Component Locations - Standby Power Applications

21

25

26

19

18

15

14

16

Component
Alarm

20

21

25

15
23

21a

Air
Cleaner

18 19
16
24

17

11

11
10
8
6

Left Side View

29

30

Front View
22

26

28

32

Air
Cleaner

1
23

23a

17

Schematic
Location
F-14

27

12

Component Location
Machine
Location
1

Component
Sensor - Crankcase Press

Schematic
Location
D-3

Machine
Location
12

Alternator

D-8

Sensor - Engine Coolant Level

G-7

note 4

Assembly - Relay Board

H-2

note 5

Sensor - Engine Coolant Temp

D-5

14

Assembly - Relay Board

F-2

note 5

Sensor - Engine Oil Press (Filtered)

D-4

15

Batteries

E-6

note 1

Sensor - Engine Oil Press (Unfiltered)

D-3

16

Breaker - Alternator

F-11

Sensor - Engine Speed Timing

C-4

17

Breaker - Battery

F-11

Sensor - Fuel Filter Press (Filtered)

D-3

18

Breaker - Control Switch

C-13

Sensor - Fuel Filter Press (Unfiltered)

D-4

19

Breaker - Denox

C-11

Sensor - L. Turbo Exhaust Temp

C-4

20

Breaker - EMS II

D-14

Sensor - L. Turbo Inlet Press (note 3)

D-4

21 ,21a

Breaker - Engine Control

C-14

Sensor - R. Turbo Exhaust Temp

C-4

22

Breaker - Mag Relay

G-12

Sensor - R. Turbo Inlet Press (note 3)

D-4

23,23a

Breaker - Main Crank E-Stop

G-11

Sensor - Turbo Outlet Press

D-4

24

Breaker - PRCM

H-12

Solenoid - Air Shut-off (Left Side)

E-5

25

Breaker - Relay

F-12

Solenoid - Air Shut-off (Right Side)

E-5

26

Control - Engine

A-6

Solenoid - Air Start (if equipped)

E-7

27

Control - Speed

E-13

Solenoid - Cylinder Head (note 2)

A-2,B-2

28

Gauge - Cluster #1

I-14

Solenoid - Start Aid

E-5

29

Gauge - Cluster #2

I-13

Solenoid - Start Aid

E-5

30

Gauge - Cluster#3

I-13

Switch - Alarm Silence

G-14

Module - Customer Communication

H-9

note 5

Switch - Charger Fault

G-7

note 1

Module - Loadshare

I-8

Switch - Control

D-13

Module - Prog Relay Control

H-4

note 5

Switch - Customer Shut-down

G-7

note 1

Module - Relay Driver

G-1

note 5

Switch - Disconnect

Module - Relay Driver

I-1

note 5

Switch - E-Stop

Monitor - EMS II

G-15

Motor - Prelube

D-5

Motor - Starter (1/2 Group)

E-8

F-6

note 1

E-13

Switch - Fuel Level

G-7

note 1

Switch - LH/RH

F-14

Switch - Low Idle

F-12

Switch - Manual Crank

F-13

Switch - Mode/Clear

F-14

Motor - Starter (1/2 Group)

E-8

Potentiometer - Speed Adjustment

G-9

note 1

Pyrometer

E-2

Switch - Overspeed Verify

C-13

Relay - Air Shut-off LH

F-13

Switch - Prelube Press

B-4

31

Relay - Air Shut-off RH

F-13

Switch - Remote Start/Stop

G-7

note 1

Relay - Denox

C-11

Switch - Service

G-14

Relay - EMS II

D-14

Switch - Start Aid

C-13

Relay - Engine Control

C-14

Terminal Block (TB-1)

G-11

Relay - Mag #1

F-13

Terminal Block (TB-2)

D-11

Relay - Mag #2

F-13

Terminal Block (TB-3)

C-14

Relay - PRCM

H-12

Terminal Block (TB-4)

F-12

Relay - Prelube (Master)

F-13

Terminal Block (TB-5)

H-14

Relay - Prelube (Slave)

G-13

Terminal Block (TB-6)

H-14

Relay - Shut-down Notify

H-11

Terminal Block (TB-7)

H-14

Relay - Start Aid Hold

G-l3

Terminal Block (TB-8)

H-14

Relay - Start Aid Start

G-13

Terminal Block (TB-10)

D-10

Resistor

D-5

Terminal Block (TB-11)

D-10

Sender - Air Inlet Temp

F-7

Terminal Block (TB-12)

H-11

Sender - Engine Oil Temp

F-7

Thermocouple (note 2)

C-1 ,E-1

32

Sensor - Aftercooler Temp

D-4

10

Timer - Air Shut-off

E-14

Sensor - Atmospheric Press

D-4

11

RENR1243-02
July 1997

Electrical Schematic Symbols And Definitions

Temperature
Symbol

Pressure
Symbol

Flow
Symbol

Level
Symbol

Normally open switch that will close with an increase of a specific condition (temp-press-etc.).
Normally open switch that is closed due to an applied condition, and will open again with a
specific decrease in that condition.

3500B Engine For Electrical Power

Generation (EPG) With Switchgear
Conversion
4GM171-UP
5XM1-UP
6PM1-UP
7KM1-UP
8RM175-UP
6HN138-UP

6PN249-UP
6WN114-UP
7RN428-UP
3LS1-UP
3MS1-UP
3NS1-UP

Normally closed switch that will open with an increase of a specific condition.

Normally closed switch that is open due to an applied condition, and will close again
with a specific decrease in that condition.

1NW1-UP
2HW1-UP
2JW1-UP
4AW1-UP
5AW1-UP

The circle indicates that the component has screw terminals and a wire can be disconnected
from it.

No circle indicates that the wire cannot be disconnected from the component.

This indicates that the component has a wire connected to it that is connected to ground.

This indicates that the component does not have a wire connected to ground. It is grounded
by being fastened to the machine.

Note 1: Customer supplied component.

Note 2: One located at each cylinder.
Note 3: Locations marked with an "a" indicate the sensor location when the engine is equipped with an air shut-off.
Note 4: Located at the radiator.
Note 5: Remote mounted.

31

Right Side View

Harness And Wire Electrical Schematic Symbols

4-Pin DT Plug

40-Pin Deutsch Connector

Notes

9W-0844

DT, DRC, HD, and Deutsch connectors.

16-18

8T-8729

8T-8730

DT, DRC, HD, and Deutsch connectors.

14-18

7N-7780

7N-7779

Surseal connectors only.

4-6

8N-1548

8N-1547

25-pin CE connectors only.

10

8N-1542

8N-1543

25-pin CE connectors only.

12-14

8N-1540

8N-1541

25-pin CE connectors only.

16-18

9X-6856
8N-1538

9X-6857
8N-1539

25-pin CE connectors only.

2-Pin Sure-Seal Plug

6
8

8T-8736 Receptacle
7N-9738 Receptacle

7N-9737 Plug
Wire Gauge

Pin #

Socket #

14-18

7N-7780

7N-7779

Wire Gauge

Pin #

Socket #

14

9W-0852

9W-0844

16-18

8T-8729

8T-8730

Pin #

Socket #

14

9W-0852

9W-0844

16-18

8T-8729

8T-8730

18
19

20

25

12

22

24

23
11

10

21

24

14

Wire
Color

Socket

12

Circuit Number
Identification

13

22

24
23
11

10

200-BK-14

20

19
25

21

6
7

3E-3368 Wedge
104-2921 Plug As.
102-8808 Plug Kit

Wire
Gauge

9X-6856
8N-1538

9X-6857
8N-1539

40-Pin DRC Connector

3E-3361 Plug As.

