VDR G4 Manual Steinsohn

VDR G4
User's Manual
Part No. 102371 - Rev. 1.001
INTERSCHALT maritime systems AG

tel. +49 (0) 40 83033 - 191
fax +49 (0) 40 83026 - 303
Osterbrooksweg 42
22869 Schenefeld
GERMANY
Internet:
www.interschalt.de
vdr-service@interschalt.de
Copyright
Copyright 2008, INTERSCHALT maritime systems AG. All Rights Reserved.
Operating instructions, manuals and software are copyright protected. No part of this
publication and this software may be reproduced, transmitted, transcribed, stored in any
retrieval system, or translated to any language, in any form or by any means, electronic,
mechanical, magnetic, optical, manual or otherwise, without the expressed written
consent of INTERSCHALT maritime systems AG.
INTERSCHALT maritime systems AG reserves the right to change or to withdraw this

document, at any time and without prior notice.
INTERSCHALT maritime systems AG does not guarantees correctness and accuracy

of programmes and data, stored on a CD-ROM.
We appreciate helpful suggestions for improvements and error reports at any time.
The agreements count if necessary to appendices of this document.
Microsoft, Windows 2000, Windows XP, Windows CE and the Windows logo are
registered trademarks or trademarks of Microsoft Corporation in the United States and/or
other countries. Other product and company names may be the trademarks of their
respective companies.
Revision
The following table lists the recently made amendments to the User's Manual, leading to
a new revision.
Amendments
Date
Revision
Name
Approved by
Created
27-04-09
1.000
Helene Fischer
Christian Quass
Several
Amendments
27-05-09
1.001
Helene Fischer
Christian Quass
Table of Contents
1 Introduction .................................................................................................................. 1
1.1 Priority of the User's Manual ................................................................................ 1
1.2 Purpose of Document .......................................................................................... 1
1.3 Structure ............................................................................................................... 1
1.4 Important Abbreviations and Terms ..................................................................... 2
1.5 Safety Instructions ................................................................................................ 3
1.5.1 Symbols ....................................................................................................... 3
1.5.2 Designated Use ............................................................................................ 3
1.5.3 Target Groups .............................................................................................. 4
1.6 Modifications, Spare Parts Accessories ............................................................... 4
1.6.1 Operating Instructions .................................................................................. 4
2 Engineering .................................................................................................................. 5
2.1 Design of the VDR G4 .......................................................................................... 5
2.2 Project the VDR G4 .............................................................................................. 7
2.3 Project the Core Module ..................................................................................... 9
2.3.1 Prepare Settings of System ....................................................................... 10
2.3.2 Prepare Settings of Capture ....................................................................... 23
2.4 Project the Audio2net Module ............................................................................ 27
2.5 Project the NMEA2net Module ........................................................................... 29
2.5.1 Prepare Serial Settings .............................................................................. 29
2.5.2 Prepare Network Settings .......................................................................... 30
3 Installing the VDR G4 ................................................................................................. 33
3.1 Wiring ................................................................................................................. 34
3.2 Installing the Core Module ................................................................................. 39
3.2.1 External Connections of the Core Module ................................................. 40
3.3 Installing the Remote Control Panel ................................................................... 47
3.3.1 External Connections of the Remote Control Panel .................................. 48
3.4 Installing the Audio2net Module ......................................................................... 51
3.4.1 External Connections of the Audio2net Module ......................................... 52
3.5 Installing the MicroVCA003 ................................................................................ 57
3.5.1 Position of the Microphones ....................................................................... 58
3.5.2 Electrical Connection of the MicroVCA003 ................................................ 59
3.6 Installing the NMEA2net Module ........................................................................ 61
3.6.1 External Connections of the NMEA2net Module ........................................ 62
3.7 Installing the MR8-02 Final Recording Medium ................................................. 65
3.7.1 Placement of the Protecting Capsule ......................................................... 68
3.7.2 External Connection of the MR8-02 (Final Recording Medium) ................ 70
3.8 Installing the FGR4 (Framegrabber) .................................................................. 73
3.8.1 External Connections of the FGR4 (Framegrabber) .................................. 74
4 Commissioning the VDR G4 ...................................................................................... 77

4.1 Commissioning the Core Module ....................................................................... 81
4.2 Commissioning the Audio2net Module ............................................................... 85
4.2.1 Microphone Test ........................................................................................ 86
4.3 Commissioning the NMEA2net Module ............................................................. 89
4.4 Commissioning the MR8-02 Final Recording Medium ....................................... 91
4.5 Commissioning the FGR4 (Framegrabber) ........................................................ 95
4.5.1 Connecting the VDR G4 with Configuration Mode ..................................... 96
4.5.2 Load Configuration Data from Local File ................................................... 98
4.5.3 Save Configuration Data to Local File ..................................................... 100
4.5.4 Change IP-Address of FGR4 ................................................................... 102
4.5.5 Grabbing and Adjusting of Test Images ................................................... 103
4.6 Commissioning I/O devices ............................................................................ 109
5 Functionality of the VDR G4 .................................................................................... 113
5.1 Functionality of the Core Module ..................................................................... 113
5.2 Functionality of the Remote Control Panel ...................................................... 113
5.3 Functionality of the Audio2net Module ............................................................. 114
5.4 Functionality of the MicroVCA003 .................................................................... 114
5.5 Functionality of the NMEA2net Module ............................................................ 114
5.6 Functionality of the MR8-02 Module ................................................................ 115
5.7 Functionality of the FGR4 (Framegrabber) ...................................................... 115
5.8 Functionality of the Replay and Realtime Monitor ........................................... 116
5.9 PLC .................................................................................................................. 116
6 Operating Procedures .............................................................................................. 117
6.1 Starting up the VDR G4 ................................................................................... 119
6.2 Shutdown the VDR G4 ..................................................................................... 121
6.3 Normal Operation ............................................................................................. 121
6.4 Emergency (Incident) Backup .......................................................................... 123
6.5 Automatic Restart ............................................................................................. 129
6.6 Retrieving Data from FRM ............................................................................... 129
6.7 Retrieving Data with a Replay Computer ........................................................ 129
6.7.1 Ship-based Download ............................................................................. 129
6.7.2 Selection of Data Source ........................................................................ 130
6.7.3 Land-based Download ............................................................................. 131
6.8 Handling of Recorded Data .............................................................................. 133
6.8.1 Merlog File ............................................................................................... 133
6.8.2 Captured Radar Images (Periodic Data) .................................................. 134
6.8.3 Details about Audio Informations (Continuous Data) ............................... 134
6.8.4 Non Standard Information (Optional) ....................................................... 135
7 Troubleshooting and Repair ..................................................................................... 137
7.1 Preventive Maintenance .................................................................................. 137
7.1.1 Rechargeable Battery ............................................................................... 137
7.1.2 Recorded Data ......................................................................................... 137
7.2 Troubleshooting of the Core Module ................................................................ 139

7.2.1 Sub Menu Service .................................................................................... 140
7.2.2 Service-Options ....................................................................................... 141
7.2.3 Service-Options, Feature Key .................................................................. 142
7.2.4 Service-Options, Service ......................................................................... 143
7.2.5 Service-Options, UPS Data ..................................................................... 144
7.2.6 Service-smart.info .................................................................................... 145
7.2.7 Service Mer Log File ................................................................................ 146
7.3 Troubleshooting of the Audio2net Module ........................................................ 147
7.3.1 Firmware Update ...................................................................................... 147
7.3.2 Firmware Reset ........................................................................................ 155
7.4 Troubleshooting of the NMEA2net Module ...................................................... 157
7.5 Troubleshooting of the FGR4 (Framegrabber) ................................................. 159
7.5.1 RS232 Switch ........................................................................................... 161
7.5.2 Changing the IP-Address via Internal Web Page of FGR4 ..................... 163
7.6 Strategy if Troubleshooting Procedures are not Successful ............................ 165
7.7 Replace Components of the VDR G4 .............................................................. 165
8 Disposal .................................................................................................................... 167
9 Technical Data ......................................................................................................... 169
9.1 Core Module ..................................................................................................... 169
9.2 Remote Control Panel ...................................................................................... 169
9.3 Audio2net Module ............................................................................................ 170
9.4 MicroVCA003 ................................................................................................... 170
9.5 NMEA2net Module ........................................................................................... 171
9.6 MR8-02 Module ................................................................................................ 171
9.7 FGR4 (Framegrabber) ..................................................................................... 172
10 Appendix ................................................................................................................ 173
Introduction
Introduction
1.1
Priority of the User's Manual
This user's manual represents a standard publication, describing a VDR G4 delivered by the
company INTERSCHALT maritime systems AG.
Read and understand this manual before using this product for the first time. Keep this
manual up to the next use carefully. Follow, above all, the safety informations, electric data
and prescribed surroundings terms.
1.2
Purpose of Document
The present user's manual helps the operating personnel on-board a vessel as well as the
service:
to install and commission the VDR G4
to apply the functionalities of the VDR G4 properly and sensibly
to solve special situations very independently
1.3
Structure
The present user's manual is divided into the following parts:

Part 1
INTRODUCTION
gives a short overview of the contents of the user's manual
Part 2 ENGINEERING
helps to project a VDR G4 and to preconfigure the modules
Part 3 INSTALLATION
describes all required measures for installing the VDR G4
Part 4 COMMISSIONING
describes the measures for setting to work of the VDR G4
Part 5 FUNCTIONALITY
explains the functionality of the VDR G4
Part 6 OPERATING
explains the operating of the VDR G4
Part 7 TROUBLESHOOTING AND REPAIR
describes the recommended routines for locating an error and the error elimination
Part 8 DISPOSAL
gives information, how to dispose the modules of the VDR G4
Part 9 TECHNICAL DATA
describes the electrical properties and the environmental conditions
Part 10 APPENDIX
contains standard drawings and informations
Introduction
1.4
Important Abbreviations and Terms
Abbreviation
Meaning
AIS.......................................Automatic Identification System

ARP......................................Address Resolution Protocol
CAP......................................Capture
COTS...................................Commercial of the Shelf
DHCP...................................Dynamic Host Configuration Protocol
DVI.......................................Digital Visual Interface
EMC.....................................Electromagnetic Compatibility
ECS......................................Electronic Chart System
FRM.....................................Final Recording Medium
FRNC...................................Flame Retardant Non Corrosive
GND.....................................Ground
GRP.....................................Glass-reinforced Plastic
IEC.......................................International Electrotechnical Commission
IMO......................................International Maritime Organisation
IP..........................................Internet Protocol
ISDN....................................Integrated Services Digital Network
LAN......................................Local Area Network
NMEA...................................National Marine Electronics Association
ROV.....................................Remotely Operated Vehicle
UDP......................................User Datagram Protocol
VDR G4................................Voyage Data Recorder
VHF......................................Very High Frequency
XML......................................Extensible Markup Language
Introduction
1.5
1.5.1
Safety Instructions
Symbols
The following symbols and associated signal words mark safety instructions, given to
special sections of this manual.
CAUTION
Dangerous situation, which, if not avoided, may cause slight
injury or damage to material.
ATTENTION
Relevant information which, if not observed, may cause
undesirable results or states.
NOTICE
Helpful informations follow.
With the appearance of several danger steps the warning tip to the step highest in each
case has been used. A warning tip, which advices against bodily injuries can also contains
an advice against material damage.
1.5.2
Designated Use
The VDR G4 is designed exclusively for the purpose described below. Using the system for
other than those mentioned is considered contrary to its designated use. INTERSCHALT
maritime systems AG cannot be held liable for any damage resulting from such use; the risk
of such misuse lies entirely with the user.
The prerequisite for the reliable and safe operation of the VDR G4 is proper transportation
and storage as well as competent installation and assembly on board.
Operating the VDR G4 within the limits of its designated use also involves observing the
operating, inspection and maintenance the instructions.
ATTENTION
Not designated for continuous operation in humid rooms.
In case of high humidity (e.g. in subtropical regions) the
electronic system works faulty. The running life of the VDR G4
will be reduced.
Use air conditioner or air dehumidifier.
Introduction
1.5.3
Target Groups
All informations in this manual refers to the device, application place, transport, storage,
installation, operation and maintenance.
This manual is directed at the following target groups:
User
Service Engineer/Customer Engineer
Necessary Basic Knowledge

