BG36 Doku en

BG36 / 2089
BS80
VT-5
IND
Drawn by
Checked
REVISION
NAME
Date
enr
04.05.2009
DATE
Equipment Model /
Construct. No. : BG36 / 2089
Base Machine : BS80
Date
mrm
24.07.2009
951.180.00.20.89-3
Sheets:
72
Sheet:
00
Equipment No.
Base machine
BG36/2089
SE BS80
Delivered
XXXXXXX
Yes No
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
Yes No
Kelly
Kelly + Torque converter
CFA
CFA with main winch
FDP
FDP with main winch
TRD
TRD/BTM
FOW
SMW
HDI
BC Level 1
BC Level 2
Country
VT-5
905150
Drilling mode
Customer
Yes No
Winch 1 on base machine
Crawlers extend-retract
X
Winch 1 on mast
Filter 1
X
Winch 1 freewheel control
X
Filter 2
Winch 1 free-fall control
Prop cylinder
X
Rope tensioner
Winch 2 free-fall
X
Hoist limiter 1
Casing oscillation
X
Hoist limiter 2
Relative displacement
X
Auger cleaner
Uppercariage swing locking
X
KDK
Slewing ring lubrication
X
Central lubrication
X
Crowd
mto ".."
Crowd pressure regulation
X
Leakoil
MEDEF preparation
X
Backstay cyl.
X
Boom cyl.
X
Engine switch-off by Emergency STOP
Winch shifting locked when freewheel activated-S039
Worklights 2x24V each and SE fuses
F105-Pos.23/F112-Pos.17 increase to 15A
Slip ring body type:
not installed
X
X
X
X
X
X
X
X
X
X
X
X
X
07.09
Measuring
Yes No
X
X
X
X
Inclination
Depth 1 - Kelly
Heidenhain 360/3600 pulses
Crowd depth 2
Heidenhain 360/3600 pulses
Winch 1 load measuring
concrete pressure
Plotter
Bridges:
X101/009 - X102/052
X101/009 - X102/056
X101/007 - X102/055
X101/009 - X110/050
X101/009 - X110/052
X101/007 - X110/073
X101/010 - X110/074
X101/007 - X110/075
X101/007 - X110/076
X100/011 - X100/012
X100/011 - X100/014
X101/009 - X103/058
KDK 367
less ES002
less ES004
less ES003
less ES015
less ES016
less oil filter 1, free-fall/wheel
less oil filter 2, KDK lubrication
less oil filter 3, pilot control
less oil filter 4, KDK control
less HS001 hoist limiter 1
less HS002 hoist limiter 2
less DS010
KDK
Note:
X
X
X
X
X
X
X
X
X
X
X
X
SOB:
NAME
Drawn by
enr
DATE
IND
DATE
REVISION
Name
Location
Drilling mode selection list
mrm
24.07.2009
1_SELECTIVE LIST
Drawing No.: 951.180.00.20.89-3

Equipment Model/
: BG36
Construct. No.
04.05.2009
Group
Checked
28.07.2009
BAUER Maschinen GmbH D-86529 Schrobenhausen
All rights reserved: no part of this print may be exhibited, displayed, redesigned, reproduced or transmitted in any form or by any means, without the prior written permission of Bauer Maschinen GmbH.
Base Machine : BS80
/ 2089
Sheet
01
Sheets
01
B100
ADS-Tec Monitor
JS202.00
A001
Control cabinet
W211.01
JP/JS211.00
JS210.00
S038
DS007 P
DS006 P
W209.00
B103
W210.00
B210
Antenna
W003.02
W003.00
Ground
B110
Right crawler
forward
P
P
Winch 1 FW
foot switch
DS005
DS004
Slack rope switch-off

0 = Lifting 1
FW winch 1 active R007
= Freewheel
H151
S040
F001
JP009.08
R006
Contact pressure
adjustment
R009
Pulling control
Fast
crowd
Free-fall
S042
JS/JP009.09
S044
JS/JP009.06
S039
JS/JP009.11
Right crawler
reverse
JS/JP022.00
Left crawler
reverse
Optional R008
Q011
Main fuse
Battery main switch
W003.01
B106
Emergency STOP
JS/JP009.05
C2C-Modul
JS211.01
W025.00
Left crawler
forward
S037
Optional
A030
B102
W211.00
Cabine - Right console
Engine CAN-Bus
W202.00
JS/JP009.10
JP/JS025.02
CAN
W004.04
B137
Control panel 2
DTR-Modul GSM
Data transfer
W004.00
JS004.06
Adapter
JS025.00
W025.01
JS025.01
W025.02
JS025.03
B121
CAN-Converter
W214.00
J1939
B136
Control panel 1
JS004.07
B114
LCD
Compactmonitor 7"
JS209.00
Winch 1
B115
Winch 1 - Camera
JS004.05
ADS-Tec
Monitor
USB
G001
Terminal strip
X101/X102/X103/X106
X110
G002
JP/JS043.20
Relay
S062
KDK
slow/fast
controller
JS/JP026.00
S043
Cat engine
Engine switch-off by
lengthw. inclination
W043.00
S041
Auger cleaner
S100
H100
W022.00
S096
W019.01 (SE)
S172
KDK dumping
Auto pull
KFZ Horn
JS/JP008.01
JP/JS009.72
JP/JS009.73
JP/JS009.74
W024.01
JS/JP009.07
JP/JS009.71
S092
H092
W008.01 (SE)
S171
H079
KFZ Swing
brake locking
JS/JP019.01
KFZ Swing
brake release
S078
H078
W026.00
SE E-distribution
Engine speed ajdustment

in Emergency mode
SE E-distribution
SE E-distribution
Horn
Beka-Max
Central lubrication
W009.05
W009.00 (SE)
Slewing ring
lubrication
NAME
Drawn by
enr
DATE
IND
DATE
REVISION
Location
04.05.2009
Group
Checked
mrm
24.07.2009
W159.00
S045
Name
W017.00
2_BLOCK DIAGRAMM
Block wiring diagram
Engine running
Y159
Emergency STOP
Drawing No.: 951.180.00.20.89-3
Overview cab
Equipment Model/
: BG36
Construct. No.
Base Machine : BS80
DS008
/ 2089
Sheet
01
Sheets
05
W089.00
W089.03
WY376.00
s- s+
JS/JP089.00
A001
Control cabinet
Depth 1
B005
JS089.01
KDK axis 1 cw
Y376
WY151.00
switch-off
WY376.01
Y376.01
KDK axis 2 cw
switch-off
A012
B102
JP/JS090.00
Terminal strip
X098 Winch 1
WY151.01
WY290.00
W044.19
B103
Y151
Winch 1 freewheel
Y151.01
Winch 1 freewheel
Y290
LDC winch up
I B066
Feed pressure
to main winch
Winch 1
B110
B
B106
Terminal strip
X101/X102/X103/X106
X110
(Air valve
open)
Y360
W090.00
A004
C
(Concrete
valve open)
(Air valve
close)
Base machine right

Terminal strip X060
W012.08
W012.81
NC
DS169
opens at 8bar)
Y256
(Concrete
valve close)
Y359
(Compressor
Select crawlers
extend-retract
Y146
(Crawlers
retract)
Y257
Y145
Optional
JP/JS012.08
(Deutsch 70-pole cable tree)
WX001.00
JP/JS001.00
Auto crowd pressure

regulation
free
Y193
(Auger cleaner
extend)
Slow auto
crowd down
Y118
E
(Auger cleaner
retract)
NAME
Drawn by
enr
DATE
IND
free
Y215
Slow auto
crowd up
Y119
DATE
Y003
Select boom
cylinders extend
Y001
free
Y216
REVISION
Y126
Select boom
cylinders retract
Y002
Name
Location
04.05.2009
Group
Checked
mrm
24.07.2009
Left backstay
cylinder extend
2_BLOCK DIAGRAMM
Y127
Right backstay
cylinder extend
Y190
Backstay cyl.
left retract
(Compressor)
Y194
Right backstay
cylinder retract
Y192
Y196
Rope tensioner
extend
Y169
free
Rope tensioner
retract
Y004
Y131
Drawing No.: 951.180.00.20.89-3
Cable tree WX001.00
Equipment Model/
: BG36
Construct. No.
Base Machine : BS80
Y130
/ 2089
Sheet
02
Sheets
05
WX002.01
A001
Control cabinet
Y219
Y220
Cable tree
Y100
Enable KDK ccw
Enable lifting
Y100.01 Enable KDK cw
Y221
Enable uppercar
swing right
Y104
Y222
Enable uppercar
swing left
Y104.01 Enable
WX002.02
Cable tree
I B035
Pump 1 0-400bar
I B041
Pump 2 0-400bar
I B042
Pump 3 0-400bar
I B062
Pump 4 0-400bar
DS025
Left control
lever forward
DS023
Right control
lever forward
DS026
Left control
lever back
DS024
Right control
lever back
DS019
Uppercariage
swing left
DS027
Right control lever

left-right drilling
DS020
Uppercariage
swing right
DS028
Right control lever

left-right drilling
I B038
Left control lever
I B036
Right control lever

forw./back 0-40 bar
I B049
Left control lever

left/right 0-40bar
I B037
Right control lever

left/right 0-40 bar
B110
B106
P
Terminal strip
X101/X102/X103/X106
X110
fast crowd
70pole Deutsch
Enable
fast crowd
P
P163
forw./back 0-40 bar
by main winch
JP/JS002.02
B103
Enable lowering
by main winch
JP/JS002.01
40pole Deutsch
B102
Optional
B065
JP/JS171.00
Sender on
concrete pump
KFZ Uppercar swing
Optional CO-extension
JS150.00
JP/JS163.00
+KFZ Travel
signal, left
+KFZ Worklight,
H112
rear left
Travel signal right
NAME
Drawn by
enr
DATE
IND
DATE
+KFZ Worklight,
rear right
H113
+KFZ Travel
signal, right
H165
+KFZ Travel
signal, right
H164.02
REVISION
Name
Location
04.05.2009
Group
Checked
mrm
24.07.2009
H107.01
+KFZ
Worklight,
left cab side
H107.02
+KFZ Worklight,
right
cab side
H105.01
+KFZ
Worklight,
boom
H105.02
+KFZ Worklight,
winch
1
H164.01
SE
E-distribution
Travel signal left
2_BLOCK DIAGRAMM
Drawing No.: 951.180.00.20.89-3
Cable tree WX002.01/02
Equipment Model/
: BG36
Construct. No.
Base Machine : BS80
/ 2089
Sheet
03
Sheets
05
WX003.00
A001
Control cabinet
Y349
Pump 3
swing out
JP/JS003.00
Y348
Cable tree
Pump 2
swing out
24pole Deutsch
Y191
Pump 1
swing out
Y214
Aux. winch up
Y213
Aux. winch down
Y211
KDK axis 2
rotate cw
Y212
KDK axis 2
rotate ccw
Y228.01
Feed to winch
1 lifting
Y228
Winch 1
X-triggering
Y125
(Prop cyl.
retract)
WY116.00
Y124
(Prop cyl.
extend)
WY117.00
Y227
Winch 1 lifting
pressure stage
WY005.00
B102
B103
B110
B
B106
Terminal strip
X101/X102/X103/X106
X110
Y116
KDK rotate ccw
Y117
KDK rotate cw
Y005
free
WX002.01
JS/JP002.03
JS/JP002.01
Cable tree
40pole Deutsch
NAME
Drawn by
enr
DATE
IND
DATE
REVISION
Name
Location
04.05.2009
Group
Checked
mrm
24.07.2009
2_BLOCK DIAGRAMM
Drawing No.: 951.180.00.20.89-3
Cable tree WX003.00
Equipment Model/
: BG36
Construct. No.
Base Machine : BS80
/ 2089
Sheet
04
Sheets
05
W085.00
HS001
Hoist limiter 1
HS002
Hoist limiter 2
A006
JS082.04
W091.03
s- s+
B011
Crowd depth
JP082.04
JS082.01
JS/JP091.00
WY195.00
Optional by CFA
WY241.00
Y166
WY133.00
Inclination
W093.00
W081.01
JS/JP081.01
W093.01
JS/JP093.00
Terminal strip X099

JS/JP081.02 Lower mast section
W081.00
JS/JP061.21
JS/JP166.00
JS/JP166.01
WY166.00
W166.00
W166.01
A005
W061.00
JS061.01
JP061.04
W012.24
W061.04
Mast extension
3m
Terminal
strip X080 KDK
B004
A007
45
(Exclude
enabling
auger cleaner)
W091.00
W082.00
KDK leakoil
WY114.00
JS/JP091.01
JS061.04
JP061.01
W061.05
DS010
W084.02
W084.00
ES002
ES004
Sideward inclination, left
Sideward inclination, right
ES002.02
NAME
Drawn by
enr
DATE
IND
DATE
REVISION
Name
mrm
Socket for
Plug into blind socke
Location
04.05.2009
24.07.2009
(16pol.)
ES004.02
Group
Checked
JP061.06
JP061.05 Adapter for 16-pole distribution JS061.05

(24pol.)
W083.00
Optional concrete pres

Endless extension
W061.01
(Prop cyl. extended)

W083.02
JP061.23
W082.04
Mast extension
3m
DS009
KDK (X)
slow
Y114
JP082.01
JP061.22
Terminal strip
X101/X102/X103/X106
X110
KDK (G)
medium mto
5 lengthw.
inclination limiter
Y195
ES010
KDK (K1)
low mto
W011.00
Y241
B106
JS082.02
KDK (K2)
high mto
ES003
W082.01
B110
Boom cyl.
end limiter
Y133
JP082.02
W056.00
B026
W082.02
B103
I B002
I B006
W071.00
JS/JP088.00
W067.00
B102
JS/JP067.00
W088.00
concrete pressure
Optional
W086.00
W072.00 JS/JP072.01
Terminal strip
X100 Masthead
Rotary speed
A001
Control cabinet
2_BLOCK DIAGRAMM
Drawing No.: 951.180.00.20.89-3
Overview mast
Equipment Model/
: BG36
Construct. No.
Base Machine : BS80
/ 2089
Sheet
05
Sheets
05
NAME
Drawn by
enr
DATE
IND
DATE
REVISION
Name
Location
ADS-Tec Monitor
Group
Checked
mrm
24.07.2009
3_MONITOR
Drawing No.: 951.180.00.20.89-3

Equipment Model/
: BG36
Construct. No.
04.05.2009
Base Machine : BS80
/ 2089
Sheet
01
Sheets
01
Winden
Rsten
Aufrsten
Abrsten
Ausleger
ausfahren
Nackenzylinder
ausfahren
ausfahren
Nackenzylinder
Ausleger
einfahren
Nackenzylinder
einfahren
einfahren
Telefahrwerk
Auto
Turm
AT
Winden
Haupt
Hilfs
NAME
Drawn by
enr
DATE
IND
DATE
REVISION
Name
Location
Control panel 1
Group
Checked
mrm
24.07.2009
4_CONTROL PANEL
Drawing No.: 951.180.00.20.89-3

Equipment Model/
: BG36
Construct. No.
04.05.2009
Base Machine : BS80
/ 2089
Sheet
01
Sheets
04
Stop
Tiefe
Seilspanner
ausfahren
einfahren
NAME
Drawn by
enr
DATE
IND
DATE
REVISION
Name
Location
Control panel 2
Group
Checked
mrm
24.07.2009
4_CONTROL PANEL
Drawing No.: 951.180.00.20.89-3

Equipment Model/
: BG36
Construct. No.
04.05.2009
Base Machine : BS80
/ 2089
Sheet
02
Sheets
04
Winch
rigging
Rigging
Derigging
Boom
extend
Backstay cylinder
extend
extend
Extendable
crawlers
Backstaycylinders
Boom
retract
Backstay cylinder
retract
retract
Main
Aux
Mast
reset
AT
Winch
NAME
Drawn by
enr
DATE
IND
DATE
REVISION
Name
Location
04.05.2009
Group
Checked
mrm
24.07.2009
4_CONTROL PANEL
Control panel 1
Drawing No.: 951.180.00.20.89-3
Englisch
Equipment Model/
: BG36
Construct. No.
Base Machine : BS80
/ 2089
Sheet
03
Sheets
04
Depth
interrupt
Rope tensioner
retract
extend
NAME
Drawn by
enr
DATE
IND
DATE
REVISION
Name
Location
04.05.2009
Group
Checked
mrm
24.07.2009
4_CONTROL PANEL
Control panel 2
Drawing No.: 951.180.00.20.89-3
Englisch
Equipment Model/
: BG36
Construct. No.
Base Machine : BS80
/ 2089
Sheet
04
Sheets
04
Cable duct approx 0.5cm

above mounting plate
fasten
Cable duct approx 0.5cm

above mounting plate
fasten
90
Control cabinet
251
= Legend: yellow
= Legend: red
F026 - F029
= Legend: green
537
466 492
32mm
JS110.00
402
342
F029
F028
F027
F026
F025
F024
F023
F022
F021
F020
F019
F018
F017
F016
F015
F014
F012
F011
F010
F009
F008
F007
F006
F005
F004
F003
F002
K001
1A 1A 1A 1A 8A 5A 5A 5A 5A 2A 8A 10A 16A 8A 16A 1A 1A 2A 16A 1A
275
4 - pole terminals - 13pcs. 3x1/3x2/4x18/3x19

2-storey terminals - 36pcs. 20-80 2x26/2x27/2x30/2x31/
2x32/2x52/2x56/3x80
1A 2A 16A 1A 16A 1A 1A 2A
Duct 45 x 86 x 535
200
Blue
Duct 30 x 86 x 535
Duct 45
x 86 x 100
X102
V004
Duct 45 x 86 x 470
R001
V001
V002
V003
Duct 45 x 86 x 485
4 - pole terminals - 8pcs.