3E-3362 Wedge

jrhaxis
1

40

30

10
6
5

Wire Gauge

Pin #

Socket #

Wire Gauge

Pin #

Socket #

14

9W-0852

9W-0844

14

9W-0852

9W-0844

16-18

8T-8729

8T-8730

16-18

8T-8729

8T-8730

D86819

15

CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too
much current flows through it. This does not destroy the circuit breaker and it can be reset to
become part of the circuit again.

9X-3132 Seals

8T-9834 Connector As.

SENDER - A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to the
gauge of the temperature or pressure.
RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it. The electromagnet
can open or close the switch part of the relay.

102-8807 Plug Kit

102-8802 Receptacle Kit

12

3E-4367 Ring

31

3E-3364 Plug As.

35 34 33 32 31

DEUTSCH IPD
DRC16-40S

18

36

3E-8557 Bolt
102-8812 Seal

35

40 39 38 37 36

2-Pin DT Plug

3E-3365 Wedge

REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

20

8T-8730

16-18

FUSE - A component in an electrical circuit that will open the circuit if too much current flows
through it.

36

9W-0844

8T-8729

8N-1541

35

9W-0852

16-18

8N-1540

31

14

8N-1543

12-14

Socket #

8N-1547

8N-1542

26

Pin #

8N-1548

10

40

23a

Wire Gauge

4-6

3T-3043 or
8N-1517 Receptacle As.

16

19

Socket #

102-8803 Receptacle Kit

Pin #

25

3E-3371 Wedge

Wire Gauge

15

17

325-PK-14

Electrical Schematic Symbols And Definitions

3E-3307 Receptacle As.

23

9X-1123

3T-3044 or
8N-1518 Plug As.

8N-1521 Endbell As.

16

32
1

Rear View

18

15

13

102-8813 Seal

16

17

11

28

22

21

22

Pin

10

26

3-Pin DT Plug

325-PK-14

9X-0145 Receptacle As.

AA

2
17

14

30

25-Pin CE Plug
16

29

Wire Gauge

15

Front View

21

9X-3265 Seals

7X-6222 Connector As.

Component
Part Number

Single Wire
Connector

11

Wire, Cable, or Harness

Assembly Identification

C
B

F
G

10

19

17

21 20 19

3E-4367 Ring

11

Typical representation of a
Sure-Seal connector. The
plugand receptacle contain
both pins and sockets.

Pin or Socket
Number

19

9-Pin HD10 Receptacle

8T-8730

24-Pin DRC Connector

3E-8558 Bolt

18

9W-0844

8T-8729

12

9W-0852

16-18

9W-0844
8T-8730

14

9W-0852
8T-8729

16

Socket #

14

Typical representation of a
Deutsch connector. The
plug contains all sockets
and the receptacle contains
all pins.

Receptacle

Plug

Socket #

10

Pin #

Pin #

16-18

DEUTSCH IPD
DRC16-24SA
USA

Wire Gauge

Wire Gauge

1
2

1
2

3E-3373 Plug As.

102-8809 Plug Kit

24 23 22

24

3E-3374 Wedge

102-8804 Receptacle Kit

110-6848 Plug As.

3E-3377 Wedge

3E-3376 Receptacle As.

110-6848 Plug As.

or
110-6847 Plug As.
(Service Replacement)

Socket #

9W-0852

15

23

Pin #

14

110-6847 Plug As.

or

21a

Wire Gauge

21

25

13

20

14

21

AA

25

26

A
1

24

110-6844 Seal

102-8814 Seal

22

Component Locations - Prime Power Applications

21

Rear View

Printed in U.S.A.

1997 Caterpillar
All Rights Reserved

9X-1343 Receptacle As.

D86820

SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil

that makes an electromagnet when current flows through it. The electromagnet can open or
close a valve or move a piece of metal that can do work.
MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

15

14

13

12

11

10

2
200-BK
12
13
14
15

L40

L40
PRCM RELAY
9Y-2921
PRCMR
87a
30
102-RD
151-OR
87

PRCMCB
2
1
10A
PRCM
BREAKER
114-1142

SDNR
30

102-RD
102-RD

E798-PK
E797-WH

020-WH-14

J981-WH
J982-OR

E797-WH
E798-PK

L37

37
38
39

04-BU

03-BU

03-BU

3
02-RD

RELAY BOARD ASSEMBLY

9Y-6497

02-RD

2
01-PU

01-PU

F10

12-BK

12
R9

R9

11-BU

11

11-BU

F9
R8

R8

10-BU

10

10-BU

F8
R7

R7

09-BU

05-BU

F7
R6

R6

06-BU

14

F6
R5

R5

13

R4

R2

06-BU
6

05-BU

12-BK

F3
R2

10

6
7

R3

11

RELAY DRIVER MODULE

123-7450

F4
R3

12

07-BU
7

F5
R4

08-BU

07-BU

09-BU

08-BU

04-BU

04-BU

F2
R1

R1

03-BU

F1
RELAY BOARD ASSEMBLY
9Y-6497

03-BU

02-RD

02-RD

01-PK

01-PK

E798-PK

E798-PK
L10

L10

L9

L5
L17
L14

22

FOR 3512B/3516B ONLY

25

D85936
10

15Y
15R

1
2

13Y
13R

1
2

11Y
11R

1
2

9Y
9R

1
2

7Y
7R

1
2

5Y
5R

1
2

3Y
3R

1
2

1Y
1R

1
2

CONNECTOR PIN ASSIGNMENT REPRESENTS

STANDARD RIGHT HAND SERVICE USING
INTERNAL BOX HARNESS P/N 121-4101.

EXHAUST
PORT #4

EXHAUST
PORT #6

EXHAUST
PORT #8

EXHAUST
PORT #10

EXHAUST
PORT #12

EXHAUST
PORT #14

2
1

2
1
-

16R
16Y
+

14R
14Y
+

2
1

2
1
-

12R
12Y
+

10R
10Y
+

2
1
8R
8Y

2
1

01
02
03
04
05
06
07
08
09
10
11
12
13
14
15
16
17
18

CONNECTOR PIN ASSIGNMENT REPRESENTS

LEFT HAND SERVICE USING INTERNAL
BOX HARNESS 121-4102.