Respectable knowledge about personal computer is assumed. General knowledge in the
area of automation technology, installed operating system and installed application are also
assumed. Competent knowledges about IP based computer networks (routing) is needed.
1.6
Modifications, Spare Parts Accessories
Unauthorised modifications, additions or conversions which affect the safety of the VDR G4
are not permitted. Safety devices must not be bypassed, removed or made inactive.
Only use original spare parts and accessories recommended by the manufacturer.
1.6.1
Operating Instructions
The user is obliged to operate the VDR G4 only when it is in good working order.
Protect the VDR G4 against water, do not touch the component parts with wet hands
(except capsule FRM)
Do not use the device if it disseminates a nasty smell or if there are unusual noises.
Do not put objects into the devices.
In addition to the instructions given in the operating manual, please observe the following:
relevant accident prevention regulations
generally accepted safety regulations
regulations effective in the country of installation
working and safety instructions effective in the user's plant
Engineering
Engineering
All passenger ships and consecutively all of the other SOLAS ships, according to their size,
which are constructed on or after 1 July 2002 are to be equipped with voyage data recorders
(VDRs) for a permanent acquisition and storage of all actual ship data from voice
recordings, navigation- and machinery sensors.
VDRs enable accident investigators to review procedures and instructions in the moments
before, during and after an emergency and help to identify the cause of any accident.
This part helps to project a VDR, used as a voyage data recorder. The following chapters
describe a standard configuration. A project-specific configuration can comprise additional
components.
2.1
Design of the VDR G4
The VDR G4 consists of the following main modules:
Core
Audio2net
MicroVCA003
NMEA2net
MR8-02 as Final Recording Medium (FRM)
Remote Control Panel
FGR4 Framegrabber
Data Collection Unit (analogue and digital signals)
The following additional or alternative components are available:
SAM Radar 1000 / Radar 1100 with network interface
Raytheon Radar NSC 18 or NSC 25 or NSC 34 with network interface
Longterm Recording
ISDN Router
TRON S-VDR as float free FRM
Network Switch, only required if more than 7 network devices are connected
Replay System with electronic chart system (ECS) and Realtime Monitor
Network Interface for Radar devices, according to IEC 62388, Annex H2
L3-HVR FRM instead of MR8-02
Engineering
2.2
Project the VDR G4
The following figure shows a typical configuration of VDR G4.
NMEA2net
5 Channels
NMEA2net
5 Channels
Mic
Core
Remote
Connection
or
Ship Network
Mic
Mic
Mic
Channel 1 Channel 2
External Network Port

VHF, 2 Channels
Local Store + Em. Backup
Audio2net
Mic
Mic
Mic
Mic
1x Serial RS422 from AIS

1x Serial RS422 to Alarm Panel
Digital IO
for VDR Internal Control
Channel 1 Channel 2
Audio2net
Fieldbus System
MR8-02
(Final Recording
Medium)
Network Distribution
8 Internal Ports
Remote Control
Panel
Replay and
Realtime
Monitoring
24V Distribution
Analog/Digital
Inputs
FGR4
External
Framegrabber
1 Channel
Rechargeable
Battery
NiMH
Figure 1: Typical Configuration of the VDR G4
Engineering
2.3
Project the Core Module
The following figures show the menu items of the web interface and describe how to project
the Core module.
Figure 2: Welcome Page
Engineering
2.3.1
Prepare Settings of System
The figure below shows the sub menu item System:
Figure 3: Sub Menu System

Info
shows ship information
Init
shows initialisation configuration
Store
configuration of several storage media (FRM, USB flash drive...)
Network
setting options of network settings
Ctrl
shows informations
10
Engineering
Prepare Settings of System-Info

Some data are updated periodically, so the user does not have to refresh the display.
Configure the ship's data like shown in the following figure:
Figure 4: System Info

IMO Number
Shipname
Call Sign
Shipyard
Ship Owner
MMSI Number
Hull Number
mandatory input
enter the appropriate data
Symbol (two arrows)
refreshes the page
Save
saves the settings
11
Engineering
Prepare Settings of System-Initialisation
Figure 5: System Initialisation

Mictest interval
[min.] time interval for microphone tests, required setting 720 min.
Powerfail timeout
[min.] time, in which the VDR G4 must run, if power supply fails,
required setting 120 min.
Powerfail delay
[min.] if power supply failes 2 min. only voice recording is

collected, other devices are deactivated
TAN validity time
[60 min.] time, opened excess to usually protected audio data
Diff. time
[sec.] difference between reference time and internal VDR G4 time

setting, from which the internal VDR G4 time will be corrected
Gz compression
only for information. Level for compression of recorded data
Critical temp
[60 C] critical temperature activates alarm on processor unit
No ZDA check
only for information
12
Engineering
Verbose mode
if activated, the setting shows more information for debugging
Init time
TAN activated
Backup mode
EM backup path
Do not change! Path for EM backup on the appropriate

data medium
13
Engineering
Prepare Settings of System-Store
Figure 6: System Store 1/3

MOUNT01
index of storage devices
activate/deactivate
activate/deactivates the device in the configuration
FRM Type
choose a type of final recording medium,

the default setting will be loaded, adjust the settings if required
NMEA interval
[h] time interval for saving NMEA data, default setting 48 h
Frame interval
[h] time interval for saving frames, default setting 12 h
Voice interval
[h] time interval for saving voice data, default setting 12 h
EM-Backup max
max. possible number of EM backups on this data medium

(0=no EM backup)
Power supply
choose the power supply output on Core for this data medium
14
Engineering
The following informations can not be modified: Type, Source, NetBios, User, Password,
IpHost, Volumename, Destination, EM-Backup next.
15
Engineering

MOUNT04
storage device is deactivated
activate/deactivate
activate/deactivates the next device in the configuration
16
Engineering
Prepare Settings of System-Network
Figure 9: System Network All Register
17
Engineering
Prepare Settings of System-Network, Global
Figure 10: Global Network

Domain name
enter the domain name
Nameserver
enter nameserver, if available

in this case the settings in fig. 14 should be: Mail - true
Gateway
enter the gateway
18
Engineering
Prepare Settings of System-Network, Intern
Figure 11: Internal Network

Step
Action
Remarks
Enter the IP-address and subnet

mask into appropriate fields
Click the "calc" button
Check the entries and save the

If the entries are not accepted, enter new
settings by using the save button IP-address and subnet mask
Subnet
Broadcast
"calc" calculates the entries for the

following input fields
Range from
Range to
used with DHCP server
19
Engineering
Prepare Settings of System-Network, Extern
Figure 12: External Network

IP-Address
enter the IP-address
Subnet-Mask
enter the subnet mask
20
Engineering
Prepare Settings of System-Network, Hosts
Figure 13: Hosts

Name
name of the host
IP-Address
IP-address of the host
MAC-Address
MAC-address of the host
red entry
host is not accessible for Core module
green entry
host is accessible for Core module
Cross Box
deletes a host
Add new Host
creates a new row for a new host
21
Engineering
Prepare Settings of System-Network, Mail
Figure 14: Mail

User
enter the user
Password
enter the password
Server
enter the server, the mail will be sent to
Address
enter the server address
true
data will be sent to nameserver, see fig. 10
false
data will not be sent
22
Engineering
2.3.2
Prepare Settings of Capture
The figure below shows the sub menu item Capture:
Figure 15: Sub Menu Capture
23
Engineering
Prepare Settings of Capture-VHF-Audio

Configures the internal audio module. The first device is always active. Set a hook to modify
the device entries.
Figure 16: VHF Audio

Position
enter the position of the device, default VHF 1
Store to FRM
activates respectively deactivates the storage to FRM
24
Engineering
Prepare Settings of Capture-Frame
Figure 17: Frame 1/2

deactivate/
activate
deactivates respectively activates the port/device

each port contains 10 devices
Typ
choose a type of device,

the default setting will be loaded, adjust the settings if required
Store to FRM
3 options are available:

nothing: no image to FRM
1. Channel: image from 1. channel to FRM
All Channels: images from all possible channels to FRM
Frame device has usually one image source (1 channel)
Switchbit
choose a power source from X1 to X8 on Core module
25
Engineering
Figure 18: Frame 2/2

Save
26
saves all devices at once
Engineering
2.4
Project the Audio2net Module
Figure 19: Configuration Interface of an Audio2net Module

Description
Location
CAP
set a hook for data, which should be recorded
FRM
set a hook for data, which should be also recorded on the final
recording medium
Type
type of microphone.
The special device type
NOTEST do not fail during the microphone test.
Microphones 1 + 3 are mixed in channel 1 and microphones 2 + 4 are mixed in channel 2.
27
Engineering
2.5
2.5.1
Project the NMEA2net Module

Prepare Serial Settings
Figure 20: Serial Settings

Baudrate
set the appropriate baud rate for each serial interface
Sentences
enter the telegram type of the connected telegram
Filter
filter for two different filter criteria

enter talker ID and/or type of telegram, separated by comma
Provide NMEA
on Port 5 (checkbox)
activates the sending of telegrams via serial interface

checkbox disabled in default configuration
29
Engineering
Telegrams, according to one of the filters are discarded during the receive/before sending at
the respective interface. By separating the receive filter from send filter, it is possible to
discard single telegrams during the receiving or to send single telegrams via network.
2.5.2
Prepare Network Settings
Only required, if used as stand alone device. Otherwise the addresses are given by Core
module.
Fill in the network settings on the following web page:
Figure 21: Network Settings 1/2

Via default configuration the IP-address of the module results from 192.168.95.150 plus ID,
with ID for currently adjusted device ID. That means, a module with ID 3 has the IP-address
192.168.95.153.
30
Engineering
Figure 22: Network Settings 2/2

Static IP
valid IP-address, to be used in static configuration
Use TCP
transfer occurs via TCP instead of UDP
Use DHCP
the dynamic acquisition of IP-address can be activated
Destination IP
check the adress of the receiver and adjust if necessary
Destination Port
check the used UDP port and adjust if necessary
Netmask
check the netmask of the local network and adjust if necessary
Gateway
fill in the address of the router, if the receiver is outside the local
network
Max Send Delay
set the maximum time interval between sending of telegrams
31
Engineering
Plain NMEA Mode
switches between VDR G4-mode and NMEA-0183-mode

VDR G4-mode:
several NMEA telegrams are packed into a

single packet and send to VDR G4
NMEA-0183-mode: telegrams are send individually in

NMEA-0183 format
Use the NMEA-0183-mode when the device is not connected to VDR G4. In this case the
device sends the data to a remote station with virtual COM port e.g. electronic navigational
chart.
Send Filter
32
analogous to the serial settings define a list of filter samples,

separated by comma (particular telegrams will not be sent via
network)
Installing the VDR G4
This part describes all required measures for installing the VDR G4.
After delivering of the VDR G4 each device should be inspected for visible signs of
damage. The installation of each module as well as the connections, to be performed, are
described in the following paragraphs.
All VDR G4 modules can be mounted without vibration dampers directly on a bulkhead or in
a rack. The mounts should be stable enough both to carry the weight of the modules and to
prevent the generation of resonant frequencies.
Electronics Units
Dimensions, weights, spaces required for service and maintenance and special installation
instructions are stated in the outline drawings and installation drawings (see Appendix) of
the corresponding unit. In general, the following points also apply:
The lifetime of the components of all electronics units generally decreases with
increasing ambient temperature; it is therefore advisable to install such units in airconditioned rooms to ensure low humidity and a temperature below 30C. If there are no
such facilities - e.g. deck house or space near or below the water line - these rooms must
at least be dry, adequately ventilated and kept at a suitable temperature in order to
prevent the formation of condensation inside these units.
With most electronic units, cooling takes place via the surface of the casing.
The cooling must not be impaired by partial covering of the unit as a result of insulation (if
any) of the room (the wall on which the casing is mounted), or by installation of the unit in a
confined cabinet.
Furthermore, the distance from the ceiling and the floor or from a unit situated underneath
must be at least 500 mm and on the right and left side at least 100 mm.
For service purposes, a power socket (220/230V AC) and adequate lighting are
necessary in the vicinity of each electronics unit.
In the area of the wheel house, the distance of each electronics unit from the magnetic
standard compass or the magnetic steering compass must not be less than the permitted
magnetic protection distance.
This distance is measured from the centre of the magnetic system of the compass to the
nearest point on the corresponding unit concerned and shall be indicated on the electronic
unit.
When selecting the site for a unit, the maximum cable lengths have to be considered
according to the notes in the cabling documents (remarks, cable list).
The accessibility for maintenance and service (stated in the outline drawings or
installation drawings) must be considered.
When a unit is being installed, the base, floor or bulkhead must be checked to ensure
that it is flat and stable in order to avoid twisting of the unit when the fixing screws are
tightened, because such twisting could impair mechanical as well as electrical or
electronic functions. Any unevenness should be compensated for by means of spacingwashers.
33
The grounding screws of the units must be connected to the body of the ship (ground);
the wire used should have a cross sectional area of at least 6 mm 2.
Aboard a vessel with a fibreglass network (GRP), a grounding network with a high
conductance - taking into consideration the working frequencies of the other equipment must be provided in order to achieve satisfactory EMC (electromagnetic compatibility).
In the interests of safety during maintaining or servicing, the shipyard should provide a
common isolating switch or circuit breaker (in conjunction with a contractor, if necessary)
for all interconnected equipment.
Transportation damage, even if apparently insignificant at first glance, must immediately

be examined and be reported to the freight carrier. The moment of setting-to-work of the
equipment is too late, not only for reporting the damage but also for the supply of
replacements.
The commissioning and first set-to-work of the system has to be done by technician
authorised by INTERSCHALT maritime systems AG.
After hand-over of the equipment in good operating condition to the customer, the
Acceptance Test should be filled in completely and then forwarded to INTERSCHALT
maritime systems AG, as proof of such fulfilment. It is important that these requirements
be fulfilled in order to avoid the risk of losing the warranty.
3.1
Wiring
This chapter contains information about wiring and grounding.

