GR-800EX GR-600EX
80 METRIC TON CAPACITY
GR-500EX GR-300EX
GR-800EX
GR-600EX
GR-500EX
GR-300EX
CONTENTS
Plenty of new functions incorporated!
HELLO-NET system
The Environmentally Conscious Crane
Fuel monitoring system
Eco mode system
Positive control system
03
04
05
Crane
The Ultimate boom for the rough terrain crane
Assist cylinder for jib
Outline of jib installation
Two winches with cable follower
Two telescoping modes [] & [ ]
New crane structure
Bi-fold jib
Automatic moment limiter [AML-C]
Control of asymmetric extension width of outriggers
Operator Comfort
Seat Adjustment
Adjustment of control lever stand
07
08
09
11
12
13
14
Carrier
15
19
SPECIFICATIONS
21
16
17
Our cranes can help you explore your future. At TADANO we are concerned about our environment.
Improving our cranes operations and specifications to meet this goal is important to us.
However user friendliness, operator comfort, safety and customer support are also part of our essential goals.
To this end TADANO has launched a new generation of crane that is friendly to the environment, our earth and our future.
01
02
3. Maintenance Information
You can check the maintenance timetable of your machines for periodical
replacement parts and inspection schedule.
HELLO-NET supports the maintenance of your machine.
TADANO aims to reduce fuel consumption by means of its newly developed technologies with due
consideration given to the length of actual operating hours as well as a non-operating time
(when the crane is in a state of standby) with the operating lever returned to neutral.
Ratio
In this relation, the average ratio between the operating hours
and the non-operating time has turned out to be approximately 40 % to 60 %
Operating Nonaccording to the results of our investigation.
approx.
operating
So, based on the above, TADANO made every effort to reduce fuel consumption
approx.
%
for each case by means of the two differently functioning devices,
%
and successfully achieved the objectives;
Communications
satellite/mobile
GPS
Owner
Work site
Service
TADANO
40
60
Ground
station
Eco mode system - Works to reduce fuel consumption while the crane is in operation.
Telematics (machine data logging and monitoring system) with HELLO-NET via internet (*availability depends on countries).
DETAILS: The availability of data communication systems, such as satellite or mobile communications which serve to
widen the service area differs according to individual countries. Besides, there are some countries where the system itself is not in use yet.
For details, please contact your distributor or our sales staff in charge.
03
Positive control system - Works to reduce fuel consumption when the crane is on standby.
04
The system constantly monitors and displays on the AML screen information on fuel consuming conditions.
Checking the indicator enables you to prevent wasteful acceleration and wasteful standby.
The system controls the maximum engine speed during crane operation.
In addition, due to curbing an unnecessary rise in the engine speed that occurs
when accelerated to excess, the system enables CO2 emissions and fuel consumption to
decrease by max. 22 % with the Eco mode 1 employed, and max. 30 %
when the Eco mode 2 is applied. In addition, it realizes a low level of noise.
Working
Numeric display
CO2 emissions
Fuel consumption
Eco mode 2
Eco mode switch
Bargraph
display
22 %
Down
max.
30 %
F1
F2
F3
During standby
Current fuel consumption
Fuel consumption
during standby period
Driving
Eco mode 2
Display panel
max.
Eco mode 1
Down
F4
AVG
7.0
min/L
CO2 emissions
and fuel consumption ratio compared
with the conventional system
Down
max.
20 %
Numeric display
Current fuel
consumption
Average fuel
consumption
At traveling
Bargraph
display
Non-operating mode
The mode keeps the quantity of
hydraulic pump discharge to
a minimum, which enables
a considerable decrease
in fuel consumption.
Operating mode
The mode enables the hydraulic
pump to function effectively
in response to
the amount of movement
the operating
lever applies.
Energy saving
functioning.
Operating
effectively.
At standby
05
06
Crane
Assist cylinder for jib
Crane
Two winches
with cable follower
Both the main winch and the auxiliary
winch with powerful line pull operate
at high speeds, thus serving to
enhance work efficiency.
