0" aling rings into flanges grooves, / to protect agin nds falling out grease may be place pump assy on oi] separator frame and fasten flange connections boli fixing pump assy 40 of] separator frame serew inteCHAPTER Ho Shoot 15 check tightness of connections by openinu O71 on draw 1/H + 3/11 connect electrical rotation direction. molor of pump assy to DIK 021 shoots] 18 of valves fLem 01 installation and cheekNo DIR 021 CHAPTER H Sheet] 1 [Sheets] 51 CHAPTER H Structure dravings, specification tables of assemblies and parts as well as schemes of the compressor unit control system ASR.....A types. Contains: 1. Introducion.. 2. Screw compressor unit ASR164A - draw 1/H...... ASR204A - draw 2/H.. ASR255A - draw 3/H...... pobdd) +10 3. Specification of main assemblies and parts of ASR.....A compressor - table 1/H...... 4. Screw compressor SR163 - draw 4/H... pee eee 217 SR204 - draw 5/H........ teens +19 SR255 - draw 6/H... sees oe 2621 5. Specification of main assemblies and parts of SR..... compressors - table 2/H......... + +23 6. Pump assy PA13S12.-.draw 7/H.. eee +32 7. Specification of main assemblies and parts of pump assy - table 3/H... bee e eee eee nee ete eee eee 38 8. Oil fine filter - draw 8/H.... teens +e 234 9. Specification of main parts of fine filter - table 4/H...35 10. Oil pre-filter - draw 9/H.... eee se 11. Specification of main assemblies of oil pre-filter 125 table S/H eee ee ee +35 12. Rotational compressor gland seal SR163 and SR204 - draw 10/H. : eee oT SR255 - draw 11/H...... eee ese 13. Specification of the gland seal main assemblies - table 6/H..........5 14. Suction filter - draw 12/H.......No DIR 021 CHAPTER H Sheet] 2 [Sheets] 54 15. 1s. a7. ae. as. 20. 21. 22. Specification of main parts of suction filter - table 7/H. Plate coupling - draw. 13/H. wed Specification of coupling main parts - table 8/H. Angular control valve - draw 14/H.... Specification of main parts of control valve - table 9/H. beeen ewes . neeeee ae eee A Injection assy - draw 15/H. es... eee ee eee eee e eee e eee AB Specification of injection assy main parts - table 10/H............ weee ee eAT Fittings ~ pressure differential regulator - draw 18/H. - release valve 32 - draw 19/H.. - cut-off 10 valve - draw 20/H.. - regulation valve - draw 21/H.. - return valve - draw 22/Hjae DTR on1 | cuarniet a fonowt Joncets latrod Par ticular pecificution lables us well us structure drawing: placed in this chapter enable identification of particular mats avistemb Li and parts of ASR.......4 compressor units and alse of b assemblies coming inte the a/m assemblies for enabling ordering of assemblies or parts if they are damaged during operation or making surveys. Items numbers given in specification lables