Swine farmers can enjoy all the benefits provided by anaerobic digestion.
They just have to work a little harder than other livestock producers to get
them.
The problem is hog farmers like to handle pig manure as a liquid. The extra
water added to manure means digesters on swine farms are larger than
those on other farms such as dairies. We can overcome this challenge by
using specially designed digesters, scraping rather than flushing manure, or
adding a high-energy co-digestion product to the waste stream. Adding an
anaerobic digester to a manure handling system provides a number of
benefits. A digester can:
reduce odors and greenhouse gas emissions (GHG)
provide on-farm, renewable energy, and
aid in recycling plant nutrients.
Indirectly, adding a digester may also improve indoor air quality. With a
digester to feed, farmers tend to remove manure and clean buildings more
frequently.
Biogas is a mixture of methane (CH4), carbon dioxide (CO2), and a few minor
(but not insignificant) gases such as hydrogen (H2), hydrogen sulphide
(H2S), and water vapour (H2O). Both methane and carbon dioxide are
greenhouse gases. Releasing them into the atmosphere may contribute to
global warming. Methane is a much stronger greenhouse gas than carbon
dioxide. Methane is also flammable. Burning methane does two things. First,
it releases heat energy. Second, when methane burns, it forms carbon
dioxide and water vapour. Because the heat trapping ability of carbon
dioxide is much lower than methane, burning biogas lowers its greenhouse
effect.
We can harness the energy released during combustion by using the heat
directly. We can also convert biogas to electricity in an internal combustion
engine-generator set or fuel cell. Generator sets and fuel cells also release
heat, so they are sometimes called combined heat and power (CHP) systems.
The electricity produced can be used on farm or sold to the power company.
Organic matter can be solid or liquid [1]. Manure contains both: solid pieces
of undigested food and intestinal bacteria, and soluble organic liquids. A
digester reduces soluble organic matter from manure. Soluble organic matter
is the main source of odors on hog farms. The digester also converts a large
portion (around 50 per cent) of organic solids to biogas.
Sludge is the treated organic matter that settles to the bottom of a digester.
Sludge contains stabilized (less odorous) organic solids, helpful bacteria,
organic nitrogen (Org-N), insoluble phosphorus (TP), and micronutrients. All
of these are good soil amendments.
The liquid stream, or effluent, flowing from a digester contains soluble
nitrogen in the form of ammonium (NH4+), soluble phosphorus (PO4-) and
soluble potassium (K+). Effluent contains less organic matter than manure. It
also contains salts and micronutrients. Soluble N, P, K and micronutrients are
valuable fertiliser. The trick is to use these nutrients while managing salt in
the soil.
Communities of microorganisms use organic matter as food and release
biogas. The two main communities in a digester are the Acid Formers and the
Methanogens [2]. Solid organic matter is converted to liquid by acid forming
bacteria. Soluble organic molecules are converted to biogas by
methanogens.
Digesters come in many sizes and arrangements [3]. All digesters are
airtight. No oxygen can enter a digester, because oxygen kills methanogens.
The reactor is also kept at the proper temperature and pH for the
communities to digest organic matter efficiently.
All is not lost. Here are a few ways we can make digestion work on hog
farms.
Increase the strength of manure. If you have deep pits, use scrapers to
remove manure from buildings. If you flush, add a settling tank to thicken
manure ahead of the digester. Both of these increase manure solids content
and VMY. They also increase maintenance, and you will soon learn why most
hog farmers would rather flush than scrape manure.
Go simple and use a covered lagoon to produce and capture biogas.
Covering the first cell of a two-stage lagoon [3] will reduce most of the
hassles, and gain some of the benefits of digestion. A lagoon needs more
space than a mechanical digester, biogas production drops in winter, and
much of the fertilizer value remains in the lagoon with sludge. But, if the
main energy need is summer ventilation, and the farm is short on land to
recycle nutrients, this may be the way to go.
Anaerobic digesters reduce farmstead odors and minimize the carbon
footprint of pork production, while producing on-farm energy. Hog farmers
face a large hurdle when it comes to digestion. The low volumetric methane
yield of swine manure means, without taking special measures, hog farms
have large, inefficient digesters. Pork producers can overcome this hurdle by
using reactors specifically designed for dilute manure, thickening manure
before it enters the reactor, or adding high energy co-digestion products to
the manure stream.
Manure produced by livestock operations contains the feed nutrients that
animals were not able to use. Prairie livestock operations generally use
manure as a source of nutrients for crop production, and should be
considered a manageable, valuable fertilizer resource.
Storage of the manure for some length of time is usually necessary. The
stored manure is sometimes treated, either before or during storage.
The reasons for treatment include:
Odour control
Energy recovery
Reduction of manure volumeespecially where extended transportation is
necessary
The manure provides nutrients for algae in the pond which in turn, feed the
fish. Tilapia and carp are the two types of fish most often used for this
process.
Problems may arise if a large amount of the algae dies. While decomposing,
dead algae consumes oxygen from the water. If sufficient quantities of
oxygen are consumed, the fish may suffocate.
Combining hog production and fish production could hold some possibilities
for the Prairies, since feed for the fish could be available at a low cost. The
fish from the ponds might be processed into fish meal which could be used in
formulation of hog rations. Fish raised this way could displace a certain
amount of imports, and may even have some export potential. However, the
practice of processing manure through other animals may be a questionable
practice in the context of public health.
Research and testing for heavy metals, toxins and disease in these fish
should be conducted before deciding whether to use them for human or
animal consumption.
Solids Separation
Separating the solids from liquid manure prior to storage reduces potential
for odour by removing much of the oxygen demanding solids that
contribute to odour production. Solids may be separated in a gravity settling
basin or removed mechanically by using any one of a number of types of
equipment.
By removing the solids, the effluent may be used for irrigation using
continuous low volume systems or hydroponics. The separated solids can be
dried or composted and sold as fertilizer or for direct land spreading.
Dehydration
Dehydration can be used to quickly remove the water from slurry, leaving a
low-moisture solid product that can be further processed by pelleting to form
a spreadable fertilizer.
Canadian natural gas utilities including Centra Gas and SaskEnergy have
been working on a pilot project using heat produced by natural gas to
produce a dry, fluffy, nutrient-rich product from liquid hog manure. The cost
of production is estimated to be very similar to the value of the nutrient
content of the dry product.
However, the cost of this method only makes it feasible for large hog
producers with a very limited land base upon which to dispose the manure. It
currently costs hog producers an estimated $2.00 per pig to apply manure to
the land, while the natural gas dehydration system would cost approximately
$15.00 per pig.
However, the product could be sold to recuperate cost of processing, and
possibly more value extracted by making better use of energy and water
vapour in the exhaust stream.
Oligolysis
This is an electrical treatment of manure that applies voltage to the manure
across a set of iron electrodes. The current removes particles of iron from the
anode. Once in the slurry, they combine with sulphide ions and ferrous
sulphide precipitates out of the slurry.
This process reduces the amount of sulphide ion in the slurry which would
otherwise combine with hydrogen to form hydrogen sulphide, one of the
major odorous gasses produced by decomposing hog manure.
However, while the cost of treatment is not excessive, the treatment and
consequential reduction of hydrogen sulphide does not greatly reduce the
odour given off by the manure due to other gasses produced by the manure.
Additives
Using additives for odour control have very little scientific data to support
their claims of effectiveness.
A yucca plant extract called sarsaponin (a plant steroid) is marketed under
several trade names as a hog feed additive. In U.S. trials, certain levels of
sarsaponin increased feed efficiency up to 11 per cent and increased growth
rate up to six per cent. It appears to reduce ammonia levels in the barn, but
not necessarily odour. It also appears to reduce solids in the manure by up to
20 per cent.
Some additives are added to the slurry in a manure pit, or spread on the floor
prior to washdown. They may use bacteria to change microbe populations to
more desirable types.
Membrane
A Winnipeg company is using a membrane technology to treat municipal
sewage in Mexico, claiming a 95 to 99 per cent recovery of water. They hope
that this technology can be applied to the hog industry.
Proteus
Proteus is a Modular Effluent Treatment System (METS) developed in
Saskatchewan to treat municipal waste.
METS chemically treats the slurry to cause suspended solids to settle, where
they are collected, dried and pelleted. The liquid is then treated further with
filtration, aeration, ozonation, or other processes.
METS uses a computerized control system. Proponents of this technology feel
that it has application in agricultural waste management, however the
significant chemical inputs and technical control system may deter its use in
manure management.
Composting manure
Composting is essentially an aerobic digestion process used for solid wastes.
Slurries or separated solids can be composted if mixed with a carbon source
such as straw, peat or wood shavings.
However, composting a slurry without separating the solids requires a great
deal of additional material to retain the liquid. This would be very impractical
due to the cost of the material and the energy required to turn or aerate the
compost.
The carbon to nitrogen (C:N) ratio of the original manure determines how
much carbon material should be added to manure to properly compost it.
One reference stated that the C:N ratio of the finished compost should be
less than 20:1, (that is one part nitrogen to 20 parts carbon).
Composted manure is a premium organic fertilizer and holds some potential
as a marketable product in the gardening and landscaping market. For some
markets, and even some on-farm application techniques, the compost would
have to be pelleted so that the nutrient content could be upgraded to a
specific blend with commercial fertilizers.
Treatment of wastewater containing high concentrations of nitrogen from pig
farming is one of the ongoing environmental problems in Japan. After
treatment of wastewater from large-scale pig farms, nitrogen concentration
is reduced below the standard limit for industrial wastewater; however smallscale farmers have not been able to treat wastewater to meet the standard.
One reason is that the financial and labour conditions of small-scale farmers
are not sufficient to manage wastewater treatment facilities.
