Datasheet

GTG Fuel Gas Filter Coalescer (60NAD-304)

ConocoPhillips (Grissik) Ltd.

B-84567-SB-MM2-DSR-ST-60-0020 - Rev. 1

Page 2 of 6

Revision Sheet
ConocoPhillips (Grissik) Ltd.

REVISION

DATE

0A

25-Jun-15

0B

6-Jul-15

28-Jul-15

DESCRIPTION OF CHANGE
First Issuance
All Page :Issued for Approval.
Page 3 :
- Update Update Operating Condition as per Remark Refer to Process
Datasheet B-84567-SB-PP0-DSR-ST-60-0019 Rev.0B
- Change Design pressure to " 490 psig"
- Add moment and shear column
Page 4 : Update Sketch Drawing as per Remarks.
Page 5:
- Delete nozzle N15
- Add note 29 for external studbolt and nuts
Issued for Use
- Update Operating temperature and operatig pressure

Additional Approvers (If Applicable)

Name

Designation

Signature

Date

MECHANICAL DATA SHEET

DOC. NO. :

GTG Fuel Gas Filter Coalescer

ConocoPhillips (Grissik) Ltd.

B-84567-SB-MM2-DSR-ST-60-0020

(60NAD-304)

Page:

3 of 6

Rev.:

GENERAL INFORMATION

1
2

Applicable to

Location

Suban Gas Plant

Manufacturer

Equipment Name

GTG Fuel Gas Filter Coalescer

Serial No.

Item No.

60NAD-304
OPERATING CONDITIONS

No. of Unit

1 x 100%
MATERIALS

6
7

Proposal

Fluid
Unit

Vapour

lb/ hr

5328 (case-1)
5046 (case-2)
5063 (case-3)
5328(case 4)

Mass Flowrate
(Note 22 & 23)

11
12
13

Purchase

Molar Flowrate
(Note 22 & 23)

MMScfd

15

Volume Flowrate

bpd

B-84567-SB-PP0-DSR-ST-60-0019

18

Density

lb/ft

20
21
22

Viscosity

cP

23
24
25

0.053 (case-1)
0.059 (case-2)
0.053 (case-4)

0.006 (case-1)
0.006 (case-2)
See Process
Datasheet
0.006 (case-3)

17

19

Liquid Hydrorbon Liquid Aqeuous

2.53 (case-1)
2.53 (case-2)
2.53 (case-3)
2.53(case -4)

14

16

As Built

: Hydrocarbon Gas with Small Portion of Liquid

10

Molecular Weight

1.074 (case-1)
1.457 (case-2)
1.044 (case-3)
0.984(case 4)

37.59 (case-1)
41.86 (case-2)
37.82 (case-4)

0.0136 (case-1)
0.0107 (case-2)
0.0133 (case-3)
0.0136 (case-4)

0.3525 (case-1)
0.4013 (case-2)
-

26

See Process Datasheet

27

Fluid Composition

28

Opr Temperature

Case 1/2/3/4

: 181.0/52.66/181.0/181.0

29

: B-84567-SB-PP0-DSR-ST-60-0019

Opr Pressure

Case 1/2/3/4

: 335/335/335/315
DESIGN DATA

30

: SA 240 TP316L / SA 312 TP316L

Heads

Top Flange/Cover

: SA 182 F 316L

Bottom

: SA 240 TP 316L / SA 403 WP 316L

Reinforcing Pad

: SA 240 TP316L

Attachment (Internal)

: SS316L

Attachment (External)

: SS316L

Nozzle Necks

Pipe

: SA 312 TP 316L

Forging

: SA 182 F 316L

Forged Flange/Blind/HH Cover : SA 182 F 316L

19.18 (case-1)
18.16 (case-2)
18.23 (case-3)
19.18 (case-4)

Shell

F
psig

Filter Element
Fittings

: (*)
: SA 403 Gr. WP316L

External Bolts

: SA 193 Gr.B7M

(Note 27)