New Design
Photo: GR-600EX
Mode []
GR-300EX
08
Crane
3.5
25
60
3.5
25
45
60
45
5
50
25
10.1 / 17.7 m
50
45
10.1 / 17.7 m
5
25
45
40
40
8.8 / 15.2 m
12.0~47.0 m
11.0~43.0 m
10.7~34.7 m
7.2 / 12.8 m
Bi-fold jib
( GR-800EX, GR-600EX, GR-500EX )
30
Jib ( GR-300EX )
30
9.7~31.0 m
20
10
10
80.5
80.3
81.0
81.0
09
20
GR-800EX
GR-600EX
GR-500EX
GR-300EX
10
Crane
om
l en
gth
de
tion
tec
Boom angle
detection
Detection of
extension width
of outriggers
The AML-C provides both audio and visual warnings when a condition
exists that will overload the crane and automatically employs our soft stop
function to avoid shock loads.
The AML-C with OPERATOR pre-set working range limits
and automatic soft stop functions will assist the operator
to deliver safe smooth operations for years to come.
Registering number
of parts of line
Registering
outrigger status
Bo
Registering
working range
Registering
lift status
Crane operation
detection
REMOVED
EQUIPPED
Slewing angle
detection
Registration
by operator
Automatic moment
limiter
[AML-C]
Error code
Alarm buzzer
14
15
STOP
14
STOP
External warning
lamps
15
STOP
STOP
STOP
Alarm
Drum Indicator
FI
0
FI
When the winch drum rotates, the four drum indicators flash sequentially, and
show that the drum is rotating. The moving distance of the hook block per one
flash of the indicator is approximately 20 cm to 30 cm.
Load ratio 100%
or more
Overwind
STOP
F2
7
F3
8
10
11
12
13
F4
9
F2
7
F3
8
10
11
12
13
F4
9
The AML calculates the hook load and rated lifting capacity based on the operation
state registered by the operator and input signals from each detector, and displays
them as a load ratio. When the load ratio reaches or exceeds 100%, the AML stops
the crane operations toward the critical sides and warns with error codes and buzzer.
(The AML is a safety device designed to prevent accidents such as a machine
overturning and damage caused by overload.)
A : Over-front B : Over-rear
C : Over-side D : Over-side
E : Rated Load [ O/R max. ]
F : Rated Load [ O/R mid. ]
G : Rated Load [ O/R mid. ]
H : Rated Load [ O/R min. ]
E
A
AML lamp
11
O/R MAX
O/R MID
O/R MID
O/R MIN
GR-800EX
H
C
12
Crane
Operator Comfort
The crane cabin provides improved livability and
offers the operator a more comfortable working environment.
Seat Adjustment
Adjust the seat to a position where you can press down
far enough so that you can operate all the devices easily
when you sit on the seat.
Headrest
Air conditioner
Headrest height
adjustment knob
Armrest
Armrest adjustment
button
Reclining angle range
Armrest angle range
Reclining adjustment lever
Slide adjustment lever
Position for
crane operation
Stowing position
(for traveling)
Unlock lever
13
Front steps
Rear steps
14
Carrier
Carrier
Photo: GR-600EX
Photo: GR-800EX
Fuel gauge
Speedometer
Tachometer
We developed and built the carrier frame so that lightness in weight could be compatible
with its high rigidity at an advanced level of performance. As a result, the rigidity was
enhanced by up to *35 %, enabling highly stabilized maneuverability for the new models.
*Compared with our conventional crane models
MITSUBISHI 6M60-TL
Type
Select/reset button
Odometer/tripmeter
7,545 cm3
Max. output
Max. torque
Hour meter
Battery abnormal
warning
*EURO SPEC
Model
Type
MITSUBISHI 6M60-TL
GR-300EX
Model
Type
Smooth Transmission
Cummins QSB6.7 *EUROMOT B (*EURO SPEC)
4 cycle, turbo charged and after cooled, 6 cylinder in line, direct injection,
6,700 cm3
Max. output
Max. torque
GR-800EX, GR-600EX
GR-500EX
GR-300EX
Cummins QSB6.7
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16
Carrier
( GR-500EX, GR-300EX )
Comfortable Suspension
( GR-500EX, GR-300EX )
GR-800EX
Axle
Front: Full floating type, steering and driving axle with
planetary reduction.