Therefore, we focused on the dry anaerobic digestion technology for
treatment of pig manure including piggery wastewater. In anaerobic
digestion, organic matter is converted into methane (CH4) and carbon
dioxide (CO2) by several micro-organisms in the absence of oxygen. The
produced CH4 can be used as renewable energy. Anaerobic digestion is
classified into two types by water content in the digestion sludge: wet
anaerobic digestion and dry anaerobic digestion (Figure 1).
Wet digestion is anaerobic digestion with less than 15% total solid content,
while dry digestion involves more than 15% total solid content. These water
contents result in distinct differences in digestate (residue of digestion)
property. Wet digestion produces liquid digestates, which should be treated
in wastewater facilities. On the contrary, the residue of dry digestion is
claylike. Therefore, dry digestion does not emit any wastewater during
digestion.
Using dry anaerobic digestion for treating pig manure, we propose a novel
pig farm management system. Figure 2 shows conventional and the
proposed pig farming systems. In the conventional system, most of the pig
feed is imported from foreign countries. The solid phase of the pig manure is
composted and the liquid phase is treated in a wastewater treatment facility.
In the proposed one, pig manure can be treated through dry anaerobic
digestion with rice straw.
he digested residue is applied to rice fields as fertiliser. In the rice cultivation
process, we plan to cultivate forage rice for producing feed in Japan itself.
Grain of forage rice is supplied as pig feed and rice straw is mixed with pig
manure and then digested. In this manner, pig manure can be recycled into
energy and fertilisers without wastewater treatment. In order to verify the
feasibility of the proposed system, we carried out lab-scale and field studies.
Through anaerobic digestion, agricultural waste can be converted into
energy and fertilisers. It has been widely used for treatment of organic
wastes. In the application of anaerobic digestion for treatment of pig
wastewater, inhibition of the digestion by the high concentration of
ammonium is a shortcoming. We also confirmed that no CH4 was produced
when dry digestion was carried out by mixing only pig manure and inoculum.
To overcome this problem, we mixed rice straw with manure and digesting
them.
Through this mixing, ammonium concentration was decreased in the feed
material and inhibition of dry anaerobic digestion was prevented.
Furthermore, since rice straw is rich in organic carbon, which is substrate for
anaerobic digestion, stable and high CH4 production was achieved. Thus, dry
anaerobic digestion of pig manure is feasible by mixing rice straw.
How can we treat digestion residue? Digestion residue contains ammonium
from pig manure. Therefore, it can be utilised as a fertiliser. Our experimental
trial suggested that rice can be grown with the application of the digestion
residue, replacing chemical fertilisers. This is significant advantage for
farmers towards reducing costs for fertilisers. Moreover, fossil fuel
consumption for production of chemical fertilisers can be also reduced.
However, in the rice cultivation, soil is flooded with water, creating
favourable conditions for CH4 production in the soil. CH4 is known to be 25
times stronger as a greenhouse gas than CO2. We found that CH4 emission
from rice fields applied with the digestion residue was higher than those with
chemical fertilisers (Figure 3).
As mentioned above, CH4 production becomes active in an oxygen-free
environment. Therefore, we temporarily drained water to supply oxygen into
the soil. This water management practice is called intermittent irrigation, and
is traditionally used in Japanese rice cultivation; this can mitigate CH4
emission significantly in rice fields with the residue.
As shown in Figure 2, dry anaerobic digestion influences material flow in the
pig farming system. Nitrogen flow into the environment is the most
important part of this system, because the motivation of this study was
wastewater management in pig farming. In the proposed system, pig manure
(mixture of dung and urine) is treated by dry anaerobic digestion. Therefore,
wastewater containing nitrogen is not produced during the manure
treatment process.
However, the digested residue contains nitrogen, and therefore, the risk of
nitrogen leaching in the forage rice paddy field should be considered. In the
field study, nitrate (NO3) and nitrite (NO2) concentrations of the soil
water in a rice field with the digestate were much below the Japanese
environmental standard of the ground water (10 mg N/L).
One of the reasons for such a low concentration of the NO3 and NO2 is
the absence of oxygen in the flooded soil, and ammonium in the digestate
could not convert into NO3 and NO2. NO3 and NO2 would be
converted into dinitrogen (N2) gas, because this reaction is active in the
absence of oxygen. The low levels of NO3 and NO2 is a characteristic of
rice paddy wetlands.
Because rice cultivation is widely practiced in Japan, this novel system is
suitable for the Japanese situation. Our study also showed that application of
the digestion residue increased NO3 concentration in the soil in an upland
condition. Therefore, special attention should be paid when using the
digestate in upland fields for vegetable or wheat production.
Our proposed system is for small-scale pig farmers. Therefore, the dry
anaerobic digestion system must be as simple and cheap as possible. Major
commercial dry anaerobic digesters, such as Hitz Kompogas system and the
DRANCO (DRy ANaerobic Composting) system, are widely used for organic
waste management. However, these digesters require expensive
instruments. Now, we are seeking more simple and cheap means to digest
pig manure and rice straw towards sustainable agricultural waste
management.
The 2nd International Conference on Pollution Control and Resource Recovery
for the Livestock Sector takes place in NUI Galway next month, providing a