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Reproduction, use or disclosure to third parties without express authority is strictly forbidden. Copyright 2011 ABB

TECHNICAL SPECIFICATION
Project name:
Our reference number:
Customers reference number:
Customer:
Final customer:
Application:
Type designation:

Musandam 12V50DF 15kV F/B 60C


9358OS103
Wrtsil Finland Oy, Power Plants
Diesel/Gas engine
AMG 1600QK12 DSE

NOTES

CONTENTS
SECTION:
1 PERFORMANCE DATA (Calculated values)

2 CONFIGURATION AND SCOPE OF SUPPLY

3 ACCESSORIES

4 P/Q DIAGRAM

10

5 NO LOAD AND SHORT-CIRCUIT CURVE

11

Prep.

Oskari Kerosuo/PTC

No. of sh.

17.5.2013 TECHNICAL SPECIFICATION

11

Appr.
Resp. dept.

PT
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TEMPLATE: TECHNICALSPECIFICATION.DOT; FILENAME: 9358OS_103_B_TECHSPEC60C.DOCX; PRINTDATE: 5/17/2013 12:33:00 PM; SAVEDATE: 5/17/2013 12:33:00 PM

PERFORMANCE DATA (Calculated values)

TYPE
Type designation:

AMG 1600QK12 DSE

RATINGS
Output:
Duty:
Voltage:
Current:
Power factor:
Frequency:
Speed:
Overspeed:

12464
S1
11000
654
0,80
50
500
600

kVA

Direction of rotation
(Facing drive end):
Weight:
Inertia:
Protection by enclosure:
Cooling method:
Mounting arrangement:

V
A
Hz
rpm
rpm

CCW
45000
8150
IP23
IC0A1
IM7303

kg
kgm^2

STANDARDS
Applicable standard:
Marine classification:
Hazardous area classification:
Temperature rise stator / rotor:
Insulation class:

IEC
None
None
B/B
F

ENVIRONMENTAL CONDITIONS (max. values)


Ambient temperature:
Coolant temperature:

60

C
C

Altitude:

1000

masl

ASSUMED DATA
Driving equipment:
Approx. mech. power:

Wrtsil 12V46
10220
KW

EFFICIENCY in %
load:
Efficiency @ power factor
Efficiency @ power factor

0,80
1,00

110
97,52
98,19

100
97,55
98,21

75
97,51
98,16

50
97,12
97,83

25
95,40
96,42

REACTANCES in %
XD (U):
XQ (U):
X1 (U):

168,2
86,1
17,8

XD (S):
31,3
XQ (S):
22,2
XD (S):
20,0
X2 (S):
21,1
(S) = Saturated value, (U) = Unsaturated value

X0 (U):
XP (S):

10,6
25,8

TA:

0,143

TIME CONSTANTS (SEC.) AT 75 C


TD0:
TD0:

8,290
0,02462

TD:
TD:

1,697
0,01577

TQ0:
TQ:

Document identification

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0,0300

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TEMPLATE: TECHNICALSPECIFICATION.DOT; FILENAME: 9358OS_103_B_TECHSPEC60C.DOCX; PRINTDATE: 5/17/2013 12:33:00 PM; SAVEDATE: 5/17/2013 12:33:00 PM

RESISTANCES AT 20 C
Stator winding:
Excitation winding:

0,0412
8,6

Field winding:

0,1316

SHORT CIRCUIT
Short circuit ratio:
Sustained short circuit current:

0,68
1,7
> 2.5
3300
8350

Sudden short circuit current:

p.u. (rated excitation)


p.u. (voltage regulator)
A (symmetric RMS)
A (peak value)

VOLTAGE VARIATION
Maximum allowed amount of starting load:
Maximum voltage drop
15 %
15 %
15 %
20 %
20 %

Power factor
0.1
0.4
0.8
0.1
0.4

Voltage drop at sudden increase of rated load:


Voltage rise at sudden drop of rated load:

Load
5550
6000
9150
7800
8450
20
27

kVA
kVA
kVA
kVA
kVA
%
%

REACTIVE LOADING
Steady state reactive loading at rated excitation:
Steady state reactive loading at zero excitation:

10250
5650

KVAR (lagging)
KVAR (leading)