CAUTION
Device damage from short-circuit!
Incorrect wiring may result in short-circuit.
A short-circuit check after installation is advisable!
Cable types, cable data, maximum cable length, special instructions for cable laying and
connection details are defined in the cabling documents of the corresponding equipment
(consisting of schematic diagram, remarks, cable list and connection diagram).
In order to ensure proper functioning of the equipment, the cable types should be selected
according to the cable lists. The designations for the cables are based on the German
Standards DIN. Therefore cable types as well as Interface connections should be discussed
and agreed with INTERSCHALT maritime systems AG if they are not equal to German DIN
Standards.
In general, the following points must be taken into account:
For the cables inside the cabinets, an extra length of 1 metre is necessary at each end. If
the height of the unit exceeds 0.5 m, an extension by 1 m plus the height of the cabinet
is necessary.
The cables must be marked by the electrician at both ends with the cable numbers
corresponding to the connection diagrams documents.
34
Where necessary, particular cable glands - marked with letters and/or numbers - are
assigned to the cables. The identification letters and numbers are stated in the
connection diagrams; they are either fixed to the unit or can be seen from the outline
drawings.
All cables should be kept as short as possible, especially coaxial cables to minimize
attenuation of signal.
All outdoor installed connectors (e.g. on coaxial cables) should be waterproof by design
to protect against water penetration into the cable.
Coaxial cables should be installed in separate signal cable channels/tubes and at least
100 mm away from power supply cables. Crossing of cables should be done at right
angles (90). Coaxial cables should not be exposed to sharp bends, which may lead to
change the characteristic impedance of the cable. The minimum bend radius should be
5 times the cables outside diameter.
It must be ensured that all cables - including their screens - are passed into the units in
continuous lengths and are not terminated before reaching the destination equipment.
This is not valid for the use of cable glands with grounding inserts.
In the case of a unit whose cable inlet consists of a hole with brackets attached on the
inside and outside, the cable must be dressed.
With multicore cables, it is useful to strip down and lace the single wires according to the
terminal sequence.
Receptacle-type cable terminals included in the delivery must be crimped to the

connecting leads by means of a suitable pair of AMP pliers. If a terminal board of a unit
has no tabs for the above mentioned receptacles, other suitable cable terminals must be
used.
Existing cable grippers in the units must be used.
All cable connections must be carefully checked after completion of the cable work and
all cable screens must be grounded via the shortest possible connections - if not stated
otherwise in the cabling documents/connection diagram.
All cables must be secured by means of suitable clamps (pull-relief) before entering the
units.
When soldering stripped coaxial cables to connectors, it must be ensured that the central
conductor and the screening do not produce a short circuit.
It must be ensured that cables do not block any moving parts within a unit.
Stuffing tubes exposed to the open air must, without fail, be sealed with compound.
Power leads must be protected by slow-blow fuses according to their cross section.
35
Grounding
Grounding is important for EMC purposes as well as for protecting peoples lives.
The purposes is covered by the standard grounding of the systems housings to the ships
metallic structure (bolted or welded). Regardless of the type of ships grounding (e.g. star
pattern or ground plane pattern), no potential difference should be measurable between two
different ground connectors. Potential differences cause compensation currents on the cable
shields. If the ship has no metallic structure, all conductively connected metallic parts form
an artificial ground.
All ground connections should be as short as possible.
If possible, different units should be connected to individual ground connectors.
Whenever possible, metallic housings should be screwed or welded directly to the ships
metallic structure.
If a safe grounding contact is not ensured, additional conductors are necessary.
All ground connections should have a low RF-impedance, and should be resistant
against vibration and corrosion.
Grounding conductors on an open-air deck must be made of corrosion-protected steel,

and inside the ship they must be made of copper.
The grounding should be done in such a way that the connection can be inspected in a
convenient manner.
EMC Purposes
The shields of all cables must be connected at both ends if no other instructions are given.
ATTENTION
Connect the screen of the coax cables correctly.
If the screen is connected to the terminals only,
the signals might be disturbed.
The screen of the coax cables must be connected to the cable
glands (if they have grounding inserts) or cable entries of the
housings AND to the appropriate terminals.
Protective Ground
All removable metallic parts of the housings are grounded by means of separate, flexible
cables to the main structure of the housing. It is important to connect this ground-cable
again after parts have been dismounted or exchanged.
36
Maximum Cable Length

Ethernet LAN
The Ethernet LAN twisted pair cabling (100BaseT) must not exceed a length of 100 m.
Multidata Cable to FRM
The maximum length of this cable is 60 m.
Cable to Microphone
The Microphones could be connect to the VDR G4 while using a 2x2x0.75 FRNC ship cable
or while using a 8x0.68 Ethernet STP cable. The maximum length of this cable is 100 m.
Cable to serial interfaces
The maximum length of the cable is 400 m, but this depends on the signal level of the
transmitter. The data are sent over a 1x2x0.75 FRNC ship cable.
Video cable
The signals from the Radar are transmitted using a DVI respectively a DSub cable.
37
3.2
Installing the Core Module
Core-G4
Mic
Rechargeable
Battery
Mic
Audio2net
MR8
NMEA2net
FGR4
Remote Control
Panel
The Core module has a width of 400 mm and is mounted on a 35 mm DIN rail. The battery
has a width of 100 mm.
The configuration of the Core module has already been performed by INTERSCHALT
maritime systems AG, so that from customer side no further settings are required. The
following paragraphs nevertheless describe the modules, the settings of which are
necessary for a trouble free operation.
Figure 23: Core Module with Rechargeable Battery
39
3.2.1
External Connections of the Core Module

D43 D44 D45 D46
P1 P2 P3 P4 P5 P6 P7 P8 P9 P10
X11 X13
X9
X15
X1 X2 X3 X4 X5 X6 X7 X8
X10
X16
Pin1
S1 X12 X14
Pin2
Figure 24: Connections of a Core Module

For installation connect the terminals like shown in the following table:
Terminal
Description
P1
NMEA2net1
P2
NMEA2net2
P3
FGR4 or Digital Radar
P4
MR8-02 Final Recording Medium
P5
Audio2net1
P6
Audio2net2
P7
Peri1
P8
Peri2 Authority Port
P9
Ship Ethernet
P10
USB flash drive Emergency Backup

Volume
X1
NMEA2net1
Pin1
Pin2
24V
0V
X2
NMEA2net2
Pin1
Pin2
24V
0V
X3
FGR4 external Framegrabber
Pin1
Pin2
24V
0V
40
X17
S2
X18
Terminal
Description
X4
MR8-02 Final Recording Medium
Pin1
Pin2
24V
0V
X5
Audio2net1
Pin1
Pin2
24V
0V
X6
Audio2net2
Pin1
Pin2
24V
0V
X7
Peri1
Pin1
Pin2
24V
0V
X8
Peri2 Remote Control Panel
Pin1
Pin2
24V
0V
X9
RS 422 Remote Control Panel
Pin1
Pin2
Pin3
Pin4
Pin5
Tx+
TxRx+
RxAnalog GND (Guard)
X10
RS 422 AIS
Pin1
Pin2
Pin3
Pin4
Pin5
Tx+
TxRx+
RxAnalog GND (Guard)
X11
Indication Emergency Backup
default
J10 on 2-3
see Fig. 27
dry relay contact as output
Pin1
Pin2
usually opened
common
alternative
J10 on 1-2, 3-4
see Fig.28
24V as output
Pin1
Pin2
24V
0V
41
Terminal
Description
X12
Emergency Backup, see Fig. 29
Pin1
Pin2
common 1, current flow to key switch

common 2, current flow to key switch
X13
VDR Alarm
default
J22 on 2-3
see Fig. 25
dry relay contact as output
Pin1
Pin2
common
normally opened
alternative
J22 on 1-2, 3-4
see Fig. 26
24V as output
Pin1
Pin2
24V
0V
X14
Key Switch
Pin1
Pin2
common, current flow to key switch

common, current flow to key switch
X15
VHF 1
Pin1
Pin2
Rx+
Rx-
X16
VHF 2
Pin1
Pin2
Rx+
Rx-
X17
Rechargeable Battery
Pin1
Pin2
Pin3
Pin4
Sensor +
Sensor 0V
21V
X18
24V External Power Supply
Pin1
Pin2
Pin3
24V
0V
Guard, alternative grounding of Core
module, usually free
Table 1: Connections of the Core Module
42
Figure 25: Default Alarm Connection of the Core Module
Figure 26: Alternative Alarm Connection of the Core Module
Figure 27: Default Indication Emergency Backup Connection of the Core Module
43
Figure 28: Alternative Indication Emergency Backup Connection of the Core

Module
Button
Description
S1
Emergency Backup (internal)
S2
Load Filling Level Indicator
Table 2: LEDs of the Core Module
LED
Description
D43...D46
Load Filling Level Indication
Table 3: LEDs of the Core Module
44
Figure 29: External Backup Connection of the Core Module
45
3.3
Installing the Remote Control Panel
Core-G4
Mic
Rechargeable
Battery
Mic
Audio2net
MR8
NMEA2net
FGR4
Remote Control
Panel
Figure 30: Remote Control Panel
The Remote Control Panel has a dimension of 193x89x70 mm (including wiring). Place the
Remote Control Panel into the related console cut-out (178x74 mm).
In case of implementing the VDR G4 into systems with no possible free input of the central
bridge alarm system the Remote Control Panel is needed to display the VDR G4 main
alarm. Since a powered-down VDR G4 should also signal an alarm, the supply voltage for
the alarm unit must be provided independently and not be supplied from the VDR G4 itself.
47
In case of battery operation of the Core module, the Remote Control Panel has to be
supplied with power in the first few minutes, to indicate main power failure. Therefore, the
Remote Control Panel has to be supplied with switchable power from two different power
sources. The power line of the Remote Control Panel contains a relay with two contact
pairs. The first source is a 24V/DC source independent from VDR G4 with a highest
availability on board, like the power source for nautical equipment. The second power
source is the internal battery buffed 24V/DC source of VDR G4 itself, see Fig. 32
Figure 31: External Connections of the Remote Control Panel
48
DI1
1
Guard
+24V
DI2
NO
NO
NC
11 10
VDR ALARM
RS422
13 12
EM BACKUP
Rx-
Tx-
Tx+
16 15 14
0V
External Connections of the Remote Control Panel
Rx+
3.3.1
For installation connect the pins like shown in the following table:
Pins
Description
Pin 1
+24V
Pin 2
First power source (source

with the highest availability
on board)
0V
Core
Module
Second Power
Source
Pin 1
Pin 2
X8
depends on
current project
Relay to switch between the

two power sources
Pin 3
Pin 4
Pin 5
Pin 6
Pin 7
Pin 8
Pin 9
Guard,
alternative
grounding of
Remote Control
Panel, usually
free
DI 1
DI 2
VDR G4 Alarm
Pin 10
Pin 11
EM Backup
Pin 12
Pin 13
R x + (RS422)
Pin1
Pin 14
R x - (RS422)
Pin2
Pin 15
T x - (RS422)
Pin4
Pin 16
T x + (RS422)
Pin3
X9
Table 4: Connections of the Remote Control Panel
Figure 32: Relay Connection between the Remote Control Panel and the Core Module
49
3.4
Installing the Audio2net Module
Core-G4
Mic
Rechargeable
Battery
Mic
Audio2net
MR8
NMEA2net
FGR4
Remote Control
Panel
Figure 33: Audio2net Module
51
The Audio2net module has a dimension of 125x125x60 mm and is mounted on a 35 mm

DIN rail.
The configuration of the Audio2net module has already been performed by INTERSCHALT
maritime systems AG, so that from customer side no further hardware settings are required.
The following paragraphs nevertheless describe the modules, the settings of which are
The first module has ID 2, the second module has ID 3.
3.4.1
External Connections of the Audio2net Module
X1X1
S1
S3 S3
P1
S2 S1
S2
P1
J5 Jumper
X6
X2
X2
X4
X3
X3
X5
X4
X5
Figure 34: External Connections of the Audio2net Module and Environment
52
S1 Rotary Switch
NOTICE
Do not allocate a number twice.
The S1 rotary switch identifies the Audio2net module clearly in the network. The settings 0
and 1 are invalid for operating. These settings are for service purposes only.
Enter the settings as follows and without jumps:
Module No.
Module ID Setting
Internal Audio
(Core module)
not available
1. external Audio2net
2 .external Audio2net
...
...
and so on
S2 Reset Button
For using the Reset Button see chapter 7.3.2
J5 Firmware Reset Jumper

For using the Firmware Reset Jumper see chapter 7.3.2
X6 RS232 Serial Interface

Debug interface, see chapter 7.3.2.
53
Terminal
Description
Core Module
P1
Ethernet +
PoLAN
P5
P6
X1
only necessary if
dip switches S3/1
S3/2 are off
external Power
Supply
X5
X6
Pin1
Pin2
Pin3
24V
0V
Guard,
alternative
grounding of
Audio2net
module,
usually free
Pin1
Pin2
Pin1
Pin2
X2
Audio Device 1
MicroVCA003
Pin1
Pin2
0V
24V
Pin1
Pin2
Pin3
Pin4
NF +
NF -
Pin4
Pin5
X3, layout like X1
Audio Device 2
X4, layout like X1
Audio Device 3
X5, layout like X1
Audio Device 4
Table 5: Connections of the Audio2net Module
NOTICE
Examples for audio
microphone VCA003,
0dBm (600Ohm)
54
devices: microphone VCA002 or