3x18/4x19/1x20
2-storey terminals - 16pcs.
21 - 48 2x22/2x23/2x24/2x29
Duct 45 x 86 x 410
red
S063
X106
4 - pole terminals - 5pcs. 2x18/3x19

2-storey terminals - 32pcs. 20-80 2x58
375
Yellow
B110
399
430
X103
B102
B103
40 67
123
White
32mm
X101
130
M4
M4
2 x screw terminal 10sqmm 1x330 / 1x331
4 - pole terminals - 41pcs. 1-19 15x1/2x2/2x3/2x4/3x7/4x8
2-storey terminals - 23pcs. 20-52 2x21/3x22/3x24/2x34/
2x35/2x46/2x48
JS103.00
186
Duct 45 x 86 x 470
JS102.00
312
F020 - F023
F024 - F025
494 535
JS106.00
456
B106
Duct 30 x 86 x 470
Duct 66 x 66 x 505
50
65
NAME
:
enr
DATE
04.05.2009
IND
DATE
REVISION
Name
Location
A001
249
310
Cabinet A001
mrm
24.07.2009
5_CABINET
494 517 535
Drawing No.: 951.180.00.20.89-3

Equipment Model/
: BG36
Construct. No.
Group
Checked
= Legend: white
= Legend: blue
M4
M4
249
310
513
S077
4 - pole terminals - 5pcs. 2x18/3x19

2-storey terminals - 35pcs. 20-80 2x27/2x50/2x51/
2x52/2x53/2x74/2x76
K002
K002.01
556
493
green
Drawn by
8
Info:
F002 - F015
F016 - F019
Duct 30 x 86 x 470
X110
Cover
F013
Base Machine : BS80
/ 2089
Sheet
01
Sheets
01
Right control
lever back
Right control
lever forw.
S043
KDK dumping
Auto pull
L4
801
L4
403
KFZ Horn
10
124
L4
303
KDK
slow/fast
S096
L4
203
Fast
crowd
S062
L4
701
S044
Right control
lever left
Right control
lever right
WH
W019.01
GN
YE
GY
BU
RD
BK
JP019.01
JS019.01
L4
403
7_BM\\
03-6
10
124
7_BM\\
06-5
X110-60
SE E-distribution
to horn
F008
X101-08
7_BM\\
03-6
X110-58
7_BM\\
06-4
F008
X101-08
7_BM\\
10
124
JR-X1/6
03-6
L4
303
JR-X1/5
7_BM\\
10
124
JR-X1/7
06-4
X101-08
F008
JR-X1/3
L4
203
JR-X1/2
JR-X1/1
W009.00
X110-59
BN
SE
X101-01
NAME
Drawn by
enr
05-7
7_BM\\
DATE
IND
DATE
REVISION
Name
Location
04.05.2009
Group
Checked
mrm
02-1
102
80
24.07.2009
6_CABINE
Right control lever
Drawing No.: 951.180.00.20.89-3
Base machine
Equipment Model/
: BG36
Construct. No.
Base Machine : BS80
/ 2089
X101-01
Sheet
01
Sheets
08
Left control
lever back
Left control
lever forward
S041
Free-fall
S172
Auger cleaner
KFZ Swing
brake release
WH
L9
02
10
124
L7
02
L6
02
L4
003
L4
103
BN
GN
YE
GY
BU
RD
BK
JP008.01
JS008.01
7_BM\\
03-5
X110-56
7_BM\\
06-5
F008
X101-08
7_BM\\
03-6
X110-57
7_BM\\
L4
103
JL-X1/6
38-6
X101-24
JL-X1/5
L4
003
JL-X1/2
JL-X1/1
W009.00
10
124
S171
KFZ Swing
brake locking
W008.01
Left control
lever left
L8
02
S042
Left control
lever right
SE E-distribution
to swing
SE
E
X101-01
NAME
Drawn by
enr
01-8
DATE
IND
DATE
REVISION
Name
Location
04.05.2009
Group
Checked
mrm
03-1
102
80
24.07.2009
6_CABINE
Left control lever
Drawing No.: 951.180.00.20.89-3
Base machine
Equipment Model/
: BG36
Construct. No.
Base Machine : BS80
/ 2089
X101-01
Sheet
02
Sheets
08
Winch 1 FW
foot switch
Slack rope switch-off
R007
S039
X1
H151
S040
On
YE
0 = Lifting 1
= Freewheel
--
FW winch 1 active
X2
-- -
JP022.00
JP009.06
JP009.10
JP009.11
JS022.00
JS009.06
JS009.10
JS009.11
102
80
X101-01
NAME
Drawn by
enr
IND
REVISION
Name
Location
7_BM\\
08-5
04-1
mrm
LDC winch - Winch 1 FW
6_CABINE
1 = smaller
200 kg
in configeration 2,0t
2 = smaller
400 kg
Pot. from 0 - 10 adjustable
3 = smaller
600 kg
Base Machine : BS80
0 kg
800 kg
5 = less
1000 kg
6 = smaller
1200 kg
7 = smaller
1400 kg
8 = smaller
1600 kg
9 = smaller
1800 kg
10 = less
2000 kg
Drawing No.: 951.180.00.20.89-3

Equipment Model/
: BG36
Construct. No.
04.05.2009
24.07.2009
0 = less
Example: Pot. Interval R007
X101-01
Group
Checked
Slack rope switch-off:
4 = smaller
102
80
DATE
JS043.20-1
7_BM\\
04-6
102
80
DATE
isoliert
7_BM\\
38-6
02-8
X106-24
7_BM\\
08-7
from free-fall enable K003
F007
X101 01
X101-24
7_BM\\
03-5
X101-22
7_BM\\
06-4
X110-49
7_BM\\
01-7
X101-07
7_BM\\
01-8
X102-74
X102-80
7_BM\\
03-5
X110-48
7_BM\\
X101-24
38-6
10
280
6
10
1B22
L3
303
1 9
W043.00
10
107
W022.00
/ 2089
Sheet
03
Sheets
08
Contact pressure
adjustment
Pulling control
R006
2
R009
L6
003
Optional R008
JP009.05
JS009.05
JS009.08
JP009.09
JS009.09
L6
003
L2
001
L1
901
1 9
10
10
280
W009.05
Minus
JS009.07-1
05-3
10
280
X101-01
NAME
Drawn by
7_BM\\
02-7
X103-75
7_BM\\
01-7
X102-75
7_BM\\
01-7
X102-73
X101 01
X102-80
7_BM\\
01-8
enr
03-6
102
80
05-1
102
80
DATE
IND
DATE
REVISION
Name
Location
Pot. on operator's left
Group
Checked
mrm
24.07.2009
6_CABINE
Drawing No.: 951.180.00.20.89-3

Equipment Model/
: BG36
Construct. No.
04.05.2009
Base Machine : BS80
/ 2089
X101-01
Sheet
04
Sheets
08
BN free
BK
Machine blocking
microswitch
GN
Beka-Max
installation
Sledge blocking
microswitch
BK
RD
OG
BK
BN
BU
Lube pump
+ Control
system
JP009.72
JP009.73
JP009.74
JS009.72
JS009.73
JS009.74
L2
705
W024.01
GY
BN
JP009.71
JS009.71
free
L2
605
L2
505
102
80
--
X1
H078
S078
X2
X1
H079
Failure message an
RD interim lubrication
RD
X2
Lubrication
trouble Crowd sledge
L24
05
X2
H092
S092
--
X1
Central
GN lubrication ON / OFF
L142
006
L29
05
JP009.07
JS009.07
X101-01
NAME
Drawn by
enr
04-8
DATE
IND
DATE
REVISION
04-2
L142
006
7_BM\\
06-6
X101-12
F012
10
280
W009.05
Minus JS009.08-1
06-1
102
80
Name
Location
Central lubrication
Group
Checked
mrm
24.07.2009
6_CABINE
Drawing No.: 951.180.00.20.89-3

Equipment Model/
: BG36
Construct. No.
04.05.2009
Base Machine : BS80
/ 2089
X101-01
Sheet
05
Sheets
08
B137
Control panel 2
B136
Control panel 1
JS004.06
JS004.07
DSub-Stecker 9-polig
End resistance
RD
BK
L5
06
JS004.05
AMP 6-polig
Housing
DSub-Stecker 9-polig
Housing
AMP 6-polig
by DIP switch
H001
C
to be adjusted on last equipment.
L8
06
WH BN GN YE GY PK
SHIELD
WH BN GN YE GY PK
W004.04
L3
06
W004.00
SHIELD
D-
D+
L9
06
Buzzer
7_BM\\
06-2
F005
X101-05
7_BM\\
X102-02
7_BM\\
38-4
01
01
X101
X101
D+
D-
X102-01
38-4
X101-01
NAME
Drawn by
enr
05-8
07-1
102
80
DATE
IND
DATE
REVISION
Name
Location
Control panels 1 and 2
Group
Checked
mrm
24.07.2009
6_CABINE
Drawing No.: 951.180.00.20.89-3

Equipment Model/
: BG36
Construct. No.
04.05.2009
Base Machine : BS80
/ 2089
X101-01
Sheet
06
Sheets
08
B100
Ads-Tec Bildschirm
WH
BN
GN
YE
GY
PK
BU
RD
BK
X8: LAN
Shield
L1
643
USB-cable on CAN-Converter
JS211.00-24
JS211.00-23
JS211.00-22
JS211.00-21
JS211.00-20
JS211.00-19
JS211.00-18
JS211.00-17
X101-11
F011
JS211.00-16
X101-15
F015
L1
207
7_BM\\
41-6
7_BM\\
41-6
L1
543
7_BM\\
41-5
7_BM\\
7_BM\\
41-5
41-6
L1
843
7_BM\\
41-5
L1
43
7_BM\\
41-5
L8
43
7_BM\\
41-5
7_BM\\
06-6
L1
743
W202.00
X7: Keyboard
USB
USB
3
X6: Mouse
Schirm am Gehuse
montiert
L2
643
7_BM\\
7_BM\\
07-6
X5: USB
Ground
JS202.00
L4
06
L1
007
W209.00
X4: COM1
L2
43
X3: Audio
L9
43
JS209.00
X2: Fuse
GND
DC+
Ignition
X1: 0-24VDC
41-4
C
10
280
B121
CAN-Converter
RS232 - A
Upstream Port
RS232 - B
CAN
DC+
GND
USB0
USB1
USB-Ports 9-36Vdc/11W
JS210.00
USB-Stick
D
WH
BN
7_BM\\
X102-02
38-3
D-
7_BM\\
38-1
X102-01
01
X101
SHIELD
D+
W210.00
X101-01
X102-18
NAME
Drawn by
enr
06-8
01-1
102
80
102
80
08-1
X101-01
7_BM\\
102
80
DATE
IND
DATE
REVISION
Name
Location
ADS-Tec Monitor
Group
Checked
mrm
24.07.2009
6_CABINE
Drawing No.: 951.180.00.20.89-3

Equipment Model/
: BG36
Construct. No.
04.05.2009
Base Machine : BS80
/ 2089
Sheet
07
Sheets
08
B115
B114
Winch 1 - Camera
GND
VCC
3
BK
JP025.02
JS025.02
BK
JS025.03
RD
JP025.01
JP025.03
RD
SHIELD
SHIELD
SH
VID
GND
VCC
SH
VID
2
CORE
JS025.01
CORE
JS025.00
BU
RD
WH
Plus
Minus
LCD Compactmonitor 7"
W025.02
10
124
W025.01
7_BM\\
10
280
W025.00
01
F008
X101-08
06-4
X101
X101-01
NAME
Drawn by
enr
07-3
102
80
DATE
IND
DATE
REVISION
Name
Location
Camera of winch 1
Group
Checked
mrm
24.07.2009
6_CABINE
Drawing No.: 951.180.00.20.89-3

Equipment Model/
: BG36
Construct. No.
04.05.2009
Base Machine : BS80
/ 2089
Sheet
08
Sheets
08
Drawn by
Checked
:
NAME
enr
mrm
DATE
24.07.2009
IND
DATE
REVISION
JS081.01-42
JP001.00-34
JP001.00-36
JP001.00-38
JP001.00-40
High mto torque

Left backstay cyl. long stroke extend
Left backstay cyl. short stroke retract
Right backstay cyl. long stroke extend
Right backstay cyl. long stroke retract
Name
JP001.00-32
JP003.00-10
JS081.01-46
Boom cyl. long stroke retract

Pump 1 swing-out control pressure
KDK 1 rotary speed
04.05.2009
Location
Group
7_BM
JS081.01-15
Auxiliary winch hoist limiter
Function processor B102
JS009.05-2
Plus
Base machine
Equipment Model/
: BG36
Construct. No.
Base Machine : BS80
/ 2089
V004-13
V004-7
V004-5
V004-3
V004-1
Emergency wiring, enable fast crowd

Emergency wiring, enable KDK ccw/cw
Emergency wiring, enable main winch lowering
Emergency wiring, enable main winch lifting
Y191
B026
24-2
10-3
S038 (NO)
ES001 (NC)
ES001 (NO)
ES002 (NC)
ES002 (NO)
ES003 (NC)
ES003 (NO)
ES004 (NC)
ES004 (NO)
HS001 (NC)
HS001 (NO)
HS002 (NC)
HS002 (NO)
B005
B005
B004
B004
08-3
18-7
18-7
09-5
09-6
18-6
18-6
09-6
09-6
09-4
09-4
09-4
09-4
32-2
32-2
09-6
09-7
B066
B035
B041
B042
B062
24-5
24-6
24-7
24-8
6_CABINE\\ R007
6_CABINE\\ R008
6_CABINE\\ R006 - R009