External Nuts
Gasket

: SA 194 Gr.2HM
: (Note 5)

(Note 27)

Internal (Removable)

: SS 316L

(Note 6)

Internal Pipe

: -

Internal Bolts / Nuts

: SS 316

Support Pad

: SA 240 TP316L

Supports

: SA 36 / SA 283 Gr.C

Name Plate

: SS 316

Earthing Boss
Anchor Bolts

: SS 316
: A 307 Gr. C (HDG) (By Others)

31

Code Standard

: ASME Section VIII Division 1

Lifting and Tailing Lugs / Pad

: SA 283 Gr. C / SA 240 TP316L

32

Edition & Adenda

: Latest Edition

Davit Manway

: SS316

33

Diameter (ID)

: (*)

in

34

Length (T / S)

: (*)

in

35

Design Temperature

: -20 / 225

36

Design Pressure (Internal)

: 490

psig

Personnel Protection

Yes

No

37

Design Pressure (External)

: -

psig

Ladder c/w Clips

Yes

No

38

Vacuum Design

: No

Platform c/w Clips

Yes

No

39

Corrosion Allowance (Internal)

: No

Clips for Pipe Supports

Yes

No

40

Lining

: No

Insulation Supports

Yes

No

41

Joint Efficiency (Shell / Head)

: 1.0 / 1.0

Lifting Lugs

Yes

No

42

Shell Thicknes (Nominal)

: (*)

in

Earthing Boss

Yes

No

43

Head Thickness (Nominal)

: (*)

in

Manway Cover (Top Cover)

Hinged

w/ Davit

44

Wind Speed

: 80

Km/hr

45

Seismic Zone

: Zone 5 (corespondence to zone 2

in

INSPECTION & TESTING (Note 11)

ANSI A.58.1, Seismic coefficient 0.03)

46

FABRICATION

ASME 'U' Stamp

Yes

No

MIGAS (PJIT) Inspection

Yes

No

47

G Loading Factor

: N/A

48

Max. Allowable Working Pressure

: (*)

psig

Post Weld Heat Treatment

49

Hydrostatic Test Pressure

: As per UG-99 (b)

psig

Special Heat Treatment

Yes

No

50

Min. Design Metal Temp. (MDMT)

: -20

Radiography

Full

Spot

51

Support Type

: Skirt (*)

PMI (Alloy & SS material)

Yes

No

52

Insulation

: Yes. Personnel Protection type (Note 9)

53

Top Cover (Note 15)

: Quick Opening Closure (Vertical Type) with Davit

Witness

Non Witness

in accordance with ASME VIII Div 1 UG-35.2

54
55

Type of Bottom Head

56

: 2 : 1 Ellipsoidal
APPLICABLE SPECIFICATIONS & DRAWINGS

As Per Code & Spec.

in
Observe
Impact Test
Radiography
Magnetic Particle

57

1. B-84567-SB-LL0-SPC-ST-00-0001, Piping Material Specification

Dye Penetrant

58

2. B-84567-SB-LL0-SPC-ST-00-0002, Specification Pipe Stress Analysis

Ultrasonic

59

3. B-84567-SB-MM2-SPC-ST-00-0301, Specification Unfired Pressure Vessels

Hydrostatic Test Pressure

60

4. B-84567-SB-PP0-PID-ST-60-0009, P&ID Fuel Gas/Seal Gas Coalescer

61

5. B-84567-SB-PP0-BOD-GN-001-001, Project Design Basis Suban Compression Project

62

6. ID-N-BU-CC0-STS-GN-00-0001, Standard Spec. General Civil & Structural Design

63

7. ID-F-BU-DD0-STS-GN-00-0002, Std Spec. for Positive Material Identification.

64

8. ID-G-BU-DD3-STS-GN-98-0002, Coating Specification for Offshore and Onshore Facilities

Wind

(Note 16)

(Note 16)

65

9. ID-G-BU-GG0-AML-GN-00-0001, Standard Spec. COPI Approved Vendor List

Seismic

(Note 16)