TORQUE
Rated load torque (Calculated of rated output in kVA):

238000

Nm

The peak values of sudden short circuit air gap torques:


2-phase short circuit:
625
%
3-phase short circuit:

445

BEARINGS
D-end:

Sleeve, flood lubricated, locked

D-end bearing oil flow:


Oil viscosity:

N.D-end:

15,0
liter / min
ISO VG 150

Sleeve, flood lubricated, free

N.D-end bearing oil flow:

8,0

liter / min

TERMINAL CONNECTIONS (Defined facing drive end)


Direction of main connection:
Direction of zero connection:

Right down
Left down

EXCITATION
No load:
Rated load:

Exciter field
3,3
A
8,0
A

36,4
87,6

V
V

OTHER

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TEMPLATE: TECHNICALSPECIFICATION.DOT; FILENAME: 9358OS_103_B_TECHSPEC60C.DOCX; PRINTDATE: 5/17/2013 12:33:00 PM; SAVEDATE: 5/17/2013 12:33:00 PM

Stored energy constant (rotational energy divided by rated effect):


Earth capacitance (1-phase):

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0,13

s
F

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TEMPLATE: TECHNICALSPECIFICATION.DOT; FILENAME: 9358OS_103_B_TECHSPEC60C.DOCX; PRINTDATE: 5/17/2013 12:33:00 PM; SAVEDATE: 5/17/2013 12:33:00 PM

CONFIGURATION AND SCOPE OF SUPPLY

GENERAL
The generator is designed to operate together with a diesel or a gas engine.
CONSTRUCTION
The stator frame is a rigid welded steel structure construction. The stator core is built of thin
electric sheet steel laminations which are insulated on both sides with heat-resistant inorganic
resin. The radial cooling ducts in the stator core ensure uniform and effective cooling of the
stator.
The rotor consists of a shaft, a hub and poles fixed on the hub. The shaft is machined of steel
forging. The poles are manufactured of 2 mm sheet steel and bolted to the hub. The pole
laminations are pressed together with steel bars which are welded to the end plates.
All windings are completely vacuum pressure impregnated with high quality epoxy resin. The
windings are provided with very strong bracing which withstands all expected mechanical and
electrical shocks and vibrations as well as chemicals. For more information ask for brochure
"MICADUR-Compact Industry Insulation System".
The stator frame and pedestals are made of fabricated steel. The stator frame is closed with
steel panels that guide the ventilation air and provide the degree of protection required. The
pedestals are integrated to stator frame.
According to IM7303 the machine has two pedestal bearings. The feet are raised. Conical
shaft end.
FOUNDATION
The machine can be mounted using shimming, machined blocks, chock fast or on grouted sole
plates or bed plate. Before using other mountings, contact us.
COOLING
The machine has two shaft mounted fans inside. The surrounding air is used for cooling. The
cooling air is drawn in through air filters (self charging electrostatic panels) and blown out to
the surrounding environment.
CONTROL SYSTEMS
A three phase transformer supplies the excitation power to the field winding of the shaft driven
three phase exciter under the control of the digital automatic voltage regulator (AVR) type ABB
UNITROL 1000. A three phase voltage feedback is supplied by the voltage transformer. A
current feedback is provided by the current transformer. The transformers are installed in the
generator.
Thanks to a permanent magnet pole in the exciter no external power source is required for
initial excitation at start-up. The permanent magnet pole is already magnetized by the
generator manufacturer. Should the re-magnetization of the permanent magnet be necessary,
rated values for re-magnetization given on the main connection diagram of the generator are
used. Thanks to Soft Start function it is possible to avoid over shooting at start-up.