6_CABINE\\
03-3
04-3
04-2
03-3
Drawing No.: 951.180.00.20.89-3
Y100/100.1
Y219
40-2
Y220
Y104/104.1
40-2
40-2
Y133
40-3
40-2
L2
001
6_CABINE\\ R006
04-2
L151
101
Si g
na
l3
L151
001
L152
001
11-4
B039
L150
901
L150
801
L1
501
L1
401
Si g
na
l9
L151
801
L151
701
L151
601
L151
501
L150
701
L151
401
L2
301
L1
301
L1
201
B026.02
10-5
L151
301
10
2B46
L9
01
10
1B21
L2
401
L15
1901
L2
201
L2
101
L1
901
Si g
na
l6
L1
801
L1
601
10
2B49
L15
0601
L1
001
23
68
33
67
32
31
30
29
66
51
50
11
45
10
52
19
41
18
40
17
39
16
38
15
37
14
36
13
35
12
34
53
65
22
44
21
43
20
42
64
49
1
2
3
4
5
6
4,0A
4,0A
PWM 10 4,0A
PWM 11 4,0A
Drehzahleingnge
AUO 1
frei
frei
frei
AIU 8
AIU 7
AIU 6
AIU 5
AII 3
AII 4
AII 2
AII 1
frei
AII 12
AII 11
AII 10
II 2
AII 9
II 1
DI 16
DI 15
DI 14
DI 13
DI 11
DI 12
DI 10
8
DI
7
DI
DI
DI
DI
DI
DI
DI
DI
frei
frei
PWM 9
PWM 8
PWM 7
4,0A
4,0A
4,0A
4,0A
PWM 6
PWM 5
PWM 4
4,0A
4,0A
8,5V
0 - 8,5V
4 - 20mA
Emergency wiring, high mto
Y127
18-3
L150
501
10
2B38
10
2B37
PWM 2
PWM 3
JS009.06-2
JS009.08-3
Free-fall/wheel retract control pot. signal
JP002.02-46
Pump 4 pressure sensor 400 bar
JS009.06-3
JP002.02-42
Slack rope switch-off pot. signal
JP002.02-38
Y126
18-2
L1
01
JS009.05-3
JP002.02-34
Y360/Y113
26-2
B026.01
Y359/Y112
10
2B40
L8
01
26-3
Y111/Y259
Y110/Y258
48
47
4,0A
4,0A
4-20mA
Signal pot. Contact pressure adjustment
JP001.00-54
Winch 1 feed pressure sensor 250 bar
(Absolute boom position sender)
JS081.01-28
Y196
19-5
L7
01
L6
01
PWM 1
4,0A
4,0A
B102
Mast inclination in Y-axis
Y194
19-4
46
DHO 3
DHO 2
2,5A
2,5A
2,5A
2,5A
ESX 2
JS081.01-27
Y192
19-3
L5
01
63
62
DHO 1
DLO 4
DLO 3
DLO 2
DLO 1
RS 232 TxD
RS 232 RxD
CAN-Bus D+
Mast inclination in X-axis
JS089.00-3
JS081.01-14
Auxiliary winch hoist limiter
Main winch depth
JS081.01-13
Main winch hoist limiter
JS089.00-4
JS081.01-12
Main winch hoist limiter
Y190
19-2
Main winch depth
JS081.01-24
JS081.01-23
ES003-3
Boom cyl.
ES003-2
JS081.01-22
Y133
10-2
L4
01
Y104/104.01
16-2
61
25
24
CAN-Bus D-
24V D+
24V Ue
24V Ub VCC
24V Ub VCC
24V Ub VCC
24V Ub VCC
Digital Ground
24V Ub VCC
Boom cyl.
JS081.01-21
ES010-3
lengthw. Inclination
X101-21
ES010-2
lengthw. Inclination
Y100/100.01
17-1
L15
0401
27
26
28
54
60
59
58
57
56
Analog Ground
Pilot control On/Off
Y125
21-3
L3
01
102
56
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46 V001
47 V002
48 V003
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
80
80
56
52
32
31
30
27
26
L15
0301
1
55
Babyboard
(KDK 3 rotary speed / Auger in pos. for inclination) JS081.01-57
Y124
21-2
X102
X102
X102
X102
X102
X102
X102
X102
X102
X102
X102
X102
X102
X102
X102
X102
X102
X102
X102
X102
X102
X102
X102
X102
X102
X102
X102
X102
X102
X102
X102
X102
X102
X102
X102
X102
X102
X102
X102
X102
X102
X102
X102
X102
X102
X102
X102
X102
X102
X102
X102
X102
X102
X102
X102
X102
X102
X102
X102
X102
X102
X102
X102
X102
X102
X102
D+
D-
L15
1201
L1
101
10
219
L15
0201
(KDK 2 rotary speed)
JP001.00-30
Boom cyl. long stroke extend
(Air valve open/Right backstay cyl. short stroke retract/Auto rotary

disc)
JP001.00-2
(Air valve close/Right backstay cyl. short stroke extend)
(Auger cleaner retract)/(Left backstay cyl. retract short stroke)
JP001.00-4
JP002.02-8
Enable fast crowd
Y219
13-3
L2
01
Y220
13-2
38-3
38-2
06-7
07-6
19
19
20
21
10
280
(Auger cleaner extend)/(Left backstay cyl. extend short stroke)
JP002.02-2
JP003.00-18
(Prop cyl. retract)

Enable KDK ccw/cw
JP003.00-16
(Prop cyl. extend)
JP002.01-8
X102-02
X102/02
Enable lowering by main winch
X102-01
X102/01
JP002.01-6
F018-2
F018/1A
Enable lifting by main winch
F017-2
F017/1A
X102
X102
X102
X102
2A
06-7
6_CABINE\\
F019
F016-2
05-4
07-1
W210.00
X101-01
22
23
18
18
18
18
19
F016/16A
X101/01 (ground)
X102
X102
X102
X102
X102
X102
X102
1
8
Babyboard
2
12 Bit
JS102.00
102
26
Bridges to
identical terminals
102
27
102
30
102
31
L49
01
102
52
Sheet
Sheets
01
43
Drawn by
Checked
:
NAME
enr
mrm
DATE
24.07.2009
IND
DATE
REVISION
Name
JP001.00-22
Slow crowd down
04.05.2009
Location
Group
7_BM
JP002.02-23
JP002.02-19
JP002.01-23
JP002.01-19
JP002.02-11
JP002.02-15
JS081.01-41
JP001.00-57
JS081.01-50
Crowd down / Right backstay cyl. extend

Crowd up / Right backstay cyl. retract
Aux. winch down / Left backstay cyl. extend
Aux. winch up / Left backstay cyl. retract
KDK 2nd axis cw
KDK 2nd axis ccw
(Prop cyl. extended)
(Compressor)
KDK 1 leakoil
JS081.01-19
JS081.01-43
JS081.01-44
Crowd depth
(Kelly spring deflection sensor on KDK left with CFA / TRD auger X-axis)
(Kelly spring deflection sensor on KDK right with CFA / TRD auger Y-axis)
JS081.01-5
JS081.01-49
JS081.01-56
JS081.01-48
JS081.01-55
JS009.09-3
S077
(Aux. winch load)

concrete pressure
(Concrete pressure - Auger bottom)
CFA On
(CFA On - Auger bottom)
(Signal poti. pulling control)
up to medium mto for kelly
DS006 (NO)
DS007 (NO)
DS019 (NO)
DS020 (NO)
DS023 (NO)
DS024 (NO)
DS025 (NO)
DS026 (NO)
DS027 (NO)
DS028 (NO)
DS010 (NO)
DS169 (NC)
DS009 (NC)
35-4
35-5
30-4
30-6
31-3
31-2
30-3
30-2
31-4
31-5
10-2
28-5
10-4
B011
B047 / B004.01
B048 / B004.01
09-5
10-3
10-3
B002
B002.01
R009
S077 (NO)
10-4
10-5
04-5
17-6
Base machine
Equipment Model/
: BG36
Construct. No.
Drawing No.: 951.180.00.20.89-3
Base Machine : BS80
/ 2089
K007
L6
003
X103 58
X103 55
X103 69
L27
402
L27
302
L27
202
L27
102
L27
002
L6
003
L26
802
ND
G
L26
602
L26
502
99
B3
L26
302
L26
202
L26
102
L27
602
L27
502
L2
22
L1
22
F023
B006
B002.01
L26
802
B002
10-5
B007
09-2
10-4
B006
09-2
B064
B063
B011
09-5
L25
802
L25
702
L25
602
L25
502
L25
402
L25
202
L25
102
L25
002
L19
011
Sg
in
a1
l1
L24
902
X10
3B48
L24
802
L24
702
L24
602
L24
502
10
102
23
68
33
67
32
31
30
29
66
51
50
11
45
10
52
19
41
18
40
17
39
16
38
15
37
14
36
13
35
12
34
53
65
22
44
21
1
2
3
4
5
6
4,0A
4,0A
PWM 10 4,0A
PWM 11 4,0A
Drehzahleingnge
AUO 1
frei
frei
frei
AIU 8
AIU 7
AIU 6
AIU 5
AII 3
AII 4
AII 2
AII 1
frei
AII 12
AII 11
AII 10
II 2
AII 9
II 1
DI 16
DI 15
DI 14
DI 13
DI 11
DI 12
DI 10
8
DI
7
DI
DI
DI
DI
DI
DI
DI
DI
frei
frei
PWM 9
PWM 8
PWM 7
4,0A
4,0A
4,0A
PWM 6
4,0A
8,5V
0 - 8,5V
4 - 20mA
(Free-fall deactivation)
DS005 (NO)
35-3
DS009.01 (NC)
DS004 (NO)
35-2
Y291
Y290/Y290.01
Y289
43
20
42
PWM 5
PWM 4
4-20mA
(Main winch load)
Y193
15-3
L24
002
64
49
4,0A
4,0A
free
JS081.01-3
Main winch load
free
Y215
15-4
L23
902
B37
PWM 2
PWM 3
B103
(Pressure sensor 40bar: Right pedal forward and back / Temp. 2)
Y216
48
47
4,0A
4,0A
4,0A
4,0A
2,5A
2,5A
2,5A
2,5A
ESX 2
(Pressure sensor 40bar: Left pedal forward and back / Temp. 1)
JS081.01-20
Y213
14-2
15-2
B36
L23
802
PWM 1
DHO 3
DHO 2
DHO 1
DLO 4
DLO 3
DLO 2
DLO 1
RS 232 TxD
RS 232 RxD
CAN-Bus D+
Crowd depth
Y214
14-3
46
63
62
61
25
24
CAN-Bus D-
24V D+
24V Ue
24V Ub VCC
24V Ub VCC
24V Ub VCC
24V Ub VCC
Digital Ground
24V Ub VCC
(KDK 2 leakoil)
JP002.01-11
DS007-3
Left crawler forward / (CO lowering - unclamping)

Uppercariage swing right
DS006-3
Left crawler reverse / (CO lifting - clamping)
Y211
17-3
L23
702
L23
602
L23
502
L23
402
L3
143
L23
302
L23
202
L23
102
?[N ]
L
L23
002
27
26
28
54
60
59
58
57
56
Analog Ground
JP002.01-15
DS005-3
Right crawler forward
Y212
17-4
11-3
Y145
20-3
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
L22
902
1
55
Babyboard
Uppercariage swing left
DS004-3
Right crawler reverse / (CO oscillation)
(Pressure regulation LDC-winch)
JP001.00-64
Y144/Y146
20-2
Y357/Y357.01
Y117
43-7
Y121
X103
X103
X103
X103
X103
X103
X103
X103
X103
X103
X103
X103
X103
X103
X103
X103
X103
X103
X103
X103
X103
X103
X103
X103
X103
X103
X103
X103
X103
X103
X103
X103
X103
X103
X103
X103
X103
X103
X103
X103
X103
X103
X103
X103
X103
X103
X103
X103
X103
X103
X103
X103
X103
X103
X103
X103
X103
D+
D-
L22
602
L22
502
L22
302
LDC winch up
(LDC winch down)
(Free-fall) / (Freewheel retract control)
JP001.00-20
JP001.00-18
Slow crowd up
Crowd pressure regulation
JP003.00-6
JP003.00-8
Aux. winch up
Aux. winch down
JP003.00-2
KDK axis 2 cw / (TRD casing tube cw)
JP001.00-12
(Crawlers retract)
JP003.00-4
JP001.00-10
(Crawlers extend)./ Select crawlers extend-retract
Y131
22-2
Y122
Y130
22-3
38-3
38-2
07-2
07-6
X103 19
X103 20
X103 21
10
319
10
280
KDK axis 2 ccw / (TRD casing tube ccw)
JP002.01-36
JP001.00-46
JP001.00-48
X102-02
X102-01
F022-2
F021-2
(Plotter On) / KDK turn right
(Masthead cyl. retract)
(Masthead cyl. extend)
Rope tensioner retract (tension)
Rope tensioner extend (slacken)
X102/02
X102/01
F022/1A
07-1
X103 19
X103 18
X103 18
X103 19
2A
F020-2
05-4
F021/1A
D
X101-01
F020/16A
X101/01 (ground)
X103 22
X103 23
1
8
Babyboard
2
12 Bit
JS103.00
Bridge to identical
terminals
1
103
58
2
L26
828
Sheet
Sheets
02
43
Drawn by
Checked
:
NAME
enr
mrm
DATE
24.07.2009
IND
DATE
REVISION
JP001.00-14
JP001.00-16
JP001.00-42
(Auger cleaner extend)

(Auger cleaner retract)
(Compressor)
Name
JP002.02-54
JP002.02-55
(CO locking)
(CO unlocking)
04.05.2009
Location
Group
7_BM
JP002.02-66
(Concrete quantity signal, pump) / (Slurry flow quantity signal)
JS081.01-38
JS081.01-39
JS081.01-40
(TRD right stopper ES015.02 NO) / (Crowd up switch-off)

(TRD locked left ES016.01) / (Main winch up switch-off)
(TRD locked right ES016.02) / (Main winch up switch-off)
JS019.01-4
JS019.01-2
JS019.01-6
KDK fast/slow / (FOW drill auger)

Fast crowd
KDK dumping / Auto pull
Base machine
Equipment Model/
: BG36
Construct. No.
Base Machine : BS80
Drawing No.: 951.180.00.20.89-3

/ 2089
(TRD left stopper ES015.01 NO)
(TRD right stopper ES015.02 NO)
(TRD locked left ES016.01 NO)
L6
403
L6
303
L6
203
L6
103
L5
903
L5
703
23
68
33
67
32
31
30
5
6
PWM 11 4,0A
2
3
4
5
6
7
8
9
DI
DI
DI
DI
DI
DI
DI
DI
Drehzahleingnge
AUO 1
frei
frei
frei
AIU 8
AIU 7
AIU 6
AIU 5
AII 3
AII 4
AII 2
AII 1
frei
AII 12
AII 11
AII 10
II 2
AII 9
II 1
DI 16
DI 15
DI 14
DI 13
DI 11
DI 12
DI 10
DI
frei
frei
8,5V
0 - 8,5V
4 - 20mA
(TRD locked right ES016.02 NO)
11
074
L5
603
6
29
JS110.00
(Free-fall button S42)
free
(KDK pilotoil filter contamination)
(Pilotoil filter contamination)
KDK lubeoil filter contamination
JS081.01-51
Pressure sensor 40bar left control lever left/right JP002.01-26
10-4
30-8
L5
503
L5
403
4
PWM 10 4,0A
(Free-fall/wheel filter contamination)
30-7
31-8
66
51
50
11
45
10
52
19
3
4,0A
PWM 9
4-20mA
Pressure sensor 40bar left control lever forward/back

JP002.01-30
31-7
Pressure sensor 40bar right control lever left/right JP002.02-26
L5
303
L5
203
L5
103
L5
003
Pressure sensor 40bar right control lever forward/back