01
02
03
04
05
06
07
08
09
10
11
12
13
14
15
16
17
18

EXHAUST
PORT #16

YL
YL

YL
YL

YL
YL

YL
YL

YL
YL
1
2

1
2

1
2

1
2

1
2

A707-PU
F728-BR

A709-OR
F730-GY

A711-PU
F730-GY

A713-GN
G769-PU

A715-GY
G769-PU

A710-GY
F731-OR

A712-BR
F731-OR

A714-PK
G770-WH

A716-PU
G770-WH

1
2

1
2

1
2

1
2

YL
YL

YL
YL

YL
YL

YL
YL

L15

L4

24

04
06
05
11
12
18
40
22
28
21
19
35
29
13
36
30
02
24
27
08
23
14
25
38
32
03
09
01
07
31
37
17
20
10
15
16
26
33
34
39

150-OR-14
150-OR-14
229-BK-14
229-BK-14
F724-PU
F723-PK
F710-BR
F707-WH
F708-YL
F705-PK
F721-GY
A700-OR
998-BR
F722-OR
997-OR
993-BR
F715-PU
F719-BR
F706-PU
F716-WH
113-OR-14
F717-YL
F720-GN
999-WH
996-GN
892-BR
893-GN
J982-OR
J981-WH
E795-YL
E796-GN
F725-WH
F718-BU
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
ENGINE
CONTROL

23

A708-BR
F729-GN

ENGINE

21

D-KEY
PLUG AS.
101-0205

1
2

19

C-KEY
PLUG AS.
101-0204

YL
YL

17

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GREY
PURPLE
BROWN
GREEN
BLUE
TAN

L1

L1

1
2

16

WIRE
COLOR

BATTERY(+)
BATTERY(+)
BATTERY(-)
BATTERY(-)
TIMING CAL-FAN SPD(-)
TIMING CAL-FAN SPD(+)
START AID START RELAY
START AID HOLD RELAY
AIR SHUTOFF
PRELUBE PUMP
ECS IN AUTO STATUS SW9
DIG SNSR PWR (8V)
DIG SNSR RETURN
DROOP SPEED SIG (TERM D) SW10
ANA SNSR PWR (5V)
ANA SNSR RETURN
ENGINE SHUTDOWN SIGNAL 'C' SW2
ENGINE SHUTDOWN SIGNAL 'D' SW6
OVERSPEED VERIFY
START/RUN/STOP1 SW3
ECM ON/OFF - KEYSWITCH INPUT
START/RUN/STOP2 SW4
START AID SWITCH SW8
ENG SPEED/TIMING SIG
+V SPEED/TIMING
CAT DATA LINK (-)
CAT DATA LINK (+)
SECONDARY CAT DATA LINK (-)
SECONDARY CAT DATA LINK (+)
CRANKCASE PRESSURE SENSOR
OIL PRESSURE SNSR - UNFILTERED
FUEL PRESSURE SNSR - FILTERED
PRELUBE PRESSURE SWITCH
CAN DATA LINK (-) (UNUSED)
HSDL SHIELD GROUND (UNUSED)
CAN DATA LINK (+) (UNUSED)
SW7 (UNUSED)
SPD PWM 1B- (UNUSED)
DOUT 2 (UNUSED)
SPD PWM 1B+ (UNUSED)

INDICATES "MAKE
BEFORE BREAK"

L1

F722-OR

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU
TN

15

PRELUBE
PRESSURE
SWITCH
3N-1400
NOTE A
2
1

L9

COLOR LEGEND
SCHEMATIC
ABBREV

EXHAUST
PORT #15

CYLINDER CYLINDER CYLINDER CYLINDER

HEAD
HEAD
HEAD
HEAD
SOL 11
SOL 13
SOL 15
SOL 9

A705-YL
F728-BR

E798-PK
E797-WH
F718-BU

INDICATES "CLOSED"

999-WH
996-GN
998-BR
A700-OR
F703-GY
F704-OR

L13

COLOR
SHOWN ON
SCHEMATIC

CYLINDER
HEAD
SOL 7

A706-GY
F729-GN

L2

AUTO

11

F724-PU
F723-PK

L15

L16

CYLINDER
HEAD
SOL 5

EXHAUST
PORT #13

998-BR
L3

L2

L16

CYLINDER
HEAD
SOL 3

YL
YL

L4
998-BR
L3

L13
L15

EXHAUST
PORT #2

CYLINDER
HEAD
SOL 1

EXHAUST
PORT #11

E797-WH

L12

998-BR

MAN.
START

115-9609
THERMOCOUPLE (16)
K TYPE

1
2

E797-WH
L4

11

SIGNAL
ANALOG RET
+V ANALOG
C
B
A
E796-GN
993-BR
997-OR

TIMING
CALIBRATION

TURBO
EXHAUST
TEMP RH
109-4367

YL
YL

L9

INSTRUMENT BOX

GN-18
YL-18
OR-18

GN-18
YL-18
OR-18
C
B
A
F725-WH
993-BR
997-OR

C465-OR-10

L20

20

SIGNAL
ANALOG RET
+V ANALOG

GN-18 SIGNAL
YL-18 ANALOG RET
OR-18 +V ANALOG
C
B
A
E795-YL
993-BR
997-OR

L11

TURBO
EXHAUST
TEMP LH
109-4367

EXHAUST
PORT #9

THERMOCOUPLE
CONNECTION
8T-9834
DRC-40

6R
6Y

L11

L7

L7
INSTRUMENT BOX
SERVICE
CONNECTOR CAP
8C-6354

ENGINE
SPEED/
TIMING
SENSOR
129-6628

2
1

L6

4R
4Y

L6
L12

EXHAUST
PORT #7

2
1

L7

01
02
03
04
05
06
07
08
09
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
THERMOCOUPLE
CONNECTION
9X-1343
DRC-40

YL
YL

2
10A
DENOX
BREAKER
114-1142

995-BU
A751-YL
F714-PK
F713-OR
A747-GY
A746-PK
994-GY
F737-YL
E795-YL
F725-WH
E796-GN

YELLOW (+)

1
2

L14

RED (-)

A703-BR
F726-YL

L9

L18

INSTRUMENT BOX
INNER
BULKHEAD
SERVICE
CONNECTOR
9W-1951

DNCB
1

GN-18 SIGNAL
YL-18 DIGITAL RET
OR-18 +V ANALOG

L10

L9

SERC
A
B
C
D
E
F
G
H
J

993-BR
997-OR

L8

SET TO TYPE 'K'

& FAHRENHEIT

EXHAUST
PORT #5

L8

PYROMETER
ALTRONIC
DPY-4118U

EXHAUST
PORT #3

A704-GN
F727-GN

L16

114-2410

EXHAUST
PORT #1

1
2

L16

STOP

START

R1

R1
F1

03
04
01
02
07
08
05
06
11
12
09
10
15
16
13
14
19
20
17
18
23
24
21
22
27
28
25
26
31
32
29
30
35
36
33
34
37
38
39
40

ATTACHMENTS (FACTORY INSTALLED)

OFF
RESET

AUTO

OFF/RESET

CONTACTS

YL
YL

85

ENGINE
OIL
PRESSURE
SENSOR
UNFILTD
103-6092

E798-PK

L17

12

12-BK

2R
2Y
+

L11

L11

FUEL
FILTER
CRANK
PRESSURE
CASE
PRESSURE SENSOR
FILTD
SENSOR
103-6092
103-6093

C
B
A

C465-OR-10
200-BK-10

200-BK-10

ENGINE
CONNECTION 'B'
25-PIN
8N-1518
4-6 GA. 19&20
8-10 GA. 1,22&24
12-14 GA. 7,9,11&13
16-18 GA. ALL OTHERS

PRELUBE
MOTOR AS.
3T-7583

MOTOR
+

FUEL
FILTER
PRESSURE
SENSOR
UNFILTD
103-6092

F737-YL
993-BR
997-OR

MOUNTING GP.
126-9191

AFTER
COOLER
TEMP
SENSOR
102-2240

ENGINE
TURBO
OIL
OUTLET
PRESSURE
ATMOS
PRESSURE PRESSURE SENSOR
SENSOR
FILTD
SENSOR
103-6091
103-6092
103-6093
GN-18 SIGNAL
YL-18 ANALOG RET
OR-18 +V ANALOG