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TEMPLATE: TECHNICALSPECIFICATION.DOT; FILENAME: 9358OS_103_B_TECHSPEC60C.DOCX; PRINTDATE: 5/17/2013 12:33:00 PM; SAVEDATE: 5/17/2013 12:33:00 PM

Excitation power at short circuit is supplied by the CTs through rectifier. At normal voltage the
contactor is shorting the output of CTs (and preventing over excitation from these CTs). At a
line short circuit AVR will notice the voltage drop and connect CTs to give full short circuit
excitation. ECL-10 current limiter limits sustained short circuit current approx. 250 - 300 % of
rated current.
The circuit breaker protects the field circuit and the AVR against thermal overload and short
circuit. The over voltage relay will trip the circuit breaker in excess of pre-set limit of over
voltage and thus interrupt the supply of the excitation power to the AVR.
Auxiliary supply can be 9 to 250 Vac (3-phase), 50 to 250 Vac (1-phase) or 18 to 300 Vdc.
UNITROL 1000 AVR can be operated using digital and analogue I/O signals, from local panel
or with CMT1000 PC software. CMT1000 is a commissioning and maintenance tool running
under Microsoft Windows. With CMT1000 the tuning of the AVR can be done easily, also by
using preset parameter files. The operation of a synchronous machine can be monitored and
controlled by an on-line power chart, four channel oscilloscope and by several measurements
and status indications with trending and memory functions. Measured data and parameters
can be saved to a file for future use and analysis.
UNITROL 1000 single channel AVR plate (dimensions 334x570 mm), includes:
- UNITROL 1000-15 AVR
- Excitation breaker (ac) and MCB for Upwr supply
- Over voltage relay (stator over voltage protection)
- Boost circuit with ECL-10 current limiter
- Standard software functions as per UNITROL 1000-15 brochure, including
- Rotating diode monitoring
- Voltage matching prior to synchronizing
- Interface for I/O signals without galvanic isolation:
Inputs
- Excitation On
- Gen CB status
- Setpoint Increase
- Setpoint Decrease
- PF mode enable
- Voltage matching
- VDC (reactive load sharing by digital RS-485 bus)
- Reset setpoint
- Remote SP enable (for analogue for PF setpoint)
- 4..20 mA analogue input for PF setpoint
Outputs
- Excitation On Status
- SW Alarm
- Excitation breaker trip
- Free programmable (f.eg. limit active, diode alarm)
- CMT 1000 Commissioning and maintenance tool
- PID setting calculation tool

TESTING
Testing is according to Wrtsil Generator testing instruction 4V64L0037, IEC and ABB
internal requirements. Test items are listed below. The test may be observed by the customer

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TEMPLATE: TECHNICALSPECIFICATION.DOT; FILENAME: 9358OS_103_B_TECHSPEC60C.DOCX; PRINTDATE: 5/17/2013 12:33:00 PM; SAVEDATE: 5/17/2013 12:33:00 PM

without extra charges. The test procedures are described in Machine Description Document
8006327, available upon request. Other tests to be agreed separately.
ROUTINE TESTS
1.
2.
3.
4.
5.
6.
7.
8.
9.

Visual inspection *
Air gap measurement and bearing clearance *
Insulation resistance measurement *
Resistance measurement of windings and elements *
Direction of rotation
First running: checking of bearings *
No-load curve, U1= f(Im), n = nN
Short-circuit curve, I1= f(Im), n = nN
Tests with voltage regulator
- adjusting of basic settings
- initial voltage build-up and voltage regulation speed at no-load
- testing of voltage setting range
- setting of under frequency limit and function testing
- measuring of sustained short-circuit current
- measuring of remanence voltage
Overspeed test, t = 2 min, n = 1.2 * nN
Vibration measurement at no-load, U1 = U1N, n = nN
High voltage test:
stator winding
rotor winding
field winding
space heaters
Pt-100 (stator)
Pt-100 (others)
Insulation resistance measurement
- polarization index 10/1 min for stator windings

10.
11.
12.

13.

Tests to be completed before witness tests


(Performing order of the tests may differ from the listed above.)

SURFACE TREATMENT
Colour:

RAL 5019

Grade:

C3, Special color

Surface treatment C3 according to the ISO 12944 standard, for standard industrial
environment.
DOCUMENTATION
User's Manual in electronic format. Documentation language is English.