VHF, other voice sources with
LAN Power
Description
Switch 1 Switch 2
ON
ON
Power over LAN on (default setting), if X1

is not connected
ON
OFF
invalid
OFF
ON
invalid
OFF
OFF
Power over LAN off, if X1 is connected

with 24VDC
Table 6: S3 LAN Power Switch Settings
LED
Description
LED link, orange
LAN connection exists
LED act, green
LAN connection is active
Table 7: LEDs
55
3.5
Installing the MicroVCA003
Core-G4
Mic
Rechargeable
Battery
Mic
Audio2net
MR8
NMEA2net
FGR4
Remote Control
Panel
Figure 35: MicroVCA003
57
The faceplate of the microphones has a dimension of 137x80 mm. For the inner life an
opening of 67 mm as a diameter and 80 mm as depth is required. 3 mm holes are required
to attach the microphone unit using countersunk screws.
Figure 36: Back View of the MicroVCA003
3.5.1
Position of the Microphones
Place the microphones so that all voice communication at or near the main control station,
the radar screen, the chart tables and in the bridge wings can be collected. The
microphones should also register in- and outgoing signals from intercoms and public
address systems as well as any acoustic alarms from equipment mounted on the bridge.
In the bridge interior the microphones are installed in the ceiling. In the exterior locations,
install the microphone units out of spray and wind in order to reduce unwanted noise.
Place the microphones as far as possible from loudspeakers, ventilation ducts, neon tubes
and other sources of acoustic interference.
For indoor and outdoor operating one microphone type is used. Outdoor microphones are
installed in the wing console. If no wing console is existing the microphones are delivered
with housing. In this case place the housing splash-proof.
Indoor microphones are mounted fix.
58
In order to ensure a satisfactory acoustic quality, install the microphones, which are mixed
into the same channel within a minimum distance from each other. The minimum distance
between the microphones is the distance, between the voice source and the mounted micro,
multiplies with three. Do not exceed a maximum distance of 4 metres between voice and
microphone.
Place the microphones in a distance like shown in the figure below:
1st Microphone
2nd Microphone
> 3x
Voice source
3.5.2
Electrical Connection of the MicroVCA003
The connection cable must be of sufficient length that the microphones can be installed and
later removed for maintenance. A shielded cable of at least 2 twisted pairs is required.
Terminal
Description
Audio2net
Module
Pin1
0V
Pin1
Pin2
+ 24V
Pin2
Pin3
Guard
Pin4
NF +
Pin3
Pin5
NF -
Pin4
X2
Table 8: Connections of the MicroVCA003
59
3.6
Installing the NMEA2net Module
Core-G4
Mic
Rechargeable
Battery
Mic
Audio2net
MR8
NMEA2net
FGR4
Remote Control
Panel
Figure 38: NMEA2net Module
Figure 37: NMEA2net Module
61
The NMEA2net module has a dimension of 150x64x34 mm and is mounted on a 35 mm

DIN rail.
The configuration of the NMEA2net module has already been performed by INTERSCHALT
Adjust the correct ID of the device. Adjust 0 for resetting the device to factory settings.
After re-start adjust the ID of the device at DIP switch S1.
3.6.1
External Connections of the NMEA2net Module
D9
X3
S1
X1
X2
D11 D2
D3
D4
Figure 39: Connections of the NMEA2net Module
62
D5 D10 D6
Terminal
Description
Core Module
X1
LAN
X2
external Power Supply
X5
X6
Pin1
Pin2
Pin3
24V
0V
Guard, alternative
grounding of
NMEA2net module,
usually free
Pin1
Pin2
Pin1
Pin2
Pin4
Pin5
Pin6
Rx+
Rxsignal GND 1
Pin7
Pin8
Pin9
Rx+
Rxsignal GND 2
Pin10
Pin11
Pin12
Rx+
Rxsignal GND 3
Pin13
Pin14
Pin15
Rx+
Rxsignal GND 4
Pin16
Pin17
Pin18
Pin19
Pin20
Rx+
RxTx+
Txsignal GND
X3
Program Header
Table 9: Connections of the NMEA2net Module
63
S1
ID Selector
Switch Settings
1
Factory
Reset
OFF
OFF
OFF
ID 1
ON
OFF
OFF
ID 2
OFF
ON
OFF
ID 3
ON
ON
OFF
ID 4
OFF
OFF
ON
ID 5
ON
OFF
ON
ID 6
OFF
ON
ON
ID 7
ON
ON
ON
Table 10: Positions of the Switch S1
LED
Description
D2
Rx Port 1
D3
Rx Port 2
D4
Rx Port 3
D5
Rx Port 4
D6
Rx Port 5
D10
Tx Port 5
D9
Tx Port 1 (programming)
D11
Control LED for +3.3V voltage
Table 11: LEDs of the NMEA2net Module
64
3.7
Installing the MR8-02 Final Recording Medium
Core G4
Mic
Rechargeable
Battery
Mic
Audio2net
MR8
NMEA2net
FGR4
Remote Control
Panel
Figure 40: MR8-02 Module
65
CAUTION
Between shutdown and switch-on the MR8-02 module it needs
a break of 1 to 2 minutes. In this time the capacitors discharges
completely in the the power supply circuit, used on the MR8-02
module switches defined.
In normal operating conditions of the VDR G4 this time period
is given between restart and power-off.
NOTICE
Note the MAC-address from
commissioning.
PCB
housing for
further
The MR8-02 module, as final recording medium (FRM) with special protective properties of
data, is an integral part of the VDR G4. The module is developed for using with the VDR
G4. The MR8-02 is made of two parts. The upper part contains the processor PCB board
and can be retrieved from the vessel. The bottom part remains on board after ship is lost.
The upper part, the case, is closed in itself. It contains the insulating material and the
recording medium, the flash and the processor PCB board. The flash will be salvaged and
analysed in case of an accident.
Both parts are connected by dint of a clamp.
The MR8-02 has a total dimension of 342x320x374 mm and a weight of 17.9 kg. It is coated
with an orange-coloured reflective foil, in addition, bounded with a reflective adhesive tape
all around, according to IMO A.658. The MR8-02 is labeled as shown below upon a
reflecting underground, entirely according to the requirements of IEC 61996:2000:
VOYAGE DATA RECORDER
- DO NOT OPEN REPORT TO AUTHORITIES
66
Annotation of the document number system
300 -
16018
A1e
Language
Revision
Inventory No.
Exemplar No.
Document Counter No.
Annotation of the serial number
300 -
14058
00 -
0000
Counter
Inventory No.
Exemplar No.
Exiguous Changing
The serial number is placed on an adhesive label laterally, well legibly fixed on the MR8-02.
Acoustic beacon
The acoustic beacon, fixed on the MR8-02, fulfills the conditions of SAE AS 8045 and works
in a frequency range between 25 kHz and 50 kHz with a battery durability of at least 30
days.
67
3.7.1
Placement of the Protecting Capsule
NOTICE
The placement of MR8-02 on ship is not incumbent on the
producer, who, with infringement of listed criteria, does not
accept any guarantee.
ATTENTION
During the installation, protect the base plate and the top force
against humidity.
Before relocking control the device by a sight check concerning
an orderly status and the existence of the drying agent, same
as the fit of o-ring seal.
The following extract from IEC 61996 defines the location of the MR8-02 module.
The protecting capsule has to be placed near the bridge in the exterior deck-area, to
maximise the plausibility of preservation and salvage of data after an accident. The capsule
has to be fixed afar from hemp rope or similar and other possible impediments, but as near
as practically possible at the ship's axis.
Criteria to be considered in appointment of the optimal position have to enclose the
following, but are not confined of:
distance from fuel or other potential conflagration sources
distance from probable dangerous sources of mechanical damage
adequate environment for continuous operation
accessibility to copy recorded data and for routine-maintenance
alleviation of removing and salvage under water by divers or ROV's. There has to exist
an unblocked, clear space around the capsule to make a diver or ROV able to work.
68
For installing a MR8-02 module follow the steps below:

Step
Action
Remarks
Place the MR8-02 on a special

manufactured foundation
Analogous to the draft (see Appendix) the

foundation has to show the fixing holes and
is to be closely compounded to the ship
Prepare the mounting holes in the

ships deck or on the pedestal
plate using the dimensions
Attach the base of the MR8-02

module using the screws supplied Kit of mounting parts (part-no. 300-16813)
and washers made of Miramid or a See drawing in Appendix
similar plastic
Place the upper part to the base

like shown in Figure 41
Make the electrical connections to

the upper part of the MR8-02
See wiring plan in Appendix
module
Pay attention to the well visibility of the

Place the capsule on the base and
type plate at first sight. It may not be
lock it in position
disguised by other arrangements.
Result
The MR8-02 module is ready for

commissioning
Figure 41: Place the Upper Part to the Base
69
3.7.2
External Connection of the MR8-02 (Final Recording Medium)
NOTICE
In order to reach a watertight connection cover the cable entry
point of the MR8-02 module during the installation with a
shrinkable tub.
NOTICE
To protect the cable against dripping water and as reserve for
later replacement, the cable routing should be formed as a
loop.
Figure 42: Cable Rooting as a Loop

Connect the MR8-02 to the Core module, using a cable connection, according to the wiring
plan (see Appendix).
70
Figure 43: External Connections of the MR8-02

Terminal
Description
Core Module
X1
external Power
Supply
24V
0V
24V
0V
Pin1
Pin2
X2
IDE
Connection
Flash Drive
X3
LAN
X4
serial port for

initialisation
U1
DIMM socket
PXA module
X4
P4
Table 12: Connections of the MR8-02 Prozessor Unit
71
NOTICE
Do not change the settings of the S1 ID selector.
Changes are special installations only.
S1
ID Selector
ID 0
OFF
OFF
ID 1
ON
OFF
ID 2
OFF
ON
ID 3
ON
ON
ID 0 default
Table 13: Positions of the S1 Switch
LED
Description
D12
IDE control
Table 14: LEDs of the MR8-02
72
3.8
Installing the FGR4 (Framegrabber)
Core G4
Mic
Rechargeable
Battery
Mic
Audio2net
MR8
NMEA2net
FGR4
Remote Control
Panel
Figure 44: FGR4 Module

The FGR4 module has a dimension of 160x90x100 mm and is mounted on a 35 mm DIN
rail.
The configuration of the FGR4 module has already been performed by INTERSCHALT
73
3.8.1
External Connections of the FGR4 (Framegrabber)
The figure below shows the four input/output ports on the front of the unit.
1
Figure 45: Connections of the FGR4 Module
Terminal
Description
Core Module
LAN
P3
external Power
Supply
24V
0V
24V
0V
DVI-I
(digital and
analogous
input available)
RS232
ship internal
ground bolt
Video
Source
(Radar
Device)
Table 15: External Connections of the FGR4 Module
74
X3
The external Framegrabber has two connections to the Core module, the power supply
which is connected at X3 and the network cable, which is connected at P3. Place the FGR4
module near the video source and use a max. 5 m video cable for connection. Following
cable types can be used:
DVI (male) to DVI (male)
DVI (male) to VGA (male)
DVI (male) to RGBHV (male)
75
Commissioning the VDR G4
General
The VDR G4 is a modular system. The configuration of the modules has already been
performed by INTERSCHALT maritime systems AG, so that from customer side no further
settings are required.
The commissioning of the VDR G4 takes place via web interface. Commission the modules
NMEA2net and Audio2net one after the other. The Remote Control Panel does not need this
fall-back level, because it can be parametrised directly.
CAUTION
Do not apply AC line voltage to any terminal.
This may result in damage to the devices.
NOTICE
For commissioning the VDR G4 a computer with a web browser
is necessary. Required browser is Mozilla Firefox version 3 and
upwards.
For download the required browser use the following link
http://www.mozilla.com/en-US/
To use the web page activate JavaScript on your browser.
77
For a correct commissioning carry out the steps in the following table:
Step
Action
Make sure, that the cables are

labeled.
Disconnect all plug-in and

external connections at every
connected module before turning
on the power supply.
Connect the Remote Control

Panel.
Remarks
4
Connect the Battery to the
terminal
Core module
X17
Start with the commissioning of
the VDR G4 by measuring the
5
voltage at the following terminals
terminal on the cable side:
X18
Measuring points and the applied
voltage:
terminal 1[+] - 2[-] : approx. 24V
6
Connect the power supply
The VDR G4 starts
Connect a PC to port 8 via 1:1

Ethernet cable.
IP on PC:
192.168.95.130 (internal network)
Start up the Internet browser
Make sure an Internet browser is installed

on the PC. Required browser Mozilla
Firefox version 3 and upwards.
To use this web page activate JavaScript
on your browser.
9
Result
78
Enter the IP-address of Core

module into the address field
The login window appears
IP: 192.168.95.205 default
Figure 46: Login Window

3 login levels are possible:
user
service
superuser
NOTICE
Get the login data from project management of INTERSCHALT
maritime systems AG.
Enter the login name and password. Confirm with "Login". If the login was not successful, an
error page appears. After a successful login the following global interface appears.
79
4.1
Commissioning the Core Module
Figure 47: Description Page

NOTICE
Do not remove modules in the global interface.
This will delete the modules in the system.
Several modules like Audio2net and NMEA2net can be configured via this interface.
Further information for commissioning Audio2net module see chapter 4.2 and for
commissioning NMEA2net module see chapter 4.3
81
Figure 48: Active and Inactive Devices

After the configuration of the modules is done, external devices belonging to VDR G4 as
well as the external devices of other manufacturer are shown on the left side of the window.
The active devices are shown by a green check. Inactive devices are marked by a red
cross.
logout
(right upper corner)
82
click the logout link after the configuration is done
Figure 49: Logout is done
83
4.2
Commissioning the Audio2net Module
For a correct commissioning via IP-address of the Core module follow the steps below:
Step
1
Result
Action
Remarks
Connect the network cable to the

Audio2net module
The Audio2net module appears
on the web interface
Configuration settings are described in

chapter 2.4
Figure 50: Configuration Interface of an Audio2net Module

If the Audio2net module is not accessible or is used as stand alone device it is also possible
to access the configuration web page via IP-address of the Audio2net module directly.
85
4.2.1
Microphone Test
Figure 52: Microphone Test
Figure 51: Microphone Test

Releaser:
information about: what sets off the last microphone test

how long ago is the last microphone test
Counter:
number of the microphone tests since last re-start
Result:
results of the last microphone test since re-start of this Audio2net

module
Button Release Test
starts the microphone test for this module
Button Beep ON
activates the microphone beep permanently
Button Beep OFF
disables the microphone beep
86
PASSED
microphone test has passed
FAILED
microphone test has failed
FAULTY CONFIG
false configuration
SHORTED
Short-Circuit
Figure 54: Microphone Test with Short-Circuit
Figure 53: Microphone Test with Short-Circuit
87
After changing the configurations, the Audio2net module restarts and the web page
reconnects automatically. All changes will be activated.
Figure 55: Status of the Microphone Test

Uptime:
Cpu Load:
show the current system state
Mem Load:
Net Load:
Buf Load:
buffer for outbound audio packages. Fills up, as soon as no data

are accepted from Core module. This buffer always records
6 minutes, regardless of configuration. If the buffer is quite full, the
module restarts. (full buffer is not allowed)
Fuses:
fuse defect: red
Button Restart:
re-starts the module immediately
88
fuse ok: green
4.3
Commissioning the NMEA2net Module
For a correct commissioning via IP-address of the Core module follow the steps below:
Step
1
Result
Action
Remarks
Connect the network cable to the

NMEA2net module
The NMEA2net module appears
in the web interface
Serial and Network settings are described

in chapter 2.5
If the NMEA2net module is not accessible or is used as stand alone device it is also
possible to access the configuration web page via IP-address of the NMEA2net module
directly.

The green bar shows the interface load. The indication below shows the error display for
serial interfaces Port1 to Port5.
89
4.4
Commissioning the MR8-02 Final Recording Medium

CAUTION
Between shutdown and switch-on the MR8-02 module it needs
a break of 1 to 2 minutes. In this time the capacitors discharges
completely in the power supply circuit, used on the MR8-02
module switches defined.
In normal operating conditions of the VDR G4 this time period
is given between restart and power-off.
NOTICE
Note the MAC-address from
commissioning.
PCB
housing for
further
For a correct commissioning via System - Network configuration page of the Core module
follow the steps below:
Step
Action
Remarks
Search the entry for host name

VDR6260, see Figure 58
If no such entry exists, create one
Enter an IP-address, which does

not belong to the dynamic IP
range of the DHCP Server (see
Intern Network configuration)
The default address is 192.168.95.225
Enter the unique hardware

address of the MR8-02 module
You will find the address inside the

MR8-02 module, see Figure 57
Restart the Core module via

Service - Option page or key
switch
Result The configuration is done
The configured hosts entry in the web

interface musst have a green font color.
91
Figure 57: MAC-Address Inside the MR8-02 Module
92
Figure 58: IP-Address and MAC-Address of Host Name VDR6260
93
4.5
Commissioning the FGR4 (Framegrabber)

CAUTION
Do not attempt to disassemble this unit
To prevent electric shock, do not remove the cover. There are
no user-serviceable parts inside. Refer servicing to qualified
service personnel
CAUTION
Power-off the unit during any modification such as changing the
settings of the internal dip-switches.
NOTICE
The description of configuration software CVAVDRGRABNET
refers to Version 1.3.4.
Ensure that Firmware Version V1.12 is installed on FGR4.
NOTICE
Place the PC with the configuration-software and the FGR4
module locally close beside each other. So that you can
operate both at the same time.
Make sure to push the "Init VDRGRAB-NET" button shortly
after started up the configuration software CVAVDRGRABNET.
NOTICE
Always save and store the configuration, so that a service
engineer or commissioner can use the configuration-file later
(e.g. in case of replacement of a defective FGR4 module)
95
4.5.1
Connecting the VDR G4 with Configuration Mode
To work properly ans send images with a good quality the FGR4 has to be configured.
For changing into configuration-mode follow the steps below:
Step
1
Action
Remarks
Connect the picture source to

video connection
Connect the network cable of PC

to the free network connection of
internal VDR G4 network
Make sure the PC, used for configuration

is in the same network as the FGR4
module. Optionally you have to match the
IP-address and the network mask. Network
settings of the FGR4 can be modified,
when the FGR4 module is reachable via
network.
Both devices (PC and FGR4

module) must be able to reach
themselves via network.
The sending of a ping from PC to
FGR4 module must be successful
Make sure you have the

IP-address of the FGR4 module
ready
Make sure that the FGR4 module

is powered OFF
Start the configuration software
Enter the IP-address of the FGR4

module into the field
"VDRGRABNET-NET IP"
Activate the button

"Init VDRGRAB-NET"
Power up the FGR4 module

immediately
10
After 15 seconds the connection

with the FGR4 module is active
Result
96
FGR4 works in configuration

mode
Version 1.3.4.
Repeat the process from step 1, in case of

failures.
Enter the resolution manually, if the
resolution was not detected correctly.
Figure 59:
60: Init
StartVDRGRAB-NET
Page
Figure 61: Connection to FGR4 Module is Active
97
4.5.2
Load Configuration Data from Local File
If available, upload the current configuration file to FGR4 module. This is a comfortable
way to set a replaced device to current configuration or to configure a new FGR4 module to
a known video source.
For load of the configuration-data from local file to FGR4 follow the steps below:
Step
Action
Remarks
Select the menu item "File"

"Load Configuration from File"
In the dialog window "Load

Configuration from File" enter the
file name
Confirm loading
The data will be applied into the

configuration software
Check the connection parameters

in the group box "Misc.
configuration"
The connection parameters can be

overwritten if the configuration file contains
other connection parameters.
For upload the configuration-file

into the FGR4 module select the
button "Save Configuration on
EEPRO"
Result
The FGR4 works with new

configuration
Figure 62: Load of the Configuration-Data from Local File
98
Figure 63: Open File
99
4.5.3
Save Configuration Data to Local File
It is possible to safe the current configuration to local file for archiving or as an important
intermediate step.
ATTENTION
After the configuration is done save the configuration to local
file. This file is part of the commissioning repor. The report has
to be sent to INTERSCHALT maritime systems AG after VDR
G4 commissioning or service.
For saving the configuration-data follow the steps below:
Step
Action
Remarks
Select the menu item "File"

"Save Configuration as File"
Enter the filename
Push the button "Save"
Result A file will be created
Standard settings:
Device 1
Device 2
VDRGRAB-NET IP
192.168.95.180
192.168.95.181
VDRGRAB-NET ID
Destination IP
192.168.95.205
192.168.95.205
Destination Port
7096
7096
100
Figure 64: Save Configuration as File
Figure 65: Save
101
4.5.4
Change IP-Address of FGR4
NOTICE
Change the IP-address accurately.
Make sure that the power supply is uninterrupted
Usually the FGR4 has the IP-address 192.168.95.180. This address is a factory default and
the standard IP-address of first FGR4 with ID=1 in a default VDR G4 installation.
The following two reasons may cause a change of the IP-address:
A second FGR4 with ID=2 has to be installed

NOTICE
At first configure the second FGR4 with ID=2 and other
IP-address. In this case you can install the FGR4 with ID=1
afterwards without changing the IP-address
FGR4 works in another network environment, not with a default IP-address range.
Change the IP-address of FGR4 via configuration interface:
Figure 66: Change the IP-Address via Configuration Interface

It is also possible to change the IP-address via internal web page of FGR4, see 7.5.2
102
4.5.5
Grabbing and Adjusting of Test Images
For grabbing a test image with current settings follow the steps below:
Step
Action
Remarks
Push the button "Snap Image"
The grabbed image is shown in a window
Check the resolution, in case of

failures
Reduce the value of Offset H.
The image turns right
Reduce the value of Offset V.
The image shifts down
Result
The position of the shown image

is correct
The adjust of image quality must be done to get two results:
a clear image with as low as possible shades
a clear image with as small as possible size of zipped image not more than 350kbyte
ATTENTION
The size of an image should be less than 350kB.
103
Figure 67: Offset Settings H.: 178, V.: 40
Figure 68: "Snap Image" with Standard Offset Values: H.: 178, V.: 40
104
Figure 70: "Snap Image" with Standard Offset Values: H.: 148, V.: 40
105
Figure 72: "Snap Image" H.: 178, V.: 20
106
Adjust the image quality by setting the appropriate offset values in the following window:
Figure 73: Image Quality Window
107
Advanced Mode for Capturing Images

The advanced mode is for internal use of INTERSCHALT maritime systems AG service and
qualified service partner personnel only.
Figure 74: Advanced Mode Window
108
4.6
Commissioning I/O devices
There are maximum 5 devices. The first device can not be deactivated or configured
because it is part of the Core module and is used for internal control functions. Usually one
PLC device with device number 2 is installed.
For a correct commissioning carry out the steps in the following table:
Step
Action
Connect the PLC device to

power source and network port
Configure PLC device in web

interface
Result
Remarks
After re-start of VDR G4 the PLC Check entries in Merlog and watch for
NMEA telegrams in NMEA log
device works properly
109
Figure 75: IO Devices 1/2

Class
PLC
Name
I/O Device No of
PLC
Name of Default IP
PLC
PLC
Device 2
first
PLC 1
192.168.95.190
Device 3
second PLC 2
192.168.95.191
Device 4
third
PLC 3
192.168.95.192
Device 5
fourth
PLC 4
192.168.95.193
IP-Address
enter the IP-address of the device
MAC-Address
enter the MAC-address of the device
110
Decimal
possible entries for decimal and range, required setting 1
Range
scale factor for position after decimal point
Switchbit
Value
without
Digit after
Decimal
Point
Value with
1 Digit
after
Decimal
Point
Value with
2 Digits
after
Decimal
Point
Value with
3 Digits
after
Decimal
Point
Decimal
Range
0.1
0.01
Example
4.1
4.13
4.134
choose a power source from X1 to X8 on Core module, where the

PLC device is connected, default is X7
111
Figure 76: IO Devices 2/2

Save
112
saves all devices all at once
Functionality of the VDR G4
The purpose of the Voyage Data Recorder VDR G4, is to maintain the secure and
retrievable storage of information concerning the position, movement, physical status,
command and control of a vessel for a period covering at least the last 12 hours of
operation.
The recording takes place continuously according to the principle of a circle memory. It
means all data older then a defined period of time (depending on the different storage
media) will be overwritten.
The VDR G4 meets all requirements of the International Maritime Organisation (IMO)
resolution A.861(20.) and the International Electrotechnical Commission (IEC) 61996. In
these documents the type and amount of data to be recorded are specified in detail. Other
informations can be stored and retrieved on request and project related.
The functions of the VDR G4 and of the modules are described in the following paragraphs.
5.1
Functionality of the Core Module
The Core module is the logical centre of the VDR G4 system and has the following
functions:
central processing unit, collecting point for all incoming data
sets time-reference for all incoming data
monitoring, parametrisation and control of all further VDR G4 modules
distribution of data to internal VDR G4 storage media and optional to external storage
media
configuration via web interface
recording of AIS, VHF
5.2
Functionality of the Remote Control Panel
The Remote Control Panel has the following functions:
acoustic and visual signalling of an alarm
confirmation of the alarm, silencing the acoustic alarm
button to start the emergency backup and confirmation lamp
113
5.3
Functionality of the Audio2net Module
The Audio2net module collects and preprocesses analogue voice signals, coming from
microphones of the VDR G4 or other voice sources, like radios or telephones.
collects 2 audio channels
2 microphones per channel (X1 + X3 and X2 + X4) or another audio source with standard
level of 0dBm
microphone test integrated
adopts the configuration
audio stream to Core module
5.4
Functionality of the MicroVCA003
MicroVCA003 collects audio signals on bridge or other rooms, to be monitored with the
following features.
symmetrical analogue signal output with 0dBm for the collected voice signals
low pass for lowering the output signal > 6kHz as standard
microphone test by piezo beeper
microphone test is activated by increasing of the supply voltage from 20V DC upon
24V DC
5.5
Functionality of the NMEA2net Module
The NMEA2net module collects up to 5 NMEA sources and sends the data via network
interface to VDR G4, using a specific protocol. By setting of different device-IDs, up to 7
NMEA2net modules can be used in a system. It has the following main features:
collected telegrams are buffered and can be displayed via network, as UDP packet or via
serial output
DIP switch 4x to setting the ID
web interface for advanced configuration e.g.:

baud rate per input
interval for sending the buffered data
possibility not to send NMEA telegrams, based on the header
network configuration and device ID, for special applications
define outputs, network and/or serial
IP-address is obtained by a DHCP request, default adjustment
if the DHCP request fails for 30 seconds, the static IP-address will be used
if there is no static IP-address adjusted via web interface, default IP-address