Rear: Full floating type, steering and driving axle with
planetary reduction and non-spin rear differential.
Brake Systems
GR-600EX
Max. traveling speed: 36 km/h
4 Steering Mode
Hydraulic power steering controlled by steering wheel.
GR-800EX GR-600EX GR-500EX GR-300EX
Traveling
on
roads
Driving in
work site
2 wheel front
Front wheel only steering.
This steering method is
the same as that of general
vehicles.
GR-500EX
2 wheel rear
4 wheel coordinated
Driving in
work site
GR-300EX
4 wheel crab
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18
GR-800EX
GR-500EX
DIMENSION
70
20
25
30
35
40
5
45
2,035
8,020
14,375
3,950
7,330
1,875
R
4,
10
.7
DIMENSION
15
20
2,980
15
20
10
10
10
25
30
2,200
35
3,350
5
6,835
40
13,055
1,800
8,115
3,800
3,650
2,420
(mm)
DIMENSION
30
35
40
13,380
3,950
7,330
20
30
25
15
20
10
10
2,405
5
10
15
20
25
30
3,030
0
0
2,460
5,725
35
12.6
15.3
7,025
1,875
25
3,480
30
11,245
7,300
3,500
370
16
.8
9.
7
2,035
2,620
2,200(O/R Min)
5,000(O/R Mid1)
5,900(O/R Mid2)
6,300(O/R Max)
35
15.3
.
31 60
.0m
BO
O 50
M
24
.4m
45
BO
40
O
35
OM
BO
25
+7
OM
BO
OM
BO
10
OM
BO
20
2,200
12.8
OM
10
20
15
70
40
+1
2.
8m
3,535
25
31
.0
81
BO
OM
30
45
31
.0m
3,790
30
B
JI
35
,33
R3
45
25
B
JI
40
20
15
20
25
3,730
30
3,315
2,700 (O/R Min)
5,500 (O/R Mid1)
6,700 (O/R Mid2)
7,300 (O/R Max)
45
31
10
35
2m
+1
0.
70
1m
43. 60
JI
0m
B
BO 58
OM
39.
0m
53
BO
50
OM
35.
0m
BO
40
OM
50
JI
B
445
+1
7. 7
m
19
0
19
R4
OM
0
0
25
WORKING RANGE
(mm)
55
O
BO
11
.0
BO
BO
OM
15
.0
30
45
40
43.
0m
19
.0m
50
35
JI
B
45
43.
0m
BO
O
0
0
60
27
.0 m
BO 60
OM
40
JI B
BO
65
80
+8
.8
GR-300EX
WORKING RANGE
25
2,405
GR-600EX
3.5
BO
O
BO
O
11.7
10
.7m
45
+1
5.2
m
OM
BO
15
18
. 7m
12.2
10
2,200
20
15
OM
BO
10
70
34.
7m
26
25
20
M
O
30
0
0
3,315
35
30
81
BO
OM
400
34.
7
40
36
BO
O
34 .
7m
5m
45
O
BO
12
.0
50
+1
70
0.
1m
47.
0m 60
JI
B
BO 58
OM 55
42.
6m
BO
50
OM
38.
3m
BO
OM
40
16
. 4m
JI
B
50
M
O
20
.8m
55
29.
OM
+1
7. 7
m
15.0
445
80
BO
60
19
4,
3,795
47.
0m
BO
OM
14
65
47.
0m
(mm)
45
25
15.6
DIMENSION
45
25
WORKING RANGE
(mm)
3.5
3,765
WORKING RANGE
1,750
3,350
2,020
20
SPECIFICATIONS
MODEL
MAXIMUM CAPACITY
TRAVELING SPEED (MAX.)
GRADEABILITY (TAN )
WEIGHT Gross vehicle mass
-front axle
-rear axle
MIN. TURNING RADIUS
BOOM
Fully retracted length
Fully extended length
Extension speed
Elevation speed
JIB
Length
MAIN WINCH
Single line pull
Single line speed
Wire rope
AUXILIARY WINCH
Single line pull
Single line speed
Wire rope
SLEWING SPEED
Tail slewing radius
HYDRAULIC SYSTEM
TADANO Automatic
Moment Limiter
(Model: AML-C)
OUTRIGGERS
Extended width
CARRIER
ENGINE
TRANSMISSION
STEERING
SUSPENSION
TIRES
FUEL TANK CAPACITY
GR-800EX
80,000 kg at 3.0 m
36 km/h *25 km/h *EURO SPEC
94 % (at stall) *30 % (17 : MITSUBISHI 6M60-TL)
**57 % (30 : Cummins QSB6.7) *EURO SPEC
24,325 kg
27,085 kg
11.9 m (2-wheel steering), 6.8 m (4-wheel steering)
(at center of extreme outer tire)
5-section full length power telescoping boom.
12.0 m
47.0 m
35.0 m in 160 seconds
20 to 60 in 46 seconds
2-staged slewing around boom extension.
Triple offset (3.5/25/45) type.
Assistant cylinders for mounting and stowing.
10.1 m and 17.7 m
Variable speed type with grooved drum driven by
hydraulic axial piston motor.
64.7 kN {6,600 kgf}
149 m / min. (at the 4th layer)
19 mm (Diameter)
Variable speed type with grooved drum driven by
hydraulic axial piston motor.
64.7 kN {6,600 kgf}
149 m / min. (at the 4th layer)
19 mm (Diameter)
1.5 min-1 {rpm}
4,190 mm
Pumps... 2 variable piston pumps for telescoping,
elevating and winches.
Tandem gear pump for steering, slewing
and optional equipment.
Control valves....
Multiple valves actuated by pilot pressure
with integral pressure relief valves.
Circuit... Equipped with air cooled type oil cooler.
Oil pressure appears on AML display
for main circuit.
Hydraulic oil tank capacity....approx. 840 liters
Main unit in crane cab gives audible and visual warning of
approach to overload. Automatically cuts out crane motions
before overload. With working range (load radius and/or
boom angle and/or tip height and/or slewing range) limit
function.
Following functions are displayed.
Moment load as percentage Number of parts of line of rope
Boom angle Boom length Load radius
Outriggers position On-tire indicator Actual hook load
Permissible load Boom position indicator
Potential hook height Slewing angle
Main hydraulic oil pressure
Jib length and jib offset angle (only when jib in operation)
4-hydraulically operated H-type outriggers.
Each outrigger controlled simultaneously or independently
from the crane cab.
Equipped with extension width detector for each outrigger.
Max. ... 7,300 mm, Middle ... 6,700 mm & 5,500 mm
Minimum ... 2,700 mm, Float size (Diameter) ... 600 mm
Rear engine, left-hand steering, driving axle 2-way selected
type (by manual switch).
4 x 2 front drive, 4 x 4 front and rear drive
Model...... MITSUBISHI 6M60-TL
*Cummins QSB 6.7 [EUROMOT B] *EURO SPEC
Type ....... 4 cycle, turbo charged and after cooled,
6 cylinder in line, direct injection, water cooled
diesel engine.
Piston displacement... 7,545 cm3
*6,700 cm3 *EURO SPEC
Max. output ... 200 kW at 2,600 min-1 {rpm}
*194 kW at 2,500 min-1 {rpm} *EURO SPEC
Max. torque ... 785 N-m at 1,400 min-1 {rpm}
*843 N-m at 1,600 min-1 {rpm} *EURO SPEC
Electronically controlled full automatic transmission.
Hydraulic power steering controlled by steering wheel.
4 steering modes available:
2-wheel front, 2-wheel rear
4-wheel coordinated, 4-wheel crab
Front....... Rigid mounted to the frame.
Rear........ Pivot mounted with hydraulic lockout cylinders.
29.5 - 25 34PR(OR), Single x 4
300 liters
GR-600EX
60,000 kg at 3.0 m
36 km/h *25 km/h *EURO SPEC
147 % (at stall) *30 % (17 : MITSUBISHI 6M60-TL)
**57 % (30 : Cummins QSB6.7) *EURO SPEC
21,555 kg
22,180 kg
11.9 m (2-wheel steering), 6.8 m (4-wheel steering)
(at center of extreme outer tire)
5-section full length power telescoping boom.
11.0 m
43.0 m
32.0 m in 128 seconds
20 to 60 in 46 seconds
2-staged slewing around boom extension.
Triple offset (3.5/25/45) type.
Assistant cylinders for mounting and stowing.
10.1 m and 17.7 m
Variable speed type with grooved drum driven by
hydraulic axial piston motor.
54.9 kN {5,600 kgf}
136 m / min. (at the 4th layer)
19 mm (Diameter)
Variable speed type with grooved drum driven by
hydraulic axial piston motor.
54.9 kN {5,600 kgf}
136 m / min. (at the 4th layer)
19 mm (Diameter)
2.4 min-1 {rpm}
4,190 mm
Pumps... 2 variable piston pumps for telescoping,
elevating and winches.
Tandem gear pump for steering, slewing
and optional equipment.
Control valves....
Multiple valves actuated by pilot pressure
with integral pressure relief valves.
Circuit... Equipped with air cooled type oil cooler.
Oil pressure appears on AML display
for main circuit.
Hydraulic oil tank capacity....approx. 840 liters
Main unit in crane cab gives audible and visual warning of
approach to overload. Automatically cuts out crane motions
before overload. With working range (load radius and/or
boom angle and/or tip height and/or slewing range) limit
function.
Following functions are displayed.
Moment load as percentage Number of parts of line of rope
Boom angle Boom length Load radius
Outriggers position On-tire indicatorActual hook load
Permissible load Boom position indicator
Potential hook height Slewing angle
Main hydraulic oil pressure
Jib length and jib offset angle (only when jib in operation)
4-hydraulically operated H-type outriggers.
Each outrigger controlled simultaneously or independently
from the crane cab.
Equipped with extension width detector for each outrigger.
Max. ... 7,300 mm, Middle ... 6,700 mm & 5,500 mm
Minimum ... 2,700 mm, Float size (Diameter) ... 600 mm
Rear engine, left-hand steering, driving axle 2-way selected
type (by manual switch).
4 x 2 front drive, 4 x 4 front and rear drive
Model...... MITSUBISHI 6M60-TL
*Cummins QSB 6.7 [EUROMOT B] *EURO SPEC
Type ....... 4 cycle, turbo charged and after cooled,
6 cylinder in line, direct injection, water cooled
diesel engine.
Piston displacement... 7,545 cm3
*6,700 cm3 *EURO SPEC
Max. output ... 200 kW at 2,600 min-1 {rpm}
*194 kW at 2,500 min-1 {rpm} *EURO SPEC
Max. torque ... 785 N-m at 1,400 min-1 {rpm}
*843 N-m at 1,600 min-1 {rpm} *EURO SPEC
Electronically controlled full automatic transmission.
Hydraulic power steering controlled by steering wheel.
4 steering modes available:
2-wheel front, 2-wheel rear
4-wheel coordinated, 4-wheel crab
Front....... Rigid mounted to the frame.
Rear........ Pivot mounted with hydraulic lockout cylinders.
29.5 - 25 22PR(OR) or 29.525 28PR(OR), Single x 4
300 liters
MODEL
MAXIMUM CAPACITY
TRAVELING SPEED (MAX.)
GRADEABILITY (TAN )
WEIGHT Gross vehicle mass
-front axle
-rear axle
MIN. TURNING RADIUS
BOOM
Fully retracted length
Fully extended length
Extension speed
Elevation speed
JIB
Length
MAIN WINCH
Single line pull
Single line speed
Wire rope
AUXILIARY WINCH
Single line pull
Single line speed
Wire rope
SLEWING SPEED
Tail slewing radius
HYDRAULIC SYSTEM
TADANO Automatic
Moment Limiter
(Model: AML-C)
OUTRIGGERS
Extended width
CARRIER
ENGINE
TRANSMISSION
STEERING
SUSPENSION
TIRES
FUEL TANK CAPACITY
GR-500EX
GR-300EX
50,000 kg at 2.5 m
50 km/h *25 km/h *EURO SPEC
69 % (at stall) *30 % (17 : MITSUBISHI 6M60-TL)
**57 % (30 : Cummins QSB6.7) *EURO SPEC
30,000 kg at 3.0 m
50 km/h *25 km/h *EURO SPEC
78 % (at stall) *57 % (30 : Cummins QSB6.7)
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