200-BK-6

RES1
RD-16
RD-16
RESISTOR AS.
9X-9584
RES2
RD-16
RD-16
RESISTOR AS.
9X-9584

ENGINE
COOLANT
TEMP
SENSOR
102-2240

LEFT
TURBO
INLET
PRESSURE
SENSOR
103-6093

C
B
A

2
1

200-BK-10

START AID SOL #2

9X-7137

RIGHT
TURBO
INLET
PRESSURE
SENSOR
103-6093

994-GY
993-BR
997-OR

2
1

BU
BK

GN-18 SIGNAL
YL-18 ANALOG RET
OR-18 +V ANALOG

ALT
35 AMP
+
R
-

1
2

START AID SOL #1

9X-7137

C
B
A

200-BK-10
200-BK-6
101-RD-6

200-BK-10
200-BK-6

BU
BK

A746-PK
993-BR
997-OR

L17

200-BK-10

1
2

GN-18 SIGNAL
YL-18 ANALOG RET
OR-18 +V ANALOG

109-RD-6

10

13

F2

YL
YL

86

382-PK
200-BK

382-PK-14
200-BK-14
926-RD

382-PK
200-BK

L14

893-GN
892-BR

A
C
B

C
B
A

L15

K0 -B

20

L5

TB-11

103-RD
229-BK

DENOX RELAY
9Y-2921
DNOXR
87a
30
102-RD
87

382-PK-14
200-BK-14
926-RD

A747-GY
993-BR
997-OR

L5

MOTOR

GN-18 SIGNAL
YL-18 ANALOG RET
OR-18 +V ANALOG

101-RD-6

DIODE AS.
1W-9070

C
B
A

RD-00

395-BR-14
200-BK-14

F713-OR
993-BR
997-OR

MTR BAT

L17

AIR SHUT-OFF
SOLENOID LH
8C-6099

DIODE AS.
1W-9070

GN-18 SIGNAL
YL-18 ANALOG RET
OR-18 +V ANALOG

NON-ELECTRIC STARTER
ENGINES WITH 115-5163
POWER DISTRIBUTION BOX.

L17

394-GN-14
395-BR-14

AIR SHUT-OFF
SOLENOID RH
8C-6099

C
B
A

AIR STARTER
SOLENOID
5N-8980

1
2

394-GN-14
200-BK-14

F714-PK
993-BR
997-OR

304-WH
200-BK

200-BK-10

BK-00
BK-00

200-BK-10

(-)

WH-18 SIGNAL
BK-18 ANALOG RET
OR-18 +V ANALOG

L13

L15

(+)

CUSTOMER
SUPPLIED

BK-00

14

04-BU

1
2

893-GN
892-BR

XXX-XX
F707-WH
F710-BR
382-PK-14
926-RD
394-GN-14
395-BR-14
113-OR-14
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX-4
XXX-XX-4
XXX-XX
XXX-XX-8
XXX-XX
XXX-XX-8
XXX-XX

18

15

A701-GY
F726-YL

L20

TB-10

XXX-XX

115-5163

132-8095 CHG 00

05-BU

A702-PU
F727-GN

893-GN
892-BR

F716-WH
F717-YL
113-OR-14
F706-PU
F720-GN

RD-00
RD-00

MOTOR

GENSET - NON-EMCP

1
2

L20

892-BR
893-GN

C465-OR-10

MTR BAT

304-WH
304-WH-10

L18

DIAGRAM-WIRING

R2

RELAY DRIVER MODULE

123-7450

F3
R2

10

06-BU
7

R3

R3

11

07-BU
7

F4

A701-GY
F726-YL
A703-BR
A705-YL
F728-BR
A707-PU
A709-OR
F730-GY
A711-PU
A713-GN
G769-PU
A715-GY
A716-PU
G770-WH
A714-PK
A712-BR
F731-OR
A710-GY
A708-BR
F729-GN
A706-GY
A704-GN
F727-GN
A702-PU

D-KEY
PLUG AS.
101-0205
RECEPT AS. (16)
9X-0352

INJECTOR GP (16)

YL
YL

L20

L12

A701-GY
A702-PU
A703-BR
A704-GN
A705-YL
A706-GY
A707-PU
A708-BR
F726-YL
F727-GN
F728-BR
F729-GN

L22

L18

R4

12

NEG POS

L14

14

13

314-PU-10

L12

13

14

L14

C
B
A

01
02
03
04
05
06
08
10
12
07
14
09
11
13
15
16
17
18
19
20
21
22
23
24
25

INSTRUMENT BOX
CONNECTOR 'B'
25-PIN
8N-1517

NEG POS

L9

A751-YL
993-BR
997-OR

L40

L10

ENGINE
CONNECTION 'A'
25-PIN
3T-3044
4-6 GA. 19&20
8-10 GA. 1,22&24
12-14 GA. 7,9,11&13
16-18 GA. ALL OTHERS

CONTROL SWITCH CHART

12

08-BU
8

DISCONNECT
SWITCH

BK-00
BK-6

WH-18 SIGNAL
BK-18 ANALOG RET
OR-18 +V ANALOG

200-BK
200-BK
200-BK
200-BK
200-BK
200-BK
200-BK
229-BK
200-BK
200-BK
229-BK-14
229-BK-14
200-BK-10
229-BK
200-BK

L16

16
26
32
38
37
31
30
36
05
17
27
39

L21

R4

RD-00
RD-6

SOLENOID 1 POWER
SOLENOID 2 POWER
SOLENOID 3 POWER
SOLENOID 4 POWER
SOLENOID 5 POWER
SOLENOID 6 POWER
SOLENOID 7 POWER
SOLENOID 8 POWER
SOL 1&3 RETURN
SOL 2&4 RETURN
SOL 5&7 RETURN
SOL 6&8 RETURN

102-RD

R5

R5

08-BU

07-BU

ENGINE OIL
TEMPERATURE
4W-9972

WH-18 SIGNAL
BK-18 DIGITAL RET
OR-18 +V DIGITAL

200-BK
103-RD

STOP

R6

R6
F6

C
B
A

199-OR

05-BU

06-BU

35-PK

F704-OR
998-BR
A700-OR

L43

09-BU
9

F7

40
1

1K AIR INLET
TEMPERATURE
T
129-9191

L11

NOTE BLOCK

31
32
33

C
B
A

L30

103-RD
200-BK

NOTE A: SWITCH SHOWN IN NORMAL

ENGINE RUNNING POSITION
NOTE B: CIRCUITS 892-BR AND 893-GN MUST BE
TWISTED TOGETHER AND KEPT AS SHORT AS
POSSIBLE BETWEEN INSTRUMENT BOX AND
OTHER DEVICES.
NOTE C: CIRCUITS J981-WH AND J982-OR MUST BE
TWISTED TOGETHER AND KEPT AS SHORT AS
POSSIBLE BETWEEN INSTRUMENT BOX AND
OTHER DEVICES.
NOTE D: SWITCHED POWER TO BE PROVIDED
TO DENOX SYSTEM ENGINE HARNESS
IF PRESENT.