(192.168.95.150) with device ID (1-7) as offset will be used
all serial inputs are electrically isolated against each other and to the system
max. 4500 characters per second can be provided
114
5.6
Functionality of the MR8-02 Module
The MR8-02 module constitutes a data recording medium, protected against external
influences like high temperature or water pressure, which has to be connected to a ship-data
processing interface, to guarantee its overall efficiency.
The acoustic beacon, fixed on the MR8-02, fulfils the conditions of SAE AS 8045 and works
in a frequency range between 25kHz and 50kHz with a battery durability of at least 30 days.
network volume for Core, offers a specific NAS server with NFS file system
additional control interface for specific operations based on UDP. Therefor the VDR G4
sends a UDP packet to the MR8-02 module. The MR8-02 module receives and
acknowledges/responds the data
adopts the configuration (IP-address) after booting by DHCP request from Core module
buffers the impressed power supply above 5 seconds by capacitors. A defined shutdown
is possible, even while the cable is cut through. (saved data is protected)
between shutdown and switch-on the MR8-02 module needs a break of 1 to 2 minutes. In
this time the capacitors discharges until the power supply circuit, used on the MR8-02
module switches defined. In normal operating of the VDR G4 this time period is given
during restart or shutdown.
5.7
Functionality of the FGR4 (Framegrabber)
Radar images are collected as VESA compatible analogue signals. The required image
quality is according to IEC 61996. The FGR4 has the following main features:
the FGR4 collects signals from the video source, equipped with VESA compatible
analogue output or DVI output
the resolution according to IEC 61996 is maximum 1600x1200 at 60Hz. A lower

resolution is possible.
if the saved configuration cannot capture an image, the FGR4 tries to generate a
significant image with a list of VESA compatible video configurations
significant images are zipped and send to the VDR G4 via network, according to the
saved connection parameters. This process uses the proprietary transmission protocol of
the VDR G4.
for configuration a Windows web interface communicates with the FGR4 via network
after restart of the FGR4 this web interface tries to access a connection
after the connection is made, configure the FGR4 and tune the module to the image
source. Save the result to the flash memory of the FGR4. To document and to archive
the configuration it is also possible to save it local
change the IP-address of the FGR4 via separate web interface
115
5.8
Functionality of the Replay and Realtime Monitor
This module is a softwaresolution for MS Windows 2000, Windows XP. To collect specific
data from each vessel, the system is sub-divided into a common part and specific part of
the vessel, integrated as DLL.
The Replay and Realtime Monitor deposited at the Core module and can be downloaded
from there. It has the following main features:
use of the ECDIS kernel
possible use of central ECDIS server from the range of navigation for using the sea
charts
presentation of recorded data including captured radar pictures or voice in real time or
accelerated
5.9
116
PLC
Operating Procedures
The purpose of the Voyage Data Recorder VDR G4 is to maintain a store, in a secure and
retrievable form, of information concerning the position, movement, physical status,
command and control of a vessel for a period covering at least the most recent 12 hours of
operation.
The recording takes place continuously according to the principle of a circle memory. It
means all data older then a defined period of time (depending on the different storage
media) will be overwritten.
The VDR G4 meets all requirements of the International Maritime Organisation (IMO)
resolution A.861(20.) and the International Electrotechnical Commission (IEC) 61996. In
these documents the amount of data to be recorded are specified detailed.
The VDR G4 consists of the following main modules:
Core
Audio2net
MicroVCA003
NMEA2net
MR8-02 as Final Recording Medium (FRM)
external Framegrabber (FGR4)
Data Collection Unit (analogue and digital signals)
The following additional or alternative components are available:
SAM Radar 1000 / Radar 1100 with network interface
Raytheon Radar NSC 18 or NSC 25 or NSC 34 with network interface
Longterm Recording
ISDN Router
TRON S-VDR as float free FRM
Network Switch, only required if more than 7 network devices
Replay System with electronic chart system (ECS) and Realtime Monitor
Network Interface for Radar devices, according to IEC 62388, Annex H2
L3-HVR FRM instead of MR8-02
117
In addition to the final recording medium two internal storage media are available, where the
collected data are stored in parallel:
Storage Medium
Storage History
Final Recording Medium
first radar, 4 microphone channels, first VHF channel

12 hours, NMEA based data 48 hours
USB Flash Drive

Recording Medium
first radar, 4 microphone channels, first VHF channel

12 hours, NMEA based data 48 hours
alternative
Longterm Recording
up to 90 days, depends on capacity of the storage media
Internal Recording Medium
all radars, all microphone channels, all VHF channels

24 hours, NMEA based data 168 hours (7 days)
118
6.1
Starting up the VDR G4

DANGER
The initial start up of the VDR G4 should be carried out
only by authorised service personnel.
NOTICE
To start the VDR G4 make sure that the main power supply is
connected and switched on.
ATTENTION
In case of an electrical power outage of max. 2 hours, make
sure that the VDR G4 get started up again.
Start the VDR G4 by using the ON/OFF key switch. After the VDR G4 is started up a
microphone test will be carried out.
Figure 77: Key Switch
119
6.2
Shutdown the VDR G4
Only in case of maintenance shutdown the VDR G4 manually by using the same key switch
fig. 77 as used during the starting up procedure.
The VDR G4 needs a shutdown time between 60 seconds and 150 seconds.
6.3
Normal Operation
In normal operation no activities by the operator are required and the VDR G4 runs
autonomously and continuously and no VDR G4 errors occur respectively no alarms will be
indicated by the assigned alarm unit. Any fault preventing normal operating will be
displayed.
NOTICE
A check of the recorded data should nevertheless be carried
out on completeness in regular distances, that means every
month or more frequent.
NOTICE
It also is recommended to make a data check after every
service which was carried out at equipment the VDR G4 is
connected to and receives data from.
Sometimes after such a service the interface to the VDR G4
will be modified. In this case maybe the VDR G4 cannot get
longer all required data.
This check can be carried out with the replay and realtime monitor software very
comfortably.
An annual check of the VDR G4 is required by the flag state authorities.
121
6.4
Emergency (Incident) Backup

NOTICE
To secure faultless operation of the emergency backup function
a regular backup-test is recommended.
Therefore initiate an emergency backup. In case of no error
messages the test was successful.
NOTICE
Generally it is preferable to backup the data at the end of the
emergency.
NOTICE
A USB flash drive is delivered with the VDR G4.
The USB flash drive is a special flash drive, suitable for
emergency backups. For comfortable use further USB flash
drives can be ordered from INTERSCHALT maritime systems
AG.
In case of incidents as nearly accidents not followed by a shutdown of the VDR G4, the data
can be stored by the emergency backup. With this function the recorded data of the last
12 hours will be copied as a separate file onto a USB flash drive for analysis at a later time.
It is indicated in the assigned alarm unit by a flashing lamp or as an insensitive menu.
The emergency backup runs in the background and has no influence to other operations of
the VDR G4 which continues to record as usual. The emergency backup can be started at
any time. This backup should then be archived (using the replay system) as soon as
possible and before a new emergency backup is started. This ensures the VDR G4 from
data loss. In case that the emergency lasts longer, or a new emergency arises, save the
emergency backup data before making another backup.
After activating an emergency backup the VDR G4 blocks a new emergency backup for a
delay of 12 hours. During this blocked time a new emergency backup call will be buffered
and activated after the delay of 12 hours. Default setting is one emergency backup. For
special system requirements this setting can be modified during commissioning or service.
123
There are 2 possibilities to start the emergency backup:
pushing the EMCY BACKUP button at the Remote Alarm Panel
pushing an external EMCY BACKUP button, connected to Remote Control Panel
Figure 78: Remote Control Panel with EMCY BACKUP Button

To start the emergency backup follow the steps below:
Step
Action
Remarks
Push one of the buttons at least

2 seconds and less than
5 seconds
The procedure is the same for all of the

possibilities.
The lighting indicator starts to

blink. The indicator blinks as long
as the backup process is active.
The indicator goes off
Result
A new emergency backup is blocked for

12 hours.
Emergency backup is finished.
The VDR G4 stores the mandatory data on different storage volumes. One of these storage
volumes is the USB flash drive storage volume. It is placed on Core module, see fig. 79,
location 1.
The VDR G4 stores the actual data on this storage volume. If an emergency backup was
initiated, this volume also contains the last emergency backup set. This storage volume is
the standard authority data source.
If it is necessary to download the VDR G4 data, this USB flash drive storage volume has to
be dismounted and removed from Core module. Then it can be at least copied to a PC with
USB Port.
124
The emergency backup data can be retrieved from the USB flash drive directly. Using the
USB flash drive, download of emergency backup works more quickly as retrieving the data
with a replay computer.
After retrieving the emergency backup from USB flash drive, put the stick on the VDR G4
again.
To get the data from USB flash drive storage volume follow the steps below:
Step
Action
Remarks
After 5 seconds the store of actual data will

Push the EM Backup Start button
be interrupted and the USB flash drive
on Core module (see figure 79,
storage device will be dismounted. If the
location 2) at least 5 seconds
process is finished, the indicator light will
until the indicator light goes off
be switched off.
Remove the USB flash drive

from USB port of Core module.
The VDR G4 will initiate an alarm,

because a required storage device is not
available
Insert the USB flash drive in PC
The USB flash drive contains a FAT32

partition (type 11)
Subdirectory ../data contains the actual
data set
Select the wanted data set

Subdirectory ../embackup000 contains the
last emergency backup set
Copy data, if the transfer/conversion shall

Copy or transfer data from USB be done from a PC location later.
flash drive to PC or other storage Transfer data, if the transfer tool is
volume
installed and the data should be displayed
on board.
Optional:
Convert data to COTS format
Have a look to the status line on transfer

tool window. The local directory of replay
system is shown there. The converted data
files can be found in this directory.
Insert the USB flash drive in

Core module again.
The VDR G4 will auto detect the USB flash

drive storage volume and will initiate a
restart.
Result
The needed data has been

downloaded from VDR G4
To transfer the data to replay format or to convert the data to COTS format you have to
install and use the Interschalt replay system, which you can find at the Authority CD.
125
To transfer or convert the VDR G4 data to a PC please follow the steps below:
Step
Action
Remarks
Install the Interschalt Replay

system from Authority CD at your
PC
Insert the USB flash drive in PC
Start
the
Archive
application
VDR
Select the option File -> New....
The application VDR Transfer starts with a

popup menu where a list of available
sources are shown.
Select the lowest item

<Removable Volume>
and press the OK button.
A directory/ file select menu is shown.
Select the path to the USB flash

drive and the path with the
wanted data set.
Subdirectory ../data contains the actual

data set.
Subdirectory ../embackup000 contains the
last emergency backup set.
Optional:
If COTS format is needed:
Check the option
Extras -> Use COTS Format
and activate, if deactivated.
126
The menu item

Extras -> Use COTS Format
can be activated (with hook) or
deactivated (without hook)
Step
Action
Remarks
Choose the download range

using the sliders and press the
button Transfer.
Exit VDR Transfer and archive

local data set
To protect a dataset from being
overwritten, it can be archived.
10
Remove the USB flash drive

from PC
11
Insert the USB flash drive in

Core module again.
Result
The VDR G4 will auto detect the USB flash

drive and will initiate a restart.
The needed data has been

downloaded from VDR G4
127
1
2
Figure 79: EM Backup Start Button on Core Module
128
6.5
Automatic Restart
An automatic restart will be activated by the integrated hardware watchdog within

13 seconds of an uncontrolled function caused by a malfunction.
If the VDR G4 automatically shut down after 2 hours of operation following a power failure
an automatic restart will be carried out once power is resupplied.
In addition, the VDR G4 carries out a weekly automatic restart every Sunday at 00.30 UTC.
This restart is in order to ensure a stable normal operating condition and to help prevent
undefined system conditions occurring during months of autonomous operation.
ATTENTION
In case of an electrical power loss of more than 2 hours, make
sure that the VDR G4 get started up again.
NOTICE
If the VDR G4 was shutdown manually (e.g. using the key
switch), restart the device manually.
6.6
Retrieving Data from FRM
This part describes retrieving of data from the final recording medium (FRM) or a longterm
recording medium.
Following a total loss of the ship, the final recording medium - i.e. the submersible capsule
remains attached to the ship and should be salvaged by specialists. The salvage should
take place within 30 days of submergence. Over longer periods the underwater
sustainability of the capsule is not guaranteed. After salvage the diving capsule must be
sent to the authorities in order to recover the data stored on the FRM.
If the storage device has been damaged in any way, return the device to the FRM
manufacturer for recovery of the data.
6.7
Retrieving Data with a Replay Computer
This part describes retrieving of data with a replay computer.
6.7.1
Ship-based Download
Essential for ship-based download is:
a computer with an operating system Windows 2000 or Windows XP
the application "VDR G4 Data Transfer" and the application "VDR G4 Data Replay"
network connection between computer and VDR G4
129
Start the VDR G4 data transfer by double-clicking on the according shortcut on the desktop.
The following window appears on the screen.
Figure 80: Selection of Data Source
6.7.2
Selection of Data Source
After starting the program, there are four options for downloading the data:
download the data from the VDR G4 local storage medium (harddisk)
download the data from the emergency backup directly
download the data from the final recording medium
download the data from the USB flash drive, if this option is installed
NOTICE
Do not use the last feature when there is a direct network
connection between VDR G4 and the replay computer
because the removable flash disk has to be removed from the
VDR G4 and inserted in the local computer.
The removable flash disk is a possibility to save the actual data
very quickly during an emergency situation, if not enough time
for a standard download procedure is available.
The downloaded data are stored in the folder ....\Replayer\adir#.
130
The amount of data to be transfered from the VDR G4 can be restricted using the controls in
the next figure. If no changes are made, all available data in the dataset will be downloaded.
Communication, radar and ISM log data can be turned on or off using the available check
boxes.
The replay period for each type of data may be defined using the sliding bar. The top bar
identifies the start point of the replay period; the bottom bar the end point. The actual times
selected are shown on the right side of the sliding scale.
To start the download click on Transfer and confirm with OK.
Depending on the size of the selected data, the download may take sometime. The progress
of the download is shown in the indicator at the bottom of the window. Once the download
has been completed the program issues a corresponding message and will be closed after
confirmation of the message. More detailed information to the download utility VDR data
transfer can be found in the replay and realtime monitor manual.
Figure 81: VDR G4 Data Transfer
6.7.3
Land-based Download
It is required for a land-based download to set a TCP/IP data connection between the shore
office and the vessel (e.g. via radio or an INMARSAT connection) and the VDR G4 shall be
integrated in the ship's network, then the currently recorded data may be retrieved directly
by the office using the VDR Data Transfer tool.
Because of the potentially very large volume of data to be transferred, the user should be
careful in the selection of the data to be transferred. Especially the transfer of radar images
and audio should be avoided wherever possible.
If a removable storage medium from the vessel e.g. with emergency backup data is
available in the shore office, this volume can be inserted in the replay computer and then
used as data source for a download.
131
6.8
Handling of Recorded Data
General
The following data can be acquired by VDR G4:
Data Types
Notes
date and time
obligatory
radar data,
obligatory
(max. 1600x1200 pixel at 60 Hz)
ship's position
speed
heading
water depth (echo sounder)
wind speed and direction
ship's motion behaviour, heave pitch and roll
motion of the sea
mandatory
mandatory
mandatory
mandatory
mandatory
optional
optional
engine orders and responses

rudder orders and responses
propeller and thrusters rpm and pitch
additional machine information
mandatory
mandatory
mandatory
optional
status of:
- hull opening/doors
- watertight and splash watering doors
- fire doors and fire security systems
- main alarms
- other status information as required
mandatory IMO
mandatory
mandatory
mandatory
optional
bridge audio
communications audio
mandatory, max. 8 microphones on

4 channel
mandatory, VDR output 0dBm at unit
The VDR G4 includes a general data file "i<IMO-No.>.cfg", containing compulsory data
according to IEC 61996. This file is stored on all available storage mediums, including the
FRM. Whenever data is downloaded, this file is included and is then available in the local
archive.
6.8.1
Merlog File
The VDR G4 maintains a log file named "Merlog". This file records all information pertaining
to the system start, as well as all events, warnings and error messages occurring during
operation. For further information see chapter 7.2.7.
Once the file has reached a size of 500kB it will be saved as "Merlog.bak" and a new file will
be started. The Merlog file is copied every hour onto all installed and removable data
storage devices and onto the FRM. When downloading data, the Merlog file may optionally
be included in the download and is then available in the local archive.
133
6.8.2
Captured Radar Images (Periodic Data)
A screen shot of the main radar is grabbed every 15 seconds and stored in the final
recording medium for a period of at least 12 hours. The screen shot is stored as a colour
image in the original resolution (up to a maximum of 1600x 1200 pixels at 60 Hz).
Optionally it is also possible to acquire radar pictures and images from up to 2 additional
sources. This requires the use of an additional external Framegrabber or external network
based video sources controlled by the VDR G4. The sources may have different resolutions
and properties, however they should also supply VESA-compatible RGB signals.
NOTICE
Additional external video sources must be configured
at Core module. Otherwise these external devices will be
disclaimed.
Any additional images will not be recorded on the FRM but are stored on internal storage
medium or longterm recording medium. The capture of additional images therefore requires
that an internal storage medium or longterm recording medium is also installed.
Additional images will be acquired every 15 seconds, in alternating sequence with the
acquisition of the main radar picture. As an example, when recording images from 3
different radar displays the following sequence will be used:
mandatory source:
every 15 seconds
additional video sources

agreement
every 15 seconds or also larger intervals, according to
6.8.3
Details about Audio Informations (Continuous Data)
All bridge communication and one VHF radio communication channel will be recorded by
the VDR G4 in accordance with IEC 61996. Microphones are placed in the ceiling at the
main console and other working areas in order to record the communication on the bridge.
The maximum number of microphones is 8, mixed and stored using 4 channels. 2
microphones are combined into one channel. One VHF radio communication channel is also
stored digitally. All audio data is stored in the final recording medium for at least 12 hours in
accordance with IEC 61996. When additional data storage mediums such as internal
storage medium or longterm recording medium have been installed, the audio signals will
also be recorded on these devices.
There is also a possibility to record an additional radio channel. This data will not be stored
in the FRM but on internal storage medium or external longterm recording medium.
134
6.8.4
Non Standard Information (Optional)
If desired and as required by a contract, additional data may be acquired additionally to

these required by IEC 61996. In principle any data telegram may be acquired, including
those in manufacturer-specific or proprietary formats. Data may also be acquired as
analogue or digital values. These are converted into data telegrams and forwarded to the
VDR G4. Other interfaces not complying to the requirements of IEC 61996 can also be
integrated in a similar manner. All optional data telegrams acquired by the VDR G4 are also
stored in the FRM for at least 12 hours.
135
Troubleshooting and Repair
7
7.1
7.1.1

Preventive Maintenance
Rechargeable Battery
Replace the rechargeable battery at least every 4 years.
7.1.2
Recorded Data
Carry out a check of the recorded data every month or more frequent.
Carry out a check of the emergency backup function in the same frequency as the other
simulated emergency procedures on board of the vessel (e.g. fire fighting, ).
These checks should be documented briefly.
137
7.2
Troubleshooting of the Core Module

NOTICE
Do not replace fuses on the indication board for connected
modules during operation.
For this purpose disconnect the modules from the power
supply.
The configuration structure XML is locally storable. So it is possibly to save the configuration
of the VDR G4 via file and to recover when required. Also it is possible to send the
configuration structure XML by the client access (already implemented during the present
generations of the VDR G4). This is interesting for remote access with low bandwidth and
high costs.
The following modules can be unset by a jumper or DIP switch on work settings: NMEA2net,
Audio2net. A defined initial state is possible over and over again.
For more information about debugging see settings of "Verbose mode" in chapter
Figure 82: Java Script Failed
139
7.2.1
Sub Menu Service
Figure 83: Sub Menue Service
140
7.2.2
Service-Options
Figure 84: Service Options
141
7.2.3
Service-Options, Feature Key
Figure 85: Features

Feature Key
142
enter the feature key and save the entry
7.2.4
Service-Options, Service
Figure 86: Service

VDR G4 Stop
(Power OFF)
powering down the VDR G4
VDR G4 Restart
restarts the VDR G4
Mictest
starts a microphone test on the external devices
Start Emergency
Backup
starts an emergency backup
Create Config.
Backup
creates a configuration backup on the internal hard disk
Download
Configuration
downloading the current configuration
143
7.2.5
Service-Options, UPS Data
Figure 87: UPS Data

SerialNumber
enter the serial number
ManufacturerData
enter the manufacturer's data
144
7.2.6
Service-smart.info
Figure 88: Smart Info
This page informs you about the start procedure and about potential problems during the
start.
145
7.2.7
Service Mer Log File
Figure 89: Mer Log File

This page shows a general log for your information.
I-black row
displays information
W-red row
displays a warning
E-red row
displays an error
R-green row
displays a reset of an error
146
7.3
Troubleshooting of the Audio2net Module
Failure
Cause
Web server is not available

for more than 5 minutes
Action
Refresh the web page
Check the cable connection,
LED link lights, LED fuses
light
Check the network setting of
the DHCP server
(Core module)
Do not use the settings 0 or
1. Reset the terminal and
login again
7.3.1
Firmware Update
NOTICE
These procedures can take more than 180 seconds depending
on the version of the firmware.
During the firmware update and reset procedure the Audio2net
module does not send audio data for 3 to 4 minutes. Potentially
the recorder gives a failure. If the failure is given, confirm the
failure at the Remote Control Panel.
After successful update the failure disappears.
147
In the footer, next to the entry "Firmware" you will find a link (blue arrow) to the web page.
Figure 90: Firmware Update
148
Choose the appropriate firmware image with "Browse":
Figure 91: Browse for Firmware Image
149
Click the "send" button to start the process.
Figure 93: Processing the Firmware Update
Figure 92: Processing the Firmware Update
150
After the firmware is uploaded the following message is shown:
Figure 95: Firmware Update is Completed
Figure 94: Restart of the Audio2net Module
151
After 140 to 200 seconds, depending on the dimension of the firmware, the web page is
connecting by itself.
Figure 97: Reconnecting Page
Figure 96: Reconnecting the Web Interface
152
The configuration page is shown after the firmware update is done.
Figure 98: Configuration Page
153
The following window will be shown, if the reconnection failes:
Figure 99: Configuration Page
Figure 100: Reconnection Failes
154
7.3.2
Firmware Reset
NOTICE
These procedures can take more than 180 seconds depending
on the version of the firmware.
During the firmware update and reset procedure the Audio2net
module does not send audio data for 3 to 4 minutes. Potentially
the recorder gives a failure. If the failure is given, confirm the
failure at the Remote Control Panel.
After successful update the failure disappears.
For proceeding the firmware reset follow the steps below:
Step
Action
Set the jumper J5
Reset the device by "Reset"

button on the web interface or on
module
After 140 to 200 seconds the web

interface reconnects itself
Remove the jumper
Remarks
There is an appropriate notice on the web

interface
Result The firmware reset is done
155
7.4
Troubleshooting of the NMEA2net Module
Failure
Cause
Action
NMEA2net module does not

work.
The left indicator LED does

not light
Check the connection and

the fuse of the device.
(750mA)
If the selector switch ID is

adjusted to default reset (0), Set the selector switch ID > 0
the device continues in
standby position. During this
time no telegrams are sent or
received.
Single telegrams can not be
received.
If the serial cables are

connected properly, the
interface LED lights with
receiving of data. If the
cables are poles reversed the
LED lights more or less
continuously.
Particular telegrams can not

be received.
Telegrams can not be sent.
Check the cable connection.

If cable connection is
properly done, check the
adjusted baud rate of the
interface RS422.
Check the receive filter of the

interface.
Telegrams can be received
but can not be sent via
network.
Check the link state of the

network interface.
Change the cable if
necessary. Use a crossover
cable, if the device is
connected with the receiver
directly (without hub/switch).
If cable connection is
properly done, check the
network adjustments.
Telegrams can not be sent

(serial)
Particular telegrams can not

be sent at port 5.
If telegrams can not be sent

via fifth serial interface
generally, check the
appropriate checkbox of the
serial configuration
(adjustment of baud rate).
Set the hook into the

appropriate checkbox.
If the checkbox is activated,
check the configuration for
port 5 and adjust if
necessary.
Check the send filter of the
fifth serial interface and
adjust if necessary.
If this send filter is adjusted
properly, check the filter of
the appropriate receive
interface.
157
7.5
Troubleshooting of the FGR4 (Framegrabber)
Failure
Cause
Action
FGR4 does not power up
Voltage fluctuations during Displays data from Com1 of the

the switch-on of power are FGR4 during the start up
the reason mostly
procedure
If the FGR4 hangs or cannot
find the server, can be seen in
the Com1 outputs, see Fig.101
Every second image has a

colour strip
Appears only at the
resolution of 1600x1200
Cannot be recognised by
manual grabbing with "Snap
Image"
Firmware is outdated
Update the firmware of FGR4
Resolution of 1600x1200
cannot be grabbed
Firmware is outdated
Update the firmware of FGR4
Images cannot be grabbed
1. Resolution is incorrect
If the resolution is not
Does the source retrieving recognised correctly, adjust the
correct resolution manually
the expected resolution?
2. See following failure:
FGR4 is not recognised as
monitor
Figure 101: Command Server Waiting
159
Failure
Cause
Action
FGR4 is not recognised as

monitor
Your monitor has not the

necessary resolution
1. connect a monitor with the

appropriate resolution
2. adjust resolution
3. connect FGR4
It is recommended to use a
splitter permanently
IP-address of the FGR4 is
unknown
1. power down the FGR4

2. connect the configuration
PC and the FGR4 directly
via network (cross over)
3. on PC adjust the IP-address
and network mask
of the server
Detect the IP-address of the server
out of the data, displayed on Com1
of the FGR4 during a normal start
"Avecs Version 1.0.5 25.06.2007
192.168.95.205
Server_IP: C0A85FCD"
4. power up the FGR4
5. wait for ca. 30 seconds
6. enter "arp -a" in the
console
Result:
A host entry is located in
ARP cache
160
7.5.1
RS232 Switch
This switch will be used in case of male functions.

The 4-way dip switch can be used to configure the RS232 connector (RxD and TxD
signals)
Following settings are valid:
Switch
1
Switch
2
Switch
3
Switch RS232
4
RS232
RS232
Description
OFF
OFF
OFF
OFF
open
open
GND
RS232 disabled
OFF
OFF
OFF
ON
TxD
open
GND
RS232 output only
OFF
ON
OFF
OFF
open
RxD
GND
Rs232 input only
OFF
ON
OFF
ON
TxD
RxD
GND
RS232 input/output
enabled
ON
OFF
ON
OFF
RxD
TxD
GND
RS232 input/output
enabled
Pin 2/3 twisted
Table 16: Switch Settings of the RS232 Switch

Switches 1 and 4 should never be on at the same time, and neither should 2 and 3. For
normal use of the RS232 with a PC, 2 and 4 should be switched on.
The figure 102 shows the position of the dip switches inside the unit in relation to the RS232
port and a larger image of the switch is shown for clarity. To change the position of this bank
of dip switches, the cover needs to be removed first! (A pencil can be very handy to change
the switches)
161
Figure 102: FGR4 (Framegrabber)
162
7.5.2
Changing the IP-Address via Internal Web Page of FGR4
If the FGR4 is not accessible it is also possible to access the configuration web page via IPaddress of the FGR4 directly.
For changing the IP-address of the FGR4 module follow the steps below:
Step
Action
Start the Internet Explorer
Enter the IP-address

"http://192.168.95.180"
Remarks
web page appears
163
Step
Action
Choose the menue item

"Change IP Address"
Enter the IP address
Push the button "Submit"
Make sure that the FGR4 module

is powered OFF
Power up the FGR4 module
Result
Remarks
necessary for accepting and activating the

IP-address
The new address of the FGR4 is

activated
Figure 104: Sub Menue "Change IP Address"
164
7.6
Strategy if
Successful
Troubleshooting
Procedures
are
not
In case an error cannot be located, please call the service department of INTERSCHALT
maritime systems AG:
Telephone
+49 (0) 40 83033 - 191
Fax
+49 (0) 40 83026 - 303
Email
vdr-service@interschalt.de
Please indicate the following details:
Type designation
Type of failure
System's behaviour
Attendant circumstances
Previous unusual incidents
7.7
Replace Components of the VDR G4
The following chapter describes how to replace a defective module.
165
Disposal
Disposal
Dispose of components and its packaging in accordance with local, state and federal
regulations.
167
Technical Data
Technical Data
9.1
Core Module
Mechanical Data
Width
400 mm
Width Battery
100 mm
Weight Core Module
2.6 kg (with plugs)
Weight Rechargeable Battery
1.4 kg
Electrical Data
Supply voltage
24V DC (+30% / -10%)
Power consumption
10W (without modules)
Protection class
IP 40
Contact rating
1A
Environmental conditions
Temperature range
-15 C to +55 C (low humidity)

-15 C to +40 C (high humidity)
Compass safe distance
1.45 m
9.2
Mechanical Data
Dimensions (WxHxD)
193x89x70 mm including wiring
Weight
700g
Console cutout
178x74 mm
Electrical Data
Operating voltage
24V DC (+30% / -10%)
Power consumption
3 W bis max. 7.6 W
Protection class
IP 40
Temperature range

0.6 m
169
Technical Data
9.3
Audio2net Module
Mechanical Data
Dimensions (WxHxD)
125x125x60 mm
Weight
260 g
Electrical Data
Operating voltage
24V DC (+30% / -30%)
Power consumption
2W (without microphones)
Power consumption
6W with 4 microphones
Power consumption
8W with 4 microphones and BEEP ON
Protection class
IP 20
Contact rating
180 mA
Temperature range

0.30 m
9.4
MicroVCA003
Mechanical Data
Dimensions (WxHxD)
Frontplate 137x80x72 mm, Diameter 63 mm
Weight
120 g and 750 g with housing
Console Cutout
67 mm
Electrical Data
Operating voltage
20V DC (+30% / -10%)
Power consumption
1W
Protection class
IP 47
Temperature range

Storage Temperature
-20 C to 85 C
0.3 m
170
Technical Data
9.5
NMEA2net Module
Mechanical Data
Dimensions (WxHxD)
150x64x34 mm
Weight
350 g
Electrical Data
Operating voltage
24V DC (+30% / -10%)
Power consumption
2,4W
Protection class
IP 43
Temperature range

0.30 m
9.6
MR8-02 Module
Mechanical Data
Dimensions (HxBxD)
342x320x374 mm
Weight
17.9 kg
Colour
Fluorescent orange
Electrical Data
Operating voltage
24V DC (+30% / -30%)
Power consumption
10 VA
Protection class
IP 68
Temperature range

Storage Temperature
-20 C to 85 C
Compass Safe Distance
0.40 m
171
Technical Data
9.7
FGR4 (Framegrabber)
Mechanical Data
Dimensions (WxHxD)
160x92x100 mm
Weight
1.1 kg
Electrical Data
Operating voltage
24V DC (+30% / -10%)
Power consumption
3W
Protection class
IP 43
Temperature range

Compass Safe Distance
0.6 m
172
Appendix
10 Appendix
Use ship cables like:
2x2x1,5 FMGCG for power supply of core module
2x2x1,5 FMGCG for power supply of of other modules
2x2x0.75 FMGCG for serial communication wires
173
Appendix
Protocol about the status of the FGR4 (Framegrabber)

NOTICE
Ensure that Firmware Version V1.12 is installed.
COM1_start.txt is the complete output of COM1. After a correct start up of the FGR4 save
the output by using "File->Save Configuration as File".
U-Boot-1.1.3-ADI-2006R1 (Jul 16 2007 - 09:49:21)
CPU: ADSP BF537 Rev.: 0.2
Board: Sensor to Image CANCam
Clock: VCO: 600 MHz, Core: 600 MHz, System: 120 MHz
SDRAM: 32 MB
In:
serial
Out: serial
Err: serial
Using MAC Address 00:0C:6B:80:01:26
Net:
ADI BF537 EMAC
I2C: ready
Press 'e' key to stop autoboot: 0
EEPROM @0x0 read: addr 01000000 off 50000 count 2097152 ... ................
...............done
Instruction Cache is ON
Data (writethrough) Cache is ON
## Booting image at 01000000 ...
Image Name: uClinux Kernel and Filesystem
Image Type: Blackfin Linux Kernel Image (gzip compressed)
Data Size:
1592522 Bytes = 1.5 MB
Load Address: 00001000

Entry Point: 00001000
Verifying Checksum ... OK
Uncompressing Kernel Image ... OK
Starting Kernel at = 1000
Linux version 2.6.16.11.ADI-2006R1 (user1@vmdev01) (gcc version 3.4.5 (ADI 200
6R1)) #51 Wed Jan 31 11:26:30 CET 2007
175
Appendix
Blackfin support (C) 2004 Analog Devices, Inc.

ADSP-BF537 Rev. 0.2
uClinux/BF537
Blackfin uClinux support by blackfin.uclinux.org
Processor Speed: 600 MHz core clock and 120 Mhz System Clock
Board Memory: 32MB
Memory map:
text = 0x001000-0x124f48
data = 0x13196c-0x165ebc
bss = 0x165ec0-0x1778ac
rootfs = 0x1d40000-0x1f00000
stack = 0x132000-0x134000
Command line: 'root=/dev/mtdblock0 ro'
Instruction Cache Enabled
Data Cache Enabled (write-through)
Hardware Trace Enabled
Built 1 zonelists
Kernel command line: root=/dev/mtdblock0 ro
Configuring Blackfin Priority Driven Interrupts
PID hash table entries: 128 (order: 7, 2048 bytes)
Dentry cache hash table entries: 4096 (order: 2, 16384 bytes)
Inode-cache hash table entries: 2048 (order: 1, 8192 bytes)
Physical pages: 1d40
Memory available: 28172k/31545k RAM, (50k init code, 1167k kernel code, 70k da
ta, 2816k dma)
Blackfin Scratchpad data SRAM: 4 KB
Blackfin DATA_A SRAM: 16 KB
Blackfin DATA_B SRAM: 16 KB
Security Framework v1.0.0 initialized
Capability LSM initialized
Mount-cache hash table entries: 512
NET: Registered protocol family 16
Blackfin DMA Controller for BF533
CANCam_init(): registering device resources
JFFS2 version 2.2. (NAND) (C) 2001-2003 Red Hat, Inc.
Initializing Cryptographic API
176
Appendix
io scheduler noop registered

io scheduler anticipatory registered (default)
io scheduler cfq registered
BlackFin BF533 serial driver version 2.00 With DMA Support
RAMDISK driver initialized: 16 RAM disks of 4096K size 1024 blocksize
Blackfin 537 mac net device registered.
uclinux[mtd]: RAM probe address=0x1d40000 size=0x1c0000
Creating 1 MTD partitions on "RAM":
0x00000000-0x001c0000 : "EXT2fs"
uclinux[mtd]: set EXT2fs to be root filesystem
m25p80 spi1.1: m25p64 (8192 Kbytes)
Creating 5 MTD partitions on "m25p80":
0x00000000-0x00030000 : "Bootloader"
0x00030000-0x00040000 : "HWConfig"
0x00040000-0x00050000 : "Config"
0x00050000-0x00250000 : "Image"
0x00250000-0x00800000 : "User"
m25p80 spi1.2: m25p64 (8192 Kbytes)
Creating 1 MTD partitions on "m25p80":
0x00000000-0x00800000 : "User2"
IP route cache hash table entries: 256 (order: -2, 1024 bytes)
TCP established hash table entries: 1024 (order: 0, 4096 bytes)
TCP bind hash table entries: 1024 (order: 0, 4096 bytes)
TCP: Hash tables configured (established 1024 bind 1024)
TCP reno registered
TCP bic registered
VFS: Mounted root (ext2 filesystem) readonly.
Freeing unused kernel memory: 48k freed (0x125000 - 0x130000)
dma_alloc_init: dma_page @ 0x00128000 - 256 pages at 0x01f00000
flatfsd: Created 11 configuration files (11671 bytes)
bf537_mac: hardware init finished
cancamdrv V1.3 29.04.2008: (c) Feith Sensor to Image (email@feith.de)
177
Appendix
BusyBox v1.00 (2007.01.31-07:25+0000) Built-in shell (msh)

Enter 'help' for a list of built-in commands.
root:/> init cancam
programming FPGA: cancambf700.bin
341580 bytes written.
FPGA-ID = S2I / Version 1.1 - Matrix / FPGA Build: 2007/08/30 (--)
timeout: 10
itime: 0
x_start: 0
y_start: 0
x_len: 1280
y_len: 1024
gain: 2
CANCam-BF Command Server Version 1.0.9 11.11.2008
Port: 4711
Library Build: 0023
Command Server waiting
start user_app ...
init cancam
sensor: 10
Set Video Window (1) x_start:0,y_start:0,x_len:1280,y_len:1024
Set Video Window (2) x_start:179,y_start:40,x_len:1280,y_len:1024
Set Video Window (3) x1:0,y1:0,x_res:1461,y_res:1065
Avecs Version 1.1.2 02.03.2009
192.168.95.205
server_ip: C0A85FCD
server_port: 7096
grab_interval: 15
178
Appendix
device_id: 1
always_reconnect: 0
reduce_bmp_file: 1
bit reduction: 5
PhaseAdjust: 0x00
RedGain: 0x7D
GreenGain: 0x7D
BlueGain: 0x7D
RedOffset: 0x7D
GreenOffset: 0x7D
BlueOffset: 0x7D
ClampPlacement: 0x05
ClampDuration: 0x3C
ClockGeneratorControls: 0xD0
PLLDivideRatioMSB: 0x69
PLLDivideRatioLSB: 0x80
Width: 53543089 [0x033100B1]
Height: 69795881 [0x04290029]
DVIorAnalogControl: 0x00000000
0x20: 033100B1
0x24: 04290029
x_len: 1280, y_len: 1024
send picture
send picture
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179

VDR G4 Manual Steinsohn

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VDR G4 Manual Steinsohn

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VDR G4

INTERSCHALT maritime systems AG

INTERSCHALT maritime systems AG reserves the right to change or to withdraw this

INTERSCHALT maritime systems AG does not guarantees correctness and accuracy

The agreements count if necessary to appendices of this document.

4 Commissioning the VDR G4 ...................................................................................... 77

7.2 Troubleshooting of the Core Module ................................................................ 139

Priority of the User's Manual

to install and commission the VDR G4

to apply the functionalities of the VDR G4 properly and sensibly

to solve special situations very independently

The present user's manual is divided into the following parts:

Important Abbreviations and Terms

AIS.......................................Automatic Identification System

Service Engineer/Customer Engineer

Necessary Basic Knowledge

Modifications, Spare Parts Accessories

Do not put objects into the devices.

relevant accident prevention regulations

generally accepted safety regulations

regulations effective in the country of installation

working and safety instructions effective in the user's plant

Design of the VDR G4

The VDR G4 consists of the following main modules:

MR8-02 as Final Recording Medium (FRM)

Remote Control Panel

Data Collection Unit (analogue and digital signals)

The following additional or alternative components are available:

SAM Radar 1000 / Radar 1100 with network interface

Raytheon Radar NSC 18 or NSC 25 or NSC 34 with network interface

TRON S-VDR as float free FRM

Network Interface for Radar devices, according to IEC 62388, Annex H2

L3-HVR FRM instead of MR8-02

Project the VDR G4

The following figure shows a typical configuration of VDR G4.

External Network Port

1x Serial RS422 from AIS

Figure 1: Typical Configuration of the VDR G4

Project the Core Module

Figure 2: Welcome Page

Prepare Settings of System

The figure below shows the sub menu item System:

Figure 3: Sub Menu System

shows ship information

shows initialisation configuration

configuration of several storage media (FRM, USB flash drive...)

setting options of network settings

Prepare Settings of System-Info

Figure 4: System Info

enter the appropriate data

Symbol (two arrows)

refreshes the page

saves the settings

Prepare Settings of System-Initialisation

Figure 5: System Initialisation

[min.] if power supply failes 2 min. only voice recording is

TAN validity time

[60 min.] time, opened excess to usually protected audio data

[sec.] difference between reference time and internal VDR G4 time

only for information. Level for compression of recorded data

[60 C] critical temperature activates alarm on processor unit

only for information

if activated, the setting shows more information for debugging