are iduntisal for casie their identification when ordering. When ordering of spare parts, one must give name of a! y of parts, Lheir drawing numbers or symbole yrding Lo reluted lables, scope of order , type, fac ory no ane year of the unit structure. Additionally when ordering to tables 1, 2/4, 10/1 one must give also information according to advice: Given in them 1 of "NOTES" placed under the a/m lables name and addroesu Gf receiver, dolailes, shipping addre: ro and dale of order how to deliver name of institution which should be informed about. shipment or preparation to shipmont from stack payment condilions ( who pays, bank, account no )}. hapler sehomatic diagram of system controlling, operation of parkiculur units enable their connectine 4 electrical installation.DTR 021 [ Sheet CHAPTER H 4 | Sheets | 54 esp 08 06 Ol 8 4. PIE L YD x 3 AT: O10. 029) Ye == | SPYDS) a / 030/013; 021 ~ 1820 O21) 027 a2; ; 230 on ~ 778 co L.- —No DTR O21 CHAPTER H Sheet | 5 | Sheets a = 040 DN 50 Ww oS ome. Sees Draw. 1/H Screw compressor unit ASR163ANo DTR02I CHAPTER H Sheet | 6 |Sheets| 5fNo CHAPTER H Sheet | 7 DTR 021 Sheets | 54 ey Wier PED VSISTS TDS IS O21 fa 022 o10/ 011) sae a > aes 1820 3850 (4200) Draw. 2/H Screw compressor unit ASR204ADTR 021 DV 65 przylacee ekonomiczne 1820. ____mo0_{ 1350) _ = 3850 [¥200) Draw. 2/H Screw compressor unit ASR204A Sheets] 54CHAPTER H Draw. 2/H Screw compressor unit ASR204A.No DTR 021 CHAPTER H Sheet | 10 Sheets | 51 : DN 200 ae > ——' J Je | = - : ong | e J £ | ¢ l 7 bt bos Le a = ES —— xs = = | i 2 {aye + =U] 022 , ml j One g O21 i = J og \016 | es Lil 7, a , . = | oer (OOS SISSY SISOS STIS MM a nan nk 200 : ae max. - a ene a Draw. 3/H Screw compressor unit ASR255A i EC a eee ia a a soooDTR 021 Sheet 038 023 03h DN & do ekonomizera™ he CHAPTER H min. 2124, max. ZB G2 & #1 [Sheets | 54 BBY ok f IL 220 \ | 7 ; es Se UW abo 033, oe ee 024 03 137 VII: SAMS SITET 073 M\09. (03 Draw. 3/H Screw compressor unit ASR255ANo DTR 021 CHAPTER H Sheet | # | Sheets] 54 Draw. 3/H Screw compressor unit ASR255A| po pre ov! [sneet| 43 [Shee SPECIFICATION OOF NATH SCoTMETTES 9% COMPRESSOR uNTte TYPE ASR sae. A Tsble 1/1 FON THE UNITY i Jeo or neaw QUANTITY form) onanm or assy [On wanuraGronmr foe! ; . oyun! asmiesalasneoia|asResoa 1 ° 3 8 5 . dia raet. not rot | ' | | ere Bat Via | | Screw compressor j | Broan M \ ov |Rtectric motor®! | 1 1 a4 1 - ~ La us yar 1 sparator assy] td M 1 M for frase coupting fit - j fia ' i | ! ene ae [08 [Coupling quard 4 ' 1 tay | i“ ot Fes lountrot tapte 1 1 | 1.11.0 6e 1 | ov filter pies tT. 17.0 98 a 1 15. 1.79.0 00 1 | lis. tao 00 1 | yu [* 9 00 1 ft oi vd bay | | - i i Danfoss 1 1 foro [pee eitter 128 Bt a nae fore Pee ern [5.1410 00 | fo]Wo Dr ont a shect| 14 |sheets 1 | Jou Pump assy 14.1937. 