28
29
30

995-BU
993-BR
997-OR

L28

CONB
01
02
03
04
05
06
08
10
12
07
14
09
11
13
15
16
17
18
19
20
21
22
23
24
25

200-BK-10
J982-OR
J981-WH
892-BR
893-GN
E798-PK
150-OR-14
150-OR-14
229-BK-14
229-BK-14
E799-BR
F701-BR
F722-OR
F702-GN
F708-YL
F705-PK
F721-GY
101-RD-6
109-RD-6
304-WH-10
314-PU-10
E797-WH
F719-BR
F715-PU
998-BR

BK-6
RD-6

01
02
03
05
06
04
07
09
11
13
08
10
12
14
15
16
18
19
20
22
24
17
21
23
25

L36

INJECTOR WIRING
EXH TEMP SENSOR PWR/RTN
SPD/TIMING
TIMING CALIBRATION
START AID
FUEL FILTER PRESSURES & AFTERCOOLER TEMPERATURE
ANALOG ENGINE SENSOR SIGNALS
ANALOG SENSOR PWR/RTN
ISOCHRONUS/DROOP SIGNALS
STARTER RELAY SIGNAL
CAT/CAT2 DATA LINKS (NOTE: PAIRS ARE TWISTED TOGETHER)
CUSTOMER SHUT-DOWN
SWITCH GEAR
AIR SHUTOFF/PRELUBE
START AID PULL-IN/HOLD-IN
ECM (+)BATT/(-)BATT
AIR SHUT-OFF SOLENOIDS
ELECTRIC/AIR STARTER SOLENOIDS
CUSTOMER SUPPLIED WIRING
CAT DATA LINK (NOTE: PAIR IS TWISTED TOGETHER)
ECM (+)BATTERY
ECM (-)BATTERY
STARTER MAG RELAYS
SPEED/DROOP SIGNALS
AIR SHUT-OFF/PRELUBE RELAY SIGNALS
STARTER MAG RELAYS CONTACTS
CUSTOMER SHUT-DOWN
CONTROL/OVERSPEED/START AID SWITCHES
START AID PULL-IN/HOLD-IN RELAY SIGNALS/CONTACTS
AIR SHUT-OFF SOLENOIDS
SPEED ADJUST POTENTIOMETER - WOODWARD SPEED SIGNAL
EMS-II CUSTOMER INTERFACE
REMOTE START/STOP
EMS-II CUSTOMER INTERFACE
EMS-II CUSTOMER INTERFACE
EMS-II HARNESS CODE
SECONDARY CAT DATA LINK (NOTE: PAIR IS TWISTED TOGETHER)
EMS-II GAUGE CODE
MISC (-)BATT
CUSTOMER INTERFACE (-)BATT
PROGRAMMABLE RELAY CONTROL MODULE POWER
PRCM RELAY POWER
CONTROL/ECM/EMS/DENOX POWER

35-PK

25
26
27

124-3176 COVER

L5

L1
L2
L3
L4
L5
L6
L7
L8
L9
L10
L11
L12
L13
L14
L15
L16
L17
L18
L19
L20
L21
L22
L23
L24
L25
L26
L27
L28
L29
L30
L31
L32
L33
L34
L35
L36
L37
L38
L39
L40
L41
L42
L43

16
17
18

34
35
36

101-RD-6

103-RD
200-BK

200-BK

L29

F716-WH
F717-YL
F706-PU
F720-GN
113-OR-14

200-BK
200-BK
200-BK
200-BK
200-BK
200-BK
200-BK
200-BK
200-BK
200-BK
200-BK
200-BK
200-BK
200-BK
200-BK

102-RD-14
102-RD-10

L20
L36

R7

R7

L10

OSS
STARTING AID SWITCH
8N-0694 2
NOTE A
3 MOMENTARY
F720-GN
1

35-PK

WH-18 SIGNAL
BK-18 DIGITAL RET
OR-18 +V DIGTAL

102-RD-14
102-RD-14
102-RD-10
102-RD

10-BU
09-BU

36-PU

200-BK

C
B
A

1
2
10A
CONTROL SWITCH
BREAKER
114-1142

10-BU
10

22
23
24

36-PU

F703-GY
998-BR
A700-OR

106-RD-14

R8

R8

40

13
14
15

36-PU

WH-18 SIGNAL
BK-18 DIGITAL RET
OR-18 +V SPD/TIM

SAS

L21

L28

C465-OR-10
F716-WH
F717-YL
XXX-XX
F706-PU
F720-GN
XXX-XX
F707-WH
F710-BR
382-PK-14
926-RD
394-GN-14
395-BR-14
113-OR-14
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX-4
XXX-XX-4
XXX-XX
XXX-XX-8
XXX-XX
XXX-XX-8
XXX-XX

CSCB

EMSSS
OVERSPEED VERIFY SW
7N-8001
NOTE A
2
1
F706-PU

11-BU

F8

998-BR
109-6507 SWITCH
111-1324 BLOCK

T~

L28

113-OR-14
113-OR-14
113-OR-14

151-OR

12

200-BK
200-BK

C
B
A

16

37
38
39

CUSTOMER SHUT-DOWN
(REMOTE E-STOP) NOTE A
1
2

1
2

11-BU
11

200-BK

SHIELD
SHIELD

999-WH
998-BR
996-GN

F716-WH

F715-PU
F719-BR

F1
F2
F3
F4
F5
F6
F7
F8
F9
F10

-B

2
1

F717-YL
F716-WH
113-OR-14
F706-PU
F720-GN

103-RD-14

RM29
RM30
RM31
RM32
RM33
RM34
RM35
RM36
RM37
RM38
RM39

19
20
21

F724-PU
F723-PK

998-BR

TB-3

F717-YL

103-RD-14
REMOTE
START/STOP
NOTE A

RM1
RM2
RM3
RM4
RM5
RM6
RM7
RM8
RM9
RM10
RM11
RM12
RM13
RM14
RM15
RM16
RM17
RM18
RM19
RM20
RM21
RM22
RM23
RM24
RM25
RM26
RM27
RM28

998-BR

L36

F721-GY

998-BR

L7

150-OR

11

F721-GY

040-OR-14

L10

103-RD-14
103-RD-14
103-RD

21

1 SA
SPEED ADJUST
POT (1K OHM)
10 TURN
122-9458
3

+BAT. SW
+BAT. UNFUSED
K3 IN
K7 IN
K6 IN
K4 IN
K2 IN
K5 IN
K5 IN
NC
NC
+BAT. FUSED OUT
K1 IN
K1 N/O OUT
K7 N/O OUT
K3 N/O OUT
K3 N/C OUT
K4 N/O OUT
K6 N/O OUT
K6 N/C OUT
K4 N/C OUT
K2 N/O OUT
K5 N/C OUT
K5 N/O OUT
NC
NC
FLYBACK GND
-BAT.

34
35
36

F700-BU
F701-BR
E799-BR
F702-GN
A747-GY
A746-PK
F713-OR
994-GY
F714-PK
F737-YL
995-BU
A751-YL
F703-GY
F704-OR
E798-PK
E797-WH
A701-GY
A702-PU
A703-BR
A704-GN
A705-YL
A706-GY
A707-PU
A708-BR
A709-OR
A710-GY
A711-PU
A712-BR
A713-GN
A714-PK
A715-GY
A716-PU
F726-YL
F727-GN
F728-BR
F729-GN
F730-GY
F731-OR
G769-PU
G770-WH

150-OR

040-OR-14

STOP-A
START-A
AUTO-A
OFF-A
STOP2
START2
AUTO2
OFF2
STOP1
START1
AUTO1
OFF1
STOP-K
START-K
AUTO-K
OFF-K
STOP-B
START-B
AUTO-B
OFF-B

L33

TB-2
L39

8 START/RUN-2
7 COOL/STOP-2
6 STOP-2
4 START/RUN-1
3 COOL/STOP-1
2 STOP-1

050-WH
060-YL

31
32
33

+B

19
13
07
24
20
23
14
08
02
03
09
15
25
01
29
35
16
40
26
34
32
28
38
22
37
18
31
12
30
06
36
10
05
11
17
21
27
33
39
04

