Name__ Index No. 2601/104 Candidate’s Signature: 2602/104 2603/104 ENGINEERING DRAWING, MAT! PROC! ES AND WORKSHOP June/July 2013 Time: 3 hours 29 JUL 2013 ‘THE KENYA NATIONAL EXAMINATIONS COUNCIL DIPLOMA IN ELECTRICAL AND ELECTRONICS ENGIN! (POWER OPTION) (TELECOMMUNICATION OPTION) ® (INSTRUMENTATION OPTION) MODULE ENGINEERING DRAWING, MATERIALS, PROC! 3 hours ES AND WORKSHOP TECHNOLOGY INSTRUCTIONS TO CANDIDATES Write your name and index number in the spaces provided above. Sign and write the date of the examination in the spaces provided above. You should have the following for this examination. Drawing instruments, Mathematical tables! Scientific calculator; Drawing paper A3. This paper consists of TWO sections; A and B. Answer any THREE questions from section A and TWO questions from section B in the spaces provided in this paper. e questions carry equal marks. faximum marks for each part of a question are as shown Candidates should answer the questions in English. For Examiner’s Use Only Section | Question | Maximum | Candidate’s Score Score 20, A 20 20 20 20 Total Score This paper consists of 16 printed pages. Candidates should check the question paper to ascertain that all the pages are printed as indicated and that no questions are missing. © 2013 The Kenya National Examinations Council ‘Turn over1 (a) (b) © 2 (@) (b) (©) 3 @ (b) 4. (a) 2601/104 2602/104 2603/104 SECTION A Answer any THREE questions from this section. Describe three classes of fire and state their extinguishers, (9 marks) Outline the steps to be taken in case of an electric shock in the workshop. (6 marks) State any five safety rules that would ensure fire prevention. (5 marks) Explain the following properties of materials: @ hardness; ii) brittleness; toughness; malleability. (6 marks) @ () Distinguish between thermoplastic materials and thermosetting materials. (ii) State an example of each material in (b)(i) above. (6 marks) () Explain how aluminium is extracted from the ore. (ii) State any two properties and any two uses of pure aluminium. (8 marks) Illustrate the following types of fits: (@ clearance fit; i) interference fit; transition fit. 0 (9 marks) (i) With the aid of sketches, describe any two edge treatment methods in sheet metal work. Gi) Describe sweating process as applied to soft soldering (11 marks) With the aid of sketches, explain the effect of setting a lathe cutting tool: (@ above centre; (ii)__ below centre. (6 marks)(6) Distinguish between the following terms as applied to grinding: (loading and glazing; (i) grade and structure. (8 marks) (©) With the aid of a sketch, describe grinding wheel dressing process. (6 marks) SECTION B Answer any TWO questions from this section. 5. Figure | shows a block. Draw full size in first angle projection the following views: ® (2) a front elevation in the direction of arrow “A”; (b) _asectional end elevation on X-X; © — aplan (20 marks) Figure 2 2601/104 2602/104 3 2603/104 Turn overFigure 2 shows a front elevation of a truncated cone. Copy the given view and draw: (@) plan; (b) true shape and cutting plane X-X; (©) surface development of the cone. (20 marks) 2601/104 2602/104 2603/1047. Figure 3 shows an incomplete front elevation of a cone intersected by a pipe. Draw the following view: (@) complete front elevation; (b) plan; (©) surface development of the cylinder. (20 marks) Figure 3 8 @ @ Construct a regular heptagon inside a circle of radius 50 mm. Gi) Construct a circle to pass through thee given points A, B and C given that AB = 45, BC = 50 and CA=70 mm. (12 marks) (b) Figure 4 shows a vertical line AB, 100 mm long. The line is allowed to move in such a manner that end A moves vertically downwards to B while the end B moves horizontally to C. Draw the locus of point ‘P’ as the line moves from vertical to @ horizontal. (8 marks) A q Hee q 5 Figure 4 2601/104 2602/104 5 ‘Turn over i 2603/104