00 - 1 Through way o12 |out-off valve J8.1,29.0 00 1 1 1 ZOPL-50 Fine filler 50 014 [Pressure regulator 015 |Oi1 collector T Solenoi ois |2413409 code no d valve 1501 Yerion ~ Austria i 1 1 Cut off valve i ZOPK- 80 18. 1,19. 0-00 1 15.1,19.0 00 1 1 Return valve ZZEPK--80 016 [Return valve | ZZBPK-100 Relurn valve Zz2Pk 150 Direct. level 019 |indicator WE 180/350 Injection ausy Cut off valve DMO | Vibroingulator | Gun 12/1 Spoldziclaia Inw 1 OB fo ~- "DOBRORYT" ween neni etc Vibroinsulator Zabrze Gm 16/1 1 1 Insert head 4 Jelement Yechma Flcal draw no 24806 BodHo DTR oat she. CHAPTER my = : “Tos Jos pout off valve S88 rbettte 00 : Gut-otf Valve 028 |ZoPK-40 15.1. 15. 0-00 - 1 ut off valve ZOPK Safely valve BKK bes Safely valve o26 |ZnKK-32° 5 18.8.19.0 ¢ Sufely valve ZBKK-40 © 15.8.18.0 09 1 oe7 |oi1 tank 19, 1443,00 1 1 a 020 |Return valve ZZ10 |1.5. 51/8 a e 2 Cul off valve ona |20KK- 50 15.1. 42,0-00 2 2 2 [030 [Sensor bushing 14,1478, 00 4 a a j931_ [Box Jia. 1451.00 1 1 1 | | - oe 18.7. 1L.0°00 2 2 2 Level indicator 033 [heater 14. 1473. 00 2 2 2 | | |setenoi les. 90 a 2 ° Josa : ae : | Sylenoid valve : | Setenoid valve bo ross] 035 [EVRAIO —eboy, 1 - 1 pon: , 5/6" BIMI112 code no 036 JOil collector 11 |14. 1549.00 1 037 |Connection box |84. 004. 35.00 00 1 p. Compact ducer | TOPG 62-101 8N9T i038 [90 Medst, 5 KYAP SA) Krakow 2 i { 50°C 4 120%C) |Ho NTR O21 1 t fancct] 16 Janeera] oi | CHAPTE {af 2 Fl 4 s | 58 | i . | 18. 7.89.0 00 1 039 0 00 1 Suction filter | 80/50 x) 15. 7,38, 0-00 - Control box project no ! joo 1 i [B. 23. 26. 00 | Note: 1" Marking of version of the given assy, cteetrical Uype or value of opening pressure uet for safely valve depend operating paramets. When ordering one should given: marking of the unit version given in dispatch specification if the unit works in one stage ~ evaporating temp. t, and conden @ temp. 4 if the unit wa “ROOT sLom evaporating Lemp. 4, auc inler-stage temp. ty fxample of orde Compressor SR 163 draw no 14, 1301.00 marking of the unit version: 14,1400.00 - o@, 147 8°, tye 35°C i not included inte the compressor unit equipping Yilter should be ordered eparately when applying of the unit to operation stem with economizer in order should be given name of appriopriate filter and no of draw. according to table 1/1 31. 0-00, ction filter 65/40 ,draw. no 15,17 |Sheets| 5 Sheet CHAPTER H iB | Draw. 4/H Screw compressor ASR163A eet oesNo DTR 021 CHAPTER H Sheet | 18 | Sheets | 51 | aR | ia / | n/ 96 /36/9/ alos |7 16 \5 Hi \ 6/15/46) wie (60 wae a Draw. 4/H Screw compressor ASR163ANo DTR 021 Sheet | 19 [Sheets] 54 _ iB | - a- T44 | | | \\, rit t \\63, 4 /4e/s/#} aia \on 010° NN 4\ _ 26. ‘\e5 a7. - Draw. S/H Screw compressor ASR204A ie a ae __ cba —s saiiita tindilli stalin ois init a. algNo DTR 021 CHAPTER H Sheet | 20 | Sheets] 54 7 2 $9 2 40 B-B 2 19. 