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TEMPLATE: TECHNICALSPECIFICATION.DOT; FILENAME: 9358OS_103_B_TECHSPEC60C.DOCX; PRINTDATE: 5/17/2013 12:33:00 PM; SAVEDATE: 5/17/2013 12:33:00 PM

ACCESSORIES

No pc/pcs

Item

Customer part: Coupling hub

Customer part: Base frame

Customer part: Fixing parts

PT100 for stator winding - PYR PT100LG10/3

PT100 for cold cooling air - PYR PT100RC0/4


L=50 mm

PT100 for warm cooling air - PYR PT100RC0/4


L=50 mm

PT100 for sleeve bearings (radial bearing surface) - PYR PT100R0/4

Automatic Voltage Regulator system - AVR-UW1000-WART


Unitrol 1000 -Wrtsil system, Product code 3BHE 006720R6001

1PT - Voltage transformer for exc.power & actual value meas. - KSG 3PU180/63/E
Un/165/110 V
Secondary 1: 165 V 3200VA for excitation
Secondary 2: 110 V 300VA for actual value measurement

3CT - Current transformer for short circuit exc.power - KSG KOKM 1EF 800
800/7.0 A, class PX

2CT - Current transformer for actual value measurement - KSG 0800T2


800/1A, 5 VA, CL 0.5, 50/60 Hz

4CT - Current transformer for differential protection - KSG I 400/800 1/1


ACI-17 800/1/1 A, 50/60 Hz
Core 1: 20VA5P10
Core 2: 20VA5P10

Mounting of machined coupling half


The machined coupling half must be delivered latest 1 week before the delivery date of
the generator to our factory.

Mounting on common base frame

Top mounted direct air cooling unit incl. air filter - Standard WD top cover
Standard top mounted direct air cooling unit incl. air filters for WD AMG 1600

20

Inlet Air Filters - WJFA 500x625x24


Pliotron CR, Galvanized Steel, 500*625

Anticondensation heater - RER 1-800W/235V

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TEMPLATE: TECHNICALSPECIFICATION.DOT; FILENAME: 9358OS_103_B_TECHSPEC60C.DOCX; PRINTDATE: 5/17/2013 12:33:00 PM; SAVEDATE: 5/17/2013 12:33:00 PM

Voltage (1-ph.) 220-250 V, power 3 x 700-900 W


Voltage (3-ph) 380-430 V, total power 2100-2700 W
1

Auxiliary terminal box B3A - B3A Stand


Standard auxiliary terminal box for accessories. In stock.

Multidiameter cable entry seals (Rox System) for main cables - NLR...

Cable rack for phase cables and conduit for neutral cable

Drive-end sleeve bearing - ZLL SCZCK36-340CCY


Foot mounted sleeve bearing, flood lubrication, no oil ring.
Normal axial clearance 0,45 mm
Max. axial force 21 kN. D-end

Non-drive-end sleeve bearing - ZLL SCZCQ36-340EPCY


Foot mounted sleeve bearing. Flood lubrication, no oil ring. Insulation between bearing
shell and housing.

Control Valve and Pressure Meter for oil inlet - ZLS SVDNa and UDA 4B21353

Welding inspection record for the frame

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P/Q DIAGRAM

ABB Oy

Motors and Generators

Handled by: OSKE

17.05.2013

Type: AMG 1600QK12 DSE


Sn:
Un:
f:

12464
11000
50

kVA
V
Hz

cos:
n:

0.80
500

Tn:
In:

rpm

238045
654.2

Nm
A

P / Q -DIAGRAM
1. Stator current at rated load
2. Nominal working point
3. Active power limit
4. Rated rotor current

5. Minimum excitation limit


6. Stability limit
7. Theoretical stability limit
kW
25000

0,9

0,95

0,95

0,9

22500

0,8

20000

0,8

1,2

17500

1,0

15000

0,75

0,6

12500

2 3

0,5

0,6

10000

7500

0,25
0,4

0,4
0,1

5000

2500

0
-15000

-10000

-5000

5000

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15000

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10

NO LOAD AND SHORT-CIRCUIT CURVE

ABB Oy

Motors and Generators

Handled by: OSKE

17.05.2013

Type: AMG 1600QK12 DSE


Sn:
Un:
f:

12464
11000
50

kVA
V
Hz

cos:
n:

0.80
500

Tn:
In:

rpm

238045
654.2

Nm
A

Excitation current (A)


E/Un

I/In

1.4

2.8

1
1.2

2.4

3
1

0.8

1.6

0.6

1.2

0.4

0.8

1 Air-gap line
2 No load voltage
3 Short-circuit current

0.2

0.4

0
0

200

400

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800 A

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