PECMCB

050-WH

102-RD
102-RD
998-BR
L28

L39

L39

A
B
C

NC
NC
NC
NC
NC
NC
NC
NC
NC
NC
NC
NC
NC
NC
NC
NC
NC
NC
CAT DATA LINK +
CAT DATA LINK NC
NC
SWITCH INPUT 6
SWITCH INPUT 7
SWITCH INPUT 8
NC
NC
NC
NC
NC
NC
SWITCH INPUT 3
SWITCH INPUT 2
NC
RDM 1
RDM 2
NC
SWITCH INPUT 1
SWITCH INPUT 5
SWITCH INPUT 4

PLUG AS.
3E-6286
AEC-40

L11

ECM BREAKER
114-1143
1
2
102-RD-10
16A

103-RD-14

102-RD-14
103-RD-14

998-BR

200-BK
200-BK

200-BK

MINIMUM PULL-IN VOLTAGE: 14.4 VDC

MINIMUM HOLD-IN VOLTAGE: 7.0 VDC
PECMR
87a
30
150-OR-10
102-RD-10
87 ECM RELAY
85 9Y-2921
86
200-BK
200-BK
103-RD-14

060-YL

25
24
23
22
15
14
13
12
10
9
8
7
20
19
18
17
5
4
3
2

L30

L42

998-BR
998-BR
CONTROL SW
127-2331
NOTE A

C464-BU
200-BK
D936-WH

L19

COOLANT LEVEL
SENSOR 111-3794
RD-18
VS
BK-18
RETURN
GN-18
ALARM

L6

114-OR-14
200-BK

150-OR-14
150-OR-14

L29
C465-OR-10

L33

CHARGER FAULT
NOTE A

022-WH

01
02
03
04
05
06
07
08
09
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

CONTROL MODULE
123-6008

ROCKFORD FAN VALVE

CRANK
3.5A PWM RETURN
RATED SPEED SIGNAL (TERM S)
ATMOSPHERIC PRESSURE SNSR
TURBO OUTLET PRESSURE SNSR
TURBO INLET LH PRESSURE SNSR
OIL PRESSURE SNSR - FILTERED
TURBO INLET RH PRESSURE SNSR
FUEL PRESSURE SNSR - UNFILTERED
COOLANT TEMPERATURE SNSR
AFTERCOOLER TEMPERATURE SNSR
TURBO IN EXH LH TEMP SNSR
TURBO IN EXH RH TEMP SNSR
SHUTDOWN NOTIFY POWER
SHUTDOWN NOTIFY RETURN
SOLENOID 1 POWER
SOLENOID 2 POWER
SOLENOID 3 POWER
SOLENOID 4 POWER
SOLENOID 5 POWER
SOLENOID 6 POWER
SOLENOID 7 POWER
SOLENOID 8 POWER
SOLENOID 9 POWER
SOLENOID 10 POWER
SOLENOID 11 POWER
SOLENOID 12 POWER
SOLENOID 13 POWER
SOLENOID 14 POWER
SOLENOID 15 POWER
SOLENOID 16 POWER
SOL 1&3 RETURN
SOL 2&4 RETURN
SOL 5&7 RETURN
SOL 6&8 RETURN
SOL 9&11 RETURN
SOL 10&12 RETURN
SOL 13&15 RETURN
SOL 14&16 RETURN

103-RD-14
040-OR-14
050-WH
060-YL

150-OR
150-OR-10

L31

L28

CONA
01
02
03
05
06
04
07
09
11
13
08
10
12
14
15
16
18
19
20
22
24
17
21
23
25

INSTRUMENT BOX
CONNECTOR 'A'
25-PIN
3T-3043

L31

103-RD-14

2
1

L3

86

L24

L27

105-RD
113-OR-14
111-1323 (N.0.)
111-1324 (N.C.)
111-1324 (N.C.)

FUEL LEVEL
123-2993
NOTE A

L13

85

L23
L24

L26

103-RD

EMS-II BREAKER
114-1142
2
102-RD-14
1 10A
EMSCB

102-RD-14

ES

200-BK
024-BR

L12

87

109-6507
E-STOP
6
4
2

L41

L8

30

5
3
1

F708-YL
114-OR-14
103-RD-14
103-RD

CONTROL SIGNAL LINES SHOULD BE TWISTED PAIRS. SHIELD IS

TO BE TIED TO GROUND AT MODULE END ONLY.

L2

150-OR
150-OR

114-OR-14

EMS-II RELAY
9Y-2921
EMSR
87a

L23
F702-GN
F722-OR

L33

L14

L38
150-OR

L21

C465-OR-10

POTENTIAL TRANSFORMER BURDEN IS 5VA PER PHASE WITH 230VAC INPUT

AND 2.5VA PER PHASE WITH 115VAC INPUT.

C465-OR-10

L29

L39

L20

200-BK-10
J982-OR
J981-WH
892-BR
893-GN
E798-PK
150-OR-14
150-OR-14
229-BK-14
229-BK-14
E799-BR
F701-BR
F722-OR
F702-GN
F708-YL
F705-PK
F721-GY
101-RD-6
109-RD-6
304-WH-10
314-PU-10
E797-WH
F719-BR
F715-PU
998-BR

199-OR
090-PU
080-GN
070-WH
F702-GN

L30
200-BK
200-BK
200-BK
200-BK
200-BK
200-BK
200-BK
200-BK
200-BK
200-BK

L20

L37

L22

200-BK
200-BK

E798-PK

JUMPER 16 TO 17 WHEN POTENTIAL INPUT AT TERMINALS 1 THRU 3 IS 190

TO 260VAC PHASE TO PHASE (50-400HZ).

101-RD-6

JUMPER 15 TO 16 AND 17 TO 18 WHEN POTENTIAL INPUT AT TERMINALS

1 THRU 3 IS 95 TO 130VAC PHASE TO PHASE (50-400HZ).

L20

D839-YL

998-BR
998-BR

MODULE USED IN
ABSENSE OF
WOODWARD
SIGNAL PIN-19

L19

998-BR

+B

CUSTOMER INSTALLED ATTACHMENTS

L25

L19

C464-BU

CUSTOMER
CONNECTION
8T-9834
DRC-40

L37

L21

998-BR
104-RD

+
LOAD SIGNAL
(FOR SETUP ONLY)
+
SPM SYNCHRONIZER INPUT
(OPTIONAL)
SPEED TRIM
POTENTIOMETER
(OPTIONAL)

B472-YL
200-BK

F721-GY

SPEED CONTROL
9X-9591

AIR SHUT-OFF
TIMER

RELAY BREAKER
107-5857
1
2
32A
RCB

LOW IDLE SW
4D-1836
NOTE A
LIS
1
2
3

+
8

PULSE WIDTH MODULATED

OUTPUT SIGNAL
(TO ENGINE MOUNTED ECM)

28
29
30

151-OR
151-OR

PROGRAMABLE RELAY
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
893-GN
892-BR
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
35-PK
36-PU
XXX-XX
XXX-XX
XXX-XX
XXX-XX

R9
F9

F5

151-OR

151-OR

L25

CW

E797-WH

SC
-B

L19

THIS CONTROL CONTAINS INTERNAL BURDEN RESISTORS. THESE BURDEN

RESISTORS MUST BE CONNECTED ACROSS POWER SOURCE CURRENT
TRANSFORMERS WHENEVER UNIT IS RUNNING TO PREVENT LETHAL HIGH
VOLTAGE FROM DEVELOPING ON LEADS TO THESE TERMINALS.