20 pe ve / hi | i \\ (O15) 46; u @) leo \w 32 Draw. 5/H Screw com wi 5.No DTR 021 Sheet | 24 | Sheets| 54 CHAPTER H Draw. 6/H Screw compressor ASR255A weNo DIR 021 CHAPTER H Sheet | 22 [Sheets] 54 | 22 & _ Og Bb _ ih LS ~ Sz AQAA // | 3 a Draw. 6/H Screw compressor ASR255Aon og 03 05 CHAPTER IL HAHE OF ASSY OR PART Hydraulic cylinder Suction cover Suction housing Discharge housing Rotati thrott Slider vize, 6") Slider vies, 5") Slider visa,9*) 06 [Main housing HO OF DRAW. OR HANDFACTORER SYMBOT. 11, 1304, 00 14, 1402, 00 14. 1801.00 14. 1303.01 686. 00 }14. 1905. 01 14, 1302. 01 14,1417 14, 1503.01 J14. 1305.00 traona0s.oo j14. 1405. 00 14, 1806. 14.1801. 12. 08 11, 1508 14.1301 672. 03 4.1508 i301. 01 jour. 00 [14. 1504. 00 hey mm P, No WTR Ont et| 23 |sneet Table 2/H QUANTITY FOR COMPRESSOR SR 163or 08 09 010 on o1e CHAPTER Insert Ring Pipeline Bushing vaive®! Bushing Transducer PFI 60 BO 250Hz (24V)-DAH 10 Casing Switching element Spring |Front cover Cover cover Cylinder cover Limit, ring N Shi 14, 1306 14.1408. 00 14,1807. 00 14. 1318.00 14.1409. 00 4.1510.00 01 14, 1410.00 14, 1810, 00.07 Intrel - Pozna: 64.004. 01.11 00 4,004.01, 12 00 14, 1401. 01 14, 1501. 26 008). 137 14.1503.05 14. £301, 08 660. 00 4, 1502. 00 4, 1301.12 14,1401. 29 14,1801. 11 14, 1301.15 14, 1401, 04 14, 1501, 03 jo DTR 021 ect 24. | Shee at10 1 13 1 " Distance bushi Bushing Ring Bu ine Rotational piston Unloading piston cylinder Main ring Roller Hain rotor Thrust bushing Throttle cover 14, 1301, 05, 14,1401, 10 14,1501, 18 14,1301 ‘23 14. 1401. 28 14. 1501.23 14, 1301.03 ha 140i. tt 14, 1501.09 14.1301, 14. 1401. 1501. 13 +1301, 10 14, 1401.13 11. 1509. 00 Ho DTR oe) encot] 25 |enoe26 cH jouard | [Ring Rearing ¢ Isiae rot [pide rete Side ring shing | Ring Mandret Bushing [Piston hy lagert I Handrel APTER over e bushing it a 1301.19 14, 1401.14 14.1401.18 1A. 1bot. ot 14,1301. 11 1A. 1101. 16 14, 1801.10 14, 1301.01 Va 401 14.1801.14 14. 1801. 14,1401 14, L801 14.1301. Ma isoy 14.1501 14.1401. 2 14.1501 14, 1401 14.1401 14. 1301. 22 14,1401. 23 14, 1501. 27 14, 1501, 20 14, 1401.24 14, 1501, 08 Ho Shee rr 26 ort Shoots 1 1 6CHAPTER 1 a | Ja. .301.e7 1 7 Guide . fon 20 613.00 1 Piate 15. 1601, 26 - 14.1301. 26 29 |ctamp 1a, L101. 26 ~ id 150% nasi [bushing 14,1408, 00**) 1 11, 1514, 00") 1a. 1304, 34 © 31 [Bearing ring 14. a Buffer 4 j 3¢ [Slider timiter 1a as [Cover 14. 1601.37 ~ 34 [clamp 14.1501, 19 35 |Gasket 14, 1501 1. 1302. 46 ~ | 14. 1101.09 - } 6205 NF st ~ _ PH 69/M 96106 2 38 catalogue FAG £iFm - 4 : _ | 1 none pin Loxto 1 “9 PH 66/N Bove = Gone pin 12%100 1 8 Cone pin 10x90 8 . 