(Note 16)

66

10. ID-N-BU-LL2-STS-GN-00-0001, Standard Spec. Welding

67

11. ID-N-BU-MM0-STS-GN-00-0002, Standard Spec. Vessel and Piping Insulation

MOMENT AND SHEAR AT BASE (AT OPERATING CONDITION)

Shear

PROTECTIVE COATING

68
69

External Coating

Yes

70

Internal Coating

71

Pickling and Passivation for SS

Moment

WEIGHTS
(Note 7)

Empty

(*)

lb

No

Operating (NLL)

(*)

lb

Yes

Hydrotest

(*)

lb

MECHANICAL DATASHEET

DOC. NO. :

GTG Fuel Gas Filter Coalescer

ConocoPhillips (Grissik) Ltd.

B-84567-SB-MM2-DSR-ST-60-0020

(60NAD-304)

Page : 4 of 6

Rev. : 1

FILTER DATA
Manufacturer

Filter Element Size (Dia.x Length)

Type / Model No.

Filter Element Weight

Filter Type

Coalescer type (Note 23)

Maximum Liquid Carryover

Filter Material

Separation Efficiency

No. of Filter

Backwash Cleaning (Y/N)

Nature of Solids

ppmw
*
99.9% free of liquid @3 microns
and larger

Filter Efficiency

99.9% Solid @ 10 microns

Clean Pressure Drop (Allow./Calc.)

3/*

psi

Dirty Pressure Drop (Changeout/Collapse)

5/*

psi

Inlet Device required

:
:

*
*

Vortex Breaker required

SKETCH DRAWING

N10
QOC Hand wheel

Quick Opening Closure with Davit

Arm & Hand wheel (Note 15)

N14

N9

N2

N12

N5A

N5B

N3A

N13

N4A

Coalescer Element

N4B

N7A

(*)' - (*)" T/F

N7B

N6A

N6B

ID = (*)"

N1

N11A

NAME
PLATE

N8

0
0

(*)' - (*)"

N11B

Earthing
Boss (2EA)

lb/ ea

N3B

Drain Hole (Note 26)

Note :
a. This sketch is simplified and indicative only . More detail will be finalized during EPC stage
b. Anchor Bolt (Quantity and Size) and Bolt Circle Diameter (BDC) to be provided by Vendor

MECHANICAL DATA SHEET

DOC. NO. :

GTG Fuel Gas Filter Coalescer

B-84567-SB-MM2-DSR-ST-60-0020

(60NAD-304)

ConocoPhillips (Grissik) Ltd.

Page:

5 of 6

Rev.: 1

NOZZLE SCHEDULE
QTY

SIZE
(In)

RATING

FACE

TYPE

MIN.
PROJECTION
(From Outside)
(In)

N1

4 (*)

300#

RF

WN

10

Gas Inlet

N2

4 (*)

300#

RF

WN

10

Gas Outlet

N3 A

300#

RF

WN

Liquid outlet-upper section

N3 B

300#

RF

WN

Liquid outlet-bottom section

N4 A/B

300#

RF

WN

LG connection-bottom section

N5 A/B

300#

RF

WN

LG connection-upper suction

N6 A/B

300#

RF

WN

PDT

N7 A/B

300#

RF

WN

LT connection-upper suction

N8

300#

RF

WN

TI

N9

300#

RF

WN

PI

N10

(*)

300#

RF

WN

Main Cover / QOC

N11A/B

300#

RF

WN

LT connection-bottom section

N12

300#

RF

WN

Equalization line for liquid trapupper section

N13

300#

RF

WN

Equalization line for liquid trapbottom section

N14

300#

RF

WN

Vent

MARK

SERVICE

REMARKS

Note 15

NOTES
1.

Vendor to specify and verify data at location marked with *

2.

Vendor shall propose the thickness and guarantee them on strength

3.

Vendor shall responsible for detailed engineering of the vessel. Vendor to confirm that fabrication, inspection and testing shall
follow the referenced Codes, Standards and Project Specifications

4.