12
R9

ALTERNATOR
BREAKER
125-7096

104-RD-10
104-RD

F722-OR

F702-GN
F722-OR
998-BR
104-RD

L19
L19

B472-YL
D936-WH
050-WH
060-YL
040-OR-14
103-RD-14
F715-PU
F719-BR
D839-YL
F702-GN
090-PU
080-GN
070-WH
199-OR

CONTACTS TO CLOSE WHEN BREAKER CLOSES.

F702-GN
998-BR
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX

POWER SOURCE CURRENT TRANSFORMERS SHOULD BE SIZED TO PRODUCE 5A

SECONDARY CURRENT WITH MAXIMUM GENERATOR CURRENT. CT BURDEN IS
ESSENTIALLY 0 VA.

AUXILIARY CONTACT 3

5
6
5

200-BK
200-BK
200-BK
024-BR
022-WH
C464-BU
D936-WH
050-WH
060-YL
040-OR-14
103-RD-14
F715-PU
F719-BR
998-BR
998-BR
B472-YL
200-BK
D839-YL

200-BK-10
200-BK-10

F708-YL
F705-PK
055-WH

F702-GN

L19

STARTER
(1/2 MOTOR GP.)
8N-3896

86

F708-YL

L19

SHUTDOWN NOTIFY RELAY-NORMALLY CLOSED

200-BK
200-BK
200-BK
200-BK
022-WH
024-BR
998-BR
998-BR
C464-BU
B472-YL
D936-WH
050-WH
060-YL
040-OR-14
103-RD-14
F715-PU
F719-BR
D839-YL

STARTER
(1/2 MOTOR GP.)
8N-3896

200-BK
F708-YL
055-WH

104-RD-14
87
AIR S/O
85 RELAY LH
9Y-2921

WH

RD

BK

104-RD-14
87 AIR S/O
85 RELAY RH
9Y-2921
055-WH
87a

ASOS2
30
395-BR-14

TB-4

104-RD-10
104-RD
104-RD-14
104-RD-14

L20

SHUTDOWN NOTIFY RELAY-COMMON

SHUTDOWN NOTIFY RELAY-NORMALLY OPEN

LOAD SHARING LINES

COMMON TO ALL UNITS

NOTE: CAT DATA LINK WIRES MUST BE TWISTED TOGETHER

AND KEPT AS SHORT AS POSSIBLE.

L41

998-BR
F702-GN
L20

OPEN FOR DROOP

+
-

25
26
27

L20

L20

892-BR
893-GN
010-OR-14
J981-WH
020-WH-14
022-WH
030-BU-14
024-BR
998-BR
998-BR
998-BR
J982-OR

TO AMMETERS, ECT.
ON SWITCHBOARD
(OPTIONAL)

998-BR
998-BR

BATTCB
2
1
101-RD-6
63A
BATTERY
BREAKER
107-5856
L26
ALTCB
1
2
109-RD-6
102-RD-6
63A
L23

104-RD
104-RD-14

107-RD-10
MAG RELAY #1
9X-8124
87a

86

F708-YL

RELAY-ONE
SHOT 2.4 SEC
9X-3207

L42

L23

SMMS1

AST

L26

ASOS1
30
394-GN-14

1
2
3

200-BK
200-BK
200-BK

150-OR
998-BR

200-BK

3
2

394-GN-14
395-BR-14
F708-YL
055-WH

L30

200-BK
150-OR

CUSTOMER
COMMUNICATION
MODULE
117-6170

109-RD-6

025-GN

107-RD-10
MAG RELAY #2
4 9X-8124
F701-BR
E799-BR
4

RS-232C PORT

15
16
17
18
19
20
21
22
23
24
25
26
27
28

95-130 VAC JUMPER

190-260 VAC JUMPER
190-260 VAC JUMPER
95-130 VAC JUMPER
PWM OUTPUT SIGNAL (+)
PWM OUTPUT SIGNAL (-)
PWM OUTPUT SHIELD GND
LOAD SIGNAL (+) FOR SETUP ONLY
LOAD SIGNAL (-)/SPM SYNC SHIELD GND
SPM SYNCHRONIZER INPUT (+)
SPM SYNCHRONIZER INPUT (-)
SPEED TRIP POT HIGH
SPEED TRIM POT WIPER
SPEED TRIM POT LOW

102-RD-10
102-RD-6
102-RD
102-RD
102-RD

200-BK-10

1
ALARM
3N-5762

SMMS2
2
1

- CAT DATA LINK

+BATT

F721-GY

105-RD
200-BK

200-BK
200-BK

L26

199-OR

PREMIUM PANEL
HARNESS CODE 0 = GND
HARNESS CODE 1 = OPEN
HARNESS CODE 2 = OPEN
HARNESS CODE 3 = GND
HARNESS CODE 4 = GND
HARNESS CODE 5 = GND

200-BK
200-BK

F705-PK

RH/LH
8D-2676
NOTE A
ALARM
2

104-RD

304-WH-10
314-PU-10

C465-OR-10

029-YL

MANUAL
CRANK
SWITCH
MOMENTARY
8T-9637
NOTE A
2
1
F701-BR
E799-BR
4
5
MANCS

NOTE D

INSTRUMENT BOX
CONNECTOR
9X-1343
DRC-40

199-OR

F705-PK

RHLH

L43

E797-WH
E798-PK

85

86

NOTE C

50-400 HZ
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
8
XXX-XX
XXX-XX

TB-1
102-RD
102-RD-14
102-RD-14
102-RD-10
102-RD-6
102-RD-6

109-RD-6
101-RD-6

118-GN

PRELUBE RELAY
87a MASTER 9Y-2921
87
104-RD

MAG RELAYS
BREAKER
116-7655

102-RD-6

PPRM
30

102-RD-6

998-BR
102-RD-10
105-RD

MAGCB
2
1
50A

107-RD-10
107-RD-10

998-BR

104-RD-10
PRELUBE RELAY
4 SLAVE 9X-8124

103-RD
200-BK
199-OR

PRIME PANEL
HARNESS CODE 0 = OPEN
HARNESS CODE 1 = GND
HARNESS CODE 2 = OPEN
HARNESS CODE 3 = GND
HARNESS CODE 4 = GND
HARNESS CODE 5 = GND

PPRS
1

200-BK
200-BK

MODE/CLEAR
SWITCH
MOMENTARY
7N-8008
NOTE A

MAN CRANK
E-STOP
BREAKER
114-1142
2
1
105-RD
10A
105-RD
MCESCB
102-RD-6
102-RD-10

L42

027-PU

L31

104-RD-14

200-BK
118-GN

200-BK
200-BK

104-RD

87a
START AID
SAR2 HOLD RELAY
9Y-2921

105-RD

L27

102-RD
102-RD

104-RD

113-OR-14
200-BK

86
87

30

926-RD

104-RD-14

C465-OR-10

MCS
4
6
1

STANDBY PANEL
HARNESS CODE 0 = OPEN
HARNESS CODE 1 = OPEN
HARNESS CODE 2 = GND
HARNESS CODE 3 = GND
HARNESS CODE 4 = GND
HARNESS CODE 5 = GND