40 ae PN 55/1 85022 7 : Cone - 2 - ai |Pixi PH O1/H UBI14 2 242 43 a8 16 50 CHAPTER it Fixing ring WAT 55, Fixing ring Fixing ring 265 Fixing ring Z75 Fixing ring W60 Fixing ring W100 Visine cing W100 Fixing ring W130 Sealing rin O'R 95, 255, 7 ch 26 Sealing ring ORT oxbeT nes ring ring ring Sealing ring Sealing ring OS B0x3. CH 25 [gating ring Jo's d0x3° cH Bag fg x5 CH 25 Seuling ring 0-8 §70x5 CH 25 [Seating ring ing CH-25 Sealing 0-8 406: Sealing ring OR 135, ex5,7 cH-25 PH 81/H PH 81/M Ph esi Pu 81/H 2H O3/DK ZN 93/0K ZN 93/DK 14, 1801.3 ZN-93/DK 2H. 93/DK api asi wot sic bie 5126 0 14,1301. 31 5126 flo DER oft hee t| 26 |Sheets 4 5 1 1 t L 1 1 1 [ot5a 4 56 ng ring 49, 2x5, 7 Sealing ring OS 12N3 CH 25 ring Sealing ring OR 69, Ax5, 7 Sealing ring Sealing ring 0-5 196x5 Cli Flat washer 2,5/50/Z 150x5 Sealing, ring IL CHAPTER H Hos 25 wa 93/DK 14.1301.29 3 ZN 93/DK-5126 1 ZN 93/DK 5126 4.1301.24 1 ZN 93/DK 5126 - ZN 93/0K.-8126 - +1301. 30 1 wa 93/DK 51 PR 86/H- 14374/03 ZH 94/DK 5126 14,1342, 0088) 14, 1903, 00**) 14.1515. 007*) 14. 1313. 007*) cae 14, 1407, 00 11, 1816. 00.60 61 6a CWAPTER Bushing i hing Bearing ring Buffer Slider limiter Cover c1amp Gask Bushing H sheet| 39 {sheets | 54 14, 1314, 007") 14,1404, 00**) i" 14,1315, 00**) 1801. 14,1801. 14, 1302. 14.1401, Ho DIR o21No DIR 021 CHAPTER sheet| 34 [snects |_ 5 Hote: *) Harking of version or the given asuy existing in compre: depends on operating parameter When orderi @ of house assemblies whitin order parts one should give marking of version of the compressor unit and operating parameters in accordance with advice 7) given in item 1 of "NOTES" placed under 1/1 table in the table is given draw no for nominal dias of bushing, which are for: SR 163. - # T0u6 204 - # sone 255 - g 110n6 for repair dimensions of roto pivot are destimated bushing having repair dimen: ions marked by adding to given in table 2/H f drawin ivel mbol, "I" meaning £4 respa st repair dim je, bushinng dia less by 0,28 mm item nominal dim, or symbol "IL" meaning second repair dim i,c, bushing dia le: by 0,50 im item nominal dim. Example of marking of bushing for SR 163 compressor for first répair dim. hing No 14.1212.00 1 same time we inform that repair of rotors item 13 and item 19 according to table @/H as well as replacement of suction cover or suction housing item 0,2; discharge housing item 0,6 and bushing item 56, 65, 60, 61 and bushing item 67 according to lable #/l, should be made by WUCh "PZL-Debica" S.A. or in authorized repair stations i Jeated by WUCh "PZL-Debica” S.A.jNo DTR 021 HAPTER H | Sheer | 32 | Sheets | 54 vOio win oer | . cnaerin cl aa 7 1. Specification of main parts for pump assy. Table 3/1 : WO OF DRAW OR 1ren] MANE OF ASSY OR PART SYMBOL OF PCS PER ASSY MANUFACTURER : o1 D2-045N-F1-01 | nSkg 100L- 2 o2 TAMEL Tarnow - 03 414/0024-02* 1 [Untoading bushing 11124 00. 00/03- oo Splitted ring 1112400. 00/09 1 00® PH. 87 /M- 66160 . Iisa seurinepoecaics I | 1 |Nechanical sealing Catalogue no 3O¥B/A BUPGG ‘ANG: 5 |Scaling ring OR 9, dx2, 1 cH 25 ZH 93/DK-5126 4 6 [Sea - OR cH as ZH 93/DK-5126 | 7 [Sea 3 5 ZN-93/DK-5126 8 |Sealing ring O-S 15x3 CH PS ZN-93/DK-5126 . 3 11124 00, 00/11 00-® 10 14124-00. 00/12 . 00 x 1 ling ring 29, Thx, 53 Cat, ANGA 1 . 12 B ring $2, 9853, 63 Cat. ANGA 1 1s [Contre screw 111P4-00, 00/06 00 - 14 [Side screw 1124-00, 00/07 a 00'« numbers of drawings of parts manufactured by 7U0 Hydroster a GdanskDTR 021 - ___ CHAPTER H 34 | Sheets | 54 Yi f N fy i N | i | 01-05-0542 7 See Te Draw. 8/H Oil fine filterHo DIR 021 = CHAPTER sheet] 35 | sheets | 54 CIFICATION OF OIL Fl ITEM HAME OF ASSY OR PART NO OF DRAW on PCS STANDARD [15. 7. 70. 1-00 o1 [Housing - o2 |Deaerating valve ammonia 20AG |1.5,58/éa 1 03 filter insert ws. 140/202 50 WF Sedziszow / en O'R Mee, E CH 28 ZH-93/DK 5126 2 Sealing ring B 90/109 ZH-93/DK 5126 3 |Gasket # 190x170x1 3.10. 7/78 03 4 [Cover 15.7. 70. 0-04 J1, SPECIFICATION OF OJL PRE_FILTER MAIN PARTS. able 8/i NO OF DRAW OR NAME OF ASSY OR PARTS STANDARD 01 |tousing 15.7. 47.1-00_ @ [Filter insert 15.1. 47,200 1 |Seating ring - OR 114, ex6) 7 cn 2N-93/DK-5126 1 3.10. 7/183 1 @ |Gasket @ 164 /144x1CHAPTER H No DTR 021 Sheet 36 | Sheets 5 Draw. 9/H Oil pre-filter wzor TKIZNo DTR 021 CHAPTER H Sheet | 37 |Sheets| 54 Ol LA ea Sit as gs iN gs gs t | = Draw. 10/H Rotational compressor gland seal SR163 i SR204 - wer TK12No DTR 021 CHAPTER H Sheet | 36 | Sheets 5 3 F saz Lod Wi LA | 2 | H || — i IT Ee |-- 4 on EL Y ——: 1 Zz 1 4 7 * 1 a ia \ I Draw. 11/H Rotational compressor gland seal SR255 01-06-0648 Wate TH13, SPRCL ‘L1ON OF HAIN PARTS OF ROTATIONAL THROTTLE Table 6/1 DRAW HO OR “PCS FOR COMPRESSOR ITEM] NAME OF ASSY OR PARTS|MANUVACTURER = YHBOL SR 163[SR 203/SR 256 4, 1309. 00 1 2 = ot |tnrottie etement 14. 1419.00 = 1 = : 14. 1517.00 2 : 1 14, 1310.00 1 = = 02 |Ring with pins es = & Piekial 2 boftemtl 14, 1420. 00 S 1 7 14, 1305. 01 1 5 : potenout ring plesdet Sealing ring Sealing ring OS 6Uxg CH ZH- 93/DK- 5126 ae = a Sealing ring 0-8 80x3 CH 25 1 Spring 2381. 8 6 6 12 Sealing 0-8 Tox Sealing ring OR eoxsa cue ZN 93/DK-5126 Sealing ring S$ 90x5 CH 25 Pin 14, 1508.07No DTR 021 CHAPTER H Sheet | 4p Sheets | 51 =a “Draw. 12/H Suction filter "or TKI2HAPTER NAME OF ASSY OR PART o1 [Housing o# |Filter insert Gasket, 1 [Gasket # 190/170x1 Gasket 256/263% ® 146/144x1 Ho DIR 021 Shect | af [sects] Sf Table 1/H “PCS PER UNIT. NO OF DRAW OR ASR - ASR MANUFACTURER asR SYMMOT, 163 A [oot A Jeo a DN 125] bo 150] pH e00 18.1. 