Inking unit
4.1
4.1 Roller diagram
GR SG9011500000006000
UTKSG9011500010000000
4
4
Removing and installing the inking rollers
15
12
11
4
10
9
3
C
2
13
14
17
ZW
16
FEAW
19
DW
18
T
FR
11
Fig. 11
Roller diagram
Note
The roller designations 1...19 (removable) and A...D, FR (not removable)
are used repeatedly in the Inking unit
and Dampening system chapters.
The numbers 1...19 are binding for the
installation sequence! The rollers FR
and 16...19 are described in the
Dampening system chapter.
C.4.11
Inking unit
Fig.11
11
Designation
Color code
Material
/Remark
11
2
2
3
3
4
4
5
5
6
6
7
87
Plate
inking roller 2 2
72
mm
72mm
66 mm
66mm
56 mm
56mm
80 mm
80mm
68 mm
68mm
72 mm
72mm
56 mm
56mm
60
mm
blue
red
yellow
blue
white
98
Ink
transfer roller
60mm
66
mm
red
Rubber
9
10
Ink
transfer roller
66mm
56
mm
Rilsan
11
10
Ink
transfer roller
80
mm
56mm
yellow
12
11
Ink
transfer roller
68
mm
80mm
Inking
form roller 4
Intermediate roller
Metering roller
Ink
distributor roller
80
mm
68mm
60 mm
80mm
59 mm
60mm
78 mm
59mm
56 mm
78mm
108 mm
56mm
98 mm
108mm
85
mm
yellow
white
Ink
distributor roller
98mm
85
mm
Rilsan
CA
Ink
distributor roller
85mm
85
mm
Rilsan
DB
Ink
distributor roller
85
mm
85mm
Rilsan
FR
C
Dampening
distributor
85
mm
85mm
Chromium-plated
Tab. 1 D
85mm
85mm
13
12
14
13
15
14
16/FEAW
15
17/ZW
16/FEAW
18/T
17/ZW
19/DW
18/T
A
19/DW
B
FR
1
C.4.12
Rubber
Rubber
Rilsan
Rubber
Rilsan
Rubber
Rilsan
Rubber
Rubber
Rilsan
Rubber
Rubber
Rubber
Rubber
Rilsan
Rubber, crowned
Stainless steel
Rilsan
Inking
unit
UTKSG9011500___00000_014
Fig. 12
T-wrench
12T
GR SG9015564000000000
GR SG9015564000000000
ing
inking
rollers
and
Installing
and
adjusting
inking
rollers.
white
blue
red
yellow
3
Dampening form roller
green
4
Tab.
2
adjustment are
All
adjusting elements for roller
equipped with a hexagon socket (6 mm). Use the
2
T-wrench (Fig. 12) included in the press tool set for
adjustment.
6
6mm
Removing T
the
inking
rollers
12
Tip
Mount a printing plate prior to remov
ing and fitting the inking rollers to pre
damage on the plate cylinder.
vent
Note
The
rollers of the dampening system
1.
2.
19
following
the same 16
installation
instruc
tions but in the reverse order!
Open the
form roller locks.
Turn the adjusting
3 138765432 1
4 14121110 9
C.4.13
GR SG9010870000000000
Inking unit
GR SG9010871000000000
13
Fig. 13
Ink stripe width
Note
Illustration
of the setting
valuesfor
the
ink
stripe
width:
44 +1
mm =
the ideal setting value
is
+ 1mm
4mm
4 mm. You may exceed this setting
1mm
value by 1 mm. However, you must not
4mm
set any value lower than 4 mm.
4
p0.5 mm = The ideal setting value is
0.5mm
4mm
44 mm.
You may deviate 0,5 mm above
0.5mm
or
below this setting
value.
1mm
4mm
44 1
mm = The ideal setting value
is
41mm
mm. You may
set a value 1 mm below
the setting value. However,
you
4mm
must
not
set
any
value
greater
than
4 mm.
14
Fig. 14
Roller adjustment aid, ink stripe card
Note
The
following setting values refer to a
press
with inking and dampening system
rollers
at working temperature
(di
rectly
after completing a print job). If
the
press is cold, you should set the
rollers
to the lower limit of the toler
ance range, since the width of the con 40.5mm
tact area increases when the rollers
3.5mm
heat up.
Example: For a 4 p0.5 mm width of
contact area you should set the width
of the contact area to 3.5 mm.
from
to
Ink
stripe width
Ink
vibrator
Ink
fountain roller 3
0.5mm
44 p0.5
mm
Ink
vibrator
A
Ink
distributor A
+ 2mm
55 +2
mm (for
mechanical reasons)
Ink
transfer roller, yellow
Ink
transfer roller
B
Ink distributor B
1mm
mm
55 p1
1mm
mm
44 p1
Printing plate
Printing plate
4 1 mm
4 p1 mm
4 + 1 mm
4 +1 mm
4 + 1 mm
4 +1 mm
4 + 1 mm
4 +1 mm
4 + 1 mm
4 +1 mm
4 1 mm
4 1 mm
4 1 mm
4 1 mm
C.4.14
Inking unit
from
to
Ink
stripe width
Inking
form roller 3,3
red
plate
Printing
1mm
mm
44 1
Inking
form roller 4,4
yellow
Inking
form roller 1,1
white
plate
Printing
3roller
+ 1 mm
Intermediate
1mm
mm
44 1
3 +1 mm
GR SG9011534000006000
3
Tab. 3
4 p0,5 mm
5 +2 mm
15
5 p1 mm
A
11
12
4 +1 mm
7
8
4 +1 mm
9
C
2
13
10
4 +1 mm
3 +1 mm
14
17
4 1 mm
4 1 mm
4 1 mm
4 1 mm
16
19
18
FR
Fig. 15
Installing the inking rollers
15
1
1.
Grease the roller journals and journal boxes.
2.
Fit rollers 1...8.
2 1 8
3. Fit the red rubber roller 9. Use a paper or
3
9
0.1mm
mounting film strip
(0.1 mm thick) to adjust
it
with respect toAstralon
ink distributor
B.
4.
B
Install Rilsan
roller 10. Use a paper or mounting
4
10thick)
0.1mm
film strip (0.1 mm
to adjust it with respect
9
to rubber rollerAstralon
9.
5.
Install the yellow rubber roller 11.
4 p1 mm
4
3
4 +1 mm
4 p1 mm
5 11
6. Install Rilsan roller 12. Use a paper or mounting
6
12thick)
0.1mm
film strip (0.1 mm
to adjust it with respect
Astralon
11
to rubber roller 11.
The rollers
installed. Tighten the Allen
screws.
D
stripe width: 4 +1 mm.
4 +1mm
10. Adjust the red rubber roller 9 to ink distributor
B. Ink stripe width: 4 p1 mm.
10 9 B
11. Adjust Rilsan roller 10 to the red rubber roller 9.
4 1mm
Ink stripe width: 4 p1 mm.
12. Adjust Rilsan roller 12 to the yellow rubber roller
11 10 9
11. Ink stripe width: 5 p1 mm.
4 1mm
Install the rubber rollers
13 (yellow) and 14
13.
(white). Close the roller locks and tighten the
12 12 11
Allen screws.
5 1mm
Install the dampening system rollers.
14.
15. Throw on the
dampening
13
13
ink
form
rollers
14
and
form
rollers.
Engage
intermediate
roller 17.
16.
Adjust the rubber rollers 13 (yellow) and 14
(white)
to the ink distributors D and C. Ink stripe
14
width: 4 +1 mm.
15
Adjust the inking form
rollers 1...4 to the plate.
17.
17
Ink stripe width: 4 1 mm.
16 13
14
D C
4 +1mm
17 1 4
4 1mm
C.4.15
Inking unit
UTKSG9011500___00000_015
GR LS9010185000003000
4.3
1
2
1
1.
Secure the press against being started up:
Press the Emergency stop button on the near
est
control panel.
2
16/1
2.
Hold the
AutoPlate Plus plate
changer
2
16/2
(Fig.
16/1)
by
one
of
the
two
handles
(Fig. 16/2). This unlocks the plate changer and
GR LS9014940000001000
16
Fig. 16
AutoPlate Plus plate changer in maintenance position
Fig. 17
Inking roller guard and blade trough
17
C.4.16
4.
Remove the blade
trough
(Fig. 17/2) to gain
4
17/2
access
to
the
inking
rollers
behind
the inking
17/1
roller
guard
(Fig.
17/1).
GR LS9014307000002000
Inking
unit
5
5. 2
Hold the inking roller guard by one
of the two
18/1
handles (Fig. 18/1) and swing it out of the print
ing unit. The inking roller guard is secured in a
horizontal position. The front handle segment
hangs down.
GR LS9016337000002000
18
Fig. 18
Handle on the inking roller guard
6.
Swing the front handle
segment
(Fig. 19/1) to6
19/1
ward
the
printing
unit,
beneath
the
horizontal
inking
roller
guard.
Magnets
secure
the front
handle segment in this position.
19
Fig. 19
Handle on the inking roller guard, folded
in
C.4.17
Inking unit
UTKSG9011500___00000_016
GR SG9011502000006000
GR SG9011501000006000
4.4
4.4 Removing the inking rollers
2.
Open the printing unit guard O.S.
2
3.
Remove the doctor blade.
3
1
2
14 turn
1
1.
On D.S. and13onO.S.