Delete

5.

Gasket shall be 0.175 thick, spiral wound, 316 SS Windings Flexible graphite filler, 316 SS inner & outer ASME B16.20

6.

Filter Coalescer element shall pass main cover /QOC for installation and removal. All internals shall be removable and bolted
to supports welded to the vessel

7.

Painting specification shall refer to specification ID-G-BU-DD3-STS-GN-98-0002, Coating Specification for Offshore and Onshore Facilities

8.

This data sheet shall be read together with P&ID B-84567-SB-PP0-PID-ST-60-0013 and Process data sheet B-84567-SB-PP0-DRT-ST-60-0019

9.

Personal Protection is required in relation to operating temperature that can reach above 150oF. See ID-N-BU-MM0-STS-GN-00-0002, Standard Spec
for Vessel and Piping Insulation.

10. Vendor shall provide all testing and documentation for MIGAS Certification
11. Inspection and Testing shall refer to ID-G-BU-YA1-PRO-GN-00-0003 Inspection and Testing Requirements for Equipment and Material
12. All metallic material shall be provided with inspection certificate in accordance with BS EN 10204 latest edition, pressure parts and non pressure part
shall be a minimum type 3.1 certificate
13. All external nozzles locallized stress analysis to be performed by Vendor as per WRC 107 & 297 Bulletin. The Allowable nozzle load shall be
as per B-84567-SB-LL0-SPC-ST-00-0002 Specification Pipe Stress Analysis. Local Stress in shell and head during lifting shall be checked
using WRC-537
14. Nozzles location and orientation shall be verified by Supplier of Filter and EPCI Contractor prior to fabrication
15. For GTG Fuel Gas Filter Coalescer (60NAD-304), the end closure shall be quick opening closure (vertical type) with davit arm, in accordance with
ASME VIII Div 1 UG-35.2
16. Vendor shall inform and verify actual weight, shear & moment data information and by calculation
17. Welding Standard Specification ID-N-BU-LL2-STS-GN-00-0001
18. Filtration data shall refer to Process datasheet B-84567-SB-PP0-DRT-ST-60-0019
19. Vendor to provide the following actual data such as pressure drop, minimum turndown, and separation efficiency. Vendor to guarantee
the separation efficiency and pressure drop
20. Vendor to provide the performance guarantee and advise the guaranteed service life for the filter element
21. Vendor shall provide spare 300% for element filter and gasket/o-ring of Quick Opening Closure, for pre-commissioning, commissioning & start-up
22. Flowrate already includes 10% design margin
23. Vendor to design coalescer with minimum turndown ratio less than 10% or vendor to advise otherwise
24. The low operating temperature is taken with assumption the Fuel / Seal Gas Heater (60HAP-301) is not operated yet. This case is addressed
to anticipate worst operating temperature. However, it will be recommended in operating procedure the Fuel/Seal Gas Heater (60HAP-301)
shall be operated first prior to sending gas to GTG Fuel Gas Filter Coalescer (60NAD-304) to avoid low temperature and hydrate formation
25. Vendor to review the recommended vessel / nozzle orientation, dimension and internals
26. Minimum 2 inch radius semi circular drain hole 180o apart shall be located at bottom vessel skirt to base ring.
This drain hole to avoid water ponding inside skirt
27. External studbolt & nuts shall be B7M & 2HM Hot Dip Spun Galvanized
28. Template which is contain information of Bolt Circle Diameter (BCD) and Anchor Bolt Size & Arrangement for Filter/Vessel foundation purpose,
shall be provided by Vendor

MECHANICAL DATA SHEET

DOC. NO. :

GTG Fuel Gas Filter Coalescer

ConocoPhillips (Grissik) Ltd.

(60NAD-304)

B-84567-SB-MM2-DSR-ST-60-0020

Page:

6 of 6

ATTACHMENT
PROCESS DATASHEET FOR GTG FUEL GAS FILTER COALESCER

Rev.: