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7.
Purpose:
Scope of Works:
References
Definitions and Abbreviations
Responsibility
Installation Procedure
Testing and Commissioning of Central Battery System
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8. Labour, Plant & Material Requirement
9. Health & Safety Requirements
10.Environmental Requirements
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11.Quality Control Arrangements ( Testing, Inspections & Records):
6
12.Appendix & Attachments
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1.
Purpose:
This Method statement provides the sequence and methodology that will be
used for
Installation, testing and commissioning of Central Battery
System in order to achieve
compliance with the contract specification
and Drawings.
2.
Scope of Work:
Installation, testing and commissioning of Central Battery System detailed
on contract
drawing and approved shop drawings.
3.
References
4.
5.
Responsibility:
In-Line with Project Organization chart and responsibilities explained in
our Quality plan, the following staff will be responsible to carry out the
installation process from start to
Completion
5.1 Project Manager
The Project Manager will have full authority and overall responsibility to
manage, supervise. He will Control the works and will have direct
responsibility for ensuring safe working
practices and compliance with
regulatory authoritys requirements. Co-ordinate with the engineers and
the Employer Representative for execution of the Contract Scope of
works. Implement the project quality systems to be the satisfaction of the
project requirements. Review changes and variations to evaluate impact
of those on time and schedule.
5.2 Construction Manager
Responsible to ensure that all works are carried-out as per the
specifications, approved shop drawings and Method Statement as per the
manufacturer instructions and
coordinated with other works.
1
installation
5.7
The project team of experienced Supervisors and Foremen shall ensure the
quality of the installation work carried out, and shall also ensure that it is as
per the latest approved construction shop drawing issued for installation and
according to instructions received from the Site Engineer.
To provide direct supervision to workers on site during the installation process
of Central Battery System.
To ensure that he has adequate resources of machinery, labour and materials
to carry out all the activities efficiently and to discuss with the Site Engineer.
To ensure safe and clean working environment.
6.
Installation Procedure:
6.1
6.2
Storage:
6.2.1 Central Battery System shall be inspected upon receipt at site for
damages and
compliance with the approved submittals and
Single line Diagram.
6.2.2 Upon completion of receiving inspection, the central Battery
system shall be
positioned at the central battery system
room location.
6.2.3 Central Battery System found with transportation damages shall
be recorded and
notified to the concern party for further
action.
6.2.4 Central Battery System panel shall be covered with thick
polythene sheets to protect from dust and moisture.
6.2.5 Raise MIR for the materials arrived at stores along with proper
documents.
6.2.6 All materials received at site shall be inspected by QA/QC
engineer and ensured that the
material is as per approved
material submittal.
6.2.7 Any discrepancies, damages, etc.., shall be notified immediately
for further action.
6.2.8 Storage of the Emergency Central Battery panel delivered for
installation shall be in the final location room with cover, proper
ventilation and dust free environment to the satisfaction of the
consultant.
6.2.9 The Central battery panel will be delivered packed (card board
packing on pallet) that protects it from dust and water spills and
when in storage it must remain inside the packing.
6.2.10 While at site and in storage each battery panel shall be
protected against any
mechanical damage (e.g. moving
ladders, scaffolding or any falling materials.)
6.2.11 The panels shall be stored in a dry room and the room should
be dust free, vibration free and with proper ventilation.
6.2.12 Material found not suitable for the project to be removed from
the site.
6.2.13 Storage area for the batteries should have air conditioning with
usual operating temperature of 25C.
6.2.14 All packing shall be removed only prior to installation.
6.3
6.3.2 Shift the particular emergency central battery system (ECBS) and
associated
accessories to the place of work with required
manpower, tools &tackles.
6.3.3 Mark the fixing position of the ECBS as per shop drawing, composite
shop drawings and also check the clearance & distance & coordinate with other equipment and
service.
6.3.4 Surface should be finished where ECBS is to be installed. Fix the
frame of the ECBS with proper metals plugs and bolts. Installation
should be aligned and levelled and
securely fastened to the
structure.
6.3.5 Suitable knockout at the top of the ECBS panel boards shall be used
for
the
incoming cable entry.
6.3.6 Close unused opening on the panel board cabinets using PVC
dummy.
6.3.7 Panel board shall be situated so that the openings of their doors do
not interfere with the access to other panels or equipment.
6.3.8 Ensure proper body earthing to be connected.
6.3.9 Cut the gland plate to suit the trunking size to carry all the incoming
and outgoing cables and wires.
6.3.10File the knockout to suit the glands and lugs for rigid termination.
6.3.11Neatly arrange wires inside panel to prevent tension on circuit
terminal
6.3.12Terminate all the wire & cable with suitable terminal lugs.
6.3.13Terminate all the circuit its respective terminals with proper ferrule
identification
6.3.14Clean the panel after dressing, with blower to blow out all the small
particles and after the termination works.
Labour:
Materials:
Forklift
Hydraulic Trolley
Torque wrench
Spirit level
9.
10.
11.
Quality Control Arrangements (Testing, Inspections &
Records):
All Quality control measures and site inspections will be carried out in
accordance with the approved PQ plan
Quality Assurance and Quality control of all aspects of the installation
process must be monitored at all times by ----QA/QC Engineer
Following the installation of Central battery system, ---- will conduct
initial inspection prior to submit a formal request for inspection (IR) by
the client.
Request for inspection shall be prepared by -----Engineer and shall be
issued to BM for further inspection with Consultant.
----QA/QC Engineer shall co-ordinate with Client / Consultant to arrange
for site inspection and submit an (IR) 48 hours minimum before
inspection date
12.