JP002.02-30
(Plotter (green) - KDK)
(Plotter (red) - Depth)
(Plotter (blue) - Concrete pressure)
L4
903
L4
803
L4
703
L4
603
41
18
40
17
39
16
2
4,0A
PWM 8
B110
(Slurry flow l/min)
L4
503
L4
403
L4
303
L4
203
L4
003
38
15
1
PWM 7
4,0A
4,0A
4,0A
4,0A
4,0A
4,0A
4,0A
4,0A
4,0A
2,5A
2,5A
2,5A
2,5A
4,0A
PWM 6
PWM 5
PWM 4
PWM 2
PWM 3
PWM 1
DHO 3
DHO 2
DHO 1
DLO 4
DLO 3
DLO 2
DLO 1
RS 232 TxD
RS 232 RxD
CAN-Bus D+
ESX 2
(Main winch depth / Uppercar swing position)
10-5
01-4
01-2
01-3
02-2
02-3
L3
903
L3
803
37
14
36
13
35
12
34
53
65
22
44
21
43
20
42
64
49
48
47
46
63
62
61
25
24
CAN-Bus D-
(Main winch depth / Uppercar swing position)
JS081.01-54
JS008.01-2
Free-fall / Freewheel
KDK lubeoil pressure
JS008.01-4
Auger cleaner / (FOW casing tube)
(TRD unlocked)
10-2
10-2
10-2
10-1
03-3
L3
103
L2
903
L2
803
L2
603
L2
203
L2
103
L2
003
L1
503
L1
403
L9
03
27
24V D+
24V Ue
24V Ub VCC
24V Ub VCC
24V Ub VCC
24V Ub VCC
Digital Ground
24V Ub VCC
(TRD unlocked)
JS081.01-37
(TRD left stopper ES015.01 NO) / (Crowd up switch-off)
JS009.06-5
Slack rope switch-off pot. On
L3
303
L3
003
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
74
57
53
52
51
50
27
L8
03
26
28
54
60
59
58
57
56
Analog Ground
JS022.00-2
03-2
34-4
37-2
L9
003
L7
803
L7
703
L7
303
L1
903
L1
803
L1
703
L1
603
D+
D-
X110 20
X110 21
X110
X110
(Y148)
X110
Y237/A1 K005-K006 X110
A1 K003
X110
A1 K028-K028.01 X110
Y114.01
X110
X110
Y376/Y376.01 X110
Y118
X110
Y119
X110
Y169
X110
Y198
X110
Y172
X110
Y173
X110
Y138
X110
Y139
X110
Y140
X110
Y142
X110
Y143
X110
X110
X110
B065/B060
X110
X110
6_CABINE\\ S039 N0/ H151X110
6_CABINE\\ R007
X110
ES015 NC
X110
ES015 (NO) X110
ES016 NC
X110
ES016 (NO) X110
ES017.01 (NO)X110
ES017.02 (NO)X110
6_CABINE\\ S041 (NO)
X110
X110
X110
X110
X110
DS052 (NO) X110
X110
X110
B060
X110
X110
X110
X110
X110
B036
X110
B037
X110
B038
X110
B049
X110
FI001 (NC)
X110
FI002 (NC)
X110
FI003 (NC)
X110
FI004 (NC)
X110
X110
X110
X110
X110
X110
K004
X110
ES016.02 NO X110
ES016.01 NO X110
ES015.02 NO X110
ES015.01 NO X110
X110
L1
003
L5
03
1
55
Babyboard
Freewheel foot switch / (Free-fall activ)
(Signal slurry flow)
JP002.02-56
(Oscillation On)
37-2
37-2
37-2
28-2
25-3
25-2
17-7
35-6
38-4
38-2
07-3
07-7
L1
03
(Oscillation On (Leffer CO / Cage vibrator)
JP002.02-53
(Select CO lifting cyl.)
(Auger-to-casing extend)
(Auger-to-casing retract)
(Generator)
JP001.00-63
KDK axis 1/2 cw switch-off
V162
X102-02
X102-01
F028-2
F027-2
L6
503
11
019
10
280
(FOW On)
(KDK slow with TRD casing tube)
(Free-fall activation - CFA with Main winch/(TRD))
(Enable free-fall)
(Select winch 2)
Travel signal (add. pressure stage to crawlers)
X102/02
X102/01
F028/1A
F026-2
2A
X110 19
X110 19
X110 19
X110 18
X110 18
F029
07-3
05-5
F027/1A
D
X101-01
F026/16A
X101/01 (ground)
X110 22
X110 23
1
8
Babyboard
2
12 Bit
Bridges to
110
50
identical terminals
110
51
110
52
110
53
2
L41
03
Sheet
Sheets
03
43
Drawn by
Checked
:
NAME
enr
mrm
DATE
24.07.2009
IND
DATE
REVISION
X102-01
X102/01
Name
JP001.00-8
(Concrete valve close)

Location
7_BM
JP003.00-20
Winch 1 lifting pressure stage
JS081.01-45
JP003.00-24
JP002.01-34
KDK slow
Feed to winch 1 lifting
(LDC winch lifting/lowering pressure compensation) / KDK turn left
V004-11
Emergency wiring, enable uppercar swing left
(Freewheel active)
Y114
Y228.01
Y293/Y116
Y151/Y151.01
Y222
Y221
10-3
12-2
43-6
11-2
23-3
23-2
Y222
H151
21
22
23
24
29
X106
X106
X106
X106
X106
L2
943
10
622
L19
04
03-6
Y221
10
622
10
622
10
623
L2
943
L2
504
L2
104
106
19
40-2
40-2
Y241
10-4
L1
804
L1
704
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
4,0A
4,0A
4,0A
4,0A
4,0A
4,0A
4,0A
+UB 24V
D-Out 1
D-Out 2
D-Out 3
D-Out 4
D-Out 9
D-Out 10
D-Out 11
D-Out 12
D-Out 5
D-Out 6
D-Out 7
D-Out 8
+UB 24V
+UB 24V
GND
GND
PWM 2
PWM 4
4,0A
4,0A
4,0A
4,0A
4,0A
4,0A
4,0A
4,0A
4,0A
4,0A
4,0A
4,0A
4,0A
4,0A
PWM 10 4,0A
PWM 12 4,0A
PWM 5
PWM 6
PWM 7
PWM 8
CAN-Bus D-
CAN-Bus D+
+UB 24V
+UB 24V
GND
GND
PWM 1
PWM 3
PWM 9
PWM 11 4,0A
+UE 24V
JS009.11-2
Emergency wiring, enable uppercar swing right
JP002.01-2
Enable uppercar swing right
V004-9
JP002.01-4
Enable uppercar swing left
JP001.00-61
JS081.01-52
Low mto
L2
004
Y195/Y383
10-5
Y244/Y223
Y224
19
33
32
31
30
29
28
27
26
25
24
23
22
X106
X106
X106
X106
X106
X106
X106
X106
X106
X106
X106
X106
X106
X106 18
L1
604
L1
504
L1
404
L1
104
26
27
28
29
30
31
32
33
34
35
SEL 1
SEL 2
SERVICE
TxD/CAN H
RxD/CAN L
+UB 24V
Freewheel active
JS081.01-53
Y227
12-4
102
80
Medium mto
Y228
L2
404
12-3
((Winch 1 pressure relief disable) / (TRD unlocking (extend))
(TRD locking (extend))
JP003.00-22
L2
304
Y251
Y129
Y255
L1
304
41
40
39
38
37
36
35
34
L1
004
L7
04
L6
04
L5
04
36
37
38
39
40
41
42
Winch 1 X-triggering
Y257
27-3
05-4
Y348
24-3
X106
X106
X106
X106
X106
X106
X106
X106
D-
D+
X106 19
19
20
45
44
43
42
18
18
X106
X106
X106
X106
X106
X106
X106
X106
L3
04
L2
04
L1
04
X101/01 (ground)
(2nd axis for TRD drill auger rotate cw)
(FOW-Drilling auger)
X101-01
JP003.00-12
Pump 2 control pressure
Y349
L2
204
L1
204
Y225
Y226
Y250
Y166
24-4
38-2
38-3
10-6
L6
04
Y254
Y256
L4
04
L9
04
19
48
47
46
X106
X106
X106
X106
(Casing drive ejection slot open)
JP003.00-14
(Pump 3 control pressure)
(Lower tube guidance open)
(Lower tube guidance close)
X102-02
JS081.01-61
27-2
07-2
07-2
X102/02
(2nd axis for TRD drill auger rotate ccw)
(Exclude enabling auger cleaner)
(Casing drive ejection slot close)
F025-2
F024-2
JP001.00-6
(Concrete valve open)
F025/1A
F024/16A
1
6
04.05.2009
Group
Equipment Model/
: BG36
Construct. No.
Base Machine : BS80
DIOM
B106
JS106.00
Bridges to
identical terminals
Drawing No.: 951.180.00.20.89-3

/ 2089
Sheet
Sheets
04
43
06-1
K001
GG module (Base Machine)
X101-01
Cab module
X101-01
GG module (Base Machine)
X110-18
03-1
X106-18
04-4
X103-18
10
280
10
280
02-1
01-1
X102-18
10
280
3 x 2,5 mm
X101 01
X101 01
X101 01
X101 01
X101 330
BK
W003.00
with protective hose
Plus screw terminal
X101 330
X101 331
Minus screw terminal
X101 331
10
280
102
80
102
80
6_CABINE\\
by Bauer
01-1
08-1
102
80
installed
F001
2,5qmm
40A
Q011
Main fuse
Battery main switch

W003.01
Processor mounting
BK
plate ground
L1
05
A001
G002
Control cabinet
Spare terminals
NAME
Drawn by
enr
DATE
IND
DATE
REVISION
Name
Location
04.05.2009
Group
Checked
mrm
24.07.2009
7_BM
19
23
25
26
27
28
29
30
31
32
33
34
34
35
35
36
38
39
40
41
42
43
44
45
47
X101
X101
X101
X101
X101
X101
X101
X101
X101
X101
X101
X101
X101
X101
X101
X101
X101
X101
X101
X101
X101
X101
X101
X101
X101
10
134
G001
10
135
SE
Battery / Lead
Drawing No.: 951.180.00.20.89-3
Base machine
Equipment Model/
: BG36
Construct. No.
Base Machine : BS80
/ 2089
Sheet
05
Sheets
43
Drawn by
Checked
:
NAME
enr
mrm
DATE
24.07.2009
IND
DATE
REVISION
Name
04.05.2009
Location
Group
7_BM
Fuses
F004
F005
F006
F007
F008
F009
F010
F011
F012
F013
F014
F016
1A
1A
1A
8A
5A
5A
5A
5A
2A
8A
10A
16A
16A
1,5qmm
2,5qmm
Processor B102 D+
F003
1A
L151
201
F002
01-2
Processor B102 UB
X102-21
10
219
01-2
L7
06
(Rear worklights) / Emergency mode
X102-19
1,5qmm
X101 14
L142
106
40-2
1,0qmm
(Revolving light/Travel signal)/CO socket
S063
1,0qmm
X101 13
Central lubrication / (Protective ventilation)
37-2
1,0qmm
L142
006
MPC On
JP002.02-52
6_CABINE\\
05-3
1,0qmm
L4
06
X101 12
X101 11
6_CABINE\\
07-1
KDK
L1
606
L14
06
JS009.07-2
X101 10
10-3
L1
506
End limiter/Hoist limiter on mast
JS209.00-2
X101 09
X101 08
X101 08
X101 08
2,5qmm
JS081.01-47
10
124
6_CABINE\\
10
124
10
124
10
124
09-3
02-3
31-5
31-4
6_CABINE\\
01-4
10
124
Comatrol right/ES and buttons in machine
JS081.01-11
JS008.01-3
JP002.02-13
JP002.02-9
JS019.01-5
6_CABINE\\
01-3
10
124
6_CABINE\\
01-2
X101 08
X101 08
X101 08
1,0qmm
JS019.01-3
10
124
10
124
10
124
10
124
10
124
6_CABINE\\
X101 07
JS019.01-1
18-6
31-3
31-1
08-3
6_CABINE\\
10
107
Comatrol left/Filter/DS/Vent/R007
2
ES010
JP002.02-21
30-1
03-3
X101 07
JP002.02-17
JS025.00-2
JS009.06-4
JP002.01-17
08-8
1,5qmm
30-4
X101 07
JP002.01-13
28-5
17-6
DS008
S077
1,0qmm
JP001.00-51
Emergency STOP valve/Free-fall freewheel
30-3
X101 06
Monitor/Control panels
JP002.01-21
08-6
L3
06
K002
X101 05
1,0qmm
08-3
6_CABINE\\
S038
JS004.05-6
06-2
24-7
24-8
JP002.02-41
1,0qmm
JP002.02-45
L1
419
Depth B005/Depth B011/P001-P004
05-7
JP002.02-37
X101 04
X101 04
24-6
09-3
24-5
32-2
30-7
34-3
30-6
JS081.01-8
JP002.02-33
JS089.00-2
JP002.01-25
JP002.02-61
JP002.01-29
10
103
Inclination/Pressure sensor/Concrete amount B065
JP002.02-29
X101 03
X101 03
X101-330
31-6
1,0qmm
09-6
31-7
10
102
Load measuring/B066/Boom angle sender

2
JS081.01-26
JP002.02-25
X101 02
X101 02
09-2
11-4
JS081.01-2
JP001.00-50
1
7
Info:
F002 - F015
= Legend: white
F016 - F019
= Legend: blue
F020 - F023
= Legend: yellow
F024 - F025
= Legend: red
F026 - F029
= Legend: green
07-1
07-1
10qmm
07-1
2,5qmm
07-1
2,5qmm
Base machine
Equipment Model/
: BG36
Construct. No.
Base Machine : BS80
/ 2089
F021
F017
2,5qmm
F015
08-1
30
K001
87
2,5qmm
F020
F018
1A
2
1,0qmm
Drawing No.: 951.180.00.20.89-3

Sheet
Sheets
06
43
K001-30
K001-30
06-8
06-8
06-8
Optional with 3-circuit CO
Optional with 3-circuit CO
L14
06
F032
F015
F017
F021
F027
16A
1A
8A
1A
1A
1A
1,0qmm
2,5qmm
1,0qmm
1,5qmm
1A
2
1,0qmm
1,0qmm
1,0qmm
1,0qmm
NAME
Drawn by
enr
IND
DATE
REVISION
Location
Group
Checked
mrm
24.07.2009
7_BM
03-2
Fuses
X110-20
02-2
X103-20
07-1
01-2
X102-20
JS211.00-2
Name
04.05.2009
JS209.00-1
41-2
03-2
X110-21
03-2
X110-19
04-2
X106-20
04-2
02-2
DATE
X106-19
X103-21
X103-19
02-2
6_CABINE\\
X101 17
X101 16
L5
03
L1
507
Processor B102 UE
L6
503
2,5qmm
L1
101
1,0qmm
L9
04
10
619
10
319
2,5qmm
11
019
1,0qmm
L22
602
2,5qmm
L22
502
L1
107
L1
007
(MPC monitor) / (Data transfer)
X101 15
L1
307
X101 18
(Processor B108 UB undercarriage)
Processor B103 D+
F031
Processor B110 UE
F030
1A
Processor B103 UE
F028
16A
(Processor B108 D+ undercarriage)
F026
1A
Processor B110 D+
F025
16A
Processor B110 UB
F024
1A
Processor B106 UE
F022
16A
Processor B103 UB
F020
Processor B106 UB
F018-1
06-8
(Processor B108 UE undercarriage)
K001-30
Drawing No.: 951.180.00.20.89-3
Fuses
Equipment Model/
: BG36
Construct. No.
Base Machine : BS80
/ 2089
Sheet
07
Sheets
43
to
switch-off
L18
08
1
2
JP051.01
Installed by Bauer
L2
108
JS052.00
SE
A
L2
908
Engine switch-off by
-87
lengthw. inclination
87a
L1
908
L9
08
L5
08
Emergency STOP
A2
86
Y159
A1
Minus
DS008
85
lubrication
K100
30
S038
Pilot control On/Off
Slewing ring
Engine running
JS051.01
JP052.00
10
148
15A
Pos. 01
Emergency STOP
H100
L3
008
10A
Pos. 11
S045
22
X2
K100
08-5
F034
X1
S100
S037
F093
21
B
Sennebogen
L2
608
15
L2
008
30
87a
L3
108
L2
408
Ignition lock
diagnostic
1
2
L2
08
K052
BK
S94/1
BK
S94/2
BK
S34/1
GN/WH
S146/5
L1
708
10
1B22
L1
008
30
JP043.20
JS043.20
10
11
12
W043.00
WY159.00
W017.00
10
107
X101 52
W009.00
12
14
K002.01
08-6
102
B49
NAME
Drawn by
enr
102
80
DATE
IND
DATE
REVISION
Name
Location
04.05.2009
Group
Checked
mrm
24.07.2009
7_BM
L1
008
41-2
JS211.00-6
06-3
X101-07
F007
102
80
09-1
Drawing No.: 951.180.00.20.89-3
Base machine
Equipment Model/
: BG36
Construct. No.
Base Machine : BS80
X101 46
X101 46
X101 22
10
1B22
6_CABINE\\X101
22
Emergency STOP control
X101 01
06-3
X101-06
11
03-4
14
JS009.10-1
X101 22
isoliert
X101 48
X101 48
X101 51
A2
12
K002.01 K002
Emergency08-3
STOP
F006
X101-06
F006
03-6
X102-49
Minus JS009.11-1
05-7
102
80
X101-01
B102
X101 01
A1
X101 01
A2
K002
Emergency STOP
01-5
06-3
85
A1
K001
Pilot control On
10
148
86
09-6
JS081.01-25
Engine stop by lengthw. inclination
6_CABINE\\
X101 21
10
2B49
X101 21
X101 37
X101 20
10
280
11
/ 2089
X101-01
Sheet
08
Sheets
43
Checked
X101-01
Drawn by
:
NAME
enr
mrm
DATE
24.07.2009
IND
DATE
REVISION
Name
08-8
04.05.2009
Location
Group
7_BM
F003
Distribution A005
32
Lower mast section

Equipment Model/
: BG36
Construct. No.
Base Machine : BS80
33
33
102
80
/ 2089
+ (Y155 Winch 2 free-fall)
+ (Y151.01 Select winch 1 free-fall)
+ (Y151Winch 1 free-fall)
free
free
s (ES001 NO Lengthw. inclination)
isoliert
31
L1
909
32
isoliert
30
L1
809
31
isoliert
29
L1
709
30
isoliert
28
L1
609
29
isoliert
28
L1
509
s (ES001 NC Lengthw. inclination)
s Inclination in Y-axis
s Inclination in X-axis
+ Inclination sender B004
s ES002.02/ES004.02 (NO)
isoliert
27
L1
409
27
isoliert
L1
309
26
01-6
26
X102-65
L150
901
25
01-6
25
X102-64
L150
801
24
06-1
24
X101-03
23
10
103
23
08-5
s ES004 (NO)
s ES004 (NC)
s ES002 (NO)
s ES002 (NC)
s Crowd depth sender B011
X101-48
10
148
22
01-5
22
X102-57
L151
501
21
01-5
21
X102-56
10
256
20
01-5
20
X102-53
L2
301
19
01-5
19
X102-52
18
10
252
18
02-6
s Crowd depth sender B011
s (DS039 Free-fall pedal)
+ (DS039 Free-fall pedal)
free
s Hoist limiter 2 (NO)
X103-62
L1
22
17
02-6
17
X103-63
16
L2
22
16
isoliert
15
L2
509
15
isoliert
14
L2
409
14
isoliert
13
L1
209
13
01-6
s Hoist limiter 2 (NC)
s Hoist limiter 1 (NO)
s Hoist limiter 1 (NC)
+ HS.../ES.../DS...
free
free
X102-61
Si g
na
l9
12
01-6
12
X102-60
L151
801
11
01-6
11
X102-59
10
L151
701
10
01-5
L151
601
06-5
X102-58
X101-09
F009
L1
506
isoliert
L1
109
+ Crowd winch B011 depth sender
- Crowd winch B011 depth sender
free
s (4-20mA B007 Load measuring aux. winch)
free
s 4-20mA B006 Main winch load measuring
+ Plus load measuring B006/007
isoliert
L1
009
06-2
X101-04
L1
419
isoliert
L3
09
02-7
99
B3
isoliert
L2
09
02-7
L26
828
W081.00
1
X103-70
D
06-1
JS081.01
X103-69
X101-02
- Minus
F004
F002
10
102
X101 01
X101 01
1
8
to JP081.01 on mast
(Mast module)
34
35
34
35
10-1
Drawing No.: 951.180.00.20.89-3
X101-01
Sheet
Sheets
09
43
X101-01
Drawn by
Checked
:
NAME
enr
mrm
DATE
24.07.2009
IND
DATE
REVISION
F010
Name
09-8
04.05.2009
Location
Group
7_BM
Distribution A005
Lower mast section

Equipment Model/
: BG36
Construct. No.
Base Machine : BS80
70
69
70
102
80
11-1
Drawing No.: 951.180.00.20.89-3

/ 2089
isoliert
69
L1
210
68
free
free
free
free
free
free
free
isoliert
67
L1
110
68
isoliert
66
L1
010
67
isoliert
65
L9
10
66
isoliert
64
L8
10
65
isoliert
64
L7
10
free
free
free
free
+(Y166 Exclude enabling auger cleaner)
isoliert
63
L6
10
63
isoliert
62
L5
10
62
isoliert
61
L4
10
61
isoliert
60
L3
10
60
isoliert
59
L2
10
59
04-3
free
free
+ (Y298 Spin-off)
s (B061 Auger in position for inclination)
s (Auger concrete pressure B002.01 4-20mA)
X106-43
58
L6
04
58
isoliert
57
L2
310
57
isoliert
56
L2
210
56
isoliert
L2
110
55
01-4
55
X102-48
54
L151
301
54
02-7
s (CFA auger On B002.01 4-20mA)
s DS052 KDK lubeoil pressure
+ Y195 Medium mto
+ Y241 Low mto
s FI002 KDK lubrication
X103-72
L26
602
53
02-7
53
X103-74
L26
802
52
03-6
52
X110-61
L4
503
51
04-5
51
X106-29
L1
904
50
04-5
50
X106-28
49
L2
004
49
03-7
s DS009 KDK leakoil pressure
s Concrete pressure sensor B002 4-20mA
s CFA On Concrete pressure B002
+ Plus for B.../DS.../FI...
s B026 KDK speed
+ Y114 KDK slow
X110-74
11
074
48
02-6
48
X103-60
L25
702
47
02-7
47
X103-71
L26
502
46
02-7
46
X103-73
ND
G
45
06-6
45
X101-10
L1
606
44
01-4
44
X102-46
43
10
2B46
43
04-5
s (B048 Distance measuring / + Y109 FOW casing)
s (B047 Distance measuring / + Y149 FOW auger)
X106-27
L2
104
42
02-6
42
X103-65
41
L27
602
41
02-6
+ Y133 high mto
s (DS010 Prop cyl. extended)
s (ES016 NO Main winch up switch-off)
s (ES016 NC Main winch up switch-off)
s (ES015 NO Crowd up switch-off)
s (ES015 NC Crowd up switch-off)
+ (Y156 Winch 2 delayed free-fall)
X103-64
L27
502
40
01-3
40
X102-32
L4
901
39
02-6
39
X103-58
10
358
38
03-5
38
X110-53
11
053
37
03-5
37
X110-52
36
11
052
36
03-5
11
051
W081.00
03-5
11
050
L2
010
JS081.01
X110-51
X110-50
D
isoliert
1
8
to JP081.01 on mast
(Mast module)
C
71
72
71
72
X101-01
Sheet
Sheets
10
43
Winch 1 freewheel
Winch 1 freewheel
Feed pressure
LDC winch up
to main winch
A2
A2
Y151
A
A1
A2
Y151.01
mA
4 20
Y290
A1
A1
10
102
B066
WY151.01
WY290.00
W044.19
L152
001
WY151.00
X098 05
X098 04
X098 06 / 31
X098 03 / 43
X098 06 / 31
X098 02 / 42
Distribution
X098
X098 01 / 41
X098 06 / 31
A012
JP090.00
JS090.00
W090.00
5
5
X060 01
X060 01
X060 14
X060 01
X060 06
X060 02
X060 05
X060 16
Base machine
right side X060
X060 13
X060 01
A004
102
80
JS001.00
49
61
64
53
50
54
JP001.00
49
61
64
53
50
54
X101-01
10-8
102
80
102
80
12-1
Bridge
X060-01
62
54
62
isoliert
X102-67
F002
X101-02
isoliert
X103-42
X101-01
17-7
62
01-6
50
06-1
53
X101 01
X106-24
04-5
64
02-4
61
49
WX001.00
102
80
Freewheel active:
Rotator draw up:
Condition for freewheel:
S039 = Attitude freewheel
S042 = 1
B066 Actuel value > Must value
Y228 = 1
S039 = 1 - Attitude rotator draw up
and DS025 / DS026 = 0
Y151 = 1
Y228 =1
Y151.01 = 1
Y228.01 = 1
Y227 = 0
Y290 = power less
Y228.01 = 0
Y191 = ...%
Y191 = 0
as long as B006 arrived
next freewheel activ

NAME
Drawn by
enr
DATE
IND
DATE
REVISION
Name
Location
04.05.2009
Group
Checked
mrm
24.07.2009
7_BM
LDC freewheel
Drawing No.: 951.180.00.20.89-3
Distribution A004
Equipment Model/
: BG36
Construct. No.
Base Machine : BS80
/ 2089
Sheet
11
Sheets
43
Feed to winch
1 lifting
Winch 1
X-triggering
Winch 1 lifting
pressure stage
B
A2
A2
Y228.01
A2
Y228
A1
Y227
A1
A1
C
JS003.00
23
24
21
22
19
20
JP003.00
23
24
21
22
19
20
X101-01
NAME
Drawn by
enr
L2
404
20
04-5
04-4
L2
304
19
X101 01
X101 01
X106-26
22
X106-33
04-5
L2
504
21
X106-32
24
23
WX003.00
11-2
13-1
102
80
DATE
IND
DATE
REVISION
Name
Location
LDC freewheel
Group
Checked
mrm
24.07.2009
7_BM
Drawing No.: 951.180.00.20.89-3

Equipment Model/
: BG36
Construct. No.
04.05.2009
Base Machine : BS80
/ 2089
X101-01
Sheet
12
Sheets
43
Enable lifting
by main winch
Enable lowering
by main winch
B
A2
A2
Y220
Y219
A1
A1
C
JS002.01
JP002.01
01-2
X102-26
X102-27
01-2
10
280
10
226
7
10
227
WX002.01
X101 01
Function main winch:
X101-01
NAME
Drawn by
enr
12-8
14-1
DATE
IND
X101-01
DATE
REVISION
Name
Location
Function slack rope limiter:
Slack rope switch-off:
- HS001 = Hoist limiter 1
Liter-limitation P1/P2 %
R007 = Slack rope limiter
Example: Pot. Interval R007
- DS025 = Left control lever forward
Look for configuration
B006 = Winch 1 load measuring
in configuration 2,0t
- DS026 = Left control lever backward
Pot. from 0 - 10 adjustable
- B038 Left control lever forward/backward
0 = less
0 kg
- Y191 = Pump 1 swing out
5 = less
1000 kg
10 = less
2000 kg
Main winch
Group
Checked
mrm
24.07.2009
7_BM
Drawing No.: 951.180.00.20.89-3

Equipment Model/
: BG36
Construct. No.
04.05.2009
Base Machine : BS80
/ 2089
1
Sheet
13
Sheets
43
Aux. winch down
Aux. winch up
B
A2
A2
Y213
Y214
A1
A1
C
JS003.00
JP003.00
02-3
X103-36
X103-35
02-3
10
280
B36
L23
802
WX003.00
Function aux. winch:
X101-01
NAME
Drawn by
- HS002 = Hoist limiter 2
X101 01
enr
- DS025 = Left control lever forward

- DS026 = Left control lever backward
- B038 Left control lever forward/backward
13-2
15-1
DATE
IND
X101-01
DATE
REVISION
Name
Location
Aux. winch
Group
Checked
mrm
24.07.2009
7_BM
Drawing No.: 951.180.00.20.89-3

Equipment Model/
: BG36
Construct. No.
04.05.2009
Base Machine : BS80
/ 2089
2
Sheet
14
Sheets
43
Slow auto
crowd up
Auto crowd pressure

regulation
Slow auto
crowd down
B
A2
A2
Y216
A2
Y193
A1
Y215
A1
A1
C
JS001.00
17
18
19
20
21
22
JP001.00
17
18
19
20
21
22
21
22
02-4
X103-38
X103-39
02-4
B37
02-4
X103-37
20
L24
002
19
L23
902
18
17
WX001.00
Function crowd:
Function slow crowd:
Drilling mode Kelly:
- DS023 = Crowd up
Y215 / Y216
If KDK - Crowd - Regulation
- DS024 = Crowd down
Function fast crowd: --> Cylinder-crowd
dialed:
- R006 = Pot. crowd pressure
Y104 / Y104.01
- S044 = Fast crowd
Function fast crowd: --> Rope-crowd
- B035 = KDK 0-400bar
Y104 / Y104.01 / Y215 / Y216
LED On = Crowd pressure regulation about

KDK Pressure sensor B035
and Pot. R006
X101-01
NAME
Drawn by
enr
X101 01
X101 01
- B036 = Right control lever forward/backward

Enable crowd by drilling mode:
14-2
- Y299 = Add. pressure stage
IND
DATE
Name
Location
Reduction of feed pressure Y193:

X101-01
Crowd up ...% / Crowd down ...%
Slow crowd
mrm
24.07.2009
7_BM
Drawing No.: 951.180.00.20.89-3

Equipment Model/
: BG36
Construct. No.
04.05.2009
Group
Checked
Crowd pressure regulation about Pot.

R006, Graphic Touch-Screen - Only a display
- V-Machine with only one cyl. --> Sideward inclination < 5

16-1
REVISION
LED Off =
- V-Machine with tandem cyl. --> Sideward inclination < 25
by cylinder-crowd
102
80
DATE
- H-Machine --> Sideward inclination with ES001
Base Machine : BS80
/ 2089
Sheet
15
Sheets
43
Enable
fast crowd
Enable
fast crowd
B
A2
A2
Y104
Y104.01
A1
A1
C
JS002.02
JP002.02
WX002.02
01-3
102
31
X101 01
X102-31
X101-01
NAME
Drawn by
enr
15-4
17-1
102
80
DATE
IND
DATE
REVISION
Name
Location
Fast crowd
Group
Checked
mrm
24.07.2009
7_BM
Drawing No.: 951.180.00.20.89-3

Equipment Model/
: BG36
Construct. No.
04.05.2009
Base Machine : BS80
/ 2089
X101-01
Sheet
16
Sheets
43
Function KDK:
- DS027 = Right control lever left
- ES003 = Boom cylinder end limiter
- DS028 = Right control lever right
- ES010 = Sideward inclination 5 end limiter (Y-axis) < 5 and ES002/ES004
- B036 = Right control lever
- B004 = Sideward inclination
- S062 = Right control lever right
- ES002 = Left sidward inclination
Function torque limitation:
Enable drilling mode by sideward inclination
- 0 = no torque limitation by Kelly

- 1 = torque limitation by Kelly until mto middle
not used
By blackout from B004
- ES004 = Right sideward inclination
with ES003 and ES010

drilling mode arrived
Enable KDK ccw
Enable KDK cw
KDK axis 2
rotate cw
KDK axis 2
rotate ccw
KDK rotate ccw
KDK axis 1 cw
switch-off
KDK rotate cw
KDK axis 2 cw
switch-off
B
A2
A2
A2
Y100
Y100.01
A2
A1
Y212
A1
A2
A2
Y116
A1
Y117
A1
A2
Y376
A1
Y376.01
A1
A1
L27
002
A1
A2
Y211
L23
602
L23
702
WY376.00
WY376.01
2
L1
603
S077
3
JS003.00
JP002.02
JP003.00
A004 Machine
right side
WX003.00
L23
702
WY116.00
WY117.00
L23
602
WX002.02
Bridge
X060-01
102
80
02-7
11-8
X103-76
06-3
1
X101-07
02-3
JP002.03
X103-33
02-3
X102-30
X103-34
10
230
01-3
102
30
X060 15
X060 01
10
107
JS002.02
L27
002
Torque
limitation- to kelly
JS001.00
63
JP001.00
63
8pol. Deutsch-connector
on cable-tree
16-8
102
80
X101-01
NAME
Drawn by
enr
102
80
DATE
DATE
REVISION
18-1
X101-01
Name
Location
KDK
mrm
24.07.2009
7_BM
Drawing No.: 951.180.00.20.89-3

Equipment Model/
: BG36
Construct. No.
04.05.2009
Group
Checked
L1
603
03-3
102
80
IND
63
X110-32
X101 01
X101 01
WX001.00
Base Machine : BS80
/ 2089
Sheet
17
Sheets
43
Select boom
cylinders extend
Select boom
cylinders retract
Boom cyl.
end limiter
5 lengthw.
inclination limiter
B
A2
A2
Y126
ES003
Y127
A1
ES010
A1
32
31
32
30
31
32
W056.00
W011.00
01-5
X102-51
X102-50
01-5
01-5
X102-55
06-4
01-5
X102-54
F008
X101-08
01-4
X102-41
X102-42
01-4
10
280
L1
01
L150
501
29
WX001.00
L1
301
31
30
L1
201
30
29
L150
701
29
JP001.00
L151
401
JS001.00
10
124
Function Boom:
X101 01
ES003 = Boom end limiter
X101-01
NAME
Drawn by
enr
17-3
19-1
DATE
IND
X101-01
DATE
REVISION
Name
Location
04.05.2009
Group
Checked
mrm
24.07.2009
7_BM
Boom cyl.
Drawing No.: 951.180.00.20.89-3
Drilling-/Rigging mode
Equipment Model/
: BG36
Construct. No.
Base Machine : BS80
/ 2089
Sheet
18
Sheets
43
Left backstay
cylinder extend
Backstay cyl.
left retract
Right backstay
cylinder extend
Right backstay
cylinder retract
B
A2
A2
Y190
A2
A2
Y192
A1
Y194
A1
Y196
A1
A1
C
JS001.00
33
34
35
36
37
38
39
40
JP001.00
33
34
35
36
37
38
39
40
39
40
X102-36
X102-35
01-3
L7
01
38
01-3
L5
01
37
01-3
X102-33
36
X102-34
01-3
L4
01
35
L6
01
34
33
WX001.00
Function backstay cylinder:

ES002 = Left sidward inclination
ES004 = Right sideward inclination
Rigging mode:
Drilling mode:
10
280
ES003 = Boom cylinder end limiter
X101-01
NAME
Drawn by
enr
X101 01
X101 01
DS023 = Right control lever forward

DS024 = Right control lever backward
DS025 = Left control lever backward
DS026 = Left control lever forward
18-2
20-1
DATE
IND
DATE
REVISION
Name
Location
B036 = Right control lever

X101-01
B038 = Left control lever
Backstay cyl.
Group
Checked
mrm
24.07.2009
7_BM
Drawing No.: 951.180.00.20.89-3

Equipment Model/
: BG36
Construct. No.
04.05.2009
Base Machine : BS80
/ 2089
Sheet
19
Sheets
43
Select crawlers
extend-retract
(Crawlers
retract)
B
A2
A2
Y146
Y145
A1
A1
C
JS001.00
10
11
12
JP001.00
10
11
12
10
12
02-3
X103-31
X103-32
02-3
10
280
L23
402
11
L23
502
WX001.00
X101 01
Function Select crawler:
X101-01
NAME
Drawn by
enr
19-4
21-1
DATE
IND
X101-01
DATE
REVISION
Name
Location
Crawlers extend-retract
Group
Checked
mrm
24.07.2009
7_BM
Drawing No.: 951.180.00.20.89-3

Equipment Model/
: BG36
Construct. No.
04.05.2009
Base Machine : BS80
/ 2089
Sheet
20
Sheets
43
(Prop cyl.
extend)
(Prop cyl.
retract)
B
A2
A2
Y124
Y125
A1
A1
C
JS003.00
15
16
17
18
JP003.00
15
16
17
18
16
18
01-3
X102-28
X102-29
01-3
10
280
L2
01
17
L3
01
15
WX003.00
Function mast prop:
X101 01
Y191 = Pump 1 swing out
X101-01
NAME
Drawn by
enr
always retract
only extend by drilling mode
20-2
22-1
DATE
IND
X101-01
DATE
REVISION
Name
Location
Mast prop
Group
Checked
mrm
24.07.2009
7_BM
Drawing No.: 951.180.00.20.89-3

Equipment Model/
: BG36
Construct. No.
04.05.2009
Base Machine : BS80
/ 2089
Sheet
21
Sheets
43
Rope tensioner
retract
Rope tensioner
extend
B
A2
A2
Y131
Y130
A1
A1
C
JS001.00
45
46
47
48
JP001.00
45
46
47
48
46
45
47
48
02-3
X103-27
X103-26
02-3
10
280
?[N ]
L
L23
102
WX001.00
Function Rope tensioner:
X101 01
unclamp / clamp in drilling-
X101-01
NAME
Drawn by
enr
and rigging mode
21-2
23-1
DATE
IND
X101-01
DATE
REVISION
Name
Location
Rope tensioner
Group
Checked
mrm
24.07.2009
7_BM
Drawing No.: 951.180.00.20.89-3

Equipment Model/
: BG36
Construct. No.
04.05.2009
Base Machine : BS80
/ 2089
Sheet
22
Sheets
43
Enable uppercar
swing right
Enable uppercar
swing left
B
A2
A2
Y221
Y222
A1
A1
C
JS002.01
JP002.01
04-5
X101 01
X106-22
X101-01
NAME
Drawn by
X106-23
04-6
10
280
10
622
3
10
623
WX002.01
enr
22-2
24-1
DATE
IND
X101-01
DATE
REVISION
Name
Location
Uppercariage swing
Group
Checked
mrm
24.07.2009
7_BM
Drawing No.: 951.180.00.20.89-3

Equipment Model/
: BG36
Construct. No.
04.05.2009
Base Machine : BS80
/ 2089
Sheet
23
Sheets
43
Pump 1
swing out
Pump 2
swing out
Pump 3
swing out
Pump 1 0-400bar
Pump 2 0-400bar
B
A2
A2
Y191
Y348
A1
Y349
A1
P
mA
4 20
A2
A1
Pump 3 0-400bar
B035
P
mA
4 20
Pump 4 0-400bar
B041
P
mA
4 20
B042
B062
mA
4 20
C
JS003.00
10
11
12
13
14
JS002.02
33
34
37
38
41
42
45
46
JP003.00
10
11
12
13
14
JP002.02
33
34
37
38
41
42
45
46
X101-01
NAME
Drawn by
enr
mrm
45
01-7
X102-72
F004
X101-04
06-2
Si g
na
l6
01-7
X102-71
06-2
X101-04
46
L151
101
42
F004
01-7
X102-70
06-2
F004
X101-04
01-6
06-2
23-2
25-1
102
80
DATE
IND
DATE
REVISION
Name
Location
Pumps
24.07.2009
7_BM
Drawing No.: 951.180.00.20.89-3

Equipment Model/
: BG36
Construct. No.
04.05.2009
Group
Checked
41
X101 01
X101 01
38
Si g
na
l3
L151
001
37
F004
X101-04
04-3
X106-39
X106-38
34
33
WX002.02
X102-69
14
L1
419
13
04-4
L9
01
01-4
X102-43
12
L2
204
11
L1
204
10
WX003.00
Base Machine : BS80
/ 2089
X101-01
Sheet
24
Sheets
43
(Auger cleaner
extend)
(Auger cleaner
retract)
B
A2
A2
Y118
Y119
A1
A1
C
JS001.00
13
14
15
16
JP001.00
13
14
15
16
14
16
03-3
X101 01
X110-33
X101-01
NAME
Drawn by
X110-34
03-3
10
280
L1
703
15
L1
803
13
WX001.00
enr
24-8
26-1
DATE
IND
Function Auger cleaner:

X101-01
DATE
- S041 = Left control lever rear
REVISION
Name
Location
Auger cleaner
Group
Checked
mrm
24.07.2009
7_BM
Drawing No.: 951.180.00.20.89-3

Equipment Model/
: BG36
Construct. No.
04.05.2009
Base Machine : BS80
/ 2089
Sheet
25
Sheets
43
(Air valve
open)
(Air valve
close)
B
A2
A2
Y360
Y359
A1
A1
C
JS001.00
JP001.00
01-4
X101 01
X102-40
X101-01
NAME
Drawn by
X102-39
01-4
10
280
L8
01
10
2B40
WX001.00
enr
Function Air valve:
25-2
27-1
DATE
IND
close
DATE
REVISION
Name
Location
Air valve
mrm
24.07.2009
7_BM
Drawing No.: 951.180.00.20.89-3

Equipment Model/
: BG36
Construct. No.
04.05.2009
Group
Checked
open
X101-01
Base Machine : BS80
/ 2089
Sheet
26
Sheets
43
(Concrete
valve open)
(Concrete
valve close)
B
A2
A2
Y256
Y257
A1
A1
C
JS001.00
JP001.00
04-4
X101 01
X106-45
X101-01
NAME
Drawn by
X106-37
04-2
10
280
L4
04
L1
304
WX001.00
enr
Function concrete valve:
26-2
28-1
DATE
IND
close
DATE
REVISION
Name
Location
Concrete valve
mrm
24.07.2009
7_BM
Drawing No.: 951.180.00.20.89-3

Equipment Model/
: BG36
Construct. No.
04.05.2009
Group
Checked
open
X101-01
Base Machine : BS80
/ 2089
Sheet
27
Sheets
43
Optional (Compressor
opens at 8bar)
DS169
(Compressor)
free
W012.81
JP012.08
JS012.08
2
2
W012.08
B
A2
A2
Y169
Y004
free
X060 22
free
X060 21
free
X060 20
free
X060 19
free
X060 18
free
X060 17
free
X060 12
free
X060 11
free
X060 10
free
X060 08
X060 07
X060 04
X060 09
X060 03
A004 Machine
right side
free
A1
free
A1
C
JS001.00
41
42
43
44
51
57
52
55
56
58
59
60
65
66
67
68
69
70
JP001.00
41
42
43
44
51
57
52
55
56
58
59
60
65
66
67
68
69
70
67
68
69
70
isoliert
isoliert
isoliert
isoliert
isoliert
isoliert
isoliert
isoliert
isoliert
isoliert
isoliert
isoliert
02-6
X103-59
10
107
L25
602
L9
28
66
L8
28
65
L7
28
60
L6
28
59
L5
28
58
L4
28
56
X101 01
F007
X101-07
06-3
isoliert
10
280
L8
28
L1
903
03-3
X110-35
55
L27
628
52
L27
528
57
L27
428
51
L27
328
44
L27
028
43
L27
228
42
41
WX001.00
X101-01
NAME
Drawn by
enr
27-2
29-1
DATE
IND
X101-01
DATE
REVISION
Name
Location
Compressor
Group
Checked
mrm
24.07.2009
7_BM
Drawing No.: 951.180.00.20.89-3

Equipment Model/
: BG36
Construct. No.
04.05.2009
Base Machine : BS80
/ 2089
Sheet
28
Sheets
43
free
free
free
free
B
A2
A2
Y001
A2
A2
Y002
A1
Y003
A1
Y005
A1
A1
C
JS001.00
23
24
25
26
27
28
JP001.00
23
24
25
26
27
28
26
27
28
WY005.00
free
free
L1
029
L24
202
25
L24
402
24
23
WX001.00
isoliert
isoliert
isoliert
D
JP002.03
X101-01
NAME
Drawn by
enr
X101 01
X101 01
8pol. Deutsch-connector
on cable-tree
28-2
30-1
102
80
DATE
IND
DATE
REVISION
Name
Location
X101-01
Spare valves
Group
Checked
mrm
24.07.2009
7_BM
Drawing No.: 951.180.00.20.89-3

Equipment Model/
: BG36
Construct. No.
04.05.2009
Base Machine : BS80
/ 2089
Sheet
29
Sheets
43
Left control
lever back
Left control
lever forward
Uppercariage
swing left
Left control lever

left/right 0-40bar
Left control lever

forw./back 0-40 bar
Uppercariage
swing right
DS026
Minus
Plus
NC
NO
DS025
Minus
Plus
NC
NO
DS019
DS020
Minus
Plus
NC
NO
Minus
Plus
NC
NO
B038
mA
4 20
mA
4 20
B049
C
JS002.01
17
18
19
20
21
22
23
24
13
14
15
16
10
11
12
29
30
25
26
JP002.01
17
18
19
20
21
22
23
24
13
14
15
16
10
11
12
29
30
25
26
15
16
L3
30
10
11
12
29
30
25
26
L5
603
14
10
103
13
L5
503
24
L19
011
23
L4
30
22
Sg
in
a1
l1
21
L2
30
20
L1
30
19
L25
202
18
17
WX002.01
X101-01
NAME
:
enr
mrm
03-7
X110-72
06-2
X101-03
F003
03-7
X101 01
29-4
31-1
102
80
DATE
IND
DATE
REVISION
Name
Location
Left control lever sensors
24.07.2009
7_BM
Drawing No.: 951.180.00.20.89-3

Equipment Model/
: BG36
Construct. No.
04.05.2009
Group
Checked
X110-71
06-1
X101-03
F003
X103-51
02-5
isoliert
02-5
X103-50
F007
isoliert
06-3
X101-07
02-5
X103-54
X101 01
Drawn by
isoliert
06-3
F007
X101-07
02-5
X103-55
F007
X101-07
isoliert
06-4
101
07
Base Machine : BS80
/ 2089
X101-01
Sheet
30
Sheets
43
Right control
lever back
Right control
lever forward
Right control lever

left-right drilling
Right control lever

left-right drilling
Right control lever

forw./back 0-40 bar
DS024
Minus
Plus
NC
NO
DS023
Minus
Plus
NC
NO
DS027
Minus
Plus
NC
NO
DS028
Right control lever

left/right 0-40 bar
Minus
Plus
NC
NO
B036
mA
4 20
mA
4 20
B037
C
JS002.02
17
18
19
20
21
22
23
24
10
11
12
13
14
15
16
29
30
25
26
JP002.02
17
18
19
20
21
22
23
24
10
11
12
13
14
15
16
29
30
25
26
NAME
:
enr
30-8
mrm
03-7
X110-70
06-1
X101-03
F003
03-7
L5
403
26
32-1
102
80
DATE
IND
DATE
REVISION
Name
Location
Right control lever sensors
24.07.2009
7_BM
Drawing No.: 951.180.00.20.89-3

Equipment Model/
: BG36
Construct. No.
04.05.2009
Group
Checked
25
X101 01
F003
X101-03
06-1
10
103
30
L5
303
29
02-6
L3
31
isoliert
06-5
16
F008
X101-08
02-5
15
X110-69
14
L25
502
13
X103-57
12
X103-56
L2
31
isoliert
06-5
11
F008
X101-08
02-5
X101 01
X101-01
10
L25
402
L25
002
24
X103-52
06-4
X101-08
23
F008
X103-53
Drawn by
22
L1
31
10
124
L25
102
21
02-5
10
108
isoliert
06-4
20
F008
X101-08
19
isoliert
18
17
WX002.02
Base Machine : BS80
/ 2089
X101-01
Sheet
31
Sheets
43
Depth 1
S- S+
B005
JS089.01
W089.03
10 12 5
10 12 5
WH/GN
BN/GN
BN
GY
C
6
BU
PK
BN
WH
YE
YE
GN
L3
15
L2
15
L1
15
L1
401
L1
501
JS089.00
L1
419
JP089.00
isoliert
isoliert
isoliert
01-6
X102-62
01-6
SHIELD
X101 01
F004
X101-04
X102-63
06-2
W089.00
X101-01
NAME
Drawn by
enr
31-8
DATE
IND
DATE
REVISION
Name
Location
04.05.2009
Group
Checked
mrm
33-1
102
80
24.07.2009
7_BM
Depth 1 Kelly
Drawing No.: 951.180.00.20.89-3
B005
Equipment Model/
: BG36
Construct. No.
Base Machine : BS80
/ 2089
X101-01
Sheet
32
Sheets
43
Optional pin extractor
A004 Machine
right side
D
X101-01
NAME
Drawn by
enr
32-8
34-1
102
80
DATE
IND
DATE
REVISION
Name
Location
Pin extractor
Group
Checked
mrm
24.07.2009
7_BM
Drawing No.: 951.180.00.20.89-3

Equipment Model/
: BG36
Construct. No.
04.05.2009
Base Machine : BS80
/ 2089
X101-01
Sheet
33
Sheets
43
B065
Acceptor
Sender on
concrete pump
B
10
10
JS002.02
61
62
66
63
64
65
67
68
69
70
JP002.02
61
62
66
63
64
65
67
68
69
70
free
free
free
JS171.00
free
JP171.00
free
free
free
70
isoliert
L7
34
L6
34
69
isoliert
isoliert
isoliert
isoliert
68
L5
34
67
L4
34
65
L3
34
isoliert
isoliert
L1
34
L3
003
64
X110-46
03-4
10
103
06-2
63
X101 01
F003
X101-03
66
L2
34
62
61
WX002.02
X101-01
NAME
Drawn by
enr
33-8
DATE
IND
DATE
REVISION
Name
Location
04.05.2009
Group
Checked
mrm
35-1
102
80
24.07.2009
7_BM
Radio transmission
Drawing No.: 951.180.00.20.89-3
Concrete quantity
Equipment Model/
: BG36
Construct. No.
Base Machine : BS80
/ 2089
X101-01
Sheet
34
Sheets
43
In cable tree
WX002.01/02 with
Foot switch
installed.
1
DS004
DS005
Minus
DS006
Minus
DS007
JS163.00
Minus
JP163.00
4
4
4
Minus
1
1
F151
Uppercar KFZ-P163
swing pressure
switch
10A
SE Pos.8
L24
902
L2
35
L3
35
SE
L24
702
V156
E-distribution
to operator stand
L24
802
V162
L10
03
X103
B48
+KFZ
K162
+KFZ-Pos.E5
Info: Diod plug-in

module KFZ-V156
Pos.E6 to be removed
YE/BK
E6/5
03-3
YE/BK
E6/2
02-5
YE/BK
E6/1
YE/BK
E6/3
02-5
02-5
YE/BK
E6/4
02-4
L24
902
X10
3B48
L1
003
L24
802
L24
702
X101-01
NAME
:
enr
34-8
mrm
Travel signal
(Add. pressure stage to crawlers)
X110-26
X103-49
37-1
102
80
DATE
IND
DATE
REVISION
Name
Location
04.05.2009
Group
Checked
Left crawler forward
X103-48
Left crawler reverse
Right crawler reverse
Drawn by
Right crawler forward
X103-46
X103-47
W009.00
24.07.2009
7_BM
Travel signal pressure switch
Drawing No.: 951.180.00.20.89-3
Base machine adaptions
Equipment Model/
: BG36
Construct. No.
Base Machine : BS80
/ 2089
X101-01
Sheet
35
Sheets
43
Travel signals and worklights installed by Bauer
GG
H112
H164.01
+KFZ Travel
signal, left
H113
+KFZ Worklight,
rear left
H165
H164.02
+KFZ Travel
signal, right
+KFZ Travel
signal, right
+KFZ Worklight,
rear right
H105.01
H105.02
H107.01
+KFZ +KFZ Worklight,

Worklight,
winch
boom
1
H107.02
+KFZ +KFZ Worklight,

Worklight,
right
left cab side
cab side
L8
36
2 x 2 pol. Deutsch-Connecor
+KFZ H107.01/+KFZ H107.02
L7
36
L6
36
2 x 2 pol. Deutsch-Connecor
+KFZ H105.01/+KFZ H105.02
4 pol Kompakt-connector
+KFZ H113/+KFZ H165/+KFZ H164.02
L5
36
L4
36
L3
36
4 pol Kompakt-connector
+KFZ H164.01/+KFZ H112
SE
E-distribution
to operator stand
L1
36
87b
87
K162
K162
35-7
35-7
30
30
L2
36
F164
10A
SE Pos.16
NAME
Drawn by
enr
DATE
IND
DATE
REVISION
Name
Location
Travel signals / Worklights
Group
Checked
mrm
24.07.2009
7_BM
Drawing No.: 951.180.00.20.89-3

Equipment Model/
: BG36
Construct. No.
04.05.2009
Base Machine : BS80
/ 2089
Sheet
36
Sheets
43
JS150.00
free
free
+ (Y145 Crawlers retract)
+ (Y144 Crawlers extend)
+ (Y143 CO on)
+ (Y140 CO unlocking)
+ (Y139 CO locking)
- Minus
+ Plus for CO socket
+ (Y138 Select CO lifting cylinder)
10
to JP150.00 distribution A009
Undercarriage casing oscillator
(CO module)
C
JS002.02
51
52
53
54
55
56
57
58
59
60
JP002.02
51
52
53
54
55
56
57
58
59
60
isoliert
isoliert
isoliert
60
L4
37
59
L3
37
58
X103 - 32
isoliert
X103 - 31
X110-43
03-4
L1
37
57
L2
37
56
L9
003
X110-41
03-4
L7
803
03-4
X110-40
03-4
55
F013
X101-13
54
X110-39
06-7
L7
303
L142
106
53
L7
703
52
51
WX002.02
To connect to terminal strip
X101 01
if valves are existent in undercarriage!
X101-01
NAME
Drawn by
enr
35-8
DATE
IND
DATE
REVISION
Name
Location
04.05.2009
Group
Checked
mrm
38-1
102
80
24.07.2009
7_BM
Distribution A009
Drawing No.: 951.180.00.20.89-3
Undercarriage casing oscillator
Equipment Model/
: BG36
Construct. No.
Base Machine : BS80
/ 2089
X101-01
Sheet
37
Sheets
43
Drawn by
Checked
X101-01
NAME
enr
mrm
DATE
24.07.2009
IND
JS106.00-26
JS110.00-26
B106/CAN DB110/CAN D-
DATE
JS102.00-27
JS103.00-27
JS106.00-27
JS110.00-27
JS004.05-5
B102/CAN D+
REVISION
B103/CAN D+
B106/CAN D+
B110/CAN D+
MOD007/CAN D+
MOD007/CAN D-
37-8
Name
Location
7_BM
6_CABINE\\
6_CABINE\\
06-1
D+
D+
D+
D+
D+
6_CABINE\\
D+
D-
D-
D-
D-
D+
D-
D-
03-1
X101 24
03-5
D+
X101 24
JS022.00-1
JS009.10-2
JS008.01-1
B
02-2
02
02
X101 24
X102
X102
02
02
X102
X102
01
01
01
01
X102
X102
X102
X102
06-2
03-2
04-3
02-2
01-2
07-6
41-2
03-2
04-3
02-2
01-2
D-
6_CABINE\\
D-
JS004.05-1
JS210.00-7
MPC (option)
JS211.00-3
JS103.00-26
B103/CAN D-
Data transfer B109 CAN D+
JS102.00-26
B102/CAN D-
07-6
41-2
JS210.00-2
JS211.00-4
R001
120R
MPC (option)
Data transfer B109 CAN D-
1
6
7
04.05.2009
Net bus with ESX processor
Group
Equipment Model/
: BG36
Construct. No.
Base Machine : BS80
102
80
40-1
Drawing No.: 951.180.00.20.89-3

/ 2089
X101-01
Sheet
Sheets
38
43
Optional
Monitor
CAN HIGH D+
F005
W211.00 4
Ground
X102-18
W210.00
X101-01
BN
(DLOG)
7
JS211.00 4
WH
MPC
X101-05
CAN LOW D-
Data transfer
JS210.00
2
D-
D+
X102-02
X102-01
0.12K
YE
GN
BN
WH
GY
W004.05
PK
YE
GN
BN
WH
GY
W004.04
PK
GN
YE
BN
WH
GY
W004.00
PK
BN
WH
BN
WH
BN
WH
BN
WH
D
End resistance
on last
connect equipment,
or by DIP switch
adjust
26 27
26 27
B106
B102
B103
B110
(Diom)
(ESX2)
(ESX2)
(ESX2)
9pole SUB-D
9pole SUB-D
RD
26 27
BK
26 27
Control panel 2
Control panel 1
1
Buzzer
Control panel 1
NAME
Drawn by
enr
DATE
IND
DATE
REVISION
Location
BUS net overview
mrm
24.07.2009
7_BM
Drawing No.: 951.180.00.20.89-3

Equipment Model/
: BG36
Construct. No.
04.05.2009
Group
Checked
Monitor
Control panel 2
Name
Base Machine : BS80
/ 2089
Sheet
39
Sheets
43
Emergency wiring, enable high mto (Y133)
Left side mounted to the

base machine, between
the Sennebogen main fuse
01-8
Sennebogen
Ground
11
13
15
10
12
14
16
Flat connector
3 pol.
L1
40
1 0 2
S063
13
14
S115
Shift to
Engine speed adjustment

1
JP026.00
56
58
JS026.00
56
58
W026.00
60
70 pol. D
60 Sennebogen
X101-14
06-7
L7
06
60 down (PTO RAMP DOWN SW)
56 ground (PTO ENABLE SW)
V004
emergency mode- -
Electronic Control Modul (ECM)
58 up (PTO RAMP UP SW)
Emergency wiring, enable uppercar swing left (Y222)
X102-32
Emergency wiring, enable uppercar swing right (Y221)
X106-23
04-6
L4
901
Emergency wiring, enable fast crowd (Y104/104.1)
X106-22
04-6
10
623
Emergency wiring, enable KDK ccw/cw (Y100/100.1)
X102-31
01-8
10
622
Emergency wiring, enable main winch lowering (Y219)
X102-30
01-8
01-8
10
227
10
226
01-8
X102-26
10
231
X102-27
Emergency wiring, enable main winch lifting (Y220)
10
230
X101-01
NAME
Drawn by
enr
38-8
DATE
IND
DATE
REVISION
Name
Location
04.05.2009
Group
Checked
mrm
41-1
102
80
24.07.2009
7_BM
Emergency wiring
Drawing No.: 951.180.00.20.89-3
Equipment Model/
: BG36
Construct. No.
Base Machine : BS80
X101-01
/ 2089
Sheet
40
Sheets
43
Right console
10
11
12
GND A-IN / D-IN / D-OUT
free A-IN 2
free A-IN 1
free A-IN 0
free D-OUT 1
free D-OUT 0
free D-In 3
free D-IN 2
CAN Ground
13
JS214.00
14
R002
1
15
16
17
18
19
20
21
22
Resistor
120Ohm
24 Data transfer DTR module
23
WH
BN
SHIELD
CAN Low
+ Plus
GND
JS211.00
CAN High
free D-IN 1
D-IN 0 - DS008 Engine running
KABINE
01
X101
L1
643
6_CABINE\\
07-5
JS202.00-9
6_CABINE\\
JS202.00-8
07-4
L1
543
L1
843
6_CABINE\\
07-4
JS202.00-7
6_CABINE\\
JS202.00-6
07-4
L1
43
L1
743
6_CABINE\\
JS202.00-5
07-4
L8
43
L2
43
L9
43
JS202.00-1
6_CABINE\\
10
280
isoliert
isoliert
isoliert
isoliert
isoliert
isoliert
isoliert
isoliert
08-8
01
X101
X101-46
38-1
X102-01
38-3
X102-02
07-6
F015 X101-15
07-4
15
JS202.00-4
14
6_CABINE\\
13
07-3
12
L2
643
L2
542
L2
442
11
JS202.00-3
10
6_CABINE\\
L2
342
L2
242
L2
142
L2
042
07-3
JS202.00-2
6_CABINE\\
07-3
isoliert
isoliert
L1
008
L1
942
L1
842
W211.00
D-
L1
007
D+
W214.00
X101-01
NAME
Drawn by
enr
40-8
102
80
DATE
IND
DATE
REVISION
Name
Location
Data transfer
mrm
24.07.2009
7_BM
Drawing No.: 951.180.00.20.89-3

Equipment Model/
: BG36
Construct. No.
04.05.2009
Group
Checked
43-1
102
80
Base Machine : BS80
/ 2089
X101-01
Sheet
41
Sheets
43
Optional DTR module
JP211.00
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
NAME
Drawn by
enr
DATE
IND
DATE
REVISION
Name
Location
Data transfer
Group
Checked
mrm
24.07.2009
7_BM
Drawing No.: 951.180.00.20.89-3

Equipment Model/
: BG36
Construct. No.
04.05.2009
Base Machine : BS80
/ 2089
Sheet
42
Sheets
43
free
free
+ Plus Y005
- Minus Y005
+ plus Y117
- Minus Y117
3
L3
143
L2
943
open
open
open
open
open
open
open
open
open
open
open
open
open
open
open
open
open
open
JS002.03
+ Plus Y116
free
free
free
free
free
free
free
free
free
free
free
free
free
free
free
free
free
free
- Minus Y116
WX002.03
C
JS002.02
27
28
31
32
35
36
39
40
43
44
47
48
49
50
JS002.01
27
28
31
32
33
34
35
36
37
38
39
40
JP002.02
27
28
31
32
35
36
39
40
43
44
47
48
49
50
JP002.01
27
28
31
32
33
34
35
36
37
38
39
40
36
39
40
43
44
47
48
49
50
28
27
WX002.01
31
32
33
34
35
37
38
L3
343
L2
743
L2
543
L2
443
L2
343
L2
243
L2
143
L2
043
L1
943
L1
443
L1
343
L1
243
L1
143
L1
043
L7
43
L6
43
L5
43
L4
43
L3
43
36
39
40
L3
543
35
L3
443
32
L2
943
31
L3
143
28
27
WX002.02
X101-01
NAME
:
enr
41-8
mrm
isoliert
isoliert
X101 01
102
80
DATE
IND
DATE
REVISION
Name
Location
Spare wires of cable trees
24.07.2009
7_BM
Drawing No.: 951.180.00.20.89-3

Equipment Model/
: BG36
Construct. No.
04.05.2009
Group
Checked
isoliert
02-3
X103-30
X106-25
X101 01
Drawn by
04-5
isoliert
isoliert
isoliert
isoliert
isoliert
isoliert
isoliert
isoliert
isoliert
isoliert
isoliert
isoliert
isoliert
isoliert
isoliert
isoliert
isoliert
isoliert
10
280
Base Machine : BS80
/ 2089
Sheet
43
Sheets
43
Inclination
Crowd depth
S- S+
B004
JS091.01
10 12 5
10 12 5
WH/GN BN/GN BN
GY
ES002
ES004
ES002.02
ES004.02
Minus
Plus
Signal
1 2
1 2
1 2
1 2
W093.01
W012.24
W083.00
W084.00
W083.02
W084.02
JP093.00
JS093.00
BU
PK
BN
WH
L45
1701
L45
0901
W093.00
L45
0701
SHIELD
L45
0601
L45
0501
W091.00
L45
1801
L45
1601
L45
1501
L45
1401
JS091.00
L45
1101
JP091.00
L45
0801
L45
1301
L45
1001
W091.03
DS010
mA
1
(Prop cyl. extended) Sideward inclination, leftSideward inclination, right Sideward inclination, left Sideward inclination, right
45
B011
A005
isoliert
X099 25
isoliert
X099 29
X099 30
X099 11
X099 23
X099 24
X099 21
X099 22
X099 01
X099 01
X099 01
X099 41
X099 11
X099 26
X099 28
X099 27
X099 20
X099 19
X099 10
X099 09
X099 08
Lower mast
section, left side
X099 07
L26
002
02-1
L26
002
L7
003
L6
903
10
104
L450
401
JP081.02
10
19
20
27
28
26
11
41
21 22
23 24
29 30
25
JS081.02
10
19
20
27
28
26
11
41
21 22
23 24
29 30
25
W081.01
10
19
20
27
28
26
11
41
21 22
23 24
Bridge
X099-01
03-1
100
B11
29 30
X099-11
25
JP081.01
10
19
20
27
28
26
11
41
21 22
23 24
29 30
25
to JS081.01 (GG module)
NAME
DATE
Drawn by
enr
:
04.05.2009
Checked
mrm
:
24.07.2009
IND
DATE
REVISION
Name
Location
Distribution A005
Drawing No.: 951.180.00.20.89-3

:
Group
Lower mast section
Equipment Model/
Consrtuct. No.
8_MAST
Base Machine : BS80
All rights reserved: no part fo this print may be exhibited, displayed, reproduced or transmitted in any form or by any means, without the prior written permission of BAUER Maschinen GmbH.
Sheet
Sheets
01
X099-01
Drawn by
Checked
:
NAME
enr
mrm
01-8
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
X099
X099
X099
X099
W081.01
1
JP081.01
1
DATE
24.07.2009
X099
X099
X099
42
42
IND
X099
43
43
DATE
44
44
X099
X099
X099
45
45
REVISION
X099
46
46
47
47
X099
X099
48
Name
49
48
49
04.05.2009
Location
Group
8_MAST
X099
X099
50
50
X099
L26
002
51
51
52
52
53
53
15
54
54
55
55
17
16
17
56
56
57
57
58
58
Distribution A005
19
18
18
59
59
20
19
19
JP081.02
1
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
JS081.02
1
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
21
20
20
22
JP061.01
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
JS061.04
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
21
22
21
22
L26
002
03-1
Lower mast section