46. 1-00 _ 5.1.47. 1-00 15. 1. 416. 1-00 15.7. 76. 1-00 1h 15, 3.10. 7/77 18.7 76. 0-01 15.7. 12. 0-01 -20.0-01DTR 021 42 | Sheets | 54 No Sheet CHAPTER H -yohurabsqay Yproyunion M4 oyhy amyz0u so 09 ‘nIuezoMhM obaupO;yOp IsoUZ0z1UDY DU npy6mm xz QjbSzds obsujdiuoy ObsMou BIUZIMOWIOZ gn) LOGE HONM,. 29210 njbdzds sopsguabas 39 023/07 — 198929 yomyoba2ozs0d nuazpoyzsn ny ophznz nypoahzdy ‘bmopng oba/ 2 Moylumoyyhzn oweoruololz02 1/30 M auzbjhm qUEzD¥ed NbSz1ds J99820 1 hyodsoz aujobe227s0g ‘DEON? 9g & g 9 io e T TKI2 weor, Draw. 13/H Plate couplingNo DIR 071 “43 |sncots[ 51 1 Snes! | avn NO OF DRAW OR MANUFACTURER onan IYEH} SYHBOL ASR 255 A 14, 1432, 00 1 1 01 [Connecting bushing a nf mone 14, 1542.00 1 14, 1331.01 1 - 14, 1431.01 1 1 [Compressor hub 14, 1531. 01 E 7 14, 1331.02 © 2 |Moter hub 14.1431.02 * t - 14.1831.02 % 1 fra. 1421.08 14, 1831.03 : 1 14, 1431, 08 8 8 14, 1531.04 1a, 1431.06 5 |Plate hanger 1.05 4.15 16 “ 14,1431.07 a - 6 |Special nut I | 14,1531, 06 - a Notes Depends on motor Lype © see nole under 1/1 table.CHAPTER H DTR 021 44 Sheets | 54 i i 7a -| Draw. 14/H. Angular control valve weer TK12al Shoot] 45 [sncets| “sf [. DIR vt CHAPTER ft HO OF DRAW OR MAME OF ASSY OR PART |MANUFACTURER SYHBOL 18.7. 34.4 01 JAngular housing 15.7. 15. at. 04 |cylinder 16.7.52.4-00/74 | - 15.1. 16,0-02/A 47. 0-01/4 1 |Mandre! 15,1, 40.0-01/ 3 |Conical gasket 4 |GasketCHAPTER H No DTR 021 _| Sheet | 46 [Sheets | 54 Draw. 15/H Injection assyDIR 24 = | no }ehoot| 47 |sneota| 54 CHAPTER 5 |Piston | Piston ring 125x4 RF 6 |Piston ring 180 Piston ring uszez.1 t [Spring ® |Spring SPECIFICATIOI nO OF DRAW OR 1TEH] MAME OF Assy OR PART HauuracTORER PCS PER ASSY | SYMBOL Cut off valve ZOPe 16 15.1, 11,0-00 02 | Thermostatic injection DANFOSS 1 - valve TEAT 203 company 03 |Solenoid valve ivEA 15 feat. no seF3123 1 with coll 220y, Some Dairross = | on al Fitter ra is leat, no 68-0043 1 | Daiross 05 {Solenoid valve Zor 3 18, 0.17. 0-00 1 06 [Regulation vaive Du 3 15. 1.71, 0-00 1 lovat flange cat, no 27Mi115 2 ~ DANPOSS ete When ordering of 02 item, one should add operating parameters of compressor unit i.e, evaporating temp. t, and condensing temp. ty 5 for one stage system or avaporating temp. t, and interstage Lemp. t, for "BOOSTER" system. AiNo DTR 021 CHAPTER H Sheet | 48 | Sheets} 54 Draw. 18/H Pressure differential regulator weor TK:No DTR 021 CHAPTER H Sheet | 49 | Sheets | 54 190) Draw. 19/H Release valve 32 o1-0606.42 Wete THNo DTR 021 CHAPTER H Sheet | 50 | Sheets | 54 Draw. 20/H Cut-off valve 10 waor TKI2No DTR 021 CHAPTER H sheet | 54 [Sheets] 51 | Draw. 21/H Regulation valve Draw. 22/H Return valve 10 de wor TKI2