87

87a
START AID
SAR1 RELAY
9Y-2921

SERVICE
SWITCH
MOMENTARY
8N-0694
NOTE A
028-GY

85

86

998-BR
998-BR

200-BK
200-BK

85
30

L33
998-BR

998-BR
F707-WH

F707-WH
F710-BR
382-PK-14
926-RD

L29

L40

F721-GY
105-RD

998-BR

107-RD-10
107-RD-10
104-RD-14
104-RD

027-PU
027-PU

L40

L42

104-RD
104-RD-10

ALARM SILENCE
9W-0073
NOTE A
SS
3
2
1

L38
L42

200-BK

113-OR-14

NOTE B

-B

5 6 7

TO VOLTMETERS, ECT.
ON SWITCHBOARD
(OPTIONAL)

36-PU

022-WH
024-BR
C464-BU
B472-YL
D936-WH
D839-YL

150-OR

L38

ALS
1
3

030-BU-14

TB-12

998-BR
998-BR
998-BR

L32

026-OR

+B

1
2
3
4
5
6
7
8
9
10
11
12
13
14

22
23
24

200-BK

L32

150-OR

L20

01
02
03
04
05
06
07
08
09
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

L19

PHASE A: POTENTIAL TERMINAL 1, WITH RESPECT TO NEUTRAL, IN PHASE

WITH CT TERMINALS 4 TO 5.
PHASE B: POTENTIAL TERMINAL 2, WITH RESPECT TO NEUTRAL, IN PHASE
WITH CT TERMINALS 6 TO 7.
PHASE C: POTENTIAL TERMINAL 3, WITH RESPECT TO NEUTRAL, IN PHASE
WITH CT TERMINALS 8 TO 9.

MAIN BUS

An
Bn
Cn
An CURRENT XFORMER
An AMMETER
Bn CURRENT XFORMER
Bn AMMETER
Cn CURRENT XFORMER
Cn AMMETER
LOAD SHARE (+)
LOAD SHARE (-)
LOAD SHARE SHIELD GND
DROOP SWITCH CONTACT A
DROOP SWITCH CONTACT B

J982-OR
J981-OR

CUSTOMER POWER
CONNECTION
7X-6222
DRC-24

An

200-BK

L35

L35

L32

L19

19
20
21

151-OR

C464-BU
D839-YL
B472-YL
022-WH
D936-WH
024-BR

L34

010-OR-14

SHUT-DOWN
85 NOTIFY RELAY
9Y-2921

86

L42

150-OR

113-OR-14
200-BK

L38

87a
030-BU-14
020-WH-14
87

XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
892-BR
893-GN
010-OR-14
J981-WH
020-WH-14
022-WH
030-BU-14
024-BR
998-BR
998-BR
998-BR
J982-OR
XXX-XX
XXX-XX
C464-BU
XXX-XX
B472-YL
D936-WH
050-WH
060-YL
040-OR-14
103-RD-14
F715-PU
F719-BR
D839-YL
F702-GN
090-PU
080-GN
070-WH
199-OR

CONC
01
02
03
04
05
06
07
08
09
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

WOODWARD
LOADSHARE
MODULE
4P-0319

L41

200-BK-10
200-BK-6
101-RD-6

TB-8

EMS-II HARNESS CODE

TB-7

200-BK
200-BK
200-BK
200-BK
200-BK

200-BK
200-BK
200-BK
200-BK
229-BK
200-BK
200-BK

85

86

TB-6

L41

Bn

GENERATOR

200-BK

TB-5

025-GN
029-YL
028-GY
027-PU

EMS
01
150-OR
+ 24 VOLT IN
GROUND
02
200-BK
+ V CLUSTER
34
049-OR
MODULE CLOCK
25
053-GN
MODULE DATA
35
052-YL
MODULE LOAD
15
051-WH
ACTION LAMP
13
XXX-XX
027-PU
SERVICE
23
028-GY
CLEAR
33
XXX-XX
TRANS SPEED IN
26
XXX-XX
ENGINE SPEED IN
36
XXX-XX
ALTERNATOR 'R'
30
XXX-XX
SENSOR 1/SW 11
07
XXX-XX
SENSOR 2/SW 12
17
XXX-XX
SENSOR 3/SW 13
37
XXX-XX
SENSOR 4/SW 14
27
XXX-XX
SENSOR 5/SW 15
08
SENSOR 6/SW 16
10 D839-YL
SENSOR 7/SW 17
28 B472-YL
L34
XXX-XX
SENSOR 8/SW 18
38
+ 8 VOLT OUT
24 C464-BU
ACTION ALARM
04
025-GN
DATA LINK +
05
893-GN
L20
DATA LINK 14
892-BR
HARNESS CODE 0
31
200-BK
HARNESS CODE 1
03
200-BK
HARNESS CODE 2
12
L36
200-BK
HARNESS CODE 3
22
200-BK
HARNESS CODE 4
16
200-BK
HARNESS CODE 5
06
200-BK
SWITCH 1
19
029-YL
SWITCH 2
29
026-OR
SWITCH 3
39
XXX-XX
SWITCH 4
20
022-WH
SWITCH 5
40
XXX-XX
L35
SWITCH 6
32 D936-WH
SWITCH 7
11
XXX-XX
XXX-XX
SWITCH 8
21
024-BR
SWITCH 9/FUEL
18
XXX-XX
SWITCH 10/FUEL
09
ELECTRONIC MONITORING SYSTEM-II
115-4636

Cn
150-OR
151-OR
102-RD

NOTES:
1 WITH A BALANCED THREE PHASE LOAD AND UTILITY POWER FACTOR, THE
CURRENT TRANSFORMERS SHOULD BE WIRED IN THE CORRECT POTENTIAL LEG
AND MUST BE PHASED AT THE CONTROL AS FOLLOWS:

F702-GN
998-BR

ATTACHMENTS

CIRCUIT
BREAKER

J982-OR
J981-OR

150-OR

200-BK

049-OR
200-BK
053-GN
052-YL
051-WH

1
2
3
4
5
6
7
8

049-OR
200-BK
053-GN
052-YL
051-WH

049-OR
200-BK
053-GN
052-YL
051-WH
200-BK

1
2
3
4
5
6
7
8

GAUGE 1
VOLTAGE
OIL PRESS
COOLANT TEMP
FUEL PRESS

GAGE CLUSTER 3
GC3 118-8582
GAUGE 3
BOOST
A/C TEMP
AIR INLET TEMP
ENGINE OIL TEMP

1
2
3
4
5
6
7
8

GAUGE CLUSTER 2
GC2 112-2975
GAUGE 2
OIL FILTER DIFF
FUEL FILTER DIFF
EXHAUST TEMP
INLET RESTRICTION

16
17
18

998-BR
F702-GN

998-BR
F702-GN

COND
01
02
03
04
150-OR
05
151-OR
06
102-RD
07
08
09
10
11
12
13
14
15
16
200-BK
17
200-BK
18
200-BK
19
200-BK
20
229-BK
21
200-BK
22
200-BK
23
24
INSTRUMENT BOX
POWER CONNECTOR
9X-0145
DRC-24

I
GAUGE CLUSTER 1
GC1 112-2974

01
02
03
04
05
06
07
08
09
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

12-BK

F10

CYLINDER
HEAD
SOL 2

CYLINDER CYLINDER
HEAD
HEAD
SOL 4
SOL 6

CYLINDER CYLINDER CYLINDER CYLINDER

HEAD
HEAD
HEAD
HEAD
SOL 8
SOL 10
SOL 12
SOL 14

CYLINDER
HEAD
SOL 16

FOR 3508B ONLY

3