Equipment Model/
: BG36
Construct. No.
Base Machine : BS80
/ 2089
isoliert
14
16
18
L28
602
13
15
17
isoliert
12
14
16
L28
502
13
15
isoliert
11
L28
602
L28
502
L28
402
L28
302
L8
05
L7
05
L6
05
L28
202
L28
102
L28
002
L27
902
10
629
L1
002
07-8
07-8
07-8
07-8
07-8
07-7
07-7
07-7
07-6
07-6
07-5
06-5
06-4
07-4
07-3
07-7
JS061.21-24
JS061.21-23
JS061.21-22
JS061.21-21
JS061.21-20
JS061.21-19
JS061.21-18
JS061.21-17
JS061.21-16
JS061.21-15
JS061.21-14
JS061.21-13
JS061.21-12
JS061.21-11
JS061.21-10
JS061.21-9
JS061.21-8
free
free
free
free
free
free
+ (Y298 Spin-off)
in position for inclination)
s (B061 Auger proximity switch)
pressure B002.01 4-20mA)
s (Auger concrete
s (CFA auger On B002.01)
+ Y195 Medium mto
+ Y241 Low mto
s Concrete pressure B002 4-20mA
+ B... / DS... / FI...
s B026 KDK speed
+ Y114 KDK slow
s (B048 / + Y109 FOW casing)
s (B047 / + Y129 FOW auger)
L28
402
L28
302
10
12
14
L8
05
11
13
L7
05
L27
802
L2
207
L26
702
07-7
JS061.21-7
JS061.21-6
JS061.21-5
JS061.21-4
JS061.21-3
+ Y133 high mto
L6
05
10
12
L28
202
11
L28
102
10
L28
002
08
007
07-3
07-2
06-3
06-2
06-2
JS061.21-2
- Minus
L27
902
5
7
10
629
L1
002
L28
902
L28
802
L9
05
L26
002
L25
902
06-2
JS061.21-1
L27
802
3
5
L2
207
2
4
L26
702
1
3
5
08
007
2
4
L28
902
1
3
L28
802
W061.00
2
L9
05
W061.04
10
232
06-1
L26
002
L25
902
W061.01
10
232
L26
002
isoliert
43
Bridge
X099
42
Lower mast
section, left side
X099
A005
L26
002
01
X099
1
to distribution A007 (rotary drive)
7
8
23
24
24
23
24
24
JP061.04
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
JS061.01
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
23
24
X099-01
Bridge
60
60
Drawing No.: 951.180.00.20.89-3

Sheet
Sheets
02
08
Bridge
X099-01
X099-11
Drawn by
Checked
:
NAME
enr
mrm
02-8
W081.01
JP081.01
DATE
24.07.2009
2
IND
3
DATE
01-8
4
5
REVISION
Name
6
12
6
12
04.05.2009
Location
Group
8_MAST
13
13
L26
002
14
14
15
15
16
17
16
17
18
18
31
31
32
32
33
33
34
34
35
35
36
36
37
37
Distribution A005
38
38
39
39
JP081.02
2
3
4
5
6
12
13
14
15
16
17
18
31
32
33
34
35
36
37
38
39
40
JS081.02
2
3
4
5
6
12
13
14
15
16
17
18
31
32
33
34
35
36
37
38
39
40
L26
002
Lower mast section

Equipment Model/
: BG36
Construct. No.
Base Machine : BS80
22
JP082.01
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
JS082.04
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
22
22
04-1
Drawing No.: 951.180.00.20.89-3

/ 2089
isoliert
21
L8
503
L8
403
L8
303
L8
203
L8
103
L8
003
05-8
05-8
05-8
05-7
05-7
05-7
05-7
05-6
05-6
JS082.02-24
JS082.02-23
JS082.02-22
JS082.02-21
JS082.02-20
JS082.02-19
JS082.02-18
JS082.02-17
JS082.02-16
free
free
free
free
free
s (ES016 NO Main winch up switch-off)
s (ES016 NC Main winch up switch-off)
s (ES015 NO Crowd up switch-off)
s (ES015 NC Crowd up switch-off)
s HS002 (NO) Hoist limiter 2
s HS002 (NC) Hoist limiter 2
s HS001 (NO) Hoist limiter 1
free
20
L8
503
21
isoliert
21
free
19
L8
403
20
isoliert
20
free
18
L8
303
19
isoliert
17
19
free
16
18
L8
203
17
isoliert
16
18
free
L8
103
17
X099 40
16
X099 39
L7
903
L8
803
L8
703
JS082.02-15
JS082.02-14
JS082.02-13
s HS001 (NC) Hoist limiter 1
+ HS001/HS002/ES015/ES016
L8
003
15
X099 38
15
L7
903
X099 37
X099 36
X099 35
15
L8
803
L8
703
L7
603
X099 34
X099 33
X099 32
X099 31
05-6
05-5
05-5
JS082.02-12
JS082.02-11
free
free
L7
503
L7
403
L7
304
L7
203
L6
703
L6
603
L5
803
05-5
05-4
JS082.02-10
JS082.02-9
free
free
free
s (4-20mA B007 Load

measuring aux. winch)
free
s 4-20mA B006 Main

winch load measuring
L7
103
X099 18
14
X099 17
13
L450
304
12
14
X099 16
11
13
L450
204
12
14
L6
803
10
13
X099 15
11
L6
703
12
X099 14
10
L8
903
10
0B11
05-4
05-4
JS082.02-8
JS082.02-7
JS082.02-6
JS082.02-5
JS082.02-4
JS082.02-3
+ Plus
- Minus
L6
603
11
X099 13
10
X099 12
X099 11
9B10
X99
B9
05-3
05-3
05-3
05-3
05-2
05-2
JS082.02-2
JS082.02-1
L5
803
L8
903
10
0B11
D
8
isoliert
free
5
7
9B10
isoliert
free
A005
X99
B9
4
6
isoliert
L3
703
L3
603
L3
503
09
903
05-2
05-1
free
isoliert
3
5
free
2
4
X099 06
L3
703
1
3
X099 05
X099 04
X099 03
W082.00
2
L3
603
Lower mast
section, left side
1
L3
503
09
903
W082.04
X099 02
X099 02
W082.01
09
902
L26
002
09
902
L26
002
X099 01
1
to distribution A006 (by connector JS/JP082.02)
23
24
24
23
24
24
JP082.04
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
JS082.01
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
23
24
100
B11
X099-01
Bridge
40
40
Sheet
Sheets
03
08
Optional
by CFA
(Exclude
enabling
auger cleaner)
Y166
A2
A1
WY166.00
JP166.01
JS166.01
2
2
2
W166.01
JP166.00
JS166.00
2
2
W166.00
Lower mast
section, left side
free
free
free
free
free
free
free
free
free
free
free
L26
002
JP081.02
61
62
63
64
65
66
67
68
69
70
71
72
JS081.02
61
62
63
64
65
66
67
68
69
70
71
72
70
71
72
L451
201
69
L4
501
68
L4
401
67
L4
301
66
L4
001
65
L3
901
64
L3
801
63
L3
701
62
61
L3
401
W081.01
L3
301
03-8
L3
201
Bridge
X099-01
X099 61
X099 01
A005
L3
101
L26
002
Auger cleaner by Kelly

JP081.01
61
62
63
64
65
66
67
68
69
70
71
Valves Y118 and Y119 connecting alternating
72
Auger cleaner by CFA:
S041
Y118
Y166
Y119 not connect
NAME
Drawn by
enr
DATE
IND
DATE
REVISION
Name
Location
04.05.2009
Group
Checked
mrm
24.07.2009
8_MAST
Distribution A005
Drawing No.: 951.180.00.20.89-3
Distribution A012
Equipment Model/
: BG36
Construct. No.
Base Machine : BS80
/ 2089
Sheet
04
Sheets
08
Hoist limiter 1
1 2
JP088.00
JS088.00
1 2
W085.00
W086.00
L6
703
10
0B11
W088.00
HS002
mA
4 20
+
Hoist limiter 2
HS001
B006
L6
603
Masthead
X100 24
X100 23
X100 22
X100 21
X100 20
X100 19
X100 18
X100 17
X100 16
X100 15
X100 14
X100 13
X100 12
X100 11
X100 11
X100 11
X100 10
X100 09
X100 08
X100 07
X100 06
X100 05
X100 04
X100 03
X100 02
X100 02
X100 01
X100 01
X100 01
A006
10
13
14
15
16
17
18
19
20
21
L8
503
L8
403
L8
303
L8
203
L8
103
L8
003
L7
903
L8
803
L8
703
L5
803
12
22
23
24
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
JS082.02
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
03-8
24
JP082.01-24
03-8
23
JP082.01-23
03-8
22
JP082.01-22
03-8
21
JP082.01-21
03-7
20
JP082.01-20
03-7
19
JP082.01-19
03-7
18
JP082.01-18
03-7
17
JP082.01-17
03-7
16
JP082.01-16
03-4
15
JP082.01-15
JP082.01-14
03-4
14
03-4
13
JP082.01-13
03-4
12
JP082.01-12
JP082.01-10
JP082.01-11
03-3
11
03-4
10
03-3
JP082.01-9
03-3
JP082.01-8
03-3
JP082.01-7
03-3
JP082.01-6
03-3
JP082.01-5
03-2
JP082.01-4
JP082.01-3
03-2
JP082.01-2
03-2
JP082.01-1
03-2
W082.01
W082.01 to distribution A005 (by connector JS/JP082.01)
NAME
:
enr
DATE
IND
DATE
REVISION
Name
Location
04.05.2009
Group
Checked
11
JP082.02
Drawn by
L8
903
9B10
X99
B9
L3
703
L3
603
L3
503
W082.02
09
903
09
902
L26
002
mrm
24.07.2009
8_MAST
Distribution A006
Drawing No.: 951.180.00.20.89-3
Masthead
Equipment Model/
: BG36
Construct. No.
Base Machine : BS80
/ 2089
Sheet
05
Sheets
08
KDK (X)
slow
KDK (K2)
high mto
KDK (K1)
low mto
KDK (G)
medium mto
A
A2
A2
Y133
A1
A2
Y241
A1
WY133.00
A2
Y114
WY114.00
Y195
A1
WY241.00
A1
WY195.00
L1
002
24-pole
KDK
10
629
A007
07-1
102
32
07-1
L25
902
07-1
L26
002
07-1
01
02
03
04
05
01
12
13
X080
X080
X080
X080
X080
X080
X080
X080
L9
05
07-1
L26
002
JP061.23-2
JP061.23-3
JP061.23-4
JP061.23-5
X080-01
Bridge
JP061.21
12
13
JS061.21
12
13
Y195
fast/
slow
Shift
with S034
02-5
JP061.01-12
0
1
0
possible
possible
not
possible
1
not
possible
Short torque
KDK fast
JP061.01-13
02-5
02-3
JP061.01-5
02-2
JP061.01-4
02-2
JP061.01-3
02-2
JP061.01-2
02-2
Y114
Y133
K1 Y241
JP061.01-1
X
K2
Middle torque
KDK fast
Hight torque
KDK slow
Hight torque
KDK fast
E
Shift torque is possible by standstill KDK --> Locking with B026
NAME
Drawn by
enr
DATE
IND
DATE
REVISION
Name
Location
04.05.2009
Group
Checked
mrm
24.07.2009
8_MAST
Distribution A007
Drawing No.: 951.180.00.20.89-3
KDK
Equipment Model/
: BG36
Construct. No.
Base Machine : BS80
/ 2089
Sheet
06
Sheets
08
Optional
KDK leakoil
Rotary speed
concrete pressure
P
DS009
mA
4 20
1
JS072.01
1 2
W067.00
L1
07
L2
07
BK
JP072.01
W072.00
BU
BN
B026
B002
W071.00
A007
JP067.00
JS067.00
Optional concrete pressure

for endless extension
JP061.23
10
L26
002
X080-02
X080-03
X080-04
X080-05
06-5
102
32
06-5
L25
902
06-5
L26
002
06-5
L9
05
L28
802
080
07
L26
702
24
X080
23
X080
22
X080
21
X080
20
X080
19
X080
18
X080
17
X080
09
08
X080
X080
07
X080
16
11
X080
X080
07
X080
15
01
X080
X080
10
X080
14
07
X080
X080
07
01
06
X080
X080
X080
L22
07
L28
602
L28
502
L28
402
L28
302
L8
05
L7
05
L6
05
L28
202
L28
102
L28
002
L27
802
06-5
22
23
24
21
22
23
24
JP061.01-24
JP061.01-23
JP061.01-22
JP061.01-21
JP061.01-20
JP061.01-19
JP061.01-18
02-6
JP061.01-17
JP061.01-9
JP061.01-8
JP061.01-16
JP061.01-15
JP061.01-14
JP061.01-11
JP061.01-10
JP061.01-7
JP061.01-6
02-8
21
20
02-8
20
19
02-8
19
18
02-7
18
17
02-7
17
02-7
02-6
16
02-4
16
15
02-4
15
14
02-6
14
11
02-6
11
10
02-5
10
02-4
02-4
JS061.21
02-3
JP061.21
02-3
X080-01
L27
902
L28
902
Bridge

Function lubeoil pressure control:
DS027 oder DS028 = 1 and

B035 > 120bar and DS052 = 1 --->
it appears a self-explanatory message
at the monitor
NAME
Drawn by
enr
DATE
IND
DATE
REVISION
Name
Location
04.05.2009
Group
Checked
mrm
24.07.2009
8_MAST
Distribution A007
Drawing No.: 951.180.00.20.89-3
KDK
Equipment Model/
: BG36
Construct. No.
Base Machine : BS80
/ 2089
Sheet
07
Sheets
08
s (Auger concrete pressure B002.01 4-20mA)
s (CFA auger On B002.01)
+ Y195 Medium mto
+ Y241 Low mto
+ B... / DS... / FI...
s B026 KDK speed
+ Y114 KDK slow
s (B048 / B004.01 / Y109)
+ Y133 high mto
s (B047 / B004.01 / Y129)
- Minus
s Concrete pressure sensor B002 4-20mA
L38
08
Blind socket for plugging:

1
10
11
12
13
14
15
16
JS061.05
10
11
12
13
14
15
16
JP061.05
10
11
12
13
14
Bridges: 7-10/7-11
16
L3
006
15
L2
906
14
L2
806
13
L1
306
12
L1
206
11
L1
106
10
L1
006
9
L3
706
8
L3
606
7
L3
506
6
L3
406
5
L3
306
4
L2
706
3
L3
206
1
L3
106
W061.05
L1
706
JP061.06
15
16
17
18
19
20
21
22
23
24
Adapter cable W061.05 (16-pole) to distribution A007
NAME
Drawn by
enr
DATE
IND
DATE
REVISION
Name
Location
04.05.2009
Group
Checked
mrm
24.07.2009
8_MAST
Distribution A007
Drawing No.: 951.180.00.20.89-3
adapter-cable to A007
Equipment Model/
: BG36
Construct. No.
Base Machine : BS80
/ 2089
Sheet
08
Sheets
08

BG36 Doku en

Diunggah oleh

Informasi Dokumen

Judul Asli

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BG36 Doku en

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BG36 / 2089

Heidenhain 360/3600 pulses

Heidenhain 360/3600 pulses

Winch 1 load measuring

Winch 2 load measuring

Drilling mode selection list

Drawing No.: 951.180.00.20.89-3

BAUER Maschinen GmbH D-86529 Schrobenhausen

Base Machine : BS80

Slack rope switch-off

Battery main switch

Cabine - Right console

Engine speed ajdustment

Block wiring diagram

Drawing No.: 951.180.00.20.89-3

BAUER Maschinen GmbH D-86529 Schrobenhausen

Base Machine : BS80

Base machine right

Auto crowd pressure

Block wiring diagram

Drawing No.: 951.180.00.20.89-3

Cable tree WX001.00

BAUER Maschinen GmbH D-86529 Schrobenhausen

Base Machine : BS80

Enable KDK ccw

Y100.01 Enable KDK cw

Right control lever

Right control lever

Left control lever

Right control lever

Left control lever

Right control lever

forw./back 0-40 bar

KFZ Uppercar swing

Travel signal left

Block wiring diagram

Drawing No.: 951.180.00.20.89-3

Cable tree WX002.01/02

BAUER Maschinen GmbH D-86529 Schrobenhausen

Base Machine : BS80

Aux. winch down

KDK rotate ccw

Block wiring diagram

Drawing No.: 951.180.00.20.89-3

Cable tree WX003.00

BAUER Maschinen GmbH D-86529 Schrobenhausen

Base Machine : BS80

Terminal strip X099

Sideward inclination, left

Sideward inclination, right

Plug into blind socke

Sideward inclination, right

JP061.05 Adapter for 16-pole distribution JS061.05

Optional concrete pres

(Prop cyl. extended)

Winch 1 load measuring

Block wiring diagram

Drawing No.: 951.180.00.20.89-3

BAUER Maschinen GmbH D-86529 Schrobenhausen

Base Machine : BS80

Drawing No.: 951.180.00.20.89-3

Base Machine : BS80

Drawing No.: 951.180.00.20.89-3