(Fig. 20/1),
the adjusting screws on the journal boxes of the rubber
rollers
13
and
2,
and
14
and
1
two
revolutions
20/1 2
to the left. As a result, the rollers move away
from the ink distributor. They can be removed
more easily.
1
2
Fig. 20
Adjusting screws of the rollers 2 and 13
20
on O.S.; roller 13 removed
21
Fig. 21
Roller locks from O.S.
C.4.18
4.
To open the form
roller
locks,
loosen the Allen
4
21/2
screws (Fig. 21/2).
5.
Press the safety
(Fig. 21/1) inwards,
5
bushes
21/1
and pull out the knurled screws (Fig. 21/3) at
21/3
the same time.
6
6. Close the printing unit guard O.S.
GR SG9011503000006000
Inking
unit
Removing 13
the138 and
8 rubber rollers
7
13
roller
22/113
7.
Press the yellow rubber
(Fig. 22/1) towards the O.S. until the roller drops out of the
22/4
until the roller on O.S. drops out of the journal
22/3
roller
13
(Fig.
22/1)
over the guard (Fig. 22/3).
GR SG9011504000007000
GR SG9011505000007000
Fig. 22
13 and 813rubber
22
8 rollers
11.
Remove Rilsan 7
roller
7. To do this, press the
11
spring
bolt
(Fig.
23/1)
on O.S. upwards.
Re
23/1
move
the
roller
on
O.S.
first.
23
Fig. 23
Spring bolt, Rilsan rollers 7 and 87removed
8
12.
Remove the blue
roller
6 (Fig. 24/1).
12
6
rubber
24/1
24
6
Fig. 24
Blue rubber roller
6
C.4.19
GR SG9011506000006000
Inking unit
5
Removing the Rilsan
roller 5
13
5
25/1
13.
Remove the Rilsan
roller
5 (Fig.
25/1).
GR SG9011507000008000
Fig. 25
Rilsan roller 5
25
Note
1 rollers
4
To
remove
4...1: Raise the rollers
from
their
installation
position. First
insert
the
rollers
into
the
recess
(clear
26/1
ance)
in
the
side
frame
on
D.S.
(Fig.
26/1). You can then remove the
rollers
from the press more easily on
O.S.
GR SG9011508000006000
26
Fig. 26
Free space above the spring bolt
roller 3, and
red rubber roller 2
2 the
14.
Raise the safety
(Fig.
27/1), and remove
14
flaps
27/1
the
yellow
rubber
roller
4
(Fig.
27/2).
4
27/2
15. Remove Rilsan 3roller
3.
15
Fig. 27
Stop catches and yellow rubber4 roller 4
27
C.4.20
GR SG9011509000005000
1
Removing the blue
rubber roller 1
GR SG9011518000005000
14
Removing the white
rubber roller 14
GR SG9011510000006000
Inking
unit
12
18
1
roller
28/11
18.
Push the blue rubber
(Fig. 28/1) towards
O.S.
19.
Lift up the blue rubber roller 1 on D.S. and take
19
it out.
Fig. 28
Blue rubber roller
1
28
1
9
You can14121110
access the rollers
14, 12,
11, 10 and 9 from
the printing unit side that faces the feeder.
20.
Remove the metering and intermediate roller of
20
the dampening
system. Please refer
C.5
to the
Dampening system chapter.
21 14
29/1
Press the white rubber roller 14 (Fig. 29/1) to21.
ward O.S. Pull the white roller 14 on D.S. out of
29
Fig. 29
White rubber14
roller 14
22.
Loosen the
adjusting
screws (Fig.
and the
22
30/2
30/3 30/2)
screw
Fig.
30/3
on
D.S.
and
on
O.S.
and
swing
off
the
connecting
link.
23.
Remove Rilsan roller
(Fig.
30/1).
23
12
1230/1
30
12 roller 12
Fig. 30
Adjusting screw and Rilsan
C.4.21
GR SG9011512000006000
11
Removing the yellow
rubber roller 11
GR SG9011513000005000
Inking unit
Removing Rilsan
10
10 roller
24
31/1
24.
Remove the yellow11
rubber
roller
11 (Fig. 31/1).
31
11 11
Fig.
31
Yellow rubber roller
3
4
2
1
25.
Swing down the blower bar.
25
26.
Loosen the
adjusting
screws (Fig.
and the
26
32/1
32/2 32/1)
locking
screw
(Fig.
32/2)
of
the
connecting
link
32/3
on
D.S.
and
on
O.S.,
and
swing
off
the
connect
33
9
Fig. 33
Red rubber roller
9
C.4.22
GR SG9011517000006000
32
10 roller 10
Fig. 32
Adjusting screw and Rilsan
Removing the red rubber roller 9
9
28. Remove the red rubber roller 9 (Fig. 33/1).
28 9
33/1